450 — fortwo (1998-2007) — Wheels & Tires¶
Workshop and reference excerpts for 450 — fortwo (1998-2007) in the Wheels & Tires system.
64 excerpts from 2 sources.
Sources on this page¶
- 1998-2015 smart fortwo (450_451) - Technical & Service Reference.pdf — 4 excerpts
- 2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf — 60 excerpts
1998-2015 smart fortwo (450_451) - Technical & Service Reference.pdf¶
Removennstall rear axle crossmember¶
1998-2015 smart fortwo (450_451) - Technical & Service Reference.pdf · p. 73 · Applies to: 450, 451 · AR: AR40.20-P-0200SM
21.5.02 P35.15-2006-07 1 Left bar-type link 4 Locking wash81' 7 Shield 2 Axletube 5 Screw 8 Right bar-type link 3 Bolt 6 CrOS&nHffllber b!181 Remove/Install w Notes on bolted connections with self-tapping AHOO 0O.P-0007•01SM screws 1 Unscrew nut of left bar-type link (1) and right IW Support the respective axle tube using a bar-type link (8) on axle lube (2) and remove suitable lifting device, not damaging the boot boll (3) with loel< washer (4) of the side shaft in the process. [I] Installation : Only tighten nut securely when vehicle is unladen (weight approx. 75 kg on the driver's seat and full tank or weight of approx. 20 kg in lhe front ~enger's area). •BA35.15•P•1001-02C 2 Unscrew boll (5) of crossmember (6) on tile I~ •BA35.10-P-1003-01F right and left of-the fram~pe integral support 3 Press lhe shield (7) on lhe crossmember (6) I W lnstallatlon: If !here is a permanent sa~ carefully to one side replace 1he shield (7). 14 Deta~h lhe left bar-type link (1) end right ba•-1W Installation: Only lighten nut securely type lmk (8) from cro,;smembe, (6) when vehicle is unladen (weight approx. 75 k~ on tile drive(s seat and full tank or . weight of approx. 20 kg in the front I passenge(s area). ~ •SA35.15-P-1002-02C ~ Remove crossmember (6) ~ Install in the reverse order 17 carry out chassis alignment clleck. i AR40.20-P-0200SM El Rear axle carrier Number Designation Model 460.3/4 BA3S.10-P-1003•01F Bolt, crossmember to fram&-type integral Nm 65 support ~ Trailing arm, wishbone Number Designation Model 450.3/4 BA35.15-P•1001--02C Bolt, bar-type fink IO axle tube Nm 100 BA35.15-P-1002-02C Bott. bar-type link to crossmember Nm 65
AP40.10-P-4054SM¶
1998-2015 smart fortwo (450_451) - Technical & Service Reference.pdf · p. 179 · Applies to: 450, 451 · AR: AP40.10-P-4054SM
TIREFIT puncture sealing compound - check expiration date 21.8.07 1 Floor covering on passenger side 2 Expiration date 3 Date of manufacture P40.10-3392-04 ~ ' Removing I& Danger! Risk of poisoning caused by swallowing the Do not swallow or come into contact with the AS40.10-Z-0001-01A TIREFIT emulsion. Risk of injury caused by TIREFIT tire sealant, which is an emulsion of skin contact and eye contact with the rubber and terpene phenolic resin. No open TIREFIT emulsion. Risk of fire caused by fire or open light sources. ignition of the TIREFIT emulsion 1 Fold back the floor mat on the passenger's ® When folding down the floor covering on side (1) the passenger-side (1) ensure that this ls not damaged by breaking or cracking. 2 Remove the Tl REFIT tire sealer III The TI REFIT tire sealant is located behind the compressor. @] Checking 3 Check expiration date (2) on the bottle. III Replace the TIREFIT tire sealant when the expiry date (2) is reached. m TIREFIT tire sealant AH40.1 0-P-0001-01 SM §] ' Install 4 Insert TIREFIT tire sealant 5 Position floor covering on passenger"side (1)
Recheck valve clearance and adjust if¶
1998-2015 smart fortwo (450_451) - Technical & Service Reference.pdf · p. 290 · Applies to: 450, 451 · AR: AR40.10-P-1100MCC
11 Recheck valve clearance and adjust if necessary ~ • Install 12 Position V-belt cover and install expansion clips 13 Attach right rear wheel ~ AR Remove/install wheels AR40.10-P-1100MCC 14 Install cylinder head cover ~ AR Remove, install cylinder head cover AR01 .20-P-5014MCC Check values for valve clearance Number Designation Engine 132.9 8E05.30--P-1001-06C Intake valve on cold engine (approx. 2o•C) mm 0,18 to 0,26 BE05.30-P-1002-06C Exhaust valve on cold engine (approx. 2o•c) mm 0,26to 0,34
Recheck valve clearance and adjust if¶
1998-2015 smart fortwo (450_451) - Technical & Service Reference.pdf · p. 314 · Applies to: 450, 451 · AR: AR40.10-P-1100MCC
11 Recheck valve clearance and adjust if necessary ~ • Install 12 Position V-belt cover and install expansion clips 13 Attach right rear wheel ~ AR Remove/install wheels AR40.10-P-1100MCC 14 Install cylinder head cover ~ AR Remove, install cylinder head cover AR01 .20-P-5014MCC Check values for valve clearance Number Designation Engine 132.9 8E05.30--P-1001-06C Intake valve on cold engine (approx. 2o•C) mm 0,18 to 0,26 BE05.30-P-1002-06C Exhaust valve on cold engine (approx. 2o•c) mm 0,26to 0,34
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf¶
Remove/in tall valve tappet¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 684 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AR01.20-P-5014MCU, AR05.00-P-2310MCU
AR05 00 P 2310MCU 11 Recheck valve clearance and adjust if necessary
Install
12 Position V-belt cover and install expansion clips
13 Attach right rear wheel
Remove/install wheels
AR40.10-P-1100MCU 14 Install cylinder head cover
Remove, install cylinder head cover
AR01.20-P-5014MCU CHECK VALUES FOR VALVE CLEARANCE Number Designation Engine 132.9 BE05.30-P-1001- 06C Intake valve on cold engine (approx. 20°C) mm 0,18 to 0,26 BE05.30-P-1002- 06C Exhaust valve on cold engine (approx. 20°C) mm 0,26 to 0,34 TESTING & REPAIR > REMOVE/INSTALL VALVE TAPPETS - AR05.00-P-2310MCU > ENGINE 132.910 in MODEL 451.3/4 Remove/install
1 Remove intake camshaft (2) or exhaust camshaft (3) over the relevant valve tappet (1)
AR05.20- P- 6992MCU Fig 1: Identifying Valve Tappet With Intake And Exhaust Camshafts Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 1298 · Applies to: 450, 451, 452, 454 · AR: AP40.15-P-4061MCU
14.5.08 Adjust headlamps in the vertical direction, added Steps 8, 9, 10, 13, 14 and 15
Removing
1 Drive vehicle onto level surface. The vehicle must be in the ready-to-drive condition (curb weight, fuel tank full or corresponding additional weight). Front wheels in straight-ahead position.
2 Check tire pressure, correct if necessary
AP40.15-P-4061MCU 3 Place 75 kg or one person on driver seat and set headlamp height adjustment to "0"
4 Remove maintenance flap
Checking
5 Align headlamp aimer with the vehicle and perform height adjustment towards the center of the headlamps Follow operating instructions of the headlamp aimer.
Fig 2: Identifying Left/Right Front Headlamp Unit And Expanding Rivet Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
support blocks or similar.¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2005 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC, AR40.20-P-0200MCE
14 Secure left bar link (3) and right bar link (6) using bolts (4) and nuts (5) *BA35.15-P-1001-02C 15 Perform wheel alignment check Depending on the workshop equipment, a selection has to be made between the alignment variant with recording of the vehicle level or without recording of vehicle level.
Without recording of vehicle level AR40.20-P-0200MCC
With recording of vehicle level AR40.20-P-0200MCE TRAILING ARMS, WISHBONES Number Designation Model 451 BE35.15-P-1001- 01B Adjustment dimension, bar link to rear axle crossmember mm 130 REAR AXLE CARRIER Number Designation Model 451.3/4 BA35.10-P-1003- 01F Bolt, crossmember to frame-type integral support Nm 65 TRAILING ARMS, WISHBONES Number Designation Model 451.3/4 BA35.15-P-1001- 02C Bolt, bar-type link to axle tube Nm 90 BA35.15-P-1002- 02C Bolt, bar-type link to crossmember Nm 65
Installation should only be¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2008 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC, AR40.20-P-0200MCE
carried out when the vehicle is empty (approx. 75 kg on the driver seat and full tank or approx. 20 kg in front passenger area).
9 Align left bar link (3) and right bar link (6) according to adjustment dimension of bar link relative to rear axle crossmember (a) and secure with bolts (9) Adjustment dimension, bar link to rear axle crossmember BE35.15-P-1001-01B BA35.15-P-1002-02C 10 Position heat shield (8) on rear axle crossmember (2) and press in rivets (7) and rivet (arrow A) using hand riveting tool Hand riveting tool gotis://K_68-80_06.0
11 Insert bolts (4)
12 Position rear axle crossmember (2) together with left bar link (3) and right bar link (6) on vehicle and tighten bolts (1) *BA35.10-P-1003-01F 13 Rock vehicle several times to settle suspension Make sure that the vehicle is not resting on a lifting platform, axle jack, wheels-free jack, transmission jack or support block or suchlike.
14 Secure left bar link (3) and right bar link (6) using bolts (4) and nuts (5) *BA35.15-P-1001-02C 15 Perform wheel alignment check Depending on the workshop equipment, a selection has to be made between the alignment variant with recording of the vehicle level or without recording of vehicle level.
Without recording of vehicle level AR40.20-P-0200MCC With recording of vehicle level AR40.20-P-0200MCE TRAILING ARMS, WISHBONES Number Designation Model 451 BE35.15-P-1001- Adjustment dimension, bar link to rear axle mm 130
Ground; di connect¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2064 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AR40.10-P-1100MCC
10 Ground; di connect interference suppression of power steering pump (W30/2)
11 Remove front wheels * for USA only AR40.10-P-1100MCU except USA AR40.10-P-1100MCC 12 Unscrew nut (6) on the left and right tie rod end (5) and pry off left and right tie rod end (5) using puller and unhook Press out tie rod ends (5) carefully in order to avoid damage to the rubber boots.
450589013300 13 Support front axle carrier (7) using transmission jack and removal fixture Transmission jack gotis://H_00.10_01.0 450589026200 14 Remove bolts (8) on front axle carrier (7)
15 Lower the front axle carrier (7) carefully until the bolts (9) are accessible Do not pull the front axle carrier (7) downwards otherwise the axle components may be damaged.
16 Remove bolts (9) The left bolt (9) at the power steering motor can only be removed together with the rubber mount of the rack-and-pinion steering (1).
17 Remove rack-and-pinion steering (1)
18 Remove rubber mount for attaching rack-and-pinion steering (1) and remove bolts (9)
AR46.20-P-0600- 02SM Checking
19 Check the rubber mount for attaching the rack-and- pinion steering (1) for damage and replace if necessary
Install
20 Insert bolts (9) and install rubber mount for attaching rack-and-pinion steering (1) Replace bolts (9). AR46.20-P-0600- 02SM Lubricant paste *BR00.45-Z-1002-06A 21 Mount rack-and-pinion steering (1) on the front axle carrier (7)
Lift the front axle carrier (7)¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2065 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AR40.10-P-1100MCC
22 Lift the front axle carrier (7) using transmission jack and removal fixture up to the bolting-on points Transmission jack gotis://H_00.10_01.0 450589026200 23 Tighten bolts (9) BA46.20-P-1001-01G 24 Insert and tighten bolts (8) Screw in bolts (8) and remove transmission jack with removal fixture. Slide front axle carrier (7) forwards completely and align centrally in this position, then tighten bolts (8).
*BA33.10-P-1001-01D 25 Engage left and right tie rod end (5) in the steering knuckle and tighten nuts (6) Check the rubber boots; replace the tie rod end (5) if necessary. Replace self- locking nut (6).
*BA46.40-P-1001-01F 26 Mount front wheels * for USA only AR40.10-P-1100MCU except USA AR40.10-P-1100MCC 27 Contact connector of power steering torque sensor (B23x1)
28 Contact power steering connector (M19x1)
29 Ground; contact interference suppressor of power steering pump (W30/2)
30 Mount steering coupling (2) on the rack-and-pinion steering (1), insert bolt (4) and screw on nut (3) Replace nut (3) and bolt (4). Only use the bolt (4) and nut (3) approved for model 451. Bolts and nuts of other models with the same dimensions have different properties due to other surface coatings and may impair the strength of the bolted connection. Ensure that the front wheels are in the straight-ahead position.The nut (3) of steering coupling (2) will be tightened later.
31 Lower vehicle with vehicle
lift¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2066 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC, AR40.20-P-0200MCE
32 Remove retainer from steering wheel *129589012100 33 Raise vehicle with vehicle lift
34 Tighten nut (3) on steering coupling (2) Turn the front wheels onto lock until the nut (3) is accessible.
*BA46.10-P-1001-01F 35 Install front bulkhead
36 Install underfloor paneling Rechargeable drill / screwdriver gotis://G_58.0_01.1
37 Perform wheel alignment check When replacing the rack- and-pinion steering (1). Depending on the workshop equipment select between the measurement variant with recording the vehicle level or without recording the vehicle level.
without recording the vehicle level AR40.20-P-0200MCC with recording the vehicle level AR40.20-P-0200MCE FRONT AXLE CARRIER Number Designation Model 451.3/4 except 451.391/491 BA33.10-P-1001- 01D Bolt, front-axle carrier to body Nm 100 STEERING SHAFT Number Designation Model 451.3/4 BA46.10-P-1001- 01F Bolt, steering coupling to rack-and-pinion steering Nm 20 STEERING GEAR Number Designation Model 451.3/4 BA46.20-P-1001- 01G Bolt, rack-and-pinion steering to front axle carrier Stage 1 Nm 70 Stage 2 ∠° -
clock spring contact may be¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2070 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AR40.10-P-1100MCC
damaged. Turn the front wheels onto lock until the nut (3) is accessible. 4 Lower vehicle with vehicle lift
5 Place the front wheels in the straight-ahead position and block the steering wheel using the holding device Hold the steering wheel firmly otherwise the fanfare horns and airbag clock spring contact may be damaged.
Holding device *129589012100 6 Raise vehicle with vehicle lift
7 Unscrew nut (3) on the steering coupling (2), remove bolt (4) and slide steering coupling (2) upwards off the rack-and- pinion steering (1) Only use the bolt (4) and nut (3) approved for model 451. Bolts and nuts of other models with the same dimensions have different properties due to other surface coatings and may impair the strength of the bolted connection. When the nut (3) is loosened, the cam-shaped bolt (4) rotates with it approx. half a revolution. However, the bolt (4) does not have to be counterheld.Check the steering coupling (2) for ease of movement and replace if necessary.
8 Remove front wheels * for USA only AR40.10-P-1100MCU * not for USA AR40.10-P-1100MCC 9 Unscrew nut (5) on left and right tie rod end (6), pry off left and right and tie rod end (6) with puller and unhook Press out tie rod ends (6) carefully in order to avoid damage to the rubber boots.
Puller *450589013300 10 Loosen refrigerant lines (14) from bracket (13) in the area of the battery rece and unscrew bracket (13) On vehicles with code (I01) Air conditioning Plus
11 Unscrew nuts (7) and remove retaining clamps (8) from stabilizer bar (10) The retaining clamps (8) are 2-piece.
12 Pull stabilizer bar (10) forwards and fold away downwards
Remove bolts (11)¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2071 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AR40.10-P-1100MCC
13 Remove bolts (11)
14 Turn rack-and-pinion steering (1) forwards and guide out over the left wheel well
Checking
15 Check rubber mounts for attaching the rack-and- pinion steering (1) for damage Check rubber mounts on the rack-and-pinion steering (1) and replace if necessary.See: ↓
Remove/install rubber mount of rack-and-pinion mounting AR46.20-P-0600- 02SM Lubricant paste *BR00.45-Z-1002-06A Install
16 Mount the rack-and-pinion steering (1) over the left wheel well on the front axle carrier (12)
17 Tighten bolts (11) *BA46.20-P-1001-01G 18 Fold stabilizer bar (10) upwards and position
19 Insert retaining clamps (8) at a right angle to the stabilizer bar (10) and tighten nuts (7) Check rubber mount (9) and replace if necessary. The opening of the rubber mounts (9) must point in the direction of travel.
*BA32.20-P-1003-02I 20 Position bracket (13) of refrigerant lines (14) on the underbody, tighten and clip refrigerant lines (14) into bracket (13) On vehicles with code (I01) Air conditioning Plus
21 Engage left and right tie rod end (6) in the steering knuckle and tighten nuts (5) Replace self-locking nut (5). Check the rubber boots; replace the tie rod end (6) if necessary.
*BA46.40-P-1001-01F 22 Mount front wheels * for USA only AR40.10-P-1100MCU * not for USA AR40.10-P-1100MCC 23 Mount steering coupling (2) on the rack-and-pinion steering (1), insert bolt (4) and screw on nut (3) Replace nut (3) and bolt (4). Only use the bolt (4) and nut (3) approved for model 451. Bolts and nuts of other models with the same
dimen ion have different¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2072 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC, AR40.20-P-0200MCE
properties due to other surface coatings and may impair the strength of the bolted connection. Ensure that the front wheel are in the straight-ahead position.The nut (3) of steering coupling (2) will be tightened later. 24 Lower vehicle with vehicle lift
25 Remove retainer from steering wheel Holding device *129589012100 26 Raise vehicle with vehicle lift
27 Tighten nut (3) on steering coupling (2) Turn the front wheels onto lock until the nut (3) is accessible.
*BA46.10-P-1001-01F 28 Install front bulkhead
29 Install underfloor paneling Rechargeable drill / screwdriver gotis://G_58.0_01.1
30 Perform wheel alignment check When replacing the rack- and-pinion steering (1). Depending on the workshop equipment select between the measurement variant with recording the vehicle level or without recording the vehicle level.
without recording the vehicle level AR40.20-P-0200MCC with recording the vehicle level AR40.20-P-0200MCE FRONT AXLE STABILIZER BAR Number Designation Model 451.3/4 BA32.20-P-1003- 02I Nut, stabilizer bar to retaining clamp Nm 95 STEERING SHAFT Number Designation Model 451.3/4 BA46.10-P-1001- Bolt, steering coupling to rack-and-pinion Nm 20
Checking¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2228 · Applies to: 450, 451, 452, 454 · AR: AP40.10-P-4054MCC
1 Check tires for damage and foreign bodies which have penetrated the tread and side walls (outer and inner)
2 Check wear pattern of tires
3 Note and measure the tread depth of the tires The legal minimum tread depth of tires must not be dropped below. For safety reasons the tires should be replaced even earlier, summer tires at approx. 2 to 3 mm tread depth, winter tires at 4 mm tread depth. MAINTENANCE > TIREFIT PUNCTURE SEALING COMPOUND - CHECK EXPIRATION DATE - AP40.10-P-4054MCC > MODEL 451.3/4 Removing
Risk of poisoning caused by swallowing the TIREFIT emulsion. Risk of injury caused by skin contact and eye contact with the TIREFIT emulsion. Risk of fire caused by ignition of the TIREFIT emulsion Do not swallow or come into contact with the TIREFIT tire sealant, which is an emulsion of rubber and terpene phenolic resin. No open fire or open light sources. AS40.10-Z-0001-01A 1 Fold back the floor mat on the passenger's side (1) When folding down the floor covering on the passenger-side (1) ensure that this is not damaged by breaking or cracking.
2 Remove the TIREFIT tire sealer The TIREFIT tire sealant is located behind the compressor.
Fig 1: Identifying Floor Covering On Passenger Side And TIREFIT Bottle Expiration Date Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Checking¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2229 · Applies to: 450, 451, 452, 454 · AR: AP40.15-P-4061MCU
3 Check expiration date (2) on the bottle. Replace the TIREFIT tire sealant when the expiry date (2) is reached
TIREFIT tire sealant
AH40.10-P-0001- 01MCC Install
4 Insert TIREFIT tire sealant
5 Position floor covering on passenger-side (1)
MAINTENANCE > TIRE INFLATION PRESSURE TABLE - AP40.15-P-4060-01MCU > Tire inflation pressure in bar with tires cold
Wheel/tire size Front axle Rear axle 155/60 R 15 2.0
175/55 R 15
2.5 For each 18°F tire air temperature change the tire inflation pressure changes by approx. 0.1 bar. This is to be observed when checking the tire inflation pressure in workshop areas, especially in winter, when after a prolonged workshop visit the tire air temperature has reached room temperature. Example: Room air temperature = 36°F Ambient air temperature = 0°F The tire inflation pressure to be adjusted results from the specified tire inflation pressure + 0.2 bar. MAINTENANCE > CORRECT TIRE INFLATION PRESSURE - AP40.15-P-4061MCU > MODEL 451.3/4
cockpit switch group (S6/1) and¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2231 · Applies to: 450, 451, 452, 454 · AR: AR40.00-Z-9451CA, AR40.10-P-1040MCC, AR40.30-P-0402MCC, AR40.30-P-0400MCC, AR40.10-P-1080MCC (+4 more)
thereby recalibrate the tire pressure monitoring system TESTING & REPAIR > GENERAL INFORMATION ON VEHICLE LEVEL MEASUREMENT - AR40.00-P-0202A > MODEL 129, 140, 163, 168, 169, 170, 171, 197, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 245, 451 Checking
For vehicle level measurement all the vehicle parts must be installed and the vehicle build must be completed ready to drive. 1 Check tire pressure, correct if necessary See tire inflation pressure chart inside the fuel filler flap. 2 Check condition of tires Visual inspection for wear pattern, tread depth and damage. 3 Check condition of rims Visual inspection for damage. TESTING & REPAIR > TESTING AND REPAIR WORK: SMART: WHEELS, CHASSIS ALIGNMENT CHECK - AR40.00-Z-9451CA > MODEL 451 Balancing wheels MODEL 451.3/4 AR40.10-P-1040MCC Carry out distance and comparison measurements on front and rear axles MODEL 451.3/4 AR40.30-P-0402MCC Checking accident vehicles and vehicles possibly damaged in an accident MODEL 451.3/4 AR40.30-P-0400MCC Draining TIREFIT sealant out of tires MODEL 451.3/4 AR40.10-P-1080MCC Draining TIREFIT sealant out of tires MODEL 451.3/4 AR40.10-P-1080MCU General information on vehicle level measurement MODEL 129, 140, 163, 168, 169, 170, 171, 197, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 245, 451... AR40.00-P-0202A Perform a wheel alignment check MODEL 451.3/4 Without recording of vehicle level AR40.20-P-0200MCC Perform a wheel alignment check MODEL 451.3/4 With recording of vehicle level AR40.20-P-0200MCE Perform advanced wheel alignment MODEL 451.3/4 Without recording of vehicle level AR40.20-P-0250MCC
Perform advanced wheel¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2232 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0250MCE, AR40.20-P-0303MCC, AR40.15-P-0100MCU, AR40.10-P-1100MCC, AR40.10-P-1100MCU (+2 more)
alignment MODEL 451.3/4 With recording of vehicle level AR40.20-P-0250MCE Record vehicle level at front and rear axles using electronic inclinometer MODEL 451.3/4 AR40.20-P-0303MCC Remove, install tire pressure monitoring system control unit MODEL 451.3/4 AR40.15-P-0100MCU Remove/install wheels MODEL 451.3/4 AR40.10-P-1100MCC Remove/install wheels MODEL 451.3/4 AR40.10-P-1100MCU Replace tires MODEL 451.3/4 AR40.10-P-1030MCC Replace tires MODEL 451.3/4 AR40.10-P-1030MCU TESTING & REPAIR > REPLACE TIRES - AR40.10-P-1030MCU > MODEL 451.3/4
Detaching
Information on tires / rims
AH40.10-P-9411- 01MCU Fig 1: Replacing Tires Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
valve elements) lead to¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2235 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1040MCC, AR40.10-P-1080MCU
severe corrosion damage and can destroy the valve. See tire pre ure information on the B-pillar of the driver door. 20 Balance wheel
AR40.10-P-1040MCC WHEELS Number Designation Model 451.3/4 BA40.10-P-1002- 01E Nut to valve Nm 6 TESTING & REPAIR > BALANCING WHEELS - AR40.10-P-1040MCC > MODEL 451.3/4
Balancing
1 Remove wheel balance weights (with retaining clip) (1) or wheel balance weights (self-adhesive) (2) Use wheel balance weight (self-adhesive) (2) for: Cramped installation conditions Conditions caused by the construction which rule out the use of wheel balance weights (with retaining clip) (1) Customer request 2 If necessary clean wheels, attach to stationary balancing machine and balance dynamically to 0 g for each side of the wheel
TESTING & REPAIR > DRAINING TIREFIT SEALANT OUT OF TIRES - AR40.10-P-1080MCU
Fig 1: Identifying Wheel Balance Weights Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR > REMOVE/INSTALL WHEELS - AR40.10-P-1100MCU >¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2238 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU
MODEL 451.3/4 Recalibrate tire pressure monitoring system
Remove/install
Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z- 0010-01A 1 Raise vehicle with vehicle lift 2 Secure vehicle on vehicle lift When work is continued on the vehicle such as, e.g. when supporting major assemblies using a jack (e.g. transmission jack) which exert an uneven load distribution, as well as when removing the following components:Front axle, front axle carrier, axle tube, rear-axle frame- type integral support, engine or transmission. AR00.60-P- 0100MCC Fig 2: Identifying Twist Drill Bit Set (450 589 01 70 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig 1: Identifying Cockpit Switch Group And TPM (RDK) Switch Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR > REMOVE, INSTALL TIRE PRESSURE MONITORING SYSTEM¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2240 · Applies to: 450, 451, 452, 454 · AR: AR40.15-P-0100MCU
CONTROL UNIT - AR40.15-P-0100MCU > MODEL 451.3/4
Remove/install
1 Adjust driver seat to the rear
2 Unscrew nuts (1) and remove TPM [RDK] control unit (N88) until the electrical connector (2) is accessible Replace self-locking nuts (1).
3 Disconnect electrical connector (2) on TPM [RDK] control unit (N88) and remove TPM [RDK] control unit (N88)
4 Install in the reverse order
Fig 3: Identifying Set Of Master Keys (451 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig 1: Locating TPM (RDK) Control Unit, Electrical Connector And Nut Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR > PERFORM A WHEEL ALIGNMENT CHECK - AR40.20-P-0200MCC >¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2242 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC, AP40.15-P-4061MCU, AP40.15-P-4061MCC
MODEL 451.3/4 Without recording of vehicle level MODIFICATION NOTES 30.9.08 Value changed: Toe-out angle with inner wheel steered through 20° *BE40.20-P-1001-08C
Measuring, adjusting
1 Check tire inflation pressure, correct if necessary * for USA only AP40.15-P-4061MCU Except USA AP40.15-P-4061MCC 2 Perform initial measurement Carry out measurements according to information provided by measuring device manufacturer.Perform measurements on unladen vehicle with tank 90% full.
Camber *BE40.20-P-1001-06C Fig 1: Identifying Bolts On Bar Link And Nut On Axle Tube Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Ca ter¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2243 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0250MCC
BE40 20 P 1002 06C Front axle overall toe-in BE40.20-P-1001-07B Toe-out on turns with the inside wheel steered through 20° BE40.20-P-1001-08C Rear axle camber BE40.20-P-1001-09U Total rear axle toe BE40.20-P-1001-10F Driveline angle BE40.20-P-1001-21A 3 Adjust front axle toe
AR40.20-P-0323- 02MCC Front axle overall toe-in BE40.20-P-1001-07B BA46.40-P-1002-01F 450589010900 4 Perform final measurement Camber BE40.20-P-1001-06C Caster BE40.20-P-1002-06C Front axle overall toe-in BE40.20-P-1001-07B Toe-out on turns with the inside wheel steered through 20° BE40.20-P-1001-08C Rear axle camber BE40.20-P-1001-09U Total rear axle toe BE40.20-P-1001-10F Driveline angle If, after adjusting the front axle toe, other values are still outside the tolerance range or the steering wheel is not on straight:Refer to: ↓ BE40.20-P-1001-21A Perform advanced wheel alignment AR40.20-P-0250MCC 5 Use STAR DIAGNOSIS to calibrate steering angle sensor
Connect up STAR DIAGNOSIS and read out fault memory
AD00.00-P-2000- 04MCC INSPECTION AND SETTING DATA OF FRONT AXLE CAMBER/CASTER Number Designation Model 451.3/4 BE40.20-P-1001- 06C Camber with 0° wheel toe +0° 18' (0° 42') Max. difference left to right 0° 30'
TESTING & REPAIR > PERFORM A WHEEL ALIGNMENT CHECK - AR40.20-P-0200MCE >¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2245 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCE, AP40.15-P-4061MCU, AP40.15-P-4061MCC, AR40.20-P-0303MCC
MODEL 451.3/4 With recording of vehicle level
Measuring, adjusting
1 Check tire inflation pressure, correct if necessary * for USA only AP40.15-P-4061MCU Except USA AP40.15-P-4061MCC 2 Perform initial measurement Carry out measurements according to information provided by measuring device manufacturer.Perform measurements on unladen vehicle with tank 90% full.
Camber BE40.20-P-1001-06C Caster BE40.20-P-1002-06C Front axle overall toe-in BE40.20-P-1001-07B Toe-out on turns with the inside wheel steered through 20° BE40.20-P-1001-08C Rear axle camber BE40.20-P-1001-09U Total rear axle toe BE40.20-P-1001-10F Driveline angle *BE40.20-P-1001-21A 3 Record vehicle level at front and rear axles using electronic inclinometer
AR40.20-P-0303MCC 4 Determine toe of front axle from the table
AR40.20-P-0322- 11MCC 5 Adjust front axle toe
AR40.20-P-0323- Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
02MCC¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2246 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0250MCE
Front axle overall toe-in BE40.20-P-1001-07B BA46.40-P-1002-01F 450589010900 6 Perform final measurement Camber BE40.20-P-1001-06C Caster BE40.20-P-1002-06C Front axle overall toe-in BE40.20-P-1001-07B Toe-out on turns with the inside wheel steered through 20° BE40.20-P-1001-08C Rear axle camber BE40.20-P-1001-09U Total rear axle toe BE40.20-P-1001-10F Driveline angle If, after adjusting the front axle toe, other values are still outside the tolerance range or the steering wheel is not on straight:Refer to: ↓ BE40.20-P-1001-21A Perform advanced wheel alignment AR40.20-P-0250MCE 7 Use STAR DIAGNOSIS to calibrate steering angle sensor
Connect up STAR DIAGNOSIS and read out fault memory
AD00.00-P-2000- 04MCC INSPECTION AND SETTING DATA OF FRONT AXLE CAMBER/CASTER Number Designation Model 451.3/4 BE40.20-P-1001- 06C Camber with 0° wheel toe +0° 18' (0° 42') Max. difference left to right 0° 30' BE40.20-P-1002- 06C Caster with 0° wheel toe +7° 50' (0° 30') FRONT AXLE TOE CHECK VALUES Number Designation Model 451.3/4 BE40.20-P-1001- 07B Front axle overall toe-in ∠° +0° 36' (0° 10') TEST VALUES FOR TOE-OUT ON TURNS
Number¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2247 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0250MCC
Designation Model 451.3/4 BE40.20-P-1001- 08C Toe-out on turns with the inside wheel steered through 20° ∠° -1° 36' (0° 30') INSPECTION AND SETTING DATA OF REAR AXLE CAMBER Number Designation Model 450, 451, 452 BE40.20-P-1001- 09U Rear axle camber ∠° -2° 00' (0° 30') INSPECTION VALUES FOR TOE-IN AT REAR AXLE Number Designation Model 451.3/4 BE40.20-P-1001- 10F Total rear axle toe ∠° +0° 00' (0° 18') TEST VALUES FOR DRIVELINE ANGLE Number Designation Model 451.3/4 BE40.20-P-1001- 21A Driveline angle ∠° +0° 0' (0° 24') TIE ROD Number Designation Model 451.3/4 BA46.40-P-1002- 01F Lock nut to tie rod Nm 50 TESTING & REPAIR > PERFORM ADVANCED WHEEL ALIGNMENT - AR40.20-P-0250MCC
MODEL 451.3/4 Without recording of vehicle level MODIFICATION NOTES Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Value changed: Toe-out angle with inner wheel¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2248 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC
30.9.08 Value changed: Toe-out angle with inner wheel steered through 20° *BE40.20-P-1001-08C
Measuring, adjusting
1 Perform a wheel alignment check
AR40.20-P-0200MCC 2 Remove underfloor panels Rechargeable drill / screwdrivergotis://G_58.0_01.1
3 Adjust camber or caster at the front axle
AR40.20-P-0322- 06MCC Camber BE40.20-P-1001- 06C Caster BE40.20-P-1002- 06C *BA33.10-P-1001- 01D 4 Adjust driveline angle on rear axle
AR40.20-P-0200- 14MCC Driveline angle BE40.20-P-1001- 21A BA35.10-P-1002- 01F *BA35.15-P-1001- 02C 5 Adjust front axle toe
AR40.20-P-0323- 02MCC Front axle overall toe-in BE40.20-P-1001- 07B BA46.40-P-1002- 01F 450589010900 6 Perform final measurement Camber BE40.20-P-1001- 06C Caster BE40.20-P-1002- 06C Front axle overall toe-in BE40.20-P-1001- 07B Toe-out angle with inside wheel steered through 20° BE40.20-P-1001- 08C Rear axle camber BE40.20-P-1001- 09U
Number¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2250 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0250MCE
Designation Model 451.3/4 BE40.20-P-1001- 21A Driveline angle ∠° +0° 0' (0° 24') FRONT AXLE CARRIER Number Designation Model 451.3/4 except 451.391/491 BA33.10-P-1001- 01D Bolt, front-axle carrier to body Nm 100 REAR AXLE CARRIER Number Designation Model 451.3/4 BA35.10-P-1002- 01F Bolt, axle tube to frame-type integral support Nm 160 TRAILING ARMS, WISHBONES Number Designation Model 451.3/4 BA35.15-P-1001- 02C Bolt, bar-type link to axle tube Nm 90 TIE ROD Number Designation Model 451.3/4 BA46.40-P-1002- 01F Lock nut to tie rod Nm 50 TESTING & REPAIR > PERFORM ADVANCED WHEEL ALIGNMENT - AR40.20-P-0250MCE
MODEL 451.3/4 With recording of vehicle level
Measuring, adjusting
Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Perform a wheel alignment¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2251 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCE
1 Perform a wheel alignment check
AR40.20-P-0200MCE 2 Remove underfloor panels Rechargeable drill / screwdriver gotis://G_58.0_01.1
3 Determine camber of front axle from the table
AR40.20-P-0322- 02MCC 4 Determine caster of front axle from the table
AR40.20-P-0322- 03MCC 5 Adjust camber or caster at the front axle
AR40.20-P-0322- 06MCC Camber BE40.20-P-1001-06C Caster BE40.20-P-1002-06C *BA33.10-P-1001-01D 6 Adjust driveline angle on rear axle
AR40.20-P-0200- 14MCC Driveline angle BE40.20-P-1001-21A BA35.10-P-1002-01F *BA35.15-P-1001-02C 7 Determine toe of front axle from the table
AR40.20-P-0322- 11MCC 8 Adjust front axle toe
AR40.20-P-0323- 02MCC Front axle overall toe- in BE40.20-P-1001-07B BA46.40-P-1002-01F 450589010900 9 Perform final measurement Camber BE40.20-P-1001-06C Caster BE40.20-P-1002-06C Front axle overall toe- in BE40.20-P-1001-07B Toe-out angle with inside wheel steered through 20° BE40.20-P-1001-08C Rear axle camber BE40.20-P-1001-09U Total rear axle toe BE40.20-P-1001-10F Driveline angle BE40.20-P-1001-21A 10 Install underfloor paneling
11 Use STAR DIAGNOSIS to
BA33 10 P 1001¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2253 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0303MCC
01D Bolt, front a le carrier to body Nm 100 REAR AXLE CARRIER Number Designation Model 451.3/4 BA35.10-P-1002- 01F Bolt, axle tube to frame-type integral support Nm 160 TRAILING ARMS, WISHBONES Number Designation Model 451.3/4 BA35.15-P-1001- 02C Bolt, bar-type link to axle tube Nm 90 TIE ROD Number Designation Model 451.3/4 BA46.40-P-1002- 01F Lock nut to tie rod Nm 50 TESTING & REPAIR > RECORD VEHICLE LEVEL AT FRONT AND REAR AXLES USING ELECTRONIC INCLINOMETER - AR40.20-P-0303MCC > MODEL 451.3/4 Inclinometer with sensor for front axle and rear axle Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR > CHECKING ACCIDENT VEHICLES AND VEHICLES POSSIBLY¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2263 · Applies to: 450, 451, 452, 454 · AR: AR40.30-P-0400MCC, AR40.20-P-0200MCE, AR40.30-P-0402MCC
DAMAGED IN AN ACCIDENT - AR40.30-P-0400MCC > MODE 451.3/4
Various damage assessment methods are available in order to perform a targeted accident damage assessment, and to adapt the repair technology accordingly to the accident damage. This is oriented towards the degree of damage and listed as follows.
Checking
Chassis accident initial measurement
1 Perform initial measurement Without recording the vehicle level AR40.20-P- 0200MCC
With recording the vehicle level AR40.20-P-0200MCE
Body accident initial measurement
2 Carrying out distance and comparative measurement Comparative measurement of body and bolt-on points using gauge. AR40.30-P-0402MCC
Gauge *450589002300
In the event of accident damage, which requires repair work to be performed on a straightening bench
3 Body measurement and repair using approved straightening bench Perform the body measurement in approved straightening benchaccordance with the assembly instructions.Straightening benchgotis://K_60- 65_01. Straightening tool set (Celette)gotis://K_60- 65_02.0 Straightening tool set (Car Bench)gotis://K_60- 65_03. Accessories for straightening systems (Celette)gotis://K_60- 65_04.1 Accessories for straightening system (CarBench)gotis://K_60- 65_04.
Removing¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2270 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCC, AN32.20-P-0002MCC, AR40.10-P-1030MCC
1 Remove wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P- 1100MCU Install
2 Install Brabus sport suspension * not for USAand not with model 451.391/491only when retrofitting 5-spoke light alloy wheels, 16 inch (Design 4) with vehicles without Brabus sports suspension. AN32.20-P-0002MCC 3 Fit tire on light alloy rim * not for USA AR40.10-P-1030MCC * for USA only AR40.10-P- 1030MCU 4 Attach light alloy wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P- 1100MCU 5 Place certificate in vehicle The expert report is included in the delivery contents.
6 Add special equipment to the vehicle data card and to the online vehicle data card Only for workshops without Dealer Management System (DMS) Autoline 8.0. and when the 6-spoke light alloy wheels 15" (Design 3, Design 6, Design 7, Design 9) or 9-spoke light alloy wheels 15" (Design 5) or the 12-spoke light alloy wheels 15" (Design 1, Design 8) are not retrofitted, then add Code (R67) 6-spoke light
Fig 9: View Of 12-Spoke Light Alloy Wheels, 15 Inch (Design 1) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
alloy wheels 175/55 & 195/50¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2271 · Applies to: 450, 451, 452, 454 · AR: BA40.00-Z-9999CZ, BE40.00-Z-9999CZ
R15 orCode (R74) 6-spoke light alloy wheels 175/55 & 195/50 R15 orCode (R22) 6- spoke light alloy wheels 175/55 & 195/50 R15 orCode (R23) 6- spoke light alloy wheels 165/60 & 195/50 R15 orCode (R73) 9- spoke light alloy wheels 155/60 & 175/55 R15 orCode (R72) 12-spoke light alloy wheels 155/60 & 175/55 R15 orCode (R24) 12-spoke light alloy wheels 155/60 & 175/55 R15. TORQUE SPECIFICATIONS > TIGHTENING TORQUES: SMART: WHEELS, CHASSIS ALIGNMENT CHECK - BA40.00-Z-9999CZ > MODEL all Wheels MODEL 454.0 BA40.10-P-1000-01G Wheels MODEL 450.3 /4, 451.3 /4, 452.3 /4 BA40.10-P-1000-01E TORQUE SPECIFICATIONS > WHEELS - BA40.10-P-1000-01E > Model 450, 451, 452 Wheel bolt Model 451.3/4 WHEELS UMBER Number Designation Model 450.3/4 Model 451.3/4 Model 452.3/4 BA40.10-P-1001- 01E Wheel bolt Nm 110 110 120 BA40.10-P-1002- 01E Nut to valve Nm - 6 - TEST & ADJUSTMENT VALUES > TEST AND ADJUSTMENT VALUES: SMART: WHEELS, CHASSIS ALIGNMENT CHECK - BE40.00-Z-9999CZ > MODEL all Driveline angle MODEL 450.3 /4, 451.3 /4, 452.3 /4, 454.0 BE40.20-P-1000-21A Front axle camber/caster MODEL 450.3 /4, 451.3 /4, 452.3 /4 BE40.20-P-1000-06C Front axle toe MODEL 450.3 /4, 451.3 /4, 452.3 /4, 454.0 BE40.20-P-1000-07B Front camber/caster MODEL 454.0 SBE40.20-P-1000- 06D
GF40.10-P-0801MCU¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2277 · Applies to: 450, 451, 452, 454 · AR: GF40.10-P-0801MCU, GF40.10-P-1004MCU
V9 mm 1286 - 64,5 (±2) V10 mm 650 (±1) 650 (±2) 87,9 (±2) V11 mm 1812 - - V12 mm 1353 - - V13 mm 653 (±1) - - V14 mm 800 (±1) - - V15 mm 890 (±1) 890 (±2) - V16 mm 1512 (±2) - - V17 mm 1512 (±2) 1512 (±2) - V18 mm 2125 (±2) 2125 (±2) - V19 mm 2125 (±2) 2125 (±2) - V20 mm - 890 (±2) - V21 mm - 800 (±2) - V22 mm - 805 (±2) - V23 mm - 705 (±2) - V24 mm - 1486 (±2) - V25 mm - 1452 (±2) - V26 mm - 738 (±2) - V27 mm - 738 (±2) - See picture in - - AR40.30-P-0402- 03R R BASIC KNOWLEDGE > INSTALLATION SURVEY OF TIRES / RIMS, PRODUCTION DETAILS - GF40.10-P-0801MCU > MODEL 451.3/4
All-season tires, disk wheel overview GF40.10-P-1004MCU
BASIC KNOWLEDGE > TIRE PRESSURE MONITOR (TPM [RDK]) BLOCK DIAGRAM -¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2284 · Applies to: 450, 451, 452, 454 · AR: GF40.15-P-0001MCU
GF40.15-P-0001-07MCU > BASIC KNOWLEDGE > TIRE PRESSURE MONITOR FUNCTION - GF40.15-P-0001MCU > MODEL 451.3/4 Fig 1: Locating Tire Pressure Monitor (RDK) Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig 1: Tire Pressure Monitor (RDK) Block Diagram Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
These data telegrams contain the pressure, tire pressure temperature, individual serial number and status¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2286 · Applies to: 450, 451, 452, 454 · AR: PE40.15-P-2101MCU, GF54.30-P-6000MCU, GF40.15-P-5126MCU, GF83.57-P-4000MCC, GF54.21-P-4157MCU (+3 more)
information (manufacturer, direction of rotation, operating mode etc.). The data are conveyed via two-way radio to the TPM [RDK] control unit. In addition the TPM [RDK] control unit takes into account the outside temperature and the vehicle speed for the tire pressure determination. These data are provided via CAN from the instrument cluster. Warning indicator A warning is issued when a relevant loss of pressure has been detected in at least one of the tires. The driver receives the feedback over the tire pressure monitor warning lamp. The warning is issued without any position data. Manual restart The tire pressure monitor button in the cockpit switch panel can be used to reactivate the tire pressure to be monitored. When the tire pressure monitor button is pressed the tire pressure at that time, as long as it is in the permissible limits, is stored in the internal memory of the TPM [RDK] control unit and used as a reference pressure. A manual restart is displayed by the tire pressure monitor warning lamp flashing 3 times. The warning lamp request is sent over CAN from the TPM [RDK] control unit. A manual restart must be carried out for each change in tire inflation pressure, when replacing a wheel or a wheel sensor as well as when replacing the TPM [RDK] control unit.
Tire pressure monitor (TPM [RDK]) location of components
GF40.15-P-0001- 06MCU
Tire pressure monitor (TPM [RDK]) block diagram
GF40.15-P-0001- 07MCU Wiring diagram for tire pressure monitor control unit
PE40.15-P-2101MCU
Instrument cluster, component description A1 GF54.30-P-6000MCU
Wheel sensor, component description A69/1, A69/2, A69/3, A69/4 GF40.15-P-5126MCU
Outside air temperature sender component description B14 GF83.57-P-4000MCC
SAM control unit, component description N10/10 GF54.21-P-4157MCU
Tire pressure monitor control unit, component description N88 GF40.15-P-5124MCU
Cockpit switch group, component description S6/1 GF54.25-P-4300MCU BASIC KNOWLEDGE > CONTENTS, FUNCTION DESCRIPTION, TIRE PRESSURE MONITOR - GF40.15-P-0999MCU > MODEL 451.3/4
Tire pressure monitor function¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2287 · Applies to: 450, 451, 452, 454 · AR: GF40.15-P-0001MCU, PE40.15-P-2101MCU, GF40.15-P-9996MCU, GF40.15-P-5124MCU
GF40.15-P-0001MCU
Tire pressure monitor (TPM [RDK]) location of components GF40.15-P-0001-06MCU
Tire pressure monitor (TPM [RDK]) block diagram GF40.15-P-0001-07MCU Wiring diagram for tire pressure monitor control unit PE40.15-P-2101MCU
Overview of system components for tire pressure monitor (TPM), component description GF40.15-P-9996MCU BASIC KNOWLEDGE > TIRE PRESSURE MONITOR CONTROL UNIT, COMPONENT DESCRIPTION - GF40.15-P-5124MCU > MODEL 451.3/4 Location The TPM [RDK] control unit is located in the footwell on the driver-side. Task The TPM [RDK] control unit realizes the following functions: Tire pressure temperature compensation Warning for pressure loss Status monitoring The TPM [RDK] control unit receives data telegrams via two-way radio from the following sensors: Fig 1: Locating TPM (RDK) Control Unit Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Task¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2289 · Applies to: 450, 451, 452, 454 · AR: GF40.15-P-9996MCU, GF54.30-P-6000MCU, GF40.15-P-5126MCU, GF83.57-P-4000MCC, GF54.21-P-4157MCU (+3 more)
The primary task of the TPM wheel sensors is to measure the pressure/temperature. The measuring range extends from p = 0 and 5.5 bar. While driving the tire pressure sensors transmit six data messages every t = 60 s. Absolute pressure, tire pressure temperature, wheel identifier and status information (manufacturer, direction of turning, operating mode) are transmitted in these data messages. The TPM [RDK] control unit (N88) receives the data telegrams and assigns (after a learning phase) the wheel identifier to the wheels fitted to the vehicle. As long as the TPM [RDK] control unit does not recognize the vehicle's own wheel identifier during initial commissioning, no fault message is displayed. After replacing a tire pressure sensor in each case the new tire pressure sensor is taught in and monitored with a new wheel identifier after driving for approx. t = 10 min. Design Each TPM wheel sensor is connected to the filling valve via a mounting bolt and forms an assembly unit with it. The assembly unit is attached to the rim flange using a counternut. The complete assembly unit has to be changed. A wheel sensor consists of the following components: Pressure sensor Temperature sensor High-frequency transmitter Sensor battery for power supply (service life approx. 10 years) BASIC KNOWLEDGE > OVERVIEW OF SYSTEM COMPONENTS FOR TIRE PRESSURE MONITOR (TPM), COMPONENT DESCRIPTION - GF40.15-P-9996MCU > MODEL 451.3/4 Instrument cluster, component description A1 GF54.30-P-6000MCU Wheel sensor, component description A69/1, A69/2, A69/3, A69/4 GF40.15-P-5126MCU Outside air temperature sender component description B14 GF83.57-P-4000MCC Component description for the SAM control unit N10/10 GF54.21-P-4157MCU Tire pressure monitor control unit, component description N88 GF40.15-P-5124MCU Cockpit switch group, component description S6/1 GF54.25-P-4300MCU Contents, function description, tire pressure monitor
GF40.15-P-0999MCU WIRING DIAGRAMS > WIRING DIAGRAM FOR TIRE PRESSURE MONITOR CONTROL UNIT - PE40.15-P-2101-97MCU >
WIRING DIAGRAMS > WIRING DIAGRAM FOR TIRE PRESSURE MONITOR CONTROL¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2292 · Applies to: 450, 451, 452, 454 · AR: PE40.15-P-2101MCU
UNIT - PE40.15-P-2101MCU > MODEL 451 Wiring diagram for tire pressure monitor control unit PE40.15-P-2101-99MCU Legend of wiring diagram for tire pressure monitor control unit PE40.15-P-2101-60MCU Fig 2: Tire Pressure Monitor Control System - Wiring Diagram (2 Of 2) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Removing¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2302 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AN49.10-P-1003MCU, AN88.20-P-0001MCU, AN88.50-P-0004MCC, AN88.80-P-0010MCC (+2 more)
1 Remove wheels
AR40.10-P-1100MCU Install
Retrofitting BRABUS (3) light alloy wheels is only permitted when the BRABUS parts listed in the following have been installed
2 Retrofit BRABUS muffler
AN49.10-P-1003MCU 3 Retrofit BRABUS rear apron
AN88.20-P-0001MCU 4 Retrofit BRABUS front spoiler
AN88.50-P-0004MCC 5 Install side skirts, Brabus
AN88.80-P-0010MCC 6 Install Brabus sport suspension
AN32.20-P-0002MCC 7 Mount tire on BRABUS rim The valve, sleeve, sealing ring and nut are available in a repair kit and should always be replaced. AR40.10-P-1030MCU Fig 2: Identifying Brabus Light Alloy Wheels Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Install BRABUS light¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2303 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AN88.10-P-0006MCC
8 Install BRABUS light alloy wheels (3)
AR40.10-P-1100MCU 9 Mark the cut edge (arrow A) corresponding to dimensions (a and b) on BRABUS top part (1) Starting from the first attachment point (arrow B) dimension (a) is measured on the BRABUS top part (1) to the rear.Round off the cut edge (arrow A) slightly in the area of the corners.
10 Cut out the cutout along the cut edge (arrow A) Cut out the cutout carefully as the BRABUS top part (1) must be replaced in the event of damage.Window glazing device, FSC 1.6
11 Deburr cut edge (arrow A) with abrasive paper Do not grind off primer on the BRABUS top part (1) otherwise the BRABUS top part (1) must be replaced.
12 Position the BRABUS top part (1) on the CBS rear end (2) and align
13 Transfer the cutout (arrow A) made in the BRABUS top part (1) to the CBS rear end (2)
14 Remove BRABUS top part (1) from the CBS rear end (2)
15 Cut out the cutout along the marking (arrow C) on the CBS rear end (2) Do not damage fender liner (4) otherwise this must be replaced.Window glazing device, FSC 1.6
16 Install BRABUS top parts (1) on CBS rear end (2)
AN88.10-P-0006MCC 17 Attach information label on BRABUS tire pressure to the right B- pillar
PARTS ORDERING NOTES
Part no¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2304 · Applies to: 450, 451, 452, 454 · AR: AP40.10-P-4054MCC
De ignation Quantity DG 58 Information label on BRABUS tire pressure 1 DG 98 Rear fender flares 1 DG 40 BRABUS disk wheel 4 MAINTENANCE > CHECK TIRES FOR DAMAGE AND CRACK FORMATIONS - AP40.10-P- 4051MCC > MODEL 451.3 /4 Checking
1 Check tires for damage and foreign bodies which have penetrated the tread and side walls (outer and inner)
2 Check wear pattern of tires
3 Note and measure the tread depth of the tires The legal minimum tread depth of tires must not be dropped below. For safety reasons the tires should be replaced even earlier, summer tires at approx. 2 to 3 mm tread depth, winter tires at 4 mm tread depth. MAINTENANCE > TIREFIT PUNCTURE SEALING COMPOUND - CHECK EXPIRATION DATE - AP40.10-P-4054MCC > MODEL 451.3 /4 Removing
Risk of poisoning caused by swallowing Do not swallow or come into contact with AS40.10-Z-0001-01A Fig 1: Identifying Floor Covering On Passenger Side And Expiration Date Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Adjust headlamps in the vertical¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2307 · Applies to: 450, 451, 452, 454 · AR: AP40.15-P-4061MCU
14.5.08 Adjust headlamps in the vertical direction, added Steps 8, 9, 10, 13, 14 and 15 Removing
1 Drive vehicle onto level surface. The vehicle must be in the ready-to-drive condition (curb weight, fuel tank full or corresponding additional weight). Front wheels in straight- ahead position.
2 Check tire pressure, correct if necessary
AP40.15-P-4061MCU 3 Place 75 kg or one person on driver seat and set headlamp height adjustment to "0"
4 Remove maintenance flap
Checking
5 Align headlamp aimer with the vehicle and perform height adjustment towards the center of the headlamps Follow operating instructions of the headlamp aimer.Headlamp aimer
6 Switch on left high beam (E1e1) and right high beam (E2e1)
7 Check adjustment of the left high beam (E1e1) and right high beam (E2e1), if necessary adjust the left high beam (E1e1) or right high beam (E2e1) at the adjustment screw (horizontal) (2)
AP82.10-P-8260- 02MCC 8 Remove rivet (3) or expanding rivet (4) which is located above the adjustment screw (vertical) (1) If the left high beam (E1e1) or right high beam (E2e1) has to be adjusted in the vertical direction. The expanding rivet (4) can be removed when the
the valves¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2311 · Applies to: 450, 451, 452, 454 · AR: AR40.00-Z-9451CA, AR40.10-P-1040MCC, AR40.30-P-0402MCC, AR40.30-P-0400MCC, AR40.10-P-1080MCC (+1 more)
5 Press TPM switch (S6/1s9) in the cockpit switch group (S6/1) and thereby recalibrate the tire pressure monitoring system
TESTING & REPAIR INDEX > GENERAL INFORMATION ON VEHICLE LEVEL MEASUREMENT - AR40.00-P-0202A > MODEL 129, 140, 163, 168, 169, 170, 171, 197, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 245, 451 Checking
For vehicle level measurement all the vehicle parts must be installed and the vehicle build must be completed ready to drive. 1 Check tire pressure, correct if necessary See tire inflation pressure chart inside the fuel filler flap. 2 Check condition of tires Visual inspection for wear pattern, tread depth and damage. 3 Check condition of rims Visual inspection for damage. TESTING & REPAIR INDEX > TESTING AND REPAIR WORK: SMART: WHEELS, CHASSIS ALIGNMENT CHECK - AR40.00-Z-9451CA > MODEL 451 Balancing wheels MODEL 451.3 /4 AR40.10-P-1040MCC Carry out distance and comparison measurements on front and rear axles MODEL 451.3 /4 AR40.30-P-0402MCC Checking accident vehicles and vehicles possibly damaged in an accident MODEL 451.3 /4 AR40.30-P-0400MCC Draining TIREFIT sealant out of tires MODEL 451.3 /4 AR40.10-P-1080MCC Draining TIREFIT sealant out of tires MODEL 451.3 /4 AR40.10-P-1080MCU General information on vehicle level measurement MODEL 129, 140, 163, 168, 169, 170, 171, 197, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, AR40.00-P-0202A
Perform a wheel alignment¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2312 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC, AR40.20-P-0200MCE, AR40.20-P-0250MCC, AR40.20-P-0250MCE, AR40.20-P-0303MCC (+5 more)
221, 230, 245, 451... Perform a wheel alignment check MODEL 451.3 /4 Without recording of vehicle level AR40.20-P-0200MCC Perform a wheel alignment check MODEL 451.3 /4 With recording of vehicle level AR40.20-P-0200MCE Perform advanced wheel alignment MODEL 451.3 /4 Without recording of vehicle level AR40.20-P-0250MCC Perform advanced wheel alignment MODEL 451.3 /4 With recording of vehicle level AR40.20-P-0250MCE Record vehicle level at front and rear axles using electronic inclinometer MODEL 451.3 /4 AR40.20-P-0303MCC Remove, install tire pressure monitoring system control unit MODEL 451.3 /4 AR40.15-P-0100MCU Remove/install wheels MODEL 451.3 /4 AR40.10-P-1100MCC Remove/install wheels MODEL 451.3 /4 AR40.10-P-1100MCU Replace tires MODEL 451.3 /4 AR40.10-P-1030MCC Replace tires MODEL 451.3 /4 AR40.10-P-1030MCU TESTING & REPAIR INDEX > REPLACE TIRES - AR40.10-P-1030MCU > MODEL 451.3 /4
damage and can¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2316 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1040MCC, AR40.10-P-1100MCU, AR00.60-P-0100MCC
destroy the valve. See tire pressure information on the B- pillar of the driver door. 20 Balance wheel
AR40.10-P-1040MCC WHEELS Number Designation Model 451.3/4 BA40.10-P-1002-01E Nut to valve Nm 6 TESTING & REPAIR INDEX > REMOVE/INSTALL WHEELS - AR40.10-P-1100MCU > MODEL 451.3 /4 Recalibrate tire pressure monitoring system
Remove/install
Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A 1 Raise vehicle with vehicle lift 2 Secure vehicle on vehicle lift When work is continued on the vehicle such as, e.g. when supporting major assemblies using a jack (e.g. transmission jack) which exert an uneven load distribution, as well as when removing the following components:Front axle, AR00.60-P-0100MCC Fig 1: Identifying Cockpit Switch Group And TPM (RDK) Switch Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR INDEX > REMOVE, INSTALL TIRE PRESSURE MONITORING¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2318 · Applies to: 450, 451, 452, 454 · AR: AR40.15-P-0100MCU
SYSTEM CONTROL UNIT - AR40.15-P-0100MCU > MODEL 451.3 /4 Fig 2: Identifying Wrench Socket (450 589 05 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig 3: Identifying Set Of Master Keys (451 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR INDEX > PERFORM A WHEEL ALIGNMENT CHECK - AR40.20-P-¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2321 · Applies to: 450, 451, 452, 454 · AR: AP40.15-P-4061MCC
0200MCC > MODEL 451.3 /4 Without recording of vehicle level MODIFICATION NOTES 30.9.08 Value changed: Toe- out angle with inner wheel steered through 20°
*BE40.20-P-1001-08C
Measuring, adjusting
1 Check tire inflation pressure, correct if necessary * for USA only AP40.15-P- 4061MCU Except USA AP40.15-P-4061MCC 2 Perform initial measurement Carry out measurements according to information provided
Fig 1: Identifying Bolts On Bar Link And Nut On Axle Tube Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TIE ROD¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2324 · Applies to: 450, 451, 452, 454 · AR: AP40.15-P-4061MCC
Number Designation Model 451.3/4 BA46.40-P-1002-01F Lock nut to tie rod Nm 50 TESTING & REPAIR INDEX > PERFORM A WHEEL ALIGNMENT CHECK - AR40.20-P- 0200MCE > MODEL 451.3 /4 With recording of vehicle level
Measuring, adjusting
1 Check tire inflation pressure, correct if necessary * for USA only AP40.15-P- 4061MCU Except USA AP40.15-P-4061MCC 2 Perform initial measurement Carry out measurements according to information provided by measuring device manufacturer.Perform measurements on unladen vehicle with tank 90% full.
Camber BE40.20-P-1001- 06C Caster BE40.20-P-1002- 06C Front axle overall toe-in BE40.20-P-1001- 07B Toe-out on turns with the inside wheel steered through 20° BE40.20-P-1001- 08C Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR INDEX > PERFORM ADVANCED WHEEL ALIGNMENT - AR40.20-P-¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2327 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCC
0250MCC > MODEL 451.3 /4 Without recording of vehicle level MODIFICATION NOTES 30.9.08 Value changed: Toe- out angle with inner wheel steered through 20°
*BE40.20-P-1001-08C
Measuring, adjusting
1 Perform a wheel alignment check
AR40.20-P-0200MCC 2 Remove underfloor panels Rechargeable drill / screwdriver
3 Adjust camber or caster at the front axle
AR40.20-P-0322- 06MCC Camber BE40.20-P-1001- 06C Caster BE40.20-P-1002- 06C *BA33.10-P-1001- 01D 4 Adjust driveline angle on rear axle
AR40.20-P-0200- 14MCC Driveline angle BE40.20-P-1001- 21A BA35.10-P-1002- 01F Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
BA46 40 P 1002 01F¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2330 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0200MCE
Lock nut to tie rod Nm 50 TESTING & REPAIR INDEX > PERFORM ADVANCED WHEEL ALIGNMENT - AR40.20-P- 0250MCE > MODEL 451.3 /4 With recording of vehicle level
Measuring, adjusting
1 Perform a wheel alignment check
AR40.20-P-0200MCE 2 Remove underfloor panels Rechargeable drill / screwdriver
3 Determine camber of front axle from the table
AR40.20-P-0322- 02MCC 4 Determine caster of front axle from the table
AR40.20-P-0322- 03MCC 5 Adjust camber or caster at the front axle
AR40.20-P-0322- 06MCC Camber BE40.20-P-1001- 06C Caster BE40.20-P-1002- 06C *BA33.10-P-1001- 01D 6 Adjust driveline angle on rear axle
AR40.20-P-0200- 14MCC Driveline angle BE40.20-P-1001- 21A BA35.10-P-1002- Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
axle tube¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2333 · Applies to: 450, 451, 452, 454 · AR: AR40.20-P-0303MCC
TIE ROD Number Designation Model 451.3/4 BA46.40-P-1002-01F Lock nut to tie rod Nm 50 TESTING & REPAIR INDEX > RECORD VEHICLE LEVEL AT FRONT AND REAR AXLES USING ELECTRONIC INCLINOMETER - AR40.20-P-0303MCC > MODEL 451.3 /4 Inclinometer with sensor for front axle and rear axle Shown on measuring point 2 (left front) Fig 1: Identifying Open-Ended Socket Wrench (450 589 01 09 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig 1: Measuring Vehicle Level At Front And Rear Axles Using Electronic Inclinometer Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TESTING & REPAIR INDEX > BALANCING WHEELS - AR40.10-P-1040MCC >¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2343 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1040MCC, AR40.30-P-0400MCC
MODEL 451.3/4
Balancing
1 Remove wheel balance weights (with retaining clip) (1) or wheel balance weights (self- adhesive) (2) Use wheel balance weight (self-adhesive) (2) for: Cramped installation conditions Conditions caused by the construction which rule out the use of wheel balance weights (with retaining clip) (1) Customer request 2 If necessary clean wheels, attach to stationary balancing machine and balance dynamically to 0 g for each side of the wheel
TESTING & REPAIR INDEX > CHECKING ACCIDENT VEHICLES AND VEHICLES POSSIBLY DAMAGED IN AN ACCIDENT - AR40.30-P-0400MCC >
Various damage assessment methods are available in order to perform a targeted accident damage assessment, and to adapt the repair technology accordingly to the accident damage. This is oriented towards the degree of damage and
Fig 1: Identifying Balance Wheels Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Remove wheel¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2346 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AR40.10-P-1030MCU
1 Remove wheel
AR40.10-P-1100MCU 2 Position the wheel upright with the valve (4) downwards for 10 minutes In order to permit the tire sealant (3) to drain away the wheel must be higher by the dimension (a) than the tire sealant reservoir (1).
3 Unscrew the valve element (4) from the valve and allow the pressure to slowly escape from the tire
4 Unscrew the nut on the valve (4) and press the valve (4) back in the inside of the wheel
5 Attach drain hose (2) to a genuine tire sealant container (1) and insert drain hose (2) through the valve bore of the disk wheel If an empty,, genuine tire sealant container (1) is available. The drain hose (2) should be 400 mm long. 90% of the tire sealant (3) can be removed using this method.
6 Extract tire sealant (3) by compressing and slowly releasing the tire sealant container (1) from the tire If an empty, genuine tire sealant container (1) is available.
7 Use a twist drill bit (dia. approximately 10 mm) to bore through the tire tread and allow the sealant (3) to drain into a suitable container If an empty, genuine tire sealant container (1) is available. Cordless Drill/driver Fig 2 8 Replace tires Wipe remaining tire sealant (3) off the disk wheel using a damp cloth. AR40.10-P-1030MCU 9 Place new TIREFIT tire sealant container (1) in the vehicle
Removing¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2353 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCC, AR40.10-P-1100MCU, AN32.20-P-0002MCC, AR40.10-P-1030MCC, AR40.10-P-1030MCU
1 Remove wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P-1100MCU Install
2 Install Brabus sport suspension * not for USAand not with model 451.391/491only when retrofitting 5-spoke light alloy wheels, 16 inch (Design 4) with vehicles without Brabus sports suspension. AN32.20-P-0002MCC 3 Fit tire on light alloy rim * not for USA AR40.10-P-1030MCC * for USA only AR40.10-P-1030MCU 4 Attach light alloy wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P-1100MCU 5 Place certificate in vehicle The expert report is included in the delivery contents.
6 Add special equipment to the vehicle data card and to the online vehicle data card Only for workshops without Dealer Management System (DMS) Autoline 8.0. and when the 6-spoke light alloy wheels 15" (Design 3, Design 6, Design 7, Design 9) or 9-spoke light alloy wheels 15" (Design 5) or the 12- spoke light alloy wheels
Fig 9: Identifying 12-Spoke Light Alloy Wheels, 15 Inch (Design 1) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
15" (Design 1, Design¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2354 · Applies to: 450, 451, 452, 454 · AR: BA40.00-Z-9999CZ, BE40.00-Z-9999CZ
8) are not retrofitted, then add Code (R67) 6-spoke light alloy wheels 175/55 & 195/50 R15 orCode (R74) 6- spoke light alloy wheels 175/55 & 195/50 R15 orCode (R22) 6-spoke light alloy wheels 175/55 & 195/50 R15 orCode (R23) 6-spoke light alloy wheels 165/60 & 195/50 R15 orCode (R73) 9- spoke light alloy wheels 155/60 & 175/55 R15 orCode (R72) 12-spoke light alloy wheels 155/60 & 175/55 R15 orCode (R24) 12-spoke light alloy wheels 155/60 & 175/55 R15. TORQUE SPECIFICATIONS > TIGHTENING TORQUES: SMART: WHEELS, CHASSIS ALIGNMENT CHECK - BA40.00-Z-9999CZ > MODEL all Wheels MODEL 454.0 BA40.10-P-1000-01G Wheels MODEL 450.3 /4, 451.3 /4, 452.3 /4 BA40.10-P-1000-01E TEST & ADJUSTMENT VALUES > TEST AND ADJUSTMENT VALUES: SMART: WHEELS, CHASSIS ALIGNMENT CHECK - BE40.00-Z-9999CZ > MODEL all Driveline angle MODEL 450.3 /4, 451.3 /4, 452.3 /4, 454.0 BE40.20-P-1000-21A Front axle camber/caster MODEL 450.3 /4, 451.3 /4, 452.3 /4 BE40.20-P-1000-06C Front axle toe MODEL 450.3 /4, 451.3 /4, 452.3 /4, 454.0 BE40.20-P-1000-07B Front camber/caster MODEL 454.0 SBE40.20-P-1000-06D Rear axle camber
BE40.20-P-1000-09U Rear axle toe-in MODEL 450.3 /4, 451.3 /4, 452.3 /4, 454.0 BE40.20-P-1000-10F Test values for distance and comparative measurement TYPE 450, 451, 452 BE40.30-P-1000-10A
Inspection and setting data of fron axle camber/cast¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2360 · Applies to: 450, 451, 452, 454 · AR: GF40.10-P-0801MCU, GF40.10-P-1004MCU
TEST VALUES FOR DISTANCE AND COMPARATIVE MEASUREMENT Number Designation Model 451.3/4 BE40.20-P- 1001-06C With 0° wheel toe +0 18' (=/- °0 42')
Max. difference left to right 0° 30' BE40.20-P- 1002-06C Caster with 0° wheel toe +7 50' (+/-0° 30') BE40.20-P- 1003-06C Steering axis inclination Left +14° 35' (+/-0° 20') +16° 00' (+/-° 30')
Camber Right +16° 00' (+/-0° 30') TEST & ADJUSTMENT VALUES > REAR AXLE CAMBER - BE40.20-P-1000-09U > Model 450, 451, 452, 454
Number Designation Model 450, 451, 452 BE40-20-P-1001-09U Rear axle camber <° -2° 00' (+/-0° 30') BASIC KNOWLEDGE > INSTALLATION SURVEY OF TIRES / RIMS, PRODUCTION DETAILS - GF40.10-P-0801MCU > MODEL 451.3 /4
All-season tires, disk wheel overview
GF40.10-P-1004MCU
Tire designation
GF40.10-P-1020-01A
Rim designation
GF40.10-P-1010-01A
Tire pressures
GF40.10-P-1020- 02MCU Information on tires / rims
AH40.10-P-9411-01A TIREFIT tire sealant
AH40.10-P-0001- 01MCC BASIC KNOWLEDGE > ALL-SEASON TIRES, DISK WHEEL OVERVIEW - GF40.10-P- 1004MCU > MODEL 451.3 /4 Vehicle/engine Disk wheel ETmm Tires Axle Snow chains
GF40.15-P-0001-07MCU >¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2365 · Applies to: 450, 451, 452, 454 · AR: GF40.15-P-0001MCU
BASIC KNOWLEDGE > TIRE PRESSURE MONITOR FUNCTION - GF40.15-P-0001MCU > MODEL 451.3 /4 Function requirements Fig 1: Tire Pressure Monitor (RDK) Block Diagram Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig 1: Tire Pressure Monitor Function CAN Communication Diagram Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
of components¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2367 · Applies to: 450, 451, 452, 454 · AR: PE40.15-P-2101MCU, GF54.30-P-6000MCU, GF40.15-P-5126MCU, GF83.57-P-4000MCC, GF54.21-P-4157MCU (+5 more)
Tire pressure monitor (TPM [RDK]) block diagram
GF40.15-P-0001- 07MCU Wiring diagram for tire pressure monitor control unit
PE40.15-P-2101MCU
Instrument cluster, component description A1 GF54.30-P-6000MCU
Wheel sensor, component description A69/1, A69/2, A69/3, A69/4 GF40.15-P-5126MCU
Outside air temperature sender component description B14 GF83.57-P-4000MCC
SAM control unit, component description N10/10 GF54.21-P-4157MCU
Tire pressure monitor control unit, component description N88 GF40.15-P-5124MCU
Cockpit switch group, component description S6/1 GF54.25-P-4300MCU BASIC KNOWLEDGE > CONTENTS, FUNCTION DESCRIPTION, TIRE PRESSURE MONITOR - GF40.15-P-0999MCU > MODEL 451.3 /4
Tire pressure monitor function GF40.15-P-0001MCU
Tire pressure monitor (TPM [RDK]) location of components GF40.15-P-0001-06MCU
Tire pressure monitor (TPM [RDK]) block diagram GF40.15-P-0001-07MCU Wiring diagram for tire pressure monitor control unit PE40.15-P-2101MCU
Overview of system components for tire pressure monitor (TPM), component description GF40.15-P-9996MCU BASIC KNOWLEDGE > TIRE PRESSURE MONITOR CONTROL UNIT, COMPONENT DESCRIPTION - GF40.15-P-5124MCU > MODEL 451.3 /4
it. The assembly unit is attached to the rim flange using a counternut.¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2370 · Applies to: 450, 451, 452, 454 · AR: GF40.15-P-9996MCU, GF54.30-P-6000MCU, GF40.15-P-5126MCU, GF83.57-P-4000MCC, GF54.21-P-4157MCU (+3 more)
The complete assembly unit has to be changed. A wheel sensor consists of the following components: Pressure sensor Temperature sensor High-frequency transmitter Sensor battery for power supply (service life approx. 10 years) BASIC KNOWLEDGE > OVERVIEW OF SYSTEM COMPONENTS FOR TIRE PRESSURE MONITOR (TPM), COMPONENT DESCRIPTION - GF40.15-P-9996MCU > MODEL 451.3 /4 Instrument cluster, component description A1 GF54.30-P-6000MCU Wheel sensor, component description A69/1, A69/2, A69/3, A69/4 GF40.15-P-5126MCU Outside air temperature sender component description B14 GF83.57-P-4000MCC Component description for the SAM control unit N10/10 GF54.21-P-4157MCU Tire pressure monitor control unit, component description N88 GF40.15-P-5124MCU Cockpit switch group, component description S6/1 GF54.25-P-4300MCU Contents, function description, tire pressure monitor
GF40.15-P-0999MCU BASIC KNOWLEDGE > WIRING DIAGRAM FOR TIRE PRESSURE MONITOR CONTROL UNIT - PE40.15-P-2101-97MCU > Code: Designation: Position: A1 Instrument cluster 12L A69/1 Left front TPM [RDK] wheel sensor 15L A69/2 Right front TPM [RDK] wheel sensor 17L A69/3 Left rear TPM [RDK] wheel sensor 19L A69/4 Right rear TPM [RDK] wheel sensor 20L
A69/1¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2374 · Applies to: 450, 451, 452, 454 · AR: PE40.15-P-2101MCU
Left front TPM [RDK] wheel sensor 15L A69/2 Right front TPM [RDK] wheel sensor 17L A69/3 Left rear TPM [RDK] wheel sensor 19L A69/4 Right rear TPM [RDK] wheel sensor 20L N10/10 SAM control unit 3L N10/10f12 Fuse 12 4L N10/10f19 Fuse 19 2L N88 TPM [RDK] control unit 4A N88 TPM [RDK] control unit 11A S6/1 Cockpit switch group 8L S6/1s9 TPM [RDK] switch 8K W10 Ground (battery) 3E W10 Ground (battery) 8E Z3/24 Circuit 15 (fused) connector sleeve, function 1E Z37/2 CAN engine bus (low) connector sleeve 11E Z37/3 CAN engine bus (high) connector sleeve 12E Z45 ATA [EDW] sensor circuit 30 voltage supply connector sleeve 4E Z81 Circuit 58d connector sleeve 10E WIRING DIAGRAMS > WIRING DIAGRAM FOR TIRE PRESSURE MONITOR CONTROL UNIT - PE40.15-P-2101MCU > MODEL 451 PE40.15-P-2101- 99MCU Wiring diagram for tire pressure monitor control unit
PE40.15-P-2101- 99MCU PE40.15-P-2101- 60MCU Legend of wiring diagram for tire pressure monitor control unit
PE40.15-P-2101- 60MCU OV00.01-P-1901- 03MCC Use of wiring diagrams
OV00.01-P-1901- 03MCC
Remove wheels¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2685 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCC, AR40.10-P-1100MCU, AZ88.30-P-0020MCC
1 Remove wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P-1100MCU 2 Retrofit front mud guard (1)
AZ88.30-P-0003-03MCC 3 Retrofit rear mud guard (2) Not with code (A10) BRABUS USA+Canada AZ88.30-P-0003-04MCC 4 Mount wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P-1100MCU PARTS ORDERING NOTES Part no. Designation Quantity DG 98 (see EPC) Outer detachable parts 1 RETROFITTING & CONVERSION > RETROFIT REAR DIFFUSER - AZ88.30-P-0020MCC > MODEL 451.3/4 (except 451.391 /491) Removing
1 Remove rear apron The rear apron is no longer required. AR88.30-P- 0502MCC Assemble
2 Lay rear diffuser (1) and rear styling conversion kit (2) down on suitable base
3 Slightly remove ends of
Fig 1: Identifying Rear Diffuser Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Remove/install¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2726 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCU, AR88.20-P-1900MCC
1 Remove left and right rear wheel AR40.10-P-1100MCU 2 Remove expansion clips (3) from longitudinal member paneling (2).
3 Unscrew nuts (5) from fender liner (1).
4 Remove expansion clip (4) from fender liner (1).
5 Detach fender liner (1) in area of rear CBS and remove.
6 Install in the reverse order
TESTING & REPAIR INDEX > REMOVE/INSTALL REAR CBS - AR88.20-P-1900MCC > MODEL 451.3/4 Fig 1: Identifying Fender Liner, Longitudinal Member Paneling, Expansion Clips And Nut Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Remove wheels¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 2760 · Applies to: 450, 451, 452, 454 · AR: AR40.10-P-1100MCC, AR40.10-P-1100MCU, AZ88.30-P-0020MCC
1 Remove wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P-1100MCU 2 Retrofit front mud guard (1)
AZ88.30-P-0003- 03MCC 3 Retrofit rear mud guard (2) Not with code (A10) BRABUS USA+Canada AZ88.30-P-0003- 04MCC 4 Mount wheels * not for USA AR40.10-P-1100MCC * for USA only AR40.10-P-1100MCU PARTS ORDERING NOTES Part no. Designation Quantity DG 98 (see EPC) Outer detachable parts 1 RETROFITTING & CONVERSION > RETROFIT REAR DIFFUSER - AZ88.30-P-0020MCC > MODEL 451.3 /4 (except 451.391 /491) Removing
1 Remove rear apron The rear apron is no longer required. AR88.30- P- 0502MCC Assemble
2 Lay rear diffuser (1) and rear styling conversion kit (2) down on suitable base
Fig 1: Identifying Retrofit Rear Diffuser Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA.