451 — fortwo (2007-2015) — Special Vehicles¶
Workshop and reference excerpts for 451 — fortwo (2007-2015) in the Special Vehicles system.
17 excerpts from 1 sources.
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf¶
At drying temperatures in excess of 60°C, detachable plastic parts can suffer irreversible deformation if the¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3267 · Applies to: 450, 451, 452, 454 · AR: AP98.00-P-9850MCC
support is unsuitable. MAINTENANCE > INSPECT BODY FOR DAMAGE TO PAINTWORK - AP98.00-P-9850MCC > MODEL 451.3/4 Checking
1 Check vehicle paintwork Check painted outer surfaces (B) and area (A) stone-chip prone for damage, if necessary repair vehicle paintwork subject to separate repair order.
Damage and stress caused to paintwork by external influences AH98.00-P-8070- 02SM TESTING & REPAIR > OVERVIEW OF SMART MATERIALS AND THEIR USE - AR98.00-P- 0270MCC > MODEL 451
Application
The Daimler AG products for Mercedes-Benz vehicles are also to be used on smart vehicles
General information on MB materials AH98.00-P-9409-03SM Fig 1: Identifying Area Subjected To Stone Impact And Painted External Surface Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Repairing the vehicle paintwork¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3268 · Applies to: 450, 451, 452, 454 · AR: GF98.00-P-2005MCC, AP98.00-P-0635SM, AP97.20-P-0640MCC
1 Repairing the vehicle paintwork
General color subjects GF98.00-P-2005MCC Notes on paintwork repairs AH98.00-P-9408- 02MCC Notes and repair options for painting detachable plastic components AH98.20-P-9410- 01MCC Notes on force drying of vehicle paints AH98.00-P-9408-03SM Notes on repair paintwork in bonding area of windows and components AH98.00-P-9408- 07MCC General notes on touch-up applicators and paint spray cans AH98.00-P-9409-06SM Methods of paintwork repair AH98.00-P-9408-01SM 2 Vehicle paintwork care
Products for the care of MB vehicle paintwork AP98.30-P-8070-06SM Application of paintwork care and polishing agents AP98.00-P-0635SM Preservation AP97.20-P-0640MCC General notes on touch-up applicators and paint spray cans AH98.00-P-9409-06SM Notes on paintwork care AH98.00-P-0001-01SM 3 Assessment of the vehicle paintwork in the event of complaints
General notes on complaints about paintwork repairs AH98.00-P-9408-05SM Notes on paint diagnosis AH98.00-P-0002- 01MCC TESTING & REPAIR > MASK BONDING SURFACES FOR WINDSHIELD USING ADHESIVE TAPE - AR98.00-P-0900-01MCC > REPAIR MATERIALS Number Designation Order number BR00.45-Z-1034-02B Tesa 7140 adhesive tape (12 mm) A 009 989 10 85 Shown on model 451.3 on body shell 1. Clean and degrease body flange (2). 2. Mask bonding area (1) using adhesive tape. Dimensions:
Painting¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3270 · Applies to: 450, 451, 452, 454 · AR: AR98.00-P-0270MCC
Overview of smart materials and their use
AR98.00-P-0270MCC Notes on repair paintwork in bonding area of windows and components
AH98.00-P-9408- 07MCC 1 Mask interior compartment using adhesive tape
2 Mask exterior area and remaining components using adhesive tape On vehicles with previous body repairs, adapt the area covered to the repair performed.
3 Sand down body flange (2) and bonding area for windshield (1) Residual coating thickness approx. 20 μm.In the bonding area for the windshield (1), sand the complete paintwork structure down to the coat of electrolytic immersion paint.Grinding all the way down to the sheet steel are acceptable.
4 Completely clean area to be painted The paint manufacturer's specifications must be complied with in full.
5 Degrease area to be painted The paint manufacturer's specifications must be complied with in full.If glue is detached, repeat operation steps 1 and 2, if necessary.
6 Apply EP primer filler Apply to the entire area to be painted. Use approved materials only. The paint manufacturer's specifications must be complied with in full.
General information on MB materials AH98.00-P-9409-03SM 7 Mask bonding surface for windshield (1) If necessary, remove any protruding markings. Use materials approved by the paint manufacturers only. AR98.00-P-0900- 01MCC *BR00.45-Z- 1034-02B 8 Apply base coat and clear varnish of selected paint system The paint manufacturer's specifications must be complied with in full.
General information on MB materials AH98.00-P-9409-03SM 9 Perform over drying The paint manufacturer's
specifications must be¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3271 · Applies to: 450, 451, 452, 454 · AR: AR98.00-P-0270MCC, AR98.20-P-0685MCC, AR98.00-P-0905MCC, AR98.00-P-0900MCC
complied with in full. Notes on force drying of vehicle paints AH98.00-P-9408-03SM 10 Remove masking and bonding material
REPAIR MATERIALS Number Designation Order number BR00.45-Z-1034-02B Tesa 7140 adhesive tape (12 mm) A 009 989 10 85 TESTING & REPAIR > TESTING AND REPAIR WORK: SMART: PAINTWORK - AR98.00-Z- 9451CA > MODEL 451
Overview of smart materials and their use MODEL 451 AR98.00-P-0270MCC
Painting plastic detachable body components MODEL 451 AR98.20-P-0685MCC
Paintwork, bonding area for roof MODEL 451.3 AR98.00-P-0905MCC
Paintwork bonding area for windshield MODEL 451.3/4 AR98.00-P-0900MCC TESTING & REPAIR > PAINTING PLASTIC DETACHABLE BODY COMPONENTS - AR98.20-P-0685MCC > MODEL 451
Application
1 Observe the following information and notes on applying paintwork to plastic parts Check plastic of substrate. The designation can be found on the component. Possible plastics are e.g.:ABS, GfK, PA, PBT, PUR- RRIM, RPTU, PP- EPDM.
Notes on paintwork repairs AH98.00-P-9408- 02MCC Notes and repair options for painting detachable plastic components AH98.20-P-9410- 01MCC Abbreviations in the painting sector AH98.00-P-9409-01SM SAFETY PRECAUTIONS > RISK OF EXPLOSION CAUSED BY PAINT VAPORS IGNITING. RISK OF POISONING CAUSED BY INHALING PAINT VAPORS. - AS98.00-Z-0002-01A > No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. Potential risks Risk of explosion caused by the ignition of vapors when working with paints.
MODEL all¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3274 · Applies to: 450, 451, 452, 454 · AR: GF98.00-P-4070GH, GF98.00-P-4070GZ, GF98.00-P-4070GC, GF98.00-P-4070AK, GF98.00-P-4070CW (+5 more)
List for paintwork/corrosion protection - Series production, general
GF98.00-P-2099A
Notes on repair painting
GF98.00-P-8000A
Notes for repairing plastic detachable parts Model 408, 418, 427, 435, 437, 638, 639, 667, 668, 669, 670, 901, 902, 903, 904, 950, 952, 953, 954, 957, 970, 972, 974, 975, 976 only GF98.00-N-8100A Index of paintwork/corrosion protection Model 129, 170, 202, 208 GF98.00-P-4070B Model 140, 210, 215, 220 GF98.00-P-4070M Model 163 GF98.00-P-4070GH Model 164 GF98.00-P-4070GZ Model 168 GF98.00-P-4070GC Model 169 GF98.00-P-4070AK Model 171 GF98.00-P-4070V Model 203 GF98.00-P-4070P Model 204 GF98.00-P-4070CW MODEL 209 GF98.00-P-4070Q Model 211 GF98.00-P-4070T Model 216 GF98.00-P-4070SX Model 219 GF98.00-P-4070TX Model 221 GF98.00-P-4070SY Model 230 GF98.00-P-4070R Model 240 GF98.00-P-4070H Model 245 GF98.00-P-4070BK Model 251 GF98.00-P-4070RT Model 414 GF98.00-D-4070V Model 405 GF98.00-G-4070UA Model 408, 418, 427, 435Model 437 up to 31.7.03 GF98.00-G-4070U Model 437.42 /43 GF98.00-G-4070UB
Model 451.3/4¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3275 · Applies to: 450, 451, 452, 454 · AR: GF98.00-S-4070VI, GF98.00-D-4070VA, GF98.00-W-4070AC, GF98.00-W-4070EC, GF98.00-P-2005MCC (+2 more)
GF98.00-P- 4070MCC Models 461, 463 GF98.00-P-4070G Model 638, 639 GF98.00-S-4070VI Model 668, 669, 670 GF98.00-D-4070VA Model 901, 902, 903, 904, 905, 906 GF98.00-D-4070S Model 950, 952, 953, 954, 970, 972, 974, 975, 976 GF98.00-W-4070AC Model 957 GF98.00-W-4070EC List for paintwork/corrosion protection - Istanbul plant Plant 152 GF98.00-T-3199A
List for paint damage evaluation
GF98.00-P-9099A BASIC KNOWLEDGE > GENERAL COLOR SUBJECTS - GF98.00-P-2005MCC > MODEL 451.3/4 Note on model plate The color number on the model plate has two parts; the first 3 digits specify the equipment code for the tridion safety cell, while the last 3 digits specify the equipment code for the plastic paneling. Note on equipment code The code contained in the color number enables the matchingcolor code to be taken from the corresponding table. Color subjects for smart plant GF98.00-P-3705MCC BASIC KNOWLEDGE > COLOR SUBJECTS FOR SMART PLANT - GF98.00-P-3705MCU > MODEL 451.3/4 The color code is stored on the data card and subdivided as follows: Paint code 1 = Tridion safety cell Paint code 2 = Standard plastic paneling Tridion
Paint code 1 Paint code 1 description Color code Description of color code EB1 Black C47L black EB2 silver C49L alu silver Plastic paneling
Solid colors¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3276 · Applies to: 450, 451, 452, 454 · AR: GF98.00-P-4005MCC
Paint code 2 Paint code 2 description Color code Description of color code EAL light yellow CA6L light lemon EAZ crystal white CA8L liquid paper ECA jet black CA7L jack black Effect colors
Paint code 2 Paint code 2 description Color code Description of color code EAD silver, metallic C50L river silver EAY red metallic CA3L red orange ECB pyrite gray metallic C78L pyrite gray ECC blue metallic CA9L exciting blue ECE light blue metallic CC1L sky blue ECF rally red CC0L cherry red ECG gray metallic CC2L warm gray BASIC KNOWLEDGE > DETACHABLE PARTS: SUBSTRATES, PAINTWORK AND PAINTWORK STRUCTURE - GF98.00-P-4005MCC > MODEL 451.3/4 Color code, model 451.3 Fig 1: Identifying Steel And Plastic Parts Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Longitudinal member paneling¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3280 · Applies to: 450, 451, 452, 454 · AR: GF98.00-P-3705MCC, GF98.00-P-4005MCC, GF98.00-P-2005MCC, AR42.20-P-0500MCU
2.14 Longitudinal member paneling PP (ED230HP)
2.15 Door PP (ED230HP)
2.16 Window channel strip
2.17 Exterior rearview mirrors
Table of contents for paintwork and anticorrosion materials in series production
GF98.00-P-0991A Index of paintwork/corrosion protection
GF98.00-P- 4070MCC General color subjects
GF98.00-P- 2005MCC Color subjects for smart plant except GF98.00-P-3705MCC BASIC KNOWLEDGE > INDEX OF PAINTWORK/CORROSION PROTECTION - GF98.00-P- 4070MCC > MODEL 451.3/4 Detachable parts: substrates, paintwork and paintwork structure
GF98.00-P-4005MCC General color subjects
GF98.00-P-2005MCC Color subjects for smart plant except GF98.00-P-3705MCC TESTING & REPAIR > REMOVE/INSTALL HAND BRAKE LEVER - AR42.20-P-0500MCU > MODEL 451.3/4
Repair options:¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3305 · Applies to: 450, 451, 452, 454 · AR: AP98.00-P-0635SM
- Replacing parts
- If major damage has occurred such as cracks or deep scratches in plastic, the parts must be replaced.
- We also recommend replacing small parts such as outside mirror housings, hubcaps, and door handles in the event of paint damage.
- Paint repair
- For slight damage such as short or flat scratches, stone marks or when being painted in another color, a post-repair refinishing is possible. The plastic parts to be painted should be removed from the vehicle for painting. Integrated parts must be removed. In the event of damage with substrate damage or if the paint coat has been sanded through, it is necessary to replace the plastic paneling with a painted new part. The components are made of PP (polypropylene) and joined by applying a flame; this procedure is not yet available at this time in the event of a repair. The DaimlerChrysler approved system partners are currently working on repair solutions. When they are used, the processing specifications of the manufacturer must be observed. The detachable plastic parts must be placed or suspended for painting in such a way that their shape remains intact during force drying. At drying temperatures in excess of 60°C, detachable plastic parts can suffer irreversible deformation if the support is unsuitable. MAINTENANCE > APPLICATION OF PAINTWORK CARE AND POLISHING AGENTS - AP98.00-P-0635SM > MODEL 450, 451, 452, 454
Application
1 Use of car shampoo, insect and tar remover The paintwork care and polishing products are suitable for all painted vehicle parts (metal or plastic). AP98.00- P-0635- 01SM Car shampoo BR00.45- Z-1002- 04A Tar remover BR00.45- Z-1020- 04A Insect remover *BR00.45- Z-1021- 04A
AP98.00- P-0635- 02SM
Use of cleaning and care¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3306 · Applies to: 450, 451, 452, 454 · AR: AP98.00-P-9850MCC
2 Use of cleaning and care products for light alloy wheels and hubcaps Cleaner BR00.45- Z-1017- 04A Cleaner BR00.45- Z-1018- 04A Cleaner *BR00.45- Z-1019- 04A 3 Use of metal dust remover
AP98.00- P- 0636SM 4 Use of paint cleaners
AP98.00- P- 0637SM 5 Use of fine polishing paste
AP98.00- P- 0638SM 6 Use of polish
AP98.00- P- 0639SM 7 Use of gloss preserver
AP98.00- P- 0641SM AUXILIARY REPAIR MATERIALS Number Designation Order number BR00.45-Z-1002-04A Car shampoo A 001 986 41 71 BR00.45-Z-1017-04A Cleaner, flash rust 1 l A 001 986 13 71 BR00.45-Z-1018-04A Cleaner, light alloy disk wheel, spray bottle 500 ml A 001 986 34 71 BR00.45-Z-1019-04A Cleaner, light alloy disk wheel, spray bottle 1 l A 001 986 35 71 BR00.45-Z-1020-04A Tar remover A 001 986 40 71 BR00.45-Z-1021-04A Insect remover A 001 986 39 71 MAINTENANCE > INSPECT BODY FOR DAMAGE TO PAINTWORK - AP98.00-P-9850MCC > MODEL 451.3/ 4
BR00 45 Z 1017¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3308 · Applies to: 450, 451, 452, 454 · AR: AR98.00-P-0270MCC
04A Cleaner, flash rust 1 l A 001 986 13 71 BR00.45-Z-1019- 04A Cleaner, light alloy disk wheel, spray bottle 1 l A 001 986 35 71 BR00.45-Z-1020- 04A Tar remover A 001 986 40 71 BR00.45-Z-1021- 04A Insect remover A 001 986 39 71 BR00.45-Z-1036- 04A Polish 500 ml A 000 986 46 74 1. Cleaners: 1. Car shampoo 2. Tar remover 3. Insect remover 4. Metal dust remover 5. Intensive cleaner for light alloy disk wheels for removing stubborn dirt (for workshop use only) 2. Cleaning: 1. Paint cleaner 2. Fine polishing paste 3. Paint polish, silicone free 4. Paint polish 5. Gloss preservation 6. Care product for regular cleaning of light alloy disk wheels 7. Polishing wad 8. Polishing cloth 9. Non-woven polishing cloth TESTING & REPAIR INDEX > OVERVIEW OF SMART MATERIALS AND THEIR USE - AR98.00-P-0270MCC > MODEL 451
Application
The Daimler AG products for Mercedes-Benz vehicles are also to be used on smart vehicles
General information on MB¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3309 · Applies to: 450, 451, 452, 454 · AR: GF98.00-P-2005MCC, AP98.00-P-0635SM, AP97.20-P-0640MCC
materials AH98 00 P 9409 03SM 1 Repairing the vehicle paintwork
General color subjects GF98.00-P-2005MCC Notes on paintwork repairs AH98.00-P-9408-02MCC Notes and repair options for painting detachable plastic components AH98.20-P-9410-01MCC Notes on force drying of vehicle paints AH98.00-P-9408-03SM Notes on repair paintwork in bonding area of windows and components AH98.00-P-9408-07MCC General notes on touch-up applicators and paint spray cans AH98.00-P-9409-06SM Methods of paintwork repair AH98.00-P-9408-01SM 2 Vehicle paintwork care
Products for the care of MB vehicle paintwork AP98.30-P-8070-06SM Application of paintwork care and polishing agents AP98.00-P-0635SM Preservation AP97.20-P-0640MCC General notes on touch-up applicators and paint spray cans AH98.00-P-9409-06SM Notes on paintwork care AH98.00-P-0001-01SM 3 Assessment of the vehicle paintwork in the event of complaints
General notes on complaints about paintwork repairs AH98.00-P-9408-05SM Notes on paint diagnosis AH98.00-P-0002-01MCC TESTING & REPAIR INDEX > MASK BONDING SURFACES FOR WINDSHIELD USING ADHESIVE TAPE - AR98.00-P-0900-01MCC > REPAIR MATERIALS Number Designation Order number BR00.45-Z-1034-02B Tesa 7140 adhesive tape (12 mm) A 009 989 10 85 Shown on model 451.3 on body shell
clean area to be¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3316 · Applies to: 450, 451, 452, 454 · AR: AR98.00-Z-9451CA, AR98.00-P-0270MCC, AR98.20-P-0685MCC
4 clean area to be painted The paint manufacturer' pecification mu t be complied with in full.
5 Degrease area to be painted The paint manufacturer's specifications must be complied with in full.If glue is detached, repeat operation steps 1 and 2, if necessary.
6 Apply EP primer filler Apply to the entire area to be painted. Use approved materials only. The paint manufacturer's specifications must be complied with in full.
General information on MB materials AH98.00-P-9409- 03SM 7 Transfer template Print out template. Use the template for the left and right rear roof area. Use suitable pin, as otherwise the paintwork structure may be damaged. AR98.00-P-0905- 01MCC 8 Mask bonding surface for roof (1) If necessary, remove any protruding markings. Use materials approved by the paint manufacturers only. AR98.00-P-0905- 02MCC *BR00.45- Z-1034-02B 9 Apply base coat and clear varnish of selected paint system The paint manufacturer's specifications must be complied with in full.
General information on MB materials AH98.00-P-9409- 03SM 10 Perform over drying The paint manufacturer's specifications must be complied with in full.
Notes on force drying of vehicle paints AH98.00-P-9408- 03SM 11 Remove masking and bonding material
REPAIR MATERIALS Number Designation Order number BR00.45-Z-1034-02B Tesa 7140 adhesive tape (12 mm) A 009 989 10 85 TESTING & REPAIR INDEX > TESTING AND REPAIR WORK: SMART: PAINTWORK - AR98.00-Z-9451CA > MODEL 451
Overview of smart materials and their use MODEL 451 AR98.00-P-0270MCC
Painting plastic detachable body components MODEL 451 AR98.20-P-0685MCC
Paintwork, bonding area for roof¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3317 · Applies to: 450, 451, 452, 454 · AR: AR98.00-P-0905MCC, AR98.00-P-0900MCC, AR98.20-P-0685MCC
MODEL 451.3 AR98.00-P-0905MCC
Paintwork bonding area for windshield MODEL 451.3 /4 AR98.00-P-0900MCC TESTING & REPAIR INDEX > PAINTING PLASTIC DETACHABLE BODY COMPONENTS - AR98.20-P-0685MCC > MODEL 451
Application
1 Observe the following information and notes on applying paintwork to plastic parts Check plastic of substrate. The designation can be found on the component. Possible plastics are e.g.:ABS, GfK, PA, PBT, PUR-RRIM, RPTU, PP- EPDM.
Notes on paintwork repairs AH98.00- P-9408- 02MCC Notes and repair options for painting detachable plastic components AH98.20- P-9410- 01MCC Abbreviations in the painting sector AH98.00- P-9409- 01SM SAFETY PRECAUTIONS > RISK OF EXPLOSION CAUSED BY PAINT VAPORS IGNITING. RISK OF POISONING CAUSED BY INHALING PAINT VAPORS. - AS98.00-Z-0002-01A > No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. Potential risks Risk of explosion caused by the ignition of vapors when working with paints. Risk of poisoning Inhaling paint vapors and spray mist can pose a health hazard! Contact with paint vapors can cause irritation to skin and eyes. Paint contains hazardous substances such as: Cancer causing substances (e.g. benzene, zinc chromate) Poisonous substances (e.g. zinc chromate, phenol), Genetically hazardous substances (e.g. ethyl glycol acetate/ethyl acetate) Rules of conduct and safety precautions No smoking! No open flames!
G-4070UB¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3321 · Applies to: 450, 451, 452, 454 · AR: GF98.00-P-2005MCC, GF98.00-P-3705MCC, GF98.00-P-4005MCC
Model 451.3 /4 GF98.00- P- 4070MCC Models 461, 463 GF98.00- P-4070G Model 638, 639 GF98.00- S-4070VI Model 668, 669, 670 GF98.00- D-4070VA Model 901, 902, 903, 904, 905, 906 GF98.00- D-4070S Model 950, 952, 953, 954, 970, 972, 974, 975, 976 GF98.00- W- 4070AC Model 957 GF98.00- W- 4070EC List for paintwork/corrosion protection - Istanbul plant Plant 152 GF98.00- T-3199A
List for paint damage evaluation
GF98.00- P-9099A BASIC KNOWLEDGE > GENERAL COLOR SUBJECTS - GF98.00-P-2005MCC > MODEL 451.3 /4 Note on model plate The color number on the model plate has two parts; the first 3 digits specify the equipment code for the tridion safety cell, while the last 3 digits specify the equipment code for the plastic paneling. Note on equipment code The code contained in the color number enables the matchingcolor code to be taken from the corresponding table.
Color subjects for smart plant
GF98.00-P-3705MCC BASIC KNOWLEDGE > DETACHABLE PARTS: SUBSTRATES, PAINTWORK AND PAINTWORK STRUCTURE - GF98.00-P-4005MCC > MODEL 451.3 /4 Color code, model 451.3
Item¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 3325 · Applies to: 450, 451, 452, 454 · AR: GF98.00-P-4070MCC, GF98.00-P-2005MCC, GF98.00-P-3705MCC, GF98.00-P-4005MCC
Designation (MODEL 451.4) Material Delivery condition of replacement part 2.1 Front CBS PP (ED230HP)
2.2 Front fog lamp covering
2.3 Bottom grille
2.4 Top grille
2.5 Engine hood PP (ED230HP)
2.6 Cowl
2.7 Roof rail PP (ED230HP)
2.8 Spoiler
2.9 Liftgate panel PP (ED230HP)
2.10 Rear CBS PP (ED230HP)
2.11 Intake air cover PP (ED230HP)
2.12 Door handle PP (ED230HP)
2.13 Tridon safety cell Steel
2.14 Longitudinal member paneling PP (ED230HP)
2.15 Door PP (ED230HP)
2.16 Window channel strip
2.17 Exterior rearview mirrors
Table of contents for paintwork and anticorrosion materials in series production
GF98.00-P-0991A Index of paintwork/corrosion protection
GF98.00-P-4070MCC General color subjects
GF98.00-P-2005MCC Color subjects for smart plant except GF98.00-P-3705MCC BASIC KNOWLEDGE > INDEX OF PAINTWORK/CORROSION PROTECTION - GF98.00-P- 4070MCC > MODEL 451.3 /4 Detachable parts: substrates, paintwork and paintwork structure
GF98.00-P-4005MCC General color subjects
GF98.00-P-2005MCC Color subjects for smart plant except GF98.00-P-3705MCC
tool¶
2007-2014 smart (450_451_452_454) - Workshop Repair Manual.pdf · p. 4300 · Applies to: 450, 451, 452, 454 · AR: AR98.00-P-0900MCC
helper required to remove windshield (1) from body flange. Cutting wire is included in TS adhesive."Roll out" window removal tool gotis://K 67.0 01.0 Cup suction tool gotis://K_67.0_03.0
TS adhesive (with isopropanol cleaner) *BR00.45-Z-1041-02B 6.2 Cut out windshield (1) "Veritrac" window removal tool When using "Veritrac" window removal tool. Mask off body flange, front edge of vehicle roof as well as detachable parts in cutting area using masking tape to prevent damage from cutting wire. Aid of helper required to cut out and remove windshield (1). Cutting wire is included in TS adhesive.
Cutting wireCup suction tool gotis://K_67.0_03.0 *450589086300
TS adhesive (with isopropanol cleaner) *BR00.45-Z-1041-02B Checking
7 Check bonding area on body flange for paint chipping Damage from removing windshield (1) can be repaired with approved materials.
Notes on repair paintwork in bonding area of windows and components
AH98.00-P-9408- 07MCC 8.1 Repair paint chipping on body flange with approved materials On paint chips up to approx. 2 cm . Do not apply basic or clear varnish in boding area.
General notes on touch-up applicators and paint spray cans
AH98.00-P-9409-06SM 8.2 Renew paintwork structure on body flange On paint chips larger than approx. 2 cm . AR98.00-P-0900MCC Install
9 Prepare body flange for installation of window The gluing area on the body flange must be absolutely free of dust and AR67.10-P-1501- 01MCC 2 2