evilution.co.uk/mod/torque-settings-for-fortwo-forfour-and-roadster.htm¶
2 excerpts.
Torque Settings Fortwo, Forfour And Roadster¶
evilution.co.uk/mod/torque-settings-for-fortwo-forfour-and-roadster.htm · p. 1 · Applies to: 452
Mod Description Acknowledgements to BBE - Binman - The AIM - Blackdog - Tolsen Mod Details Premium No Difficulty Mod ID 555 Credit Various For Link https://evilution.co.uk/mod/torque-settings-for-fortwo-forfour-and-roadster.htm Copy to Clipboard Smart ForTwo 450 Engine Cylinder head at crankcase (new bolts only): Petrol M160 EU2 & EU3 21.0Nm + 2x90degree + 10 degrees Petrol M160/1 EU4 21.0Nm +2x90degree + 10 degrees Diesel OM660 EU3 30.0Nm + 3x90degree + 10 degrees Cylinder head cover at cylinder head: Petrol M160 EU2 & EU3 (New only) 12.0Nm Petrol M160/1 EU4 (New) 12.0Nm, (Used) 9.5Nm Diesel OM660 EU3 (New only) 12.0Nm Oil pan at crankcase: Petrol M160 EU2 & EU3 (New only) 12.0Nm Petrol M160/1 EU4 (New) 12.0Nm, (Used) 8.4Nm Diesel OM660 EU3 (New only) 12.0Nm Water Pump at major assembly carrier (new only): Petrol M160 EU2 & EU3 9.5Nm Petrol M160/1 EU4 14.0Nm Diesel OM660 EU3 9.5Nm Oil intake tube at crankcase: Petrol M160 EU2 & EU3 (New only) 14.0Nm Petrol M160/1 EU4 (New) 14.0Nm, (Used) 9.5Nm Diesel OM660 EU3 (New only) 14.0Nm Exhaust to turbo manifold: Petrol M160 EU2 & EU3 (New only) 30.0Nm Petrol M160/1 EU4 (New only) 30.0Nm Diesel OM660 EU3 (New only) 30.0Nm Exhaust Manifold at cylinder head (new & used): Petrol M160 EU2 & EU3 16.0Nm Petrol M160/1 EU4 16.0Nm Diesel OM660 EU3 23.0Nm Water Drain Plug: All Engines 12.0Nm Glow Plug: Diesel OM660 EU3 (new & used) 15.0Nm Go to Top Smart ForTwo 450 Chassis (all engines) ForTwo road wheels 110Nm Lower ball joint nut 46Nm +/-4.6Nm Brake caliper at pivot bearing (new & used) 115Nm +/-5Nm Wheel bearing stretch bolt 120Nm +/-12Nm Front axle shock absorber at support bearing (transverse leaf spring) 60Nm +/-6Nm Shock absorber strap (transverse leaf spring) 46Nm +/-6Nm Shock absorber top nut (MacPherson strut) 45Nm +/-4.5Nm Shock absorber strap (MacPherson strut) 46Nm +/-4.6Nm Lower ball joint bolts 40Nm +/-4Nm Steering ball joint bolts 40Nm +/- 4Nm Front axle wishbone control arm at front sub frame 120Nm +/-12Nm Drop link to wishbone nut 46Nm Sway bar bush housing 85Nm Steering gear at front sub frame 46Nm +/-4.6Nm Front sub frame to body 85Nm +/-10Nm Rear central wheel bearing bolt into driveshaft 30Nm + 90 Degrees Rear axle shock absorber at frame-type integral support bearing bracket 65Nm +/-6.5Nm Rear axle shock absorber at axle tube 65Nm +/-6.5Nm X-frame bar end to axle tube 100Nm Go to Top Smart ForTwo 450 and Roadster Transmission Filler plug, transmission oil 43.0Nm Drain plug, transmission oil 43.0Nm Transmission at engine 23.0Nm Engine mount at transmission 28.0Nm Engine mount at frame-type integral support 58.0Nm Starter at transmission housing 23.0Nm Clutch release at transmission 10.0Nm Modular clutch at flexible plate 20.0Nm +90degree +/- 5degree Go to Top Smart Fortwo 451 Engine Coolant drain plug 12Nm Cylinder head bolts (wet threads) 25Nm +90 ° +90 ° Oil pan sump 10Nm Timing chain tensioner to cylinder head 23Nm Timing chain slide rail to cylinder head 10Nm Timing chain slide rail to crankcase 10Nm Camshaft solenoid to cylinder head 11Nm Turbo coolant banjo bolt to cylinder head 31Nm Turbo bracket to cylinder head 23Nm Exhayst manifold to cylinder head 34Nm Exhaust manifold shield 11Nm Camshaft position sensor to cylinder head 11Nm Coolant temperature sensor to cylinder head 30Nm Coolant line to cylinder head 24Nm AC compressor 20Nm Oil drain screw 65Nm (seems excessive) Oil filter to timing case cover 14Nm Cylinder head cover 10Nm Connecting rod bearing cap 15Nm + 90 ° Coolant pump to timing case cover M6 = 10Nm. M8 = 23Nm Smart Fortwo 451 Transmission Flywheel to crankshaft 20Nm + 90 ° Drain plug 43Nm Fill plug 43Nm Smart Fortwo 451 Chassis X-frame upper bolts 65Nm X-frame lower bolts 90Nm Wheel bolts 112Nm Smart Roadster 452 Engine Cylinder head at crankcase (new bolts only): Petrol M160/1 EU4 21.0Nm +2x90degree + 10 degree Cylinder head cover at cylinder head: Petrol M160/1 EU4 (New) 12.0Nm, (Used) 12.0Nm Oil pan at crankcase: Petrol M160/1 EU4 (New) 12.0Nm, (Used) 8.4Nm Water Pump at major assembly carrier (new only): Petrol M160/1 EU4 14.0Nm Oil intake tube at crankcase (new only): Petrol M160/1 EU4 14.0Nm Exhaust Manifold at cylinder head (new & used): Petrol M160/1 EU4 16.0Nm Water Drain Plug: All engines 12.0Nm Spark Plug (new & used): Petrol M160/1 EU4 (New) 27.5 Nm, (Used) 22.5 Nm Go to Top Smart Roadster 452 Chassis (all engines) Roadster road wheels 120Nm Lower ball joint nut 46Nm +/-4.6Nm Brake caliper at pivot bearing (new & used) 115Nm +/-5Nm Wheel bearing stretch bolt 120Nm +/-12Nm Shock absorber top nut (MacPherson light) 45Nm +/-4.5Nm Shock absorber strap (MacPherson light) 46Nm +/-4.6Nm Lower ball joint bolts 40Nm +/-4Nm Steering ball joint bolts 40Nm +/- 4Nm Front axle wishbone control arm at front sub frame 120Nm +/-12Nm Drop link to wishbone nut 46Nm Sway bar bush housing 85Nm Steering gear at front sub frame 46Nm +/-4.6Nm Front sub frame to body 85Nm +/-10Nm Rear central wheel bearing bolt into driveshaft 30Nm + 90 Degrees Rear axle shock absorber at frame-type integral support bearing bracket 65Nm +/-6.5Nm Rear axle shock absorber at axle tube 65Nm +/-6.5Nm Go to Top Smart ForFour 454 Petrol M135 Engine Cylinder head 24.5Nm +2x90degree Cylinder head cover 8.0Nm Oil pan 7.5Nm Oil filter 14.0Nm Oil filter connection 27.0Nm Oil intake bell 8.5Nm Water pump 8.5Nm Timing case cover M6 8.5Nm Timing case cover M10 39.0Nm Intake manifold/bracket for intake manifold in engine block 18.5Nm Exhaust manifold 34.0Nm Spark plugs 25.0Nm Go to Top Smart ForFour 454 Transmission Filler plug, transmission oil 43.0Nm Drain plug, transmission oil 43.0Nm Transmission at engine 25.0Nm Engine mount at transmission 40.0Nm Starter at transmission housing 20.0Nm Clutch release at transmission 20.0Nm Pressure plate at flywheel 19.0Nm Clutch actuator 12.0Nm Go to Top Odds & Sods Camshaft 10Nm Inlet manifold to head 10Nm Front hub 120Nm Rear hub 30Nm + 90 degrees Track rod end 40Nm ForTwo road wheels 110Nm Roadster road wheels 12
Clutch actuator¶
evilution.co.uk/mod/torque-settings-for-fortwo-forfour-and-roadster.htm · p. 2 · Applies to: 452
Nm Clutch actuator 12.0Nm Go to Top Odds & Sods Camshaft 10Nm Inlet manifold to head 10Nm Front hub 120Nm Rear hub 30Nm + 90 degrees Track rod end 40Nm ForTwo road wheels 110Nm Roadster road wheels 120Nm Oil filter housing Smart recommend 25Nm I do mine to about 15Nm. Sump drain plug 30Nm Spark plug EU2 & EU3 M160 engine (New) 27.5 Nm, (Used) 20.0 Nm Spark plug EU4 (New) 27.5 Nm, (Used) 22.5 Nm Exhaust to manifold nut 30Nm Exhaust bolts on upper & lower of exhaust bracket 25Nm Exhaust bracket rear bolt onto transmission box 23Nm Click if info helped 110 likes 199364 views Print