2014-2024 Smart Fortwo 453 Workshop Manual.pdf

347 excerpts.

Overview of exterior lights system components Model 453.0/3/4

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 54 · Applies to: 453 · AR: GF82.10-P-9998KJ, GF82.10-P-3008KJ, GF82.10-P-3070KJ, GF82.10-P-3011KJ, GF54.30-P-2001KJ (+5 more)

GF82.10-P-9998KJ As per annex position 4.3 Turn signal indicator actuation, function Model 453.0/3/4 GF82.10-P-3008KJ As per annex position 4.4 Overview of exterior lights system components Model 453.0/3/4 GF82.10-P-9998KJ As per annex position 4.4 Front fog light actuation, function Model 453.0/3/4 GF82.10-P-3070KJ As per annex position 4.5 Overview of exterior lights system components Model 453.0/3/4 GF82.10-P-9998KJ As per annex position 4.5 Backup lamp actuation, function Model 453.0/3/4 GF82.10-P-3011KJ As per annex position 4.6 Overview of exterior lights system components Model 453.0/3/4 GF82.10-P-9998KJ As per annex position 4.6 Overview of exterior lights system components Model 453.0/3/4 GF82.10-P-9998KJ As per annex position 4.7 Control/warning messages, function Model 453.0 (except 453.091), 453.3 (except GF54.30-P-2001KJ 453.391), 453.4 (except 453.491) with code K35 (Instrument cluster with monochrome display) Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code K36 (Instrument cluster with color 8.9 cm (3.5") display) As per annex position 4.9 Model 453.091/391/491 GF54.30-P-2001KJE with code K35 (Instrument cluster with monochrome display) Model 453.091/391/491 with code K36 (Instrument cluster with color 8.9 cm (3.5") display) As per annex position 4.9 Check warning and function indicator lamps in As per annex position 4.9 AP54.30-P-5451S instrument cluster Fuse and relay box, as-built configuration Model 453 GF54.15-P-0800KJ up to model year 2020 As per annex position 4.11 Wiring diagram of exterior lights Model 453.091/391/491 PE82.10-P-2000BEA up to model year 2020 As per annex position 4.11 Overview of energy management system Model 453.0 (except 453.091), 453.3 (except GF54.10-P-9990KJ components 453.391), 453.4 (except 453.491) As per annex position 4.13 Model 453.091/391/491 with engine 78014 GF54.10-P-9990KJE Volt on-board electrical system As per annex position 4.13 Remove/install battery As per annex position 4.13 AR54.10-P-0005SR Component description for high-voltage Model 453.091/391/491 with engine 780 GF54.10-P-3004KJE battery As per annex position 4.13 Overview of wiring diagrams for electrical Model 453 PE15.00-P-1100BBA up to model year 2020 system, engine As per annex position 4.13 Overview of wiring diagrams for electric drive Model 453.091/391/491 with engine 780.997 PE08.00-P-1100BEA up to model year 2020 As per annex position 4.13 5. Axles, wheels, tires and suspension Check condition of front axle and front axle As per annex position 5.1.1 AP33.10-P-3358S ball joints Check condition of rear axle and rear axle ball As per annex position 5.1.1 AP35.20-P-3552S joints Approved wheel/tire combinations, overview Model 453.0/3/4 GF40.10-P-1007ZA As per annex position 5.2.2 and 5.2.3 Tire pressure monitor, function Model 453.0/3/4 GF40.15-P-0001KJ with code V41 (Tyre pressure monitoring system) As per annex position 5.2.2 and 5.2.3 Check condition of suspension struts or shock As per annex position 5.3.1 and 5.3.2 AP32.25-P-3255S absorbers and springs 6. Chassis and parts attached to it Fuel supply, function Model 453.0/3/4 with engine 281.910 GF07.10-P-1003KJ As per annex item 6.1.3 Model 453.0/3/4 with engine 281.920 GF07.10-P-1003KJF As per annex item 6.1.3 Overview of system components motor Model 453.0/3/4 with engine 281.910 GF07.61-P-9997KJ electronics (ME-SFI) fuel injection and ignition Fuel tank, as per annex item 6.1.3 system Model 453.0/3/4 with engine 281.920 GF07.61-P-9997KJF Fuel tank, as per annex item 6.1.3 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ad00.00-p-0001o, Main inspection as per 2014/45/EU inspection specifications Model 453

B25/12

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 115 · Applies to: 453 · AR: PE82.60-P-2000BBA, PE82.60-P-2000BBE, PE82.85-P-2200BBA, PE07.61-P-2101BBC, PE54.18-P-2300BBB (+5 more)

Hands-free system microphone Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) except code 535 (smart media system) except code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND)
except code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code C08 (Pre-installation for radio) B25/12 Hands-free system microphone Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBE 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre- installation for radio) B25/12 Hands-free system microphone Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) B28 Intake manifold pressure sensor Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBC year 2020 Plug AB B28/17 Secondary air injection pump pressure sensor Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBC year 2020 Plug AB B3 Driver seat adjustment detection sensor Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 B3 Driver seat adjustment detection sensor Model 453.0 (except 453.091), 453.3 (except PE91.60-P-2105BBB 453.391), 453.4 (except 453.491) up to model year 2020 Plug BA-BC B3/1 Right front seat position sensor Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 B3/1 Right front seat position sensor Model 453.0 (except 453.091), 453.3 (except PE91.60-P-2105BBB 453.391), 453.4 (except 453.491) up to model year 2020 Plug BA-BC B33 Tow-away protection sensor Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2600BBA 453.391), 453.4 (except 453.491) up to model year 2020 B33 Tow-away protection sensor Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 B33 Tow-away protection sensor Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) B37 Accelerator pedal sensor Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBA year 2020 Plug AA B38/2 Rain/light sensor Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 B38/2 Rain/light sensor Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE B38/2 Rain/light sensor Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBE 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 B38/2 Rain/light sensor Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBA 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 B38/2 Rain/light sensor Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 B38/2 Rain/light sensor Model 453.0 (except 453.091), 453.3 (except PE82.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 B39/2 Ultrasonic sensor, ATA Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) B39/9 Ultrasonic sensor 2, ATA Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) B4/3 Fuel tank pressure sensor Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBA year 2020 Plug AA B4/3 Fuel tank pressure sensor Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBB year 2020 Plug AC Page 5 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

Vehicle interior humidity and temperature

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 117 · Applies to: 453 · AR: PE83.30-P-2000BBA, PE54.18-P-2300BBB, PE54.15-P-2001BBB, PE54.21-P-2127BBA, PE00.19-P-2800BBD (+5 more)

B82 Vehicle interior humidity and temperature Model 453.0 (except 453.091), 453.3 (except PE83.30-P-2000BBA sensor 453.391), 453.4 (except 453.491) up to model year 2020 with code I01 (Air conditioning PLUS) except code I77 (Manual air conditioning) B84/3 Backup camera Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 B95 Battery sensor Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA B95 Battery sensor Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBA 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 E1 Left front lamp unit Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBA 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 E13/1 Glove box lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBD 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 E13/1 Glove box lamp Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E13/15 Driver door pocket ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 E13/15 Driver door pocket ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBC 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 E13/15 Driver door pocket ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E13/16 Front passenger door pocket ambiance Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBD illumination 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 E13/16 Front passenger door pocket ambiance Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBD illumination 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 E13/16 Front passenger door pocket ambiance Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA illumination 453.391), 453.4 (except 453.491) up to model year 2020 E15/1 Front dome lamp with reading lamps Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 E15/1 Front dome lamp with reading lamps Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE E15/1 Front dome lamp with reading lamps Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBE 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 E15/1 Front dome lamp with reading lamps Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E15/2 Front dome lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 E15/2 Front dome lamp Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE E15/2 Front dome lamp Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBE 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 E15/2 Front dome lamp Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E15/3 Rear dome lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 E15/3 Rear dome lamp Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E17/15 Right front footwell lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBD 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 E17/15 Right front footwell lamp Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 Page 7 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

E43/1

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 119 · Applies to: 453 · AR: PE82.20-P-2000BBA, PE00.19-P-2800BBD, PE00.19-P-2800BBC, PE00.19-P-2800BBB, PE54.18-P-2300BBB (+5 more)

Left cockpit ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E43/2 Center cockpit ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBD 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 E43/2 Center cockpit ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E43/3 Right cockpit ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 E43/3 Right cockpit ambiance illumination Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E5/1 Left front fog lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 E5/1 Left front fog lamp Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 E5/1 Left front fog lamp Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBA 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 E5/1 Left front fog lamp Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E5/2 Right fog lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 E5/2 Right fog lamp Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 E5/2 Right fog lamp Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBA 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 E5/2 Right fog lamp Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 E6/1 Left turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 E6/1 Left turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 E6/1 Left turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBB 453.391), 453.4 (except 453.491) up to model year 2020 with code V19 (Anti-theft alarm system) E6/1 Left turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 E6/2 Right turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 E6/2 Right turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 E6/2 Right turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBB 453.391), 453.4 (except 453.491) up to model year 2020 with code V19 (Anti-theft alarm system) E6/2 Right turn signal lamp Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 F1 Power supply fuse and relay module Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBA 453.391), 453.4 (except 453.491) up to model year 2020 F1 F108 Battery clamp fuse Model 453.0 (except 453.091), 453.3 (except PE15.00-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 F11 Combustion engine fuse and relay module Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBA year 2020 Plug AA F11 Combustion engine fuse and relay module Model 453.0 (except 453.091), 453.3 (except PE47.40-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 F11 Combustion engine fuse and relay module Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2144BBA 453.391), 453.4 (except 453.491) up to model year 2020 Page 9 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

Multimedia operating unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 129 · Applies to: 453 · AR: PE82.60-P-2102BBA, PE82.85-P-2200BBA, PE00.19-P-2800BBD, PE54.15-P-2001BBA, PE54.15-P-2001BBC (+5 more)

N24 Multimedia operating unit Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2102BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) N24 Multimedia operating unit Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) N25/4 Front passenger seat heater control unit Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBD 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 N25/4 Front passenger seat heater control unit Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBA 453.391), 453.4 (except 453.491) up to model year 2020 F1 N25/4 Front passenger seat heater control unit Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE N25/4 Front passenger seat heater control unit Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 N25/4 Front passenger seat heater control unit Model 453.0 (except 453.091), 453.3 (except PE91.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Seat heater for driver's seat at left and right) N25/5 Front HS [SIH] control unit Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 N25/5 Front HS [SIH] control unit Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBA 453.391), 453.4 (except 453.491) up to model year 2020 F1 N25/5 Front HS [SIH] control unit Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA N25/5 Front HS [SIH] control unit Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE N25/5 Front HS [SIH] control unit Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 N25/5 Front HS [SIH] control unit Model 453.0 (except 453.091), 453.3 (except PE91.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Seat heater for driver's seat at left and right) N26 ATA [EDW] control unit Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2600BBA 453.391), 453.4 (except 453.491) up to model year 2020 N26 ATA [EDW] control unit Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 N26 ATA [EDW] control unit Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) N3/10 ME-SFI [ME] control unit Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBA year 2020 Plug AA N3/10 ME-SFI [ME] control unit Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBB year 2020 Plug AC N3/10 ME-SFI [ME] control unit Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBC year 2020 Plug AB N3/10 ME-SFI [ME] control unit Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBA 453.391), 453.4 (except 453.491) up to model year 2020 Sheet1 N3/10 ME-SFI [ME] control unit Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2144BBA 453.391), 453.4 (except 453.491) up to model year 2020 N30/4 Electronic Stability Program control unit Model 453.0 (except 453.091), 453.3 (except PE42.45-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 N49 Steering angle sensor Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 N49 Steering angle sensor Model 453.0 (except 453.091), 453.3 (except PE42.45-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 N49 Steering angle sensor Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA Page 19 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

Combination switch

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 134 · Applies to: 453 · AR: PE82.25-P-2005BBA, PE82.25-P-2100BBA, PE00.19-P-2800BBC, PE82.30-P-2000BBA, PE54.30-P-2101BBA (+5 more)

S4 Combination switch Model 453.0 (except 453.091), 453.3 (except PE82.25-P-2005BBA 453.391), 453.4 (except 453.491) up to model year 2020 S4/2 Fanfare horns switch Model 453.0 (except 453.091), 453.3 (except PE82.25-P-2005BBA 453.391), 453.4 (except 453.491) up to model year 2020 S4/2 Fanfare horns switch Model 453.0 (except 453.091), 453.3 (except PE82.25-P-2100BBA 453.391), 453.4 (except 453.491) up to model year 2020 S4/4 Right wiper switch Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S4/4 Right wiper switch Model 453.0 (except 453.091), 453.3 (except PE82.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 S4/5 Menu navigation button group Model 453.0 (except 453.091), 453.3 (except PE54.30-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 S4/5 Menu navigation button group Model 453.0 (except 453.091), 453.3 (except PE82.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 S40/3 Clutch pedal switch Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S40/3 Clutch pedal switch Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBA year 2020 Plug AA S40/3 Clutch pedal switch Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBB 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, plug S1 S40/3 Clutch pedal switch Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBC 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, plug S2 P1, P2 S40/3 Clutch pedal switch Model 453.0 (except 453.091), 453.3 (except PE82.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 S40/4 Cruise control/variable speed limiter switch Model 453.0 (except 453.091), 453.3 (except PE30.30-P-2000BBA group 453.391), 453.4 (except 453.491) up to model year 2020 S40/4 Cruise control/variable speed limiter switch Model 453.0 (except 453.091), 453.3 (except PE82.25-P-2100BBA group 453.391), 453.4 (except 453.491) up to model year 2020 S40/5 Start enable clutch pedal switch Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBC 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, plug S2 P1, P2 S41/2 Oil pressure switch Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBA 453.391), 453.4 (except 453.491) up to model year 2020 Sheet1 S41/2 Oil pressure switch Model 453.0 (except 453.091), 453.3 (except PE54.30-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 S50 Outside rearview mirror adjustment switch Model 453.0 (except 453.091), 453.3 (except PE88.79-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code V21 (Electrically adjustable and heated outside mirrors (FFO)) S51/1 Left front seat heater switch Model 453.0 (except 453.091), 453.3 (except PE91.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Seat heater for driver's seat at left and right) S51/2 Right front seat heater switch Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2600BBA 453.391), 453.4 (except 453.491) up to model year 2020 S51/2 Right front seat heater switch Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBD 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 S51/2 Right front seat heater switch Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 S51/2 Right front seat heater switch Model 453.0 (except 453.091), 453.3 (except PE91.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Seat heater for driver's seat at left and right) S6/1 Cockpit switch group Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2600BBA 453.391), 453.4 (except 453.491) up to model year 2020 S6/1 Cockpit switch group Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 Page 24 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

Ground (center console)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 138 · Applies to: 453 · AR: PE82.60-P-2000BBC, PE82.60-P-2000BBD, PE82.60-P-2000BBE, PE82.62-P-2101BBA, PE82.85-P-2105BBA (+5 more)

W12 Ground (center console) Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBC 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) with code 557 (57A MM2012 radio without DAB) except code 537 (smart audio system) except code C08 (Pre-installation for radio) with sound system W12 Ground (center console) Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBD 453.391), 453.4 (except 453.491) up to model year 2020 with code C08 (Pre-installation for radio) except code 535 (smart media system)
except code 537 (smart audio system) W12 Ground (center console) Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBE 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre- installation for radio) W12 Ground (center console) Model 453.0 (except 453.091), 453.3 (except PE82.62-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) W12 Ground (center console) Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2105BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code P02 (car2go) W12 Ground (center console) Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 W2 Right front ground point Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBA year 2020 Plug AA W2 Right front ground point Engine 281 in model 453.0/3/4 up to model PE07.61-P-2101BBC year 2020 Plug AB W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBA 453.391), 453.4 (except 453.491) up to model year 2020 F1 W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBB 453.391), 453.4 (except 453.491) up to model year 2020 with code V19 (Anti-theft alarm system) W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 W2 Right front ground point Model 453.0 (except 453.091), 453.3 (except PE82.25-P-2005BBA 453.391), 453.4 (except 453.491) up to model year 2020 W22 Ground point Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBB 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, plug S1 W22 Ground point Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBC 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, plug S2 P1, P2 W22 Ground point Model 453.0 (except 453.091), 453.3 (except PE80.35-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 W26 Ground (transmission tunnel) Model 453.0 (except 453.091), 453.3 (except PE91.60-P-2105BBA 453.391), 453.4 (except 453.491) up to model year 2020 Plug BB W43/1 Ground point (ABS) Model 453.0 (except 453.091), 453.3 (except PE42.45-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 Page 28 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

X35/67

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 143 · Applies to: 453 · AR: PE82.20-P-2000BBA, PE00.19-P-2800BBB, PE54.18-P-2300BBB, PE54.21-P-2127BBA, PE80.50-P-2000BBB (+5 more)

Front passenger door electrical connector Model 453.0 (except 453.091), 453.3 (except PE82.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 X4/24 Vehicle interior/daytime running lights Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB electrical connector 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 X4/24 Vehicle interior/daytime running lights Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB electrical connector 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 X4/24 Vehicle interior/daytime running lights Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBA electrical connector 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 X4/24 Vehicle interior/daytime running lights Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBB electrical connector 453.391), 453.4 (except 453.491) up to model year 2020 with code V19 (Anti-theft alarm system) X4/24 Vehicle interior/daytime running lights Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2000BBA electrical connector 453.391), 453.4 (except 453.491) up to model year 2020 X4/24 Vehicle interior/daytime running lights Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2200BBA electrical connector 453.391), 453.4 (except 453.491) up to model year 2020 X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2600BBA 453.391), 453.4 (except 453.491) up to model year 2020 X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBB 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBB 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, plug S1 X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2127BBC 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, plug S2 P1, P2 X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE80.20-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 Except UK X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE80.20-P-2000BBB 453.391), 453.4 (except 453.491) up to model year 2020 UK version X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE80.50-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 X42/37 ATA [EDW] alarm siren connecting point Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 X54/12 Front seat heater electrical connector, driver Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBC 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 X54/12 Front seat heater electrical connector, driver Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBA 453.391), 453.4 (except 453.491) up to model year 2020 F1 X54/12 Front seat heater electrical connector, driver Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA X54/12 Front seat heater electrical connector, driver Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE X54/12 Front seat heater electrical connector, driver Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 X54/12 Front seat heater electrical connector, driver Model 453.0 (except 453.091), 453.3 (except PE91.30-P-2000BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Seat heater for driver's seat at left and right) X54/13 Front seat heater electrical connector, front Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2800BBD passenger 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 X54/13 Front seat heater electrical connector, front Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBA passenger 453.391), 453.4 (except 453.491) up to model year 2020 F1 X54/13 Front seat heater electrical connector, front Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC passenger 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE Page 33 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

Z35/31

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 149 · Applies to: 453 · AR: PE82.60-P-2000BBC, PE82.60-P-2102BBA, PE82.85-P-2200BBA, PE00.19-P-2150BBD, PE82.60-P-2000BBA (+5 more)

Telematics wake-up signal connector sleeve Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBC 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) with code 557 (57A MM2012 radio without DAB) except code 537 (smart audio system) except code C08 (Pre-installation for radio) with sound system Z35/31 Telematics wake-up signal connector sleeve Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2102BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z35/31 Telematics wake-up signal connector sleeve Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2150BBD multimedia 453.391), 453.4 (except 453.491) up to model year 2020 Multimedia Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) except code 535 (smart media system) except code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND)
except code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code C08 (Pre-installation for radio) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBB multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBC multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) with code 557 (57A MM2012 radio without DAB) except code 537 (smart audio system) except code C08 (Pre-installation for radio) with sound system Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBE multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre- installation for radio) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2102BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.62-P-2101BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2008BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code P02 (car2go) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2105BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code P02 (car2go) Z35/32 Diagnostic CAN (low) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2200BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2150BBD multimedia 453.391), 453.4 (except 453.491) up to model year 2020 Multimedia Page 39 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

Z35/33

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 150 · Applies to: 453 · AR: PE82.60-P-2000BBA, PE82.60-P-2000BBB, PE82.60-P-2000BBC, PE82.60-P-2000BBE, PE82.60-P-2102BBA (+5 more)

Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) except code 535 (smart media system) except code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND)
except code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code C08 (Pre-installation for radio) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBB multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBC multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) with code 557 (57A MM2012 radio without DAB) except code 537 (smart audio system) except code C08 (Pre-installation for radio) with sound system Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBE multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre- installation for radio) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2102BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.62-P-2101BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2008BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code P02 (car2go) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2105BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code P02 (car2go) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2200BBA multimedia 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z36/1 Rear parking system sensors ground line Model 453.0 (except 453.091), 453.3 (except PE54.18-P-2300BBB connector sleeve 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 Z36/1 Rear parking system sensors ground line Model 453.0 (except 453.091), 453.3 (except PE54.65-P-2101BBA connector sleeve 453.391), 453.4 (except 453.491) up to model year 2020 with code 220 (Rear parking assist) Z36/14 Headlamp range adjustment signal connector Model 453.0 (except 453.091), 453.3 (except PE82.10-P-2000BBA sleeve 453.391), 453.4 (except 453.491) up to model year 2020 Z37/15 CAN transmission bus (high) connector sleeve Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2150BBC 453.391), 453.4 (except 453.491) up to model year 2020 Automatic transmission Z37/15 CAN transmission bus (high) connector sleeve Model 453.0/3/4 with transmission 700.4 up to PE27.19-P-2102BBA model year 2020 with code 429 (twinamic) Z37/15 CAN transmission bus (high) connector sleeve Transmission 700.4 in model 453.0/3/4 up to PE27.19-P-2106BBA model year 2020 with code 429 (twinamic) Z37/16 CAN transmission bus (low) connector sleeve Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2150BBC 453.391), 453.4 (except 453.491) up to model year 2020 Automatic transmission Z37/16 CAN transmission bus (low) connector sleeve Model 453.0/3/4 with transmission 700.4 up to PE27.19-P-2102BBA model year 2020 with code 429 (twinamic) Z37/16 CAN transmission bus (low) connector sleeve Transmission 700.4 in model 453.0/3/4 up to PE27.19-P-2106BBA model year 2020 with code 429 (twinamic) Z37/17 CAN bus (low) connector sleeve Model 453.0 (except 453.091), 453.3 (except PE00.19-P-2150BBA 453.391), 453.4 (except 453.491) up to model year 2020 Interior compartment and suspension Page 40 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

Z50/49

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 155 · Applies to: 453 · AR: PE82.60-P-2000BBC, PE82.60-P-2000BBD, PE82.60-P-2000BBE, PE82.60-P-2102BBA, PE82.85-P-2008BBA (+5 more)

Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBC 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) with code 557 (57A MM2012 radio without DAB) except code 537 (smart audio system) except code C08 (Pre-installation for radio) with sound system Z50/49 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBD 453.391), 453.4 (except 453.491) up to model year 2020 with code C08 (Pre-installation for radio) except code 535 (smart media system)
except code 537 (smart audio system) Z50/49 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2000BBE 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre- installation for radio) Z50/49 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE82.60-P-2102BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z50/49 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2008BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code P02 (car2go) Z50/49 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2105BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) with code P02 (car2go) Z50/49 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE82.85-P-2200BBA 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart media system) Z50/49z2 Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA Z50/50 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE15.00-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 Z50/50 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA Z50/50 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE Z50/51 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE15.00-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 Z50/51 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA Z50/51 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBC 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AB to AE Z50/53 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE15.00-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 Z50/53 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA Z50/53 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.21-P-2135BBA 453.391), 453.4 (except 453.491) up to model year 2020 Z50/54 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE15.00-P-2101BBA 453.391), 453.4 (except 453.491) up to model year 2020 Z50/54 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBB 453.391), 453.4 (except 453.491) up to model year 2020 F2 Plug AA Z50/56 Circuit 30 (fused) end sleeve Transmission 700.4 in model 453.0/3/4 up to PE27.19-P-2106BBA model year 2020 with code 429 (twinamic) Z50/56 Circuit 30 (fused) end sleeve Model 453.0 (except 453.091), 453.3 (except PE54.15-P-2001BBA 453.391), 453.4 (except 453.491) up to model year 2020 F1 Page 45 of 55 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bba, Search aid for all electrical components Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

A2/134

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 167 · Applies to: 453 · AR: PE82.60-P-2000BED, PE82.60-P-2000BEE, PE82.62-P-2106BEA, PE82.85-P-2200BEA, PE82.85-P-2008BEA (+5 more)

FM, AM and DAB antenna Model 453.091/391/491 up to model year PE82.60-P-2000BED 2020 with code C08 (Pre-installation for radio) except code 535 (smart media system)
except code 537 (smart audio system) A2/134 FM, AM and DAB antenna Model 453.091/391/491 up to model year PE82.60-P-2000BEE 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre-installation for radio) A2/134 FM, AM and DAB antenna Model 453.091/391/491 up to model year PE82.62-P-2106BEA 2020 A2/23 GPS antenna Model 453.091/391/491 up to model year PE82.62-P-2106BEA 2020 A2/23 GPS antenna Model 453.091/391/491 up to model year PE82.85-P-2200BEA 2020 with code 535 (smart media system) A2/24 Telestart antenna Model 453.091/391/491 up to model year PE82.62-P-2106BEA 2020 A2/24 Telestart antenna Model 453.091/391/491 up to model year PE82.85-P-2008BEA 2020 with code P02 (car2go) A40/11 Multifunction camera Model 453.091/391/491 up to model year PE00.19-P-2150BEA 2020 Interior compartment and suspension A40/11 Multifunction camera Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA A40/11 Multifunction camera Model 453.091/391/491 up to model year PE54.21-P-2129BEA 2020 A40/3 smart radio multimedia navigator Model 453.091/391/491 up to model year PE82.85-P-2200BEA 2020 with code 535 (smart media system) A45/1 Steering wheel clock spring contact Model 453.091/391/491 up to model year PE30.30-P-2000BEA 2020 A45/1 Steering wheel clock spring contact Model 453.091/391/491 up to model year PE82.25-P-2100BEA 2020 A50/5 Card reader on windshield Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA A50/5 Card reader on windshield Model 453.091/391/491 up to model year PE54.22-P-2000BEA 2020 A50/5 Card reader on windshield Model 453.091/391/491 up to model year PE82.85-P-2008BEA 2020 with code P02 (car2go) A50/6 Windshield reader system access electronic Model 453.091/391/491 up to model year PE00.19-P-2150BED key box 2020 Multimedia A50/6 Windshield reader system access electronic Model 453.091/391/491 up to model year PE54.15-P-2001BEB key box 2020 F2 Plug AA A50/6 Windshield reader system access electronic Model 453.091/391/491 up to model year PE82.85-P-2008BEA key box 2020 with code P02 (car2go) A52 Soft top control drive unit Model 453.491 up to model year 2020 PE77.39-P-2202BEA A53 Driver head/thoraxbag sensor Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 A54 Passenger head/thoraxbag sensor Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 A67 Inside rearview mirror Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA A67 Inside rearview mirror Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 A67 Inside rearview mirror Model 453.091/391/491 up to model year PE68.49-P-2000BEA 2020 with code V35 (Automatically dimming inside rearview mirror) except code 494 (USA version) A67 Inside rearview mirror Model 453.391/491 up to model year 2020
PE68.49-P-2200BEA with code 494 (USA version) A71 Front passenger airbag warning indicator Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE A71 Front passenger airbag warning indicator Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 A89 Controller unit for distance warning function Model 453.091/391/491 up to model year PE00.19-P-2150BEB with radar sensor 2020 Cruise control A89 Controller unit for distance warning function Model 453.091/391/491 up to model year PE30.30-P-2105BEA with radar sensor 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist) A89 Controller unit for distance warning function Model 453.091/391/491 up to model year PE54.15-P-2001BEB with radar sensor 2020 F2 Plug AA A89 Controller unit for distance warning function Model 453.091/391/491 up to model year PE54.15-P-2001BEC with radar sensor 2020 F2 Plug AB-AE A9/6 Electric refrigerant compressor Model 453.091/391/491 up to model year PE00.19-P-2131BEA 2020 A9/6 Electric refrigerant compressor Engine 780.997 in model 453.091/391/491 up PE08.00-P-2000BEA to model year 2020 Page 2 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

E5/2

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 171 · Applies to: 453 · AR: PE82.10-P-2000BEA, PE80.50-P-2000BEB, PE82.10-P-2200BEA, PE54.15-P-2001BEA, PE54.15-P-2001BEC (+5 more)

Right fog lamp Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 E6/1 Left turn signal lamp Model 453.091/391/491 up to model year PE80.50-P-2000BEB 2020 with code V19 (Anti-theft alarm system) E6/1 Left turn signal lamp Model 453.091/391/491 up to model year PE82.10-P-2200BEA 2020 E6/2 Right turn signal lamp Model 453.091/391/491 up to model year PE80.50-P-2000BEB 2020 with code V19 (Anti-theft alarm system) E6/2 Right turn signal lamp Model 453.091/391/491 up to model year PE82.10-P-2200BEA 2020 F1 Power supply fuse and relay module Model 453.091/391/491 up to model year PE54.15-P-2001BEA 2020 F1 F1 Power supply fuse and relay module Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE F101 Electrical fuse, neutral conductor (N) Engine 780.997 in model 453.091/391/491 up PE08.00-P-2000BEA to model year 2020 F101 Electrical fuse, neutral conductor (N) Model 453.091/391/491 up to model year PE54.10-P-2003BEA 2020 F101 Electrical fuse, neutral conductor (N) Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) F102 Electrical fuse, phase 1 (L1) Engine 780.997 in model 453.091/391/491 up PE08.00-P-2000BEA to model year 2020 F102 Electrical fuse, phase 1 (L1) Model 453.091/391/491 up to model year PE54.10-P-2003BEA 2020 F102 Electrical fuse, phase 1 (L1) Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) F103 Electrical fuse, phase 2 (L2) Engine 780.997 in model 453.091/391/491 up PE08.00-P-2000BEA to model year 2020 F103 Electrical fuse, phase 2 (L2) Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) F104 Electrical fuse, phase 3 (L3) Engine 780.997 in model 453.091/391/491 up PE08.00-P-2000BEA to model year 2020 F104 Electrical fuse, phase 3 (L3) Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) F108 Battery clamp fuse Model 453.091/391/491 up to model year PE15.00-P-2101BEA 2020 F11 Combustion engine fuse and relay module Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 F11 Combustion engine fuse and relay module Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 F11 Combustion engine fuse and relay module Model 453.091/391/491 up to model year PE54.21-P-2144BEA 2020 F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE54.21-P-2127BEA 2020 N10/11 F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE91.30-P-2000BEA 2020 with code 873 (Seat heater for driver's seat at left and right) F2 Vehicle interior fuse and relay module Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 G1 Battery Model 453.091/391/491 up to model year PE15.00-P-2101BEA 2020 G5 High-voltage battery Engine 780.997 in model 453.091/391/491 up PE08.00-P-2000BEA to model year 2020 G5 High-voltage battery Model 453.091/391/491 up to model year PE54.10-P-2104BEA 2020 H14 Parking system warning buzzer Model 453.091/391/491 up to model year PE54.65-P-2101BEA 2020 with code 220 (Rear parking assist) H2 Horn Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA H2 Horn Model 453.091/391/491 up to model year PE82.25-P-2005BEA 2020 H3/1 Alarm signal horn with additional battery Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE Page 6 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

H4/6

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 173 · Applies to: 453 · AR: PE82.60-P-2000BEB, PE82.60-P-2000BED, PE82.62-P-2101BEA, PE20.00-P-2001BEA, PE54.00-P-2001BEA (+5 more)

Right front door speaker Model 453.091/391/491 up to model year PE82.60-P-2000BEB 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) H4/6 Right front door speaker Model 453.091/391/491 up to model year PE82.60-P-2000BED 2020 with code C08 (Pre-installation for radio) except code 535 (smart media system)
except code 537 (smart audio system) H4/6 Right front door speaker Model 453.091/391/491 up to model year PE82.62-P-2101BEA 2020 with code 810 (Premium sound system) H4/7 Left rear speaker Model 453.091/391/491 up to model year PE82.60-P-2000BEB 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) H4/7 Left rear speaker Model 453.091/391/491 up to model year PE82.62-P-2101BEA 2020 with code 810 (Premium sound system) H4/8 Right rear speaker Model 453.091/391/491 up to model year PE82.60-P-2000BEB 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) H4/8 Right rear speaker Model 453.091/391/491 up to model year PE82.62-P-2101BEA 2020 with code 810 (Premium sound system) K60/2 High-voltage battery heater relay Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 K60/2 High-voltage battery heater relay Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 K60/2 High-voltage battery heater relay Model 453.091/391/491 up to model year PE54.15-P-2001BEA 2020 F1 K9/3 Electric vehicle drive motor fan relay Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 K9/3 Electric vehicle drive motor fan relay Model 453.091/391/491 up to model year PE54.21-P-2144BEA 2020 K9/3 Electric vehicle drive motor fan relay Model 453.091/391/491 up to model year PE54.21-P-2154BEA 2020 except code 908 (22 kW on-board charger) K9/3 Electric vehicle drive motor fan relay Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) K9/5 Fan relay Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 K9/5 Fan relay Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 K9/5 Fan relay Model 453.091/391/491 up to model year PE54.15-P-2001BEA 2020 F1 K99/1 Air conditioning blower motor power supply Model 453.091/391/491 up to model year PE15.00-P-2101BEA relay 2020 K99/1 Air conditioning blower motor power supply Model 453.091/391/491 up to model year PE54.00-P-2001BEA relay 2020 K99/1 Air conditioning blower motor power supply Model 453.091/391/491 up to model year PE54.15-P-2001BEB relay 2020 F2 Plug AA K99/1 Air conditioning blower motor power supply Model 453.091/391/491 up to model year PE54.15-P-2001BEC relay 2020 F2 Plug AB-AE L11 Transponder coil Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA L11 Transponder coil Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 L11 Transponder coil Model 453.091/391/491 up to model year PE80.35-P-2200BEA 2020 L20 Rotor position sensor Engine 780.997 in model 453.091/391/491 up PE08.10-P-2002BEA to model year 2020 L20 Rotor position sensor Model 453.091/391/491 up to model year PE54.21-P-2154BEA 2020 except code 908 (22 kW on-board charger) L20 Rotor position sensor Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) L6/1 Left front rpm sensor Model 453.091/391/491 up to model year PE42.45-P-2000BEA 2020 L6/2 Right front rpm sensor Model 453.091/391/491 up to model year PE42.45-P-2000BEA 2020 L6/3 Left rear rpm sensor Model 453.091/391/491 up to model year PE42.45-P-2000BEA 2020 Page 8 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

N129/1

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 177 · Applies to: 453 · AR: PE83.55-P-2000BEA, PE83.70-P-2102BEA, PE27.19-P-2102BEA, PE82.85-P-2105BEA, PE82.95-P-2102BEA (+5 more)

Power electronics control unit Model 453.091/391/491 up to model year PE83.55-P-2000BEA 2020 N129/1 Power electronics control unit Model 453.091/391/491 up to model year PE83.70-P-2102BEA 2020 N15/5 Electronic selector lever module control unit Model 453.091/391/491 up to model year PE27.19-P-2102BEA 2020 N167 E-Call Russia (GLONASS) control unit Model 453.091/391/491 up to model year PE82.85-P-2105BEA 2020 with code 535 (smart media system)
with code P02 (car2go) N167 E-Call Russia (GLONASS) control unit Model 453.091/391/491 up to model year PE82.95-P-2102BEA 2020 N2/1 High-voltage crash sensor control unit Model 453.091/391/491 up to model year PE00.19-P-2131BEA 2020 N2/1 High-voltage crash sensor control unit Model 453.091/391/491 up to model year PE54.10-P-2005BEA 2020 N2/1 High-voltage crash sensor control unit Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 N2/10 Supplemental restraint system control unit Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 N20 Climate control operating unit Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE N20 Climate control operating unit Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) N22/1 Climate control control unit Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) N24 Multimedia operating unit Model 453.091/391/491 up to model year PE00.19-P-2150BED 2020 Multimedia N24 Multimedia operating unit Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA N24 Multimedia operating unit Model 453.091/391/491 up to model year PE54.22-P-2000BEA 2020 N24 Multimedia operating unit Model 453.091/391/491 up to model year PE82.60-P-2000BEB 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) N24 Multimedia operating unit Model 453.091/391/491 up to model year PE82.60-P-2000BEC 2020 with code 535 (smart media system) with code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) with code 557 (57A MM2012 radio without DAB) except code 537 (smart audio system) except code C08 (Pre- installation for radio) with sound system N24 Multimedia operating unit Model 453.091/391/491 up to model year PE82.60-P-2102BEA 2020 with code 535 (smart media system) N24 Multimedia operating unit Model 453.091/391/491 up to model year PE82.85-P-2200BEA 2020 with code 535 (smart media system) N24/5 Powerline gateway control unit Model 453.091/391/491 up to model year PE54.10-P-2109BEA 2020 N25/4 Front passenger seat heater control unit Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE N25/4 Front passenger seat heater control unit Model 453.091/391/491 up to model year PE91.30-P-2000BEA 2020 with code 873 (Seat heater for driver's seat at left and right) N25/5 Front HS [SIH] control unit Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE N25/5 Front HS [SIH] control unit Model 453.091/391/491 up to model year PE91.30-P-2000BEA 2020 with code 873 (Seat heater for driver's seat at left and right) N25/6 Right rear seat heater control unit Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE N25/6 Right rear seat heater control unit Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) N25/7 Left rear seat heater control unit Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE N25/7 Left rear seat heater control unit Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) N26 ATA [EDW] control unit Model 453.091/391/491 up to model year PE80.50-P-2000BEA 2020 except code V19 (Anti-theft alarm system) Page 12 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

Ground (engine)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 184 · Applies to: 453 · AR: PE83.55-P-2000BEA, PE54.21-P-2127BEB, PE80.20-P-2000BEA, PE80.20-P-2000BEB, PE80.50-P-2000BEB (+5 more)

W11 Ground (engine) Model 453.091/391/491 up to model year PE83.55-P-2000BEA 2020 W11/10 Refrigerant compressor ground point Model 453.091/391/491 up to model year PE83.55-P-2000BEA 2020 W11/9 Left rear ground point Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 W11/9 Left rear ground point Model 453.091/391/491 up to model year PE80.20-P-2000BEA 2020 Except UK W11/9 Left rear ground point Model 453.091/391/491 up to model year PE80.20-P-2000BEB 2020 UK version W11/9 Left rear ground point Model 453.091/391/491 up to model year PE80.50-P-2000BEB 2020 with code V19 (Anti-theft alarm system) W11/9 Left rear ground point Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 W12 Ground (center console) Model 453.091/391/491 up to model year PE82.60-P-2000BEA 2020 with code 537 (smart audio system)
except code 535 (smart media system) except code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) except code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code C08 (Pre-installation for radio) W12 Ground (center console) Model 453.091/391/491 up to model year PE82.60-P-2000BEB 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) W12 Ground (center console) Model 453.091/391/491 up to model year PE82.60-P-2000BEC 2020 with code 535 (smart media system) with code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) with code 557 (57A MM2012 radio without DAB) except code 537 (smart audio system) except code C08 (Pre- installation for radio) with sound system W12 Ground (center console) Model 453.091/391/491 up to model year PE82.60-P-2000BED 2020 with code C08 (Pre-installation for radio) except code 535 (smart media system)
except code 537 (smart audio system) W12 Ground (center console) Model 453.091/391/491 up to model year PE82.60-P-2000BEE 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre-installation for radio) W12 Ground (center console) Model 453.091/391/491 up to model year PE82.62-P-2101BEA 2020 with code 810 (Premium sound system) W12 Ground (center console) Model 453.091/391/491 up to model year PE82.85-P-2105BEA 2020 with code 535 (smart media system)
with code P02 (car2go) W12 Ground (center console) Model 453.091/391/491 up to model year PE82.85-P-2200BEA 2020 with code 535 (smart media system) W15/9 Ground point / PTC heater booster Model 453.091/391/491 up to model year PE83.70-P-2102BEA 2020 W2 Right front ground point Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 W2 Right front ground point Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 W2 Right front ground point Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA W2 Right front ground point Model 453.091/391/491 up to model year PE80.50-P-2000BEB 2020 with code V19 (Anti-theft alarm system) W2 Right front ground point Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 W2 Right front ground point Model 453.091/391/491 up to model year PE82.10-P-2200BEA 2020 W2 Right front ground point Model 453.091/391/491 up to model year PE82.25-P-2005BEA 2020 W22 Ground point Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 W22 Ground point Model 453.091/391/491 up to model year PE80.35-P-2200BEA 2020 W26 Ground (transmission tunnel) Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 W43/1 Ground point (ABS) Model 453.091/391/491 up to model year PE42.45-P-2000BEA 2020 Page 19 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 186 · Applies to: 453 · AR: PE82.10-P-2000BEA, PE91.60-P-2105BEA, PE80.50-P-2000BEA, PE54.21-P-2127BEB, PE80.20-P-2000BEA (+5 more)

Vehicle interior/rear end electrical connector Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 X18/49 Right vehicle interior/seat electrical connector Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 X18/50 Left vehicle interior/seat electrical connector Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 X18/53 Instrument panel/ATA electrical connector Model 453.091/391/491 up to model year PE80.50-P-2000BEA 2020 except code V19 (Anti-theft alarm system) X19 Rear window heater electrical connector Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 X19 Rear window heater electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEA 2020 Except UK X19 Rear window heater electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEB 2020 UK version X218 Left rear seat electrical connector Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 X218/1 Right rear seat electrical connector Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 X25/2 Engine compartment/vehicle interior electrical Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA connector to model year 2020 X25/2 Engine compartment/vehicle interior electrical Model 453.091/391/491 up to model year PE54.00-P-2001BEA connector 2020 X25/2 Engine compartment/vehicle interior electrical Model 453.091/391/491 up to model year PE83.55-P-2000BEA connector 2020 X26 Interior/engine connector Model 453.091/391/491 up to model year PE00.19-P-2131BEA 2020 X26 Interior/engine connector Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 X26 Interior/engine connector Model 453.091/391/491 up to model year PE43.05-P-2000BEA 2020 X26 Interior/engine connector Model 453.091/391/491 up to model year PE54.21-P-2154BEA 2020 except code 908 (22 kW on-board charger) X26 Interior/engine connector Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) X26/10 Engine compartment/vehicle socket electrical Model 453.091/391/491 up to model year PE54.00-P-2001BEA connector 2020 X26/10 Engine compartment/vehicle socket electrical Model 453.091/391/491 up to model year PE54.10-P-2109BEA connector 2020 X26/10 Engine compartment/vehicle socket electrical Model 453.091/391/491 up to model year PE54.21-P-2154BEA connector 2020 except code 908 (22 kW on-board charger) X26/10 Engine compartment/vehicle socket electrical Model 453.091/391/491 up to model year PE54.21-P-2154BEB connector 2020 with code 908 (22 kW on-board charger) X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE00.19-P-2150BEA 2020 Interior compartment and suspension X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE54.21-P-2127BEA 2020 N10/11 X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE54.21-P-2129BEA 2020 X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE68.49-P-2000BEA 2020 with code V35 (Automatically dimming inside rearview mirror) except code 494 (USA version) X31/3 Dome lamp electrical connector Model 453.391/491 up to model year 2020
PE68.49-P-2200BEA with code 494 (USA version) X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.20-P-2000BEA 2020 X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.30-P-2000BEA 2020 X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.60-P-2000BEA 2020 with code 537 (smart audio system)
except code 535 (smart media system) except code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) except code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code C08 (Pre-installation for radio) Page 21 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 187 · Applies to: 453 · AR: PE82.60-P-2000BEE, PE82.85-P-2105BEA, PE82.85-P-2200BEA, PE82.95-P-2102BEA, PE83.30-P-2000BEA (+5 more)

Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.60-P-2000BEE 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre-installation for radio) X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.85-P-2105BEA 2020 with code 535 (smart media system)
with code P02 (car2go) X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.85-P-2200BEA 2020 with code 535 (smart media system) X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE82.95-P-2102BEA 2020 X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) X31/3 Dome lamp electrical connector Model 453.091/391/491 up to model year PE91.60-P-2105BEA 2020 X35/1 Left door separation point Model 453.091/391/491 up to model year PE00.19-P-2600BEA 2020 X35/1 Left door separation point Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X35/2 Right door separation point Model 453.091/391/491 up to model year PE00.19-P-2600BEA 2020 X35/3 Left rear door electrical connector Model 453.091/391/491 up to model year PE00.19-P-2600BEA 2020 X35/3 Left rear door electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEA 2020 Except UK X35/3 Left rear door electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEB 2020 UK version X35/3 Left rear door electrical connector Model 453.091/391/491 up to model year PE80.50-P-2000BEB 2020 with code V19 (Anti-theft alarm system) X35/3 Left rear door electrical connector Model 453.091/391/491 up to model year PE82.60-P-2000BEB 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) X35/3 Left rear door electrical connector Model 453.091/391/491 up to model year PE82.62-P-2101BEA 2020 with code 810 (Premium sound system) X35/3 Left rear door electrical connector Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) X35/4 Right rear door electrical connector Model 453.091/391/491 up to model year PE00.19-P-2600BEA 2020 X35/4 Right rear door electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEA 2020 Except UK X35/4 Right rear door electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEB 2020 UK version X35/4 Right rear door electrical connector Model 453.091/391/491 up to model year PE80.50-P-2000BEB 2020 with code V19 (Anti-theft alarm system) X35/4 Right rear door electrical connector Model 453.091/391/491 up to model year PE82.60-P-2000BEB 2020 with code 535 (smart media system) except code 537 (smart audio system) except code 556 (56A MM2012 radio with DAB and PREMIUM SOUND) except code 557 (57A MM2012 radio without DAB) except code C08 (Pre-installation for radio) X35/4 Right rear door electrical connector Model 453.091/391/491 up to model year PE82.62-P-2101BEA 2020 with code 810 (Premium sound system) X35/4 Right rear door electrical connector Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) X35/65 Vehicle interior/front crossmember electrical Model 453.091/391/491 up to model year PE00.19-P-2150BEB connector 2020 Cruise control X35/65 Vehicle interior/front crossmember electrical Model 453.091/391/491 up to model year PE30.30-P-2105BEA connector 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist) X35/65 Vehicle interior/front crossmember electrical Model 453.091/391/491 up to model year PE54.15-P-2001BEB connector 2020 F2 Plug AA X35/65 Vehicle interior/front crossmember electrical Model 453.091/391/491 up to model year PE54.15-P-2001BEC connector 2020 F2 Plug AB-AE X35/66 Driver door electrical connector Model 453.091/391/491 up to model year PE82.20-P-2000BEA 2020 Page 22 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 188 · Applies to: 453 · AR: PE82.20-P-2000BEA, PE54.21-P-2127BEA, PE80.50-P-2000BEB, PE82.10-P-2200BEA, PE54.21-P-2127BEB (+5 more)

Front passenger door electrical connector Model 453.091/391/491 up to model year PE82.20-P-2000BEA 2020 X4/24 Vehicle interior/daytime running lights Model 453.091/391/491 up to model year PE54.21-P-2127BEA electrical connector 2020 N10/11 X4/24 Vehicle interior/daytime running lights Model 453.091/391/491 up to model year PE80.50-P-2000BEB electrical connector 2020 with code V19 (Anti-theft alarm system) X4/24 Vehicle interior/daytime running lights Model 453.091/391/491 up to model year PE82.10-P-2200BEA electrical connector 2020 X42/37 ATA [EDW] alarm siren connecting point Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 X42/37 ATA [EDW] alarm siren connecting point Model 453.091/391/491 up to model year PE80.20-P-2000BEA 2020 Except UK X42/37 ATA [EDW] alarm siren connecting point Model 453.091/391/491 up to model year PE80.20-P-2000BEB 2020 UK version X42/37 ATA [EDW] alarm siren connecting point Model 453.091/391/491 up to model year PE80.50-P-2000BEA 2020 except code V19 (Anti-theft alarm system) X42/37 ATA [EDW] alarm siren connecting point Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 X42/37 ATA [EDW] alarm siren connecting point Model 453.091/391/491 up to model year PE82.10-P-2200BEA 2020 X54/12 Front seat heater electrical connector, driver Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X54/12 Front seat heater electrical connector, driver Model 453.091/391/491 up to model year PE91.30-P-2000BEA 2020 with code 873 (Seat heater for driver's seat at left and right) X54/13 Front seat heater electrical connector, front Model 453.091/391/491 up to model year PE54.15-P-2001BEC passenger 2020 F2 Plug AB-AE X54/13 Front seat heater electrical connector, front Model 453.091/391/491 up to model year PE91.30-P-2000BEA passenger 2020 with code 873 (Seat heater for driver's seat at left and right) X54/14 Left rear seat heater electrical connector Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X54/14 Left rear seat heater electrical connector Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) X54/15 Right rear seat heater electrical connector Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X54/15 Right rear seat heater electrical connector Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) X54/37 Front seat backrest heater pad electrical Model 453.091/391/491 up to model year PE91.30-P-2000BEA connector, driver side 2020 with code 873 (Seat heater for driver's seat at left and right) X54/38 Front seat backrest heater pad electrical Model 453.091/391/491 up to model year PE91.30-P-2000BEA connector, passenger side 2020 with code 873 (Seat heater for driver's seat at left and right) X54/39 Left rear seat backrest heater pad electrical Model 453.091 up to model year 2020 except PE91.30-P-2000BEB connector code 873 (Seat heater for driver's seat at left and right) X54/40 Right rear seat backrest heater pad electrical Model 453.091 up to model year 2020 except PE91.30-P-2000BEB connector code 873 (Seat heater for driver's seat at left and right) X55/1 Right rear seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X55/1 Right rear seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X55/1 Right rear seat connector block Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) X55/2 Left rear seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X55/2 Left rear seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X55/2 Left rear seat connector block Model 453.091 up to model year 2020 except PE91.30-P-2000BEB code 873 (Seat heater for driver's seat at left and right) X55/3 Driver seat connector block Model 453.091/391/491 up to model year PE00.19-P-2600BEA 2020 X55/3 Driver seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X55/3 Driver seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X55/3 Driver seat connector block Model 453.091/391/491 up to model year PE82.00-P-2600BEA 2020 Page 23 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 189 · Applies to: 453 · AR: PE83.30-P-2000BEA, PE91.30-P-2000BEA, PE00.19-P-2600BEA, PE54.15-P-2001BEB, PE54.15-P-2001BEC (+5 more)

Driver seat connector block Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) X55/3 Driver seat connector block Model 453.091/391/491 up to model year PE91.30-P-2000BEA 2020 with code 873 (Seat heater for driver's seat at left and right) X55/4 Front passenger seat connector block Model 453.091/391/491 up to model year PE00.19-P-2600BEA 2020 X55/4 Front passenger seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X55/4 Front passenger seat connector block Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE X55/4 Front passenger seat connector block Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) X55/4 Front passenger seat connector block Model 453.091/391/491 up to model year PE91.30-P-2000BEA 2020 with code 873 (Seat heater for driver's seat at left and right) X58/10 Rear luggage carrier separation point Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X58/10 Rear luggage carrier separation point Model 453.091/391/491 up to model year PE88.30-P-2000BEA 2020 with code E12 (Pre-installation for rear rack) X58/23 Charger feed-in socket Engine 780.997 in model 453.091/391/491 up PE08.00-P-2000BEA to model year 2020 X8/4 Trunk lid electrical connector Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 X8/4 Trunk lid electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEA 2020 Except UK X8/4 Trunk lid electrical connector Model 453.091/391/491 up to model year PE80.20-P-2000BEB 2020 UK version X85/18 Vehicle interior/vehicle front electrical Model 453.091/391/491 up to model year PE00.19-P-2150BEB connector 2020 Cruise control X85/18 Vehicle interior/vehicle front electrical Model 453.091/391/491 up to model year PE30.30-P-2105BEB connector 2020 with code 258 (Active Brake Assist) except code 252 (Distance warning function) X85/18 Vehicle interior/vehicle front electrical Model 453.091/391/491 up to model year PE54.15-P-2001BEC connector 2020 F2 Plug AB-AE X85/18 Vehicle interior/vehicle front electrical Model 453.091/391/491 up to model year PE54.21-P-2127BEB connector 2020 N10/10 X85/5 Cockpit/air conditioning electrical connector Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA X85/5 Cockpit/air conditioning electrical connector Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) X99/3 Vehicle wiring harness connector Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 Y139/4 Control valve for high-voltage battery cooling Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA and high-voltage control unit box to model year 2020 Y139/4 Control valve for high-voltage battery cooling Model 453.091/391/491 up to model year PE54.00-P-2001BEA and high-voltage control unit box 2020 Y139/5 High-voltage battery cooling system regulating Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA valve to model year 2020 Y139/5 High-voltage battery cooling system regulating Model 453.091/391/491 up to model year PE54.00-P-2001BEA valve 2020 Y19/1 Electric expansion valve (interior Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA compartment) to model year 2020 Y19/1 Electric expansion valve (interior Model 453.091/391/491 up to model year PE54.00-P-2001BEA compartment) 2020 Y19/1 Electric expansion valve (interior Model 453.091/391/491 up to model year PE83.30-P-2000BEA compartment) 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) Y19/1 Electric expansion valve (interior Model 453.091/391/491 up to model year PE83.55-P-2000BEA compartment) 2020 Y19/3 Electric expansion valve (battery) Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 Y19/3 Electric expansion valve (battery) Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 Y19/3 Electric expansion valve (battery) Model 453.091/391/491 up to model year PE83.30-P-2000BEA 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) Y19/3 Electric expansion valve (battery) Model 453.091/391/491 up to model year PE83.55-P-2000BEA 2020 Page 24 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 193 · Applies to: 453 · AR: PE82.60-P-2000BEE, PE82.62-P-2101BEA, PE82.85-P-2008BEA, PE82.85-P-2105BEA, PE82.85-P-2200BEA (+5 more)

Diagnostic CAN (high) connector sleeve, Model 453.091/391/491 up to model year PE82.60-P-2000BEE multimedia 2020 with code 537 (smart audio system) with code 561 (61C - PREMIUM radio without DAB with PREMIUM SOUND) with code 562 (62C - R0 radio with DAB and PREMIUM SOUND) except code 535 (smart media system) except code C08 (Pre-installation for radio) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.091/391/491 up to model year PE82.62-P-2101BEA multimedia 2020 with code 810 (Premium sound system) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.091/391/491 up to model year PE82.85-P-2008BEA multimedia 2020 with code P02 (car2go) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.091/391/491 up to model year PE82.85-P-2105BEA multimedia 2020 with code 535 (smart media system)
with code P02 (car2go) Z35/33 Diagnostic CAN (high) connector sleeve, Model 453.091/391/491 up to model year PE82.85-P-2200BEA multimedia 2020 with code 535 (smart media system) Z35/99 Diagnostic CAN (high) connector sleeve, Model 453.091/391/491 up to model year PE00.19-P-2150BED multimedia 2020 Multimedia Z35/99 Diagnostic CAN (high) connector sleeve, Engine 780.997 in model 453.091/391/491 up PE08.20-P-2000BEA multimedia to model year 2020 Z36/1 Rear parking system sensors ground line Model 453.091/391/491 up to model year PE54.65-P-2101BEA connector sleeve 2020 with code 220 (Rear parking assist) Z36/14 Headlamp range adjustment signal connector Model 453.091/391/491 up to model year PE82.10-P-2000BEA sleeve 2020 Z37/17 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE00.19-P-2150BEA 2020 Interior compartment and suspension Z37/17 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 Z37/17 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2129BEA 2020 Z37/17 CAN bus (low) connector sleeve Model 453.491 up to model year 2020 PE77.39-P-2202BEA Z37/18 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE00.19-P-2150BEA 2020 Interior compartment and suspension Z37/18 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 Z37/18 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2129BEA 2020 Z37/18 CAN databus (high) connector sleeve Model 453.491 up to model year 2020 PE77.39-P-2202BEA Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE00.19-P-2150BEA 2020 Interior compartment and suspension Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE00.19-P-2150BEB 2020 Cruise control Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE30.30-P-2105BEA 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist) Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2127BEA 2020 N10/11 Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE54.22-P-2000BEA 2020 Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE54.30-P-2101BEA 2020 Z37/19 CAN bus (low) connector sleeve Model 453.491 up to model year 2020 PE77.39-P-2202BEA Z37/19 CAN bus (low) connector sleeve Model 453.091/391/491 up to model year PE82.60-P-2102BEA 2020 with code 535 (smart media system) Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE00.19-P-2150BEA 2020 Interior compartment and suspension Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE00.19-P-2150BEB 2020 Cruise control Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE30.30-P-2105BEA 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist) Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2127BEA 2020 N10/11 Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE54.22-P-2000BEA 2020 Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE54.30-P-2101BEA 2020 Z37/20 CAN databus (high) connector sleeve Model 453.491 up to model year 2020 PE77.39-P-2202BEA Z37/20 CAN databus (high) connector sleeve Model 453.091/391/491 up to model year PE82.60-P-2102BEA 2020 with code 535 (smart media system) Page 28 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

Z50/49

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 197 · Applies to: 453 · AR: PE82.85-P-2105BEA, PE82.85-P-2200BEA, PE15.00-P-2101BEA, PE54.15-P-2001BEB, PE54.15-P-2001BEC (+5 more)

Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE82.85-P-2105BEA 2020 with code 535 (smart media system)
with code P02 (car2go) Z50/49 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE82.85-P-2200BEA 2020 with code 535 (smart media system) Z50/50 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE15.00-P-2101BEA 2020 Z50/50 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA Z50/50 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE Z50/51 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA Z50/53 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE15.00-P-2101BEA 2020 Z50/53 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA Z50/53 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.21-P-2135BEA 2020 Z50/54 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE15.00-P-2101BEA 2020 Z50/54 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA Z50/55 Electric vehicle circuit 30 connector sleeve, Model 453.091/391/491 up to model year PE54.15-P-2001BEA vehicle interior 2020 F1 Z50/55 Electric vehicle circuit 30 connector sleeve, Model 453.091/391/491 up to model year PE54.15-P-2001BEC vehicle interior 2020 F2 Plug AB-AE Z50/57 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA Z50/57 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE Z50/57 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.25-P-2250BEA 2020 Z50/57 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE80.50-P-2000BEA 2020 except code V19 (Anti-theft alarm system) Z50/57 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE80.50-P-2000BEB 2020 with code V19 (Anti-theft alarm system) Z50/57 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE82.25-P-2005BEA 2020 Z50/59 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEA 2020 F1 Z50/60 Electric vehicle circuit 30 connector sleeve Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE27.19-P-2102BEA 2020 Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE54.10-P-2005BEA 2020 Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2154BEA 2020 except code 908 (22 kW on-board charger) Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2154BEB 2020 with code 908 (22 kW on-board charger) Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE83.55-P-2000BEA 2020 Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE83.70-P-2102BEA 2020 Z50/61 Electric vehicle circuit 30 connector sleeve Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 Z50/61 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 Z50/61 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 up to model year PE83.55-P-2000BEA 2020 Z50/61z1 Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 Z50/62 Circuit 30 (fused) end sleeve Engine 780.997 in model 453.091/391/491 up PE08.20-P-2000BEA to model year 2020 Z50/62 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEB 2020 F2 Plug AA Z50/62 Circuit 30 (fused) end sleeve Model 453.091/391/491 up to model year PE54.15-P-2001BEC 2020 F2 Plug AB-AE Page 32 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

Z68/30

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 203 · Applies to: 453 · AR: PE83.30-P-2000BEA, PE72.29-P-2001BEA, PE72.29-P-2001BEB, PE72.29-P-2001BEC, PE82.20-P-2000BEA (+5 more)

Air conditioning actuator motors power supply Model 453.091/391/491 up to model year PE83.30-P-2000BEA connector sleeve 2020 with code I01 (Automatic air conditioning) except code I77 (Manual air conditioning) Z6z14 Ground connection connector sleeve Model 453.091/391/491 up to model year PE72.29-P-2001BEA 2020 with code 583 (Power windows) except code 584 (Power windows with convenience feature and reversing function) except code ICPA (Standard equipment) Z6z14 Ground connection connector sleeve Model 453.391/491 up to model year 2020
PE72.29-P-2001BEB with code 583 (Power windows) with code ICPA (Standard equipment) except code 584 (Power windows with convenience feature and reversing function) except code P74 (Comfort Package) except code V21 (Electrically adjustable and heated outside mirrors (FFO)) Z6z14 Ground connection connector sleeve Model 453.091/391/491 up to model year PE72.29-P-2001BEC 2020 with code 584 (Power windows with convenience feature and reversing function) except code 583 (Power windows) Z6z14 Ground connection connector sleeve Model 453.091/391/491 up to model year PE82.20-P-2000BEA 2020 Z6z14 Ground connection connector sleeve Model 453.091/391/491 up to model year PE88.79-P-2000BEA 2020 with code V21 (Electrically adjustable and heated outside mirrors (FFO)) Z7/111 Circuit 87 end sleeve Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 Z7/111 Circuit 87 end sleeve Model 453.091/391/491 up to model year PE54.00-P-2001BEA 2020 Z7/111 Circuit 87 end sleeve Model 453.091/391/491 up to model year PE54.10-P-2104BEA 2020 Z7/111 Circuit 87 end sleeve Model 453.091/391/491 up to model year PE54.21-P-2144BEA 2020 Z7/111z1 Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to model year 2020 Z7/115 Charger feed-in socket PP signal connector Model 453.091/391/491 up to model year PE54.10-P-2109BEA sleeve 2020 Z7/115 Charger feed-in socket PP signal connector Model 453.091/391/491 up to model year PE54.21-P-2154BEA sleeve 2020 except code 908 (22 kW on-board charger) Z7/3 Circuit 87 connector sleeve, injection valve 1 Engine 780.997 in model 453.091/391/491 up PE20.00-P-2001BEA to 3 to model year 2020 Z7/3 Circuit 87 connector sleeve, injection valve 1 Model 453.091/391/491 up to model year PE54.21-P-2144BEA to 3 2020 Z7/89 Automated manual transmission (SEQ) circuit Model 453.091/391/491 up to model year PE54.21-P-2127BEB 30 connector sleeve 2020 N10/10 Z7/89 Automated manual transmission (SEQ) circuit Model 453.091/391/491 up to model year PE72.29-P-2001BEC 30 connector sleeve 2020 with code 584 (Power windows with convenience feature and reversing function) except code 583 (Power windows) Z75/3 License plate lamp connector sleeve Model 453.091/391/491 up to model year PE82.10-P-2000BEA 2020 Z81z3 Circuit 58d connector sleeve Model 453.091/391/491 up to model year PE00.19-P-2600BEA 2020 Z81z3 Circuit 58d connector sleeve Engine 780.997 in model 453.091/391/491 up PE08.20-P-2000BEA to model year 2020 Z81z3 Circuit 58d connector sleeve Model 453.091/391/491 up to model year PE30.30-P-2105BEA 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist) Z81z3 Circuit 58d connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2127BEB 2020 N10/10 Z81z3 Circuit 58d connector sleeve Model 453.091/391/491 up to model year PE54.21-P-2129BEA 2020 Z81z3 Circuit 58d connector sleeve Model 453.091/391/491 up to model year PE54.30-P-2101BEA 2020 Z81z3 Circuit 58d connector sleeve Model 453.091/391/491 up to model year PE54.65-P-2101BEA 2020 with code 220 (Rear parking assist) Z81z3 Circuit 58d connector sleeve Model 453.091/391/491 up to model year PE72.29-P-2001BEA 2020 with code 583 (Power windows) except code 584 (Power windows with convenience feature and reversing function) except code ICPA (Standard equipment) Page 38 of 39 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1909bea, Search aid for all electrical components Model 453.091/391/491 up to model year 2020

Check first aid bag

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 462 · Applies to: 453 · AR: AP82.10-P-8260SR, AP42.10-P-4252SS

AP68.00-P-6850S Enter first aid bag expiration date here:

---

Replace first aid bag, invoice as an additional operation. Vehicle exterior For first time after 3 years, then every 2 years Check/correct headlamp adjustment AP82.10-P-8260SR Front flap For first time after 3 years, then every 2 years Brake system: Replace brake fluid AP42.00-P-4280S Underside of vehicle For the first time at 40,000 km (25,000 mi), thereafter at every Service B Check all visible parts of vehicle underside for damage and leaks AP00.20-P-0054S Assess condition of brake linings on rear axle AP42.10-P-4252SS Engine compartment Every 40,000 km (25,000 mi)/4 years Replace spark plugs AP15.10-P-1580S Engine compartment Every 60,000 km (37,500 mi) or 6 years have elapsed since last change Replace coolant in main circuit AP20.00-P-2080S Brake values Left Right Front Rear Parking brake Tire condition Right front Left front Right rear Left rear Condition OK. Condition not OK. Set tire pressure in bar or psi Front axle Rear axle Spare wheel bar/psi Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1228sl, OVERVIEW for service sheet Model 453 (except 453.09/39/49)

Check first aid bag

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 465 · Applies to: 453 · AR: AP82.10-P-8260SR, AP42.10-P-4252SS

AP68.00-P-6850S Enter first aid bag expiration date here:

---

Replace first aid bag, invoice as an additional operation. Vehicle exterior For first time after 3 years, then every 2 years Check/correct headlamp adjustment AP82.10-P-8260SR Front flap For first time after 3 years, then every 2 years Brake system: Replace brake fluid AP42.00-P-4280S Underside of vehicle For the first time at 60,000 km (37,500 mi), thereafter at every Service B Check all visible parts of vehicle underside for damage and leaks AP00.20-P-0054S Assess condition of brake linings on rear axle AP42.10-P-4252SS Engine compartment Every 45,000 km (28,000 mi)/4 years Replace spark plugs AP15.10-P-1580S Engine compartment Every 90,000 km (56,000 mi) or 6 years have elapsed since last change Replace coolant in main circuit AP20.00-P-2080S Brake values Left Right Front Rear Parking brake Tire condition Right front Left front Right rear Left rear Condition OK. Condition not OK. Set tire pressure in bar or psi Front axle Rear axle Spare wheel bar/psi Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1228sm, OVERVIEW for service sheet Model 453 (except 453.09/39/49)

Replace tire sealant, invoice as

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 468 · Applies to: 453 · AR: AP82.10-P-8260SR, AP42.10-P-4252SS

additional operation. Check first aid bag AP68.00-P-6850S Enter first aid bag expiration date here:

---

Replace first aid bag, invoice as an additional operation. Vehicle exterior For first time after 3 years, then every 2 years Check/correct headlamp adjustment AP82.10-P-8260SR Front flap For first time after 3 years, then every 2 years Brake system: Replace brake fluid AP42.00-P-4280S Underside of vehicle For the first time at 80,000 km (50,000 mi), thereafter at every Service B Check all visible parts of vehicle underside for damage and leaks AP00.20-P-0054S Assess condition of brake linings on rear axle AP42.10-P-4252SS Engine compartment Every 80,000 km (50,000 mi)/4 years Replace spark plugs AP15.10-P-1580S Engine compartment Every 120,000 km (75,000 mi) or 6 years have elapsed since last change Replace coolant in main circuit AP20.00-P-2080S Brake values Left Right Front Rear Parking brake Tire condition Right front Left front Right rear Left rear Condition OK. Condition not OK. Set tire pressure in bar or psi Front axle Rear axle Spare wheel bar/psi Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1228sn, OVERVIEW for service sheet Model 453 (except 453.09/39/49)

Correct tire pressure and enter set tire

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 471 · Applies to: 453 · AR: AP82.10-P-8252EW, AP82.10-P-8250EW, AP40.10-P-4054MCC, AP82.10-P-8260SR, AP42.10-P-4252SS

pressure in table AP40.15-P-4061C Vehicle exterior Customer package Check exterior lights for proper operation AP82.10-P-8252EW Check operation of headlamp range adjustment AP82.10-P-8250EW Front flap Customer package Windshield washer system: Check/correct fluid level AP82.35-P-8210S When using cleaning

compounds for summer/winter, and depending on the ambient temperature, observe the mixing ratio. With low fill level Fill up with cleaning compound subject to separate invoice. Vehicle interior Customer package Check lamps in the instrument cluster and interior illumination for proper operation AP54.30-P-5453S Check tire sealant AP40.10-P-4054MCC Enter tire sealant expiration date here:

---

Replace tire sealant, invoice as

additional operation. Check first aid bag AP68.00-P-6850S Enter first aid bag expiration date

here:

---

Replace first aid bag, invoice as

an additional operation. Vehicle exterior Every 2 years Check/correct headlamp adjustment AP82.10-P-8260SR Front flap Every 2 years Brake system: Replace brake fluid AP42.00-P-4280S Underside of vehicle At every Service B Check all visible parts of vehicle underside for damage and leaks AP00.20-P-0054S Assess condition of brake linings on rear axle AP42.10-P-4252SS Engine compartment Every 40,000 km/4 years Replace spark plugs AP15.10-P-1580S Engine compartment Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1228taf, OVERVIEW for service sheet Model 453 (except 453.09/39/49)

Model 453 with engine 281

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 496 · Applies to: 453 · AR: AP82.35-P-8249US, AP54.10-P-5449US, AP82.10-P-8251MCC, AP82.10-P-8252EW, AP54.30-P-5452MCC (+5 more)

AP20.30-P-2050S Model 453 with engine 780 AP20.30-P-2053C Windshield washer system: Check/correct fluid level AP82.35-P-8249US Use summer/winter cleaner

depending on season. Battery Check condition of battery Only on customer request. AP54.10-P-5449US Recommended in winter months

for batteries aged over 24 months. Invoice battery condition check subject to separate repair order. Vehicle front end, vehicle rear end Check exterior lights for proper operation Model 451.3/4 AP82.10-P-8251MCC Model 453 AP82.10-P-8252EW Vehicle interior Check lamps, warning lamps, indicator lamps and interior illumination Model 451.3/4 AP54.30-P-5452MCC Model 453 (except 453.091/391/491) AP54.30-P-5453S Model 453.091/391/491 AP54.30-P-5453SA Check air conditioning for proper operation Check the windshield wipers and windshield washer system for proper operation AP82.35-P-8252MCC Check TIREFIT tire sealant AP40.10-P-4054MCC Enter TIREFIT expiration date here:

---

If the TIREFIT expiration date has been reached. Replace TIREFIT, invoice as additional operation. Engine compartment Check/correct engine oil level Model 451 with engine 132, 660 AP18.00-P-1811MS Model 453 with engine 281 Check poly-V-belt in visible area Model 451.3/4 with engine 132.9, AP13.22-P-1351MCC 660.9 Model 453 with engine 281 AP13.22-P-1352S Underside of vehicle Check condition of vehicle underside AP60.00-P-0051S Tires, wheels Check tires for damage and crack formation Model 451.3/4 AP40.10-P-4051MCC Model 453 AP40.10-P-4051EW Correct tire pressure and enter set tire pressure in table Model 451 AP40.15-P-4061MCC Model 453 AP40.15-P-4061C Brake values Left Right Front Rear Parking brake Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0080b, Travel inspection Model 451, 453

Do not load oil pan in the center and not in the

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 592 · Applies to: 453 · AR: AR83.55-P-5310SR

area of the drain screw. The oil pan can be damaged otherwise. *453589016200 Adaptation 33 Unscrew nuts (10) for rear engine mount 34 Lift vehicle using a vehicle lift until the A/C Engine 281 in model 453 with code I01 (Air conditioning Plus) compressor (A9) is accessible Engine 281 in model 453 with code I77 (Air conditioning, manual) Ensure that no electrical lines and hose

get pinched. If the threaded pins are tilted in rear engine mounts Unfasten the threaded pins with light blows out of the rear engine mounts. 35 Remove refrigerant compressor (A9) from Engine 281 in model 453 with code I01 (Air conditioning Plus) crankcase and release and disconnect electrical connector (16) Engine 281 in model 453 with code I77 (Air conditioning, manual) AR83.55-P-5310SR Do not remove refrigerant lines (14, 15)

from A/C compressor (A9). 36 Fix A/C compressor (A9) at a suitable location Engine 281 in model 453 with code I01 (Air conditioning Plus) with cable ties to the body Engine 281 in model 453 with code I77 (Air conditioning, manual) 37 Lift vehicle on vehicle lift Ensure that no electrical lines and hose

get pinched. 38 Pull engine with transmission out from under vehicle 000 588 03 62 00 Lifting platform WS01.00-P-0091A

*453589016200 Adaptation Install

39 Attach engine with transmission to major If engine with transmission was removed from assembly lifting platform and universal major major assembly lifting platform and universal assembly mount major assembly mount. AR01.10-P-2400-06SR 000 588 03 62 00 Lifting platform WS01.00-P-0091A

Do not load oil pan in the center and not in the area of the drain screw. The oil pan can be damaged otherwise. *453589016200 Adaptation 40 Position engine with transmission under vehicle 000 588 03 62 00 Lifting platform WS01.00-P-0091A

*453589016200 Adaptation 41 Lower vehicle using a vehicle lift until the A/C Engine 281 in model 453 with code I01 (Air conditioning Plus) compressor (A9) can be attached Engine 281 in model 453 with code I77 (Air conditioning, manual) 42 Install A/C compressor (A9) and contact Engine 281 in model 453 with code I01 (Air conditioning Plus) electrical connection (16) Engine 281 in model 453 with code I77 (Air conditioning, manual) AR83.55-P-5310SR 43 Lower vehicle using a vehicle lift until the nuts

(10) can be screwed onto the threaded pin of Ensure that the threaded pin cannot tilt in the the rear engine mount rear engine mounts. The rear engine mount can be damaged otherwise. 44 Slightly manually tighten nuts (10) 45 Lift vehicle on vehicle lift 46 Pull out the main assembly lifting table with universal main assembly mount from under the vehicle 000 588 03 62 00 Lifting platform WS01.00-P-0091A

453589016200 Adaptation 47 Tighten nuts (10) BA22.10-P-1004-01H Nut, engine mount to bearing pin 48 Install bracket (13) of refrigerant line (14) at Engine 281 in model 453 with code I01 (Air conditioning Plus) crankcase Engine 281 in model 453 with code I77 (Air conditioning, manual) Page 4 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.10-p-2401sr, Remove/install engine with transmission Engine 281 in model 453

P01.30-2255-08

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 617 · Applies to: 453 · AR: AR83.25-P-1402FF, AR88.40-P-3000FF, AR20.00-P-1142FG, AR49.10-P-5500FG, AR49.10-P-5501FF (+3 more)

Shown on vehicle with code (I01) AC Plus 8 Timing chain 23 Cylinder head 13 Turbocharger 24 Engine mount bracket 26 Vacuum unit 22 Screw/bolts 25 Cylinder head bolts 27 Screw/bolts 23 Cylinder head 28 Cylinder head gasket 29 Cylinder crankcase P01.30-2256-12 Remove/install

1 Remove water collector AR83.25-P-1402FF 2 Remove engine hood AR88.40-P-3000FF 3 Drain coolant AR20.00-P-1142FG 4.1 Remove catalytic converter (4) On vehicles without code (K13) Diesel AR49.10-P-5500FG particulate filter 4.2 Remove catalytic converter diesel particulate On vehicles with code (K13) Diesel particulate AR49.10-P-5501FF filter unit filter 5 Remove alternator AR15.40-P-5032FG 6 Remove air filter housing AR09.10-P-1150FG 7 Remove cylinder head cover AR01.20-P-5014FG 8 Detach oil return line (14) at turbocharger (13) AR09.40-P-6020-06FG *BA09.40-P-1001-01I

9 Undo screw/bolts (11) and remove bracket (12) 10 Unscrew screw/bolts (5) from exhaust manifold shield (6) 11 Detach air hoses at turbocharger (13) Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.30-p-5800fg, Remove/install cylinder head ENGINES 639.9 in MODEL 454.0

Risk of injury

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1241 · Applies to: 453 · AR: AR82.10-P-4730SR, AR82.10-P-4730SRA, AR62.10-P-1020SR, AR20.00-P-1147SRE, AR20.00-P-1142SR (+2 more)

Do not open cooling system unless coolant Danger ! to skin and eyes suffering AS20.00-Z-0001-01A

scalding from contact with hot coolantspray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage containers. Wear protective gloves, protective clothing and safety glasses. Notes on coolant AH20.00-N-2080-01A

Remove/install

1 Remove both lamp units at the front Engine 281, 780 in model 453.0 AR82.10-P-4730SR Engine 281, 780 in model 453.3/4 AR82.10-P-4730SRA 2 Remove CMS front AR62.10-P-1020SR 3 Drain off coolant Engine 780 in model 453.091/391/491 AR20.00-P-1147SRE Engine 281 in model 453 AR20.00-P-1142SR 4 Remove condenser (2) Engine 281 in model 453 with code I01 (Air conditioning Plus) Engine 281 in model 453 with code I77 (Air conditioning, manual) AR83.30-P-6540SR 5 Unhook expansion reservoir (3) from crossmember (4) 6 Remove refrigerant line (5) from crossmember Engine 281, 780 in model 453 with code I01 (Air conditioning Plus) (4) Engine 281, 780 in model 453 with code I77 (Air conditioning, manual) 7 Unclip hoses (6) from crossmember (4) 8 Remove screw/bolts (7) 9 Remove screws/bolts (8) *BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier 10 Remove crossmember (4) 11 Detach coolant hose (9) from radiator (1) Installation: Replace clamp if necessary.

*003589033700 Hose clamp pliers 12 Remove coolant hose (10) from radiator (1) Engine 281.910 in model 453 Installation: Replace clamp if necessary.

*003589033700 Hose clamp pliers 13 Remove coolant hose (11) from radiator (1) Engine 281.910 in model 453 Installation: Replace clamp if necessary.

*003589033700 Hose clamp pliers 14 Remove coolant hose (12) from radiator (1) Installation: Replace clamp if necessary.

*003589033700 Hose clamp pliers 15 Unhook fan from cooler (1) 16 Lead out cooler (1) upwards and take off The fan remains on the vehicle.

Installation: Ensure correct seating of the

elastomer guides (14). 17 Install in the reverse order Check

18 Check cooling system for leaktightness AR20.00-P-1010SR Front end with front reinforcement Number Designation Model 453.0/3/4 BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier Nm 21 003 589 03 37 00 Hose clamp pliers Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar20.20-p-3865sr, Remove/install radiator Engine 281 in model 453 Engine 780 in model 453

Discharge air conditioning system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1243 · Applies to: 453 · AR: AR83.30-P-1760FF, AR88.00-P-1010FF, AR20.00-P-1142FF, AR20.00-P-1142FG, AR62.30-P-1575FF

1 Discharge air conditioning system AR83.30-P-1760FF Installation:

Evacuate air conditioning and then fill. 2 Remove front CBS AR88.00-P-1010FF 3 Drain coolant Engine 122.9, 134.9, 135.9 AR20.00-P-1142FF Engine 639.9 AR20.00-P-1142FG 4 Remove front module and support radiator AR62.30-P-1575FF Relieve coolant hoses (5, 6) and unit (1) refrigerant lines (2, 7) using suitable underlays. Secure the radiator unit (1) against falling down. 5 Unscrew nut (3) and detach refrigerant line (2) Close opening at the refrigerant line (2) from capacitor of radiator unit (1) and at capacitor of radiator unit (1). Installation:

Replace the sealing ring at the refrigerant line (2) and coat with compressor fluid when inserting. *BA83.30-P-1002-01F

6 Unscrew screw (8) and detach refrigerant line Close opening at the refrigerant line (7) (7) from capacitor of radiator unit (1) and at capacitor of radiator unit (1). Installation:

Replace the sealing ring at the refrigerant line (7) and coat with compressor fluid when inserting. *BA83.30-P-1002-01F

7.1 Loosen the alternator wiring harness (9) from Engine 639.9: the retainers (10) at the radiator unit (1) 8 Unclip retaining clip (4) of fan wiring harness 9 Separate coolant fan motor connector (M4/2x1) 10 Disconnect coolant hoses (5, 6) at the radiator Collect escaping coolant in a suitable unit (1) container. 11 Install in the reverse order Risk of accident Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not grasp hot or rotating parts. running engine 12 Perform an engine test run, check for leaks in the cooling system around the radiator unit (1) and perform a function check of the engine coolant fan motor Air conditioning system

Number Designation Model 454.0 BA83.30-P-1002-01F Line to condenser Nm 9 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.20-p-3871ff, Remove/install radiator unit ENGINE 122.9, 134.9, 135.9, 639.9 in MODEL 454.0 with CODE (I01) Air conditioning Plus (with outside temperature indicator) (FFO)

Remove defective lock pin

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1249 · Applies to: 453 · AR: AR82.10-P-4730SR, AR82.10-P-4730SRA

6 Remove defective lock pin The defective lock pin is still needed for

positioning of the bore. 7 Unclip air deflector (2) above on cooler (1) and pull out of the fan unit (3) 8 Position fan unit (3) bottom left and top left, as shown, behind the mount on cooler (1) (arrow) Install

9 Apply a bore with a diameter of the 5 mm in If required. the center on the original position of the defective lock pin

Do not drill too low. Otherwise the cooler (1) may be damaged. 10 Grind assembly area of the new lock pin (4) evenly 11 Position shim and nut with a suitable tool and screw down new lock pin (4) 12 Hook in fan unit (3) on the upper left in the mount on cooler (1) and engage in the lower left 13 Position air deflector (2) in fan unit (3) and clip in cooler (1) 14 Position crossmember (8) 15 Tighten screw/bolts (7) *BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier 16 Attach refrigerant line (6) to crossmember (8) Engine 281 in model 453 with code I01 (Air conditioning Plus) Engine 281 in model 453 with code I77 (Air conditioning, manual) 17 Hook in expansion reservoir (5) on crossmember (8) 18 Install both front lamp units Engine 281 in model 453.0 AR82.10-P-4730SR Engine 281 in model 453.3/4 AR82.10-P-4730SRA Front end with front reinforcement Number Designation Model 453.0/3/4 BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier Nm 21 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.20-p-0001sr, Replace lock pin of engine radiator Engine 281 in model 453

AR83.20-P-1100FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1252 · Applies to: 453 · AR: AR83.20-P-1100FG, AR88.00-P-2792FF, AR68.10-P-1400FF

Remove/install heat exchanger 26.7.04 MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle Shown on engine 135.930 1 Coolant hoses P83.20-2261-04 P83.20-2262-07 2 Glove compartment 5 Bracket 8 Clip 3 Floor mat 6 Screw 9 Coolant pipes 4 Trim panel 7 Cover 10 Heat exchanger Remove

Risk of injury to skin and eyes suffering Do not open cooling system unless coolant AS20.00-Z-0001-01A Danger!

scalding from contact with hot coolant spray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage bottles. Wear protective gloves, protective clothing and eye protection. Notes on coolant AH20.00-N-2080-01A

1 Open the radiator cap and release the Rotate radiator cap one revolution overpressure from the cooling system counterclockwise, release the overpressure and close the cap again. 2 Remove paneling on center piece in front of AR88.00-P-2792FF the windshield 3 Clamp off the coolant hoses (1) with suitable clamp pliers 4 Remove glove compartment (2) AR68.10-P-1400FF 5 Fold back the floor covering (3) and remove the trim panel (4) 6 Remove bracket (5) 7 Remove the screw (6) and place the cover (7) to the side 8 Remove clamps (8) 9 Detach the coolant pipes ( 9) from the heat Use care when pushing the coolant pipes exchanger (10) and push them toward the (9) toward the rear; otherwise, the coolant rear pipes (9) could be damaged. Collect escaping coolant in a suitable container. 10 Remove the sealing rings from the coolant pipes (9) 11 Pull the heat exchanger (10) out of the heater/ AC housing Install

12 Insert the heat exchanger (10) into the heater/ Installation:

Use care when pushing the AC housing coolant pipes (9) toward the rear; otherwise, the coolant pipes (9) could be damaged. 13 Insert the coolant pipes (9) with sealing rings Replace sealing rings and clamps (8). and secure them with clamps (8) to the heat Make sure that the clamps (8) are properly exchanger seated on the heat exchanger (10). Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1100fg, Remove/install heat exchanger MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle

AR25.20-P-0100FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1313 · Applies to: 453 · AR: AR25.20-P-0100FF, AR83.25-P-1402FF

Remove/install master cylinder 11.11.11 MODEL 454.0## 1# with TRANSMISSION 717.470 /471 /473 /478 with CODE (LHD) Left-hand drive vehicle Shown on vehicle with engine 135.950 1 Brake fluid reservoir 2 Hydraulic hose 3 Hydraulic line 4 Bracket 5 Hose P25.20-2034-05 P25.20-2033-07 6 Master cylinder 7 Fuse 8 Pin Remove/install

Risk of poisoning Danger! caused by swallowing Only pour brake fluid into suitable and AS42.50-Z-0001-01A brake fluid. Risk of injury caused by brake appropriately marked containers. Wear fluid coming into contact with skin and eyes. protective clothing and eye protection when handling brake fluid. Brake fluid notes AH42.50-P-0001-01A

Notes on repairs to brake system AH42.00-P-0003-01A

1 Remove water collector AR83.25-P-1402FF 2 Extract brake fluid from brake fluid reservoir Brake fluid change unit with supply tank (1) (10-20 l) gotis://B_42/43.2_01.1 3 Detach the hose (2) from the hydraulic line (3) Collect discharged brake fluid in a suitable and unclip it from the bracket (4) container. Installation:

Replace hydraulic line (3). *BA25.20-P-1004-01D

4 Detach hose (5) of master cylinder (6) on Use suitable plugs to seal the openings. brake fluid expansion reservoir (1) using suitable pliers Installation:

Note the seal within the hose (5). 5 Move driver seat to its rearmost position 6 Use a suitable material to cover the floor mat in the area of the driver footwell 7 Pull off retainer (7) and pull out pin (8) Installation:

Apply a thin coating of grease to the pin (8). 8 Remove master cylinder (6) on firewall The master cylinder (6) is fastened to the firewall using two nuts. 9 Press master cylinder (6) piston rods in 10 Remove master cylinder (6) from firewall to Installation:

Assistant required. interior Guide the master cylinder (6) with hydraulic hose (2) and hose (5) through the opening in the firewall. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0100ff, Remove/install master cylinder MODEL 454.0## 1# with TRANSMISSION 717.470 /471 /473 /478 with CODE (LHD) Left-hand drive vehicle

AR25.20-P-0100FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1315 · Applies to: 453 · AR: AR25.20-P-0100FG, AR83.25-P-1402FF, AR88.00-P-2792FF, AR68.10-P-1520FF, AR29.10-P-4598FF

Remove/install master cylinder 8.1.07 MODEL 454.0## 2# with TRANSMISSION 717.470 /471 /473 /478 with CODE (RHD) Right-hand drive vehicle P25.20-2039-07 Shown on vehicle for transmission 717.473 1 Brake fluid reservoir 3 Master cylinder 5 Hydraulic line 2 Hose 4 Fuse 3 Master cylinder 6 Pin 7 Spring 8 Clutch pedal P25.20-2038-04 Remove/install

Risk of poisoning Danger! caused by swallowing Only pour brake fluid into suitable and AS42.50-Z-0001-01A

brake fluid. Risk of injury caused by brake appropriately marked containers. Wear fluid coming into contact with skin and eyes protective clothing and eye protection when handling brake fluid. Brake fluid notes AH42.50-P-0001-01A

Notes on repairs to brake system AH42.00-P-0003-01A

1.1 Remove water collector With transmission 717.473 AR83.25-P-1402FF 1.2 Remove paneling on center piece in front of With transmission 717.470/471/478 AR88.00-P-2792FF the windshield 2 Extract brake fluid from brake fluid reservoir (1) 3 Detach hose (2) on brake fluid reservoir (1) Collect brake fluid which runs out in a and on master cylinder (3) using suitable suitable container. pliers and remove Use suitable plugs to seal the openings. Installation:

Note the seals within the hose (2). 4 Remove retainer (4) and detach hydraulic line Collect brake fluid which runs out in a (5) from master cylinder (3) suitable container. Use suitable plugs to seal the openings. 5 Move driver seat to rearmost position 6 Remove cover below right instrument panel AR68.10-P-1520FF 7 Use a suitable material to cover the floor mat in the area of the driver footwell 8 Remove safety clips for bolt (6) and pull out Installation:

Apply a thin coating of bolt (6) grease to the pin (6). 9 Remove master cylinder (3) on firewall Install new self-locking nuts. The master cylinder (3) is fastened to the firewall using two nuts. 10 Press in the piston rod of the master cylinder The spring (7) for the clutch pedal (8) (3) and remove the master cylinder (3) must not be detached when removing the inwards from the firewall master cylinder (3), otherwise remove the clutch pedal (8) and attach the spring (7). Refer to: Remove/install clutch pedal AR29.10-P-4598FF 11 Install in the reverse order Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0100fg, Remove/install master cylinder MODEL 454.0## 2# with TRANSMISSION 717.470 /471 /473 /478 with CODE (RHD) Right-hand drive vehicle

AR43.10-P-0350FH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1918 · Applies to: 453 · AR: AR43.10-P-0350FH, AR83.25-P-1402FF, AR42.10-P-0300FH

Remove/install brake booster 27.7.04 MODEL 454.0## 2# with ENGINE 134.9, 135.9 with CODE (RHD) Right-hand drive vehicle P43.10-2048-08 1 Securing clamp 3 Nuts 4 Brake booster 2 Pin 4 Brake booster 5 Brake booster vacuum line P43.10-2054-04 Remove/Install

1 Push down brake pedal several times In order to eliminate any vacuum present. 2 Remove water collector AR83.25-P-1402FF 3 Remove brake master cylinder AR42.10-P-0300FH 4 Pull vacuum line of brake booster (5) out of Installation:

Check rubber seal on the brake booster (4) brake booster (4) and replace if necessary. 5 Remove safety clamp (1) and pull out Installation:

Apply a thin coating of a bolt (2) suitable grease to the bolt (2). 6 Unscrew nuts (3) of the brake booster (4) Install new self-locking nuts (3). *BA43.10-P-1001-01E

7 Remove brake booster (4) 8 Install in the reverse order Pneumatic brake booster

Number Designation Model 454.0 BA43.10-P-1001-01E Brake booster nut to splash wall Nm 14 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0350fh, Remove/install brake booster MODEL 454.0## 2# with ENGINE 134.9, 135.9 with CODE (RHD) Right-hand drive vehicle

Remove brake pedal

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1920 · Applies to: 453 · AR: AR29.10-P-4597SR, AR82.30-P-6400SR, AR42.10-P-0300SR, AR43.10-P-0352SR

1 Remove brake pedal AR29.10-P-4597SR 2 Remove windshield wiper system AR82.30-P-6400SR 3 Remove master brake cylinder (3) AR42.10-P-0300SR 4 Detach vacuum line (2) from brake booster (1) 5 Remove brake vacuum sensor (B64/1) AR43.10-P-0352SR 6 Tilt brake booster (1) and extend upward

Do not damage the boot (5) on the brake booster (1). The brake booster (1) will otherwise have to be replaced.

Push the brake lines (4) carefully to one side without deforming them. Otherwise these must be replaced. 7 Remove seal (6) Installation: Replace seal (6).

8 Install in the reverse order Check

9 Start engine and depress brake pedal several times 10 Turn off engine 11 Check brake booster (1) for leaktightness Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0350sr, Remove/install brake booster MODEL 453

AR43.10-P-0355FJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1924 · Applies to: 453 · AR: AR43.10-P-0355FJ, AR83.25-P-1402FF

Remove/install brake booster vacuum line 14.9.04 MODEL 454.0## 1# with ENGINE 639.9 with CODE (LHD) Left-hand drive vehicle P43.10-2060-07 1 Connector 3 Vacuum hose 5 Brake booster 2 Brake booster vacuum line 4 Bracket Remove/Install

1 Push down brake pedal several times In order to eliminate any vacuum present. 2 Remove water collector AR83.25-P-1402FF 3 Release retainer on plug (1) and detach it 4 Disconnect vacuum hose (3) from brake booster vacuum line (2) 5 Unclip brake booster vacuum line (2) from bracket (4) using a suitable tool 6 Detach brake booster vacuum line (2) from firewall 7 Pull brake booster vacuum line (2) out of brake booster (5) 8 Take out vacuum line of brake booster (2) 9 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0355fj, Remove/install brake booster vacuum line MODEL 454.0## 1# with ENGINE 639.9 with CODE (LHD) Left-hand drive vehicle

Remove left taillamp or right taillamp

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2524 · Applies to: 453 · AR: AR82.10-P-4905FF, AR88.20-P-1900FF, AR82.10-P-5161FF

8 Remove left taillamp or right taillamp On vehicles with code (LHD) Left-hand drive vehicle remove the right taillamp, and on vehicles with code (RHD) Right-hand drive vehicle remove the left taillamp. Remove/install taillamp AR82.10-P-4905FF

9 Route taillamp wiring harness (16) of removed left taillamp or right taillamp into interior compartment Install

10 Position license plate reinforcement (1) in center of cutout in CBS rear end (10) 11 Make a marking in marked area (arrows A) on CBS rear end (10) 12 Remove license plate reinforcement (1) 13 Drill a 12 mm dia. hole (11) in marked area *450589007000

(arrows A) on CBS rear end (10) Rechargeable drill / screwdriver WH58.30-Z-1007-20A 14 Position left sensor (2) on left side of license Observe marking (arrow B) on left sensor plate reinforcement (1) and route left sensor (2). Position left sensor (2) on license plate wiring harness (2.1) up to license plate reinforcement (1) with marking "A" on the left reinforcement (1) as shown when viewed in the direction of travel. 15 Position right sensor (9) on right side of Observe marking on right sensor (9). license plate reinforcement (1) and route right Position right sensor (9) on license plate sensor wiring harness (9.1) in exactly the reinforcement (1) with marking "B" on the right same way as the left sensor wiring harness when viewed in the direction of travel. (2.1) up to license plate reinforcement (1) 16 Clip left sensor (2) and right sensor (9) into license plate reinforcement (1) 17 Route left sensor wiring harness (2.1) and right sensor wiring harness (9.1) in cable retainers of license plate reinforcement (1) 18 Route left sensor wiring harness (2.1) and right sensor wiring harness (9.1) through hole (11) in CBS rear end (10) 19 Fasten license plate reinforcement (1) to CBS rear end (10) with suitable adhesive tape to prevent it from falling 20 Position CBS rear end (10) behind the vehicle Fasten left sensor wiring harness (2.1) and route left sensor wiring harness (2.1) and and right sensor wiring harness (9.1) to right sensor wiring harness (9.1) along license license plate lamps wiring harness (12) with plate lamps wiring harness (12) cable ties (13). 21 Spread grommet (14) using expanding pliers 450589123700

and route left sensor wiring harness (2.1) and right sensor wiring harness (9.1) into interior compartment 22 Seal grommet (14) with adhesive from Window installation repair kit *BR00.45-Z-1097-02A window installation repair kit 23 Install CBS rear end (10) Remove/install CBS rear end AR88.20-P-1900FF

24 Install left license plate lamp and right license plate lamp Remove/install license plate lamps AR82.10-P-5161FF

25 Attach license plate reinforcement (1) to CBS rear end (10) 26 Clip license plate into license plate reinforcement (1) 27 Shorten voltage supply wiring harness (6) to *452589029900

approx. 20 cm length and strip line ends 28 Expose the individual electrical lines of taillamp wiring harness (16) of removed left taillamp or right taillamp 29 Connect black electrical line (16.2) of voltage Protect connecting point (19) with heat- supply wiring harness (6) to black electrical shrinkable tube (18). line (16.2) of exposed taillamp wiring harness Shrink the heat-shrinkable tube (18) using a (16) heat gun and reflector nozzle until sealant emerges at both ends. *452589029900

*450589016300

30 Connect red electrical line of voltage supply Protect connecting point (19) with heat- wiring harness (6) to red/green electrical line shrinkable tube (18). (16.1) of exposed taillamp wiring harness (16) Shrink the heat-shrinkable tube (18) using a heat gun and reflector nozzle until sealant emerges at both ends. *452589029900

Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az54.65-p-0001fg, Retrofit ultrasonic backup assist MODEL 454.0

Attach protective sheath (15) to exposed

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2525 · Applies to: 453 · AR: AR82.10-P-4905FF, AR54.10-P-0003FF, AR68.30-P-4800FF, AR68.30-P-4785FF

*450589016300

31 Attach protective sheath (15) to exposed taillamp wiring harness (16), route taillamp wiring harness (16) outside and insert grommet (17) into body 32 Install left taillamp or right taillamp Remove/install taillamp AR82.10-P-4905FF

33 Attach adhesive pads (3) to parking assist The bonding surfaces on the parking control unit (5) and to parking assist speaker assist control unit (5) and parking assist (4) speaker (4) must be free of dust and grease. The adhesive pads (3) are included in the package. 34 Stick parking assist control unit (5) onto C- The bonding surface on the C-pillar must pillar as shown be free of dust and grease. 35 Stick parking assist speaker (4) onto C-pillar The bonding surface on the C-pillar must as shown be free of dust and grease. 36 Route left sensor wiring harness (2.1) and right sensor wiring harness (9.1) along existing wiring harness as far as parking assist control unit (5) and fasten 37 Connect connectors (20) of left sensor wiring harness (2.1) and right sensor wiring harness (9.1) to parking assist control unit (5) 38 Connect parking assist speaker wiring harness (8) to parking assist speaker (4) and fasten with cable ties 39 Connect parking assist speaker wiring harness connector (8.1) to parking assist control unit (5) 40 Connect voltage supply wiring harness connector (6.1) to parking assist control unit (5) 41 Connect battery ground line Disconnect/connect battery ground line AR54.10-P-0003FF

42 Perform function test of parking assist and The parking assist operates only with change presets if necessary reverse gear engaged. The adjusting tool (7) for changing the presets is included in the package. 43 Install side paneling in trunk Remove/install side paneling in trunk AR68.30-P-4800FF

44 Install rear center section paneling Remove/install rear center section paneling AR68.30-P-4785FF

450 589 00 70 00 450 589 12 37 00 450 589 01 63 00 452 589 02 99 00 Graduated drill Expanding pliers Heat gun Wiring harness repair kit Commercially available tools Number Designation WH58.30-Z-1007-20A Cordless drill/driver Repair materials Number Designation Order number BR00.45-Z-1097-02A Window installation repair kit - Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az54.65-p-0001fg, Retrofit ultrasonic backup assist MODEL 454.0

Injury hazard from pinching and crushing, in

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2843 · Applies to: 453 · AR: AR83.25-P-1410SR, AR68.30-P-4050SR, AR82.30-P-7800SR, AR54.21-P-3000SR, AR68.40-P-0001SR

When working on the windshield wiper AS82.30-Z-0001-01A Warning

extreme cases extremities can even be cut off mechanism, always switch off the ignition and when caught in windshield wiper mechanism. store transmitter key outside of transmission range (at least 2 m). Topical note Notes on removal/installation of windshield AH67.10-P-1000-01P Remove

1 Open side window in driver door

The side window should remain open during the curing time. Otherwise the windshield (1) can be pressed toward outside by the air when a door is closed. 2 Prepare adhesive kit according to instructions Commercially available devices/tools

of adhesive material manufacturer Electric cartridge gun Glazing set BR00.45-Z-1168-02A 3 Remove air-water duct AR83.25-P-1410SR 4 Insert support (2) in bore (arrow A) and attach 453589004000 Support brace on frame of windshield (1) with zero clearance 5 Remove transmitter key 6 Remove trim from left and right A-pillar AR68.30-P-4050SR 7 Protect instrument against damage with suitable cover 8 Remove rain/light sensor Model 453 with code V54 (Rain/light sensor) AR82.30-P-7800SR 9 Remove multifunction camera Model 453 with code 238 (Active lane keeping Assist) AR54.21-P-3000SR 10 Remove inside rearview mirror AR68.40-P-0001SR Risk of injury Warning from cutting wire tearing or Wear protective gloves and safety glasses. AS67.00-Z-0004-01A

becoming hot and from splinters of glass when cutting out bonded windows 11 Cut out windshield (1) with window removal AR67.10-P-1000-11SR tool A helper is required for removal of

windshield (1) from body flange. Check

12 Check bonding area on body flange for paint chipping Notes on repair paintwork in bonding area of AH98.00-P-9408-07MCC windows and components In the event of complaints Repair damage with approved materials. Install

13 Level residual adhesive material on body flange using a suitable scraper to a height of approx. 2 mm and remove loose residual adhesive material 14 Prepare body flange for windshield installation according to instructions of adhesive material manufacturer Notes on repair paintwork in bonding area of AH98.00-P-9408-07MCC windows and components Glazing set BR00.45-Z-1168-02A Primer stick BR00.45-Z-1012-07A 15.1 Level residual adhesive material on windshield If windshield (1) is reinstalled. (1) using a suitable scraper to a height of approx. 2 mm and remove loose residual adhesive material 15.2 Transfer detachable parts on windshield (1) When replacing windshield (1). 16 Prepare windshield (1) for installation Glazing set *BR00.45-Z-1168-02A according to instructions of adhesive material manufacturer 17 Replace rubber spacer disks on windshield AR67.10-P-1700-06SR Do not yet remove upper protective foil.

18 Align windshield (1) in body opening AR67.10-P-1000-09SR Model 453.3/4 Windshield (1) must be centered in body opening. Aid of helper required.

Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar67.10-p-1700sr, Remove, install windshield Model 453

For vehicles with code C28 (smart radio five)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2886 · Applies to: 453 · AR: AR82.60-P-7502FG, AR82.60-P-7502FF, AR68.10-P-1190FF, AR68.10-P-1400FF

AR82.60-P-7502FG For vehicles with code C25 (smart radio six) AR82.60-P-7502FF with code C26 (smart radio multimedia navigator) with code C29 (smart radio navigator) 6.2 Remove cover on center part of dashboard Cover For vehicles except code C25 (smart radio six) AR68.10-P-1190FF except code C26 (smart radio multimedia navigator) except code C28 (smart radio five) except code C29 (smart radio navigator) 7 Remove glove box AR68.10-P-1400FF 8 Disconnect connector auxiliary instruments For vehicles with code V56 (auxiliary (A15x1) instruments and coolant display) 9 Remove screws (5) behind the side air vents 10 Guide wiring harness (2) of the instrument cluster through the opening in the instrument panel upper part (1) 11 Remove screws (3) of the instrument panel upper part (1) 12 Fold up safety lock (10) and disconnect For vehicles up to production date January 13, electrical connector (11) 2005 13 Remove screws (9) of the front passenger *BA91.60-P-1004-01D Torx bolt, front passenger airbag to airbag unit (8) crossmember 14 Cover steering wheel (4) 15 Release instrument panel-upper part (1)

carefully and lift until the left and right retaining For vehicles as from production date January clips (7) are accessible 14, 2005, it must be ensured that the front passenger airbag unit (8) with the still attached wiring harness is not damaged, because the front passenger airbag unit (8) must otherwise be replaced. Aid of helper required. Pull instrument

panel-upper part (1) toward the rear out of the left and right guide (6) and pull out the mount (12). The mounts (12) are shown for better depiction if the steering wheel (4) is removed. 16 Unclip retaining clips (7) from the instrument panel-upper part (1) 17 Release lock of the electrical connector (13) For vehicles as of production date January 14, and disconnect electrical connector (13) from 2005 the front passenger airbag squib (R12/8) 18 Remove instrument panel upper part (1) Aid of helper required.

upward and place on a suitable base 19 Install in the reverse order 20 Read out and erase fault memory AD00.00-P-2000-04FF

Airbag Number Designation Model 454.0 BA91.60-P-1004-01D Torx bolt, front passenger airbag to crossmember Nm 4 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.10-p-1020ff, Remove/install dashboard top section Model 454.0

On vehicles with code (C25) smart radio six or AR82.60-P-7502FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2913 · Applies to: 453 · AR: AR82.60-P-7502FF, AR68.10-P-1190FF

with Code (C26) smart radio multimedia navigator or with Code (C29) smart radio navigator 1.2 Remove radio covering On vehicles without code (C25) smart radio AR68.10-P-1190FF six or without Code (C26) smart radio multimedia navigator or without Code (C28) smart radio five or without Code (C29) smart radio navigator 2 Disconnect connector (8) from upper control panel control unit (N72/1) and remove upper control panel control unit (N72/1) 3 Unscrew bolts (3) from heater operating unit / ventilation (1) or AAC control and operating unit (N22) 4 Unclip catch hook (2) at side from heater/ ventilation operating unit (1) or AAC control and operating unit (N22) and carefully slide heater/ventilation operating unit (1) or AAC control and operating unit (N22) into opening in instrument panel bottom section (4). 5 Unscrew bolts (6) from center console reinforcement (7). 6.1 Unscrew bolts (5) from center console On vehicles up to production date 13.1.05 reinforcement (7). 6.2 Drill out rivets installed instead of bolts (5) on On vehicles up to production date 14.1.05 center console reinforcement (7) Cover working area with suitable protective covers to prevent damaging detachable body components. *450589017000

Wet/dry vacuum cleaner WE58.40-Z-1005-03A WH58.30-Z-1007-20A Cordless drill/driver Installation:

Replace rivets drilled out with suitable sheet metal nuts fastened to instrument panel lower section (4) and with bolts (5). 7 Remove center console reinforcement (7). 8 Install in the reverse order 9 Check upper control panel control unit (N72/1) for proper function 450 589 01 70 00 Twist drill set Commercially available tools Number Designation WH58.30-Z-1007-20A Cordless drill/driver Workshop equipment WE58.40-Z-1005-03A Wet/dry vacuum cleaner Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.20-p-2340ff, Remove/install center console reinforcement MODEL 454.0

AN68.20-P-0001SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2926 · Applies to: 453 · AR: AN68.20-P-0001SR, AR82.60-P-1033SR

Retrofit armrest on center console 16.11.2018 Model 453.3## ## as of 004524, 453.4 with code J58 (Center console with drawer) except code 53U (Instrument panel and door center panels in blue fabric and accent trim in white) Shown on model 453.4 with code I32 (Smoker's package) and code 535 (smart Media System) 1 Armrest 2 Cigarette lighter A90/5 Multimedia connection unit P68.20-5053-06 11 Trunk floor paneling 12 Ashtray 13 Operating instructions 14 Hazard warning triangle 15 First-aid kit P68.20-5061-11 Remove

1 Move driver and passenger seat to front-most position and fold backrest toward front 2 Remove ashtray (12) from rear center console Model 453.3## ## as of 004524, 453.4 with code I32 (Smoker's kit) cover with code J58 (Center console with drawer) except code 53U (Instrument panel and door center panels in blue fabric and accent trim in white) 3 Remove multimedia connection unit (A90/5) from rear center console cover With code 535 (smart Media-System) or code AR82.60-P-1033SR

556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) or code 557 (Radio 57A MM2012 without DAB) or code 558 (smart Media-System with DAB) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, an68.20-p-0001sr, Retrofit armrest on center console Model 453.3## ## as of 004524, 453.4 with code J58 (Center console with drawer) except code 53U (Instrument panel and door center panels in blue fabric and accent trim in white)

AZ80.50-P-0002FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3234 · Applies to: 453 · AR: AZ80.50-P-0002FF, AR82.10-P-4730FF, AR88.40-P-3200FF, AR68.30-P-4010FF, AR68.10-P-1020FF (+3 more)

Retrofit antitheft alarm system (ATA) 17.1.06 MODEL 454.0 P80.50-2564-09 1 Engine compartment wiring harness B39/5 Left front ATA [EDW] ultrasonic N133 Ultrasonic sensor module sensor 2 Interior compartment wiring harness N26 EDW control unit B39/7 Left rear ATA [EDW] ultrasonic S62 ATA [EDW] hood switch sensor H3/1 Alarm signal horn with additional battery 7 Guide S62 ATA [EDW] hood switch P80.50-2565-04 Remove

1 Remove right front lamp unit Remove/install lamp unit AR82.10-P-4730FF

2 Remove engine hood catch bottom section Remove/install engine hood catch AR88.40-P-3200FF

3 Detach front right fender liner 4 Remove paneling in left footwell Remove/install paneling in footwell AR68.30-P-4010FF

5 Remove instrument panel upper section Remove/install instrument panel upper AR68.10-P-1020FF

section 6.1 Remove covers below left instrument panel On vehicles with code (LHD) Left-hand drive vehicle Remove/install cover below instrument panel AR68.10-P-1500FF

(left) 7 Remove left door sill molding Remove/install door sill molding AR68.30-P-4100FF

8 Remove upper paneling from left B-pillar. Remove/install paneling on B-pillar AR68.30-P-4700FF

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az80.50-p-0002ff, Retrofit antitheft alarm system (ATA) MODEL 454.0

PE82.00-P-2600BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3269 · Applies to: 453 · AR: PE82.00-P-2600BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram cigar lighter 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Electric wiring diagram for cigarette lighter PE82.00-P-2600-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.00-p-2600bba, Wiring diagram cigar lighter Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.00-P-2500ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3270 · Applies to: 453 · AR: PE82.00-P-2500ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram interior sockets 16.12.03 MODEL 454 up to 2.4.06 PE82.00-P-2500-99ZA Wiring diagram interior sockets PE82.00-P-2500-99ZA PE82.00-P-2500-60ZA Legend for electric wiring diagram of sockets PE82.00-P-2500-60ZA in interior OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.00-p-2500za, Wiring diagram interior sockets MODEL 454 up to 2.4.06

PE82.00-P-2500ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3271 · Applies to: 453 · AR: PE82.00-P-2500ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram interior sockets 8.3.06 MODEL 454 as from 3.4.06 PE82.00-P-2500-99ZB Wiring diagram interior sockets PE82.00-P-2500-99ZB PE82.00-P-2500-60ZB Legend for electric wiring diagram of sockets PE82.00-P-2500-60ZB in interior OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.00-p-2500zb, Wiring diagram interior sockets MODEL 454 as from 3.4.06

PE82.00-P-2710ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3272 · Applies to: 453 · AR: PE82.00-P-2710ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram of MOST bus 2.2.04 MODEL 454 up to 2.4.06 PE82.00-P-2710-99ZA Wiring diagram of MOST bus PE82.00-P-2710-99ZA PE82.00-P-2710-60ZA Legend of wiring diagram for MOST bus PE82.00-P-2710-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.00-p-2710za, Wiring diagram of MOST bus MODEL 454 up to 2.4.06

PE82.00-P-2710ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3273 · Applies to: 453 · AR: PE82.00-P-2710ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram of MOST bus 8.3.06 MODEL 454 as from 3.4.06 PE82.00-P-2710-99ZB Wiring diagram of MOST bus PE82.00-P-2710-99ZB PE82.00-P-2710-60ZB Legend of wiring diagram for MOST bus PE82.00-P-2710-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.00-p-2710zb, Wiring diagram of MOST bus MODEL 454 as from 3.4.06

AR82.10-P-4735FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3274 · Applies to: 453 · AR: AR82.10-P-4735FF

Adjust headlamps 19.7.05 MODEL 454.0 Adjust headlamp low beam for right-hand/left-hand traffic 1 Fender liner 2 Low beam service flap 3 Low beam cover cap 4 Adjustment lever E1 Left front headlamp unit E2 Right front headlamp unit P82.10-4329-06 Remove

1 Turn steering wheel If adjusting the left front lamp unit (E1), turn steering wheel to the left. If adjusting the right front lamp unit (E2), turn steering wheel to the right. 2 Open low beam service flap (2) in fender liner (1) 3 Detach low beam cover cap (3) from left front lamp unit (E1) or right front lamp unit (E2) Adjust 4 Align headlamp adjusting testing unit to Observe operating instructions for vehicle headlamp adjuster tester. WE58.40-Z-1006-19A Headlamp beam adjuster 5 Adjust left front lamp unit (E1) or right front Adjustment lever (4) must latch in the lamp unit (E2) for right-hand/left-hand traffic at relevant end position. adjustment lever (4) (arrow) WE58.40-Z-1006-19A Headlamp beam adjuster Adjusting headlamps when driving abroad AH82.10-P-0001-01FF

Install

6 Attach low beam cover cap (3) to left front lamp unit (E1) or right front lamp unit (E2) 7 Close low beam service flap (2) in fender liner (1) 8 Position steering wheel in straight-ahead position Workshop equipment WE58.40-Z-1006-19A Headlamp adjustment testing unit Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-4735ff, Adjust headlamps MODEL 454.0 Adjust headlamp low beam for right-hand/left-hand traffic

PE82.10-P-2201ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3275 · Applies to: 453 · AR: PE82.10-P-2201ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Block diagram for turn signal indicator lamps/hazard warning flasher 16.12.03 MODELS 454 PE82.10-P-2201-99ZA Block diagram for turn signal indicator lamps/ PE82.10-P-2201-99ZA hazard warning flasher PE82.10-P-2201-60ZA Block diagram legend for turn signal indicator PE82.10-P-2201-60ZA lamps/hazard warning flasher OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE46.00-P-1100ZA Further wiring diagrams PE46.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2201za, Block diagram for turn signal indicator lamps/hazard warning flasher MODELS 454

PE82.10-P-2002ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3276 · Applies to: 453 · AR: PE82.10-P-2002ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Block diagram of exterior lights 8.3.04 MODELS 454 PE82.10-P-2002-99ZA Block diagram of exterior lights PE82.10-P-2002-99ZA PE82.10-P-2002-60ZA Legend of block diagram of exterior lights PE82.10-P-2002-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2002za, Block diagram of exterior lights MODELS 454

AP82.10-P-8260FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3277 · Applies to: 453 · AR: AP82.10-P-8260FF, AR82.10-P-4735FF

Check and correct headlamp adjustment 7.10.03 MODEL 454.0 1 Adjusting screw (low beam, vertical) 2 Adjusting screw (high beam, horizontal) 3 Adjusting screw (low beam, horizontal) E1e1 Left high beam E1e2 Left low beam E2e1 Right high beam E2e2 Right low beam E5/1 Left front fog lamp (with code (V07) Front fog lamps (FFO) E5/2 Right front fog lamp (with code (V07) Front fog lamps (FFO) P82.10-3511-06 Check

1 Drive vehicle onto level surface. The vehicle must be in the ready-to-drive condition (curb weight, fuel tank full or corresponding additional weight). Front wheels in the straightahead position. 2 Correct tire inflation pressure 3 Place 75 kg or one person on driver seat and set headlamp height adjustment to "0" 4 Align headlamp beam adjuster to the vehicle Observe operating instructions for and carry out height setting in relation to headlamp adjuster tester. center of headlamp. *WE58.40-Z-1006-19A Headlamp beam adjuster 5 Check adjustment of left low beam (E1e2) and AP82.10-P-8260-05FF If necessary adjust the left low beam right low beam (E2e2) and correct if (E1e2) or right low beam (E2e2) at the necessary adjusting screws (1, 3). Should the light beam of the headlamps not display the correct light-dark boundary on the headlamp beam setter, the headlamps might be adjusted for right-/ left-hand traffic. See Adjust headlamps AR82.10-P-4735FF

6 Check adjustment of left high beam (E1e1) AP82.10-P-8260-02FF Adjust left high beam (E1e1) and right and right high beam (E2e1) and correct if high beam (E2e1) at the adjusting screw (2). necessary 7.1 Check the setting of the left front fog lamp Only on vehicles with code (V07) fog lamp AP82.10-P-8260-04FF (E5/1) and the right front fog lamp (E5/2) and (FFO). correct if necessary Workshop equipment WE58.40-Z-1006-19A Headlamp adjustment testing unit Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8260ff, Check and correct headlamp adjustment MODEL 454.0

AP82.10-P-8260SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3278 · Applies to: 453 · AR: AP82.10-P-8260SR, AP82.10-P-8263SR

Check and correct the adjustment of the headlamps 11.9.14 MODEL 453 Halogen headlamps E1 Left front lamp unit E1e1 Left high beam E1e2 Left low beam P82.10-7671-01 01 Headlamp aimer P82.10-7667-01 Risk of accident Danger ! from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. General information on checking/correcting AH82.10-P-1000-01A

headlamp adjustment Check

1 MODEL 453Halogen headlamp ECE version Check low beam setting and adjust if AP82.10-P-8263X necessary MODEL 453Halogen headlamp SAE version AP82.10-P-8263SR

Before the low beams are checked and set, all operation steps listed in the linked description must be performed carefully. Otherwise it cannot be guaranteed that the headlamps concerned are correctly set, which can then jeopardize the road safety of the vehicle! 2 Switch on high beam 3 Check setting of high beam AP82.10-P-8260-02SR Position the headlamp aimer (01) in front

of the left high beam headlamp (E1e1). The same procedure is used to adjust the right side. The high beams are adjusted when the corresponding low beams are adjusted and cannot be adjusted separately. If the high beam setting is not OK: Rectify the problem subject to a separate repair order. 4 Check front fog light setting and adjust if AP82.10-P-8265A necessary 5 Reset switch positions and, if necessary, load condition of vehicle to initial condition Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8260sr, Check and correct the adjustment of the headlamps MODEL 453

AP82.10-P-8252EW

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3279 · Applies to: 453 · AR: AP82.10-P-8252EW

Check exterior lights for proper operation 07.02.2019 Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 453, 461, 463 Preparatory activity 1 Switch electronic ignition lock control unit to position "2" (circuit 15). 2 Switch on exterior lighting. Check

3 Check exterior lighting for proper operation. The function test of the exterior lights can,

e.g. be conducted using mirrors mounted in the workshop or with the aid of an assistant. If problems occur, rectify the problems. After obtaining special order. Finishing activity 4 Switch off exterior lighting. 5 Switch electronic ignition lock control unit to position "0". Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8252ew, Check exterior lights for proper operation Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, ...

AP82.10-P-8250EW

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3280 · Applies to: 453 · AR: AP82.10-P-8250EW

Check function of headlamp range adjustment 31.01.2019 Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 292, 453, 461, 463 5 Exterior lights switch 6 Headlamp range controller P82.10-7443-01 Preparatory activity 1 Park the vehicle on a horizontal, level surface. The light beam characteristics can be

checked on an opposite wall that is as parallel as possible to the front bumper. 2 Switch on low beam on exterior lights switch (5). Check

3.1 Start engine and check light beam movement. Vehicle without headlamp range adjuster (6). With active headlamps, the light beams of both headlamps must move first to the adjustment limits and then to the drive position. With passive headlamps in combination with active suspension, the light beams only move during level adjustment of the active suspension. With passive headlamps in combination with passive suspension, the light beams do not move at all. If there are problems with the active headlamps, rectify the problems. After obtaining special order. 3.2 Start engine and check headlamp range Vehicle with headlamp range adjuster (6). adjustment for proper operation by adjusting the headlamp range adjuster (6). The light beams of both headlamps must adjust uniformly corresponding to the adjustment of the headlamp range controller (6). If problems occur, rectify the problems. After obtaining special order. Finishing activity 4 Reset vehicle switch position to input Move headlamp range controller (6) to

condition. appropriate position for vehicle load status. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8250ew, Check function of headlamp range adjustment Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 292, 453, ...

AP82.10-P-8263SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3283 · Applies to: 453 · AR: AP82.10-P-8263SR

Check, adjust low beams 18.8.15 Model 453 Halogen headlamp SAE version 01 Headlamp aimer A Distance H Height adjusting screw P82.00-3062-06 5 Exterior lights switch 6 Headlamp range controller E1 Left front lamp unit E1e1 Left high beam E1e2 Left low beam P82.10-7443-01 P82.10-7671-01 Light path 1 Light-dark boundary 2 Reference line for height adjustment 3 Central mark 4 Reference line for lateral setting P82.10-7461-76 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8263sr, Check, adjust low beams Model 453 Halogen headlamp SAE version

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3284 · Applies to: 453 · AR: AP82.10-P-8250EW

Danger ! from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. General information on checking/correcting AH82.10-P-1000-01A

headlamp adjustment Preparatory tasks 1 Determine degree of inclination for main headlamps Notes on determining headlamp aiming values AH82.10-P-1005-01A

The degree of inclination for the main

headlamps is specified on the model plate on the B-pillar on the passenger side. 2 Maximum permissible height difference of Park the vehicle on a horizontal, level surface

surface for: - vehicle: 1 mm/m - headlamp aimer (01): 0.5 mm/m 3 Prepare vehicle for headlamp check/ AP82.10-P-8260-10SR headlamp adjustment

Before the low beams are checked and set, all operation steps listed in the linked description must be performed carefully. Otherwise it cannot be guaranteed that the headlamps concerned are correctly set, which can then jeopardize the road safety of the vehicle! 4 Align headlamp aimer (01) 000 588 11 21 00 Adjustment device WS82.00-P-0151B

It is essential to align the headlamp aimer (01) parallel to the front of the vehicle. The headlamp adjustment will otherwise be incorrect, which then may jeopardize the road safety of the vehicle! Align the headlamp aimer (01) at a

distance (A) of approx. 30 cm in front of the left or right front lamp unit (E1) based on the reference line (arrows) parallel to the front of the vehicle, level with the left or right low beam (E1e2). Other country-specific regulations or specifications in the operating instructions from the headlamp aiming device manufacturer must be observed accordingly. 5 Set specified degree of inclination for main headlamps at headlamp aimer (01) 6 Switch on low beam at exterior lights switch_(5) Check and, if necessary, adjust (checking and adjustment of the low beams is described at the left low beam headlamp (E1e2); the same procedure is used for the right side.) 7 Check operation of headlamp range Only vehicles with headlamp range adjustment controller (6). AP82.10-P-8250EW

Move headlamp range controller (6) to position "0" at end of test. The headlamp adjustment will otherwise be incorrect, which can then jeopardize the road safety of the vehicle! 8 If the height adjustment is correct, the Check height adjustment of left low beam

headlamp (E1e2); adjust if necessary light-dark boundary (1) of the light gradient for the left low beam headlamp (E1e2) to the left of the center mark (3) must be congruent with the reference line for the height adjustment (2) in the headlamp aimer (01), corresponding to the colored representation. The colored area of the light-dark boundary (1) of the left low beam headlamp (E1e2) must be above the reference line for the height adjustment (2), corresponding to the colored representation. Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8263sr, Check, adjust low beams Model 453 Halogen headlamp SAE version

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3287 · Applies to: 453 · AR: AP82.10-P-8250EW

Danger ! from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. General information on checking/correcting AH82.10-P-1000-01A

headlamp adjustment Preparatory tasks 1 Determine degree of inclination for main headlamps Notes on determining headlamp aiming values AH82.10-P-1005-01A

The degree of inclination for the main

headlamps is specified on the model plate on the B-pillar on the passenger side. 2 Maximum permissible height difference of Park the vehicle on a horizontal, level surface

surface for: - vehicle: 1 mm/m - headlamp aimer (01): 0.5 mm/m 3 Prepare vehicle for headlamp check/ AP82.10-P-8260-10SR headlamp adjustment

Before the low beams are checked and set, all operation steps listed in the linked description must be performed carefully. Otherwise it cannot be guaranteed that the headlamps concerned are correctly set, which can then jeopardize the road safety of the vehicle! 4 Align headlamp aimer (01) 000 588 11 21 00 Adjustment device WS82.00-P-0151B

It is essential to align the headlamp aimer (01) parallel to the front of the vehicle. The headlamp adjustment will otherwise be incorrect, which then may jeopardize the road safety of the vehicle! Align the headlamp aimer (01) at a

distance (A) of approx. 30 cm in front of the left or right front lamp unit (E1) based on the reference line (arrows) parallel to the front of the vehicle, level with the left or right low beam (E1e2). Other country-specific regulations or specifications in the operating instructions from the headlamp aiming device manufacturer must be observed accordingly. 5 Set specified degree of inclination for main headlamps at headlamp aimer (01) 6 Switch on low beam at exterior lights switch_(5) Check and, if necessary, adjust (checking and adjustment of the low beams is described at the left low beam headlamp (E1e2); the same procedure is used for the right side.) 7 Check operation of headlamp range Only vehicles with headlamp range adjustment controller (6). AP82.10-P-8250EW

Move headlamp range controller (6) to position "0" at end of test. The headlamp adjustment will otherwise be incorrect, which can then jeopardize the road safety of the vehicle! 8 If the height adjustment is correct, the Check height adjustment of left low beam

headlamp (E1e2); adjust if necessary light-dark boundary (1) of the light gradient for the left low beam headlamp (E1e2) to the left of the center mark (3) must be congruent with the reference line for the height adjustment (2) in the headlamp aimer (01), corresponding to the colored representation. The colored area of the light-dark boundary (1) of the left low beam headlamp (E1e2) must be above the reference line for the height adjustment (2), corresponding to the colored representation. Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8263x, Check, adjust low beams Model 453 Halogen headlamp ECE version

PE82.10-P-2200BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3297 · Applies to: 453 · AR: PE82.10-P-2200BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Electric wiring diagram of turn signal/hazard warning lamps 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Wiring diagram turn signal/hazard warning PE82.10-P-2200-97BBA lamps Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2200bba, Electric wiring diagram of turn signal/hazard warning lamps Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.10-P-2058BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3298 · Applies to: 453 · AR: PE82.10-P-2058BBA

Electrical function schematic for backup light actuation 27.11.2019 Model 453.0/3/4 Electrical function schematic for backup light PE82.10-P-2058-97BBA actuation Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2058bba, Electrical function schematic for backup light actuation Model 453.0/3/4

PE82.10-P-2057BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3299 · Applies to: 453 · AR: PE82.10-P-2057BBA

Electrical function schematic for brake light actuation 27.11.2019 Model 453.0/3/4 Electrical function schematic for brake light PE82.10-P-2057-97BBA actuation Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2057bba, Electrical function schematic for brake light actuation Model 453.0/3/4

PE82.10-P-2061BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3300 · Applies to: 453 · AR: PE82.10-P-2061BBA

Electrical function schematic for cornering illumination 27.11.2019 Model 453.0/3/4 with code P25 (LED & sensor package) Model 453.0/3/4 with code V07 (Front fog lamps (FFO)) Electrical function schematic for cornering PE82.10-P-2061-97BBA illumination Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2061bba, Electrical function schematic for cornering illumination Model 453.0/3/4 with code P25 (LED & sensor package) Model 453.0/3/4 with code V07 (Front fog lamps (FFO))

PE82.10-P-2059BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3301 · Applies to: 453 · AR: PE82.10-P-2059BBA

Electrical function schematic for driving light actuation 27.11.2019 Model 453.0/3/4 Electrical function schematic for driving lights PE82.10-P-2059-97BBA actuation Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2059bba, Electrical function schematic for driving light actuation Model 453.0/3/4

PE82.10-P-2056BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3302 · Applies to: 453 · AR: PE82.10-P-2056BBA

Electrical function schematic for front fog light actuation 27.11.2019 Model 453.0/3/4 Electrical function schematic for front fog light PE82.10-P-2056-97BBA actuation Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2056bba, Electrical function schematic for front fog light actuation Model 453.0/3/4

PE82.10-P-2062BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3303 · Applies to: 453 · AR: PE82.10-P-2062BBA

Electrical function schematic, headlamp switch-off delay (SWA) 27.11.2019 Model 453.0/3/4 Electrical function schematic, headlamp PE82.10-P-2062-97BBA switch-off delay (SWA) Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2062bba, Electrical function schematic, headlamp switch-off delay (SWA) Model 453.0/3/4

PE82.10-P-2054BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3304 · Applies to: 453 · AR: PE82.10-P-2054BBA

Electrical function schematic, standing light/parking lights actuation 27.11.2019 Model 453.0/3/4 Electrical function schematic, standing light/ PE82.10-P-2054-97BBA parking lights actuation Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2054bba, Electrical function schematic, standing light/parking lights actuation Model 453.0/3/4

PE82.10-P-2055BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3309 · Applies to: 453 · AR: PE82.10-P-2055BBA

Electrical function schematic, turn signal light actuation 27.11.2019 Model 453.0/3/4 Electrical function schematic, turn signal light PE82.10-P-2055-97BBA actuation Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2055bba, Electrical function schematic, turn signal light actuation Model 453.0/3/4

PE82.10-P-2000ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3310 · Applies to: 453 · AR: PE82.10-P-2000ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Exterior lights wiring diagram 8.3.06 MODEL 454 up to 2.4.06 left-hand drive vehicle PE82.10-P-2000-99ZA Exterior lights wiring diagram PE82.10-P-2000-99ZA PE82.10-P-2000-60ZA Legend for wiring diagram of exterior lights PE82.10-P-2000-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE46.00-P-1100ZA Further wiring diagrams PE46.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2000za, Exterior lights wiring diagram MODEL 454 up to 2.4.06 left-hand drive vehicle

PE82.10-P-2000ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3311 · Applies to: 453 · AR: PE82.10-P-2000ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Exterior lights wiring diagram 8.3.06 MODEL 454 up to 2.4.06 right-hand drive vehicle PE82.10-P-2000-99ZB Exterior lights wiring diagram PE82.10-P-2000-99ZB PE82.10-P-2000-60ZB Legend for wiring diagram of exterior lights PE82.10-P-2000-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE46.00-P-1100ZA Further wiring diagrams PE46.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2000zb, Exterior lights wiring diagram MODEL 454 up to 2.4.06 right-hand drive vehicle

PE82.10-P-2000ZC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3312 · Applies to: 453 · AR: PE82.10-P-2000ZC, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Exterior lights wiring diagram 8.3.06 MODEL 454 as of 3.4.06 left-hand drive vehicle PE82.10-P-2000-99ZC Exterior lights wiring diagram PE82.10-P-2000-99ZC PE82.10-P-2000-60ZC Legend for wiring diagram of exterior lights PE82.10-P-2000-60ZC OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE46.00-P-1100ZA Further wiring diagrams PE46.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2000zc, Exterior lights wiring diagram MODEL 454 as of 3.4.06 left-hand drive vehicle

PE82.10-P-2000ZD

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3313 · Applies to: 453 · AR: PE82.10-P-2000ZD, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Exterior lights wiring diagram 8.3.06 MODEL 454 as of 3.4.06 right-hand drive vehicle PE82.10-P-2000-99ZD Exterior lights wiring diagram PE82.10-P-2000-99ZD PE82.10-P-2000-60ZD Legend for wiring diagram of exterior lights PE82.10-P-2000-60ZD OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE46.00-P-1100ZA Further wiring diagrams PE46.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2000zd, Exterior lights wiring diagram MODEL 454 as of 3.4.06 right-hand drive vehicle

AP82.10-P-8249U

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3314 · Applies to: 453 · AR: AP82.10-P-8260GI, AP82.10-P-8260GH, AP82.10-P-8260GZ, AP82.10-P-8260GZA, AP82.10-P-8260AK (+5 more)

Overview - Check/correct headlamp adjustment 07.11.2018 Model all (4xWD, CAR, smart) Check and correct the adjustment of the Model 117, 156, 176, 242, 246 AP82.10-P-8260GI headlamps Check and correct the adjustment of the Model 124, 129, 140, 202 AP82.10-P-8260A headlamps Model 170, 208, 210 except code 491 (US version) Check and correct the adjustment of the Model 163 AP82.10-P-8260GH headlamps Check and correct the adjustment of the Model 164 AP82.10-P-8260GZ headlamps Check and correct the adjustment of the Model 166 AP82.10-P-8260GZA headlamps up to model year 2016 Check and correct the adjustment of the Model 166 AP82.10-P-8260I as of model year 2016 headlamps Model 292 Check and correct the adjustment of the Model 167 AP82.10-P-8260Q headlamps Check and correct the adjustment of the Model 168 AP82.10-P-8260B headlamps except code 491 (US version) Check and correct the adjustment of the Model 169.0 AP82.10-P-8260AK headlamps Model 169.3 Model 245.2 Check and correct the adjustment of the Model 171, 172 AP82.10-P-8260V headlamps Check and correct the adjustment of the Model 177 AP82.10-P-8260N headlamps Check and correct the adjustment of the Model 190 AP82.10-P-8260F headlamps Check and correct the adjustment of the Model 197.3/4 AP82.10-P-8260RQ headlamps Check and correct the adjustment of the Model 199 AP82.10-P-8260SLR headlamps Check and correct the adjustment of the Model 203, 209 AP82.10-P-8260P headlamps Check and correct the adjustment of the Model 204 AP82.10-P-8260CW headlamps Check and correct the adjustment of the Model 205, 253 AP82.10-P-8260E headlamps Check and correct the adjustment of the Model 207, 212, 218 AP82.10-P-8260EW headlamps Check and correct the adjustment of the Model 211 AP82.10-P-8260T headlamps Check and correct the adjustment of the Model 213, 238 AP82.10-P-8260J headlamps Check and correct the adjustment of the Model 215, 220 AP82.10-P-8260M headlamps Check and correct the adjustment of the Model 216, 221 AP82.10-P-8260SX headlamps Check and correct the adjustment of the Model 217 AP82.10-P-8260S headlamps Check and correct the adjustment of the Model 219 AP82.10-P-8260TX headlamps Check and correct the adjustment of the Model 222 AP82.10-P-8260HA headlamps Check and correct the adjustment of the Model 230, 231 AP82.10-P-8260R headlamps Check and correct the adjustment of the Model 240 AP82.10-P-8260H headlamps Check and correct the adjustment of the Model 247 AP82.10-P-8260AO headlamps Check and correct the adjustment of the Model 251 AP82.10-P-8260RT headlamps Check and correct the adjustment of the Model 257 AP82.10-P-8260L headlamps Check and correct the adjustment of the Model 290 AP82.10-P-8260O headlamps Check and correct the adjustment of the Model 450.3, 450.4 (except 450.418) AP82.10-P-8260SM headlamps Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8249u, Overview - Check/correct headlamp adjustment Model all (4xWD, CAR, smart)

Check and correct the adjustment of the

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3315 · Applies to: 453 · AR: AP82.10-P-8260CR, AP82.10-P-8260MCC, AP82.10-P-8260RR, AP82.10-P-8260SR, AP82.10-P-8260FF (+1 more)

Model 450.418 AP82.10-P-8260CR headlamps Check and correct the adjustment of the Model 451.3/4 AP82.10-P-8260MCC headlamps Check and correct the adjustment of the Model 452.3/4 AP82.10-P-8260RR headlamps Check and correct the adjustment of the Model 453 AP82.10-P-8260SR headlamps Check and correct the adjustment of the Model 454.0 AP82.10-P-8260FF headlamps Check and correct the adjustment of the Model 460 AP82.10-P-8260G headlamps Model 461 Model 463 up to model year 2019 Check and correct the adjustment of the Model 463 AP82.10-P-8260GA headlamps as of model year 2019 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8249u, Overview - Check/correct headlamp adjustment Model all (4xWD, CAR, smart)

GF82.10-P-9998KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3316 · Applies to: 453 · AR: GF82.10-P-9998KJ

Overview of exterior lights system components 27.11.2019 Model 453.0/3/4 P82.10-7571-79 Show here is model 453.0 A1 Instrument cluster E6/2 Right turn signal lamp N3/10 ME-SFI [ME] control unit (vehicles up to 31.10.2019 (except 453.091/391/491) with code V07 (Front fog lamp (FFO))) A1e3 High beam indicator lamp E19/1 Left license plate lamp N10/10 Center SAM control unit A1e38 Standing lamps indicator lamp E19/2 Right license plate lamp N10/11 Driver SAM control unit A1e67 Low beam indicator lamp E21 Center stop lamp N15/5 Electronic selector lever module control unit (only with code 429 (twinamic) or for model 453.091/391/491) B38/2 Rain/light sensor (only with E22/1 Left additional turn signal N30/4 Electronic Stability Program code V54 (Rain/light sensor)) lamp control unit Code P25 LED & sensor package E22/2 Right additional turn signal N49 Steering wheel angle sensor lamp E1 Left front lamp unit L6/1 Left front axle rpm sensor N127 Electric drive control unit (only model 453.091/391/491) E2 Right front lamp unit L6/2 Right front axle rpm sensor S4 Combination switch E3 Left rear lamp unit L6/3 Left rear axle rpm sensor S6/1 Instrument panel switch group E4 Right rear lamp unit L6/4 Right rear axle rpm sensor S9/1 Stop lamp switch E5/1 Left fog lamp M14/6s1 Driver door central locking S29/5 Backup lamp activation/idle system microswitch recognition switch (only with code 410 (5-speed manual transmission)) E5/2 Right fog lamp N2/10 Supplemental restraint system U19 Valid for standard equipment control unit E6/1 Left turn signal lamp (vehicles up to 31.10.2019 with code V07 (Front fog lamp (FFO))) Page 1 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.10-p-9998kj, Overview of exterior lights system components Model 453.0/3/4

AR82.10-P-5375FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3321 · Applies to: 453 · AR: AR82.10-P-5375FF, AR88.30-P-0500FF

Remove/install center high-mounted stop lamp 6.6.03 MODELS 454.0 1 Rear spoiler 2 Catch lugs E21 Center high-mounted stop lamp P82.10-3488-05 Remove/install

1 Remove rear spoiler (1) AR88.30-P-0500FF 2 Release catches (2) of center high-mounted stop lamp (E21) 3 Remove center high-mounted stop lamp (E21) 4 Install in the reverse order 5 Perform a function test Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-5375ff, Remove/install center high-mounted stop lamp MODELS 454.0

AR82.10-P-5375SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3322 · Applies to: 453 · AR: AR82.10-P-5375SRA

Remove/install center high-mounted stop lamp 16.12.15 Model 453.3/4 Shown on model 453.3 1 Bolts 2 Electrical connector E21 Center stop lamp P82.10-7379-11 Remove/install

1 Remove bolts (1) 2 Remove center brake lamp (E21) and disconnect electrical connector (2) 3 Install in the reverse order 4 Perform function test of center brake lamp (E21) Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.10-p-5375sra, Remove/install center high-mounted stop lamp Model 453.3/4

AR82.10-P-1835SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3323 · Applies to: 453 · AR: AR82.10-P-1835SR, AR00.60-P-0100SR

Remove/install fog lamps 06.08.2014 MODEL 453 with CODE V07 (Front fog lamps) Shown on right side of vehicle 1 Electrical connector 2 Screw E5/1 Left fog lamp E5/2 Right fog lamp P82.10-7377-06 Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Switch off ignition and remove ignition key from ignition lock 2 Raise vehicle with vehicle lift AR00.60-P-0100SR 3 Detach front fender liner until left front fog lamp (E5/1) or right front fog lamp (E5/2) is accessible 4 Disconnect electrical connector (1) at left front fog lamp (E5/1) or right front fog lamp (E5/2) 5 Remove screw/bolt (2) of left front fog lamp (E5/1) or right front fog lamp (E5/2) 6 Remove left front fog lamp (E5/1) or right

front fog lamp (E5/2) Carefully lead left front fog lamp (E5/1) or right front fog lamp (E5/2) out of the front bumper towards the rear. Otherwise it may get scratched. 7 Install in the reverse order Check

8 Check setting of left front fog lamp (E5/1) and right front fog lamp (E5/2), correct if necessary Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-1835sr, Remove/install fog lamps MODEL 453 with CODE V07 (Front fog lamps)

AR82.10-P-4000SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3324 · Applies to: 453 · AR: AR82.10-P-4000SR, AR68.10-P-1500SR

Remove/install headlamp range control 06.08.2014 MODEL 453 P82.10-7572-08 1 Cover below dashboard (left) S1/1 Electric headlamp range adjustment selector wheel 2 Electrical connector S1/2 Electric headlamp range adjustment selector wheel, dimming function Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Detach cover under instrument panel (left) (1) AR68.10-P-1500SR with connected electrical connectors and place into footwell

Do not place electrical connectors under any tension. Otherwise the electrical connectors may be damaged. 2 Disconnect electrical connection (2) 3 Unclip selector wheel for electric headlamp range adjustment (S1/1) or selector wheel for electric headlamp range adjustment, dimmer function (S1/2) 4 Install in the reverse order Check

5 Check operation of headlamp range adjustment Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-4000sr, Remove/install headlamp range control MODEL 453

AR82.10-P-4730FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3325 · Applies to: 453 · AR: AR82.10-P-4730FF, AR88.00-P-1010FF, AP82.10-P-8260FF

Remove/install headlamp unit 13.8.03 MODELS 454.0 Illustrated on left front lamp unit 1 Screw 2 Electrical connector E1 Left front headlamp unit E2 Right front headlamp unit P82.10-3501-11 Remove/Install

1 Remove front CBS AR88.00-P-1010FF 2 Disconnect electrical connectors (2) of left front headlamp unit (E1) and right front headlamp unit (E2) 3 Remove bolts (1) 4 Remove left front headlamp unit (E1) or right front headlamp unit (E2) 5 Install in the reverse order Check

6 Check settings of left front lamp unit (E1) and right front lamp unit (E2) Check and correct headlamp adjustment AP82.10-P-8260FF

Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-4730ff, Remove/install headlamp unit MODELS 454.0

AR82.10-P-4730SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3326 · Applies to: 453 · AR: AR82.10-P-4730SRA, AR88.20-P-2000SRA, AP82.10-P-8260SR

Remove/install lamp unit 07.12.2018 Model 453.3/4 Modification notes 06.12.2018 Modify headlamp range control electric motor, added. Step 5 06.12.2018 Modify control unit on underside, added. Operation step 6 Shown on model 453.3 except code 494 (USA version) 1 Slot 2 Bolts E1 Left front lamp unit E2 Right front lamp unit M36 Left headlamp range adjustment electric motor P82.10-7520-06 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove/install

1 Remove front bumper. AR88.20-P-2000SRA 2 Remove bolts (2) from left front lamp unit (E1) or right front lamp unit (E2). 3 Disconnect electrical connector from slot (1) on left front lamp unit (E1) or right front lamp unit (E2). 4 Remove left front lamp unit (E1) and/or right front lamp unit (E2). 5 Modify left headlamp range control electric Model 453.3/4 except code 494 (US version) motor (M36) on left front lamp unit (E1) or right headlamp range control electric motor (E2). If the left front lamp unit (E1) or the right front lamp unit (E2) is replaced. 6 Modify control unit on underside of left front If the left front lamp unit (E1) or the right front lamp unit (E1) or right front lamp unit (E2). lamp unit (E2) is replaced. 7 Install in the reverse order Check

8 Check headlamp adjustment. AP82.10-P-8260SR

Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-4730sra, Remove/install lamp unit Model 453.3/4

AR82.10-P-5161FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3327 · Applies to: 453 · AR: AR82.10-P-5161FF

Remove/install license plate lamps 13.8.03 MODELS 454.0 P82.10-3485-07 1 Wiring connector E19/1 Left license plate lamp E19/2 Right license plate lamp Remove/Install

1 Unclip left license plate lamp (E19/1) or right license plate lamp (E19/2) in marked area (arrows) using suitable tool 2 Pull left license plate lamp (E19/1) or right license plate lamp (E19/2) out of rear CBS until electrical connector (1) is accessible 3 Disconnect electrical connector (1) of left license plate lamp (E19/1) or right license plate lamp (E19/2) 4 Install in the reverse order 5 Perform function check Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-5161ff, Remove/install license plate lamps MODELS 454.0

AR82.10-P-4731SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3328 · Applies to: 453 · AR: AR82.10-P-4731SR

Remove/install rear lamp unit 06.08.2014 MODEL 453 2 Cover 3 Bolts 4 Bolts 15 Electrical connector E3 Left rear lamp unit E4 Right rear lamp unit P82.10-7495-06 Risk of injury Danger ! caused by fingers being No parts of the body or limbs should be within AS00.00-Z-0011-01A

jammed or pinched when removing, installing the operating area when the components are or aligning hoods, doors, trunk lid/rear-end moving. door or sliding roof. Remove/install

1 Open liftgate 2 Unscrew screws/bolts (3) and unclip left rear lamp unit (E3) or right rear lamp unit (E4) while rotating it outwards 3 Disconnect electrical connector (15) and The grommet of the subharness must be

remove left rear lamp unit (E3) or right rear re-installed in the body after removing the left lamp unit (E4) from vehicle rear lamp unit (E3) or the right rear lamp unit (E4). 4 Remove screws/bolts (4) and remove When replacing left rear lamp unit (E3) or

paneling (2) from left rear lamp unit (E3) or right rear lamp unit (E4). right rear lamp unit (E4) 5 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.10-p-4731sr, Remove/install rear lamp unit MODEL 453

AR82.10-P-4725FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3329 · Applies to: 453 · AR: AR82.10-P-4725FF, AP82.10-P-8260FF

Remove/install turn signal lamps 13.8.03 MODELS 454.0 Shown on vehicle with code (V07) front fog lamp (FFO) 1 Screw E6/1 Left turn signal lamp E6/2 Right turn signal lamp P82.10-3575-04 Shown on vehicle with code (V07) front fog lamp (FFO) 2 Fish-plate 3 Electrical connection (with code (V07) front fog lamp (FFO)) 4 Guide 5 Wiring connector 6 Bracket 7 Guide E6/1 Left turn signal lamp E6/2 Right turn signal lamp P82.10-3576-11 Removal/installation

1 Undo screws (1) of left turn signal lamp (E6/1) or right turn signal lamp (E6/2) 2 Unclip bracket (6) from guide (4) using snap- *452589016300 Clip remover release tool 3 Withdraw left turn signal lamp (E6/1) or right Installation:

Ensure that guide (7) is turn signal lamp (E6/2) far enough to access sitting correctly in clip (2) when inserting left the electrical connection (5) turn signal lamp (E6/1) or right turn signal lamp (E6/2) 4 Disconnect electrical connection (5) of left turn signal lamp (E6/1) or right turn signal lamp (E6/2) 5.1 Disconnect electrical connection (3) On vehicles with code (V07) front fog lamps (FFO) 6 Remove left turn signal lamp (E6/1) or right turn signal lamp (E6/2) 7 Install in the reverse order 8 Perform function check 9.1 Check fog lamp adjustment, correct On vehicles with code (V07) front fog lamps (FFO) Check and correct headlamp adjustment AP82.10-P-8260FF

452 589 01 63 00 Snap-release tool Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-4725ff, Remove/install turn signal lamps MODELS 454.0

AR82.10-P-4725SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3330 · Applies to: 453 · AR: AR82.10-P-4725SR, AR88.20-P-2000SR, AR88.20-P-2000SRA

Remove/install turn signal lamps 21.12.15 Model 453 P82.10-7498-09 1 Front bumper E6/1 Left turn signal lamp 2 Bolts E6/2 Right turn signal lamp 3 Electrical connector Remove/install

Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 1 Lift vehicle on vehicle lift 2 Remove maintenance flap in fender liner 3 Loosen front bumper (1) in area of fender Model 453.0 AR88.20-P-2000SR liner Model 453.3/4 AR88.20-P-2000SRA 4 Disconnect electrical connector (3) 5 Pull front bumper (1) forward and remove screws/bolts (2) 6 Remove left turn signal lamp (E6/1) or right turn signal lamp (E6/2) 7 Install in the reverse order Check

8 Check function of left turn signal lamp (E6/1) or right turn signal lamp (E6/2) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-4725sr, Remove/install turn signal lamps Model 453

AR82.10-P-1835FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3331 · Applies to: 453 · AR: AR82.10-P-1835FF, AP82.10-P-8260FF

Removing and installing fog lamps 13.8.03 MODELS 454.0 with CODE (V07) Fog lamps (FFO) 1 Screw E5/1 Left fog lamp E5/2 Right fog lamp P82.10-3487-04 Illustrated on left fog lamp (E5/1) 2 Fish-plate 3 Wiring connector 4 Guide 5 Wiring connector 6 Bracket 7 Guide E5/1 Left fog lamp E5/2 Right fog lamp P82.10-3486-11 Remove/Install

1 Unscrew screws (1) from left front fog lamp

(E5/1) or right front fog lamp (E5/2) 2 Unclip bracket (6) from guide (4) using snap- *452589016300 Snap-release tool release tool 3 Pull out left front fog lamp (E5/1) or right front Installation:

Ensure that guide (7) is fog lamp (E5/2) until electrical connections (3, sitting correctly in clip (2) when inserting left 5) are accessible front fog lamp (E5/1) or right front fog lamp (E5/2). 4 Disconnect electrical connections (3, 5) 5 Remove left fog lamp (E5/1) or right fog lamp (E5/2) 6 Install in the reverse order 7 Perform function check 8 Check and correct front fog lamp (E5/1, E5/2) adjustment Check and correct headlamp adjustment AP82.10-P-8260FF

452 589 01 63 00 Snap-release tool Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-1835ff, Removing and installing fog lamps MODELS 454.0 with CODE (V07) Fog lamps (FFO)

AR82.10-P-4905FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3332 · Applies to: 453 · AR: AR82.10-P-4905FF

Removing and installing taillamp 13.8.03 MODELS 454.0 1 Rear-end door 2 Bolts E3 Left taillamp E4 Right taillamp P82.10-3489-05 Remove/install

1 Open tailgate (1) 2 Unscrew bolts (2) 3 Unclip left taillamp (E3) or right taillamp (E4) *452589016300

at top (arrows) using snap-release tool 4 Swivel left taillamp (E3) or right taillamp (E4) upwards and to the rear until electrical connector is accessible 5 Disconnect electrical connector of left taillamp (E3) or right taillamp (E4) 6 Remove left taillamp (E3) or right taillamp (E4) Installation: Check clips and replace if necessary. 7 Install in the reverse order 8 Perform a function test 452 589 01 63 00 Snap-release tool Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.10-p-4905ff, Removing and installing taillamp MODELS 454.0

GF82.10-P-0999KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3334 · Applies to: 453 · AR: GF82.10-P-0999KJ, GF82.10-P-0003KJ, GF82.10-P-3060KJ, GF82.10-P-2009KJ, GF82.10-P-3070KJ (+5 more)

Table of contents for function description of exterior lights 2.12.15 Model 453.0/3/4 Exterior lights function GF82.10-P-0003KJ Standing/parking lights actuation, function GF82.10-P-3060KJ Headlamp control, function GF82.10-P-2009KJ Front fog light actuation, function GF82.10-P-3070KJ Turn signal indicator actuation, function GF82.10-P-3008KJ Brake light actuation, function GF82.10-P-3010KJ Backup lamp actuation, function GF82.10-P-3011KJ Headlight switch off delay function GF82.10-P-2011KJ Headlamp range adjustment, function Model 453.0/3/4 GF82.10-P-3017KJ except code 494 (US version) Overview of exterior lights system components GF82.10-P-9998KJ Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.10-p-0999kj, Table of contents for function description of exterior lights Model 453.0/3/4

PE82.10-P-2300BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3339 · Applies to: 453 · AR: PE82.10-P-2300BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of brake lamp 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Wiring diagram for brake light PE82.10-P-2300-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2300bba, Wiring diagram of brake lamp Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.10-P-2000BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3369 · Applies to: 453 · AR: PE82.10-P-2000BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of exterior lights 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Exterior lights wiring diagram PE82.10-P-2000-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000bba, Wiring diagram of exterior lights Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.10-P-2300ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3370 · Applies to: 453 · AR: PE82.10-P-2300ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram of stop lamp 16.12.03 MODEL 454 up to 2.4.06 PE82.10-P-2300-99ZA Wiring diagram of stop lamp PE82.10-P-2300-99ZA PE82.10-P-2300-60ZA Legend of wiring diagram for stop lamp PE82.10-P-2300-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE42.00-P-1100ZA Further wiring diagrams PE42.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2300za, Wiring diagram of stop lamp MODEL 454 up to 2.4.06

PE82.10-P-2300ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3371 · Applies to: 453 · AR: PE82.10-P-2300ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram of stop lamp 8.3.06 MODEL 454 as from 3.4.06 PE82.10-P-2300-99ZB Wiring diagram of stop lamp PE82.10-P-2300-99ZB PE82.10-P-2300-60ZB Legend of wiring diagram of stop lamp PE82.10-P-2300-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE42.00-P-1100ZA Further wiring diagrams PE42.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2300zb, Wiring diagram of stop lamp MODEL 454 as from 3.4.06

PE82.10-P-2200ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3372 · Applies to: 453 · AR: PE82.10-P-2200ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram turn signal/hazard warning lamps 16.12.03 MODEL 454 up to 2.4.06 PE82.10-P-2200-99ZA Wiring diagram turn signal/hazard warning PE82.10-P-2200-99ZA lamps PE82.10-P-2200-60ZA Legend of wiring diagram for turn signal/ PE82.10-P-2200-60ZA hazard warning lamps OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE46.00-P-1100ZA Further wiring diagrams PE46.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2200za, Wiring diagram turn signal/hazard warning lamps MODEL 454 up to 2.4.06

PE82.10-P-2200ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3373 · Applies to: 453 · AR: PE82.10-P-2200ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram turn signal/hazard warning lamps 8.3.06 MODEL 454 as from 3.4.06 PE82.10-P-2200-99ZB Wiring diagram turn signal/hazard warning PE82.10-P-2200-99ZB lamps PE82.10-P-2200-60ZB Legend for wiring diagram of turn signal/ PE82.10-P-2200-60ZB hazard warning lamps OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.10-p-2200zb, Wiring diagram turn signal/hazard warning lamps MODEL 454 as from 3.4.06

AR82.15-P-6100FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3374 · Applies to: 453 · AR: AR82.15-P-6100FF, AR88.00-P-1010FF

Remove/install telescoping nozzle for headlamp cleaning system 8.1.07 MODEL 454.0 with CODE (22Y) Headlamp cleaning system 1 CBS front end 2 Catch hook 3 Telescopic nozzle 4 Hose 5 Cover 6 Bracket P82.15-2115-06 Remove/install

1 Remove front CBS (1) AR88.00-P-1010FF 2 Push out telescopic nozzle (3) from rear, move all the way out and hold in this position 3 Use suitable tool to detach bracket (6) of cover (5) from telescopic nozzle (3) 4 Take off cover (5) 5 Detach catch hook (2) and carefully pull telescopic nozzle (3) approx. 1 cm backwards out of front CBS (1) 6 Pull telescopic nozzle (3) apart and, while extended, remove towards the inside through opening in front CBS (1) 7 Detach hose (4) from telescopic nozzle (3) 8 Install in the reverse order 9 Perform function test of headlamp cleaning system and adjust spray nozzles on telescopic nozzle (3) if necessary Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.15-p-6100ff, Remove/install telescoping nozzle for headlamp cleaning system MODEL 454.0 with CODE (22Y) Headlamp cleaning system

PE82.20-P-2052BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3375 · Applies to: 453 · AR: PE82.20-P-2052BBA

Automatic interior lights control electrical function schematic 19.09.2016 Model 453.0/3/4 Automatic interior lights control electrical PE82.20-P-2052-97BBA function schematic Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.20-p-2052bba, Automatic interior lights control electrical function schematic Model 453.0/3/4

GF82.20-P-0998KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3376 · Applies to: 453 · AR: GF82.20-P-0998KJ, GF82.20-P-0002KJ, GF82.20-P-2000KJ, GF82.20-P-2200KJ, GF82.20-P-2100KJ (+1 more)

Contents, function description of interior illumination (IBL) 19.11.15 Model 453.0/3/4 Interior illumination (IBL) function GF82.20-P-0002KJ Manual interior lights control, function GF82.20-P-2000KJ Automatic interior lights control, function GF82.20-P-2200KJ Symbol and ambiance illumination, function GF82.20-P-2100KJ Overview of interior illumination (IBL) system GF82.20-P-9997KJ components Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.20-p-0998kj, Contents, function description of interior illumination (IBL) Model 453.0/3/4

PE82.20-P-2053BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3377 · Applies to: 453 · AR: PE82.20-P-2053BBA

Electrical function schematic ambiance illumination 01.06.2017 Model 453.0/3/4 Electrical function schematic ambiance PE82.20-P-2053-97BBA illumination Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.20-p-2053bba, Electrical function schematic ambiance illumination Model 453.0/3/4

GF82.20-P-9997KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3378 · Applies to: 453 · AR: GF82.20-P-9997KJ

Overview of interior illumination (IBL) system components 01.06.2017 Model 453.0/3/4 P82.20-4272-79 Interior lights control, shown on model 453.0 Code 805 Model year 2015 E15/2e1 Front interior lamp M14/8s1 Left rear central locking microswitch (model 453.0) E15/1 Front dome lamp with reading E15/2s1 Front dome lamp switch M14/9s1 Right rear central locking lamps (vehicles as of model microswitch (model 453.0) year (MY) 2015 with code ICLA (passion), code ICVA (prime), code ICTA (proxy), code P88 (Edition 1) or code ICBA (BRABUS)) E15/1e1 Left front reading lamp (only E15/3 Rear dome lamp (model N3/10 ME-SFI control unit (except model 453.0 and 453.3/4 453.0) model 453.091/391/491) right-hand drive vehicles or left-hand drive vehicles as of model year 2016) E15/1e2 Right front reading lamp E15/3e1 Rear lamp N10/10 Center SAM control unit E15/1e3 Front interior lamp E15/3s1 Rear dome lamp switch N127 Electric drive control unit (model 453.091/391/491) E15/1s1 Left front reading lamp switch E18/1 Load compartment lamp U19 Valid for standard equipment (only model 453.0 and (vehicles with code ICLA 453.3/4 right-hand drive (passion), code ICVA (prime), vehicles or left-hand drive code ICTA (proxy), code P88 vehicles as of model year (Edition 1) or code ICBA 2016) (BRABUS)) E15/1s2 Right front reading lamp M14/5s1 Front passenger door central U41 Valid for special equipment switch locking system microswitch (Highline; Passion, Prime, Proxy, Brabus, Edition #1) E15/1s3 Front interior lamp switch M14/6s1 Driver door central locking U473 Only valid for 453.3/4 system microswitch E15/2 Front dome lamp (vehicles M14/7s1 Liftgate central locking system with code ICPA (Standard microswitch equipment)) From model year 2015 to model year 2016, model 453.3/4 left- hand drive vehicles with code ICLA (passion), code ICVA (prime), code ICTA (proxy), code P88 (Edition 1) or code ICBA (BRABUS) have a front interior lamp with only one reading lamp installed on the front passenger side. In model 453.0, model 453.3/4, right-hand drive vehicles, and model 453.3/4, left-hand drive vehicles, as of MY 2016, an interior lamp with two reading lamps is always installed with the aforementioned codes. Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.20-p-9997kj, Overview of interior illumination (IBL) system components Model 453.0/3/4

Model 453.091/391/491

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3381 · Applies to: 453 · AR: GF83.40-P-2250KJE, GF83.40-P-3002KJ, GF82.62-P-3119KJ, GF08.20-P-3001KJE, GF82.20-P-0998KJ

GF83.40-P-2250KJE Component description for climate control Vehicles without code I01 (Automatic air GF83.40-P-3002KJ control and operating unit conditioning) N23 Audio gateway control unit, component N93/1 GF82.62-P-3119KJ description Component description for electric drive Model 453.091/391/491 with engine 780 GF08.20-P-3001KJE control unit N127 Contents, function description of interior GF82.20-P-0998KJ illumination (IBL) Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.20-p-9997kj, Overview of interior illumination (IBL) system components Model 453.0/3/4

AR82.20-P-0110FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3382 · Applies to: 453 · AR: AR82.20-P-0110FF

Remove/install front dome lamp 7.12.03 MODEL 454.0 Shown on vehicles with code (V29) Electric glass sliding roof (FFO) 1 Headliner 2 Overhead control panel E15/2 Interior lamp P82.20-2737-01 Remove/Install

1.1 Push back clip (arrow) with suitable On vehicles with code (C27) Telephone screwdriver and unclip interior lamp (E15/2) preinstallation incl. attachment and antenna from the overhead control panel (2) (DFO/FFO) or with code (V29) Electrical glass sliding roof (FFO) Installation:

Push interior lamp (E15/2) into overhead control panel (2) until the clip (arrow) latches. 1.2 Push back clip (arrow) with suitable On vehicles without code (C27) Telephone screwdriver and unclip interior lamp (E15/2) preinstallation incl. attachment and antenna from the headliner (1) (DFO/FFO) or without code (V29) Electrical glass sliding roof (FFO) Installation:

Push interior lamp (E15/2) into the headliner (1) until the clip (arrow) latches. 2 Detach electrical connector and remove interior lamp (E15/2) 3 Install in the reverse order 4 Perform a function test Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.20-p-0110ff, Remove/install front dome lamp MODEL 454.0

AR82.20-P-0110SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3383 · Applies to: 453 · AR: AR82.20-P-0110SR

Remove/install front dome lamp 06.08.2014 MODEL 453 P82.20-4328-09 1 Guides 4 Front dome lamp 2 Electrical connector X31/3 Dome lamp electrical connector 3 Retaining clip Remove/install

1 Unclip retaining clips (3) and remove front *452589016300 Clip remover dome lamp (4) from guides (1) 2 Swivel out front dome lamp (4) in direction of arrow until the dome lamp electrical connector (X31/3) and electrical connector (2) is accessible 3 Disconnect dome lamp electrical connector (X31/3) and electrical connector (2) 4 Remove front dome lamp (4) 5 Install in the reverse order 452 589 01 63 00 Clip remover Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.20-p-0110sr, Remove/install front dome lamp MODEL 453

AR82.20-P-1100FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3384 · Applies to: 453 · AR: AR82.20-P-1100FF

Remove/install front overhead control panel 16.8.06 MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) MODEL 454.0 with CODE (V29) Electric glass sliding roof (FFO) MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) with CODE (V29) Electric glass sliding roof (FFO) P82.20-2958-08 Shown on vehicle with code (V29) 1 Headliner B25x1 Hands-free system microphone group connector Electric glass sliding roof (FFO) and with 2 Overhead control panel code (C27) Telephone preparation incl. E15/2 Interior lamp 3 Electrical connector fastener and antenna (DFO/FFO) S13/2x1 Tilting/sliding roof switch connector B25 Hands-free system microphone group Remove/install

1 Push back clips (arrows) using suitable Installation:

Push overhead control panel screwdriver and unclip overhead control panel (2) into headliner (1) until clips (arrow) (2) engage. 2 Remove overhead control panel (2) from headliner (1) 3.1 Disconnect connector for SHD switch On vehicles with code (V29) electric glass (S13/2x1) sliding roof (FFO) 4.1 Disconnect hands-free system microphone In vehicles with code (C27) Telephone group connector (B25x1) of hands-free preparation incl. fastener and antenna (DFO/ system microphone group (B25) FFO) 5 Disconnect electrical connector (3) from interior lamp (E15/2) and remove overhead control panel (2) 6 Install in the reverse order 7 Perform a function test Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.20-p-1100ff, Remove/install front overhead control panel MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) MODEL 454.0 with CODE (V29) Electric glass sliding roof (FFO) MODEL 454.0 with CODE (C27) ...

AR82.20-P-0114FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3385 · Applies to: 453 · AR: AR82.20-P-0114FF

Remove/install glove compartment lamp 13.8.03 MODELS 454.0 1 Glove compartment lid E13/1 Glove compartment lamp P82.20-2620-04 Remove/install

1 Open glove compartment lid (1) 2 Unclip glove compartment lamp (E13/1) using suitable tool (arrow) 3 Disconnect electrical connector from glove Do not damage retaining catch of compartment lamp (E13/1) electrical connector, otherwise connector will not lock again. 4 Remove glove compartment lamp (E13/1) 5 Perform function check Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.20-p-0114ff, Remove/install glove compartment lamp MODELS 454.0

AR82.20-P-0113FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3386 · Applies to: 453 · AR: AR82.20-P-0113FF

Remove/install rear dome lamp 13.8.03 MODELS 454.0 1 Headliner 2 Electrical connector E15/3 Rear interior lamp P82.20-2593-11 Remove/install

1 Push back clips (arrows) using suitable Installation:

Push rear interior lamp screwdriver and unclip rear interior lamp (E15/3) into headliner (1) until clips (arrow) (E15/3) engage. 2 Pull rear interior lamp (E15/3) out of headliner (1) until electrical connector (2) is accessible 3 Disconnect electrical connector (2) from rear interior lamp (E15/3) and remove rear interior lamp (E15/3) 4 Install in the reverse order 5 Perform a function test Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.20-p-0113ff, Remove/install rear dome lamp MODELS 454.0

Removal

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3388 · Applies to: 453 · AR: AR82.20-P-0110FF, AR82.20-P-1100FF

1 Remove interior lamp (E15/2) Remove/install front dome lamp AR82.20-P-0110FF

2 Prepare template (4) for marking the cutting AZ82.20-P-0100-01FF edge (5) 3 Position template (4) on roof cutout for interior The arrow on the template (4) must face in lamp (E15/2) and fasten to the headliner (3) the direction of travel. using suitable adhesive tape 4 Mark the cutting edge (5) to match the Check course of cutting edge (5) against template (4) on the headliner (3) frame (1) of overhead control panel cover (2). 5 Use a suitable knife to carefully cut out When cutting, make sure that the headliner (3) along the cutting edge (5) electrical connector (7) and the wiring harness (8) are not damaged, as otherwise they have to be replaced. Position suitable spacers between the headliner (3) and the electrical connector (7) and between the headliner (3) and the wiring harness (8). Cover up working area using a suitable tarp. 6 Remove cutout (6) from headliner (3) Install

7 Position frame (1) of overhead control panel If necessary, recut the headliner (3) until cover (2) onto roof cutout of headliner (3) and the frame (1) can be inserted without any fasten to the headliner (3) by bending over the tension. fasteners on the frame (1) 8 Install interior lamp (E15/2) into overhead control panel cover (2) Remove/install front dome lamp AR82.20-P-0110FF

9 Install overhead control panel cover (2) with interior lamp (E15/2) Remove/install front overhead control panel AR82.20-P-1100FF

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.20-p-0100ff, Retrofit overhead control panel for hands-free system MODEL 454.0 except CODE (V29) Electric glass sliding roof (FFO)

PE82.20-P-2054BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3389 · Applies to: 453 · AR: PE82.20-P-2054BBA

Search and symbol illumination electrical function schematic 01.06.2017 Model 453.0/3/4 Search and symbol illumination electrical PE82.20-P-2054-97BBA function schematic Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.20-p-2054bba, Search and symbol illumination electrical function schematic Model 453.0/3/4

PE82.20-P-2000BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3396 · Applies to: 453 · AR: PE82.20-P-2000BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram interior illumination 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Wiring diagram interior illumination PE82.20-P-2000-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.20-p-2000bba, Wiring diagram interior illumination Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.20-P-2000ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3397 · Applies to: 453 · AR: PE82.20-P-2000ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram interior lights 16.12.03 MODEL 454 up to 10.4.05 PE82.20-P-2000-99ZA Wiring diagram interior lights PE82.20-P-2000-99ZA PE82.20-P-2000-60ZA Legend of wiring diagram for interior lights PE82.20-P-2000-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.20-p-2000za, Wiring diagram interior lights MODEL 454 up to 10.4.05

PE82.20-P-2000ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3398 · Applies to: 453 · AR: PE82.20-P-2000ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram interior lights 10.3.05 MODEL 454 as of 11.4.05 up to 2.4.06 PE82.20-P-2000-99ZB Wiring diagram interior lights PE82.20-P-2000-99ZB PE82.20-P-2000-60ZB Legend of wiring diagram for interior lights PE82.20-P-2000-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.20-p-2000zb, Wiring diagram interior lights MODEL 454 as of 11.4.05 up to 2.4.06

PE82.20-P-2000ZC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3399 · Applies to: 453 · AR: PE82.20-P-2000ZC, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram interior lights 8.3.06 MODEL 454 as from 3.4.06 PE82.20-P-2000-99ZC Wiring diagram interior lights PE82.20-P-2000-99ZC PE82.20-P-2000-60ZC Legend of wiring diagram for interior lights PE82.20-P-2000-60ZC OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.20-p-2000zc, Wiring diagram interior lights MODEL 454 as from 3.4.06

AR82.25-P-4726FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3400 · Applies to: 453 · AR: AR82.25-P-4726FF, AR88.70-P-9060FF, AR88.70-P-9040FF

Remove/install additional turn signal lamp 13.8.03 MODEL 454.0 with CODE (V21) Electrically adjustable and heated outside mirrors (FFO) P82.25-2465-08 1 Outside mirror paneling E6/5 Left outside mirror turn signal lamp 2 Electrical connector E6/6 Right outside mirror turn signal lamp 3 Locking hook Remove/install

1 Remove glass adjustment drive AR88.70-P-9060FF 2 Remove outside mirror paneling (1) AR88.70-P-9040FF 3 Disconnect electrical connector (2) of left outside mirror turn signal lamp (E6/5) or right outside mirror turn signal lamp (E6/6) 4 Unclip catch hook (3) and remove left outside Release catch hook (3) carefully to avoid mirror turn signal lamp (E6/5) or right outside any damage to the left outside mirror turn mirror turn signal lamp (E6/6) signal lamp (E6/5) or right outside mirror turn signal lamp (E6/6). 5 Install in the reverse order 6 Carry out function check Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.25-p-4726ff, Remove/install additional turn signal lamp MODEL 454.0 with CODE (V21) Electrically adjustable and heated outside mirrors (FFO)

PE82.25-P-2005BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3404 · Applies to: 453 · AR: PE82.25-P-2005BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Signaling horn wiring diagram 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Signal horn wiring diagram PE82.25-P-2005-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2005bba, Signaling horn wiring diagram Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.25-P-2100BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3412 · Applies to: 453 · AR: PE82.25-P-2100BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram airbag / fanfare horns clock spring contact 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Wiring diagram of airbag/horn clock spring PE82.25-P-2100-97BBA contact Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2100bba, Wiring diagram airbag / fanfare horns clock spring contact Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.30-P-2053BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3413 · Applies to: 453 · AR: PE82.30-P-2053BBA

Electrical function schematic for automatic speed reduction 20.09.2016 Model 453.0/3/4 except code 494 (US version) Electrical function schematic for automatic PE82.30-P-2053-97BBA speed reduction Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.30-p-2053bba, Electrical function schematic for automatic speed reduction Model 453.0/3/4 except code 494 (US version)

PE82.30-P-2056BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3414 · Applies to: 453 · AR: PE82.30-P-2056BBA

Electrical function schematic for rear window wiper system 20.09.2016 Model 453.0/3 Electrical function schematic for rear window PE82.30-P-2056-97BBA wiper system Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.30-p-2056bba, Electrical function schematic for rear window wiper system Model 453.0/3

PE82.30-P-2051BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3415 · Applies to: 453 · AR: PE82.30-P-2051BBA

Electrical function schematic for windshield wiper 20.09.2016 Model 453.0/3/4 Electrical function schematic for windshield PE82.30-P-2051-97BBA wiper Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.30-p-2051bba, Electrical function schematic for windshield wiper Model 453.0/3/4

GF82.30-P-9996KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3418 · Applies to: 453 · AR: GF82.30-P-9996KJ, GF54.30-P-6000KJ, GF54.30-P-6000KJE, GF07.61-P-6000KJ, GF07.61-P-6000KJF (+4 more)

Overview of system components for windshield wiper system 20.09.2016 Model 453.0/3/4 P82.30-3197-79 Shown on model 453.3 2 Washer fluid reservoir N3/10 ME-SFI control unit (except model 453.091/391/491) 3 Spray nozzles N10/10 Center SAM control unit A1 Instrument cluster N10/11 Driver-side SAM control unit (energy management) B38/2 Rain/light sensor (vehicles with code V54 (Rain/light N15/5 Electronic selector lever module control unit (vehicles sensor)) with code 429 (twinamic) and model 453.091/391/491) F2 Vehicle interior fuse and relay module N30/4 Electronic Stability Program control unit M5/1 Windshield washer system pump N127 Electric drive control unit (only model 453.091/391/491) M6/1 Wiper motor S2 Ignition lock M6/4 Liftgate wiper motor (only model 453.0/3) S4/4 Windshield wiper system switch M14/6s1 Driver door central locking system microswitch S29/5 Backup light activation/idle recognition switch (vehicles with code 410 (5-speed manual transmission)) Component description for instrument cluster Model 453 (except 453.091/391/491) with GF54.30-P-6000KJ code K35 (Instrument cluster with monochrome display) or with code K36 (Instrument cluster with color 8.9 cm (3.5") display) A1 Model 453.091/391/491 with code K35 GF54.30-P-6000KJE (Instrument cluster with monochrome display) or with code K36 (Instrument cluster with 8.9 cm (3.5") color display) Component description for ME-SFI (ME) Vehicles with engine 281.910 GF07.61-P-6000KJ control unit N3/10 Vehicles with engine 281.920 GF07.61-P-6000KJF Center SAM control unit, component N10/10 GF54.21-P-7011KJ description Driver-side SAM control unit, component N10/11 GF54.21-P-7012KJ description Component description for electronic selector Vehicles with code 429 (Twinamic), GF27.60-P-5163KJ lever module control unit transmission 700.4 N15/5 Model 453.091/391/491 GF27.60-P-5163KJE Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.30-p-9996kj, Overview of system components for windshield wiper system Model 453.0/3/4

AR82.30-P-6100SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3421 · Applies to: 453 · AR: AR82.30-P-6100SR

Remove and install wiper arm 15.03.2016 Model 453 1 Wiper arm 2 Wiper arm 3 Cover 4 Nut P82.30-3205-05 Injury hazard from pinching and crushing, in When working on the windshield wiper AS82.30-Z-0001-01A Danger !

extreme cases extremities can even be cut off mechanism, always switch off the ignition and when caught in windshield wiper mechanism. store transmitter key outside of transmission range (at least 2 m). Remove/install

1 Move windshield wiper system to park position 2 Open maintenance flap 3 Remove covers (3) 4 Model 453.0 Unscrew nuts (4) *BA82.30-P-1001-01SR Model 453.3Nut, wiper arm to wiper system 5 Loosen wiper arm (1 or 2) from windshield Installation: Position wiper arm (1 or 2)

wiper system using puller and remove with the aid of the window marking. *001589383300 Puller 6 Install in the reverse order Windshield wiper Number Designation Model 453.0 Model 453.3 BA82.30-P-1001-01SR Nut, wiper arm to wiper system Nm 12 12 001 589 38 33 00 Puller Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.30-p-6100sr, Remove and install wiper arm Model 453

AR82.30-P-6911SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3422 · Applies to: 453 · AR: AR82.30-P-6911SR

Remove/install liftgate wiper arm 15.03.2016 Model 453.0/3 Shown on MODEL 453.3 1 Wiper arm 2 Cover 3 Nut P82.30-3182-11 Injury hazard from pinching and crushing, in When working on the windshield wiper AS82.30-Z-0001-01A Danger !

extreme cases extremities can even be cut off mechanism, always switch off the ignition and when caught in windshield wiper mechanism. store transmitter key outside of transmission range (at least 2 m). Remove/install

1 Move windshield wiper system to park position 2 Mark position of wiper arm (1) using strip of adhesive tape on rear window 3 Raise cover (2) 4 Loosen nut (3) BA82.30-P-1004-01SR Nut, wiper arm to liftgate wiper motor 5 Detach wiper arm (1) with puller from wiper 001589383300 Puller motor 6 Unscrew nut (3) and remove wiper arm (1) Installation: Align position of wiper arm

(1) to strip of adhesive tape. 7 Install in the reverse order Check

8 Perform function test of wiper arm (1) Windshield wiper Number Designation Model 453.0 Model 453.3 BA82.30-P-1004-01SR Nut, wiper arm to liftgate wiper motor Nm 12 12 001 589 38 33 00 Puller Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6911sr, Remove/install liftgate wiper arm Model 453.0/3

AR82.30-P-7800SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3423 · Applies to: 453 · AR: AR82.30-P-7800SR

Remove/install rain/light sensor 06.08.2014 MODEL 453 with CODE V54 (Rain/light sensor) P82.30-3208-09 Shown on model 453.0 with CODE 238 (Lane Keeping Assist) 1.1 Upper trim panel 4 Catch hook 8 Tool 1.2 Lower trim panel 5 Guides 9 Electrical connector 2 Inside rearview mirror 6 Electrical connector 10 Base 3 Inside rearview mirror holder 7 Retaining clamp B38/2 Rain/light sensor Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Switch off ignition and remove key 2 Detach lower paneling (1.2) behind inside Installation: Slide lower paneling (1.2) into

rearview mirror (2) from inside rearview mirror guides (5) at inside rearview mirror holder (3) holder (3) and clip catch hook (4) into position. 3 Rotate upper paneling (1.1) behind inside rearview mirror (2) to the side and remove upper paneling (1.1) 4 Disconnect electrical connector (6) and remove lower paneling (1.2) 5 Unclip retaining clip (7) at both sides of the rain/light sensor (B38/2) using a suitable tool (8) at the base (10) and remove rain/light sensor (B38/2) until electrical connector (9) is accessible 6 Disconnect electrical connector (9) of rain/light sensor (B38/2) and remove rain/light sensor (B38/2) 7 Install in the reverse order 8 Connect diagnostic unit, read out fault memory AD00.00-P-2000-06SR

Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-7800sr, Remove/install rain/light sensor MODEL 453 with CODE V54 (Rain/light sensor)

AR82.30-P-6900FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3424 · Applies to: 453 · AR: AR82.30-P-6900FF, AR82.30-P-6910FF, AR72.20-P-0001FF

Remove/install rear window wiper motor 14.8.03 MODELS 454.0 1 Wiper shaft 2 Cap 3 Nut 4 Underlay 5 Bolts 6 Electrical connector M6/4 Tailgate wiper motor P82.30-2296-04 Remove/Install

Risk of injury in the form of trapping or Always remove ignition key when working on AS82.30-Z-0001-01A Danger!

crushing, or even severing of limbs, if windshield wiper mechanism. caught in windshield wiper mechanism 1 Remove wiper arm of rear-end door AR82.30-P-6910FF 2 Pry cap (2) from wiper shaft (1) *452589016300

3 Unscrew nut (3) *BA82.30-P-1004-01G

4 Remove base (4) 5 Remove inner cover from rear-end door AR72.20-P-0001FF 6 Disconnect electrical connector (6) from rear- end door wiper motor (M6/4). 7 Unscrew bolts (5) and remove rear-end door wiper motor (M6/4) 8 Install in the reverse order 9 Perform function check Windshield wiper Number Designation Type 454.0 BA82.30-P-1004-01G Nut, wiper motor to rear-end door Nm 8 452 589 01 63 00 Snap-release tool Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6900ff, Remove/install rear window wiper motor MODELS 454.0

AR82.30-P-6910FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3425 · Applies to: 453 · AR: AR82.30-P-6910FF

Remove/install tailgate wiper arm 14.8.03 MODELS 454.0 1 Rear-end door wiper arm 2 Nut 3 Cap P82.30-2298-04 Remove

Risk of injury in the form of trapping or Always remove ignition key when working on AS82.30-Z-0001-01A Danger!

crushing, or even severing of limbs, if windshield wiper mechanism. caught in windshield wiper mechanism 1 Open cap (3) 2 Unscrew nut (2) 3 Remove rear window wiper arm (1) Install

4 Move rear-end door wiper motor to limit Switch ignition on, switch wiper system to position setting "1" and then off again, wait until rear- end door wiper motor stops, then switch ignition off. 5 Fit rear-end door wiper arm (1) to wiper shaft Note installation position of rear-end door

wiper arm (1). 6 Tighten nut (2) *BA82.30-P-1003-01G

7 Close cap (3) 8 Perform function check Windshield wiper Number Designation Type 454.0 BA82.30-P-1003-01G Nut, rear-end door wiper arm to Nm 25 wiper motor Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6910ff, Remove/install tailgate wiper arm MODELS 454.0

AR82.30-P-6550SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3426 · Applies to: 453 · AR: AR82.30-P-6550SRA, AR82.30-P-6911SR

Remove/install the liftgate wiper motor 15.03.2016 Model 453.3 1 Electrical connector 2 Bolts 3 Grommet M6/4 Tailgate wiper motor P82.30-3183-11 Injury hazard from pinching and crushing, in When working on the windshield wiper AS82.30-Z-0001-01A Danger !

extreme cases extremities can even be cut off mechanism, always switch off the ignition and when caught in windshield wiper mechanism. store transmitter key outside of transmission range (at least 2 m). Remove/install

1 Remove liftgate wiper arm
AR82.30-P-6911SR 2 Remove inner paneling from window frame on liftgate 3 Disconnect electrical connector (1) 4 Remove bolts (2) *BA82.30-P-1003-01SR Nut/screw/bolt, wiper motor to liftgate 5 Pull liftgate wiper motor (M6/4) out of grommet (3) and remove 6 Check grommet (3) for damage, replace if necessary 7 Install in the reverse order Check

8 Carry out function test of wiper motor on liftgate (M6/4) Windshield wiper Number Designation Model 453.3 BA82.30-P-1003-01SR Nut/screw/bolt, wiper motor to liftgate Nm 21 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6550sra, Remove/install the liftgate wiper motor Model 453.3

AR82.30-P-6951FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3427 · Applies to: 453 · AR: AR82.30-P-6951FF

Remove/install windshield wiper arm 29.10.03 MODELS 454.0 1 Wiper arm 2 Nut 3 Cap P82.30-2319-11 Remove

Risk of injury in the form of trapping or Always remove ignition key when working on AS82.30-Z-0001-01A Danger!

crushing, or even severing of limbs, if windshield wiper mechanism. caught in windshield wiper mechanism 1 Unclip and remove caps (3) 2 Unscrew nut (2) 3 Remove wiper arms (1) Install

4 Move wiper motor to limit position Switch ignition on, switch wiper system to setting "1" and then off again, wait until wiper motor stops, then switch ignition off. 5 Fit wiper arms (1) Note installation position of wiper arms (1). 6 Tighten nut (2) *BA82.30-P-1001-01G

7 Fit caps (3) 8 Perform function check Windshield wiper Number Designation Type 454.0 BA82.30-P-1001-01G Nut for wiper arm on wiper shaft Nm 25 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6951ff, Remove/install windshield wiper arm MODELS 454.0

AR82.30-P-6800FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3428 · Applies to: 453 · AR: AR82.30-P-6800FF, AR82.30-P-6951FF, AR88.00-P-2792FF

Remove/install wiper motor 13.8.03 MODELS 454.0 1 Wiper linkage 2 Screw 3 Clip 4 Water tank cover 5 Electrical connector 6 Rubber mount M6/1 Wiper motor P82.30-2320-06 Remove/Install

Risk of injury in the form of trapping or Always remove ignition key when working on AS82.30-Z-0001-01A Danger!

crushing, or even severing of limbs, if windshield wiper mechanism. caught in windshield wiper mechanism 1 Remove wiper arms AR82.30-P-6951FF 2 Remove paneling from center piece in front of AR88.00-P-2792FF windshield 3 Rotate clips (3) to left and right on water tank cover (4) by 90° and remove 4 Unclip water tank cover (4) 5 Disconnect electrical connector (5) from wiper motor (M6/1). 6 Unscrew bolts (2) *BA82.30-P-1002-01G

7 Remove wiper linkage (1) with wiper motor Always replace wiper motor (M6/1) and (M6/1) from rubber mount (6) wiper linkage (1) together. 8 Install in the reverse order 9 Perform function check Windshield wiper Number Designation Type 454.0 BA82.30-P-1002-01G Screw, wiper system to body Nm 8 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6800ff, Remove/install wiper motor MODELS 454.0

AR82.30-P-6800SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3429 · Applies to: 453 · AR: AR82.30-P-6800SR

Remove/install wiper motor 15.07.2016 Model 453 P82.30-3206-09 1 Nut 4 Bolts 2 Wiper linkage 5 Windshield wiper system 3 Electrical connector M6/1 Wiper motor Injury hazard from pinching and crushing, in When working on the windshield wiper AS82.30-Z-0001-01A Danger !

extreme cases extremities can even be cut off mechanism, always switch off the ignition and when caught in windshield wiper mechanism. store transmitter key outside of transmission range (at least 2 m). Remove/install

1 Allow wiper motor to run in end position, switch off ignition and remove key from ignition lock 2 Open maintenance flap 3 Unhook wiper linkage (2) with suitable tool

Do not bend or twist wiper linkage (2). Damage can otherwise occur. 4 Remove screws/bolts (4) from the windshield wiper system (5) 5 Disconnect electrical connector (3) from wiper motor (M6/1) 6 Unscrew nut (1) *BA82.30-P-1002-01SR Screw/bolt/nut, wiper system to body 7 Remove wiper motor (M6/1) 8 Install in the reverse order Check

9 Perform function check of windshield washer system Windshield wiper Number Designation Model 453.0 Model 453.3 BA82.30-P-1002-01SR Screw/bolt/nut, wiper system to body Nm 21 21 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.30-p-6800sr, Remove/install wiper motor Model 453

AR82.30-P-6400SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3431 · Applies to: 453 · AR: AR82.30-P-6400SR, AR82.30-P-6100SR

Remove/install wiper system 15.03.2016 Model 453 P82.30-3207-09 1 Windshield 5 Cover 9 Nut 2 Windshield wiper arms 6 Air-water duct 10 Electrical connector 3 Cover 7 Bolts 4 Edge guard 8 Windshield wiper system Injury hazard from pinching and crushing, in When working on the windshield wiper AS82.30-Z-0001-01A Danger !

extreme cases extremities can even be cut off mechanism, always switch off the ignition and when caught in windshield wiper mechanism. store transmitter key outside of transmission range (at least 2 m). Remove/install

1 Open maintenance flap 2 Remove wiper arms (2) AR82.30-P-6100SR 3 Detach cover (5) under windshield at left and right 4 Remove cover (3) under windshield 5 Remove edge guard (4) from cover (3) 6 Remove air/water duct (6) 7 Disconnect electrical connector (10) 8 Model 453.0 Remove screw/bolts (7) BA82.30-P-1002-01SR Model 453.3Screw/bolt/nut, wiper system to body 9 Model 453.0 Unscrew nut (9) and remove windshield BA82.30-P-1002-01SR wiper system (8) Model 453.3Screw/bolt/nut, wiper system to body 10 Install in the reverse order Check

11 Perform function check of windshield wiper system (8) Windshield wiper Number Designation Model 453.0 Model 453.3 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6400sr, Remove/install wiper system Model 453

AR82.30-P-7800FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3433 · Applies to: 453 · AR: AR82.30-P-7800FF, AR68.40-P-0001FF

Removing and installing rain/light sensor 16.2.04 MODEL 454.0 with CODE (V08) Rain sensor (FFO) with CODE (V41) Headlamp assist (FFO) P82.30-2470-08 1 Cover 4 Electrical connector B38 Rain sensor/light sensor 2 Interior rearview mirror 5 Retaining clamp 3 Cable retainer 6 Retaining ring Remove

1 Remove rearview mirror (2). AR68.40-P-0001FF 2 Unclip covering (1) from retaining collar (6) Carefully unclip covering (1) to avoid and detach cable retainer (3) from covering breaking the retaining clamps. (1) 3 Disconnect electrical connector (4) 4 Unclip retaining clamp (5) of rain sensor/light sensor (B38) on the retaining collar (6) (arrows) 5 Remove rain sensor/light sensor (B38) from retaining collar (6) Install

6.1 Remove protective cap on retaining collar (6) If the windshield has been replaced. 7 Clean contact surface of rain/light sensor The contact surface for the rain sensor/ (B38) on windshield light sensor (B38) on the windshield must be clean and free of grease. 8.1 Carefully remove protective foil from new rain When installing a new rain sensor/light sensor sensor/light sensor (B38) (B38). In the event of damage or contamination to the silicone pad on the rain sensor/light sensor lens (B38) it must be replaced. 9 Insert rain sensor/light sensor (B38) in the The contact surface on the windshield for retaining collar (6) the rain sensor/light sensor (B38) and the silicone pad on the rain sensor/light sensor lens (B38) must not exhibit any damage or contamination, as this may result in making the rain sensor/light sensor (B38) unusable. 10 Clip retaining clamp (5) of rain sensor/light sensor (B38) into the retaining collar (6) (arrows) 11 Insert cable retainer (3) into covering (1). 12 Connect electrical connector (4) 13 Clip cover (1) into retaining collar (6) Carefully clip in covering (1) to avoid breaking the retaining clamps. 14 Install inside rearview mirror (2) AR68.40-P-0001FF 15.1 Select windshield variant Only when installing another windshield variant. Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 16 Perform function check Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-7800ff, Removing and installing rain/light sensor MODEL 454.0 with CODE (V08) Rain sensor (FFO) with CODE (V41) Headlamp assist (FFO)

AR82.30-P-6400FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3435 · Applies to: 453 · AR: AR82.30-P-6400FF, AR82.30-P-6951FF, AR88.00-P-2792FF

Removing and installing wiper system 13.8.03 MODELS 454.0 1 Wiper system 2 Screw 3 Clip 4 Water tank cover 5 Electrical connector 6 Rubber mount M6/1 Wiper motor P82.30-2320-06 Remove/Install

Risk of injury in the form of trapping or Always remove ignition key when working on AS82.30-Z-0001-01A Danger!

crushing, or even severing of limbs, if windshield wiper mechanism. caught in windshield wiper mechanism 1 Remove wiper arms AR82.30-P-6951FF 2 Remove paneling from center piece in front of AR88.00-P-2792FF windshield 3 Rotate clips (3) to left and right on water tank cover (4) by 90° and remove 4 Unclip water tank cover (4) 5 Disconnect electrical connector (5) from wiper motor (M6/1). 6 Unscrew bolts (2) *BA82.30-P-1002-01G

7 Remove wiper system (1) from rubber mount Always replace wiper motor (M6/1) and (6) wiper linkage together. 8 Install in the reverse order 9 Perform function check Windshield wiper Number Designation Type 454.0 BA82.30-P-1002-01G Screw, wiper system to body Nm 8 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6400ff, Removing and installing wiper system MODELS 454.0

AR82.30-P-6251FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3436 · Applies to: 453 · AR: AR82.30-P-6251FF

Replace wiper blade 13.8.03 MODELS 454.0 Illustrated on rear wiper arm 1 Wiper arm 2 Wiper blade P82.30-2295-01 Remove/Install

Risk of injury in the form of trapping or Always remove ignition key when working on AS82.30-Z-0001-01A Danger!

crushing, or even severing of limbs, if windshield wiper mechanism. caught in windshield wiper mechanism 1 Raise wiper arm (1) Do not allow wiper arm (1) to snap back, otherwise the window may be damaged. 2 Unclip wiper blade (2) Pay attention to installation position of wiper blade (2). 3 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6251ff, Replace wiper blade MODELS 454.0

GF82.30-P-0997KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3437 · Applies to: 453 · AR: GF82.30-P-0997KJ, GF82.30-P-0001KJ, GF82.30-P-3004KJ, GF82.35-P-3002KJ, GF82.30-P-4009KJ (+2 more)

Table of contents for function description of windshield wiper system 20.09.2016 Model 453.0/3/4 Windshield wiper system, function GF82.30-P-0001KJ Windshield wiper, function GF82.30-P-3004KJ Windshield washer, function GF82.35-P-3002KJ Windshield wiper system automatic speed Vehicles without code 494 (USA version) GF82.30-P-4009KJ reduction function Rear window wiper system, function Only model 453.0/3 GF82.30-P-2400KJ Overview of system components for GF82.30-P-9996KJ windshield wiper system Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.30-p-0997kj, Table of contents for function description of windshield wiper system Model 453.0/3/4

PE82.30-P-2000BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3444 · Applies to: 453 · AR: PE82.30-P-2000BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of windscreen wiper 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Wiring diagram of windscreen wiper PE82.30-P-2000-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.30-p-2000bba, Wiring diagram of windscreen wiper Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.30-P-2000ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3445 · Applies to: 453 · AR: PE82.30-P-2000ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram of windscreen wiper 16.12.03 MODEL 454 up to 2.4.06 PE82.30-P-2000-99ZA Wiring diagram of windscreen wiper PE82.30-P-2000-99ZA PE82.30-P-2000-60ZA windshield wiper PE82.30-P-2000-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.30-p-2000za, Wiring diagram of windscreen wiper MODEL 454 up to 2.4.06

PE82.30-P-2000ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3446 · Applies to: 453 · AR: PE82.30-P-2000ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram of windscreen wiper 8.3.06 MODEL 454 as from 3.4.06 PE82.30-P-2000-99ZB Wiring diagram of windscreen wiper PE82.30-P-2000-99ZB PE82.30-P-2000-60ZB Legend for wiring diagram of windshield wiper PE82.30-P-2000-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.30-p-2000zb, Wiring diagram of windscreen wiper MODEL 454 as from 3.4.06

AR82.35-P-6975SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3447 · Applies to: 453 · AR: AR82.35-P-6975SR

Adjust spray nozzles of windshield washer system 16.12.15 Model 453 Shown on model 453.3 1 Windshield spray nozzle 2 Windshield wiper blades 3 Rear window spray nozzle (model 453.0/3) 4 Rear window wiper blade (model 453.0/3) P82.35-2767-04 Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A Danger !

or, in extreme cases even sever extremities. the operating range of the mechanism when moving components. Adjust 1 Adjust windshield spray nozzles (1) according to the schematic shown 2 Adjust rear window spray nozzle (3) according Model 453.0/3 to the schematic shown
3 Correct fluid level of windshield washer system AP82.35-P-8210S

Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6975sr, Adjust spray nozzles of windshield washer system Model 453

PE82.35-P-2051BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3448 · Applies to: 453 · AR: PE82.35-P-2051BBA

Electrical function schematic for windshield washer 20.09.2016 Model 453.0/3/4 Electrical function schematic for windshield PE82.35-P-2051-97BBA washer Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.35-p-2051bba, Electrical function schematic for windshield washer Model 453.0/3/4

AP82.35-P-8249US

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3449 · Applies to: 453 · AR: AP82.35-P-8249US, AP82.35-P-8210MCC

Overview - Windshield washer system - Check/correct fluid level 29.08.2014 Model 451, 453 Windshield washer system - inspect fluid level, Model 451.3/4 AP82.35-P-8210MCC adjust to correct level Windshield washer system - inspect fluid level, Model 453 AP82.35-P-8210S adjust to correct level Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.35-p-8249us, Overview - Windshield washer system - Check/correct fluid level Model 451, 453

AR82.35-P-6003FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3450 · Applies to: 453 · AR: AR82.35-P-6003FF, AR88.00-P-1010FF, AP82.35-P-8210FF

Remove/install headlamp cleaning system pump 8.1.07 MODEL 454.0 with CODE (22Y) Headlamp cleaning system 1 Connector 2 Washing water reservoir M5/2 HCS [SRA] pump P82.35-2306-04 Remove/install

1 Suction off window washer fluid in washer fluid reservoir (2) 2 Remove front CBS AR88.00-P-1010FF 3 Detach plug (1) from HCS [SRA] pump (M5/2) 4 Tilt HCS pump (M5/2) outwards (arrow) and Collect window washer fluid which flows remove from washer fluid reservoir (2) out using a suitable container. Installation: Replace sealing ring of HCS pump (M5/2). 5 Install in the reverse order 6 Fill washer fluid reservoir (2) Windshield washer system - inspect fluid AP82.35-P-8210FF

level, adjust to correct level 7 Perform tightness check of washer fluid reservoir (2) 8 Check headlamp cleaning system for proper function Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6003ff, Remove/install headlamp cleaning system pump MODEL 454.0 with CODE (22Y) Headlamp cleaning system

AR82.35-P-7338FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3451 · Applies to: 453 · AR: AR82.35-P-7338FF

Remove/install spray-nozzle for rear window 14.8.03 MODELS 454.0 Shown with rear spoiler removed 1 Spray nozzle 2 Rear spoiler P82.35-2308-04 Remove/Install

1 Unclip spray nozzle (1) from rear spoiler (2) and pull out from the rear 2 Detach spray nozzle (1) from hose Prevent hose from sliding in. 3 Install in the reverse order 4 Check spray nozzle (1) and adjust if necessary Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-7338ff, Remove/install spray-nozzle for rear window MODELS 454.0

AR82.35-P-7338SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3452 · Applies to: 453 · AR: AR82.35-P-7338SR, AR82.10-P-5375SR, AR72.20-P-4000SRA, AR82.35-P-6975SR

Remove/install spray-nozzle for rear window 16.12.15 Model 453.0/3 Model 453.0 1 Spray nozzle 2 Hose E21 Center stop lamp P82.35-2820-11 P82.35-2770-07 Model 453.3 1 Spray nozzle 2 Hose 3 Rear spoiler Remove/install

1.1 Remove center brake lamp (E21) Model 453.0 AR82.10-P-5375SR 1.2 Remove rear spoiler (3) Model 453.3 AR72.20-P-4000SRA 2 Unclip spray nozzle (1) Installation: Make sure that the spray

nozzle (1) is installed at the correct position. *452589016300 Clip remover 3 Detach hose (2) from spray nozzle (1) and collect leaking washer fluid 4 Install in the reverse order 5 Adjust spray nozzle (1) AR82.35-P-6975SR 452 589 01 63 00 Clip remover Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-7338sr, Remove/install spray-nozzle for rear window Model 453.0/3

AR82.35-P-6000FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3453 · Applies to: 453 · AR: AR82.35-P-6000FF, AR88.00-P-1010FF

Remove/install washer fluid reservoir of windshield washer system 8.1.07 MODEL 454.0 P82.35-2307-09 Shown on vehicle with code (22Y) Headlamp cleaning system 1 Filler neck 5 Clip M5/1 Windshield washer fluid pump 2 Bracket 6 Clip M5/2 HCS [SRA] pump (for code (22Y) 3 Washing water reservoir Headlamp cleaning system) 7 Electrical connector 4 Electrical line 8 Bolt Remove/install

1 Suction off window washer fluid in washer fluid reservoir (3) 2 Release filler neck (1) from bracket (2) and Installation:

Replace seal ring on filler pull out of washer fluid reservoir (3) neck (1). 3 Disconnect electrical line (4) from washer fluid reservoir (3) 4 Remove front CBS AR88.00-P-1010FF 5 Remove clips (5) 6 Remove clip (6) from washer fluid reservoir (3) 7 Detach electrical connector (7) from HCS On vehicles with code (22Y) Headlamp [SRA] pump (M5/2) cleaning system 8 Remove bolts (8) 9 Detach hoses of windshield washer fluid pump (M5/1) from guides in washer fluid reservoir (3) 10 Push washer fluid reservoir (3) upwards and to the right, unhook, and guide downwards until windshield washer fluid pump (M5/1) is accessible 11 Remove hoses and electrical connector from Collect window washer fluid which flows windshield washer fluid pump (M5/1) out in a suitable container. 12 Remove washer fluid reservoir (3) from below 13 Tilt windshield washer fluid pump (M5/1) and Only when replacing washer fluid reservoir (3) HCS [SRA] pump (M5/2) outwards (arrows) or windshield washer fluid pump (M5/1) or and remove from washer fluid reservoir (3) HCS [SRA] pump (M5/2) with code (22Y) Headlamp cleaning system. Collect window washer fluid which flows out in a suitable container. Installation: Replace seal rings of windshield washer fluid pump (M5/1) and HCS [SRA] pump (M5/2) with code (22Y) Headlamp cleaning system. 14 Install in the reverse order 15 Fill washer fluid reservoir (3) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6000ff, Remove/install washer fluid reservoir of windshield washer system MODEL 454.0

Windshield washer system - inspect fluid

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3454 · Applies to: 453 · AR: AP82.35-P-8210FF

AP82.35-P-8210FF

level, adjust to correct level 16 Perform tightness check of washer fluid reservoir (3) 17 Perform function check of windshield washer system 18 Check headlamp cleaning system for proper On vehicles with code (22Y) Headlamp function cleaning system Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6000ff, Remove/install washer fluid reservoir of windshield washer system MODEL 454.0

AR82.35-P-6000SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3455 · Applies to: 453 · AR: AR82.35-P-6000SR

Remove/install washer fluid reservoir of windshield washer system 21.07.2014 MODEL 453 Shown on MODEL 453.3 1 Washer fluid reservoir 2 Screw M5/1 Windshield washer system pump P82.35-2764-06 Remove/install

1 Open maintenance flap 2 Remove screw/bolt (2) 3 Remove washer fluid reservoir (1) upwards, Installation: Ensure that washer fluid

until the pump for the windshield washer reservoir (1) is correctly seated in guide. system (M5/1) is accessible 4 Unclip washer fluid hoses from washer fluid Installation: Do not mix up washer fluid

reservoir (1) and mark hoses at front and rear. 5 Detach washer fluid hoses from pump for Collect washer fluid which flows out.

windshield washer system (M5/1) 6 Disconnect electrical connector from pump Installation: When replacing the washer

for windshield washer system (M5/1) fluid reservoir (1) convert the pump for the windshield washer system (M5/1). Check gasket, replace if necessary. 7 Remove washer fluid reservoir (1) upwards 8 Install in the reverse order Check

9 Windshield washer system - inspect fluid level, adjust to correct level
10 Carry out leak check on washer fluid reservoir (1) 11 Perform function check of windshield washer system
Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6000sr, Remove/install washer fluid reservoir of windshield washer system MODEL 453

AR82.35-P-6970FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3456 · Applies to: 453 · AR: AR82.35-P-6970FF, AP82.35-P-8252FF

C AR82.35-P-6970FF Remove/install windshield washer nozzle 16.10.03 MODELS 454.0 1 Windshield washer nozzle 2 Washer fluid hose P82.35-2313-04 Remove/Install

1 Push windshield washer nozzle (1) forwards (arrow) and pull out a little 2 Detach washer fluid hose (2) from windshield Ensure that washer fluid hose (2) does not washer nozzle (1) fall in. 3 Install in the reverse order 4 Check windshield washer nozzle (1) and adjust if necessary Windshield wipers, windshield washer system AP82.35-P-8252FF

• operational inspection Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6970ff, Remove/install windshield washer nozzle MODELS 454.0

AR82.35-P-6002FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3457 · Applies to: 453 · AR: AR82.35-P-6002FF, AR88.00-P-1010FF, AP82.35-P-8210FF

Remove/install windshield washer system pump 8.1.07 MODEL 454.0 P82.35-2319-09 Shown on vehicle with code (22Y) Headlamp cleaning system 1 Filler neck 5 Clip M5/1 Windshield washer fluid pump 2 Bracket 6 Clip M5/2 HCS [SRA] pump (for code (22Y) 3 Washing water reservoir Headlamp cleaning system) 7 Electrical connector 4 Electrical line 8 Bolt Remove/install

1 Suction off window washer fluid in washer fluid reservoir (3) 2 Release filler neck (1) from bracket (2) and Installation:

Replace seal ring on filler pull out of washer fluid reservoir (3) neck (1). 3 Disconnect electrical line (4) from washer fluid reservoir (3) 4 Remove front CBS AR88.00-P-1010FF 5 Remove clips (5) 6 Remove clip (6) from washer fluid reservoir (3) 7 Detach electrical connector (7) from HCS On vehicles with code (22Y) Headlamp [SRA] pump (M5/2) cleaning system 8 Remove bolts (8) 9 Detach hoses of windshield washer fluid pump (M5/1) from guides in washer fluid reservoir (3) 10 Push washer fluid reservoir (3) upwards and to the right, unhook, and guide downwards until windshield washer fluid pump (M5/1) is accessible 11 Remove hoses and electrical connector from Collect window washer fluid which flows windshield washer fluid pump (M5/1) out in a suitable container. 12 Remove washer fluid reservoir (3) from below 13 Tilt windshield washer fluid pump (M5/1) Collect window washer fluid which flows outwards (arrow) and remove from washer out in a suitable container. fluid reservoir (3) Installation: Replace sealing ring of windshield washer fluid pump (M5/1). 14 Install in the reverse order 15 Fill washer fluid reservoir (3) Windshield washer system - inspect fluid AP82.35-P-8210FF

level, adjust to correct level 16 Perform tightness check of washer fluid reservoir (3) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6002ff, Remove/install windshield washer system pump MODEL 454.0

AR82.35-P-6002SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3459 · Applies to: 453 · AR: AR82.35-P-6002SR, AR82.35-P-6000SR

Remove/install windshield washer system pump 21.07.2014 MODEL 453 M5/1 Windshield washer system pump 2 Windshield washer system washer fluid reservoir 3 Hoses 4 Electrical connector P82.35-2747-11 Remove/install

1 Remove washer fluid reservoir from AR82.35-P-6000SR windshield washer system (2) and disconnect electrical connector (4) 2 Drain washer fluid reservoir for windshield washer system (2) 3 Unclip pump for windshield washer system Do not mix up hoses (3) on pump for

(M5/1) from washer fluid reservoir (2) and pull windshield washer system (M5/1). out seal Installation:

Ensure that seal is correctly seated between pump for windshield washer system (M5/1) and washer fluid reservoir for windshield washer system (2), check seal, replace if necessary. *110589035900 Mounting wedge 4 Install in the reverse order 110 589 03 59 00 Mounting wedge Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6002sr, Remove/install windshield washer system pump MODEL 453

AR82.35-P-6011SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3460 · Applies to: 453 · AR: AR82.35-P-6011SR, AR68.30-P-2000SR

Remove/install windshield washer system switch 04.05.2018 Model 453 Modification notes 04.05.2018 Tightening torque and special tool, added. Step 5 1 Upper steering column cover 2 Bolts 3 Electrical connector S4/4 Windshield washer system switch P54.26-1367-12 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove

1 Remove lower steering column trim. AR68.30-P-2000SR 2 Turn steering wheel until the screws (2) are accessible. 3 Lift upper steering column trim (1) and disconnect electrical connector (3). 4 Remove screws (2) and remove windshield washer system switch (S4/4). Install

5 Lift upper steering column trim (1), position BA54.25-P-1001-01A Screw, combination switch to steering windshield wiper system switch (S4/4) and column tube module tighten with screws (2). 001589812100 Torque screwdriver 6 Connect electrical connector (3). Check

7 Check all functions of the windshield wiper system switch (S4/4). Install

8 Position upper steering column trim (1) and AR68.30-P-2000SR install lower steering column trim. Switches Number Designation Model 453 BA54.25-P-1001-01A Screw, combination switch to steering column Stage 1 Nm 0,75 tube module ° Stage 2 180 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6011sr, Remove/install windshield washer system switch Model 453

AP82.35-P-8210FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3462 · Applies to: 453 · AR: AP82.35-P-8210FF

Windshield washer system - inspect fluid level, adjust to correct level 7.10.03 MODELS 454.0 1 Windshield washer system reservoir P82.35-2311-04 Check

1 Open engine hood See Operating Instructions 2 Inspect fluid level in windshield washer fluid Refer to table on package for mixing ratio. reservoir (1) and adjust to correct level Windshield washer fluid concentrate Sheet 371.0 BB00.40-P-0371-00A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.35-p-8210ff, Windshield washer system - inspect fluid level, adjust to correct level MODELS 454.0

AP82.35-P-8252FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3464 · Applies to: 453 · AR: AP82.35-P-8252FF, AR82.35-P-6970FF, AR82.35-P-7338FF, AR82.30-P-6251FF

Windshield wipers, windshield washer system - operational inspection 1.6.06 MODEL 454.0 1 Front windshield washer nozzle 2 Front wiper blade P82.35-2312-11 3 Rear window spray nozzle 4 Rear wiper blade P82.35-2487-11 Checking

1 Check front windshield washer nozzles (1) Clean plugged front windshield washer and rear window spray nozzle (3) for proper nozzles (1) or rear window spray nozzle (3) operation from outside using a suitable needle. If necessary: Replace front windshield washer nozzles (1) or rear window spray nozzle (3) - subject to separate repair order. Remove/install windshield washer nozzle AR82.35-P-6970FF

Remove/install spray-nozzle for rear window AR82.35-P-7338FF

2 Check adjustment of front windshield washer If necessary, adjust windshield washer nozzles (1) and rear window spray nozzle (3) nozzles (1) or rear window spray nozzle (3) and adjust if necessary 3 Check front wiper blades (2) and rear wiper Inspect rubber lip for hardness and splits. blade (4) If necessary: Replace front wiper blades (2) or rear wiper blade (4) - subject to separate repair order. Replace wiper blade AR82.30-P-6251FF

4 Check setting of wiper arms Adjust wiper arms if necessary - subject to separate repair order. 5 Check operation of windshield wipers Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.35-p-8252ff, Windshield wipers, windshield washer system - operational inspection MODEL 454.0

AP82.35-P-8252MCC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3465 · Applies to: 453 · AR: AP82.35-P-8252MCC

Windshield wipers, windshield washer system - operational inspection 15.03.2016 Model 451.3/4, 453 Shown on model 451.3 1 Windshield spray nozzle 2 Windshield wiper blades P82.35-2491-11 Shown on MODEL 453.3 1 Windshield spray nozzle 2 Windshield wiper blades 3 Rear window spray nozzle 4 Rear window wiper blade P82.35-2767-04 P82.35-2782-09 2 Windshield wiper blades B Marking for park position of left wiper blade on windshield A Marking for park position of right wiper blade on windshield Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.35-p-8252mcc, Windshield wipers, windshield washer system - operational inspection Model 451.3/4, 453

PE82.60-P-2003ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3468 · Applies to: 453 · AR: PE82.60-P-2003ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Block diagram for smart radio 12.3.04 MODEL 454 up to 2.4.06 PE82.60-P-2003-99ZA Block diagram for smart radio PE82.60-P-2003-99ZA PE82.60-P-2003-60ZA Legend of block diagram for smart radio PE82.60-P-2003-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE42.00-P-1100ZA Further wiring diagrams PE42.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2003za, Block diagram for smart radio MODEL 454 up to 2.4.06

PE82.60-P-2058BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3470 · Applies to: 453 · AR: PE82.60-P-2058BBA

Electrical function diagram for audio mode, function 27.11.2019 Model 453.0/3/4 with code 537 (smart Audio system) except code 535 (smart Media system) Electrical function diagram for audio mode PE82.60-P-2058-97BBA function Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2058bba, Electrical function diagram for audio mode, function Model 453.0/3/4 with code 537 (smart Audio system) except code 535 (smart Media system)

PE82.60-P-2058BBB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3471 · Applies to: 453 · AR: PE82.60-P-2058BBB

Electrical function diagram for audio mode, function 27.11.2019 Model 453.0/3/4 with code 535 (smart Media system) except code 537 (smart Audio system) Electrical function diagram for audio mode PE82.60-P-2058-97BBB function Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2058bbb, Electrical function diagram for audio mode, function Model 453.0/3/4 with code 535 (smart Media system) except code 537 (smart Audio system)

AR82.60-P-1033SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3473 · Applies to: 453 · AR: AR82.60-P-1033SR

Remove/install multimedia connection unit in rear stowage compartment 09.09.2016 Model 453 with code 535 (smart Media system) Model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453 with code 557 (RADIO 57A MM2012 without DAB) Model 453 with code 558 (smart Media system with DAB) Modification notes 04.08.2016 Document revised with regard to armrest on center console. Shown on model 453.0 except code J59 (Center armrest) 1 Cup holder (except code J59 (Center armrest)) 2 Connector socket A90/5 Multimedia connection unit X58/1 Interior socket P82.60-9455-06 Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Switch off ignition and remove transmitter key 2 Move driver seat towards the front 3 Fold backrest of driver's seat forward Model 453.3/4 with code 535 (smart Media system) Model 453.3/4 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453.3/4 with code 557 (RADIO 57A MM2012 without DAB) Model 453.3/4 with code 558 (smart Media system with DAB) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.60-p-1033sr, Remove/install multimedia connection unit in rear stowage compartment Model 453 with code 535 (smart Media system) Model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453 with code 557 (RADIO 57A MM2012 without DAB) ...

AR82.60-P-7502FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3475 · Applies to: 453 · AR: AR82.60-P-7502FF, AR54.21-P-1262FF

Remove/install radio 16.8.06 MODEL 454.0 with CODE (C25) smart radio six with CODE (C26) smart radio multimedia navigator with CODE (C29) smart radio navigator P82.60-5226-07 Shown on vehicle with CODE (C25) smart radio six 1 Bolts A2/4 smart radio six (with code (C25) A40/3 smart radio multimedia navigator 2 Antenna plug smart radio six) (with code (C26) smart radio multimedia navigator) 3 Retaining clamp A2/56 smart radio navigator (with code (C29) smart radio navigator) 4 Security catch 5 Combination plug Remove/install

1 Loosen upper control panel control unit and AR54.21-P-1262FF lay down to side with electrical line connected. 2 Remove bolts (1) 3 Pull smart radio six (A2/4), smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) out of radio recess until combination plug (5) and antenna plug (2) are accessible 4 Detach antenna connector (2) 5.1 Disconnect GPS antenna connector In vehicles with code (C26) smart radio multimedia navigator or code (C29) smart radio navigator. The GPS antenna connector is next to the antenna plug (2). 6 Release lock tab (4), fold up retaining clip (3) Do not damage lock tab (4), since the and disconnect the combination plug (5) locking mechanism of the combination plug (5) may otherwise be affected. 7 Remove smart radio six (A2/4), smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) 8 Fit cap to fiber optic cable in combination plug AR82.95-P-0005-01A (5) 9 Install in the reverse order 10 Read fault memory, erase if necessary Enable smart radio six (A2/4), smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) if necessary. Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory *WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.60-p-7502ff, Remove/install radio MODEL 454.0 with CODE (C25) smart radio six with CODE (C26) smart radio multimedia navigator with CODE (C29) smart radio navigator

AR82.60-P-7502FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3476 · Applies to: 453 · AR: AR82.60-P-7502FG, AR68.20-P-2350FG, AR54.21-P-1262FF

Remove/install radio 14.1.04 MODELS 454.0 with CODE (C28) smart radio five 1 Stowage compartment 2 Cover A2 smart radio five P82.60-4475-11 P82.60-5227-08 Shown on vehicle with code (C11) telephone with hands-free system 1 Stowage compartment 5 Antenna plug A2 smart radio five 3 Bolts 6 Electrical connectors on radio 4 Bolt Remove/Install

1 Remove cover (2) on the front center console AR68.20-P-2350FG 2 Loosen upper control panel control unit and AR54.21-P-1262FF place aside with electrical line connected 3 Undo screws (4) of stowage compartment (1). 4 Unscrew bolts (3) from smart radio five (A2) 5 Pull smart radio five (A2) out of radio recess Installation:

Ensure that no lines are until the electrical connectors on the radio (6) pinched in the radio recess. are accessible 6 Detach antenna connector (5) Installation:

Make sure that the antenna connector latches into place (5). 7 Disconnect electrical connector on radio (6) The number of electrical connectors on radio (6) depends on the vehicle equipment. The electrical connectors on the radio (6) are coded and cannot be confused. 8 Remove smart radio five (A2) 9 Install in the reverse order 10 Read fault memory, erase if necessary Enable smart radio five (A2) if necessary. Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.60-p-7502fg, Remove/install radio MODELS 454.0 with CODE (C28) smart radio five

AR82.60-P-7502SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3478 · Applies to: 453 · AR: AR82.60-P-7502SR

Remove/install radio 06.08.2014 MODEL 453 with CODE 537 (Audio system) 1 Trim piece 3 Bolts 11 Electrical connector 12 Electrical connector 13 Electrical connector 14 Electrical connector A2 Radio P82.60-9407-06 Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Connect diagnostic unit and perform initial When replacing the radio (A2). startup of the radio (A2) AD00.00-P-2000-06SR

2 Unclip trim piece (1) *110589035900 Mounting wedge 3 Remove screws/bolts (3) 4 Remove radio (A2) from the instrument panel far enough for the electrical connectors (11, 12, 13, 14) to be accessed 5 Disconnect electrical connectors (11, 12, 13, 14) and remove radio (A2) from the vehicle 6 Install in the reverse order 110 589 03 59 00 Mounting wedge Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.60-p-7502sr, Remove/install radio MODEL 453 with CODE 537 (Audio system)

AR82.60-P-7502SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3479 · Applies to: 453 · AR: AR82.60-P-7502SRA, AR82.85-P-2000SR

Remove/install radio 01.03.2018 Model 453 with code 535 (smart Media system) except code 537 (smart Audio system) 1 Electrical connector 2 Screw 3 Housing 4 Trim piece 5 Bolts 11 Electrical connector 12 Electrical connector 13 Electrical connector 14 Electrical connector 15 Electrical connector A2 Radio P82.60-9909-06 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove/install

1 Remove communication unit AR82.85-P-2000SR 2 Disconnect electrical connector (1) from cover and remove cover 3 Remove screws (2) 4 Remove housing (3) from communication unit 5 Unclip trim element (4) on instrument panel and remove 6 Remove screws/bolts (5) 7 Pull radio (A2) far enough out of instrument The number of electrical connectors (11,

panel to gain access to the electrical 12, 13, 14, 15) can vary depending on the connectors (11, 12, 13, 14, 15) equipment involved. 8 Disconnect electrical connector (11, 12, 13, 14, 15) and remove radio (A2) 9 Install in the reverse order Check

10 Check radio (A2) for proper operation Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.60-p-7502sra, Remove/install radio Model 453 with code 535 (smart Media system) except code 537 (smart Audio system)

Remove antenna cable

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3483 · Applies to: 453 · AR: AR82.62-P-1200FF, AR68.30-P-4300FF, AR68.30-P-4700FF, AR68.30-P-4330FF, AR68.60-P-5480FF (+5 more)

5 Remove antenna cable Remove/install antenna cable AR82.62-P-1200FF

6 Remove control unit holder Remove/install control unit holder AR54.21-P-0001-01FF

Install

7 Retrofit new antenna wiring harness (2) AZ82.70-P-0002-01FF 8 Retrofit adapter wiring harness (3) for smart AZ82.60-P-0003-01FF radio six (A2/4) 9 Install control unit holder Remove/install control unit holder AR54.21-P-0001-01FF

10.1 Install headliner For vehicles with code (E55) Glass roof with sun protection (FFO) Fasten headliner with left grab handles and the rear interior lamp only. Install edge guards in area of headliner at left front and rear door cutout. Remove/install headliner AR68.30-P-4300FF

11 Position headliner and install edge guards in area of headliner at right front and rear door cutout 12.1 Install edge guard of headliner in area of On vehicles with code (V29) electric glass electric glass sliding roof sliding roof (FFO) 13 Install paneling on right B-pillar Remove/install paneling on B-pillar AR68.30-P-4700FF

14 Install grab handle on roof at right Remove/install handle on roof AR68.30-P-4330FF

15 Install sun visors Remove/install sun visor AR68.60-P-5480FF

16 Install paneling on right A-pillar Remove/install paneling on A-pillar AR68.30-P-4050FF

17.1 Install front overhead control panel On vehicles with code (V29) electric glass sliding roof (FFO) Remove/install front overhead control panel AR82.20-P-1100FF

17.2 Install front dome lamp On vehicles without code (V29) Electric glass sliding roof (FFO) Remove/install front dome lamp AR82.20-P-0110FF

18.1 Retrofit central gateway control unit (N93) For vehicles without code (C28) smart radio AZ54.21-P-0001FF five 19 Install glove compartment Remove/install glove compartment AR68.10-P-1400FF

20 Connect radio antenna connector (10) to smart radio six (A2/4) 21 Connect combination plug (9) to smart radio six (A2/4) 22 Insert smart radio six (A2/4) into the radio recess and fasten in place using the screws (11) 23 Install upper control panel control module Remove/install upper control panel control AR54.21-P-1262FF

unit 24.1 Install new clock spring contact (A45) For conversion to code (I49) Multifunction steering wheel Remove/install clock spring contact AR46.10-P-0200FF

25.1 Install multifunction steering wheel (1) For conversion to code (I49) Multifunction steering wheel When retrofitting a multifunction steering wheel (1), the airbag unit must also be replaced. Remove/install steering wheel AR46.10-P-0100FF

26.1 Install new instrument cluster (A1) with For conversion to code (C18) Onboard onboard computer computer (FFO) Remove/install instrument cluster AR54.30-P-6015FF

27.1 Activate instrument cluster (A1) with onboard For conversion to code (C18) Onboard computer and multifunction steering wheel computer (FFO) and code (I49) Multifunction (1), in control unit adaptations menu, using steering wheel STAR DIAGNOSIS Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory *WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003fg, Retrofit radio MODEL 454.0 Retrofit smart radio six

SI82.60-P-0016A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3497 · Applies to: 453 · AR: AR82.60-P-7502SRA

Service Information: Radio code request 20.09.2018 Model 453 with code 535 (smart Media system) Model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453 with code 557 (RADIO 57A MM2012 without DAB) Model 453 with code 558 (smart Media system with DAB) 1 Adhesive label 2 Security code 3 Serial number 4 Part number P82.60-9923-11 Part number (4) We would hereby like to notify you that a XSF ticket has to be created in the XENTRY Portal for requesting the radio code. The adhesive label is located on the radio housing. For this, select menu item Parts Accessories query for cars. After receiving the radio code, install the radio (A2) and enter the radio Enter the vehicle identification number (VIN) and the following code via the Smart Radio Multimedia Navigator (A40/3). information from the adhesive label (1) into the XSF ticket: If the power supply is disconnected, the radio code does not need Security code (2) to be entered again. Serial number (3) The radio (A2) is commissioned via XENTRY Diagnosis. After selecting the "Commissioning" menu item, the worker is requested to enter the radio code into XENTRY Diagnosis so that the radio code can be redocumented to the VeDoc. Remove/install radio Model 453 AR82.60-P-7502SRA with code 535 (smart Media system) except code 537 (smart Audio system) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si82.60-p-0016a, Service Information: Radio code request Model 453 with code 535 (smart Media system) Model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453 with code 557 (RADIO 57A MM2012 without DAB) ...

PE82.60-P-2102BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3502 · Applies to: 453 · AR: PE82.60-P-2102BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram for audio gateway control unit 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) Wiring diagram for audio gateway control unit PE82.60-P-2102-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2102bba, Wiring diagram for audio gateway control unit Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system)

PE82.60-P-2850ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3503 · Applies to: 453 · AR: PE82.60-P-2850ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram for radio preinstallation incl. rod antenna 25.2.04 MODEL 454 up to 2.4.06 PE82.60-P-2850-99ZA Wiring diagram for radio preinstallation incl. PE82.60-P-2850-99ZA rod antenna PE82.60-P-2850-60ZA Legend of wiring diagram for radio PE82.60-P-2850-60ZA preinstallation incl. rod antenna OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2850za, Wiring diagram for radio preinstallation incl. rod antenna MODEL 454 up to 2.4.06

PE82.60-P-2550ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3504 · Applies to: 453 · AR: PE82.60-P-2550ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram for smart radio five 25.2.04 MODEL 454 up to 2.4.06 PE82.60-P-2550-99ZA Wiring diagram for smart radio five PE82.60-P-2550-99ZA PE82.60-P-2550-60ZA Legend of wiring diagram for smart radio five PE82.60-P-2550-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2550za, Wiring diagram for smart radio five MODEL 454 up to 2.4.06

PE82.60-P-2650ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3505 · Applies to: 453 · AR: PE82.60-P-2650ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for smart radio six 25.2.04 MODEL 454 up to 10.4.05 PE82.60-P-2650-99ZA Wiring diagram for smart radio six PE82.60-P-2650-99ZA PE82.60-P-2650-60ZA Legend of wiring diagram for smart radio six PE82.60-P-2650-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2650za, Wiring diagram for smart radio six MODEL 454 up to 10.4.05

PE82.60-P-2650ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3506 · Applies to: 453 · AR: PE82.60-P-2650ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for smart radio six 10.3.05 MODEL 454 as of 11.4.05 up to 2.4.06 PE82.60-P-2650-99ZB Wiring diagram for smart radio six PE82.60-P-2650-99ZB PE82.60-P-2650-60ZB Legend of wiring diagram for smart radio six PE82.60-P-2650-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2650zb, Wiring diagram for smart radio six MODEL 454 as of 11.4.05 up to 2.4.06

PE82.60-P-2650ZC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3507 · Applies to: 453 · AR: PE82.60-P-2650ZC, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for smart radio six 8.3.06 MODEL 454 as from 3.4.06 PE82.60-P-2650-99ZC Wiring diagram for smart radio six PE82.60-P-2650-99ZC PE82.60-P-2650-60ZC Legend of wiring diagram for smart radio six PE82.60-P-2650-60ZC OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2650zc, Wiring diagram for smart radio six MODEL 454 as from 3.4.06

PE82.60-P-2750ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3508 · Applies to: 453 · AR: PE82.60-P-2750ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram for sound package 25.2.04 MODEL 454 up to 10.4.05 PE82.60-P-2750-99ZA Wiring diagram for sound package PE82.60-P-2750-99ZA PE82.60-P-2750-60ZA Legend of wiring diagram for sound package PE82.60-P-2750-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2750za, Wiring diagram for sound package MODEL 454 up to 10.4.05

PE82.60-P-2750ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3509 · Applies to: 453 · AR: PE82.60-P-2750ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram for sound package 10.3.05 MODEL 454 as of 11.4.05 up to 2.4.06 PE82.60-P-2750-99ZB Wiring diagram for sound package PE82.60-P-2750-99ZB PE82.60-P-2750-60ZB Legend of wiring diagram for sound package PE82.60-P-2750-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2750zb, Wiring diagram for sound package MODEL 454 as of 11.4.05 up to 2.4.06

PE82.60-P-2750ZC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3510 · Applies to: 453 · AR: PE82.60-P-2750ZC, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram for sound package 8.3.06 MODEL 454 as from 3.4.06 PE82.60-P-2750-99ZC Wiring diagram for sound package PE82.60-P-2750-99ZC PE82.60-P-2750-60ZC Legend of wiring diagram for sound package PE82.60-P-2750-60ZC OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2750zc, Wiring diagram for sound package MODEL 454 as from 3.4.06

PE82.60-P-2000BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3530 · Applies to: 453 · AR: PE82.60-P-2000BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of radio 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) except code 535 (smart Media system) except code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) except code 562 (Radio 62C - R0 with DAB and PREMIUM SOUND) except code C08 (Basic fittings f. radio) Wiring diagram radio PE82.60-P-2000-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000bba, Wiring diagram of radio Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) except code 535 (smart Media system) except code ...

PE82.60-P-2000BBB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3531 · Applies to: 453 · AR: PE82.60-P-2000BBB, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of radio 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) except code 537 (smart Audio system) except code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) except code 557 (RADIO 57A MM2012 without DAB) except code C08 (Basic fittings f. radio) Wiring diagram radio PE82.60-P-2000-97BBB Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000bbb, Wiring diagram of radio Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) except code 537 (smart Audio system) except code ...

PE82.60-P-2000BBC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3532 · Applies to: 453 · AR: PE82.60-P-2000BBC, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of radio 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) with code 557 (RADIO 57A MM2012 without DAB) except code 537 (smart Audio system) except code C08 (Basic fittings f. radio) with sound system Wiring diagram radio PE82.60-P-2000-97BBC Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000bbc, Wiring diagram of radio Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code 556 (Radio 56A MM2012 with DAB and ...

PE82.60-P-2000BBD

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3533 · Applies to: 453 · AR: PE82.60-P-2000BBD, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of radio 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code C08 (Basic fittings f. radio) except code 535 (smart Media system) except code 537 (smart Audio system) Wiring diagram radio PE82.60-P-2000-97BBD Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000bbd, Wiring diagram of radio Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code C08 (Basic fittings f. radio) except code 535 (smart Media system) except code ...

PE82.60-P-2000BBE

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3534 · Applies to: 453 · AR: PE82.60-P-2000BBE, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of radio 11.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) with code 562 (Radio 62C - R0 with DAB and PREMIUM SOUND) except code 535 (smart Media system) except code C08 (Basic fittings f. radio) Wiring diagram radio PE82.60-P-2000-97BBE Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000bbe, Wiring diagram of radio Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) with code 561 (Radio 61C - PREMIUM without DAB ...

PE82.60-P-2850ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3535 · Applies to: 453 · AR: PE82.60-P-2850ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram, radio preinstallation incl. rod antenna 8.3.06 MODEL 454 as from 3.4.06 PE82.60-P-2850-99ZB Wiring diagram for radio preinstallation rod PE82.60-P-2850-99ZB antenna PE82.60-P-2850-60ZB Legend of wiring diagram for radio PE82.60-P-2850-60ZB preinstallation incl. rod antenna OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2850zb, Wiring diagram, radio preinstallation incl. rod antenna MODEL 454 as from 3.4.06

PE82.60-P-2550ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3536 · Applies to: 453 · AR: PE82.60-P-2550ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram, smart radio five 8.3.06 MODEL 454 as from 3.4.06 PE82.60-P-2550-99ZB Wiring diagram, smart radio five PE82.60-P-2550-99ZB PE82.60-P-2550-60ZB Legend of wiring diagram for smart radio five PE82.60-P-2550-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.60-p-2550zb, Wiring diagram, smart radio five MODEL 454 as from 3.4.06

PE82.61-P-2056BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3537 · Applies to: 453 · AR: PE82.61-P-2056BBA

Electrical function schematic for navigation system function 20.09.2016 Model 453.0/3/4 with code 535 (smart Media system) Electrical function schematic for navigation PE82.61-P-2056-97BBA system function Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.61-p-2056bba, Electrical function schematic for navigation system function Model 453.0/3/4 with code 535 (smart Media system)

AR82.61-P-7474FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3538 · Applies to: 453 · AR: AR82.61-P-7474FF, AR68.30-P-4300FF

Remove/install antenna for global positioning system (GPS) on vehicles with APS 16.2.04 MODELS 454.0 with CODE (C26) smart radio multimedia navigator MODELS 454.0 with CODE (C29) smart radio navigator P82.61-3543-08 1 Roof paneling A2/23 GPS antenna A2/23x1 GPS antenna connector Remove/install

1 Remove headliner AR68.30-P-4300FF 2 Disconnect GPS antenna connector (A2/23x1) from GPS antenna (A2/23) 3 Separate GPS antenna (A2/23) from the roof Installation:

The adhesive pad that is paneling (1) using suitable tool and remove used to fasten the GPS antenna (A2/23) to the roof paneling (1) always has to be replaced. The mating surfaces of the adhesive pad have to be cleaned before the installation. 4 Install in the reverse order 5 Read out fault memory, erase if necessary Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 6 Perform GPS antenna (A2/23) function test Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.61-p-7474ff, Remove/install antenna for global positioning system (GPS) on vehicles with APS MODELS 454.0 with CODE (C26) smart radio multimedia navigator MODELS 454.0 with CODE (C29) smart radio navigator

PE82.61-P-2200ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3539 · Applies to: 453 · AR: PE82.61-P-2200ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for smart radio navigator 25.2.04 MODEL 454 up to 10.4.05 PE82.61-P-2200-99ZA Wiring diagram for smart radio navigator PE82.61-P-2200-99ZA PE82.61-P-2200-60ZA Legend of wiring diagram for smart radio PE82.61-P-2200-60ZA navigator OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.61-p-2200za, Wiring diagram for smart radio navigator MODEL 454 up to 10.4.05

PE82.61-P-2200ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3540 · Applies to: 453 · AR: PE82.61-P-2200ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for smart radio navigator 10.3.05 MODEL 454 as of 11.4.05 up to 2.4.06 PE82.61-P-2200-99ZB Wiring diagram for smart radio navigator PE82.61-P-2200-99ZB PE82.61-P-2200-60ZB Legend of wiring diagram for smart radio PE82.61-P-2200-60ZB navigator OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.61-p-2200zb, Wiring diagram for smart radio navigator MODEL 454 as of 11.4.05 up to 2.4.06

PE82.61-P-2200ZC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3541 · Applies to: 453 · AR: PE82.61-P-2200ZC, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for smart radio navigator 8.3.06 MODEL 454 as from 3.4.06 PE82.61-P-2200-99ZC Wiring diagram for smart radio navigator PE82.61-P-2200-99ZC PE82.61-P-2200-60ZC Legend of wiring diagram for smart radio PE82.61-P-2200-60ZC navigator OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.61-p-2200zc, Wiring diagram for smart radio navigator MODEL 454 as from 3.4.06

PE82.62-P-2300BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3542 · Applies to: 453 · AR: PE82.62-P-2300BBA

Electrical function schematic for speaker system function 27.11.2019 Model 453.0/3/4 Electrical function schematic for speaker PE82.62-P-2300-97BBA system Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.62-p-2300bba, Electrical function schematic for speaker system function Model 453.0/3/4

AR82.62-P-1200FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3543 · Applies to: 453 · AR: AR82.62-P-1200FF, AR82.60-P-7502FG

Remove/install antenna cable 16.8.06 MODEL 454.0 except CODE (C20) smart CD changer MODEL 454.0 except CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) P82.62-3100-09 Shown on vehicle with CODE (C25) smart radio six 1 Radio connector 3 Cable harness, antenna A2/20 Radio antenna 2 Voltage supply connector Shown on vehicle with code (C26) smart radio multimedia navigator 3 Cable harness, antenna A2/23 GPS antenna (with code (C26) smart radio multimedia navigator or code (C29) smart radio navigator) A2/23x1 GPS antenna connector (with code (C26) smart radio multimedia navigator or code (C29) smart radio navigator) X39/52 Interior/audio connector (with code (C25) smart radio six or code (C26) smart radio multimedia navigator or code (C29) smart radio navigator) P82.62-3101-06 Modification notes 2.8.06 Repair method modified All steps Remove/install

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge 1 Remove radio Vehicles with code (C28) smart radio five AR82.60-P-7502FG Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200ff, Remove/install antenna cable MODEL 454.0 except CODE (C20) smart CD changer MODEL 454.0 except CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO)

Vehicles with code (C25) smart radio six or

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3544 · Applies to: 453 · AR: AR82.60-P-7502FF, AR68.10-P-1400FF, AR68.30-P-4050FF, AR68.60-P-5480FF, AR82.20-P-1100FF (+4 more)

AR82.60-P-7502FF with Code (C26) smart radio multimedia navigator or with Code (C29) smart radio navigator 2 Remove glove compartment AR68.10-P-1400FF 3.1 Remove control unit bracket On vehicles with code (C25) smart radio six or AR54.21-P-0001-01FF with Code (C26) smart radio multimedia navigator or with Code (C29) smart radio navigator 4 Remove paneling on right A-pillar AR68.30-P-4050FF 5 Remove sun visors AR68.60-P-5480FF 6.1 Remove front overhead control panel On vehicles with code (V29) electric glass AR82.20-P-1100FF sliding roof (FFO) 6.2 Remove front dome lamp On vehicles without code (V29) Electric glass AR82.20-P-0110FF sliding roof (FFO) 7 Remove grab handles from right of roof AR68.30-P-4330FF 8 Remove paneling from right B-pillar AR68.30-P-4700FF 9 Undo edge guards in area of headliner at front and rear right door cutouts 10.1 Remove edge guard from headliner in area of On vehicles with code (V29) electric glass electric glass sliding roof sliding roof (FFO) 11.1 Carefully lower headliner at right side until On vehicles with code (E23) Full roof (FFO) or antenna wiring harness (3) is accessible code (V29) Electric glass sliding roof (FFO) Take care when lowering headliner to avoid kinking or cracking. 11.2 Remove entire headliner Only vehicles with code (E55) Glass roof with AR68.30-P-4300FF sun protection (FFO) 12 Disconnect radio connector (1) and power supply connector (2) of radio antenna (A2/20) 13.1 Disconnect GPS antenna connector On vehicles with code (C26) smart radio (A2/23x1) of GPS antenna (A2/23) multimedia navigator or with Code (C29) smart radio navigator 14.1 Disconnect interior/audio connector (X39/52) On vehicles with code (C25) smart radio six or with Code (C26) smart radio multimedia navigator or with Code (C29) smart radio navigator The interior/audio connector (X39/52) is located behind the central gateway control unit carrier. 15 Unclip retaining clips (arrows A) and retaining The retaining clip (arrow B) is located in clip (arrow B) of antenna wiring harness (3) the rear area of the instrument panel upper section. 16 Remove antenna wiring harness (3) from Installation:

Route new antenna wiring vehicle harness (3) in same way as removed antenna wiring harness (3) and secure. 17 Install in the reverse order 18 Read fault memory, erase if necessary Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory *WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system 19 Perform a function test Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200ff, Remove/install antenna cable MODEL 454.0 except CODE (C20) smart CD changer MODEL 454.0 except CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO)

AR82.62-P-1200FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3545 · Applies to: 453 · AR: AR82.62-P-1200FG

Remove/install antenna cable 16.8.06 MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) with CODE (C20) smart CD changer P82.62-3102-09 Shown on vehicle with code (C26) smart radio multimedia navigator 1 Radio combination plug 11 Branch-off line for A2/6 CD changer 1.1 Fiber optic cable connector CD changer A2/21 Radio/telephone antenna 2 Adapter wiring harness 11.1 CD changer power supply A2/21x1 Radio connector connector 3 Adapter wiring harness power A2/21x2 Telephone connector supply plug 11.2 Fiber optic cable connector for A2/21x3 Voltage supply connector CD changer 4 Adapter wiring harness power A2/23 GPS antenna (with code (C26) supply coupling 12 Telephone antenna connector smart radio multimedia 5 Telephone antenna coupling 13 Radio/telephone antenna power navigator or code (C29) smart supply connector 6 Telephone power supply coupling radio navigator) 14 Radio antenna plug 7 Radio antenna plug A2/23x1 GPS antenna connector (with 15 Hands-free system microphone code (C26) smart radio 8 GPS antenna plug (with code (C26) group connector multimedia navigator or code smart radio multimedia navigator or (C29) smart radio navigator) code (C29) smart radio navigator) 16 GPS antenna coupling (with code (C26) smart radio multimedia A40/3 smart radio multimedia 9 Ground cable navigator or code (C29) smart radio navigator (with code (C26) 10 Universal Portable CTEL Interface navigator) smart radio multimedia branch-off line navigator) 17 Cable harness, antenna 10.1 Universal Portable CTEL Interface 18 Universal Portable CTEL Interface fiber optic cable connector wiring harness 10.2 Universal Portable CTEL Interface power supply connector B25x1 Hands-free system microphone N123/1 Universal Portable CTEL X39/52 Interior/audio connector group connector Interface (UPCI [UHI]) control unit W36 Ground (right footwell) Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200fg, Remove/install antenna cable MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) with CODE (C20) smart CD changer

AR82.62-P-1200FH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3549 · Applies to: 453 · AR: AR82.62-P-1200FH

Remove/install antenna cable 16.8.06 MODEL 454.0 with CODE (C20) smart CD changer P82.62-3105-09 Shown on vehicle with code (C26) smart radio multimedia navigator 1 Radio combination plug 8.2 Fiber optic cable connector for A2/23 GPS antenna (with code (C26) 1.1 Fiber optic cable connector CD changer smart radio multimedia navigator or code (C29) smart 2 Adapter wiring harness power supply 9 Radio antenna power supply radio navigator) coupling coupling A2/23x1 GPS antenna connector (with 3 Adapter wiring harness 10 Radio antenna plug code (C26) smart radio 4 Adapter wiring harness power supply 11 GPS antenna coupling (with multimedia navigator or code plug code (C26) smart radio (C29) smart radio navigator) multimedia navigator or code 5 Radio antenna plug A40/3 smart radio multimedia (C29) smart radio navigator) 6 GPS antenna plug (with code (C26) navigator (with code (C26) 12 Cable harness, antenna smart radio multimedia navigator or smart radio multimedia code (C29) smart radio navigator) 14 Voltage supply connector navigator) 7 Ground cable 15 Radio connector W36 Ground (right footwell) 8 CD changer branch-off line X39/52 Interior/audio connector 8.1 Power supply connector for A2/20 Radio antenna CD changer A2/6 CD changer P82.62-3106-09 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200fh, Remove/install antenna cable MODEL 454.0 with CODE (C20) smart CD changer

AR82.62-P-1200FI

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3552 · Applies to: 453 · AR: AR82.62-P-1200FI

Remove/install antenna cable 16.8.06 MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) P82.62-3108-09 Shown on vehicle with code (C26) smart 11 Cable harness, antenna A2/23 GPS antenna (with code (C26) radio multimedia navigator smart radio multimedia 12 Telephone antenna connector navigator or code (C29) smart 1 Radio combination plug 13 Radio/telephone antenna power radio navigator) 1.1 Fiber optic cable connector supply coupling A2/23x1 GPS antenna connector (with 2 Adapter wiring harness power 14 Radio antenna plug code (C26) smart radio supply coupling 15 Hands-free system microphone multimedia navigator or code 3 Adapter wiring harness power group connector (C29) smart radio navigator) supply plug 16 GPS antenna coupling (with A40/3 smart radio multimedia 4 Adapter wiring harness code (C26) smart radio navigator (with code (C26) multimedia navigator or code 5 Telephone antenna coupling smart radio multimedia (C29) smart radio navigator) 6 Telephone power supply coupling navigator) 17 Universal Portable CTEL 7 Radio antenna plug B25x1 Hands-free system microphone Interface wiring harness 8 GPS antenna plug (with code (C26) group connector smart radio multimedia navigator or N123/1 Universal Portable CTEL A2/21 Radio/telephone antenna code (C29) smart radio navigator) Interface (UPCI [UHI]) control A2/21x1 Radio connector 9 Ground cable unit A2/21x2 Telephone connector 10 Universal Portable CTEL Interface W36 Ground (right footwell) branch-off line A2/21x3 Voltage supply connector X39/52 Interior/audio connector 10.1 Universal Portable CTEL Interface fiber optic cable connector 10.2 Universal Portable CTEL Interface power supply connector Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200fi, Remove/install antenna cable MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO)

AR82.62-P-8108SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3556 · Applies to: 453 · AR: AR82.62-P-8108SRA, AR88.10-P-1000SRA

Remove/install antenna for radio 01.03.2018 Model 453.3/4 1 Retaining plate 3 Nut 5 Retaining clips 6 Retaining clips 12 Electrical connector 13 Electrical connector A2/134 FM, AM and DAB antenna P82.62-4785-06 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove/install

1 Remove front left fender AR88.10-P-1000SRA 2 Unscrew nut (3) 3 Disconnect electrical connectors (12, 13) from FM, AM and DAB antenna (A2/134) 4 Unclip retaining plate (1) with FM, AM and Check retaining clips (5) for any damage.

DAB antenna (A2/134) In case of damage Replace retaining clips (5). 5 Unclip retaining clips (6) of FM, AM and DAB When replacing the FM, AM and DAB antenna antenna (A2/134) from retaining plate (1) (A2/134). Check retaining clips (6) for damage.

*452589016300 Clip remover In case of damage Replace the retaining clips (6). 6 Remove antenna amplifier of FM, AM and When replacing the FM, AM and DAB antenna DAB antenna (A2/134) from retaining plate (1) (A2/134). 7 Install in the reverse order 452 589 01 63 00 Clip remover Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-8108sra, Remove/install antenna for radio Model 453.3/4

AR82.62-P-7839FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3557 · Applies to: 453 · AR: AR82.62-P-7839FF, AR91.10-P-1000FF

Remove/install bass module speaker 14.8.03 MODELS 454.0 with CODE (C22) Sound package (FFO) P82.62-2589-08 1 Left front seat 3 Electrical connector H4/29 Subwoofer 2 Front floor covering Removal/installation

1 Remove left front seat (1) AR91.10-P-1000FF 2 Separate electrical plug connection (3) 3 Fold the corners of the front floor lining (2) in the area of the subwoofer (H4/29) forward 4 Remove the subwoofer (H4/29) upwards 5 Install in the reverse order 6 Perform function check Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-7839ff, Remove/install bass module speaker MODELS 454.0 with CODE (C22) Sound package (FFO)

AR82.62-P-7850FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3558 · Applies to: 453 · AR: AR82.62-P-7850FF

Remove/install front door speakers in mirror triangle 14.8.03 MODELS 454.0 with CODE (C22) Sound package (FFO) with CODE (V21) Electrically adjustable and heated outside mirrors (FFO) 1 Mirror triangle paneling 2 Electrical connector H4/33 Left tweeter H4/34 Right tweeter P82.62-2560-04 Removal/installation

1 Unclip left or right mirror triangle paneling (1) Check retaining clips and replace if from retaining clips in upper area necessary. 2 Release left or right mirror triangle paneling (1) in front area and remove until electrical connector (2) is accessible. 3 Disconnect electric connector (2) Release retaining hooks to disconnect electrical connector (2) 4 Release left tweeter (H4/33) or right tweeter Carefully remove left tweeter (H4/33) or (H4/34) from bracket of mirror triangle right tweeter (H4/34) to avoid damaging it. paneling (1) and remove 5 Install in the reverse order 6 Perform function check Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-7850ff, Remove/install front door speakers in mirror triangle MODELS 454.0 with CODE (C22) Sound package (FFO) with CODE (V21) Electrically adjustable and heated outside mirrors (FFO)

AR82.62-P-7845FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3559 · Applies to: 453 · AR: AR82.62-P-7845FF

Remove/install loudspeakers in front doors 16.9.03 MODELS 454.0 with CODE (C22) Sound package (FFO) with CODE (C25) smart radio six with CODE (C26) smart radio multimedia navigator with CODE (C28) smart radio five with CODE (C29) smart radio navigator P82.62-2558-07 1 Door paneling 3 Screw H4/1 Left front door speaker 2 Covering 4 Electrical connector H4/2 Right front door speaker Remove/Install

1 Unclip cover (2) from left or right door paneling (1) using suitable tool 2 Undo screws (3) on circumference of left front door speaker (H4/1) or right front door speaker (H4/2) 3 Pull left front door speaker (H4/1) or right front door speaker (H4/2) out of door paneling (1) until electrical connector (4) is accessible 4 Disconnect electrical connector (4) 5 Remove left front door loudspeaker (H4/1) or right front door loudspeaker (H4/2) 6 Install in the reverse order 7 Perform function check Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-7845ff, Remove/install loudspeakers in front doors MODELS 454.0 with CODE (C22) Sound package (FFO) with CODE (C25) smart radio six with CODE (C26) smart radio multimedia navigator with CODE (C28) smart radio five with CODE ...

AR82.62-P-7845SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3560 · Applies to: 453 · AR: AR82.62-P-7845SRA, AR72.10-P-6575SRA

Remove/install loudspeakers in front doors 12.08.2019 Model 453.3/4 with code 810 (Premium sound system) Model 453.3/4 with code C08 (Basic fittings f. radio) 1 Door trim 2 Electrical connector 3 Bolts H4/5 Left front door speaker H4/6 Right front door speaker P82.62-4133-06 Remove/install

1 Remove left or right door panel (1) and place AR72.10-P-6575SRA onto a suitable surface 2 Disconnect electrical connector (2) from left front door speaker (H4/5) or right front door speaker (H4/6) 3 Remove bolts (3) 4 Remove left front door speaker (H4/5) or right front door speaker (H4/6) from door trim (1) 5 Install in the reverse order Check

6 Check function of left front door speaker (H4/5) or right front door speaker (H4/6) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-7845sra, Remove/install loudspeakers in front doors Model 453.3/4 with code 810 (Premium sound system) Model 453.3/4 with code C08 (Basic fittings f. radio)

AR82.62-P-7874FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3561 · Applies to: 453 · AR: AR82.62-P-7874FF

Remove/install loudspeakers in rear doors 16.9.03 MODELS 454.0 with CODE (C22) Sound package (FFO) with CODE (C25) smart radio six with CODE (C26) smart radio multimedia navigator with CODE (C29) smart radio navigator P82.62-2559-07 1 Door paneling 3 Screw H4/3 Left rear door speaker 2 Covering 4 Electrical connector H4/4 Right rear door speaker Remove/Install

1 Unclip cover (2) from left or right door paneling (1) using suitable tool 2 Undo screws (3) on circumference of left rear door speaker (H4/3) or right rear door speaker (H4/4) 3 Pull left rear door speaker (H4/3) or right rear door speaker (H4/4) out of door paneling (1) until electrical connector (4) is accessible 4 Disconnect electrical connector (4) 5 Remove left rear door loudspeaker (H4/3) or right rear door loudspeaker (H4/4) 6 Install in the reverse order 7 Perform function check Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-7874ff, Remove/install loudspeakers in rear doors MODELS 454.0 with CODE (C22) Sound package (FFO) with CODE (C25) smart radio six with CODE (C26) smart radio multimedia navigator with CODE (C29) smart radio navigator

AR82.62-P-8110FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3562 · Applies to: 453 · AR: AR82.62-P-8110FF

Remove/install multifunction antenna for radio/telephone 10.11.04 MODEL 454.0 with CODE (C27) Telephone preinstallation incl. mounting and antenna (DFO/FFO) P82.62-2867-08 Shown on vehicles with code (V29) A2/21x1 Radio connector A2/21x3 Voltage supply connector Electric glass sliding roof (FFO) P82.62-2868-08 Shown on vehicles with code (V29) A2/21x2 Telephone connector Electric glass sliding roof (FFO) Shown on vehicles with code (V29) Electric glass sliding roof (FFO) 1 Antenna rod 2 Cap 3 Bolts 4 Gasket 5 Sealing ring A2/21 Radio/telephone antenna Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-8110ff, Remove/install multifunction antenna for radio/telephone MODEL 454.0 with CODE (C27) Telephone preinstallation incl. mounting and antenna (DFO/FFO)

P82.62-2869-06

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3563 · Applies to: 453 · AR: AR82.20-P-1100FF, AR68.30-P-4050FF, AR68.60-P-5480FF, AR68.30-P-4330FF, AR68.30-P-4300FF

Remove/install

1 Remove front overhead control panel AR82.20-P-1100FF 2 Detach radio connector (A2/21x1) and voltage supply connector (A2/21x3) 3 Remove paneling on A-pillar. AR68.30-P-4050FF 4 Remove sun visor AR68.60-P-5480FF 5 Remove grab handle on passenger-side on AR68.30-P-4330FF roof 6.1 Carefully lower headliner on right side until the For vehicles with code (E23) Full roof (FFO) telephone connector (A2/21x2) is accessible or with code (V29) Electric glass sliding roof (FFO) Lower headliner carefully as damage may be caused by buckling and fracturing. 6.2 Remove headliner On vehicles with code (E55) Glass roof with AR68.30-P-4300FF sun protection (FFO) 7 Detach telephone connector (A2/21x2) 8 Unscrew antenna rod (1) from radio/telephone antenna (A2/21) and remove 9 Unclip covering (2) using suitable tool and remove 10 Undo screws (3) of radio/telephone antenna (A2/21) 11 Route radio/telephone antenna (A2/21) Note installation position of electric leads upwards and out of the headliner Installation:

Check sealing (7) and sealing ring (3) are correctly seated, as otherwise leakages may occur. 12 Install in the reverse order 13 Perform function test of radio/telephone antenna (A2/21) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-8110ff, Remove/install multifunction antenna for radio/telephone MODEL 454.0 with CODE (C27) Telephone preinstallation incl. mounting and antenna (DFO/FFO)

AR82.62-P-7837SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3564 · Applies to: 453 · AR: AR82.62-P-7837SR, AR68.30-P-4800SRA, AR68.30-P-4800SR

Remove/install speaker in the side paneling (rear) 12.08.2019 Model 453.0/3 with code 810 (Premium sound system) P82.62-4185-08 Shown on model 453.3 1 Cover 3 Electrical connector H4/55 Right rear surround speaker 2 Nuts H4/54 Left rear surround speaker Remove/install

1 Remove trim (1) Model 453.3 AR68.30-P-4800SRA with code 810 (Premium sound system) Model 453.0 AR68.30-P-4800SR with code 810 (Premium sound system) 2 Unscrew nuts (2) 3 Disconnect electrical connection (3) 4 Remove left rear surround speaker (H4/54) or right rear surround speaker (H4/55) 5 Install in the reverse order Check

6 Check left rear surround speaker (H4/54) or right rear surround speaker (H4/55) for proper operation Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-7837sr, Remove/install speaker in the side paneling (rear) Model 453.0/3 with code 810 (Premium sound system)

PE82.62-P-2101BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3571 · Applies to: 453 · AR: PE82.62-P-2101BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Sound amplifier control unit wiring diagram 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) Sound amplifier control unit wiring diagram PE82.62-P-2101-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2101bba, Sound amplifier control unit wiring diagram Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system)

PE82.62-P-2106BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3575 · Applies to: 453 · AR: PE82.62-P-2106BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram for sound amplifier control unit, Dolby Surround amplifier 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Antennas wiring diagram PE82.62-P-2106-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2106bba, Wiring diagram for sound amplifier control unit, Dolby Surround amplifier Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

PE82.62-P-2106BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3576 · Applies to: 453 · AR: PE82.62-P-2106BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram for sound amplifier control unit, Dolby Surround amplifier 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Antennas wiring diagram PE82.62-P-2106-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2106bba, Wiring diagram for sound amplifier control unit, Dolby Surround amplifier Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

AR82.64-P-7508FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3577 · Applies to: 453 · AR: AR82.64-P-7508FF

Removing and installing CD changer 14.8.03 MODEL 454.0 with CODE (C20) smart CD changer P82.64-2709-08 1 Right front seat 3 Electrical connector 5 Bracket 2 Floor mat 4 Fiber-optic cable connection A2/6 CD changer 5 Bracket 6 Bolts A2/6 CD changer P82.64-2710-05 7 Cap 8 Adjustment bolt A2/6 CD changer P82.64-2708-04 5 Bracket 9 Stop Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.64-p-7508ff, Removing and installing CD changer MODEL 454.0 with CODE (C20) smart CD changer

AZ82.64-P-0001FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3579 · Applies to: 453 · AR: AZ82.64-P-0001FF, AR82.60-P-7502FF, AR91.10-P-1000FF, AR68.30-P-4010FF, AR68.30-P-4100FF (+1 more)

Retrofit CD changer 18.8.06 MODEL 454.0 with CODE (C25) smart radio six Retrofit CD changer MODEL 454.0 with CODE (C26) smart radio multimedia navigator Retrofit CD changer MODEL 454.0 with CODE (C29) smart radio navigator Retrofit CD changer 1 Holder for CD changer 2 Cable harness, antenna 3 Adapter wiring harness A2/6 CD changer P82.64-2924-06 7 Combination plug 8 GPS antenna plug (with code (C26) smart radio multimedia navigator or code (C29) smart radio navigator) 9 Radio antenna connector 10 Bolts A2/4 smart radio six A2/56 smart radio navigator A40/3 smart radio multimedia navigator P82.70-6417-04 Removing

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge 1 Remove smart radio six (A2/4), smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) Remove/install radio AR82.60-P-7502FF

2 Remove right front seat Remove/install front seat AR91.10-P-1000FF

3 Remove footwell trim on right A-pillar Remove/install paneling in footwell AR68.30-P-4010FF

4 Remove right-hand side entrance strip Remove/install door sill molding AR68.30-P-4100FF

5 Remove control unit holder Remove/install control unit holder AR54.21-P-0001-01FF

6 Remove antenna cable Remove/install antenna cable For vehicles without code (C27) Telephone AR82.62-P-1200FF

preparation incl. fastener and antenna (DFO/ FFO) and without code (C20) smart CD changer Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.64-p-0001ff, Retrofit CD changer MODEL 454.0 with CODE (C25) smart radio six Retrofit CD changer MODEL 454.0 with CODE (C26) smart radio multimedia navigator Retrofit CD changer MODEL 454.0 with CODE (C29) ...

For vehicles with code (C27) Telephone

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3580 · Applies to: 453 · AR: AR82.62-P-1200FI, AR68.30-P-4300FF, AR68.30-P-4700FF, AR68.30-P-4330FF, AR68.60-P-5480FF (+5 more)

AR82.62-P-1200FI preparation incl. fastener and antenna (DFO/ FFO) Install

7 Use protective covers for plugs and connectors on the fiber optic cable before installation of the new antenna wiring harness (2). Notes on avoiding damage to fiber optic AH82.60-P-0001-05AK cables during repair work 8 Retrofit new antenna wiring harness (2) AZ82.70-P-0002-01FG 9.1 Retrofit adapter wiring harness (3) For vehicles without code (C27) Telephone AZ82.60-P-0003-01FF preparation incl. fastener and antenna (DFO/ FFO) 10 Remove control unit holder Remove/install control unit holder AR54.21-P-0001-01FF

11.1 Install headliner For vehicles with code (E55) Glass roof with sun protection (FFO) Fasten headliner with left grab handles and the rear interior lamp only. Install edge guards in area of headliner at left front and rear door cutout. Remove/install headliner AR68.30-P-4300FF

12 Position headliner and install edge guards in area of headliner at right front and rear door cutout 13.1 Install edge guard of headliner in area of On vehicles with code (V29) electric glass electric glass sliding roof sliding roof (FFO) 14 Install paneling on right B-pillar Remove/install paneling on B-pillar AR68.30-P-4700FF

15 Install grab handle on roof at right Remove/install handle on roof AR68.30-P-4330FF

16 Install sun visors Remove/install sun visor AR68.60-P-5480FF

17 Install paneling on right A-pillar Remove/install paneling on A-pillar AR68.30-P-4050FF

18.1 Install front overhead control panel For vehicles with code (C27) Telephone preparation incl. fastener and antenna (DFO/ FFO) or with code (V29) Electric glass sliding roof (FFO) Remove/install front overhead control panel AR82.20-P-1100FF

18.2 Install front dome lamp For vehicles without code (C27) Telephone preparation incl. fastener and antenna (DFO/ FFO) and without code (V29) Electric glass sliding roof (FFO) Remove/install front dome lamp AR82.20-P-0110FF

19 Install glove compartment Remove/install glove compartment AR68.10-P-1400FF

20 Remove protective covers from fiber optic cable of new antenna wiring harness (2) Notes on avoiding damage to fiber optic AH82.60-P-0001-05AK cables during repair work 21 Connect combination plug (7) and radio antenna connector (9) to smart radio six (A2/4), smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) 22.1 Connect GPS antenna plug (8) to smart radio For vehicles with code (C26) smart radio navigator (A2/56) or smart radio multimedia multimedia navigator or code (C29) smart navigator (A40/3) radio navigator 23 Insert smart radio six (A2/4), smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) into radio recess and fasten in place using the screws (10) 24 Install upper control panel control module Remove/install upper control panel control AR54.21-P-1262FF

unit 25 Install right door sill molding Remove/install door sill molding AR68.30-P-4100FF

26 Install footwell trim on right A-pillar Remove/install paneling in footwell AR68.30-P-4010FF

27 Adjust installation position of CD changer AZ82.64-P-0001-11FF (A2/6) Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.64-p-0001ff, Retrofit CD changer MODEL 454.0 with CODE (C25) smart radio six Retrofit CD changer MODEL 454.0 with CODE (C26) smart radio multimedia navigator Retrofit CD changer MODEL 454.0 with CODE (C29) ...

PE82.64-P-2000ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3582 · Applies to: 453 · AR: PE82.64-P-2000ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram CD changer 16.12.03 MODEL 454 up to 2.4.06 PE82.64-P-2000-99ZA Wiring diagram CD changer PE82.64-P-2000-99ZA PE82.64-P-2000-60ZA Legend of wiring diagram for CD changer PE82.64-P-2000-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE07.00-P-1100ZA Further wiring diagrams PE07.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.64-p-2000za, Wiring diagram CD changer MODEL 454 up to 2.4.06

PE82.64-P-2000ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3583 · Applies to: 453 · AR: PE82.64-P-2000ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram CD changer 8.3.06 MODEL 454 as from 3.4.06 PE82.64-P-2000-99ZB Wiring diagram CD changer PE82.64-P-2000-99ZB PE82.64-P-2000-60ZB Legend for wiring diagram of CD changer PE82.64-P-2000-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.64-p-2000zb, Wiring diagram CD changer MODEL 454 as from 3.4.06

PE82.70-P-2103ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3584 · Applies to: 453 · AR: PE82.70-P-2103ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Hands-free system control unit wiring diagram 8.3.06 MODEL 454 up to 2.4.06 accessories PE82.70-P-2103-99ZA Hands-free system control unit wiring diagram PE82.70-P-2103-99ZA PE82.70-P-2103-60ZA Legend for wiring diagram of hands-free PE82.70-P-2103-60ZA system OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.70-p-2103za, Hands-free system control unit wiring diagram MODEL 454 up to 2.4.06 accessories

PE82.70-P-2103ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3585 · Applies to: 453 · AR: PE82.70-P-2103ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Hands-free system control unit wiring diagram 8.3.06 MODEL 454 as from 3.4.06 accessories PE82.70-P-2103-99ZB Hands-free system control unit wiring diagram PE82.70-P-2103-99ZB PE82.70-P-2103-60ZB Legend for wiring diagram of hands-free PE82.70-P-2103-60ZB system OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.70-p-2103zb, Hands-free system control unit wiring diagram MODEL 454 as from 3.4.06 accessories

AR82.70-P-8918FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3586 · Applies to: 453 · AR: AR82.70-P-8918FG

Remove and install bracket for portable CTEL 16.8.06 MODEL 454.0 with CODE (C10) Telephone console (DFO) 1 Telephone console 2 Bracket 3 Bolts 4 Center console cover at front P82.70-5096-04 Remove/install

1 Pull telephone console (1) to rear out of Installation:

The telephone console (1) bracket (2) must latch audibly when being slid into the bracket (2). 2.1 Undo screws (3) and remove bracket (2) of When replacing bracket (2). front center console cover (4) 3 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.70-p-8918fg, Remove and install bracket for portable CTEL MODEL 454.0 with CODE (C10) Telephone console (DFO)

AR82.70-P-7010FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3587 · Applies to: 453 · AR: AR82.70-P-7010FF, AR54.10-P-0003FF, AR82.64-P-7508FF

Remove/install Universal Portable CTEL Interface control unit 16.8.06 MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) 1 Right front seat 2 Fiber optic cable connector 3 Electrical connector N123/1 Universal Portable CTEL Interface (UPCI [UHI]) control unit P82.70-5637-05 Modification notes 2.8.06 Disconnect and fit cap to fiber optic cable connector added Step 4 Remove/install

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge 1 Disconnect battery ground cable AR54.10-P-0003FF 2.1 Move right front seat (1) as far forward as In vehicles without code (C20) smart CD possible changer 2.2 Remove CD changer In vehicles with code (C20) smart CD changer AR82.64-P-7508FF 3 Release and disconnect electrical connector (3) from Universal Portable CTEL Interface (UPCI [UHI]) control unit (N123/1) 4 Disconnect fiber optic cable connector (2) from Universal Portable CTEL Interface (UPCI [UHI]) control unit (N123/1) and fit cap to fiber optic cable Notes on avoiding damage to fiber optic AH82.60-P-0001-05AK cables during repair work 5 Remove Universal Portable CTEL Interface The Universal Portable CTEL Interface (UPCI [UHI]) control unit (N123/1) (UPCI [UHI]) control unit (N123/1) is secured to the floor covering with Velcro strips. 6 Install in the reverse order 7 Read fault memory, erase if necessary Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory *WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.70-p-7010ff, Remove/install Universal Portable CTEL Interface control unit MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO)

AR82.70-P-8951FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3588 · Applies to: 453 · AR: AR82.70-P-8951FF, AR82.20-P-1100FF, AR82.20-P-0110FF

Remove/install antenna 17.1.06 MODEL 454.0 with CODE (C08) Radio preinstallation incl. rod antenna (FFO) MODEL 454.0 with CODE (C25) smart radio six MODEL 454.0 with CODE (C26) smart radio multimedia navigator MODEL 454.0 with CODE (C28) smart radio five MODEL 454.0 with CODE (C29) smart radio navigator P82.70-5456-08 1 Voltage supply connector 2 Radio connector 3 Sealing ring 4 Antenna rod 5 Cap 6 Bolts 7 Seal A28 Rod antenna P82.70-5457-06 Remove/install

1.1 Remove front overhead control panel from For vehicles with code (V29) Electric glass AR82.20-P-1100FF headliner sliding roof (FFO) or code (C27) Telephone preparation incl. fastener and antenna (DFO/ FFO) Do not disconnect electric cables. 1.2 Remove front dome lamp from headliner For vehicles without code (V29) Electric glass AR82.20-P-0110FF sliding roof (FFO) or without code (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) Do not disconnect electric cables. 2 Detach voltage supply connector (1) and radio connector (2) 3 Unscrew and remove antenna rod (4) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.70-p-8951ff, Remove/install antenna MODEL 454.0 with CODE (C08) Radio preinstallation incl. rod antenna (FFO) MODEL 454.0 with CODE (C25) smart radio six MODEL 454.0 with CODE (C26) smart radio multimedia navigator ...

AR82.70-P-8969FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3590 · Applies to: 453 · AR: AR82.70-P-8969FF, AR82.20-P-1100FF

Remove/install hands-free system microphone 10.11.04 MODELS 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) Shown on vehicles with code (V29) Electric glass sliding roof (FFO) 1 Front overhead control panel B25 Hands-free system microphone group B25x1 Hands-free system microphone group connector P82.70-5455-11 Remove/install

1 Remove front overhead control panel (1) from AR82.20-P-1100FF Do not disconnect electrical line from front headliner overhead control panel (1). 2 Disconnect hands-free system microphone group connector (B25x1) 3 Loosen wiring harness of hands-free system microphone group (B25) from front overhead control panel (1) 4 Unclip hands-free system microphone group (B25) from front overhead control panel (1) and remove 5 Install in the reverse order 6 Check hands-free system microphone group (B25) for proper function Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.70-p-8969ff, Remove/install hands-free system microphone MODELS 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO)

AR82.70-P-8974SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3591 · Applies to: 453 · AR: AR82.70-P-8974SRA, AR82.20-P-0110SR

Remove/install microphone of hands-free system 01.03.2018 Model 453 with code 535 (smart Media system) Model 453 with code 537 (smart Audio system) 1 Overhead control panel (OCP) B25/12 Hands-free system microphone E15/1 Front dome lamp with reading lamps P82.70-7961-11 P82.70-7962-08 1 Overhead control panel (OCP) B25/12 Hands-free system microphone 2 Guide B25/12x1 Hands-free system microphone electrical connector Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove

1 Remove front dome lamp with reading lamps AR82.20-P-0110SR (E15/1) from overhead control panel (1) 2 Remove and disconnect hands-free system microphone electrical connector (B25/12x1) from overhead control panel (1) 3 Expose hands-free system microphone electrical wiring harness (B25/12) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.70-p-8974sra, Remove/install microphone of hands-free system Model 453 with code 535 (smart Media system) Model 453 with code 537 (smart Audio system)

Remove hands-free system microphone

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3592 · Applies to: 453 · AR: AR82.20-P-0110SR

4 Remove hands-free system microphone (B25/12) from overhead control panel (1) Install

5 Replace hands-free system microphone If the hands-free system microphone (B25/12) (B25/12) is damaged or if there are customer complaints with regard to poor communication quality or interference noise. 6 Stick insulation tape, as shown, in area of Do not stick onto guide (2).

base on hands-free system microphone B25Sticking on the tape seals up the openings (B25/12) on the lock mechanism and the base of the hands-free system microphone (/12) in the overhead control panel (1) has zero clearance. This serves to minimize any impairments caused by interference noise. 7 Insert hands-free system microphone (B25/12) Make sure that the guide (2) is seated

into overhead control panel (1) correctly in the cutout (arrow) of the overhead control panel (1). 8 Route hands-free system microphone electrical wiring harness (B25/12) 9 Connect hands-free system microphone electrical connector (B25/12x1) and fix in place on overhead control panel (1) 10 Install front dome lamp with reading lamps AR82.20-P-0110SR (E15/1) onto overhead control panel (1) Check

11 Check hands-free system microphone (B25/12) for proper operation Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.70-p-8974sra, Remove/install microphone of hands-free system Model 453 with code 535 (smart Media system) Model 453 with code 537 (smart Audio system)

AZ82.70-P-0005FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3594 · Applies to: 453 · AR: AZ82.70-P-0005FG, AR82.70-P-8918FG, AR82.60-P-7502FF, AZ82.70-P-0010FF

Retrofit hands-free system 18.8.06 MODEL 454.0 with CODE (C25) smart radio six with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) MODEL 454.0 with CODE (C26) smart radio multimedia navigator with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) MODEL 454.0 with CODE (C29) smart radio navigator with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) A34/15 UPCI [UHI] portable CTEL bracket P82.70-5190-11 Removal

1.1 Remove telephone console For vehicles with code (C10) Telephone console (DFO) Remove and install bracket for portable CTEL AR82.70-P-8918FG

2 Remove radio Remove/install radio AR82.60-P-7502FF

Install

3 Retrofit UPCI [UHI] portable CTEL holder AZ82.70-P-0005-02FG (A34/15) with wiring harness for hands-free system 4 Install radio Remove/install radio AR82.60-P-7502FF

5.1 Install telephone console For vehicles with code (C10) Telephone console (DFO) Remove and install bracket for portable CTEL AR82.70-P-8918FG

5.2 Retrofit telephone console For vehicles without code (C10) Telephone AZ82.70-P-0010FF console (DFO) 6 Carry out hands-free system function test 7.1 Enter special equipment in the vehicle data Only at workshops without DMS Autoline 8.0 card and in the vehicle's online data card dealer system. Code (C30) Hands-free system. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.70-p-0005fg, Retrofit hands-free system MODEL 454.0 with CODE (C25) smart radio six with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) MODEL 454.0 with CODE (C26) smart radio multimedia ...

AZ82.70-P-0005FH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3595 · Applies to: 453 · AR: AZ82.70-P-0005FH, AR82.60-P-7502FF, AR91.10-P-1000FF, AR68.30-P-4010FF

Retrofit hands-free system 18.8.06 MODEL 454.0 with CODE (C25) smart radio six except CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) Retrofit hands-free system MODEL 454.0 with CODE (C26) smart radio multimedia navigator except CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) Retrofit hands-free system MODEL 454.0 with CODE (C29) smart radio navigator except CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) Retrofit hands-free system P82.70-6416-09 1 Wiring harness for hands-free 6 Frame B25 Hands-free system microphone system group 2 Telephone console N123/1 Universal Portable CTEL A2/21 Radio/telephone antenna Interface (UPCI [UHI]) control 3 Cable harness, antenna A34/15 UPCI [UHI] portable CTEL unit 4 Adapter wiring harness bracket 5 Overhead control panel 7 Combination plug 8 Plug for GPS antenna (with code (C26) smart radio multimedia navigator or code (C29) smart radio navigator) 9 Radio antenna connector 10 Bolts A2/4 smart radio six A2/56 smart radio navigator A40/3 smart radio multimedia navigator P82.70-6417-04 Removal

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge 1 Remove smart radio six (A2/4), smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) Remove/install radio AR82.60-P-7502FF

2 Remove right front seat Remove/install front seat AR91.10-P-1000FF

3 Remove footwell trim on right A-pillar Remove/install paneling in footwell AR68.30-P-4010FF

Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.70-p-0005fh, Retrofit hands-free system MODEL 454.0 with CODE (C25) smart radio six except CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) Retrofit hands-free system MODEL 454.0 with CODE (C26) ...

PE82.70-P-2104ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3600 · Applies to: 453 · AR: PE82.70-P-2104ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

UPCI telephone wiring diagram 16.12.03 MODEL 454 up to 2.4.06 PE82.70-P-2104-99ZA UPCI telephone wiring diagram PE82.70-P-2104-99ZA PE82.70-P-2104-60ZA Legend of wiring diagram of UPCI telephone PE82.70-P-2104-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.70-p-2104za, UPCI telephone wiring diagram MODEL 454 up to 2.4.06

Install overhead control panel in front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3607 · Applies to: 453 · AR: AR82.20-P-1100FF, AR82.20-P-0110FF, AZ54.21-P-0001FF, AR68.10-P-1400FF, AR54.21-P-1262FF (+5 more)

21.1 Install overhead control panel in front On vehicles with code (C27) Telephone preparation incl. fastener and antenna (DFO/ FFO) or with code (V29) Electric glass sliding roof (FFO) Remove/install front overhead control panel AR82.20-P-1100FF

21.2 Install front dome lamp On vehicles without code (C27) Telephone preparation incl. fastener and antenna (DFO/ FFO) and without code (V29) Electric glass sliding roof (FFO) Remove/install front dome lamp AR82.20-P-0110FF

22 Retrofit central gateway control unit (N93) On vehicles without code (C25) smart radio AZ54.21-P-0001FF six or without code (C28) smart radio five 23 Install glove compartment Remove/install glove compartment AR68.10-P-1400FF

24 Remove protective covers from fiber optic cable of new antenna wiring harness (2) Notes on avoiding damage to fiber optic AH82.60-P-0001-05AK cables during repair work 25 Connect combination plug (9) to smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) 26 Connect radio antenna plug (10) and GPS antenna plug (11) to smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) 27 Insert smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) into radio recess and tighten with the bolts (12) 28 Install upper control panel control module Remove/install upper control panel control AR54.21-P-1262FF

unit 29 Install new clock spring contact (A45) For modification to code (I49) Multifunction steering wheel Remove/install clock spring contact AR46.10-P-0200FF

30 Install multifunction steering wheel (3) For modification to code (I49) Multifunction steering wheel When retrofitting a multifunction steering wheel (3), the airbag unit must also be exchanged. Remove/install steering wheel AR46.10-P-0100FF

31 Install new instrument cluster (A1) with For modification to code (C18) Onboard onboard computer computer (FFO) Remove/install instrument cluster AR54.30-P-6015FF

32 Install right door sill molding Remove/install door sill molding AR68.30-P-4100FF

33 Install footwell trim at right A-pillar Remove/install paneling in footwell AR68.30-P-4010FF

34 Adjust installation position on CD changer When converting to code (C20) smart CD AZ82.64-P-0001-11FF (A2/6) changer 35.1 Retrofit bracket (4) with CD changer (A2/6) When converting to code (C20) smart CD AZ82.64-P-0001-13FF underneath right front seat changer 35.2 Install CD changer (A2/6) On vehicles with code (C20) smart CD changer Remove/install CD changer AR82.64-P-7508FF

36 Install right front seat Remove/install front seat AR91.10-P-1000FF

37 Use STAR DIAGNOSIS to enable the CD changer (A2/6) in the audio gateway control unit menu with the help of a MOST ring query Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory 38 Code instrument cluster (A1) in control unit For modification to code (C18) Onboard adaptations menu using onboard computer computer (FFO) and and multifunction steering wheel (3) via STAR CODE (I49) Multifunction steering wheel DIAGNOSIS Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory 39 Read out fault memory, delete if necessary and activate smart radio navigator (A2/56) or smart radio multimedia navigator (A40/3) via STAR DIAGNOSIS Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003fg, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer MODEL ...

PE82.85-P-2200ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3619 · Applies to: 453 · AR: PE82.85-P-2200ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Legend of wiring diagram for smart radio multimedia navigator 10.3.05 MODEL 454 as of 11.4.05 up to 2.4.06 PE82.85-P-2200-99ZB Legend of wiring diagram for smart radio PE82.85-P-2200-99ZB multimedia navigator PE82.85-P-2200-60ZB Legend of wiring diagram for smart radio PE82.85-P-2200-60ZB multimedia navigator OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.85-p-2200zb, Legend of wiring diagram for smart radio multimedia navigator MODEL 454 as of 11.4.05 up to 2.4.06

PE82.85-P-2200ZC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3620 · Applies to: 453 · AR: PE82.85-P-2200ZC, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Legend of wiring diagram for smart radio multimedia navigator 8.3.06 MODEL 454 as from 3.4.06 PE82.85-P-2200-99ZC Legend of wiring diagram for smart radio PE82.85-P-2200-99ZC multimedia navigator PE82.85-P-2200-60ZC Legend of wiring diagram for smart radio PE82.85-P-2200-60ZC multimedia navigator OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.85-p-2200zc, Legend of wiring diagram for smart radio multimedia navigator MODEL 454 as from 3.4.06

GF82.85-P-9999KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3621 · Applies to: 453 · AR: GF82.85-P-9999KJ

Overview of system components, telematics 02.06.2017 Model 453.0/3/4 P82.62-4295-79 System components except speaker system, shown on model 453.3 A1 Instrument cluster A50/5 Card reader (vehicles with code N93/1 Audio gateway control unit P02 (car2go) or with code 54P (Line package rental model)) A2 Radio A50/6 Windshield reader system access N112/2 Telematics services electronic key box (vehicles as communications module (vehicles of model year 2018 with code with code 535 (smart Media- P02 (car2go) or with code 45P System) or with code P02 (Line package for rental model)) (car2go) or with code 54P (Line package rental model)) A2/13 Sound system amplifier control A90/5 Multimedia connection unit N112/3 Windshield reading system unit (vehicles with code 810 (vehicles with code 535 (smart control unit (vehicles with code (Sound system)) Media-System)) P02 (car2go) or with code 54P (Line package rental model)) A2/23 GPS antenna (vehicles with B25/12 Hands-free system microphone S29/5 Backup light activation/idle code 535 (smart Media-System)) recognition switch (vehicles with code 410 (5-speed manual transmission)) A2/24 GSM/UMTS antenna (vehicles L6/3 Left rear axle rpm sensor S111 Right multifunction steering with code P02 (car2go) or with wheel button group (vehicles code 54P (Line package rental with code K36 (instrument model)) cluster with 8.9 cm (3.5") color display)) A2/91 Bluetooth® antenna L6/4 Right rear axle rpm sensor U2019 Valid up to model year 2017 (including model year 2017) A2/134 FM, AM and DAB antenna N10/10 Center SAM control unit U2020 Valid as of model year 2018 A40/3 Smart Radio Multimedia N24 Multimedia operating unit X11/4 Diagnostic connector Navigator (Vehicles with code (vehicles with code 535 (smart 535 (Smart Media System)) media system)) A45/1 Steering wheel clock spring N30/4 Electronic Stability Program contact control unit Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.85-p-9999kj, Overview of system components, telematics Model 453.0/3/4

AR82.85-P-2000SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3625 · Applies to: 453 · AR: AR82.85-P-2000SR

Remove/install communication unit on radio/navigation unit 01.03.2018 Model 453 with code 535 (smart Media system) 1 Cover 2 Electrical connector 3 Screw A40/3 smart radio multimedia navigator P82.60-9910-06 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove/install

1 Commission Smart Radio Multimedia When replacing the Smart Radio Multimedia Navigator (A40/3) Navigator (A40/3). AD00.00-P-2000-06SR

Installation: The SD card must be

replaced when replacing the Smart Radio Multimedia Navigator (A40/3). 2 Switch off ignition and remove ignition key from ignition lock 3 Unclip cover (1)

Carefully unclip cover (1) at bottom and remove upwards. Otherwise, the cover (1) will be damaged and it must be replaced. Do not disconnect electrical connector (2)

from cover (1). *110589035900 Mounting wedge 4 Remove screws (3) 5 Use assembly wedge to release Smart Radio

Multimedia Navigator (A40/3) Use assembly wedge to release Smart Radio Multimedia Navigator (A40/3) . Otherwise, the Smart Radio Multimedia Navigator (A40/3) will be damaged and it must be replaced. *110589035900 Mounting wedge 6 Remove Smart Radio Multimedia Navigator (A40/3) and disconnect electrical connectors from rear of Smart Radio Multimedia Navigator (A40/3) 7 Install in the reverse order Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.85-p-2000sr, Remove/install communication unit on radio/navigation unit Model 453 with code 535 (smart Media system)

AR82.85-P-0020SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3627 · Applies to: 453 · AR: AR82.85-P-0020SR

Remove/install telematics services communications module control unit 23.06.2017 Model 453 Modification notes 25.04.2017 Disconnect diagnostic system, added. Operation step 3 P82.89-2451-08 Shown on model 453.4 1 Electrical connections 3 Steering shaft 2 Bracket N112/2 Telematics services communication module Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove/install

1 Perform initial startup of telematics services When replacing telematics services communications module (N112/2) communications module (N112/2). AD00.00-P-2000-06SR

2 Remove transmitter key 3 Disconnect diagnostic system If the diagnostic system was connected. AD00.00-P-2000-06SR

4 Separate electrical connections (1) The telematics services communications

module (N112/2) is installed at the right above the steering shaft (3) and accessible through the footwell on the driver side. 5 Detach telematics services communications Installation: Ensure that telematics

module (N112/2) from bracket (2) and remove services communications module (N112/2) is seated securely on bracket (2). 6 Install in reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.85-p-0020sr, Remove/install telematics services communications module control unit Model 453

AR82.85-P-0008SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3628 · Applies to: 453 · AR: AR82.85-P-0008SRA, AR82.85-P-2000SR

Replace GPS antenna 07.03.2018 Model 453 with code 535 (smart Media system) 1 Electrical connector 2 Cover 3 Bolts 4 Housing 5 Trim piece P82.89-3387-06 6 Screw 7 Electrical line A2/23 GPS antenna P82.89-3395-11 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove/install

1 Remove communication unit. AR82.85-P-2000SR 2 Disconnect electrical connector (1) and remove cover (2). 3 Unscrew bolts (3). 4 Remove housing (4) of the communication Installation: Ensure electrical lines are

unit. routed correctly. 5 Unclip trim element (5) at instrument panel *110589035900 Mounting wedge and remove. 6 Remove screw (6) of GPS antenna (A2/23). 7 Expose electric line (7). 8 Remove GPS antenna (A2/23). 9 Install in the reverse order Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.85-p-0008sra, Replace GPS antenna Model 453 with code 535 (smart Media system)

GF82.85-P-0993KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3633 · Applies to: 453 · AR: GF82.85-P-0993KJ, GF82.85-P-0016KJ, GF82.61-P-2003KJ, GF82.85-P-2033KJ, GF82.62-P-4212KJ (+4 more)

Table of contents for function description, telematics 18.11.15 Model 453.0/3/4 Audio/navigation, function GF82.85-P-0016KJ Audio/navigation, operating description Vehicles with code 535 (Smart Media System) GF82.85-P-0016-11KJ Navigation, function Vehicles with code 535 (Smart Media System) GF82.61-P-2003KJ MirrorLink(R) function Vehicles with code 535 (Smart Media System) GF82.85-P-2033KJ Speaker output function GF82.62-P-4212KJ Voice control, function Vehicles with code 535 (Smart Media System) GF82.70-P-3020KJ Audio mode, function Vehicles with code 537 (smart Audio-System) GF82.85-P-2030KJ Vehicles with code 535 (Smart Media System) GF82.85-P-2030KJA Overview of system components, telematics GF82.85-P-9999KJ Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.85-p-0993kj, Table of contents for function description, telematics Model 453.0/3/4

PE82.85-P-2200BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3641 · Applies to: 453 · AR: PE82.85-P-2200BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram for smart radio multimedia navigator 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) Legend of wiring diagram for smart radio PE82.85-P-2200-97BBA multimedia navigator Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2200bba, Wiring diagram for smart radio multimedia navigator Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system)

PE82.85-P-2200ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3642 · Applies to: 453 · AR: PE82.85-P-2200ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for smart radio multimedia navigator 25.2.04 MODEL 454 up to 10.4.05 PE82.85-P-2200-99ZA Wiring diagram for smart radio multimedia PE82.85-P-2200-99ZA navigator PE82.85-P-2200-60ZA Legend of wiring diagram for smart radio PE82.85-P-2200-60ZA multimedia navigator OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.85-p-2200za, Wiring diagram for smart radio multimedia navigator MODEL 454 up to 10.4.05

PE82.85-P-2105BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3647 · Applies to: 453 · AR: PE82.85-P-2105BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram for telematics services communications module control unit 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code P02 (car2go) Wiring diagram for telematics services PE82.85-P-2105-97BBA communications module control unit Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2105bba, Wiring diagram for telematics services communications module control unit Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code P02 (car2go)

PE82.85-P-2008BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3648 · Applies to: 453 · AR: PE82.85-P-2008BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of windshield reading system control unit 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code P02 (car2go) Wiring diagram of windshield reading system PE82.85-P-2008-97BBA control unit Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.85-p-2008bba, Wiring diagram of windshield reading system control unit Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code P02 (car2go)

PE82.90-P-2200ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3649 · Applies to: 453 · AR: PE82.90-P-2200ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram for multifunction steering wheel 16.12.03 MODEL 454 up to 2.4.06 PE82.90-P-2200-99ZA Wiring diagram for multifunction steering PE82.90-P-2200-99ZA wheel PE82.90-P-2200-60ZA Legend of wiring diagram for multifunction PE82.90-P-2200-60ZA steering wheel OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE82.00-P-1100ZA Further wiring diagrams PE82.00-P-1100ZA PE91.00-P-1100ZA Further wiring diagrams PE91.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.90-p-2200za, Wiring diagram for multifunction steering wheel MODEL 454 up to 2.4.06

PE82.90-P-2200ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3650 · Applies to: 453 · AR: PE82.90-P-2200ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram multi-function steering wheel 8.3.06 MODEL 454 as from 3.4.06 PE82.90-P-2200-99ZB Wiring diagram multi-function steering wheel PE82.90-P-2200-99ZB PE82.90-P-2200-60ZB Legend of wiring diagram for multifunction PE82.90-P-2200-60ZB steering wheel OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE91.00-P-1100ZA Further wiring diagrams PE91.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe82.90-p-2200zb, Wiring diagram multi-function steering wheel MODEL 454 as from 3.4.06

PE82.95-P-2102BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3653 · Applies to: 453 · AR: PE82.95-P-2102BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

eCall control unit wiring diagram, Russia (GLONASS) 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 eCall control unit wiring diagram, Russia PE82.95-P-2102-97BBA (GLONASS) Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe82.95-p-2102bba, eCall control unit wiring diagram, Russia (GLONASS) Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

AP83.00-P-8384FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3668 · Applies to: 453 · AR: AP83.00-P-8384FF

Replace combination filter 1.6.06 MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I43) Combination filter (DFO/FFO) with CODE (I77) Manual air conditioning 1 Cover 2 Combination filter 3 Air recirculation box P83.00-2134-04 Remove/install

1 Drop down insulating mat beneath instrument panel 2 Unlock and remove cover (1) Installation:

Ensure that catches engage properly. 3 Remove combination filter (2) from Installation:

Observe installation position recirculating air unit (3) of combination filter (2). Replace combination filter (2). 4 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap83.00-p-8384ff, Replace combination filter MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I43) Combination filter (DFO/FFO) with CODE (I77) Manual air conditioning

BE83.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3672 · Applies to: 453 · AR: BE83.00-Z-9999CZ

Test and adjustment values: Smart: Climate control 18.09.2019 MODEL all Air conditioning Model 453 BE83.30-P-1000-04B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, be83.00-z-9999cz, Test and adjustment values: Smart: Climate control MODEL all

AR83.10-P-0100FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3674 · Applies to: 453 · AR: AR83.10-P-0100FF, AR68.10-P-1120FF

Air recirculation unit, remove/install 11.5.06 MODEL 454.0 Shown on vehicle with Code (I01) Air conditioning Plus 1 Air recirculation box 2 Wiring harness 3 Electrical connector 4 Heater/air conditioner housing M39 Air recirculation flap actuator motor (with code (I01) Air conditioning Plus) or with code (I77) Manual air conditioning) P83.10-2418-11 Remove/install

1 Remove cross member under instrument AR68.10-P-1120FF panel 2 Detach retaining clips of electric wiring harness (2) at firewall in area of air recirculation unit (1) and air recirculation unit (1) 3.1 Detach electrical connector (3) from air For vehicles with Code (I01) Air conditioning recirculation flap actuator motor (M39) Plus or Code (I77) Manual AC 3.2 Unclip electrical connector (3) at air For vehicles without Code (I01) Air recirculation unit (1) conditioning Plus or without code (I77) Manual air conditioning The electrical connector (3) is clipped into a fixture on the air recirculation unit and is located in the same position as the air recirculation flap actuator motor (M39). 4 Remove air recirculation unit (1) on firewall The air recirculation unit (1) is fastened by means of a nut to the firewall. 5 Unhook air recirculation unit (1) from heater/ air conditioner housing (4) and remove downwards 6.1 Remove pollen filter Only when replacing the air recirculation unit (1) for vehicles with code (I43) Combination filter (DFO/FFO) and code (I01) Air conditioning Plus or code (I77) Manual air conditioning. 7.1 Remove air recirculation flap actuator motor Only when replacing the air recirculation unit (M39) (1) for vehicles with code (I01) Air conditioning Plus or code (I77) Manual air conditioning. 8 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.10-p-0100ff, Air recirculation unit, remove/install MODEL 454.0

AR83.10-P-1400FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3675 · Applies to: 453 · AR: AR83.10-P-1400FF, AR83.25-P-1124FF

Remove and install air distribution cables 11.5.06 MODEL 454.0 with CODE (I01) Air conditioning Plus P83.10-2514-08 Shown on vehicle with Code (LHD) Left- hand drive vehicle 1 Control cable 4 Eye N22 AAC [KLA] control and operating 2 Control cable unit 5 Eye 3 Retaining clamp 6 Retaining clamp Remove/install

Bowden cable (1) and Bowden cable (2) can

be removed separately 1 Remove air conditioning pushbutton control AR83.25-P-1124FF unit 2 Unclip retaining clamp (3) of Bowden cable
(1) from AAC [KLA] control and operating unit (N22) 3 Unhook eyelet (4) of Bowden cable (1) on relay lever of AAC [KLA] control and operating unit (N22) and remove Bowden cable (1) 4 Unclip retaining clamp (6) of Bowden cable (2) from AAC [KLA] control and operating unit (N22) 5 Unhook eyelet (5) of Bowden cable (2) on relay lever of AAC [KLA] control and operating unit (N22) and remove Bowden cable (2) 6 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.10-p-1400ff, Remove and install air distribution cables MODEL 454.0 with CODE (I01) Air conditioning Plus

AR83.10-P-1400FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3676 · Applies to: 453 · AR: AR83.10-P-1400FG, AR68.20-P-2350FG, AR83.20-P-1850FF, AR83.25-P-1124FG, AR68.10-P-1500FF (+1 more)

Remove and install air distribution cables 11.5.06 MODEL 454.0 with CODE (I01) Air conditioning Plus P83.10-2513-09 Shown on vehicle with Code (LHD) Left- hand drive vehicle 1 Cover 5 Lever 9 Lever 2 Cover 6 Control cable 10 Retaining clamp 3 Control unit 7 Retaining clamp 4 Catch hook 8 Control cable Remove/install

Bowden cable (6) and Bowden cable (8) can

be removed separately 1 Set air distribution switch on the operating unit So the levers (5, 9) of the air flaps are at (3) to top position the rear stop. 2 Remove cover (2) on the front center console AR68.20-P-2350FG 3.1 Remove heater/ventilation operating module For vehicles without code (I77) Manual air AR83.20-P-1850FF conditioning 3.2 Remove air conditioning pushbutton control For vehicles with code (I77) Manual air AR83.25-P-1124FG unit conditioning 4.1 Remove cover (1) below instrument panel on On vehicles with code (LHD) Left-hand drive AR68.10-P-1500FF left vehicle 4.2 Remove glove compartment On vehicles with code (RHD) right-hand drive AR68.10-P-1400FF vehicle 5 Unhook Bowden cable (6) from retaining Installation:

Push lever (5) back to rear clamp (10) stop and lock Bowden cable (6) into the retaining clamp (10). 6 Release catch hook (4) on lever (5), unhook Do not damage catch hook (4), as Bowden cable (6), route out of instrument otherwise the Bowden cable (6) can no longer panel and remove be locked. 7 Unhook Bowden cable (8) from retaining Installation:

Push lever (9) back to rear clamp (7) stop and lock Bowden cable (8) into the retaining clamp (7). 8 Release catch hook (4) on lever (9), unhook Do not damage catch hook (4), as Bowden cable (8), route out of instrument otherwise the Bowden cable (8) can no longer panel and remove be locked. 9 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.10-p-1400fg, Remove and install air distribution cables MODEL 454.0 with CODE (I01) Air conditioning Plus

AR83.10-P-2008SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3677 · Applies to: 453 · AR: AR83.10-P-2008SR, AR68.10-P-1000SR

Remove and install left and right footwell flap actuator motor 7.8.14 MODEL 453 P83.10-2894-08 1 Instrument panel 3 Electrical connector 2 Screw M2/15 Footwell flap actuator motor Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Dashboard (1) removal AR68.10-P-1000SR 2 Disconnect electrical connector (3) 3 Remove screws/bolts (2) and remove footwell flap actuator motor (M2/15) 4 Install in the reverse order Check

5 Perform function test of footwell flap actuator motor (M2/15) Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.10-p-2008sr, Remove and install left and right footwell flap actuator motor MODEL 453

AR83.10-P-2001FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3678 · Applies to: 453 · AR: AR83.10-P-2001FF, AR68.10-P-1400FF

Remove/install actuator motor for fresh and recirculated air flaps 25.3.04 MODELS 454.0 1 Connector 2 Recirculating air unit M39 Recirculated air flap actuator motor P83.10-2417-04 Remove/Install

1 Remove glove compartment AR68.10-P-1400FF 2 Unplug connector (1) 3 Remove recirculated air flap actuator motor (M39) from recirculating air unit (2) 4 Install in the reverse order 5 Perform flap control function test Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.10-p-2001ff, Remove/install actuator motor for fresh and recirculated air flaps MODELS 454.0

AR83.10-P-2001SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3679 · Applies to: 453 · AR: AR83.10-P-2001SR, AR68.10-P-1000SR

Remove/install actuator motor for fresh and recirculated air flaps 6.8.14 MODEL 453 P83.10-2893-08 1 Instrument panel 3 Electrical connector 2 Bolts M2/5 Fresh air/air recirculation flap actuator motor Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Dashboard (1) removal AR68.10-P-1000SR 2 Disconnect electrical connector (3) 3 Remove screws/bolts (2) and remove fresh air/ recirculated air flap actuator motor (M2/5) 4 Install in the reverse order Check

5 Carry out function test of fresh air/recirculated air flap actuator motor (M2/5) Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.10-p-2001sr, Remove/install actuator motor for fresh and recirculated air flaps MODEL 453

AR83.10-P-2026FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3680 · Applies to: 453 · AR: AR83.10-P-2026FF, AR68.10-P-1400FF

Remove/install blend air flap actuator motor 11.5.06 MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle with CODE (I01) Air conditioning Plus P83.10-2416-07 1 Trim 2 Electrical connector M16/8 Blend air flap actuator Remove/install

1 Remove glove compartment AR68.10-P-1400FF 2 Remove lining (1) 3 Disconnect electrical connector (2) 4 Remove blend air flap actuator (M16/8) 5 Install in the reverse order 6 Carry out function test of flap control Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.10-p-2026ff, Remove/install blend air flap actuator motor MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle with CODE (I01) Air conditioning Plus

AR83.10-P-2026FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3681 · Applies to: 453 · AR: AR83.10-P-2026FG, AR68.10-P-1520FF

Remove/install blend air flap actuator motor 11.5.06 MODEL 454.0## 2# with TRANSMISSION 717.470 /471 /473 /474 /475 with CODE (RHD) Right-hand drive vehicle with CODE (I01) Air conditioning Plus 1 Bolt 2 Electrical connector M16/8 Blend air flap actuator P83.10-2449-04 Remove/install

1 Remove cover below right instrument panel AR68.10-P-1520FF Installation:

Do not install cover under right instrument panel until after the function test. 2 Remove bolts (1) Installation:

To make the assembly on vehicles with transmissions 717.470/471/473 easier, the upper bolt (1) can be replaced with a commercially available bolt with hexagon head and a width across flats of 7 mm. Offset screwdriver with dual Philips profile 3 Disconnect electrical connector (2) 4 Remove blend air flap actuator (M16/8) 5 Install in the reverse order 6 Carry out function test of flap control Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.10-p-2026fg, Remove/install blend air flap actuator motor MODEL 454.0## 2# with TRANSMISSION 717.470 /471 /473 /474 /475 with CODE (RHD) Right-hand drive vehicle with CODE (I01) Air conditioning Plus

AR83.10-P-2026SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3682 · Applies to: 453 · AR: AR83.10-P-2026SR, AR68.10-P-1500SR

Remove/install blend air flap actuator motor 07.08.2014 MODEL 453 P83.10-2897-08 1 Instrument panel 3 Electrical connector 2 Bolts M2/14 Blending air flap actuator motor Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Remove cover on left under instrument panel AR68.10-P-1500SR (1) 2 Disconnect electrical connector (3) 3 Remove screws/bolts (2) and remove blend air flap actuator motor (M2/14) 4 Install in the reverse order Check

5 Perform function test of blend air flap actuator motor (M2/14) Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.10-p-2026sr, Remove/install blend air flap actuator motor MODEL 453

AR83.20-P-1300FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3683 · Applies to: 453 · AR: AR83.20-P-1300FF, AR88.00-P-2792FF, AR68.10-P-1400FF

Remove/install coolant pipe sealing rings for the heat exchanger 14.7.04 MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle Shown on engine 135.930 1 Coolant hoses P83.20-2261-04 Shown on vehicle with code (I01) Air conditioning Plus (with outside temperature indicator) (FFO) 2 Nuts 3 Connector 4 Accelerator pedal 5 Screw 6 Bracket 7 Glove compartment 8 Floor mat 9 Trim panel 10 Screw 11 Cover 12 Clip 13 Clip 14 Clip 15 Coolant pipe 16 Coolant pipe 17 Coolant pipe 18 Heat exchanger P83.20-2263-06 Remove

Risk of injury to skin and eyes suffering Do not open cooling system unless coolant AS20.00-Z-0001-01A Danger!

scalding from contact with hot coolant spray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage bottles. Wear protective gloves, protective clothing and eye protection. Notes on coolant AH20.00-N-2080-01A

1 Open the radiator cap and release the Rotate radiator cap one revolution overpressure from the cooling system counterclockwise, release the overpressure and close the cap again. 2 Remove paneling on center piece in front of AR88.00-P-2792FF the windshield 3 Clamp off the coolant hoses (1) with suitable clamp pliers 4 Unscrew nuts (2) 5 Place the accelerator pedal (4) with the plug (3) connected to the side 6 Remove screw (5) and remove bracket (6) 7 Remove glove compartment (7) AR68.10-P-1400FF 8 Fold back the floor covering (8) and remove the trim panel (9) 9 Remove the screw (10) and place the cover (11) to the side 10 Remove clamps (12, 13) 11 Detach the coolant pipes (16, 17) from the Use care when pushing the coolant pipes heat exchanger (18) and push them toward (16, 17) toward the rear; otherwise, the the rear coolant pipes (16, 17) could be damaged. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1300ff, Remove/install coolant pipe sealing rings for the heat exchanger MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

AR83.20-P-1100FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3685 · Applies to: 453 · AR: AR83.20-P-1100FF, AR88.00-P-2792FF

Remove/install heat exchanger 13.7.04 MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle Shown on engine 135.930 1 Coolant hoses P83.20-2261-04 P83.20-2281-09 Shown on vehicle with code (I01) Air conditioning Plus (with outside temperature indicator) (FFO) 2 Nuts 9 Trim panel 15 Coolant pipe 3 Connector 10 Bolt 16 Heating system heat exchanger 5 Bolt 11 Cover 17 Clip 6 Bracket 12 Clip 18 Coolant pipe 7 Glove compartment 13 Clip 8 Floor mat 14 Coolant pipe B37 Accelerator pedal sensor Remove

Risk of injury to skin and eyes caused by Do not open cooling system unless coolant AS20.00-Z-0001-01A Danger!

scalding from contact with hot coolant spray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage bottles. Wear protective gloves, protective clothing and eye protection. Notes on coolant AH20.00-N-2080-01A

1 Turn cooling system sealing cap on the radiator half a turn counterclockwise, release excess pressure, then remove cooling system sealing cap 2 Remove paneling on center piece in front of AR88.00-P-2792FF the windshield 3 Use suitable pliers to clamp off coolant hoses (1) 4 Remove nuts (2) from the accelerator pedal sensor (B37) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1100ff, Remove/install heat exchanger MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

AR83.20-P-1100FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3687 · Applies to: 453 · AR: AR83.20-P-1100FG, AR88.00-P-2792FF, AR68.10-P-1400FF

Remove/install heat exchanger 26.7.04 MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle Shown on engine 135.930 1 Coolant hoses P83.20-2261-04 P83.20-2262-07 2 Glove compartment 5 Bracket 8 Clip 3 Floor mat 6 Screw 9 Coolant pipes 4 Trim panel 7 Cover 10 Heat exchanger Remove

Risk of injury to skin and eyes suffering Do not open cooling system unless coolant AS20.00-Z-0001-01A Danger!

scalding from contact with hot coolant spray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage bottles. Wear protective gloves, protective clothing and eye protection. Notes on coolant AH20.00-N-2080-01A

1 Open the radiator cap and release the Rotate radiator cap one revolution overpressure from the cooling system counterclockwise, release the overpressure and close the cap again. 2 Remove paneling on center piece in front of AR88.00-P-2792FF the windshield 3 Clamp off the coolant hoses (1) with suitable clamp pliers 4 Remove glove compartment (2) AR68.10-P-1400FF 5 Fold back the floor covering (3) and remove the trim panel (4) 6 Remove bracket (5) 7 Remove the screw (6) and place the cover (7) to the side 8 Remove clamps (8) 9 Detach the coolant pipes ( 9) from the heat Use care when pushing the coolant pipes exchanger (10) and push them toward the (9) toward the rear; otherwise, the coolant rear pipes (9) could be damaged. Collect escaping coolant in a suitable container. 10 Remove the sealing rings from the coolant pipes (9) 11 Pull the heat exchanger (10) out of the heater/ AC housing Install

12 Insert the heat exchanger (10) into the heater/ Installation:

Use care when pushing the AC housing coolant pipes (9) toward the rear; otherwise, the coolant pipes (9) could be damaged. 13 Insert the coolant pipes (9) with sealing rings Replace sealing rings and clamps (8). and secure them with clamps (8) to the heat Make sure that the clamps (8) are properly exchanger seated on the heat exchanger (10). Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1100fg, Remove/install heat exchanger MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle

AR83.20-P-1100SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3689 · Applies to: 453 · AR: AR83.20-P-1100SR

Remove/install heat exchanger 04.08.2016 Model 453.04/05/06/34/35/36/44/45/46 P83.20-2401-09 Shown on air conditioner housing with code I01 (Automatic air conditioning) and with code J58 (Center console with drawer) 1 Drawer 5 Screw 2 Covers 6 Bolts 3 Bolts 7 Cover 4 Cover Shown on air conditioner housing with CODE I01 (Automatic air conditioning) 8 Heating system heat exchanger 9 Coolant lines 10 Clamps P83.20-2400-06 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1100sr, Remove/install heat exchanger Model 453.04/05/06/34/35/36/44/45/46

AR83.20-P-1400FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3691 · Applies to: 453 · AR: AR83.20-P-1400FF

Remove/install heater control cable 11.5.06 MODEL 454.0 with CODE (I01) Air conditioning Plus P83.20-2279-09 Shown on vehicle with code (C25) smart 1 Control unit 3 Bolt radio six and code (LHD) Left-hand drive 2 Hook 4 Catch hook vehicle 1 Control unit 5 Eye 6 Retaining clamp 7 Control cable P83.20-2277-06 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1400ff, Remove/install heater control cable MODEL 454.0 with CODE (I01) Air conditioning Plus

AR83.20-P-1200FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3693 · Applies to: 453 · AR: AR83.20-P-1200FF, AR83.30-P-5200FB, AR83.30-P-5200FF, AR83.25-P-1000FF

Remove/install heater heat exchanger coolant pipes 11.5.06 MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle Shown with code (I01) Air conditioning Plus 1 AC housing 2 Bolt 3 Bracket 4 Coolant pipe 5 Coolant pipe 6 Clip 7 Clip 8 Clip 9 Coolant pipe 10 Heating system heat exchanger P83.20-2257-05 Remove/install

Notes on coolant AH20.00-N-2080-01A

1.1 Remove AC housing (1) For model 454.0 with engine 122.9 and code AR83.30-P-5200FB (I01) Air conditioning Plus For model 454.0 with engine 134.9, 135.9, AR83.30-P-5200FF 639.9 and code (I01) Air conditioning Plus or code (I77) Manual air conditioning 1.2 Remove heater housing For model 454.0 with engine 134.9, 135.9, AR83.25-P-1000FF 639.9 and without code (I01) Air conditioning Plus or without code (I77) Manual air conditioning 2 Remove bolt (2) and remove bracket (3) 3 Remove clamp (7) on coolant pipe (5) and Installation:

Replace clamps (7, 8). clamp (8) on coolant pipe (4) 4 Pull coolant pipe (4) out of heater heat Installation:

Install new sealing rings (4, exchanger (10) and coolant pipe (5) out of 5) for coolant pipes. coolant pipe (9) and then remove 5 Detach clamp (6) on coolant pipe (9) Installation:

Replace clamp (6). 6 Pull coolant pipe (9) out of heater heat Installation:

Replace sealing ring on exchanger (10) and then remove coolant pipe (9). 7 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1200ff, Remove/install heater heat exchanger coolant pipes MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

AR83.20-P-1850FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3694 · Applies to: 453 · AR: AR83.20-P-1850FF, AR68.20-P-2350FG

Remove/install heater/ventilation operating unit 11.5.06 MODEL 454.0 except CODE (I01) Air conditioning Plus except CODE (I77) Manual air conditioning P83.20-2279-09 Illustrated on vehicle with Code (LHD) 1 Heater/ventilation operating module 3 Bolts left-hand drive vehicle 2 Hook 4 Catch hook 1 Heater/ventilation operating module 5 Control cable 6 Control cable 7 Control cable 8 Retaining clamp 9 Retaining clamp 10 Retaining clamp 11 Eye 12 Electrical connector 13 Electrical connector 14 Eye P83.20-2278-06 Remove/install

1 Set switch for air distribution on heater/ ventilation operating unit (1) to uppermost position and set switch for heater valve on heater/ventilation operating unit (1) to left stop 2 Remove cover on the front center console AR68.20-P-2350FG 3 Undo screws (3) at right and left on heater/ ventilation operating unit (1) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1850ff, Remove/install heater/ventilation operating unit MODEL 454.0 except CODE (I01) Air conditioning Plus except CODE (I77) Manual air conditioning

AR83.20-P-0003SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3696 · Applies to: 453 · AR: AR83.20-P-0003SR, AR82.35-P-6000SR, AR40.10-P-1100SR

Remove/install vehicle interior switchover valve 21.10.2019 Model 453.353/453 P83.70-A020-79 1 Adhesive label 5 Switchover valve 2 Electrical connector 6 Bracket 3 Hose 7 Protective plate 4 Nuts 8 Screw Remove

1 Remove washer fluid reservoir. AR82.35-P-6000SR 2 Disconnect electrical connection (2). 3 Detach hoses (3). 4 Remove nuts (4) and remove switchover valve (5) with holder (6). 5 Remove switchover valve (5) from holder (6). The bolts are used again.

6 Remove left front wheel. If a protective plate (7) is not installed. AR40.10-P-1100SR The protective plate (7) must be retrofitted.

7 Remove adhesive label (1). If a protective plate (7) is not installed. Install

8 Attach switchover valve (5) to holder (6). If a protective plate (7) is not installed, the

switchover valve (5) and holder (6) must be replaced. BA83.20-P-1001-01E Screw, switchover valve to holder 9 Install switchover valve (5) with holder (6). 10 Attach nuts (4). BA83.20-P-1002-01E Nut, switchover valve holder to body 11 Connect electrical connection (2). 12 Attach hoses (3). 13 Turn steering all the way to the left. If a protective plate (7) is not installed. 14 Position protective plate (7). If a protective plate (7) is not installed. 15 Position bolt (8) from outside through wheel If a protective plate (7) is not installed. arch. Helper required.

16 Install washer fluid reservoir. AR82.35-P-6000SR Check

17 Check distance between washer fluid reservoir The distance must be 10 mm.

and protective plate (7). If the distance is less than 10 mm, Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-0003sr, Remove/install vehicle interior switchover valve Model 453.353/453

AR83.20-P-1300FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3698 · Applies to: 453 · AR: AR83.20-P-1300FG, AR88.00-P-2792FF, AR68.10-P-1400FF

Removing/installing sealing rings for coolant pipes of heating system heat 26.7.04 exchanger MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle 1 Coolant hoses P83.20-2261-04 P83.20-2262-07 2 Glove compartment 5 Bracket 8 Clip 3 Floor mat 6 Bolt 9 Coolant pipes 4 Trim panel 7 Cover 10 Heating system heat exchanger Remove

Risk of injury to skin and eyes caused by Do not open cooling system unless coolant AS20.00-Z-0001-01A Danger!

scalding from contact with hot coolant spray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage bottles. Wear protective gloves, protective clothing and eye protection. Notes on coolant AH20.00-N-2080-01A

1 Turn cooling system sealing cap on the radiator half a turn counterclockwise, release excess pressure, then remove cooling system sealing cap 2 Remove paneling on center piece in front of AR88.00-P-2792FF the windshield 3 Use suitable pliers to clamp off coolant hoses (1) 4 Remover glove compartment (2) AR68.10-P-1400FF 5 Fold back floor covering (3) and remove panel (4) 6 Remove bracket (5) 7 Remove bolt (6) and place cover (7) aside 8 Remove clamps (8) 9 Pull coolant pipes (9) out of the heating Carefully press coolant pipes (9) to the system heat exchanger (10) and press to the rear to avoid damaging the coolant pipes (9). rear Collect any escaping coolant in a suitable container. 10 Remove sealing rings on the coolant pipes (9) Install

11 Insert coolant pipes (9) with new sealing rings Install new clamps (8) for the coolant into the heating system heat exchanger (10) pipes (9). and fasten to the heating system heat exchanger (10) using the clamps (8) 12 Position cover (7) and screw in bolt (6) 13 Install bracket (5) Ensure bracket (5) is seated correctly. 14 Remove pliers from the coolant hoses (1) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1300fg, Removing/installing sealing rings for coolant pipes of heating system heat exchanger MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle

PE83.20-P-2000ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3700 · Applies to: 453 · AR: PE83.20-P-2000ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram heater 16.12.03 MODEL 454 up to 2.4.06 PE83.20-P-2000-99ZA Wiring diagram heater PE83.20-P-2000-99ZA PE83.20-P-2000-60ZA Legend of wiring diagram heater PE83.20-P-2000-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.20-p-2000za, Wiring diagram heater MODEL 454 up to 2.4.06

PE83.20-P-2000ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3701 · Applies to: 453 · AR: PE83.20-P-2000ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram heater 8.3.06 MODEL 454 as from 3.4.06 PE83.20-P-2000-99ZB Wiring diagram heater PE83.20-P-2000-99ZB PE83.20-P-2000-60ZB Legend of wiring diagram heater PE83.20-P-2000-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE83.00-P-1100ZA Further wiring diagrams PE83.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.20-p-2000zb, Wiring diagram heater MODEL 454 as from 3.4.06

AR83.25-P-1124FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3702 · Applies to: 453 · AR: AR83.25-P-1124FF

Remove and install air conditioning pushbutton control unit 11.5.06 MODEL 454.0 with CODE (I01) Air conditioning Plus P83.20-2252-09 1 Cover 6 Control cable 10 Retaining clamp 2 Cover 7 Retaining clamp 4 Catch hook 8 Control cable N22 AAC [KLA] control and operating unit 5 Lever 9 Lever P83.20-2251-09 11 Catch hook 13 Catch hook N22 AAC [KLA] control and operating unit 12 Bolt Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1124ff, Remove and install air conditioning pushbutton control unit MODEL 454.0 with CODE (I01) Air conditioning Plus

AR83.25-P-1124FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3704 · Applies to: 453 · AR: AR83.25-P-1124FG, AR68.20-P-2350FG

Remove and install air conditioning pushbutton control unit 11.5.06 MODEL 454.0 with CODE (I77) Manual air conditioning P83.20-2279-09 Illustrated on vehicle with Code (LHD) 1 Air conditioning control and operating 3 Bolt left-hand drive vehicle unit 4 Catch hook 2 Hook 1 Air conditioning control and operating unit 5 Control cable 6 Control cable 7 Control cable 8 Retaining clamp 9 Retaining clamp 10 Retaining clamp 11 Eye 12 Electrical connector 13 Electrical connector 14 Eye P83.20-2278-06 Remove/install

1 Set air distribution switch of climate control control and operating unit (1) to top position and the heater valve switch of the climate control control and operating unit (1) to the left stop 2 Remove cover on the front center console AR68.20-P-2350FG 3 Remove screws (3) at left and right on the climate control control and operating unit (1) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1124fg, Remove and install air conditioning pushbutton control unit MODEL 454.0 with CODE (I77) Manual air conditioning

AR83.25-P-1200FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3706 · Applies to: 453 · AR: AR83.25-P-1200FF

Remove and install blower motor 10.3.04 MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle P83.30-3976-08 Shown on vehicles with code (I01) Air 1 Connector 4 Air nozzle conditioning Plus (with outside 2 Connector 5 Heater/ A/C housing temperature indicator) (FFO) 3 Electrical line M2 Blower motor Remove/Install

1 Move left front seat into the rearmost position See Operating Instructions 2 Unplug plugs (1, 2) 3 Detach electrical line (3) from blower motor (M2) 4 Detach air outlet (4) 5 Detach blower motor (M2) from heater/ A/C housing (5) 6 Install in the reverse order 7 Check blower for proper function See Operating Instructions Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1200ff, Remove and install blower motor MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

AR83.25-P-1200FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3707 · Applies to: 453 · AR: AR83.25-P-1200FG, AR68.10-P-1020FF

Remove and install blower motor 22.6.04 MODEL 454.0## 2# with TRANSMISSION 717.470 /471 /473 with CODE (RHD) Right-hand drive vehicle P83.25-2234-08 1 Air outlet 3 Bolt 5 Retaining clip 2 Retaining clip 4 Connector M2 Blower motor Remove/install

1 Remove top part of instrument panel AR68.10-P-1020FF 2 Loosen retaining clips (2) on air outlet (1) 3 Loosen air outlet (1) in the front and take up and out 4 Unplug connector (4) 5 Unclip retaining clip (5) on blower motor (M2) 6 Remove bolts (3) from blower motor (M2) 7 Lead blower motor (M2) out of heater/A/C housing and take up and out 8 Install in the reverse order 9 Carry out blower function test Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1200fg, Remove and install blower motor MODEL 454.0## 2# with TRANSMISSION 717.470 /471 /473 with CODE (RHD) Right-hand drive vehicle

AR83.25-P-1200FH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3708 · Applies to: 453 · AR: AR83.25-P-1200FH, AR68.10-P-1520FF, AR83.10-P-2026FG

Remove and install blower motor 26.7.04 MODEL 454.0## 2# with TRANSMISSION 717.474 /475 with CODE (RHD) Right-hand drive vehicle 1 Electrical line 2 Screw 3 Connector M2 Blower motor P83.25-2245-04 Remove/Install

1 Move the right front seat as far back as See Operating Instructions possible 2 Remove cover below right instrument panel AR68.10-P-1520FF 3 Remove the blending air flap actuator motor AR83.10-P-2026FG 4 Unclip the electrical line (1) at the blower motor (M2) 5 Disconnect the plug (3) from the blower motor (M2) 6 Unscrew bolts (2) 7 Remove blower motor (M2) 8 Install in the reverse order 9 Perform function test of blower See Operating Instructions Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1200fh, Remove and install blower motor MODEL 454.0## 2# with TRANSMISSION 717.474 /475 with CODE (RHD) Right-hand drive vehicle

AR83.25-P-1250FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3709 · Applies to: 453 · AR: AR83.25-P-1250FF

Remove and install series resistor for heater blower 10.3.04 MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle P83.30-3977-08 Shown on vehicles with code (I01) Air 1 Connector R14 Blower motor series resistor conditioning Plus (with outside group 2 Heater/ A/C housing temperature indicator) (FFO) Remove/Install

1 Move left front seat into the rearmost position See Operating Instructions 2 Unplug connector (1) 3 Detach blower motor series resistor group (R14) from heater/ A/C housing (2) 4 Install in the reverse order 5 Check blower for proper function See Operating Instructions Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1250ff, Remove and install series resistor for heater blower MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

AR83.25-P-1250FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3710 · Applies to: 453 · AR: AR83.25-P-1250FG, AR68.10-P-1400FF

Remove and install series resistor for heater blower 22.6.04 MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle P83.25-2233-09 Shown on vehicles with code (I01) Air 1 Connector R14 Blower motor series resistor conditioning Plus (with outside group 2 Heater/ A/C housing temperature indicator) (FFO) Removal/installation

1 Move left front seat into the rearmost position See Operating Instructions 2 Remove glove compartment AR68.10-P-1400FF 3 Disconnect plug (1) from blower motor series resistor group (R14) 4 Turn blower motor series resistor group (R14) to the left and remove from heater/ A/C housing (2) 5 Install in the reverse order 6 Check blower for proper function See Operating Instructions Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1250fg, Remove and install series resistor for heater blower MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle

AR83.25-P-1250SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3711 · Applies to: 453 · AR: AR83.25-P-1250SR, AR29.10-P-4597SR

Remove and install series resistor for heater blower 07.08.2014 MODEL 453 Shown on removed air conditioner housing with CODE I01 (Automatic air conditioning) 1 Electrical connector 2 Bolts R14 Blower motor series resistor P83.25-2443-12 Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Remove brake pedal AR29.10-P-4597SR 2 Disconnect electrical connector (1) 3 Unscrew screws/bolts (2) and remove blower motor series resistor (R14) 4 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1250sr, Remove and install series resistor for heater blower MODEL 453

AR83.25-P-1410SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3712 · Applies to: 453 · AR: AR83.25-P-1410SR, AR82.30-P-6100SR

Remove/install air/water duct 07.08.2014 MODEL 453 P83.25-2441-08 1 Cover 4 Edge guard 7 Guide bolts 2 Windshield wiper arms 5 Cover 8 Bolts 3 Retaining clip 6 Air-water duct 9 Bolts Remove/install

1 Open maintenance flap 2 Remove wiper arms (2) AR82.30-P-6100SR 3 Remove edge guard (4) 4 Unclip retaining clip (3) and detach cover (5) *452589016300 Clip remover at left and right 5 Take off cover (1) 6 Remove screws/bolts (8) 7 Remove screws/bolts (9) and take out air/ water duct (6) 8 Install in the reverse order 452 589 01 63 00 Clip remover Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1410sr, Remove/install air/water duct MODEL 453

AR83.25-P-1000FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3713 · Applies to: 453 · AR: AR83.25-P-1000FF, AR83.25-P-1402FF, AR20.00-P-1142FF, AR20.00-P-1142FG, AR68.10-P-1120FF

Remove/install heater housing 21.11.05 MODEL 454.0 with ENGINES 134.9, 135.9, 639.9 1 Nut 2 Pin 3 Connection 4 Coolant hose P83.20-2309-05 P83.20-2308-09 5 Electrical wiring harnesses 12 Lever 17 Bowden cable, footwell flap air distribution 6 Connector 13 Fuse 18 Fuse 7 Heater housing 14 Retaining clamp 19 Bowden cable, heater valve 8 Connector 15 Bowden cable, defroster flap air distribution 20 Connector 9 Defroster vent 16 Retaining clamp 21 Retaining clamp 10 Fresh air box 22 Lever 11 Lever 23 Eye Remove/install

1.1 Remove water collector Only for engine 639.9 AR83.25-P-1402FF 2 Drain coolant Engines 134.9, 135.9 AR20.00-P-1142FF Engine 639.9 AR20.00-P-1142FG 3 Remove coolant hoses (4) from fittings (3) Collect escaping coolant with a suitable container and seal openings of fittings (3) with suitable plugs. 4 Detach cable tie from bolt (2) and remove nut (1) underneath 5 Remove cross member under instrument AR68.10-P-1120FF panel Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1000ff, Remove/install heater housing MODEL 454.0 with ENGINES 134.9, 135.9, 639.9

AR83.25-P-1402FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3715 · Applies to: 453 · AR: AR83.25-P-1402FF, AR82.30-P-6800FF

Remove/install water collector 7.12.03 MODELS 454.0 1 Water collector 2 Bolts 3 Wiper motor wiring harness M6/1 Wiper motor P83.25-2201-12 Remove/install

1 Remove wiper motor (M6/1) AR82.30-P-6800FF 2 Release seal for wiper motor wiring harness (3) from water collector (1) 3 Route wiper motor wiring harness (3) outwards 4 Undo screws (2) of water collector (1) 5 Remove water collector (1) 6 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1402ff, Remove/install water collector MODELS 454.0

AR83.25-P-1200SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3716 · Applies to: 453 · AR: AR83.25-P-1200SR, AR29.10-P-4597SR

Removing and installing blower motor 08.11.2017 Model 453 Modification notes 03.11.2017 Remove bearing bracket with brake pedal and accelerator Operation step 1 pedal sensor, added. Shown on removed air conditioner housing with CODE I01 (Automatic air conditioning) 1 Electrical connector 2 Lock 3 Bracket M2 Blower motor P83.25-2444-12 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove/install

1 Remove bearing bracket with brake pedal and AR29.10-P-4597SR accelerator pedal sensor 2 Disconnect electrical connector (1) 3 Pull up lock (2) and release 4 Turn blower motor (M2) in direction of arrow until the blower motor (M2) is detached from the bracket (3) and remove the blower motor (M2) 5 Install in the reverse order Check

6 Perform function test on blower motor (M2) Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.25-p-1200sr, Removing and installing blower motor Model 453

AR83.25-P-1123FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3717 · Applies to: 453 · AR: AR83.25-P-1123FF, AR54.21-P-1262FF, AR68.20-P-2350FG

Replace bulbs in pushbutton control unit 18.11.03 MODELS 454.0 Shown on vehicle with code (I01) Air conditioning Plus (with outside temperature indicator) (FFO) 1 Cover 2 Front section of operating unit 3 Rear section of operating unit 4 Switches 5 Surrounds 6 Catch hook P83.25-2199-04 Shown on vehicle with code (I01) Air conditioning Plus (with outside temperature indicator) (FFO) 3 Rear section of operating unit 7 Bulb 8 Control IC P83.25-2200-12 Remove/install

1 Remove upper control panel control unit. AR54.21-P-1262FF 2 Install coverings (5) and switches (4) without See: cover (1) to center console Remove/install cover on center console AR68.20-P-2350FG 3 Move switch (4) to top position 4 Unclip catch hook (6) The front section of the operating unit (2) is attached by three catch hooks (6) in the upper and three catch hooks in the lower area to the rear section of the operating unit (3). 5 Remove front section of the operating unit (2) Installation:

Before assembling the from the rear section of the operating unit (3) heater/ventilation operating module make sure that all switches (4) are in the top position. 6 Use suitable pliers to release bulbs (7) by Do not touch the controller board (8) with turning 90° to the left bare fingers in order to prevent damage through oxidation. 7 Remove bulbs (7) of controller board (8) on Do not touch the controller board (8) with rear section of the operating unit (3) bare fingers in order to prevent damage through oxidation. Installation: Do not grasp the bulbs (7) with bare fingers, but use a grease-free, soft cloth. 8 Install in the reverse order 9 Perform an operation check of heater/ ventilation Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1123ff, Replace bulbs in pushbutton control unit MODELS 454.0

PE83.30-P-2002ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3718 · Applies to: 453 · AR: PE83.30-P-2002ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+4 more)

Block diagram, air conditioning system 16.12.03 MODELS 454 PE83.30-P-2002-99ZA Block diagram, air conditioning system PE83.30-P-2002-99ZA PE83.30-P-2002-60ZA Legend of block diagram for air conditioning PE83.30-P-2002-60ZA system OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE07.00-P-1100ZA Further wiring diagrams PE07.00-P-1100ZA PE15.00-P-1100ZA Further wiring diagrams PE15.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE83.00-P-1100ZA Further wiring diagrams PE83.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.30-p-2002za, Block diagram, air conditioning system MODELS 454

AR83.30-P-1761MCC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3719 · Applies to: 453 · AR: AR83.30-P-1761MCC, AR83.30-P-1760SM, AR83.30-P-1760MCC, AR83.30-P-1760RR, AR83.30-P-1760FF

Check air conditioning system for leakage 16.08.2016 Model 450.3, 450.4 (except 450.418) with code I01 (Air conditioning Plus) Model 450.3, 450.4 (except 450.418) with code I29 (Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion) Model 451.3 (except 451.390/392), 451.4 (except 451.490/492) with code I01 (Air conditioning Plus) Model 451.390/392/490/492 Model 452 with code I01 (Air conditioning Plus) Model 454.0 with code I01 (Air conditioning Plus) Model 454.0 with code I77 (Air conditioning, manual) Risk of explosion Danger ! caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Procedure for a damaged or leaky air AH83.30-N-0004-01A

conditioning system Notes on handling refrigerant R134a AH83.30-N-0003-01A

Check 1 Connect air conditioning service unit and Model 450.3, 450.4 (except 450.418) AR83.30-P-1760SM with code I01 (Air conditioning Plus) evacuate air conditioning system Model 450.3, 450.4 (except 450.418) with code I29 (Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion) Model 451.3 (except 451.390/392), 451.4 AR83.30-P-1760MCC (except 451.490/492) with code I01 (Air conditioning Plus) Model 451.390/392/490/492 Model 452 AR83.30-P-1760RR with code I01 (Air conditioning Plus) Model 454.0 AR83.30-P-1760FF with code I01 (Air conditioning Plus) Model 454.0 with code I77 (Air conditioning, manual) 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B

R134a 2 Fill air conditioning system with nitrogen 000 588 10 21 00 Leak tester WS83.00-P-0008B

Fill system with a system pressure of 15

bar only when engine is cold. This system pressure must be maintained for at least 4 h. Fill high and low-pressure side of air conditioning with nitrogen. Temperature changes during the pressure

test can cause pressure surges, e.g. due to weather changes, transition from day to night, cooling down of engine compartment. Consistent ambient conditions must be strictly ensured. 3 Check A/C circuit for leaks using leak- Only if there is a pressure loss and no leak can detecting spray be detected in the refrigerant circuit. Leak detection spray BR00.45-Z-1002-03A Leakage detection spray for USA BR00.45-Z-1004-03A 4 Check complete engine compartment using an Except model 451.390/392/490/492 ultraviolet lamp and remove any existing Only if there is a pressure loss and no leak can contrast agent residue with an engine wash
be detected in the refrigerant circuit. Commercially available devices/tools:

Air conditioning leak detector 5 Drain nitrogen Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1761mcc, Check air conditioning system for leakage Model 450.3, 450.4 (except 450.418) with code I01 (Air conditioning Plus) Model 450.3, 450.4 (except 450.418) with code I29 (Air conditioning Plus (with combination filter and outside ...

Refill A/C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3720 · Applies to: 453 · AR: AR83.30-P-1760SM, AR83.30-P-1760MCC, AR83.30-P-1760RR, AR83.30-P-1760FF

6 Refill A/C Model 450.3, 450.4 (except 450.418) AR83.30-P-1760SM with code I01 (Air conditioning Plus) Model 450.3, 450.4 (except 450.418) with code I29 (Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion) Model 451.3 (except 451.390/392), 451.4 AR83.30-P-1760MCC (except 451.490/492) with code I01 (Air conditioning Plus) Model 451.390/392/490/492 Model 452 AR83.30-P-1760RR with code I01 (Air conditioning Plus) Model 454.0 AR83.30-P-1760FF with code I01 (Air conditioning Plus) Model 454.0 with code I77 (Air conditioning, manual) 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B

R134a 7 Check refrigerant circuit for leaks using leak- Except 451.390/392/490/492 detector additive
Only if there is a pressure loss and no leak can be detected in the refrigerant circuit. Carry out steps as per the operating instructions of the UV leak detection kit. Use only the approved MB leak detector additive. If it is proven that a different leak detector additive has been used, we will refuse to reimburse costs within the warranty and goodwill period. Daimler AG reserves the right to perform reexaminations. Repair materials Number Designation Order number BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH www.kaeltefischer.de BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY www.liqui-moly.com Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1761mcc, Check air conditioning system for leakage Model 450.3, 450.4 (except 450.418) with code I01 (Air conditioning Plus) Model 450.3, 450.4 (except 450.418) with code I29 (Air conditioning Plus (with combination filter and outside ...

AR83.30-P-1761MCE

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3721 · Applies to: 453 · AR: AR83.30-P-1761MCE

Check air conditioning system for leakage 13.7.10 MODEL 450 with CODE (I01) Air conditioning Plus with CODE (I29) Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion A/C filled MODEL 451 with CODE (I01) Air conditioning Plus A/C filled MODEL 452 with CODE (I01) Air conditioning Plus A/C filled MODEL 454 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning A/C filled Checking Risk of accident Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not touch hot or rotating parts. engine as it is running Risk of explosion caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A Danger!

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by open flames. Wear safety glasses and inhaling overheated refrigerant vapors. Risk protective gloves. Work only in well ventilated of injury to skin and eyes caused by contact areas. Carry out repair work on the air with liquid refrigerant. conditioning system circuit only after the system has been drained. Procedure for a damaged or leaky air AH83.30-N-0004-01A

conditioning system Notes on handling R134a refrigerant Air conditioning with refrigerant R134a AH83.30-N-0003-01A

1 Check complete engine compartment using a UV leak detector kit for air conditioning UV lamp, remove any contrast agent by systems washing the engine gotis://E_83_04.0 2 Check refrigerant circuit for leaks using leak- Carry out steps as per the operating detector additive instructions of the UV leak detection kit. Use only the approved MB leak detector additives. If it is proven that a different leak detector additive has been used, we will refuse to reimburse costs inside the warranty and goodwill term. Daimler AG reserves the right to perform reexaminations. UV leak detector kit for air conditioning systems gotis://E_83_04.0 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1761mce, Check air conditioning system for leakage MODEL 450 with CODE (I01) Air conditioning Plus with CODE (I29) Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion A/C filled MODEL 451 with ...

AR83.30-P-1761SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3722 · Applies to: 453 · AR: AR83.30-P-1761SR, AR83.30-P-1760SR

Check air conditioning system for leakage 16.03.2017 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Modification notes 20.02.2017 Test method completely revised. Risk of explosion Danger when using a forming gas Wear safety glasses and protective gloves. No AS83.00-Z-0001-02A

with incorrect mixing ratio. Risk of suffocation smoking or open flames. Work in well- due to inhalation of forming gas. Risk of ventilated rooms only. injury due to bursting of high-pressure hoses. Topical note Procedure for a damaged or leaky air AH83.30-N-0004-01A conditioning system Check

1 Evacuate air conditioning system AR83.30-P-1760SR Evacuate air conditioning system only

when engine is cold. Temperature changes during the

subsequent pressure test (e.g. through change in weather or cooling down of the engine compartment overnight) can cause pressure surges. Consistent ambient conditions must therefore be strictly ensured. 2 Fill air conditioning with forming gas and check pressure drop 000 588 19 21 00 Leak tester WS83.00-P-0035B

Pay attention to the leak tester operator's

manual. Pressure drop in circuit filled with check gas *BE83.30-P-1001-04B 3 Check for leaks in air conditioning system If no pressure drop was detected. using gas detection unit 000 588 03 21 00 Gas detector WS47.00-P-0019B

Observe operator's manual for gas

detection unit. In the event of leakage Replace damaged components of the air conditioning system. 4 Release forming gas from leak tester Pay attention to the leak tester operator's

manual. 5 Charge air conditioning system AR83.30-P-1760SR Air conditioning Number Designation Model 453 BE83.30-P-1001-04B Pressure drop in circuit filled with check gas Test pressure bar 15 Test period h 4 2 Permissible ambient °C temperature fluctuation Pressure drop bar 0 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1761sr, Check air conditioning system for leakage Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-5555SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3723 · Applies to: 453 · AR: AR83.30-P-5555SM

Cleaning the evaporator 30.10.08 MODEL 450.3 /4 with CODE (I01) Air conditioning Plus with CODE (I29) Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion MODEL 452.3 /4 with CODE (I01) Air conditioning Plus MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning P83.30-4654-07 Model 450 1 Air recirculation box 2 Spray probe 3 Control lever Type 452 2 Spray probe 3 Control lever 4 Luggage compartment tray 5 Condensation drain P83.30-4656-06 Model 454 5 Condensation drain P83.30-4657-04 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5555sm, Cleaning the evaporator MODEL 450.3 /4 with CODE (I01) Air conditioning Plus with CODE (I29) Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion MODEL 452.3 /4 with ...

Actuate disinfection cleaning equipment and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3725 · Applies to: 453 · AR: AP83.00-P-8384RR, AP83.00-P-8384FF, AR83.30-P-8085RR, AR83.30-P-8085FF, AR61.30-P-1001SM

13 Actuate disinfection cleaning equipment and Spray using approx. 0.5 liters of move back and forth with the spray probe (2) disinfection cleaner. Allow disinfection cleaner to work in for at least 30 min. 14 Check whether disinfection cleaner escapes through the condensation drain (5), clean condensation drain (5) if necessary 15 Adjust adjustment lever (3) of ventilation system corresponding to vehicle model as shown in picture A, B, or C 16 Start engine, switch on air conditioning Leave the doors on the vehicle open. The system, open all air vents and allow blower to evaporator is flushed out. Only when these run at highest setting for at least 10 min. instructions are complied with exactly is the evaporator cleaned completely and the odor eliminated. On model 454.0, position adjustment lever (3) after approx. 5 min as shown in picture D. 17 Switch off ignition Install

18 Remove collecting pan 19 Install condensation drain (5) Model 452.3/4 20 Install luggage compartment tray (4) and Model 452.3/4 close engine hood 21 Replace combination filter Model 452.3/4 AP83.00-P-8384RR Model 454.0 with code (I01) Air conditioning AP83.00-P-8384FF Plus 22 Remove evaporator temperature sensor Model 452.3/4 AR83.30-P-8085RR Type 454.0 AR83.30-P-8085FF 23 Install underfloor paneling in front Model 450.3/4 AR61.30-P-1001SM Parts ordering notes Part no. Designation Quantity A 000 581 00 04 Set consisting of pressure-feed spray gun with 2 spray probes and accessories (disinfection cleaning 1 equipment) A 009 989 61 71 Mercedes-Benz Contra Sept disinfection cleaner for air conditioning systems (contents 1 l) 1 Replacement parts Only order when required

A 000 997 15 03 Mixed use 1 A 005 997 47 89 Quick coupling 1 A 016 997 91 45 Flat sealing ring 1 A 000 581 00 05 954 mm spray probe 1 A 000 581 01 05 1054 mm spray probe 1 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5555sm, Cleaning the evaporator MODEL 450.3 /4 with CODE (I01) Air conditioning Plus with CODE (I29) Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion MODEL 452.3 /4 with ...

AR83.30-P-5253SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3726 · Applies to: 453 · AR: AR83.30-P-5253SR, AR83.30-P-1761SRE, AR83.30-P-1761SR, AR83.30-P-6521SR, AR83.30-P-1760SRE (+1 more)

Correct oil level in air conditioning system if system is suddenly drained 16.03.2017 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air conditioning Plus) Model 453 with engine 780.997 with code I77 (Air conditioning, manual) Risk of explosion Danger caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Risk of fire Danger due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Topical note Procedure for a damaged or leaky air AH83.30-N-0004-01A conditioning system Topical note Protect air conditioning circuit and AH83.30-N-0005-01A components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A Notes on handling refrigerant R1234yf AH83.30-P-0003-02A Check

1 Check components of air conditioning system Model 453 with engine 780 AR83.30-P-1761SRE with code I01 (Air conditioning Plus) for leak tightness Model 453 with engine 780 with code I77 (Air conditioning, manual) Model 453 with engine 281 AR83.30-P-1761SR with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Install

2 Install new desiccant cartridge AR83.30-P-6521SR Filling 3 Connect air conditioning service unit and Model 453 with engine 780.997 AR83.30-P-1760SRE with code I01 (Air conditioning Plus) evacuate and fill air conditioning system Model 453 with engine 780.997 with code I77 (Air conditioning, manual) Model 453 with engine 281 AR83.30-P-1760SR with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5253sr, Correct oil level in air conditioning system if system is suddenly drained Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air ...

AR83.30-P-5251SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3727 · Applies to: 453 · AR: AR83.30-P-5251SR, AR83.30-P-1760SRE, AR83.30-P-1760SR

Correct oil level in air conditioning system in the event of repair or slow 17.07.2018 refrigerant loss Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air conditioning Plus) Model 453 with engine 780.997 with code I77 (Air conditioning, manual) Modification notes 17.07.2018 Filling capacity of air conditioning/automatic air Model 453 with engine 281 BF83.00-P-1002-01K conditioning 17.07.2018 Filling capacity of air conditioning/automatic air Model 453 with engine 780 BF83.00-P-1002-01K conditioning Risk of explosion Danger caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Risk of fire Danger due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Topical note Procedure for a damaged or leaky air AH83.30-N-0004-01A conditioning system Topical note Protect air conditioning circuit and AH83.30-N-0005-01A components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A Notes on handling refrigerant R1234yf AH83.30-P-0003-02A Draining 1 Connect air conditioning service unit and drain Model 453 with engine 780.997 AR83.30-P-1760SRE with code I01 (Air conditioning Plus) A/C Model 453 with engine 780.997 with code I77 (Air conditioning, manual) Model 453 with engine 281 AR83.30-P-1760SR with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Measure

2 Determine quantity of refrigerant loss and BF83.00-P-1001-01K Model 453 with engine 281 compare extracted refrigerant quantity to the with code I01 (Air conditioning Plus) required refrigerant filling capacity Model 453 with engine 281 with code I77 (Air conditioning, manual)Filling capacity of air conditioning/automatic air conditioning BF83.00-P-1002-01K Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air conditioning Plus) Model 453 with engine 780.997 with code I77 (Air conditioning, manual)Filling capacity of air conditioning/automatic air conditioning Check

Page 1 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.30-p-5251sr, Correct oil level in air conditioning system in the event of repair or slow refrigerant loss Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air ...

Check air conditioning system for leakage

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3728 · Applies to: 453 · AR: AR83.30-P-1761SRE, AR83.30-P-1761SR, AR83.30-P-6521SR, AR83.30-P-1760SRE, AR83.30-P-1760SR

3 Check air conditioning system for leakage Model 453 with engine 780.997 AR83.30-P-1761SRE with code I01 (Air conditioning Plus) Model 453 with engine 780.997 with code I77 (Air conditioning, manual) Model 453 with engine 281 AR83.30-P-1761SR with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Filling 4 Install new desiccant cartridge AR83.30-P-6521SR 5 Evacuate and fill air conditioning system Model 453 with engine 780.997 AR83.30-P-1760SRE with code I01 (Air conditioning Plus) Model 453 with engine 780.997 with code I77 (Air conditioning, manual) Model 453 with engine 281 AR83.30-P-1760SR with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Add evacuated quantity of refrigerant oil to

the refrigerant circuit again when filling the air conditioning (new compressor oil). If air conditioning system components were replaced. Correct refrigerant oil quantity in air conditioning system after replacing components. BF83.55-P-1003-01E Additional oil filling quantity when replacing condenser BF83.55-P-1004-01E Additional oil filling quantity when replacing evaporator BF83.55-P-1005-01E Additional oil filling quantity when replacing intake line BF83.55-P-1006-01E Additional oil filling quantity when replacing pressure line BF83.55-P-1007-01E Additional oil filling quantity after replacement of desiccant cartridge BF83.55-P-1008-01E Additional oil filling quantity after replacement of refrigerant compressor Air conditioning/automatic air conditioning Number Designation Model 453 with engine 281 BF83.00-P-1001-01K Filling capacity of air conditioning/automatic air Refrigerant R134a g 475 conditioning Sheet BB00.40-P-0361-00 A Air conditioning/automatic air conditioning Number Designation Model 453 with Model 453 with engine 281 engine 780 BF83.00-P-1002-01K Filling capacity of air conditioning/automatic air Refrigerant R1234yf g 430 575 conditioning Sheet BB00.40-P-0361-01A BB00.40-P-0361-01 A Refrigerant compressor Number Designation Engine 780.997 in Engine 281 in model 453 model 453 BF83.55-P-1003-01E Additional oil filling quantity when replacing Compressor oil cm 30 30 3 condenser Refrigerant compressor Number Designation Engine 780.997 in Engine 281 in model 453 model 453 BF83.55-P-1004-01E Additional oil filling quantity when replacing Compressor oil cm 30 30 3 evaporator Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.30-p-5251sr, Correct oil level in air conditioning system in the event of repair or slow refrigerant loss Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air ...

AR83.30-P-1760FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3730 · Applies to: 453 · AR: AR83.30-P-1760FF, AR83.30-P-6525FF

Drain, evacuate and recharge air conditioning, check for proper operation and 19.05.2015 check for leaks Model 454.0 with code I01 (Air conditioning Plus) Model 454.0 with code I77 (Air conditioning, manual) 1 Diagnostic socket 2 Diagnostic socket 3 Air conditioning service unit connection 4 Air conditioning service unit connection P83.30-3970-11 Risk of explosion Danger ! caused by welding or Do not perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Procedure for a damaged or leaky air AH83.30-N-0004-01A

conditioning system Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A

Draining 1 Open engine hood 2 Unscrew plugs from diagnostic sockets (1, 2) 3 Connect air conditioning service unit connection (3) to diagnostic socket (1) and air conditioning service unit connection (4) to diagnostic socket (2) 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B

All operation steps must be carried out in

accordance with the operator's manual of the air conditioning service unit. 4 Suction off refrigerant Note down oil filling quantity that was

suctioned off. Evacuate 5 Install new desiccant cartridge
Only if refrigerant circuit has been opened. AR83.30-P-6525FF 6 Clean refrigerant and evacuate air conditioning system with air conditioning service unit Filling 7 Replace the oil filling quantity noted down

during evacuation of the air conditioning Ensure correct oil filling quantity. system with new compressor oil and route Otherwise the refrigerant compressor may be back to the refrigerant circuit damaged. 8 Fill air conditioning system with air *BF83.30-P-1001-01C Refrigerant conditioning service unit Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1760ff, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Model 454.0 with code I01 (Air conditioning Plus) Model 454.0 with code I77 (Air conditioning, manual)

AR83.30-P-1760SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3732 · Applies to: 453 · AR: AR83.30-P-1760SR

Drain, evacuate and recharge air conditioning, check for proper operation and 07.12.2018 check for leaks Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Modification notes 17.07.2018 Filling capacity of air conditioning/automatic air Model 453 with engine 281 BF83.00-P-1002-01K conditioning Shown on vehicle with refrigerant R134a 1 Filling connection 2 High pressure pipe 3 Air conditioning service unit 4 Filling connection 5 Low pressure pipe P83.30-4950-06 Risk of poisoning Warning caused by inhaling Never perform welding work on or near a AS83.00-Z-0006-01A

overheated refrigerant vapors from an air closed air conditioning system. No smoking or conditioning system containing R134a. Risk open flames. Wear safety glasses and of injury to skin and eyes caused by contact protective gloves. Work only in well ventilated with liquid R134a refrigerant and when rooms. Carry out repair work on the air working on pressurized parts conditioning system circuit only after the system has been evacuated. Risk of fire Danger due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Topical note Procedure for a damaged or leaky air AH83.30-N-0004-01A conditioning system Topical note Protect air conditioning circuit and AH83.30-N-0005-01A components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A Notes on handling refrigerant R1234yf AH83.30-P-0003-02A Draining 1 Open maintenance flap. 2 Connect air conditioning service unit (3) to filler connection (1) of high pressure line (2) and to filler connection (4) of low-pressure line (5). 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B

R134a Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1760sr, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

000 588 10 82 00 R1234yf air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3733 · Applies to: 453 · AR: AR83.30-P-6521SR, AR83.30-P-5253SR, AR83.30-P-5251SR

WS83.00-P-0034B

service unit When operating the air conditioning

service unit (3), proceed in accordance with the operator's manual from the manufacturer. 3 Extract refrigerant. When operating the air conditioning

service unit (3), proceed in accordance with the operator's manual from the manufacturer. 4 Note down extracted quantity of refrigerant oil in refrigerant circuit. 5 Replace drier cartridge. AR83.30-P-6521SR Evacuate 6 Clean refrigerant with air conditioning service When operating the air conditioning

unit (3) and evacuate refrigerant circuit. service unit (3), proceed in accordance with the operator's manual from the manufacturer. Check

7 Perform vacuum test using air conditioning When operating the air conditioning

service unit (3). service unit (3), proceed in accordance with the operator's manual from the manufacturer. Filling 8 Add new compressor oil to refrigerant circuit using air conditioning service unit (3) according to the quantity of refrigerant oil noted during extraction. Compressor oils (specification 362.1) BB00.40-P-0362-01A

Use approved compressor oil only. Otherwise, refrigerant circuit component parts may be damaged.

Correct quantity of refrigerant oil in refrigerant circuit. In the event of an incorrectly measured quantity of refrigerant oil, the refrigerant compressor may be damaged. When operating the air conditioning

service unit (3), proceed in accordance with the operator's manual from the manufacturer. Use approved compressor oil only. If it is

proven that a different compressor oil has been used, we will refuse to reimburse costs within the warranty and goodwill period. Daimler AG reserves the right to perform reexaminations. Depending on the repair case, the quantity of refrigerant oil must be corrected accordingly. Correct oil level in air conditioning system if system is suddenly drained. AR83.30-P-5253SR Correct oil level in air conditioning system after replacing parts. BF83.55-P-1003-01E Additional oil filling quantity when replacing condenser BF83.55-P-1004-01E Additional oil filling quantity when replacing evaporator BF83.55-P-1005-01E Additional oil filling quantity when replacing intake line BF83.55-P-1006-01E Additional oil filling quantity when replacing pressure line BF83.55-P-1007-01E Additional oil filling quantity after replacement of desiccant cartridge BF83.55-P-1008-01E Additional oil filling quantity after replacement of refrigerant compressor Correct oil level in air conditioning system in event of repair or slow loss of refrigerant.
AR83.30-P-5251SR 9 Fill air conditioning system using air When operating the air conditioning

conditioning service unit (3). service unit (3), proceed in accordance with the operator's manual from the manufacturer. BF83.00-P-1001-01K Filling capacity of air conditioning/ automatic air conditioning BF83.00-P-1002-01K Filling capacity of air conditioning/ automatic air conditioning Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1760sr, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

Check pressure using air conditioning service

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3734 · Applies to: 453 · AR: AR83.30-P-1761SR

10 Check pressure using air conditioning service When operating the air conditioning

unit (3). service unit (3), proceed in accordance with the operator's manual from the manufacturer. In the event of a pressure drop during the pressure test Check air conditioning system for leakage. AR83.30-P-1761SR 11 Disconnect air conditioning service unit (3). When operating the air conditioning

service unit (3), proceed in accordance with the operator's manual from the manufacturer. 12 Close maintenance flap. Air conditioning/automatic air conditioning Number Designation Model 453 with engine 281 BF83.00-P-1001-01K Filling capacity of air conditioning/automatic air Refrigerant R134a g 475 conditioning Sheet BB00.40-P-0361-00 A Air conditioning/automatic air conditioning Number Designation Model 453 with engine 281 BF83.00-P-1002-01K Filling capacity of air conditioning/automatic air Refrigerant R1234yf g 430 conditioning Sheet BB00.40-P-0361-01 A Refrigerant compressor Number Designation Engine 281 in model 453 BF83.55-P-1003-01E Additional oil filling quantity when replacing Compressor oil cm 30 3 condenser Refrigerant compressor Number Designation Engine 281 in model 453 BF83.55-P-1004-01E Additional oil filling quantity when replacing Compressor oil cm 30 3 evaporator Refrigerant compressor Number Designation Engine 281 in model 453 BF83.55-P-1005-01E Additional oil filling quantity when replacing Compressor oil cm 15 3 intake line Refrigerant compressor Number Designation Engine 281 in model 453 BF83.55-P-1006-01E Additional oil filling quantity when replacing Compressor oil cm 10 3 pressure line Refrigerant compressor Number Designation Engine 281 in model 453 Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1760sr, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-1785LW

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3736 · Applies to: 453 · AR: AR83.30-P-1785LW

Flush air conditioning 10.01.2020 Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except 213.016/050/053/054/153/155/216/253) Model 217 Model 222 (except 222.004/057/104/157/163/173) except code 582 (Air conditioning, rear) Model 238 Model 242.848 Model 246 Model 253 (except 253.353/354/953/954/992/993) Model 257 Model 290 Model 292 Model 453 (except 453.091/391/491) Model 463 (except 463.242) Modification notes 11.12.2019 Special tool added. Operation step 6 11.12.2019 Special tool added. Operation step 8 P83.30-A025-79 Schematic diagram of refrigerant circuit 1 Diagnostic socket 5 Front climate control evaporator 2 Inner heat exchanger 6 Refrigerant reservoir (with code 1U6 (Refrigerant R744)) 3 Condenser 7 Refrigerant compressor 4 Front expansion valve 8 Receiver drier (except code 1U6 (Refrigerant R744)) Page 1 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Notes on handling refrigerant R744

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3738 · Applies to: 453 · AR: AR83.30-P-6521FRX, AR83.30-P-6521GQ, AR83.30-P-6521LF, AR83.30-P-6521LW, AR83.30-P-6521LWO (+5 more)

Model 213 (except AH83.30-P-0003-03A 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Remove

1.1 Remove receiver drier (8). Model 117, 156, 166.0, 176, 190, 197, 205, 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 213, 217, 222 except code 1U6 (Refrigerant R744) Model 290 with engine 177 AR83.30-P-6521FRX Model 166.0 (except 166.063) AR83.30-P-6521GQ Model 292 Model 217 AR83.30-P-6521LF except code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 205 (except AR83.30-P-6521LW 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 253 (except 253.353/354/953/954/992/993) Model 238 AR83.30-P-6521LWO Model 257, 290 with engine 256 AR83.30-P-6521MSA Model 257 with engine 264 AR83.30-P-6521MSB Model 117, 156, 176, 246 AR83.30-P-6521NKB Model 242.848 Model 257 with engine 654, 656 AR83.30-P-6521OIB Model 190 AR83.30-P-6521RG Model 197 AR83.30-P-6521RQ Model 453 (except 453.091/391/491) with AR83.30-P-6521SR engine 281, 780 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281, 780 with code I77 (Air conditioning, manual) Model 463 (except 463.242) with engine 176, AR83.30-P-6521XGA 177 as of model year 2019 1.2 Remove refrigerant reservoir (6). Model 213, 217, 222 with code 1U6 (Refrigerant R744) Model 217 AR83.30-P-6520LFA with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 213 (except AR83.30-P-6520LWB 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) 2 Remove refrigerant compressor (7). Model 117, 156 166.0, 176, 190, 197, 205, 213, 217, 222, 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 463 (except 463.270/271) with engine AR83.55-P-5300GE 112, 113 (except 113.993) with code H02 (Air conditioning, manual) Model 463.322/323 with engine 612.965 AR83.55-P-5300GL with code H02 (Air conditioning, manual) Model 463.303/340/341 with engine 642.970 AR83.55-P-5300GM Model 463.306/336 with engine 642.886 Model 463.309/332/333 with engine 628.962 Model 463.346 with engine 642.886/Facelift 2012 Model 166.0 (except 166.063) with engine AR83.55-P-5300GQ 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642 Model 463 with engine 157, 642 AR83.55-P-5300GW as of model year 2013 up to model year 2019 Model 463 (except 463.242) with engine 273/ AR83.55-P-5300GZG Facelift 2012 Page 3 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 222 (except

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3739 · Applies to: 453 · AR: AR83.55-P-5300LF, AR83.55-P-5310ELA, AR83.55-P-5310FRX, AR83.55-P-5310GW, AR83.55-P-5310LC (+5 more)

AR83.55-P-5300LF 222.004/057/104/157/163/173) with engine 642 except code 582 (Air conditioning, rear) Model 205 (except AR83.55-P-5310ELA 205.012/013/047/053/054/147/212/213/247/25 3) with engine 276 Model 213 (except 213.016/050/053/054/153/155/216/253) with engine 276 Model 222 (except 222.004/057/104/157/163/173) with engine 276 except code 582 (Air conditioning, rear) Model 253 (except 253.353/354/953/954/992/993) with engine 276 Model 290 with engine 177 AR83.55-P-5310FRX Model 463 (except 463.242) with engine 176 AR83.55-P-5310GW as of model year 2016 up to model year 2019 Model 217 with engine 157, 278 AR83.55-P-5310LC except code M005 (Vehicles with 4MATIC/all- wheel drive) Model 222 (except 222.004/057/104/157/163/173) with engine 157, 278 except code 582 (Air conditioning, rear) except code M005 (Vehicles with 4MATIC/all- wheel drive) Model 217 with engine 279 AR83.55-P-5310LCA Model 222 (except 222.004/057/104/157/163/173) with engine 279 except code 582 (Air conditioning, rear) Model 217 with engine 157, 278 AR83.55-P-5310LF with code M005 (Vehicles with 4MATIC/all- wheel drive) Model 222 (except 222.004/057/104/157/163/173) with engine 157, 278 with code M005 (Vehicles with 4MATIC/all- wheel drive) except code 582 (Air conditioning, rear) Model 217 with engine 276 AR83.55-P-5310LFA with code 1U6 (R744 refrigerant) Model 222 (except AR83.55-P-5310LFH 222.004/057/104/157/163/173) with engine 277.9 except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 205 (except AR83.55-P-5310LW 205.012/013/047/053/054/147/212/213/247/25 3) with engine 274 except code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model 213 (except 213.050/053/054/153/155/253) with engine 274 except code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model 253 (except 253.353/354/953/954/992/993) with engine 274 Model 205 (except AR83.55-P-5310LWA 205.012/013/047/053/054/147/212/213/247/25 3) with engine 177 Model 213 (except 213.016/050/053/054/153/155/216/253) with engine 177 except code 1U6 (R744 refrigerant) Model 213 (except 213.016/216) with engine AR83.55-P-5310LWE 654 Model 213 (except AR83.55-P-5310LWF 213.016/050/053/054/153/155/216/253) with engine 642 except code 1U6 (R744 refrigerant) Model 238 with engine 642 Model 253 (except 253.353/354/953/954/992/993) with engine 642 Model 238 with engine 274 AR83.55-P-5310LWK Model 238 with engine 276 AR83.55-P-5310LWL Page 4 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 238, 257 with engine 654

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3740 · Applies to: 453 · AR: AR83.55-P-5310LWM, AR83.55-P-5310MNG, AR83.55-P-5310MNL, AR83.55-P-5310MNM, AR83.55-P-5310MRH (+5 more)

AR83.55-P-5310LWM Model 253 (except AR83.55-P-5310MNG 253.353/354/953/954/992/993) with engine 177 Model 217 with engine 176 AR83.55-P-5310MNL Model 222 (except 222.004/057/104/157/163/173) with engine 176 except code 582 (Air conditioning, rear) Model 217 with engine 177 AR83.55-P-5310MNM Model 222 (except 222.004/057/104/157/163/173) with engine 177 except code 582 (Air conditioning, rear) Model 213 (except AR83.55-P-5310MRH 213.016/050/053/054/153/155/216/253) with engine 264 Model 238 with engine 264 Model 257 with engine 264 Model 205 (except AR83.55-P-5310MRI 205.012/013/047/053/054/147/212/213/247/25 3) with engine 264 Model 222 (except AR83.55-P-5310MRJ 222.004/057/104/157/163/173) with engine 264 except code 582 (Air conditioning, rear) Model 222 (except AR83.55-P-5310MRT 222.004/057/104/157/163/173) with engine 256.9 except code 582 (Air conditioning, rear) Model 213 (except AR83.55-P-5310MSA 213.016/050/053/054/153/155/216/253) with engine 256.9 Model 238 with engine 256.9 Model 257 with engine 256.9 Model 290 with engine 256.9 Model 117, 156, 176 with engine 133.980 AR83.55-P-5310MT Model 117, 156, 176, 246.2 with engine 270 Model 222 (except AR83.55-P-5310OIA 222.004/057/104/157/163/173) with engine 656 except code 582 (Air conditioning, rear) Model 213 (except AR83.55-P-5310OIB 213.016/050/053/054/153/155/216/253) with engine 656 Model 238 with engine 656 Model 257 with engine 656 Model 117, 156, 176, 246.2 with engine 651.9 AR83.55-P-5310OLB Model 205 (except AR83.55-P-5310OLD 205.012/013/047/053/054/147/212/213/247/25 3) with engine 651 except code ME04 (Mild hybrid drive) Model 253 (except 253.353/354/953/954/992/993) with engine 651 Model 205 (except AR83.55-P-5310OLI 205.012/013/047/053/054/147/212/213/247/25 3) with engine 654 Model 205 (except AR83.55-P-5310OLP 205.012/013/047/053/054/147/212/213/247/25 3) with engine 626 Model 190 AR83.55-P-5310RG Model 453 (except 453.091/391/491) with AR83.55-P-5310SR engine 281 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281 with code I77 (Air conditioning, manual) Model 463 (except 463.242) with engine 176 AR83.55-P-5310XGA as of model year 2019 Model 463 (except 463.242) with engine 177 AR83.55-P-5310XGC as of model year 2019 3 Remove front expansion valve (4). Model 117, 156, 166.0, 176, 190, 197, 205, 213, 217, 222, 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Page 5 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 205 (except

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3741 · Applies to: 453 · AR: AR83.30-P-5520LW, AR83.30-P-5520LF, AR83.30-P-5520LFA, AR83.30-P-5520NKB, AR83.30-P-5520SR (+5 more)

AR83.30-P-5520LW 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 253 (except 253.353/354/953/954/992/993) Model 217 AR83.30-P-5520LF except code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 217 AR83.30-P-5520LFA with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 117, 156, 176, 242.848, 246 AR83.30-P-5520NKB Model 453 (except 453.091/391/491) with AR83.30-P-5520SR engine 281 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281 with code I77 (Air conditioning, manual) Model 257, 290 AR83.30-P-5520MSA Model 190, 197 AR83.30-P-5520RQ Model 238 AR83.30-P-5520LWO Model AR83.30-P-5520GA 463.204/206/207/208/209/220/221/224/225/22 7/228/230/231/232/233/240/241/300/304/307/ 308/320/321/324/325/327/328/330/331 up to model year 2013 with code H02 (Air conditioning, manual) Model 463.202/236/237/346 AR83.30-P-5520GM up to model year 2013 Model 463.222/243/244/245/246/247/248/249/250/25 4/270/271/303/306/309/322/323/332/333/336/ 340/341 up to model year 2013 Model 463 (except 463.242) AR83.30-P-5520GW as of model year 2013 up to model year 2019 Model 463 (except 463.242) AR83.30-P-5520XGA as of model year 2019 Model 166.0 (except 166.063) AR83.30-P-5520GQ Model 292 Install

4 Install flushing adapter (10) in place of Model 213, 217, 222 with code 1U6 removed refrigerant reservoir (6). (Refrigerant R744) BA83.30-P-1023-01R Model 213 (except 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant)Screw/nut, adapter to retaining plate BA83.30-P-1022-01P Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear)Screw/nut, adapter to retaining plate 213589016300 Adapter 5 Fit and tighten refrigerant lines on flushing Model 213, 217, 222 with code 1U6 adapter (10). (Refrigerant R744) BA83.30-P-1024-01R Model 213 (except 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant)Screw/nut, refrigerant line to adapter *BA83.30-P-1023-01P Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear)Screw/nut, refrigerant line to adapter Page 6 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 166.0 (except 166.063)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3744 · Applies to: 453 · AR: AR83.30-P-6521XGA, AR83.30-P-6521SR, AR83.30-P-6521RQ, AR83.30-P-6521RG, AR83.30-P-6521OIB (+5 more)

221589009100 Model 166.0 (except 166.063) Model 242.848 Model 246 Model 463 (except 463.242) Adapter kit 222589019100 Model 117, 156, 176, 190, 197, 217, 238, 257, 290, 292 Model 205 (except 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) Model 222 (except 222.004/057/104/157/163/173) except code 582 (Air conditioning, rear) Model 253 (except 253.353/354/953/954/992/993) Adapter kit 9 Reinstall all component parts of receiver drier Model 117, 156, 166.0, 176, 190, 197, 205, (8) except filter pack. 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 213, 217, 222 except code 1U6 (Refrigerant R744) Model 463 (except 463.242) with engine 176, AR83.30-P-6521XGA 177 as of model year 2019 Model 453 (except 453.091/391/491) with AR83.30-P-6521SR engine 281, 780 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281, 780 with code I77 (Air conditioning, manual) Model 197 AR83.30-P-6521RQ Model 190 AR83.30-P-6521RG Model 257 with engine 654, 656 AR83.30-P-6521OIB Model 117, 156, 176, 242.848, 246 AR83.30-P-6521NKB Model 257 with engine 264 AR83.30-P-6521MSB Model 257, 290 with engine 256 AR83.30-P-6521MSA Model 238 AR83.30-P-6521LWO Model 205 (except AR83.30-P-6521LW 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.011/016/050/053/054/153/155/211/216/25 3) except code 1U6 (R744 refrigerant) Model 253 (except 253.353/354/953/954/992/993) Model 217 AR83.30-P-6521LF except code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 166.0 (except 166.063) AR83.30-P-6521GQ Model 292 Model 290 with engine 177 AR83.30-P-6521FRX 10 Connect air conditioning service unit with flushing tank and service hoses to outlet line adapter (11) and to inlet line adapter (12). 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B

R134a 000 588 10 82 00 R1234yf air conditioning WS83.00-P-0034B

service unit 000 588 09 82 00 R744 air conditioning Model 213 (except WS83.00-P-0033B

service unit 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) In principle, any air conditioning service

unit can be used, regardless of the brand or design; it only has to have a flushing function. The flushing direction (arrows) is the

opposite direction to the flow direction of the refrigerant circuit. Page 9 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Connect inlet service hose to inlet line

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3745 · Applies to: 453 · AR: AR83.30-P-5520LW, AR83.30-P-5520LF, AR83.30-P-5520LFA, AR83.30-P-5520NKB, AR83.30-P-5520SR (+5 more)

adapter (12) and outlet service hose to outlet line adapter (11). Flushing 11 Start flushing procedure at air conditioning service unit and follow instructions. Remove

12 Disconnect air conditioning service unit. 13 Detach refrigerant lines from flushing adapter (9). 14 Remove flushing adapter (9) and seal *129589009100 Record plug openings of refrigerant lines with suitable stop plugs. Install

15 Install new front expansion valve (4). Model 117, 156, 166.0, 176, 190, 197, 205, 213, 217, 222, 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 205 (except AR83.30-P-5520LW 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 253 (except 253.353/354/953/954/992/993) Model 217 AR83.30-P-5520LF except code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 217 AR83.30-P-5520LFA with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 117, 156, 176, 242.848, 246 AR83.30-P-5520NKB Model 453 (except 453.091/391/491) with AR83.30-P-5520SR engine 281 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281 with code I77 (Air conditioning, manual) Model 257, 290 AR83.30-P-5520MSA Model 190, 197 AR83.30-P-5520RQ Model 238 AR83.30-P-5520LWO Model AR83.30-P-5520GA 463.204/206/207/208/209/220/221/224/225/22 7/228/230/231/232/233/240/241/300/304/307/ 308/320/321/324/325/327/328/330/331 up to model year 2013 with code H02 (Air conditioning, manual) Model 463.202/236/237/346 AR83.30-P-5520GM up to model year 2013 Model 463.222/243/244/245/246/247/248/249/250/25 4/270/271/303/306/309/322/323/332/333/336/ 340/341 up to model year 2013 Model 463 (except 463.242) AR83.30-P-5520GW as of model year 2013 up to model year 2019 Model 463 (except 463.242) AR83.30-P-5520XGA as of model year 2019 Remove

16 Detach outlet line adapter (11) and inlet line 129589009100 Record plug adapter (12) from refrigerant lines of removed refrigerant compressor (7) and seal openings of refrigerant lines with suitable stop plugs. 17 Remove flushing adapter (10) and seal Model 213, 217, 222 with code 1U6 openings of refrigerant lines of removed (Refrigerant R744) refrigerant reservoir (6) with suitable stop plugs. 129589009100 Record plug 18 Remove all installed component parts of Model 117, 156, 166.0, 176, 190, 197, 205, receiver drier (8) again. 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 213, 217, 222 except code 1U6 (Refrigerant R744) Model 290 with engine 177 AR83.30-P-6521FRX Page 10 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 166.0 (except 166.063)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3746 · Applies to: 453 · AR: AR83.30-P-6521GQ, AR83.30-P-6521LF, AR83.30-P-6521LW, AR83.30-P-6521LWO, AR83.30-P-6521MSA (+5 more)

AR83.30-P-6521GQ Model 292 Model 217 AR83.30-P-6521LF except code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 205 (except AR83.30-P-6521LW 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 253 (except 253.353/354/953/954/992/993) Model 238 AR83.30-P-6521LWO Model 257, 290 with engine 256 AR83.30-P-6521MSA Model 257 with engine 264 AR83.30-P-6521MSB Model 117, 156, 176, 242.848, 246 AR83.30-P-6521NKB Model 257 with engine 654, 656 AR83.30-P-6521OIB Model 190 AR83.30-P-6521RG Model 197 AR83.30-P-6521RQ Model 453 (except 453.091/391/491) with AR83.30-P-6521SR engine 281, 780 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281, 780 with code I77 (Air conditioning, manual) Model 463 (except 463.242) with engine 176, AR83.30-P-6521XGA 177 as of model year 2019 Install

19 Install new refrigerant compressor (7). Model 117, 156, 166.0, 176, 190, 197, 205, 213, 217, 222, 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 463 (except 463.270/271) with engine AR83.55-P-5300GE 112, 113 (except 113.993) with code H02 (Air conditioning, manual) Model 463.322/323 with engine 612.965 AR83.55-P-5300GL with code H02 (Air conditioning, manual) Model 463.303/340/341 with engine 642.970 AR83.55-P-5300GM Model 463.306/336 with engine 642.886 Model 463.309/332/333 with engine 628.962 Model 463.346 with engine 642.886/Facelift 2012 Model 166.0 (except 166.063) with engine AR83.55-P-5300GQ 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642 Model 463 with engine 157, 642 AR83.55-P-5300GW as of model year 2013 up to model year 2019 Model 463 (except 463.242) with engine 273/ AR83.55-P-5300GZG Facelift 2012 Model 222 (except AR83.55-P-5300LF 222.004/057/104/157/163/173) with engine 642 except code 582 (Air conditioning, rear) Model 205 (except AR83.55-P-5310ELA 205.012/013/047/053/054/147/212/213/247/25 3) with engine 276 Model 213 (except 213.016/050/053/054/153/155/216/253) with engine 276 Model 222 (except 222.004/057/104/157/163/173) with engine 276 except code 582 (Air conditioning, rear) Model 253 (except 253.353/354/953/954/992/993) with engine 276 Model 290 with engine 177 AR83.55-P-5310FRX Model 213 (except AR83.55-P-5310MSA 213.016/050/053/054/153/155/216/253) with engine 256.9 Model 238 with engine 256.9 Model 257 with engine 256.9 Model 290 with engine 256.9 Model 463 (except 463.242) with engine 176 AR83.55-P-5310GW as of model year 2016 up to model year 2019 Page 11 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 217 with engine 157, 278

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3747 · Applies to: 453 · AR: AR83.55-P-5310LC, AR83.55-P-5310LCA, AR83.55-P-5310LF, AR83.55-P-5310LFA, AR83.55-P-5310LFH (+5 more)

AR83.55-P-5310LC except code M005 (Vehicles with 4MATIC/all- wheel drive) Model 222 (except 222.004/057/104/157/163/173) with engine 157, 278 except code 582 (Air conditioning, rear) except code M005 (Vehicles with 4MATIC/all- wheel drive) Model 217 with engine 279 AR83.55-P-5310LCA Model 222 (except 222.004/057/104/157/163/173) with engine 279 except code 582 (Air conditioning, rear) Model 217 with engine 157, 278 AR83.55-P-5310LF with code M005 (Vehicles with 4MATIC/all- wheel drive) Model 222 (except 222.004/057/104/157/163/173) with engine 157, 278 with code M005 (Vehicles with 4MATIC/all- wheel drive) except code 582 (Air conditioning, rear) Model 217 with engine 276 AR83.55-P-5310LFA with code 1U6 (R744 refrigerant) Model 222 (except AR83.55-P-5310LFH 222.004/057/104/157/163/173) with engine 277.9 except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 205 (except AR83.55-P-5310LW 205.012/013/047/053/054/147/212/213/247/25 3) with engine 274 except code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model 213 (except 213.050/053/054/153/155/253) with engine 274 except code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model 253 (except 253.353/354/953/954/992/993) with engine 274 Model 205 (except AR83.55-P-5310LWA 205.012/013/047/053/054/147/212/213/247/25 3) with engine 177 Model 213 (except 213.016/050/053/054/153/155/216/253) with engine 177 except code 1U6 (R744 refrigerant) Model 213 (except 213.011/016/211/216) with AR83.55-P-5310LWE engine 654 Model 213 (except AR83.55-P-5310LWF 213.016/050/053/054/153/155/216/253) with engine 642 except code 1U6 (R744 refrigerant) Model 238 with engine 642 Model 253 (except 253.353/354/953/954/992/993) with engine 642 Model 238 with engine 274 AR83.55-P-5310LWK Model 238 with engine 276 AR83.55-P-5310LWL Model 238, 257 with engine 654 AR83.55-P-5310LWM Model 253 (except AR83.55-P-5310MNG 253.353/354/953/954/992/993) with engine 177 Model 217 with engine 176 AR83.55-P-5310MNL Model 222 (except 222.004/057/104/157/163/173) with engine 176 except code 582 (Air conditioning, rear) Model 217 with engine 177 AR83.55-P-5310MNM Model 222 (except 222.004/057/104/157/163/173) with engine 177 except code 582 (Air conditioning, rear) Model 213 (except AR83.55-P-5310MRH 213.016/050/053/054/153/155/216/253) with engine 264 Model 238, 257 with engine 264 Page 12 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 205 (except

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3748 · Applies to: 453 · AR: AR83.55-P-5310MRI, AR83.55-P-5310MRJ, AR83.55-P-5310MRT, AR83.55-P-5310MT, AR83.30-P-6521FRX (+5 more)

AR83.55-P-5310MRI 205.012/013/047/053/054/147/212/213/247/25 3) with engine 264 Model 222 (except AR83.55-P-5310MRJ 222.004/057/104/157/163/173) with engine 264 except code 582 (Air conditioning, rear) Model 222 (except AR83.55-P-5310MRT 222.004/057/104/157/163/173) with engine 256.9 except code 582 (Air conditioning, rear) Model 117, 156, 176 with engine 133.980 AR83.55-P-5310MT Model 117, 156, 176, 242.848, 246.2 with engine 270 20.1 Install receiver drier (8) with new filter pack. Model 117, 156, 166.0, 176, 190, 197, 205, 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 213, 217, 222 except code 1U6 (Refrigerant R744) Model 290 with engine 177 AR83.30-P-6521FRX Model 166.0 (except 166.063) AR83.30-P-6521GQ Model 292 Model 217 AR83.30-P-6521LF except code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 205 (except AR83.30-P-6521LW 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 253 (except 253.353/354/953/954/992/993) Model 238 AR83.30-P-6521LWO Model 257, 290 with engine 256 AR83.30-P-6521MSA Model 257 with engine 264 AR83.30-P-6521MSB Model 117, 156, 176, 242.848, 246 AR83.30-P-6521NKB Model 257 with engine 654, 656 AR83.30-P-6521OIB Model 190 AR83.30-P-6521RG Model 197 AR83.30-P-6521RQ Model 453 (except 453.091/391/491) with AR83.30-P-6521SR engine 281, 780 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281, 780 with code I77 (Air conditioning, manual) Model 463 (except 463.242) with engine 176, AR83.30-P-6521XGA 177 as of model year 2019 Model 166.0 (except 166.063), 292 AR83.30-P-5520GQ 20.2 Install new refrigerant reservoir (6). Model 213, 217, 222 with code 1U6 (Refrigerant R744) Model 217 AR83.30-P-6520LFA with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 213 (except AR83.30-P-6520LWB 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) 21 Fill air conditioning system and inspect for leak Model 117, 156, 166.0, 176, 190, 197, 205, tightness and proper operation. 213, 217, 222, 238, 242.848, 246, 253, 257, 290, 292, 453, 463 Model 205 (except AR83.30-P-1760LW 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) Model 253 (except 253.353/354/953/954/992/993) Model 238 AR83.30-P-1760LWO Model 117, 156, 176, 242.848, 246 AR83.30-P-1760NKB Model 166.0 (except 166.063) AR83.30-P-1760CW Model 292 Model 257 AR83.30-P-1760FR Model 290 Page 13 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Model 453 (except 453.091/391/491) with

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3749 · Applies to: 453 · AR: AR83.30-P-1760SR, AR83.30-P-1760LF, AR83.30-P-1760GW, AR83.30-P-1760XG, AR83.30-P-1760RQ

AR83.30-P-1760SR engine 281 with code I01 (Air conditioning Plus) Model 453 (except 453.091/391/491) with engine 281 with code I77 (Air conditioning, manual) Model 217 AR83.30-P-1760LF Model 222 (except 222.004/057/104/157/163/173) except code 582 (Air conditioning, rear) Model 463 (except 463.242) AR83.30-P-1760A up to model year 2013 with code H02 (Air conditioning, manual) Model 463 (except 463.242/270/271) AR83.30-P-1760GW as of model year 2013 up to model year 2019 Model 463 (except 463.242) AR83.30-P-1760XG as of model year 2019 Model 190, 197 AR83.30-P-1760RQ Air conditioning Number Designation Model 166 Model 292 BA83.30-P-1011-01J Screw/nut, refrigerant line to adapter Nm 8 8 Air conditioning Number Designation Model 290 BA83.30-P-1011-01S Screw, refrigerant line to line adapter Nm 20 Air conditioning Number Designation Model 166 Model 292 BA83.30-P-1012-01J Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 290 BA83.30-P-1012-01S Screw/nut, adapter to retaining plate Nm 7 Air conditioning Number Designation Model 166 Model 292 BA83.30-P-1013-01J Screw/nut, adapter to retaining plate Nm 5 5 Air conditioning Number Designation Model 290 BA83.30-P-1013-01S Screw/nut, refrigerant line to adapter Nm 12 Air conditioning Number Designation Model 190 Model 197 BA83.30-P-1015-01M Screw/nut, refrigerant line to adapter Nm 8 8 Air conditioning Number Designation Model 190 Model 197 BA83.30-P-1016-01M Screw, refrigerant line to line adapter Nm 20 20 Page 14 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

AR83.30-P-6540FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3754 · Applies to: 453 · AR: AR83.30-P-6540FF

Install/remove condenser 11.5.06 MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning 1 Condenser 2 Nut 3 Refrigerant line 4 Bolt 5 Refrigerant line 6 Radiator 7 Bolt 8 Bolt 9 Bracket 10 Bracket 11 Screw plug P83.30-3886-06 1 Condenser 11 Screw plug 12 Filter drier 13 Sealing ring P83.30-3887-03 Remove/install

Risk of explosion from welding or soldering Never perform welding work on or near a AS83.00-Z-0001-01A Danger!

work on closed air conditioning system. Risk closed air conditioning system. No smoking or of poisoning from inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with liquid refrigerant. areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. Conduct if air conditioning system is damaged AH83.30-N-0004-01A

or leaking Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6540ff, Install/remove condenser MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

Discharge air conditioning system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3755 · Applies to: 453 · AR: AR83.30-P-1760FF, AR88.00-P-1010FF

1 Discharge air conditioning system AR83.30-P-1760FF Installation:

Evacuate, refill air conditioning and check for proper operation and tightness. 2 Remove front CBS AR88.00-P-1010FF 3 Undo front module AR62.30-P-1575-01FF 4 Unscrew nut (2) and pull refrigerant line (3) Use suitable plugs to seal openings on from condenser (1) refrigerant line (3) and condenser (1). Installation:

Replace refrigerant line sealing rings (3). *BA83.30-P-1002-01F

5 Unscrew screw (4) and pull refrigerant line (5) Use suitable plugs to seal openings on from condenser (1) refrigerant line (5) and condenser (1). Installation:

Replace refrigerant line sealing rings (5). *BA83.30-P-1002-01F

6 Unscrew screws (7) from radiator (6) 7 Carefully push radiator (6) inwards until screws (8) are accessible 8 Remove bracket (9) 9 Remove bolts (8) 10 Remove condenser (1) upwards out of Pay attention to connecting cables to brackets (10) and carefully remove condenser (1). 11 Unscrew screw plug (11) from condenser (1) Installation:

Replace sealing ring (13) of screw plug (11). *454589070900

12 Pull filter drier (12) out of condenser using Installation:

Replace filter drier (12). suitable tool (1) 13 Install in the reverse order Air conditioning system

Number Designation Model 454.0 BA83.30-P-1002-01F Line to condenser Nm 9 454 589 07 09 00 Wrench socket Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6540ff, Install/remove condenser MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

AR83.30-P-8085FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3756 · Applies to: 453 · AR: AR83.30-P-8085FF, AR68.10-P-1400FF

Remove and install evaporator temperature sensor 11.5.06 MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning Shown on vehicle with Code (I01) Air conditioning Plus 1 Cover 2 Bracket 3 Electrical connector B10/6 Evaporator temperature sensor P83.30-3972-04 Remove/install

1 Remove glove compartment AR68.10-P-1400FF 2 Take off cover (1) 3 Remove bracket (2) 4 Disconnect electrical connector (3) 5 Twist evaporator temperature sensor (B10/6) and remove from air conditioner housing 6 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-8085ff, Remove and install evaporator temperature sensor MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

AR83.30-P-8085SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3757 · Applies to: 453 · AR: AR83.30-P-8085SR, AR68.30-P-1340SR, AR68.20-P-2350SR

Remove and install evaporator temperature sensor 07.08.2014 MODEL 453 with ENGINE 281 with CODE I01 (Automatic air conditioning) MODEL 453 with ENGINE 281 with CODE I77 (Air conditioning, manual) P83.30-4955-09 1 Drawer 4 Electrical connector 2 Covers 5 AC housing 3 Bolts B10/6 Evaporator temperature sensor Remove/install

1 Remove foot support on passenger side AR68.30-P-1340SR 2 Unfasten cover at center console and place to AR68.20-P-2350SR one side 3 Open drawer (1) 4 Remove screws/bolts (3) 5 Unclip covers (2) and remove *452589016300 Clip remover 6 Disconnect electrical connector (4) and pull evaporator temperature sensor (B10/6) out of air conditioner housing (5) 7 Install in the reverse order 452 589 01 63 00 Clip remover Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-8085sr, Remove and install evaporator temperature sensor MODEL 453 with ENGINE 281 with CODE I01 (Automatic air conditioning) MODEL 453 with ENGINE 281 with CODE I77 (Air conditioning, manual)

AR83.30-P-5200FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3758 · Applies to: 453 · AR: AR83.30-P-5200FF

Remove/install AC housing 11.5.06 MODEL 454.0 with ENGINE 134.9, 135.9, 639.9 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning 1 Refrigerant lines 2 Bolt 3 Yoke plate 4 Cover 5 Coolant hoses 6 Fitting 16 Expansion valve 17 Tie strap P83.30-3998-06 P83.30-3990-08 Shown on model 454.03 with code (I01) Air conditioning Plus 7 Electrical wiring harnesses 10 AC housing 13 Bracket 8 Electrical connector 11 Air recirculation box 14 Electrical connector 9 Electrical connector 12 Electrical connector 15 Defroster vent Remove/install

Risk of explosion from welding or soldering Never perform welding work on or near a AS83.00-Z-0001-01A Danger!

work on closed air conditioning system. Risk closed air conditioning system. No smoking or of poisoning from inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with liquid refrigerant. areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. Conduct if air conditioning system is damaged AH83.30-N-0004-01A

or leaking Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5200ff, Remove/install AC housing MODEL 454.0 with ENGINE 134.9, 135.9, 639.9 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

Discharge air conditioning system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3759 · Applies to: 453 · AR: AR83.30-P-1760FF, AR83.25-P-1402FF, AR20.00-P-1142FF, AR20.00-P-1142FG, AR68.10-P-1120FF

1 Discharge air conditioning system AR83.30-P-1760FF Installation:

Evacuate air conditioning and then fill. 2.1 Remove water collector Engine 639.9: AR83.25-P-1402FF 3 Remove screw (2) and remove yoke plate (3) *BA83.30-P-1001-01F

with cover (4) 4 Pull refrigerant lines (1) out of expansion Use suitable plugs to seal openings on valve (16) refrigerant lines (1) and on the expansion valve (16). Installation:

Replace sealing rings at refrigerant lines (1) and coat with compressor fluid when inserting. 5 Drain coolant Engines 134.9, 135.9 AR20.00-P-1142FF Engine 639.9 AR20.00-P-1142FG 6 Remove coolant hoses (5) from fittings (6) Collect escaping coolant with a suitable container and seal openings of fittings (6) with suitable plugs. 7 Detach cable tie (17) and unscrew concealed nut 8 Remove cross member under instrument AR68.10-P-1120FF panel 9 Detach electrical wiring harnesses (7) from retaining clips in firewall area 10 Remove defroster outlet (15) 11.1 Mark electrical connector (12) For vehicles with code (I77) Manual air conditioning Risk of being mixed up with electrical connector of blend air flap actuator motor. 12 Separate electrical connectors (8, 9, 12) Depending on the equipment variant used the connector (12) is connected to the blend air flap actuator or clipped onto the air conditioner housing (10). 13.1 Disconnect wiring harness from PTC heater Engine 639.9: AR83.70-P-8000-01FF booster 14 Remove bracket (13) on air conditioner housing (10) and detach electrical connector underneath 15 Disconnect electrical connector (14) 16 Remove air conditioner housing (10) and air recirculation unit (11) at firewall 17 Remove retaining clips of electrical wiring harnesses on air conditioner housing (10) and on the air recirculation unit (11) 18 Remove air recirculation unit (11) from air conditioner housing (10) 19 Remove air conditioner housing (10) 20.1 Remove blower motor, blend air flap actuator, When replacing the air conditioner housing blower motor series resistor group and (10). evaporator sensor 21.1 Remove PTC heater booster When replacing the air conditioner housing (10) with engine 639.9. 22 Install in the reverse order Air conditioning system

Number Designation Model 454.0 BA83.30-P-1001-01F Torx bolt, yoke plate to expansion valve Nm 9 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5200ff, Remove/install AC housing MODEL 454.0 with ENGINE 134.9, 135.9, 639.9 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

AR83.30-P-5200SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3760 · Applies to: 453 · AR: AR83.30-P-5200SR

Remove/install air conditioner housing 09.09.2016 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air conditioning Plus) Model 453 with engine 780.997 with code I77 (Air conditioning, manual) P83.30-4961-09 Shown on model 453 with engine 281 1 AC housing 6 Battery carrier 11 Refrigerant line 2 Drain hose 7 Bolts 12 Screw 3 Bracket 8 Screw 13 Expansion valve 4 Nut 9 Hose clamps 5 Refrigerant line 10 Coolant hoses Risk of injury Do not open cooling system unless coolant Danger ! to skin and eyes suffering AS20.00-Z-0001-01A

scalding from contact with hot coolantspray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage containers. Wear protective gloves, protective clothing and safety glasses. Risk of explosion Danger ! caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Risk of fire Danger ! due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Notes on coolant AH20.00-N-2080-01A

Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5200sr, Remove/install air conditioner housing Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air ...

AR83.30-P-6600SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3763 · Applies to: 453 · AR: AR83.30-P-6600SR

Remove/install air conditioning system control unit 22.03.2016 Model 453 with code I01 (Air conditioning Plus) P83.30-5030-08 1 Electrical connectors N22/1 Climate control control unit Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Perform initial startup of climate control control When replacing the climate control control unit unit (N22/1) (N22/1). AD00.00-P-2000-06SR

2 Switch off ignition 3 Separate electrical connections (1) 4 Disconnect climate control control unit (N22/1) Installation: Ensure that climate control

from bracket and remove control unit (N22/1) is seated securely at bracket. 5 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6600sr, Remove/install air conditioning system control unit Model 453 with code I01 (Air conditioning Plus)

AR83.30-P-6540SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3764 · Applies to: 453 · AR: AR83.30-P-6540SR, AR83.30-P-1760SRE, AR83.30-P-1760SR, AR88.20-P-2000SR

Remove/install condenser 09.09.2016 Model 453 with engine 281, 780 with code I01 (Air conditioning Plus) Model 453 with engine 281, 780 with code I77 (Air conditioning, manual) P83.30-4951-08 1 Air duct segment 3 Catch 5 Retaining clips 2 Refrigerant line 4 Condenser 6 Bolts Risk of poisoning Danger ! caused by inhaling Never perform welding work on or near a AS83.00-Z-0006-01A

overheated refrigerant vapors from an air closed air conditioning system. No smoking or conditioning system containing R134a. Risk open flames. Wear safety glasses and of injury to skin and eyes caused by contact protective gloves. Work only in well ventilated with liquid R134a refrigerant and when rooms. Carry out repair work on the air working on pressurized parts conditioning system circuit only after the system has been evacuated. Risk of fire Danger ! due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R1234yf AH83.30-P-0003-02A

Notes on handling refrigerant R134a AH83.30-N-0003-01A

Remove/install

1 Drain air conditioning system, then disconnect Model 453 with engine 780 AR83.30-P-1760SRE with code I01 (Air conditioning Plus) air conditioning service unit Model 453 with engine 780 with code I77 (Air conditioning, manual) Model 453 with engine 281 AR83.30-P-1760SR with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) 2 Remove front bumper Model 453.0 with engine 281, 780 AR88.20-P-2000SR with code I01 (Air conditioning Plus) Model 453.0 with engine 281, 780 with code I77 (Air conditioning, manual) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6540sr, Remove/install condenser Model 453 with engine 281, 780 with code I01 (Air conditioning Plus) Model 453 with engine 281, 780 with code I77 (Air conditioning, manual)

AR83.30-P-5536SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3766 · Applies to: 453 · AR: AR83.30-P-5536SR, AR83.30-P-1760SR

Remove/install condenser filling valve 20.05.2015 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) P83.30-4925-08 1 Valve element 2 High pressure pipe 3 Low pressure pipe Risk of explosion Danger ! caused by welding or Do not perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Procedure for a damaged or leaky air AH83.30-N-0004-01A

conditioning system Notes on handling refrigerant R134a AH83.30-N-0003-01A

Remove/install

1 Drain air conditioning system AR83.30-P-1760SR 2 Disconnect air conditioning service unit from diagnostic socket of low-pressure line (3) and from diagnostic socket of high-pressure line (2) 000 588 04 82 00 Air conditioning service unit WS83.00-P-0031B

3 Remove valve insert (1) from diagnostic socket of high-pressure line (2) using a commercially available valve wrench for Schrader valves (connection size 4.5 mm) 4 Remove valve insert (1) from diagnostic socket of low-pressure line (3) using a commercially available valve wrench for Schrader valves (connection size 4.5 mm) 5 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5536sr, Remove/install condenser filling valve Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-6525FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3767 · Applies to: 453 · AR: AR83.30-P-6525FF

Remove/install dehydrator 23.10.2012 MODEL 454.0 with CODE I01 (Air conditioning Plus) MODEL 454.0 with CODE I77 (Air conditioning, manual) 1 Condenser 2 Nut 3 Refrigerant line 4 Screw 5 Refrigerant line 6 Radiator 7 Screw 8 Screw 9 Bracket 10 Bracket 11 Screw plug P83.30-3886-06 1 Condenser 11 Screw plug 12 Filter drier 13 Sealing ring P83.30-3887-03 Risk of explosion Danger ! caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well-ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Procedure for a damaged or leaky air All models AH83.30-N-0004-01A

conditioning system Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6525ff, Remove/install dehydrator MODEL 454.0 with CODE I01 (Air conditioning Plus) MODEL 454.0 with CODE I77 (Air conditioning, manual)

Protect air conditioning circuit and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3768 · Applies to: 453 · AR: AR83.30-P-1760FF, AR88.00-P-1010FF

AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A

Remove/install

1 Drain air conditioning system AR83.30-P-1760FF Installation: Evacuate air conditioning

system, refill it and check it for proper operation and leaktightness. 2 Remove front CBS AR88.00-P-1010FF 3 Undo front module AR62.30-P-1575-01FF 4 Unscrew nut (2) and pull refrigerant line (3) Seal openings at refrigerant line (3) and at

from condenser (1) condenser (1) with suitable stop plugs. Installation: Replace sealing rings at

refrigerant line (3). *BA83.30-P-1002-01F Line to condenser 5 Unscrew screw (4) and pull refrigerant line (5) Seal openings at refrigerant line (5) and at

from condenser (1) condenser (1) with suitable stop plugs. Installation: Replace sealing rings at

refrigerant line (5). *BA83.30-P-1002-01F Line to condenser 6 Unscrew screws (7) from radiator (6) 7 Carefully push radiator (6) inwards until screws (8) are accessible 8 Remove bracket (9) 9 Remove screws/bolts (8) 10 Remove condenser (1) upwards out of Pay attention to connecting cables to

brackets (10) and carefully remove condenser (1). 11 Unscrew screw plug (11) from condenser (1) Installation: Replace sealing ring (13) of

screw plug (11). *454589070900 Socket wrench bit 12 Pull filter dryer (12) out of condenser using Installation: Replace filter drier (12).

suitable tool (1) 13 Install in the reverse order Air conditioning Number Designation MODEL 454.0 BA83.30-P-1002-01F Line to condenser Nm 9 454 589 07 09 00 Socket wrench bit Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6525ff, Remove/install dehydrator MODEL 454.0 with CODE I01 (Air conditioning Plus) MODEL 454.0 with CODE I77 (Air conditioning, manual)

AR83.30-P-6521SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3769 · Applies to: 453 · AR: AR83.30-P-6521SR, AR83.30-P-1760SRE, AR83.30-P-1760SR

Remove/install desiccant cartridge 09.09.2016 Model 453 with engine 281, 780 with code I01 (Air conditioning Plus) Model 453 with engine 281, 780 with code I77 (Air conditioning, manual) P83.30-4956-09 1 Condenser 4 Screw 2 Desiccant cartridge 5 Retaining ring 3 Cover Risk of poisoning Danger ! caused by inhaling Never perform welding work on or near a AS83.00-Z-0006-01A

overheated refrigerant vapors from an air closed air conditioning system. No smoking or conditioning system containing R134a. Risk open flames. Wear safety glasses and of injury to skin and eyes caused by contact protective gloves. Work only in well ventilated with liquid R134a refrigerant and when rooms. Carry out repair work on the air working on pressurized parts conditioning system circuit only after the system has been evacuated. Risk of fire Danger ! due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R1234yf AH83.30-P-0003-02A

Notes on handling refrigerant R134a AH83.30-N-0003-01A

Remove/install

1 Drain air conditioning system Model 453 with engine 780 AR83.30-P-1760SRE with code I01 (Air conditioning Plus) Model 453 with engine 780 with code I77 (Air conditioning, manual) Model 453 with engine 281 AR83.30-P-1760SR with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6521sr, Remove/install desiccant cartridge Model 453 with engine 281, 780 with code I01 (Air conditioning Plus) Model 453 with engine 281, 780 with code I77 (Air conditioning, manual)

Remove condenser (1)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3770 · Applies to: 453 · AR: AR83.30-P-6540SR

2 Remove condenser (1) AR83.30-P-6540SR 3 Screw a suitable screw/bolt (4) into the cover (3) 4 Remove retaining ring (5) Installation: Pay attention to correct

seating of the retaining ring (5). 5 Pull out the cover (3) Installation: Install new seals.

6 Pull desiccant cartridge (2) out of condenser Installation: Replace desiccant cartridge

(1) (2). 7 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6521sr, Remove/install desiccant cartridge Model 453 with engine 281, 780 with code I01 (Air conditioning Plus) Model 453 with engine 281, 780 with code I77 (Air conditioning, manual)

AR83.30-P-5520FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3771 · Applies to: 453 · AR: AR83.30-P-5520FF, AR83.30-P-1760FF, AR83.30-P-6525FF

Remove/install expansion valve 11.5.06 MODEL 454.0 (except 454.034) with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning 1 Refrigerant lines 2 Bolt 3 Yoke plate 4 Bolts 5 Expansion valve 6 Evaporator connection lines P83.30-3888-06 Remove/install

Risk of explosion from welding or soldering Never perform welding work on or near a AS83.00-Z-0001-01A Danger!

work on closed air conditioning system. Risk closed air conditioning system. No smoking or of poisoning from inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with liquid refrigerant. areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. Conduct if air conditioning system is damaged AH83.30-N-0004-01A

or leaking Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A

1 Discharge air conditioning system AR83.30-P-1760FF Installation:

Evacuate, refill air conditioning and check for proper operation and tightness. 2 Remove screw (2) and remove yoke plate (3) *BA83.30-P-1001-01F

with cover underneath 3 Pull refrigerant lines (1) out of expansion Use suitable plugs to seal openings on valve (5) refrigerant lines. Installation:

Replace sealing rings at refrigerant lines (1) and coat with compressor fluid when inserting. 4 Remove bolts (4) 5 Remove expansion valve (5) Use suitable plugs to seal openings on connection lines for evaporator. Installation:

Replace sealing rings at evaporator connecting lines (6) and coat with compressor fluid when inserting. 6 Replace dehydrator AR83.30-P-6525FF Replace filter drier when opening air conditioning system. 7 Install in the reverse order Air conditioning system

Number Designation Model 454.0 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5520ff, Remove/install expansion valve MODEL 454.0 (except 454.034) with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

AR83.30-P-5520SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3773 · Applies to: 453 · AR: AR83.30-P-5520SR, AR83.30-P-1760SR, AR54.10-P-0005SR

Remove/install expansion valve 07.08.2014 MODEL 453 with ENGINE 281 with CODE I01 (Air conditioning Plus) MODEL 453 with ENGINE 281 with CODE I77 (Air conditioning, manual) 1 Expansion valve 2 Bolts 3 AC housing 4 Hose clamps 5 Screw 6 Refrigerant line 7 Battery carrier 8 Bolts 9 Nut 10 Bracket 11 Coolant hoses 12 Screw P83.30-4959-06 Risk of explosion Danger ! caused by welding or Do not perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Procedure for a damaged or leaky air AH83.30-N-0004-01A

conditioning system Notes on handling refrigerant R134a AH83.30-N-0003-01A

Remove/install

1 Drain air conditioning system, then disconnect AR83.30-P-1760SR air conditioning service unit 2 Remove battery AR54.10-P-0005SR 3 Remove screws/bolts (8) and put battery carrier (7) to one side until the drain hose is accessible 4 Detach drain hose and remove battery carrier (7) 5 Disconnect coolant hoses (11) with suitable hose clamp pliers 6 Detach hose clamps (4) with hose clamp pliers 003589033700 Hose clamp pliers and detach coolant hoses (11) from air conditioner housing (3) 7 Collect escaping coolant in a suitable container 8 Unscrew nut (9) and rotate bracket (10) to side 9 Remove screw/bolt (5) and screw/bolt (12) BA83.30-P-1002-01G Bolt/nut low-pressure and high-pressure line to expansion valve 10 Remove refrigerant lines (6) from expansion Install new seals.

valve (1) and put to one side 11 Seal refrigerant lines (6) and expansion valve Penetrating dirt and moisture may (1) with stop plugs damage components that are connected to the refrigerant circuit. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5520sr, Remove/install expansion valve MODEL 453 with ENGINE 281 with CODE I01 (Air conditioning Plus) MODEL 453 with ENGINE 281 with CODE I77 (Air conditioning, manual)

AR83.30-P-5440FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3775 · Applies to: 453 · AR: AR83.30-P-5440FF, AR83.30-P-1760FF

Remove/install pressure switch 11.5.06 MODEL 454.0 except CODE (I01) Air conditioning Plus except CODE (I77) Manual air conditioning P83.30-4032-07 1 Filler neck for window cleaning 2 Electrical connector B12/2 Refrigerant pressure and system tank temperature sensor Remove/install

Risk of explosion from welding or soldering Never perform welding work on or near a AS83.00-Z-0001-01A Danger!

work on closed air conditioning system. Risk closed air conditioning system. No smoking or of poisoning from inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with liquid refrigerant. areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. Conduct if air conditioning system is damaged AH83.30-N-0004-01A

or leaking Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A

1 Discharge air conditioning system AR83.30-P-1760FF Installation:

Evacuate, refill air conditioning and check for proper operation and tightness. 2 Remove filler neck for window cleaning system tank (1) 3 Detach electrical connector (2) of refrigerant pressure and temperature sensor (B12/2) 4 Unscrew refrigerant pressure and Installation:

Replace sealing ring. temperature sensor (B12/2) 5 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5440ff, Remove/install pressure switch MODEL 454.0 except CODE (I01) Air conditioning Plus except CODE (I77) Manual air conditioning

AR83.30-P-7817SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3776 · Applies to: 453 · AR: AR83.30-P-7817SR, AR83.30-P-1760SR, AR88.20-P-2000SR, AR88.20-P-2000SRA, AR62.10-P-1020SR (+1 more)

Remove/install refrigerant line between condenser and expansion valves 21.12.2015 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) 1 Refrigerant line 2 Condenser 3 Screw 4 Screw 5 Nut 6 Bolts 7 Battery carrier 8 Screw 9 Expansion valve P83.30-4952-06 Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Remove/install

1 Drain air conditioning system, then disconnect AR83.30-P-1760SR air conditioning service unit 2 Remove front fender Model 453.0 with engine 281 AR88.20-P-2000SR with code I01 (Air conditioning Plus) Model 453.0 with engine 281 with code I77 (Air conditioning, manual) Model 453.3/4 with engine 281 AR88.20-P-2000SRA with code I01 (Air conditioning Plus) Model 453.3/4 with engine 281 with code I77 (Air conditioning, manual) 3 Remove CMS front AR62.10-P-1020SR 4 Unclip air duct segment in front of cooler and remove 5 Remove on-board electrical system battery AR54.10-P-0005SR 6 Remove screws/bolts (6) and place battery carrier (7) to one side until drain hose is accessible 7 Detach drain hose and remove battery carrier (7) 8 Remove screw/bolt (4) at bracket of refrigerant line (1) 9 Unscrew nut (5) at bracket of refrigerant line (1) 10 Remove screw/bolt (3) and pull refrigerant line Installation: Replace seal.

(1) out of condenser (2) BA83.30-P-1015-01G Bolt/nut, low-pressure line to condenser 11 Seal refrigerant line (1) and condenser (2) with 129589009100 Record plug stop plug 12 Remove screw/bolt (8) and pull refrigerant line Installation: Replace seal.

(1) out of expansion valve (9) *BA83.30-P-1002-01G Bolt/nut, low-pressure and high-pressure lines to expansion valve Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-7817sr, Remove/install refrigerant line between condenser and expansion valves Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-7816SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3778 · Applies to: 453 · AR: AR83.30-P-7816SR, AR83.30-P-1760SR, AR88.20-P-2000SRA, AR88.20-P-2000SR, AR62.10-P-1020SR (+2 more)

Remove/install refrigerant line between condenser and front connecting point 12.01.2016 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Shown on model 453.3 1 Refrigerant line 2 Condenser 3 Screw 4 Electrical connector 5 Refrigerant pressure sensor 6 Nut 7 Bracket 8 Bracket 9 Nut 10 Screw 11 Bracket 12 Nut 13 Bracket P83.30-4954-06 Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Remove/install

1 Drain air conditioning system, then disconnect AR83.30-P-1760SR air conditioning service unit 2 Remove front fender Model 453.3/4 with engine 281 AR88.20-P-2000SRA with code I01 (Air conditioning Plus) Model 453.3/4 with engine 281 with code I77 (Air conditioning, manual) Model 453.0 with engine 281 AR88.20-P-2000SR with code I01 (Air conditioning Plus) Model 453.0 with engine 281 with code I77 (Air conditioning, manual) 3 Remove CMS front AR62.10-P-1020SR 4 Unclip and remove air duct segment in front of cooler 5 Remove battery AR54.10-P-0005SR 6 Remove battery tray 7 Unscrew nut (6) from bracket (7) 8 Unscrew nut (12) from bracket (13) 9 Disconnect electrical connector (4) from refrigerant pressure sensor (5) 10 Remove screw/bolt (3) and pull refrigerant line Installation: Replace seal.

(1) out of condenser (2) BA83.30-P-1015-01G Bolt/nut, low-pressure line to condenser 11 Seal refrigerant line (1) and condenser (2) with 129589009100 Record plug stop plug 12 Remove diagonal struts and cross strut at frontModel 453.4 with engine 281 with code I01 (Air conditioning Plus) Model 453.4 with engine 281 with code I77 (Air conditioning, manual) AR61.10-P-5139SRC 13 Unscrew nut (9) and open bracket (8) in direction of arrow 14 Unclip bracket (11) Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.30-p-7816sr, Remove/install refrigerant line between condenser and front connecting point Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-7814SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3780 · Applies to: 453 · AR: AR83.30-P-7814SR, AR83.30-P-7817SR, AR61.10-P-5139SRC

Remove/install refrigerant line between interior compartment expansion valve and 12.01.2016 front connecting point Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Shown on model 453.3 1 Refrigerant line 2 Screw 3 Expansion valve 4 Screw 5 Screw 6 Bracket 7 Nut 8 Bracket P83.30-4953-06 Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Remove/install

1 Remove refrigerant line between condenser AR83.30-P-7817SR and expansion valve 2 Remove screw/bolt (2) at bracket for refrigerant line (1) 3 Remove screw/bolt (4) and pull refrigerant line Replace seal.

(1) out of expansion valve (3) BA83.30-P-1002-01G Bolt/nut, low-pressure and high-pressure lines to expansion valve 4 Seal refrigerant line (1) and expansion valve 129589009100 Record plug (3) with stop plug 5 Remove diagonal struts and cross strut at frontModel 453.4 with engine 281 with code I01 (Air conditioning Plus) Model 453.4 with engine 281 with code I77 (Air conditioning, manual) AR61.10-P-5139SRC 6 Remove nut (7) and open bracket (8) in direction of arrow 7 Unclip bracket (6) 8 Remove screw/bolt (5) and pull refrigerant line Replace seal.

(1) out of separating point BA83.30-P-1018-01G Bolt, high-pressure line to connecting point 9 Seal refrigerant line (1) and separating point 129589009100 Record plug with stop plug 10 Remove refrigerant line (1) downward 11 Install in the reverse order Air conditioning Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-7814sr, Remove/install refrigerant line between interior compartment expansion valve and front connecting point Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-7810SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3782 · Applies to: 453 · AR: AR83.30-P-7810SR, AR83.30-P-1760SR, AR01.00-P-3050SR

Remove/install refrigerant lines at refrigerant compressor 21.08.2019 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) P83.30-4960-08 1 Refrigerant lines 4 Bolts 7 Bolts 2 Screw 5 Bracket 8 Retaining clamp 3 Bracket 6 Nut A9 Refrigerant compressor Risk of explosion Danger caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by inhaling open flames. Wear safety glasses and overheated refrigerant vapors. Risk of injury protective gloves. Work only in well ventilated

to skin and eyes caused by contact with liquid areas. Carry out repair work on the air refrigerant. conditioning system circuit only after the system has been drained. Topical note Procedure for a damaged or leaky air AH83.30-N-0004-01A conditioning system Topical note Protect air conditioning circuit and AH83.30-N-0005-01A components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A Remove/install

1 Drain air conditioning system, then disconnect AR83.30-P-1760SR air conditioning service unit 2 Lower and position rear drive module AR01.00-P-3050SR 3 Unscrew screw/bolt (2) and rotate bracket (3) to one side 4 Unscrew screws/bolts (4) and remove Installation: Install new seals.

refrigerant lines (1) from refrigerant compressor (A9) BA83.30-P-1009-01G Bolt, high-pressure line to refrigerant compressor BA83.30-P-1008-01G Bolt, low-pressure line to refrigerant compressor 5 Seal refrigerant lines (1) and refrigerant Penetrating dirt and moisture may compressor (A9) with stop plug damage components that are connected to the refrigerant circuit. *129589009100 Record plug 6 Unscrew nut (6) and open bracket (5) in direction of arrow 7 Unclip retaining clip (8) 8 Remove screws/bolts (7) and remove Installation: Install new seals.

refrigerant lines (1) downwards *BA83.30-P-1019-01G Bolt, low-pressure line to connecting point Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-7810sr, Remove/install refrigerant lines at refrigerant compressor Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-5430SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3784 · Applies to: 453 · AR: AR83.30-P-5430SR, AR83.30-P-1760SR, AR88.20-P-2000SR, AR88.20-P-2000SRA

Remove/install refrigerant pressure sensor 21.12.2015 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) 1 Refrigerant line 2 Electrical connector 3 Front bumper B12 Refrigerant pressure sensor P83.30-5025-04 Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Remove/install

1 Drain air conditioning system, then disconnect AR83.30-P-1760SR air conditioning service unit 2 Remove front bumper (3) Model 453.0 with engine 281 AR88.20-P-2000SR with code I01 (Air conditioning Plus) Model 453.0 with engine 281 with code I77 (Air conditioning, manual) Model 453.3/4 with engine 281 AR88.20-P-2000SRA with code I01 (Air conditioning Plus) Model 453.3/4 with engine 281 with code I77 (Air conditioning, manual) 3 Disconnect electrical connector (2) from refrigerant pressure sensor (B12) 4 Counterhold refrigerant line (1) and unscrew BA83.30-P-1013-01G Refrigerant pressure sensor to refrigerant refrigerant pressure sensor (B12) line 5 Seal opening of refrigerant line (1) using stop Only if refrigerant pressure sensor (3) is not plug installed again within a short time. 129589009100 Record plug 6 Install in the reverse order Air conditioning Number Designation Model 453 BA83.30-P-1013-01G Refrigerant pressure sensor to refrigerant line Nm 8 129 589 00 91 00 Record plug Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5430sr, Remove/install refrigerant pressure sensor Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.30-P-6523FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3785 · Applies to: 453 · AR: AR83.30-P-6523FF, AR83.30-P-1760FF

Remove/install valve insert on service valve 14.4.10 MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning 1 Valve element 2 Service valve 3 Valve wrench

P83.30-3973-06 Modification notes 8.4.10 Special tool for removal/installation of service valve Operation step 3 exchanged Remove/install

Risk of explosion caused by welding or Never perform welding work on or near a AS83.00-Z-0001-01A Danger!

soldering work on closed air conditioning closed air conditioning system. No smoking or system. Risk of poisoning caused by open flames. Wear safety glasses and inhaling overheated refrigerant vapors. Risk protective gloves. Work only in well ventilated of injury to skin and eyes caused by contact areas. Carry out repair work on the air with liquid refrigerant. conditioning system circuit only after the system has been drained. Procedure for a damaged or leaky air AH83.30-N-0004-01A

conditioning system Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling R134a refrigerant Air conditioning with refrigerant R134a AH83.30-N-0003-01A

1 Discharge air conditioning system AR83.30-P-1760FF Installation:

Evacuate, refill and check air conditioner for leaks and proper operation. 2 Disconnect air conditioner service unit at Air conditioner service unit service valve (2) gotis://E_83_05.0 3 Remove valve element (1) at service valve (2) *203589031000 Valve wrench using valve wrench (3) 4 Install in the reverse order 203 589 03 10 00 Valve wrench Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-6523ff, Remove/install valve insert on service valve MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

PE83.30-P-2000BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3795 · Applies to: 453 · AR: PE83.30-P-2000BBA, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of air conditioning 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I01 (Air conditioning Plus) except code I77 (Air conditioning, manual) Wiring diagram of air conditioning PE83.30-P-2000-97BBA Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe83.30-p-2000bba, Wiring diagram of air conditioning Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I01 (Air conditioning Plus) except code I77 (Air conditioning, manual)

PE83.30-P-2000BBB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3796 · Applies to: 453 · AR: PE83.30-P-2000BBB, GF00.19-P-1000BBA, GF00.19-P-2000BBA, GF00.19-P-3000BBA, OV00.01-P-1909BBA (+1 more)

Wiring diagram of air conditioning 12.08.2019 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I77 (Air conditioning, manual) except code I01 (Air conditioning Plus) Wiring diagram of air conditioning PE83.30-P-2000-97BBB Location and assignment of line and plug GF00.19-P-1000BBA connectors Location and assignment of ground points GF00.19-P-2000BBA Location and assignment of Z connector GF00.19-P-3000BBA sleeves (wiring and plug connectors in wiring harness) Abbreviations of signal and circuit OV00.01-P-1001-28BBA designations for wiring diagrams Use of wiring diagrams OV00.01-P-1901-03BBA Search aid for all electrical components OV00.01-P-1909BBA Fuse and relay box, as-built configuration GF54.15-P-0800KJ Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, pe83.30-p-2000bbb, Wiring diagram of air conditioning Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I77 (Air conditioning, manual) except code I01 (Air conditioning Plus)

PE83.30-P-2000ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3797 · Applies to: 453 · AR: PE83.30-P-2000ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+3 more)

Wiring diagram of air conditioning 16.12.03 MODEL 454 up to 2.4.06 PE83.30-P-2000-99ZA Wiring diagram of air conditioning PE83.30-P-2000-99ZA PE83.30-P-2000-60ZA Legend of wiring diagram for air conditioning PE83.30-P-2000-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE07.00-P-1100ZA Further wiring diagrams PE07.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.30-p-2000za, Wiring diagram of air conditioning MODEL 454 up to 2.4.06

PE83.30-P-2000ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3798 · Applies to: 453 · AR: PE83.30-P-2000ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+4 more)

Wiring diagram of air conditioning 8.3.06 MODEL 454 as from 3.4.06 PE83.30-P-2000-99ZB Wiring diagram of air conditioning PE83.30-P-2000-99ZB PE83.30-P-2000-60ZB Legend of wiring diagram for air conditioning PE83.30-P-2000-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE00.19-P-1100ZA Further wiring diagrams PE00.19-P-1100ZA PE07.00-P-1100ZA Further wiring diagrams PE07.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE83.00-P-1100ZA Further wiring diagrams PE83.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.30-p-2000zb, Wiring diagram of air conditioning MODEL 454 as from 3.4.06

PE83.40-P-2057BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3799 · Applies to: 453 · AR: PE83.40-P-2057BBA

Electrical function schematic for climate control actuation 18.11.15 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) Electrical function schematic for climate PE83.40-P-2057-97BBA control actuation Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.40-p-2057bba, Electrical function schematic for climate control actuation Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491)

PE83.40-P-2056BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3800 · Applies to: 453 · AR: PE83.40-P-2056BBA

Electrical function schematic for climate control input signals 18.11.15 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code I01 (Automatic air conditioning) Electrical function schematic for climate PE83.40-P-2056-97BBA control input signals Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.40-p-2056bba, Electrical function schematic for climate control input signals Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code I01 (Automatic air conditioning)

PE83.40-P-2056BBB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3801 · Applies to: 453 · AR: PE83.40-P-2056BBB

Electrical function schematic for climate control input signals 18.11.15 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code I77 (Air conditioning, manual) except code I01 (Automatic air conditioning) Electrical function schematic for climate PE83.40-P-2056-97BBB control input signals Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.40-p-2056bbb, Electrical function schematic for climate control input signals Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code I77 (Air conditioning, manual) except code I01 (Automatic air conditioning)

GF83.40-P-9994KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3802 · Applies to: 453 · AR: GF83.40-P-9994KJ

Overview of system components for climate control 18.11.15 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) P83.40-5309-79 Shows on model 453.3 A1 Instrument cluster L5 Crankshaft position sensor A9 Refrigerant compressor L6/3 Left rear axle rpm sensor A40/3 smart radio multimedia navigator L6/4 Right rear axle rpm sensor A52n1 Soft top control control unit M4/4 Fan B4/22 Coolant pressure sensor M21/2 Right electrically adjustable and heated outside mirror B11/4 Coolant temperature sensor M21/2b1 Outside temperature sensor B17/8 Charge air temperature sensor N3/10 ME-SFI [ME] control unit B38/2 Rain/light sensor N10/10 Center SAM control unit B82 Vehicle interior humidity and temperature sensor (with N10/11 Driver SAM control unit code I01(Automatic air conditioning)) F2 Vehicle interior fuse and relay module N20 Climate control operating unit (with code I01 (Automatic air conditioning)) F2k1 Heated rear window/outside mirrors relay N22/1 Climate control control unit (with code I01 (Automatic air conditioning)) K16/2 Electric heater booster solenoid switch, stage 1 (code N23 Climate control control and operating unit (without code V69 (Heating element for cold countries)) I01 (Automatic air conditioning)) K16/3 Electric heater booster solenoid switch, stage 1 (code N30/4 Electronic Stability Program control unit V69 (Heating element for cold countries)) K32 Fan solenoid switch, ICE combustion engine cooling N93/1 Audio gateway control unit K33 Air conditioning power supply solenoid switch R1 Rear window heater K40 Combustion engine relay module R22/3 PTC heater (code V69 (Heating element for cold countries)) K40k1 Refrigerant compressor relay S2 Ignition lock Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, gf83.40-p-9994kj, Overview of system components for climate control Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491)

AR83.40-P-6475SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3805 · Applies to: 453 · AR: AR83.40-P-6475SR

Remove/install humidity/temperature sensor 13.08.2014 MODEL 453 with CODE I01 (Air-conditioning system) MODEL 453 with CODE I77 (Air conditioning, manual) P83.40-5046-07 1.1 Upper trim panel 4 Catch hook B82 Vehicle interior humidity and temperature sensor 1.2 Lower trim panel 6 Electrical connector 2 Inside rearview mirror 7 Catch hook Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Switch off ignition and remove key 2 Detach lower cover (1.2) behind inside Installation: Clip catch hook (4) of lower

rearview mirror (2) from inside rearview mirror cover (1.2) into inside rearview mirror bracket. bracket 3 Turn upper cover (1.1) behind inside rearview mirror (2) to one side and remove upper cover (1.1) 4 Disconnect electrical connector (6) and remove lower cover (1.2) 5 Unclip vehicle interior humidity and Installation: Ensure that the vehicle

temperature sensor (B82) from lower cover interior humidity and temperature sensor (B82) (1.2) is seated correctly at the catch hooks (7). 6 Install in the reverse order Check

7 Connect diagnostic unit, read out fault memory AD00.00-P-2000-06SR

Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.40-p-6475sr, Remove/install humidity/temperature sensor MODEL 453 with CODE I01 (Air-conditioning system) MODEL 453 with CODE I77 (Air conditioning, manual)

AR83.40-P-6348SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3806 · Applies to: 453 · AR: AR83.40-P-6348SR, AR68.10-P-1498SR

Remove/install operating unit for climate control 22.03.2016 Model 453 with code I01 (Air conditioning Plus) 1 Bolts N20 Climate control operating unit P83.30-5031-04 Information on preventing damage to AH54.00-P-0001-01A

electronic components due to electrostatic discharge Remove/install

1 Remove panel at bottom for center AR68.10-P-1498SR instrument panel 2 Remove bolts (1) 3 Remove climate control operating unit (N20) and disconnect electrical connectors 4 Install in the reverse order Check

5 Check function of climate control operating unit (N20) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.40-p-6348sr, Remove/install operating unit for climate control Model 453 with code I01 (Air conditioning Plus)

GF83.40-P-0994KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3807 · Applies to: 453 · AR: GF83.40-P-0994KJ, GF83.40-P-0006KJ, GF67.29-P-3002KJ, GF83.20-P-2003KJ, GF83.40-P-2008KJ (+2 more)

Table of contents for climate control function description 18.11.15 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) Climate control, function GF83.40-P-0006KJ Rear window heater, function GF67.29-P-3002KJ Heater circuit function GF83.20-P-2003KJ Refrigerant circuit, function Vehicles with code I01 (Automatic air GF83.40-P-2008KJ conditioning) or with code I77 (Manual air conditioning system) Climate control regulation, function GF83.40-P-2012KJ Overview of system components for climate GF83.40-P-9994KJ control Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf83.40-p-0994kj, Table of contents for climate control function description Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491)

AR83.55-P-5310SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3808 · Applies to: 453 · AR: AR83.55-P-5310SR, AR83.30-P-1760SR, AR01.00-P-3050SR, AR13.22-P-1202SR

Refrigerant compressor, remove/install 21.08.2019 Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) 1 Screw 2 Electrical connector 3 Screw 4 Screw 5 Refrigerant line 6 Screw 7 Bracket 8 Screw 9 Poly-V-belt 10 Screw 11 Refrigerant line A9 Refrigerant compressor P83.55-2270-11 Risk of poisoning Warning caused by inhaling Never perform welding work on or near a AS83.00-Z-0006-01A

overheated refrigerant vapors from an air closed air conditioning system. No smoking or conditioning system containing R134a. Risk open flames. Wear safety glasses and of injury to skin and eyes caused by contact protective gloves. Work only in well ventilated with liquid R134a refrigerant and when rooms. Carry out repair work on the air working on pressurized parts conditioning system circuit only after the system has been evacuated. Risk of fire Danger due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Topical note Protect air conditioning circuit and AH83.30-N-0005-01A components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A Notes on handling refrigerant R1234yf AH83.30-P-0003-02A Remove/install

1 Drain air conditioning system, then disconnect AR83.30-P-1760SR air conditioning service unit. Installation: Evacuate air conditioning

system, refill it and check it for proper operation and leak tightness. 2 Lower and position rear drive module. AR01.00-P-3050SR 3 Slacken off poly-V-belt (9) and remove. AR13.22-P-1202SR 4 Remove bolt (6) and turn bracket (7) to one side. 5 Remove bolt (3) and remove refrigerant line (5) from refrigerant compressor (A9). Compressor oils (specification 362.1) BB00.40-P-0362-01A

Installation: Replace sealing ring and

moisten with compressor oil. BA83.30-P-1008-01G Bolt, low-pressure line to refrigerant compressor 6 Seal opening of refrigerant line (5) and 129589009100 Record plug refrigerant compressor (A9) using suitable stop plug. 7 Remove bolt (10) and remove refrigerant line (11) from refrigerant compressor (A9). Compressor oils (specification 362.1) BB00.40-P-0362-01A

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.55-p-5310sr, Refrigerant compressor, remove/install Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

AR83.55-P-5300FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3810 · Applies to: 453 · AR: AR83.55-P-5300FF, AR83.30-P-1760FF, AR13.22-P-1202FF, AR13.22-P-1202FG

Remove/install refrigerant compressor 11.5.06 ENGINE 134.9, 135.9, 639.9 in MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning Shown on engine 135.930 1 Refrigerant line 2 Refrigerant line 3 Bolt 4 Bolt 5 Bolts A9 Refrigerant compressor A9x1 Refrigerant compressor connector P83.55-2100-04 Remove/install

Risk of explosion from welding or soldering Never perform welding work on or near a AS83.00-Z-0001-01A Danger!

work on closed air conditioning system. Risk closed air conditioning system. No smoking or of poisoning from inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with liquid refrigerant. areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. Conduct if air conditioning system is damaged AH83.30-N-0004-01A

or leaking Protect air conditioning circuit and AH83.30-N-0005-01A

components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A

1 Discharge air conditioning system AR83.30-P-1760FF Installation:

Evacuate, refill air conditioning and check for proper operation and tightness. 2 Remove poly-V-belt Engines 134.9, 135.9 AR13.22-P-1202FF Engine 639.9 AR13.22-P-1202FG 3 Unscrew screw (3) and detach refrigerant line Seal openings of refrigerant line (1) and at (1) from refrigerant compressor (A9) refrigerant compressor (A9) with suitable plugs. Installation:

Replace sealing ring at the refrigerant line (1). *BA83.30-P-1003-01F

4 Remove screw (4) and detach refrigerant line Seal openings of refrigerant line (2) and at (2) from refrigerant compressor (A9) refrigerant compressor (A9) with suitable plugs. Installation:

Replace sealing ring at the refrigerant line (2). *BA83.30-P-1004-01F

5 Disconnect refrigerant compressor connector (A9x1) 6 Unscrew bolts (5) and take off refrigerant With engine 639.9, the spacer is also compressor (A9) removed. *BA83.55-P-1001-01L

*BA83.55-P-1002-01L

*BA83.55-P-1004-01L

7 Install in the reverse order Air conditioning system

Number Designation Model 454.0 BA83.30-P-1003-01F Refrigerant suction line to refrigerant compressor Nm 9 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.55-p-5300ff, Remove/install refrigerant compressor ENGINE 134.9, 135.9, 639.9 in MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

AR83.70-P-0011FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3812 · Applies to: 453 · AR: AR83.70-P-0011FF, AR83.70-P-0017FF

Cancel fault interlock on auxiliary heater 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle 1 Fuse 20A P83.70-4924-11 In the event of malfunctions to the stationary AR83.70-P-0017FF

heater, diagnosis must be performed using the stationary heater diagnostic tool before any repairs are made Once a fault occurs, a fault interlock may be

activated in the control unit. If the heater cannot be switched on, unlock it in accordance with following instructions. 1 Open engine hood 2 Remove cap for 20 A fuse (1). 3 Interrupt voltage supply, by removing 20 A The fault interlock can only be canceled fuse (1) from fuse holder for at least 3 s. by disconnecting the control unit's power supply. 4 Insert 20 A fuse (1) back into fuse holder 5 Press "ON" button on the telestart handheld transmitter or on the digital timer 6 Remove 20 A fuse (1) from fuse holder 7 Insert 20 A fuse (1) back into fuse holder Heater switches on again automatically. 8 Fit cap for 20 A fuse (1). The cap must latch audibly into place. 9 Perform test run of stationary heater; in the AR83.70-P-0017FF Stationary heater diagnostic tool: event of malfunction connect stationary heater Order number: Q002 1664 V000 000000 diagnostic tool and troubleshoot. Finally, delete the fault memory 10 Close engine hood Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-0011ff, Cancel fault interlock on auxiliary heater MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-0005FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3813 · Applies to: 453 · AR: AR83.70-P-0005FF

Check Telestart transmitter 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle 1 Telestart handheld transmitter 2 ON button 3 Indicator LED 4 OFF button P83.70-4817-01 Check

1 Check batteries of telestart handheld To do so, press OFF button (4), after 1 s transmitter (1) the indicator LED (3) above the ON button (2) lights up. 2 Analyze display of indicator LED (3) on Display meaning: telestart handheld transmitter (1) If the indicator LED (3) lights up briefly the batteries are OK. If the orange indicator LED (3) flashes on and off, the batteries are almost fully discharged. If the orange indicator LED (3) lights up continuously, the batteries must be replaced. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-0005ff, Check Telestart transmitter MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-0017FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3814 · Applies to: 453 · AR: AR83.70-P-0017FF

Connect diagnostic tool to auxiliary heater (water heater) 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle Parts scope of stationary heater diagnostic tool 1 PC diagnostics adapter 2 USB cable 3 Serial interface cable 4 Installation CD 5 Thermotop plug-in adapter P83.70-4938-11 1 PC diagnostics adapter 5 Thermotop plug-in adapter 6 Connector 7 Positive terminal, plug-in adapter for Thermotop 8 Ground terminal 9 Positive terminal, PC diagnostics adapter G1 Battery P83.70-4869-11 Risk of explosion No fire, sparks, open flames or smoking. Danger! caused by fuel igniting, AS47.00-Z-0001-01A

risk of poisoning Pour fuels only into suitable and appropriately caused by inhaling and swallowing fuel as well as risk of injury marked containers. to skin and eyes caused by contact with fuel. Wear protective clothing when handling fuel. Risk of injury Danger! to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A

handling hot or glowing objects. safety glasses, if necessary. The stationary heater diagnostic tool cannot

be connected to the STAR DIAGNOSIS diagnostic system 1 Connect the stationary heater diagnostic tool Observe connection sequence, refer to in line with manufacturer's data attached Webasto operating instructions. Stationary heater diagnostic tool: Order number: Q002 1664 V000 000000 2 Open engine hood 3 Connect plug (white) from PC diagnostics adapter (1) to Thermotop plug-in adapter (5) 4 Connect free plug from Thermotop plug-in The plug (6) is located in the vicinity of the adapter (5) to plug (6) battery (G1). 5 Connect positive terminal on Thermotop plug- in adapter (7) and positive terminal on PC diagnostics adapter (9) to positive terminal on battery (G1) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-0017ff, Connect diagnostic tool to auxiliary heater (water heater) MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

PE83.70-P-2103ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3816 · Applies to: 453 · AR: PE83.70-P-2103ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+4 more)

Heater booster block diagram 16.12.03 MODELS 454 PE83.70-P-2103-99ZA Heater booster block diagram PE83.70-P-2103-99ZA PE83.70-P-2103-60ZA Legend, heater booster block diagram PE83.70-P-2103-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of GF00.19-P-3000ZA Z connector sleeves (wiring connections in wiring harness) PE07.00-P-1100ZA Further wiring diagrams PE07.00-P-1100ZA PE15.00-P-1100ZA Further wiring diagrams PE15.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE83.00-P-1100ZA Further wiring diagrams PE83.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.70-p-2103za, Heater booster block diagram MODELS 454

AR83.70-P-0012FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3817 · Applies to: 453 · AR: AR83.70-P-0012FF

Perform new teach-in for telestart transmitter 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle P83.70-4925-07 1 Fuse 1A 2 Indicator LED 4 Telestart handheld transmitter 3 OFF button 5 Cover 1 Open cover (5) and insert batteries into the telestart handheld transmitter (4) 2 Close cover (5) on telestart handheld transmitter (4) 3 Open engine hood 4 Remove cap for 1 A fuse (1). 5 Interrupt voltage supply, by removing 1 A fuse (1) from fuse holder for at least 5 s. 6 Insert 1 A fuse (1) back into fuse holder and The indicator LED (2) on the telestart within handheld transmitter (4) lights up. 5 s press the OFF button (3) on the telestart handheld transmitter (4) 7 Check function of telestart handheld transmitter (4) by switching on stationary heater. 8 Fit cap for 1 A fuse (1). The cap must latch audibly into place. 9 Close engine hood Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-0012ff, Perform new teach-in for telestart transmitter MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-0003FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3818 · Applies to: 453 · AR: AR83.70-P-0003FF, AR83.70-P-0017FF, AR68.30-P-4010FF

Remove and install Telestart receiver 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle 5 A-pillar 7 Insulation mat 9 Wiring harness plug 10 Velcro strips 11 Velcro strips 12 Telestart antenna plug 16 Receiver P83.70-4916-06 In the event of malfunctions to the stationary AR83.70-P-0017FF

heater, diagnosis must be performed using the stationary heater diagnostic tool before any repairs are made Remove/install

1 Remove trim in left footwell AR68.30-P-4010FF 2 Release receiver (16) using snap-release tool *452589016300

from the Velcro strips (10) on the A-pillar (5) and then remove Installation: When replacing the receiver

(16), replace the Velcro strips (11). Fit sound deadening mat (7) such that it does not impair installation of the receiver (16). 3 Detach plug for telestart antenna (12) on the receiver (16) 4 Detach wiring harness plug (9) on the receiver Use suitable screwdriver to release catch (16) hook on wiring harness plug (9). 5 Install in the reverse order 6 Perform new teach-in for all new telestart AR83.70-P-0003-03FF handheld transmitters 7 Perform test run of stationary heater; in the AR83.70-P-0017FF Stationary heater diagnostic tool: event of malfunction connect stationary heater Order number: Q002 1664 V000 000000 diagnostic tool and troubleshoot. Finally, delete the fault memory 452 589 01 63 00 Snap-release tool Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-0003ff, Remove and install Telestart receiver MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-0002FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3819 · Applies to: 453 · AR: AR83.70-P-0002FF, AR83.70-P-0017FF, AR68.30-P-4050FF, AR68.30-P-4010FF

Remove and install stationary heater antenna 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle P83.70-4923-07 1 Connector 4 Headliner 7 Telestart antenna 2 Windshield 5 A-pillar 8 Receiver 3 Electrical line 6 Wiring harness In the event of malfunctions to the stationary AR83.70-P-0017FF

heater, diagnosis must be performed using the stationary heater diagnostic tool before any repairs are made Remove/install

1 Remove trim on left A-pillar (5) AR68.30-P-4050FF 2 Remove trim in left footwell AR68.30-P-4010FF 3 Detach plug (1) of electrical line (3) on receiver (8) 4 Detach cable tie for fastening of electrical line (3) on electric wiring harness (6) 5 Detach electrical line (3) at A-pillar (5) and *452589016300

behind the headliner (4) 6 Expose electrical line (3) 7 Detach and remove telestart antenna (7) from *452589016300

windshield (2) Installation: The bonding surface on the

telestart antenna (7) and on the windshield (2) must be free of dust and grease. If the telestart antenna (7) is to be reused, use a suitable double sided adhesive tape. 8 Install in the reverse order 9 Perform test run of stationary heater; in the AR83.70-P-0017FF Stationary heater diagnostic tool: event of malfunction connect stationary heater Order number: Q002 1664 V000 000000 diagnostic tool and troubleshoot. Finally, delete the fault memory 452 589 01 63 00 Snap-release tool Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-0002ff, Remove and install stationary heater antenna MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-5892FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3820 · Applies to: 453 · AR: AR83.70-P-5892FF, AR83.70-P-0017FF

Remove and install timer switch 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle 1 Instrument panel 2 Digital timer 3 Adhesive felt 4 Cover P83.70-4933-05 In the event of malfunctions to the stationary AR83.70-P-0017FF

heater, diagnosis must be performed using the stationary heater diagnostic tool before any repairs are made Remove/install

1 Unclip cover (4) on digital timer (2) using Do not press on the display of the digital suitable screwdriver and remove timer (2) as it will be destroyed by doing so. 2 Remove screw (arrow) behind cover (4) on digital timer (2) 3 Carefully remove digital timer (2) from instrument panel (1) until the 4-pin connector of the digital timer (2) is accessible 4 Detach 4-pin connector of digital timer (2) and Installation: When replacing the digital

remove digital timer (2) timer (2), the self-adhesive felt (3) included in the package contents should be glued to the rear of the digital timer (2). 5 Install in the reverse order 6 Perform test run of stationary heater; in the AR83.70-P-0017FF Stationary heater diagnostic tool: event of malfunction connect stationary heater Order number: Q002 1664 V000 000000 diagnostic tool and troubleshoot. Finally, delete the fault memory Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5892ff, Remove and install timer switch MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-8000FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3821 · Applies to: 453 · AR: AR83.70-P-8000FF, AR68.10-P-1400FF

Remove/install PTC heater booster 11.6.04 MODEL 454.0 with ENGINE 639.939 P83.70-4676-07 Shown on vehicle with code (I01) air conditioning Plus (with outside temperature indicator) (FFO) 1 Trim panel 3 Connector R22 PTC heater booster 2 Connector 4 Screw Remove/Install

1 Remove glove compartment AR68.10-P-1400FF 2 Remove paneling (1) 3 Detach plugs (2, 3) 4 Remove bolts (4) 5 Pull out PTC heater booster (R22) 6 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-8000ff, Remove/install PTC heater booster MODEL 454.0 with ENGINE 639.939

AR83.70-P-5700FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3822 · Applies to: 453 · AR: AR83.70-P-5700FF

Remove/install coolant circulation pump 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle 1 Fuse 20A P83.70-4924-11 P83.70-4930-09 2 Bolt 8 Bolts 5 Removal fixture 3 Fender inner trim 9 Heater unit 6 Main lifter

4 Washing water reservoir 10 2-pin connector 7 Bolt Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5700ff, Remove/install coolant circulation pump MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

P83.70-4931-08

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3823 · Applies to: 453 · AR: AR83.70-P-0017FF, AR40.10-P-1100FF, AR82.10-P-4725FF, AR82.10-P-1835FF, AR61.20-P-1105FF

9 Heater unit 14 Coolant hose 17 Hose clamp 11 Cover 15 Hose clamp 18 Retaining clip 12 Circulation pump 16 Coolant hose 19 Bolt 13 Hose clamp pliers 9 Heater unit 12 Circulation pump 18 Retaining clip 20 Hose clamp 21 Bracket 22 Ejot bolts 23 Coolant connection 24 Air intake duct with air intake muffler P83.70-4932-11 In the event of malfunctions to the stationary AR83.70-P-0017FF

heater, diagnosis must be performed using the stationary heater diagnostic tool before any repairs are made Remove/install

Risk of injury Do not open cooling system unless coolant Danger! to skin and eyes caused by AS20.00-Z-0001-01A

scalding from contact with hot coolant spray. temperature is below 90°C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage containers. Wear protective gloves, protective clothing and safety glasses. Notes on coolant AH20.00-N-2080-01A

1 Open engine hood 2 Remove cap for 20 A fuse (1). Installation:

Cap should catch audibly. 3 Remove 20 A fuse (1) from fuse holder 4 Turn cooling system cap on radiator counterclockwise through half a revolution, release overpressure, then unscrew cap on cooling system expansion reservoir . 5 Remove the right front wheel AR40.10-P-1100FF 6.1 Remove right-hand turn signal lamp On vehicles without code (V07) Front fog AR82.10-P-4725FF lamps (FFO) 6.2 Remove right front fog lamp On vehicles with code (V07) front fog lamps AR82.10-P-1835FF (FFO) 7 Remove lower engine compartment paneling AR61.20-P-1105FF 8 Remove bolts (8) Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5700ff, Remove/install coolant circulation pump MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-5652FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3826 · Applies to: 453 · AR: AR83.70-P-5652FF, AR83.70-P-0017FF

Remove/install fuel metering pump 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle P83.70-4929-09 1 Fuel pipe 5 Hose clamp 8 Tie strap 2 Hose clamp 6 Fuel pipe 9 Bolt 3 Rubber coated pipe clamp 7 2-pin connector 10 Hose grippers 4 Metering pump In the event of malfunctions to the stationary AR83.70-P-0017FF

heater, diagnosis must be performed using the stationary heater diagnostic tool before any repairs are made Remove/install

Risk of explosion No fire, sparks, open flames or smoking. Danger! caused by fuel igniting, AS47.00-Z-0001-01A

risk of poisoning Pour fuels only into suitable and appropriately caused by inhaling and swallowing fuel as well as risk of injury marked containers. to skin and eyes caused by contact with fuel. Wear protective clothing when handling fuel. Risk of death Danger! caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z-0010-01A

toppling off of the lifting platform. lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. 1 Raise vehicle. 2 Detach 2-pin connector (7) on metering pump (4) 3 Pinch off fuel lines (1, 6) using suitable hose grippers (10) 4 Remove hose clamps (2, 5) on fuel lines (1, 6) Collect fuel which flows out in a suitable and detach fuel lines (1, 6) from metering container. pump (4) 5 Unscrew bolt (9) and remove metering pump Installation: When replacing the metering (4) with pipe clamp lined with rubber (3) pump (4), modify the pipe clamp lined with rubber (3). Make sure that the wiring harness for the metering pump (4) is correctly fastened in place with a cable tie (8). 6 Install in the reverse order 7 Perform test run of stationary heater; in the AR83.70-P-0017FF Stationary heater diagnostic tool: event of malfunction connect stationary heater Order number: Q002 1664 V000 000000 diagnostic tool and troubleshoot. Finally, delete the fault memory Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5652ff, Remove/install fuel metering pump MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AR83.70-P-5302FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3827 · Applies to: 453 · AR: AR83.70-P-5302FF

Remove/install heater unit 16.2.06 MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) stationary heater, gasoline with CODE (LHD) Left-hand drive vehicle 1 Fuse 20A P83.70-4924-11 P83.70-4940-09 2 Bolt 9 Heater unit 6 Main lifter

3 Fender inner trim 10 6-pin connector 7 Bolt 4 Washing water reservoir 11 2-pin connector 8 Bolts 5 Removal fixture Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5302ff, Remove/install heater unit MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

P83.70-4927-08

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3828 · Applies to: 453 · AR: AR83.70-P-0017FF

9 Heater unit 14 Hose clamp pliers 17 Hose clamp 12 Hose clamp 15 Coolant hose 18 Circulation pump 13 Coolant hose 16 Hose clamp 19 Fuel pipe P83.70-4928-08 9 Heater unit 22 Bracket 26 Ejot studs 18 Circulation pump 23 Ejot bolts 27 Nut 20 Air intake duct with air intake muffler 24 Exhaust muffler 28 Exhaust angle bracket 21 Hose clamp 25 Bracket 29 Coolant connection In the event of malfunctions to the stationary AR83.70-P-0017FF

heater, diagnosis must be performed using the stationary heater diagnostic tool before any repairs are made Remove/install

Risk of injury Do not open cooling system unless coolant Danger! to skin and eyes caused by AS20.00-Z-0001-01A

scalding from contact with hot coolant spray. temperature is below 90°C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage containers. Wear protective gloves, protective clothing and safety glasses. Risk of explosion No fire, sparks, open flames or smoking. Danger! caused by fuel igniting, AS47.00-Z-0001-01A

risk of poisoning Pour fuels only into suitable and appropriately caused by inhaling and swallowing fuel as well as risk of injury marked containers. to skin and eyes caused by contact with fuel. Wear protective clothing when handling fuel. Notes on coolant AH20.00-N-2080-01A

1 Open engine hood 2 Remove cap for 20 A fuse (1). Installation:

Cap should catch audibly. 3 Remove 20 A fuse (1) from fuse holder 4 Turn cooling system cap on radiator counterclockwise through half a revolution, release overpressure, then unscrew cap on cooling system expansion reservoir. Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5302ff, Remove/install heater unit MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

PE83.70-P-2100ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3838 · Applies to: 453 · AR: PE83.70-P-2100ZA, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram of heater booster 16.12.03 MODEL 454 up to 2.4.06 PE83.70-P-2100-99ZA Wiring diagram of heater booster PE83.70-P-2100-99ZA PE83.70-P-2100-60ZA Legend of wiring diagram for heater booster PE83.70-P-2100-60ZA OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Arrangement and assignment of the wiring GF00.19-P-1000ZA and plug connectors GF00.19-P-2000ZA Arrangement and assignment of ground GF00.19-P-2000ZA points GF00.19-P-3000ZA Arrangement and assignment of Z connector GF00.19-P-3000ZA sleeves (wiring connections in wiring harness) PE07.00-P-1100ZA Further wiring diagrams PE07.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.70-p-2100za, Wiring diagram of heater booster MODEL 454 up to 2.4.06

PE83.70-P-2100ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3839 · Applies to: 453 · AR: PE83.70-P-2100ZB, OV00.01-P-1901ZA, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram of heater booster 8.3.06 MODEL 454 as from 3.4.06 PE83.70-P-2100-99ZB Wiring diagram of heater booster PE83.70-P-2100-99ZB PE83.70-P-2100-60ZB Legend of wiring diagram of heater booster PE83.70-P-2100-60ZB OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZA Search aid for all wiring diagram groups OV00.01-P-1901ZA OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE07.00-P-1100ZA Further wiring diagrams PE07.00-P-1100ZA PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.70-p-2100zb, Wiring diagram of heater booster MODEL 454 as from 3.4.06

PE83.70-P-2101ZA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3840 · Applies to: 453 · AR: PE83.70-P-2101ZA, OV00.01-P-1901ZB, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+1 more)

Wiring diagram stationary heater (STH) control unit 26.1.06 MODEL 454 up to 2.4.06 PE83.70-P-2101-99ZA Wiring diagram stationary heater (STH) PE83.70-P-2101-99ZA control unit PE83.70-P-2101-60ZA Legend of wiring diagram for stationary heater PE83.70-P-2101-60ZA (STH) control unit OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZB Search aid for all wiring diagram groups OV00.01-P-1901ZB OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.70-p-2101za, Wiring diagram stationary heater (STH) control unit MODEL 454 up to 2.4.06

PE83.70-P-2101ZB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3841 · Applies to: 453 · AR: PE83.70-P-2101ZB, OV00.01-P-1901ZB, GF00.19-P-1000ZA, GF00.19-P-2000ZA, GF00.19-P-3000ZA (+2 more)

Wiring diagram stationary heater (STH) control unit 8.3.06 MODEL 454 as from 3.4.06 PE83.70-P-2101-99ZB Wiring diagram stationary heater (STH) PE83.70-P-2101-99ZB control unit PE83.70-P-2101-60ZB Legend of wiring diagram for stationary heater PE83.70-P-2101-60ZB (STH) control unit OV00.01-P-1901-03ZA Use of wiring diagrams OV00.01-P-1901-03ZA OV00.01-P-1901ZB Search aid for all wiring diagram groups OV00.01-P-1901ZB OV00.01-P-1001-27ZA Abbreviations for wiring diagrams OV00.01-P-1001-27ZA OV00.01-P-1001-28ZA Abbreviations of signal and circuit OV00.01-P-1001-28ZA designations for wiring diagrams GF00.19-P-1000ZA Location and assignment of line and plug GF00.19-P-1000ZA connectors GF00.19-P-2000ZA Location and assignment of ground points GF00.19-P-2000ZA GF00.19-P-3000ZA Location and assignment of Z connector GF00.19-P-3000ZA sleeves (line connectors in wiring harness) PE54.00-P-1100ZA Further wiring diagrams PE54.00-P-1100ZA PE80.00-P-1100ZA Further wiring diagrams PE80.00-P-1100ZA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe83.70-p-2101zb, Wiring diagram stationary heater (STH) control unit MODEL 454 as from 3.4.06