2014-2024 Smart Fortwo 453 Workshop Manual.pdf

1986 excerpts.

000_Overall Vehicle

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1 · Applies to: 453

3 001_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase 533 003_Crank Assembly 651 005_Engine Timing 704 007_Mixture Formation 791 008_Electric Drive, Hybrid Drive 927 009_Air Intake, Turbocharging 946 013_Air Compressor, Belt Drives 999 014_Exhaust Manifold, Engine Brake, Emission Control System 1015 015_Electrical System - Engine 1047 018_Engine Lubrication, Engine Oil Cooling 1116 020_Engine Cooling System 1187 022_Engine Suspension 1263 025_Clutch 1277 026_Manual Transmission 1320 027_Automatic Transmission 1406 029_Pedal Assembly 1453 030_Throttle Control, Speed Control Systems 1462 031_Frame, Trailer Operation 1493 032_Suspension 1505 033_Front Axle 1541 035_Rear Axle 1590 040_Wheels, Chassis Alignment Check 1617 042_Brakes - Hydraulic & Mechanical Systems 1688 043_Brakes - Pheumatic System & Auxiliary Brakes 1904 046_Steering 1926 047_Fuel System 1977 049_Exhaust System 2030 054_Electrical System, Equipment & Instruments 2054

058_Tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2 · Applies to: 453

2537 060_Body - General 2566 061_Substructure 2625 062_Front End & Fire Wall 2632 063_Side Wall 2679 064_Rear Wall & Rear End 2778 065_Roof 2812 067_Windows 2834 068_Interior Equipment 2862 072_Doors 2977 077_Sliding Roor, Soft Top, Top Attachments 3097 080_Central Locking System, Convenience Operation, Drive Aut- horization Systems 3185 082_Electrical System, Body 3250 083_Climate Control 3654 086_Emergency Equipment, Diability Equipment, Sanitary Equipment, Galley 3842 088_Detachable Body Components, Exterior Flaps 3849 091_Seats, Bunks, Restraint Systems 3960 097_Boby Sealing, Corrosion Protection 4128 098_Paintwork 4140 99_Printed Matter 4179

00.00 - 000 588 00 80 00 Vehicle lift (ws00.00-p-0040b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3 · Applies to: 453

9 00.00 - 000 588 01 80 00 Swivel arm vehicle lift (ws00.00-p-0041b ) 10 00.00 - 000 588 02 80 00 Swivel arm ram-type lift (ws00.00-p- 0042b) 11 00.00 - 000 588 05 80 00 Pit lift (ws00.00-p-0248b) 12 00.00 - 000 588 05 90 00 Clamping grommet (ws00.00-p-0036b) 13 00.00 - 000 588 11 80 00 Wheel alignment lift (ws00.00-p-0069b) 14 00.00 - 000 588 12 80 00 Wheel alignment ram-type lift (ws00.00- p-0070b) 15 00.00 - 000 588 13 80 00 Alignment lift (ws00.00-p-0071b) 16 00.00 - 000 588 14 80 00 Post-type alignment lift 3.5-4.0 t (ws00. 00-p-0072b) 17 00.00 - 000 588 15 80 00 Above-floor swivel arm vehicle lift 3.5-4. 0 t (ws00.00-p-0047b) 18 00.00 - 000 588 16 80 00 Underfloor swivel arm vehicle lift 3.5-4.0 t (ws00.00-p-0044b) 19 00.00 - 000 588 17 80 00 Post-type alignment lift 5.0-6.5 t (ws00. 00-p-0073b) 20 00.00 - 000 588 29 80 00 Ram-type alignment lift 5.0-6.5 t (ws00. 00-p-0074b) 21 00.00 - 000 588 30 80 00 Above-floor runway vehicle lift 3.5-4.0 t ( ws00.00-p-0087b) 22 00.00 - 000 588 33 80 00 Runway vehicle lift (ws00.00-p-0088b) 23 00.00 - 000 589 00 21 00 Test box (ws00.00-p-0034b) 24 00.00 - 000 589 10 99 00 Tool kit (ws00.00-p-0030z) 25 00.00 - 000 589 25 33 00 Internal extractor (ws00.00-n-0050z) 26 00.00 - 000 589 45 33 00 Puller (ws00.00-n-3036z) 27 00.00 - 000 589 54 37 00 Clamp (ws00.00-p-0006z) 28 00.00 - 000 589 88 33 00 Puller, two-arm (ws00.00-n-0011z) 29

00.00 - 001 589 75 21 00 Torque wrench (ws00.00-n-3049b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4 · Applies to: 453

30 00.00 - 001 589 81 21 00 Torque screwdriver (ws00.00-n-0021z) 31 00.00 - 001 589 87 21 00 Torque wrench (ws00.00-p-0119z) 32 00.00 - 110 589 03 59 00 Mounting wedge (ws00.00-p-0274k) 33 00.00 - 112 589 00 25 00 Squeeze gun (ws00.00-p-0052z) 34 00.00 - 129 589 00 91 00 Record plug (ws00.00-p-0255z) 35 00.00 - 210 589 00 71 00 Hand pump (ws00.00-p-0280z) 36 00.00 - 220 589 05 99 00 Electrical connection kit (ws00.00-p- 0279z) 37 00.00 - 450 589 00 13 00 Tightening angle with magnet (ws00.00- p-0132c) 39 00.00 - 450 589 00 28 00 Graduated drill (ws00.00-p-0275a) 40 00.00 - 450 589 06 21 00 Dial indicator with accessories (ws00.00- p-0143b) 41 00.00 - 452 589 00 16 00 Plug-in reversible ratchet (ws00.00-p- 0241a) 42 00.00 - 452 589 02 63 00 Magnetic inserts for socket wrench ( ws00.00-p-0242a) 43 00.00 - 452 589 02 99 00 Wiring harness repair kit (ws00.00-p- 0243b) 44 00.00 - Main inspection as per 2014_45_EU inspection specificatio- ns (ad00.00-p-0001o) 45 00.00 - Provide service booklet and supplementary instructions ( code 1411P58C50) (sm00.00-p-0026a) 48 00.00 - Safety information Overall vehicle (as00.00-z-9999zz) 49 00.00 - Service Information Discontinuation of TAN procedure for enabling of retrofit functions (si00.00-p-0093a) 52 00.00 - Service Information Discontinuation of TAN process (si00. 00-p-0094a) 53

00.00 - Service Information Discontinuation of overviews of

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 5 · Applies to: 453

models and major assemblies (si00.00-z-0130a) 54 00.00 - Service Information Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a) 56 00.00 - Service Information Influence of vehicle systems on electronic medical devices (si00.00-p-0159a) 57 00.00 - Service Information Mobility service special rule for breakdown cases where replacement parts are unavailable (si00. 00-p-0078a) 58 00.00 - Service Information New operation number structure for diagnosis jobs (si00.00-p-0051a) 59 00.00 - Service Information No liability for third-party retrofits (si00. 00-p-0025a) 64 00.00 - Service Information Operation items for test drives (si00.00 -p-0009a) 65 00.00 - Service Information Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases (si00. 00-p-0088a) 67 00.00 - Service Information QR code for rescue forces (si00.00-p- 0089a) 70 00.00 - Service Information Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries and gaseous fuel drive systems (si00.00-p-0156a) 71 00.00 - Service information New update concept for diagnosis appl- ications (si00.00-z-0004a) 75 00.00 - Service-Information Ausfu¨llen UPS-Absendeformular (si00 .00-p-0085a) 76 00.00 - Service-Information Unfallforschung (si00.00-p-0021a) 77 00.00 - Tightening torques Smart Overall vehicle (ba00.00-z- 9999cz) 78

00.01 - Abbreviations of signal and circuit designations for wiring

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 6 · Applies to: 453

diagrams (ov00.01-p-1001-28bba) 79 00.01 - Abbreviations of signal and circuit designations for wiring diagrams (ov00.01-p-1001-28bma) 92 00.01 - Introduction of WIS Service Media (sn00.01-z-0012a) 102 00.01 - Search aid for all electrical components (ov00.01-p- 1909bba) 103 00.01 - Search aid for all electrical components (ov00.01-p- 1909bea) 158 00.01 - Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a) 197 00.01 - Service Information Damage or breakdown case in internat- ional traffic (si00.01-z-0031a) 198 00.01 - Service Information Reorganization of included work texts in ASRA (si00.01-p-0034a) 199 00.01 - Service Information SDconnect rechargeable battery (si00. 01-p-0003a) 201 00.01 - Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts , flat rates and work units] (si00.01-z-0001a) 202 00.01 - Service Information Synonym search - New functionality in WIS (si00.01-z-0036a) 203 00.01 - Service Information Trouble diagnosis bulletins (AF) public- ation type not applicable (si00.01-z-0029a) 204 00.01 - Service Information Update of email distributor (si00.01-z- 0037a) 205 00.01 - Service Information WIS Service Media (si00.01-z-0012a) 206 00.01 - Service Information bulletin Use of basic operations (G) and linked operations (V) (si00.01-p-0024a) 207

00.01 - Service-Information Xentry Support & Feedback in WIS net

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 7 · Applies to: 453

(si00.01-z-0030a) 208 00.01 - Use of electrical function schematics (ov00.01-p-1901-09a) 211 00.01 - Use of wiring diagrams (ov00.01-p-1901-03bba) 213 00.10 - Replace COC documents (code 19P5892006) (sm00.10-p- 0062a) 217 00.10 - Service Information Engine output increase (si00.10-p- 0004a) 218 00.10 - Service Information Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a) 219 00.10 - Service Information Specified data for emissions inspection (si00.10-p-0037a) 220 00.10 - Service Information Vehicle identification plate orders (si00 .10-p-0003a) 221 00.10 - Service-Information Dokumentation von Anziehdrehmome- nten im WIS (si00.10-z-0013a) 222 00.10 - Service-Information Fahrzeugpru¨fung nach Unfallverhu¨tu- ngsvorschriften (si00.10-z-0022a) 227 00.10 - Service-Information Änderungen bei der Abgasuntersuchu- ng gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00. 10-z-0034a) 228 00.19 - 000 589 13 99 00 Wiring harness repair kit, basic (ws00.19 -p-0007b) 229 00.19 - 220 589 01 99 00 Wiring harness repair kit (ws00.19-p- 0009b) 230 00.19 - 220 589 02 99 00 Wiring harness repair kit (ws00.19-p- 0002b) 233 00.19 - 220 589 04 99 00 Wiring harness repair kit, supplement ( ws00.19-p-0006b) 235

00.19 - 930 589 00 99 00 Supplemental truck wiring harness

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 8 · Applies to: 453

repair kit (ws00.19-n-0004b) 236 00.19 - Arrangement of electrical connectors (gf00.19-p-1005bma) 237 00.19 - General repair methods for wiring harness (ar00.19-p- 0100a) 239 00.19 - Location and assignment of Z connector sleeves (line connectors in wiring harness) - Doors (gf00.19-p-3001-12bba) 243 00.19 - Location and assignment of Z connector sleeves (line connectors in wiring harness) - Front section, left (gf00.19-p-3001- 11bba) 244 00.19 - Location and assignment of Z connector sleeves (line connectors in wiring harness) - Front section, right (gf00.19-p- 3001-10bba) 245 00.19 - Location and assignment of Z connector sleeves (line connectors in wiring harness) - Rear end (gf00.19-p-3001-08bba) 247 00.19 - Location and assignment of Z connector sleeves (wiring and plug connectors in wiring harness) (gf00.19-p-3000bba) 248 00.19 - Location and assignment of ground points (gf00.19-p- 2000bba) 251 00.19 - Location and assignment of ground points - Front section, right (gf00.19-p-2001-11bba) 252 00.19 - Location and assignment of line and connectors - Front section, left (gf00.19-p-1001-39bba) 253 00.19 - Location and assignment of line and plug connectors (gf00 .19-p-1000bba) 254 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - center console (gf00.19-p-3001-09bba) 256 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - cockpit (gf00.19-p-3001-03bba) 257

00.19 - Location of Z-connector sleeves (line connections in wiring

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 9 · Applies to: 453

harness) - engine compartment, right (gf00.19-p-3001-02bba) 259 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - front bumper (gf00.19-p-3001-20bba) 261 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, left (gf00.19-p-3001-04bba) 262 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, right (gf00.19-p-3001-05bba) 265 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - left of engine compartment (gf00.19-p-3001-01bba) 269 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - rear bumper (gf00.19-p-3001-22bba) 270 00.19 - Location of Z-connector sleeves (line connections in wiring harness) - underfloor (gf00.19-p-3001-23bba) 271 00.19 - Location of electrical connectors - Center console (gf00.19 -p-1005-11bma) 272 00.19 - Location of electrical connectors - Engine compartment ( gf00.19-p-1005-02bma) 273 00.19 - Location of electrical connectors - Front bumper (gf00.19-p -1005-08bma) 274 00.19 - Location of electrical connectors - Instrument panel (gf00. 19-p-1005-10bma) 275 00.19 - Location of electrical connectors - Left front door (gf00.19- p-1005-17bma) 276 00.19 - Location of electrical connectors - Left front seat (gf00.19-p -1005-21bma) 277 00.19 - Location of electrical connectors - Left vehicle interior (gf00 .19-p-1005-14bma) 278 00.19 - Location of electrical connectors - Rear end (gf00.19-p- 1005-26bma) 280

00.19 - Location of electrical connectors - Right front door (gf00.19

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 10 · Applies to: 453

-p-1005-18bma) 283 00.19 - Location of electrical connectors - Right front seat (gf00.19 -p-1005-22bma) 284 00.19 - Location of electrical connectors - Right vehicle interior ( gf00.19-p-1005-15bma) 285 00.19 - Location of end sleeves (gf00.19-p-3005bma) 286 00.19 - Location of end sleeves - Center console (gf00.19-p-3005- 11bma) 289 00.19 - Location of end sleeves - Engine compartment (gf00.19-p- 3005-02bma) 290 00.19 - Location of end sleeves - Front bumper (gf00.19-p-3005- 08bma) 291 00.19 - Location of end sleeves - Instrument panel (gf00.19-p- 3005-10bma) 292 00.19 - Location of end sleeves - Left front door (gf00.19-p-3005- 17bma) 295 00.19 - Location of end sleeves - Left front seat (gf00.19-p-3005- 21bma) 296 00.19 - Location of end sleeves - Left vehicle interior (gf00.19-p- 3005-14bma) 297 00.19 - Location of end sleeves - Rear bumper (gf00.19-p-3005- 09bma) 299 00.19 - Location of end sleeves - Rear end (gf00.19-p-3005- 26bma) 300 00.19 - Location of end sleeves - Right front door (gf00.19-p-3005- 18bma) 301 00.19 - Location of end sleeves - Right front seat (gf00.19-p-3005- 22bma) 302

00.19 - Location of end sleeves - Right vehicle interior (gf00.19-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 11 · Applies to: 453

3005-15bma) 303 00.19 - Location of end sleeves - Underbody (gf00.19-p-3005- 03bma) 305 00.19 - Location of ground points (gf00.19-p-2002bma) 306 00.19 - Location of ground points - Engine compartment (gf00.19- p-2001-17bma) 307 00.19 - Location of ground points - center console (gf00.19-p-2001 -26bba) 308 00.19 - Location of ground points - center console (gf00.19-p-2001 -29bma) 309 00.19 - Location of ground points - cockpit (gf00.19-p-2001-03bba) 310 00.19 - Location of ground points - engine compartment, left (gf00. 19-p-2001-01bba) 311 00.19 - Location of ground points - frame (gf00.19-p-2001-08bba) 312 00.19 - Location of ground points - frame (gf00.19-p-2001-32bma) 313 00.19 - Location of ground points - instrument panel (gf00.19-p- 2001-30bma) 314 00.19 - Location of ground points - interior compartment, right ( gf00.19-p-2001-05bba) 315 00.19 - Location of ground points - rear end (gf00.19-p-2001- 21bba) 316 00.19 - Location of ground points - rear end (gf00.19-p-2001- 34bma) 318 00.19 - Location of ground points - underfloor (gf00.19-p-2001- 33bba) 320 00.19 - Location of ground points - underfloor (gf00.19-p-2001- 33bma) 321 00.19 - Location of ground points - vehicle interior, right (gf00.19-p -2001-25bma) 322

00.19 - Location of line and plug connections - center console (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 12 · Applies to: 453

gf00.19-p-1001-28bba) 323 00.19 - Location of line and plug connectors - cockpit (gf00.19-p- 1001-03bba) 324 00.19 - Location of line and plug connectors - doors (gf00.19-p- 1001-21bba) 325 00.19 - Location of line and plug connectors - engine compartment , right (gf00.19-p-1001-02bba) 326 00.19 - Location of line and plug connectors - front bumper (gf00. 19-p-1001-38bba) 327 00.19 - Location of line and plug connectors - interior compartment , left (gf00.19-p-1001-04bba) 328 00.19 - Location of line and plug connectors - interior compartment , right (gf00.19-p-1001-05bba) 330 00.19 - Location of line and plug connectors - rear end (gf00.19-p- 1001-22bba) 331 00.19 - Location of line and plug connectors - underfloor (gf00.19- p-1001-24bba) 333 00.19 - Location of line and plug connectors, driver seat base ( gf00.19-p-1001-17bba) 334 00.19 - Location of line and plug connectors, footwell, left (gf00.19- p-1001-13bba) 335 00.19 - Location of line and plug connectors, front passenger seat base (gf00.19-p-1001-18bba) 336 00.19 - Overall network (GVN) function description table of contents (gf00.19-p-0999kj) 337 00.19 - Overview of system components for overall network (GVN ) (gf00.19-p-9997kj) 338 00.19 - Remove contacts from plugs and connector sockets (ar00. 19-p-0130sr) 341

00.19 - Removing contacts from plugs and connectors (ar00.19-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 13 · Applies to: 453

0120a) 346 00.19 - Service Information Extension to electrical connection kit ( si00.19-p-0010a) 352 00.19 - Wiring diagram CAN bus engine (pe00.19-p-2200za) 353 00.19 - Wiring diagram CAN bus engine (pe00.19-p-2200zb) 354 00.19 - Wiring diagram CAN bus interior (pe00.19-p-2300za) 355 00.19 - Wiring diagram CAN bus interior (pe00.19-p-2300zb) 356 00.19 - Wiring diagram CAN bus interior (pe00.19-p-2300zc) 357 00.19 - Wiring diagram for LIN bus (pe00.19-p-2400za) 358 00.19 - Wiring diagram for LIN bus (pe00.19-p-2400zb) 359 00.19 - Wiring diagram for electric drive CAN (pe00.19-p-2131- 97bea) 360 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150-97bba) 367 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150-97bbb) 372 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150-97bbc) 374 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150-97bbd) 376 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150-97bea) 379 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150-97bed) 384 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150bba) 388 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150bbb) 389 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150bbc) 390 00.19 - Wiring diagram of CAN bus (pe00.19-p-2150bbd) 391 00.19 - Wiring diagram of ground cabling (pe00.19-p-2800-97bbb) 392 00.19 - Wiring diagram of ground cabling (pe00.19-p-2800-97bbc) 401 00.19 - Wiring diagram of ground cabling (pe00.19-p-2800-97bbd) 413 00.19 - Wiring diagram of ground cabling (pe00.19-p-2800bba) 419 00.19 - Wiring diagram of ground cabling (pe00.19-p-2800bbb) 420 00.19 - Wiring diagram of ground cabling (pe00.19-p-2800bbc) 421 00.19 - Wiring diagram of ground cabling (pe00.19-p-2800bbd) 422

00.19 - Wiring diagram of soldered points _ Z connector sleeves (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 14 · Applies to: 453

pe00.19-p-2600-97bba) 423 00.19 - Wiring diagram of soldered points _ Z connector sleeves ( pe00.19-p-2600-97bea) 431 00.19 - Wiring diagram of soldered points _ Z connector sleeves ( pe00.19-p-2600bba) 442 00.19 - Wiring diagrams, contents (pe00.19-p-1050za) 443 00.20 - Check all visible parts in engine compartment for damage and fluid loss (ap00.20-p-0055s) 444 00.20 - Check all visible parts in front compartment for leaks, defective mounts and damage (ap00.20-p-0091s) 446 00.20 - Check all visible parts of vehicle underside for damage and fluid loss (ap00.20-p-0054s) 447 00.20 - General overview of customer package service items ( ap00.20-p-0057u) 449 00.20 - Maintenance (ap00.20-p-0000ff) 450 00.20 - Major assemblies - check tightness and condition (ap00.20 -p-0050ff) 451 00.20 - OVERVIEW for service sheet (ap00.20-p-1228sl) 452 00.20 - OVERVIEW for service sheet (ap00.20-p-1228sm) 455 00.20 - OVERVIEW for service sheet (ap00.20-p-1228sn) 458 00.20 - OVERVIEW for service sheet (ap00.20-p-1228taf) 461 00.20 - OVERVIEW for service sheet, USA (ap00.20-p-1240sm) 465 00.20 - Perform check of vehicles in stock every 270 days (ar00. 20-p-0002ff) 468 00.20 - Perform check of vehicles in stock every 90 days (ar00.20- p-0001ff) 469 00.20 - Perform delivery and hand-over inspection (ap00.20-p- 1100c) 470

00.20 - Perform delivery check for new vehicles (ap00.20-p-1101b

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 15 · Applies to: 453

) 474 00.20 - Read out maintenance data from instrument cluster and reset service indicator (ap00.20-p-0043s) 476 00.20 - Reset service indicator (ap00.20-p-0042ff) 478 00.20 - SERVICE SHEET for Active Service System (ASSYST) ( ap00.20-p-0001ff) 479 00.20 - Service Information Forms for delivery and hand-over insp- ections, inspections and checks in information type AP (si00.20-p- 0044a) 483 00.20 - Spring Inspection (ap00.20-p-0081b) 484 00.20 - Travel inspection (ap00.20-p-0080b) 487 00.20 - Used vehicle check (ap00.20-p-0084b) 490 00.20 - Winter Inspection (ap00.20-p-0082b) 495 00.40 - Directory of additional operating fluids (bb00.40-p-0300zz) 498 00.40 - General list (bb00.40-p-0000zz) 499 00.40 - List of fuels (bb00.40-p-0100zz) 500 00.40 - List of lubricants (bb00.40-p-0200zz) 501 00.40 - Search aid for Specifications for Operating Fluids (bb00.40 -p-0900a) 502 00.40 - Service Information Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a) 507 00.40 - Service information Dying of windshield washer fluid conce- ntrate (si00.40-z-0006a) 508 00.45 - Auxiliary repair materials (br00.45-z-0999zz) 509 00.60 - Raise_lower vehicle with vehicle lift (ar00.60-p-1006a) 510 00.60 - Raise_prop up vehicle with pit jack or vehicle jack (ar00.60 -p-1003a) 512 00.60 - Secure vehicle on vehicle lift (ar00.60-p-0100mcc) 513 00.60 - Secure vehicle on vehicle lift (ar00.60-p-0100sr) 516

00.70 - Render new vehicles, which were immobilized operational

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 16 · Applies to: 453

(ap00.70-p-1001zz) 519 00.70 - Safety precautions for new vehicles that are being put in storage (ap00.70-p-1000sm) 521 00.70 - Safety precautions for new vehicles that are being put in storage (ap00.70-p-1000zz) 523

WS00.00-P-0040B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 17 · Applies to: 453

000 588 00 80 00 Vehicle lift 21.11.2019 Model all (4xWD, CAR, Light transporter, smart) 000 588 01 80 00 Swivel arm vehicle lift Model all (4xWD, CAR, Light transporter, WS00.00-P-0041B smart) 000 588 07 80 00 Flat beam vehicle lift Model all (4xWD, CAR) WS00.00-P-0043B 000 588 33 80 00 Runway vehicle lift Model all (4xWD, CAR, Light transporter, WS00.00-P-0088B smart) 000 588 13 80 00 Alignment lift Model all (4xWD, CAR, Light transporter, WS00.00-P-0071B smart) Verwendung in FG 00/Satz B Purpose: Vehicle lift for lifting vehicles. Note: Please observe the various categories of vehicle lifts. Further information is given in the maintenance system documents. 000 588 00 80 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0040b, 000 588 00 80 00 Vehicle lift Model all (4xWD, CAR, Light transporter, smart)

WS00.00-P-0041B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 18 · Applies to: 453

000 588 01 80 00 Swivel arm vehicle lift 12.03.2020 Model all (4xWD, CAR, Light transporter, smart) 000 588 09 80 00 Above-floor swivel arm Model all (Light transporter) WS00.00-N-0045B vehicle lift 5.0-6.5 t 000 588 15 80 00 Above-floor swivel arm Model all (4xWD, CAR, smart) WS00.00-P-0047B vehicle lift 3.5-4.0 t 000 588 10 80 00 Underfloor swivel arm Model all (Light transporter) WS00.00-N-0046B vehicle lift 5.0-6.5 t 000 588 16 80 00 Underfloor swivel arm Model all (4xWD, CAR, smart) WS00.00-P-0044B vehicle lift 3.5-4.0 t Verwendung in FG 00/Satz B Purpose: Swivel arm vehicle lift for lifting vehicles with extendable swivel arm load supports. Note: Further information is given in the maintenance system documents. 000 588 01 80 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0041b, 000 588 01 80 00 Swivel arm vehicle lift Model all (4xWD, CAR, Light transporter, smart)

WS00.00-P-0042B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 19 · Applies to: 453

000 588 02 80 00 Swivel arm ram-type lift 11.01.2016 Model all 000 588 16 80 00 Swivel arm ram-type lift Model all WS00.00-P-0044B 000 588 10 80 00 Swivel arm ram-type lift Model all WS00.00-N-0046B Verwendung in FG 00/Satz B Intended use: In-ground swivel-arm ram-type lift for lifting vehicles with symmetrical double-telescopic swivel- arm lifting devices. Note: Further information is given in the maintenance system documents. 000 588 02 80 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0042b, 000 588 02 80 00 Swivel arm ram-type lift Model all

WS00.00-P-0248B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 20 · Applies to: 453

000 588 05 80 00 Pit lift 30.11.15 Model all Verwendung in FG 00/27/Satz B Intended use: Pit lift for lifting vehicles and supporting major assemblies. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 05 80 00 The pit dimensions must be specified during ordering. Minimum requirements: Standard diameter 35 mm for the mounting hole. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0248b, 000 588 05 80 00 Pit lift Model all

WS00.00-P-0036B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 21 · Applies to: 453

000 588 05 90 00 Clamping grommet 08.11.2016 Model 100, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117, 123, 124, 126, 129, 140, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 242, 245, 246, 251, 253, 292 Model all Verwendung in FG 00/Satz B Purpose: Clamp grommet for suctioning off exhaust on vehicle. Technical note: Inner tube clamping Procurement information: This workshop equipment is not distributed through the regular replacement part ordering process in GLC/LC, but directly from the manufacturer/supplier. Recommended workshop equipment and information on the manufacturers/suppliers can be found in the WS document (see below). 000 588 05 90 00 Manufacturer 1 Germany Nederman GmbH http://www.nederman.de Type/model: Inner tube clamping Nürtinger Straße 50 73257 Köngen Article no.: 20867661 Manufacturer 2 Germany NORFI Absaugtechnik GmbH http://www.norfi.de Type/model: Inner tube clamping Kelterstraße 65 72669 Unterensingen Article no.: 25-4950-100 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0036b, 000 588 05 90 00 Clamping grommet Model 100, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117, 123, 124, 126, 129, 140, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 201, 202, 203, 204, 205, 207, 208, 209, ...

WS00.00-P-0069B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 22 · Applies to: 453

000 588 11 80 00 Wheel alignment lift 03.03.2016 Model all 000 588 12 80 00 Wheel alignment ram-type Model all WS00.00-P-0070B lift 000 588 13 80 00 Wheel alignment column- Model all WS00.00-P-0071B type lift Verwendung in FG 00/Satz B Intended use: Wheel alignment measuring unit vehicle lift for lifting vehicles up for a wheel alignment check. Testing equipment category CAT_A. Note: Please note the different categories of wheel alignment measuring unit vehicle lifts. Further information is given in the maintenance system documents. 000 588 11 80 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0069b, 000 588 11 80 00 Wheel alignment lift Model all

WS00.00-P-0070B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 23 · Applies to: 453

000 588 12 80 00 Wheel alignment ram-type lift 03.03.2016 Model all 000 588 29 80 00 Wheel alignment ram-type Model all WS00.00-P-0074B lift Verwendung in FG 00/Satz B Intended use: Underfloor wheel alignment measuring unit cylinder-type lift with two parallel lanes including integrated sliding plates and recesses for turntables. Testing equipment category CAT_A. Note: Further information is available in the linked WS document. 000 588 12 80 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0070b, 000 588 12 80 00 Wheel alignment ram-type lift Model all

WS00.00-P-0071B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 24 · Applies to: 453

000 588 13 80 00 Alignment lift 21.11.2019 Model all (4xWD, CAR, Light transporter, smart) 000 588 29 80 00 Ram-type alignment lift Model all (4xWD, CAR, Light transporter, WS00.00-P-0074B 5.0-6.5 t smart) 000 588 14 80 00 Post-type alignment lift Model all (4xWD, CAR, smart) WS00.00-P-0072B 3.5-4.0 t 000 588 17 80 00 Post-type alignment lift Model all (4xWD, CAR, Light transporter, WS00.00-P-0073B 5.0-6.5 t smart) Verwendung in FG 00/Satz B Purpose: Elevated wheel alignment measuring unit column-type lift with two parallel lanes including integrated sliding plates and recesses for turntables. Test equipment category CAT_A. Note: Further information is given in the maintenance system documents. 000 588 13 80 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0071b, 000 588 13 80 00 Alignment lift Model all (4xWD, CAR, Light transporter, smart)

WS00.00-P-0072B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 25 · Applies to: 453

000 588 14 80 00 Post-type alignment lift 3.5-4.0 t 19.11.2019 Model all (4xWD, CAR, smart) Modification notes 23.05.2017 All references to accessory parts removed. Verwendung in FG 00/Satz B Purpose: Elevated wheel alignment measuring unit column-type lift with two parallel lanes including integrated sliding plates and recesses for turntables. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 14 80 00 Note: Please note the vehicle-specific accessories. Limited use possible for Vitoria vans. Manufacturer 1: Germany MAHA Maschinenbau Haldenwang GmbH & Co. KG http://www.maha.de Type/model: CARLIFT II 4.0 MB Hoyen 20 87490 Haldenwang Article no.: VP 251188 Manufacturer 2 http://www.ravaglioli.com Type/model: Ravaglioli SPA - RAV4406MB Ravaglioli SPA Sasso Marconi fraz. Pontecchio Article no.: RAV4406MB Type/model: Butler SPA - Logic406MB 40037 Bologna Italy Article no.: Logic406MB Type/model: Space Srl - SQ406MB Article no.: SQ406MB Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0072b, 000 588 14 80 00 Post-type alignment lift 3.5-4.0 t Model all (4xWD, CAR, smart)

WS00.00-P-0047B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 26 · Applies to: 453

000 588 15 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t 22.01.2020 Model all (4xWD, CAR, smart) Modification notes 23.05.2017 All references to accessory parts removed. Verwendung in FG 00/Satz B Purpose: Elevated swivel-arm post-type lifting platform for lifting vehicles with symmetrical double- telescopic swivel-arm lifting devices. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 15 80 00 Note: Limited use possible for light-duty vans. Manufacturer 1: http://rotary.blitzrotary.com Type / model: SPOA40E-EH2-MB BlitzRotary Hüfinger Str. 55 Article no.:SPOA40E-EH2-MB Type/model: SPOA3TS-5-MB 78199 Bräunlingen Germany Article no.: SPOA3TS-5-MB Type/model: SPOA10SW (only for USA) Article no.: SPOA10SW Manufacturer 2 http://www.maha.de Type/model: Mapower II ML2C-35E 01 MB MAHA Maschinenbau Haldenwang GmbH & Co. KG Hoyen 20 Article no.: VP 251217 Type/model: HL CS 4.0 MB 87490 Haldenwang Germany Article no.: VP 251186 Type/model: HL CS 10000 MB Article no.: VP 251187 Manufacturer 3: Germany Autop Maschinenbau GmbH https://www.autopstenhoj.com
Type/model: Maestro 2.35 FS Sandkampstrasse 90 48432 Rheine Article no.: H 11 01 20 1L Manufacturer 4: Germany Consul Werkstattausrüstung GmbH http://www.consul-gmbh.com/ Type/model: 2.35 Premium-MB Daimler Strasse 1 58553 Halver Article no.: 557207 Manufacturer 5: Italy Ravaglioli SPA http://ravaglioli.com Type/model: RAV KPH370.42KMB Sasso Marconi fraz. Pontecchio 40037 Bolognia Article number: RAVKPH370.42KMB Type/model: RAV KPN345WEKBM Article number: RAVKPN345WEKBM Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0047b, 000 588 15 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t Model all (4xWD, CAR, smart)

WS00.00-P-0044B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 27 · Applies to: 453

000 588 16 80 00 Underfloor swivel arm vehicle lift 3.5-4.0 t 24.01.2020 Model all (4xWD, CAR, smart) Modification notes 22.05.2017 All references to accessory parts removed. Verwendung in FG 00/Satz B Purpose: In-ground swivel-arm ram-type lift for lifting vehicles with symmetrical double-telescopic swivel- arm lifting devices. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 16 80 00 Note: Limited use possible for light-duty vans. Manufacturer 1: Germany Autop Maschinenbau GmbH https://www.autopstenhoj.com
Type/model: Masterlift 2.35 Saav 135 Sandkampstrasse 90 48432 Rheine Article no.: H 11 01 01 1A Type/model: Masterlift 2.35 Saa 260 Article number: H 11 01 16 1A Manufacturer 2 Germany MAHA Maschinenbau Haldenwang GmbH & Co. KG https://www.maha.de Type/model: ZS Square II 3.5 KS MB Hoyen 20 87490 Haldenwang Article numebr: VP 252247 Manufacturer 3: Italy Ravaglioli SPA https://ravaglioli.com Type / Model: RAV1110NKMB Sasso Marconi fraz. Pontecchio 40037 Bolognia Article number: RAV1110NKMB Manufacturer 4: Germany BlitzRotary GmbH http://www.BRBunited.com Type/model: IL2.35NKA-MB Hüfinger Strasse 55 78199 Bräunlingen Article number: IL2.35NKA-MB Manufacturer 5: Germany Herrmann AG http://www.herrmann.de Type/model: Swing arm 2.35 Bahnhofstrasse 52 93483 Pösing Article no.:109620 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0044b, 000 588 16 80 00 Underfloor swivel arm vehicle lift 3.5-4.0 t Model all (4xWD, CAR, smart)

WS00.00-P-0073B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 28 · Applies to: 453

000 588 17 80 00 Post-type alignment lift 5.0-6.5 t 13.05.2020 Model all (4xWD, CAR, Light transporter, smart) Modification notes 23.05.2017 All references to accessory parts removed. Use in FG 00/Set B Purpose: Elevated wheel alignment measuring unit column-type lift with two parallel lanes including integrated sliding plates and recesses for turntables. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 17 80 00 Note: Please note the vehicle-specific accessories. Manufacturer 1: Germany MAHA Maschinenbau Haldenwang GmbH & Co. KG http://www.maha.de Type/model: CARLIFT II 5.0 MB Hoyen 20 87490 Haldenwang Article no.: VP 251192 Manufacturer 2 http://rotary.blitzrotary.com Type/model: SM65-55-MB BlitzRotary Hüfinger Str. 55 Article no.:SM655512F0001 Type/model: SM14SW (only for USA) 78199 Bräunlingen Germany Article no.: SM14SW Type/model: V55AK54MB Article no.: V55AK54MB Type/model: Ravaglioli SPA - RAV4652MB Manufacturer 3: Ravaglioli SPA Article no.: RAV4652MB Type/model: Butler SPA - Logic65MB Sasso Marconi fraz. Pontecchio 40037 Bologna Article no.: Logic65MB Type/model: Space Srl - SQ652MB Italy http://www.ravaglioli.com Article no.: SQ652MB Type/model: RAVAGLIOLI SPA - RAV8055.2.54MB Article number: RAV8055.2.54MB Type/model: Butler SPA - CISORY55.54AMB Article number: CISORY55.54AMB Type/model: Space Srl - SF8055.2.54MB Article number: SF8055.2.54MB Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0073b, 000 588 17 80 00 Post-type alignment lift 5.0-6.5 t Model all (4xWD, CAR, Light transporter, smart)

WS00.00-P-0074B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 29 · Applies to: 453

000 588 29 80 00 Ram-type alignment lift 5.0-6.5 t 19.11.2019 Model all (4xWD, CAR, Light transporter, smart) Modification notes 23.05.2017 All references to accessory parts removed. Verwendung in FG 00/Satz B Purpose: Underfloor wheel alignment measuring unit cylinder-type lift with two parallel lanes including integrated sliding plates and recesses for turntables. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 29 80 00 Note: Please note the vehicle-specific accessories. Manufacturer 1: Germany MAHA Maschinenbau Haldenwang GmbH & Co. KG http://www.maha.de Type/model: VS Square II 6.5 MB Hoyen 20 87490 Haldenwang/Allgäu Article no.: VP 252246 Manufacturer 2: Germany Autop Maschinenbau GmbH https://www.autopstenhoj.com Type/model: Quattrolift 4.65 F550 Sandkampstrasse 90 48432 Rheine Article number: H41 01 08 1P Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0074b, 000 588 29 80 00 Ram-type alignment lift 5.0-6.5 t Model all (4xWD, CAR, Light transporter, smart)

WS00.00-P-0087B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 30 · Applies to: 453

000 588 30 80 00 Above-floor runway vehicle lift 3.5-4.0 t 15.11.2019 Model all (CAR, smart) Verwendung in FG 00/Satz A/B Purpose: Overhead runway scissor lift for lifting vehicles with two roadways arranged in parallel including wheels-free jack. Note: Limited use possible for smart fortwo and light-duty vans. Procurement information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier are available in the maintenance system document (see below). 000 588 30 80 00 Manufacturer: Germany BlitzRotary GmbH http://www.rotary.blitzrotary.com Type / model: S35LT48-MB Hüfinger Str. 55 78199 Bräunlingen Article no.: S35LT48-MB Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0087b, 000 588 30 80 00 Above-floor runway vehicle lift 3.5-4.0 t Model all (CAR, smart)

WS00.00-P-0088B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 31 · Applies to: 453

000 588 33 80 00 Runway vehicle lift 21.11.2019 Model all (4xWD, CAR, Light transporter, smart) 000 588 30 80 00 Above-floor runway vehicle Model all (CAR, smart) WS00.00-P-0087B lift 3.5-4.0 t 000 588 31 80 00 Above-floor runway vehicle Model all (Light transporter) WS00.00-N-0078A lift 5.0-6.5 t 000 588 28 80 00 Underfloor runway vehicle Model all (4xWD, CAR) WS00.00-P-0048B lift 3.5-4.0 t 000 588 08 80 00 Underfloor runway vehicle Model all (4xWD, CAR) WS00.00-P-0049B lift 5.0-6.5 t Verwendung in FG 00/Satz B Purpose: Runway vehicle lift for lifting vehicles with two parallel roadways. Note: Further information is given in the linked WS documents. 000 588 33 80 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0088b, 000 588 33 80 00 Runway vehicle lift Model all (4xWD, CAR, Light transporter, smart)

WS00.00-P-0034B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 32 · Applies to: 453

000 589 00 21 00 Test box 05.07.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Modification notes 01.08.2017 Function group extended. FG08 15.05.2017 Replacement for 129 589 00 21 00 Socket box, 126­pin. 000 589 00 21 01 Test box Model all (BUS, CAR, Heavy transporter, Light WS00.00­P­0034­01B transporter, TRUCK) Verwendung in FG 00/01/07/08/54/91/Satz B Purpose: Test box (socket box), 189­pin, for connecting electrical systems with model­specific adapter cable sets. 000 589 00 21 00 Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, ws00.00­p­0034b, 000 589 00 21 00 Test box Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS00.00-P-0030Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 33 · Applies to: 453

000 589 10 99 00 Tool kit 13.02.2020 Model all Modification notes 23.10.2013 000 589 10 99 01 torque wrench FG 00 23.10.2013 000 589 10 99 06 socket wrench socket, twelve-point FG 00 13 mm 23.10.2013 000 589 10 99 07 socket wrench socket, twelve-point FG 00 14 mm 23.10.2013 000 589 10 99 08 socket wrench socket, twelve-point FG 00 15 mm 23.10.2013 000 589 10 99 09 socket wrench socket, twelve-point FG 00 17 mm 23.10.2013 000 589 10 99 10 socket wrench socket, twelve-point FG 00 19 mm 23.10.2013 000 589 10 99 11 socket wrench socket, twelve-point FG 00 22 mm 23.10.2013 000 589 10 99 12 socket wrench socket, twelve-point FG 00 24 mm 23.10.2013 000 589 10 99 13 socket wrench socket, twelve-point FG 00 27 mm 23.10.2013 000 589 10 99 14 socket wrench socket, twelve-point FG 00 30 mm 23.10.2013 000 589 10 99 15 socket wrench bit, twelve-point 32 mm FG 00 23.10.2013 000 589 10 99 16 open end wrench bit 13 mm FG 00 23.10.2013 000 589 10 99 17 open end wrench bit 15 mm FG 00
23.10.2013 000 589 10 99 18 open end wrench bit 17 mm FG 00 23.10.2013 000 589 10 99 19 open end wrench bit 19 mm FG 00
23.10.2013 000 589 10 99 20 open end wrench bit 22 mm FG 00 23.10.2013 000 589 10 99 21 open end wrench bit 24 mm FG 00 23.10.2013 000 589 10 99 22 open end wrench bit 27 mm FG 00
23.10.2013 000 589 10 99 23 open end wrench bit 30 mm FG 00 23.10.2013 000 589 10 99 24 box wrench bit 13 mm FG 00 23.10.2013 000 589 10 99 25 box wrench bit 15 mm FG 00 23.10.2013 000 589 10 99 26 box wrench bit 17 mm FG 00 23.10.2013 000 589 10 99 27 box wrench bit 19 mm FG 00 23.10.2013 000 589 10 99 28 box wrench bit 22 mm FG 00 23.10.2013 000 589 10 99 29 box wrench bit 24 mm FG 00 23.10.2013 000 589 10 99 30 box wrench bit 27 mm FG 00 23.10.2013 000 589 10 99 31 square 1/2" FG 00 23.10.2013 000 589 10 99 32 ratchet 1/2" FG 00 Verwendung in FG 00/33/41/Satz B Purpose: 32-piece tool kit, drive 1/2" square. 000 589 10 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0030z, 000 589 10 99 00 Tool kit Model all

WS00.00-N-0050Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 34 · Applies to: 453

000 589 25 33 00 Internal extractor FG 00 24.1.12 FG 15/26/Set C MODEL all Use: Internal extractor, Ø 14...19 mm.

000 589 25 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-n-0050z, 000 589 25 33 00 Internal extractor MODEL all

WS00.00-N-3036Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 35 · Applies to: 453

000 589 45 33 00 Puller 30.01.2020 Model all (BUS, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) FG 00/03/20/26/28/41 Puller, complete in box. For removing bearings. Clamping range Ø 30...155 mm, clamping depth 300...400 mm. 000 589 45 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-n-3036z, 000 589 45 33 00 Puller Model all (BUS, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS00.00-P-0006Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 36 · Applies to: 453

000 589 54 37 00 Clamp 26.10.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) FG 00/01/07/08/09/14/15/18/20/47/49/83 Satz Z Clamping device for clamping off hoses and hose lines up to Ø 30 mm. 000 589 54 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0006z, 000 589 54 37 00 Clamp Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS00.00-N-0011Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 37 · Applies to: 453

000 589 88 33 00 Puller, two-arm 28.11.2016 Model all Verwendung in FG 00/07/15/26/27/28/35/41/Satz C Intended use: Puller, span 20 to 120 mm, throat depth 125 mm. 000 589 88 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-n-0011z, 000 589 88 33 00 Puller, two-arm Model all

WS00.00-N-3049B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 38 · Applies to: 453

001 589 75 21 00 Torque wrench 09.02.2017 Model all Verwendung in FG 00/Satz B Intended use: Torque wrench 4 Nm to 20 Nm with ratchet adapter, drive 3/8“. Test equipment category CAT_B. 001 589 75 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-n-3049b, 001 589 75 21 00 Torque wrench Model all

WS00.00-N-0021Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 39 · Applies to: 453

001 589 81 21 00 Torque screwdriver 09.03.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart) Verwendung in FG 00 Purpose: Torque driver 1/4" square, 15...75 Ncm. Test equipment category CAT_B. 001 589 81 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-n-0021z, 001 589 81 21 00 Torque screwdriver Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS00.00-P-0119Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 40 · Applies to: 453

001 589 87 21 00 Torque wrench 09.05.2016 Model all Verwendung in FG 00 Purpose: Torque wrench 4...40 Nm, Hazet, with plug-in square 12x9 mm. Test equipment category CAT_B. 001 589 87 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0119z, 001 589 87 21 00 Torque wrench Model all

WS00.00-P-0274K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 41 · Applies to: 453

110 589 03 59 00 Mounting wedge 10.04.2019 Model all (4xWD, CAR, Light transporter, TRUCK, smart) FG 00/01/05/13/18/26/ 30/33/42/43/46/54/67/ 68/72/77/80/82/83/ 88/91/Satz K Assembly wedge for various assembly work.

110 589 03 59 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0274k, 110 589 03 59 00 Mounting wedge Model all (4xWD, CAR, Light transporter, TRUCK, smart)

WS00.00-P-0052Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 42 · Applies to: 453

112 589 00 25 00 Squeeze gun 13.02.2020 Model all (4xWD, CAR, Light transporter, smart) Verwendung in FG 00/01/03/05/18/26/28/35/Satz B Purpose: Squeeze gun for sealant. Note: Item number A 003 989 98 20 10 Sealant, for engine housing with 50 ml per cartridge. 112 589 00 25 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0052z, 112 589 00 25 00 Squeeze gun Model all (4xWD, CAR, Light transporter, smart)

WS00.00-P-0255Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 43 · Applies to: 453

129 589 00 91 00 Record plug 14.10.2019 Model all Verwendung in FG 00/Satz Z FG 01/05/06/07/09/14/15/18/20/22/25/26/27/29/32/33/35/42/43/46/47/54/68/82/83/88/91/Satz B Purpose: Set of stop plugs for sealing open lines to protect against dirt and dust. Note: The set consists of 15 subgroups with 116 parts. 129 589 00 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0255z, 129 589 00 91 00 Record plug Model all

WS00.00-P-0280Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 44 · Applies to: 453

210 589 00 71 00 Hand pump 04.05.2020 Model all Use in FG 00/01/03/05/07/08/09/14/15/18/20/25/26/27/28/32/33/35/43/46/88 Purpose: Hand pump for sampling/filling coolant and oil circuits. Note: Engine 611.981/983/987, 612.981: In addition to ventilation of low-pressure fuel circuit. Transmission 716, 722: In addition to rinsing oil cooler and oil line. Model 205, 213, 217, 218, 222, 223, 238, 253, 257, 290, 447: In combination with W 213 589 00 90 00 Adapter for filling transfer case CTC852. 210 589 00 71 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0280z, 210 589 00 71 00 Hand pump Model all

WS00.00-P-0279Z

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 45 · Applies to: 453

220 589 05 99 00 Electrical connection kit 28.05.2020 Model all Modification notes 06.08.2007 Replacement for 220 589 00 99 00 WS42.00-N-3062B 06.08.2007 Replacement for 220 589 00 99 00 WS43.00-N-3053B 06.08.2007 Replacement for 220 589 00 99 00 WS54.00-P-0050B 220 589 00 99 01 Adapter cable WS54.00-P-0050-01B 220 589 00 99 02 Adapter line WS54.00-P-0050-02B 220 589 00 99 03 Adapter line Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-03B transporter, Light transporter, TRUCK, UNIMOG) 220 589 00 99 04 Adapter line WS54.00-P-0050-04B 220 589 00 99 05 Adapter line Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-05B transporter, Light transporter, TRUCK, UNIMOG) 220 589 00 99 06 Adapter line WS54.00-P-0050-06B 220 589 00 99 07 Adapter line Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-07B transporter, Light transporter, TRUCK, UNIMOG) FG 25/42/43/54/Set B 220 589 00 99 08 Adapter line Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-08B transporter, Light transporter, TRUCK, UNIMOG) 220 589 00 99 09 Adapter line Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-09B transporter, Light transporter, TRUCK, UNIMOG) 220 589 00 99 10 Adapter line WS54.00-P-0050-10B 220 589 00 99 11 Adapter line FG 00/09/42/43/54/Set B WS54.00-P-0050-11B 220 589 00 99 12 Adapter line WS54.00-P-0050-12B 220 589 00 99 13 Adapter line Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-13B transporter, Light transporter, TRUCK, UNIMOG) 220 589 00 99 20 Test cable Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-14B transporter, Light transporter, TRUCK, UNIMOG) FG 25/42/43/54/Set B 220 589 00 99 21 Clamp WS54.00-P-0050-15B 220 589 00 99 22 Safety clamp FG 25/42/43/54/Set B WS54.00-P-0050-16B 220 589 00 99 23 Clamp test probe Model all (4xWD, BUS, CAR, Heavy WS54.00-P-0050-17B transporter, Light transporter, TRUCK, UNIMOG) 220 589 00 99 24 Connection plug WS54.00-P-0050-18B 220 589 00 99 30 Adapter cable WS54.00-P-0050-19B 220 589 00 99 31 Adapter cable WS54.00-P-0050-20B 220 589 00 99 33 Safety cable WS54.00-P-0050-22B 220 589 00 99 34 Adapter cable WS54.00-P-0050-23B 220 589 00 99 35 Adapter cable FG 00/09/20/42/43/54/Set B WS54.00-P-0050-24B 220 589 00 99 14 Adapter line WS54.00-P-0050-25B 220 589 00 99 25 Empty case FG54/Set B WS54.00-P-0050-26B 220 589 00 99 36 Adapter cable Model 164, 169, 171, 203, 211, 219, 231, 251 WS54.00-P-0050-27B FG54/Set B 220 589 00 99 15 Set of adapter cables FG 54/Set B WS54.00-P-0050-28B 220 589 05 99 01 Empty case FG 54/Set B WS54.00-P-0050-29B 220 589 00 99 37 Adapter cable FG 54/15/Set B WS54.00-P-0050-37B 220 589 00 99 38 Adapter cable FG 54/Set B WS54.00-P-0050-38B 220 589 00 99 39 Adapter cable FG 54/Set B WS54.00-P-0050-39B 220 589 05 99 02 Adapter line, socket Model 453 WS54.00-P-0279-02B 1.20x0.60mm FG 54/Set B 220 589 05 99 03 Adapter line, pin Model 453 WS54.00-P-0279-03B 1.20x0.60mm FG 54/Set B 220 589 05 99 04 Adapter line, socket Model 453 WS54.00-P-0279-04B 1.50x0.60mm FG 54/Set B 220 589 05 99 05 Adapter line, pin 1.50x0.60 Model 453 WS54.00-P-0279-05B FG 54/Set B Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0279z, 220 589 05 99 00 Electrical connection kit Model all

220 589 05 99 06 Adapter line, socket

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 46 · Applies to: 453

Model 453 WS54.00-P-0279-06B 2.80x0.80mm FG 54/Set B 220 589 05 99 07 Adapter line, pin Model 453 WS54.00-P-0279-07B 2.80x0.80mm FG 54/Set B Use in FG 00/01/09/13/15/20/25/42/43/47/54/72/83/91/Set B Purpose: Electrical connection kit for contacting during voltage/current/resistance measurements and for connection of the compression tester. Note: Set corresponds to 220 589 00 99 00 plus the separate parts -14, -15, -34, -35, -36, -37, -38, and -39. 220 589 05 99 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0279z, 220 589 05 99 00 Electrical connection kit Model all

WS00.00-P-0132C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 47 · Applies to: 453

450 589 00 13 00 Tightening angle with magnet 21.05.2019 Model 117, 156, 176, 246 with engine 133, 270, 607 Model 118, 177, 247 with engine 260, 282, 608 Model 177 with engine 139 Model 205 with engine 274, 626 Model 450, 452 Model 453 with engine 281 Verwendung in FG 00/01/03/05/Satz B/C Purpose: A rotation angle with magnet for checking the rotation angle when tightening bolts and nuts. For tightening the 2nd stage of bolts of crankshaft bearing cap on engine 607 and the 2nd stage of connecting rod bolts on engine 608. Note: A rotation angle with magnet smart no.: 0005079. 450 589 00 13 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0132c, 450 589 00 13 00 Tightening angle with magnet Model 117, 156, 176, 246 with engine 133, 270, 607 Model 118, 177, 247 with engine 260, 282, 608 Model 177 with engine 139 Model 205 with engine 274, 626 Model 450, 452 Model 453 with ...

WS00.00-P-0275A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 48 · Applies to: 453

450 589 00 28 00 Graduated drill FG 00/Set A 24.8.06 MODEL all Use: Graduated drill for holes in body and interior equipment. 450 589 00 28 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0275a, 450 589 00 28 00 Graduated drill MODEL all

WS00.00-P-0143B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 49 · Applies to: 453

450 589 06 21 00 Dial indicator with accessories 21.9.15 Model 450, 451, 452, 453 Verwendung in FG 00/Satz B Purpose: Dial indicator with accessories for measurement of actual values at the drive. Testing equipment category CAT_A. Note: Dial indicator with accessories. smart no. 0005163. 450 589 06 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0143b, 450 589 06 21 00 Dial indicator with accessories Model 450, 451, 452, 453

WS00.00-P-0241A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 50 · Applies to: 453

452 589 00 16 00 Plug-in reversible ratchet FG 00/Set A/B/C/K 17.2.03 MODELS all Use: Plug-in reversible ratchet 9x12mm for hexagon bit blades 5/16" (8mm). Note: Smart no.: 001 5802 V000 0000 00. 452 589 00 16 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0241a, 452 589 00 16 00 Plug-in reversible ratchet MODELS all

WS00.00-P-0242A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 51 · Applies to: 453

452 589 02 63 00 Magnetic inserts for socket wrench FG 00/Set A/B/C/K 17.2.03 MODELS all Use: Work eased in cramped available space. For use in socket wrench bits WAF 10-19 (SW10-19). Note: Smart no.: 001 5805 V000 0000 00. 452 589 02 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0242a, 452 589 02 63 00 Magnetic inserts for socket wrench MODELS all

WS00.00-P-0243B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 52 · Applies to: 453

452 589 02 99 00 Wiring harness repair kit FG 00/54/77/83/ Set B 5.2.09 MODEL all Separate part 452 589 02 99 01 Crimper FG00/Set B WS00.00-P-0243-01B 0.35 - 1.0 mm2 Separate part 452 589 02 99 02 Crimper 1.5 - 2,5 mm FG00/Set B WS00.00-P-0243-02B 2 Separate part 452 589 02 99 03 Crimper 4.0 - 6.0 mm FG00/Set B WS00.00-P-0243-03B 2 Separate part 452 589 02 99 04Wire stripper FG00/Set B WS00.00-P-0243-04B Separate part 452 589 02 99 05 Small box with connectors FG00/Set B WS00.00-P-0243-05B 2 0.35 - 1.0 mm Separate part 452 589 02 99 06 Small box with connectors FG00/Set B WS00.00-P-0243-06B 1.5 - 2.5 mm2 Separate part 452 589 02 99 07 Small box with connectors FG00/Set B WS00.00-P-0243-07B 4.0 - 6.0 mm2 Separate part 452 589 02 99 08Kit with heat-shrinkable FG00/Set B WS00.00-P-0243-08B tubes, 5.75 mm Use: Wiring harness repair kit for repair of individual lines and wiring harnesses. Note: smart no.: 001 7534 V000 0000 00.

452 589 02 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.00-p-0243b, 452 589 02 99 00 Wiring harness repair kit MODEL all

SM00.00-P-0026A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 56 · Applies to: 453

Provide service booklet and supplementary instructions (code: 1411P58C50) 20.5.15 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 028816 Enclose service booklet and supplementary instructions Check

1 Check whether vehicle is affected by MODEL 453 from WME4533421K000244 to SM00.00-P-0026-01AAA measure WME4533421K009189 Remove/install

2 Take vehicle document wallet out of the vehicle and open 3 Place service booklet and supplementary instructions in vehicle document wallet 4 Close vehicle document wallet and put back in vehicle Parts ordering note Part no. Designation Quantity Service booklets for ECE and ROW vehicles A 453 584 79 01 Service booklet - German n. B. A 453 584 80 01 Service booklet - English n. B. A 453 584 81 01 Service booklet - French n. B. A 453 584 82 01 Service booklet - Spanish n. B. A 453 584 83 01 Service booklet - Portuguese n. B. A 453 584 84 01 Service booklet - Italian n. B. A 453 584 85 01 Service booklet - Dutch n. B. A 453 584 86 01 Service booklet - Danish n. B. A 453 584 87 01 Service booklet - Swedish n. B. A 453 584 88 01 Service booklet - Finnish n. B. A 453 584 89 01 Service booklet - Greek n. B. A 453 584 90 01 Service booklet - Norwegian n. B. A 453 584 91 01 Service booklet - Turkish n. B. A 453 584 92 01 Service booklet - Russian n. B. A 453 584 93 01 Service booklet - Czech n. B. A 453 584 94 01 Service booklet - Polish n. B. Supplementary instructions for ECE vehicles A 453 584 00 02 Supplementary instructions for Mobilo - German n. B. A 453 584 01 02 Supplementary instructions for Mobilo - English (except UK) n. B. A 453 584 02 02 Supplementary instructions for Mobilo - French n. B. A 453 584 03 02 Supplementary instructions for Mobilo - Spanish n. B. A 453 584 04 02 Supplementary instructions for Mobilo - Portuguese n. B. A 453 584 05 02 Supplementary instructions for Mobilo - Italian n. B. A 453 584 06 02 Supplementary instructions for Mobilo - Dutch n. B. A 453 584 07 02 Supplementary instructions for Mobilo - Danish n. B. A 453 584 08 02 Supplementary instructions for Mobilo - Swedish n. B. A 453 584 09 02 Supplementary instructions for Mobilo - Finnish n. B. A 453 584 10 02 Supplementary instructions for Mobilo - Greek n. B. A 453 584 11 02 Supplementary instructions for Mobilo - Norwegian n. B. A 453 584 12 02 Supplementary instructions for Mobilo - Czech n. B. A 453 584 13 02 Supplementary instructions for Mobilo - Polish n. B. A 453 584 14 02 Supplementary instructions for Mobilo - English (UK) n. B.* * Order as required and according to market variant Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm00.00-p-0026a, Provide service booklet and supplementary instructions (code: 1411P58C50) Model 453

AS00.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 57 · Applies to: 453 · AR: AS00.00-Z-9999ZZ

Safety information: Overall vehicle 29.11.2019 MODEL all Risk of injury caused by pinching or crushing AS00.00-B-0001-01A when working on springs or spring bodies that are under tension Risk of injury caused by pinching or crushing Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0001-01A when working on springs or spring bodies that transporter, Light transporter, TRUCK, are under tension UNIMOG, smart) Risk of injury caused by burns to skin and Model all (CAR, Light transporter) AS00.00-Z-0001-02A eyes, risk of poisoning caused by inhaling vapors when working with plastics Risk of injury. Skin or eye injuries may result AS00.00-B-0002-01A when handling hot or glowing objects. Risk of injury. Skin or eye injuries may result MODEL all ... AS00.00-Z-0002-01A when handling hot or glowing objects. Risk of injury when handling liquid nitrogen or AS00.00-B-0003-01A from touching extremely cool objects. Risk of asphyxiation from inhaling nitrogen gas. Risk of injury when handling liquid nitrogen or Model all (BUS, Heavy transporter, Light AS00.00-Z-0003-01A from touching extremely cool objects. Risk of transporter, TRUCK, UNIMOG) asphyxiation from inhaling nitrogen gas. Risk of death. Death may occur if body parts AS00.00-B-0004-01A are drawn into rotating vehicle parts. Risk of death. Death may occur if body parts MODEL ALL AS00.00-Z-0004-01A are drawn into rotating vehicle parts. Risk of accident from vehicle starting off by Model all (BUS, TRUCK) AS00.00-B-0005-01A itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. Risk of accident from vehicle starting off by Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0005-01A itself when engine running. Risk of injury transporter, Light transporter, TRUCK, (bruises and burns) resulting from working on UNIMOG, smart) the engine while it is being started or when it is running. Risk of injury caused by drilling gas-filled Model all (4xWD, CAR, Light transporter, AS00.00-Z-0006-01A assemblies or components (noncombustible smart) gases) The high voltage used for electric welding Model all AS00.00-Z-0007-01A presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhalin The high voltage used for electric welding AS00.00-B-0007-01A presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases Risk of accident caused by vehicle starting off Model all (4xWD, BUS, CAR, Light transporter, AS00.00-Z-0008-01A on its own when jacked up. Risk of injury smart) caused by rotating parts when working on running engine or drive train. Risk of injury. Moving parts can pinch, crush AS00.00-B-0009-01A or, in extreme cases even sever extremities. Risk of injury. Moving parts can pinch, crush Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0009-01A or, in extreme cases even sever extremities. transporter, Light transporter, TRUCK, UNIMOG, smart) Risk of death caused by vehicle slipping or AS00.00-B-0010-01B toppling off of the lifting platform. Risk of death caused by vehicle slipping or MODEL ALL AS00.00-Z-0010-01A toppling off of the lifting platform. Risk of injury caused by fingers being jammed AS00.00-B-0011-01A or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. Risk of injury caused by fingers being jammed Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0011-01A or pinched when removing, installing or transporter, Light transporter, TRUCK, aligning hoods, doors, trunk lid/rear-end door UNIMOG, smart) or sliding roof. Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, as00.00-z-9999zz, Safety information: Overall vehicle MODEL all

Risk of injury from fingers being pinched or

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 58 · Applies to: 453

Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0012-01A jammed when working on gas struts under transporter, Light transporter, TRUCK, pressure UNIMOG, smart) Risk of injury to skin or eyes from hydraulic AS00.00-B-0013-01A fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. Risk of injury to skin or eyes from hydraulic Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0013-01A fluid spraying out under pressure.Risk of transporter, Light transporter, TRUCK, poisoning from swallowing hydraulic fluid. UNIMOG, smart) Risk of injury caused by elastomer bearings or Model all (CAR, Light transporter, TRUCK) AS00.00-Z-0014-01A bearing parts coming loose suddenly during installation/removal and shooting wildly through the air Risk of explosion from pressurized spray cans AS00.00-B-0015-01A Risk of explosion from pressurized spray cans Model all AS00.00-Z-0015-01A Risk of poisoning caused by inhaling vapors or Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0016-01A swallowing adhesive. Risk of injury caused by transporter, Light transporter, smart) Model all adhesive coming into contact with skin and (TRUCK) eyes Risk of injury caused by scraping or cutting AS00.00-B-0017-01A body parts on sharp vehicle parts Risk of injury caused by scraping or cutting MODEL all, 601, 602, 606, 611, 690, 900, 901, AS00.00-Z-0017-01A body parts on sharp vehicle parts 902, 903, 904, 905, 906, 907, 909, 910 ... Risk of injury caused by scraping or cutting MODEL 903 ... AS00.00-Z-0017-01B body parts on sharp vehicle parts Risk of explosion due to escaping combustible Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0018-01A gas or overheating of gas cylinders.Risk of transporter, Light transporter, TRUCK, injury caused by burns to skin and eyes. Risk UNIMOG) of frostbite to body parts caused by escaping gas and by touching components near the valves when empty Risk of death caused by body parts being MODEL ALL AS00.00-Z-0019-01A pulled in by rotating vehicle wheels and roller dynamometer rollers Risk of death caused by work performed on MODEL ALL AS00.00-Z-0022-01A liquified gas systems Risk of explosion caused by liquefied ENGINE 111.984, 271.951 For liquefied AS00.00-Z-0023-01A petroleum gas escaping or compressed-gas petroleum gas system tanks overheating when working on vehicles operated with liquefied petroleum gas. Risk of frostbite to body parts caused by liquefied petroleum gas exiting under pressure. Risk of poisoning or risk of suffocation caused by inhaling liquefied petroleum gas. Risk of injury from engine start by remote start Model all (CAR) AS00.00-Z-0024-01A function Risk of injury caused by body parts becoming MODEL 903 ... AS00.00-Z-0025-01A jammed, pinched or severed by doors, covers, flaps or by loose components Risk of injury to skin and eyes from handling MODEL 903 ... AS00.00-Z-0026-01A hot or glowing objects. Risk of fire caused by contact of glowing objects with flammable materials. Risk of injury to hands or eyes when working AS00.00-B-0028-01A on hydraulic pressure reservoir systems caused by hydraulic fluid to specification 345.0 spraying out under pressure Risk of injury to hands or eyes when working Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0028-01A on hydraulic pressure reservoir systems transporter, Light transporter, TRUCK, caused by hydraulic fluid to specification 345.0 UNIMOG) spraying out under pressure Risk of injury when handling solid carbon AS00.00-B-0029-01A dioxide (dry ice) caused by touching extremely cold objects or by inhaling gaseous carbon dioxide Risk of injury when handling solid carbon Model all (BUS, Heavy transporter, TRUCK) AS00.00-Z-0029-01A dioxide (dry ice) caused by touching extremely cold objects or by inhaling gaseous carbon dioxide Risk of explosion caused by escaping Model 253.992/993 AS00.00-Z-0030-01B hydrogen or overheating of the fuel tanks when working on the hydrogen system. Risk of frostbite to body parts caused by escaping gas and by touching component parts carrying gas when emptying fuel tank Risk of death caused by vehicle slipping or AS00.00-B-0032-01A toppling off during lifting Risk of death caused by vehicle slipping or Model all (4xWD, BUS, CAR, Heavy AS00.00-Z-0032-01A toppling off during lifting transporter, Light transporter, TRUCK, UNIMOG, smart) Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, as00.00-z-9999zz, Safety information: Overall vehicle MODEL all

Risk of burns and scalding when handling hot Model all (Light transporter, TRUCK)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 59 · Applies to: 453

AS00.00-Z-0033-01A fluids and components they come into contact with. Risk of injury to skin and eyes when handling hot fluids. Risk of suffocation due to inhalation of inert Model 253.992/993 AS00.00-Z-0034-01RFW gases. Risk of injury when working on pressurized parts. Risk of death when working on component Model all AS00.00-Z-0035-01A parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Risk of injury caused by burns to skin and AS00.19-B-0001-01A eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing. Risk of injury caused by burns to skin and Model all (4xWD, BUS, CAR, Heavy AS00.19-Z-0001-01A eyes. Risk of poisoning caused by inhaling transporter, Light transporter, TRUCK, fumes when working with heat-shrinkable UNIMOG, smart) tubing. Risk of injury caused by burns to skin and Model all (4xWD, CAR, Heavy transporter, AS00.19-Z-0002-01A eyes, risk of poisoning caused by inhaling Light transporter, TRUCK, smart) fumes during soldering. Risk of injury to skin and eyes due to handling Model all (4xWD, BUS, CAR, Heavy AS00.40-Z-0001-01A of transmission oil. Health risk caused by transporter, Light transporter, TRUCK, swallowing transmission oil UNIMOG, smart) Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, as00.00-z-9999zz, Safety information: Overall vehicle MODEL all

SI00.00-P-0093A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 60 · Applies to: 453

Service Information: Discontinuation of TAN procedure for enabling of retrofit 27.07.2016 functions Model 450, 451, 452, 454 Softouch With the appearance of XENTRY Diagnostics release 09/2016, the LED daytime running lights (code 240, K06) TAN procedure for enabling the following retrofit functions is no longer Cruise control required for the above-mentioned models: Output increase (Brabus SB1, SB2, SB3) Steering wheel gearshift Until now, the retrofit functions were enabled by entering a TAN which There is no longer a charge for enabling. was queried in the diagnosis session. The TAN procedure for the control unit replacement and code teach-in As of release 09/2016, this query will no longer take place so that is unaffected by this and will continue. enabling will in future be performed directly and without a TAN needing to be entered. The processing time in the workshop is reduced in the case of the above-mentioned retrofits because TANs no longer need to be requested. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0093a, Service Information: Discontinuation of TAN procedure for enabling of retrofit functions Model 450, 451, 452, 454

SI00.00-P-0094A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 61 · Applies to: 453

Service Information: Discontinuation of TAN process 03.11.2016 Model 450, 451, 452, 454 Key teach-in (Key-TAN) With the XENTRY Diagnostics release 12/2016, the TAN procedure for the following functions is no longer required for the above-mentioned models: Control unit replacement (ECU-TAN) Until now, the key teach-in and control unit replacement were enabled If an online login is available for initial startup of control units, it can be by entering a TAN which was queried in the diagnosis session. used as of release 12/2016. Additional registration is not required. As of release 12/2016, this TAN request will be replaced by online The TAN generator will not be available as of 31.12.2016; as a result, login so that enabling will in future be performed directly and without a enabling will not be possible using the TAN procedure as of TAN needing to be entered. 01.01.2017. The same access data that are already being used for the initial startup If you have any questions, please contact the relevant responsible of control units are used for online login. national representative. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0094a, Service Information: Discontinuation of TAN process Model 450, 451, 452, 454

SI00.00-Z-0130A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 62 · Applies to: 453

Service Information: Discontinuation of overviews of models and major 24.02.2016 assemblies Model all With WIS Release 03/2016 all model and major assembly overviews are deleted from the tables of content. Information on model and major assembly constellations can be called up on a model-specific basis using the "Show model designation" (arrow) button. W00.01-1065-79 Shown in WIS with German user interface W00.01-1066-79 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-z-0130a, Service Information: Discontinuation of overviews of models and major assemblies Model all

Shown in WIS with English user interface

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 63 · Applies to: 453

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-z-0130a, Service Information: Discontinuation of overviews of models and major assemblies Model all

SI00.00-P-0159A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 65 · Applies to: 453

Service Information: Influence of vehicle systems on electronic medical devices 14.01.2020 Model all (4xWD, CAR, Light transporter, smart) Multimedia and sound systems (e.g. central display, speaker) We would like to inform you that mutual interaction between vehicle systems and medical, electronic equipment, e.g. pacemakers and Transmission antennas (e.g. KEYLESS-GO) AEDs, cannot be completely ruled out. The notes and warnings from the manufacturer of the medical, electronic device must be observed and, in case of doubt, contact the Non-visible components are installed in vehicles and permanent manufacturer and/or a physician. magnetic fields emanate from them irrespective of vehicle's operating state. In the event of uncertainty concerning possible disruptions of the medical, electronic device, employees in the workshop area should Before starting any service and repair work, affected employees in the ensure sufficient distance from such components. workshop area must check the planned scope of work on a vehicle- specific basis in order to determine to what extent contact with the following assemblies is likely: Live vehicle components Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0159a, Service Information: Influence of vehicle systems on electronic medical devices Model all (4xWD, CAR, Light transporter, smart)

SI00.00-P-0078A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 66 · Applies to: 453

Service Information: Mobility service special rule for breakdown cases where 31.07.2015 replacement parts are unavailable Model 451 As of initial registration date 01.11.2014 Model 453 We would like to notify you that goodwill on replacement parts can in The claim form previously applicable only for Mercedes­Benz cars and future be granted also for smart road assistance breakdown cases. For vans is now used also for smart with immediate effect. This form can this, the replacement vehicle must already be documented in VEGA be downloaded if necessary in German and English in the with PF (Provider has rendered assistance) or P1 (Dealer has Mercedes­Benz Xentry Portal. Forms in other languages can be rendered assistance) for the first three business days. The VOR order requested from your Mercedes­Benz Logistics Center. The claim is to must have been submitted within one day of the occurrence of the be sent in the same way as for Mercedes­Benz to the usual address or breakdown. A written reminder must be sent to the Mercedes­Benz to your contact at Wholesale. The specification Logistics Center responsible immediately upon receipt of the backlog Mercedes­Benz & smart Mobility Products will be amended notification with reference to the breakdown case. accordingly with the next release. This ruling applies up until 31.12.2015 for all breakdown cases occurring as of 01.08.2015 for model 451 (as of initial registration date 01.11.2014) and model 453. Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, si00.00­p­0078a, Service Information: Mobility service special rule for breakdown cases where replacement parts are unavailable Model 451 As of initial registration date 01.11.2014 Model 453

SI00.00-P-0051A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 67 · Applies to: 453

Service Information: New operation number structure for diagnosis jobs 19.05.2017 Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 240, 245, 246, 251, 253, 292, 450, 451, 452, 453, 454, 461, 463 The following application rule always applies to the necessary test We are providing you with information here on the handling and operations: structure of the operation number group for diagnosis scopes. The 1 Use of operation items with the ending "0" (e.g. XX-0640, XX-0660, operation number group was published with the WIS/ASRA version XX-0700, ...), if: 03/2004 and from this point on it should be used for diagnosis - no activities. fault code is stored but a reproducible customer complaint is present and further test operations are necessary. The operation items are grouped together in the respective design 2 Use of operation items with the ending "1" (e.g. XX-0641, XX-0661, groups with the number range XX-0640 to XX-0999 (see the table XX-0701, ...), if: below) and are thereby always assigned to the system to be diagnosed. - a fault code has been stored. Generally, the AP "54-1011 Perform quick test" must be used when 3 The joint use of operation items, e.g. XX-0640 and XX-0641 is starting diagnosis. After the quick test, the system test for each of the only permissible in justified cases. The justification for common design groups will be listed. use must be entered in the message field, otherwise the operation item may be rejected. The AP 54-1011 (Perform quick test) can be used several times over, if this is necessary during a repair procedure and confirmed by the Operation item "54-0991 Control unit: ....................Install software diagnosis. Previous included operations (e.g. delete fault memory) (after quick test)" refers to a generally valid item, irrespective of the must be conducted. Where the operation item is used several times flash period. It includes the coding and "flashing" of several control over, a brief reasoning must be noted on the order and the message units, if this is conducted as part of a sequence, in other words, the field. procedure need only be started once. The diagnosis structure following on the quick test depends on whether a fault code has been stored for the customer complaint. The fault code shall be considered as part of the order preparation. Please see the information on filing all repair documentation in Check hot film MAF sensor a tamperproof manner (see SI00.01-P-0024A Use of basic Check charge air temperature sensor operations (G) and linked operations ). Check intake port shutoff Individual tests which are not taken into account in these average Check leakage quantity of injectors values are applied as individual operation items with working hours or Check knock control time prescribed by foreperson, such as: Check ignition coils (secondary side) Check fuel low pressure circuit Check oil sensor Check throttle valve actuator Check intake manifold pressure sensor Check charging system for leaks Exposure work is not included here and is to be cited separately (see included work texts or operation items). With regard to engine subjects, 003 work units are established for the following individual component tests under AP 07-0641"Check separate parts of engine ............. as per fault code" : Check coolant temperature sensor Check intake air temperature sensor The following operation numbers and operation texts have been 82-0708 Check antennae applied for model series 203, 209, 215 and 220 for processing of On model series 203, 209, 215 and 220 the operation items listed complaints in the telematics area: replace operation item 82-0700 "Check communication system (as per 82-0702 Check radio/TV quick test routine)". 82-0703 Check screen Telematics diagnosis operations on the model series not listed above should be carried out under AP 82-0700 and 82-0701. 82-0704 Check CD-drive/changer and CC drive In all other design groups, the structure and procedures for the 82-0705 Check navigation system diagnosis work on control units with fault codes is shown in the same 82-0706 Check telephone/cell phone way. 82-0707 Check fiber optic cable and wake-up signal The AP 82-9905 for COMAND remains valid. Items 80-XXXX for key programming or teach-in remain unchanged. The operation item AP 54-1010 "Check electrical system, establish findings" or 82-1015 " Establish diagnosis on the electrical system" are available for diagnosis work, if no special diagnosis operation item is available within the affected design group. Combination of this/these operation item/s with test items of the diagnosis structure described is not permissible. Removal and installation operations are not affected by this. They are still contained in the current design groups. Operation no. Operation text 07 07-0640 Check engine (as per quick test routine) 07-0641 Check individual parts of engine:...........................as per fault code 07-0645 Check fuel pressure (as per quick test routine) 07-0650 Check fuel low pressure circuit 07-0651 Inspect charge air system for leaks 07-0652 Check throttle valve actuator 07-0655 Perform sensor rotor adaptation in engine control unit (as per quick test routine) Page 1 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0051a, Service Information: New operation number structure for diagnosis jobs Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 240, 245, ...

Check preglow system (as per quick test routine)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 68 · Applies to: 453

15 15-0640 Check preglow system (as per quick test routine) 15-0641 Check individual parts of preglow system:..........................as per fault code 15-0650 Check alternator with controller (as per quick test routine) 25 25-0640 Check automatic clutch system (as per quick test routine) 25-0641 Check individual parts of automatic clutch system:..........................for fault code 26 26-0640 Check easy-shift manual transmission (as per quick test routine) 26-0641 Check individual parts of easy-shift manual transmission:..........................for fault code 27 27-0640 Check automatic transmission (as per quick test routine) 27-0641 Check individual parts of automatic transmission:...........................as per fault code 28 28-0640 Check transfer case (as per quick test routine) 28-0641 Check individual parts of transfer case:..........................as per fault code 30 30-0640 Check speed control system (as per quick test routine) 30-0641 Check individual parts of speed control system:..........................as per fault code 30-0643 Check DISTRONIC (as per quick test routine) 30-0644 Separate parts of DISTRONIC: .................... Check for fault codes 31 31-0640 Check trailer function (as per quick test routine) 31-0641 Check individual parts of trailer function:..........................as per fault code 32 32-0640 Check suspension system (as per quick test routine) 32-0641 Check individual parts of suspension system:..........................as per fault code 40 40-0640 Check tire pressure monitoring system (as per quick test routine) 40-0641 Check individual parts of tire pressure monitoring system:..........................for fault code 42 42-0640 Check traction and brake system (as per quick test routine) 42-0641 Check individual parts of traction and brake system:..........................as per fault code 42-0642 Check individual parts of traction and brake system: .................... as per fault code (as per quick test routine) 42-0650 Deactivate left and right SBC system 42-0651 Activate left and right SBC system 42-0652 Bleed brake system; replace fluid in hydraulic system 42-0653 Check brake system for air 42-0654 Check brake system for leaks 42-0655 Pressure reservoir: check preload pressure 42-0656 Check separation valves 42-0657 Check response threshold of rpm sensors 43 43-0640 Check brake booster vacuum pump (as per quick test routine) 43-0641 Check separate parts of brake booster vacuum pump:..........................as per fault code 46 46-0640 Check steering column adjustment (as per quick test routine) 46-0641 Check separate parts of steering column adjustment:..........................as per fault code 46-0660 Check steering system (as per quick test routine) 46-0661 Check separate parts of steering system:..........................as per fault code 46-0680 Check steering lock (as per quick test routine) 46-0681 Check separate parts of steering lock: .................... as per fault code 46-0700 Check steering column tube switch module (as per quick test routine) Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0051a, Service Information: New operation number structure for diagnosis jobs Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 240, 245, ...

Check gas system (as per quick test routine)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 69 · Applies to: 453

47 47-0640 Check gas system (as per quick test routine) 47-0641 Check separate parts of gas system:.................... as per fault code 47-0642 Check AdBlue system (as per quick test routine) 47-0643 Check separate parts of AdBlue system: .................... as per fault code 54 54-0640 Check battery system (as per quick test routine) 54-0641 Check individual parts of battery system:..........................as per fault code 54-0644 Check control unit for on-board electrical system 54-0645 Check quiescent current consumption 54-0646 Read out data records of battery sensor and bus keepawake units (after quick test) 54-0660 Check trip computer (as per quick test routine) 54-0661 Check individual parts of trip computer:..........................as per fault code 54-0680 Check Parktronic system (after quick test) 54-0681 Check individual parts of Parktronic system:..........................as per fault code 54-0690 check high voltage on-board electrical system (as per quick test routine) 54-0691 Check separate parts of high voltage on-board electrical system: .................... as per fault code 54-0700 Check signaling horn (as per quick test routine) 54-0701 Check individual parts of signaling horn:..........................as per fault code 54-0703 Check heads-up display 54-0720 Check steering wheel heater (as per quick test routine) 54-0721 Check individual parts of steering wheel heater:..........................for fault code 54-0740 Check instrument cluster (as per quick test routine) 54-0741 Check individual parts of instrument cluster:..........................for fault code 54-0742 Check fuel level indicator 54-0750 Check multifunction camera (as per quick test routine) 54-0751 Check separate parts of multifunction camera: .........................as per fault code 54-0760 Check reversing camera (as per quick test routine) 54-0761 Check individual parts of reversing camera:..........................for fault code 54-0765 Check wiring harness for ........................ (as per quick test routine) 54-0770 Check Night View Assist (as per quick test routine) 54-0771 Check individual parts of Night View Assist:..........................for fault code 54-0780 Check lane assistant (after quick test) 54-0781 Check separate parts of Lane Assistant: .................... as per fault code 54-0790 Check driver assistance system (as per quick test routine) 54-0791 Check separate parts of driver assistance system: .................... as per fault code 54-0800 Check 360 degree camera (as per quick test routine) 54-0989 Check control unit:..... 54-0990 Check CAN data bus (as per quick test routine) 54-0991 Program and code control unit: ............. (as per quick test routine) 54-0992 Control unit: ............. code (as per quick test routine) 54-0995 Code control unit: .................... for retrofitting: .................... (as per quick test routine) 68 68-0640 Check roller blind for rear-end window (as per quick test routine) 68-0641 Check individual parts of roller blind for rear-end window:..........................for fault code 68-0660 Check inside rear-view mirror (as per quick test routine) Page 3 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0051a, Service Information: New operation number structure for diagnosis jobs Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 240, 245, ...

Check individual parts of inside review mirror:..........................as per fault code

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 70 · Applies to: 453

68-0661 Check individual parts of inside review mirror:..........................as per fault code 72 72-0640 Check electrical function of side doors (as per quick test routine) 72-0641 Check individual parts of electrical function of side doors:..........................as per fault code 72-0660 Check rear-end door control (as per quick test routine) 72-0661 Check individual parts of rear-end door control:..........................as per fault code 77 77-0640 Check tilting/sliding roof (as per quick test routine) 77-0641 Check individual parts of tilting/sliding roof:..........................as per fault code 77-0645 Check panoramic roof (as per quick test routine) 77-0646 Check separate parts of panoramic roof: .................... as per fault code 77-0660 Check soft top control (as per quick test routine) 77-0661 Check individual parts of soft top control:..........................for fault code 80 80-0640 Check central locking (as per quick test routine) 80-0641 Check individual parts of central locking system:..........................as per fault code 80-0660 Check drive authorization system (as per quick test routine) 80-0661 Check individual parts of drive authorization system:..........................as per fault code 80-0670 Check remote trunk closing (as per quick test routine) 80-0671 Check separate parts of remote trunk closing: .................... as per fault code 80-0680 Check automatic rear door closing (as per quick test routine) 80-0681 Check separate parts of automatic rear door closing: .................... as per fault code 82 82-0640 Check exterior lights (as per quick test routine) 82-0641 Check individual parts of exterior lights:..........................as per fault code 82-0660 Check interior illumination (as per quick test routine) 82-0661 Check individual parts of interior illumination:..........................as per fault code 82-0664 Check sound system (as per quick test routine) 82-0665 Check separate parts of sound system: .................... as per fault code 82-0680 Check windshield wiper/washing system and cleaning systems (as per quick test routine) 82-0681 Check individual parts of windshield wiper/washing system and cleaning systems:..........................as per fault code 82-0700 Check communication and information systems (as per quick test routine) 82-0701 Check individual parts of communication and information systems:..........................as per fault code 82-0702 Check radio and TV 82-0703 Check screen 82-0704 Check CD drive, CD changer, and cassette drive 82-0705 Check navigation system 82-0706 Check telephone/cell phone 82-0707 Check fiber optic cable and wake-up signal 82-0708 Check antenna 82-0710 Check telematics services communications module 82-0760 Check emergency call system (as per quick test routine) 82-0761 Check individual parts of emergency call system:..........................for fault code 82-0780 Check anti-theft alarm system (as per quick test routine) 82-0781 Check individual parts of anti-theft alarm system:..........................for fault code 82-0800 Check special vehicle systems (as per quick test routine) 82-0801 Check individual parts of special vehicle systems:..........................as per fault code 83 83-0640 Check climate control (as per quick test routine) 83-0641 Check individual parts of climate control:..........................as per fault code Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0051a, Service Information: New operation number structure for diagnosis jobs Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 240, 245, ...

Check stationary heater/residual engine heat utilization system (as per quick test routine)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 71 · Applies to: 453

83-0660 Check stationary heater/residual engine heat utilization system (as per quick test routine) 83-0661 Check individual parts of stationary heater/residual engine heat utilization system:..........................for fault code 88 88-0640 Check outside mirror (as per quick test routine) 88-0641 Check individual parts of outside mirror:..........................as per fault code 91 91-0640 Check electric seat operation (as per quick test routine) 91-0641 Check individual parts of electric seat operation:..........................as per fault code 91-0660 Check safety systems (as per quick test routine) 91-0661 Check individual parts of safety systems:..........................as per fault code Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0051a, Service Information: New operation number structure for diagnosis jobs Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 240, 245, ...

SI00.00-P-0025A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 72 · Applies to: 453

Service Information: No liability for third-party retrofits 18.10.2016 Model all 1 FN = Trailer hitch A ruling has been determined for selected product groups with 2 FN = Stationary heater regard to the activation of retrofits with parts that are not genuine 3 FN = Exterior lights Mercedes-Benz parts (known hereinafter as "third-party products"), and it is to be applied as described below. 4 FN = Radio/Telematics 5 FN = Driver assistance/Cruise control 6 FN = Seat conversions 7 FN = Parking assist/Reversing camera/Parktronic system

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The following additional codes/product groups are currently available: This form is to be signed and stored at the company in a tamperproof For liability law reasons MB workshops are obliged with immediate manner. affect to document all retrofitting of non-genuine Mercedes-Benz Please also notify your customer that this signed form is to be kept products (modification to vehicle) per together with the vehicle documentation and - in the event of any resell FN code, to enable consequential damage - the new vehicle owner is to be notified of the third-party retrofit. to be assigned on an originator basis. Please note that this is also necessary if the product does not require any SCN coding or other form of activation per DAS/XENTRY (documentation to be through VeDoc data card). The manufacturer and the retrofitted third-party product type must be entered into the AO Text (field organization text) tab in the VeDoc system.

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Any additional scopes in relation to the third-party product that have been retrofitted must be entered in this text field (e.g. whether the engine-cooling output has been adapted as per manufacturer specifications when a trailer hitch has been retrofitted).

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If customers in your Mercedes-Benz dealership wish to have a product activated that is not a genuine Mercedes-Benz product from the above-mentioned product group overview (per coding), then the exclusion of liability form must be used for any retrofits by external suppliers (OF00.00-P-3000-10A). Important: Enter code 550 and code 1FN into vehicle data card Upon activation or the documentation of third-party retrofits Daimler (DAS/XENTRY or VeDoc) AG will not assume any liability for warranty and implied warranties for Enter "manufacturer and type" of third-party product into VeDoc the third-party product. The manufacturer in question or the company AO text. responsible for the installation shall be liable for any damage or claims. Enter conversions/additional scopes (e.g. cooling was not Please expressly advise your customers of these facts. converted) into VeDoc! Conduct additional steps as per third-party installation instruction Example 1 for coding a genuine Mercedes-Benz trailer hitch: (not MB product) if required Enter code 550 into vehicle data card (DAS/XENTRY or VeDoc). Then, conduct SCN coding as per WIS installation instructions. Observe country-specific regulations. Example 2 for coding a non-genuine Mercedes-Benz trailer hitch: Disclaimer of liability for installation, removal, OF00.00-P-3000-10A modification and body work documentation, form Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0025a, Service Information: No liability for third-party retrofits Model all

SI00.00-P-0009A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 73 · Applies to: 453

Service Information: Operation items for test drives 05.08.2016 Model all Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 009151 Conduct workshop test drive; Reasoning:....; Technician: ...; Departure: ...; Arrival: ...; Starting km: ...; Ending km: ... measuring drives With this Service Information we would like to provide you with an calibration drives as well as overview of the topic of "test drives", and notify you about using test drives specified by the workshop documentation, irrespective operation items for test drives and for noise inspection. of who renders the service. Expenditures that result from test drives and which are incurred in On measuring drives the data sheet is to be completely filled out and conjunction with the service reception and final inspection for a vehicle, include all the required details. A cost acceptance will only occur if the are part of the workshop overheads/administrative costs and they measurement results confirm the given customer complaint. For more cannot be invoiced through warranty/goodwill. detailed information, please refer to the applicable Warranty manual. If test drives are required as part of the technical repair procedure, these are to be viewed, where applicable, as warranty-compatible expenditure. Examples of necessary test drives as part of the warranty repair are: noise inspection drives Because test drives cannot be conducted with incentive wages, the Data that are required for wage or salary calculation, are to be retained time required when conducting them, the employees involved and the as per the respective statutory regulations. exit/entry kilometer readings required according to the operation items, For more detailed information, please refer to the applicable Warranty must be stamped onto the repair order or entered automatically or by manual (EWMR or WMW). hand. For documentation of a test drive on the workshop order and, where If necessary, these times can be converted for submission in the applicable, submission in the case of implied warranty, warranty or warranty, guarantee goodwill case based on the workshop factor as goodwill, you have diverse operation items at your disposal in groups work units or times. 00, 07, 18, 27 and 94, which we would like to explain to you in greater Please note that the findings, which - where applicable - were defined detail below. by the test drive, are representatively documented on the order. Measuring and calibration drives In DG 00 the operation items 00-9151 are used for, e.g. measuring and calibration drives. In this operation item the reasoning for the workshop test drive must be entered into the empty text field provided for the purpose. This operation item is also always drawn on when, in the remaining groups, no adequate operation item is available to document a test drive. This operation item cannot be combined with the remaining operation items for a test drive and noise determination. Consumption measuring drive For the fuel consumption measurement you can use operation item 07-1333 for documentation on the workshop order. Operation no. of operation texts or standard texts and flat rates Category Op. no. Operation text P 071333 Determine fuel consumption (by driving on the road) Technician: ...; Departure: ...; Arrival: ...; Starting km: ...; Ending km: ... Oil consumption test run The oil consumption measuring drive is documented through operation item 18-1010. Operation no. of operation texts or standard texts and flat rates Category Op. no. Operation text P 181010 Conduct oil consumption measuring drive (on road) Adaptation of automatic transmission This operation item cannot be combined with the other operation items. Operation item 27-1047 is filed for adaptation of the automatic transmission. Operation no. of operation texts or standard texts and flat rates Category Op. no. Operation text Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0009a, Service Information: Operation items for test drives Model all

Conduct adaptation (after repair)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 74 · Applies to: 453

P 271047 Conduct adaptation (after repair) Technician: ...; Departure: ...; Arrival: ...; Starting km: ...; Ending km: ... Noise determination at standstill in workshop Please note here that for any disassembling work conducted on the vehicle the corresponding operation items have to be used as per WIS/ When determining noise at a standstill in the workshop, as well as for ASRA for the individual components. Operation item 94-1010 relates rectifying noise problems, operation item 94-1010 is available. If minor solely to the localization and rectification of the noise, but not to the repairs such as, e.g. the grinding off of panels, or the retightening of disassembling of the vehicle. The remedial action is to be documented bolts as part of the noise inspection are necessary, then this operation in the corresponding empty text field on the order. item is to be used in combination with the corresponding operation item for the noise test drive. Example: The combination of operation items is to be representatively explained Remedy: Rear shelf in right area (relative to direction of travel), backed in the message field of the order, otherwise the operation item will be with 50 mm of felt at transition to rear window. The rear shelf is rejected in the warranty/goodwill claim. touching the body and causes creaking noises when the body twists. Operation no. of operation texts or standard texts and flat rates Category Op. no. Operation text P 941010 Noise; location: ... Localization and rectification; Remedy: ... Test drives for noise inspection Example: The customer complains of wind noise as of a speed of 180 km/h in the right rear door area towards the C-pillar. For test drives as part of the noise inspection there are three operation items available to you: The technician determines that the seal frame on the right rear door is the cause of damage. 94-1013 Because the noise involved here is on the body, operation item 94-1015 94-1017 must be used. 94-1017 If, during a test drive, several causes for the noise are determined, only Important here is that the operation item refers to the damage-causing one operation item may be used. component, i.e. the technician defines the operation item based on the This must correspond with the reason for the complaint, and the findings. Operation items 94-1013, 94-1015 and 94-1017 cannot be damage code must be assigned and processed using the maximum combined with each other. The operation items only form the means to work units/times. localize the noise, disassembling work on the vehicle must be listed separately. Operation no. of operation texts or standard texts and flat rates Category Op. no. Operation text P 941013 Localize noise on engine; Test drive technician: ...; Departure: ...; Arrival: ...; Starting km: ...; Ending km: ... P 941015 Localize noise on chassis; Test drive technician: ...; Departure: ...; Arrival: ...; Starting km: ...; Ending km: ... P 941017 Localize noise on body Test drive technician: ...; Departure: ...; Arrival: ...; Starting km: ...; Ending km: ... Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0009a, Service Information: Operation items for test drives Model all

SI00.00-P-0088A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 75 · Applies to: 453

Service Information: Orientation values for ZM operation items for plausibility 27.07.2016 checks in warranty and goodwill cases Model all Modification notes 25.07.2016 Operation numbers 27-1048, 30-4220, 54-7940, 54-7941, 54-7942, 54-7943, 54-9204 removed; for 54-0645, guide value changed and note added; for 54-9200, 54-9201 and 54-9202, note added. The intention behind this Service Information bulletin is to assist you in Any exposure work (disassembly) is not included here. Where testing and checking the plausibility of the ZM operation items in a possible, existing operation items with permanently-assigned times warranty and goodwill case. To do so, you will find a table below that should be used for this. Generally, vehicle models that are not yet contains the most-frequently used ZM items with orientation values, included in WIS/TIPS or ASRA,comparable models must be used for that were determined on the basis of the average times submitted. The the book/column numbers. For more detailed information, please refer application, including the actual time required for the time prescribed to the applicable Warranty manual. by the foreperson, shall continue to be based on the currently The procedure described here is only valid for the car, cross- applicable time management rules. In a warranty case, all ZM items country vehicle and smart divisions. must still be confirmed by the foreperson or a person authorized by the foreperson as part of a foreperson inspection process. The orientation values should help to increase transparency and are used solely for checking the plausibility of applications in the claim preparation (dealer) as well as the claim decision making, and should help to avoid any queries at a later stage. They are not to be regarded as lower limits, upper limits or a fixed time. If the actual time required (time-punch) is less, then this must also be invoiced in the claim. If additional work is involved, this must be stated along with a reason in the message field in the warranty and goodwill claim for better assessment, if not already visible in a TIPS case, an ESKULAB query or from the context itself. Op. no. Operation text Orientation values (h) Information and scope XX XX-0640 Operation numbers for diagnosis scope (e.g.: SI00.00-P-0051A 0.3 To Except operation item 07-0640 Check separate parts XXX....................according XX-0990 to fault code) Except operation item 54-0645 Except operation item 54-0990 00 00-6555 Change oil:................. 0.4 Change engine oil 00-8020 Wash underbody of vehicle 0.4 00-8500 Clean engine and engine compartment 0.4 00-8515 CLEAN PARTS, AFFECTS:..... (PARTS 0.3 REMOVED) 01 01-1010 Ascertain oil loss at engine 0.3 Operation item 27-2110 01-4015 Replace engine (engine with flange-mounted For suitable diesel engine or gasoline automatic transmission removed) + 1.0 engine 60 % of 01-5845 Remove cylinder head, provisionally assemble in SI01.30-S-0006A line with findings report Operation item 01-5760 60 % of 01-5846 Remove cylinder head, provisionally assemble in SI01.30-S-0006A line with findings report (engine removed) Operation item 01-5760 07 07-1402 Check fuel pressures and internal leaktightness 0.3 07-1406 Check purging 0.3 07-1432 Check data bus CAN 0.5 07-1436 Check exhaust gas recirculation 0.3 09 09-5910 Check exhaust gas turbocharger, establish 0.3 findings 15 15-5015 Check charging current of alternator 0.3 15-7020 Check starter 0.3 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0088a, Service Information: Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases Model all

Check cooling and heating system for

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 76 · Applies to: 453

20 20-1010 Check cooling and heating system for 0.3 leaktightness, findings report:.................. 20-1030 Flush cooling and heating system 1.0 1 Purging procedure 22 22-1019 Check hydraulic engine mount of engine 0.3 suspension, relieve engine suspension, if necessary 27 27-1010 Determine level of oil loss on automatic 0.3 transmission 28 28-1010 Determine level of oil loss on transfer case 0.3 32 32-8550 Check air suspension system for leaktightness 0.3 33 33-1020 Check front axle for wear, establish findings 0.3 40 40-1060 Replace wheel bolt(s) 0.3 47 47-1000 Inspect fuel system for leaks 0.3 47-5857 Empty, fill AdBlue tank 0.4 47-8200 Check evaporative emission control system 0.3 49 49-6960 Repair exhaust system 0.5 54 54-0645 Check quiescent current consumption 0.3 Measurement without troubleshooting 54-0990 Check data bus (after quick test) 0.5 Only if suitable Diagnose operation 54-1010 Check electrical system, findings:.................. 0.3 item (AP) not available. SI00.00-P-0051A 54-1113 Replace additional batteries (after check) - For Eco-start-stop, use operation item 54-1137 54-1286 Replace fuse for:..... 0.1 54-9200 Replace electrical plug for ..... 0.3 1 Plug 54-9201 Replace electrical coupling for ..... 0.3 1 female connector 54-9202 Replace contact pin for ..... 0.5 10 pcs 54-9203 Replace female contact for ..... 0.5 10 pcs 67 67-1030 Check vehicle interior for water penetration, 0.4 location:....., establish findings 72 72-1015 Readjust door, location:.... 0.4 72-4955 Adjust crank window, location:.... 0.4 72-6400 Repair inner door trim, location:.... 0.3 80 80-1051 Check multicontour seat(s) / driving dynamic(s) 0.3 seat(s) for proper operation and check system using test equipment for leaktightness 82 Only if suitable Diagnose operation 82-1015 Check electrical system, findings:.................. 0.3 item (AP) not available. SI00.00-P-0051A 82-7351 Replace hose of washer system for windshield 0.8 83 83-1285 A/C system, run leak test (system drained, when 0.4 working on system) Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0088a, Service Information: Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases Model all

Check driver's seat for proper operation, establish 0.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 77 · Applies to: 453

91 91-3506 Check driver's seat for proper operation, establish 0.3 findings 91-3511 Repair driver's seat (removed) 0.4 Service Information: New operation number Model 117, 156, 163, 164, 166, 168, 169, 170, SI00.00-P-0051A structure for diagnosis jobs 171, 172, 176, 197, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 222, 230, 231, 240, 245, 246, 251, 450, 451, 452, 454 Service Information: Remove operation items Model 164, 166, 169, 171, 172, 176, 204, 207, SI01.30-S-0006A for cylinder head; assemble temporarily 212, 216, 218, 219, 221, 230, 231, 245, 246, depending on findings 251, 461, 463 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0088a, Service Information: Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases Model all

SI00.00-P-0089A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 78 · Applies to: 453

Service Information: QR code for rescue forces 22.11.13 MODEL ALL as of manufacture year 1990 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 88 6060 Attach QR code adhesive label to fuel filler door P 63 1459 Attach QR code adhesive label to B-pillar The QR code adhesive label enables rescue forces equipped with If the national language is not available the rescue card is shown in Internet-capable, mobile terminals to have fast and direct access to the English. digital rescue cards for all Mercedes-Benz car and smart vehicles. The QR code adhesive labels are attached to the inside of the fuel filler From the end of 2013 onwards the QR code adhesive labels will be door (2) and on the opposite B-pillar (1). attached in all Mercedes-Benz cars at the factory. Customers whose In the event of an accident the QR code adhesive label can then be vehicles do not yet have a QR code adhesive label, can have them located quickly and read out over a smartphone or a tablet PC. All that retrofitted from January 2014 onwards in any Mercedes-Benz service is needed for this is an app for scanning QR codes that can be operation (adhesive labels are available for cars from manufacturer downloaded for free. year 1990 onwards). To ensure that the adhesive label is properly attached we advise The rescue card is shown in the following languages depending on having the QR code adhesive label attached by authorized workshop how the terminal is configured: personnel. German, English, French, Spanish, Portuguese, Italian, Japanese, Russian Also available from February 2014 onwards: Chinese, Dutch, Polish, Danish, Swedish, Finnish, Norwegian, Czech, Hungarian, Slovenian, Greek, Turkish, Bulgarian, Romanian, Korean Because some model series have a restricted bonding area in the fuel filler door (2) only, two differently-sized QR code adhesive labels are supplied for these model series. The smaller adhesive label is intended for the fuel filler door (2). Attach QR code adhesive label in hatched area of fuel filler door (2) and the B-pillar opposite (1). P00.00-5058-05 Adhesive labels or information signs already attached must not be The bonding surface must be absolutely dust and grease free, as covered up. otherwise the adhesive label will not be properly stuck into place. The adhesive labels can be ordered with immediate effect through the The replacement part numbers are available in the EPC in DG 58. usual parts ordering process. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0089a, Service Information: QR code for rescue forces MODEL ALL as of manufacture year 1990

SI00.00-P-0156A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 79 · Applies to: 453

Service Information: Qualification measures for working on high-voltage on- 20.02.2020 board electrical systems, lithium-ion batteries and gaseous fuel drive systems Model all (CAR, smart) Modification notes 05.02.2020 Document contents updated. Measures to be taken before working on high-voltage on-board High-voltage awareness course (requirement for high-voltage electrical system basic training) All repairs, maintenance and diagnosis work of high-voltage The vehicle's high-voltage on-board electrical system must not be charged during all service, maintenance, diagnosis and repair components on de-energized vehicles with a high-voltage on-board operations. The charging cable must be unplugged at the vehicle end. electrical system Removal and installation of high-voltage components on de- Exception: Charging is permitted, if it is required for diagnosis during the test procedure. energized vehicles with a high-voltage on-board electrical system A risk of injury exists for preprogrammed or remote-controlled pre- High-voltage basic training T0001F (requirement for high-voltage entry climate control (PreCon) through the automatic starting up of product qualification) fans, blowers, pumps in the water circuit or activation of the high Theoretical basics on high-voltage components voltage PTC heater and the A/C compressor. To suppress the remote High-voltage safety measures functions PreCon and on-board electrical system support during repair High-voltage on-board electrical system work, they have to be switched off in the instrument cluster or the First aid engine hood/maintenance flap or the trunk lid is opened. Working safely on high-voltage vehicles The high-voltage on-board electrical system must be in a voltage- High-voltage product qualification except model 453.091/391/491 free status before any work is performed on it. The de-energized (for manual disabling and high-voltage special checks) condition of the high-voltage on-board electrical system must be Conduct and document the diagnosis-based disabling of high- assured for the duration of the work to be performed. voltage on-board electrical system The 3 safety rules must be observed and adhered to when Design and function of high-voltage components conducting such work: Control and display concept Disable (de-energize) Transportability assessment of lithium-ion batteries (12 V/48 V and Secure against reactivation high-voltage batteries) Check and ensure voltage-free state High-voltage product qualification model 453.091/391/491 (for The disabling and commissioning procedure must be manual disabling and high-voltage special checks) documented and affixed to the vehicle in a visible location. Carry out and document disabling with personal protective Measures to be taken when working on high-voltage on-board equipment electrical system Repeated commissioning of high-voltage on-board electrical Check the high-voltage on-board electrical system for external damage system such as, e.g. damage caused by animals, chafe marks, accident Design and function of high-voltage components damage and defects. Defective high-voltage components or lines must Control and display concept always be replaced. Any repair/modification of the high-voltage Transport capability assessment of high-voltage battery components or the lines of the high-voltage on-board electrical system High-voltage special checks, manual disabling, insulation is not permissible. monitoring (requirement for fault diagnosis of high-voltage on- Marking board electrical system) All components of the high-voltage on-board electrical system are Manual disabling with personal protective equipment (PSA) marked with a yellow adhesive warning label on which the pictogram Conduct and document insulation check on high-voltage on-board for high-voltage is represented. electrical system All high-voltage conducting electrical lines are identified by a warning Conduct and document voltage proof test color (orange). Perform and document protective ground conductor and insulation Qualification measures resistance test All activities on vehicles equipped with a high-voltage on-board Fault diagnosis for high-voltage on-board electrical system electrical system and any assessment of the transport safety of lithium- Fault diagnosis of on high-voltage on-board electrical system ion batteries (12 V/48 V and high-voltage batteries) may be conducted Diagnosis of high-voltage batteries by appropriately qualified employees only. Function of on-board electrical system support Work-related safety instructions by company To perform "simple" activities, the employees must be made aware of any special points, hazards, protective measures and rules of conduct with regard to the high-voltage on-board electrical system when they are instructed in work-related safety aspects in the company. The following simple activities may be conducted after a successfully completed course of safety instructions: Operation (driving, fueling/charging, cleaning) Tires (checking condition, changing) Checking/refilling coolant, washer fluid, oil Changing wiper blades/adjusting spray nozzles Charging 12 V battery; checking/changing 12 V fuses Reading out diagnosis (actual value, quick test) Retrofitting accessories (without WIS description) Reception incl. checking for service measures not yet performed Explanation of vehicle-specific functions (during sale/at vehicle delivery) The following overview presents the operations and training requirements. Country-specific modifications, deviations, additional requirements or legal requirements must be observed. Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0156a, Service Information: Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries .. Model all (CAR, smart)

Activity

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 80 · Applies to: 453

Qualification Awareness on High voltage High voltage High voltage High-voltage Fault diagnosis Work-related high-voltage basic training product product training, for high- safety systems qualification qualification *** manual voltage on- instructions in disabling board electrical the company system High-voltage High-voltage Requirement: Requirement: Requirement: Requirement: Requirement: requirement not requirement not High-voltage High-voltage High-voltage High-voltage Training course necessary necessary awareness basic training basic training product training for manual course disabling of high-voltage system "Simple" activity Yes Yes Yes Yes Yes Yes Yes outside the high- voltage on-board electrical system: see qualification measures above. General repairs on No Yes Yes Yes Yes Yes Yes vehicles with high- voltage on-board electrical system: Repairs outside high- voltage on-board electrical system Removal/installation of high voltage components on disabled vehicles with a high-voltage on- board electrical system. Diagnosis-based No No No Yes No Yes * Yes disabling of vehicle: * (except model 453.09/391/491) Transportability assessment of lithium- ion batteries (12 V/48 V and high- voltage batteries). Disabling of vehicle: No No No No Yes No No *** (only model 453.091/391/491) Disabling of vehicle with personal protective equipment, checking for external absence of voltage with test adapter, voltage tester and personal protective equipment, transport capability assessment of high-voltage battery. Manual disabling of No No No No No Yes ** Yes ** vehicle with personal protective equipment: Insulation resistance and protective conductor inspection of high voltage on- board electrical system with test adapter and insulation resistance meter. Voltage proof test a cordoned-off test station and insulation resistance test with test equipment after repair on transmission NAG2. Check for external absence of voltage with test adapter and voltage tester after manual disabling. Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0156a, Service Information: Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries .. Model all (CAR, smart)

* Diagnosis-based high-voltage disabling is allowed if the product

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 81 · Applies to: 453

*** Only for model 453.091/391/491 using personal protective training for that particular vehicle has been completed successfully. equipment. Diagnosis-based disabling must always be attempted before manual disabling (except for model 453.091/391/491). ** Manual disabling permitted in accordance with WIS specification for all models (except model 453.091/391/491 and vehicles in metropolis concept). Measures to be taken before working on gas drive systems Marking If there are any indications of leaks and problems with the gas drive Information labels for hydrogen (H ) are attached in the engine 2 system, the vehicle may only be parked outdoors for a long period of compartment, fuel filler flap and on the fuel tanks. All components of time when secured. Furthermore, it must be marked with a clearly the high-voltage on-board electrical system are marked with a yellow visible sign or similar such as to prevent any inadvertent running-in of adhesive warning label on which the pictogram for high-voltage is the vehicle. A sufficient following distance must be maintained to represented. adjacent buildings and vehicles in the immediate vicinity (radius 10 m). All vehicles with natural gas drive must be identified with a warning Before starting work, make sure that all ignition sources are removed about the natural gas system at an easily visible location. and personal protective equipment (PPE) is worn. Make sure that User-related safety instructions from the company there is sufficient ventilation in the surrounding area with by changing To perform "simple" activities, the employees must be made aware of the air at least three times per hour at a distance of three meters from any special points, hazards, protective measures and rules of conduct the vehicle's shutoff valve. The gas shutoff valves on the gas cylinders with regard to the gaseous-fuel drive system when they are instructed must be closed before starting any repair work and the gas lines must in work-related safety aspects in the company. be emptied. Qualification measures Measures for draining the fuel tank (hydrogen H ) 2 All activities on vehicles with gaseous-fuel drive systems and the The hydrogen vehicle may only be drained in a specially marked area assessment of the transport safety of lithium-ion batteries must only be and outdoors. This activity is strictly prohibited during thunderstorms. performed by appropriately qualified employees. The country-specific The draining range must be cordoned off in a radius of at least 5 m requirements and laws must always be observed. around the draining vent. A clearly recognizable warning of an explosive atmosphere must be displayed at the entrances. The distance to buildings, windows etc. must be far enough removed to ensure that the rising hydrogen cannot collect under roofs, curtains, and any ventilation blind spots, etc. There must be no vehicles within the draining area and no other work performed during the draining process. The vehicle and the draining vent must be appropriately grounded. The employee must discharge himself/herself electrostatically at a suitable point before starting to drain the hydrogen vehicle. During the draining procedure or, where applicable, in the event of any uncontrolled gas leakage, electric workshop equipment may not be used (cordless screwdrivers, electric wheel lifts, etc.). The specified drain vent version is available in the Mercedes-Benz/smart specific repair, maintenance and diagnostic documentation. Measures for discharging the fuel tank (natural gas) Where possible, you should avoid discharging the gas of the gas system to the atmosphere because natural gas is a greenhouse gas. If discharging cannot be avoided, the specifications from the vehicle or system manufacturer must always be observed. Gas systems must always be outdoors when they are blown out. A designated area of approx. 10 10 m is required for this activity. No other vehicles may be located in this area during this process and no other work may be performed. The discharge area should preferably be equipped with a lightning protection system (lightning rod). This activity is strictly prohibited during thunderstorms. The discharge area should have a way to ground the vehicle, e.g. by using a steel rod hammered into the ground. If the discharge area is partially or completely roofed over, you must ensure that the escaping gas can flow freely upwards. Qualification 1 Qualification 2 (Qualification 1 is a requirement) Activity (hydrogen system) High-voltage awareness raising Product qualification for F-CELL support points Hydrogen awareness raising (5 days) Gas system test training course High-voltage qualification Manual disabling and special checks Simple activity outside the high-voltage and Yes Yes gaseous-fuel drive system: Drive vehicle Check air pressure Wheel service Fill up windshield washer fluid Change wiper blade Change light source (not LED) Install roof box/wheel carrier Clean vehicle inside/outside (without underbody, without engine compartment) Charge vehicle at wallbox charging station (plug- in charging) Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0156a, Service Information: Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries .. Model all (CAR, smart)

Activities within the high-voltage and gaseous-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 82 · Applies to: 453

No Yes fuel drive system: H , natural gas filling 2 Check/replace coolant levels Work on suspension and brakes Work on interior, exterior Diagnosis, quick test Work on 12 V battery, 12 V fuse Maintenance operations Accident repair and paint work Work on fuel cell system Pressure release/release from system Main inspection and gas system test (GAP) Work on high-voltage on-board electrical system Picture no., etc. Work notes Personal protective equipment for working on Model 453.09/39/49 WF54.00-P-0000-00A

high voltage on-board electrical system Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0156a, Service Information: Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries .. Model all (CAR, smart)

SI00.00-Z-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 83 · Applies to: 453

Service information: New update concept for diagnosis applications 26.2.10 MODEL all As some update DVDs have been deleted, expense for distribution With a new update concept for diagnosis applications Xentry and installation can be saved over all distribution stages. You also DAS, Xentry Diagnostics und Xentry Flash this year we also want to profit from the new update concept. secure the supply with current data. This change has no technical effects on StarDiagnosis units or In the process we will place more emphasis on online distribution in function methods of the familiar applications. However please be future. sure to always load up all updates and add-ons as quickly as possible so that diagnostic units are always up-to-date. For Xentry DAS, Xentry Diagnostics and Xentry Flash we will therefore only send the updates as DVD deliveries in the months of Should you distribute update-DVDs to dealers, please send these a January, March, May, July, September and November. soon as possible. Please pass on this news to your Mercedes-Benz Service operations as well as to those Should urgent adaptations be required in the meantime, we will independently involved in your market. supply you with the required data in the form of familiar add-ons via the Internet. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-z-0004a, Service information: New update concept for diagnosis applications MODEL all

SI00.00-P-0085A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 84 · Applies to: 453

Service-Information: Ausfüllen UPS-Absendeformular 9.3.09 TYP alle Feld A (Name der Kontaktperson): Ausfüllen des UPS Formulars bei Versand an den Bereich

Name des Empfängers GSP/TP Feld B (Referenz-Nr. 1): Die an die Daimler AG versandte UPS-Sendungen können teilweise TIPS-Fallnummer mit Warenbeschreibung aufgrund fehlender Informationen nicht zugeordnet werden. Bitte verwenden Sie daher zum Versand nur die vom zuständigen Feld C (Referenz-Nr. 2): Produktbetreuer genannte Kundennummer. 5-stellige Betriebsnummer Um eine korrekte Zustellung zu gewährleisten, ist es zwingend Feld D (UPS-Kundennummer des Empfängers): erforderlich, das Formular wie beschrieben auszufüllen. Kundennummer des Empfängers P00.00-4285-09 UPS-Formular Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0085a, Service-Information: Ausfüllen UPS-Absendeformular TYP alle

SI00.00-P-0021A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 85 · Applies to: 453

Service-Information: Unfallforschung 01.06.2017 Typ alle (GW, Leichte Transporter, PKW, smart) Änderungshinweise 01.06.2017 Dokumenteninhalt aktualisiert. Bitte melden Sie Unfälle mit Mercedes-Benz Fahrzeugen, die Dank Ihrer kooperativen Zusammenarbeit und zuverlässigen folgende Kriterien erfüllen an unten genannte E-Mail-Adresse: Benachrichtigung über Unfälle mit Beteiligung von aktuellen Mercedes- Benz Fahrzeugen konnten wir im Rahmen unserer Unfallforschung Erhebliche Deformationen, Fahrgastzellenbeschädigungen Verletzungen der Fahrzeuginsassen wichtige Erkenntnisse für die Sicherheitsentwicklung unserer Fahrzeuge ableiten. Airbagauslösung Für diese nunmehr 48-jährige Zusammenarbeit möchten wir uns an Fahrzeugbrand (unfallbedingt) dieser Stelle sehr herzlich und anerkennend bedanken. Anerkennend Besonders hilfreich für die Entscheidung über eine deshalb, weil wir uns bewusst sind, dass wir Ihnen und Ihren Kollegen Unfalluntersuchung wäre es, wenn Sie uns vorab per E-Mail Bilder des grundsätzlich Mehrarbeit aufbürden und trotzdem die Zusammenarbeit verunfallten Fahrzeugs zukommen lassen könnten: hervorragend funktioniert. Seit Kurzem gibt es einige Neuerungen bei den Zuständigkeiten in der Unfallforschung: Unfälle mit aktuellen Mercedes-Benz Pkw und smart werden durch die bekannten Kollegen der PKW Unfallforschung in Sindelfingen untersucht. Die Transporter Baureihen werden nun von der neuen Unfallforschung für Mercedes-Benz Vans in Untertürkheim bearbeitet. Die Unfallforschungen stehen in engem Austausch miteinander, sodass die gegenseitige Übermittlung von Informationen sichergestellt ist, falls Sie sich nicht sicher sein sollten, wer der geeignete Ansprechpartner ist. Mercedes-Benz Pkw und smart Mercedes-Benz Vans E-Mail-Adresse ufo@daimler.com van-unfallforschung@daimler.com Telefon 07031 – 90 79861 0711 – 17 31245 Wir freuen uns, wenn Sie unsere Entwicklungsarbeiten für die Fahrzeugsicherheit durch Ihre Unfallbenachrichtigungen weiterhin tatkräftig unterstützen. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.00-p-0021a, Service-Information: Unfallforschung Typ alle (GW, Leichte Transporter, PKW, smart)

BA00.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 86 · Applies to: 453 · AR: BA00.00-Z-9999CZ

Tightening torques: Smart: Overall vehicle 18.09.2019 MODEL all DIN coarse-pitch thread tightening torque MODEL ALL BA00.10-P-1000-01A tables DIN tables for tightening torques for fine-pitch MODEL ALL BA00.10-P-1000-02A threads DIN tables for tightening torques as under MODEL ALL BA00.10-P-1000-03A MBN 10 142 DIN tables for tightening torques as under Model all BA00.10-P-1000-04A MBN 10 105, 10 143 DIN tables for tightening torques as under DIN MODEL ALL BA00.10-P-1000-05A 912 Ground points Model 453.091/391/491 BA00.19-P-1000-02C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba00.00-z-9999cz, Tightening torques: Smart: Overall vehicle MODEL all

OV00.01-P-1001-28BBA Abbreviations of signal and circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 87 · Applies to: 453

designations for wiring diagrams Model 453 up to model year 2020 Abbreviation Designation Notes + 12 V Power supply of 12V on-board electrical system - 12 V Ground, 12V on-board electrical system + 400 V 400 volt positive power supply - 400 V 400 volt negative power supply 103A Actuation of headlamp range adjustment electric motor 107F Signal, hands-free system microphone 107G + Hands-free system microphone 107J Shielding, hands-free system microphone 107O Ground connection, language recognition 107V Signal, language recognition 107W Telematics CAN HIGH 107X Telematics CAN LOW 112B Signal, START/STOP LED 112C Signal, deactivate START/STOP. 112H + Clutch pedal switch 11S Signal, right standing lights 11T Signal, left standing lights 133B Interior CAN HIGH 133C Interior CAN LOW 133F LIN signal, instrument cluster 133J Instrument illumination, circuit 58 d 137G Interior CAN LOW 137H Interior CAN HIGH 13E Interior illumination signal (time controlled) 142U Right soft top drive electric motor (open/close) 142V Right soft top drive electric motor (open/close) 142W Left soft top drive electric motor (open/close) 142X Left soft top drive electric motor (open/close) 147H Cruise control CAN HIGH 147L Cruise control CAN LOW 14A Signal, stage 1 front windshield wiper 14AA Signal, wipe OFF 14AB Signal, automatic wipe ON 14B Signal, stage 2 front windshield wiper 14C Signal, front wiper motor park position 14G Signal, front windshield wiper interval stage 14H Signal, front windshield wiper speed 3 14S Signal, rain/light sensor 150R SIGNAL, CAN high 150S SIGNAL, CAN low 151C Signal, left rear parking system distance sensor 151E Signal, parking system switch activated. 151H Signal, right rear parking system distance sensor 151M Signal, center rear parking system distance sensor 151R + Parking system warning buzzer 151S Parking system warning buzzer activation 151V Ground connection, rear parking system distance sensors 151W Signal, parking system switch deactivated. 15A Rear window heater ON indicator 15B Rear window heater activation 15LP Actuation of rear window heater 15M Signal, rear window heater, output 15RP + Outside mirror heater 161A Signal, light switch OFF 161B Signal, "automatic lights" switch position 161C High beams activation 163C Audio signal (GLONASS) - 163D Microphone signal (GLONASS) 163E Microphone (GLONASS) + Page 1 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

163G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 88 · Applies to: 453

Telematics services communications module wake up 163L eCall Russia control unit ground signal (GLONASS) 163Q LED supply (GLONASS) 163R Switch signal (GLONASS) 163S eCall malfunction signal (GLONASS) (green LED) 163T Audio signal (GLONASS) + 163U eCall malfunction signal (GLONASS) (red LED) 16A Front washer fluid pump activation 187A Signal, collision warning system ON/OFF switch 187B Status signal, collision warning system ON/OFF switch 19G Signal, interior lights 19U Signal, front headlamp actuation 190O Signal, front ambient light 1A + Starter coil 1B Signal, starter relay 20AR "Global closing" signal, driver door central locking motor 20AV "Close" signal, driver central locking motor 20AW Pulse signal, central locking activation 20BD "Open" signal, central locking 20D "Close" signal, central locking 20DA Signal, driver trunk lid/liftgate control button 20G Signal, trunk lid switch 20M Central locking diode 20S + Liftgate central locking motor 21A Signal, driver power window motor "RAISE" 21B Signal, driver power window motor "LOWER" 21C Pulse function, driver power window motor "RAISE" 21E Pulse function, driver power window motor "LOWER" 21K K-line signal, sliding roof function 22A Signal, front passenger power window motor "RAISE" 22B Signal, front passenger power window motor "LOWER" 22C Power window assembly switch, front passenger side (1) 22D Power window lifter switch, passenger side (2) 24A Rear washer fluid pump activation 26X Signal, speed limitation ON/OFF button 26Z Backup lamp/idle recognition switch 28A Signal, oil pressure 2AA + High voltage, high-voltage battery Valid for electric vehicle 2AB - High voltage, high-voltage battery Valid for electric vehicle 2AC Activation of relay 1 (pre-charge) battery management system control unit Valid for electric vehicle 2AD Battery management system control unit relay 2 (phase signal) Valid for electric vehicle 2AE Battery management system control unit relay 3 (neutral conductor) Valid for electric vehicle 2AK + Engine, battery charging socket lock Valid for electric vehicle 2AP Signal for detecting charger feed-in socket Valid for electric vehicle 2AS Signal for charger feed-in socket charge indicator Valid for electric vehicle 2AZ Shift signal for battery charging socket lock Valid for electric vehicle 2BA - Engine, battery charging socket lock Valid for electric vehicle 2BB LED indicator lamp for locked charger feed-in socket Valid for electric vehicle 2BC LED warning lamp for unlocked charger feed-in socket Valid for electric vehicle 2BD LIN signal, alternator 2FT Ground, battery charging socket lock Valid for electric vehicle 2FZ Ground, LED warning, indicator lamp for unlocked charger feed-in socket Valid for electric vehicle 2GS Signal, battery management relay shutoff 2HK Signal, temperature sensor for charger feed-in socket Valid for electric vehicle 2HJ Signal, temperature sensor for charger feed-in socket Valid for electric vehicle Page 2 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

"Phase 1" signal (L1)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 89 · Applies to: 453

2JJ "Phase 1" signal (L1) Valid for electric vehicle 2JK "Neutral conductor" (N) signal Valid for electric vehicle 2JL "Ground" (PE) signal Valid for electric vehicle 2JM "Phase 2" signal (L2) Valid for electric vehicle 2JR "Phase 3" signal (L3) Valid for electric vehicle 2Y Signal, battery sensor 30A Signal, brake fluid level 33AK - Folding roof/rear soft top microswitch 33CQ + Folding roof microswitch 33CR + Left rear soft top microswitch 33CS + Right rear soft top microswitch 34A + Left rear speaker 34AN Signal, AM/FM antenna 34B - Left rear speaker 34C - Right rear speaker 34D + Right rear speaker 34E + Right front speaker 34EC Multimedia connection unit, right "LINE IN" signal 34EE Multimedia connection unit, left "LINE IN" signal 34EM Multimedia connection unit, "LINE IN" info 34EP Radio signal, AM/FM1 34ET Multimedia connection unit, -LINE IN 34EU Radio signal 34EV Radio signal, DAB 34F - Right front speaker 34G + Left front speaker 34H - Left front speaker 34HD - Navigation voice control 34HG + Navigation voice control 34HU Signal, smart radio multimedia navigator ON/OFF 34HY Signal, multimedia operating unit ON/OFF 34KJ - Reversing camera 34KK + Reversing camera 34KL Video signal, reversing camera 34KQ + Midrange speaker 34KR - Midrange speaker 34LA Amplifier active 34LB + Right front amplified audio signal 34LC - Right front amplified audio signal 34LD + Left front amplified audio signal 34LE - Left front amplified audio signal 34LG + Right speaker, subwoofer 34LJ - Right speaker, subwoofer 34LK + Left speaker, subwoofer 34LL - Left speaker, subwoofer 34LM + Right rear amplified audio signal 34LP - Right rear amplified audio signal 34LQ + Left rear amplified audio signal 34LR - Left rear amplified audio signal 34MJ + Rear surround speaker 34MK - Rear surround speaker 34RA + Right audio signal for right video screen 34RB - Right audio signal for right video screen 34RC + Left audio signal for right video screen 34RD - Left audio signal for right video screen 34TE + USB 34TG - USB 34TH SIGNAL + USB 34TJ SIGNAL - USB 34TP + USB 2 34TQ - USB 2 34TR SIGNAL + USB 2 34TS SIGNAL - USB 2 34TT + USB 3 34TU - USB 3 Page 3 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

34TV

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 90 · Applies to: 453

SIGNAL + USB 3 34TW SIGNAL - USB 3 36A Rear wiper motor actuation 36C Signal, rear wiper motor park position 36G Activation, rear window wiper INTERVAL ON 38AE Blower motor signal, stage 4 38AH Blower motor signal, stage 1 38AH + Control, coolant pump for high-voltage battery and power electronics box Valid for electric vehicle 38AJ Blower motor signal, speed 2 38AK Blower motor signal, stage 3 38AL Blower motor signal, stage 4 38AP Evaporator temperature sensor signal 38BC + High voltage, electrical A/C compressor Valid for electric vehicle 38BD - high voltage, electrical A/C compressor Valid for electric vehicle 38BE - High voltage, PTC heater booster Valid for electric vehicle 38BG + High voltage, PTC heater booster Valid for electric vehicle 38DB + Blower motor 38EW 0 V signal, evaporator temperature sensor 38FG Actuation of air conditioning system blower motor power supply relay 38GY - Signal, vehicle interior humidity and temperature sensor 38GZ Temperature sensor signal 38HA Signal, humidity sensor 38JG + Air quality sensor 38JH Air quality sensor signal, NOx 38JK Air quality sensor signal, COx 38JL 0 V signal, air quality sensor 38JU Heater booster relay actuation, stage 1 Valid for electric vehicle 38JV Heater booster relay actuation, speed 2 Valid for electric vehicle 38K Signal, switch off refrigerant compressor. 38KY Signal, air distribution actuator motor, coil connection B2 38KZ Signal, air distribution actuator motor, coil connection A2 38LA Signal, air distribution actuator motor, coil connection B1 38LB Signal, air distribution actuator motor, coil connection A1 38LL PTC heater signal, relay 1 38LM Signal, PTC heater, relay 2 38LQ 0 signal, fan motor speed 38LR Blower motor signal, speed 2 38QR Signal, preheat air quality sensor. 38QU Load signal, steering wheel heater. Valid for electric vehicle 38R Signal, refrigerant compressor clutch 38RA LIN signal, air conditioning 38SA + Actuator motors 38SB Signal, fresh air/recirculated air flap actuator motor, coil connection B2 38SC Signal, fresh air/recirculated air flap actuator motor, coil connection A2 38SD Signal, fresh air/recirculated air flap actuator motor, coil connection B1 38SE Signal, fresh air/recirculated air flap actuator motor, coil connection A1 38SG + Blend air flap actuator motor 38SJ Signal, blend air flap actuator motor, coil connection B2 38SK Signal, blend air flap actuator motor, coil connection A2 38SL Signal, blend air flap actuator motor, coil connection B1 38SM Signal, blend air flap actuator motor, coil connection A1 38W Ground connection, refrigerant pressure sensor 38X Sensor signal, refrigerant pressure 38Y + Refrigerant pressure sensor 38Z Signal, air conditioning switched on 3AA Engine electronics circuit 87 3AAS Signal, heater for oxygen sensor upstream of CAT 3AAT Nernst voltage for oxygen sensor upstream of CAT 3AAU Oxygen sensor signal upstream of catalytic converter USA version 3AAV Ground connection, oxygen sensor upstream of CAT 3AAW VIP signal, oxygen sensor upstream of CAT 3ABV Ground connection, bypass air switchover valve 3AC Signal, fuel injection pump relay Page 4 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

3AJB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 91 · Applies to: 453

• Throttle valve actuator motor 3AJC
• Throttle valve actuator motor 3AJD Ground connection, engine radiator relay 3AJP
• Pressure sensor (intake manifold pressure) 3AJQ Signal, pressure sensor (intake manifold pressure) 3AJR
• Pressure sensor (intake manifold pressure) 3ALQ Signal, coolant pump switchover valve 3ALS Signal, economy mode 3ALU Signal, gasoline engine preheating air flap 3AMQ
• Boost pressure control flap 3AMR
• Boost pressure control flap 3AMS
• Boost pressure control flap sensor 3AMT
• Boost pressure control flap sensor 3AMU Sensor signal, boost pressure control flap 3AMY Signal, charge air fan motor 3ANT Ground connection, fuel tank pressure sensor USA version 3ANX
• Temperature sensor upstream of catalytic converter 3ANY Signal for temperature sensor upstream of catalytic converter 3ANZ Secondary air injection pump relay actuation USA version 3AOA Actuation of air injection pump USA version 3AOB Secondary air injection pump switchover valve signal USA version 3AOC
• Secondary air injection pump pressure sensor USA version 3AOD Secondary air injection pump pressure sensor signal USA version 3AOE
• Secondary air injection pump pressure sensor USA version 3AOL
• Fuel tank outlet pressure sensor USA version 3AOM Fuel tank outlet pressure sensor signal USA version 3AON
• Fuel tank outlet pressure sensor USA version 3B
• Charge air temperature sensor 3BB Signal, activated charcoal canister shutoff valve 3BGA
• 5 V crankshaft position sensor 3BGB Crankshaft position sensor signal 3BGC
• Crankshaft position sensor 3C
• Coolant temperature sensor 3CE Signal, cylinder 1 ignition coil 3CF Signal, cylinder 2 ignition coil 3CG Signal, cylinder 3 ignition coil 3CR Signal, cylinder 1 fuel injector 3CS Signal, cylinder 2 fuel injector 3CT Signal, cylinder 3 fuel injector 3DQ
• Knock sensor 3FB
• Motor relay module Valid for internal combustion engine 3FB
• Components, electric drive Valid for electric vehicle 3FB1
• Motor relay module Valid for internal combustion engine 3FB1
• Battery management system control unit Valid for electric vehicle 3FB2
• Coolant pumps for battery cooling system Valid for electric vehicle 3FB3
• Electric drive control unit Valid for electric vehicle 3FX Stop signal, cruise control 3GG Signal, heater for oxygen sensor downstream of CAT 3GJ Ground connection, oxygen sensor downstream of CAT 3GL Oxygen sensor downstream of catalytic converter, signal 3JK – Coolant temperature sensor 3JN Signal 1, fan motor relay actuation 3JP Signal 2, fan motor relay actuation 3JQ
• Charge air temperature sensor 3K
• Engine oil pump solenoid valve 3LN
• Boost pressure sensor 3LP Boost pressure sensor signal 3LQ
• Boost pressure sensor 3LR Accelerator pedal sensor 1 supply 3LS Signal, accelerator pedal sensor 1 3LT Ground connection, accelerator pedal sensor 1 3LU Accelerator pedal sensor 2 supply 3LV Ground connection, accelerator pedal sensor 2 3LW Signal, accelerator pedal sensor 2 Page 5 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

Signal, activated charcoal filter shutoff valve

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 92 · Applies to: 453

3M Signal, activated charcoal filter shutoff valve USA version 3MN + 5 V throttle valve actuator 3MO - Throttle valve actuator 3MP Signal 1, throttle valve actuator 3MQ Signal 2, throttle valve actuator 3MS Engine CAN High 3MT Engine CAN Low 3NA + Fuel pump relay 3NA1 + Fuel pump 3NAA + 5 V fuel tank pressure sensor 3NAB Signal, fuel tank pressure sensor USA version 3PC Signal, variable camshaft adjustment valve 3PD Signal, cruise control speed limit 3QK + Intake camshaft Hall sensor 3S + Knock sensor 3SV Signal from intake camshaft Hall sensor 3SX Ground connection, intake camshaft Hall sensor 3VL Signal, coolant thermostat heating element 3WZ + Brake vacuum sensor 3XA - Brake vacuum sensor 3YT Vacuum pump actuation USA version 3YU Vacuum pump relay actuation USA version 40AB Signal, vertical adjustment of right outside mirror 40AC Signal, horizontal adjustment of right outside mirror 40AD Signal, vertical adjustment of left outside mirror 40AE Signal, horizontal adjustment of left outside mirror 40E Outside mirrors power supply 41A Signal, fuel tank fill level sensor 41B Ground connection, fuel tank fill level sensor 45AD Signal, control for coolant pump for high-voltage battery and power electronics box 46AP eCall button activation signal (GLONASS) 46CB GPS antenna signal 46Y + illumination 47AA Signal, camera ON/OFF 47AB + Camera power supply 47C Signal, outside temperature sensor 47D 0 V signal, outside temperature sensor 47F Vehicle speed signal 47J RESET signal, driving aid 47Y Driving aid activation 49AB + Signal, fan 49AC + Signal, fan 49B + Engine blower 49I Switched +, fan 49R + Fan motor 4AH Chassis CAN High 4AP Chassis CAN Low 4C Signal, left front axle rpm sensor 4E + Left front axle rpm sensor 4G Signal, left rear axle rpm sensor 4H + Left rear axle rpm sensor 4M Signal, right front axle rpm sensor 4N + Right front axle rpm sensor 4S Signal, right rear axle rpm sensor 4T + Right rear axle rpm sensor 52AH "Open soft top" switching command 52AJ "Close soft top" switching command 52T Signal, sliding roof "OPEN" 52U Signal, sliding roof "CLOSE" 53AM Charge CAN HIGH Valid for electric vehicle 53AP Charge CAN HIGH Valid for electric vehicle 55AX + Charger, 7 kW Valid for electric vehicle 55BE Shift signal, coolant pump for battery cooling system Valid for electric vehicle 55BG Signal (Return), coolant pump for battery cooling system Valid for electric vehicle Page 6 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

55BH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 93 · Applies to: 453

Shift signal, coolant pump for battery cooling system 2 Valid for electric vehicle 55BJ Signal (Return), coolant pump for battery cooling system 2 Valid for electric vehicle 55BR Signal, closed-loop control valve for high-voltage battery cooling Valid for electric vehicle 55BS Signal, closed-loop control valve for high-voltage battery cooling 2 Valid for electric vehicle 55DE Activation relay for heater for high-voltage battery Valid for electric vehicle 55AP Electric drive CAN High Valid for electric vehicle 55AQ Electric drive CAN Low Valid for electric vehicle 55BQ LIN signal (electric vehicle) Valid for electric vehicle 55DH Actuation, electrical expansion valve (vehicle interior) Valid for electric vehicle 55DI Actuation, electrical expansion valve (battery) Valid for electric vehicle 55X Wake-up signal (electric vehicle) Valid for electric vehicle 56C - Vacuum pump Valid for electric vehicle 56D + Vacuum pump Valid for electric vehicle 56J + Brake vacuum sensor 2 Valid for electric vehicle 56K - Brake vacuum sensor 2 Valid for electric vehicle 56L Signal from brake vacuum sensor 2 Valid for electric vehicle 56M + Brake vacuum sensor 1 Valid for electric vehicle 56P - Brake vacuum sensor 1 Valid for electric vehicle 56Q Brake vacuum sensor signal 1 Valid for electric vehicle 57AT Actuation, sound generator control unit 5A Stop lamp switch 5AHA + Clutch motor 1 (1) 5AHC + Clutch motor 1 (2) 5AHD + Clutch motor 1 (3) 5AHE + Clutch motor 1 position sensor 5AHF - Clutch motor 1 position sensor 5AHG Signal 1, clutch motor 1 position sensor 5AHH Signal 2, clutch motor 1 position sensor 5AHJ Signal 3, clutch motor 1 position sensor 5AHK + Clutch motor 2 (1) 5AHL + Clutch motor 2 (2) 5AHM + Clutch motor 2 (3) 5AHP + Clutch motor 2 position sensor 5AHQ - Clutch motor 2 position sensor 5AHR Signal 1, clutch motor 2 position sensor 5AHS Signal 2, clutch motor 2 position sensor 5AHT Signal 3, clutch motor 2 position sensor 5DF Signal 1, multifunction switch Valid for electric vehicle 5DG Signal 2, multifunction switch Valid for electric vehicle 5DK Ground signal, multifunction switch Valid for electric vehicle 5DT Signal, ignition lock disabled 5HX +, multifunction switch 5HZ Automatic transmission CAN HIGH 5KA Automatic transmission CAN LOW 5KH Ground connection, shift paddle 5LN Signal, shift paddle 5LQ + Automatic transmission selector lever 5NS + Rpm sensor 1 5NT Signal, rpm sensor 1 5NV + Rpm sensor 1 5NW Signal, rpm sensor 1 Page 7 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

+ Rpm sensor 2

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 94 · Applies to: 453

5PQ + Rpm sensor 2 5PR Signal, rpm sensor 2 5SS + Selector lever, automatic transmission 1 56L Signal, brake vacuum sensor 60AM + Driver airbag Except USA version 60AM + Driver airbag stage 1 USA version 60AN - Driver airbag Except USA version 60AN - Driver airbag stage 1 USA version 60AP + Driver airbag stage 2 USA version 60AQ - Driver airbag stage 2 USA version 60BM Weight sensing system (WSS) control unit recognition signal USA version 60BN - Weight Sensing System (WSS) control unit USA version 60BP + Switch, left rear seat belt buckle switch Except USA version 60BP + Left front seat position sensor USA version 60BQ + Switch, right rear seat belt buckle switch Except USA version 60BQ + Right front seat position sensor USA version 60CE - Switch, right rear seat belt buckle switch Except USA version 60CE - Right front seat position sensor USA version 60CH + Left frontal acceleration sensor USA version 60CK - Left frontal acceleration sensor USA version 60CL - Switch, left rear seat belt buckle switch Except USA version 60CL - Left front seat position sensor USA version 60DS + Switch, front passenger airbag shutoff 60DT - Switch, front passenger airbag shutoff 60EA + Left front pelvis airbag squib 60EB - Left front pelvis airbag squib 60EC + Right front pelvis airbag squib 60ED - Right front pelvis airbag squib 60GL Signal, seat occupied recognition pressure sensor Except USA version 60GM - Seat occupied recognition pressure sensor Except USA version 60GY + Right frontal acceleration sensor USA version 60GZ - Right frontal acceleration sensor USA version 60H + Front passenger airbag squib Except USA version 60H + Front passenger airbag, stage 2 USA version 60HK + Right front sidebag USA version 60HL - Right front sidebag USA version 60HQ + Right front seat belt buckle switch 60HR - Right front seat belt buckle switch 60HS + Left front seat belt buckle switch 60HT - Left front seat belt buckle switch 60K - Front passenger airbag squib Except USA version 60K - Front passenger airbag, stage 2 USA version 60KX + Left side crash sensor 60KY - Left side crash sensor 60KZ + Right side crash sensor 60L + Front passenger airbag, stage 2 USA version 60LY + Left windowbag squib USA version 60LZ - Left windowbag squib USA version 60LA - Right side crash sensor 60M - Front passenger airbag, stage 2 USA version 60MA + Right windowbag squib USA version 60MB - Right windowbag squib USA version 60MC + Left rear emergency tensioning retractor squib 60MD - Left rear emergency tensioning retractor squib 60MG + Right rear emergency tensioning retractor squib 60MH - Right rear emergency tensioning retractor squib 60MM + Left front door pressure sensor 60MN - Left front door pressure sensor 60MP + Right front door pressure sensor 60MQ - Right front door pressure sensor 60MW + Left rear emergency tensioning retractor squib Page 8 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

60MX

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 95 · Applies to: 453

• Left rear emergency tensioning retractor squib 60NA
• Right front emergency tensioning retractor squib 60NB
• Right front emergency tensioning retractor squib 60NC
• Left front emergency tensioning retractor squib 60ND
• Left front emergency tensioning retractor squib 60NE
• Driver kneebag squib 60NF
• Driver kneebag squib 60NG
• Front passenger kneebag squib USA version 60NH
• Front passenger kneebag squib USA version 60NQ
• Left front belt force limiter USA version 60NR
• Left front belt force limiter USA version 60NS
• Left front belt anchor fitting tensioner squib USA version 60NT
• Left front belt anchor fitting tensioner squib USA version 60NU
• Right front belt force limiter USA version 60NV
• Right front belt force limiter USA version 60NW
• Right front belt anchor fitting tensioner squib USA version 60NX
• Right front belt anchor fitting tensioner squib USA version 60PB
• Front passenger "AIRBAG OFF" indicator 60PC Signal, front passenger "AIRBAG OFF" 60PD Signal, front passenger "AIRBAG ON" 61Q Signal, telephone "ON/OFF" 64C Left turn signal light actuation 64D Right turn signal light actuation 64F Hazard warning flasher DIODE 64Q Pulse signal, hazard warning flasher activation 64S Turn signal module actuation, right turn signal lights 64T Turn signal module actuation, left turn signal lights 65A Signal, brake light switch, NC contact 65G Signal, brake lights 67C Signal, horn 67CP Signal, horn 79AS
• Control, coolant pump for high-voltage battery and power electronics box Valid for electric vehicle 79B
• Left front seat heater 79BW Actuation, seat heater control unit on driver seat 79BX Actuation, seat heater control unit for front passenger seat 79C
• Right front seat heater 79CA
• Switch, left front seat, seat heater 79CB
• Switch, right front seat, seat heater 79CE Left front seat heater LED display 79CF Right front seat heater LED display 79CG Input signal, front seat seat heater switch 79CP Input signal, left rear seat seat heater switch 79CQ Input signal, right rear seat heater switch 79CR LED signal, left rear seat heater switch 79CS LED signal, right rear seat heater switch 80AD Signal, horn relay 80AK ATA switch, engine hood 80D Ultrasonic sensor 2, ATA 80DA Ultrasonic sensor, ATA 80FG Signal, tow-away protection sensor 80FH Horn actuation 80Q
• Ultrasonic sensor, ATA 80V
• Ultrasonic sensor 2, ATA 80X Signal, transponder (reply) 80Y Signal, transponder (request) 86D Clutch switch signal 86G Signal, cruise control activation 86M Ground connection, cruise control switch 87A Signal, left rear central locking motor 87B Signal, right rear central locking motor 87G Signal, front passenger door central locking motor 87H Signal, driver door central locking motor 87T Signal, trunk lid contact switch, right 8E
• Left front fog lamp 8F
• Right front fog lamp 8H Signal, front fog lamp ON 9B Signal, rear fog light ON 9P
• Rear fog light Page 9 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

Terminal 15

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 96 · Applies to: 453

A Terminal 15 APC Circuit 15, high-voltage control unit box AP1 Circuit 15 fused, front power window. AP10 Circuit 15 fused AP11 Circuit 15 fused AP15 Circuit 15 fused, electric drive control unit AP23 Circuit 15 fused, power steering system. AP25 Circuit 15 fused, airbag AP29 Engine electronics circuit 87 AP39 Circuit 15, driver window crank AP4 Circuit 15, automatic transmission AP9 Circuit 15, automatic transmission B Circuit 30, ignition lock BC Circuit 30 fused BP1 Circuit 30 fused, air conditioning. BP11 Circuit 30 fused, vehicle interior 1. BP12 Circuit 30 fused, vehicle interior 2. BP13 Circuit 30 fused, vehicle interior 3. BP14 Circuit 30 fused, ESP®. BP15 Circuit 30 fused, heated rear window. BP16 Circuit 30 fused, refrigerant compressor. BP1B Circuit 30 fused, heated seats BP1C Circuit 30 fused, battery sensor. BP1D Circuit 30 fused, starter. BP1G Circuit 30 fused, refrigerant compressor clutch. BP1P Circuit 30 fused, amplifier. BP1X Circuit 30 fused, high-voltage battery Valid for electric vehicle BP27 Circuit 30 fused, engine function. BP2L Circuit 30 fused, front windshield wipers. BP2M Circuit 30 fused, exterior lighting 1. BP2N Circuit 30 fused, exterior lighting 2. BP2Q Circuit 30 fused, exterior lighting 3. BP2S Circuit 30 fused, vehicle interior 6. BP2W Circuit 30 fused, exterior lights 4. BP3 Circuit 30 fused, central locking. BP23 Circuit 30 fused, vehicle interior 4. BP31 Circuit 30 fused, fuel pump, fuel injection system. Valid for internal combustion engine BP31 Circuit 30 fused, relay for coolant pumps for battery cooling system. Valid for electric vehicle BP41 Circuit 30 fused, air pump relay. BP42 Circuit 30 fused, electronic transmission control control unit. BP47 Circuit 30 fused, trailer. BP4A Circuit 30 fused, automatic transmission 2. BP5A Circuit 30 fused, sliding roof. BP5B Circuit 30 fused, sliding roof. BP56 Circuit 30 fused, control unit. BP69 Circuit 30 fused, instrument cluster. BP7 Circuit 30 fused, engine blower. BP75 Circuit 30 fused, alarm. BP76 Circuit 30 fused, light switch. BP77 Circuit 30 fused, SAM. BP7A Circuit 30 fused, engine fan low speed. BP7B Circuit 30 fused, engine fan high speed. Valid for internal combustion engine BP7B Circuit 30 fused, relay for fan on drive motor for electric vehicle. Valid for electric vehicle BP8 Circuit 30 fused, brake system. BP8B Circuit 30 fused, power steering. BP9E Circuit 30 fused, relay for heater for high-voltage battery. Valid for electric vehicle BP9L Circuit 30 fused, rear seat seat heater Valid for electric vehicle BP9M Circuit 30 fused, relay for steering wheel heater. Valid for electric vehicle BP91 Circuit 30 fused, auxiliary heater. BPA1 Circuit 30 fused, vacuum pump. BPA2 Circuit 30 fused, combination switch 2. BPDA Circuit 30 fused, starter/alternator. Valid for internal combustion engine Page 10 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

BPDA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 97 · Applies to: 453

Circuit 30 fused, DC/DC converter control unit Valid for electric vehicle BPE1 Circuit 30 fused 1, electric vehicle. Valid for electric vehicle BPE2 Circuit 30 fused 2, electric vehicle. Valid for electric vehicle BPE3 Circuit 30 fused 3, electric vehicle. Valid for electric vehicle BPE4 Circuit 30 fused 4, electric vehicle. Valid for electric vehicle BPE5 Circuit 30 fused 5, electric vehicle. Valid for electric vehicle BPR1 Circuit 30 fused, relay. BPT Circuit 30 fused and time-controlled BPT2 Circuit 30 fused and time-controlled (light) BPT4 Circuit 30 fused and time-controlled (4) BPT5 Circuit 30 fused and time-controlled (5) BPT6 Circuit 30 fused and time-controlled (6) BPT7 Circuit 30 fused and time-controlled (7) BPT8 Circuit 30 fused and time-controlled (8) C Signal, low beams ON CAN H CAN high CAN L CAN low CPD + Right headlamp low beam CPG + Left headlamp low beam D Signal, starter DC IN+ Input, direct voltage (+) DC IN- Input, direct voltage (-) DC OUT+ Output, direct voltage (+) DC OUT- Output, direct voltage (-) DP + Sarter fuse DP2 + Sarter fuse EMR Exciter voltage signal, position sensor for rotor Valid for electric vehicle EMR COS+ Cosinus signal, position sensor for rotor (+) Valid for electric vehicle EMR COS- Cosinus signal, position sensor for rotor (-) Valid for electric vehicle EMR RET Exciter voltage signal, position sensor for rotor Valid for electric vehicle EMR SIN+ Sinus signal, position sensor for rotor (+) Valid for electric vehicle EMR SIN- Sinus signal, position sensor for rotor (-) Valid for electric vehicle Exct+ Exciter voltage (+) drive motor for electric vehicle Valid for electric vehicle Exct- Exciter voltage (-) drive motor for electric vehicle Valid for electric vehicle FD Function illumination for selector lever position D FN Function illumination for selector lever position N FR Function illumination for selector lever position R FP Function illumination for selector lever position P GND Circuit 31 GND2 Circuit 31 GND3 Circuit 31 GPIO2 General Purpose Input Output 2 H1 Signal, parking brake indicator switch H66P Reverse gear engaged' signal HVIL High-voltage interlock L Signal, standing lights ON LIN LIN signal LIN2 LIN signal LINE OUT (+) Audio signal (+) LINE OUT (-) Audio signal (-) LPAR + Rear standing lights LPAV + Front standing lights LPD Circuit 58d connector sleeve LPH + Interior lights M Circuit 31 MAH Ground connection, ESP® MAK PTC heater booster ground connection Valid for electric vehicle Page 11 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

Steering ground connection

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 98 · Applies to: 453

MAL Steering ground connection MAM Ground connection, left instrument panel crossbar MAN Ground connection, right instrument panel crossbar MAP Ground connection, tunnel MAR Ground connection, right front longitudinal member MAS Ground connection, left front longitudinal member MF Right rear ground connection MG Left rear ground connection MH Ground connection, engine compartment MJ Ground connection, right front footwell MK Ground connection, left front footwell MHM Ground connection, power electronics Valid for electric vehicle MIC/LINE_IN (+) Microphone input (+) MIC/LINE_IN (-) Microphone input (-) MR Ground connection, automatic transmission MT Ground connection, radio MSS Ground connection, refrigerant compressor Valid for electric vehicle NAM Electronics ground connection, left instrument panel crossbar NBC Ground connection, left front longitudinal member NC Not assigned NH Electronic ground, engine compartment NM Electronic ground, airbag PWM H Signal, high pulse width modulation PWM L Signal, low pulse width modulation R + Low beams RPD + Right headlamp high beam RPG + Left headlamp high beam S Circuit 15 R Shield Shielding Sig. Signal S2 Relay, circuit 15 R SP Circuit 15 R, fused SP2 Circuit 15 R SP3 Circuit 15 R, heater, air conditioning SP4G Circuit 15 R, cigarette lighter Stage 1+ PTC heater stage 1 Stage 2+ PTC heater stage 2 Stage 3+ PTC heater stage 3 TB13 Shielding, AM/FM antenna TB15 Shielding, GPS antenna TB1B Shielding, USB 3 TB27 Shielding, navigation voice control TB34 Shielding, reversing camera TB36 Shielding, radio antenna TB37 Shielding, LINE IN TB39 Shielding, AM/FM1 radio antenna TB53 Shielding, USB TB67 Shielding, right video screen audio signal TB78 Shielding, USB 2 TB86 Shielding, microphone (GLONASS) Valid for electric vehicle TB87 Shielding, high-voltage line for electric compressor Valid for electric vehicle TB88 Shielding, high-voltage line for high voltage PTC heater Valid for electric vehicle TB89 Shielding, high-voltage line for battery management system control unit Valid for electric vehicle TEMP1 Signal, temperature sensor 1 for drive motor of electric vehicle Valid for electric vehicle TEMP2 Signal, temperature sensor 2 for drive motor of electric vehicle Valid for electric vehicle U Phase signal U Valid for electric vehicle USB +5V USB 5V voltage signal USB Data (+) USB data (+) USB Data (-) USB data (+) USB GND USB ground signal V Phase signal V Valid for electric vehicle Page 12 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

VBAT

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 99 · Applies to: 453

Voltage signal Valid for electric vehicle W Phase signal W Valid for electric vehicle Wake up Wake-up signal Page 13 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

OV00.01-P-1001-28BMA Abbreviations of signal and circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 100 · Applies to: 453

designations for wiring diagrams Model 453.091/391/491 as of model year 2020 Abbreviation Designation Notes + 12 V Power supply of 12V on-board electrical system - 12 V Ground, 12V on-board electrical system + 400 V 400 volt positive power supply - 400 V 400 volt negative power supply 10I Low beam diagnostic signal 10J Low beam diagnostic signal 103A Actuation of headlamp range adjustment electric motor 107F Signal, hands-free system microphone 107G + Hands-free system microphone 107J Shielding, hands-free system microphone 107O Ground connection, language recognition 107V Signal, language recognition 107W CAN for telematics, high level 107X CAN for telematics, low level 11S Signal, right standing lights 11T Signal, left standing lights 133B CAN for vehicle interior, high level 133C CAN for vehicle interior, low level 133F LIN signal, instrument cluster 133J Instrument illumination, circuit 58 d 137G CAN for vehicle interior, low level 137H CAN for vehicle interior, high level 13E Interior illumination signal (time controlled) 142U Right soft top drive electric motor (open/close) 142V Right soft top drive electric motor (open/close) 142W Left soft top drive electric motor (open/close) 142X Left soft top drive electric motor (open/close) 147H CAN for cruise control, high level 147L CAN for cruise control, low level 14A Signal, stage 1 front windshield wiper 14AA Signal, wipe OFF 14AB Signal, automatic wipe ON 14B Signal, stage 2 front windshield wiper 14C Signal, front wiper motor park position 14G Signal, front windshield wiper interval stage 14H Signal, front windshield wiper speed 3 14S Signal, rain/light sensor 150R SIGNAL, CAN high 150S SIGNAL, CAN low 151C Signal, left rear parking system distance sensor 151E Signal, parking system switch activated. 151H Signal, right rear parking system distance sensor 151M Signal, center rear parking system distance sensor 151R + Parking system warning buzzer 151S Parking system warning buzzer activation 151V Ground connection, rear parking system distance sensors 151W Signal, parking system switch deactivated. 15A Rear window heater ON indicator 15B Rear window heater activation 15LP Actuation of rear window heater 15M Signal, rear window heater, output 15RP + Outside mirror heater 161A Signal, light switch OFF 161B Signal, "automatic lights" switch position 161C High beams activation 163C Audio signal (GLONASS) - 163D Microphone signal (GLONASS) 163E Microphone (GLONASS) + 163G Telematics services communications module wake up Page 1 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

163L

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 101 · Applies to: 453

eCall Russia control unit ground signal (GLONASS) 163Q LED supply (GLONASS) 163R Switch signal (GLONASS) 163S eCall malfunction signal (GLONASS) (green LED) 163T Audio signal (GLONASS) + 163U eCall malfunction signal (GLONASS) (red LED) 16A Front washer fluid pump activation 187A Signal, collision warning system ON/OFF switch 187B Status signal, collision warning system ON/OFF switch 19G Signal, interior lights 19U Signal, front headlamp actuation 190O Signal, front ambient light 20AR "Global closing" signal, driver door central locking motor 20AV "Close" signal, driver central locking motor 20AW Pulse signal, central locking activation 20BD "Open" signal, central locking 20D "Close" signal, central locking 20DA Signal, driver trunk lid/liftgate control button 20G Signal, trunk lid switch 20M Central locking diode 20S + Liftgate central locking motor 21A Signal, driver power window motor "RAISE" 21B Signal, driver power window motor "LOWER" 21C Pulse function, driver power window motor "RAISE" 21E Pulse function, driver power window motor "LOWER" 21K K-line signal, sliding roof function 21N Central closing signal, front window 22A Signal, front passenger power window motor "RAISE" 22B Signal, front passenger power window motor "LOWER" 22C Power window assembly switch, front passenger side (1) 22D Power window lifter switch, passenger side (2) 24A Rear washer fluid pump activation 26X Signal, speed limitation ON/OFF button 26Z Backup lamp/idle recognition switch 2AA + High voltage, high-voltage battery 2AB - High voltage, high-voltage battery 2AC Activation of relay 1 (pre-charge) battery management system control unit 2AD Battery management system control unit relay 2 (phase signal) 2AE Battery management system control unit relay 3 (neutral conductor) 2AK + Engine, battery charging socket lock 2AP Signal for detecting charger feed-in socket 2AS Signal for charger feed-in socket charge indicator 2AZ Shift signal for battery charging socket lock 2BA - Engine, battery charging socket lock 2BB LED indicator lamp for locked charger feed-in socket 2BC LED warning lamp for unlocked charger feed-in socket 2FT Ground, battery charging socket lock 2FZ Ground, LED warning, indicator lamp for unlocked charger feed-in socket 2GS Signal, battery management relay shutoff 2HK Signal, temperature sensor for charger feed-in socket 2HJ Signal, temperature sensor for charger feed-in socket 2JJ "Phase 1" signal (L1) 2JK "Neutral conductor" (N) signal 2JL "Ground" (PE) signal 2JM "Phase 2" signal (L2) 2JR "Phase 3" signal (L3) 2Y Signal, battery sensor 30A Signal, brake fluid level 33AK - Folding roof/rear soft top microswitch 33CQ + Folding roof microswitch 33CR + Left rear soft top microswitch 33CS + Right rear soft top microswitch 34A + Left rear speaker 34AN Signal, AM/FM antenna 34B - Left rear speaker 34C - Right rear speaker 34D + Right rear speaker 34E + Right front speaker 34EC Multimedia connection unit, right "LINE IN" signal Page 2 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

34EE

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 102 · Applies to: 453

Multimedia connection unit, left "LINE IN" signal 34EM Multimedia connection unit, "LINE IN" info 34EP Radio signal, AM/FM1 34ET Multimedia connection unit, -LINE IN 34EU Radio signal 34EV Radio signal, DAB 34F - Right front speaker 34G + Left front speaker 34GB CAN for MULTIMEDIA, high level 34GC CAN for MULTIMEDIA, low level 34H - Left front speaker 34HD - Navigation voice control 34HG + Navigation voice control 34HU Signal, smart radio multimedia navigator ON/OFF 34HY Signal, multimedia operating unit ON/OFF 34KJ - Reversing camera 34KK + Reversing camera 34KL Video signal, reversing camera 34KQ + Midrange speaker 34KR - Midrange speaker 34LA Amplifier active 34LB + Right front amplified audio signal 34LC - Right front amplified audio signal 34LD + Left front amplified audio signal 34LE - Left front amplified audio signal 34LG + Right speaker, subwoofer 34LJ - Right speaker, subwoofer 34LK + Left speaker, subwoofer 34LL - Left speaker, subwoofer 34LM + Right rear amplified audio signal 34LP - Right rear amplified audio signal 34LQ + Left rear amplified audio signal 34LR - Left rear amplified audio signal 34MJ + Rear surround speaker 34MK - Rear surround speaker 34RA + Right audio signal for right video screen 34RB - Right audio signal for right video screen 34RC + Left audio signal for right video screen 34RD - Left audio signal for right video screen 34TE + USB 34TG - USB 34TH SIGNAL + USB 34TJ SIGNAL - USB 34TP + USB 2 34TQ - USB 2 34TR SIGNAL + USB 2 34TS SIGNAL - USB 2 34TT + USB 3 34TU - USB 3 34TV SIGNAL + USB 3 34TW SIGNAL - USB 3 36A Rear wiper motor actuation 36C Signal, rear wiper motor park position 36G Activation, rear window wiper INTERVAL ON 38AE Blower motor signal, stage 4 38AH Blower motor signal, stage 1 38AH + Control, coolant pump for high-voltage battery and power electronics box 38AJ Blower motor signal, speed 2 38AK Blower motor signal, stage 3 38AL Blower motor signal, stage 4 38AP Evaporator temperature sensor signal 38BC + High voltage, electrical A/C compressor 38BD - high voltage, electrical A/C compressor 38BE - High voltage, PTC heater booster 38BG + High voltage, PTC heater booster 38DB + Blower motor 38EW 0 V signal, evaporator temperature sensor 38FG Actuation of air conditioning system blower motor power supply relay 38GY - Signal, vehicle interior humidity and temperature sensor Page 3 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

38GZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 103 · Applies to: 453

Temperature sensor signal 38HA Signal, humidity sensor 38JG + Air quality sensor 38JH Air quality sensor signal, NOx 38JK Air quality sensor signal, COx 38JL 0 V signal, air quality sensor 38JU Heater booster relay actuation, stage 1 38JV Heater booster relay actuation, speed 2 38K Signal, switch off refrigerant compressor. 38KY Signal, air distribution actuator motor, coil connection B2 38KZ Signal, air distribution actuator motor, coil connection A2 38LA Signal, air distribution actuator motor, coil connection B1 38LB Signal, air distribution actuator motor, coil connection A1 38LL PTC heater signal, relay 1 38LM Signal, PTC heater, relay 2 38LQ 0 signal, fan motor speed 38LR Blower motor signal, speed 2 38QR Signal, preheat air quality sensor. 38QU Load signal, steering wheel heater. 38R Signal, refrigerant compressor clutch 38RA LIN signal, air conditioning 38SA + Actuator motors 38SB Signal, fresh air/recirculated air flap actuator motor, coil connection B2 38SC Signal, fresh air/recirculated air flap actuator motor, coil connection A2 38SD Signal, fresh air/recirculated air flap actuator motor, coil connection B1 38SE Signal, fresh air/recirculated air flap actuator motor, coil connection A1 38SG + Blend air flap actuator motor 38SJ Signal, blend air flap actuator motor, coil connection B2 38SK Signal, blend air flap actuator motor, coil connection A2 38SL Signal, blend air flap actuator motor, coil connection B1 38SM Signal, blend air flap actuator motor, coil connection A1 38W Ground connection, refrigerant pressure sensor 38X Sensor signal, refrigerant pressure 38Y + Refrigerant pressure sensor 38Z Signal, air conditioning switched on 3AA Engine electronics circuit 87 3ALQ Signal, coolant pump switchover valve 3ALS Signal, economy mode 3FB + Components, electric drive 3FB1 + Battery management system control unit 3FB2 + Coolant pumps for battery cooling system 3FB3 + Electric drive control unit 3FX Stop signal, cruise control 3JK – Coolant temperature sensor 3JN Signal 1, fan motor relay actuation 3JP Signal 2, fan motor relay actuation 3LR Accelerator pedal sensor 1 supply 3LS Signal, accelerator pedal sensor 1 3LT Ground connection, accelerator pedal sensor 1 3LU Accelerator pedal sensor 2 supply 3LV Ground connection, accelerator pedal sensor 2 3LW Signal, accelerator pedal sensor 2 3PD Signal, cruise control speed limit 3VL Signal, coolant thermostat heating element 3WZ + Brake vacuum sensor 3XA - Brake vacuum sensor 3YT Vacuum pump actuation USA version 3YU Vacuum pump relay actuation USA version 40AB Signal, vertical adjustment of right outside mirror 40AC Signal, horizontal adjustment of right outside mirror 40AD Signal, vertical adjustment of left outside mirror 40AE Signal, horizontal adjustment of left outside mirror 40E Outside mirrors power supply 45AD Signal, control for coolant pump for high-voltage battery and power electronics box 46AP eCall button activation signal (GLONASS) 46CB GPS antenna signal 46Y + illumination 47AA Signal, camera ON/OFF 47AB + Camera power supply Page 4 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

Signal, outside temperature sensor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 104 · Applies to: 453

47C Signal, outside temperature sensor 47D 0 V signal, outside temperature sensor 47F Vehicle speed signal 47J RESET signal, driving aid 47Y Driving aid activation 49AB + Signal, fan 49AC + Signal, fan 49R + Fan motor 4AH CAN for suspension, high level 4AP CAN for suspension, low level 4C Signal, left front axle rpm sensor 4E + Left front axle rpm sensor 4G Signal, left rear axle rpm sensor 4H + Left rear axle rpm sensor 4M Signal, right front axle rpm sensor 4N + Right front axle rpm sensor 4S Signal, right rear axle rpm sensor 4T + Right rear axle rpm sensor 52AH "Open soft top" switching command 52AJ "Close soft top" switching command 52T Signal, sliding roof "OPEN" 52U Signal, sliding roof "CLOSE" 53AM CAN for charging function, high level 53AP CAN for charging function, low level 55AP CAN for electric drive, high level 55AQ CAN for electric drive, low level 55AX + Charger, 7 kW 55BE Shift signal, coolant pump for battery cooling system 55BG Signal (Return), coolant pump for battery cooling system 55BH Shift signal, coolant pump for battery cooling system 2 55BJ Signal (Return), coolant pump for battery cooling system 2 55BQ LIN signal (electric vehicle) 55BR Signal, closed-loop control valve for high-voltage battery cooling 55BS Signal, closed-loop control valve for high-voltage battery cooling 2 55DE Activation relay for heater for high-voltage battery 55DH Actuation, electrical expansion valve (vehicle interior) 55DI Actuation, electrical expansion valve (battery) 55X Wake-up signal (electric vehicle) 56C - Vacuum pump 56D + Vacuum pump 56J + Brake vacuum sensor 2 56K - Brake vacuum sensor 2 56L Signal from brake vacuum sensor 2 56M + Brake vacuum sensor 1 56P - Brake vacuum sensor 1 56Q Brake vacuum sensor signal 1 57AT Actuation, sound generator control unit 5A Stop lamp switch 5DF Signal 1, multifunction switch 5DG Signal 2, multifunction switch 5DK Ground signal, multifunction switch 5DT Signal, ignition lock disabled 56L Signal, brake vacuum sensor 60AM + Driver airbag Except USA version 60AM + Driver airbag stage 1 USA version 60AN - Driver airbag Except USA version 60AN - Driver airbag stage 1 USA version 60AP + Driver airbag stage 2 USA version 60AQ - Driver airbag stage 2 USA version 60BM Weight sensing system (WSS) control unit recognition signal USA version 60BN - Weight Sensing System (WSS) control unit USA version 60BP + Switch, left rear seat belt buckle switch Except USA version 60BP + Left front seat position sensor USA version 60BQ + Switch, right rear seat belt buckle switch Except USA version 60BQ + Right front seat position sensor USA version Page 5 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

60CE

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 105 · Applies to: 453

• Switch, right rear seat belt buckle switch Except USA version 60CE
• Right front seat position sensor USA version 60CH
• Left frontal acceleration sensor USA version 60CK
• Left frontal acceleration sensor USA version 60CL
• Switch, left rear seat belt buckle switch Except USA version 60CL
• Left front seat position sensor USA version 60DS
• Switch, front passenger airbag shutoff 60DT
• Switch, front passenger airbag shutoff 60EA
• Left front pelvis airbag squib 60EB
• Left front pelvis airbag squib 60EC
• Right front pelvis airbag squib 60ED
• Right front pelvis airbag squib 60GL Signal, seat occupied recognition pressure sensor Except USA version 60GM
• Seat occupied recognition pressure sensor Except USA version 60GY
• Right frontal acceleration sensor USA version 60GZ
• Right frontal acceleration sensor USA version 60H
• Front passenger airbag squib Except USA version 60H
• Front passenger airbag, stage 2 USA version 60HK
• Right front sidebag USA version 60HL
• Right front sidebag USA version 60HQ
• Right front seat belt buckle switch 60HR
• Right front seat belt buckle switch 60HS
• Left front seat belt buckle switch 60HT
• Left front seat belt buckle switch 60K
• Front passenger airbag squib Except USA version 60K
• Front passenger airbag, stage 2 USA version 60KX
• Left side crash sensor 60KY
• Left side crash sensor 60KZ
• Right side crash sensor 60L
• Front passenger airbag, stage 2 USA version 60LY
• Left windowbag squib USA version 60LZ
• Left windowbag squib USA version 60LA
• Right side crash sensor 60M
• Front passenger airbag, stage 2 USA version 60MA
• Right windowbag squib USA version 60MB
• Right windowbag squib USA version 60MC
• Left rear emergency tensioning retractor squib 60MD
• Left rear emergency tensioning retractor squib 60MG
• Right rear emergency tensioning retractor squib 60MH
• Right rear emergency tensioning retractor squib 60MM
• Left front door pressure sensor 60MN
• Left front door pressure sensor 60MP
• Right front door pressure sensor 60MQ
• Right front door pressure sensor 60MW
• Left rear emergency tensioning retractor squib 60MX
• Left rear emergency tensioning retractor squib 60NA
• Right front emergency tensioning retractor squib 60NB
• Right front emergency tensioning retractor squib 60NC
• Left front emergency tensioning retractor squib 60ND
• Left front emergency tensioning retractor squib 60NE
• Driver kneebag squib 60NF
• Driver kneebag squib 60NG
• Front passenger kneebag squib USA version 60NH
• Front passenger kneebag squib USA version 60NQ
• Left front belt force limiter USA version 60NR
• Left front belt force limiter USA version 60NS
• Left front belt anchor fitting tensioner squib USA version 60NT
• Left front belt anchor fitting tensioner squib USA version 60NU
• Right front belt force limiter USA version 60NV
• Right front belt force limiter USA version 60NW
• Right front belt anchor fitting tensioner squib USA version 60NX
• Right front belt anchor fitting tensioner squib USA version 60PB
• Front passenger "AIRBAG OFF" indicator 60PC Signal, front passenger "AIRBAG OFF" Page 6 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

60PD

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 106 · Applies to: 453

Signal, front passenger "AIRBAG ON" 61Q Signal, telephone "ON/OFF" 64AA Right front turn signal light actuation 64AB Right rear turn signal light actuation 64C Left turn signal light actuation 64D Right turn signal light actuation 64F Hazard warning flasher DIODE 64Q Pulse signal, hazard warning flasher activation 64S Turn signal module actuation, right turn signal lights 64T Turn signal module actuation, left turn signal lights 64W Left front turn signal light actuation 64X Left rear turn signal light actuation 65A Signal, brake light switch, NC contact 65G Signal, brake lights 65K Signal, brake lights 67C Signal, horn 67CP Signal, horn 79AS - Control, coolant pump for high-voltage battery and power electronics box 79B + Left front seat heater 79BW Actuation, seat heater control unit on driver seat 79BX Actuation, seat heater control unit for front passenger seat 79C + Right front seat heater 79CA + Switch, left front seat, seat heater 79CB + Switch, right front seat, seat heater 79CE Left front seat heater LED display 79CF Right front seat heater LED display 79CG Input signal, front seat seat heater switch 79CP Input signal, left rear seat seat heater switch 79CQ Input signal, right rear seat heater switch 79CR LED signal, left rear seat heater switch 79CS LED signal, right rear seat heater switch 80AD Signal, horn relay 80AK ATA switch, engine hood 80D Ultrasonic sensor 2, ATA 80DA Ultrasonic sensor, ATA 80FG Signal, tow-away protection sensor 80FH Horn actuation 80Q - Ultrasonic sensor, ATA 80V - Ultrasonic sensor 2, ATA 80X Signal, transponder (reply) 80Y Signal, transponder (request) 86G Signal, cruise control activation 86M Ground connection, cruise control switch 87A Signal, left rear central locking motor 87B Signal, right rear central locking motor 87G Signal, front passenger door central locking motor 87H Signal, driver door central locking motor 87T Signal, trunk lid contact switch, right 8E + Left front fog lamp 8F + Right front fog lamp 8H Signal, front fog lamp ON 9B Signal, rear fog light ON 9P + Rear fog light A Terminal 15 APC Circuit 15, high-voltage control unit box AP1 Circuit 15 fused, front power window. AP10 Circuit 15 fused AP11 Circuit 15 fused AP15 Circuit 15 fused, electric drive control unit AP23 Circuit 15 fused, power steering system. AP25 Circuit 15 fused, airbag AP29 Engine electronics circuit 87 AP39 Circuit 15, driver window crank AP4 Circuit 15, automatic transmission AP9 Circuit 15, automatic transmission B Circuit 30, ignition lock BC Circuit 30 fused BP1 Circuit 30 fused, air conditioning. BP11 Circuit 30 fused, vehicle interior 1. Page 7 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

BP12

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 107 · Applies to: 453

Circuit 30 fused, vehicle interior 2. BP13 Circuit 30 fused, vehicle interior 3. BP14 Circuit 30 fused, ESP®. BP15 Circuit 30 fused, heated rear window. BP16 Circuit 30 fused, refrigerant compressor. BP1B Circuit 30 fused, heated seats BP1C Circuit 30 fused, battery sensor. BP1D Circuit 30 fused, starter. BP1G Circuit 30 fused, refrigerant compressor clutch. BP1H Circuit 30 fused, multimedia coupling. BP1P Circuit 30 fused, amplifier. BP1X Circuit 30 fused, high-voltage battery BP27 Circuit 30 fused, engine function. BP2L Circuit 30 fused, front windshield wipers. BP2M Circuit 30 fused, exterior lighting 1. BP2N Circuit 30 fused, exterior lighting 2. BP2Q Circuit 30 fused, exterior lighting 3. BP2S Circuit 30 fused, vehicle interior 6. BP2W Circuit 30 fused, exterior lights 4. BP3 Circuit 30 fused, central locking. BP23 Circuit 30 fused, vehicle interior 4. BP31 Circuit 30 fused, relay for coolant pumps for battery cooling system. BP47 Circuit 30 fused, trailer. BP5A Circuit 30 fused, sliding roof. BP5B Circuit 30 fused, sliding roof. BP56 Circuit 30 fused, control unit. BP69 Circuit 30 fused, instrument cluster. BP7 Circuit 30 fused, engine blower. BP75 Circuit 30 fused, alarm. BP76 Circuit 30 fused, light switch. BP77 Circuit 30 fused, SAM. BP7B Circuit 30 fused, relay for fan on drive motor for electric vehicle. BP8 Circuit 30 fused, brake system. BP8B Circuit 30 fused, power steering. BP9E Circuit 30 fused, relay for heater for high-voltage battery. BP9L Circuit 30 fused, rear seat seat heater BP9M Circuit 30 fused, relay for steering wheel heater. BP91 Circuit 30 fused, auxiliary heater. BP93 Circuit 30 fused, sliding roof. BPA1 Circuit 30 fused, vacuum pump. BPA2 Circuit 30 fused, combination switch 2. BPDA Circuit 30 fused, DC/DC converter control unit BPE1 Circuit 30 fused 1, electric vehicle. BPE2 Circuit 30 fused 2, electric vehicle. BPE3 Circuit 30 fused 3, electric vehicle. BPE4 Circuit 30 fused 4, electric vehicle. BPE5 Circuit 30 fused 5, electric vehicle. BPR1 Circuit 30 fused, relay. BPT Circuit 30 fused and time-controlled BPT2 Circuit 30 fused and time-controlled (light) BPT4 Circuit 30 fused and time-controlled (4) BPT5 Circuit 30 fused and time-controlled (5) BPT6 Circuit 30 fused and time-controlled (6) BPT7 Circuit 30 fused and time-controlled (7) BPT8 Circuit 30 fused and time-controlled (8) C Signal, low beams ON CAN H CAN high CAN L CAN low CPD + Right headlamp low beam CPG + Left headlamp low beam D Signal, starter DC IN+ Input, direct voltage (+) DC IN- Input, direct voltage (-) DC OUT+ Output, direct voltage (+) DC OUT- Output, direct voltage (-) DP + Sarter fuse EMR Exciter voltage signal, position sensor for rotor EMR COS+ Cosinus signal, position sensor for rotor (+) EMR COS- Cosinus signal, position sensor for rotor (-) Page 8 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

EMR RET

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 108 · Applies to: 453

Exciter voltage signal, position sensor for rotor EMR SIN+ Sinus signal, position sensor for rotor (+) EMR SIN- Sinus signal, position sensor for rotor (-) Exct+ Exciter voltage (+) drive motor for electric vehicle Exct- Exciter voltage (-) drive motor for electric vehicle FD Function illumination for selector lever position D FN Function illumination for selector lever position N FR Function illumination for selector lever position R FP Function illumination for selector lever position P GND Circuit 31 GND2 Circuit 31 GND3 Circuit 31 GPIO2 General Purpose Input Output 2 H1 Signal, parking brake indicator switch H66P Reverse gear engaged' signal HVIL High-voltage interlock L Signal, standing lights ON LIN LIN signal LIN2 LIN signal LINE OUT (+) Audio signal (+) LINE OUT (-) Audio signal (-) LPAR + Rear standing lights LPAV + Front standing lights LPD Circuit 58d connector sleeve LPH + Interior lights M Circuit 31 MAH Ground connection, ESP® MAK PTC heater booster ground connection MAL Steering ground connection MAM Ground connection, left instrument panel crossbar MAN Ground connection, right instrument panel crossbar MAP Ground connection, tunnel MAR Ground connection, right front longitudinal member MAS Ground connection, left front longitudinal member MF Right rear ground connection MG Left rear ground connection MH Ground connection, engine compartment MJ Ground connection, right front footwell MK Ground connection, left front footwell MHM Ground connection, power electronics MIC/LINE_IN (+) Microphone input (+) MIC/LINE_IN (-) Microphone input (-) MR Ground connection, automatic transmission MT Ground connection, radio MSS Ground connection, refrigerant compressor NAM Electronics ground connection, left instrument panel crossbar NBC Ground connection, left front longitudinal member NC Not assigned NH Electronic ground, engine compartment NM Electronic ground, airbag PWM H Signal, high pulse width modulation PWM L Signal, low pulse width modulation R + Low beams RPD + Right headlamp high beam RPG + Left headlamp high beam S Circuit 15 R Shield Shielding Sig. Signal S2 Relay, circuit 15 R SP Circuit 15 R, fused SP2 Circuit 15 R SP3 Circuit 15 R, heater, air conditioning SP4G Circuit 15 R, cigarette lighter Stage 1+ PTC heater stage 1 Stage 2+ PTC heater stage 2 Stage 3+ PTC heater stage 3 TB13 Shielding, AM/FM antenna TB15 Shielding, GPS antenna TB1B Shielding, USB 3 Page 9 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

TB27

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 109 · Applies to: 453

Shielding, navigation voice control TB34 Shielding, reversing camera TB36 Shielding, radio antenna TB37 Shielding, LINE IN TB39 Shielding, AM/FM1 radio antenna TB53 Shielding, USB TB67 Shielding, right video screen audio signal TB78 Shielding, USB 2 TB86 Shielding, microphone (GLONASS) TB87 Shielding, high-voltage line for electric compressor TB88 Shielding, high-voltage line for high voltage PTC heater TB89 Shielding, high-voltage line for battery management system control unit TEMP1 Signal, temperature sensor 1 for drive motor of electric vehicle TEMP2 Signal, temperature sensor 2 for drive motor of electric vehicle U Phase signal U USB +5V USB 5V voltage signal USB Data (+) USB data (+) USB Data (-) USB data (+) USB GND USB ground signal V Phase signal V VBAT Voltage signal W Phase signal W Wake up Wake-up signal Page 10 of 10 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bma, Abbreviations of signal and circuit designations for wiring diagrams Model 453.091/391/491 as of model year 2020

SN83.30-P-0001A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 110 · Applies to: 453

New refrigerants R744 and R1234yf - Service Technology Guide 26.09.2018 Model 117, 156, 166, 172, 176, 190, 205, 213, 217, 222, 231, 238, 242, 246, 253, 292, 415, 447, 453, 461, 463 Dear reader Here, we will look into the technical background of refrigerant systems. Special considerations are underlined and relevant workshop In this brochure, we would like to provide you with the means to appliances explained. Additionally, this information should help you answer questions you may have in connection with refrigerants R744 professionally process customer queries on this topic. (carbon dioxide (CO2)) and R1234yf (C H F ). The brochure should 3 2 4 Before carrying out a repair, consult the currently valid Workshop also support you in your daily handling of Daimler car, off-road vehicle, Information System (WIS) documents. smart and van model series. Replacing the previous refrigerant, R134a Mercedes-Benz is equipping the E-Class and S-Class with an air conditioning system filled with refrigerant R744 (CO2) — they will be The former refrigerant has significant potential to harm the climate, the first series production cars globally to have this system. This is to and, to define this with a uniform measurand, the "Global Warming fulfill the EU directive, valid from 2017, which prescribes a "Global Potential (GWP)" unit is used. Warming Potential (GWP)" of <150 for refrigerants in cars and cars approved as commercial vehicles. All other vehicle models will be equipped with safe air conditioning systems filled with refrigerant R1234yf (C3H2F4). The air conditioning system with refrigerant R744 (CO2) is available for the E-Class only when equipped with THERMOTRONIC (with code (581) automatic air conditioning (AAC)). Refrigerant R744 (CO2) and refrigerant R1234yf are so far the only refrigerants, which comply with the future requirements of the EU directive for new vehicles with air conditioning systems. Complex redevelopment for air conditioning systems with refrigerant R744 (CO2) The implementation of refrigerant R744 (CO2) requires the redevelopment of all refrigerant circuit components, because the physical characteristics of a refrigerant must be taken into account when constructing the components. Air conditioning systems with refrigerant R744 (CO2) work with pressure 5 to 10 times higher than previous systems. The inner cross-sections must be adapted for high volume cooling capacity. This imposes particular demands on the design and choice of material. Possible modifications and relevant certifications Inerting systems (with refrigerant R1234yf): The vehicle does not lose its General Operating Permit (GOP) if the system stops working, but Modifications/conversions: Modification/conversion to the alternative the inerting system (with refrigerant R1234yf) is relevant for refrigerant for existing air conditioning systems is currently not certification. planned. Import/export: When importing to Europe, the use of a refrigerant, Approval: Approval is only granted by fulfilling International which does not violate EU law, is an integral part of the entire scope of Organization for Standardization (ISO) standard ISO13043 the modification/conversion. When exporting to other countries, the (precautionary measures for risks). Thus, only safety precautions relevant local laws apply and may entail modification/conversion. especially adapted to these refrigeration systems will make an approval possible. Note This brochure is formed of the following documents. Overview of refrigerants SN83.30-P-0001-01A R744 and R1234yf system components in SN83.30-P-0001-02A comparison Design and principle of air conditioning system SN83.30-P-0001-03A with R744 and R1234yf Request to workshop SN83.30-P-0001-05A Air conditioning system maintenance and SN83.30-P-0001-06A testing measures Inerting system with R1234yf SN83.30-P-0001-08A Qualification for the handling of refrigerants SN83.30-P-0001-09A R744 and R1234yf Handling of refrigerants R744 and R1234yf SN83.30-P-0001-10A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sn83.30-p-0001a, New refrigerants R744 and R1234yf - Service Technology Guide Model 117, 156, 166, 172, 176, 190, 205, 213, 217, 222, 231, 238, 242, 246, 253, 292, 415, 447, 453, 461, 463

SI00.01-P-0014A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 205 · Applies to: 453

Service Information: Content and application of data mediums: Telematics CD/ 05.04.2016 DVD, Regio DVD and Digital Owner‘s Manual DVD Model all Media are published on a regular basis on various topics and intended uses. The following overview should provide you with a survey of the content, application areas and the reason for the media: Telematics CD/DVD Regio DVD Digital Owner’s Manual DVD Contents Contains specific telematics data for Contains the control unit software Contains the software scopes for certain models. scopes for specific regions as well Digital Owner's Manual (DVD title: as control unit software, whose data Digital Owner’s Manual). volume is too large for the regular diagnosis update data medium. Models Cars and vans. Previously cars only. Cars as from model 222 and following. Basic variants: Every 2 months with Update cycle Every 2 months with channeled Must be ordered if necessary automatic dispatch. channeled automatic dispatch. through the parts ordering process. Interim updates as required: Have to be ordered through the parts ordering process when a corresponding control unit software is requested during the Xentry flash procedure. Order for missing or lost data media Through the parts ordering process Through the parts ordering process Through the parts ordering process quoting part number for required quoting part number for required quoting part number for Digital Telematics CD/DVD. Regio CD/DVD. Owner's Manual DVD that matches the vehicle's as-delivered state. Data medium is inserted into … COMAND or radio. External drive on diagnostic unit. External drive on diagnostic unit. How is an update to be performed? A data medium is inserted during A data medium is inserted during A data medium is inserted during the programming procedure when the programming procedure when the programming procedure when prompted for by Xentry Diagnostics prompted for by Xentry Diagnostics. prompted for by Xentry Diagnostics. or Xentry DAS. The individually loaded data are The Digital Owner’s Manual managed temporarily and - in the software has to be programmed for majority of instances - they do not initial startup of the COMAND or need to be inserted again if the when correcting the operator's software is the exact same manual. software. Additional information Information on currently-available Detailed instructions on using the SI58.40-P-0020A telematics updates is available after Regio DVD on Star Diagnosis and each update in the "Update Xentry Kit are available in the Information for Xentry Systems & support tool on the diagnostic unit's Star Diagnosis" on your diagnostic desktop. unit. Service Information: Special process for Model 222 SI58.40-P-0020A obtaining software using Regio-DVD and DVD Digital Owner's Manual Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-p-0014a, Service Information: Content and application of data mediums: Telematics CD/DVD, Regio DVD and Digital Owner‘s ... Model all

SI00.01-Z-0031A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 206 · Applies to: 453

Service Information: Damage or breakdown case in international traffic 25.10.10 MODEL all Due to recent events we hereby expressly point out that it is As per the Service and Parts Sales Agreement, all authorized impermissible to invoice transit customers with repair costs for service partners and company-owned sales and service outlets are damage covered by a warranty during a vehicle's warranty period. It obliged to settle correctly and promptly all warranty claims with is also impermissible when settling a damage case or breakdown regard to expenses for labor costs, parts, transport and customs duty case for transit customers during the warranty period, irrespective of without invoicing the customer. It is the task of the Workshop the claim amount, to submit a guaranteed payment facility request to Manager on site, to check whether a damage within the meaning of the domestic market. the warranty is given, and to then settle this following completion of all required work accordingly.

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Inspection of damage warranty compliance If the workshop is unable to determine any fault on the part of the If afterwards, during the inspection process customer, a customer customer using the means it has available, and if the damage is fault is then determined using means that were not available to the deemed to be a warranty case based on the respective vehicle's workshop, the warranty claim shall not be charged back to the operating data, then the repair must be started immediately. If a dealer. If the workshop conducting the work makes any mistakes major assembly has to be replaced, and in the event of any while performing diagnosis work or while executing repair or additional expenses over any beyond the normal repair scope, it is installation measures, that are obviously the fault of the workshop, advisable to submit a cost inquiry in advance to the national then it will assume liability for such mistakes. Any costs incurred as a organization. consequence must not be charged to the national organization nor to the customer.

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Damage not covered by the warranty Only where the workshop inspection clearly determines that the In the event of a goodwill commitment on the part of the damage is not covered by the warranty (e.g. damage caused by manufacturer, it is at the discretion of the workshop conducting the customer) or the vehicle is outside the warranty period (goodwill), is work to request a guaranteed payment facility solely for the amount any start of repair work contingent on the request of a guaranteed of the costs to be borne by the customer (customer share). payment facility from the home workshop. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0031a, Service Information: Damage or breakdown case in international traffic MODEL all

SI00.01-P-0034A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 207 · Applies to: 453

Service Information: Reorganization of included work texts in ASRA 18.2.15 MODEL 453 With the introduction of the model 453 smart fortwo and forfour all the All the work procedures described in the work instructions (AR) are model designations in the ASRA families 67 and 68 are described with completed by the operation items and combinations with additional the realignment of the included work text. This will ensure clear operations in the ASRA system and displayed for selecting order determination of work scopes in ASRA. preparation. The linking of previous work operations (parenthesized text in the case of technical linked operations) is simultaneously Objective displayed as an additional operation for the selected operation item in ASRA. The previous time-consuming inquiries based on work instructions as well as the previous "included/not included work text" (A) and the information on the design group (B) are now no longer required. As a result, errors made during order preparation can in future be avoided. Example: To date Information content of operation item 42-6801-01 model 451.330 (ASRA family 43) P00.01-4542-05 The entire work scope of a repair now comprises the actual operation item (C) and the additional operation items of column "Z" (D). If no additional operation is linked to the work scope, the entire work scope is contained in the respective operation item. Example: New Information content of operation item 42-6801-01 model 453.341 (ASRA family 67) P00.01-4541-05 "Check separate parts ……………….. according to fault code" What has changed? In future, no included work texts will be published: "Establish findings" in the case of operation items "Remove/ install component; inspect and, if necessary, replace" References to "included" are no longer required. The work References to operation items contents and work units are analyzed completely for each are omitted in the notes on the operation item or are supplemented by means of links to design group: additional operations. References to operation items under "Operations of group XY The previously freely written not included work texts are no include, if necessary" are the content of the work units. longer required: Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-p-0034a, Service Information: Reorganization of included work texts in ASRA MODEL 453

References to operation items under "Operations of group XY

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 208 · Applies to: 453

All operation items which are not included are offered as do not include" are offered as additional operation items additional operation item (column "Z") and can be applied if (column "Z") and can be applied if necessary. necessary. These changes do not apply to design groups 60, 62 - 65, 97 The previous work operation (parenthesized text in the case of and 98. technical linked operations) is offered as an additional operation Retrospective data entry for existing model series is not performed. item in column "Z" after the folder is opened (E). Operation items without additional operations in column "Z" usually contain the work units of the entire repair scope. Exceptions may occur for unforeseeable activities in the case of inspection and fault analysis. Examples: "Run quick test" for diagnosis scopes Feedback: In order to assess whether this procedure is also to be used in future model series, we need active feedback from you. Please use the form "OF00.01-S-3000-04A" and send it to the email address: gsp- zeitwirtschaft@daimler.com Feedback on reorganization of included work OF00.01-P-3000-04A texts, form Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-p-0034a, Service Information: Reorganization of included work texts in ASRA MODEL 453

SI00.01-P-0003A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 209 · Applies to: 453

Service Information: SDconnect rechargeable battery 26.4.11 MODEL all 1 Rechargeable battery Arrow Crystallization P00.01-4182-01 In some instances, the rechargeable batteries (1) of the Star In the event that individual rechargeable battery cells are Diagnosis SDconnect multiplexer may exhibit tarnished contacts or a defective, all rechargeable batteries must then be replaced (for crystallization (arrow) on the contacts. information on rechargeable batteries see SDconnect Manual, Chapter 2.3.2). For affected Star Diagnosis SDconnect multiplexers this is indicated by a reference on the SDconnect display If, after replacing the rechargeable batteries, no improvement is forthcoming, the device has to be replaced. "! Batteries cannot be charged!" Please contact the Star Diagnosis User Help Desk to do so. With regard to an operating system update to the SDconnect using the Star Diagnosis Update DVD 07/2011 all affected devices must have the rechargeable batteries checked and, where necessary, The following display disappears when rechargeable batteries are cleaned. cleaned or replaced "! Batteries cannot be charged!" and the charging process shows an effect after 2-3 minutes. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-p-0003a, Service Information: SDconnect rechargeable battery MODEL all

SI00.01-Z-0001A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 210 · Applies to: 453

Service Information: Structure of the new operation numbers for SmallRepair in 29.2.08 ASRA [operation texts, standard texts, flat rates and work units] MODEL all The following repair methods are contained in the SmallRepair offer: This is to inform you about the structure and dealing with the SpotRepair: operation number group, design group 85 for SmallRepair. The Cost-effective repair of minor paint damage. operation number group is published with the WIS/ASRA version Ding elimination: 03/2008 and should be used for alternative repair methods. Dent removal of minor dings without painting, e.g. hail damage. The operation items (AP) are summarized in the operation number Windshield repair: group, design group 85 in ASRA. The operation items are applied Repair of stone chipping in the windshield. with time prescribed by foreperson. Rim repair: Painting of minor scratches on painted light alloy disk wheels. The operation number group KG85 is not released for Interior repairs: warranty- & goodwill cost settlements Repairs to seat covers, trim and dashboard.

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Use of operation items: Structure of the operation item number: Operation items are intended to give you greater process reliability in the daily service business. The new operation items for small On the example: Design group 91 - seats repairs ensure simpler updating as well as universal standardization in the Dealer Management System (DMS). The person responsible for body and paint (K&L) in your company will calculate the repair G 85 91 01 01 time and final price to the customer. Type of information (basic operation) Operation item group (SmallRepair) Design subgroup (standard design group) Title number Model/major assembly Adaptation to design group 85: The list of operation items in design group 85 was accordingly reduced due to the double allocations in other design groups. Only the G 67-1400 "Repair windshield (stone chipping) at fixed price" operating item previously listed in design group 67, was transferred to design group 85 under G 85-6700 and then removed from design group 67. These changes mean that the operating items are now only provided once in a family. Information on SmallRepair suppliers: Note on Service Package Pricing System (SPPS): The approved material ranges can be found on the internet: As the time allowed for the scope of work mentioned has not yet been specified, we would ask you to store your own time allowed in GSP Online Technics Information System (GOTIS) the SPPS. Use the option to calculate a fixed price in SPPS. http//gotis.aftersales.daimlerchrysler.com Training: Please observe the training offer of the respective national organization on the subject of SmallRepair. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0001a, Service Information: Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat MODEL all

SI00.01-Z-0036A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 211 · Applies to: 453

Service Information: Synonym search - New functionality in WIS 20.11.15 Model all With immediate effect, in the document-title search and full-text search, the corresponding synonyms in all European WIS languages will also be looked for and marked, in addition to the search terms; the search terms that are found will be marked in yellow and the synonyms will be marked in green. Examples for search in German texts: The term "Auspuffkrümmer" was looked for and the instances found in the text were marked in yellow. In addition, the synonym "Abgaskrümmer" was found and marked in green: P00.01-4661-74 Examples for search in English texts: The term "glove compartment" was looked for and the instances found in the text were marked in yellow. In addition, the synonym "glove box" was found and marked in green: P00.01-4662-75 Objective and background: Further information on synonym search can be found in "What is new?" in WIS edition 09/2015. The search for repair and maintenance information is supposed to be made simpler. Moreover, the synonym search is an EU-requirement, which will be prescribed by law as of 2016. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0036a, Service Information: Synonym search - New functionality in WIS Model all

SI00.01-Z-0029A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 212 · Applies to: 453

Service Information: Trouble diagnosis bulletins (AF) publication type not 27.11.08 applicable MODEL all Modification notes 27.11.08 Notes on warranty/goodwill claims added We would like to notify you that with WIS Release 11/2008 the In the event of noncompliance with the procedures described in documents for the TIPS, it is possible that the warranty/goodwill claims will be rejected trouble diagnosis bulletins (AF) publication type are no longer and redebited. available in the Workshop Information System. From this point in time onwards, all complaint-related topics will be available in TIPS only. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0029a, Service Information: Trouble diagnosis bulletins (AF) publication type not applicable MODEL all

SI00.01-Z-0037A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 213 · Applies to: 453

Service Information: Update of email distributor 11.10.2019 Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Modification notes 10.10.2019 Document contents updated. 17.09.2019 Document contents updated. SI-PKW@daimler.com The constant changes in the service organization mean that is it The email address is valid across all divisions. not always possible to keep the email distributor list up-to-date for advance forwarding of new Service information bulletins (SI). This is why the database has to be checked and matched at regular intervals. If your email address has changed or if additional recipients are to be added to the list, we would ask you to send the new/changed data, in German or English only, by email to the following address: Category This service is free of charge. In addition to your email address, enter (cars, vans, trucks, Unimog) the following details: Note: Title Only corporate email addresses are accepted, Last name, first name e.g. "max.mustermann@autohaus.de" rather than Language (German, English, French, Italian, Spanish) "max.mustermann@yahoo.de". If the supplied information is incomplete, it will not be processed and no email notifications will be sent. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0037a, Service Information: Update of email distributor Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

SI00.01-Z-0012A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 214 · Applies to: 453

Service Information: WIS Service Media 15.12.14 MODEL ALL Modification notes 9.12.14 Document contents updated. Since WIS release 09/2014 the WIS Service Media is started using the WSM symbol in the module bar and since 11/2014 directly from the WIS documents. WIS Service Media is the multimedia on-line knowledge archive WIS Service Media has replaced SDmedia as from WIS/ASRA for workshop information. Release 3.8 (03/2014) and is now available in English, German, French, Italian, Spanish, Chinese and Japanese. Introduction into Videos and animations provide assistance for diagnosis, repair, Service Manuals and system or function descriptions are available in maintenance and service. additional languages. All videos include subtitles in the relevant language. The videos are available in the English or German language. WIS Service Media is available to all users with a WIS/ASRA server installation and an Internet connection. For local WIS/ASRA Additional languages are not currently planned. installations (WIS standalones) the requirements for access to WIS Introduction into Service manuals and system/function descriptions Service Media are not given. For access to the WIS Service Media are available in electronic form on WIS Service Media in addition to through Star Diagnosis and XENTRY Kit, on-line access is also the dispatch brochures. required through a WIS/ASRA server installation, and the diagnosis software update 03-04/2014. Since WIS release 11/2014 WIS Service Media articles can be Launching WIS Service Media called up from WIS documents. Since WIS release 09/2014 the WIS Service Media can be started using the WSM symbol in the module bar. See "What's new?" Article 11/2014 in WIS. See "What's new?" Article 09/2014 in WIS. In both cases, the WSM navigation language is determined on the basis of the "Document language" filed in the "Language selection" in Depending on the vehicle context in the WIS a specific jump is the WIS "Setup" as the priority 1 language. The priority 2 or 3 language made to an overview page for the model series or to the home screen is not considered. The German, English, French, Italian, Spanish, for WIS Service Media. Chinese, Japanese languages are currently available in the WSM as navigation languages. If a WIS priority 1 language is not available as a WSM navigation language, the WIS Service Media is started in a substitute language. There is a time limit for calling up WIS Service Media. Once this time has expired the WIS Service Media has to be started again using the Service Information in the WIS. The link to WIS Service Media may not be stored as a favorite in the browser. Because the URL being activated using the link has a time limit on it, calling it up using a favorite in the browser will lead to a fault message being shown. By "Symptoms/Topics" WIS Service Media has two navigation options By "model series" For research by symptoms (e.g. noise) or topics (e.g. engine, maintenance booklets, …). Defined by categories, sales designations or model series (models). Introduction into Service Manuals in the WIS Service Media A direct change is possible between the content languages of the Introduction into Service Manuals. The Introduction into Service Manuals are also available along with the previously-mentioned navigation options, in their own tab categorized by model series. Full text search in the WIS Service Media WIS Service Media also provides a full text search option for searching through all the contents using keywords. with video codec 9.0 and higher Technical requirements of the version currently available Operating system PDF files: Microsoft Windows 7/8 (standard installation) (32/64 bit) Adobe Reader V8 and higher Internet browser: Animations and Flash files: Microsoft Internet Explorer Version 10 or higher. Adobe Flash Player V7 and higher Audio: There may be restrictions with the videos on the diagnostic units because Internet Explorer version 8 is installed. Audio environment for MP3 files Plug-ins for media display: Recommended: Windows Media Player V9 and higher Video: Internet connection: Windows Media Player V9 and higher The WIS user's terminal must have an Internet connection with with audio codec 9.2 and higher adequate bandwidth. In order to play the sound in videos or animations, an external speaker or headphones must be connected to system that do not have built-in loudspeakers. The pertinent work safety rules must be complied with. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0012a, Service Information: WIS Service Media MODEL ALL

SI00.01-P-0024A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 215 · Applies to: 453

Service Information bulletin: Use of basic operations (G) and linked operations (V) 22.3.11 MODEL 163, 164, 168, 169, 170, 171, 172, 199, 197, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 240, 245, 251, 450, 451, 452, 454 Wrong: As part of the warranty and goodwill verification process, we are G 14 - 1310 Remove/install intake manifold frequently encountering unauthorized compilation of operation items G 15 - 4110 Remove/install glow plugs (all), inspect and replace, if with regard to the operation items used. necessary This compilation reflects the complete work contents for carrying out Right: the repair. The variety of situations in the repair group consequently means therefore probably identical operation items are also G 14 - 1310 Remove/install intake manifold available. This allows different situations to be shown and multiple V 15 - 4113 Remove/install glow plugs (all), inspect and replace, if invoicing for different activities to be excluded. necessary (intake manifold removed) When using operation items it is essential to pay attention to the Storage of all repair documents in a tamperproof manner structure of the basic operations (G) and linked operations (V) Corresponding to the warranty provisions (GHB) the repair orders (operation items with text in brackets at the end). including all documents describing the damage and repair process and repair scope should be filed in a tamperproof manner. We would like to clarify the compilation using the example of model Operations which are required outside or in addition to operation 211 "Replace glow plugs" in combination with intake manifold items whose content is clearly described to eliminate the damage operations. should be recorded in terms of scope and sequence in a comprehensible manner.

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Workshop findings should always be documented especially in the It is generally to be ensured that the repair sequence and repair case of DAS fault reports which are not clear. With voluminous expenditure can be comprehended without any doubt diagnosis operations the diagnosis steps and results (test values and by means of these documents. measurement values) should be retained. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-p-0024a, Service Information bulletin: Use of basic operations (G) and linked operations (V) MODEL 163, 164, 168, 169, 170, 171, 172, 199, 197, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 240, 245, 251, 450, 451, 452, 454

SI00.01-Z-0030A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 216 · Applies to: 453

Service-Information: Xentry Support & Feedback in WIS net 2.9.09 MODEL All A prerequisite for the use of this direct feedback from the WIS net is All thanks to the new and uniform system (Xentry Support & the enable for XSF (please refer in this respect with the claim to Feedback) a direct feedback is possible from the WIS net. project.support@daimler.com) and the server conversion for EPC electronic power control net and WIS/operation texts, standard texts, The procedure is described in an example (picture 1 to 5). flat rates and work units net through your internal IT, you should access the local EPC net and WIS/ASRA net server. Once the ticket has been sent it is automatically passed on to the support point responsible and processed there as soon as possible. You can find additional information and the required documents in The solution is then entered in the solution description and is visible the After-Sales Portal under products and information on rollout XSF. to the ticket preparer. Picture 1: "Feedback" button After selecting the document for which a feedback is to be prepared, click on the "feedback" button in the toolbar. P00.01-3931-06 Picture 2: Type of feedback Then select the desired type of feedback. P00.01-3932-06 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0030a, Service-Information: Xentry Support & Feedback in WIS net MODEL All

Fig. 3: Guard plate

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 217 · Applies to: 453

using the user ID and log on password of the PAI platform. P00.01-3933-06 Picture 4: Prepare ticket The data are now automatically transferred to XSF and the newly to be prepared ticket are already filled in to some extent. All the bold mandatory fields must be transmitted by clicking on "Prepare ticket" before the ticket can be sent. Above all these include the fault type and problem description. P00.01-3934-06 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0030a, Service-Information: Xentry Support & Feedback in WIS net MODEL All

Picture 5: Call up the released XSF query

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 218 · Applies to: 453

The answered query in "resolved" status (solution recommendation) is displayed by a double click on the XSF ticket in the mail box view. By a click on "Ticket copy" a 1:1 copy of the "resolved" ticket is created which can be reflected in the sense of a complaint. P00.01-3938-06 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.01-z-0030a, Service-Information: Xentry Support & Feedback in WIS net MODEL All

Code

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 220 · Applies to: 453

Validity elements are presented one below the other; the variant is Time limitations valid if at least one of the validity elements applies. AND combination Validity elements are presented indented one below the other; the variant is valid if all the validity elements apply. P00.19-5469-01 The variant 1 is valid if at least one of the two validities applies. The variant 4 is valid if both validities A and B apply and/or the validity C applies. The variant 2 is valid if both validities apply. The variant 3 is valid if at least one of the two validities A or B and, in Special considerations for presentation in the Workshop

addition to B being valid, at least one of the two validities C or D Information System applies. In the Workshop Information System, there is an option of selecting references to further wiring diagrams and to access these wiring diagrams. Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1901-09a, Use of electrical function schematics Model all

CAN bus presentation

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 222 · Applies to: 453

CAN B Interior CAN CAN C Drive train CAN CAN D Diagnostic CAN CAN EHB Chassis CAN P00.01-3557-01 LIN bus presentation LIN B8 Climate control LIN LIN C1 Drive train LIN P00.01-3558-01 MOST bus presentation MOST Media Oriented System Transport P00.01-3091-01 Wire cross-sections of the vehicle may differ from the illustration in the wiring diagrams. Wire Identification a Line cross section in mm 2 b Basic color c Identification color P00.19-2306-01 Wire colors: PK = Pink RD = Red BK = Black TR = Transparent BN = Brown VT = Violet BU = Blue WH = White GN = Green YE = Yellow The symbol refers to further wiring diagrams. GY = Gray

OG = Orange Page 2 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1901-03bba, Use of wiring diagrams Model 453 up to model year 2020

Fuse blocks

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 223 · Applies to: 453

a Output slot numbering (A, B, C or D) b Line bridge c Terminal designation d Fuse rating in amp(s) e Input slot numbering (E) f Fuse number P00.19-0405-01 Components and switches a Components that are not completely shown are shown as an outline. b Switching contacts are shown in the rest position. P00.19-0406-01 Variants Logical combinations of variants are represented as follows: »And/or« combination The wiring diagrams can contain variants that are framed to identify them and provided with an abbreviation ”U...” or ”Code ...”, or are Validity elements are presented one below the other; the variant is marked with a time limitation, a vehicle model designation, an engine valid if at least one of the validity elements applies. model designation, a transmission model designation or a vehicle »And« combination identification end number. The variants identified by the abbreviation Validity elements are presented indented one below the other; the "U..." or "Code ..." are listed in the legends. variant is valid if all the validity elements apply. The vehicle identification end numbers or time production data stated apply to the market launch of standard production. Preproduction vehicles can have a lower vehicle identification end number or an earlier production breakpoint. In case of changes that come up after the market launch of standard production, the variants can be designated with 1 and 2. 1 The variant is valid if at least one of the two validities applies. 2 The variant is valid if both validities apply. 3 The variant is valid if at least one of the two validities A and B and at least one of the two validities C and D applies. 4 The variant is valid if both validities A and B apply and/or the validity C applies. P00.19-5469-01 a Vehicle model designation b Engine model designation c Transmission model P00.01-4489-01 Signal and terminal designations The signal and circuit designations used are explained in the section "Abbreviations of signal and circuit designations for wiring diagrams" OV00.01-P-1001-28BBA. Page 3 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1901-03bba, Use of wiring diagrams Model 453 up to model year 2020

Special features in WIS presentation

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 224 · Applies to: 453

Selection of PE hands Reference to further wiring diagrams In WIS it is possible to select certain areas in the wiring diagram and Selection of wiring diagram references without PE hands

consequently to switch to other documents or wiring diagrams. Reference to further wiring diagrams Selection of electrical connections Document: Location of line Selection of component designations A and N Document: and plug connectors Abbreviations of signal and circuit designations for wiring diagrams Selection of ground points Document: Location of ground points Selection of component designation A0 Document: Use of wiring diagrams Selection of Z-connector sleeves Document: Location of Z- connector sleeves (line and plug connectors in wiring harness) Reference to further wiring diagrams (selection of PE hands) a Connector designation b Pin number c Wiring diagram reference d Component designation P00.19-5561-01 Reference to further wiring diagrams (references without PE hands) a Wiring diagram reference b Component designation c Validity d Version e Pin number f Connector designation P00.19-5562-02 Page 4 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1901-03bba, Use of wiring diagrams Model 453 up to model year 2020

SM00.10-P-0062A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 225 · Applies to: 453

Replace COC documents (code: 19P5892006) 14.07.2019 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 02-9695 Replace certificate of conformity documents, acc. no.: .... ......, code: .... ............... Check

1 Check, whether the vehicle is affected by the Model 453 as of 261938 up to 350578 SM00.10-P-0062-01AAA measure. Replace certificate of conformity documents 2 Order COC papers. OF00.10-P-3000-25I

Order COC papers quoting the vehicle

identification number and the delivery address per email. pool-id.kfz-brief-versand@daimler.com 3 Hand over new COC papers to customer. Keep hold of the old COC papers and file

them in a tamperproof manner with the repair documentation. If the old COC papers are no longer

available, this must be documented in the repair documentation and filed in a tamperproof manner. For vehicles that are already permitted in road traffic, the correct vehicle color must be changed in the registration papers. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm00.10-p-0062a, Replace COC documents (code: 19P5892006) Model 453

SI00.10-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 226 · Applies to: 453

Service Information: Engine output increase 10.10.2016 Model all With the spread of supercharged gasoline and diesel engines with This leads to invalidation of the operating permit for the affected electronic control units, the accessory industry has increased its efforts vehicle. Furthermore, warranty claims may be rendered invalid if to further increase the power and torque of the engines by means of damage has (partly) been caused by performance tuning measures. chip tuning. Moreover, performance tuning constitutes so-called product misuse, which may also result in invalidation of the manufacturer's product This has resulted in increasing damage profiles when analyzing liability. guarantee claims. We would therefore point out at this point that nothing has changed in the rejecting posture of our company towards such modifications. The layout of the individual components in the engine management and drive train have been matched to one another for maximum comfort and durability and are specified in the model approval process. Any subsequent modifications to the vehicle of this type or use of parts from other companies which have not been tested and approved reduce the safety reserves provided by the manufacturer. Information sheet on engine performance Model all OF07.00-P-1000-04A tuning, certificate Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-p-0004a, Service Information: Engine output increase Model all

SI00.10-P-0037A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 228 · Applies to: 453

Service Information: Specified data for emissions inspection 11.02.2019 Model all (4xWD, CAR, smart) We would hereby like to note that target data for emissions inspections The data in the WSM will be updated once a month and, therefore, are available with immediate effect via WIS Service Media (WSM). they will always be up to date. The old path of publication via the XENTRY Portal will be shut down WSM can be accessed via the Workshop Information System (WIS). within the next few days or replaced with a reference to WSM. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-p-0037a, Service Information: Specified data for emissions inspection Model all (4xWD, CAR, smart)

SI00.10-P-0003A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 229 · Applies to: 453

Service Information: Vehicle identification plate orders 04.05.2016 Model 450, 451, 452, 453, 454 Modification notes 04.05.2016 Information of procedural instruction for theft-relevant parts added 14.04.2016 Information on model 453 added Model 450, 451, 452, 453.3/4, 454 Once all the required data has been correctly entered in the system, When ordering the identification plate, the following information should the order can be initiated in accordance with the specifications of the be noted: country-specific procedural instruction for theft-relevant parts and their To ensure that orders for vehicle identification plates can run through process through the ordering systems monitored. The documentation the automatic process steps correctly, the relevant vehicle data must and archive of the documents are conducted as per the procedural be checked in VeDoc before each order is placed, in order to make instruction. sure that the data is up-to-date and, in the event of any deviations, the data must be updated, supplemented or corrected. This is to be The respective part number for the vehicle identification plate is performed on the basis of the country-specific vehicle documents or documented in the EPC. the COC papers for the corresponding vehicle. Model 453.0 If structural modifications have been made to the vehicle which affect For model 453.0 a special ordering process applies. Here, the order data relevant to the vehicle identification plate, this data must be form for identification plate on the windshield (OF67.10-P-3000-01A) is adapted accordingly in VeDoc (identification plate data). to be used. The responsibility for ordering and delivery of vehicle

identification plates printed at the factory lies with the ordering party. If no modification authorization for VeDoc exists, the responsible national representative (ELC, MPC, etc.) should be contacted. The national representative can then authorize the necessary modifications or updates before the order is placed. Please address any queries regarding changes to documentation to the VeDoc Hotline: Telephone number: +49 7274 56 3600 or Email: vedoc@daimler.com P00.10-5359-04 Order form for identification plate on Model 453.0 OF67.10-P-3000-01A windshield, form Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-p-0003a, Service Information: Vehicle identification plate orders Model 450, 451, 452, 453, 454

SI00.10-Z-0013A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 230 · Applies to: 453

Service-Information: Dokumentation von Anziehdrehmomenten im WIS 19.1.10 TYP alle Im September 2006 wurden folgende Änderungen bei der Die zuvor genannten Änderungen gelten nur für neu erstellte WIS-Dokumentation von Anziehdrehmomenten eingeführt: Dokumente. Bereits veröffentlichte Dokumente bleiben unverändert bestehen. Es werden nur noch Anziehdrehmomente neu dokumentiert, die nicht in einer der folgenden Grundtabellen enthalten sind. Die folgenden Tabellen sind im WIS in der FG/FUG 00.10, Informationsart BA, zu finden. Anziehdrehmomente kleiner 10 Nm werden grundsätzlich nur noch bei sicherheits- und/oder arbeitsschutzrelevanten Bauteilen (z. B. Airbag, Federspanner) neu angelegt oder gepflegt. Schaftschrauben: Schrauben und Muttern, Regelgewinde

Nummer Benennung 8.8 10.9 12. 9 BA00.10-N-1001-01A M5 verzinkt Nm 6 8 9 phosphatiert Nm 5 7 9 BA00.10-N-1002-01A M6 verzinkt Nm 9 13 16 phosphatiert Nm 9 12 14 BA00.10-N-1003-01A M8 verzinkt Nm 23 32 38 phosphatiert Nm 21 29 36 BA00.10-N-1004-01A M10 verzinkt Nm 45 63 76 phosphatiert Nm 42 58 70 BA00.10-N-1005-01A M12 verzinkt Nm 79 110 132 phosphatiert Nm 73 100 123 BA00.10-N-1006-01A M14 verzinkt Nm 120 170 205 phosphatiert Nm 112 160 190 BA00.10-N-1007-01A M16 verzinkt Nm 185 260 315 phosphatiert Nm 174 245 295 BA00.10-N-1008-01A M18 verzinkt Nm 255 355 425 phosphatiert Nm 240 345 400 BA00.10-N-1009-01A M20 verzinkt Nm 360 510 605 phosphatiert Nm 340 475 575 BA00.10-N-1010-01A M22 verzinkt Nm 480 675 805 phosphatiert Nm 440 625 755 BA00.10-N-1011-01A M24 verzinkt Nm 615 870 104 0 phosphatiert Nm 575 810 955 BA00.10-N-1012-01A M27 verzinkt Nm 895 128 153 0 5 Page 1 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-z-0013a, Service-Information: Dokumentation von Anziehdrehmomenten im WIS TYP alle

phosphatiert

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 231 · Applies to: 453

Nm 835 119 140 5 0 BA00.10-N-1013-01A M30 verzinkt Nm 124 170 204 0 0 0 phosphatiert Nm 115 158 192 0 0 0 Schaftschrauben: Schrauben und Muttern, Feingewinde

Nummer Benennung 8.8 10.9 12. 9 M8 1 BA00.10-N-1001-02A verzinkt Nm 25 35 41 phosphatiert Nm 23 32 38 M10 1 BA00.10-N-1002-02A verzinkt Nm 50 70 85 phosphatiert Nm 47 65 78 M12 1,25 BA00.10-N-1003-02A verzinkt Nm 87 123 145 phosphatiert Nm 80 115 137 M12 1,5 BA00.10-N-1004-02A verzinkt Nm 83 115 137 phosphatiert Nm 76 105 128 M14 1,5 BA00.10-N-1005-02A verzinkt Nm 132 185 220 phosphatiert Nm 124 172 207 M16 1,5 BA00.10-N-1006-02A verzinkt Nm 198 275 335 phosphatiert Nm 185 260 310 M18 1,5 BA00.10-N-1007-02A verzinkt Nm 275 390 465 phosphatiert Nm 260 360 435 M20 1,5 BA00.10-N-1008-02A verzinkt Nm 390 545 650 phosphatiert Nm 360 510 610 M22 1,5 BA00.10-N-1009-02A verzinkt Nm 500 710 865 phosphatiert Nm 470 660 790 M24 2 BA00.10-N-1010-02A verzinkt Nm 640 905 107 0 phosphatiert Nm 590 825 990 M27 2 BA00.10-N-1011-02A verzinkt Nm 925 128 157 5 0 phosphatiert Nm 845 120 145 5 0 M30 2 BA00.10-N-1012-02A verzinkt Nm 128 181 217 5 0 0 phosphatiert Nm 116 165 201 5 0 0 Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-z-0013a, Service-Information: Dokumentation von Anziehdrehmomenten im WIS TYP alle

Metrische Schrauben und Muttern nach MBN 10 142

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 232 · Applies to: 453

Nummer Benennung 8.8 10.9 M5 0,8 BA00.10-N-1001-03A Nm 5 7 M6 1 BA00.10-N-1002-03A Nm 8 12 M7 1 BA00.10-N-1003-03A Nm 13 19 M8 1 BA00.10-N-1004-03A Nm 20 30 M8 1,25 BA00.10-N-1005-03A Nm 20 30 M10 1 BA00.10-N-1006-03A Nm 41 60 M10 1,5 BA00.10-N-1007-03A Nm 38 56 M12 1,5 BA00.10-N-1008-03A Nm 68 100 M12 1,75 BA00.10-N-1009-03A Nm 66 97 M14 1,5 BA00.10-N-1010-03A Nm 110 165 M14 2 BA00.10-N-1011-03A Nm 105 155 M16 1,5 BA00.10-N-1012-03A Nm 170 250 M16 2 BA00.10-N-1013-03A Nm 165 240 M18 1,5 BA00.10-N-1014-03A Nm 250 360 M18 2,5 BA00.10-N-1015-03A Nm 235 330 M20 1,5 BA00.10-N-1016-03A Nm 345 495 M20 2,5 BA00.10-N-1017-03A Nm 325 465 M22 1,5 BA00.10-N-1018-03A Nm 470 665 M22 2,5 BA00.10-N-1019-03A Nm 440 630 M24 2 BA00.10-N-1020-03A Nm 590 840 M24 3 BA00.10-N-1021-03A Nm 560 795 M27 2 BA00.10-N-1023-03A Nm 855 1215 M27 3 BA00.10-N-1024-03A Nm 815 1160 M30 2 BA00.10-N-1025-03A Nm 1180 1680 M30 3,5 BA00.10-N-1026-03A Nm 1110 1580 M33 2 BA00.10-N-1027-03A Nm 1575 2245 M33 3,5 BA00.10-N-1028-03A Nm 1495 2125 Page 3 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-z-0013a, Service-Information: Dokumentation von Anziehdrehmomenten im WIS TYP alle

Metrische Schrauben und Muttern nach MBN 10 105, 10 143

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 233 · Applies to: 453

Nummer Benennung 8.8 10.9 M5 0,8 BA00.10-N-1001-04A Nm 5 8 M6 1 BA00.10-N-1002-04A Nm 9 13 M7 1 BA00.10-N-1003-04A Nm 15 22 M8 1 BA00.10-N-1004-04A Nm 23 33 M8 1,25 BA00.10-N-1005-04A Nm 22 32 M10 1 BA00.10-N-1006-04A Nm 45 67 M10 1,5 BA00.10-N-1007-04A Nm 42 62 M12 1,5 BA00.10-N-1008-04A Nm 76 111 M12 1,75 BA00.10-N-1009-04A Nm 74 108 M14 1,5 BA00.10-N-1010-04A Nm 125 185 M14 2 BA00.10-N-1011-04A Nm 120 175 M16 1,5 BA00.10-N-1012-04A Nm 190 280 M16 2 BA00.10-N-1013-04A Nm 180 265 M18 1,5 BA00.10-N-1014-04A Nm 280 400 M18 2,5 BA00.10-N-1015-04A Nm 260 370 M20 1,5 BA00.10-N-1016-04A Nm 390 555 M20 2,5 BA00.10-N-1017-04A Nm 365 515 Metrische Schrauben und Muttern nach DIN 912 Nummer Benennung 8.8 10.9 M5 0,8 BA00.10-N-1001-05A Nm 5 7 M6 1 BA00.10-N-1002-05A Nm 8 12 M7 1 BA00.10-N-1003-05A Nm 14 20 M8 1 BA00.10-N-1004-05A Nm 21 31 M8 1,25 BA00.10-N-1005-05A Nm 20 29 M10 1 BA00.10-N-1006-05A Nm 42 61 M10 1,5 BA00.10-N-1007-05A Nm 39 57 Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-z-0013a, Service-Information: Dokumentation von Anziehdrehmomenten im WIS TYP alle

BA00.10-N-1008-05A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 234 · Applies to: 453

M12 1,5 BA00.10-N-1008-05A Nm 69 101 M12 1,75 BA00.10-N-1009-05A Nm 67 98 M14 1,5 BA00.10-N-1010-05A Nm 115 165 M14 2 BA00.10-N-1011-05A Nm 110 155 M16 1,5 BA00.10-N-1012-05A Nm 170 250 M16 2 BA00.10-N-1013-05A Nm 165 240 M18 1,5 BA00.10-N-1014-05A Nm 255 360 M18 2,5 BA00.10-N-1015-05A Nm 235 335 M20 1,5 BA00.10-N-1016-05A Nm 350 495 M20 2,5 BA00.10-N-1017-05A Nm 330 465 M22 1,5 BA00.10-N-1018-05A Nm 470 665 M22 2,5 BA00.10-N-1019-05A Nm 440 630 M24 2 BA00.10-N-1020-05A Nm 595 850 M24 3 BA00.10-N-1021-05A Nm 565 805 M27 2 BA00.10-N-1022-05A Nm 860 1220 M27 3 BA00.10-N-1023-05A Nm 820 1165 M30 2 BA00.10-N-1024-05A Nm 1190 1690 M30 3,5 BA00.10-N-1025-05A Nm 1115 1590 M33 2 BA00.10-N-1026-05A Nm 1595 2270 M33 3,5 BA00.10-N-1027-05A Nm 1510 2150 Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-z-0013a, Service-Information: Dokumentation von Anziehdrehmomenten im WIS TYP alle

SI00.10-Z-0022A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 235 · Applies to: 453

Service-Information: Fahrzeugprüfung nach Unfallverhütungsvorschriften 8.4.09 TYP 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 450, 451, 452, 454, 460, 461, 463, 667, 668, 670, 690, 631, 638, 639, 414, 901, 902, 903, 904, 905, 906 Rechtliche Grundlage Verantwortlichkeit Die Berufsgenossenschaften (BG) schreiben für alle gewerblich Diese Untersuchung liegt in der Verantwortung des Fuhrparkleiters zugelassenen Fahrzeuge eine jährliche Untersuchung nach den bzw. -betreibers. Die Prüfung kann jedoch auch an dritte Unfallverhütungsvorschriften (UVV) vor. Sachkundige delegiert werden. Sachkundige können sowohl geeignete Mitarbeiter des Fahrzeughalters als auch solche von technischen Überwachungsorganisationen oder Kraftfahrzeug-Fachwerkstätten sein. Der Sachkundige unterliegt keinem Akkreditierungsverfahren. Somit können auch Mercedes-Benz Service Betriebe die Prüfung nach UVV durchführen. Dies gibt Ihnen die Möglichkeit, diese Prüfung für Kunden mit gewerblich zugelassenen Fahrzeugen zusätzlich anzubieten.

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Prüfumfang Bestätigung Die Prüfung des betriebssicheren Zustandes durch den Die durchgeführte UVV muss schriftlich festgehalten werden. Sachkundigen umfasst sowohl den verkehrssicheren als auch den Dazu wurde das Dokument OF00.10-Z-3000-24A erstellt. arbeitssicheren Zustand des Fahrzeugs. Zur Verrechnung der Leistung wurde die für Pkw und Nfz einheitliche Arbeits-Nr. 00-0210 (ZM) erstellt. Zum fahrzeugtechnischen Teil gehört hier insbesondere: Fahrwerk Weiterführende Informationen zu den Unfallverhütungsvorschriften Brems- und Lenkeinrichtung können Sie beispielsweise unter einem der folgenden Links finden: Beleuchtungseinrichtungen Deutsche Gesetzliche Unfallversicherung Die Prüfung der Elemente zur Arbeitssicherheit konzentriert sich auf www.dguv.de bewegliche An- und Aufbauteile (z.B. Kofferraumdeckel, Motorhaube, Türen), die Einrichtungen zur Ladungssicherung Berufsgenossenschaftliche Vorschriften und Regelwerk (Trennnetz beim Kombi, Gurte, Ladewanne), Anhängekupplung, (BGVR) Online-Datenbank Haltegriffe, Warnweste mit Warnwestennutzungsanweisung, www.arbeitssicherheit.de Warndreieck und Verbandskasten. Die UVV wird idealerweise im Rahmen einer durchzuführenden Regelinspektion mit durchgeführt, da die Regelinspektion bereits nahezu alle Prüfumfänge für den betriebssicheren Zustand des Fahrzeugs enthält. Zur Überprüfung des arbeitssicheren Zustands, müssen von Ihnen dann noch die Warnweste, der Verbandskasten und das Warndreieck auf Vorhandensein und Zustand hin überprüft werden. Fahrzeugprüfung nach OF00.10-Z-3000-24A Unfallverhütungsvorschriften, Formular Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-z-0022a, Service-Information: Fahrzeugprüfung nach Unfallverhütungsvorschriften TYP 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 450, 451, 452, 454, 460, 461, 463, 667, 668, 670, 690, 631, 638, 639, ...

SI00.10-Z-0034A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 236 · Applies to: 453

Service-Information: Änderungen bei der Abgasuntersuchung gem. AU- 14.02.2018 Geräteleitfaden Version 5.01 zum 01.01.2018 Typ alle (BUS, GW, LKW, Leichte Transporter, PKW, Schwere Transporter, UNIMOG, smart) Änderungshinweise 01.02.2018 Dokumenteninhalt aktualisiert Zum 01.01.2018 ist eine geänderte AU-Richtlinie zur Durchführung der Die Änderungen sind stufenweise ab dem 01.01.2018 anzuwenden Abgasuntersuchung in Kraft getreten. Im Verkehrsblatt 19/2017 und beziehen sich auf die Durchführung und Beurteilung des wurden wesentliche Änderungen zur AU-Richtlinie veröffentlicht. Prüfergebnisses der Abgasuntersuchung. Ab dem 01.01.2019 werden zusätzlich die Grenzwerte bei der Endrohrmessung für CO-Gehalt und Trübung abgesenkt. Änderungen zum 01.01.2018 Da bei den Versionen GLF4 und GLF5 eine Endrohrmessung vom Status des Readiness-Codes abhängt, kann diese mit Befristung auf Generelle Messung der Abgaswerte bei allen AU-Pflichtigen die Übergangszeit manuell eingeleitet werden. Kraftfahrzeugen im Abgasendrohr neben der weiterhin durchzuführenden OBD-Prüfung. Änderungen zum 01.01.2019 Für Fahrzeuge, die nach AU-Richtlinie 3.5 oder 3.6 geprüft werden, Senkung der Grenzwerte für alle Fahrzeuge mit Euro-6-Norm bzw. gilt die Festlegung der Abregeldrehzahl auf min. 90 % der datierten Euro-VI-Norm: Nenndrehzahl aus dem Fahrzeugschein. Dies bedeutet, dass der Auf 0,1 % vol. CO bei Benzinfahrzeugen (im hohen Leerlauf). Prüfer zukünftig auch die Nenndrehzahl aus der Auf 0,25 m-1 Trübung bei Dieselfahrzeugen. Zulassungsbescheinigung Teil 1 Feld P4 bzw. Feld 7 aus dem Damit gilt nicht mehr der bisher angezogene Plakettenwert bzw. die Fahrzeugschein eingeben muss. 0,2 % vol. CO als Grenzwert. Nicht-Erreichen der Abregeldrehzahl von min. 90 % der Die Umstellung der AU-Software erfolgt anhand der Datumserkennung Nenndrehzahl führt nicht zu einer Beanstandung, sondern zum Stichtag 01.01.2019. Ein weiteres Update der AU-Software für lediglich zu einem Vermerk im AU-Bericht. die zum Stichtag 01.01.2019 abgesenkten Grenzwerte ist nicht Kann eine fristgerechte Umrüstung der verwendeten AU-Software auf notwendig. Version 5.01 zum 01.01.2018 nicht eingehalten werden, gilt eine Übergangsfrist bis zum 31.12.2018. Dabei ergeben sich folgende Einschränkungen: AU-Software Version 4: Einschränkung auf AU-Pflichtige Fahrzeuge ab Erstzulassung 01.01.2006 bis einschließlich Euro-Ⅴ- Norm bzw. Euro-5-Norm. AU-Software Version 5: Einschränkung auf AU-Pflichtige Fahrzeuge ab Erstzulassung 01.01.2006 bis einschließlich Euro-Ⅴ- Norm bzw. Euro-6-Norm. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.10-z-0034a, Service-Information: Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 Typ alle (BUS, GW, LKW, Leichte Transporter, PKW, Schwere Transporter, UNIMOG, smart)

WS00.19-P-0007B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 237 · Applies to: 453

000 589 13 99 00 Wiring harness repair kit, basic 25.10.2019 Model all 000 589 13 99 01 Crimp set overview Separate part WS00.19-P-0007-01B FG 00/82/Set B 000 589 13 99 02 blade insert Separate part WS00.19-P-0007-02B FG 00/82/Set B 000 589 13 99 03 Empty case Separate part WS00.19-P-0007-03B FG 00/82/Set B 000 589 13 99 04 Case, empty Separate part WS00.19-P-0007-04B FG 00/82/Set B 000 589 13 99 10 MCP 2.8 ELA crimping set Separate part WS00.19-P-0007-10B FG 00/82/Set B 000 589 13 99 30 MCP 2.8 / Fl. blade 2.8 / Separate part WS00.19-P-0007-30B JPT / SPT FG 00/82/Set B Verwendung in FG 00/47/82/Satz B Purpose: Wiring harness repair kit for repairing single lines, wiring harnesses and electrical connections. Note: In combination with W 220 589 04 99 00 Supplementary wiring harness repair kit and W 930 589 00 99 00 Supplementary wiring harness repair kit. 000 589 13 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-p-0007b, 000 589 13 99 00 Wiring harness repair kit, basic Model all

WS00.19-P-0009B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 238 · Applies to: 453

220 589 01 99 00 Wiring harness repair kit 27.11.15 Model all Modification notes 4.4.11 Replaced by: FG 00/14/54/83/Set B WS00.19-P-0002B 220 589 02 99 00 wiring harness repair kit incl. separate parts 220 589 01 99 01 Fl. crimping set 6.3 / 2.8 ALL MODELS, category C, G, L, P, V WS00.19-P-0001-01B Separate part FG 00/77/Set B 220 589 01 99 02 Crimp set for cable lugs ALL MODELS, category G, L, P, V WS00.19-P-0001-02B Separate part FG 00/77/Set B 220 589 01 99 03 MCP 2.8 crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0001-03B Separate part FG 00/77/Set B 220 589 01 99 04 MCP 2.8 crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0001-04B Separate part FG 00/77/Set B 220 589 01 99 05 JPT crimping set ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0001-05B Separate part FG 00/54/77/83/Set B 220 589 01 99 06 RK 2.5 crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0001-06B Separate part FG 00/77/Set B 220 589 01 99 07 Crimp set SLK 2.8 ALL MODELS, category C, G, L, P, V WS00.19-P-0001-07B Separate part FG 00/77/Set B 220 589 01 99 08 SLK 2.8 crimping set / ELA ALL MODELS, category C, G, L, P, V WS00.19-P-0001-08B Separate part FG 00/77/Set B 220 589 01 99 10 Crimp pliers ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0001-09B Separate part FG 00/14/54/77/83/Set B 220 589 01 99 11 Fl. positioner 6.3 / 2.8 ALL MODELS, category G, L, P, V WS00.19-P-0001-10B Separate part FG 00/77/Set B 220 589 01 99 12 Positioner for cable lugs ALL MODELS, category G, L, P, V WS00.19-P-0001-11B Separate part FG 00/77/Set B 220 589 01 99 13 Locator MCP 2.8 ALL MODELS, category L, P WS00.19-P-0001-12B Separate part FG 00/77/Set B 220 589 01 99 14 Locator MCP 2.8 ALL MODELS, category L, P WS00.19-P-0001-13B Separate part FG 00/77/Set B 220 589 01 99 15 Positioner, JPT ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0001-14B Separate part FG 00/54/77/Set B 220 589 01 99 16 Positioner RK 2.5 ALL MODELS, category G, L, P, V WS00.19-P-0001-15B Separate part FG 00/77/Set B 220 589 01 99 17 SLK 2.8 positioner ALL MODELS, category G, L, P, V WS00.19-P-0001-16B Separate part FG 00/77/Set B 220 589 01 99 18 SLK 2.8 positioner ALL MODELS, category G, L, P WS00.19-P-0001-17B Separate part FG 00/77/Set B 220 589 01 99 20 Unlocking device with RK ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0001-18B 1.5 ejector Separate part FG 00/54/77/Set B 220 589 01 99 21 Replacement sleeve, RK 1.5ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0001-19B Separate part FG 00/54/77/Set B 220 589 01 99 30 Unlocking device with RK ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0001-20B 2.5 ejector Separate part FG 00/14/54/77/Set B Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-p-0009b, 220 589 01 99 00 Wiring harness repair kit Model all

220 589 01 99 31 Spare sleeve, RK 2.5

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 239 · Applies to: 453

ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0001-21B Separate part FG 00/54/77/Set B 220 589 01 99 40 Wire stripper ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0001-22B Separate part FG 00/54/77/83/Set B 220 589 01 99 41 Reflector ALL MODELS, category C, F, G, L, P, S, V WS00.19-P-0001-23B Separate part FG 00/54/77/83/Set B 220 589 01 99 42 Adapter ALL MODELS, category C, F, G, L, P, S, V WS00.19-P-0001-24B Separate part FG 00/54/77/83/Set B 220 589 01 99 50 Blade holder with clamping ALL MODELS, category C, F, G, L, M, P, S, U, WS00.19-P-0001-25B pliers V Separate part FG 00/14/54/77/83/Set B 220 589 01 99 51 MPT blade ALL MODELS, category C, G, L, P, V WS00.19-P-0001-26B Separate part FG 00/77/Set B 220 589 01 99 52 RK 4.0 Blade solder contact ALL MODELS, category G, L, P, V WS00.19-P-0001-27B Separate part FG 00/77/Set B 220 589 01 99 53 RK 2.5 Blade solder contact ALL MODELS, category C, G, L, P, V WS00.19-P-0001-28B Separate part FG 00/77/Set B 220 589 01 99 54 MT 3 blade ALL MODELS, category C, F, G, L, P, S, V WS00.19-P-0001-29B Separate part FG 00/77/83/Set B 220 589 01 99 55 E 95 blade ALL MODELS, category C, G, L, P, V WS00.19-P-0001-30B Separate part FG 00/77/Set B 220 589 01 99 56 LSK 8 blade ALL MODELS, category C, G, L, P, V WS00.19-P-0001-31B Separate part FG 00/77/Set B 220 589 01 99 57 Fl. blade2.8 ALL MODELS, category C, G, L, P, V WS00.19-P-0001-32B Separate part FG 00/77/Set B 220 589 01 99 58 Fl. blade4.8 / 6.3 ALL MODELS, category G, L, P, V WS00.19-P-0001-33B Separate part FG 00/77/Set B 220 589 01 99 59 MCP 2.8 / Fl. blade 2,8 ALL MODELS, category C, G, L, P, V WS00.19-P-0001-34B Separate part FG 00/77/Set B 220 589 01 99 60 MQS blade ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0001-35B Separate part FG 00/54/77/Set B 220 589 01 99 61 JPT / SPT blade ALL MODELS, category C, G, L, P, V WS00.19-P-0001-36B Separate part FG 00/77/Set B 220 589 01 99 62 SLK 2.8 blade ALL MODELS, category C, G, L, P, V WS00.19-P-0001-37B Separate part FG 00/77/Set B 220 589 01 99 63 Blade SLK 2.8 - 97 ALL MODELS, category C, G, L, P, V WS00.19-P-0001-38B Separate part FG 00/77/Set B 220 589 01 99 71 Blade box, upper part ALL MODELS, category L, P WS00.19-P-0001-40B Separate part FG 00/77/Set B 220 589 01 99 72 Blade box, lower part ALL MODELS, category L, P WS00.19-P-0001-41B Separate part FG 00/77/Set B 220 589 01 99 74 Plastic can 151 x 99 x 44 ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0001-42B Separate part FG 00/54/77/Set B 220 589 01 99 75 Plastic can 61 x 54 x 38 ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0001-43B Separate part FG 00/54/77/Set B 220 589 01 99 76 Plastic can 53 x 37 x 24 ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0001-44B Separate part FG 00/54/77/Set B 220 589 01 99 77 Adhesive labels ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0001-45B Separate part FG 00/54/77/Set B Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-p-0009b, 220 589 01 99 00 Wiring harness repair kit Model all

Verwendung in FG 00/14/54/77/83/ Satz B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 240 · Applies to: 453

Purpose: Wiring harness repair kit for repairs to single lines, wiring harnesses and electrical connections. The following components for performing the repair are contained in the case: - 2, 4 and 6-way terminal block (rapid connection technology) - 10-way potential distributor - Connector sleeves for line cross-sections up to max 6 mm2 (individual line) - Contacts corresponding to the crimping sets 220 589 01 99 00 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-p-0009b, 220 589 01 99 00 Wiring harness repair kit Model all

WS00.19-P-0002B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 241 · Applies to: 453

220 589 02 99 00 Wiring harness repair kit 10.12.2018 Model all (4xWD, CAR, Light transporter, TRUCK, UNIMOG, smart) Modification notes 01.01.2003 Replacement for: FG 00/14/54/83/Set B WS00.19-P-0009B 220 589 01 99 00 Wiring harness repair kit including separate parts ALL MODELS, category C, F, G, L, M, P, S, U, V 31.05.2006 Replaced by: FG 00/14/54/83/Set B WS00.19-P-0007B, 000 589 13 99 00 basic wiring harness repair kit incl. WS00.19-P-0006B separate parts 220 589 04 99 00 supplementary wiring harness repair kit incl. separate parts 220 589 02 99 70 Case empty ALL MODELS, category L, P WS00.19-P-0002-01B Separate part FG00/Set B 220 589 01 99 09 SLK 2.8 ELA crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0002-02B Separate part FG00/Set B 220 589 01 99 19 SLK 2.8 ELA positioner ALL MODELS, category G, L, P, V WS00.19-P-0002-03B Separate part FG00/Set B 220 589 01 99 25 Unlocker with ejector MLK ALL MODELS, category C, G, L, P, V WS00.19-P-0002-04B 1.2 plug Separate part FG00/47/Set B 220 589 01 99 78 Crimp set overview ALL MODELS, category L, P WS00.19-P-0002-05B Separate part FG00/Set B 220 589 01 99 80 MCP 2.8 ELA crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0002-06B Separate part FG00/Set B 220 589 01 99 81 MCP 2.8 ELA crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0002-07B Separate part FG00/Set B 220 589 01 99 82 JPT ELA crimp set ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0002-08B Separate part FG 00/54/Set B 220 589 01 99 83 MLK 1.2 crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0002-09B Separate part FG00/Set B 220 589 01 99 84 MLK 1.2 ELA crimping set ALL MODELS, category C, G, L, P, V WS00.19-P-0002-10B Separate part FG00/Set B 220 589 01 99 85 MQS crimping set ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0002-11B Separate part FG 00/54/Set B 220 589 01 99 86 MQS ELA crimping set ALL MODELS, category C, F, G, L, P, S, U, V WS00.19-P-0002-12B Separate part FG 00/54/Set B 220 589 01 99 90 MCP 2.8 ELA positioner ALL MODELS, category G, L, P, V WS00.19-P-0002-13B Separate part FG00/Set B 220 589 01 99 91 MCP 2.8 ELA positioner ALL MODELS, category L, P WS00.19-P-0002-14B Separate part FG00/Set B 220 589 01 99 92 Positioner, JPT ELA ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0002-15B Separate part FG 00/54/Set B 220 589 01 99 93 MLK 1.2 positioner ALL MODELS, category G, L, P, V WS00.19-P-0002-16B Separate part FG00/Set B 220 589 01 99 94 MLK 1.2 ELA positioner ALL MODELS, category G, L, P, V WS00.19-P-0002-17B Separate part FG00/Set B 220 589 01 99 95 Positioner, MQS ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0002-18B Separate part FG 00/54/Set B Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-p-0002b, 220 589 02 99 00 Wiring harness repair kit Model all (4xWD, CAR, Light transporter, TRUCK, UNIMOG, smart)

220 589 01 99 96 Positioner, MQS ELA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 242 · Applies to: 453

ALL MODELS, category F, G, L, P, S, U, V WS00.19-P-0002-19B Separate part FG 00/54/Set B Verwendung in FG 00/14/47/54/83/Satz B Purpose: Wiring harness repair kit for repairing single lines, wiring harnesses and electrical connections. 220 589 02 99 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-p-0002b, 220 589 02 99 00 Wiring harness repair kit Model all (4xWD, CAR, Light transporter, TRUCK, UNIMOG, smart)

WS00.19-P-0006B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 243 · Applies to: 453

220 589 04 99 00 Wiring harness repair kit, supplement 26.02.2019 Model all 220 589 04 99 01 Crimping set overview Separate part WS00.19-P-0006-01B FG 00/47/82/Set B 220 589 04 99 14 RH 0.64 crimp set Separate part WS00.19-P-0006-02B FG 00/82/Set B 220 589 04 99 15 NGI 8 mm crimp set Separate part WS00.19-P-0006-03B FG 00/82/Set B 220 589 04 99 16 NGI 8 mm ELA crimp set Separate part WS00.19-P-0006-04B FG 00/82/Set B 220 589 04 99 17 GTS 2 crimp set Separate part WS00.19-P-0006-05B FG 00/82/Set B 220 589 04 99 18 GTS 2 ELA crimp set Separate part WS00.19-P-0006-06B FG 00/82/Set B 220 589 04 99 19 GTS 1 crimp set Separate part WS00.19-P-0006-07B FG 00/82/Set B 220 589 04 99 31 Sicma 3 ELA crimp set Separate part WS00.19-P-0006-08B FG 00/82/Set B 220 589 04 99 10 MCP 1.2 ELA crimping set Separate part WS00.19-P-0006-10B FG 00/82/Set B 220 589 04 99 11 MCP 1.2 crimping set Separate part WS00.19-P-0006-11B FG 00/82/Set B 220 589 04 99 12 Crimping set MLK 1.2 Sm Separate part WS00.19-P-0006-12B FG 00/47/82/Set B 220 589 04 99 13 Crimping set MLK 1.2 ELA Separate part WS00.19-P-0006-13B Sm FG 00/82/47/Set B 220 589 04 99 20 MCP 1.2 ELA positioner Separate part WS00.19-P-0006-20B FG 00/82/Set B 220 589 04 99 30 MCP 1.2 blade Separate part WS00.19-P-0006-30B FG 00/82/Set B 220 589 04 99 32 Micro Timer 3 crimp set Separate part WS00.19-P-0006-32B FG 00/82/Set B 220 589 04 99 33 Crimp set for cable lugs, Separate part WS00.19-P-0006-33B special shape FG 00/82/Set B 220 589 04 99 37 NanoMQS release tool Model all (CAR, Light transporter) WS54.00-P-0006-37B Separate part FG 54/82/Set B 220 589 04 99 38 NanoMQS release tool Model all (CAR, Light transporter) WS54.00-P-0006-38B Separate part FG 54/82/Set B Verwendung in FG 00/47/82/Satz B Purpose: Wiring harness repair kit for repairing single lines, wiring harnesses and electrical connections. Note: In combination with W 000 589 13 99 00 basic wiring harness repair kit. 220 589 04 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-p-0006b, 220 589 04 99 00 Wiring harness repair kit, supplement Model all

WS00.19-N-0004B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 244 · Applies to: 453

930 589 00 99 00 Supplemental truck wiring harness repair kit 01.10.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Modification notes 14.10.2004 Replacement for tool box kit 950 589 00 99 00. FG 54/43/Set B WS54.00-N-3052B 930 589 00 99 01 Crimp overview and contact Separate part WS00.19-N-0004-01B examples FG 00/Set B 930 589 00 99 02 TAB 5.8 SPT crimp set Separate part WS00.19-N-0004-02B FG 00/Set B 930 589 00 99 12 TAB 5.8 SPT positioner Separate part WS00.19-N-0004-03B FG 00/Set B 930 589 00 99 03 ELA 1.5K MCP crimp set Separate part WS00.19-N-0004-04B FG 00/Set B 930 589 00 99 13 ELA 1.5K MCP positioner Separate part WS00.19-N-0004-05B FG 00/Set B 930 589 00 99 04 ELA 1.5 crimp set Separate part WS00.19-N-0004-06B FG 00/Set B 930 589 00 99 14 ELA 2.5 positioner Separate part WS00.19-N-0004-07B FG 00/Set B 930 589 00 99 05 ELA 4.0 crimp set Separate part WS00.19-N-0004-08B FG 00/Set B 930 589 00 99 15 ELA 4.0 positioner Separate part WS00.19-N-0004-09B FG 00/Set B 930 589 00 99 50 Assembly sleeve Separate part WS00.19-N-0004-10B FG 00/Set B 930 589 00 99 51 Disassembly sleeve Separate part WS00.19-N-0004-11B FG 00/Set B 930 589 00 99 24 ELA 1.5 positioner Separate part WS00.19-N-0004-12B FG 00/Set B 930 589 00 99 07 MCP 6.3 crimp set Separate part WS00.19-N-0004-13B FG 00/Set B 930 589 00 99 08 MCP 6.3 crimp set Separate part WS00.19-N-0004-14B FG 00/Set B 930 589 00 99 25 MCP 6.3 positioner Separate part WS00.19-N-0004-15B FG 00/Set B 930 589 00 99 26 MCP 6.3 positioner Separate part WS00.19-N-0004-16B FG 00/Set B 930 589 00 99 52 Blade Model 963, 964 WS00.19-N-0004-17B Separate part FG 00/Set B Verwendung in FG 00/Satz B Purpose: Supplementary wiring harness repair kit for repairing single lines, wiring harnesses and electrical connections. Note: In combination with: W 000 589 13 99 00 Wiring harness repair kit Basic. 930 589 00 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws00.19-n-0004b, 930 589 00 99 00 Supplemental truck wiring harness repair kit Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

Location of electrical connectors - Right front Model 453.091/391/491

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 246 · Applies to: 453

GF00.19-P-1005-18BMA door as of model year 2020 Location of electrical connectors - Left front Model 453.091/391/491 GF00.19-P-1005-21BMA seat as of model year 2020 Location of electrical connectors - Right front Model 453.091/391/491 GF00.19-P-1005-22BMA seat as of model year 2020 Location of electrical connectors - Rear end Model 453.091/391/491 GF00.19-P-1005-26BMA as of model year 2020 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005bma, Arrangement of electrical connectors Model 453.091/391/491 as of model year 2020

AR00.19-P-0100A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 247 · Applies to: 453

General repair methods for wiring harness 09.12.2019 Model 117, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 199, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 230, 231, 238, 240, 242, 245, 246, 251, 253, 257, 290, 292, 293, 414, 450, 451, 452, 453, 454, 461, 463 Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Warning

when handling hot or glowing objects. and safety glasses, if necessary. Risk of injury Caution caused by burns to skin and Work in well ventilated rooms only. Wear AS00.19-Z-0001-01A

eyes. Risk of poisoning caused by inhaling safety glasses with side protection and fumes when working with heat-shrinkable protective gloves. tubing. Risk of injury Caution caused by burns to skin and Wear protective gloves, protective clothing AS00.19-Z-0002-01A

eyes, risk of poisoning caused by inhaling and safety glasses. Ensure that the work area fumes during soldering. is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. Topical note General information on handling vehicles with AH00.00-Z-0300-01A high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system Topical note Assessment of damage in wiring harnesses AH00.19-P-1000-05A Topical note Notes on replacement of safety-relevant and AH00.19-P-1000-08A special components Topical note Notes on crimping AH00.19-P-1000-09A Topical note Notes on soldering AH00.19-P-1000-10A Topical note Notes on the use of paint scraping nuts on Model 117, 156, 166, 167, 172, 176, 177, 190, AH00.19-P-1000-20A ground connections 205, 213, 217, 222, 223, 238, 242, 246, 253, 257, 290, 292, 293 Model 463 as of model year 2019 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Topical note Notes on battery AH54.10-P-0001-01A Advantages of repairing wiring harnesses AH00.19-P-1000-03A Repair methods for wiring harnesses AH00.19-P-1000-04A Notes regarding plug connections AH00.19-P-1000-06A Notes on soft soldering AH00.19-P-1000-07A Notes on cable protection AH00.19-P-1000-11A Repair wiring harness 1 Remove contacts from plugs, couplings. If required for wiring harness repair. AR00.19-P-0120A Female contacts and contact pins, installation Model 124, 126, 129, 140, 163, 164, 168, 169, GF00.19-P-7000A

survey, as-built configuration 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463 up to 5/31/12 Plugs and couplings as-built configuration Model 124, 126, 129, 140, 163, 164, 168, 169, GF00.19-P-8000A

170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463 up to 5/31/12 2 Repair wiring harness by soldering end With soldering end sleeves. sleeves. AR00.19-P-0100-09A 000589139900 Wiring harness repair kit, basic 129589019800 Welding bead catcher 220589019940 Wire stripper 220589019941 Reflector 220589019942 Adapter 220589049900 New passenger car wiring harness repair kit 3.1 Repair wiring harness by means of axial solder For axial solder connectors and conductor cross-section 0.35 mm . connectors. 2 AR54.18-P-0100-06A 3.2 Repair wiring harness by means of axial solder For axial solder connectors and conductor connectors. cross-section 0.13 mm . 2 AR00.19-P-0100-12A 000589303700 Wire stripper 4 Repair wiring harness by crimping. With round cable wiring harness. AR00.19-P-0100-03A 000589139900 Wiring harness repair kit, basic Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0100a, General repair methods for wiring harness Model 117, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 199, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

Fl. crimping set 6.3_/ 2.8

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 248 · Applies to: 453

220589019901 Fl. crimping set 6.3_/ 2.8 220589019903 MCP 2.8_crimping set 220589019904 MCP 2.8_crimping set 220589019905 JPT crimping set 220589019906 RK 2.5_crimping set 220589019907 Crimp set SLK 2.8 220589019910 Crimp pliers 220589019940 Wire stripper 220589019983 MLK 1.2_crimping set 220589019985 MQS crimping set 220589049911 MCP 1.2_crimping set 220589049900 New passenger car wiring harness repair kit 5 Repair flat conductor wiring harness by Model 164, 204, 211, 216, 219, 221, 251 crimping. With flat conductor wiring harness. AR00.19-P-0100-10A 211589019900 Wiring harness repair kit 6 For watertight connections, repair wiring If the repair point has to be watertight. harness by crimping. AR00.19-P-0100-04A 000589139900 Wiring harness repair kit, basic 000589139910 MCP 2.8_ELA crimping set 220589019908 SLK 2.8_crimping set / ELA 220589019909 SLK 2.8_ELA crimping set 220589019910 Crimp pliers 220589019940 Wire stripper 220589019980 MCP 2.8_ELA crimping set 220589019981 MCP 2.8_ELA crimping set 220589019982 JPT ELA crimp set 220589019984 MLK 1.2_ELA crimping set 220589019986 MQS ELA crimping set 220589049900 New passenger car wiring harness repair kit 220589049910 MCP 1.2_ELA crimping set 7 Repair wiring harness by soldering. With solder cups. AR00.19-P-0100-05A 000589139900 Wiring harness repair kit, basic 129589019800 Welding bead catcher 220589019940 Wire stripper 220589049900 New passenger car wiring harness repair kit 8 Repair wiring harness by means of rapid With cut&clamp connector. connection technology. AR00.19-P-0100-06A 9 Protect repair point after line repair. AR00.19-P-0100-08A 10 Check wiring harness. AR54.18-P-0600-01A 220589009900 Electrical connection kit 129589002100 126-pin socket box 129 589 01 98 00 000 589 13 99 10 220 589 01 99 42 220 589 01 99 40 Welding bead catcher MCP 2.8_ELA crimping set Adapter Wire stripper Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0100a, General repair methods for wiring harness Model 117, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 199, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

Electrical connection kit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 249 · Applies to: 453

220 589 01 99 41 220 589 00 99 00 220 589 01 99 83 220 589 01 99 09 Electrical connection kit MLK 1.2_crimping set Reflector SLK 2.8_ELA crimping set 220 589 01 99 84 220 589 01 99 85 220 589 01 99 10 220 589 01 99 86 MLK 1.2_ELA crimping set MQS crimping set Crimp pliers MQS ELA crimping set 220 589 01 99 80 220 589 01 99 81 220 589 01 99 82 000 589 30 37 00 MCP 2.8_ELA crimping set MCP 2.8_ELA crimping set JPT ELA crimp set Wire stripper 000 589 13 99 00 220 589 04 99 10 220 589 04 99 11 220 589 04 99 00 Wiring harness repair kit, basic MCP 1.2_ELA crimping set MCP 1.2_crimping set New passenger car wiring harness repair kit 220 589 01 99 05 220 589 01 99 06 220 589 01 99 07 220 589 01 99 08 JPT crimping set RK 2.5_crimping set Crimp set SLK 2.8 SLK 2.8_crimping set / ELA Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0100a, General repair methods for wiring harness Model 117, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 199, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

Fl. crimping set 6.3_/ 2.8

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 250 · Applies to: 453

220 589 01 99 01 220 589 01 99 03 220 589 01 99 04 211 589 01 99 00 Fl. crimping set 6.3_/ 2.8 MCP 2.8_crimping set MCP 2.8_crimping set Wiring harness repair kit 129 589 00 21 00 126-pin socket box Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0100a, General repair methods for wiring harness Model 117, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 199, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

GF00.19-P-3001-12BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 251 · Applies to: 453

Location and assignment of Z connector sleeves (line connectors in wiring harness) - Doors Model 453 up to model year 2020 P00.19-5537-79 Shown on model 453.3 Z6z17z1 Ground connection connector sleeve Z52/12 Outside mirror electric motors power supply connector sleeve Z6z17z2 Ground connection connector sleeve Z158/8 Central locking front passenger door signal (-) connector sleeve Z16/4 Passenger-side power window motor "RAISE" signal Z158/9 Central locking driver door signal (-) connector sleeve connector sleeve Z16/7 Passenger-side power window motor "LOWER" signal connector sleeve Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-12bba, Location and assignment of Z connector sleeves (line connectors in wiring harness) - Doors Model 453 up to model year 2020

GF00.19-P-3001-11BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 252 · Applies to: 453

Location and assignment of Z connector sleeves (line connectors in wiring harness) - Front section, left Model 453 up to model year 2020 P00.19-5535-79 Shown on model 453.3 Z6/161 Ground connection connector sleeve Z6/162 Ground connection connector sleeve Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-11bba, Location and assignment of Z connector sleeves (line connectors in wiring harness) - Front section, left Model 453 up to model year 2020

GF00.19-P-3001-10BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 253 · Applies to: 453

Location and assignment of Z connector sleeves (line connectors in wiring harness) - Front section, right Model 453 up to model year 2020 P00.19-6245-79 Shown on model 453.3 Z6/157 Ground connection connector sleeve Z35/99 Diagnostic CAN (high) connector sleeve, multimedia Z6/158 Ground connection connector sleeve Z35/100 Diagnostic CAN (low) connector sleeve, multimedia Z30/2 Right turn signal indicator connector sleeve P00.19-5536-79 Shown on model 453.3 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-10bba, Location and assignment of Z connector sleeves (line connectors in wiring harness) - Front section, right Model 453 up to model year 2020

Ground connection connector sleeve

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 254 · Applies to: 453

Z6 Ground connection connector sleeve Z36/14 Headlamp range adjustment signal connector sleeve Z24 ATA [EDW] engine hood connector sleeve Z55/5 Central locking warning lamp connector sleeve Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-10bba, Location and assignment of Z connector sleeves (line connectors in wiring harness) - Front section, right Model 453 up to model year 2020

GF00.19-P-3001-08BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 255 · Applies to: 453

Location and assignment of Z connector sleeves (line connectors in wiring harness) - Rear end Model 453 up to model year 2020 P00.19-5531-79 Shown on model 453.3 Z6/169 Circuit 31 splice Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-08bba, Location and assignment of Z connector sleeves (line connectors in wiring harness) - Rear end Model 453 up to model year 2020

Z37/7

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 257 · Applies to: 453

Charging CAN (low) connector sleeve Model 453.091/391/491 GF00.19-P-3001-02BBA Z37/15 CAN transmission bus (high) connector sleeve GF00.19-P-3001-02BBA Z37/16 CAN transmission bus (low) connector sleeve GF00.19-P-3001-02BBA Z37/17 CAN bus (low) connector sleeve GF00.19-P-3001-04BBA Z37/18 CAN databus (high) connector sleeve GF00.19-P-3001-04BBA Z37/19 CAN bus (low) connector sleeve GF00.19-P-3001-03BBA Z37/20 CAN databus (high) connector sleeve GF00.19-P-3001-03BBA Z37/21 CAN bus (low) connector sleeve GF00.19-P-3001-03BBA Z37/22 CAN databus (high) connector sleeve GF00.19-P-3001-03BBA Z37/23 Electric drive CAN (low) connector sleeve Model 453.091/391/491 GF00.19-P-3001-05BBA Z37/24 Electric drive CAN (high) connector sleeve Model 453.091/391/491 GF00.19-P-3001-05BBA Z37/43 Audio + signal connector sleeve GF00.19-P-3001-03BBA Z37/52 Audio - signal connector sleeve GF00.19-P-3001-03BBA Z38 Backup lamp connector sleeve GF00.19-P-3001-05BBA Z40 Stop lamp signal connector sleeve GF00.19-P-3001-05BBA Z40/3 Stop lamp connector sleeve GF00.19-P-3001-04BBA Z50/32 Circuit 30 (fused) end sleeve GF00.19-P-3001-05BBA Z50/41 Voltage supply connector sleeve GF00.19-P-3001-03BBA Z50/43 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/44 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/46 Circuit 30 (fused) end sleeve GF00.19-P-3001-05BBA Z50/48 Circuit 30 (fused) end sleeve GF00.19-P-3001-09BBA Z50/49 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/50 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/51 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/53 Circuit 30 (fused) end sleeve GF00.19-P-3001-05BBA Z50/54 Circuit 30 (fused) end sleeve GF00.19-P-3001-05BBA Z50/56 Circuit 30 (fused) end sleeve GF00.19-P-3001-01BBA Z50/57 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/59 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/60 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 GF00.19-P-3001-03BBA Z50/61 Electric vehicle circuit 30 connector sleeve Model 453.091/391/491 GF00.19-P-3001-05BBA Z50/62 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/63 Circuit 30 (fused) end sleeve GF00.19-P-3001-04BBA Z50/64 Circuit 30 (fused) end sleeve GF00.19-P-3001-03BBA Z50/66 Circuit 30 (fused) end sleeve GF00.19-P-3001-05BBA Z52/12 Outside mirror electric motors power supply GF00.19-P-3001-12BBA connector sleeve Z53/35 Ground connection connector sleeve GF00.19-P-3001-05BBA Z53/37 Ground connection connector sleeve GF00.19-P-3001-04BBA Z55/5 Central locking warning lamp connector sleeve GF00.19-P-3001-10BBA Z60/9 Daytime running lamp connector sleeve GF00.19-P-3001-03BBA (circuit 58) Z61 Vehicle speed signal connector sleeve GF00.19-P-3001-05BBA Z75/3 License plate lamp connector sleeve GF00.19-P-3001-22BBA Z81z1 Circuit 58d connector sleeve GF00.19-P-3001-03BBA Z81z3 Circuit 58d connector sleeve GF00.19-P-3001-04BBA Z99/15 Power electronics control unit power supply Model 453.091/391/491 GF00.19-P-3001-02BBA connector sleeve Z99/16 Connector sleeve / LIN bus Model 453.091/391/491 GF00.19-P-3001-02BBA Z107/1 Charger feed-in socket PP signal connector Model 453.091/391/491 GF00.19-P-3001-02BBA sleeve Z111/3 Brake light actuation connector sleeve GF00.19-P-3001-04BBA Z111/6 Terminal 58 end sleeve GF00.19-P-3001-03BBA Z111/7 Terminal 58 end sleeve GF00.19-P-3001-22BBA Z111/18 Rear standing lights connector sleeve GF00.19-P-3001-04BBA Z114/1 Left front speaker connector sleeve (+) GF00.19-P-3001-04BBA Z114/2 Left front speaker connector sleeve (-) GF00.19-P-3001-04BBA Z115/1 Right front speaker connector sleeve (+) GF00.19-P-3001-04BBA Z115/2 Right front speaker connector sleeve (-) GF00.19-P-3001-04BBA Z131/2 Terminal 58d connector sleeve, dome lamp, GF00.19-P-3001-03BBA load compartment lamp Z131/2z1 Terminal 58d connector sleeve, dome lamp, GF00.19-P-3001-04BBA load compartment lamp Z158/5 Central locking electric motors power supply GF00.19-P-3001-04BBA connector sleeve Z158/6 Central locking electric motors power supply GF00.19-P-3001-04BBA connector sleeve Z158/7 Central locking Superlocking signal connector GF00.19-P-3001-05BBA sleeve Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3000bba, Location and assignment of Z connector sleeves (wiring and plug connectors in wiring harness) Model 453 up to model year 2020

GF00.19-P-2001-11BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 260 · Applies to: 453

Location and assignment of ground points - Front section, right Model 453 up to model year 2020 P00.19-5487-79 Shown on model 453.3 (left-hand drive vehicle (LHD) and right-hand drive vehicle (RHD)) W10 Battery ground point W98/1 Shielding ground point W43/1 Ground point (ABS) Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-11bba, Location and assignment of ground points - Front section, right Model 453 up to model year 2020

GF00.19-P-1001-39BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 261 · Applies to: 453

Location and assignment of line and connectors - Front section, left Model 453 up to model year 2020 Shown on model 453.3 X42/37 ATA alarm siren electrical connector X99/3 Vehicle interior/vehicle front electrical connector P54.18-5787-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-39bba, Location and assignment of line and connectors - Front section, left Model 453 up to model year 2020

Location of line and plug connectors, driver

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 263 · Applies to: 453

Model 453 GF00.19-P-1001-17BBA seat base up to model year 2020 Location of line and plug connectors, front Model 453 GF00.19-P-1001-18BBA passenger seat base up to model year 2020 Location of line and plug connectors - doors Model 453 GF00.19-P-1001-21BBA up to model year 2020 Location of line and plug connectors - rear end Model 453 GF00.19-P-1001-22BBA up to model year 2020 Location of line and plug connectors - Model 453 GF00.19-P-1001-24BBA underfloor up to model year 2020 Location of line and plug connections - center Model 453 GF00.19-P-1001-28BBA console up to model year 2020 Location of line and plug connectors - front Model 453 GF00.19-P-1001-38BBA bumper up to model year 2020 Location and assignment of line and Model 453 GF00.19-P-1001-39BBA connectors - Front section, left up to model year 2020 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1000bba, Location and assignment of line and plug connectors Model 453 up to model year 2020

GF00.19-P-3001-09BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 264 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - center console Model 453 up to model year 2020 P00.19-5527-79 Shown on model 453.3 Z30/1 Left turn signal indicator connector sleeve Z232/31 Ambiance illumination power supply connector sleeve Z50/48 Circuit 15 (fused) connector sleeve Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-09bba, Location of Z-connector sleeves (line connections in wiring harness) - center console Model 453 up to model year 2020

GF00.19-P-3001-03BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 265 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - cockpit Model 453 up to model year 2020 P00.19-6244-79 Shown on model 453.3 Z6/152z2 Ground connection connector sleeve Z50/49z2 Circuit 15 (fused) connector sleeve Z7/89 Line signal connector sleeve Z50/55 Electric vehicle circuit 30 connector sleeve, vehicle interior Z28/19 Circuit 15R end sleeve Z50/57 Circuit 30 (fused) end sleeve Z30/7 Hazard warning system connector sleeve Z50/62 Circuit 30 (fused) end sleeve Z37/19 CAN bus (low) connector sleeve Z50/64 Circuit 30 (fused) end sleeve Z37/20 CAN databus (high) connector sleeve Z81z1 Circuit 58d connector sleeve Z50/49 Circuit 15 (fused) connector sleeve P00.19-5523-79 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-03bba, Location of Z-connector sleeves (line connections in wiring harness) - cockpit Model 453 up to model year 2020

Shown on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 266 · Applies to: 453

Z50/41 Voltage supply connector sleeve Z50/51 Circuit 30 (fused) end sleeve Z50/50 Circuit 30 (fused) end sleeve P00.19-5522-79 Shown on model 453.3 Z3/4 Tml. 15 connector sleeve Z37/52 Audio - signal connector sleeve Z6z14 Ground connection connector sleeve Z50/43 Circuit 15 (fused) connector sleeve Z6/151 Ground connection connector sleeve Z50/44 Circuit 30 (fused) end sleeve Z6/155 Ground connection connector sleeve Z50/57 Circuit 30 (fused) end sleeve Z8 Circuit 50 connector sleeve Z50/59 Circuit 30 (fused) end sleeve Z35/31 Telematics wake-up signal connector sleeve Z50/60 Electric vehicle circuit 30 connector sleeve Z37/21 CAN bus (low) connector sleeve Z60/9 Daytime running lamp connector sleeve (circuit 58) Z37/22 CAN databus (high) connector sleeve Z111/6 Terminal 58 end sleeve Z37/43 Audio + signal connector sleeve Z131/2 Time-controlled interior illumination connector sleeve Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-03bba, Location of Z-connector sleeves (line connections in wiring harness) - cockpit Model 453 up to model year 2020

GF00.19-P-3001-02BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 267 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - engine compartment, right Model 453 up to model year 2020 P00.19-5526-79 Shown on model 453.3 Z3/3 Circuit 15 connector sleeve, ignition coil 1 to 3 Z37/7 Charging CAN (low) connector sleeve Z6/171 Ground connection connector sleeve Z99/15 Power electronics control unit power supply connector sleeve Z6/172 Ground connection connector sleeve Z99/16 Connector sleeve / LIN bus Z7/112 Circuit 87 end sleeve Z107/1 Charger feed-in socket PP signal connector sleeve Z37/6 Charging CAN (high) connector sleeve P00.19-5525-79 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-02bba, Location of Z-connector sleeves (line connections in wiring harness) - engine compartment, right Model 453 up to model year 2020

Shown on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 268 · Applies to: 453

Z7/110 Circuit 87 end sleeve Z37/16 CAN transmission bus (low) connector sleeve Z37/15 CAN transmission bus (high) connector sleeve Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-02bba, Location of Z-connector sleeves (line connections in wiring harness) - engine compartment, right Model 453 up to model year 2020

GF00.19-P-3001-20BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 269 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - front bumper Model 453 up to model year 2020 P00.19-5538-79 Shown on model 453.3 Z6/160 Ground connection connector sleeve Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-20bba, Location of Z-connector sleeves (line connections in wiring harness) - front bumper Model 453 up to model year 2020

GF00.19-P-3001-04BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 270 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, left Model 453 up to model year 2020 P00.19-5517-79 Shown on model 453.0 Z40/3 Stop lamp connector sleeve Z158/5 Central locking electric motors power supply connector sleeve P00.19-5533-79 Shown on model 453.3 Z114/1 Left front speaker connector sleeve (+) Z115/1 Right front speaker connector sleeve (+) Page 1 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-04bba, Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, left Model 453 up to model year 2020

Z114/2

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 271 · Applies to: 453

Left front speaker connector sleeve (-) Z115/2 Right front speaker connector sleeve (-) P00.19-5518-79 Shown on model 453.0 Z6/167 Circuit 31 splice P00.19-5528-79 Shown on model 453.3 Z6z16 Ground connection connector sleeve Z53/37 Ground connection connector sleeve Z6/166 Circuit 31 splice Z131/2 Time-controlled interior illumination connector sleeve Z50/63 Circuit 30 (fused) end sleeve Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-04bba, Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, left Model 453 up to model year 2020

P00.19-5528-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 272 · Applies to: 453

P00.19-5521-79 Shown on model 453.3 Z6/150 Ground connection connector Z35/33 Diagnostic CAN (high) Z50/54 Circuit 30 (fused) end sleeve sleeve connector sleeve, multimedia Z6/152 Ground connection connector Z37/17 CAN bus (low) connector Z81z3 Circuit 58d connector sleeve sleeve sleeve Z6/153 Ground connection connector Z37/18 CAN databus (high) connector Z111/3 Brake light actuation connector sleeve sleeve sleeve Z6/154 Ground connection connector Z38 Backup lamp connector sleeve Z111/18 Rear standing lights connector sleeve sleeve Z6/174 Ground connection connector Z40 Stop lamp signal connector Z158/6 Central locking electric motors sleeve sleeve power supply connector sleeve Z6/175 Ground connection connector Z50/46 Circuit 15 (fused) connector Z232/30 Ambiance illumination power sleeve sleeve supply connector sleeve Z35/32 Diagnostic CAN (low) connector Z50/53 Circuit 30 (fused) end sleeve Z300/21 Clutch pedal switch signal sleeve, multimedia connector sleeve Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-04bba, Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, left Model 453 up to model year 2020

GF00.19-P-3001-05BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 273 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, right Model 453 up to model year 2020 P00.19-5529-79 Shown on model 453.3 Z6/163 Ground connection connector sleeve Z37/23 Electric drive CAN (low) connector sleeve Z6/176 Ground connection connector sleeve Z37/24 Electric drive CAN (high) connector sleeve Z7/111 Circuit 87 end sleeve P00.19-5530-79 Shown on model 453.3 Page 1 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-05bba, Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, right Model 453 up to model year 2020

Z7/3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 274 · Applies to: 453

Circuit 87 connector sleeve, injection valve 1 to 3 Z53/35 Ground connection connector sleeve P00.19-5532-79 Shown on model 453.3 Z50/32 Circuit 30 (fused) end sleeve Z50/66 Circuit 30 (fused) end sleeve P00.19-6243-79 Valid for model designations 453.091/391/491 Z6/180 Charger feed-in socket PE signal connector sleeve Z50/66 Circuit 30 (fused) end sleeve Z6/181 Charger feed-in socket N signal connector sleeve Z50/66z1 Circuit 30 (fused) end sleeve Z7/115 Charger feed-in socket PP signal connector sleeve Z99/2 Wake-up signal connector sleeve Z50/32 Circuit 30 (fused) end sleeve Page 2 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-05bba, Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, right Model 453 up to model year 2020

P00.19-5516-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 275 · Applies to: 453

Shown on model 453.0 Z61 Vehicle speed signal connector sleeve Z158/7 Central locking Superlocking signal connector sleeve P00.19-6240-79 Shown on model 453.3 Z6/150 Ground connection connector Z37/17 CAN bus (low) connector Z50/61 Electric vehicle circuit 30 sleeve sleeve connector sleeve Z6/152 Ground connection connector Z37/18 CAN databus (high) connector Z81z3 Circuit 58d connector sleeve sleeve sleeve Z6/153 Ground connection connector Z38 Backup lamp connector sleeve Z111/3 Brake light actuation connector sleeve sleeve Z6/154 Ground connection connector Z40 Stop lamp signal connector Z111/18 Rear standing lights connector sleeve sleeve sleeve Z6/174 Ground connection connector Z50/46 Circuit 15 (fused) connector Z158/6 Central locking electric motors sleeve sleeve power supply connector sleeve Page 3 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-05bba, Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, right Model 453 up to model year 2020

Z6/175

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 276 · Applies to: 453

Ground connection connector Z50/53 Circuit 30 (fused) end sleeve Z232/30 Ambiance illumination power sleeve supply connector sleeve Z35/32 Diagnostic CAN (low) connector Z50/54 Circuit 30 (fused) end sleeve Z300/21 Clutch pedal switch signal sleeve, multimedia connector sleeve Z35/33 Diagnostic CAN (high) connector sleeve, multimedia Page 4 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-05bba, Location of Z-connector sleeves (line connections in wiring harness) - interior compartment, right Model 453 up to model year 2020

GF00.19-P-3001-01BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 277 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - left of engine compartment Model 453 up to model year 2020 P00.19-5545-79 Shown on model 453.3 Z6/177 Ground connection connector sleeve Z50/56 Circuit 30 (fused) end sleeve Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-01bba, Location of Z-connector sleeves (line connections in wiring harness) - left of engine compartment Model 453 up to model year 2020

GF00.19-P-3001-22BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 278 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - rear bumper Model 453 up to model year 2020 P00.19-5539-79 Shown on model 453.3 Z6/170 Ground connection connector sleeve Z111/7 Terminal 58 end sleeve Z36/1 Rear parking system sensors ground line connector sleeve P00.19-5520-79 Shown on model 453.0 Z6/168 Circuit 31 splice Z75/3 License plate lamp connector sleeve Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-22bba, Location of Z-connector sleeves (line connections in wiring harness) - rear bumper Model 453 up to model year 2020

GF00.19-P-3001-23BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 279 · Applies to: 453

Location of Z-connector sleeves (line connections in wiring harness) - underfloor Model 453 up to model year 2020 Valid for model 453.091/391/491 Z7/111 Circuit 87 end sleeve Z7/111z1 Circuit 87 end sleeve P00.19-6238-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3001-23bba, Location of Z-connector sleeves (line connections in wiring harness) - underfloor Model 453 up to model year 2020

GF00.19-P-1005-11BMA Location of electrical connectors - Center

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 280 · Applies to: 453

console Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X18/53 Instrument panel/ATA electrical connector P54.18-5307-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-11bma, Location of electrical connectors - Center console Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-02BMA Location of electrical connectors - Engine

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 281 · Applies to: 453

compartment Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X42/37 ATA alarm siren electrical connector X99/3 Vehicle interior/vehicle front electrical connector P54.18-A198-76 Shown on model 453.3 L6/1x1 Left front axle rpm sensor electrical connector L6/2x1 Right front axle rpm sensor electrical connector X85/18 Vehicle interior/vehicle front electrical connector P54.18-A220-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-02bma, Location of electrical connectors - Engine compartment Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-08BMA Location of electrical connectors - Front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 282 · Applies to: 453

bumper Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X4/24 Vehicle interior/daytime running lights electrical connector P54.18-A203-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-08bma, Location of electrical connectors - Front bumper Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-10BMA Location of electrical connectors - Instrument

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 283 · Applies to: 453

panel Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X85/5 Cockpit/air conditioning electrical connector X112/3 Car2Go main wiring harness/ wiring harness electrical connection P54.18-A207-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-10bma, Location of electrical connectors - Instrument panel Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-17BMA Location of electrical connectors - Left front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 284 · Applies to: 453

door Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X35/1 Left front door electrical connector X35/66 Driver door electrical connector P54.18-A212-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-17bma, Location of electrical connectors - Left front door Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-21BMA Location of electrical connectors - Left front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 285 · Applies to: 453

seat Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X54/12 Front seat heater electrical connector, driver X54/37 Front seat backrest heater pad electrical connector, driver side P54.18-A196-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-21bma, Location of electrical connectors - Left front seat Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-14BMA Location of electrical connectors - Left vehicle

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 286 · Applies to: 453

interior Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X11/4 Diagnostic connector P54.18-A204-76 Shown on model 453.3 X18/50 Left vehicle interior/seat electrical connector X31/3 Dome lamp electrical connector X55/3 Driver seat connector block P54.18-A205-76 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-14bma, Location of electrical connectors - Left vehicle interior Model 453.091/391/491 as of model year 2020

Valid for model 453.0

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 287 · Applies to: 453

X35/3 Left rear door electrical connector P54.18-5302-76 Valid for model 453.0 X218 Left rear seat electrical connector X218/1 Right rear seat electrical connector P54.18-5309-76 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-14bma, Location of electrical connectors - Left vehicle interior Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-26BMA Location of electrical connectors - Rear end

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 288 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X26/10 Engine compartment/vehicle socket electrical connector P54.18-A199-76 P54.18-A202-79 Shown on model 453.3 X8/4 Trunk lid electrical connector X26 Vehicle interior/engine wiring harness electrical connector X19 Rear window heater electrical connector X58/23 Charger feed-in socket X25/2 Engine compartment/vehicle interior electrical connector Page 1 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-26bma, Location of electrical connectors - Rear end Model 453.091/391/491 as of model year 2020

Shown on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 289 · Applies to: 453

X8/4 Trunk lid electrical connector P54.18-A200-76 Shown on model 453.3 X18/48 Vehicle interior/rear end electrical connector X58/10 Rear luggage carrier electrical connector P54.18-A201-76 Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-26bma, Location of electrical connectors - Rear end Model 453.091/391/491 as of model year 2020

Valid for model 453.4

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 290 · Applies to: 453

X132/2 Soft top electrical connector P54.18-5458-76 Shown on model 453.3 L6/3x1 Left rear axle rpm sensor electrical connector L6/4x1 Right rear axle rpm sensor electrical connector P54.18-A221-76 Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-26bma, Location of electrical connectors - Rear end Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-18BMA Location of electrical connectors - Right front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 291 · Applies to: 453

door Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X35/2 Right front door electrical connector X35/67 Front passenger door electrical connector P54.18-A219-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-18bma, Location of electrical connectors - Right front door Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-22BMA Location of electrical connectors - Right front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 292 · Applies to: 453

seat Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X54/13 Front seat heater electrical connector, front passenger X54/38 Front seat backrest heater pad electrical connector, passenger side P54.18-A197-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-22bma, Location of electrical connectors - Right front seat Model 453.091/391/491 as of model year 2020

GF00.19-P-1005-15BMA Location of electrical connectors - Right

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 293 · Applies to: 453

vehicle interior Model 453.091/391/491 as of model year 2020 Shown on model 453.3 X18/49 Right vehicle interior/seat electrical connector X55/4 Front passenger seat connector block P54.18-A206-76 Valid for model 453.0 X35/4 Right rear door electrical connector P54.18-5303-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1005-15bma, Location of electrical connectors - Right vehicle interior Model 453.091/391/491 as of model year 2020

Z50/53

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 295 · Applies to: 453

Circuit 30 (fused) end sleeve GF00.19-P-3005-10BMA Z50/54 Circuit 30 (fused) end sleeve GF00.19-P-3005-10BMA Z50/55 Electric vehicle circuit 30 connector sleeve, GF00.19-P-3005-10BMA vehicle interior Z50/57 Circuit 30 (fused) end sleeve GF00.19-P-3005-10BMA Z50/59 Circuit 30 (fused) end sleeve GF00.19-P-3005-10BMA Z50/60 Electric vehicle circuit 30 connector sleeve GF00.19-P-3005-10BMA Z50/61 Electric vehicle circuit 30 connector sleeve GF00.19-P-3005-15BMA Z50/62 Circuit 30 (fused) end sleeve GF00.19-P-3005-10BMA Z50/63 Circuit 30 (fused) end sleeve GF00.19-P-3005-14BMA Z50/64 Circuit 30 (fused) end sleeve GF00.19-P-3005-10BMA Z50/66 Circuit 30 (fused) end sleeve GF00.19-P-3005-15BMA Z50/66z1 Circuit 30 (fused) end sleeve GF00.19-P-3005-15BMA Z52/12 Outside mirror electric motors power supply GF00.19-P-3005-17BMA connector sleeve Z53/35 Ground connection connector sleeve GF00.19-P-3005-22BMA Z53/37 Ground connection connector sleeve GF00.19-P-3005-21BMA Z55/5 Central locking warning lamp connector sleeve GF00.19-P-3005-15BMA Z6/150 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/151 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/152 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/152z2 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/153 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/154 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/155 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/157 Ground connection connector sleeve GF00.19-P-3005-02BMA Z6/158 Ground connection connector sleeve GF00.19-P-3005-02BMA Z6/160 Ground connection connector sleeve GF00.19-P-3005-08BMA Z6/161 Ground connection connector sleeve GF00.19-P-3005-02BMA Z6/162 Ground connection connector sleeve GF00.19-P-3005-02BMA Z6/163 Ground connection connector sleeve GF00.19-P-3005-15BMA Z6/166 Circuit 31 end sleeve GF00.19-P-3005-14BMA Z6/167 Circuit 31 end sleeve GF00.19-P-3005-14BMA Z6/168 Circuit 31 end sleeve GF00.19-P-3005-09BMA Z6/169 Circuit 31 end sleeve GF00.19-P-3005-26BMA Z6/170 Ground connection connector sleeve GF00.19-P-3005-09BMA Z6/171 Ground connection connector sleeve GF00.19-P-3005-26BMA Z6/172 Ground connection connector sleeve GF00.19-P-3005-26BMA Z6/174 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/175 Ground connection connector sleeve GF00.19-P-3005-10BMA Z6/176 Ground connection connector sleeve GF00.19-P-3005-15BMA Z6/180 Charger feed-in socket PE signal connector GF00.19-P-3005-15BMA sleeve Z6/181 Charger feed-in socket PE signal connector GF00.19-P-3005-15BMA sleeve Z60/9 Daytime running lamp connector sleeve GF00.19-P-3005-10BMA (circuit 58) Z6z14 Ground connection connector sleeve Code R GF00.19-P-3005-17BMA Z6z14 Ground connection connector sleeve Code L GF00.19-P-3005-18BMA Z6z16 Ground connection connector sleeve GF00.19-P-3005-14BMA Z6z17z1 Ground connection connector sleeve Code L GF00.19-P-3005-17BMA Z6z17z1 Ground connection connector sleeve Code R GF00.19-P-3005-18BMA Z6z17z2 Ground connection connector sleeve Code L GF00.19-P-3005-17BMA Z6z17z2 Ground connection connector sleeve Code R GF00.19-P-3005-18BMA Z7/111 Circuit 87 end sleeve GF00.19-P-3005-15BMA Z7/111z1 Circuit 87 end sleeve GF00.19-P-3005-03BMA Z7/115 Charger feed-in socket PP signal connector GF00.19-P-3005-15BMA sleeve Z7/3 Circuit 87 end sleeve GF00.19-P-3005-15BMA Z7/89 Line signal connector sleeve GF00.19-P-3005-10BMA Z75/3 License plate lamp connector sleeve GF00.19-P-3005-09BMA Z81z3 Circuit 58d connector sleeve GF00.19-P-3005-10BMA Z81z4 Circuit 58d connector sleeve GF00.19-P-3005-10BMA Z99/15 Power electronics control unit power supply GF00.19-P-3005-26BMA connector sleeve Z99/16 Connector sleeve / LIN bus GF00.19-P-3005-26BMA Z99/2 Wake-up signal connector sleeve GF00.19-P-3005-10BMA Location of end sleeves - Engine compartment Model 453.091/391/491 GF00.19-P-3005-02BMA as of model year 2020 Location of end sleeves - Underbody Model 453.091/391/491 GF00.19-P-3005-03BMA as of model year 2020 Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005bma, Location of end sleeves Model 453.091/391/491 as of model year 2020

Location of end sleeves - Front bumper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 296 · Applies to: 453

Model 453.091/391/491 GF00.19-P-3005-08BMA as of model year 2020 Location of end sleeves - Rear bumper Model 453.091/391/491 GF00.19-P-3005-09BMA as of model year 2020 Location of end sleeves - Instrument panel Model 453.091/391/491 GF00.19-P-3005-10BMA as of model year 2020 Location of end sleeves - Center console Model 453.091/391/491 GF00.19-P-3005-11BMA as of model year 2020 Location of end sleeves - Left vehicle interior Model 453.091/391/491 GF00.19-P-3005-14BMA as of model year 2020 Location of end sleeves - Right vehicle interior Model 453.091/391/491 GF00.19-P-3005-15BMA as of model year 2020 Location of end sleeves - Left front door Model 453.091/391/491 GF00.19-P-3005-17BMA as of model year 2020 Location of end sleeves - Right front door Model 453.091/391/491 GF00.19-P-3005-18BMA as of model year 2020 Location of end sleeves - Left front seat Model 453.091/391/491 GF00.19-P-3005-21BMA as of model year 2020 Location of end sleeves - Right front seat Model 453.091/391/491 GF00.19-P-3005-22BMA as of model year 2020 Location of end sleeves - Rear end Model 453.091/391/491 GF00.19-P-3005-26BMA as of model year 2020 Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005bma, Location of end sleeves Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-11BMA Location of end sleeves - Center console

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 297 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z232/30 Ambiance illumination power supply connector sleeve Z232/31 Ambiance illumination power supply connector sleeve P00.19-A371-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-11bma, Location of end sleeves - Center console Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-02BMA Location of end sleeves - Engine compartment

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 298 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z6/157 Ground connection connector sleeve Z6/158 Ground connection connector sleeve Z35/99 Diagnostic CAN (high) connector sleeve, multimedia Z35/100 Diagnostic CAN (low) connector sleeve, multimedia P00.19-A367-76 Shown on model 453.3 Z6/161 Ground connection connector sleeve Z6/162 Ground connection connector sleeve P00.19-A368-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-02bma, Location of end sleeves - Engine compartment Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-08BMA Location of end sleeves - Front bumper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 299 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z6/160 Ground connection connector sleeve P00.19-A379-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-08bma, Location of end sleeves - Front bumper Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-10BMA Location of end sleeves - Instrument panel

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 300 · Applies to: 453

Model 453.091/391/491 as of model year 2020 P00.19-A370-79 Shown on model 453.3 Z6/150 Ground connection connector sleeve Z38 Backup lamp connector sleeve Z6/152 Ground connection connector sleeve Z40 Stop lamp signal connector sleeve Z6/153 Ground connection connector sleeve Z50/53 Circuit 30 (fused) end sleeve Z6/154 Ground connection connector sleeve Z50/54 Circuit 30 (fused) end sleeve Z6/175 Ground connection connector sleeve Z81z3 Circuit 58d connector sleeve Z35/32 Diagnostic CAN (low) connector sleeve, multimedia Z81z4 Circuit 58d connector sleeve Z35/33 Diagnostic CAN (high) connector sleeve, multimedia Z99/2 Wake-up signal connector sleeve Z37/17 CAN bus (low) connector sleeve Z111/3 Brake light actuation connector sleeve Z37/18 CAN databus (high) connector sleeve Z111/18 Rear standing lights connector sleeve Z37/19 CAN bus (low) connector sleeve Z158/6 Central locking electric motors power supply connector sleeve Z37/20 CAN databus (high) connector sleeve Z158/7 Central locking Superlocking signal connector sleeve Page 1 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-10bma, Location of end sleeves - Instrument panel Model 453.091/391/491 as of model year 2020

P00.19-A388-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 301 · Applies to: 453

Shown on model 453.3 Z6/152z2 Ground connection connector sleeve Z50/49z2 Circuit 30 (fused) end sleeve Z6/174 Ground connection connector sleeve Z50/55 Electric vehicle circuit 30 connector sleeve, vehicle interior Z30/7 Hazard warning system connector sleeve Z50/57 Circuit 30 (fused) end sleeve Z50/48 Circuit 15 (fused) connector sleeve Z50/62 Circuit 30 (fused) end sleeve Z50/49 Circuit 30 (fused) end sleeve Z50/64 Circuit 30 (fused) end sleeve Shown on model 453.3 Z3/70 Tml. 15 connector sleeve Z7/89 Line signal connector sleeve Z16/6 Front power window motor central closing signal end sleeve Z50/41 Voltage supply connector sleeve Z50/50 Circuit 30 (fused) end sleeve Z50/51 Circuit 30 (fused) end sleeve Z50/51z1 Circuit 30 (fused) end sleeve P00.19-A369-76 Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-10bma, Location of end sleeves - Instrument panel Model 453.091/391/491 as of model year 2020

P00.19-A389-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 302 · Applies to: 453

Shown on model 453.3 Z3/4 Tml. 15 connector sleeve Z37/52 Audio - signal connector sleeve Z6/151 Ground connection connector sleeve Z50/43 Circuit 15 (fused) connector sleeve Z6/155 Ground connection connector sleeve Z50/44 Circuit 15 (fused) connector sleeve Z35/31 Telematics wake-up signal connector sleeve Z50/59 Circuit 30 (fused) end sleeve Z37/21z2 CAN bus (low) connector sleeve Z50/60 Electric vehicle circuit 30 connector sleeve Z37/22z2 CAN databus (high) connector sleeve Z60/9 Daytime running lamp connector sleeve (circuit 58) Z37/43 Audio + signal connector sleeve Z111/6 Terminal 58 connector sleeve Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-10bma, Location of end sleeves - Instrument panel Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-17BMA Location of end sleeves - Left front door

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 303 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z6z14 Ground connection connector sleeve Z6z17z1 Ground connection connector sleeve Z6z17z2 Ground connection connector sleeve Z52/12 Outside mirror electric motors power supply connector sleeve Z158/9 Central locking driver door signal (-) connector sleeve Code L LEFT-HAND DRIVE Code R RIGHT-HAND DRIVE P00.19-A384-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-17bma, Location of end sleeves - Left front door Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-21BMA Location of end sleeves - Left front seat

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 304 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z53/37 Ground connection connector sleeve P00.19-A375-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-21bma, Location of end sleeves - Left front seat Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-14BMA Location of end sleeves - Left vehicle interior

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 305 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z114/1 Left front speaker connector sleeve (+) Z114/2 Left front speaker connector sleeve (-) Z115/1 Right front speaker connector sleeve (+) Z115/2 Right front speaker connector sleeve (-) P00.19-A386-76 Shown on model 453.3 Z6/166 Circuit 31 end sleeve Z6/167 Circuit 31 end sleeve P00.19-A382-76 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-14bma, Location of end sleeves - Left vehicle interior Model 453.091/391/491 as of model year 2020

Shown on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 306 · Applies to: 453

Z6z16 Ground connection connector sleeve Z50/63 Circuit 30 (fused) end sleeve P00.19-A387-76 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-14bma, Location of end sleeves - Left vehicle interior Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-09BMA Location of end sleeves - Rear bumper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 307 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z6/170 Ground connection connector sleeve Z36/1 Rear parking system sensors ground line connector sleeve Z111/7 Terminal 58 connector sleeve P00.19-A381-76 Shown on model 453.0 Z6/168 Circuit 31 end sleeve Z75/3 License plate lamp connector sleeve P00.19-A380-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-09bma, Location of end sleeves - Rear bumper Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-26BMA Location of end sleeves - Rear end

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 308 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z6/169 Circuit 31 end sleeve P00.19-A373-76 Shown on model 453.3 Z6/171 Ground connection connector sleeve Z6/172 Ground connection connector sleeve Z37/6 Charging CAN (high) connector sleeve Z37/7 Charging CAN (low) connector sleeve Z99/15 Power electronics control unit power supply connector sleeve Z99/16 Connector sleeve / LIN bus Z107/1 Charger feed-in socket PP signal connector sleeve P00.19-A377-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-26bma, Location of end sleeves - Rear end Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-18BMA Location of end sleeves - Right front door

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 309 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z6z14 Ground connection connector sleeve Z6z17z1 Ground connection connector sleeve Z6z17z2 Ground connection connector sleeve Z158/8 Central locking front passenger door signal (-) connector sleeve Code L LEFT-HAND DRIVE Code R RIGHT-HAND DRIVE P00.19-A383-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-18bma, Location of end sleeves - Right front door Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-22BMA Location of end sleeves - Right front seat

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 310 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z53/35 Ground connection connector sleeve P00.19-A374-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-22bma, Location of end sleeves - Right front seat Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-15BMA Location of end sleeves - Right vehicle interior

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 311 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 Z50/61 Electric vehicle circuit 30 connector sleeve Z158/5 Central locking electric motors power supply connector sleeve P00.19-A372-76 Shown on model 453.3 Z55/5 Central locking warning lamp connector sleeve P00.19-A385-76 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-15bma, Location of end sleeves - Right vehicle interior Model 453.091/391/491 as of model year 2020

Shown on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 312 · Applies to: 453

Z6/163 Ground connection connector sleeve Z6/176 Ground connection connector sleeve Z6/180 Charger feed-in socket PE signal connector sleeve Z6/181 Charger feed-in socket N signal connector sleeve Z7/3 Circuit 87 end sleeve Z7/111 Circuit 87 end sleeve Z7/115 Charger feed-in socket PP signal connector sleeve Z37/23 Electric drive CAN (low) connector sleeve Z37/24 Electric drive CAN (high) connector sleeve Z50/66 Circuit 30 (fused) end sleeve Z50/66z1 Circuit 30 (fused) end sleeve P00.19-A378-76 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-15bma, Location of end sleeves - Right vehicle interior Model 453.091/391/491 as of model year 2020

GF00.19-P-3005-03BMA Location of end sleeves - Underbody

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 313 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Valid for model 453.091/391/491 Z7/111z1 Circuit 87 end sleeve P00.19-A376-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-3005-03bma, Location of end sleeves - Underbody Model 453.091/391/491 as of model year 2020

GF00.19-P-2001-17BMA Location of ground points - Engine

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 315 · Applies to: 453

compartment Model 453.091/391/491 as of model year 2020 Shown on model 453.3 W10 Battery ground point W43/1 Ground point (ABS) W98/1 Shielding ground point P00.19-A359-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-17bma, Location of ground points - Engine compartment Model 453.091/391/491 as of model year 2020

GF00.19-P-2001-26BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 316 · Applies to: 453

Location of ground points - center console Model 453 up to model year 2020 Shown on model 453.3 W26 Transmission tunnel ground point P00.19-5492-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-26bba, Location of ground points - center console Model 453 up to model year 2020

GF00.19-P-2001-29BMA Location of ground points - center console

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 317 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 W26 Transmission tunnel ground point P00.19-A353-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-29bma, Location of ground points - center console Model 453.091/391/491 as of model year 2020

GF00.19-P-2001-03BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 318 · Applies to: 453

Location of ground points - cockpit Model 453 up to model year 2020 P00.19-5478-79 Shown on model 453.3 W1/1 Cockpit frame ground point W12 Ground point (center console) W1/3 Left cockpit ground point W22 Ground point W1/5 Right cockpit ground point Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-03bba, Location of ground points - cockpit Model 453 up to model year 2020

GF00.19-P-2001-01BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 319 · Applies to: 453

Location of ground points - engine compartment, left Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 P00.19-5493-79 Shown on model 453.3 W11/10 Refrigerant compressor ground point W16/9 Major assembly compartment ground point (transmission) W16/8 Major assembly compartment ground point (body) W16/10 Major assembly compartment ground point Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-01bba, Location of ground points - engine compartment, left Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020

GF00.19-P-2001-08BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 320 · Applies to: 453

Location of ground points - frame Model 453 up to model year 2020 Shown on model 453.3 W2 Right front ground point W9 Left front ground point (at lamp unit) P00.19-5488-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-08bba, Location of ground points - frame Model 453 up to model year 2020

GF00.19-P-2001-32BMA Location of ground points - frame

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 321 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 W2 Right front ground point W9 Left front ground point (at lamp unit) P00.19-A355-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-32bma, Location of ground points - frame Model 453.091/391/491 as of model year 2020

GF00.19-P-2001-30BMA Location of ground points - instrument panel

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 322 · Applies to: 453

Model 453.091/391/491 as of model year 2020 P00.19-A354-79 Shown on model 453.3 W1/1 Cockpit frame ground point W12 Ground point (center console) W1/3 Left cockpit ground point W22 Ground point W1/5 Right cockpit ground point Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-30bma, Location of ground points - instrument panel Model 453.091/391/491 as of model year 2020

GF00.19-P-2001-05BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 323 · Applies to: 453

Location of ground points - interior compartment, right Model 453 up to model year 2020 Shown on model 453.3 W11/16w1 Combustion engine ground point 2 W15/9 Ground point / PTC heater booster W51/14 Right rear frame ground connection P00.19-5489-76 Valid for model designation 453.0 W51/14 Right rear frame ground connection P00.19-5494-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-05bba, Location of ground points - interior compartment, right Model 453 up to model year 2020

GF00.19-P-2001-21BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 324 · Applies to: 453

Location of ground points - rear end Model 453 up to model year 2020 Valid for model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) W11 Combustion engine ground point W49 Transmission ground point P00.19-5491-76 Valid for model 453.091/391/491 W11 Combustion engine ground point W49/2 Drivetrain ground point 2 P00.19-6239-76 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-21bba, Location of ground points - rear end Model 453 up to model year 2020

Valid for model designation 453.3/4

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 325 · Applies to: 453

W11/9 Left rear ground point P00.19-5490-76 Valid for model designation 453.0 W11/9 Left rear ground point W11/16w2 Combustion engine ground point 2 P00.19-5495-76 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-21bba, Location of ground points - rear end Model 453 up to model year 2020

GF00.19-P-2001-34BMA Location of ground points - rear end

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 326 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Shown on model 453.3 W11/10 Refrigerant compressor ground point P00.19-A351-76 Valid for model 453.091/391/491 W11 Combustion engine ground point W49/2 Drivetrain ground point 2 P00.19-A357-76 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-34bma, Location of ground points - rear end Model 453.091/391/491 as of model year 2020

Valid for model designation 453.3/4

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 327 · Applies to: 453

W11/9 Left rear ground point P00.19-A358-76 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-34bma, Location of ground points - rear end Model 453.091/391/491 as of model year 2020

GF00.19-P-2001-33BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 328 · Applies to: 453

Location of ground points - underfloor Model 453 up to model year 2020 Valid for model 453.091/391/491 W83 Transmission tunnel ground connection P00.19-6176-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-33bba, Location of ground points - underfloor Model 453 up to model year 2020

GF00.19-P-2001-33BMA Location of ground points - underfloor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 329 · Applies to: 453

Model 453.091/391/491 as of model year 2020 Valid for model 453.091/391/491 W83 Transmission tunnel ground connection P00.19-A356-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-33bma, Location of ground points - underfloor Model 453.091/391/491 as of model year 2020

GF00.19-P-2001-25BMA Location of ground points - vehicle interior,

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 330 · Applies to: 453

right Model 453.091/391/491 as of model year 2020 Shown on model 453.3 W15/9 Ground point / PTC heater booster W49/1 Drivetrain ground point 1 W51/14 Right rear frame ground connection P00.19-A352-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-2001-25bma, Location of ground points - vehicle interior, right Model 453.091/391/491 as of model year 2020

GF00.19-P-1001-28BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 331 · Applies to: 453

Location of line and plug connections - center console Model 453 up to model year 2020 Shown on model 453.3 X18/53 Instrument panel/ATA electrical connector P54.18-5307-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-28bba, Location of line and plug connections - center console Model 453 up to model year 2020

GF00.19-P-1001-03BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 332 · Applies to: 453

Location of line and plug connectors - cockpit Model 453 up to model year 2020 Shown on model 453.3 X85/5 Cockpit/air conditioning electrical connector X112/3 Car2Go main wiring harness/ wiring harness electrical connection P54.18-5294-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-03bba, Location of line and plug connectors - cockpit Model 453 up to model year 2020

GF00.19-P-1001-21BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 333 · Applies to: 453

Location of line and plug connectors - doors Model 453 up to model year 2020 Shown on model 453.3 X35/1 Left front door electrical connector X35/66 Driver door electrical connector P54.18-5300-76 Shown on model 453.3 X35/2 Right front door electrical connector X35/67 Front passenger door electrical connector P54.18-5301-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-21bba, Location of line and plug connectors - doors Model 453 up to model year 2020

GF00.19-P-1001-02BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 334 · Applies to: 453

Location of line and plug connectors - engine compartment, right Model 453 up to model year 2020 Shown on model 453.3 X22 Engine compartment and combustion engine electrical connector X26/8 Instrument panel/engine compartment electrical connector X26/10 Engine compartment/vehicle socket electrical connector P54.18-5304-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-02bba, Location of line and plug connectors - engine compartment, right Model 453 up to model year 2020

GF00.19-P-1001-38BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 335 · Applies to: 453

Location of line and plug connectors - front bumper Model 453 up to model year 2020 Shown on model 453.3 X4/24 Vehicle interior/daytime running lights electrical connector X35/65 Vehicle interior/front crossmember electrical connector P54.18-5305-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-38bba, Location of line and plug connectors - front bumper Model 453 up to model year 2020

GF00.19-P-1001-04BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 336 · Applies to: 453

Location of line and plug connectors - interior compartment, left Model 453 up to model year 2020 Shown on model 453.3 X18/50 Vehicle interior/left seat electrical connector X31/3 Dome lamp electrical connector X55/3 Driver seat connector block P54.18-5295-76 Valid for model designation 453.0 X35/3 Left rear door electrical connector P54.18-5302-76 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-04bba, Location of line and plug connectors - interior compartment, left Model 453 up to model year 2020

Valid for model designation 453.0

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 337 · Applies to: 453

X218 Left rear seat electrical connector X218/1 Right rear seat electrical connector P54.18-5309-76 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-04bba, Location of line and plug connectors - interior compartment, left Model 453 up to model year 2020

GF00.19-P-1001-05BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 338 · Applies to: 453

Location of line and plug connectors - interior compartment, right Model 453 up to model year 2020 Shown on model 453.3 X18/49 Vehicle interior/right seat electrical connector X55/4 Front passenger seat connector block P54.18-5296-76 Valid for model designation 453.0 X35/4 Right rear door electrical connector P54.18-5303-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-05bba, Location of line and plug connectors - interior compartment, right Model 453 up to model year 2020

GF00.19-P-1001-22BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 339 · Applies to: 453

Location of line and plug connectors - rear end Model 453 up to model year 2020 P54.18-5797-79 Shown on model 453.3 X8/4 Trunk lid electrical connector X26 Vehicle interior/engine wiring harness electrical connector X19 Rear window heater electrical connector X58/23 Charger feed-in socket X25/2 Engine compartment/vehicle interior electrical connector Shown on model 453.3 X8/4 Trunk lid electrical connector P54.18-5298-76 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-22bba, Location of line and plug connectors - rear end Model 453 up to model year 2020

Shown on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 340 · Applies to: 453

X18/48 Vehicle interior/rear end electrical connector X58/10 Rear luggage carrier electrical connector P54.18-5299-76 Shown on model 453.4 X132/2 Soft top electrical connector P54.18-5458-76 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-22bba, Location of line and plug connectors - rear end Model 453 up to model year 2020

GF00.19-P-1001-24BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 341 · Applies to: 453

Location of line and plug connectors - underfloor Model 453 up to model year 2020 Shown on model 453.3 X18/3 Vehicle interior/fuel tank electrical connector P54.18-5308-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-24bba, Location of line and plug connectors - underfloor Model 453 up to model year 2020

GF00.19-P-1001-17BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 342 · Applies to: 453

Location of line and plug connectors, driver seat base Model 453 up to model year 2020 P54.18-5310-79 Shown on model 453.3 X54/12 Front seat heater electrical connector, driver X54/37 Front seat backrest heater pad electrical connector, driver side Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-17bba, Location of line and plug connectors, driver seat base Model 453 up to model year 2020

GF00.19-P-1001-13BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 343 · Applies to: 453

Location of line and plug connectors, footwell, left Model 453 up to model year 2020 Shown on model 453.3 X11/4 Diagnostic connector P54.18-5306-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-13bba, Location of line and plug connectors, footwell, left Model 453 up to model year 2020

GF00.19-P-1001-18BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 344 · Applies to: 453

Location of line and plug connectors, front passenger seat base Model 453 up to model year 2020 P54.18-5310-79 Shown on model 453.3 X54/13 Front seat heater electrical connector, front passenger X54/38 Front seat backrest heater pad electrical connector, passenger side Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-18bba, Location of line and plug connectors, front passenger seat base Model 453 up to model year 2020

In vehicles up to and including model year 2017, the windshield

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 347 · Applies to: 453

reader system control unit (N112/3) is located between the instrument panel and the windshield. In vehicles as of model year 2018, the windshield reader system control unit is located in the cover of the instrument cluster. P00.19-5506-79 Overall network, model 453.0 A1 Instrument cluster N10/10 Center SAM control unit A2 Radio N10/11 Driver SAM control unit A2/13 Sound system amplifier control unit (vehicles with code N15/5 Electronic selector lever module control unit (vehicles 810 (Sound system)) with transmission 700.4 (with code 429 (twinamic))) A15 Additional instruments (vehicles with code V31 N15/13 Dual-clutch transmission control unit (vehicles with (Additional instruments (cockpit clock and tachometer))) transmission 700.4 (with code 429 (twinamic))) A40/3 Smart Radio Multimedia Navigator (Vehicles with code N20 Air conditioning control unit (Vehicles with code I01 535 (Smart Media System)) (Automatic air conditioning)) A40/11 Multifunction camera (vehicles with code 238 (Lane N22/1 Air conditioning control unit (Vehicles with code I01 Keeping Assist)) (Automatic air conditioning)) A50/5 Card reader (vehicles with code P02 (car2go) or with N24 Multimedia operating unit (vehicles with code 535 (smart code 45P (Line package rental model)) media system)) A50/6 Windshield reader system access electronic key box N30/4 Electronic Stability Program control unit (vehicles as of model year 2018 with code P02 (car2go) or with code 45P (Line package for rental model)) A89 Controller unit for distance warning function with radar N49 Steering wheel angle sensor sensor (vehicles with code 252 (Distance warning function)) A90 Distance warning function controller unit with active N68 Electrical power steering control unit intervention by the brake system (vehicles with code 258 (Active Brake Assist)) B38/2 Rain/light sensor (vehicles with code V54 (Rain/light N93/1 Audio gateway control unit sensor)) B95 Battery sensor N93/2 Distance warning function gateway (vehicles with code 252 (Distance warning function)) G2 Alternator N112/2 Telematics services communications module (vehicles with code 535 (smart Media-System) or with code P02 (car2go) or with code 45P (Line package rental model)) N2/10 Supplemental restraint system control unit N112/3 Windshield reading system control unit (vehicles with code P02 (car2go) or with code 45P (Line package rental model)) N3/10 ME-SFI [ME] control unit X11/4 Diagnostic connector Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, gf00.19-p-9997kj, Overview of system components for overall network (GVN) Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491)

P00.19-6753-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 350 · Applies to: 453

P00.19-6754-79 P00.19-6755-77 Picture no., etc. Work notes Topical note Notes on replacement of safety-relevant and AH00.19-P-1000-08A special components Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0130sr, Remove contacts from plugs and connector sockets Model 453 Engine wiring harness

Topical note

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 351 · Applies to: 453

Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Notes regarding plug connections AH00.19-P-1000-06A 1 Connector socket 1 (MQS) Remove contacts from connector sockets AR00.19-P-0130-02SA 220589009902 Adapter line 2 Connector socket 2 (MQS) Remove contacts from connector sockets AR00.19-P-0130-02SB 220589009902 Adapter line 3 Connector socket 3 (Adapter cable for airbag plug) Remove contacts from connector sockets AR00.19-P-0130-02SC 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 4 Connector socket 4 (MQS) Remove contacts from connector sockets AR00.19-P-0130-02SD 220589009902 Adapter line 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 5 Connector socket 5 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02SE 220589059905 Adapter line pin 1.50 x 0.60 mm 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 6 Connector socket 6 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02SF 220589059905 Adapter line pin 1.50 x 0.60 mm 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 7 Connector socket 7 (MQS) Remove contacts from connector sockets AR00.19-P-0130-02SG 220589009902 Adapter line 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 8 Connector socket 8 (K41) Remove contacts from connector sockets AR00.19-P-0130-02SH 220589009913 Adapter line 9 Connector socket 9 (MQS) Remove contacts from connector sockets AR00.19-P-0130-02SI 220589009902 Adapter line 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 10 Connector socket 10 (K41) Remove contacts from connector sockets AR00.19-P-0130-02SJ 220589009913 Adapter line 220589019958 Fl. blade4.8_/ 6.3 220589019950 Blade holder with clamping pliers 11 Connector socket 11 (K41) Remove contacts from connector sockets AR00.19-P-0130-02SK 220589009913 Adapter line 000589139930 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT 220589019950 Blade holder with clamping pliers 12 Connector socket 12 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02SL 220589059905 Adapter line pin 1.50 x 0.60 mm 000589139930 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT 220589019950 Blade holder with clamping pliers 13 Connector socket 13 (K41) Remove contacts from connector sockets AR00.19-P-0130-02SM 220589009913 Adapter line 220589019958 Fl. blade4.8_/ 6.3 220589019950 Blade holder with clamping pliers 14 Connector socket 14 (TAB 2.8 x 0.8) Remove contacts from connector sockets AR00.19-P-0130-02SN Page 3 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0130sr, Remove contacts from plugs and connector sockets Model 453 Engine wiring harness

Adapter line pin 2.80 x 0.80 mm

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 352 · Applies to: 453

220589059907 Adapter line pin 2.80 x 0.80 mm 15 Plug 15 (MQS), (MCP 1.5 K), (MCP 2.8) Remove contacts from plugs AR00.19-P-0130-01SA 220589059906 Adapter line jack 2.80 x 0.80 mm 220589059904 Adapter line jack 1.50 x 0.60 mm 220589009901 Adapter cable 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 16 Connector socket 16 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02SO 220589059905 Adapter line pin 1.50 x 0.60 mm 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 17 Connector socket 17 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02SP 220589059905 Adapter line pin 1.50 x 0.60 mm 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 18 Connector socket 18 (MQS) Remove contacts from connector sockets AR00.19-P-0130-02SQ 220589009902 Adapter line 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 19 Connector socket 19 (MQS) Remove contacts from connector sockets AR00.19-P-0130-02SR 220589009902 Adapter line 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 20 Plug 20 (MCP 2.8) Remove contacts from plugs AR00.19-P-0130-01SB 220589059906 Adapter line jack 2.80 x 0.80 mm 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 21 Connector socket 21 (MLK 1.2 SM) Remove contacts from connector sockets AR00.19-P-0130-02SS 220589059903 Adapter line pin 1.20 x 0.60 mm 22 Plug 22 (MQS) Remove contacts from plugs AR00.19-P-0130-01SC 220589009901 Adapter cable 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 23 Connector socket 23 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02ST 220589059905 Adapter line pin 1.50 x 0.60 mm 24 Connector socket 24 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02SU 220589059905 Adapter line pin 1.50 x 0.60 mm 220589019960 MQS blade 220589019950 Blade holder with clamping pliers 25 Connector socket 25 (K41) Remove contacts from connector sockets AR00.19-P-0130-02SV 220589009913 Adapter line 26 Connector socket 26 (K41) Remove contacts from connector sockets AR00.19-P-0130-02SW 220589009913 Adapter line 27 Connector socket 27 (TAB 1.6 x 0.6) Remove contacts from connector sockets AR00.19-P-0130-02SX 220589059905 Adapter line pin 1.50 x 0.60 mm 220589019960 MQS blade 220589019950 Blade holder with clamping pliers Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0130sr, Remove contacts from plugs and connector sockets Model 453 Engine wiring harness

MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 353 · Applies to: 453

000 589 13 99 30 220 589 05 99 07 220 589 05 99 04 220 589 05 99 03 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT Adapter line pin 2.80 x 0.80 mm Adapter line jack 1.50 x 0.60 mm Adapter line pin 1.20 x 0.60 mm 220 589 05 99 06 220 589 05 99 05 220 589 00 99 13 220 589 01 99 50 Adapter line jack 2.80 x 0.80 mm Adapter line pin 1.50 x 0.60 mm Adapter line Blade holder with clamping pliers 220 589 01 99 60 220 589 00 99 02 220 589 00 99 01 220 589 01 99 58 MQS blade Adapter line Adapter cable Fl. blade4.8_/ 6.3 Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0130sr, Remove contacts from plugs and connector sockets Model 453 Engine wiring harness

Wiring harness repair kit, basic

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 355 · Applies to: 453

000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019955 E 95_blade 220589049900 New passenger car wiring harness repair kit 2.7 Remove contacts from Junior Power Timer With junior power timer connector. coupling. AR00.19-P-0120-07A 000589139900 Wiring harness repair kit, basic 000589139930 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT 220589019950 Blade holder with clamping pliers 220589019961 JPT / SPT blade 220589049900 New passenger car wiring harness repair kit 2.8 Remove contacts from Junior Power Timer With junior power timer plug. plug. AR00.19-P-0120-08A 000589139900 Wiring harness repair kit, basic 000589139930 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT 220589019950 Blade holder with clamping pliers 220589019961 JPT / SPT blade 220589049900 New passenger car wiring harness repair kit 2.9 Remove contacts from design 97 sensor With sensor laminated contact plug, design 97. laminated contact plug. AR00.19-P-0120-01A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019963 Blade SLK 2.8_- 97 220589049900 New passenger car wiring harness repair kit 2.10 Remove contacts from design 97 sensor With sensor laminated contact coupling, laminated contact coupling. design 97. AR00.19-P-0120-02A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019963 Blade SLK 2.8_- 97 220589049900 New passenger car wiring harness repair kit 2.11 Remove contacts from sensor laminated With sensor laminated contact connector, contact plug variant 2. variant 2. AR00.19-P-0120-01B 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019962 SLK 2.8_blade 220589049900 New passenger car wiring harness repair kit 2.12 Remove contacts from standard power timer With standard power timer connector. coupling. AR00.19-P-0120-10A 000589139900 Wiring harness repair kit, basic 000589139930 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT 220589019950 Blade holder with clamping pliers 220589019961 JPT / SPT blade 220589049900 New passenger car wiring harness repair kit 2.13 Remove contacts from standard power timer With standard power timer plug. plug. AR00.19-P-0120-11A 000589139900 Wiring harness repair kit, basic 000589139930 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT 220589019950 Blade holder with clamping pliers 220589019961 JPT / SPT blade 220589049900 New passenger car wiring harness repair kit 2.14 Remove contacts from sensor laminated With sensor laminated contact connector. contact plug. Page 2 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0120a, Removing contacts from plugs and connectors Model 414 Model all (4xWD, CAR, smart)

AR00.19-P-0120-13A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 356 · Applies to: 453

000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019956 LSK 8_blade 220589049900 New passenger car wiring harness repair kit 2.15 Remove contacts from sensor laminated With sensor laminated contact coupling. contact coupling. AR00.19-P-0120-12A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019956 LSK 8_blade 220589049900 New passenger car wiring harness repair kit 2.16 Remove contacts from maxi power timer With maxi power timer connector. coupling. AR00.19-P-0120-14A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019951 MPT blade 220589049900 New passenger car wiring harness repair kit 2.17 Remove 2.5 round plug contact variant 1 from For plug with 2.5 round plug contact, variant 1. plug. AR00.19-P-0120-16A 220589019930 Unlocking device with RK 2.5_ejector 000589139900 Wiring harness repair kit, basic 220589049900 New passenger car wiring harness repair kit 2.18 Remove 2.5 round plug contact variant 1 from For coupling with 2.5 round plug contact, coupling. variant 1. AR00.19-P-0120-15A 000589139900 Wiring harness repair kit, basic 220589019930 Unlocking device with RK 2.5_ejector 220589049900 New passenger car wiring harness repair kit 2.19 Remove contacts from soldering contact plug With 2.5 soldering contact plug round plug 2.5 round plug contact. contact. AR00.19-P-0120-18A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019953 RK 2.5_Blade solder contact 220589049900 New passenger car wiring harness repair kit 2.20 Remove contacts from soldering contact With 2.5 soldering contact connector round coupling 2.5 round plug contact. plug contact. AR00.19-P-0120-17A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019953 RK 2.5_Blade solder contact 220589049900 New passenger car wiring harness repair kit 2.21 Remove contacts from laminated contact With laminated contact system connector. system plug. AR00.19-P-0120-20A 000589139900 Wiring harness repair kit, basic 220589019920 Unlocking device with RK 1.5_ejector 220589049900 New passenger car wiring harness repair kit 2.22 Remove contacts from laminated contact With laminated contact system coupling. system coupling. AR00.19-P-0120-19A 000589139900 Wiring harness repair kit, basic 220589019920 Unlocking device with RK 1.5_ejector 220589049900 New passenger car wiring harness repair kit 2.23 Remove contacts from Micro Timer 3 coupling. With Micro Timer 3 connector. AR00.19-P-0120-06A Page 3 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0120a, Removing contacts from plugs and connectors Model 414 Model all (4xWD, CAR, smart)

Wiring harness repair kit, basic

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 357 · Applies to: 453

000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019954 MT 3_blade 220589049900 New passenger car wiring harness repair kit 2.24 Remove contacts from Siemens ELO plug. With Siemens ELO plug. AR00.19-P-0120-24A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019960 MQS blade 220589049900 New passenger car wiring harness repair kit 2.25 Remove contacts from Siemens ELO With Siemens ELO connector. coupling. AR00.19-P-0120-23A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019960 MQS blade 220589049900 New passenger car wiring harness repair kit 2.26 Remove contacts from Multi Contact Point With multi contact point connector. coupling. AR00.19-P-0120-09A 000589139900 Wiring harness repair kit, basic 000589139930 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT 220589019950 Blade holder with clamping pliers 220589019959 MCP 2.8_/ Fl. blade 2,8 220589049900 New passenger car wiring harness repair kit 2.27 Remove contacts from mini laminated contact With mini laminated contact coupling. coupling. AR00.19-P-0120-26A 000589139900 Wiring harness repair kit, basic 220589019925 Unlocker with ejector MLK 1.2_plug 220589049900 New passenger car wiring harness repair kit 2.28 Remove contacts from coupling housing of Model 166.063 as of model year 2016 high-voltage disconnect device. Model 205.012/013/047/053/054/147/212/213/247/25 3 Model 212.095/098/195/298 as of model year 2014 Model 213.011/016/050/053/054/211/216/253 Model 222.004/057/104/157/163/173 Model 253.311/354/911/954/992/993 With mini laminated contact coupling in the high-voltage disconnect device. AR00.19-P-0120-31A 000589139900 Wiring harness repair kit, basic 220589019925 Unlocker with ejector MLK 1.2_plug 220589049900 New passenger car wiring harness repair kit 2.29 Remove contacts from mini laminated contact With mini laminated contact connector. plug. AR00.19-P-0120-27A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019960 MQS blade 220589049900 New passenger car wiring harness repair kit 2.30 Remove contacts from YAZAKI 1.5 system With YAZAKI 1.5 system connector. coupling. AR00.19-P-0120-28A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019960 MQS blade *220589049900 New passenger car wiring harness repair kit Page 4 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0120a, Removing contacts from plugs and connectors Model 414 Model all (4xWD, CAR, smart)

Remove contact socket from miniature double With miniature double flat spring contact

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 358 · Applies to: 453

2.31 Remove contact socket from miniature double With miniature double flat spring contact flat spring contact coupling. connector. AR00.19-P-0120-29A 000589139900 Wiring harness repair kit, basic 220589019950 Blade holder with clamping pliers 220589019956 LSK 8_blade 220589049900 New passenger car wiring harness repair kit 2.32 Remove contact socket from double flat spring With double flat spring contact connector. contact coupling. AR00.19-P-0120-30A 000589139900 Wiring harness repair kit, basic 220589019951 MPT blade 220589019950 Blade holder with clamping pliers 220589019956 LSK 8_blade *220589049900 New passenger car wiring harness repair kit 000 589 13 99 30 220 589 01 99 20 220 589 01 99 25 220 589 01 99 50 MCP 2.8_/ Fl. blade 2.8_/ JPT / SPT Unlocking device with RK 1.5_ejector Unlocker with ejector MLK 1.2_plug Blade holder with clamping pliers 220 589 04 99 38 220 589 04 99 37 220 589 01 99 30 000 589 13 99 00 NanoMQS release tool NanoMQS release tool Unlocking device with RK 2.5_ejector Wiring harness repair kit, basic 220 589 01 99 63 220 589 04 99 00 220 589 01 99 61 220 589 01 99 62 Blade SLK 2.8_- 97 New passenger car wiring harness repair kit JPT / SPT blade SLK 2.8_blade 220 589 01 99 53 220 589 01 99 54 220 589 01 99 55 220 589 01 99 51 RK 2.5_Blade solder contact MT 3_blade E 95_blade MPT blade Page 5 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0120a, Removing contacts from plugs and connectors Model 414 Model all (4xWD, CAR, smart)

MQS blade

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 359 · Applies to: 453

220 589 01 99 60 220 589 01 99 56 220 589 01 99 59 MQS blade LSK 8_blade MCP 2.8_/ Fl. blade 2,8 Page 6 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.19-p-0120a, Removing contacts from plugs and connectors Model 414 Model all (4xWD, CAR, smart)

SI00.19-P-0010A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 360 · Applies to: 453

Service Information: Extension to electrical connection kit 13.03.2018 Model 453 We hereby note that the existing electrical connection kit Adapter line pin 1.50 x 0.60 mm 220 589 05 99 05 220 589 05 99 00 has been supplemented by the following adapter Adapter line jack 2.80 x 0.80 mm 220 589 05 99 06 lines: Adapter line pin 2.80 x 0.80 mm 220 589 05 99 07 Adapter line 220 589 00 99 12 The adapter lines are approved for the engine and vehicle wiring Adapter line 220 589 00 99 13 harness. Measurements can be performed without damaging the plug of the vehicle side. Adapter line jack 1.20 x 0.60 mm 220 589 05 99 02 An overview and description of type of contact and required tools are Adapter line pin 1.20 x 0.60 mm 220 589 05 99 03 listed in document AR.0019­P­0130SR. Because the plug does not Adapter line jack 1.50 x 0.60 mm 220 589 05 99 04 have an item number, the repair method is shown in the picture. The tools listed in document AR.0019­P­0130­01SB are only approved for the engine wiring harness. Use in the vehicle wiring harness is not permitted. Remove contacts from plugs and connector AR00.19­P­0130SR sockets Remove contacts from plugs AR00.19­P­0130­01SB 220 589 05 99 00 Electrical connection kit WS00.00­P­0279Z 220 589 05 99 07 220 589 05 99 04 220 589 05 99 03 220 589 05 99 06 Adapter line pin 2.80 x 0.80 mm Adapter line jack 1.50 x 0.60 mm Adapter line pin 1.20 x 0.60 mm Adapter line jack 2.80 x 0.80 mm 220 589 05 99 05 220 589 00 99 13 220 589 00 99 12 220 589 05 99 02 Adapter line pin 1.50 x 0.60 mm Adapter line Adapter line Adapter line jack 1.20 x 0.60 mm 220 589 05 99 00 Electrical connection kit Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, si00.19­p­0010a, Service Information: Extension to electrical connection kit Model 453

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 368 · Applies to: 453

pe00.19-p-2131-97bea Document title: Wiring diagram for electric drive CAN Code: Designation: Position: A0 72L Use of wiring diagrams A9/6 28L Electric refrigerant compressor Code 908 10F On-board charger 22kW Code 908 7D On-board charger 22kW Code 908 60F On-board charger 22kW Code I01 19C Air conditioning N10/10 54L Center SAM control unit N112/2 58L Telematics services communication module N127 12A Electric drive control unit N127 20A Electric drive control unit N127 28A Electric drive control unit N127 36A Electric drive control unit N127 43A Electric drive control unit N129/1 14L Power electronics control unit N129/1 62L Power electronics control unit N15/5 43L Electronic selector lever module control unit N2/1 39L High-voltage crash sensor control unit N24/5 46A Powerline gateway control unit N24/5 51A Powerline gateway control unit N33/5 20L High-voltage PTC heater N65/3 24L Brake booster vacuum pump control unit N82/2 35L Battery management system control unit N83 14L High-voltage control unit box N83/1 17L DC/DC converter control unit N83/2 12L Charge monitoring control unit N83/5 3L Control unit of charger for high-voltage battery (7 kW charger) N93/1 51L Audio gateway control unit U427 1D Valid for charger (7 kW) U427 10E Valid for charger (7 kW) U427 60F Valid for charger (7 kW) X26 20H Vehicle interior/engine wiring harness electrical connector X26 35H Vehicle interior/engine wiring harness electrical connector X26 61E Vehicle interior/engine wiring harness electrical connector Z35/32 46E Diagnostic CAN (low) connector sleeve, multimedia Z35/33 47E Diagnostic CAN (high) connector sleeve, multimedia Z37/21 31G CAN bus (low) connector sleeve Z37/22 32G CAN databus (high) connector sleeve Z37/23 42E Electric drive CAN (low) connector sleeve Z37/24 43E Electric drive CAN (high) connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 369 · Applies to: 453

pe00.19-p-2131-97bea Document title: Wiring diagram for electric drive CAN Code: Designation: Position: Z37/6 6F Charging CAN (high) connector sleeve Z37/7 5F Charging CAN (low) connector sleeve Z99/16 20E Connector sleeve / LIN bus Z99/2 54E Wake-up signal connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2131-97bea, Wiring diagram for electric drive CAN

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 370 · Applies to: 453

Page 1 of 5 Model 453.091/391/491 up to model year 2020 N83/2 N83/5 N83 N129/1 N83/1 N127 U427 Z37/6 Z37/7 (Code 908) U427 Code 908 PE 54.10-P-2003BEA 53AP 53AM AA 6 12 CAN H CAN L C 27 11 AC B PE 54.21-P-2154BEB ( ) DC CAN H LIN CAN L LIN C 11 15 12 A 7 11 10 DC PE 54.21-P-2154BEA 53AP 53AM 11 10 E1 F1 BC 53AP 53AM F 1 2 L K 3 4 5 6 7 8 9 11 10 12 J H G 13 14 15 16 17 18 E D C 2 1 B A 12 10 11 9 8 7 6 5 4 3 18 17 16 15 14 13 0,35 GY 0,35 PK 0,35 GY 0,35 PK 0,35 PK 0,35 GY 0,35 GY 0,35 PK 0,35 PK 0,35 GY ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2131-97bea, Wiring diagram for electric drive CAN

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 371 · Applies to: 453

Page 2 of 5 Model 453.091/391/491 up to model year 2020 N33/5 N65/3 A9/6 X26 Z37/22 Z37/21 Z99/16 Code I01 N127 N127 X26 133B PE 00.19-P-2150BEA PE 83.70-P-2102BEA 55BQ PE 43.05-P-2000BEA 55BQ PE 83.55-P-2000BEA 55BQ EB) AB 4 EA B5 A AB 10 AB 2 A4 A3 K1 AA 55BQ 133C PE BA 6 A8 A 18 19 20 21 22 25 23 24 26 27 30 28 29 31 32 22 21 20 19 18 32 31 29 28 30 27 26 24 23 25 33 34 35 35 34 33 0,35 PKWH 0,35 PK 0,35 GY 0,35 PK 0,35 PK 0,35 PK 0,35 BNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2131-97bea, Wiring diagram for electric drive CAN

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 372 · Applies to: 453

Page 3 of 5 Model 453.091/391/491 up to model year 2020 N82/2 N2/1 N15/5 N93/1 X26 Z37/23 Z37/24 Z35/32 Z35/33 N127 N127 N24/5 N24/5 PE 27.19-P-2102BEA PE 54.10-P-2104BEA 55AQ 55AP PE 54.10-P-2005BEA 55AP 55AQ 55AQ PE 00.19-P-2150BED 55AP PE 82.60-P-2102BEA 55X AA 12 6 6 5 BA 6 A8 A B8 5 BA 16 P 10 4 5 11 E2 E1 BA PE 54.00-P-2001BEA 55AQ 107W 55AQ 55AP 55AP 107X 35 36 37 38 39 40 41 42 44 43 45 46 47 48 49 50 51 52 42 41 40 39 38 37 36 35 52 51 50 49 48 47 46 45 43 44 0,35 BN 0,35 GN 0,35 GN 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 PK 0,35 GY 0,35 GNWH 0,35 GYWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 0,35 BNWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2131-97bea, Wiring diagram for electric drive CAN

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 373 · Applies to: 453

Page 4 of 5 Model 453.091/391/491 up to model year 2020 (Code 908) N112/2 N10/10 N129/1 /5 Z99/2 U427 X26 02BEA S2 9 PE 54.21-P-2154BEB PE 54.21-P-2154BEA PE 82.85-P-2105BEA PE 54.21-P-2127BEB 55X 55X ( ) 36 AA 9 21 B 55X AC PE 54.10-P-2109BEA 7 A C7 55X 52 58 53 54 55 56 57 59 60 61 62 63 64 65 66 67 68 69 52 63 62 61 60 59 57 56 55 54 53 58 69 68 67 66 65 64 0,35 BU 0,35 BNWH 0,35 BNWH 0,35 BNWH 0,35 BNWH ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2131-97bea, Wiring diagram for electric drive CAN

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 374 · Applies to: 453

Page 5 of 5 Model 453.091/391/491 up to model year 2020 A0 F 69 70 PE 00.19-P-2131-97BEA 72 71 L K J H G E D C 71 72 70 69 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 375 · Applies to: 453

pe00.19-p-2150-97bba Document title: Wiring diagram of CAN bus Code: Designation: Position: A0 64L Use of wiring diagrams A1 7L Instrument cluster A40/11 31L Multifunction camera A52 3L Soft top control drive unit Code 213 45G Direct steering Code 213 50G Direct steering Code 213 54G Direct steering Code 238 24D ACTIVE LANE KEEPING ASSIST Code 252 13G Collision warning system (FCW) Code 429 37G twinamic N10/10 28A Center SAM control unit N10/10 36A Center SAM control unit N10/10 44A Center SAM control unit N10/10 52A Center SAM control unit N10/11 19L Driver SAM control unit N112/2 56L Telematics services communication module N15/13 39L Double clutch transmission control unit N2/10 60L Supplemental restraint system control unit N22/1 51L Climate control control unit N3/10 35L ME-SFI [ME] control unit N30/4 43L Electronic Stability Program control unit N68 47L Electrical power steering control unit N93/1 11L Audio gateway control unit N93/2 15L Distance warning function gateway U470 45H Valid for model 453.0 U472 1D Valid for model 453.4 X11/4 21L Diagnostic connector X132/2 2H Soft top electrical connector X31/3 30H Dome lamp electrical connector Z37/17 28G CAN bus (low) connector sleeve Z37/18 27G CAN databus (high) connector sleeve Z37/19 15F CAN bus (low) connector sleeve Z37/20 14F CAN databus (high) connector sleeve Z37/21 52F CAN bus (low) connector sleeve Z37/22 51F CAN databus (high) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bba, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 376 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Interior compartment and suspension A1 A52 N93/1 X132/2 N93/2 Code 252 Z37/20 U472 Z37/19 PE 82.60-P-2102BBA A1 PE 54.30-P-2101BBA A52 PE 77.39-P-2202BBA N93/1 X132/2 AA 12 14 15 AA 11 BA 18 17 8 7 A N93/2 PE 30.30-P-2105BBA AA 18 17 S1 Code 252 Z37/20 U472 Z37/19 F 1 2 L K 3 4 5 6 7 8 9 11 10 12 J H G 13 14 15 16 17 18 E D C 1 2 B A 3 4 5 6 7 8 12 9 10 11 13 14 15 16 17 18 0,5 GNWH 0,5 BUGN 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 GNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bba, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 377 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Interior compartment and suspension X11/4 N10/11 A40/11 Z37/18 Z37/17 X31/3 Code 238 N10/10 N3/1 PE 54.21-P-2129BBA X11/4 N10/11 PE 54.21-P-2127BBA AA 6 14 A40/11 10 11 AA 4 8 Z37/18 Z37/17 X31/3 15 16 A 4 3 Code 238 S1 137H 137G N10/10 N3/1 PE 07.6 AA A4 A3 A 18 19 20 21 22 25 23 24 26 27 30 28 29 31 32 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 33 34 35 0,35 BNWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 BNWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 BNWH 0,35 PKWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bba, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 378 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Interior compartment and suspension N3/10 N15/13 N30/4 N68 N22/1 Code 429 Code 213 (U470) Code 213 Z37/22 Z37/21 N10/10 N10/10 N10/10 PE 83.30-P-200 PE 42.45-P-2000BBA N3/10 PE 07.61-P-2101BBA N15/13 PE 27.19-P-2106BBA PE 46.35-P-2000BBA N30/4 N68 N22/1 DA A4 A2 A1 AB 35 34 AA Code 429 26 14 AB 1 2 AA 10 30 Code 213 (U470) Code 213 Z37/22 23 24 Z37/21 N10/10 N10/10 133B 133C N10/10 35 36 37 38 39 40 41 42 44 43 45 46 47 48 49 50 51 52 35 36 37 38 39 40 42 41 43 44 45 46 47 48 49 50 51 52 0,5 GYBK 0,5 WHBK 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 BNWH (0,5 PKWH) 0,35 PKWH (0,5 BNWH) 0,35 BNWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bba, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 379 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Interior compartment and suspension A0 2/1 N112/2 N2/10 A0 Code 213 37/21 10/10 30-P-2000BBA 2/1 30 N112/2 PE 82.85-P-2105BBA N2/10 PE 91.60-P-2105BBA BB 6 AA 7 12 11 Code 213 23 37/21 133C 10/10 PE 54.21-P-2127BBB F 52 PE 00.19-P-2150-97BBA 58 53 54 55 56 57 59 60 61 62 63 64 L K J H G 52 E D C 53 54 55 56 57 58 59 60 61 62 63 64 B A 0,35 BNWH 2,5 RDYE 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 BNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 380 · Applies to: 453

pe00.19-p-2150-97bbb Document title: Wiring diagram of CAN bus Code: Designation: Position: A0 15L Use of wiring diagrams A89 4L Controller unit for distance warning function with radar sensor A90 9L Controller unit for distance warning function with active brake intervention Code 252 1A Collision warning system (FCW) Code 258 6A Active Brake Assist N10/10 9A Center SAM control unit N93/2 4A Distance warning function gateway X35/65 3G Vehicle interior/front crossmember electrical connector X85/18 8G

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bbb, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 381 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Cruise control X85/18 X35/65 A89 Code 252 N93/2 Code 258 A90 A0 N10/10 PE 30.30-P-2105BBB PE 54.21-P-2127BBC BA B PE 30.30-P-2105BBA 3 2 5 2 AA A 453.0) ( AI 05/17 15 16 S2 PE 30.30-P-2105BBA 147L 147H 06/17 3 2 2 3 28 27 150S 150R F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 1 2 3 4 5 6 7 8 F 9 10 11 12 13 PE 00.19-P-2150-97BBB 14 15 L K J H G 9 10 11 12 13 E D C 14 15 B A 0,35 PKWH 0,35 BNWH 0,35 GNWH 0,35 GYWH 2,5 RDYE 0,35 GNWH 0,35 GYWH 0,35 PKWH 0,35 GNWH (0,5 PK) (0,5 BN)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 382 · Applies to: 453

pe00.19-p-2150-97bbc Document title: Wiring diagram of CAN bus Code: Designation: Position: A0 7L Use of wiring diagrams N15/13 4A Double clutch transmission control unit N15/5 4L Electronic selector lever module control unit U470 1H Valid for model 453.0 X25/2 2G Engine compartment/vehicle interior electrical connector Z37/15 2E CAN transmission bus (high) connector sleeve Z37/16 3E CAN transmission bus (low) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bbc, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 383 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Automatic transmission A0 N15/13 X25/2 (U470) N15/5 Z37/15 Z37/16 A0 PE 27.19-P-2106BBA N15/13 PE 27.19-P-2102BBA BA X25/2 (U470) N15/5 5 A 4 6 6 Z37/15 DA 32 19 Z37/16 5HZ 5KA 37 36 5HZ 5KA F L K 1 J H G 3 2 4 E D C 1 B A 3 2 4 F PE 00.19-P-2150-97BBC 5 6 7 L K J H G 5 6 E D C 7 B A 0,35 PKWH 0,5 BU 0,5 BU 0,5 GY 0,5 GY 2,5 RDYE 0,5 BU 0,5 GY (0,35 BNWH) 0,35 GNWH (0,35 PKWH)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 384 · Applies to: 453

pe00.19-p-2150-97bbd Document title: Wiring diagram of CAN bus Code: Designation: Position: A0 32L Use of wiring diagrams A2 17A Radio A2 23A Radio A2/13 25L Sound system amplifier control unit A40/3 21L smart radio multimedia navigator A50/6 6L Windshield reader system access electronic key box Code 535 12G Smart Media System Code 535 14A Smart Media System Code 535 14A Smart Media System Code 537 20A Smart Audio System Code 537 20A Smart Audio System Code P02 1E car2go Code SOUND 23G JBL sound system N112/2 9L Telematics services communication module N112/3 3L Windshield reading system control unit N24 14L Multimedia operating unit N93/1 17L Audio gateway control unit X112/3 2H Main wiring harness/Car2Go wiring harness electrical connector X112/4 6H Main wiring harness/windshield reader system wiring harness electrical connector Z35/32 18F Diagnostic CAN (low) connector sleeve, multimedia Z35/33 16G Diagnostic CAN (high) connector sleeve, multimedia

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bbd, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 385 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Multimedia Z35/33 A50/6 N112/3 X112/3 X112/4 N112/2 N24 Code 535 Code P02 (Code 535) Code 535 Z35/32 N93/1 A2 PE 82.85-P-2008BBA 1 3 4 AA 4 3 4 1 4 1 PE 82.85-P-2105BBA PE 82.85-P-2200BBA 2 AA 26 27 2 AA 12 6 BA 453.0 BD ( PE 82.60-P-2 16 15 19 20 PE 82.60-P-2 PE 82.60-P-2 107W 107X F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 6 5 4 3 2 11 10 9 8 7 16 15 14 13 12 17 18 18 17 0,5 GY 0,5 GYWH 0,35 BNWH 0,5 GY 0,5 GYWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,35 BNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,35 BNWH 0,35 GYWH 0,35 BNWH 0,35 GYWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bbd, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 386 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Multimedia 35/32 A40/3 93/1 A2/13 Code SOUND A0 A2 (Code 537) Code 537 A2 PE 82.62-P-2101BBA PE 82.85-P-2200BBA .60-P-2102BBA 15 AA 1 2 BB 27 32 20 AC 17 18 22 23 .60-P-2000BBB .60-P-2000BBC) 107X PE 82.60-P-2000BBE) PE 82.60-P-2000BBA ( 107X 107W 107W 107X F 19 18 20 21 22 23 24 25 26 PE 00.19-P-2150-97BBD 27 28 29 30 31 32 L K J H G 21 20 19 18 26 25 24 22 23 E D C 31 30 29 28 27 32 B A 0,35 BNWH 0,35 BNWH 0,35 GYWH 0,5 BN 0,5 GY 2,5 RDYE 0,35 BNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,35 BNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 387 · Applies to: 453

pe00.19-p-2150-97bea Document title: Wiring diagram of CAN bus Code: Designation: Position: A0 64L Use of wiring diagrams A1 7L Instrument cluster A40/11 31L Multifunction camera A52 3L Soft top control drive unit Code 213 41G Direct steering Code 238 24D ACTIVE LANE KEEPING ASSIST Code 252 13G Collision warning system (FCW) Code I01 45G Air conditioning N10/10 28A Center SAM control unit N10/10 36A Center SAM control unit N10/10 44A Center SAM control unit N10/10 50A Center SAM control unit N10/11 19L Driver SAM control unit N112/2 51L Telematics services communication module N127 35L Electric drive control unit N2/10 55L Supplemental restraint system control unit N22/1 47L Climate control control unit N30/4 39L Electronic Stability Program control unit N68 43L Electrical power steering control unit N93/1 11L Audio gateway control unit N93/2 15L Distance warning function gateway X11/4 21L Diagnostic connector X132/2 2H Soft top electrical connector X31/3 30H Dome lamp electrical connector Z37/17 28G CAN bus (low) connector sleeve Z37/18 27G CAN databus (high) connector sleeve Z37/19 15F CAN bus (low) connector sleeve Z37/20 14F CAN databus (high) connector sleeve Z37/21 48F CAN bus (low) connector sleeve Z37/22 46F CAN databus (high) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bea, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 388 · Applies to: 453

Page 1 of 4 Model 453.091/391/491 up to model year 2020 Interior compartment and suspension A1 A52 N93/1 X132/2 N93/2 Code 252 Z37/20 Z37/19 PE 82.60-P-2102BEA PE 54.30-P-2101BEA A52 PE 77.39-P-2202BEA 137G 137H 137G 137H AA 12 14 15 AA 11 BA 18 17 8 7 A PE 30.30-P-2105BEA 137H 137G AA 18 17 S1 Z37/20 453.4 F 1 2 L K 3 4 5 6 7 8 9 11 10 12 J H G 13 14 15 16 17 18 E D C 2 1 B A 11 12 3 4 5 6 7 8 9 10 13 14 15 16 17 18 0,35 GNWH 0,5 BUGN 0,5 GNWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 PKWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bea, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 389 · Applies to: 453

Page 2 of 4 Model 453.091/391/491 up to model year 2020 Interior compartment and suspension X11/4 N10/11 A40/11 Z37/18 Z37/17 X31/3 Code 238 N10/10 N12 PE 54.21-P-2129BEA AA N10/11 PE 54.21-P-2127BEA 137H 137G 137G 137H 6 14 137G 137H 10 11 AA 8 4 Z37/17 16 15 A 4 3 Code 238 S1 137G 137H PE 54.0 133C AA A3 A4 18 19 20 21 22 25 23 24 26 27 30 28 29 31 32 20 21 22 18 19 29 30 31 32 23 24 25 26 27 28 33 34 35 33 34 35 0,35 BNWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 GNWH 0,35 PKWH 0,35 BNWH 0,35 GNWH 0,35 GNWH 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 0,35 BNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bea, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 390 · Applies to: 453

Page 3 of 4 Model 453.091/391/491 up to model year 2020 Interior compartment and suspension N127 N30/4 N22/1 N68 N112/2 Code 213 Code I01 Z37/22 Z37/21 N10/10 N10/10 N10/10 PE 82.85-P-210 PE 46.35-P-2000BEA PE 54.00-P-2001BEA 133C 133B PE 42.45-P-2000BEA 133C 133B PE 83.30-P-2000BEA N68 133B 133C 133B 133C 133B 133C A3 A4 AA 26 14 AB 30 2 1 AA 10 AA 7 6 Z37/22 24 23 N10/10 133B PE 54.21-P-2127BEB 133C 35 36 37 38 39 40 41 42 44 43 45 46 47 48 49 50 51 52 38 39 40 41 42 35 36 37 47 48 49 50 51 52 43 44 45 46 0,35 PKWH 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 PKWH 0,35 BNWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bea, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 391 · Applies to: 453

Page 4 of 4 Model 453.091/391/491 up to model year 2020 Interior compartment and suspension A0 /2 N2/10 A0 5-P-2105BEA 133C 7 PE 00.19-P-2131BEA 133C PE 91.60-P-2105BEA 133B BB 11 12 F 52 PE 00.19-P-2150-97BEA 58 53 54 55 56 57 59 60 61 62 63 64 L K J H G 52 E D C 56 57 58 59 60 61 63 62 53 54 55 64 B A 0,35 BNWH 2,5 RDYE 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 392 · Applies to: 453

pe00.19-p-2150-97bed Document title: Wiring diagram of CAN bus Code: Designation: Position: A0 40L Use of wiring diagrams A2 25A Radio A2 30A Radio A2/13 33L Sound system amplifier control unit A40/3 29L smart radio multimedia navigator A50/6 14L Windshield reader system access electronic key box Code 535 19G Smart Media System Code 535 22A Smart Media System Code 535 22A Smart Media System Code 537 27A Smart Audio System Code 537 27A Smart Audio System Code C08 5G Audio preinstallation incl. rod antenna Code DAB 5F Digital radio (DAB) Code P02 9E car2go Code SOUND 31G JBL sound system H4/16 3L Electric vehicle sound generator N112/2 17L Telematics services communication module N112/3 11L Windshield reading system control unit N24 21L Multimedia operating unit N24/5 37L Powerline gateway control unit N93/1 7L Audio gateway control unit N93/1 25L Audio gateway control unit X112/3 10H Main wiring harness/Car2Go wiring harness electrical connector X112/4 14H Main wiring harness/windshield reader system wiring harness electrical connector Z35/100 2E Diagnostic CAN (low) connector sleeve, multimedia Z35/32 25F Diagnostic CAN (low) connector sleeve, multimedia Z35/33 24G Diagnostic CAN (high) connector sleeve, multimedia Z35/99 3E Diagnostic CAN (high) connector sleeve, multimedia

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bed, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 393 · Applies to: 453

Page 1 of 3 Model 453.091/391/491 up to model year 2020 Multimedia H4/16 N93/1 Code C08 Code DAB A50/6 N112/3 N112/2 X112/3 X112/4 Z35/100 Z35/99 Code P02 PE 82.60-P-2102BEA PE 08.20-P-2000BEA AA 1 6 BA 15 16 PE 82.85-P-2008BEA PE 82.85-P-2105 1 3 4 4 AA 3 4 1 4 1 2 AA 27 26 2 453.0 F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 7 6 5 4 3 2 14 13 11 10 9 12 8 18 17 16 15 0,5 GY 0,5 GYWH 0,35 BNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,35 BNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,5 GYWH 0,5 GY 0,35 BNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,35 GYWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bed, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 394 · Applies to: 453

Page 2 of 3 Model 453.091/391/491 up to model year 2020 Multimedia 2 Code 535 Z35/32 A2/13 N24 N93/1 A40/3 Z35/33 Code SOUND (Code 535) Code 535 A2 (Code 537) Code 537 A2 -P-2105BEA AA 32 PE 82.62-P-2101BEA PE 82.85-P-2200BEA PE 82.60-P-2102BEA PE 82.85-P-2200BEA 12 6 BA 16 15 AA 1 2 BB 27 BD 19 20 AC 17 22 18 23 PE 82.60-P-2000BEC PE 82.60-P-2000BEB ( 107W 107X 107X PE 82.60-P-2000BEE PE 82.60-P-2000BEA ) ( 107X 107W 107W ) 18 19 20 20 19 18 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 26 25 24 22 23 21 33 32 31 30 29 28 27 35 34 , 0,35 GYWH 0,35 BNWH 0,35 GYWH 0,35 BNWH 0,5 GY 0,35 GYWH 0,35 BNWH 0,5 BN 0,35 GYWH 0,35 BNWH 0,35 BNWH 0,35 BNWH 0,35 GYWH 0,35 GYWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2150-97bed, Wiring diagram of CAN bus

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 395 · Applies to: 453

Page 3 of 3 Model 453.091/391/491 up to model year 2020 Multimedia A0 N24/5 EA PE 54.10-P-2109BEA BA 10 4 F PE 00.19-P-2150-97BED 35 36 38 37 39 40 L K J H G E D C 39 38 37 36 35 40 B A 2,5 RDYE 0,35 GYWH 0,35 BNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 400 · Applies to: 453

pe00.19-p-2800-97bbb Document title: Wiring diagram of ground cabling Code: Designation: Position: A0 113L Use of wiring diagrams A1 41L Instrument cluster A15 11L Additional instruments A40/11 7L Multifunction camera A40/11 71L Multifunction camera A67 3L Inside rearview mirror A89 61L Controller unit for distance warning function with radar sensor A90 67L Controller unit for distance warning function with active brake intervention B33 38L Tow-away protection sensor Code 238 31G ACTIVE LANE KEEPING ASSIST Code 238 5E ACTIVE LANE KEEPING ASSIST Code 238 69E ACTIVE LANE KEEPING ASSIST Code 252 55E Collision warning system (FCW) Code 258 64E Active Brake Assist Code 535 15G Smart Media System Code 877 9E Ambiance illumination Code I01 47G Air conditioning Code I01 75G Air conditioning Code I01 83G Air conditioning Code I77 75H Manual air conditioning Code I77 83H Manual air conditioning Code I78 77G Heating system Code V35 1E Automatically dimming inside rearview mirror E1 94L Left front lamp unit E2 81L Right front lamp unit E22/1 105L Left additional turn signal lamp E22/2 90L Right additional turn signal lamp E5/1 106L Left fog lamp E5/2 108L Right fog lamp E6/1 109L Left turn signal lamp E6/2 92L Right turn signal lamp H2 86L Fanfare horns H3/1 100L Alarm siren K32 84L Fan solenoid switch, ICE combustion engine cooling M4/7 76L Fan motor M4/7 78L Fan motor M44 88L Charge air cooler circulation pump M6/1 97L Wiper motor N10/11 44L Driver SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 401 · Applies to: 453

pe00.19-p-2800-97bbb Document title: Wiring diagram of ground cabling Code: Designation: Position: N20 49L Climate control operating unit N22/1 53L Climate control control unit N23 25L Climate control control and operating unit N24 21L Multimedia operating unit N26 36L ATA [EDW] control unit N49 29L Steering wheel angle sensor N93/1 17L Audio gateway control unit N93/2 57L Distance warning function gateway S11 102L Brake fluid level switch S85/4 99L EDW switch, battery S96 32L Lane Keeping Assist button S96 74L Lane Keeping Assist button S97 63L Distance warning function button U103 33E Valid without code V19 U103 98E Valid without code V19 U147 87G Valid for engine 281, 65 kW W1/1 21A Cockpit frame ground point W2 77A Right front ground point W9 94A Left front ground point (at lamp unit) X11/4 14L Diagnostic connector X18/53 35H Instrument panel/ATA electrical connector X31/3 2H Dome lamp electrical connector X31/3 7H Dome lamp electrical connector X31/3 70H Dome lamp electrical connector X35/65 60H Vehicle interior/front crossmember electrical connector X4/24 91H Vehicle interior/daytime running lights electrical connector X4/24 107E Vehicle interior/daytime running lights electrical connector X42/37 100H ATA alarm siren electrical connector Y98 103L Combustion engine preheating air flap Z6/157 76E Ground connection connector sleeve Z6/158 86E Ground connection connector sleeve Z6/160 107G Ground connection connector sleeve Z6/161 94E Ground connection connector sleeve Z6/162 103D Ground connection connector sleeve Z6/174 20D Ground connection connector sleeve Z6/175 11G Ground connection connector sleeve Z6/175 51D Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbb, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 402 · Applies to: 453

Page 1 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 A67 A40/11 A15 X11/4 N93/1 X31/3 X31/3 Z6/175 Code 535 Code V35 Code 238 Code 877 453.4 PE 68.49-P-2000BBA PE 54.30-P-2101BBA PE 54.21-P-2129BBA PE 82.60-P-2102B 5 AA BA 5 17 A AA 5 AA 3 12 BA 17 A 453.3 453.4 453.0 453.3 F 1 2 3 L K 4 5 6 8 7 9 10 11 12 17 13 14 15 16 18 J H G E D C 3 2 1 B A 18 16 15 14 13 17 12 11 10 9 8 7 6 5 4 0,35 BK 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,5 BK 0,22 WH 0,35 BKWH 0,35 BK 0,35 BKWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbb, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 403 · Applies to: 453

Page 2 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 1 N24 N23 N49 S96 X18/53 Code 238 Z6/174 W1/1 U103 PE 82.85-P-2200BBA P-2102BBA AA 7 PE 42.45-P-2000BBA PE 83.30-P-2000BBB PE 8 453.4 BA A6 AA 7 5 AA AA 453.3 A 18 19 20 21 22 23 24 25 27 26 28 29 30 31 32 33 34 35 21 20 19 18 35 34 33 32 31 30 29 28 26 27 25 24 22 23 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKWH 1,0 BK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbb, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 404 · Applies to: 453

Page 3 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 N26 B33 N10/11 A1 N20 X18/53 Code I01 Z6/175 PE 80.50-P-2000BBA PE 83.30-P-2000BBA PE 54.30-P-2101BBA PE 54.21-P-2127BBA PE 8 AA 0,35 6 3 AA 3 A 3 S1 12 CA 9 18 AA 453.0 453.3 453.0 453.3 453.4 453.4 37 35 36 38 39 40 41 42 43 44 45 47 46 48 49 50 51 52 39 38 36 35 37 52 51 50 49 48 46 47 45 44 43 41 40 42 0,5 BK 0,5 BK 0,5 BK 0,35 BKWH 0,35 BKWH 0,5 BK 0,35 BKWH 0,5 BK ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbb, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 405 · Applies to: 453

Page 4 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 N93/2 N22/1 Code 252 S97 A89 A90 X35/65 Code 258 Code 23 PE 30.30-P-2105BBA PE 83.30-P-2000BBA 12 AA 05/17 453.0 PE 30.30-P-2105BBA PE 30.30-P-2105BBB BA 1 5 AA AA 1 AA B 4 06/17 453 57 57 52 53 54 55 56 56 55 54 53 52 58 59 60 61 62 63 64 65 67 66 68 69 69 68 66 67 65 64 63 62 61 60 59 58 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,5 BKWH 0,35 BKWH ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbb, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 406 · Applies to: 453

Page 5 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 S96 A40/11 E2 M4/7 M4/7 K32 H2 Code I01 Code I77 X31/3 Code I77 Code I01 Code I78 Code 238 Z6/157 Z6/158 W2 PE 54.21-P-2129BBA M M PE 82.10-P-2000BBA AA 5 5 AA 17 A AB 2 AA 2 CA 4 DA 1 AA 2 453.0 69 70 71 72 73 74 77 76 75 78 79 80 81 82 83 86 84 85 74 73 72 71 70 69 85 84 86 83 82 81 80 79 78 75 76 77 0,35 BKWH 0,5 BK 4,0 BKBN 3,0 BK 2,0 BK 1,0 BK 4,0 BKBN 0,35 BKWH 0,35 BKWH 1,0 BK ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbb, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 407 · Applies to: 453

Page 6 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 E6/2 E22/2 H2 M44 U147 X4/24 H3/1 E1 M6/1 S85/4 S11 Y98 X42/37 158 Z6/162 Z6/161 U103 W9 DA M 2 AA 1 2 CA 2 CA 5 B M PE 82.10-P-2000BBA AA 0,35 4 1 AA 2 AA 2 AA 1 2 BA 2 453.0 86 87 88 89 90 91 92 93 94 96 95 97 98 99 100 101 102 103 92 91 90 89 88 87 86 103 102 101 100 99 98 97 95 96 94 93 0,5 BK 0,35 BKWH 0,5 BK 1,0 BK 2,0 BK 1,5 BKBN 0,35 BKWH 0,35 BKWH 1,0 BK 4,0 BKBN 0,35 BKWH 1,0 BK (0,5 BK) 0,35 BKWH 0,5 BK 0,35 BKWH (0,5 BK) ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbb, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 408 · Applies to: 453

Page 7 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1, W2, W9 E6/1 Y98 E5/1 E5/2 E22/1 A0 Z6/160 /162 X4/24 2 2 CA BA 2 2 BA 2 CA B 6 F 106 3 104 105 107 108 109 110 PE 00.19-P-2800-97BBB 111 112 113 L K J H G E D C 110 109 108 107 105 104 3 106 113 112 111 B A 0,35 BKWH 2,5 RDYE 0,35 BK 0,35 BKWH 0,5 BK 0,5 BK 0,5 BK 0,5 BK 1,0 BK Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 409 · Applies to: 453

pe00.19-p-2800-97bbc Document title: Wiring diagram of ground cabling Code: Designation: Position: A0 145L Use of wiring diagrams A45/1 41L Steering wheel clock spring contact A45/1 125L Steering wheel clock spring contact A50/5 94L Card reader A50/6 96L Windshield reader system access electronic key box A71 21L Front passenger airbag warning indicator B38/2 100L Rain/light sensor Code 220 29G Rear parking assist Code 220 115E Rear parking assist Code 583 14E Power windows Code 584 9E Power windows with convenience feature and reversing function Code 806 101H Model year 2016 Code 877 6E Ambiance illumination Code 877 118E Ambiance illumination Code B03 22G Direct starting Code B03 67E Direct starting Code B03 130G Direct starting Code E55 25G Folding roof Code E55 134G Folding roof Code I32 44E Smoker set Code P02 89E car2go Code V21 1E Electrically adjustable and heated outside mirror E13/15 8L Left front door ambiance illumination E15/1 102L Front dome lamp with reading lamps E15/2 102L Front dome lamp E15/3 104L Rear dome lamp E17/16 39L Left front footwell lamp E17/16 120L Left front footwell lamp E43/3 37L Right cockpit ambiance illumination E43/3 119L Right cockpit ambiance illumination F2 111L Vehicle interior fuse and relay module F2 137L Vehicle interior fuse and relay module M10/3 13L Left front power window motor M14/6 19L Driver door central locking system actuator M21/1 5L Left electrically adjustable and heated outside mirror M36 36L Left headlamp range adjustment electric motor M36 78L Left headlamp range adjustment electric motor N10/10 57L Center SAM control unit N10/11 61L Driver SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 410 · Applies to: 453

pe00.19-p-2800-97bbc Document title: Wiring diagram of ground cabling Code: Designation: Position: N112/3 91L Windshield reading system control unit N15/5 107L Electronic selector lever module control unit N25/5 48L Driver seat heater control unit R12/39 113L Left front sidebag R13/1 49L Left front seat cushion heater pad R13/2 51L Left front seat backrest heater pad R3 45L Front cigarette lighter with ashtray illumination S1/1 33L Electric headlamp range adjustment selector wheel S1/1 72L Electric headlamp range adjustment selector wheel S15/3 133L Driver trunk lid/liftgate control button S2/3 24L Start/stop button S2/3 68L Start/stop button S20/1 10L Power window switch group, driver side S20/1 16L Power window switch group, driver side S4 81L Combination switch S4/4 65L Windshield wiper system switch S4/4 76L Windshield wiper system switch S4/4 122L Windshield wiper system switch S40/3 131L Clutch pedal switch S40/3 128L Clutch pedal switch S50 3L Outside mirror adjustment switch S51/1 53L Left front seat heater switch S6/1 84L Instrument panel switch group S6/1 87L Instrument panel switch group S6/10 114L Economy mode switch S84 28L Power soft top switch S84 98L Power soft top switch S95 30L Parking system switch S95 117L Parking system switch U1 132G Valid for USA U222 132G Valid for Korea U41 101G Valid for special equipment (Highline; Passion, Prime, Proxy, Brabus Edition #1) W1/3 19A Left cockpit ground point X112/3 91F Main wiring harness/Car2Go wiring harness electrical connector X112/4 95H Main wiring harness/windshield reader system wiring harness electrical connector X18/50 113G Vehicle interior/seat electrical connector, RHD vehicle X31/3 20F Dome lamp electrical connector X31/3 102F Dome lamp electrical connector X35/1 19D Left front door electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 411 · Applies to: 453

pe00.19-p-2800-97bbc Document title: Wiring diagram of ground cabling Code: Designation: Position: X35/66 7H Driver front door 2 electrical connector X54/12 47H Front seat heater electrical connector, driver X54/37 50H Front seat backrest heater pad electrical connector, driver side X55/3 46H Driver seat connector block Z53/37 53G Ground connection connector sleeve Z6/150 57D Ground connection connector sleeve Z6/151 20D Ground connection connector sleeve Z6/151 116D Ground connection connector sleeve Z6/152 78D Ground connection connector sleeve Z6/152z2 91H Ground connection connector sleeve Z6/153 33F Ground connection connector sleeve Z6z16 20H Ground connection connector sleeve Z6z16 102G Ground connection connector sleeve Z6z17z1 19E Ground connection connector sleeve Z6z17z2 7D Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 412 · Applies to: 453

Page 1 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S50 E13/15 M21/1 S20/1 M10/3 S20/1 X35/66 Code V21 Z6z17z2 Code 877 Code 584 Code 583 PE 88.79-P-2000BBA PE 72.29-P-2001BBA PE 72.29-P-2001BBC M M CA 9 5 AA 3 BA BA 5 3 AA 3 3 F 1 3 2 4 L K 5 6 7 8 9 11 10 12 13 15 14 16 17 18 J H G E D C 4 2 3 1 B A 18 17 16 15 14 13 12 11 10 9 8 7 6 5 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,5 BKWH 1,5 BKBN 1.5 BKBN 1,0 BK ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 413 · Applies to: 453

Page 2 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 Z6/153 Code E55 M14/6 A71 S2/3 Code B03 Z6z16 X31/3 S84 S95 S1/1 Code 220 Z6/151 Z6z17z1 X35/1 W1/3 M PE 15.00-P-2103BBA 2 AA CA 5 AA 5 CA PE 77.20-P-2200BBA PE 82.10-P-2000BBA 5 5 AA B1 BA CA A 3 453.0 A A10 26 18 19 20 21 22 23 24 25 27 28 30 29 31 34 32 33 35 26 25 24 23 22 21 20 19 18 35 33 32 34 31 29 30 28 27 0,75 BKBN 0,35 BN 0,5 BK 0,5 BK 0,35 BKWH 0,35 BKWH 0,35 BKWH 4,0 BKBN 4,0 BKBN 0,5 BK 1,0 BK 0,5 BK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 414 · Applies to: 453

Page 3 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 M36 E43/3 E17/16 A45/1 R3 N25/5 R13/1 R13/2 X54/12 X55/3 Z5 X54/37 Code I32 A M PE 82.25-P-2100BBA AA 3 CA BF 3 3 AA 2 AA 3 1 B A AA 1 2 AA 4 2 1 2 A 35 36 38 37 39 40 41 42 43 44 45 46 47 48 49 50 51 52 47 46 45 44 43 42 41 40 39 38 37 36 35 52 51 50 49 48 1,0 BNGY 0,5 BNGY 1,0 BNGY 1,0 GY 0,5 BK 0,35 BKWH 0,35 BKWH 0,35 BKWH 1,5 BKBN 0,5 BN 1,0 GY 1,0 BN 1,0 BU 1,5 BKWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 415 · Applies to: 453

Page 4 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S51/1 N10/10 N10/11 S4/4 S2/3 Z53/37 Z6/150 Code B03 PE 15.00-P-2103BB PE 54.21-P-2127BBC PE 91.30-P-2000BBA PE 54.21-P-2127BBA PE 82.30-P-2000BBA 1 A P1 2 5 8 10 P1 AA 7 5 AA 453.4 453.3 53 52 54 55 57 56 58 61 59 60 62 63 65 64 66 67 68 69 69 68 67 66 65 64 63 62 60 59 61 58 56 57 55 54 52 53 0,5 BNGY 0,5 BNGY 0,5 BNGY 2,0 GY 1,0 BK 1,0 BK 0,35 BKWH 6,0 BK ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 416 · Applies to: 453

Page 5 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S1/1 S4/4 M36 S4 S6/1 Z6/152 -2103BBA PE 54.25-P-2250BBA PE 82.10-P-2000BBA PE 82.30-P-2000BBA M PE 54.21-P-2127BBB P BA B1 AA 8 14 3 CA AA 4 AA 1 AA 453.0 69 69 80 70 71 72 73 74 75 76 77 78 79 81 82 84 83 85 86 86 85 83 84 82 81 79 78 77 76 75 74 73 72 71 70 80 0,35 BKWH 1,0 BK 0,35 BKWH 1,0 BK 0,35 BKWH 0,35 BKWH 1,0 BK ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 417 · Applies to: 453

Page 6 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S6/1 A50/6 S84 B38/2 A50/5 N112/3 (E15/1) E15/2 X112/3 Z6/152z2 X112/4 (Code 806) (U41) Z6z16 Code P02 X31/3 PE 82.85-P-2008BBA PE 54.21-P-2127BBB 1 A 1 2 1 1 1 AA 5 CA 3 AA (4) (AA) 3 AA 453.0 1 1 45 1 453.0 1 453.4 A 3 453.4 453.3 453.0 88 86 87 89 90 92 91 93 94 96 95 97 98 99 100 101 102 103 90 89 87 86 88 103 102 101 99 100 98 97 95 96 94 93 92 91 0,5 BK 0,5 BN 0,35 BKWH 0,5 BN 0,5 BN 0,5 BN 0,5 BN 0,35 BKWH 0,35 BKWH 0,5 BK 0,5 BK 0 5 BK 0,35 BKWH ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 418 · Applies to: 453

Page 7 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 X18/50 F2 N15/5 E15/3 E17/16 S95 E43/3 R12/39 S6/10 Z6/151 Code 877 Code 220 PE 27.19-P-2102BBA PE 54.15-P-2001BBC PE 54.15-P-2001BBB 3 AB 1 AA B2 B2 AC 453.0 453.0 453.3 453.4 1 5 BB AA 5 AA 3 3 AA AA 10 A 453.0 453.4 453.3 107 104 3 105 106 108 109 111 110 112 115 113 114 116 117 119 118 120 1 112 110 111 109 108 106 105 3 104 107 1 120 118 119 117 116 114 113 115 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKBN 0,35 BKWH 0,5 BK 0,35 BKWH 0,5 BN 0,5 BK 0,5 BK 1,0 BK ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 419 · Applies to: 453

Page 8 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S4/4 7/16 S15/3 S40/3 S40/3 A45/1 F2 U1 Code B03 U222 Code E55 PE 82.25-P-2100BBA PE 54.15-P-2001BBC 8 14 AA 2 BF 1 AA 4 BA 2 5 AA A2 AC 453.0 134 121 123 122 124 125 127 126 128 129 131 130 132 133 135 136 138 137 134 133 132 130 131 129 128 126 127 125 124 122 123 121 137 138 136 135 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKWH (0,35 BKWH) 0,5 BK (0,5 BK) 0,35 BKWH 0,35 BK 1,0 BK 1,0 BK ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbc, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 420 · Applies to: 453

Page 9 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 A0 001BBC F PE 00.19-P-2800-97BBC 138 139 142 140 141 143 144 145 L K J H G E D C 145 144 143 141 140 142 139 138 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 421 · Applies to: 453

pe00.19-p-2800-97bbd Document title: Wiring diagram of ground cabling Code: Designation: Position: A0 56L Use of wiring diagrams Code 583 30G Power windows Code 584 24G Power windows with convenience feature and reversing function Code 873 47E Seat heater Code 877 1E Ambiance illumination Code 877 34G Ambiance illumination Code I01 38G Air conditioning Code I77 43G Manual air conditioning Code I78 43H Heating system Code V21 15G Electrically adjustable and heated outside mirror E13/1 4L Glove box lamp E13/16 37L Right front door ambiance illumination E17/15 6L Right front footwell lamp E43/1 7L Left cockpit ambiance illumination E43/2 3L Center cockpit ambiance illumination M10/4 29L Right front power window motor M14/5 22L Front passenger door central locking system actuator M2 44L Blower motor M21/2 18L Right electrically adjustable and heated outside mirror M37 9L Right headlamp range adjustment electric motor M44 14L Charge air cooler circulation pump M44 46L Charge air cooler circulation pump N25/4 48L Front passenger seat heater control unit N76/1 40L Blower regulator R12/40 12L Right front sidebag R13/4 50L Right front seat backrest heater pad S21/2 26L Passenger-side power window switch S21/2 32L Passenger-side power window switch S51/2 52L Right front seat heater switch U1204 45G Valid for gasoline engine 281, 80 kW with equipment "BRABUS tailor made" U147 13E Valid for engine 281, 65 kW U470 9H Valid for model 453.0 U470 43H Valid for model 453.0 W1/5 40A Right cockpit ground point X11/4 11L Diagnostic connector X18/49 11G Vehicle interior/seat electrical connector, LHD vehicle X35/2 26F Right front door electrical connector X35/67 35J Front passenger front door electrical connector 2 X54/13 48H Front seat heater electrical connector, front passenger

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 422 · Applies to: 453

pe00.19-p-2800-97bbd Document title: Wiring diagram of ground cabling Code: Designation: Position: X54/38 50H Front seat backrest heater pad electrical connector, passenger side X55/4 50D Front passenger seat connector block X85/5 40F Cockpit/air conditioning electrical connector Z53/35 50F Ground connection connector sleeve Z6/154 40D Ground connection connector sleeve Z6/155 7D Ground connection connector sleeve Z6z14 26G Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbd, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 423 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 X11/4 E17/15 E13/1 E43/2 E43/1 M37 U470 M44 R12/40 M21/2 Code V21 X18/49 Code 877 Z6/155 U147 X11/4 E17/15 E13/1 E43/2 E43/1 M37 M 4 AA U470 3 AA AA 3 3 AA AA 3 3 CA M44 R12/40 M M21/2 PE 88.79- BB 1 1 AA 5 AA Code V21 X18/49 10 A Code 877 Z6/155 U147 F 1 L K 2 3 4 5 6 7 8 9 10 J H G 13 11 12 14 15 16 17 18 E D C 1 B A 10 2 3 4 5 6 7 8 9 17 18 13 11 12 15 14 16 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,35 BKWH 0,5 BK 0,35 BKWH 0,5 YE 0,5 BK 0,5 BN 1,0 BK 0,5 BK 0,5 BK ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbd, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 424 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 M21/2 M14/5 S21/2 Z6z14 Code 584 X35/2 S21/2 M10/4 X35/6 Code 583 Code 877 BA M21/2 E 88.79-P-2000BBA M14/5 PE 80.20-P-2000BBA PE 80.20-P-2000BBB) ( M S21/2 PE 72.29-P-2001BBC AA 5 BA 5 Z6z14 Code 584 X35/2 A A10 PE 72.29-P-2001BBA S21/2 M10/4 M 3 AA 4 X35/6 Code 583 Code 877 18 19 20 21 23 22 24 25 26 27 28 18 19 25 26 27 28 20 21 22 23 24 33 29 30 31 32 34 35 34 33 35 29 30 31 32 2,5 BKBN 0,5 BK 0,5 BK 2,5 BKPK 1,5 BK 0,75 BKBN (0,75 BKBN) ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbd, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 425 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 X85/5 M44 E13/16 N76/1 M2 X35/67 e 877 (U470) Code I01 Code I77 Code I78 U1204 R13/4 N25/4 S51/2 X54/13 X54/38 Z53/35 Z6/154 W1/5 X55/4 Code 873 X85/5 M44 E13/16 PE 83.30-P-2000BBA N76/1 M2 M X35/67 3 BA 3 e 877 (U470) AA 6 (2) 1 BA 1 BA Code I01 Code I77 Code I78 U1204 R13/4 N25/4 M S51/2 AA AA 2 X54/13 X54/38 M M 1 2 5 A 2 A 2 Z53/35 2 B Z6/154 W1/5 X55/4 Code 873 1 B 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 36 35 37 40 41 42 43 44 45 46 38 39 48 49 50 51 52 47 1,0 BK 0,35 PKWH 0,5 BK 3,0 BK 2,5 BKPK 0,5 BNGY 0,5 BNGY 1,0 BN 0,5 BN 1,0 BNGY 0,5 BNGY 6,0 BK 3,0 BK 1,0 BNGY 1,0 BK ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2800-97bbd, Wiring diagram of ground cabling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 426 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/5 A0 S51/2 A0 S51/2 M M 2 5 F PE 00.19-P-2800-97BBD 53 52 54 55 56 L K J H G E D C 52 53 54 55 56 B A 2,5 RDYE 0,5 BNGY 0,5 BNGY Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 431 · Applies to: 453

pe00.19-p-2600-97bba Document title: Wiring diagram of soldered points / Z connector sleeves Code: Designation: Position: A0 96L Use of wiring diagrams A1 3A Instrument cluster A2 26L Radio A45/1 9L Steering wheel clock spring contact B33 88L Tow-away protection sensor Code 220 35G Rear parking assist Code 238 30G ACTIVE LANE KEEPING ASSIST Code 252 16G Collision warning system (FCW) Code 460 2G Canada version Code 460 11G Canada version Code 494 2H USA version Code 494 11H USA version Code 583 23B Power windows Code 583 41A Power windows Code 583 67B Power windows Code 584 14B Power windows with convenience feature and reversing function Code 584 58B Power windows with convenience feature and reversing function Code 873 32A Seat heater Code C08 24G Audio preinstallation incl. rod antenna Code E55 58G Folding roof Code I77 18G Manual air conditioning Code I78 18H Heating system Code V19 76F Anti-theft alarm system Code V19 76A Anti-theft alarm system F2 79L Vehicle interior fuse and relay module F2 79A Vehicle interior fuse and relay module H3/1 82L Alarm siren LHD 41B Left-hand drive vehicle N23 21L Climate control control and operating unit N23 56A Climate control control and operating unit N26 85L ATA [EDW] control unit RHD 41B Right-hand drive vehicle S1/1 7A Electric headlamp range adjustment selector wheel S15/3 13L Driver trunk lid/liftgate control button S2/3 12A Start/stop button S2/3 56L Start/stop button S20/1 17A Power window switch group, driver side S20/1 26A Power window switch group, driver side S20/1 44A Power window switch group, driver side

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 432 · Applies to: 453

pe00.19-p-2600-97bba Document title: Wiring diagram of soldered points / Z connector sleeves Code: Designation: Position: S20/1 61A Power window switch group, driver side S20/1 70A Power window switch group, driver side S21/2 21A Passenger-side power window switch S21/2 30A Passenger-side power window switch S21/2 48A Passenger-side power window switch S21/2 65A Passenger-side power window switch S21/2 74A Passenger-side power window switch S51/1 38A Left front seat heater switch S51/2 34A Right front seat heater switch S6/1 5L Instrument panel switch group S6/10 29L Economy mode switch S84 15L Power soft top switch S84 61L Power soft top switch S95 38L Parking system switch S96 33L Lane Keeping Assist button S96 52L Lane Keeping Assist button S97 18L Distance warning function button U103 76A Valid without code V19 U103 81F Valid without code V19 U222 11H Valid for Korea X18/53 83H Instrument panel/ATA electrical connector X35/1 17D Left front door electrical connector X35/1 26D Left front door electrical connector X35/1 44D Left front door electrical connector X35/1 48D Left front door electrical connector X35/1 60E Left front door electrical connector X35/1 68E Left front door electrical connector X35/2 21D Right front door electrical connector X35/2 30D Right front door electrical connector X35/2 44D Right front door electrical connector X35/2 48D Right front door electrical connector X35/2 64E Right front door electrical connector X35/2 72E Right front door electrical connector X42/37 82H ATA alarm siren electrical connector X55/3 38D Driver seat connector block X55/4 34D Front passenger seat connector block Z50/57 77E Circuit 30 (fused) connector sleeve Z81z1 25G Circuit 58d connector sleeve Z81z3 54G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bba, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 433 · Applies to: 453

Page 1 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A45/1 S6/1 S84 S15/3 S97 Code 460 Code 494 U222 Code 460 Code 494 Code 252 X35/1 A1 S1/1 Code 584 S2/3 S20/1 133J 133J PE 82.10-P-2000BBA 133J PE 82.25-P-2100BBA 133J 7 AA BF 9 CA AA 8 8 8 AA 453.4 PE 72.29-P-2001 8 1 A1 8 AA BA AA C5 A BA PE 54.30-P-2101BBA 133J PE 82.10-P-2000BBA 133J 453.4 453.3 133J PE 15.00-P-2103BBA LPAR F 1 2 3 L K 5 4 6 7 8 9 10 11 12 13 14 15 16 17 18 J H G E D C 2 1 3 B A 15 14 13 12 11 10 9 8 7 6 5 4 18 17 16 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,5 PK 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BUWH (0,35 GNWH) 0,35 PKWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bba, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 434 · Applies to: 453

Page 2 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 S97 N23 A2 S6/10 S96 Code I77 Code I78 Code C08 Z81z1 Code 238 C 5/1 1 X35/1 X35/2 X35/2 X55/4 S20/1 Code 583 S21/2 S21/2 Code 873 S51/2 8 PE 54.21-P-2129BBA PE 82.60-P-2000BBD PE 83.30-P-2000BBB 133J 133J 133J 453.3 A7 BA 6 EA 8 AA 8 AA 453.3 9-P-2001BBC C5 9 5 8 8 C5 A BA AA C5 C5 A A AA AA B 4 PE 72.29-P-2001BBA PE 72.29-P-2001BBC LPD LPAR PE 72.29-P-2001BBA LPAR 133J PE 91.30-P-20 18 26 19 20 21 22 23 24 25 28 27 29 30 31 32 33 34 35 18 28 27 26 25 24 23 22 21 19 20 33 32 31 30 29 35 34 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BUWH 0,35 BUWH 0,35 BUWH 0,5 BU 0,35 PKWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bba, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 435 · Applies to: 453

Page 3 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 S95 Code 220 X55/3 X35/1 (X35/2) X35/2 (X35/1) LHD Code 583 S51/1 RHD S20/1 S21/2 S96 PE 72.29-P-2001BBB A PE 54.65-P-2101BBA 133J 8 AA 8 5 5 4 AA B 4 C5 C5 A AA A AA 133J 30-P-2000BBA ( PE 91.30-P-2000BBA PE 72.29-P-2001BBB ) LPAR LPAR PE 54.21- 133J 8 AA 453.0 49 49 35 36 37 38 39 40 41 42 43 44 45 47 46 48 40 39 38 37 36 35 48 46 45 44 43 42 41 47 50 51 52 52 51 50 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,5 BU 0,35 BUWH 0,35 BUWH 0,35 PKWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bba, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 436 · Applies to: 453

Page 4 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 S96 S2/3 S84 Z81z3 Code E55 X35/1 X35/2 X35/1 N23 Code 584 S20/1 Code 583 S21/2 PE 15.00-P-2103BBA E 54.21-P-2129BBA 133J PE 77.20-P-2200BBA 133J 8 AA 8 CA 8 8 A7 9 A A C5 C5 BA BA BA A C5 AA PE 83.30-P-2000BBB 133J LPAR LPD PE 72.29-P-2001BBC PE 72.29-P-2001BBC LPAR P 52 53 54 55 56 57 58 59 60 61 62 63 64 68 65 66 67 69 53 52 64 63 62 61 60 59 58 57 56 54 55 66 65 69 68 67 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 0,35 BUWH 0,35 PKWH 0,35 GNWH ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bba, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 437 · Applies to: 453

Page 5 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 N26 H3/1 X18/53 X42/37 Code V19 X35/2 Z50/57 S20/1 U103 S21/2 Code V19 F2 U103 PE 54.15-P-2001BBC BP75 B3 AD PE 80.50-P-2000BBA BP75 0,35 5 AA 4 0,5 1 5 A A PE 54.15-P-2001BBB S30 5 A C5 AA AA LPAR PE 72.29-P-2001BBA LPAR PE 72.29-P-2001BBA BP75 70 69 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 78 77 76 75 73 74 72 71 70 69 79 86 85 84 83 82 81 80 0,5 RD 0,5 RD 0,5 RD 0,35 PKWH 0,35 PKWH 0,35 GNWH 0,35 BUWH 2,0 RD ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bba, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 438 · Applies to: 453

Page 6 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 B33 A0 0BBA AA 4 F 86 87 91 89 88 90 92 93 94 PE 00.19-P-2600-97BBA 95 96 L K J H G E D C 91 90 89 88 87 86 94 92 93 96 95 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 439 · Applies to: 453

pe00.19-p-2600-97bea Document title: Wiring diagram of soldered points / Z connector sleeves Code: Designation: Position: A0 137L Use of wiring diagrams A1 31A Instrument cluster A1 95A Instrument cluster A2 4L Radio A2 81L Radio Code 220 6G Rear parking assist Code 220 83G Rear parking assist Code 252 11G Collision warning system (FCW) Code 460 46H Canada version Code 460 96H Canada version Code 494 46G USA version Code 494 96G USA version Code 583 51G Power windows Code 583 60H Power windows Code 583 124G Power windows Code 584 51H Power windows with convenience feature and reversing function Code 584 124H Power windows with convenience feature and reversing function Code 873 36G Seat heater Code 873 101G Seat heater Code C08 1G Audio preinstallation incl. rod antenna Code C08 78G Audio preinstallation incl. rod antenna Code E55 119G Folding roof Code ICPA 60G Standard equipment LHD 51C

LHD 60C

LHD 124C

RHD 51D

RHD 60D

RHD 124D

S1/1 17L Electric headlamp range adjustment selector wheel S1/1 71L Electric headlamp range adjustment selector wheel S12/1 29L Sound generator button S12/1 94L Sound generator button S15/3 48L Driver trunk lid/liftgate control button S15/3 98L Driver trunk lid/liftgate control button S20/1 57L Power window switch group, driver side S20/1 67L Power window switch group, driver side S20/1 131L Power window switch group, driver side S21/2 53L Passenger-side power window switch

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 440 · Applies to: 453

pe00.19-p-2600-97bea Document title: Wiring diagram of soldered points / Z connector sleeves Code: Designation: Position: S21/2 63L Passenger-side power window switch S21/2 126L Passenger-side power window switch S51/1 44L Left front seat heater switch S51/1 117L Left front seat heater switch S51/2 40L Right front seat heater switch S51/2 112L Right front seat heater switch S51/3 104L Left rear seat heater switch S51/4 108L Right rear seat heater switch S6/10 25L Economy mode switch S6/10 76L Economy mode switch S84 34L Power soft top switch S84 121L Power soft top switch S95 8L Parking system switch S95 85L Parking system switch S96 21L Lane Keeping Assist button S96 90L Lane Keeping Assist button S97 13L Distance warning function button U222 46H Valid for Korea U222 96H Valid for Korea X35/1 65E Left front door electrical connector X35/1 51F Left front door electrical connector X35/1 56E Left front door electrical connector X35/1 61F Left front door electrical connector X35/1 124F Left front door electrical connector X35/1 129E Left front door electrical connector X35/2 65F Right front door electrical connector X35/2 52E Right front door electrical connector X35/2 56F Right front door electrical connector X35/2 61E Right front door electrical connector X35/2 125E Right front door electrical connector X35/2 129F Right front door electrical connector X35/3 102H Left rear door electrical connector X35/4 107H Right rear door electrical connector X55/3 42H Driver seat connector block X55/3 115H Driver seat connector block X55/4 38H Front passenger seat connector block X55/4 111H Front passenger seat connector block Z81z3 29E Circuit 58d connector sleeve Z81z3 94E Circuit 58d connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 441 · Applies to: 453

pe00.19-p-2600-97bea Document title: Wiring diagram of soldered points / Z connector sleeves Code: Designation: Position: Z81z4 29G Circuit 58d connector sleeve Z81z4 94G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 442 · Applies to: 453

Page 1 of 8 Model 453.091/391/491 up to model year 2020 A2 S97 S95 S1/1 Code C08 Code 220 Code 252 PE 82.60-P-2000BED EA 6 PE 30.30-P-2105BEA PE 54.65-P-2101BEA PE 82.10-P- AA 8 AA 8 A1 BA 453.3 453.4 F 1 2 3 4 L K 5 6 7 8 9 10 11 13 12 14 15 16 17 18 J H G E D C 4 3 2 1 B A 18 17 16 15 14 12 13 11 10 9 8 7 6 5 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 443 · Applies to: 453

Page 2 of 8 Model 453.091/391/491 up to model year 2020 S96 S1/1 S12/1 S6/10 S84 Z81z4 Z81z3 A1 82.10-P-2000BEA PE 54.21-P-2129BEA 8 AA 8 AA PE 77.39-P-2202 PE 08.20-P-2000BEA PE 54.21-P-2127BEB 8 BA 8 CA 453.4 1 AA 133J PE 54.30-P-2101BEA 18 19 20 21 22 23 24 27 25 26 28 29 30 31 32 33 34 35 24 23 22 21 20 19 18 35 34 33 31 32 30 29 28 26 25 27 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,5 PK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 444 · Applies to: 453

Page 3 of 8 Model 453.091/391/491 up to model year 2020 S51/1 S51/2 S15/3 Code 873 X55/4 X55/3 U222 Code 494 Code 460 Code 583 (Code 584) (X35/1) X35/2 LHD RHD PE 91.30-P-2000BEA -P-2202BEA PE 91.30-P-2000BEA PE 54.21-P-2127BEB ( 8 AA AA 8 B 4 B 4 AA 8 AA (8) (BA) 5 A C5 ( ) 35 36 37 38 39 41 40 42 43 44 46 45 47 48 49 50 51 52 44 43 42 40 41 39 38 37 36 35 52 51 50 49 48 47 45 46 0,35 PKWH 0,35 PKWH 0,5 BU 0,5 BU 0,35 BUWH 0,35 PKWH 0,35 PKWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 445 · Applies to: 453

Page 4 of 8 Model 453.091/391/491 up to model year 2020 X35/1 (X35/2) S21/2 S21/2 S20/1 Code 583 Code ICPA 1) 2 (X35/2) X35/1 (X35/1) X35/2 LHD RHD S20/1 A ( PE 72.29-P-2001BEC PE 72.29-P-2001BEA ) PE 72.29-P-2001BEC ( ) PE 72.29-P-2001BEA PE 72.29-P-2001BEB (8) 5 AA (8) (BA) 9 5 AA AA C5 A C5 A C5 ( ) PE 72.29-P-2001BEB 5 B C5 4 55 52 53 54 60 56 57 58 59 61 62 63 65 64 65 64 63 62 61 59 58 57 56 60 54 53 52 55 66 67 68 69 69 68 67 66 0,35 PKWH 0,35 BUWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH (0,35 BNWH) 0,35 BUWH ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 446 · Applies to: 453

Page 5 of 8 Model 453.091/391/491 up to model year 2020 S95 S1/1 A2 S6/10 Code C08 Code 220 PE 54.65-P-2101B PE 54.21-P-2127BEB PE 82.10-P-2000BEA PE 82.60-P-2000BED EA 6 A1 BA 8 AA 8 AA 453.0 70 69 71 72 74 73 75 76 77 79 78 80 81 82 84 83 85 86 85 83 84 82 81 80 79 78 77 76 75 73 74 72 71 70 69 86 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 447 · Applies to: 453

Page 6 of 8 Model 453.091/391/491 up to model year 2020 S12/1 S96 S15/3 U222 Z81z4 Code 494 Code 460 Code 873 X35/3 Z81z3 A1 P P-2101BEA PE 54.21-P-2129BEA PE 08.20-P-2000BEA PE 54.21-P-2127BEB AA 8 BA 8 8 AA 8 AA A 12 1 AA PE 54.30-P-2101BEA 133J 88 86 87 89 90 93 91 92 94 95 96 98 97 99 100 102 101 103 103 101 102 100 99 97 98 96 95 94 92 91 93 90 89 87 86 88 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,5 PK ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 448 · Applies to: 453

Page 7 of 8 Model 453.091/391/491 up to model year 2020 S51/3 S51/2 S51/4 S51/1 X55/4 X35/4 X55/3 Code E55 PE 91.30-P-2000BEB PE 91.30-P-2000BEB PE 91.30-P-2000BEA PE 91.30-P-2000BEA AA 8 AA 8 8 AA 8 CA A 12 B 4 B 4 3 104 105 116 107 106 108 109 110 112 111 113 114 115 1 117 118 119 120 105 104 3 120 119 118 117 1 115 114 113 111 112 110 109 108 106 107 116 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,5 BU 0,35 GYWH 0,5 BU ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe00.19-p-2600-97bea, Wiring diagram of soldered points / Z connector sleeves

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 449 · Applies to: 453

Page 8 of 8 Model 453.091/391/491 up to model year 2020 S21/2 S84 S20/1 A0 Code 583 (Code 584) (X35/1) X35/2 LHD RHD (X35/2) X35/1 PE 72.29-P-2001BEA PE 72.29-P-2001BEC PE 77.20-P-2200BEA ( PE 72.29-P-2001BEA PE 72.29-P-2001BEC ( ) ) AA 8 (8) (BA) 5 AA (8) (BA) 9 A C5 ( ) A C5 F 126 121 122 123 124 125 PE 00.19-P-2600-97BEA 127 128 130 129 131 132 133 135 134 136 137 L K J H G E D C 126 125 124 123 122 121 137 136 134 135 133 132 131 129 130 128 127 B A 2,5 RDYE 0,35 BUWH 0,35 PKWH 0,35 PKWH 0,35 PKWH (0,35 BNWH) 0,35 BUWH Cut here

AP00.20-P-0055S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 452 · Applies to: 453

Check all visible parts in engine compartment for damage and fluid loss 06.12.2019 Model 453 Shown on engine 281.920 in model 453.342 P00.20-2789-05 P00.20-2915-08 Shown on engine 780.997 in model 453.391 Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Warning

when handling hot or glowing objects. and safety glasses, if necessary. Risk of death Danger when working on component Do not touch damaged or defective live AS00.00-Z-0035-01A

parts and systems with U >= 30 V alternating component parts and lines or non-insulated voltage (AC) or U >= 60 V direct voltage (DC) electrical connections and lines. Topical note General information on handling vehicles with AH00.00-Z-0300-01A high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system Topical note Notes on battery AH54.10-P-0001-01A Notes on evaluating leakages AH00.00-N-0011-01A Remove

1 Remove rear engine compartment cover Check

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0055s, Check all visible parts in engine compartment for damage and fluid loss Model 453

Check that visible systems and components in

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 453 · Applies to: 453

2 Check that visible systems and components in Engine and mounted major assemblies,

engine compartment are in good condition, are Electric drive and power electronics, not leaking and are attached securely Electrical lines of high voltage system, Exhaust system, Cooling system, Heater and A/C system, Fuel system, Clutch operation, Blower motor, Blower motor air duct segment. If a problem arises Rectify problem subject to separate repair order. 3 Check that visible lines and hoses in engine Engine and mounted major assemblies,

compartment are in good condition, are not Electric drive and power electronics, leaking, are routed correctly and are attached Electrical lines of high voltage system, securely Exhaust system, Cooling system, Heater and A/C system, Fuel system, Clutch operation, Electrical components. If a problem arises Rectify problem subject to separate repair order. 4 Check visible systems, components and body AP00.20-P-0054S panels, lines and hoses in engine compartment on vehicle for damage, routing, leaks, mounting and corrosion Install

5 Install rear engine compartment cover Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0055s, Check all visible parts in engine compartment for damage and fluid loss Model 453

AP00.20-P-0091S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 454 · Applies to: 453

Check all visible parts in front compartment for leaks, defective mounts and 26.6.14 damage MODEL 453 Shown on MODEL 453 with ENGINE 281.920 P00.20-2788-05 Notes on evaluating leakages AH00.00-N-0011-01A

Remove

1 Open front flap Check

2 - Cooling system Check that visible systems and components

in front compartment are in good condition, are - Heater and air conditioning system not leaking and are attached securely - Brake system If damage or leaks are found: Rectify cause, subject to separate repair order. 3 - Cooling system Check that visible lines and hoses in front

compartment are in good condition, are not - Heater and air conditioning system leaking, are routed correctly and are attached - Brake system securely - Electrical components If damage or leaks are found: Rectify cause, subject to separate repair order. Install

4 Close front flap Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0091s, Check all visible parts in front compartment for leaks, defective mounts and damage MODEL 453

AP00.20-P-0054S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 455 · Applies to: 453

Check all visible parts of vehicle underside for damage and fluid loss 06.12.2019 Model 453 Shown on model 453.342 P60.00-3040-05 Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Warning

when handling hot or glowing objects. and safety glasses, if necessary. Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of death Danger when working on component Do not touch damaged or defective live AS00.00-Z-0035-01A

parts and systems with U >= 30 V alternating component parts and lines or non-insulated voltage (AC) or U >= 60 V direct voltage (DC) electrical connections and lines. Topical note General information on handling vehicles with AH00.00-Z-0300-01A high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system Topical note Notes on battery AH54.10-P-0001-01A Notes on evaluating leakages AH00.00-N-0011-01A Preparatory activity 1 Lift vehicle on vehicle lift Check

2 Check visible systems, powertrain Brake system,

components, lines, hoses on the underfloor for Spring elements, damage, correct routing, leaks, correct Shock absorber, mounting and corrosion Suspension lines and sensors, Steering, Front axle, Cooling system, Heater and A/C system, Transmission, Heat shields, Rear axle, Rear axle shafts with boots. If a problem arises Rectify problem subject to separate repair order. 3 Check visible systems, components, lines and Equipment-dependent. hoses on the underfloor for damage, correct routing, leaks, correct mounting and corrosion Electric drive and power electronics,

High-voltage battery and electrical lines of high voltage system, Engine and mounted major assemblies, Exhaust system, Exhaust aftertreatment, Stationary heater, Fuel system. If a problem arises Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0054s, Check all visible parts of vehicle underside for damage and fluid loss Model 453

Rectify problem subject to separate repair

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 456 · Applies to: 453

order. 4 Check underfloor and visible components on Wheel well trim

underfloor for damage, routing, mounting and Underfloor paneling, corrosion Underfloor. If a problem arises Rectify problem subject to separate repair order. 5 Check visible body panels for corrosion and Wheel well body panels,

deformation Front axle carrier, Rear axle carrier, Chassis steering arms, Underfloor body panels, Body reinforcements. If a problem arises proceed in accordance with the country- specific regulations for mobility and body shell complaints. 6 Check vehicle underside for evidence of If driving over obstacles or damage caused by driving over obstacles or damage caused by contact with the vehicle underside is contact with the vehicle underside suspected check steering for mechanical damages. If the steering shows signs of mechanical damage. Subject to separate repair order, replace steering for safety reasons. Finishing activity 7 Lower vehicle with lifting platform Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0054s, Check all visible parts of vehicle underside for damage and fluid loss Model 453

AP00.20-P-0057U

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 457 · Applies to: 453

General overview of customer package service items 24.10.2016 Model 453 If the customer package is not conducted, the reference document "Customer package service items" has to be printed out and handed over to the customer. Customer package service items AP00.20-P-1200-02A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0057u, General overview of customer package service items Model 453

Every 60,000 km/6 years

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 472 · Applies to: 453

Replace coolant for main circuit AP20.00-P-2080S Battery state of charge with Magic Eye (mark applicable field with X) Indicator green Battery OK Indicator black Recharge battery Indicator white Replace battery Brake values Left Right Front Rear Parking brake Check condition of tires/tire tread depth (mark applicable field with X or optionally, enter tire tread depth) Right front Left front Right rear Left rear Condition and tire tread depth OK. Wear limit reached / exceeded Unusual wear pattern Condition of brake linings (Mark applicable field with X) Right front Left front Condition in visible area OK. Wear limit reached / exceeded Soiled (oil, grease, etc.)/damaged Condition of brake disks (Mark applicable field with X) Right front Left front Condition in visible area OK. Wear / damaged (e.g.: score marks, cracks, corrosion, chippings, deeply contoured ridging with steel brake disks) Soiled (oil, grease, etc.) Set tire pressure in bar or psi Front axle Rear axle Spare wheel bar/psi Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1228taf, OVERVIEW for service sheet Model 453 (except 453.09/39/49)

AP00.20-P-1100C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 478 · Applies to: 453

Perform delivery and hand-over inspection 14.03.2018 Model 453 Modification notes 26.02.2018 Maintenance operation "Commission and run teach-in processes for windshield reader system control unit" integrated. Delivery inspection for passenger cars Additional operations after an idle period of more than 6 months Additional operations after an idle period of more than 12 months P00.20-2782-11 Customer Order number VIN/license plate number Current mileage Completion time/date Notes/explanations The following activities are hereby confirmed: - Completion of relevant service operations Signature A Z6 Z12 Input condition not OK: Completed

Service Advisors Check vehicle for any unresolved service measures. If problems occur, Perform open service measures subject to separate repair order. Read out radio code from VeDoc. Confirm verification of delivery inspection in DSB (Digital Service Booklet). Only in markets with DSB and approved delivery inspection. Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1100c, Perform delivery and hand-over inspection Model 453

Assess condition of brake pads and enter

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 480 · Applies to: 453

assessment into table. AP42.10-P-4252S Attach hub caps. Vehicle with hubcaps.

Check for correct positioning of hubcap relative to valve and for correct seating. Otherwise, the valve may be damaged or the hub cap lost and material damage occur. Vehicle interior Reset service display. AP00.20-P-0043S Check time setting of clock; adjust if necessary. Reset trip computer. Model 453.091/391/491 Mount iPad holder. If present. Insert SD card into hub. If present. Read out map data status from navigation system, check update and enter data in table. The update can only be

performed by the customer. Activation within 90 days free of charge. http://tomtom.com/forsmart

Commission and run teach-in processes for windshield reader system control unit. Model 453 with code 54P ("ready to" package) The software is updated with the

teach-in process "Search for software updates". The "Pairing" teach-in process links the vehicle to the backend infrastructure. Commissioning is subject to a separate invoice through damage code "8280F 01". Check horn for proper operation. Check warning and function indicator lamps in instrument cluster. AP54.30-P-5449U Check battery condition before vehicle delivery. Vehicle up to 30 km total driven distance. Model 453 (except 453.091/391/491) Battery warning lamp in instrument cluster lights up. Charge starter battery, charger must remain connected for 6 hours. After another 8 hours vehicle immobilization time, the battery warning lamp in the instrument cluster goes out. Check battery condition before vehicle delivery. Vehicle as from 30 km total driven distance. Model 453 (except 453.091/391/491) Charge level less than 12.4 V Charge starter battery, charger must remain connected for 6 hours. Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1100c, Perform delivery and hand-over inspection Model 453

Check status of high-voltage battery on

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 481 · Applies to: 453

additional instrument display. Model 453.091/391/491

The ground line for the 12 V battery may not be disconnected. Otherwise high-voltage battery balancing will not be performed. Enter state of charge of high-

voltage battery here:

---

If the charge level of the high- voltage battery is less than 50 % or according to the display The high-voltage battery must be fully charged. Miscellaneous Enter any other faults into table. Map data Map data release version Vehicle input Vehicle output Tire pressure in bar or psi Front Rear Set tire pressure Condition of brake disks (Mark applicable field with x) Right front Left front Condition in visible area OK. Damaged (e.g.: score marks, cracks, chippings, deeply contoured ridging on steel disk brakes) Soiled (oil, grease, etc.)/damaged. Condition of brake linings (Mark applicable field with x) Right front Left front Condition in visible area OK. Soiled (oil, grease, etc.)/damaged. Miscellaneous 1) 2) 3) Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1100c, Perform delivery and hand-over inspection Model 453

AP00.20-P-1101B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 482 · Applies to: 453

Perform delivery check for new vehicles 8.10.14 MODEL 453 Passenger car delivery inspection P00.20-2782-11 Customer Order number VIN/license plate number Current mileage Completion time/date Notes/explanations The following activities are hereby confirmed: - Completion of relevant service operations Signature Input condition not OK: Completed

Vehicle exterior, body Check windows, paint, chrome parts and plastic parts for shipping damage Check condition of vehicle underside in front and rear area for shipping damage Tires, brakes Check tires and rims for signs of shipping damage Vehicle interior Check vehicle interior for damage and condition Check TomTom® navigation system for completeness Miscellaneous Enter any other faults in table Miscellaneous 1) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1101b, Perform delivery check for new vehicles MODEL 453

of 2

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 483 · Applies to: 453

2) 3) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1101b, Perform delivery check for new vehicles MODEL 453

AP00.20-P-0043S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 484 · Applies to: 453

Read out maintenance data from instrument cluster and reset service indicator 27.05.2016 Model 453 Shown: model 453 with code K35 (Instrument cluster with monochrome display) 1 Multifunction display 2 OK button 3 Scroll forward button P00.20-2904-06 Shown: model 453 with code K36 (Instrument cluster with 8.9 cm (3.5") color display) 1 Multifunction display 2 OK button 3 Scroll forward button P00.20-2827-06 Preparatory activity 1 Close front-end flap, doors and liftgate Read out maintenance data 2 Switch electronic ignition lock control unit to There must be no fault messages in the

position "1" (circuit 15R) multifunction display (1). 3 Press Scroll forward button (3) repeatedly Kilometer or mileage reading must be

until standard display "Trip distance/total noted in the reception report. distance" appears in multifunction display (1) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0043s, Read out maintenance data from instrument cluster and reset service indicator Model 453

The number of wrench symbols that

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 485 · Applies to: 453

4 The number of wrench symbols that Use Scroll forward button (3) to select

"Messages and service" menu page on appear on the multifunction display (1) multifunction display (1) indicates the service which is due: One wrench symbol for service A, 2 wrench symbols for service B. Service A or B must be noted in the

reception report. Reset service indicator 5 Press and hold OK button (2) until wrench If the OK button (2) is held down for

symbol flashes on "Messages and service" another 20 s after the wrench symbol starts to menu page on multifunction display (1) and flash on the multifunction display (1), the then keep depressed for another 20 s service interval indicator is reset and country- specific intervals are displayed. Finishing activity 6 Switch electronic ignition lock control unit to position "0" Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0043s, Read out maintenance data from instrument cluster and reset service indicator Model 453

SI00.20-P-0044A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 491 · Applies to: 453

Service Information: Forms for delivery and hand-over inspections, inspections 2.3.15 and checks in information type AP MODEL ALL Modification notes 18.2.15 Table extended. 19.11.14 Table extended. Please remember that the previously-known OF documents (forms) on the topic of delivery and hand-over inspection, inspection and checks have been transferred to the AP information mode or are being successively transferred. These documents are available as usual in the MSS by selecting 1. Select information Checks/Inspections/ Forms. The following are currently implemented: AP00.20-P-0080A Travel inspection Summary from OF00.20-P-3000-05 and OF00.00-P-3000-17 AP00.20-P-0080B AP00.20-P-0081A Spring Inspection OF00.20-P-3000-04 AP00.20-P-0081B AP00.20-P-0082A Winter inspection OF00.20-P-3000-06 AP00.20-P-0082B AP00.20-P-0084A Used car check OF00.20-P-3000-15C AP00.20-P-0085A Used car check (Young Stars) OF00.20-P-3000-15A AP00.20-P-0088A Overview of recurrent operations on vehicles in storage AP00.20-P-1100B Perform delivery and hand-over inspection Summary from OF00.00-P-3000-12 and OF00.00-P-3000-16 AP00.20-P-1100C The AP documents listed here are globally valid as from WIS Release 11/2014. Travel inspection MODEL 117, 156, 164, 166, 169, 171, 172, AP00.20-P-0080A 176, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 216, 217, 218, 219, 221, 222, 230, 231, 242, 245, 246, 251 MODEL 451, 453 AP00.20-P-0080B Spring Inspection MODEL 117, 156, 164, 166, 169, 171, 172, AP00.20-P-0081A 176, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 216, 217, 218, 219, 221, 222, 230, 231, 242, 245, 246, 251 MODEL 451, 453 AP00.20-P-0081B Winter Inspection MODEL 117, 156, 164, 166, 169, 171, 172, AP00.20-P-0082A 176, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 216, 217, 218, 219, 221, 222, 230, 231, 242, 245, 246, 251 MODEL 451, 453 AP00.20-P-0082B Used car check MODEL 117, 156, 164, 166, 169, 171, 172, AP00.20-P-0084A 176, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 216, 217, 218, 219, 221, 222, 230, 231, 242, 245, 246, 251, 461, 463 Used car check (Young Stars) MODEL 117, 156, 164, 166, 169, 171, 172, AP00.20-P-0085A 176, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 216, 217, 218, 219, 221, 222, 230, 231, 242, 245, 246, 251, 461, 463 Overview of recurrent operations on vehicles MODEL 242.890 AP00.20-P-0088A in storage Perform delivery and hand-over inspection MODEL 117, 156, 166, 172, 176, 197.3/4, AP00.20-P-1100B 204, 205, 207, 212, 216, 217, 218, 221, 222, 231, 242, 246, 461, 463 MODEL 453 (except 453.09/39/49) AP00.20-P-1100C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.20-p-0044a, Service Information: Forms for delivery and hand-over inspections, inspections and checks in information type AP MODEL ALL

Tire condition

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 497 · Applies to: 453

Right front Left front Right rear Left rear Condition OK. Condition not OK. Set tire pressure in bar or psi Front axle Rear axle bar/psi Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0080b, Travel inspection Model 451, 453

AP00.20-P-0084B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 498 · Applies to: 453

Used vehicle check 11.04.2017 Model 451, 453 jung@smart jung@smart P00.20-2782-11 Customer Order number VIN/license plate number Current mileage Service code Workshop code Remaining distance Remaining time Oil type/viscosity Completion time/date Service consultation performed at vehicle Yes No Notes/explanations The following activities are hereby confirmed: - Completion of relevant service operations Signature j Input condition not OK: Completed

General Check vehicle for open service measures To be performed by the

service advisor. If there are problems: Conduct open service measures subject to separate repair order. If the vehicle needs to be moved, pay attention to engine and transmission operation If there are problems: Page 1 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0084b, Used vehicle check Model 451, 453 jung@smart

Condition OK.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 502 · Applies to: 453

Condition not OK. Set tire pressure in bar or psi Front axle Rear axle Spare wheel bar/psi Remarks Item Comment Damage Item Damage Miscellaneous Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0084b, Used vehicle check Model 451, 453 jung@smart

BB00.40-P-0900A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 510 · Applies to: 453

Search aid for Specifications for Operating Fluids 10.02.2020 Model all Obligations Regarding Approval for Operating BB00.40-P-0022-00A Fluids Hazardous substances BB00.40-P-0023-00A General information on fuels BB00.40-P-0110-01A Labeling of fuels BB00.40-P-0111-00A Fuel hazard classes BB00.40-P-0112-00A Additives and secondary additives for fuels BB00.40-P-0119-00A Gasoline engine fuels in the Federal Republic BB00.40-P-0121-00A of Germany Fuels for gasoline engines BB00.40-P-0125-00A Fuels for natural gas gasoline engines BB00.40-P-0127-00A Fuels for diesel engines BB00.40-P-0131-00A Paraffinic fuels for diesel engines Model all BB00.40-P-0132-00A Aviation turbine fuel as diesel fuel BB00.40-P-0134-00A Fatty acid methyl ester (FAME) as diesel fuel BB00.40-P-0135-00A Sulfur in diesel fuel Model all BB00.40-P-0136-00A Worldwide sulfur content of commercially Model all (CAR) BB00.40-P-0136-01A available diesel fuels - Rough classification Worldwide sulfur content of commercially Model all (CAR) BB00.40-P-0136-02A available diesel fuels - Detailed classification Winter operation with diesel fuels BB00.40-P-0137-00A Microorganisms in diesel fuel BB00.40-P-0138-00A Microbiocides for these fuels BB00.40-P-0138-01A Diesel fuel for industrial engines BB00.40-P-0141-00A General information on lubricants BB00.40-P-0210-00A SAE viscosity classes of engine/transmission BB00.40-P-0211-00A oils Use of lubricating oils BB00.40-P-0215-00A Additives for lubricants (motor vehicles and BB00.40-P-0219-00A engines) Requirements of engine oils BB00.40-P-0221-00A Use of single-grade/multigrade engine oils and BB00.40-P-0222-00A low-friction engine oils Specified engine oils (service) - Overview BB00.40-P-0223-02A Viscosity classes of engine oils (car engines) BB00.40-P-0224-01A Viscosity classes of engine oils (CV engines) BB00.40-P-0224-02A Multigrade engine oils (specification 226.5) Model all (4xWD, CAR, Light transporter, BB00.40-P-0226-05A smart) Low SPAsh multigrade service engine oils Model all (4xWD, CAR, Light transporter) BB00.40-P-0226-51A (specification 226.51) Single grade engine oils (specification 228.0) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0228-00A transporter, Light transporter, TRUCK, UNIMOG) Multigrade engine oils (specification 228.1) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0228-01A transporter, Light transporter, TRUCK, UNIMOG) Single grade engine oils (specification 228.2) Model all (4xWD, CAR) BB00.40-P-0228-02A Model all (BUS, Heavy transporter, Light transporter, TRUCK, UNIMOG) Multigrade engine oils (specification 228.3) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0228-03A transporter, Light transporter, TRUCK, UNIMOG) Multigrade engine oils (specification 228.5) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0228-05A transporter, Light transporter, TRUCK, UNIMOG) Multigrade engine oils (specification 228.31) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0228-31A transporter, Light transporter, TRUCK, UNIMOG) Low SPAsh multigrade service engine oils Engine all (4xWD, BUS, CAR, Heavy BB00.40-P-0228-51A (specification 228.51) transporter, Light transporter, TRUCK, smart) Low SPAsh multigrade service engine oils Engine all (4xWD, BUS, CAR, Heavy BB00.40-P-0228-52A (specification 228.52) transporter, Light transporter, TRUCK, UNIMOG) Low SPAsh multigrade service engine oils Model all (CAR) BB00.40-P-0228-61A (specification 228.61) Page 1 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, bb00.40-p-0900a, Search aid for Specifications for Operating Fluids Model all

Multigrade engine oils (specification 229.1)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 511 · Applies to: 453

Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0229-01A transporter, Light transporter, TRUCK, UNIMOG) Multigrade engine oils (specification 229.3) Model all BB00.40-P-0229-03A Multigrade engine oils (specification 229.5) BB00.40-P-0229-05A Multigrade engine oils (specification 229.6) Model all (CAR) BB00.40-P-0229-06A Low SPAsh multigrade service engine oils BB00.40-P-0229-31A (specification 229.31) Low SPAsh multigrade service engine oils Engine all (4xWD, BUS, CAR, Heavy BB00.40-P-0229-51A (specification 229.51) transporter, Light transporter, TRUCK, smart) Low SPAsh multigrade service engine oils BB00.40-P-0229-61A (specification 229.61) Low SPAsh multigrade service engine oils Model all (CAR) BB00.40-P-0229-71A (specification 229.71) General gear oils Model all BB00.40-P-0231-00A Specified gear oils (cars, cross-country Model all (4xWD, CAR, smart) BB00.40-P-0231-01A vehicles) - survey Specified transmission oils (commercial Model all (Heavy transporter, Light transporter, BB00.40-P-0231-02A vehicle, van) - Overview TRUCK) Specified gear oils (UNIMOG, MB-tractors) - Model all (UNIMOG) BB00.40-P-0231-03A overview Hypoid gear oils SAE 90, 85 W-90 Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0235-00A (specification 235.0) transporter, Light transporter, TRUCK, UNIMOG) Transmission oils (specification 235.1) Model all (4xWD, BUS, Heavy transporter, BB00.40-P-0235-01A Light transporter, TRUCK, UNIMOG) FE manual transmission oil (specification Model all (CAR, Heavy transporter, Light BB00.40-P-0235-03A 235.3) transporter) Synthetic transmission oils SAE 75 W/85 W Model all (BUS, Heavy transporter, TRUCK, BB00.40-P-0235-04A (specification 235.4) UNIMOG) Transmission oils SAE 80, 80 W/85 W Model all BB00.40-P-0235-05A (specification 235.5) Hypoid gear oils SAE 90, 85 W-90 Model all (BUS, Heavy transporter, Light BB00.40-P-0235-06A (specification 235.6) transporter, TRUCK, UNIMOG) Universal hypoid gear oils (specification 235.7) Model all (CAR) BB00.40-P-0235-07A Hypoid gear oils SAE 75 W-90 (specification Model all (4xWD, BUS, Heavy transporter, BB00.40-P-0235-08A 235.8) Light transporter, TRUCK, UNIMOG) Gear oils (Sheet 235.10) Model all BB00.40-P-0235-10A Gear oils (Sheet 235.11) Model all (4xWD, BUS, Heavy transporter, BB00.40-P-0235-11A Light transporter, TRUCK) Gear oils (Sheet 235.12) Model all (BUS, Heavy transporter, Light BB00.40-P-0235-12A transporter, TRUCK) Transmission oils (specification 235.13) Model all (BUS, Heavy transporter, Light BB00.40-P-0235-13A transporter, TRUCK, UNIMOG) Hypoid gear oils SAE 75 W-85 (specification Model 164, 177, 199, 247 BB00.40-P-0235-15A 235.15) Transmission oils (specification 235.16) Transmission 715.352/360/371/381 BB00.40-P-0235-16A Commercial vehicle hypoid gear oil mineral oil Model all (BUS, Heavy transporter, Light BB00.40-P-0235-20A (specification 235.20) transporter, TRUCK) Commercial vehicle retarder oils, category Model all (BUS, TRUCK) BB00.40-P-0235-27A Voith A Commercial vehicle retarder oils, category Model all (BUS, TRUCK) BB00.40-P-0235-28A Voith B Commercial vehicle retarder oils, category Model all (BUS, TRUCK) BB00.40-P-0235-29A Voith C Hypoid gear oil (specification 235.31) Model BB00.40-P-0235-31A 463.272/273/276/277
All models (BUS, trucks, light- duty vans, heavy-duty vans) Transmission oils (specification 235.41) Model all (TRUCK) BB00.40-P-0235-41A Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, bb00.40-p-0900a, Search aid for Specifications for Operating Fluids Model all

Hypoid gear oils (specification 235.61)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 512 · Applies to: 453

Model 171.473 BB00.40-P-0235-61A Model 172.466/475 Model 203.076/276 Model 204.077/277/377 Model 205.086/087/286/287/386/387/486/487 Model 209.376/377/476/477 Model 211.076/077/276/277 Model 212.074/075/076/077/092/274/275/276/277/29 2 Model 213.088/089/288/289 Model 218.374/375/376/392/974/975/976/992 Model 219.376/377 with transmission 722.6/9 Model 230.470/472/474/479 Model 231.474/479 Model 251.021/026/054/056/077/126/154/156/177 Model 253.388/389/988/989 Model 290 with engine 177 WITHHAG228Model 290 with engine 256 WITHHAG215Model 461.339 with code ZD4 (Vehicle for non-civilian operations) Model 463.243/246/270/271/272/273/274/275 Rear axle gear oils (specification 235.62) Model 156, 176, 246 BB00.40-P-0235-62A with code M005 (Vehicles with 4MATIC/all- wheel drive) Transmission oils (specification 235.63) Model all (CAR) BB00.40-P-0235-63A Transmission oils (specification 235.64) Model all (CAR) BB00.40-P-0235-64A Gear oils (Sheet 235.71) Model 450, 452 BB00.40-P-0235-71A Gear oils (Sheet 235.72) Model 451, 454 BB00.40-P-0235-72A Transmission oils (specification 235.73) Model 453 BB00.40-P-0235-73A Transmission oils (specification 235.74) Model all (CAR) BB00.40-P-0235-74A Automatic transmission fluids (ATF) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0236-01A (specification 236.1) transporter, Light transporter, TRUCK) Automatic transmission fluids (ATF), type A, Transmission all BB00.40-P-0236-02A suffix A (specification 236.2) Steering gear oils (ATF) (specification 236.3) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0236-03A transporter, Light transporter, TRUCK, UNIMOG) Automatic transmission fluids (ATF) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0236-07A (specification 236.7) transporter, Light transporter, TRUCK) Automatic transmission fluids (ATF) Model all BB00.40-P-0236-08A (specification 236.8) Automatic transmission fluids (ATF) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0236-09A (specification 236.9) transporter, Light transporter, TRUCK, UNIMOG) Automatic transmission fluids (ATF) Model all BB00.40-P-0236-10A (specification 236.10) Automatic transmission fluids (ATF) Model all (BUS, Heavy transporter, Light BB00.40-P-0236-11A (specification 236.11) transporter, TRUCK) Automatic transmission fluids (ATF) Model all BB00.40-P-0236-12A (specification 236.12) Automatic transmission fluids (ATF) Model all (CAR) BB00.40-P-0236-13A (specification 236.13) Automatic transmission fluids (ATF) Transmission 700.77 BB00.40-P-0236-14A (specification 236.14) Transmission 722.6 Transmission 722.9 Automatic transmission fluids (ATF) Transmission 722.9 BB00.40-P-0236-15A (specification 236.15) Transmission 724.2 Transmission 725.0 in model 205, 213, 217, 218, 222, 238, 253, 257, 290 Only for transfer caseTransmission 725.0 in model 447 Transmission 725.1 in model 257Only for transfer case Automatic transmission fluids (ATF) Transmission 725.0 BB00.40-P-0236-17A (specification 236.17) not for transfer caseTransmission 725.1not for transfer case CVT transmission fluid (ATF) (specification Model 169, 245 with transmission 722.8 BB00.40-P-0236-20A 236.20) Automatic transmission fluid (ATF) Model 117, 156, 176, 177, 242, 246 with BB00.40-P-0236-21A (specification 236.21) transmission 724 Model 242 with engine 780 Automatic transmission fluids (ATF) Model 118, 177, 247 with transmission 724.1 BB00.40-P-0236-22A (specification 236.22) Page 3 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, bb00.40-p-0900a, Search aid for Specifications for Operating Fluids Model all

Transmission oils (specification 236.24)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 513 · Applies to: 453

Model 172, 205, 213, 238, 253 with BB00.40-P-0236-24A transmission 716.7 Model 293 with engine 780.998 Model 447 with engine 780.701/702 Model 910 with engine 780.703 Automatic transmission fluids (ATF) Model 190, 197 BB00.40-P-0236-25A (specification 236.25) Automatic transmission fluids (ATF) Model 190, 197 BB00.40-P-0236-26A (specification 236.26) Automatic transmission fluids (ATF) Transmission 722.55 BB00.40-P-0236-41A (specification 236.41) Automatic transmission fluids (ATF) Model all BB00.40-P-0236-81A (specification 236.81) Automatic transmission fluids (ATF) Model 910 with transmission 700.750 BB00.40-P-0236-82A (specification 236.82) Automatic transmission fluids (ATF) Model all (Heavy transporter, TRUCK, BB00.40-P-0236-91A (specification 236.91) UNIMOG) Automatic transmission fluids (ATF) Transmission 715 in model 800 with fluid BB00.40-P-0238-22A (specification 238.22) coupling; transmission 715 in model 930, 932, 933, 934 with code GK8 (Fluid coupling);
transmission 715 in mode 963, 964 with code G3Y (Fluid coupling) Dual-clutch transmission oils (specification Model 118 with transmission 700.421/422/423 BB00.40-P-0239-21A 239.21) Model 177 with transmission 700.420/421/422/423 Model 247 with transmission 700.422/423 Transfer case gear oils (Specification 239.41) Model 167 BB00.40-P-0239-41A with torque-on-demand transfer caseModel 463 with transfer caseModel 470, 471 with engine 642 Axle transmission oils (specification 239.71) Model 166, 167, 172, 205, 213, 217, 222, 238, BB00.40-P-0239-71A 253, 257, 292 with light alloy rear axle housing Axle transmission oils (specification 239.72) Model 166, 205, 207, 212, 213, 217, 218, 222, BB00.40-P-0239-72A 253, 292 General lubricating grease BB00.40-P-0261-00A Liquid grease (NLGI grades 00/000) BB00.40-P-0264-00A High temperature antifriction bearing grease Model all (CAR) BB00.40-P-0265-01A (NLGI grade 2) Grease (NLGI grade 1) BB00.40-P-0266-00A Long-life grease (NLGI grade 2) BB00.40-P-0266-02A Multipurpose grease (NLGI Class 2) BB00.40-P-0267-00A Wheel bearing grease (NLGI grade 2) BB00.40-P-0267-01A Propeller shaft grease Model all (BUS, Heavy transporter, Light BB00.40-P-0267-02A transporter, TRUCK, UNIMOG) Complex grease (NLGI grade 2) BB00.40-P-0269-02A Coolant specifications BB00.40-P-0310-01A Coolant refining agents BB00.40-P-0311-00A Coolant additives (water-soluble) without BB00.40-P-0312-00A antifreeze protection requirement Specified anti-corrosion protection/antifreeze Model all (4xWD, CAR, Light transporter, BB00.40-P-0320-01A (Cars, VAN) - Overview smart) Specified anti-corrosion protection/antifreeze Model all (BUS, Heavy transporter, TRUCK, BB00.40-P-0320-02A (CV) - Overview UNIMOG) Anticorrosion/antifreeze agents (Sheet 325.0) BB00.40-P-0325-00A Anticorrosion/antifreeze agents (Sheet 325.3) Model all (BUS, Heavy transporter, Light BB00.40-P-0325-03A transporter, TRUCK, UNIMOG) Anticorrosion agent/antifreeze (specification BB00.40-P-0325-05A 325.5) Anticorrosion agent/antifreeze (specification Model all (CAR) BB00.40-P-0325-06A 325.6) Anticorrosion/antifreeze agent (specification Model all (Light transporter, smart) BB00.40-P-0325-07A 325.7) Premixed coolant (Sheet 326.0) BB00.40-P-0326-00A Premixed coolant (Sheet 326.3) BB00.40-P-0326-03A Premixed coolant (specification 326.5) BB00.40-P-0326-05A Premixed coolant (specification 326.6) Model all (CAR) BB00.40-P-0326-06A Premixed coolant (specification 326.7) Model all (Light transporter, smart) BB00.40-P-0326-07A General brake fluid BB00.40-P-0330-01A Brake fluids (DOT 4 plus) Model all BB00.40-P-0331-00A Brake fluids (DOT 4 type 200) Model all (UNIMOG) BB00.40-P-0331-01A Brake pad paste BB00.40-P-0332-00A Specified hydraulic fluids – Overview Model all BB00.40-P-0340-01A Tipper and hydraulic fluids Model all (BUS, Heavy transporter, Light BB00.40-P-0341-00A transporter, TRUCK, UNIMOG) Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, bb00.40-p-0900a, Search aid for Specifications for Operating Fluids Model all

Hydraulic fluids (Specification 342.0)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 514 · Applies to: 453

Model all BB00.40-P-0342-00A Hydraulic fluids (Specification 343.0) Model all BB00.40-P-0343-00A Central hydraulics fluids (specification 344.0) Model 203.2, 210 BB00.40-P-0344-00A Hydraulic fluids (Specification 345.0) Model 164, 166, 167, 168, 171, 172, 190, 197, BB00.40-P-0345-00A 199, 203, 204, 207, 209, 211, 212, 215, 216, 217, 219, 220, 221, 222, 230, 231, 240, 251, 292 Power steeringModel 374, 375, 933, 940, 942, 943, 944, 949, 950, 952, 953, 954, 957, 967, 970, 972, 974, 975, 976 Hydraulic clutch and power shiftModel 414 Power steeringModel 639.603/703 with code MA0 (E-CELL 60 kW) Model 930, 934 except code ZP0 (Pre-installation for cold climate package) Model 930.182/183, 932.182/183, 934.182 with code ZP0 (Pre-installation for cold climate package) Model 932.182/183 with code ZP1 (Package for low temperatures) Model 932 except code ZP0 (Pre-installation for cold climate package) except code ZP1 (Package for low temperatures) Model 963, 964 with code JA4Y (Trailing axle, 7.5 t, steered, de-loadable, liftable) Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic) Hydraulic fluids (Specification 346.0) Model 230, 231 BB00.40-P-0346-00A Hydraulic fluids (Specification 347.0) Rear axle 749.113 in model 963, 964 BB00.40-P-0347-00A with code JALD (Axle lift device for leading axle) Lubricants for electrical equipment BB00.40-P-0350-00A NOx reducing agent AUS 32 ("ADBlue(R)") for BB00.40-P-0352-00A SCR systems Approved NOx reducing agent AUS 32 BB00.40-P-0352-01A ("ADBlue(R)") Refrigerant (specification 361.0) R134aRefrigerant BB00.40-P-0361-00A Refrigerant (specification 361.1) R1234yf refrigerant BB00.40-P-0361-01A Refrigerant (specification 361.3) R744Refrigerant BB00.40-P-0361-03A Compressor oils (specification 362.0) BB00.40-P-0362-00A Compressor oils (specification 362.1) Model all (CAR) BB00.40-P-0362-01A Compressor oils (specification 362.2) Model 453.091/391/491 BB00.40-P-0362-02A Compressor oils (specification 362.3) Model all (4xWD, BUS, CAR, Heavy BB00.40-P-0362-03A transporter, Light transporter, TRUCK, UNIMOG) Compressor oils (specification 363.0) Model all BB00.40-P-0363-00A Windshield washer fluid concentrate BB00.40-P-0371-00A Immobilization and recommissioning of Model all (4xWD, CAR, Heavy transporter, BB00.40-P-0381-00A vehicles and engines for cars and vans Light transporter, smart) Immobilization and recommissioning of Model all (BUS, TRUCK) BB00.40-P-0382-00A vehicles and engines for trucks and buses Immobilization and recommissioning of Model BB00.40-P-0383-00A vehicles and engines for Unimogs 405.050/100/101/102/103/120/121/122/123/20 0/201/220/221 Model 437.420/421/425/426/430/431/435/436/465/46 7 Wax preservation agents for underbody BB00.40-P-0385-01A Wax preservation agents for cavities BB00.40-P-0385-02A Wax preservation agents cavities (bus) BB00.40-P-0385-03A Wax preservation agents for engine BB00.40-P-0385-04A compartment Wax preservation agents for vehicle exterior BB00.40-P-0385-05A Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, bb00.40-p-0900a, Search aid for Specifications for Operating Fluids Model all

SI00.40-P-0019A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 515 · Applies to: 453

Service Information: Specifications for Operating Fluids for anti-corrosion agents/ 11.12.2017 antifreeze Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) We would like to notify you that anticorrosion agent or antifreeze, Products that are listed on various Mercedes­Benz Specifications coolant or coolant additives also have to fulfil tasks that are just as for Operating Fluids are not necessarily compatible and therefore they important as those performed by an engine oil or a component. may not be mixed with each other. Products and brands that are not referred to in the following Mixtures of incompatible products can lead to severe restrictions or Mercedes­Benz Specifications for Operating Fluids are not approved irreparable damage. by Daimler AG and therefore they are not approved for Mercedes­Benz. As a consequence, engine performance may suffer severe restrictions or irreparable damaged may occur to the cooling system. Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, si00.40­p­0019a, Service Information: Specifications for Operating Fluids for anti­corrosion agents/antifreeze Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

SI00.40-Z-0006A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 516 · Applies to: 453

Service information: Dying of windshield washer fluid concentrate 14.12.09 MODEL all Modification notes 11.12.09 Container sizes supplemented Both mixtures differ from the previous product, for consistent quality, Due to legal requirements in various countries our windshield except for the color. Existing inventories of undyed concentrate are washer fluid concentrate has been dyed. "WinterFit" has been dyed delivered until used up and can continue to be used. Mixing with blue and "SummerFit" dyed light blue in order to avoid mixing with windshield washer fluids of other manufacturers can also continue to drinkable fluid. The dyed windshield washer fluid concentrates are not be recommended. miscible with the previous clear "WinterFit" and "SummerFit". Parts ordering notes Part no. Designation Quantity A 002 986 14 71 10 WinterFit (1 l) As required A 002 986 14 71 11 WinterFit (20 l) As required A 002 986 14 71 12 WinterFit (60 l) As required A 002 986 14 71 14 WinterFit (200 l) As required A 001 986 80 71 17 SummerFit (40 ml) As required A 001 986 80 71 18 SummerFit (250 ml) As required A 001 986 80 71 19 SummerFit (20 l) As required Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si00.40-z-0006a, Service information: Dying of windshield washer fluid concentrate MODEL all

BR00.45-Z-0999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 517 · Applies to: 453 · AR: BR00.45-Z-0999ZZ

Auxiliary repair materials 17.10.16 MODEL all Reparaturmittel Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, br00.45-z-0999zz, Auxiliary repair materials MODEL all

AR00.60-P-1006A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 518 · Applies to: 453

Raise/lower vehicle with vehicle lift 20.11.2019 Model all (4xWD, CAR, smart) Picture no., etc. Work notes Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Topical note Information on influencing load ratios when AH00.60-P-0001-01A removing major assemblies Raise vehicle. 000 588 00 80 00 Vehicle lift WS00.00-P-0040B

Model 167 except code M036 (Maybach AR00.60-P-1005-01A version), model 167 with code M036 (Maybach version) running boards not installed, all other models except 293, 460, 461 and 463 Model 167 AR00.60-P-1005-01B with code M036 (Maybach version)Running boards installed Model 460, 461 AR00.60-P-1005-01C Model 463 up to model year 2019 Model 293 AR00.60-P-1005-01F *203589023100 Adapter kit Raise vehicle and secure. 000 588 00 80 00 Vehicle lift WS00.00-P-0040B

Model 117, 118, 156, 164, 166, 168, 169, 171, AR00.60-P-0100-01A 172, 176, 177, 190, 197, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292 Model 167 except code M036 (Maybach version) Model 167 with code M036 (Maybach version)Running boards not installed Model 463 AR00.60-P-1005-01D as of model year 2019 Model 293 AR00.60-P-0100-01F 169589023101 Supports 463589023100 Adapter 169589023100 Vehicle hoist securing tool 171589013100 Vehicle hoist securing tool *253589003100 Vehicle lift safety device Secure vehicle when raised. Model 167 AR00.60-P-0100-01B with code M036 (Maybach version)Running boards installed Model 460, 461 AR00.60-P-0100-01C Model 463 up to model year 2019 Model 450, 451, 452, 453, 454 AR00.60-P-0100-01E Model 107, 108, 109, 110, 111, 112, 113,

114, 115, 116, 123, 124, 126, 129, 140, 163, 170, 199, 201, 202, 208, 210, 215, 220, 230 Secure vehicle to vehicle lift support arms using tensioning straps. Lower in reverse order. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.60-p-1006a, Raise/lower vehicle with vehicle lift Model all (4xWD, CAR, smart)

Vehicle hoist securing tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 519 · Applies to: 453

169 589 02 31 01 169 589 02 31 00 203 589 02 31 00 463 589 02 31 00 Vehicle hoist securing tool Adapter kit Supports Adapter 171 589 01 31 00 253 589 00 31 00 Vehicle hoist securing tool Vehicle lift safety device Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.60-p-1006a, Raise/lower vehicle with vehicle lift Model all (4xWD, CAR, smart)

AR00.60-P-1003A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 520 · Applies to: 453

Raise/prop up vehicle with pit jack or vehicle jack 14.01.2019 Model all (4xWD, CAR, Light transporter, smart) Risk of accident Danger caused by vehicle starting Ensure that jack stands are in a safe condition. AS00.00-Z-0008-01A

off on its own when jacked up. Risk of injury An authorized person must occupy the driver's

caused by rotating parts when working on seat. Wear closed and close-fitting work running engine or drive train. clothes. Do not touch hot or rotating parts. Risk of death Danger caused by vehicle slipping or Only lift vehicle at the lift support points AS00.00-Z-0032-01A

toppling off during lifting specified by the vehicle manufacturer. Jack up/lower vehicle 1 Lift vehicle with pit hoist or floor jack. Detailed information on lift support points Model 460, 461 GF00.60-P-0001-01A

Model 463 up to model year 2019 Model all (CAR, smart) Detailed information on lift support points Model 463 GF00.60-P-0001-01B

as of model year 2019 000 588 05 80 00 Pit lift WS00.00-P-0248B

Only position post of pit hoist or floor jack at front axle jack support point or at rear axle differential approved for this. Otherwise damage to axles, major assemblies or the body may occur. 2 Secure vehicle against tilting and toppling. Topical note Information on influencing load ratios when AH00.60-P-0001-01A removing major assemblies Place jack stands under appropriate

vehicle lift support points of body. 3 Lower vehicle in reverse order. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.60-p-1003a, Raise/prop up vehicle with pit jack or vehicle jack Model all (4xWD, CAR, Light transporter, smart)

Tensioning strap

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 522 · Applies to: 453

2 Tensioning strap 3 Lifting platform support arm 8 Belt ratchet P00.60-2127-01 Secure vehicle at front Risk of death Danger! caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A

toppling off of the lifting platform. and position four support plates at vehicle lift support points specified by vehicle manufacturer. 1 Move driver seat and front passenger seat back and into end position 2 Remove screw/bolt (6) and remove cup With model 450 with code (I10) Beverage holder (7) holder, With model 451 with code (X21) LHD beverage holder or with code (X22) RHD beverage holder 3 Route tensioning strap (2) via center tunnel Cover up the floor in the vehicle interior to through the vehicle ensure that it is not soiled by the tensioning strap (2). Use tensioning strap (2) with following properties: Length: 8 m Width: 50 mm Maximum elongation: 7 % Standard force of the hand: 50 daN Standard application force: 560 daN Permissible lashing force: 5000 daN 4 Raise vehicle with vehicle lift 5 Route tensioning strap (2) around left and Place a rag (1) between the tensioning right vehicle lift support arms (3) and clamp in strap (2) and rubber door seal as well as place between the tensioning strap (2) and body to ensure that they are not damaged. The belt ratchet (8) must be located at the bottom of the vehicle lift support arm (3). 6 Dismantle in reverse order. The tensioning strap (2) may only be removed once the repair work has been completed to ensure that the vehicle does not fall down. Secure vehicle at rear 7 Move driver seat and front passenger seat forward and into end position 8.1 Route tensioning strap (2) under the hand Model 450, 451, 452 brake lever (5) via the center tunnel and through the vehicle Cover up the vehicle interior to ensure that it is not soiled by the tensioning strap (2). Use tensioning strap (2) with following properties: Length: 8 m Width: 50 mm Maximum elongation: 7 % Standard force of the hand: 50 daN Standard application force: 560 daN Permissible lashing force: 5000 daN 8.2 Route tensioning strap (2) in rear between On model 454 rear bench seat and center console (4) via the center tunnel through the vehicle Cover up the vehicle interior to ensure that it is not soiled by the tensioning strap (2). Use tensioning strap (2) with following properties: Length: 8 m Width: 50 mm Maximum elongation: 7 % Standard force of the hand: 50 daN Standard application force: 560 daN Permissible lashing force: 5000 daN Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.60-p-0100mcc, Secure vehicle on vehicle lift MODEL 450, 451, 452, 454

Raise vehicle with vehicle lift

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 523 · Applies to: 453

9 Raise vehicle with vehicle lift 10 Route tensioning strap (2) around left and Place a rag (1) between the tensioning right vehicle lift support arms (3) and clamp in strap (2) and rubber door seal as well as place between the tensioning strap (2) and body to ensure that they are not damaged. The belt ratchet (8) must be located at the bottom of the vehicle lift support arm (3). 11 Dismantle in reverse order. The tensioning strap (2) may only be removed once the repair work has been completed to ensure that the vehicle does not fall down. Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar00.60-p-0100mcc, Secure vehicle on vehicle lift MODEL 450, 451, 452, 454

Shown on model 453.0 rear

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 525 · Applies to: 453

5 Rear vehicle lift swivel arm 7 Tensioning strap P00.60-2199-11 Shown on model 453.3 rear 5 Rear vehicle lift swivel arm 7 Tensioning strap 8 Belt buckle P00.60-2233-03 Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Check

1 Check the turntables of the vehicle lift for The turntables of the vehicle lift must not

damage be damaged. In case of damage Replace a defective turntable. Securing 2 Lift vehicle on vehicle lift
Model 453.091/391/491 Align the turn plates so that the screws of

the rubber pads on the turn plates cannot come into contact with vehicle parts while jacking up. 3 Guide or suspend the tensioning strap (1) as Depending on the version of the tensioning

shown over the carrier (3) and around the front strap (1) used. vehicle lift swivel arm (2) Use tensioning strap (1) with following

properties: Maximum elongation: 7% Standard force of the hand: 50 daN Standard application force: 560 daN Permissible lashing force: 5000 daN Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar00.60-p-0100sr, Secure vehicle on vehicle lift Model 453

Guide tensioning strap (1) as shown around

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 526 · Applies to: 453

4 Guide tensioning strap (1) as shown around the rear vehicle lift swivel arm (5) and tension using the belt buckle (4)
5 Perform operation steps 3 and 4 on opposite side of vehicle. 6 Lower vehicle with lifting platform 7.1 Open both rear doors Model 453.0 7.2 Open both doors Model 453.3/4 8 Release the cup holder (6) and move to the Model 453.3/4 front along with the connected electrical wiring except code J59 (Center armrest) harness 9.1 Cover left and right rear entrance area using Model 453.0 suitable rags and route tensioning strap (7) through footwell in rear Use tensioning strap (7) with following

properties: Maximum elongation: 7 % Standard force of the hand: 50 daN Standard application force: 560 daN Permissible lashing force: 5000 daN 9.2 Cover left and right entrance area using Model 453.3 suitable rags and route tensioning strap (7) Model 453.4 behind the seats through the passenger compartment Use tensioning strap (7) with following

properties: Maximum elongation: 7 % Standard force of the hand: 50 daN Standard application force: 560 daN Permissible lashing force: 5000 daN 10 Route or suspend tensioning strap (7) around Depending on the version of the tensioning

right and left rear vehicle lift swivel arm (5) strap (7) used. 11 Tension tensioning strap (7) in passenger compartment using the belt buckle (8) 12 Release in the reverse order Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar00.60-p-0100sr, Secure vehicle on vehicle lift Model 453

Perform delivery inspection.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 528 · Applies to: 453

7 Perform delivery inspection. Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197.3/4, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 223, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 461, 463 Model 451.390/392/490/492 Model 453 (except 453.09/39/49) Model 117, 118, 156, 166, 167, 172, 176, 177, AP00.20-P-1100B 190, 197.3/4, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 461, 463 Model 451.390/392/490/492 AP00.20-P-1100A Model 453 (except 453.09/39/49) AP00.20-P-1100C The vehicle is only operational once the

delivery inspection has been fully performed. Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.70-p-1001zz, Render new vehicles, which were immobilized operational Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197.3/4, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 223, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 451, 453, 461, 463

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 532 · Applies to: 453

Designation Order number BR00.45-Z-1055-07A Zinc dust paint spray can A 000 986 82 42 09 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.70-p-1000zz, Safety precautions for new vehicles that are being put in storage Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197.3/4, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 223, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 451, 453, 461, 463

01.00 - 000 588 00 31 00 Assembly stand for cars (ws01.00-n-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 533 · Applies to: 453

3028b) 4 01.00 - 000 588 01 21 00 Endoscope (ws01.00-p-0097b) 5 01.00 - 000 588 03 62 00 Lifting platform (ws01.00-p-0091a) 6 01.00 - 000 588 11 31 00 smart universal mount adapter (ws01.00 -p-0189b) 7 01.00 - 000 588 11 62 00 Major assembly mount (ws01.00-p- 0092b) 8 01.00 - 000 588 13 31 00 Universal mount adapter (ws01.00-p- 0191b) 9 01.00 - 001 589 00 91 00 Set of protective covers (ws01.00-n- 0110b) 10 01.00 - 001 589 01 91 00 Set of protective covers (ws01.00-p- 0111b) 11 01.00 - 001 589 02 91 00 Set of protective covers (ws01.00-n- 0112b) 12 01.00 - 001 589 76 21 00 Compression tester (ws01.00-p-0004a) 13 01.00 - 003 589 03 37 00 Hose clamp pliers (ws01.00-p-0113b) 14 01.00 - 122 589 00 28 00 Blade (ws01.00-p-0138b) 15 01.00 - 200 589 02 43 00 Insertion tool (ws01.00-n-3122b) 16 01.00 - 281 589 00 61 00 Lifting eye (ws01.00-p-0076b) 17 01.00 - 450 589 07 21 00 Pressure pump (ws01.00-p-0074b) 18 01.00 - 450 589 17 21 00 Pressure loss tester (ws01.00-p-0082b) 19 01.00 - 451 589 00 91 00 Adapter (ws01.00-p-0146b) 20 01.00 - 451 589 01 62 00 Support braces (ws01.00-p-0145c) 21 01.00 - 452 589 01 99 00 Repair tools for valves (ws01.00-p- 0108c) 22 01.00 - 453 589 00 62 00 Release bolts (ws01.00-p-0077b) 23 01.00 - 453 589 01 62 00 Adapter (ws01.00-p-0028b) 24 01.00 - 601 589 00 10 00 Screwdriver bit (ws01.00-p-0033b) 25

01.00 - 639 589 00 61 00 Engine lifting device (ws01.00-n-3106c)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 534 · Applies to: 453

26 01.00 - Check compression pressure (ar01.00-p-1201sr) 27 01.00 - Check cylinders for leaks (ar01.00-p-1300sr) 29 01.00 - Inspect cylinders for leaks (ar01.00-p-1300ff) 32 01.00 - Inspect cylinders with a light probe (ar01.00-p-0200sr) 34 01.00 - Inspecting cylinders with a light probe (ar01.00-p-0200ff) 35 01.00 - Inspecting cylinders with light probe (ar01.00-p-0200fg) 36 01.00 - Release and position rear drive module (ar01.00-p-3050sr) 38 01.00 - Removing_installing the engine wiring harness (ar01.00-p- 2411fg) 41 01.00 - Retrofit performance kit BRABUS (an01.00-p-0006ff) 42 01.00 - Safety information Complete engine, crankcase ventilation , cylinder head , crankcase (as01.00-z-9999zz) 43 01.00 - Test and adjustment values Smart Complete engine, crankcase ventilation, cylinder head , crankcase (be01.00-z- 9999cz) 44 01.00 - Testing compression pressure (ar01.00-p-1200ff) 45 01.00 - Tightening torques Smart Complete engine, crankcase ven- tilation, cylinder head , crankcase (ba01.00-z-9999cz) 47 01.10 - Remove, install engine with transmission (ar01.10-p-2401ff ) 48 01.10 - Remove, install engine with transmission (ar01.10-p- 2401fg) 52 01.10 - Remove_install engine with transmission (ar01.10-p- 2401sr) 56 01.10 - Removing and installing generator bracket (ar01.10-p- 4200sr) 62 01.10 - Service Information Application of surface sealants (si01. 10-p-0015a) 63

01.10 - Service Information Cleaning sealing surfaces (si01.10-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 535 · Applies to: 453

0004a) 64 01.10 - Service Information Guidelines on engine number (si01.10- p-0014a) 65 01.10 - Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a) 66 01.20 - Remove, install cylinder head cover (ar01.20-p-5014fg) 68 01.20 - Remove_install cylinder head cover (ar01.20-p-5014ff) 70 01.20 - Remove_install cylinder head cover (ar01.20-p-5014sr) 71 01.20 - Remove_install cylinder head cover trim panel (ar01.20-p- 5015ff) 73 01.20 - Remove_install oil separator (ar01.20-p-9750ff) 74 01.20 - Remove_install oil separator (ar01.20-p-9750sr) 75 01.20 - Remove_install oil separator on cylinder head cover (ar01. 20-p-9691sb) 76 01.20 - Removing_installing the heating element for the crankcase ventilation system (ar01.20-p-9765fg) 77 01.30 - Remove_install cylinder head (ar01.30-p-5800ff) 78 01.30 - Remove_install cylinder head (ar01.30-p-5800fg) 83 01.30 - Remove_install cylinder head (ar01.30-p-5800sr) 88 01.30 - Remove_install front cover on cylinder head (ar01.30-p- 5700fg) 91 01.30 - Remove_install rear cover on cylinder head (ar01.30-p- 5702fg) 93 01.40 - Measure cylinder bores (ar01.40-p-9202ff) 95 01.40 - Measure cylinder bores (ar01.40-p-9202sr) 97 01.40 - Remove, install cylinder crankcase lower section (ar01.40- p-8410sr) 98 01.40 - Remove_install end cover together with shaft seal (ar01.40 -p-8920ff) 100

01.40 - Remove_install end cover together with shaft seal (ar01.40

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 536 · Applies to: 453

-p-8920fg) 102 01.40 - Remove_install timing case cover (ar01.40-p-8000ff) 103 01.40 - Remove_install timing case cover (ar01.40-p-8000fg) 107 01.40 - Remove_install timing case cover (ar01.40-p-8000sr) 109 01.45 - Remove, install oil pan (ar01.45-p-7500fh) 112 01.45 - Remove_install oil pan (ar01.45-p-7500ff) 114 01.45 - Remove_install oil pan (ar01.45-p-7500sr) 116

WS01.00-N-3028B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 537 · Applies to: 453

000 588 00 31 00 Assembly stand for cars 29.05.2019 Engine all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart) Verwendung in FG 01/03/05/07/18/26/27/28/33/35/Satz B Purpose: Engine assembly stand for mounting and turning of major assemblies for repair work. Note: Note the manufacturer-specific accessories. Reference information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier is available in the maintenance system document (see below). 000 588 00 31 00 Manufacturer 1 Germany Erwin Schairer GmbH http://www.erwinschairer.de Model: assembly stand ML Keltenstrasse 9 72469 Meßstetten, Germany Article no.: 138 Manufacturer 2 Germany Werner Weitner GmbH http://www.werner-weitner.com Model: assembly stand Sollnau 14 85072 Eichstätt Article number: DC/WW-MG 600/V Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-n-3028b, 000 588 00 31 00 Assembly stand for cars Engine all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS01.00-P-0097B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 538 · Applies to: 453

000 588 01 21 00 Endoscope 10.02.2020 Engine all Verwendung in FG 01/Satz B Purpose: Endoscope for assessing the cylinder barrel, valves and piston crown for all engines as well as cavities. Procurement information: Sale of this workshop equipment does not take over the regular replacement part ordering process in GLC/LC, but instead directly over the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier can be found in the maintenance system document (see below). 000 588 01 21 00 Note: Various adaptations for use in combination with a camera can be obtained over the manufacturer. Manufacturer: Germany GmbH&Co.KG Mittelstraße Model: Autoscope Mittelstraße 8 78532 Tuttlingen Article no.:80912 Model: Flexoscope Article no.:80902 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0097b, 000 588 01 21 00 Endoscope Engine all

WS01.00-P-0091A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 539 · Applies to: 453

000 588 03 62 00 Lifting platform 04.07.2018 Engine all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 01/08/26/27/33/35/47/54/61/77/Satz B Purpose: Lifting platform for mounting and removing major assemblies. Reference information: Sale of this workshop equipment does not take via the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/suppliers can be found in the maintenance system document (see below). 000 588 03 62 00 Note: Please observe the manufacturer-specific accessories. Manufacturer 1: http://rotary.blitzrotary.com Model: Master Gear 1.0 (1.0 t) litzRotary GmbH Hüfinger Str. 55 Article no.:114855 Accessories: major assembly support (one-point) 78199 Bräunlingen Germany Article no.:103544 Accessories: major assembly support (universal) Article no.:107856 Manufacturer 2: http://gruse.de Model: MRT 1000 (1.0 t) Gruse Maschinenbau GmbH & Co. KG Dibbetweg 32 Article no.:8010000 Accessories: major assembly support (one-point) 31855 Aerzen-Groß Berkel Germany Article no.:80084 Accessories: major assembly support (universal) Article no.:80094 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0091a, 000 588 03 62 00 Lifting platform Engine all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS01.00-P-0189B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 540 · Applies to: 453

000 588 11 31 00 smart universal mount adapter 05.12.2018 Engine all in model 450, 451, 452, 453 Verwendung in FG 01/03/05/07/18/Satz B Purpose: Set of adapters for holding and turning engines during repair work. Note: In combination with W 000 588 00 31 00 assembly stand. Reference information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier are available in the maintenance system document (see below). 000 588 11 31 00 Manufacturer 1 Germany Erwin Schairer GmbH http://www.erwinschairer.de Model: universal mount for Smart MLAS Keltenstrasse 9 72469 Meßstetten, Germany Article no.: 837 Manufacturer 2 Germany Werner Weitner GmbH http://www.werner-weitner.com Model: universal mount for Smart Sollnau 14 85072 Eichstätt Article number: WW-6/140-smart Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0189b, 000 588 11 31 00 smart universal mount adapter Engine all in model 450, 451, 452, 453

WS01.00-P-0092B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 541 · Applies to: 453

000 588 11 62 00 Major assembly mount 18.10.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 01/03/05/07/08/14/15/22/25/26/27/28/31/32/33/35/41/42/46/47/49/54/55/61/62/72/83/Satz B Purpose: Universal transmission jack for lifting and for mounting and disassembly of major assemblies or other components. Reference information: This criteria catalog serves to provide support for selection of variants of workshop equipment available on the free market. It just describes the minimum requirement for fulfilling the Mercedes-Benz standard. There is therefore no reference made to manufacturer specific equipment or devices. 000 588 11 62 00 Note: Use in combination with a suitable attachment (for example: transmission plate). Observe for ordering purposes that the standard dimension is 35 mm; this can be achieved if necessary using an adapter. Minimum load carrying capacity for transporter: 1.0 t Minimum requirements: Mercedes-Benz standard diameter for mounting hole: 35 mm Minimum load carrying capacity for commercial vehicle: 2.0 t Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0092b, 000 588 11 62 00 Major assembly mount Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS01.00-P-0191B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 542 · Applies to: 453

000 588 13 31 00 Universal mount adapter 05.12.2018 Engine all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 01/99/Satz B Purpose: Adaption pick-up fork universal for holding and turning engines during repair work. Note: In combination with W 000 588 01 31 00 assembly stand. Reference information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier are available in the maintenance system document (see below). 000 588 13 31 00 Manufacturer Germany Werner Weitner GmbH http://www.werner-weitner.com Model: pick-up fork universal Sollnau 14 85072 Eichstätt Article number: WW-UAG-1200 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0191b, 000 588 13 31 00 Universal mount adapter Engine all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS01.00-N-0110B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 543 · Applies to: 453

001 589 00 91 00 Set of protective covers 14.10.2019 Engine all (4xWD, CAR, Light transporter, TRUCK, smart) Verwendung in FG 01/03/05/07/08/09/13/14/15/18/20/23/27/43/46/47/49/54/83 Satz B Purpose: Protective cover set, 5 units, Ø 25 mm, length 75 mm. For closing of openings during repair work. Technical Note: The protective covers are not HV-resistant as per IEC 60900. 001 589 00 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-n-0110b, 001 589 00 91 00 Set of protective covers Engine all (4xWD, CAR, Light transporter, TRUCK, smart)

WS01.00-P-0111B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 544 · Applies to: 453

001 589 01 91 00 Set of protective covers 28.11.2019 Engine all (4xWD, CAR, Light transporter, smart) Verwendung in FG 01/08/09/14/15/20/31/46/47/54/83/Satz B Purpose: Set of protective covers, set (5 units) of protective covers, Ø 40 mm, length 100 mm for closing of openings during repair work. Technical Note: The protective covers are not HV-resistant as per IEC 60900. 001 589 01 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0111b, 001 589 01 91 00 Set of protective covers Engine all (4xWD, CAR, Light transporter, smart)

WS01.00-N-0112B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 545 · Applies to: 453

001 589 02 91 00 Set of protective covers 19.09.2017 Engine all (4xWD, CAR, Light transporter, TRUCK, smart) Verwendung in FG 01/03/05/07/08/09/13/14/15/18/20/23/31/43/46/47/49/54/Satz B Purpose: Protective cover set, 5 units, Ø 60 mm, length 60 mm, for closing of openings during repair work. Technical Note: The protective covers are not HV-resistant as per IEC 60900. 001 589 02 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-n-0112b, 001 589 02 91 00 Set of protective covers Engine all (4xWD, CAR, Light transporter, TRUCK, smart)

WS01.00-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 546 · Applies to: 453

001 589 76 21 00 Compression tester 23.10.14 ENGINE ALL 001 589 76 21 13 Graph sheets FG 01/Set A WS01.00-P-0004-01A 001 589 76 21 21 Graph sheets FG 01/Set A WS01.00-P-0004-02A 001 589 76 21 23 Connectors FG 01/Set A WS01.00-P-0004-03A FG 01/Set A Verwendung in FG 01/13/Satz A Purpose: Compression recorder complete for gasoline engines 3.5 to 17.5 bar and diesel engines 10 to 40 bar. Test equipment category CAT_A. Note:Support Connector M22x1,5 mm/R1/4" for the injection nozzle bore see 602 589 00 63 00 connector, 604 589 00 63 00 connector. 001 589 76 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0004a, 001 589 76 21 00 Compression tester ENGINE ALL

WS01.00-P-0113B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 547 · Applies to: 453

003 589 03 37 00 Hose clamp pliers 31.01.2018 Engine all (4xWD, CAR, Light transporter, smart) Verwendung in FG 01/07/09/14/18/20/32/46/54/83/Satz B Purpose: Pliers with reinforced wire and multiple arrester for actuation of self-tensioning spring bracket and space-saving clamps, particularly in areas that are difficult to access. 003 589 03 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0113b, 003 589 03 37 00 Hose clamp pliers Engine all (4xWD, CAR, Light transporter, smart)

WS01.00-P-0138B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 548 · Applies to: 453

122 589 00 28 00 Blade 09.03.2017 Engine 122, 132, 134, 135, 281, 660.950 Engine 200, 699 Verwendung in FG 01/05/Satz B Purpose: Knife to loosen all assembly parts which are connected by sealing mass. 122 589 00 28 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0138b, 122 589 00 28 00 Blade Engine 122, 132, 134, 135, 281, 660.950 Engine 200, 699

WS01.00-N-3122B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 549 · Applies to: 453

200 589 02 43 00 Insertion tool 05.06.2018 Engine 200, 281, 282 Verwendung in FG 01/03/05 Satz B Purpose: Insertion tool to install the front radial shaft sealing ring. 200 589 02 43 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-n-3122b, 200 589 02 43 00 Insertion tool Engine 200, 281, 282

WS01.00-P-0076B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 550 · Applies to: 453

281 589 00 61 00 Lifting eye 1.12.14 ENGINE 281 Verwendung in FG 01/22/Satz B Purpose: For hanging up the engine to perform various repairs. Note:Support In combination with 639 589 00 61 00 Engine hoist and 451 589 01 62 00 Fitting. 281 589 00 61 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0076b, 281 589 00 61 00 Lifting eye ENGINE 281

WS01.00-P-0074B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 551 · Applies to: 453

450 589 07 21 00 Pressure pump 10.08.2016 Model 450, 452, 454 Model 451 with engine 132, 660.9, 780.009 Model 451.39/49 with engine 780.993 Model 453 with engine 281 Model 453 with engine 780 450 589 07 21 07 Adapter Model 450, 452 WS01.00-P-0074-07B 454 589 01 91 00 Adapter Model 453 with engine 281 WS42.00-P-0069A Model 453 with engine 780 Model 454 Verwendung in FG 01/09/20/Satz B Purpose: Pressure pump for checking pressure values on the drive. Note: Pressure pump with fine adjustment, smart no. 0005166. 450 589 07 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0074b, 450 589 07 21 00 Pressure pump Model 450, 452, 454 Model 451 with engine 132, 660.9, 780.009 Model 451.39/49 with engine 780.993 Model 453 with engine 281 Model 453 with engine 780

WS01.00-P-0082B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 552 · Applies to: 453

450 589 17 21 00 Pressure loss tester 04.06.2020 Engine 122, 132, 133, 134, 135, 139, 152, 156, 157, 159, 160, 176, 177, 178, 200, 254, 256, 260, 264, 270, 271, 272, 273, 274, 276, 277, 278, 279, 282, 607, 608, 611, 612, 613, 622, 626, 628, 639, 640, 642, 651, 654, 656, 660, 699 Engine 281 in model 453 Verwendung in FG 01/05/Satz B Purpose: Pressure loss tester for testing the pressure loss of the cylinders in percent. Test equipment category CAT_B. Note: Pressure loss tester, smart no.: 001 2133 V001 0000 00. 450 589 17 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0082b, 450 589 17 21 00 Pressure loss tester Engine 122, 132, 133, 134, 135, 139, 152, 156, 157, 159, 160, 176, 177, 178, 200, 254, 256, 260, 264, 270, 271, 272, 273, 274, 276, 277, 278, 279, 282, 607, 608, 611, 612, 613, 622, 626, 628, ...

WS01.00-P-0146B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 553 · Applies to: 453

451 589 00 91 00 Adapter 25.07.2014 ENGINE 132 ENGINE 281 in MODEL 453 Verwendung in FG 01/Satz B Purpose: Adapter for checking pressure loss at the gasoline engine. Note: In combination with 450 589 17 21 00 Pressure loss tester. 451 589 00 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0146b, 451 589 00 91 00 Adapter ENGINE 132 ENGINE 281 in MODEL 453

WS01.00-P-0145C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 554 · Applies to: 453

451 589 01 62 00 Support braces 20.6.14 MODEL 451, 453 Verwendung in FG 01/03/26/Satz C Purpose: Support to hold the engine for removal of the transmission. Note: In combination with 639 589 00 61 00 engine hoist. 451 589 01 62 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0145c, 451 589 01 62 00 Support braces MODEL 451, 453

WS01.00-P-0108C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 555 · Applies to: 453

452 589 01 99 00 Repair tools for valves 12.7.13 MODEL ALL 452 589 01 99 04 Assembly cartridge FG01/Set C WS01.00-P-0108-04C 452 589 01 99 09 Drift FG01/Set C WS01.00-P-0108-09C 452 589 01 99 10 Drift FG01/Set C WS01.00-P-0108-10C 452 589 01 99 15 Valve seat milling cutter FG01/Set C WS01.00-P-0108-15C 452 589 01 99 16 Valve seat milling cutter FG01/Set C WS01.00-P-0108-16C 452 589 01 99 17 Valve seat milling cutter FG01/Set C WS01.00-P-0108-17C 452 589 01 99 18 Valve seat milling cutter FG01/Set C WS01.00-P-0108-18C 452 589 01 99 19 Valve seat milling cutter FG01/Set C WS01.00-P-0108-19C 452 589 01 99 20 Valve seat milling cutter FG01/Set C WS01.00-P-0108-20C 452 589 01 99 21 T-handle FG01/Set C WS01.00-P-0108-21C 452 589 01 99 22 Guide FG01/Set C WS01.00-P-0108-22C 452 589 01 99 23 Guide FG01/Set C WS01.00-P-0108-23C 452 589 01 99 24 Straightedge FG01/Set C WS01.00-P-0108-24C 452 589 01 99 26 Roll pin FG01/Set C WS01.00-P-0108-26C 452 589 01 99 28 Adapter FG01/Set C WS01.00-P-0108-28C FG 01/05/07/Satz C Purpose: Repair tools for valves: Tool set for removal/installation of valves as well as valve seat machining. Note: smart no.: 001 7001 V001 0000 00. 452 589 01 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0108c, 452 589 01 99 00 Repair tools for valves MODEL ALL

WS01.00-P-0077B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 556 · Applies to: 453

453 589 00 62 00 Release bolts 23.2.15 MODEL 453 Verwendung in FG 01/Satz B Purpose: To lower the rear module for repair purposes. Note:Support In combination with W 000 588 03 62 00 lifting platform and W 453 589 01 62 00 adaptation. 453 589 00 62 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0077b, 453 589 00 62 00 Release bolts MODEL 453

WS01.00-P-0028B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 557 · Applies to: 453

453 589 01 62 00 Adapter 10.08.2016 Engine 281, 780 in model 453 Verwendung in FG 01/Satz B Purpose: Adaptation for remove/install of the complete engine with transmission. Note: In combination with W 000 588 03 62 00 lifting platform. 453 589 01 62 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0028b, 453 589 01 62 00 Adapter Engine 281, 780 in model 453

WS01.00-P-0033B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 558 · Applies to: 453

601 589 00 10 00 Screwdriver bit 15.10.14 ENGINE ALL Verwendung in FG 01/15/Satz B Purpose: Screwdriver bit 1/2" square, 140 mm long for double hexagon socket screw M 10 on cylinder head. Further use For counterholding alternator shaft when removing belt pulley. 601 589 00 10 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-p-0033b, 601 589 00 10 00 Screwdriver bit ENGINE ALL

WS01.00-N-3106C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 559 · Applies to: 453

639 589 00 61 00 Engine lifting device 10.12.2019 Engine 112, 132, 271, 272, 274, 622, 642, 646, 651, 654.9 Engine 281, 780 in model 453 Engine 780.703 in model 910 Engine 780.993 in model 451.39/49 Verwendung in FG 01/03/22/26/31/32/33/46/Satz B/C Purpose: Engine hoist for holding the engine. 639 589 00 61 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws01.00-n-3106c, 639 589 00 61 00 Engine lifting device Engine 112, 132, 271, 272, 274, 622, 642, 646, 651, 654.9 Engine 281, 780 in model 453 Engine 780.703 in model 910 Engine 780.993 in model 451.39/49

Compression tester

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 561 · Applies to: 453

Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar01.00-p-1201sr, Check compression pressure ENGINE 281

Pliers

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 566 · Applies to: 453

454 589 01 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.60-p-0695ff, Remove/install front seat sidebag unit Model 454.0

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 570 · Applies to: 453

Number Designation WH58.30-Z-1006-05A Flexible endoscope, package contents 1 (complete unit), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen WH58.30-Z-1007-05A Flexible endoscope package contents 2 (for workshops which already have an approved endoscope from the Wolf or Storz company), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen WH58.30-Z-1014-05A Cylinder inspection equipment Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.00-p-0200fg, Inspecting cylinders with light probe ENGINE 639.9 in MODEL 454.0

AS01.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 576 · Applies to: 453 · AR: AS01.00-Z-9999ZZ

Safety information: Complete engine, crankcase ventilation, cylinder head , 18.09.2019 crankcase MODEL all Safety information on working on complete Engine all (TRUCK) AS01.00-Z-0001-01A engine, crankcase ventilation system, cylinder head, cylinder crankcase Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as01.00-z-9999zz, Safety information: Complete engine, crankcase ventilation, cylinder head , crankcase MODEL all

BA01.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 580 · Applies to: 453 · AR: BA01.00-Z-9999CZ

Tightening torques: Smart: Complete engine, crankcase ventilation, cylinder 18.09.2019 head , crankcase MODEL all Crankcase ventilation, cylinder head cover ENGINE 132.9, 160.910/920/921/922/923 BA01.20-P-1000-01I ENGINE 281 Crankcase ventilation, cylinder head cover Engine 122.950, 134.910/911, 135.930/950 BA01.20-P-1000-01K Engine 660.950/951 Crankcase ventilation, cylinder head cover ENGINE 639.939 BA01.20-P-1000-01O Cylinder head ENGINE 132.9, 160.910/920/921/922/923 BA01.30-P-1000-01K ENGINE 281 Cylinder head ENGINE 660.940/950/951 BA01.30-P-1000-01L Cylinder head ENGINE 639.939 BA01.30-P-1000-01R Cylinder head ENGINE 122.950 BA01.30-P-1000-01T Crankcase, timing case cover, end cover ENGINE 132.9, 160.910/920/921/922/923 BA01.40-P-1000-01M ENGINE 281 Crankcase, timing case cover, end cover ENGINE 660.940/950 BA01.40-P-1000-01N Crankcase, timing case cover, end cover ENGINE 134.910/911, 135.930/950 BA01.40-P-1000-01O Crankcase, timing case cover, end cover ENGINE 122.9 in MODEL 454.0 BA01.40-P-1000-01U Crankcase, timing case cover, end cover ENGINE 639.9 in MODEL 454.0 BA01.40-P-1000-01V Oil pan ENGINE 132.9, 160.910/920/921/922/923 BA01.45-P-1000-01J ENGINE 281 Oil pan ENGINE 660.940/950/951 BA01.45-P-1000-01K Oil pan ENGINE 122.950, 134.910/911, 135.930/950 BA01.45-P-1000-01L Oil pan ENGINE 639.939 BA01.45-P-1000-01P Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba01.00-z-9999cz, Tightening torques: Smart: Complete engine, crankcase ventilation, cylinder head , crankcase MODEL all

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 583 · Applies to: 453

Designation Engines 134.910/911 135.930/950 BA15.40-P-1001-01J Nut, circuit B+ to alternator Nm 14 Engine mounts, engine supports

Number Designation Engine Engine 134.9 135.9 BA22.10-P-1003-01Q Nut, engine bracket to engine mount Nm 48 48 BA22.10-P-1004-01Q Nut, engine bracket to timing case cover Nm 48 48 BA22.10-P-1005-01Q Bolt, engine bracket to timing case cover Nm 48 48 Clutch mechanism

Number Designation Model 454.0 BA25.20-P-1002-01D Torx bolt, clutch slave cylinder to Nm 18 transmission Complete manual transmission

Number Designation Trans- mission 717 except 717.478 BA26.00-P-1002-01D Bolt, transmission mount to transmission Nm 41 BA26.00-P-1003-01D Nut, transmission bearing to transmission Nm 41 Refrigerant compressor

Number Designation Engine Engine 134.910 134.911 BA83.55-P-1001-01L Torx bolt, refrigerant compressor to bracket Nm 20 20 BA83.55-P-1002-01L Torx bolt, refrigerant compressor on crankcase Nm 20 20 Refrigerant compressor

Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.10-p-2401ff, Remove, install engine with transmission ENGINE 134.9, 135.9 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 584 · Applies to: 453

Designation Engine Engine 135.930 135.950 BA83.55-P-1001-01L Torx bolt, refrigerant compressor to bracket Nm 20 20 BA83.55-P-1002-01L Torx bolt, refrigerant compressor to crankcase Nm 20 20 454 589 00 61 00 454 589 04 09 00 454 589 00 62 00 Motor crossmember Socket set Support fixture Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.10-p-2401ff, Remove, install engine with transmission ENGINE 134.9, 135.9 in MODEL 454.0

Remove clip for brake booster (11) vacuum

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 587 · Applies to: 453

25 Remove clip for brake booster (11) vacuum line on bracket (12) and detach vacuum line (13) at brake booster (11) vacuum line 26 Remove coolant hose (14) from coolant pipe Collect coolant which flows out in a (15). suitable vessel. 27 Remove bolts (16) 28 Raise vehicle 29 Position major assembly lifting platform with AR01.10-P-2400-06FG Ensure correct seating of the major support fixture assembly lifting platform with support fixture on the engine (23) and transmission (22). Aggregate lifting table (Master Gear 0.5) *WE58.40-Z-1009-05A 30 Unscrew nuts (17, 18) and remove engine Installation:

Replace self-locking support (19) nuts (17, 18). BA22.10-P-1003-01Q BA22.10-P-1006-01Q 31 Unscrew bolt (20) and nuts (21) Installation:

Replace self-locking nuts (21) and bolt (20). BA26.00-P-1002-01D BA26.00-P-1003-01D 32 Lower engine (23) and transmission (22) with When lowering the engine (23) with major assembly lifting platform using the transmission (22) ensure unobstructed support fixture movement at the body otherwise the body can be damaged. When lowering the engine (23) with transmission (22) loosen the transmission bearing (24) from the transmission (22) using a suitable screwdriver. Aggregate lifting table (Master Gear 0.5) *WE58.40-Z-1009-05A 33 Install in the reverse order Alternator

Number Designation Engine 639.939 BA15.40-P-1001-01L Cable to alternator circuit B+ Nm 15 Engine mounts, engine supports

Number Designation Engine 639.9 BA22.10-P-1003-01Q Nut connecting engine bracket to engine mount Nm 48 BA22.10-P-1006-01Q Nut connecting engine bracket to bracket Nm 45 Clutch mechanism

Number Designation Model 454.0 BA25.20-P-1002-01D Torx bolt connecting clutch slave cylinder to Nm 18 transmission Complete manual transmission

Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.10-p-2401fg, Remove, install engine with transmission ENGINE 639.9 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 588 · Applies to: 453

Designation Trans- mission 717 except 717.478 BA26.00-P-1002-01D Bolt connecting transmission mount to Nm 41 transmission BA26.00-P-1003-01D Nut connecting transmission bearing to Nm 41 transmission Refrigerant compressor

Number Designation Engine 639.939 BA83.55-P-1002-01L Torx bolt connecting refrigerant compressor to Nm 20 crankcase BA83.55-P-1004-01L Torx bolt connecting refrigerant compressor to oil pan Nm 20 Workshop equipment WE58.40-Z-1009-05A Major assembly lifting platform Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.10-p-2401fg, Remove, install engine with transmission ENGINE 639.9 in MODEL 454.0

Coolant hoses

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 590 · Applies to: 453

5 Coolant hoses 22 Ground cable 25 Coolant hoses 20 Electrical connector 23 Nut 21 Nut 24 Ground cable P01.10-3244-09 Shown on engine 281.920 with transmission 700.12 11 Ground cable 14 Refrigerant line 17 Rear muffler 12 Front engine mount 15 Refrigerant line 18 Rear axle shafts 13 Bracket 16 Electrical connector A9 Refrigerant compressor Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of explosion No fires, sparks, open flames or smoking. Danger caused by fuel igniting, risk AS47.00-Z-0001-01A

of poisoning caused by inhaling and Pour fuels into suitable and appropriately swallowing fuel as well as risk of injury to eyes marked containers only. and skin caused by contactwith fuel. Wear protective clothing when handling fuel. Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Warning

when handling hot or glowing objects. and safety glasses, if necessary. Risk of injury Do not open cooling system unless coolant Warning to skin and eyes suffering AS20.00-Z-0001-01A

scalding from contact with hot coolantspray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage containers. Wear protective gloves, protective clothing and safety glasses. Risk of injury Wear protective gloves, protective clothing Caution to skin and eyes due to AS18.00-Z-0001-01A

handling of engine oil. Risk of poisoning and safety glasses.

caused by swallowing engine oil Do not fill engine oil into beverage containers. Risk of injury Wear protective gloves, protective clothing Caution to skin and eyes due to AS00.40-Z-0001-01A

handling of transmission oil. Health risk and safety glasses. caused by swallowing transmission oil Do not pour transmission oil into beverage bottles. Risk of injury Always wear protective gloves when working Caution caused by scraping or cutting AS00.00-Z-0017-01A

body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts. Deburr repair panels. Topical note Notes on coolant AH20.00-N-2080-01A Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Topical note Notes on self-locking nuts and bolts AH00.00-N-0001-01A Topical note Notes on avoiding damage through AH00.00-P-5000-01A contamination and foreign objects Page 2 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.10-p-2401sr, Remove/install engine with transmission Engine 281 in model 453

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 594 · Applies to: 453

Warning from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. 76 Perform engine test run and check engine as well as transmission for leaktightness 77 Install covering over engine Engine mounts, engine supports Number Designation Engine 281 in model 453 BA22.10-P-1004-01H Nut, engine mount to bearing pin Nm 62 Manual transmission, general Number Designation Transmission 700.12 BA26.00-P-1009-01A Bolt, ground line to transmission Nm 44 Automatic transmission complete Number Designation Transmission 700.41 BA27.10-P-1001-06A Bolt, ground line to transmission Nm 24 Battery Number Designation Model 453 BA54.10-P-1004-01I Nut, battery ground line to body Nm 21 001 589 03 91 00 003 589 03 37 00 129 589 00 91 00 453 589 01 62 00 Set of protective covers Hose clamp pliers Record plug Adaptation Page 6 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.10-p-2401sr, Remove/install engine with transmission Engine 281 in model 453

SI01.10-P-0015A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 596 · Applies to: 453

Service Information: Application of surface sealants 20.11.2019 Engine all (4xWD, CAR, Light transporter, smart) Modification notes 01.10.2019 Document content removed and reference to AH00.00- P-0500-01MNE added because the content is identical. We would like to inform you that AH00.00-P-0500-01MNE must be urgently observed when applying surface sealants. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si01.10-p-0015a, Service Information: Application of surface sealants Engine all (4xWD, CAR, Light transporter, smart)

SI01.10-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 597 · Applies to: 453

Service Information: Cleaning sealing surfaces 26.10.2017 Engine all (4xWD, CAR, Heavy transporter, Light transporter, smart) Due to recent events please remember that when repairing engines in Consequential damage resulting from improper repairs is not which the cleaning of sealing surfaces is prescribed, e.g. when covered by the warranty and goodwill terms. removing and installing the cylinder head cover, the instructions regarding treatment of such sealing surfaces must be strictly observed. The application of an abrasive cloth to contact surfaces in order to remove elastomer seals is not permitted. Remove sealant Engine all (4xWD, CAR, Heavy transporter, AR01.00-P-0050-01A Light transporter) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si01.10-p-0004a, Service Information: Cleaning sealing surfaces Engine all (4xWD, CAR, Heavy transporter, Light transporter, smart)

SI01.10-P-0014A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 598 · Applies to: 453

Service Information: Guidelines on engine number 11.04.2017 Engine all (4xWD, CAR, smart) In individual countries, the engine number has different legal For genuine Mercedes­Benz reconditioned assemblies, the meanings. In Germany, for example, since the middle of 1972, it is reconditioned assembly label may not be removed from the engine to regarded by the legislator to be "irrelevant in traffic terms" and be installed. therefore it is no longer included in the vehicle documents. Crankcase and basic engines Many other countries still require the engine number to be stated in Crankcases and basic engines available through parts logistics do not those vehicle documents for vehicles registered in such countries. In have an engine model designation nor any engine number. international transport the authorities regard the regulations of the The genuine engine number must be stamped into the engine country in which the vehicle is registered to be binding. To ensure that sequence field on the crankcase by the workshop performing the difficulties do not arise when vehicles are checked or when borders are repair and be documented and archived by a photo of the old and new crossed because of missing or incorrect engine numbers, country­ engine number (see VeDoc Change Manual Car topics Major specific laws and regulations must be observed when performing assemblies ­ General). repair work. Please contact the local regional authorities in the event of any queries To ensure that the engine can be identified for vehicle checks pertaining to the engine number requirement and the statutory (e.g. through technical inspection stations, police authorities or for an specifications and regulations. export control by customs authorities), the following guidelines must be observed for installation of remanufactured engines and crankcases: Installation of identical model of new/remanufactured engines After an engine replacement, the engine number of the installed remanufactured engine has to be entered into the vehicle data card in VeDoc as well as in the repair file or customer file by the workshop performing the repair. These documents must clearly state which engine was in the vehicle and which remanufactured engine was installed (see VeDoc Change Manual Car topics Major assemblies ­ General). Picture no., etc. Work notes Use of engine no. when installing AH01.10­P­0001­01A reconditioned engines and factory­new replacement engines or crankcases Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, si01.10­p­0014a, Service Information: Guidelines on engine number Engine all (4xWD, CAR, smart)

SI01.10-P-0001A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 599 · Applies to: 453

Service Information: Standardized procedure for complaints on the engine 13.06.2018 Engine all (4xWD, CAR, smart) Modification notes 10.01.2018 Document contents updated. 15.02.2018 Document contents updated. B Complaints about noise in engine A selective and correct procedure is required when repairing C General complaints (mechanical engine components, engine complaints on the engine, for reducing defective major assembly lubrication, engine cooling, engine management, fuel system, exhaust removals and for improving product quality. system) In order to support this, the standardized procedure described here D Replacement of equipment unit applies with immediate effect for all the stated gasoline and diesel D1Within the warranty period engines. D2Within the goodwill period This procedure applies without limit in time until further notice and should only be applied to engines within the warranty and goodwill period. Contents: A General information A General information B Complaints about noise in engine For all complaints the following items must always be processed and Analysis sheet for engine noises, form information required: OF00.10-P-3000-03Ais to be used in the repair acceptance process Complaint can be reproduced by the workshop? already. If possible, always in the presence of the customer. The analysis sheet is to be used as guidelines for the necessary questions from the service receptionist to the customer and for Is a reference vehicle with the same engine available? documentation in the workshop. In order to rule out a series production complaint status. Does the vehicle correspond to the series production If possible, prepare a noise recording (e.g. with camera, etc.) configuration? Attach filled-out analysis sheet and noise recordings in a TIPS case on a mandatory basis. Example: Installed tuning measure on engine. Is an applicable TIPS document published in Xentry TIPS? Expenditures for filling out the analysis sheet can be invoiced within the warranty/goodwill period under labor operation number Recommended search for the appropriate symptom. 02-3952. Has further applicable Service Information (SI) been published? In case of no clear findings after diagnosis: Generate TIPS case. C General complaints (mechanical engine components, engine D Replacement of equipment unit lubrication, engine cooling, engine management, fuel system, Analysis sheet for engine replacement, form exhaust system) OF01.10-P-3000-01Ais to be used as guidelines for the necessary The following items are to be processed: questions from the service receptionist to the customer and for Perform quick test. documentation of test steps. Stored fault codes are to be processed corresponding to the stored As the customer complaint is important for case evaluation, the guided test. analysis sheet must already have been used in the repair acceptance process. Store (print out) all important diagnosis steps and fault freeze frame data. The maintenance records of the vehicle are likewise to be checked in each case in the forefront by the workshop. Deal with complaints without a stored fault code stored in DAS/ Xentry in accordance with any test for symptoms to allow specific The same applies to the existence of a tuning measure on the engine. diagnosis and record measuring results. The event memory in the instrument cluster control unit (A1) must be ALL stored (printed) diagnostic data and performed checks with read out using XENTRY. the corresponding information MUST be attached to a TIPS case (if This procedure applies without limit in time until further notice and case creation required). should only be applied to engines within the warranty and goodwill period. Expenditures for filling out the analysis sheet can be invoiced within the warranty/goodwill period under labor operation number 02-3952. The DAS/XENTRY diagnostic data D1 Within the warranty/term of warranty A copy of the maintenance booklet If a replacement of the engine is planned, the following procedure applies: With diesel engines (if menu item is available in DAS or 1 To support the inspection, you can send a complete TIPS case to XENTRY): a copy of the "Diagnosis performance data" (menu the technical workshop manager. This is to ensure that all the "Control units" - "Drive" - "CDI xy" - "Acquisition of performance information required to diagnose the major assembly in the data") diagnosis center or clarify the damage profile in advance with A printout of the event memory from the instrument cluster market care (if required include photos, recordings of noise etc) is control unit (A1) present. The part causing the damage (e.g. coolant hose) 2 The following documents must be enclosed with the engine: The filled-out analysis sheet for engine replacement and analysis sheet for engine noises if necessary A copy of the maintenance booklet D2Within the goodwill period With diesel engines (if menu item is available in DAS or If a replacement of the engine is planned, the following procedure applies: XENTRY): a copy of the "Diagnosis performance data" (menu Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si01.10-p-0001a, Service Information: Standardized procedure for complaints on the engine Engine all (4xWD, CAR, smart)

"Control units" - "Drive" - "CDI xy" - "Acquisition of performance

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 600 · Applies to: 453

1 The following documents must be enclosed with the engine: data") The filled-out analysis sheet for engine replacement and A printout of the event memory from the instrument cluster analysis sheet for engine noises if necessary control unit (A1) The DAS/XENTRY diagnostic data The part causing the damage (e.g. coolant hose) Analysis sheet for engine noises, form Engine 112, 113, 132, 133, 137, 152, 155, OF00.10-P-3000-03A 156, 157, 159, 166, 176, 177, 178, 256, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 281, 285, 607, 626, 628, 629, 640, 642, 646, 647, 648, 651, 654, 656, 660, 668 Engine replacement analysis sheet, form Engine 112, 113, 132, 133, 137, 152, 155, OF01.10-P-3000-01A 156, 157, 159, 166, 176, 177, 178, 256, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 281, 285, 607, 626, 628, 629, 640, 642, 646, 647, 648, 651, 654, 656, 660, 668 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si01.10-p-0001a, Service Information: Standardized procedure for complaints on the engine Engine all (4xWD, CAR, smart)

BA01.20-P-1001-01O

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 602 · Applies to: 453

Bolt connecting cylinder head cover to Nm 12 cylinder head BA01.20-P-1002-01O Bolt connecting cylinder head cover to cover Nm 12 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.20-p-5014fg, Remove, install cylinder head cover ENGINE 639.9 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 614 · Applies to: 453

Designation Engine Engine 134.910/911 135.930/950 BE01.30-P-1001-04F Cylinder head bolt Thread diameter M 9 9 Length (L) when new mm 143.5 143.5 Max. length (L) mm 146.2 146.2 See picture - - Check values of crankcase Number Designation Engine Engine 134.910/911 135.930/950 BE01.40-P-1001-02I Crankcase flatness of separating surface over the entire length mm 0.05 to 0.1 0.05 to 0.1 Cylinder head Number Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA01.30-P-1001-01N Torx bolt connecting cylinder Stage 1 Nm 25 25 25 25 head to crankcase ° Stage 2 90 90 90 90 ° Stage 3 90 90 90 90 Timing chain drive

Number Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA05.10-P-1001-01I Bolt, timing chain guide rail to crankcase Nm 10 10 10 10 BA05.10-P-1002-01I Bolt, timing chain tensioning rail to cylinder Nm 24 24 24 24 head Complete manual transmission

Number Designation Trans- mission 717.4 in model 450.3/4, 452.3/4, 454.0 BA26.10-P-1001-01D Bolt, transmission to engine Nm 23 Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.30-p-5800ff, Remove/install cylinder head ENGINES 134.9, 135.9 in MODEL 454.0

Support fixture

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 615 · Applies to: 453

454 589 00 62 00 454 589 02 62 00 Support fixture Engine lifting fixture Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.30-p-5800ff, Remove/install cylinder head ENGINES 134.9, 135.9 in MODEL 454.0

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 619 · Applies to: 453

Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not touch hot or rotating parts. engine as it is running 36 Perform engine test run and check engine around cylinder head (23) for leaks 37 Check engine oil level, correct if necessary Engine oil level must lie between the markings 'Min' and 'Max'; otherwise, engine damage may occur. 38 Read out fault memory, erase if necessary Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory STAR DIAGNOSIS diagnosis system Check values for cylinder head Number Designation Engine 639.939 BE01.30-P-1001-02F Permissible variation of flatness of lower over the entire length mm 0.03 to 0.2 separating surface Check values of crankcase Number Designation Engine 639.939 BE01.40-P-1001-02I Crankcase flatness of separating surface over the entire length mm 0.05 to 0.1 Cylinder head Number Designation Engine 639.939 BA01.30-P-1001-01R Torx bolt connecting cylinder head to Stage 1 Nm 10 crankcase Stage 2 Nm 80 ° Stage 3 90 ° Stage 4 90 BA01.30-P-1002-01R Torx bolt connecting cylinder head to timing Nm 20 case BA01.30-P-1009-01R Screw/bolt, cylinder head to crankcase Nm 20 Turbocharger

Number Designation Engine 639.939 BA09.40-P-1001-01I Torx bolt connecting oil return line to Nm 7.6 turbocharger Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.30-p-5800fg, Remove/install cylinder head ENGINES 639.9 in MODEL 454.0

Exhaust gas recirculation

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 620 · Applies to: 453

Number Designation Engine 639.939 BA14.20-P-1001-01H Screw/bolt connection fitting to mixing Nm 8 chamber BA14.20-P-1002-01H Screw/bolt exhaust gas recirculation pipe to Nm 12 charge air distribution housing Coolant pump, coolant thermostat Number Designation Engine 639.939 BA20.10-P-1003-01R Torx bolt connecting coolant temperature controller Nm 14 to charge air duct housing Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.30-p-5800fg, Remove/install cylinder head ENGINES 639.9 in MODEL 454.0

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 625 · Applies to: 453

Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not touch hot or rotating parts. engine as it is running 14 Conduct engine test run and check cylinder head in the area of the front cover (1) for leaks 15 Check engine oil level by means of oil dipstick The engine oil level must lie between the markings "Min" and "Max" otherwise engine damage can result. Cylinder head Number Designation Engine 639.939 BA01.30-P-1007-01R Bolt, front cover to cylinder head Nm 12 Engine mounts, engine supports

Number Designation Engine 639.9 BA22.10-P-1003-01Q Nut for engine bracket on engine mount Nm 48 BA22.10-P-1006-01Q Nut, engine bracket at bracket Nm 45 Electric vacuum pump of brake booster

Number Designation Engine 639.939 BA43.05-P-1001-01G Torx bolt, vacuum pump to cover Nm 12 Repair materials Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.30-p-5700fg, Remove/install front cover on cylinder head ENGINES 639.939 in MODEL 454.0

BA01.30-P-1008-01R

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 627 · Applies to: 453

Bolt for rear cover on cylinder head Nm 12 Repair materials Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.30-p-5702fg, Remove/install rear cover on cylinder head ENGINES 639.939 in MODEL 454.0

Permissible deviation from a

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 629 · Applies to: 453

mm 0.001 to 0.01 true cylindrical form (when new) Wear limit in longitudinal and mm 0.1 transverse direction Runout mm 0.07 Check values for cylinder bore Number Designation Engine 639.9 BE01.40-P-1002-01L Cylinder liner dia. Standard dimension mm 83 Permissible deviation from a mm 0.007 true cylindrical form (when new) Wear limit in longitudinal and mm 0.2 transverse direction Runout mm 0.07 Commercially available tools Number Designation WH58.30-Z-1011-12A Inside caliper, Company Hahn und Kolb D-70469 Stuttgart Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.40-p-9202ff, Measure cylinder bores ENGINE 122.9, 134.9, 135.9, 639.9 in MODEL 454.0

Sleeve

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 634 · Applies to: 453

454 589 02 14 00 Sleeve Repair materials Number Designation Order number BR00.45-Z-1053-01A Sealant Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/20/18, L/07/20, ar01.40-p-8920ff, Remove/install end cover together with shaft seal ENGINE 134.9, 135.9 in MODEL 454.0

BA01.40-P-1004-01O

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 638 · Applies to: 453

Torx bolt of timing case to cylinder head M6 Nm 9 9 BA01.40-P-1005-01O Torx bolt of chain tensioner cap to timing Nm 9 9 case cover BA01.40-P-1009-01O Bolt for oil strainer to crankcase Nm 11 11 BA01.40-P-1010-01O Bolt for oil strainer to timing case cover Nm 11 11 Timing case cover

Number Designation Engine Engine 135.930 135.950 BA01.40-P-1002-01O Torx bolt of timing case to crankcase M6 Nm 9 9 BA01.40-P-1003-01O Torx bolt of timing case to crankcase M10 Nm 39 39 BA01.40-P-1004-01O Torx bolt of timing case to cylinder head M6 Nm 9 9 BA01.40-P-1005-01O Torx bolt of chain tensioner cap to timing Nm 9 9 case cover BA01.40-P-1009-01O Bolt for oil strainer to crankcase Nm 11 11 BA01.40-P-1010-01O Bolt for oil strainer to timing case cover Nm 11 11 Engine mounts, engine supports

Number Designation Engine Engine 134.9 135.9 BA22.10-P-1001-01Q Bolt of engine mount to longitudinal member Nm 48 48 BA22.10-P-1003-01Q Nut of engine bracket to engine mount Nm 48 48 BA22.10-P-1004-01Q Nut of engine bracket to timing case cover Nm 48 48 BA22.10-P-1005-01Q Bolt of engine bracket to timing case cover Nm 48 48 454 589 00 62 00 454 589 04 09 00 Support fixture Set of socket wrench bits Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.40-p-8000ff, Remove/install timing case cover ENGINE 134.9, 135.9 in MODEL 454.0

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 639 · Applies to: 453

Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.40-p-8000ff, Remove/install timing case cover ENGINE 134.9, 135.9 in MODEL 454.0

Notes on sealant path for timing case cover

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 641 · Applies to: 453

AH01.40-P-1000-01FG

10 Install in the reverse order Cylinder head Number Designation Engine 639.939 BA01.30-P-1002-01R Torx bolt connecting cylinder head to timing Nm 20 case BA01.30-P-1003-01R Bolt, timing case cover to cylinder crankcase Nm 10 Engine mounts, engine supports

Number Designation Engine 639.9 BA22.10-P-1007-01Q Bolt of bracket to timing case cover Nm 20 Repair materials Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.40-p-8000fg, Remove/install timing case cover ENGINES 639.939 in MODEL 454.0

Remove electrical wiring harness (6) from

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 643 · Applies to: 453

10 Remove electrical wiring harness (6) from timing case cover (1) 11 Remove screw/bolt (4) *BA01.40-P-1009-01M Screw/bolt, timing case cover to crankcase/cylinder head 12 Remove screw/bolts (5) Tightening procedure AR01.40-P-8000-02SR Installation: Observe tightening procedure

for screw/bolts (5). Pay attention to different screw/bolt

lengths (5). *BA01.40-P-1009-01M Screw/bolt, timing case cover to crankcase/cylinder head 13 Unfasten timing case cover (1) using a suitable tool from crankcase and cylinder head and take off
Notes on sealant path for timing case cover AH01.40-P-1000-01SR

Installation: Replace the sealing ring (7)

on the timing case cover (1). Apply sealant. Observe instructions on applying the sealant. Sealing compound *BR00.45-Z-1053-01A Clean

14 Clean sealing surfaces on timing case cover (1) and on crankcase 15 Install in the reverse order Cylinder crankcase, timing case cover, end cover Number Designation Engine 281 BA01.40-P-1009-01M Screw/bolt, timing case cover to crankcase/ Stage 1 (M8 bolts) Nm 8 cylinder head Stage 2 (M10 bolts) Nm 55 Stage 3 (M8 bolts) Nm 25 Starter Number Designation Engine 281 BA15.30-P-1001-01E Bolt, starter to transmission Nm 44 Manual transmission, general Number Designation Transmission 700.12 BA26.00-P-1001-01A Bolt, transmission to engine Nm 44 Manual transmission, general Number Designation Transmission 700.12 BA26.00-P-1002-01A Nut, transmission to engine Nm 44 Automatic transmission complete Number Designation Transmission 700.41 BA27.10-P-1002-06A Bolt, transmission to engine Nm 44 Automatic transmission complete Number Designation Transmission 700.41 BA27.10-P-1003-06A Nut, transmission to engine Nm 44 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.40-p-8000sr, Remove/install timing case cover Engine 281 in model 453

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 644 · Applies to: 453

Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.40-p-8000sr, Remove/install timing case cover Engine 281 in model 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 646 · Applies to: 453

Designation Engine 639.9 BA15.30-P-1001-01I Torx bolt connecting starter to transmission Nm 20 Refrigerant compressor

Number Designation Engine 639.939 BA83.55-P-1004-01L Torx bolt connecting refrigerant compressor to oil pan Nm 20 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.45-p-7500fh, Remove, install oil pan ENGINE 639.9 in MODEL 454.0

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 648 · Applies to: 453

Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.45-p-7500ff, Remove/install oil pan ENGINE 134.9, 135.9 in MODEL 454.0

BA01.45-P-1001-01J

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 650 · Applies to: 453

Bolt, oil pan to crankcase/timing case Initial tightening torque Nm 10 cover Retightening torque Nm 10 122 589 00 28 00 Blade Repair materials Number Designation Order number BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09 BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar01.45-p-7500sr, Remove/install oil pan Engine 281 in model 453

03.00 - 102 589 01 40 00 Retaining lock (ws03.00-n-0011b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 651 · Applies to: 453

3 03.00 - 281 589 00 43 00 Press-in tool (ws03.00-p-0075c) 4 03.00 - 450 589 00 14 00 Tensioning strap (ws03.00-p-0091c) 5 03.00 - 450 589 14 37 00 Pliers (ws03.00-p-0092c) 6 03.00 - Safety information Crank assembly (as03.00-z-9999zz) 7 03.00 - Test and adjustment values Smart Crank assembly (be03. 00-z-9999cz) 8 03.00 - Tightening torques Smart Crank assembly (ba03.00-z- 9999cz) 9 03.10 - Piston removal and installation (ar03.10-p-7021fg) 10 03.10 - Remove_install piston (ar03.10-p-7021sr) 13 03.10 - Remove_install piston rings (ar03.10-p-7311ff) 18 03.10 - Remove_install piston rings (ar03.10-p-7311sr) 20 03.10 - Removing and installing a piston (ar03.10-p-7021ff) 22 03.10 - Removing_installing from piston rings (ar03.10-p-7311fg) 24 03.20 - Checking the basic position of the balancing shaft (ar03.20- p-3637fg) 26 03.20 - Remove_install balancing shaft (ar03.20-p-1000fg) 27 03.20 - Remove_install crankshaft (ar03.20-p-4351ff) 29 03.20 - Remove_install crankshaft (ar03.20-p-4351fg) 31 03.20 - Remove_install crankshaft (ar03.20-p-4351sr) 33 03.20 - Removing and installing drive wheel for balance shaft (ar03. 20-p-1010fg) 36 03.20 - Replace front crankshaft radial sealing ring (ar03.20-p- 3000fg) 38 03.20 - Replace front crankshaft radial sealing ring (ar03.20-p- 3000sr) 39 03.20 - Replacing rear crankshaft radial seal (ar03.20-p-3063sr) 41 03.20 - Replacing the front crankshaft radial sealing ring (ar03.20-p- 3000ff) 43

03.20 - Set the basic position of the balance shaft (ar03.20-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 652 · Applies to: 453

3638fg) 44 03.30 - Remove_install a flywheel (ar03.30-p-8002sr) 45 03.30 - Remove_install belt pulley (ar03.30-p-1700fg) 46 03.30 - Remove_install belt pulley (ar03.30-p-1700sr) 47 03.30 - Remove_install retaining lock for crankshaft_ring gear (ar03. 30-p-5000sr) 49 03.30 - Removing_installing the belt pulley (ar03.30-p-1700ff) 50 03.30 - Removing_installing the flywheel (ar03.30-p-8002ff) 51 03.30 - Removing_installing the flywheel (ar03.30-p-8002fg) 52

WS03.00-N-0011B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 653 · Applies to: 453

102 589 01 40 00 Retaining lock 17.06.2014 ENGINE 281 ENGINE 601.942/970 Verwendung in FG 03/05/Satz B Purpose: For blocking the flywheel for removed transmissions 102 589 01 40 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws03.00-n-0011b, 102 589 01 40 00 Retaining lock ENGINE 281 ENGINE 601.942/970

WS03.00-P-0075C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 654 · Applies to: 453

281 589 00 43 00 Press-in tool 04.07.2018 Engine 281 in model 453 Engine 282 Verwendung in FG 03/Satz C Purpose: Press-in tool for installation of the rear crankshaft oil seal (at clutch end). 281 589 00 43 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws03.00-p-0075c, 281 589 00 43 00 Press-in tool Engine 281 in model 453 Engine 282

WS03.00-P-0091C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 655 · Applies to: 453

450 589 00 14 00 Tensioning strap 25.07.2014 ENGINE 122, 134, 135, 639 in MODEL 454 ENGINE 132 in MODEL 451 ENGINE 160 in MODEL 450, 452 ENGINE 281 in MODEL 453 Verwendung in FG 03/Satz C Purpose: Tensioning strap for pressing together the piston rings. Note: Common part to 000 589 04 14 00 Tensioning strap. Smart no.: 0020933 V001 0000 00. 450 589 00 14 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws03.00-p-0091c, 450 589 00 14 00 Tensioning strap ENGINE 122, 134, 135, 639 in MODEL 454 ENGINE 132 in MODEL 451 ENGINE 160 in MODEL 450, 452 ENGINE 281 in MODEL 453

WS03.00-P-0092C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 656 · Applies to: 453

450 589 14 37 00 Pliers 14.08.2014 ENGINE 122, 134.910/911, 135.930/950, 639.939 in MODEL 454 ENGINE 132 in MODEL 451 ENGINE 160 in MODEL 450, 452 ENGINE 281 Verwendung in FG 03/Satz C Purpose: Pliers for spreading apart piston rings. Note: Smart no.: 0020924 V001 0000 00. 450 589 14 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws03.00-p-0092c, 450 589 14 37 00 Pliers ENGINE 122, 134.910/911, 135.930/950, 639.939 in MODEL 454 ENGINE 132 in MODEL 451 ENGINE 160 in MODEL 450, 452 ENGINE 281

AS03.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 657 · Applies to: 453 · AR: AS03.00-Z-9999ZZ

Safety information: Crank assembly 18.09.2019 MODEL all Safety notes for working on crank assembly, Engine all (TRUCK) AS03.00-Z-0001-01A flywheel, drive plate, vibration damper, starter ring gear Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as03.00-z-9999zz, Safety information: Crank assembly MODEL all

BA03.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 659 · Applies to: 453 · AR: BA03.00-Z-9999CZ

Tightening torques: Smart: Crank assembly 18.09.2019 MODEL all Connecting rods ENGINE 132.9, 160.910/920/921/922/923 BA03.10-P-1000-01K ENGINE 281 Connecting rods ENGINE 122.9, 134.910/911, 135.930/950 in BA03.10-P-1000-01N MODEL 454.0 Connecting rods ENGINE 639.939 in MODEL 454.0 BA03.10-P-1000-01O Crankshaft ENGINE 122.9, 134.910/911, 135.930/950 in BA03.20-P-1000-01G MODEL 454.0 ENGINE 132.9 in MODEL 451 ENGINE 281 Crankshaft ENGINE 639.939 in MODEL 454.0 BA03.20-P-1000-01I Balance shaft ENGINE 134.910/911 in MODEL 454.0 BA03.20-P-1000-02E Balance shaft ENGINE 639.939 in MODEL 454.0 BA03.20-P-1000-02F Flywheel, driven plate, vibration damper, ENGINE 160.910/920/921/922/923 BA03.30-P-1000-01J starter ring gear Flywheel, driven plate, vibration damper, ENGINE 639.939, 660.940/950/951 BA03.30-P-1000-01K starter ring gear Flywheel, driven plate, vibration damper, ENGINE 122.950, 134.910/911, 135.930/950 BA03.30-P-1000-01L starter ring gear Flywheel, driven plate, vibration damper, ENGINE 132.9 ENGINE 281 BA03.30-P-1000-01P starter ring gear Belt pulley with decoupling element ENGINE 132.910 in MODEL 451.334/380/480 BA03.30-P-1000-04A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba03.00-z-9999cz, Tightening torques: Smart: Crank assembly MODEL all

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 662 · Applies to: 453

Designation Engine 639.939 BA18.10-P-1003-01L Bolt for oil baffle on crankcase Nm 8 450 589 00 14 00 Retaining strap Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar03.10-p-7021fg, Piston removal and installation ENGINE 639.939 in MODEL 454.0

Specified engine oils (service) - Overview

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 666 · Applies to: 453

BB00.40-P-0223-02A

32.1 Assign new pistons (7), connecting rods (2) Only where pistons (7) are replaced. and piston pins (14) to each other. 32.2 Assign previously marked pistons (7), Only where pistons (7) are reused. connecting rods (2) and piston pins (14) to each other.

Note the applied markings during removal. Engine damage can occur otherwise. 33 Manually press piston pins (14) into pistons (7) and connecting rods (2). 34 Install a second new retaining ring (13) into the other piston boss. 35 Remove connecting rods (2) with the pistons (7) from the vise. 36 Assign new connecting rod bearing shells (4). Only when installing new connecting rod bearing shells (4). AR03.10-P-6112-01SR 37 Wet cylinder bores (9), connecting rod journals, connecting rod bearing shells (4, 5), connecting rods (2), connecting rod bearing caps (3) and pistons (7) with engine oil. Specified engine oils (service) - Overview BB00.40-P-0223-02A

38 Fit tensioning strap (8) for piston rings (10, 11,

12) on pistons (7) and tension. Piston ring end gaps of piston rings (10, 11, 12) must be offset by 120°. Engine damage can occur otherwise. *450589001400 Tensioning strap 39 Insert connecting rod bearing shell (4) in the

respective connecting rod (2). Insert connecting rod bearing shells (4) in non- canted manner into connecting rods (2). Otherwise, damage to the connecting rod bearings will occur. Observe assignment of connecting rod bearing shells (4) to connecting rods (2) and markings for installation position. 40 Insert connecting rod bearing shell (5) in the

respective connecting rod bearing cap (3). Insert connecting rod bearing shells (5) in non- canted manner into connecting rod bearing caps (3). Connecting rod bearing will otherwise be damaged. Observe assignment of connecting rod bearing shells (5) to connecting rod bearing caps (3) and markings for installation position. 41 Insert pistons (7) with connecting rods (2) and

connecting rod bearing shells (4) into Observe color dots and/or travel direction respective cylinder bore (9). arrows. Engine damage can occur otherwise. The valve recesses (arrows A) in the

pistons (7) must point toward the inlet side of the engine. Ensure that the connecting rod bearing shell (4) does not fall out. 42 Press pistons (7) with the connecting rods (2)

and connecting rod bearing shells (4) into the Turn crankshaft (6) so that no connecting rods respective cylinder bore (9). (2) are in contact with connecting rod journals when inserting pistons (7) into cylinder bores (9). Connecting rods (2) and crankshaft (6) will otherwise be damaged. Press pistons (7) into cylinder bores (9) only until the tensioning strap (8) can be removed. The tensioning strap (8) must always lie on crankcase when pressing in pistons (7). Adjust tensioning strap (8) if necessary. *450589001400 Tensioning strap 43 Attach connecting rod bearing caps (3) with

connecting rod bearing shells (5) and Connecting rods (2) and connecting rod connecting rods (2) on crankshaft (6) bearing caps (3) are cracked (broken). Do not according to applied markings. interchange. Otherwise the dimensional accuracy will no longer be obtained otherwise and can lead to engine damage. 44 Wet new screws (1) on the thread and on the contact surface with engine oil and screw in. Page 4 of 5 © Mercedes-Benz AG, 5/22/18, L/07/20, ar03.10-p-7021sr, Remove/install piston Engine 281 in model 453

Pliers

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 669 · Applies to: 453

450 589 14 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar03.10-p-7311ff, Remove/install piston rings ENGINE 134.9, 135.9 in MODEL 454.0

BE03.10-P-1001-05G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 675 · Applies to: 453

Piston ring end Groove 1 mm 0.13...0.17 clearance Groove 2 mm 0.08...0.35 Groove 3 mm 0.03...0.07 BE03.10-P-1002-05G Piston ring end gap Groove 1 mm 0.2...0.35 Groove 2 mm 0.4...0.6 Groove 3 mm 0.2...0.4 BE03.10-P-1003-05G Dimension Plain compression ring mm 83.0 x 2.0 x 3.40 Taper-faced hook scraper mm 83.0 x 2.0 x 3.45 ring Oil scraper ring mm 83.0 x 2.0 x 3.40 450 589 14 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar03.10-p-7311fg, Removing/installing from piston rings ENGINE 639.939 in MODEL 454.0

BA03.20-P-1001-02F

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 678 · Applies to: 453

Bolt connecting balance shaft to crankcase Stage 1 Nm 58 ° Stage 2 90 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar03.20-p-1000fg, Remove/install balancing shaft ENGINE 639.939 in MODEL 454.0

BA03.20-P-1003-02F

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 687 · Applies to: 453

Bolt, balancing weight to balancing shaft Nm 55 454 589 01 40 00 Counterholder Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar03.20-p-1010fg, Removing and installing drive wheel for balance shaft ENGINE 639.9 in MODEL 454.0

Press-in tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 692 · Applies to: 453

281 589 00 43 00 Press-in tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar03.20-p-3063sr, Replacing rear crankshaft radial seal Engine 281 in model 453

Flywheel, drive plate, vibration damper, starter ring gear

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 698 · Applies to: 453

Number Designation ENGINE 281 BA03.30-P-1001-01P Bolt, belt pulley/vibration damper (without Stage 1 Nm 50 decoupling element) to crankshaft Loosen stage 2 Nm - Stage 3 Nm - ° Stage 4 180 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar03.30-p-1700sr, Remove/install belt pulley ENGINE 281 in MODEL 453

Retaining lock

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 703 · Applies to: 453

454 589 00 40 00 Retaining lock Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar03.30-p-8002fg, Removing/installing the flywheel ENGINE 639.939 in MODEL 454.0 with TRANSMISSIONS 717.473 /475

05.00 - 111 589 25 61 00 Valve assembly tools kit (ws05.00-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 704 · Applies to: 453

3137ba) 3 05.00 - 281 589 00 40 00 Blocking device (ws05.00-p-0136b) 4 05.00 - 281 589 01 40 00 Holding device (ws05.00-p-0143b) 5 05.00 - 602 589 00 39 00 Riveting tool (ws05.00-p-0162c) 6 05.00 - 602 589 00 98 00 Case (ws05.00-p-0158c) 7 05.00 - 602 589 02 33 00 Chain separating tool (ws05.00-p-0159c) 8 05.00 - 602 589 02 40 00 Assembly links (ws05.00-p-0171c) 9 05.00 - 606 589 00 37 00 Pliers (ws05.00-p-0116b) 10 05.00 - 642 589 00 33 00 Riveting tool (ws05.00-p-0260c) 11 05.00 - Removing and installing the cam follower (ar05.00-p-2500fg ) 12 05.00 - Removing and installing the valves (ar05.00-p-2310sr) 13 05.00 - Removing_installing a valve tappet (ar05.00-p-2310ff) 14 05.00 - Removing_installing hydraulic valve clearance compensatio- n elements (ar05.00-p-2011fg) 15 05.00 - Safety information Engine timing (as05.00-z-9999zz) 16 05.00 - Test and adjustment values Smart Engine timing (be05.00-z -9999cz) 17 05.00 - Tightening torques Smart Engine timing (ba05.00-z-9999cz) 18 05.10 - Check engine valve timing (ar05.10-p-6858sr) 19 05.10 - Remove, install tensioning rail (ar05.10-p-8127ff) 21 05.10 - Remove, install timing chain (ar05.10-p-7602sr) 22 05.10 - Remove_install chain tensioner (ar05.10-p-7800ff) 24 05.10 - Remove_install chain tensioner (ar05.10-p-7800sr) 26 05.10 - Remove_install slide rail in timing case cover (ar05.10-p- 8484ff) 28 05.10 - Remove_install slide rail in timing case cover (ar05.10-p- 8484fg) 29 05.10 - Remove_install slide rail of timing chain (ar05.10-p-8480sr) 30

05.10 - Remove_install tensioning rail timing chain (ar05.10-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 705 · Applies to: 453

8510sr) 31 05.10 - Removing_installing the chain tensioner (ar05.10-p-7800fg) 32 05.10 - Removing_installing the crankshaft sprocket (ar05.10-p- 4600fg) 33 05.10 - Removing_installing the tensioning rail (ar05.10-p-8127fg) 34 05.10 - Replace timing chain (ar05.10-p-7601ff) 35 05.10 - Replacing the timing chain (ar05.10-p-7601fg) 37 05.20 - Checking the basic position of camshafts (ar05.20-p-6010ff) 39 05.20 - Checking the basic position of camshafts (ar05.20-p-6010fg) 40 05.20 - Checking the basic position of camshafts (ar05.20-p-6010fh) 41 05.20 - Remove_install camshaft (ar05.20-p-6292fg) 42 05.20 - Remove_install camshaft adjusters (ar05.20-p-7201ff) 44 05.20 - Remove_install camshaft adjusters (ar05.20-p-7201sr) 46 05.20 - Remove_install camshaft position sensor (ar05.20-p-0001sr ) 47 05.20 - Remove_install camshaft sprocket (ar05.20-p-6040sr) 48 05.20 - Remove_install camshafts (ar05.20-p-6992sr) 50 05.20 - Remove_install intake camshaft solenoid valve (ar05.20-p- 7296sr) 52 05.20 - Remove_install oil duct cover for camshaft positioner (ar05. 20-p-7215sr) 53 05.20 - Remove_install solenoid camshaft (ar05.20-p-7295ff) 55 05.20 - Removing_installing a camshaft (ar05.20-p-6292fh) 56 05.20 - Removing_installing a camshaft sprocket (ar05.20-p-6040fg ) 57 05.20 - Removing_installing camshaft bearings (ar05.20-p-7102fg) 58 05.20 - Removing_installing camshafts (ar05.20-p-6992ff) 59 05.20 - Set basic position of camshafts (ar05.20-p-6020fg) 61 05.20 - Setting the basic position of camshafts (ar05.20-p-6020ff) 63

05.20 - Setting the basic position of camshafts (ar05.20-p-6020fh)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 706 · Applies to: 453

64 05.20 - Setting the basic position of camshafts (ar05.20-p-6020fj) 66 05.30 - Remove_install valve springs (cylinder head installed) (ar05. 30-p-3030ff) 68 05.30 - Remove_install valve springs (cylinder head removed) (ar05 .30-p-3020ff) 70 05.30 - Remove_install valves (ar05.30-p-3511ff) 71 05.30 - Remove_install valves (ar05.30-p-3511sr) 73 05.30 - Replace valve stem seals where with installed cylinder head (ar05.30-p-3512ff) 74 05.30 - Replace valve stem seals with cylinder head installed (ar05. 30-p-3512sr) 76 05.30 - Replace valve stem seals. (ar05.30-p-3510ff) 79 05.30 - Replace valve stem seals. (ar05.30-p-3510sr) 81 05.30 - Service Information Cleaning of carbonized intake valves ( si05.30-p-0005a) 83 05.30 - Set valve clearance (ap05.30-p-0560ff) 85

WS05.00-P-3137BA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 707 · Applies to: 453 · AR: WS05.00-P-3137BA

111 589 25 61 00 Valve assembly tools kit 04.06.2020 Engine 104, 111, 112, 113, 119, 120, 122, 132, 133, 134, 135, 139, 152, 155, 156, 157, 159, 160, 166, 176, 177, 178, 200, 256, 260, 264, 266, 270, 271, 272, 273, 274, 276, 278, 281, 601, 602, 603, 604, 605, 606, 607, 608, 611/980, 612, 613, 622, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656, 660, 668, 699 111 589 25 61 03 Lever handle FG05/Set C WS05.00-P-3137-03C 111 589 25 61 05 Detent depressor FG05/Set C WS05.00-P-3137-05C 111 589 25 61 06 Thrust fork FG05/Set C WS05.00-P-3137-06C 111 589 25 61 12 Fixing bracket FG05/Set C WS05.00-P-3137-12C 111 589 25 61 19 Grid FG05/Set C WS05.00-P-3137-19C Verwendung in FG 05/Satz B Purpose: Assembly tool for valve springs in a plastic case. Note: On engines with bucket tappet holes in the cylinder head, assembly of the conical valve keeper takes place automatically through assembly cartridges. 111 589 25 61 00 Consisting of: Part 10 Pilot bushing length 28.6 mm (gasoline engine) Part 1 case empty Part 11 Pilot bushing length 53 mm (diesel engine) Part 2 Impact bolt Part 12 Retaining fork M6x15 mm Part 3 Lever handle Part 13 Retaining fork M7x25 mm Part 4 Extension Part 14 Retaining fork M7x30 (bolt length 60 mm) Part 5 Detent depresser for thrust piece Part 15 Retaining fork M8x20 mm Part 6 Thrust fork for assembly cartridges Part 16 Threaded hook M6x23 mm Part 7 Thrust piece for detent depressor Part 17 Threaded hook M7x23 mm Part 8 Assembly cartridge length 83 mm (gasoline engine) Part 18 Threaded hook M8x20 mm Part 9 Assembly cartridge length 102 mm (diesel engine) Part 19 Grid with joint bearing Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-3137ba, 111 589 25 61 00 Valve assembly tools kit Engine 104, 111, 112, 113, 119, 120, 122, 132, 133, 134, 135, 139, 152, 155, 156, 157, 159, 160, 166, 176, 177, 178, 200, 256, 260, 264, 266, 270, 271, 272, 273, 274, 276, 278, 281, 601, 602, ...

WS05.00-P-0136B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 708 · Applies to: 453

281 589 00 40 00 Blocking device 28.7.14 ENGINE 281 Verwendung in FG 05/Satz B Purpose: To block the vibration damper. 281 589 00 40 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0136b, 281 589 00 40 00 Blocking device ENGINE 281

WS05.00-P-0143B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 709 · Applies to: 453

281 589 01 40 00 Holding device 30.6.15 Engine 281 Verwendung in FG 05/Satz B Purpose: Holding device for checking the timing and to counterhold the threaded connection on the camshaft sprocket. 281 589 01 40 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0143b, 281 589 01 40 00 Holding device Engine 281

WS05.00-P-0162C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 710 · Applies to: 453

602 589 00 39 00 Riveting tool FG 05/18/Set C 27.11.07 ENGINES all Modification notes 9.6.95 Replaces: 000 589 58 43 00 20.11.07 Replaced by 642 589 00 33 00 WS05.00-P-0260C Use: Rivet press tool for timing chains (basic unit).

602 589 00 39 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0162c, 602 589 00 39 00 Riveting tool ENGINES all

WS05.00-P-0158C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 711 · Applies to: 453

602 589 00 98 00 Case FG 03/05/18/Set C 29.9.10 ENGINE all Use: Case for storing individual assembly tool parts for timing chains

602 589 00 98 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0158c, 602 589 00 98 00 Case ENGINE all

WS05.00-P-0159C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 712 · Applies to: 453

602 589 02 33 00 Chain separating tool FG 05/18/Set C 1.4.11 ENGINE all Use: Timing chain separating tool (basic unit) in combination with thrust spindle 602 589 04 63 00 or 602 589 05 63 00 for separating installed endless timing chain.

602 589 02 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0159c, 602 589 02 33 00 Chain separating tool ENGINE all

WS05.00-P-0171C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 713 · Applies to: 453

602 589 02 40 00 Assembly links FG 05/18/Set C 17.11.95 ENGINE all Use: Assembly links (3 in total) for simplex roller chain, duplex roller chain and duplex bushed roller chain for connecting repair chain to installed chain Assembly links must not be left in the engine.

602 589 02 40 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0171c, 602 589 02 40 00 Assembly links ENGINE all

WS05.00-P-0116B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 714 · Applies to: 453

606 589 00 37 00 Pliers 04.06.2020 Engine 102, 103, 104, 110, 111, 112, 113, 116, 117, 119, 120, 133, 137, 139, 152, 155, 156, 157, 159, 166, 176, 177, 178, 256, 264, 266, 270, 271, 272, 273, 274, 276, 278, 601, 602, 603, 604, 605, 606, 611, 612/965/966, 613, 615, 616, 617, 626, 628, 629, 640, 642, 646, 647, 648, 651, 654, 656, 668 Engine 200, 622, 699 Engine 260, 282, 607, 608 Engine 281 FG 05/Satz B Purpose: Pliers for pulling off valve stem seal 606 589 00 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0116b, 606 589 00 37 00 Pliers Engine 102, 103, 104, 110, 111, 112, 113, 116, 117, 119, 120, 133, 137, 139, 152, 155, 156, 157, 159, 166, 176, 177, 178, 256, 264, 266, 270, 271, 272, 273, 274, 276, 278, 601, 602, 603, 604, ...

WS05.00-P-0260C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 715 · Applies to: 453

642 589 00 33 00 Riveting tool FG05/18/Set C 27.10.08 ENGINE all Modification notes 20.11.07 Replacement for 602 589 00 39 00 WS05.00-P-0162C 20.11.07 Replacement for 272 589 00 39 00 WS05.00-P-0223B Use: Rivet press tool (basic unit) to rivet timing chains. Assembly inserts 651 589 04 63 00 should be used for engine 651.

642 589 00 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws05.00-p-0260c, 642 589 00 33 00 Riveting tool ENGINE all

AS05.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 720 · Applies to: 453 · AR: AS05.00-Z-9999ZZ

Safety information: Engine timing 18.09.2019 MODEL all Safety information for working on engine Engine all (TRUCK) AS05.00-Z-0001-01A timing Risk of explosion and poisoning caused by the ENGINE 111, 112, 113, 137, 155, 156, 159, AS05.30-Z-0001-01A melting down or improper handling of sodium- 166, 266, 646, 647, 648 ... filled valves. Risk of injury caused by skin contact with sodium resulting in heat or chemical burns. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as05.00-z-9999zz, Safety information: Engine timing MODEL all

BA05.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 722 · Applies to: 453 · AR: BA05.00-Z-9999CZ

Tightening torques: Smart: Engine timing 18.09.2019 MODEL all Timing chain drive, toothed belt drive ENGINE 160.910/920/921/922/923, BA05.10-P-1000-01G 660.940/950/951 Timing chain drive, toothed belt drive ENGINE 134.910/911, 135.930/950 in MODEL BA05.10-P-1000-01I 454.0 Timing chain drive, toothed belt drive ENGINE 639.939 BA05.10-P-1000-01M Timing chain drive, toothed belt drive ENGINE 122.950 BA05.10-P-1000-01O Timing chain drive, toothed belt drive ENGINE 132.9 in MODEL 451.3/4 ENGINE BA05.10-P-1000-01P 281 Camshaft ENGINE 160.910/920/921/922/923 BA05.20-P-1000-01G Camshaft ENGINE 639.939 in MODEL 454 ENGINE BA05.20-P-1000-01H 660.940 in MODEL 450 ENGINE 660.950/951 in MODEL 451 Camshaft ENGINE 134.910/911, 135.930/950 BA05.20-P-1000-01I Camshaft ENGINE 122.9 in MODEL 454.0 BA05.20-P-1000-01L Camshaft ENGINE 132.9 in MODEL 451.3/4 ENGINE BA05.20-P-1000-01M 281 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba05.00-z-9999cz, Tightening torques: Smart: Engine timing MODEL all

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 729 · Applies to: 453

Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA05.10-P-1003-01I Bolt, cam chain tensioner to crankcase Nm 9 9 9 9 Repair materials Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.10-p-7800ff, Remove/install chain tensioner ENGINES 134.9, 135.9 in MODEL 454.0

Timing chain drive

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 731 · Applies to: 453

Number Designation ENGINE 281 BA05.10-P-1004-01P Bolt, timing chain tensioner to crankcase Nm 10 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar05.10-p-7800sr, Remove/install chain tensioner ENGINE 281 in MODEL 453

Camshaft

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 740 · Applies to: 453

Number Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA05.20-P-1005-01I Bolt connecting camshaft sprocket to Nm 88 88 88 88 exhaust camshaft Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.10-p-7601ff, Replace timing chain ENGINE 134.9, 135.9 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 742 · Applies to: 453

Designation Engine 639.939 BA05.20-P-1002-01H Bolt for camshaft bearing cap on cylinder Nm 12 head 602 589 00 98 00 602 589 02 33 00 602 589 02 40 00 602 589 05 63 00 Chain separating tool Assembly links Thrust spindle Case 602 589 05 63 01 602 589 03 63 00 640 589 01 63 00 640 589 01 40 00 Thrust pins Thrust piece Guide Hold-down 602 589 00 39 00 Riveting tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.10-p-7601fg, Replacing the timing chain ENGINE 639.9 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 747 · Applies to: 453

Designation Engine 639.939 BA05.20-P-1001-01H Bolt connecting camshaft sprocket to Nm 18 camshaft BA05.20-P-1002-01H Bolt connecting camshaft bearing cap to Nm 12 cylinder head Common rail diesel injection (CDI)

Number Designation Engine 639.9 BA07.16-P-1012-01G Nut connecting gearwheel to high-pressure pump Nm 70 001 589 50 33 00 454 589 04 40 00 640 589 01 33 00 Bell-type puller Puller Counterholder Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.20-p-6292fg, Remove/install camshaft ENGINE 639.9 in MODEL 454.0 Intake camshaft

*BA05.20-P-1002-01I

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 749 · Applies to: 453

Engine 135.9 AR05.20-P-6992-04FF *BA05.20-P-1001-01I

*BA05.20-P-1002-01I

8 Detach camshaft sprocket (4) from exhaust Installation:

Ensure correct seating of the camshaft (2) seat camshaft sprocket (4). 9 Lift exhaust camshaft (2) and remove bolt (3) Installation: Turn the intake camshaft (1)

at the hexagon (arrow B) in the direction of the exhaust camshaft (2) until the exhaust camshaft (2) can be inserted free of tension. The crankshaft must not turn in the process. 10 Remove camshaft bearing cap (11) on intake Observe the loosening sequence since camshaft (1) otherwise the intake camshaft (1) can get damaged. Engine 134.9 AR05.20-P-6992-04FG *BA05.20-P-1002-01I

Engine 135.9 AR05.20-P-6992-04FF *BA05.20-P-1002-01I

11 Lift intake camshaft (1) and remove bolt (5) 12 Remove intake camshaft (1) from camshaft Installation:

Observe correct seating of adjuster (6) the camshaft adjuster (6). 13 Remove camshaft adjuster (6) Installation:

Insert the camshaft adjuster (6) in the timing chain (7) in such a way that the marking (arrow D) of the camshaft adjuster (6) is aligned with the marking (arrow C) on the camshaft sprocket (4). 14 Install in the reverse order Camshaft

Number Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA05.20-P-1001-01I Bolt, camshaft bearing bridge to cylinder Nm 20 20 20 20 head BA05.20-P-1002-01I Bolt connecting camshaft bearing cap to Nm 11 11 11 11 cylinder head BA05.20-P-1004-01I Bolt connecting camshaft adjuster to intake Nm 64 64 64 64 camshaft BA05.20-P-1005-01I Bolt connecting camshaft sprocket to Nm 88 88 88 88 exhaust camshaft Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.20-p-7201ff, Remove/install camshaft adjusters ENGINES 134.9, 135.9 in MODEL 454.0

Remove screw/bolts for camshaft bearing cap

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 755 · Applies to: 453

7 Remove screw/bolts for camshaft bearing cap (3) and bearing bridge (4). Loosening and tightening regulation for AH05.20-P-0300-01SR camshaft bearing caps

Observe loosening, tightening specification for camshaft bearing cap (3) and bearing bridge (4). Wrong loosening or tightening of the screw/ bolts for the camshaft bearing cap (3) and the bearing bridge (4) leads to damage to the intake camshaft (1) and exhaust camshaft (2). BA05.20-P-1001-01M Bolt, camshaft bearing bridge to cylinder head BA05.20-P-1002-01M Bolt, camshaft bearing cap to cylinder head 8 Remove the camshaft bearing cap (3). Installation: Wet the bearing surfaces of

the camshaft bearing cap (3) with engine oil. 9 Remove bearing bridge (4). Installation: Moisten contact surface of

the bearing bridge (4) with engine oil. 10 Take out intake camshaft (1). Installation: Wet the contact surfaces of

the camshaft bearing in cylinder head (5) with engine oil. 11 Take out exhaust camshaft (2). Installation: Wet the contact surfaces of

the camshaft bearing in cylinder head (5) with engine oil. Check

General information on checking camshafts AH05.20-P-1000-09SZ and bearing points of camshafts 12 Visually inspect the cams for the intake If there are problems, camshaft (1) or the exhaust camshaft (2). Replace intake camshaft (1) or exhaust camshaft (2). 13 Visually inspect cylinder head (5) in the area of If there are problems, the camshaft bearing and camshaft bearing cap (3). replace the cylinder head (5) and/or the camshaft bearing cap (3). 14 Install in the reverse order. Camshaft Number Designation Engine 281 BA05.20-P-1001-01M Bolt, camshaft bearing bridge to cylinder head Nm 10 Camshaft Number Designation Engine 281 BA05.20-P-1002-01M Bolt, camshaft bearing cap to cylinder head Nm 10 Repair materials Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.20-p-6992sr, Remove/install camshafts Engine 281 in model 453

Camshaft

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 758 · Applies to: 453

Number Designation ENGINE 281 BA05.20-P-1008-01M Bolt, oil duct cover for camshaft positioner to timing case cover Nm 10 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.20-p-7215sr, Remove/install oil duct cover for camshaft positioner ENGINE 281 in MODEL 453

*BA05.20-P-1001-01I

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 764 · Applies to: 453

*BA05.20-P-1002-01I

Engine 135.9 AR05.20-P-6992-04FF *BA05.20-P-1001-01I

*BA05.20-P-1002-01I

9 Remove exhaust camshaft (2) out of the Installation: Turn intake camshaft (1) at

bearing seat, unscrew bolt (3) and remove hexagon (arrow B) in direction of the exhaust exhaust camshaft (2) camshaft (2) until the exhaust camshaft (2) can be inserted free of tension. The crankshaft must not turn in the process. 10 Remove camshaft bearing cap (11) for inlet Observe loosening and tightening camshaft (1) sequence otherwise the intake camshaft (1) can be damaged. Engine 134.9 AR05.20-P-6992-04FG *BA05.20-P-1002-01I

Engine 135.9 AR05.20-P-6992-04FF *BA05.20-P-1002-01I

11 Lift intake camshaft (1) and remove bolt (5) 12 Remove camshaft adjuster (6) from intake Installation:

Ensure correct seating of the camshaft (1) and remove intake camshaft (1) camshaft adjuster (6) on the intake camshaft (1). 13 Remove camshaft adjuster (6) from timing Installation:

Insert camshaft adjuster (6) chain (7) in the timing chain (7) in such a way that marking (arrow D) on the camshaft adjuster (6) and marking (arrow C) on the camshaft sprocket (4) coincide with each other at the height of the timing case cover upper edge. 14 Install in reverse order Camshaft

Number Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA05.20-P-1001-01I Bolt for camshaft bearing bridge on cylinder Nm 20 20 20 20 head BA05.20-P-1002-01I Bolt for camshaft bearing cap on cylinder Nm 11 11 11 11 head BA05.20-P-1004-01I Bolt for camshaft adjuster on intake Nm 64 64 64 64 camshaft BA05.20-P-1005-01I Bolt for camshaft sprocket on exhaust Nm 88 88 88 88 camshaft Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.20-p-6992ff, Removing/installing camshafts ENGINES 134.9, 135.9 in MODEL 454.0

Remove intake camshaft (1) and exhaust

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 769 · Applies to: 453

13 Remove intake camshaft (1) and exhaust Note correct installation positions. The camshaft (12) upwards and insert again in bores (13) on the intake camshaft (1.1) such a way that the marking (arrow A) on the gearwheel and the exhaust camshaft (12.1) tooth of the intake camshaft (1.1) gearwheel gearwheel point to the exhaust side. stands exactly opposite the marking (arrow B) on the exhaust camshaft (12.1) gearwheel and both are located at cylinder head (9) height. 14 Install in reverse order Camshaft

Number Designation Engine 639.939 BA05.20-P-1001-01H Bolt for camshaft sprocket on camshaft Nm 18 BA05.20-P-1002-01H Bolt for camshaft bearing cap on cylinder Nm 12 head Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.20-p-6020fh, Setting the basic position of camshafts ENGINE 639.939 in MODEL 454.0 Intake camshaft or intake and exhaust camshaft

BA05.20-P-1002-01H

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 771 · Applies to: 453

Bolt for camshaft bearing cap on cylinder Nm 12 head Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.20-p-6020fj, Setting the basic position of camshafts ENGINE 639.939 in MODEL 454.0 Exhaust camshaft

Compression tester set

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 773 · Applies to: 453

450 589 05 21 00 452 589 01 99 00 452 589 01 99 10 Compression tester set Repair tools for valves Drift Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.30-p-3030ff, Remove/install valve springs (cylinder head installed) ENGINE 134.9, 135.9 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 776 · Applies to: 453

Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA09.20-P-1001-01M Torx bolt, intake manifold to cylinder head Nm 19 19 19 19 452 589 01 99 00 452 589 01 99 10 Repair tools for valves Drift Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.30-p-3511ff, Remove/install valves ENGINE 134.9, 135.9 in MODEL 454.0

Compression tester set

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 779 · Applies to: 453

450 589 05 21 00 452 589 01 99 00 452 589 01 99 10 Compression tester set Repair tools for valves Drift Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.30-p-3512ff, Replace valve stem seals where with installed cylinder head ENGINE 134.9, 135.9 in MODEL 454.0

Valve assembly tools kit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 782 · Applies to: 453

Adapter Pliers Pressure loss tester Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar05.30-p-3512sr, Replace valve stem seals with cylinder head installed ENGINE 281 in MODEL 453

Assembly tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 784 · Applies to: 453

454 589 00 59 00 Assembly tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.10-p-0500ff, Remove/install front door MODEL 454.0

SI05.30-P-0005A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 787 · Applies to: 453

Service Information: Cleaning of carbonized intake valves 13.05.2019 Engine 133, 134, 135, 139, 157, 176, 177, 178, 200, 256, 260, 264, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 281, 282, 285 The valve cleaning set from company TUNAP can be ordered with Germany immediate effect for cleaning carbonized intake valves. Telephone: +49 (0)8171 / 16 00 - 0 It is not ordered via GLC Germersheim, but instead directly via the daimler@tunap.com manufacturer. http://www.tunap.com Order address: TUNAP GmbH & Co. KG D- 82515 Wolfratshausen Neutralization solution: 16 123 988 80 Required parts scope: Valve cleaning set in the case: 13400 DC All parts of the valve cleaning set in the case can also be ordered individually (see table). Valve cleaning granules: 16 123 987 80 P05.30-A000-09 No. Art. No. Name 1 15 13413 Pressure regulator with manometer 2 16 13419 Jet gun 3 11 13421 Compressed air gun 4 11 13423 Tilting adapter 5 11 13424 Compressed-air hose 6 11 13710 Case for Valve Clean 7 11 13425 Granule adapter 8 11 13404 Universal jet pipe, long 9 11 13426 Connector hose 10 11 13406 Jet pipe, arched 11 11 13250 Adapter hose 35 mm to 28 mm 12 15 13417 90° swing pipe 13 11 13510 3-piece vacuum adapter 14 11 13414 Jet pipe, channel 15 11 13415 Jet pipe, 37 ° 16 11 13416 Jet pipe, long Safety information: Turn engine using suitable tool until the valves are closed on each of the intake ports to be worked on. Observe the safety information for the cleaning media found on the manufacturer's containers. Do not allow cleaning granules to get into the cylinder. Otherwise there is a danger of damage to the cylinder walls. When cleaning, the corresponding work clothes as well as safety glasses and protective gloves must be worn. The following is required for a 4 cylinder engine cleaning process: Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si05.30-p-0005a, Service Information: Cleaning of carbonized intake valves Engine 133, 134, 135, 139, 157, 176, 177, 178, 200, 256, 260, 264, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 281, 282, 285

2 cans of 933 valve cleaning granules

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 788 · Applies to: 453

Description of the procedure: For a detailed description of how to use the cleaning equipment, 1 container of 936 neutralization solution is sufficient for approx. 3 applications. see: WIS Service Media wsm://01_201800_91 Remove/install intake manifold/charge-air distributor according to WIS operation repair instructions. Diameter of the air intake hose or adapter of 35 mm A wet/dry vacuum cleaner is required to extract the cleaning granules. Suction hose length of at least 1.5 m Commercially available devices/tools

A pneumatic automatic switch-on function is recommended Wet/dry vacuum cleaner Minimum requirements: Continuously variable suction Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si05.30-p-0005a, Service Information: Cleaning of carbonized intake valves Engine 133, 134, 135, 139, 157, 176, 177, 178, 200, 256, 260, 264, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 281, 282, 285

Feeler gauge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 790 · Applies to: 453

454 589 00 23 00 Feeler gauge Page 2 of 2 © Mercedes-Benz AG, 5/20/18, L/07/20, ap05.30-p-0560ff, Set valve clearance ENGINE 134.9, 135.9 in MODEL 454.0

07.00 - 103 589 00 21 00 Testing unit (ws07.00-n-0014b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 791 · Applies to: 453

4 07.00 - 281 589 02 63 00 Adapter cable, 4-pin (ws07.00-p-0000b) 5 07.00 - 607 589 00 63 00 Adapter cable, 160-pin (ws07.00-p- 0155b) 6 07.00 - 607 589 02 91 00 Adapter (ws07.00-p-0003b) 7 07.00 - Check fuel pressure (ar07.00-p-1502sr) 8 07.00 - Safety information Mixture formation (as07.00-z-9999zz) 10 07.00 - Service Information Fuel consumption measurement (si07. 00-p-0004a) 11 07.00 - Service Information Return delivery of diagnostic data ( si07.00-p-0010a) 13 07.00 - Service-Information Daten zur Abgasuntersuchung (AU- Solldaten) (si07.00-z-0011a) 14 07.00 - Test and adjustment values Smart Mixture formation (be07 .00-z-9999cz) 15 07.00 - Tightening torques Smart Mixture formation (ba07.00-z- 9999cz) 16 07.02 - Remove_install high-pressure pump (ar07.02-p-1020ff) 17 07.03 - Remove fuel distributor with injection valves (ar07.03-p- 1450sr) 20 07.03 - Remove_install leak oil line to injectors (ar07.03-p-9105ff) 21 07.03 - Remove_install quantity control valve (ar07.03-p-0003fg) 22 07.03 - Remove_install rail (ar07.03-p-1010fg) 23 07.03 - Removing and installing injection valves (ar07.03-p-6522ff) 25 07.04 - Remove, install pressure differential sensor (DPF) (ar07.04 -p-0012ff) 26 07.04 - Remove_install diesel particulate filter temperature sensor (ar07.04-p-0005ff) 27 07.04 - Remove_install exhaust gas temperature sensor (ar07.04- p-0071ff) 29

07.04 - Remove_install high-pressure pump's fuel temperature

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 792 · Applies to: 453

sensor (ar07.04-p-0008ff) 30 07.04 - Remove_install intake manifold pressure sensor (ar07.04- p-0100ff) 31 07.04 - Remove_install intake manifold pressure sensor (ar07.04- p-0100sr) 32 07.04 - Remove_install pressure sensor (ar07.04-p-0050ff) 33 07.04 - Remove_install temperature sensor (ar07.04-p-0070ff) 34 07.04 - Removing and installing a coolant temperature sensor ( ar07.04-p-1620ff) 35 07.07 - Remove_install volume air flow meter (ar07.07-p-7008fg) 36 07.08 - Program ME-SFI (ME) control unit (code 1411P54C35) ( sm07.08-p-0034a) 37 07.08 - Program ME-SFI (ME) control unit (code 1505P54A99) ( sm07.08-p-0037a) 38 07.08 - Program ME-SFI (ME) control unit (code 1703P54A51) ( sm07.08-p-0055a) 39 07.08 - Program ME-SFI (ME) control unit (code 1802P54A34) ( sm07.08-p-0071a) 40 07.08 - Remove_install injection system control unit (ar07.08-p- 7008sr) 41 07.08 - Removing_installing the electronic diesel system ( electronic diesel transmission) control unit (ar07.08-p-7006ff) 42 07.08 - Removing_installing the injection system control unit (ar07. 08-p-7008ff) 43 07.09 - Remove_install pressure reservoir (ar07.09-p-0001ff) 44 07.10 - Electrical function diagram for ignition OFF (pe07.10-p- 2702bba) 45 07.10 - Electrical function diagram for injection control (pe07.10-p- 2704bba) 46

07.10 - Electrical function schematic for camshaft adjustment (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 793 · Applies to: 453

pe07.10-p-2716bba) 47 07.10 - Electrical function schematic for deceleration fuel shutoff ( pe07.10-p-2714bba) 48 07.10 - Electrical function schematic for engine limp-home mode ( pe07.10-p-2719bba) 49 07.10 - Electrical function schematic for engine timing start stop ( pe07.10-p-2722bba) 50 07.10 - Electrical function schematic for fuel supply (pe07.10-p- 2703bba) 51 07.10 - Electrical function schematic for ignition system (pe07.10-p -2705bba) 52 07.10 - Electrical function schematic for knock control (pe07.10-p- 2715bba) 53 07.10 - Electrical function schematic for lambda control (pe07.10-p -2710-97bbf) 54 07.10 - Electrical function schematic for lambda control (pe07.10-p -2710bba) 56 07.10 - Electrical function schematic for on-board diagnosis (pe07. 10-p-2720bba) 57 07.10 - Electrical function schematic for rpm control (pe07.10-p- 2708-97bbf) 58 07.10 - Electrical function schematic for rpm control (pe07.10-p- 2708bba) 62 07.10 - Electrical function schematic for rpm control (pe07.10-p- 2708bbf) 63 07.10 - Electrical function schematic for safety fuel shutoff (pe07. 10-p-2733bba) 64 07.10 - Electrical function schematic for smooth running control ( pe07.10-p-2711bba) 65

07.10 - Electrical function schematic for start phase, post-start

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 794 · Applies to: 453

phase and warm-up enrichment (pe07.10-p-2707bba) 66 07.10 - Electrical function schematic for starting (pe07.10-p- 2701bba) 67 07.10 - Electrical function schematic for thermal management ( pe07.10-p-2712bba) 68 07.10 - Electrical function schematic for torque coordination (pe07. 10-p-2713bba) 69 07.10 - Electrical function schematic, alternator interface (pe07.10- p-2709bba) 70 07.10 - Electrical function schematic, ignition ON (pe07.10-p- 2700bba) 71 07.10 - Electrical function schematic, synchronization of the injection and firing order (pe07.10-p-2706bba) 72 07.16 - Block diagram of the electronic diesel transmission control (EDG) (pe07.16-p-2201za) 73 07.16 - Remove_install injection lines of common rail direct injection (ar07.16-p-1080ff) 74 07.16 - Remove_install injectors (ar07.16-p-1000ff) 76 07.16 - Remove_install rail pressure sensor (ar07.16-p-1055ff) 78 07.16 - Wiring diagram for electronic diesel transmission control ( EDG) (pe07.16-p-2200zd) 79 07.16 - Wiring diagram of electronic diesel transmission control ( EDG) (pe07.16-p-2200zc) 80 07.16 - Wiring diagram of the electronic diesel transmission control (EDG) (pe07.16-p-2200za) 81 07.16 - Wiring diagram of the electronic diesel transmission control (EDG) (pe07.16-p-2200zb) 82 07.17 - Remove_install pressure control valve (ar07.17-p-1060ff) 83

07.61 - Block diagram of the engine electronics - electronic acceler-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 795 · Applies to: 453

ator - transmission (MEG) with clutch (pe07.61-p-2201za) 85 07.61 - Overview of system components motor electronics (ME- SFI) fuel injection and ignition system (gf07.61-p-9997kj) 86 07.61 - Remove_install throttle valve actuator (ar07.61-p-1401sr) 97 07.61 - Table of contents for function description of motor electroni- cs (ME-SFI) fuel injection and ignition system (gf07.61-p-0999kj) 98 07.61 - Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit (pe07.61-p-2101-97bba) 99 07.61 - Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit (pe07.61-p-2101-97bbb) 108 07.61 - Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit (pe07.61-p-2101-97bbc) 118 07.61 - Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit (pe07.61-p-2101bba) 128 07.61 - Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit (pe07.61-p-2101bbb) 129 07.61 - Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit (pe07.61-p-2101bbc) 130 07.61 - Wiring diagram for engine electronics - electronic accelerat- or - transmission (MEG) with clutch (pe07.61-p-2200ze) 131 07.61 - Wiring diagram of engine electronics - electronic accelerat- or - transmission (MEG) with clutch (pe07.61-p-2200za) 132 07.61 - Wiring diagram of engine electronics - electronic accelerat- or - transmission (MEG) with clutch (pe07.61-p-2200zf) 133 07.61 - Wiring diagram of the engine electronics - electronic accel- erator - transmission (MEG) with clutch (pe07.61-p-2200zb) 134

WS07.00-N-0014B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 796 · Applies to: 453

103 589 00 21 00 Testing unit 04.06.2020 Engine 102, 103, 104, 110, 111, 112, 113, 116, 117, 119, 120, 133, 152, 155, 156, 157, 159, 166, 176, 177, 178, 200, 260, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 281, 282, 442, 470, 471, 472, 473, 607, 608, 611, 612, 613, 622, 626, 628, 629, 640, 642, 646, 647, 648, 651, 668, 699, 933, 934, 935, 936 103 589 00 21 01 Pressure gauge FG /07/18/47/Set B WS07.00-N-0014-01B 103 589 00 21 04 Pressure hose FG /07/18/47/Set B WS07.00-P-0014-02B 103 589 00 21 05 Pressure hose FG /07/18/47/Set B WS07.00-P-0014-03B Verwendung in FG 07/18/47/Satz B Purpose: Testing equipment for measuring fuel and oil pressure within range of 0 to 10 bar. Test equipment category CAT_B. 103 589 00 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws07.00-n-0014b, 103 589 00 21 00 Testing unit Engine 102, 103, 104, 110, 111, 112, 113, 116, 117, 119, 120, 133, 152, 155, 156, 157, 159, 166, 176, 177, 178, 200, 260, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 281, 282, ...

WS07.00-P-0000B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 797 · Applies to: 453

281 589 02 63 00 Adapter cable, 4-pin 15.12.14 ENGINE 281 in MODEL 453 Verwendung in FG 07/Satz B Purpose: Adapter cable for diagnosis of the oxygen sensor upstream of CAT. 281 589 02 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws07.00-p-0000b, 281 589 02 63 00 Adapter cable, 4-pin ENGINE 281 in MODEL 453

WS07.00-P-0155B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 798 · Applies to: 453

607 589 00 63 00 Adapter cable, 160-pin 10.11.2017 Engine 281 in model 453 Engine 607, 699 Verwendung in FG 07/Satz B Purpose: Wiring harness test for engine control unit. Note: In combination with 000 589 00 21 00 test box. 607 589 00 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws07.00-p-0155b, 607 589 00 63 00 Adapter cable, 160-pin Engine 281 in model 453 Engine 607, 699

WS07.00-P-0003B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 799 · Applies to: 453

607 589 02 91 00 Adapter 08.06.2017 Engine 281 in model 453 Engine 607 in model 246 Verwendung in FG 07/Satz B Purpose: An adapter for fuel pressure measurement. Note: In combination with test equipment 103 589 00 21 00. 607 589 02 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws07.00-p-0003b, 607 589 02 91 00 Adapter Engine 281 in model 453 Engine 607 in model 246

Install the adapter (3) at he fuel line (1) and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 801 · Applies to: 453

6 Install the adapter (3) at he fuel line (1) and

install the fuel distributor (2) Ensure a sufficient distance between the fuel line (1) and the belt drive. Otherwise the fuel line (1) may be damaged. 103589002101 Pressure gauge 103589002104 Pressure hose *607589029100 Adapter 7 Remove cloths 8 Start engine and allow to idle 9 Check fuel pressure It may take a while until the fuel pressure

has reached the required value. From then on the fuel pressure must apply permanently. Fuel pressure *BE07.61-P-1001-01SR In case of a complaint Turn off engine, identify and eliminate the fault. 10 Turn off engine 11 Remove the pressure gage (4), pressure hose Use cloths to collect escaping fuel.

(5), and the adapter (3) 12 Connect the fuel line (1) to the fuel distributor (2) 13 Start engine and allow to idle 14 Check the leaktightness of the connection between the fuel line (1) and the fuel distributor (2) 15 Turn off engine 16 Install covering over engine 17 Install subwoofer Engine 281 in model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Engine 281 in model 453 with code 557 (RADIO 57A MM2012 without DAB) Engine 281 in model 453 with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) Engine 281 in model 453 with code 562 (Radio 62C - R0 with DAB and PREMIUM SOUND) Fuel pressure Number Designation Engine 281 in model 453 BE07.61-P-1001-01SR Fuel pressure bar 3,5 103 589 00 21 01 103 589 00 21 04 607 589 02 91 00 Pressure gauge Pressure hose Adapter Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar07.00-p-1502sr, Check fuel pressure Engine 281 in model 453

AS07.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 802 · Applies to: 453 · AR: AS07.00-Z-9999ZZ

Safety information: Mixture formation 22.11.2019 MODEL all Safety information for working on mixture Engine all (TRUCK) AS07.00-Z-0001-01A formation Risk of explosion caused by test oil being AS07.03-B-0001-01A ignited. Risk of injury to skin and eyes caused by test oil streaming out Risk of explosion caused by test oil being ENGINE 384, 402.970, 441.980, 444.901, AS07.03-Z-0001-01A ignited. Risk of injury to skin and eyes caused 446.938, 447.903, 601.942 by test oil streaming out Risk of injury caused by skin irritation and Engine 651 AS07.03-Z-0002-01A serious eye irritation if contact is made with DECON 90 injector cleaner Risk of explosion caused by fuel igniting. Risk AS07.16-B-0001-01A of injury to skin and eyes caused by fuel spraying out at high pressure Risk of explosion caused by fuel igniting. Risk Engine all (4xWD, CAR, Light transporter, AS07.16-Z-0001-01A of injury to skin and eyes caused by fuel smart) spraying out at high pressure Risk of explosion caused by fuel igniting. Risk Engine all (BUS, TRUCK, UNIMOG) AS07.16-Z-0001-01B of injury to skin and eyes caused by fuel spraying out at high pressure Risk of explosion caused by ignition or ENGINE 112, 200, 271.942, 272 AS07.70-Z-0001-01A explosion of fuel. Risk of injury to skin and eyes caused by fuel jets or leakage. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as07.00-z-9999zz, Safety information: Mixture formation MODEL all

SI07.00-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 803 · Applies to: 453

Service Information: Fuel consumption measurement 22.09.2016 Model all except plug-in hybrid vehicles Modification notes 04.02.2016 "Adaptation of validity only, except plug-in hybrid vehicles" added. General information: New European Driving Cycle (NEDC) In order to be able to objectively compare various vehicles with each EU cycle, which - because Switzerland has also adopted the EU other in terms of consumption and emissions and to be able to standards - is also valid in Switzerland. reproduce such results, the responsible legislative authorities must With the binding introduction of the New European Driving Cycle define standardized driving cycles. Currently two such methods are in (NEDC) in line with European Directives 70/220/EEC, 80/1268/EEC use: and 93/116/EEC on 1st January 1996 , a technical option was created FTP-75 (Federal Test Procedure) whereby a manufacturer's vehicles could be directly compared with each other and the vehicles from another competitor manufacturer. US-American cycle which was also previously used in Switzerland. For certification purposes the consumption and emission measurements are conducted here on a roller dynamometer, with a stringent, legally regularized process. The exact driving cycle (NEDC) and the test conditions are described Lights, air conditioning and other electrical consumers to be in Directive 70/220/EEC. Here is an overview of the most important deactivated. criteria: On manual transmissions the shift points (irrespective of output, The vehicle must correspond to the series production standard, torque and gear ratio) are strictly specified. there must be no deviations (retrofitting of accessories, custom NEDC consists of a city (approx. 4 km) and an extra-urban driving wheels, roof carriers etc.). Ex-factory special equipment is not to be cycle (approx. 7 km). taken into consideration either. The city part of the driving cycle consist of defined idle, The test fuel must comply with the CEC reference fuel features acceleration, constant speed and deceleration phases. It lasts for (use brand-name fuel). 780 s (13 min..) and an average speed of 19 km/h is reached. The Ambient temperature to be between 20 °C and 30 °C and air maximum speed in the urban driving cycle is 50 km/h. pressure 100 kPa (all emission components are to be normalized at The extra-urban driving cycle covers a period of 400 s (6:40 min), a standard pressure of 100 kPa). at an average speed of 62.6 km/h and a maximum speed of 120 Vehicle temperature (engine oil and coolant fluid) must comply with km/h. It primarily consists of constant-speed phases at 50, 70, 100 ambient temperature ( 2 °C) at start of measurement. and 120 km/h. In the NEDC, the journey on level ground is also simulated. In other words, gradients are not part of the driving profile. Originally the NEDC was introduced solely as an emission test (for EURO 0 to 6). It was never intended to display "real-life" consumption, but rather it was meant to provide reproducible and comparable emission levels. Procedure in workshop: The requirements on the vehicle as well as the test specifications for the fuel consumption certification are extensive. In practice, the actual operating conditions prevalent at the customer's may be different or only roughly oriented on the above-stated legally prescribed criteria (traffic conditions, gradients in route profile). This means that while deviations in the fuel consumption data are imaginable, they can be explained. In direct conversation with the customer, a reference to the test prerequisites should be made and highlighted with regard to the fact that they are a legally prescribed reference basis, which enables products from different manufacturers to be compared with each other. The certified fuel consumption is therefore only partly suited to confirming the consumption data achieved by the customer in his driving profile and under his conditions. If a customer should complain about significant differences in consumption data, it is very important that the customer's consumption data are subjected to a critical analysis and that technical facts are then referred to when clarifying the matter. It is necessary here to ensure that the vehicle has been run-in and that it has covered a distance of at least 3000 km (10000 km would be better because at such a driven distance, significant reductions in consumption can be recorded). If however, the customer is not convinced by the given explanations, it may be necessary in exceptional circumstances to conduct a corresponding measuring drive together with the customer, which should then be geared towards the above-mentioned specifications. The customer however, should be expressly notified before any such measuring drive that the resulting consumption data may still deviate from the given consumption data, because the consumption data is to be determined in accordance with NEDC as based on specific legal specifications on a roller dynamometer with an exactly defined vehicle, etc., and that these circumstances, when taken together, may exert an influence on the consumption. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si07.00-p-0004a, Service Information: Fuel consumption measurement Model all except plug-in hybrid vehicles

Preparations for measuring drive in workshop:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 804 · Applies to: 453

5 Set tire pressure to specified values. 1 Check vehicle for standard condition (chip tuning, custom wheels, 6 Precondition the vehicle (drive until engine is warm) over a driving add-on parts, including ex-factory special equipment). Write down distance of approx. 5 km. any deviations hereto. Remove any additional load, e.g. in trunk. 7 Read out the trip computer at the start of the measuring drive, and 2 Check engine and fuel system for external leaktightness. query, evaluate and document the average speed and consumption data after reset and start. Reset the trip computer "After start". 3 Read out fault memory in engine and transmission control unit to rule out any given faults. 8 Fill up the vehicle with brand-name fuel until the nozzle switches off for the first time and deactivate all electrical accessories that are 4 On diesel engines with a diesel particulate filter (DPF), carry out not urgently required. manual regeneration of the diesel particulate filter before the measuring drive using XENTRY Diagnostics. (Please make sure 9 Set transmission mode to "C mode" (no "M" or "S mode"), if that the regeneration process is completely finished before starting available: Deactivate the SPORT switch and activate the ECO the measuring drive.) switch. Perform the measuring drive: Following this measuring drive, the vehicle should be returned to the same gasoline pump as selected before the drive where it Start the measuring drive taking the urban driving (1/3) and should be refueled up to the first time the nozzle switches off. constant speed 90/120 km/h (2/3) cycles into consideration. During the measuring drive an average speed of 60 km/h should be aimed The refueled fuel quantity and all data from the trip computer are to for. Ensure that the driving style is a foresighted and restrained be documented in the attached test sheet, where they are then to one. Generally, it should be sufficient to drive a distance of 100 km. be used as a reference in any discussion with the customer. When choosing the route, a level route without any gradients is to be aimed for. Test sheet for fuel consumption measuring Model allexcept plug-in hybrid vehicles OF07.00-P-3000-01A drive, form Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si07.00-p-0004a, Service Information: Fuel consumption measurement Model all except plug-in hybrid vehicles

SI07.00-P-0010A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 805 · Applies to: 453

Service Information: Return delivery of diagnostic data 24.01.2017 Engine all Fault memory When a throttle valve actuator (M16/6) is replaced and returned for Ambient data inspection, a control unit log must be enclosed with the component Quick test with immediate effect. To make printing out easier, DAS has a "Control unit log" menu item. In this menu item, the following data is compiled The menu item "Control unit log" can be found in the main menu for automatically and can then be printed out: the respective control unit. In order to ensure a targeted inspection, it is Control module data important to fill in the field "Customer complaint (remarks regarding Vehicle data damage)" and to give any other information concerning the damage. Customer complaint (to be filled out by workshop personnel) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si07.00-p-0010a, Service Information: Return delivery of diagnostic data Engine all

SI07.00-Z-0011A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 806 · Applies to: 453

Service-Information: Daten zur Abgasuntersuchung (AU-Solldaten) 12.11.09 MOTOR alle Änderungshinweise 2.9.08 Download-Link für Anforderung der Fahrzeug-Sollwerte geändert Mit dem 1.1.2002 wurde die Publikation von Solldaten zur Weiterhin werden die AU-Solldaten in herkömmlicher Form Abgasuntersuchung im WIS eingestellt. Die Versorgung mit AU- (Papier, CD) durch DAT, Autodata und Eurotax-Schwacke publiziert. Solldaten erfolgt nun direkt durch die AU-Testgeräte. MAHA, AVL und WOW werden dazu regelmäßig mit Daten versorgt. Ansprechpartner: Beachten Sie daher die Ankündigungen zu Updates ihrer Autodata Limited Eurotax Schwacke Datenkarten und/oder CDs des Herstellers Ihres AU-Testgerätes. Herr Frank Buisson Herr Martin Sixel Rosenstraße 24 Wilhelm-Röntgen-Straße 7 Ansprechpartner: D-70794 Stuttgart D-63477 Maintal AVL DiTest GmbH WOW! Würth Online World GmbH DAT Deutsche Automobil Treuhand GmbH Herr Norbert Lesch Herr Frank Schäfer Herr Michael Hofmann Siemensstraße 6 Schliffenstraße Falkhof Wollgrasweg 43 D-90766 Fürth D-74653 Künzelsau D-70599 Stuttgart MAHA Maschinenbau Haldenwang Ist ein entsprechendes Baumuster nicht in der Datenkarte und/ Herr Markus Unglert oder CD aufgelistet, fragen Sie bitte beim Hersteller des AU- Hoyen 20 Testgerätes nach. D-87490 Haldenwang

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http://www.aftersales.mercedes-benz.com Sollten Fahrzeug-Sollwerte fehlen, können diese bei der Daimler heruntergeladen werden (Zugangsberechtigung erforderlich). AG unter der Fax Nr. 0711 30 52194492 oder per E-Mail unter systemdaten@daimler.com angefordert oder unter Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si07.00-z-0011a, Service-Information: Daten zur Abgasuntersuchung (AU-Solldaten) MOTOR alle

BA07.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 808 · Applies to: 453 · AR: BA07.00-Z-9999CZ

Tightening torques: Smart: Mixture formation 18.09.2019 MODEL all Sensors ENGINE 160.910/920/921/922/923 BA07.04-P-1000-01A Sensors ENGINE 134.910/911, 135.930/950 BA07.04-P-1000-01H Sensors ENGINE 639.9, 660.9 BA07.04-P-1000-01J Control unit ENGINE 160.910/920, 660.940 in MODEL BA07.08-P-1000-01E 450.3/4 ENGINE 160.921/922/923 in MODEL 452.3/4 Vacuum system ENGINE 639.939, 660.9 BA07.09-P-1000-01A Common rail diesel injection (CDI) ENGINE 660.940/950/951 BA07.16-P-1000-01E Common rail diesel injection (CDI) ENGINE 639.9 BA07.16-P-1000-01G Fuel distributor ENGINE 132.9, 160.910/920/921/922/923 BA07.52-P-1000-01D ENGINE 281 Fuel distributor ENGINE 122.9, 134.910/911, 135.930/950 BA07.52-P-1000-01F ME-SFI (ME) fuel injection and ignition system ENGINE 132.9, 160.910/920/921/922/923 BA07.61-P-1000-01B ENGINE 281 ME-SFI (ME) fuel injection and ignition system ENGINE 134.910/911, 135.930/950 BA07.61-P-1000-01C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba07.00-z-9999cz, Tightening torques: Smart: Mixture formation MODEL all

Bell-type puller

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 811 · Applies to: 453

454 589 04 40 00 640 589 01 33 00 001 589 50 33 00 Bell-type puller Counterholder Puller Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar07.02-p-1020ff, Remove/install high-pressure pump Engine 639.9 in model 454.0

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 816 · Applies to: 453

Warning from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. 15 Perform engine test run and check leak tightness of the fuel system in the area of the rail (10) 16 Read out fault memory AD00.00-P-2000-04FF

Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1006-01G Banjo bolt to high pressure pump Nm 20 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1008-01G Bolt, rail to cylinder head cover Nm 15,5 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1009-01G Pressure regulator valve on rail Nm 27 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1010-01G Rail pressure sensor to rail Nm 27 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar07.03-p-1010fg, Remove/install rail Engine 639.939 in model 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 820 · Applies to: 453

Designation Engine 639.9 BA07.04-P-1002-01J Temperature sensor on diesel particulate Nm 20 filter Exhaust system Number Designation Engine 639.9 BA49.10-P-1007-01P Union nut of purge line upstream downstream of Nm 20 diesel particulate filter Repair materials Number Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar07.04-p-0005ff, Remove/install diesel particulate filter temperature sensor ENGINE 639.9 in MODEL 454.0 with CODE (K13) Diesel particulate filter

SM07.08-P-0034A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 829 · Applies to: 453

Program ME-SFI (ME) control unit (code: 1411P54C35) 18.6.15 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-4762 Connect/disconnect diagnostic system (XENTRY/DAS) C 02-5058 Connect/disconnect battery charger (with XENTRY/DAS connected) C 02-8784 Update software for engine control unit (with XENTRY/DAS connected) Software number after control unit programming Vehicle variant Software number MODEL 453.0 Turbocharged engine without A/C 281 902 24 01 Turbocharged engine with A/C system 281 902 25 01 Naturally aspirated engine without A/C 281 902 29 01 system Naturally aspirated engine with A/C 281 902 30 01 system MODEL 453.3 Naturally aspirated engine with A/C 281 902 22 01 system Naturally aspirated engine without A/C 281 902 23 01 system Turbocharged engine with A/C system 281 902 26 01 Turbocharged engine without A/C 281 902 27 01 Check

1 Check whether vehicle is affected by Model 453 as of 000067 up to 007562 SM07.08-P-0034-01AAA measure Programming 2 Connect diagnostic unit Use XENTRY Diagnostics version 12/2014 and add-on 4099 or higher. The operation steps must be performed exactly as per Xentry Diagnostics! Make sure that the vehicle's on- board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. 3 Program ME-SFI control unit (N3/10) To do so, select Control units view

Type of drive - ME-SFI Adaptations Control unit programming. Then follow the user guidance in Xentry

Diagnostics. Software number must comply with the

table below after programming the ME-SFI [ME] control unit (N3/10) depending on the vehicle variant involved. 4 Disconnect diagnostic equipment Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm07.08-p-0034a, Program ME-SFI (ME) control unit (code: 1411P54C35) Model 453

SM07.08-P-0037A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 830 · Applies to: 453

Program ME-SFI (ME) control unit (code: 1505P54A99) 14.12.15 Engine 281 in model 453 with code 429 (twinamic) Software number after control unit programming, for inspection Vehicle variant Software number Model 453.3 Turbocharged engine without A/C 281 902 74 01 or 281 903 0202 Turbocharged engine with A/C system 281 902 73 01 or 281 903 0102 Naturally aspirated engine without A/C system 281 902 86 01 or 281 903 1502 Naturally aspirated engine with A/C system 281 902 87 01 or 281 903 1602 Naturally aspirated engine without A/C system (China) 281 902 82 01 or 281 903 1002 Naturally aspirated engine with A/C system (China) 281 902 81 01 or 281 903 0902 Model 453.0 Turbocharged engine without A/C 281 902 78 01 or 281 903 0602 Turbocharged engine with A/C system 281 902 77 01 or 281 903 0502 Naturally aspirated engine without A/C system 281 902 76 01 or 281 903 0402 Naturally aspirated engine with A/C system 281 902 75 01 or 281 903 0302 Check

1 Check whether vehicle is affected by Model 453 as of 000348 up to 036513 SM07.08-P-0037-01AAA measure Programming 2 Connect diagnostic unit Use XENTRY Diagnostics version 05/2015 or higher with all available add-ons. The operation steps must be performed exactly as per Xentry Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. 3 Program ME-SFI control unit (N3/10) To do so, select Control units

View

Drive type ME-motor electronics

Adaptations Program control unit menu item. Then follow the user guidance in Xentry

Diagnostics. 4 Disconnect diagnostic equipment Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm07.08-p-0037a, Program ME-SFI (ME) control unit (code: 1505P54A99) Engine 281 in model 453 with code 429 (twinamic)

SM07.08-P-0055A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 831 · Applies to: 453

Program ME-SFI (ME) control unit (code: 1703P54A51) 22.05.2017 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 02-4762 Connect/disconnect diagnostic system (XENTRY/DAS) P 02-5058 Connect/disconnect battery charger (with XENTRY/DAS connected) P 02-9334 Update control unit ......................... software (with XENTRY/ DAS connected), acc. no.: .........., code: .......... Check

1 Check whether vehicle is affected by measure Model 453 as of 000053 up to 021226 SM07.08-P-0055-01AAA Model 453 as of 021227 up to 043383 SM07.08-P-0055-01AAB Model 453 as of 043385 up to 075510 SM07.08-P-0055-01AAC Model 453 as of 075511 up to 105153 SM07.08-P-0055-01AAD Model 453 as of 105154 up to 148667 SM07.08-P-0055-01AAE Model 453 as of 148669 up to 179991 SM07.08-P-0055-01AAF Programming 2 Connect diagnostic unit. Use XENTRY Diagnostics version 03/2017 or higher with all available addons. The operation steps must be performed exactly as per XENTRY Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. AD00.00-P-2000-06SR

3 Program ME-SFI control unit (N3/10). To do this, select menu item Control units

View Drive type ME engine electronics Adaptations Control unit programming. Then follow the user guidance in Xentry Diagnostics. If two or more instances of control unit

programming or SCN coding are carried out during a workshop visit, the operation items 02-4762 and 02-5058 must only be charged once for each workshop order. 4 Disconnect diagnostic unit. AD00.00-P-2000-06SR

Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm07.08-p-0055a, Program ME-SFI (ME) control unit (code: 1703P54A51) Model 453

SM07.08-P-0071A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 832 · Applies to: 453

Program ME-SFI (ME) control unit (code: 1802P54A34) 15.01.2019 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 02-4762 Connect/disconnect vehicle diagnosis system (XENTRY Diagnosis) P 02-5058 Connect/disconnect starter battery charger (XENTRY Diagnosis connected) P 02-9334 Update control unit software ............. (XENTRY Diagnosis connected) Acc. no.: .... ....., code: .... ............. Check

1 Check, whether the vehicle is affected by the Model 453 as of 000053 up to 025783 SM07.08-P-0071-01AAA measure. Model 453 as of 025783 up to 059314 SM07.08-P-0071-01AAB Model 453 as of 059318 up to 096105 SM07.08-P-0071-01AAC Model 453 as of 096106 up to 144195 SM07.08-P-0071-01AAD Model 453 as of 144196 up to 268286 SM07.08-P-0071-01AAE Programming 2 Connect diagnostic unit. Use XENTRY Diagnostics version 05/2018 or higher with all available add-ons. The operation steps must be performed exactly as per XENTRY Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If XENTRY Diagnostics is already connected to the vehicle, continue with operation step 3. AD00.00-P-2000-06SR

3 Program ME-SFI control unit (N3/10). To do so, select menu item Quick test

view N3/10 Engine electronics

Adaptations Control units update Update of control unit software. Then follow the user guidance in XENTRY

Diagnostics. If two or more instances of control unit

programming or SCN coding are carried out during a workshop visit, the operation items 02-4762 and 02-5058 must only be charged once for each workshop order. 4 Disconnect diagnostic unit. AD00.00-P-2000-06SR

Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm07.08-p-0071a, Program ME-SFI (ME) control unit (code: 1802P54A34) Model 453

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 846 · Applies to: 453

pe07.10-p-2710-97bbf Document title: Electrical function schematic for lambda control Code: Designation: Position: 1 Instrument cluster, request 2 Coolant temperature sensor, signal 3 Injection valves, actuation 4 Engine load, signal 5 Oxygen sensor, signal 6 Oxygen sensor heater, actuation 7 Circuit 87, status 8 Engine running, signal A1 14E Instrument cluster B11/4 3D Coolant temperature sensor B28 3J Pressure sensor (intake manifold pressure) CAN B 11F Interior CAN CAN B 4F Interior CAN F11k1 8B Engine function circuit 87 relay G3/1 8K Oxygen sensor downstream of catalytic converter G3/2 8K Oxygen sensor upstream of catalytic converter N10/11 2E Driver SAM control unit N3/10 8E ME-SFI [ME] control unit Y62/1 13C Cylinder 1 injection valve Y62/2 13C Cylinder 2 injection valve Y62/3 13D Cylinder 3 injection valve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.10-p-2710-97bbf, Electrical function schematic for lambda control

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 847 · Applies to: 453

Page 1 of 1 Engine 281.920 in model 453.0/3/4 CAN B CAN B B28 F11k1 G3/1 Y62/1 Y62/2 Y62/3 B11/4 N3/10 N10/11 G3/2 A1 4 5 2 3 CAN B 8 1 F11k1 Y62/1 Y62/3 N3/10 PE 07.61-P-2101BBC PE 07.61-P-2101BBB PE 07.61-P-2101BBA PE 54.21-P-2127BBA G3/2 PE 54.30-P-2101BBA 7 6 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 1 3 2 5 4 8 7 6 F 9 10 11 12 13 PE 07.10-P-2710-97BBF 14 15 L K J H G 11 10 9 13 12 E D C 15 14 B A

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 850 · Applies to: 453

pe07.10-p-2708-97bbf Document title: Electrical function schematic for rpm control Code: Designation: Position: 1 Air conditioning, status 1 Air conditioning, status 10 Throttle valve actuator, signal 11 Throttle valve actuator motor, actuation 12 Circuit 87, status 13 Engine running, signal 14 Clutch pedal switch, signal 15 Clutch pedal switch, status 16 10H Gear range, status 3 Circuit 30, status 4 Engine speed, signal 5 Wheel speed, signal 6 Ignition coils, actuation 7 Injection valves, actuation 8 Coolant temperature sensor, signal 9 Engine load, signal B11/4 5B Coolant temperature sensor B28 2C Pressure sensor (intake manifold pressure) CAN B 14F Interior CAN CAN B 14F Interior CAN CAN B 21D Interior CAN CAN C 10H Drive train CAN Code 410 19J 5-speed manual transmission Code 429 9J twinamic Code I01 20A Air conditioning F11k1 16B Engine function circuit 87 relay G1 12C On-board electrical system battery L5 7K Crankshaft position sensor M16/6 10B Throttle valve actuator M16/6r1 10B Actual value potentiometer 1 M16/6r2 10B Actual value potentiometer 2 N10/10 21F Center SAM control unit N15/13 10J Double clutch transmission control unit N22/1 21A Climate control control unit N3/10 10E ME-SFI [ME] control unit N30/4 18C Electronic Stability Program control unit R4 1H Spark plugs S40/3 21K Clutch pedal switch T1/1 4J Cylinder 1 ignition coil

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 851 · Applies to: 453

pe07.10-p-2708-97bbf Document title: Electrical function schematic for rpm control Code: Designation: Position: T1/2 4J Cylinder 2 ignition coil T1/3 4J Cylinder 3 ignition coil Y62/1 2F Cylinder 1 injection valve Y62/2 2F Cylinder 2 injection valve Y62/3 2F Cylinder 3 injection valve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.10-p-2708-97bbf, Electrical function schematic for rpm control

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 852 · Applies to: 453

Page 1 of 2 Engine 281.920 in model 453.0/3/4 16 R4 F11k1 Y62/1 Y62/2 Y62/3 L5 N3/10 T1/3 T1/2 T1/1 B11/4 CAN B CAN B G1 M16/6 M16/6r2 M16/6r1 B28 N30/4 N15/13 CAN C Code 429 F11k1 Y62/2 L5 PE 07.61-P-2101BBC PE 07.61-P-2101BBB PE 07.61-P-2101BBA T1/2 B11/4 6 9 4 7 8 11 12 3 5 G1 + - M16/6r2 B28 PE 42.45-P-2 1 15 10 PE 27.19-P-2106BBA CAN C 1 2 L K J H 3 4 5 6 7 8 9 10 11 12 13 14 15 G F E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 16 17 18 ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.10-p-2708-97bbf, Electrical function schematic for rpm control

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 853 · Applies to: 453

Page 2 of 2 Engine 281.920 in model 453.0/3/4 CAN B Code I01 N22/1 N30/4 N10/10 S40/3 Code 410 13 1 N22/1 PE 83.30-P-2000BBA 42.45-P-2000BBA PE 54.21-P-2127BBC PE 54.21-P-2127BBB 14 Code 410 18 20 19 21 22 23 18 20 19 21 22 23 L K J H G F E D C B A PE 07.10-P-2708-97BBF Cut here

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 867 · Applies to: 453

Warning from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. 5 Perform engine test run and check leak tightness of the fuel system in the area of the injection lines (3) and high-pressure line (2) Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1001-01G Bolt, pressure line bracket to cylinder head cover Nm 12 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1002-01G Nut, pressure line to injectors Stage 1 Nm 14 ° Stage 2 60 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1003-01G Nut, pressure line on high pressure pump Nm 22 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1004-01G Nut, pressure line to rail Stage 1 Nm 20 ° Stage 2 60 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar07.16-p-1080ff, Remove/install injection lines of common rail direct injection Engine 639.9 in model 454.0

Perform engine test run and check leak

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 869 · Applies to: 453

7 Perform engine test run and check leak tightness of the fuel system in the area of the fuel injectors (Y76/1, Y76/2, Y76/3) Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1005-01G Bolt, clamping claw to injector Stage 1 Nm 7 ° Stage 2 180 Repair materials Number Designation Order number BR00.45-Z-1036-06A Special grease A 001 989 42 51 10 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar07.16-p-1000ff, Remove/install injectors Engine 639.939 in model 454.0

AD00.00-P-2000-04FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 876 · Applies to: 453

Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1001-01G Bolt, pressure line bracket to cylinder head cover Nm 12 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1003-01G Nut, pressure line on high pressure pump Nm 22 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1004-01G Nut, pressure line to rail Stage 1 Nm 20 ° Stage 2 60 Common rail diesel injection (CDI) Number Designation Engine 639.9 BA07.16-P-1009-01G Pressure regulator valve on rail Nm 27 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar07.17-p-1060ff, Remove/install pressure control valve Engine 639.939 in model 454.0

View of engine from rear left

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 879 · Applies to: 453

126 Exhaust combination valve (secondary air injection) (only for code 494 (USA version)) G3/1 Oxygen sensor downstream of catalytic converter G3/2 Oxygen sensor upstream of catalytic converter P07.61-3870-76 View of engine from rear left B17 Intake air temperature sensor (Charge air temperature upstream of throttle valve) B28/6 Pressure sensor upstream of throttle valve M16/6 Throttle valve actuator M16/7 Boost pressure control flap actuator Y101 Divert air switchover valve P07.61-3871-76 Page 2 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

View of the engine from above

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 880 · Applies to: 453

B6/15 Intake camshaft Hall sensor T1/1 Cylinder 1 ignition coil T1/2 Cylinder 2 ignition coil T1/3 Cylinder 3 ignition coil Y62/1 Cylinder 1 injection valve Y62/2 Cylinder 2 injection valve Y62/3 Cylinder 3 injection valve P07.61-3872-76 View of engine from the front 5 Engine oil/coolant heat exchanger G2 Alternator M1 Starter M33 Secondary air injection pump (only for code 494 (USA version)) Y32 Secondary air injection pump switchover valve (only for code 494 (USA version)) Y130 Engine oil pump valve P07.61-3873-76 Page 3 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

View of engine from the front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 881 · Applies to: 453

B17/8 Charge air temperature sensor B28/7 Pressure sensor downstream of throttle valve M16/6 Throttle valve actuator S41/2 Oil pressure switch P07.61-3874-76 View of engine from the front A16 Knock sensor S41/2 Oil pressure switch Y49/10 Variable camshaft adjustment valve P07.61-3875-76 Page 4 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

View of engine from the left

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 882 · Applies to: 453

B11/4 Coolant temperature sensor P07.61-3877-76 View of engine from the below Y130 Engine oil pump valve P07.61-3879-06 Vehicle view from below L5 Crankshaft position sensor P07.61-3880-04 Page 5 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

View of engine compartment

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 883 · Applies to: 453

Y58 Fuel tank vent valve P07.61-3881-04 View of engine compartment M4/4 Fan P20.40-2266-11 P20.40-2267-08 Vehicle view from above at front G1 On-board electrical system battery M4/7 Fan motor Page 6 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

Vehicle view from the lower front (except model 453.062/362/462 BRABUS with code

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 884 · Applies to: 453

ICBA (BRABUS)) M44 Charge air cooler circulation pump P20.10-2468-03 Vehicle view from the lower front (model 453.062/362/462 BRABUS with code ICBA (BRABUS)) M44 Charge air cooler circulation pump P20.10-2469-12 Page 7 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

P29.10-2175-08

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 885 · Applies to: 453

View of pedal assembly B37 Accelerator pedal sensor S40/3 Clutch pedal switch (only for code 410 (5-speed manual transmission)) S9/1 Brake light switch S40/5 Clutch pedal switch start enable (only for code 410 (5- speed manual transmission)) View of fuel tank 75 Fuel tank 77 Activated charcoal canister M3/3 Fuel pump with fill level sensor and temperature sensor P47.10-2758-12 Page 8 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

View of fuel tank (for code 494 (USA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 886 · Applies to: 453

version)) 45 Filler neck 75 Fuel tank 77 Activated charcoal filter B4/3 Fuel tank pressure sensor (only for code 494 (USA version)) M3/3 Fuel pump with fill level sensor and temperature sensor M3/3b1 Fuel tank fuel level indicator fill level sensor Y58/4 Activated charcoal canister shutoff valve (only for Code (494) USA version)) P47.10-2787-76 View of steering column from the right A8/1 Key S2 Ignition lock X11/4 Diagnostic connector P46.10-3444-06 Page 9 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

View of multifunction steering wheel

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 887 · Applies to: 453

S40/4s6 Cruise control/variable speed limiter switch P30.30-2738-12 View of IC (A1) (shown with code K35 (IC with a monochrome display)) A1e54 Coolant temperature warning lamp A1e58 Engine diagnosis indicator lamp A1e62 ECO start/stop function indicator lamp not available (only for code B03 (ECO start/stop function)) A1e63 ECO start/stop function indicator lamp available (only for code B03 (ECO start/stop function)) A1p13 Multifunction display P54.33-4013-76 View of instrument panel from the left S2/3 Start/stop button (only for code B03 (ECO start/stop function)) P54.25-9925-11 Page 10 of 11 © Mercedes-Benz AG, 5/21/18, L/07/20, gf07.61-p-9997kj, Overview of system components motor electronics (ME-SFI) fuel injection and ignition system Engine 281.910 in model 453.0/3/4

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 891 · Applies to: 453

pe07.61-p-2101-97bba Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: A0 105L Use of wiring diagrams A45/1 3L Steering wheel clock spring contact A9 88L Refrigerant compressor A9x1 88H Refrigerant compressor electrical connector B37 49L Accelerator pedal sensor B4/3 44L Fuel tank pressure sensor Code 429 38F twinamic Code 460 43A Canada version Code 460 92A Canada version Code 494 43A USA version Code 494 92A USA version Code B03 65G Direct starting Code I01 5A Air conditioning Code I77 5A Manual air conditioning Code I78 21A Heating system F1 12L Power supply fuse and relay module F1 24L Power supply fuse and relay module F11 16L Combustion engine fuse and relay module F11 83L Combustion engine fuse and relay module F11 99L Combustion engine fuse and relay module F11f5 85K Fuse 5 F11f6 84K Fuse 6 F2 71L Vehicle interior fuse and relay module F2f21 70K Fuse 21 K32 8L Fan solenoid switch, ICE combustion engine cooling K40 85A Combustion engine relay module K40 93A Combustion engine relay module K40k1 86A Refrigerant compressor relay K40k2 97A Vacuum pump relay M4/7 19L Fan motor M4/7 27L Fan motor M56 95L Vacuum pump N10/10 32L Center SAM control unit N10/10 59L Center SAM control unit N10/11 75L Driver SAM control unit N15/13 41L Double clutch transmission control unit N3/10 20A ME-SFI [ME] control unit N3/10 12A ME-SFI [ME] control unit N3/10 4A ME-SFI [ME] control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 892 · Applies to: 453

pe07.61-p-2101-97bba Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: N3/10 28A ME-SFI [ME] control unit N3/10 36A ME-SFI [ME] control unit N3/10 45A ME-SFI [ME] control unit N3/10 52A ME-SFI [ME] control unit N3/10 92L ME-SFI [ME] control unit N3/10 60A ME-SFI [ME] control unit N3/10 68A ME-SFI [ME] control unit N3/10 78A ME-SFI [ME] control unit S40/3 67L Clutch pedal switch S40/3 63L Clutch pedal switch S9/1 36L Stop lamp switch W1/3 69L Left cockpit ground point W11 90L Combustion engine ground point W11/16w1 53L Combustion engine ground point 2 W2 21L Right front ground point W2 29L Right front ground point X18/3 44H Vehicle interior/fuel tank electrical connector X25/2 39H Engine compartment/vehicle interior electrical connector X26 79G Vehicle interior/engine wiring harness electrical connector X26 88E Vehicle interior/engine wiring harness electrical connector Y58/4 46L Activated charcoal filter shutoff valve Z300/21 63F Clutch pedal switch signal connector sleeve Z37/21 55G CAN bus (low) connector sleeve Z37/22 56G CAN databus (high) connector sleeve Z40 34E Stop lamp signal connector sleeve Z50/46 70G Circuit 15 (fused) connector sleeve Z6/150 68E Ground connection connector sleeve Z6/151 65F Ground connection connector sleeve Z6/157 19G Ground connection connector sleeve Z6/157 28G Ground connection connector sleeve Z6/158 8G Ground connection connector sleeve Z6/171 89G Ground connection connector sleeve Z6/176 52E Ground connection connector sleeve Z7/110 79J Circuit 87 connector sleeve Z7/111 7G Circuit 87 connector sleeve Z7/111 85E Circuit 87 connector sleeve Z7/3 79E Circuit 87 connector sleeve, injection valve 1 to 3 Z7/3 97E Circuit 87 connector sleeve, injection valve 1 to 3

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 893 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bba, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 1 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AA A45/1 K32 F11 F1 Z7/111 Z6/158 N3/10 Code I77 Code I01 N3/10 PE 82.25-P-2100BBA PE 54.15-P-2001BBA PE 54.21-P-2144BBA BP7 3FB1 BF 12 8 1 6 1 1 2 3 4 2 AA AB AA S5 S7 AA AA C1 B1 D3 D2 C3 A2 AA 86M 3FX 86G 3PD 3JN 3JP F 1 2 3 L K 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 J H G E D C 3 2 1 B A 18 17 16 15 14 12 13 11 10 9 8 7 6 5 4 1,0 BK 4,0 GNBN 0,5 BK 4,0 RDBN 0,5 WH 0,35 BNWH (0,35 GYWH) 0,35 BUWH (0,35 PKWH) 0,35 GYWH 0,35 PKWH (0,5 PK) 0,35 PKWH (0,5 BN) 0,35 BUWH (0,75 WHBN) (4,0 GYBN) 1,0 WH ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 894 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bba, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 2 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AA M4/7 Z6/157 M4/7 F1 W2 N10/10 W2 Z6/157 N3/10 Z40 N3/10 Code I78 M AA 1 2 PE 82.1 PE 54.15-P-2001BBA M PE 54.21-P-2127BBB A5 AA A2 CA 1 2 S1 26 3 CA E4 B1 3JN 5A 18 19 24 22 20 21 23 25 26 27 28 29 30 31 32 33 34 35 19 18 35 34 33 31 32 30 29 28 27 26 25 24 23 22 21 20 4,0 BKBN 3,0 BK 3,0 WH 4,0 BKBN 0,35 BNWH 0,35 BNWH 4,0 BKBN 0,35 BNWH (0,35 BNWH) 0,35 PKWH ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 895 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bba, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 3 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AA W S9/1 B4/3 N15/13 Y58/4 B37 X25/2 X18/3 Code 429 Z6/1 N3/10 N3/10 Code 494 Code 460 N3/10 PE 82.10-P-2300BBA PE 27.19-P-2106BBA 21 DA A B US B US 2 1 AA 3 6 5 4 7 6 A 9 C 8 G4 H3 H2 G2 F4 F3 F2 F1 G3 A1 E1 E2 D4 E3 B2 B4 B3 C2 NC 3NAB 3ANT 3LW 3LU 3M 3LS 3LR 3LT 3LV NH 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 51 36 35 52 50 51 49 48 47 46 45 44 43 42 41 40 39 38 37 0,35 BNWH , 0,35 GY 0,35 TR 0,5 PKBK 0,35 PK , (0,35 PKWH) 0,35 BNWH (0,35 PKWH) 0,35 BUWH (0,35 GYWH) 0,35 PKWH (0,35 GNWH) 0,35 GYWH (0,5 GY) 0,5 BN (0,5 PK) 0,5 BN 0,5 PK 0,5 GN 1 5 BKPK 0,35 BNWH ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 896 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bba, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 4 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AA W11/16w1 Z6/176 N3/10 N10/10 W1/3 S40/3 S40/3 Z50 Z37/21 Z37/22 Code B03 Z300/21 Z6/151 Z6/150 N3/10 N3/10 H4 H1 G4 NH NH PE 00.19-P-2150BBA PE 54.21-P-2127BBC PE 54.21-P-2127BBB 21 S1 29 32 S2 BA 2 1 AA 4 1 3 2 AA C4 A4 A3 133B 133C NH 86D 53 53 52 52 55 54 56 57 58 59 60 61 62 63 64 65 66 67 68 69 69 68 67 66 65 64 63 62 61 59 60 58 57 56 55 54 6,0 BK 1,5 BKPK 1,5 BKPK 0,35 PKWH (0,5 BK) 0,35 BKWH (0,35 BKWH) 0,5 BK 0,35 PKWH 0,35 BKWH (0,35 PKWH) 0,22 WH 0,35 YEWH 0,35 PKWH 6,0 BK 1,0 BK 0,35 PKWH 0,35 BNWH 1,5 BKPK 0,35 PKWH ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 897 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bba, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 5 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AA f21 f6 f5 k1 1/3 N10/11 F2 F11 Z50/46 Z7/110 X26 Z7/111 Z7/3 N3/10 K40 PE 54.21-P-2144BBA PE 54.15-P-2001BBB PE 54.15-P-2001BBC 5 PE 54.21-P-2127BBA PE 07.61-P-2101BBB 15 15 AA A1 S21 P1 AD 3 C1 AA E5 A5 S6 S5 C9 A S1 G1 D1 A3 AA A1 PE 07.61-P-2101BBB PE 07.61-P-2101BBC AP29 3FB 3FB1 BP16 A5 38R 86 69 70 71 72 73 74 75 76 77 78 79 80 81 84 83 82 85 86 69 85 83 84 82 80 81 79 78 77 76 75 74 73 72 71 70 1,5 GNBN 6,0 BK 0,35 YEWH 1,5 WH 0,5 YE 0,5 YE 0,35 YEWH 1,0 GN 1,5 GNBN 1,5 WH 0,35 YEWH 0,5 WH 0,5 RD 1,0 GN 0,5 WH ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 898 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bba, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 6 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AA x1 k2 A9 W11 N3/10 M56 F11 Z6/171 X26 Z7/3 Code 494 Code 460 K40 PE 54.21-P-2144BBA PE 07.61-P-2101BBC PE 07.61-P-2101BBB M AB S1 1 AA 2 AC B1 J4 S2 2 1 AA AA 1 2 A B3 B2 B10 B12 A5 A4 A2 B2 B4 B5 B1 B3 38R NC BPA1 3YU NC 3YT 3FB BPA1 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 PE 0 103 86 102 101 99 97 98 96 94 95 100 93 92 91 90 88 89 87 103 0,35 PK 0,5 BK 0,5 RD 2,5 BK 0,35 PK 2,5 BK 2,5 WH 0,5 WHBK 0,5 BK 0,5 WH 0,5 WH 1,0 GN (0,35 GN) (0,35 PKWH) (0,35 PK) 0,35 BUWH 0,35 BUWH (2,5 RD) 2,5 RDPK (2,5 WH) 2,5 WHPK ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 899 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bba, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 7 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AA A0 F PE 07.61-P-2101-97BBA 3 104 L K J H G E D C 104 3 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 900 · Applies to: 453

pe07.61-p-2101-97bbb Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: A0 105L Use of wiring diagrams A16 77L Knock sensor B11/4 75L Coolant temperature sensor B12 38L Refrigerant pressure sensor B17 72L Intake air temperature sensor B17/8 69L Charge air temperature sensor B4/3 84L Fuel tank pressure sensor B4/4 81L Wide-open throttle purging pressure sensor B5/1 74L Boost pressure sensor Code 460 1F Canada version Code 460 12F Canada version Code 460 47F Canada version Code 460 56F Canada version Code 460 68A Canada version Code 460 79A Canada version Code 494 1F USA version Code 494 12F USA version Code 494 47F USA version Code 494 56F USA version Code 494 68A USA version Code 494 79A USA version Code I01 37G Air conditioning Code I77 37G Manual air conditioning F1 87L Power supply fuse and relay module F11 35L Combustion engine fuse and relay module F11 30L Combustion engine fuse and relay module F1f9 85K Fuse 9 G3/1 10L Oxygen sensor downstream of catalytic converter G3/1 21L Oxygen sensor downstream of catalytic converter G3/1x1 10H Electrical connector for oxygen sensor downstream of catalytic converter G3/1x1 21H Electrical connector for oxygen sensor downstream of catalytic converter G3/2 4L Oxygen sensor upstream of catalytic converter G3/2 15L Oxygen sensor upstream of catalytic converter G3/2x1 2H Electrical connector for oxygen sensor upstream of catalytic converter G3/2x1 13H Electrical connector for oxygen sensor upstream of catalytic converter K40 98L Combustion engine relay module K40k2 97L Vacuum pump relay K64 91L Secondary air injection pump relay M16/6 50L Throttle valve actuator

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 901 · Applies to: 453

pe07.61-p-2101-97bbb Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: M16/6 59L Throttle valve actuator M16/7 66L Boost pressure control flap actuator M33 95L Secondary air injection pump M4/4 27L Fan N3/10 7L ME-SFI [ME] control unit N3/10 18L ME-SFI [ME] control unit N3/10 20A ME-SFI [ME] control unit N3/10 12A ME-SFI [ME] control unit N3/10 28A ME-SFI [ME] control unit N3/10 36A ME-SFI [ME] control unit N3/10 44A ME-SFI [ME] control unit N3/10 52A ME-SFI [ME] control unit N3/10 53L ME-SFI [ME] control unit N3/10 62L ME-SFI [ME] control unit N3/10 60A ME-SFI [ME] control unit N3/10 68A ME-SFI [ME] control unit N3/10 76A ME-SFI [ME] control unit N3/10 84A ME-SFI [ME] control unit N3/10 92A ME-SFI [ME] control unit N3/10 99A ME-SFI [ME] control unit U147 23G Valid for engine 281, 65 kW U147 65G Valid for engine 281, 65 kW U470 31G Valid for model 453.0 W11 27F Combustion engine ground point X18/3 83H Vehicle interior/fuel tank electrical connector X22 77F Engine compartment and combustion engine electrical connector X26 29E Vehicle interior/engine wiring harness electrical connector X26 83E Vehicle interior/engine wiring harness electrical connector X26/8 92H Instrument panel/engine compartment electrical connector Y101 24L Divert air switchover valve Y76/1 41L Cylinder 1 fuel injector Y76/2 43L Cylinder 2 fuel injector Y76/3 46L Cylinder 3 fuel injector Z6/171 26G Ground connection connector sleeve Z6/171 95G Ground connection connector sleeve Z7/110 41F Circuit 87 connector sleeve Z7/111 29G Circuit 87 connector sleeve Z7/111 91G Circuit 87 connector sleeve Z7/112 25E Circuit 87 connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 902 · Applies to: 453

pe07.61-p-2101-97bbb Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: Z7/3 35G Circuit 87 connector sleeve, injection valve 1 to 3

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 903 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbb, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 1 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AC x1 x1 x1 G3/1 G3/2 N3/10 N G3/2 Code 494 Code 460 Code 494 Code 460 N3/10 PE 07.61-P-2101BBC ϑ PE 07. 6 5 US 6 5 AB 4 2 1 3 P1 P2 US 1 2 3 4 5 DA 1 6 3 4 2 P1 AB 3 1 2 4 3 4 1 2 5 4 3 6 2 1 G2 G1 F4 E4 D1 A1 A4 B1 B3 B4 C1 A2 C2 D2 B2 F1 E1 D3 D4 E2 No NC No AC 3AAT 3AAW 3AAV 3AAU 3GJ 3GL N F 1 2 3 L K 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 J H G E D C 3 1 2 B A 17 18 4 5 6 7 8 9 10 11 12 13 14 15 16 0,5 BU 0,5 BN 0,5 PK 0,5 WH 0,5 GY 0,5 WH 0,5 WH 0,5 PK 0,5 GY 0,5 PK 0,5 BN 0,5 BU 0,5 BK 0,5 BK 0,5 RD 0,5 GY 0,5 BN 0,5 RD 0,5 YE 0,5 GY 0,5 WH 0,5 GN 0,5 WH 0,5 GN 0,5 WH 0,5 GY 0,5 YE 0,5 RD 0,5 BK ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 904 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbb, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 2 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AC x1 N3/10 M4/4 Y101 G3/1 F11 U147 Z6/171 Z7/111 (U470) Z7/ N3/10 Z7/112 W11 X26 N3/10 PE 07.61-P-2101BBC P1 P2 3AJD 3FB1 BP7A BP7A 49I ϑ M PE 54.21-P-2144B 3 2 4 DA 1 2 BA 1 2 1 B5 AA S5 S7 B3 B1 B2 B4 E5 A 1 2 4 3 K2 J3 J2 G3 G2 G1 F4 K1 NC P3 O3 O4 P1 P2 N1 M3 N4 P4 H2 O1 A12 A B7 C11 C 3ABV 3AJD 18 19 24 22 20 21 23 25 26 27 28 29 30 31 32 33 34 35 18 19 31 32 33 34 35 20 21 22 23 24 25 26 27 28 29 30 2,5 BK 0,5 GY 0,5 PK 0,5 WH 0,5 GN 0,5 BN 1,0 BK 0,75 GN 0,5 GY 0,5 RD 0,5 WH 0,5 BK 1,0 GN 1,5 PKBN 0,75 RDBN 1,5 WH 0,5 WH 0,5 GY 0,5 WH 1,0 WH 1,0 WHBK 0,35 WH 0,35 PKWH (0,35 BNWH) ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 905 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbb, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 3 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AC Z7/110 F11 Y76/2 Y76/1 B12 M16/6 Y76/3 Z7/3 Code I77 Code I01 Code 494 Code 460 N3/10 N3/10 N3/10 P-2144BBA U P 3MQ 5 A5 3 2 AA 1 2 DA 1 2 DA 1 DA 6 4 1 2 5 3 2 1 M M3 BA E3 J1 L1 Q1 Q2 Q3 C9 B5 B6 B4 3CR 38Y 38W 38X 3CS 3CT 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 51 35 36 45 46 47 48 49 50 51 52 37 38 39 40 41 42 43 44 0,5 BUBK 0,5 WHBK 0,35 GN 0,35 PK 1,0 GN 1,5 GNBN 1,5 GN 1,0 WHBK 1,0 WHBK 0 35 GY 1,0 WHBK 0,5 GY 0,5 WH 0,5 GN 1,5 WH 0,5 BNBK 0,35 YE 0,5 BUBK 0,35 BU 0,35 BN 0,5 GNBK ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 906 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbb, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 4 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AC N3/10 B1 N3/10 M16/6 M16/7 N3/10 U147 Code 460 Code 494 (Code 460) (Code 494) N3/10 N3/10 PE 07.61-P-2101BBC 3MQ 3MP K1 M3 ϑ 3MQ 3AMT PE 07.61-P-2101BBC 3MP 3AMT M 4 5 6 3 2 1 L4 M M3 DA 3 K1 M1 BA 1 4 5 2 6 NC 1 BA H1 K4 K3 H3 C3(F2) L3 L4 M4 O2 A3 No No 3AJB 3MN 3MO 3AJC 3AMS 3AMQ 3AMU 3ANX 3AMR 53 53 52 52 55 54 56 57 58 59 60 61 62 63 64 65 66 67 68 69 59 60 61 62 63 64 65 66 67 68 69 54 55 56 57 58 0,35 GY 0,35 BU 0,35 PK 0,35 GN 0,5 WHBK 0,5 BUBK 0,35 GY 0,35 BU 0,5 GY 0,5 WH 0,5 PK 0,5 TR 0,5 BU 0,5 GY ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 907 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbb, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 5 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AC f9 B17/8 A16 B5/1 B11/4 B17 B4/3 B4/4 X22 X18/3 X26 de 460) de 494) N3/10 Code 494 Code 460 N3/10 ϑ P ϑ U ϑ PE 07.61-P-2101BBC U P U P 60 1 2 2 DA 1 2 AA 1 2 AA 2 1 AA 3 US AB C US S2 5 C PE M1 N3 N2 L2 M2 G4 H4 C4 F3(L3) (F2) L3(F3) F2(C3) A 2 1 A A5 3ANX 3LN 3JQ 3ANY 3B 3DQ 3JK 3C 3S TB1 3AOL 3NAA 86 69 70 71 72 73 74 75 76 77 78 79 80 81 84 83 82 85 86 69 80 74 75 76 77 78 79 81 82 83 84 85 70 71 72 73 0,35 PKWH 0,5 TR 0,35 GY 0,35 WH 6,0 RD 0,35 PK 0,5 PK 0,35 RD 0,35 YE 0,35 PK 0,5 GNBK 0,5 BUBK 0,5 WHBK 0,5 PKBK 0,35 GN 0,5 BU 1,0 BK ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 908 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbb, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 6 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AC k2 K64 F1 M33 K40 Z7/111 X26/8 Z6/171 N3/10 N3/10 3YU 3AOA BP41 3ANZ 3FB1 PE 54.15-P-2001BBA PE 07.61-P-2101BBA M AA 1 3 2 2 5 4 US AA 1 B2 1 A J4 Q4 A6 B10 3ANZ PE 07.61-P-2101BBC PE 07.61-P-2101BBA 3YU 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 PE 0 103 86 102 94 88 89 90 91 92 93 95 96 97 98 99 100 87 101 103 (0,35 PK) 0,35 BUWH 4,0 WH 6,0 WH 0,5 PK 0,5 WH 4,0 BK 0,5 GY 0,35 PK ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 909 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbb, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 7 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AC A0 F PE 07.61-P-2101-97BBB 3 104 105 L K J H G E D C 3 104 105 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 910 · Applies to: 453

pe07.61-p-2101-97bbc Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: A0 113L Use of wiring diagrams B28 102L Pressure sensor (intake manifold pressure) B28/17 84L Secondary air injection pump pressure sensor B4/4 90L Wide-open throttle purging pressure sensor B5/1 78L Boost pressure sensor B6/15 72L Intake camshaft Hall sensor Code 410 66F 5-speed manual transmission Code 429 1G twinamic Code 460 46E Canada version Code 460 51E Canada version Code 460 83A Canada version Code 460 95E Canada version Code 460 101A Canada version Code 494 46F USA version Code 494 51F USA version Code 494 83A USA version Code 494 95F USA version Code 494 101A USA version Code I77 11G Manual air conditioning Code I78 11G Heating system F11 32L Combustion engine fuse and relay module F11f5 30K Fuse 5 G3/1 50L Oxygen sensor downstream of catalytic converter G3/1x1 49H Electrical connector for oxygen sensor downstream of catalytic converter G3/2 48L Oxygen sensor upstream of catalytic converter G3/2x1 47H Electrical connector for oxygen sensor upstream of catalytic converter K40 8L Combustion engine relay module L5 69L Crankshaft position sensor M16/6 98L Throttle valve actuator M16/7 81L Boost pressure control flap actuator M16/7 87L Boost pressure control flap actuator M44 19L Charge air cooler circulation pump M44 24L Charge air cooler circulation pump N15/13 3L Double clutch transmission control unit N23 13L Climate control control and operating unit N3/10 4A ME-SFI [ME] control unit N3/10 12A ME-SFI [ME] control unit N3/10 20A ME-SFI [ME] control unit N3/10 28A ME-SFI [ME] control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 911 · Applies to: 453

pe07.61-p-2101-97bbc Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: N3/10 36A ME-SFI [ME] control unit N3/10 44A ME-SFI [ME] control unit N3/10 52A ME-SFI [ME] control unit N3/10 93L ME-SFI [ME] control unit N3/10 75L ME-SFI [ME] control unit N3/10 60A ME-SFI [ME] control unit N3/10 68A ME-SFI [ME] control unit N3/10 76A ME-SFI [ME] control unit N3/10 85A ME-SFI [ME] control unit N3/10 92A ME-SFI [ME] control unit N3/10 100A ME-SFI [ME] control unit N3/10 105A ME-SFI [ME] control unit R48 17L Coolant thermostat heating element T1/1 60L Cylinder 1 ignition coil T1/2 56L Cylinder 2 ignition coil T1/3 63L Cylinder 3 ignition coil U1203 66E Not valid for code 410 Manual 5-speed transmission U1204 23G Valid for gasoline engine 281, 80 kW with equipment "BRABUS tailor made" U147 17G Valid for engine 281, 65 kW U147 73A Valid for engine 281, 65 kW U147 101E Valid for engine 281, 65 kW W1/5 26L Right cockpit ground point W1/5 22L Right cockpit ground point W11 66L Combustion engine ground point W2 22L Right front ground point W9 38L Left front ground point (at lamp unit) X26 6G Vehicle interior/engine wiring harness electrical connector Y130 44L Engine oil pump valve Y16/2 28L Heating system shutoff valve Y32 53L Secondary air injection pump switchover valve Y49/10 42L Variable camshaft adjustment valve Y58/1 39L Purge control valve Y98 36L Combustion engine preheating air flap Z3/3 58E Circuit 15 connector sleeve, ignition coil 1 to 3 Z6/154 22J Ground connection connector sleeve Z6/154 26J Ground connection connector sleeve Z6/155 20H Ground connection connector sleeve Z6/157 22J Ground connection connector sleeve Z6/158 20G Ground connection connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 912 · Applies to: 453

pe07.61-p-2101-97bbc Document title: Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Code: Designation: Position: Z6/161 36G Ground connection connector sleeve Z6/162 36H Ground connection connector sleeve Z6/171 59F Ground connection connector sleeve Z7/111 16G Circuit 87 connector sleeve Z7/111 30H Circuit 87 connector sleeve Z7/112 23E Circuit 87 connector sleeve Z7/112 44E Circuit 87 connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 913 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbc, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 1 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AB N15/13 K40 R48 N23 Code 429 Code I78 (Code I77) X26 Z7/111 U147 N3/10 N3/10 C3 B2 PE 27.19-P-2106BBA PE 07.61-P-2101BBA PE 83.30-P-2000BBB 35 34 DA A2 AA A5 BA 2 1 AA AA N N3 M4 H3 H4 J4 G4 G3 G2 F3 E3 E2 D4 D3 D2 D1 C3 C2 A3 F2 B1 A2 A1 AB A 3MT 3MS 38K 38Z NC F 1 2 3 L K 4 5 6 7 8 9 10 11 12 17 13 14 15 16 18 J H G E D C 3 2 1 B A 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 0,5 WHBK 0,5 GYBK (0,35 PKWH) 0,35 BUWH 0,35 PKWH 0,35 PKWH 0,5 WH (0,35 GN) 0,35 PK 0,35 GY ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 914 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbc, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 2 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AB f5 Z6/157 (Z6/154) M44 Z6/158 (Z6/155) U147 W1/5 M44 (W1/5) Y16/2 W2 F11 Z7/111 Z6/154 U1204 N3/10 Z7/112 N3/10 C7 B8 A2 B7 C1 A8 A10 C8 A11 M 3 2 AA 1 M PE 54.21-P-2144BBA 15 BA 4 2 3 1 1 AA 2 AA S5 A2 C2 C5 BA 1 4 Q3 Q2 P3 O4 N4 O3 N3 M4 Q4 F1 G1 B3 Q1 L3 B4 3AMY 3VL 3ALQ 3AC 3AA 3ALU 18 19 20 21 22 23 24 25 27 26 28 29 30 31 32 33 34 35 19 18 21 20 35 34 33 32 31 30 29 28 27 26 25 23 22 24 0,5 WH 0,5 BK 6,0 BK (6,0 BK) (0,35 PKWH) 0,35 BUWH (0,35 PKWH) 0,35 BUWH 0,5 GN 0,5 BN 0,5 WH 1,0 BK 1,0 BK 0,5 WH 0,35 PKWH 1,0 WH 0,5 GN 1,0 WH 1,0 WH 1,0 WHBN 1,0 BNBK 1,0 WHBK 0,35 GN 0,35 PK 0,35 BU 0,35 BN 0,5 TR 0,35 GN (0,5 BN) 0,5 PK 4,0 BKBN ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 915 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbc, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 3 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AB x1 x1 Y98 W9 G3/2 Y58/1 Y130 Y49/10 G3/1 Z6/162 Z6/161 (Code 494) (Code 460) Z7/112 Code 494 Code 460 N3/10 N3/10 N3/10 C2 A11 NC 1 4 3 2 1 AA 2 1 AA 2 AA (US) 2 1 (3) (4) 4 3 DA (US) (2) (1) 4 3 US DA 4 3 (3) (4) 3 4 (2) (1) P2 B2 B4 A4 P1 C4 3ALU 3BB 3AAS 3PC 3K 3GG 37 35 36 38 39 40 41 42 43 44 45 47 46 48 49 50 51 52 36 35 39 38 37 51 52 50 49 48 47 46 45 44 43 42 41 40 0,35 PKWH 0,5 WH 4,0 BK 0,35 BKWH 1,0 BK 0,5 WH 0,5 WHBK 0,5 WHBK 0,5 WHBK 0,5 GY 0,5 RD 0,5 WH 1,0 WHBK 0,35 BN 0,5 GNBK 0,5 WH 0,5 WH 0,5 GN 0,35 BUBK 0,35 BNBK 0,5 BN ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 916 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbc, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 4 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AB Y32 T1/2 e 494 e 460 N3/10 Z6/171 T1/1 T1/3 W11 L5 Z3/3 (Code 410) U1203 N3/10 N3/10 C1 2 US 1 AA 2 3 P4 3AOB X 1 3 AA 2 1 3 2 AA 1 (AD) 1 2 3 BD J1 H2 F4 E4 E1 3CE 3CF 3CG 3BGC 3BGB 3BGA 57 57 52 53 54 55 56 53 52 56 54 55 58 59 60 61 62 63 64 65 67 66 68 69 69 68 67 66 65 64 63 62 61 60 59 58 1,0 BKWH 1,0 BNBK 0,5 WH 0,5 GY 1,0 BKWH 1,0 BNBK 1,0 BKWH 1,0 BNBK 2,5 BK 0,35 WH 0,35 PK 0,35 GY 0,5 WHBK 0,5 BUBK 0,5 GYBK ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 917 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbc, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 5 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AB 5 B6/15 N3/10 B5/1 M16/7 B28/17 U147 Code 460 Code 494 N3/10 N3/10 PE 07.61-P-2101BBB PE 07 PE 07.61-P-2101BBB U 3LN P U P 2 1 2 3 AA AC C4 2 3 1 AA US BA 3 2 3 1 BA 3 M1 J2 L2 K3 J3 J1 H1 L4 M1 K4 L1 3BGB 3SV 3QK 3SX 3LP 3LQ 3AMT 3AMT 3AOE 3AOC 3AOD 69 70 71 72 73 74 77 76 75 78 79 80 81 82 83 86 84 85 69 74 73 72 71 70 86 85 82 83 84 81 80 79 78 77 76 75 0,35 PK 0,35 GY 0,35 WH 0,35 PK 0,35 BU 0,5 BU 0,35 GN 0,35 GY 0,5 BU 0,35 GY 0,35 BU 0,35 TR ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 918 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbc, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 6 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AB N3/10 B4/4 M16/7 M16/6 B28 N3/10 (Code 494) (Code 460) (U147) (Code 460) (Code 494) N3/10 PE 07.61-P-2101BBB PE 07.61-P-2101BBB U P 3AOL 2 3 1 US N3 AC PE 07.61-P-2101BBB U P (BA) (6) 6 DA (BA) (3) 4 DA (2) (3) (1) A B C N2 K2 3AOM 3AON O2 O1 N1(M2) M3 K1 3MP 3MQ 3AJR 3AJQ P 3AJP P 86 87 88 89 90 91 92 93 94 96 95 97 98 99 100 101 102 103 86 92 91 90 89 88 87 102 101 100 99 98 97 96 95 94 93 103 0,35 GN 0,35 GY 0,35 PK 0,35 GY 0,35 BU 0,5 BU 0,35 PK 0,35 GY ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 919 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe07.61-p-2101-97bbc, Wiring diagram for ME-SFI (ME) gasoline injection and ignition system control unit Page 7 of 7 Engine 281 in model 453.0/3/4 up to model year 2020 Connector AB A0 N3/10 PE 07.61-P-2101BBB PE 07.61-P-2101BBA F 106 3 104 105 107 108 109 110 PE 07.61-P-2101-97BBC 111 112 113 L K J H G E D C 110 109 108 107 106 105 104 3 111 112 113 B A 0,35 GN 2,5 RDYE Cut here

08.00 - 451 589 08 63 00 Warning label (ws08.00-p-0003k)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 927 · Applies to: 453

2 08.00 - Tightening torques Smart Electrical drive system (ba08.00-z -9999cz) 3 08.00 - Wiring diagram of high-voltage lines and interlock circuit ( pe08.00-p-2000-97bea) 4 08.00 - Wiring diagram of high-voltage lines and interlock circuit ( pe08.00-p-2000bea) 14 08.20 - Wiring diagram for electric vehicle sound generator control unit (pe08.20-p-2000-97bea) 15 08.20 - Wiring diagram for high voltage control unit box (pe08.20-p- 2006-97bma) 18 08.50 - Overview - Check coolant level in coolant expansion reservoir for cooling circuit of high-voltage battery (ap08.50-p-2056u ) 19

WS08.00-P-0003K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 928 · Applies to: 453

451 589 08 63 00 Warning label 04.03.2020 Model 118, 177, 247 Model 166, 169, 172, 212, 217, 222, 231, 242.890 Model 205.012/013/047/053/054/147/212/213/247/253 Model 213.016/050/053/054/216, 253.311/353/354/911/953/954/992/993 Model 293 Model 447 Model 451.390/391/392/490/491/492 Model 453.091/391/491 Model 639.603/703 with code MA0 (E-CELL 60 kW) Model 910 Model all (BUS) Verwendung in FG 08/54/77/82Satz K Purpose: The warning sign is glued as part of the high-voltage power disable process over the vehicle socket and/or socket flap. In model 222, 217 and FG77/82, the warning sign is used to mask off the electrical plug for MAGIC SKY CONTROL. 451 589 08 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws08.00-p-0003k, 451 589 08 63 00 Warning label Model 118, 177, 247 Model 166, 169, 172, 212, 217, 222, 231, 242.890 Model 205.012/013/047/053/054/147/212/213/247/253 Model 213.016/050/053/054/216, ...

BA08.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 929 · Applies to: 453 · AR: BA08.00-Z-9999CZ

Tightening torques: Smart: Electrical drive system 18.09.2019 MODEL all Electric motor Engine 780.993 in model BA08.10-P-1000-01D 451.390/392/490/492 Engine 780.997 in model 453 High-voltage battery charger Engine 780.997 in model 453 BA08.10-P-1000-02A Power electronics Engine 780.997 in model 453 BA08.10-P-1000-03A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba08.00-z-9999cz, Tightening torques: Smart: Electrical drive system MODEL all

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 930 · Applies to: 453

pe08.00-p-2000-97bea Document title: Wiring diagram of high-voltage lines and interlock circuit Code: Designation: Position: A0 121L Use of wiring diagrams A9/6 47L Electric refrigerant compressor A9/6 99L Electric refrigerant compressor Code 460 30H Canada version Code 460 36H Canada version Code 494 36H USA version Code 494 30H USA version Code 908 65A On-board charger 22kW F101 34E Electrical fuse, neutral conductor (N) F101 94F Electrical fuse, neutral conductor (N) F102 36E Electrical fuse, phase 1 (L1) F102 92F Electrical fuse, phase 1 (L1) F103 95F Electrical fuse, phase 2 (L2) F104 96F Electrical fuse, phase 3 (L3) G5 64A High-voltage battery G5 116A High-voltage battery M5 25K Electric vehicle drive motor M5 90K Electric vehicle drive motor M5b1 24K Electric vehicle drive motor temperature sensor M5b1 89K Electric vehicle drive motor temperature sensor N129/1 16H Power electronics control unit N129/1 82H Power electronics control unit N33/5 51L High-voltage PTC heater N33/5 103L High-voltage PTC heater N82/2 59A Battery management system control unit N82/2 111A Battery management system control unit N82/2k1 58B Battery management system control unit relay 1 (precharge) N82/2k1 111B Battery management system control unit relay 1 (precharge) N82/2k2 58B Battery management system control unit relay 2 (phase signal) N82/2k2 111B Battery management system control unit relay 2 (phase signal) N82/2k3 58C Battery management system control unit relay 3 (neutral conductor) N82/2k3 111C Battery management system control unit relay 3 (neutral conductor) N83 4A High-voltage control unit box N83 12A High-voltage control unit box N83 20A High-voltage control unit box N83 68A High-voltage control unit box N83 76A High-voltage control unit box N83 84A High-voltage control unit box N83/1 21G DC/DC converter control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 931 · Applies to: 453

pe08.00-p-2000-97bea Document title: Wiring diagram of high-voltage lines and interlock circuit Code: Designation: Position: N83/1 86G DC/DC converter control unit N83/10 67G Control unit of charger for high-voltage battery (22 kW charger) N83/2 2G Charge monitoring control unit N83/5 28L Control unit of charger for high-voltage battery (7 kW charger) N83f1 9H Electrical fuse (-), electric refrigerant compressor/high-voltage PTC heater N83f1 76H Electrical fuse (-), electric refrigerant compressor/high-voltage PTC heater N83f2 9H Electrical fuse (+), electric refrigerant compressor/high-voltage PTC heater N83f2 76H Electrical fuse (+), electric refrigerant compressor/high-voltage PTC heater N83f3 14H Electrical fuse (-), control unit of charger for high-voltage battery (7 kW charger) N83f4 14H Electrical fuse (+), control unit of charger for high-voltage battery (7 kW charger) N83s1 12H Interlock circuit electrical microswitch N83s1 80H Interlock circuit electrical microswitch S8 64H High-voltage battery safety shutoff S8 116H High-voltage battery safety shutoff S8f1 64G Electrical fuse, high-voltage battery safety shutoff S8f1 116G Electrical fuse, high-voltage battery safety shutoff U427 1A Valid for charger (7 kW) U500 30G Valid for vehicle socket version IEC 62196 U501 36G Valid for vehicle socket version SAE J1772 X58/23 39L Charger feed-in socket X58/23 33L Charger feed-in socket X58/23 93L Charger feed-in socket Z6/181 37E Charger feed-in socket PE signal connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 932 · Applies to: 453

Page 1 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 f1 f2 f3 f4 s1 N83/2 N129/1 N83 U427 N83 DC IN+ DC IN- TB87 38BD 38BC TB89 TB88 38BG 38BE 2 1 AE AF HVIL HVIL 1 2 1 2 AG HVIL HVIL 2AB HVIL HVIL 2AA 2 1 AJ HVIL HVIL 40A 40A 40A 40A I J DC -400V +400V AC HVIL HVIL HVIL D 4 6 7 HVIL HVIL HVIL HVIL HVIL HVIL HVIL 16 9 18 8 20 19 21 F 1 2 3 L K 4 5 6 7 8 11 9 10 12 13 14 15 17 16 18 J H G E D C 3 2 1 B A 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 933 · Applies to: 453

Page 2 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 b1 N83/1 M5 N83/5 X58/23 Code 494 U500 Code 460 N83 F101 I D E F DC +400V U W V DC DC L2 PE 54.10-P-2003BEA 2JL 2JK 2JJ L3 PE 54.21-P-2154BEA No PP N PE 3 1 2 AC AD U 1 2 AB N PE CP W M V AA L1 L1 No PE 54.21-P-2154BEA S1 S2 40 40 E1 E2 AJ HVIL 1 2 DC IN- DC IN+ HVIL 23 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 23 19 18 21 20 22 35 34 33 32 31 30 29 28 27 26 25 24 16,0 OG 16,0 OG 16,0 OG 16,0 OG 4,0 OG 4,0 OG 6,0 OG 6,0 OG ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 934 · Applies to: 453

Page 3 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 X58/23 A9/6 N33/5 Code 494 U501 Code 460 Z6/181 F102 54BEA PE 54.21-P-2154BEA PE CP PP PE 83.70-P-2102BEA PE 83.55-P-2000BEA PE 54.10-P-2109BEA PE L1 N N L1 BA 0,5 0,5 2 1 AA GA 1 2 S1 S2 40 40 E1 E2 AE 0,5 0,5 AF 38BC 1 2 38BD 1 2 HVIL HVIL TB87 38BE TB88 38BG HVIL HVIL 42 36 35 37 38 39 40 41 43 44 45 46 48 47 49 50 51 52 42 36 35 41 40 39 38 37 51 52 50 49 48 47 46 45 44 43 16,0 OG 16,0 OG 16,0 OG 4,0 OG 4,0 OG 4,0 OG 4,0 OG ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 935 · Applies to: 453

Page 4 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 k2 k3 k1 f1 N82/2 N83/10 S8 Code 908 G5 N83 PE 54.10-P-2104BEA 2BEA 0,5 BC TB89 1 2AA 2AB 2 0,5 AG 1 2 TB89 HVIL 2AB 2AA HVIL HVIL HVIL HVIL HVIL HVIL HVIL HVIL HVIL D 4 6 9 16 8 7 52 53 55 54 56 57 58 59 60 61 53 52 61 60 59 58 57 56 54 55 62 63 64 65 67 66 68 69 69 68 67 66 65 64 63 62 40,0 OG 40,0 OG ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 936 · Applies to: 453

Page 5 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 f1 f2 s1 N83/1 N129/1 N83 N83 38BG TB88 TB87 38BC 38BD 38BE TB89 AF 2 1 AJ AE HVIL HVIL HVIL HVIL 1 2 1 2 AG HVIL HVIL 2AA 2AB HVIL HVIL 40A 40A -400V F I J D E DC -400V +400V V U W AC 20 HVIL HVIL HVIL HVIL HVIL 9 16 19 18 HVIL HVIL +400V 21 PE 54 69 70 73 71 72 74 75 76 77 79 78 80 81 82 83 84 86 85 69 80 79 78 77 76 75 74 73 72 71 70 86 85 82 83 84 81 ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 937 · Applies to: 453

Page 6 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 b1 M5 X58/23 A9/6 N83/1 N33/5 F102 F101 F103 F104 S2 S1 S2 S1 PE 83.55-P-2000BEA 0,5 L3 L2 U W V 3 N CP L1 PE PP 1 2 AA BA M PE L1 L2 L3 N DC DC PE 83.70-P-2102B 0,5 GA 2 1 0,5 TB87 40 100 100 100 E2 E1 E2 E1 AJ AE PE 54.21-P-2154BEB 2JL 4 1 5 2JJ 2JK 3 2 1 2 HVIL HVIL 2JM 2JR 38BD 38BC 0,5 AF 1 2 HVIL HVIL 38BE 38BG HVIL TB88 86 87 88 89 92 90 91 93 94 95 96 98 97 99 100 101 102 103 86 99 98 97 96 95 94 93 92 91 90 89 88 87 102 101 100 103 16,0 OG 16,0 OG 16,0 OG 16,0 OG 10,0 OG 16,0 OG 4,0 OG 10,0 OG 4,0 OG 4,0 OG 10,0 OG 4,0 OG 4,0 OG ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 938 · Applies to: 453

Page 7 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 f1 k2 k3 k1 A0 S8 N82/2 G5 P-2102BEA 0,5 0,5 BC HVIL HVIL 2AA 2AB TB89 1 2 0,5 0,5 AG HVIL HVIL TB88 1 2 2AA 2AB HVIL HVIL TB89 PE 54.10-P-2104BEA 104 3 105 106 107 108 110 109 111 112 113 114 115 117 116 118 PE 08.00-P-2000-97 119 120 1 118 116 117 114 111 112 113 115 110 109 108 107 106 105 104 3 119 1 120 2,5 RDYE 40,0 OG 40,0 OG ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.00-p-2000-97bea, Wiring diagram of high-voltage lines and interlock circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 939 · Applies to: 453

Page 8 of 8 Engine 780.997 in model 453.091/391/491 up to model year 2020 A0 F 00-P-2000-97BEA 121 L K J H G E D C 121 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 941 · Applies to: 453

pe08.20-p-2000-97bea Document title: Wiring diagram for electric vehicle sound generator control unit Code: Designation: Position: A0 32L Use of wiring diagrams Code C08 17G Audio preinstallation incl. rod antenna Code DAB 17F Digital radio (DAB) F2 8L Vehicle interior fuse and relay module F2f16 6K Fuse 16 H4/16 13L Electric vehicle sound generator N93/1 19L Audio gateway control unit S12/1 4A Sound generator button S12/1 12A Sound generator button W1/3 5L Left cockpit ground point W9 12D Left front ground point (at lamp unit) Z35/100 13E Diagnostic CAN (low) connector sleeve, multimedia Z35/32 23E Diagnostic CAN (low) connector sleeve, multimedia Z35/33 22E Diagnostic CAN (high) connector sleeve, multimedia Z35/99 15E Diagnostic CAN (high) connector sleeve, multimedia Z50/62 10G Circuit 30 (fused) connector sleeve Z6/150 5H Ground connection connector sleeve Z6/151 5F Ground connection connector sleeve Z6/152 5E Ground connection connector sleeve Z6/161 11E Ground connection connector sleeve Z6/162 11G Ground connection connector sleeve Z81z3 2G Circuit 58d connector sleeve Z81z4 2E Circuit 58d connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 942 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.20-p-2000-97bea, Wiring diagram for electric vehicle sound generator control unit Page 1 of 2 Engine 780.997 in model 453.091/391/491 up to model year 2020 f16 W1/3 Z6/150 Z81z3 Z6/151 F2 H4/16 Z6/162 Z50/62 Z81z4 Z6/152 S12/1 Z6/161 Z35/100 Z35/99 W9 S12/1 Code C08 Code DAB PE 00.19-P-2600BEA AA PE 54.15-P-2001BEB 10 BPT2 107X 46Y MAS 57AT 107W NC BPT2 S16 AA 3 2 5 10 1 6 4 7 8 9 8 5 1 2 3 BA 133J MAM NC 7 4 6 46Y 57AT BA F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 3 4 5 6 2 7 8 9 10 11 16 12 13 14 15 17 18 17 18 1,0 BK 0,35 PKWH 0,5 PK 6,0 BK 1,0 BK 0,5 RD 0,75 RDBN 0,35 GYWH 0,35 BNWH 0,75 BKBN 1,0 BK 0,35 PKWH 0,35 BKWH 4,0 BKBN 0,35 BNWH 0,35 GYWH 0,35 BUWH 0,35 GNWH 0 35 GYWH ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 943 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe08.20-p-2000-97bea, Wiring diagram for electric vehicle sound generator control unit Page 2 of 2 Engine 780.997 in model 453.091/391/491 up to model year 2020 N93/1 C08 DAB A0 Z35/33 Z35/32 PE 82.60-P-2102BEA PE 00.19-P-2150BED A 16 15 F 19 18 20 21 22 23 24 25 26 PE 08.20-P-2000-97BEA 27 28 29 30 31 32 L K J H G 18 19 20 21 22 23 24 25 26 E D C 29 30 31 27 28 32 B A 0,35 GYWH 0,35 BNWH 0,35 BNWH 0,35 GYWH 2,5 RDYE Cut here

GF00.19-P-1001-03BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 944 · Applies to: 453

Location of line and plug connectors - cockpit Model 453 up to model year 2020 Shown on model 453.3 X85/5 Cockpit/air conditioning electrical connector X112/3 Car2Go main wiring harness/ wiring harness electrical connection P54.18-5294-76 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf00.19-p-1001-03bba, Location of line and plug connectors - cockpit Model 453 up to model year 2020

AP08.50-P-2056U

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 945 · Applies to: 453

Overview - Check coolant level in coolant expansion reservoir for cooling circuit 03.03.2020 of high-voltage battery Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 461, 463 Model 453 If the coolant level is too low, check the cooling system for fluid loss and the coolant for antifreeze content, subject to separate repair order Check coolant level in coolant expansion Model 166.063 AP20.30-P-2053B reservoir for cooling circuit of high-voltage battery Check coolant level in coolant expansion Model 118.386/686, 177.086/186, AP08.50-P-2053B reservoir for cooling circuit of high-voltage 247.086/786 with engine 282 battery Check coolant level in coolant expansion Model 205.013/213, 213.011/016/211/216, AP08.50-P-2053E reservoir for cooling circuit of high-voltage 253.311/911 with engine 654 battery Check coolant level in coolant expansion Model 205.047/053/054/147/247/253, AP08.50-P-2053C reservoir for cooling circuit of high-voltage 213.050/053/054/153/155/253, battery 253.353/354/953/954 with engine 274 Check coolant level in coolant expansion Model 222.163/173 with engine 276 AP08.50-P-2053F reservoir for cooling circuit of high-voltage battery Check coolant level in coolant expansion Model 253.99 with engine 780 AP08.50-P-2053D reservoir for cooling circuit of high-voltage battery Check coolant level in coolant expansion Model 293 with engine 780 AP08.50-P-2053A reservoir for cooling circuit of high-voltage battery Check coolant level in coolant expansion Model 453 with engine 780 AP20.30-P-2053C reservoir for cooling circuit of high-voltage battery Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap08.50-p-2056u, Overview - Check coolant level in coolant expansion reservoir for cooling circuit of high-voltage battery Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197.3/4, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, ...

09.00 - 000 588 18 21 00 Leak tester (ws09.00-p-0028b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 946 · Applies to: 453

3 09.00 - 281 589 01 63 00 Adapter cable (ws09.00-p-0004b) 4 09.00 - 281 589 04 63 00 Adapter cable, 3-pin (ws09.00-p-0022b) 5 09.00 - Electrical function schematic for charging (pe09.00-p- 2050bba) 6 09.00 - Safety information Air intake, supercharging (as09.00-z- 9999zz) 7 09.00 - Tightening torques Smart Air intake, supercharging (ba09. 00-z-9999cz) 8 09.10 - Install new air filter element (ap09.10-p-0980fg) 9 09.10 - Remove_install air filter housing (ar09.10-p-1150ff) 10 09.10 - Remove_install air filter housing (ar09.10-p-1150sr) 11 09.10 - Removing_installing the air filter housing (ar09.10-p-1150fg) 12 09.10 - Replace air filter element (ap09.10-p-0980ff) 13 09.10 - Replace air filter element (ap09.10-p-0980s) 14 09.20 - Remove, install intake port shutoff actuator motor (ar09.20-p -1313ff) 15 09.20 - Remove_install intake manifold (ar09.20-p-1310ff) 16 09.20 - Remove_install mixing chamber with exhaust gas recirculati- on (ar09.20-p-1330fg) 18 09.40 - Remove_install boost pressure control flap (ar09.40-p- 0017sr) 20 09.40 - Remove_install oil feed line for turbocharger (ar09.40-p- 6022sr) 22 09.40 - Remove_install oil feed line of turbocharger (ar09.40-p- 6022fg) 24 09.40 - Remove_install oil return flow line of turbocharger (ar09.40- p-6021sr) 25 09.40 - Remove_install turbocharger (ar09.40-p-6020ff) 27 09.40 - Remove_install turbocharger (ar09.40-p-6020sr) 29

09.40 - Remove_install turbocharger with exhaust manifold (ar09.40

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 947 · Applies to: 453

-p-6025sb) 32 09.40 - Removing_installing oil return flow line for turbocharger ( ar09.40-p-6021fg) 35 09.40 - Service Information Ordering note for overrun mode bypass air switchover valve (si09.40-p-0006a) 36 09.41 - Boost pressure control pressure transducer (ar09.41-p- 2004ff) 37 09.41 - Remove_install boost pressure sensor downstream of throttle valve (ar09.41-p-0004sr) 38 09.41 - Remove_install boost pressure sensor upstream of throttle valve (ar09.41-p-0003sr) 39 09.41 - Remove_install charge air cooler (ar09.41-p-6817sr) 40 09.41 - Remove_install charge air hose upstream of charge air cooler (ar09.41-p-8621sr) 41 09.41 - Remove_install charge air manifold (ar09.41-p-1310sr) 42 09.41 - Remove_install charge air pipe (ar09.41-p-1311sr) 44 09.41 - Remove_install charge air temperature sensor downstream of throttle valve (ar09.41-p-0005sr) 46 09.41 - Remove_install charge air temperature sensor upstream of throttle valve (ar09.41-p-0006sr) 47 09.41 - Remove_install the intake air throttle (ar09.41-p-1325fg) 48 09.41 - Removing and installing the throttle valve actuator (ar09.41- p-1321fg) 49 09.41 - Removing_installing the charge air cooler (ar09.41-p-6817ff) 50 09.41 - Removing_installing the charge air distribution pipe (ar09.41 -p-1310fg) 51 09.50 - Removing_installing charge air duct downstream of charge air cooler (ar09.50-p-8680fg) 53

WS09.00-P-0028B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 948 · Applies to: 453

000 588 18 21 00 Leak tester 04.05.2016 Engine all Verwendung in FG 01/09/47/49 Satz B Purpose: Leaktightness tester for leak test using flue gas and testing fluid. Note: For leak test of the intake air system (from air filter to intake valve). For leak test of the vacuum system (from the vacuum pump up to the individual actuators) for leak test of exhaust system (from exhaust pipe up to exhaust manifold) Procurement information: This criteria catalog serves to provide support for selection of variants of workshop equipment available on the free market. It just describes the minimum requirement for fulfilling the Mercedes-Benz standard. There is therefore no reference made to manufacturer specific equipment or devices. 000 588 18 21 00 Display for system pressure or a system pressure drop of Minimum requirements: +70 to -70 (measurement unit mbar) or +30 to -30 (measurement Flue gas diagnostic unit for recording and processing on unit in H2O) is present. UltraTraceUV® test fluid (A 000 989 47 00 TEST FLUID). Flow Control for continuous adjustment of the quantity of smoke is The flue gas diagnostic unit processes the test fluid for smoke present. generation for evaporation basis. Color recommendation in RAL 7015, 7011 or 7012 (dark grey Important: The test fluid must not burnt! tones). The throughflow measuring instrument with the millimeter scale (flow meter) for displaying the leak size in the system to be checked. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws09.00-p-0028b, 000 588 18 21 00 Leak tester Engine all

WS09.00-P-0004B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 949 · Applies to: 453

281 589 01 63 00 Adapter cable 19.3.15 ENGINE 281 in MODEL 453 Verwendung in FG 09/Satz B Purpose: 6-pin adapter cable for diagnosis of the wastegate on ATL. 281 589 01 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws09.00-p-0004b, 281 589 01 63 00 Adapter cable ENGINE 281 in MODEL 453

WS09.00-P-0022B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 950 · Applies to: 453

281 589 04 63 00 Adapter cable, 3-pin 15.12.14 ENGINE 281 in MODEL 453 Verwendung in FG 09/Satz B Purpose: Adapter cable for diagnosis at intake air temperature sensor. 281 589 04 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws09.00-p-0022b, 281 589 04 63 00 Adapter cable, 3-pin ENGINE 281 in MODEL 453

AS09.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 952 · Applies to: 453 · AR: AS09.00-Z-9999ZZ

Safety information: Air intake, supercharging 18.09.2019 MODEL all Safety information for working on air intake, Engine all (TRUCK) AS09.00-Z-0001-01A charging Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as09.00-z-9999zz, Safety information: Air intake, supercharging MODEL all

BA09.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 953 · Applies to: 453 · AR: BA09.00-Z-9999CZ

Tightening torques: Smart: Air intake, supercharging 18.09.2019 MODEL all Air filter ENGINE 660.940 BA09.10-P-1000-01D Air filter ENGINE 132.9 in MODEL 451.3/4 BA09.10-P-1000-01J Intake manifold Engine 132.910, 160.910/920/921/922/923 BA09.20-P-1000-01J Engine 281 Intake manifold ENGINE 134.910/911, 135.930/950 BA09.20-P-1000-01M Turbocharger ENGINE 160.910/920/921/922/923 BA09.40-P-1000-01F Turbocharger ENGINE 660.940/950/951 BA09.40-P-1000-01G Turbocharger ENGINE 639.939 BA09.40-P-1000-01I Turbocharger ENGINE 122.9 BA09.40-P-1000-01L Turbocharger ENGINE 132.9 BA09.40-P-1000-01O Turbocharger ENGINE 281.910 BA09.40-P-1000-02A Charge air pipe/charge air cooling ENGINE 132.930, 160.910/920/921/922/923 BA09.41-P-1000-01E Charge air pipe/charge air cooling ENGINE 660.940 BA09.41-P-1000-01F Charge air pipe/charge air cooling ENGINE 639.939 BA09.41-P-1000-01K Charge air pipe/charge air cooling ENGINE 122.9 in MODEL 454.0 BA09.41-P-1000-01L Charge air pipe/charge air cooling ENGINE 281.910 BA09.41-P-1000-01W Charge air duct ENGINE 660.940/950/951 BA09.41-P-1000-02C Charge air cooler ENGINE 160.923 in MODEL 452.3/4 BA09.41-P-1000-03B Boost pressure sensor ENGINE 660.940 BA09.41-P-1000-04A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba09.00-z-9999cz, Tightening torques: Smart: Air intake, supercharging MODEL all

AP09.10-P-0980S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 959 · Applies to: 453

Replace air filter element 17.6.14 ENGINE 281 in MODEL 453 1 Hose clamp 2 Air intake hose 3 Bolts 4 Top part of air filter housing 5 Air filter element 6 Bottom part of air filter housing P09.10-2325-05 Notes on avoiding damage through AH00.00-P-5000-01A

contamination and foreign objects Remove

1 Remove rear engine compartment cover 2 Loosen hose clamp (1) 3 Detach air intake hose (2) from air filter housing upper part (4) 4 Remove screws/bolts (3) 5 Fold up air filter housing upper part (4) 6 Remove air filter insert (5) Clean

7 Clean air filter housing upper part (4) and air filter housing lower part (6) Install

8 Insert new aif filter insert (5) into air filter Replace air filter element (5), do not clean.

housing lower part (6) 9 Fold air filter housing upper part (4) shut 10 Screw in screws (3) 11 Position air intake hose (2) on air filter housing upper part (4) 12 Tighten hose clamp (1) 13 Install rear engine compartment cover Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap09.10-p-0980s, Replace air filter element ENGINE 281 in MODEL 453

STAR DIAGNOSIS diagnosis system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 962 · Applies to: 453

*WH58.30-Z-1048-13A Sensors

Number Designation Engine Engine Engine 134.910 135.930 135.950 BA07.04-P-1001-01H Bolt of pressure sensor to intake manifold Nm 6 6 6 Fuel rail

Number Designation Engines 134.910/911, 135.930/950 BA07.52-P-1001-01F Bolt of fuel rail to cylinder head TORX Nm 19 Hexagon Nm - socket ME-SFI fuel injection and ignition system

Number Designation Engine Engine Engine 134.910 135.930 135.950 BA07.61-P-1001-01C Throttle valve actuator bolt to intake Nm 6 6 6 manifold Intake manifold, intake manifold preheater Number Designation Engine Engine Engine 134.910 135.930 135.950 BA09.20-P-1001-01M Torx bolt of intake manifold to cylinder head Nm 19 19 19 BA09.20-P-1002-01M Bracket torx bolt to intake manifold Nm 17 17 17 Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar09.20-p-1310ff, Remove/install intake manifold ENGINE 134.9, 135.9 in MODEL 454.0

BA09.41-P-1003-01K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 964 · Applies to: 453

Bolt, intake air throttle to mixing chamber Nm 12 Exhaust gas recirculation

Number Designation Engine 639.939 BA14.20-P-1001-01H Bolt connection fitting to mixing chamber Nm 8 BA14.20-P-1004-01H Bolt, exhaust gas recirculation valve to Nm 12 mixing chamber Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar09.20-p-1330fg, Remove/install mixing chamber with exhaust gas recirculation ENGINE 639.939 in MODEL 454.0

To do this, select the following menu

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 966 · Applies to: 453

items: Diagnosis N3/10 engine electronics Actuation Y120 (Boost pressure control flap). 453 589 00 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar09.40-p-0017sr, Remove/install boost pressure control flap Model 453 with engine 281.910

Remove screw/bolt (3)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 968 · Applies to: 453

3 Remove screw/bolt (3) 4 Lower vehicle with vehicle lift 5 Remove banjo bolt (4) *BA09.40-P-1003-02A Banjo bolt, oil feed line to exhaust gas turbocharger 6 Remove oil feed line (1) upwards 7 Install in the reverse order Check

8 Check engine oil level AP18.00-P-0101S

Risk of accident Danger ! from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. 9 Carry out engine test run and check engine for leaktightness around the oil feed line (1) Exhaust gas turbocharger Number Designation ENGINE 281.910 BA09.40-P-1002-02A Banjo bolt, oil feed line to cylinder head Nm 40 Exhaust gas turbocharger Number Designation ENGINE 281.910 BA09.40-P-1003-02A Banjo bolt, oil feed line to exhaust gas turbocharger Nm 12 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar09.40-p-6022sr, Remove/install oil feed line for turbocharger ENGINE 281.910 in MODEL 453

Hose clamp pliers

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 971 · Applies to: 453

003 589 03 37 00 Hose clamp pliers Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar09.40-p-6021sr, Remove/install oil return flow line of turbocharger ENGINE 281.910 in MODEL 453

Remove exhaust manifold (4) together with

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 973 · Applies to: 453

18 Remove exhaust manifold (4) together with Installation:

Clean sealing surfaces, turbocharger (8) replace gasket of exhaust manifold (4) 19 Install in the reverse order Risk of accident Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not grasp hot or rotating parts. running engine 20 Conduct engine test run and check exhaust system in the area of exhaust manifold (4) for leaks 21 Check engine oil level using oil dipstick; Engine oil level must be between "Min" correct engine oil level necessary and "Max", otherwise engine damage could occur. Turbocharger

Number Designation Engine 639.939 BA09.40-P-1001-01I Torx bolt of oil return line to turbocharger Nm 7.6 BA09.40-P-1002-01I Banjo bolt, oil feed line to turbocharger Nm 15 BA09.40-P-1003-01I Torx bolt, oil feed line to crankcase Nm 12 Exhaust manifold

Number Designation Engine 639.939 BA14.10-P-1001-01K Nut, exhaust manifold to cylinder head Nm 30 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar09.40-p-6020ff, Remove/install turbocharger ENGINE 639.9 in MODEL 454.0

SI09.40-P-0006A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 981 · Applies to: 453

Service Information: Ordering note for overrun mode bypass air switchover valve 14.06.2018 Model 453 with engine 281.910 Y101 Divert air switchover valve P07.61-3871-76 We hereby notify you that no replacement of the complete exhaust gas The overrun mode bypass air switchover valve (Y101) can be ordered turbocharger is necessary for a defective overrun mode bypass air with immediate effect and is available with edition 07.18 in the EPC. switchover valve (Y101). Parts ordering note Part no. Designation Quantity A 281 982 00 00 Solenoid valve 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si09.40-p-0006a, Service Information: Ordering note for overrun mode bypass air switchover valve Model 453 with engine 281.910

BA09.41-P-1004-01K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 997 · Applies to: 453

Bolt for charge air distribution pipe on Nm 14 cylinder head Exhaust gas recirculation

Number Designation Engine 639.939 BA14.20-P-1002-01H Bolt for exhaust gas recirculation cooler on Nm 12 charge air distribution housing BA14.20-P-1003-01H Bolt for exhaust gas recirculation cooler on Nm 12 crankcase Coolant pump, coolant thermostat

Number Designation Engine 639.939 BA20.10-P-1003-01R Torx bolt for coolant temperature controller on Nm 14 charge air duct housing Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar09.41-p-1310fg, Removing/installing the charge air distribution pipe ENGINE 639.939 in MODEL 454.0

13.00 - Safety information Air compressor, belt drives (as13.00-z-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 999 · Applies to: 453

9999zz) 2 13.00 - Test and adjustment values Smart Air compressor, belt drives (be13.00-z-9999cz) 3 13.00 - Tightening torques Smart Air compressor, belt drives (ba13. 00-z-9999cz) 4 13.21 - Remove_install poly-V belt guide pulley (ar13.21-p-3350sr) 5 13.21 - Remove_install the poly V-belt guide pulley (ar13.21-p- 3350ff) 6 13.22 - Check visible area of poly-V belt for wear (ap13.22-p-1352s) 7 13.22 - Inspect poly V-belt for wear and damage (ap13.22-p-1351ff) 8 13.22 - Remove_install poly-V belt (ar13.22-p-1202ff) 9 13.22 - Remove_install poly-V belt (ar13.22-p-1202sr) 11 13.22 - Remove_install poly-V-belt (ar13.22-p-1202fg) 13 13.25 - Remove_install V-belt tensioning device (ar13.25-p-3216ff) 14 13.25 - Remove_install poly-V belt tensioning device (ar13.25-p- 3200sr) 15 13.25 - Remove_install tensioner pulley for poly-V belt tensioning device (ar13.25-p-3250sr) 16

AS13.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1000 · Applies to: 453 · AR: AS13.00-Z-9999ZZ

Safety information: Air compressor, belt drives 18.09.2019 MODEL all Safety information on working on air Engine all (TRUCK) AS13.00-Z-0001-01A compressor, belt drives Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as13.00-z-9999zz, Safety information: Air compressor, belt drives MODEL all

BA13.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1002 · Applies to: 453 · AR: BA13.00-Z-9999CZ

Tightening torques: Smart: Air compressor, belt drives 18.09.2019 MODEL all Single-belt drive ENGINE 639.939 BA13.22-P-1000-01B Belt tensioning device ENGINE 660.940 BA13.25-P-1000-01J Belt tensioning device ENGINE 132.930, 160.910/920/921/922/923 BA13.25-P-1000-01K ENGINE 281 Belt tensioning device ENGINE 122.950, 134.910/911, 135.930/950 BA13.25-P-1000-01O Belt tensioning device ENGINE 639.939 BA13.25-P-1000-01S Belt tensioning device ENGINE 132.910 in MODEL 451.334/380/480 BA13.25-P-1000-01V Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba13.00-z-9999cz, Tightening torques: Smart: Air compressor, belt drives MODEL all

AP13.22-P-1352S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1005 · Applies to: 453

Check visible area of poly-V belt for wear 17.06.2014 ENGINE 281 in MODEL 453 1 Poly-V-belt P13.22-2198-12 Risk of injury Danger ! caused by fingers being No parts of the body or limbs should be within AS00.00-Z-0011-01A

jammed or pinched when removing, installing the operating area when the components are or aligning hoods, doors, trunk lid/rear-end moving. door or sliding roof. Remove

1 Remove rear engine compartment cover Check

2 Check poly-V belt (1) for wear and damage at AP13.22-P-1351-01A visible points and compare with damage profiles If wear or damage is present: Replace the poly-V belt (1), subject to a separate repair order. 3 Raise vehicle with vehicle lift 4 Check poly-V-belt (1) for wear and damage AP13.22-P-1351-01A at visible points when vehicle is raised, and compare with damage profiles If wear or damage is present: Replace the poly-V belt (1), subject to a separate repair order. Install

5 Lower vehicle 6 Install rear engine compartment cover Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap13.22-p-1352s, Check visible area of poly-V belt for wear ENGINE 281 in MODEL 453

Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1010 · Applies to: 453

Warning

or, in extreme cases even sever extremities. the operating area of mechanical components when moving components. Remove

1 Remove cover over engine. 2 Remove screws (8) and remove cover (7). 3 Turn clamping device (2) at mount (3) Use safety pin with a diameter of approx.

clockwise until the mounts (arrows) cover each 4 mm, e.g. internal torx key. other and attach a suitable safety pin. 4 Remove poly-V-belt(1). Install

5 Mount poly-V-belt (1).
6 Turn clamping device (2) at mount (3) clockwise until the safety pin is relieved, remove safety pin, and relieve clamping device (2). 7 Install cover (7) with screws (8). 8 Install cover over engine. Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar13.22-p-1202sr, Remove/install poly-V belt Engine 281 in model 453

14.00 - 000 588 08 21 00 Test and measuring kit (ws14.00-p-0012b

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1015 · Applies to: 453

) 2 14.00 - 111 589 03 09 00 Socket (ws14.00-p-0002c) 3 14.00 - Electrical function schematic for exhaust treatment (pe14.00 -p-2051bba) 4 14.00 - Remove_install oxygen sensor (ar14.00-p-5303fh) 5 14.00 - Remove_install oxygen sensor (ar14.00-p-5303sr) 6 14.00 - Remove_install the oxygen sensor (ar14.00-p-5303ff) 9 14.00 - Remove_install the oxygen sensor (ar14.00-p-5303fg) 11 14.00 - Remove_install the oxygen sensor (ar14.00-p-5303fi) 13 14.00 - Safety information Exhaust manifold, engine brake, emission control system (as14.00-z-9999zz) 15 14.00 - Tightening torques Smart Exhaust manifold, engine brake, emission control system (ba14.00-z-9999cz) 16 14.10 - Remove, install exhaust manifold (ar14.10-p-3915fh) 17 14.10 - Remove_install exhaust manifold (ar14.10-p-3006sr) 19 14.10 - Removing_installing the exhaust manifold (ar14.10-p-3915ff ) 20 14.20 - Remove, install the vacuum transducer (ar14.20-p-3106fg) 22 14.20 - Remove, install vacuum control valve exhaust gas recirculati- on (ar14.20-p-7000ff) 24 14.20 - Remove_install exhaust gas recirculation cooler (ar14.20-p- 7665fg) 25 14.20 - Remove_install exhaust gas recirculation valve (ar14.20-p- 7662fg) 26 14.40 - Overview of system components Exhaust aftertreatment ( gf14.40-p-9998ff) 27 14.40 - Overview of system components Exhaust aftertreatment ( gf14.40-p-9998fg) 28 14.40 - Retrofit diesel particulate filter (az14.40-p-1000ff) 29

14.40 - Table of contents for function description Exhaust aftertreat-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1016 · Applies to: 453

ment (gf14.40-p-0998ff) 30 14.40 - Table of contents for function description Exhaust aftertreat- ment (gf14.40-p-0998fg) 31

WS14.00-P-0012B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1017 · Applies to: 453

000 588 08 21 00 Test and measuring kit 18.06.2018 Engine all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart) All diesel engines with AdBlue® system Verwendung in FG 14/Satz B Purpose: BLUETEC checking and measuring case for measuring the uric acid content in AdBlue®. Test equipment category CAT_A. Reference information: Sale of this workshop equipment does not take over the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier can be found in the maintenance system document (see below). 000 588 08 21 00 Manufacturer 1 Germany AUTOTESTGERÄTE Leitenberger GmbH http://www.autotestgeraete.de Type / model: BLUETEC checking and measuring case Bahnhofstraße 33 72138 Kirchentellinsfurt Article no. AEKP 01 Manufacturer 2 Germany KOCH + NAGY Labortechnische Systeme GmbH http://www.koch-nagy.de/page/produkte/adblue/index.html Type / model: BLUETEC checking and measuring case Porschestraße 9 70736 Fellbach-Oeffingen Article number: S-0124-U Manufacturer 3 Germany Mollenkopf GmbH http://www.mollenkopf-stuttgart.de Type / model: BLUETEC checking and measuring case Hospitalstraße 35 70174 Stuttgart Article number: M102000 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws14.00-p-0012b, 000 588 08 21 00 Test and measuring kit Engine all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart) All diesel engines with AdBlue® system'

WS14.00-P-0002C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1018 · Applies to: 453

111 589 03 09 00 Socket 06.05.2020 Engine 104, 111, 139, 176, 177, 178, 254, 256, 260, 266, 282, 470.9, 471.9, 473.9, 607, 608, 622, 626, 629, 651, 654, 699, 902, 906, 926, 933.9, 934.9, 935.9, 936.9 Engine 200 in model 470 Engine 281 in model 453 Verwendung in FG 07/14/Satz C Purpose: Open hexagon socket wrench socket (size 22 mm) with " four-point drive for assembling and removing the lambda sensor. Also for assembling and removing the NOx sensors from the exhaust gas aftertreatment unit. 111 589 03 09 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws14.00-p-0002c, 111 589 03 09 00 Socket Engine 104, 111, 139, 176, 177, 178, 254, 256, 260, 266, 282, 470.9, 471.9, 473.9, 607, 608, 622, 626, 629, 651, 654, 699, 902, 906, 926, 933.9, 934.9, 935.9, 936.9 Engine 200 in model 470 ...

Remove subwoofer

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1022 · Applies to: 453

1 Remove subwoofer Engine 281 in model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Engine 281 in model 453 with code 557 (RADIO 57A MM2012 without DAB) Engine 281 in model 453 with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) Engine 281 in model 453 with code 562 (Radio 62C - R0 with DAB and PREMIUM SOUND) 2 Remove covering over engine
3 Disconnect electrical connection for oxygen sensor downstream of CAT (G3/1x1) or electrical connection for oxygen sensor upstream of CAT (G3/2x1) and remove from bracket Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 4 Lift vehicle on vehicle lift For removal of the oxygen sensor upstream of CAT (G3/2). 5 Unhook rear muffler (4) from left rubber mount For removal of the oxygen sensor upstream of and swivel to the side CAT (G3/2).

Carefully swivel the rear muffler (4). Otherwise, the flexible pipe (4.1) could be damaged. 6 Unhook electrical wiring harness (1) or electrical wiring harness (2) from heat shield (3) 7 Remove oxygen sensor downstream of Installation: Smear thread of oxygen

catalytic converter (G3/1) or oxygen sensor sensor downstream of catalytic converter upstream of catalytic converter (G3/2)
(G3/1) or oxygen sensor upstream of catalytic converter (G3/2) with paste. BA14.00-P-1001-02A Oxygen sensor upstream of catalytic converter BA14.00-P-1002-02A Oxygen sensor downstream of catalytic converter Paste, hot lubrication 1 kg, DBL 6879.20 BR00.45-Z-1005-06A 111589030900 Socket 8 Install in the reverse order Oxygen sensor Number Designation Engine 281 BA14.00-P-1001-02A Oxygen sensor upstream of catalytic converter Nm 44 Oxygen sensor Number Designation Engine 281 BA14.00-P-1002-02A Oxygen sensor downstream of catalytic converter Nm 44 111 589 03 09 00 Socket Repair materials Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.00-p-5303sr, Remove/install oxygen sensor Engine 281 in model 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1023 · Applies to: 453

Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.00-p-5303sr, Remove/install oxygen sensor Engine 281 in model 453

Risk of death

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1025 · Applies to: 453

Danger! caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z-0010-01A toppling off of the lifting platform. lifting platform and position the four support plates below the hoist support points specified by the vehicle manufacturer. 10 Raise vehicle. 11 Unscrew O2 sensor downstream of TWC Installation: Coat thread of O2 sensor [KAT] (G3/1) and remove downstream of TWC [KAT] (G3/1) with heat- resistant lubricant. *BA14.00-P-1002-01D

*450589040900

Paste *BR00.45-Z-1005-06A 12 Install in the reverse order 13 Read fault memory, erase if necessary Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory STAR DIAGNOSIS diagnosis system Risk of accident Secure vehicle to prevent it from moving. Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of Wear closed and snug-fitting work clothes. injury caused by contusions and burns during Do not grasp hot or rotating parts. starting procedure or when working near engine 14 Carry out engine test run and in doing so, check exhaust system in the area of the O2 sensor downstream of TWC [KAT] (G3/1) for leaks O2 sensor Number Designation Engines 134.910/911, 135.930/950 BA14.00-P-1002-01D O2 sensor on center muffler Nm 50 450 589 04 09 00 Socket Repair materials Number Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.00-p-5303ff, Remove/install the oxygen sensor ENGINE 134.9, 135.9 in MODEL 454.0 O2 sensor downstream of catalytic converter

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1027 · Applies to: 453

Secure vehicle to prevent it from moving. Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of Wear closed and snug-fitting work clothes. injury caused by contusions and burns during Do not grasp hot or rotating parts. starting procedure or when working near engine 10 Carry out engine test run and in doing so, check exhaust system in the area of the O2 sensor upstream of TWC [KAT] (G3/2) for leaks O2 sensor

Number Designation Engines 134.910/911, 135.930/950 BA14.00-P-1001-01D O2 sensor to catalytic converter Nm 50 450 589 04 09 00 Socket Repair materials Number Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.00-p-5303fg, Remove/install the oxygen sensor ENGINE 134.9, 135.9 in MODEL 454.0 O2 sensor upstream of catalytic converter

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1029 · Applies to: 453

Designation Engines 134.910/911, 135.930/950 BA14.00-P-1001-01D O2 sensor to catalytic converter Nm 50 450 589 04 09 00 Socket Repair materials Number Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.00-p-5303fi, Remove/install the oxygen sensor ENGINE 134.9, 135.9 in MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle O2 sensor upstream of catalytic converter

AS14.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1030 · Applies to: 453 · AR: AS14.00-Z-9999ZZ

Safety information: Exhaust manifold, engine brake, emission control system 18.09.2019 MODEL all Safety notes for working on exhaust manifold, Engine all (TRUCK) AS14.00-Z-0001-01A engine brake, emissions control system Risk of burn injuries and scalding when AS14.40-B-0001-01A working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue Risk of burn injuries and scalding when Engine all (4xWD, BUS, CAR, Heavy AS14.40-Z-0001-01A working at AdBlue lines and the components transporter, Light transporter, TRUCK, attached to them. Risk of injury to skin and UNIMOG) eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as14.00-z-9999zz, Safety information: Exhaust manifold, engine brake, emission control system MODEL all

BA14.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1031 · Applies to: 453 · AR: BA14.00-Z-9999CZ

Tightening torques: Smart: Exhaust manifold, engine brake, emission control 18.09.2019 system MODEL all O2 sensor ENGINE 132.9, 160.910/920/921/922/923, BA14.00-P-1000-01B 660.950/951 O2 sensor ENGINE 122.950, 134.910/911, 135.930/950, BA14.00-P-1000-01D 639.939 Oxygen sensor ENGINE 281 BA14.00-P-1000-02A Exhaust manifold ENGINE 160.910/920/921/922/923 BA14.10-P-1000-01F Exhaust manifold ENGINE 660.940 BA14.10-P-1000-01G Exhaust manifold ENGINE 134.910/911, 135.930/950 BA14.10-P-1000-01H Exhaust manifold ENGINE 639.939 BA14.10-P-1000-01K Exhaust manifold ENGINE 122.950 BA14.10-P-1000-01M Exhaust manifold ENGINE 132.9 in MODEL 451.3/4 BA14.10-P-1000-01O Exhaust gas recirculation ENGINE 660.940/950/951 BA14.20-P-1000-01E Exhaust gas recirculation ENGINE 639.939 BA14.20-P-1000-01H Air pump ENGINE 160.920/921/922/923 BA14.30-P-1000-01C Combination valve ENGINE 160.910/920 in MODEL 450.3/4 BA14.30-P-1000-03A ENGINE 160.921/922/923 in MODEL 452.3/4 Combination valve ENGINE 132.910 in MODEL 451.3/4 BA14.30-P-1000-03C Diesel particulate filter ENGINE 660.940 BA14.40-P-1000-01C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba14.00-z-9999cz, Tightening torques: Smart: Exhaust manifold, engine brake, emission control system MODEL all

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1033 · Applies to: 453

Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not grasp hot or rotating parts. running engine 20 Conduct engine test run and check exhaust system in the area of the exhaust manifold (4) for leaks 21 Check engine oil level using oil dipstick, Fill level must be between "Min" and correct if necessary "Max", otherwise engine damage could occur. Turbocharger

Number Designation Engine 639.939 BA09.40-P-1001-01I Torx bolt connecting oil return line to Nm 7.6 turbocharger BA09.40-P-1002-01I Banjo bolt connecting oil feed line to Nm 15 turbocharger BA09.40-P-1003-01I Torx bolt connecting oil feed line to Nm 12 crankcase Exhaust manifold

Number Designation Engine 639.939 BA14.10-P-1001-01K Nut connecting exhaust manifold to cylinder Nm 30 head Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.10-p-3915fh, Remove, install exhaust manifold ENGINE 639.9 in MODEL 454.0

BA14.10-P-1003-01H

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1036 · Applies to: 453

Torx bolt for support of exhaust manifold on Nm 40 40 bracket of exhaust manifold BA14.10-P-1004-01H Torx bolt for support of exhaust manifold on Nm 40 40 exhaust manifold Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.10-p-3915ff, Removing/installing the exhaust manifold ENGINE 135.9 in MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1038 · Applies to: 453

Designation Engine 639.939 BA14.20-P-1005-01H Bolt connecting pressure control flap Nm 9 vacuum transducer to mixing chamber Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar14.20-p-3106fg, Remove, install the vacuum transducer ENGINE 639.9 in MODEL 454.0 with CODE (K13) Diesel particulate filter

15.00 - 000 588 03 19 00 Load tester (ws15.00-p-0027b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1047 · Applies to: 453

3 15.00 - 278 589 00 09 00 Spark plug wrench (ws15.00-p-0065b) 4 15.00 - 281 589 00 63 00 Adapter cable, 3-pin (ws15.00-p-0000b) 5 15.00 - 281 589 01 63 00 Adapter cable (ws15.00-p-0026b) 6 15.00 - 602 589 00 10 00 Socket wrench (ws15.00-p-0015b) 7 15.00 - Block diagram for starter, alternator, battery (pe15.00-p- 2001za) 8 15.00 - Safety information Electrical system - engine (as15.00-z- 9999zz) 9 15.00 - Test and adjustment values Smart Electrical system - engine (be15.00-z-9999cz) 10 15.00 - Tightening torques Smart Electrical system - engine (ba15. 00-z-9999cz) 11 15.00 - Wiring diagram for engine start_stop (pe15.00-p-2103- 97bba) 12 15.00 - Wiring diagram for engine start_stop (pe15.00-p-2103bba) 14 15.00 - Wiring diagram for starter, alternator (pe15.00-p-2000za) 15 15.00 - Wiring diagram for starter, alternator (pe15.00-p-2000zb) 16 15.00 - Wiring diagram of starter, alternator, battery (pe15.00-p- 2101-97bba) 17 15.00 - Wiring diagram of starter, alternator, battery (pe15.00-p- 2101-97bea) 21 15.00 - Wiring diagram of starter, alternator, battery (pe15.00-p- 2101-97bma) 25 15.00 - Wiring diagram of starter, alternator, battery (pe15.00-p- 2101bba) 38 15.10 - Replace spark plugs (ap15.10-p-1580ff) 39 15.10 - Replace spark plugs (ap15.10-p-1580s) 40 15.12 - Remove, install crankshaft position sensor (ar15.12-p- 2133fg) 41

15.12 - Remove_install crankshaft position sensor (ar15.12-p-2133ff

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1048 · Applies to: 453

) 42 15.12 - Remove_install crankshaft position sensor (ar15.12-p- 2133sr) 44 15.12 - Remove_install ignition coils (ar15.12-p-2003ff) 45 15.12 - Remove_install ignition coils (ar15.12-p-2003sr) 46 15.12 - Remove_install knock sensor (ar15.12-p-2185ff) 47 15.12 - Remove_install knock sensor (ar15.12-p-2185sra) 48 15.12 - Remove_install spark plugs (ar15.12-p-1010sr) 50 15.20 - Remove_install glow output stage (ar15.20-p-4500ff) 51 15.20 - Remove_install glow output stage (ar15.20-p-4500fg) 52 15.20 - Remove_install glow plugs (ar15.20-p-4111ff) 53 15.30 - Remove_install starter (ar15.30-p-7100fg) 54 15.30 - Remove_install starter (ar15.30-p-7100sr) 55 15.30 - Service information Rework cable lug for starter (si15.30-p- 0004a) 57 15.40 - Check regulation voltage of alternator (ar15.40-p-5010ff) 58 15.40 - Overview of system components, on-board electrical system power supply (gf15.40-p-9999ff) 60 15.40 - Preconditions for alternator test (ar15.40-p-5009ff) 61 15.40 - Remove and install generator (ar15.40-p-5032fg) 62 15.40 - Remove_install alternator (ar15.40-p-5032sr) 63 15.40 - Table of contents for function description, on-board electrical system power supply (gf15.40-p-0999ff) 64 15.40 - Test backup fuse of alternator (ar15.40-p-5012ff) 65 15.60 - Remove_install coolant temperature sensor (ar15.60-p- 2711ff) 66 15.60 - Remove_install coolant temperature sensor (ar15.60-p- 2711sr) 68

WS15.00-P-0027B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1049 · Applies to: 453

000 588 03 19 00 Load tester 29.6.15 Model all Verwendung in FG 15/Satz B Purpose: Load tester for loading the vehicle on-board network for the alternator charge current checking. Test equipment category CAT_B. Procurement information: This criteria catalogue serves to provide support for selection of variants of workshop equipment available on the free market. It just describes the minimum requirement for fulfilling the Mercedes-Benz standard. There is therefore no reference made to manufacturer specific equipment or devices. 000 588 03 19 00 Note: These testers are not approved by Mercedes-Benz for obtaining findings on the starter battery. The engageable load is at least 2.1 kW for a duty cycle of at least Minimum requirements: 15 seconds. The load tester is suitable for a direct voltage of up to 30 V. The flow of current is interrupted during clamping on and The load allows itself to be set steplessly or in steps of a maximum disconnecting the tester on the on-board electrical system. of 0.5 kW. The usual designations for volt amp(s) tester on the free market include: load tester, Carbon Pile Load, battery tester or electronic load. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws15.00-p-0027b, 000 588 03 19 00 Load tester Model all

WS15.00-P-0065B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1050 · Applies to: 453

278 589 00 09 00 Spark plug wrench 10.03.2020 Engine 133, 139, 152, 157, 159, 176, 177, 178, 254, 256, 260, 264, 270, 274, 276, 278, 281, 282 Engine 200 in model 470 Verwendung in FG 05/15/Satz A/B Purpose: For removal/installation of spark plugs. 278 589 00 09 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws15.00-p-0065b, 278 589 00 09 00 Spark plug wrench Engine 133, 139, 152, 157, 159, 176, 177, 178, 254, 256, 260, 264, 270, 274, 276, 278, 281, 282 Engine 200 in model 470

WS15.00-P-0000B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1051 · Applies to: 453

281 589 00 63 00 Adapter cable, 3-pin 15.12.14 ENGINE 281 in MODEL 453 Verwendung in FG 15/Satz B Purpose: Adapter cable for checking the ignition coil. 281 589 00 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws15.00-p-0000b, 281 589 00 63 00 Adapter cable, 3-pin ENGINE 281 in MODEL 453

WS15.00-P-0026B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1052 · Applies to: 453

281 589 01 63 00 Adapter cable 23.02.2015 ENGINE 177, 178 ENGINE 281 in MODEL 453 Verwendung in FG 09/15/ Satz B Purpose: FG 09: 6-pin adapter cable for diagnosis of the wastegate (wastegate) on ATL for engine 281 in model 453. FG 15: 6-pin adapter cable for diagnosis of the oxygen sensor upstream of CAT for engine 177, 178.. 281 589 01 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws15.00-p-0026b, 281 589 01 63 00 Adapter cable ENGINE 177, 178 ENGINE 281 in MODEL 453

WS15.00-P-0015B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1053 · Applies to: 453

602 589 00 10 00 Socket wrench 16.02.2016 Engine all Verwendung in FG 15/Satz B Purpose: Notching teeth socket wrench 17 20 mm (according to DIN 5481 / SW 17 mm) for assembly of the alternator belt pulley with freewheel Note: In combination with the screwdriver bit 601 589 00 10 00 or a suitable socket to counterhold the alternator drive shaft. 602 589 00 10 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws15.00-p-0015b, 602 589 00 10 00 Socket wrench Engine all

AS15.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1055 · Applies to: 453 · AR: AS15.00-Z-9999ZZ

Safety information: Electrical system - engine 20.12.2019 MODEL all Risk of death caused by contact with parts Engine all AS15.10-Z-0001-01A conducting high voltages. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as15.00-z-9999zz, Safety information: Electrical system - engine MODEL all

BA15.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1057 · Applies to: 453 · AR: BA15.00-Z-9999CZ

Tightening torques: Smart: Electrical system - engine 18.09.2019 MODEL all Ignition system ENGINE 132.9, 160.910/920/921/922/923, BA15.10-P-1000-01B 281 Ignition system ENGINE 122.950, 134.910/911, 135.930/950 BA15.10-P-1000-01D Distributor ignition (DI (EZL)) system Engine 132.9, 160.910/920/921/922/923 BA15.12-P-1000-01G Engine 281 Distributor ignition (DI (EZL)) system ENGINE 660.940 BA15.12-P-1000-01H Distributor ignition (DI (EZL)) system ENGINE 122.950, 134.910/911, 135.930/950 BA15.12-P-1000-01I Preglow system ENGINE 660.940/950/951 BA15.20-P-1000-01C Preglow system ENGINE 639.939 BA15.20-P-1000-01D Starter Engine 132.9, 160.910/920/921/922/923, 281 BA15.30-P-1000-01E Starter ENGINE 660.940/950/951 BA15.30-P-1000-01F Starter ENGINE 122.9, 134.9, 135.9, 639.9 BA15.30-P-1000-01I Generator ENGINE 132.9, 160.910/920/921/922/923 BA15.40-P-1000-01G ENGINE 281 Generator ENGINE 660.940/950/951 BA15.40-P-1000-01H Generator ENGINE 122.950, 134.910/911, 135.930/950 BA15.40-P-1000-01J Generator ENGINE 639.939 BA15.40-P-1000-01L Temperature sensor ENGINE 122.9, 132.9 BA15.60-P-1000-01B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba15.00-z-9999cz, Tightening torques: Smart: Electrical system - engine MODEL all

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1058 · Applies to: 453

pe15.00-p-2103-97bba Document title: Wiring diagram for engine start/stop Code: Designation: Position: A0 15L Use of wiring diagrams A1 13L Instrument cluster N10/11 9L Driver SAM control unit R3 3L Front cigarette lighter with ashtray illumination S2/3 8A Start/stop button U470 8F Valid for model 453.0 U470 1G Valid for model 453.0 U470 12D Valid for model 453.0 U471 11D Valid for model 453.3 U472 11D Valid for model 453.4 W1/3 6L Left cockpit ground point Z6/150 6G Ground connection connector sleeve Z6/152 6F Ground connection connector sleeve Z6/153 1J Ground connection connector sleeve Z81z1 12H Circuit 58d connector sleeve Z81z3 12F Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe15.00-p-2103-97bba, Wiring diagram for engine start/stop

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1059 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 S2/3 U470 R3 Z6/153 U470 W1/3 Z6/150 Z6/152 N10/11 A1 Z81z1 A0 U472 U471 Z81z3 U470 PE 54.21-P-2127BBA 19 7 S2/3 U470 R3 PE 82.00-P-2600BBA AA 3 Z6/153 U470 W1/3 Z6/150 S1 6 Z6/152 AA 5 MAM 112C 4 PE 54.30-P-2101BBA N10/11 A1 AA 1 Z81z1 U472 NC 112B 1 2 NC U471 3 6 NC NC Z81z3 U470 133J 8 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 1 2 3 4 5 6 7 8 F 9 10 11 12 13 PE 15.00-P-2103-97BBA 14 15 L K J H G 9 10 11 12 13 E D C 14 15 B A 1,0 BK 0,5 BK 1,5 BKWH 0,5 BK 6,0 BK 0,35 BKWH 0,35 GNWH 0,35 PKWH 0,5 PK 2,5 RDYE 0,22 WH 0,35 PKWH 0,35 PKWH 0,22 WH

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1063 · Applies to: 453

pe15.00-p-2101-97bba Document title: Wiring diagram of starter, alternator, battery Code: Designation: Position: A0 48L Use of wiring diagrams Code B03 24H Direct starting F1 3L Power supply fuse and relay module F108 4A Battery clamp fuse F108 12A Battery clamp fuse F108 20A Battery clamp fuse F108 28A Battery clamp fuse F108 36A Battery clamp fuse F108 43A Battery clamp fuse F108f1 22A Fuse 1 F108f2A 31B Electrical fuse 2A F108f2B 35B Electrical fuse 2B F108f3A 20B Electrical fuse 3A F108f3B 39B Electrical fuse 3B F2 25L Vehicle interior fuse and relay module G1 44C On-board electrical system battery G2 9L Alternator M1 6L Starter N10/11 12L Driver SAM control unit N30/4 40L Electronic Stability Program control unit N68 36L Electrical power steering control unit S2 16L Ignition lock U470 10H Valid for model 453.0 U470 31J Valid for model 453.0 U470 26G Valid for model 453.0 U470 29E Valid for model 453.0 W10 43G Battery ground point X26 11G Vehicle interior/engine wiring harness electrical connector X26 19H Vehicle interior/engine wiring harness electrical connector Z50/50 29G Circuit 30 (fused) connector sleeve Z50/51 33G Circuit 30 (fused) connector sleeve Z50/53 20G Circuit 30 (fused) connector sleeve Z50/54 23G Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe15.00-p-2101-97bba, Wiring diagram of starter, alternator, battery

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1064 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F1 G2 M1 N10/11 S2 (U470) X26 F108 F108 G F1 PE 54.15-P-2001BBA G2 M1 M CA AD CB CA 1 EB PE 54.21-P-2135BBA PE 54.21-P-2127BBA N10/11 NC 2BD S2 2 18 S1 1 AA (U470) X26 A9 A AC AC BPDA BPDA F108 F108 F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0,75 BN 2,0 BU 4,0 RDBN 25,0 RD 16,0 RD 16,0 RD (16,0 BK) 0,5 PKGY (0,5 GY) ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe15.00-p-2101-97bba, Wiring diagram of starter, alternator, battery

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1065 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f3A f1 f2A Code B03 X26 Z50/53 Z50/54 F108 F2 U470 U470 Z50/50 Z50/51 U470 F108 Code B03 BA PE 54.15-P-2001BBB PE 54.15-P-2001BBC AD A5 B3 AA X26 E6 E1 E7 E37 E30 A Z50/53 A1 Z50/54 BP13 AB A F108 70A 200A F2 PE E39 E5 E11 E14 E26 E38 E34 U470 U470 Z50/50 E4 AB AA Z50/51 U470 AA A BP11 F108 70A 18 19 20 21 22 23 24 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 33 35 25 26 27 28 29 30 31 32 33 34 35 4,0 RDBN 4,0 RDBN 2,0 WH 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 7,0 RD 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 7,0 RD ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe15.00-p-2101-97bba, Wiring diagram of starter, alternator, battery

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1066 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 f2B f3B N30/4 N68 A0 W10 F108 G1 F108 PE 42.45-P-2000BBA N30/4 PE 46.35-P-2000BBA N68 2 AA 1 W10 BP8 B BP8B AB B 60A F108 G1 AC ML 50A F108 F 36 35 37 38 39 PE 15.00-P-2101-97BBA 40 41 42 43 44 45 46 47 48 L K J H G 35 36 37 38 39 E D C 40 41 42 43 44 45 46 47 48 B A 2,5 RDYE 4,0 RDBN 6,0 RD 25,0 BK Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1067 · Applies to: 453

pe15.00-p-2101-97bea Document title: Wiring diagram of starter, alternator, battery Code: Designation: Position: A0 40L Use of wiring diagrams F1 4L Power supply fuse and relay module F108 4A Battery clamp fuse F108 12A Battery clamp fuse F108 20A Battery clamp fuse F108 28A Battery clamp fuse F108 35A Battery clamp fuse F108f1 3B Fuse 1 F108f2A 24B Electrical fuse 2A F108f2B 35B Electrical fuse 2B F108f3A 19B Electrical fuse 3A F108f3B 12B Electrical fuse 3B F2 20L Vehicle interior fuse and relay module F2 27L Vehicle interior fuse and relay module G1 1D On-board electrical system battery K99/1 31L Air conditioning blower motor power supply relay N30/4 13L Electronic Stability Program control unit N68 35L Electrical power steering control unit N83 8L High-voltage control unit box N83/1 7L DC/DC converter control unit S2 16L Ignition lock W10 2H Battery ground point Z50/50 24G Circuit 30 (fused) connector sleeve Z50/51 24F Circuit 30 (fused) connector sleeve Z50/53 19G Circuit 30 (fused) connector sleeve Z50/54 22G Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe15.00-p-2101-97bea, Wiring diagram of starter, alternator, battery

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1068 · Applies to: 453

Page 1 of 3 Model 453.091/391/491 up to model year 2020 f1 f3B F1 N83/1 W10 N83 N30/4 S2 G1 F108 F108 DC BPDA PE 54.15-P-2001BEA N83/1 DC AD BPDA AD 1 PE 42.45-P-2000BEA PE 54.21-P-2154BEA PE 54.21-P-2135BEA AA 1 AA 1 G1 AC ML - BPDA + AC 200 AB BP8 B 50 F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 2 7 6 5 4 3 14 13 12 11 10 9 8 15 18 17 16 25,0 RD 4,0 RDBN 16,0 RD 25,0 BK 4,0 RDBN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe15.00-p-2101-97bea, Wiring diagram of starter, alternator, battery

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1069 · Applies to: 453

Page 2 of 3 Model 453.091/391/491 up to model year 2020 f3A f2A f2B F2 Z50/53 F108 F2 K99/1 Z50/54 Z50/50 Z50/51 F108 35BEA F2 AA E6 B3 E1 BP13 A 70 PE 54.15-P-2001BEB PE 54.15-P-2001BEC K99/1 PE 54.00-P-2001BEA E11 E30 E7 E37 E38 E14 E26 E34 E5 Z50/50 AB E4 CA 3 PE 4 AA AA BP11 A 70 18 19 20 20 19 18 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 26 25 24 23 22 21 28 27 33 32 31 30 29 35 34 4,0 RDBN 4,0 RDBN 4,0 RDBN 7,0 RD 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 7,0 RD ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe15.00-p-2101-97bea, Wiring diagram of starter, alternator, battery

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1070 · Applies to: 453

Page 3 of 3 Model 453.091/391/491 up to model year 2020 A0 f2B A0 N68 F108 PE 46.35-P-2000BEA 2 BP8B B 60 F PE 15.00-P-2101-97BEA 35 36 38 37 39 40 L K J H G E D C 39 38 37 36 35 40 B A 2,5 RDYE 6,0 RD Cut here

OV00.01-P-1001-28BBA Abbreviations of signal and circuit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1071 · Applies to: 453

designations for wiring diagrams Model 453 up to model year 2020 Abbreviation Designation Notes + 12 V Power supply of 12V on-board electrical system - 12 V Ground, 12V on-board electrical system + 400 V 400 volt positive power supply - 400 V 400 volt negative power supply 103A Actuation of headlamp range adjustment electric motor 107F Signal, hands-free system microphone 107G + Hands-free system microphone 107J Shielding, hands-free system microphone 107O Ground connection, language recognition 107V Signal, language recognition 107W Telematics CAN HIGH 107X Telematics CAN LOW 112B Signal, START/STOP LED 112C Signal, deactivate START/STOP. 112H + Clutch pedal switch 11S Signal, right standing lights 11T Signal, left standing lights 133B Interior CAN HIGH 133C Interior CAN LOW 133F LIN signal, instrument cluster 133J Instrument illumination, circuit 58 d 137G Interior CAN LOW 137H Interior CAN HIGH 13E Interior illumination signal (time controlled) 142U Right soft top drive electric motor (open/close) 142V Right soft top drive electric motor (open/close) 142W Left soft top drive electric motor (open/close) 142X Left soft top drive electric motor (open/close) 147H Cruise control CAN HIGH 147L Cruise control CAN LOW 14A Signal, stage 1 front windshield wiper 14AA Signal, wipe OFF 14AB Signal, automatic wipe ON 14B Signal, stage 2 front windshield wiper 14C Signal, front wiper motor park position 14G Signal, front windshield wiper interval stage 14H Signal, front windshield wiper speed 3 14S Signal, rain/light sensor 150R SIGNAL, CAN high 150S SIGNAL, CAN low 151C Signal, left rear parking system distance sensor 151E Signal, parking system switch activated. 151H Signal, right rear parking system distance sensor 151M Signal, center rear parking system distance sensor 151R + Parking system warning buzzer 151S Parking system warning buzzer activation 151V Ground connection, rear parking system distance sensors 151W Signal, parking system switch deactivated. 15A Rear window heater ON indicator 15B Rear window heater activation 15LP Actuation of rear window heater 15M Signal, rear window heater, output 15RP + Outside mirror heater 161A Signal, light switch OFF 161B Signal, "automatic lights" switch position 161C High beams activation 163C Audio signal (GLONASS) - 163D Microphone signal (GLONASS) 163E Microphone (GLONASS) + Page 1 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

163G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1072 · Applies to: 453

Telematics services communications module wake up 163L eCall Russia control unit ground signal (GLONASS) 163Q LED supply (GLONASS) 163R Switch signal (GLONASS) 163S eCall malfunction signal (GLONASS) (green LED) 163T Audio signal (GLONASS) + 163U eCall malfunction signal (GLONASS) (red LED) 16A Front washer fluid pump activation 187A Signal, collision warning system ON/OFF switch 187B Status signal, collision warning system ON/OFF switch 19G Signal, interior lights 19U Signal, front headlamp actuation 190O Signal, front ambient light 1A + Starter coil 1B Signal, starter relay 20AR "Global closing" signal, driver door central locking motor 20AV "Close" signal, driver central locking motor 20AW Pulse signal, central locking activation 20BD "Open" signal, central locking 20D "Close" signal, central locking 20DA Signal, driver trunk lid/liftgate control button 20G Signal, trunk lid switch 20M Central locking diode 20S + Liftgate central locking motor 21A Signal, driver power window motor "RAISE" 21B Signal, driver power window motor "LOWER" 21C Pulse function, driver power window motor "RAISE" 21E Pulse function, driver power window motor "LOWER" 21K K-line signal, sliding roof function 22A Signal, front passenger power window motor "RAISE" 22B Signal, front passenger power window motor "LOWER" 22C Power window assembly switch, front passenger side (1) 22D Power window lifter switch, passenger side (2) 24A Rear washer fluid pump activation 26X Signal, speed limitation ON/OFF button 26Z Backup lamp/idle recognition switch 28A Signal, oil pressure 2AA + High voltage, high-voltage battery Valid for electric vehicle 2AB - High voltage, high-voltage battery Valid for electric vehicle 2AC Activation of relay 1 (pre-charge) battery management system control unit Valid for electric vehicle 2AD Battery management system control unit relay 2 (phase signal) Valid for electric vehicle 2AE Battery management system control unit relay 3 (neutral conductor) Valid for electric vehicle 2AK + Engine, battery charging socket lock Valid for electric vehicle 2AP Signal for detecting charger feed-in socket Valid for electric vehicle 2AS Signal for charger feed-in socket charge indicator Valid for electric vehicle 2AZ Shift signal for battery charging socket lock Valid for electric vehicle 2BA - Engine, battery charging socket lock Valid for electric vehicle 2BB LED indicator lamp for locked charger feed-in socket Valid for electric vehicle 2BC LED warning lamp for unlocked charger feed-in socket Valid for electric vehicle 2BD LIN signal, alternator 2FT Ground, battery charging socket lock Valid for electric vehicle 2FZ Ground, LED warning, indicator lamp for unlocked charger feed-in socket Valid for electric vehicle 2GS Signal, battery management relay shutoff 2HK Signal, temperature sensor for charger feed-in socket Valid for electric vehicle 2HJ Signal, temperature sensor for charger feed-in socket Valid for electric vehicle Page 2 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

"Phase 1" signal (L1)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1073 · Applies to: 453

2JJ "Phase 1" signal (L1) Valid for electric vehicle 2JK "Neutral conductor" (N) signal Valid for electric vehicle 2JL "Ground" (PE) signal Valid for electric vehicle 2JM "Phase 2" signal (L2) Valid for electric vehicle 2JR "Phase 3" signal (L3) Valid for electric vehicle 2Y Signal, battery sensor 30A Signal, brake fluid level 33AK - Folding roof/rear soft top microswitch 33CQ + Folding roof microswitch 33CR + Left rear soft top microswitch 33CS + Right rear soft top microswitch 34A + Left rear speaker 34AN Signal, AM/FM antenna 34B - Left rear speaker 34C - Right rear speaker 34D + Right rear speaker 34E + Right front speaker 34EC Multimedia connection unit, right "LINE IN" signal 34EE Multimedia connection unit, left "LINE IN" signal 34EM Multimedia connection unit, "LINE IN" info 34EP Radio signal, AM/FM1 34ET Multimedia connection unit, -LINE IN 34EU Radio signal 34EV Radio signal, DAB 34F - Right front speaker 34G + Left front speaker 34H - Left front speaker 34HD - Navigation voice control 34HG + Navigation voice control 34HU Signal, smart radio multimedia navigator ON/OFF 34HY Signal, multimedia operating unit ON/OFF 34KJ - Reversing camera 34KK + Reversing camera 34KL Video signal, reversing camera 34KQ + Midrange speaker 34KR - Midrange speaker 34LA Amplifier active 34LB + Right front amplified audio signal 34LC - Right front amplified audio signal 34LD + Left front amplified audio signal 34LE - Left front amplified audio signal 34LG + Right speaker, subwoofer 34LJ - Right speaker, subwoofer 34LK + Left speaker, subwoofer 34LL - Left speaker, subwoofer 34LM + Right rear amplified audio signal 34LP - Right rear amplified audio signal 34LQ + Left rear amplified audio signal 34LR - Left rear amplified audio signal 34MJ + Rear surround speaker 34MK - Rear surround speaker 34RA + Right audio signal for right video screen 34RB - Right audio signal for right video screen 34RC + Left audio signal for right video screen 34RD - Left audio signal for right video screen 34TE + USB 34TG - USB 34TH SIGNAL + USB 34TJ SIGNAL - USB 34TP + USB 2 34TQ - USB 2 34TR SIGNAL + USB 2 34TS SIGNAL - USB 2 34TT + USB 3 34TU - USB 3 Page 3 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

34TV

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1074 · Applies to: 453

SIGNAL + USB 3 34TW SIGNAL - USB 3 36A Rear wiper motor actuation 36C Signal, rear wiper motor park position 36G Activation, rear window wiper INTERVAL ON 38AE Blower motor signal, stage 4 38AH Blower motor signal, stage 1 38AH + Control, coolant pump for high-voltage battery and power electronics box Valid for electric vehicle 38AJ Blower motor signal, speed 2 38AK Blower motor signal, stage 3 38AL Blower motor signal, stage 4 38AP Evaporator temperature sensor signal 38BC + High voltage, electrical A/C compressor Valid for electric vehicle 38BD - high voltage, electrical A/C compressor Valid for electric vehicle 38BE - High voltage, PTC heater booster Valid for electric vehicle 38BG + High voltage, PTC heater booster Valid for electric vehicle 38DB + Blower motor 38EW 0 V signal, evaporator temperature sensor 38FG Actuation of air conditioning system blower motor power supply relay 38GY - Signal, vehicle interior humidity and temperature sensor 38GZ Temperature sensor signal 38HA Signal, humidity sensor 38JG + Air quality sensor 38JH Air quality sensor signal, NOx 38JK Air quality sensor signal, COx 38JL 0 V signal, air quality sensor 38JU Heater booster relay actuation, stage 1 Valid for electric vehicle 38JV Heater booster relay actuation, speed 2 Valid for electric vehicle 38K Signal, switch off refrigerant compressor. 38KY Signal, air distribution actuator motor, coil connection B2 38KZ Signal, air distribution actuator motor, coil connection A2 38LA Signal, air distribution actuator motor, coil connection B1 38LB Signal, air distribution actuator motor, coil connection A1 38LL PTC heater signal, relay 1 38LM Signal, PTC heater, relay 2 38LQ 0 signal, fan motor speed 38LR Blower motor signal, speed 2 38QR Signal, preheat air quality sensor. 38QU Load signal, steering wheel heater. Valid for electric vehicle 38R Signal, refrigerant compressor clutch 38RA LIN signal, air conditioning 38SA + Actuator motors 38SB Signal, fresh air/recirculated air flap actuator motor, coil connection B2 38SC Signal, fresh air/recirculated air flap actuator motor, coil connection A2 38SD Signal, fresh air/recirculated air flap actuator motor, coil connection B1 38SE Signal, fresh air/recirculated air flap actuator motor, coil connection A1 38SG + Blend air flap actuator motor 38SJ Signal, blend air flap actuator motor, coil connection B2 38SK Signal, blend air flap actuator motor, coil connection A2 38SL Signal, blend air flap actuator motor, coil connection B1 38SM Signal, blend air flap actuator motor, coil connection A1 38W Ground connection, refrigerant pressure sensor 38X Sensor signal, refrigerant pressure 38Y + Refrigerant pressure sensor 38Z Signal, air conditioning switched on 3AA Engine electronics circuit 87 3AAS Signal, heater for oxygen sensor upstream of CAT 3AAT Nernst voltage for oxygen sensor upstream of CAT 3AAU Oxygen sensor signal upstream of catalytic converter USA version 3AAV Ground connection, oxygen sensor upstream of CAT 3AAW VIP signal, oxygen sensor upstream of CAT 3ABV Ground connection, bypass air switchover valve 3AC Signal, fuel injection pump relay Page 4 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

3AJB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1075 · Applies to: 453

• Throttle valve actuator motor 3AJC
• Throttle valve actuator motor 3AJD Ground connection, engine radiator relay 3AJP
• Pressure sensor (intake manifold pressure) 3AJQ Signal, pressure sensor (intake manifold pressure) 3AJR
• Pressure sensor (intake manifold pressure) 3ALQ Signal, coolant pump switchover valve 3ALS Signal, economy mode 3ALU Signal, gasoline engine preheating air flap 3AMQ
• Boost pressure control flap 3AMR
• Boost pressure control flap 3AMS
• Boost pressure control flap sensor 3AMT
• Boost pressure control flap sensor 3AMU Sensor signal, boost pressure control flap 3AMY Signal, charge air fan motor 3ANT Ground connection, fuel tank pressure sensor USA version 3ANX
• Temperature sensor upstream of catalytic converter 3ANY Signal for temperature sensor upstream of catalytic converter 3ANZ Secondary air injection pump relay actuation USA version 3AOA Actuation of air injection pump USA version 3AOB Secondary air injection pump switchover valve signal USA version 3AOC
• Secondary air injection pump pressure sensor USA version 3AOD Secondary air injection pump pressure sensor signal USA version 3AOE
• Secondary air injection pump pressure sensor USA version 3AOL
• Fuel tank outlet pressure sensor USA version 3AOM Fuel tank outlet pressure sensor signal USA version 3AON
• Fuel tank outlet pressure sensor USA version 3B
• Charge air temperature sensor 3BB Signal, activated charcoal canister shutoff valve 3BGA
• 5 V crankshaft position sensor 3BGB Crankshaft position sensor signal 3BGC
• Crankshaft position sensor 3C
• Coolant temperature sensor 3CE Signal, cylinder 1 ignition coil 3CF Signal, cylinder 2 ignition coil 3CG Signal, cylinder 3 ignition coil 3CR Signal, cylinder 1 fuel injector 3CS Signal, cylinder 2 fuel injector 3CT Signal, cylinder 3 fuel injector 3DQ
• Knock sensor 3FB
• Motor relay module Valid for internal combustion engine 3FB
• Components, electric drive Valid for electric vehicle 3FB1
• Motor relay module Valid for internal combustion engine 3FB1
• Battery management system control unit Valid for electric vehicle 3FB2
• Coolant pumps for battery cooling system Valid for electric vehicle 3FB3
• Electric drive control unit Valid for electric vehicle 3FX Stop signal, cruise control 3GG Signal, heater for oxygen sensor downstream of CAT 3GJ Ground connection, oxygen sensor downstream of CAT 3GL Oxygen sensor downstream of catalytic converter, signal 3JK – Coolant temperature sensor 3JN Signal 1, fan motor relay actuation 3JP Signal 2, fan motor relay actuation 3JQ
• Charge air temperature sensor 3K
• Engine oil pump solenoid valve 3LN
• Boost pressure sensor 3LP Boost pressure sensor signal 3LQ
• Boost pressure sensor 3LR Accelerator pedal sensor 1 supply 3LS Signal, accelerator pedal sensor 1 3LT Ground connection, accelerator pedal sensor 1 3LU Accelerator pedal sensor 2 supply 3LV Ground connection, accelerator pedal sensor 2 3LW Signal, accelerator pedal sensor 2 Page 5 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

Signal, activated charcoal filter shutoff valve

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1076 · Applies to: 453

3M Signal, activated charcoal filter shutoff valve USA version 3MN + 5 V throttle valve actuator 3MO - Throttle valve actuator 3MP Signal 1, throttle valve actuator 3MQ Signal 2, throttle valve actuator 3MS Engine CAN High 3MT Engine CAN Low 3NA + Fuel pump relay 3NA1 + Fuel pump 3NAA + 5 V fuel tank pressure sensor 3NAB Signal, fuel tank pressure sensor USA version 3PC Signal, variable camshaft adjustment valve 3PD Signal, cruise control speed limit 3QK + Intake camshaft Hall sensor 3S + Knock sensor 3SV Signal from intake camshaft Hall sensor 3SX Ground connection, intake camshaft Hall sensor 3VL Signal, coolant thermostat heating element 3WZ + Brake vacuum sensor 3XA - Brake vacuum sensor 3YT Vacuum pump actuation USA version 3YU Vacuum pump relay actuation USA version 40AB Signal, vertical adjustment of right outside mirror 40AC Signal, horizontal adjustment of right outside mirror 40AD Signal, vertical adjustment of left outside mirror 40AE Signal, horizontal adjustment of left outside mirror 40E Outside mirrors power supply 41A Signal, fuel tank fill level sensor 41B Ground connection, fuel tank fill level sensor 45AD Signal, control for coolant pump for high-voltage battery and power electronics box 46AP eCall button activation signal (GLONASS) 46CB GPS antenna signal 46Y + illumination 47AA Signal, camera ON/OFF 47AB + Camera power supply 47C Signal, outside temperature sensor 47D 0 V signal, outside temperature sensor 47F Vehicle speed signal 47J RESET signal, driving aid 47Y Driving aid activation 49AB + Signal, fan 49AC + Signal, fan 49B + Engine blower 49I Switched +, fan 49R + Fan motor 4AH Chassis CAN High 4AP Chassis CAN Low 4C Signal, left front axle rpm sensor 4E + Left front axle rpm sensor 4G Signal, left rear axle rpm sensor 4H + Left rear axle rpm sensor 4M Signal, right front axle rpm sensor 4N + Right front axle rpm sensor 4S Signal, right rear axle rpm sensor 4T + Right rear axle rpm sensor 52AH "Open soft top" switching command 52AJ "Close soft top" switching command 52T Signal, sliding roof "OPEN" 52U Signal, sliding roof "CLOSE" 53AM Charge CAN HIGH Valid for electric vehicle 53AP Charge CAN HIGH Valid for electric vehicle 55AX + Charger, 7 kW Valid for electric vehicle 55BE Shift signal, coolant pump for battery cooling system Valid for electric vehicle 55BG Signal (Return), coolant pump for battery cooling system Valid for electric vehicle Page 6 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

55BH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1077 · Applies to: 453

Shift signal, coolant pump for battery cooling system 2 Valid for electric vehicle 55BJ Signal (Return), coolant pump for battery cooling system 2 Valid for electric vehicle 55BR Signal, closed-loop control valve for high-voltage battery cooling Valid for electric vehicle 55BS Signal, closed-loop control valve for high-voltage battery cooling 2 Valid for electric vehicle 55DE Activation relay for heater for high-voltage battery Valid for electric vehicle 55AP Electric drive CAN High Valid for electric vehicle 55AQ Electric drive CAN Low Valid for electric vehicle 55BQ LIN signal (electric vehicle) Valid for electric vehicle 55DH Actuation, electrical expansion valve (vehicle interior) Valid for electric vehicle 55DI Actuation, electrical expansion valve (battery) Valid for electric vehicle 55X Wake-up signal (electric vehicle) Valid for electric vehicle 56C - Vacuum pump Valid for electric vehicle 56D + Vacuum pump Valid for electric vehicle 56J + Brake vacuum sensor 2 Valid for electric vehicle 56K - Brake vacuum sensor 2 Valid for electric vehicle 56L Signal from brake vacuum sensor 2 Valid for electric vehicle 56M + Brake vacuum sensor 1 Valid for electric vehicle 56P - Brake vacuum sensor 1 Valid for electric vehicle 56Q Brake vacuum sensor signal 1 Valid for electric vehicle 57AT Actuation, sound generator control unit 5A Stop lamp switch 5AHA + Clutch motor 1 (1) 5AHC + Clutch motor 1 (2) 5AHD + Clutch motor 1 (3) 5AHE + Clutch motor 1 position sensor 5AHF - Clutch motor 1 position sensor 5AHG Signal 1, clutch motor 1 position sensor 5AHH Signal 2, clutch motor 1 position sensor 5AHJ Signal 3, clutch motor 1 position sensor 5AHK + Clutch motor 2 (1) 5AHL + Clutch motor 2 (2) 5AHM + Clutch motor 2 (3) 5AHP + Clutch motor 2 position sensor 5AHQ - Clutch motor 2 position sensor 5AHR Signal 1, clutch motor 2 position sensor 5AHS Signal 2, clutch motor 2 position sensor 5AHT Signal 3, clutch motor 2 position sensor 5DF Signal 1, multifunction switch Valid for electric vehicle 5DG Signal 2, multifunction switch Valid for electric vehicle 5DK Ground signal, multifunction switch Valid for electric vehicle 5DT Signal, ignition lock disabled 5HX +, multifunction switch 5HZ Automatic transmission CAN HIGH 5KA Automatic transmission CAN LOW 5KH Ground connection, shift paddle 5LN Signal, shift paddle 5LQ + Automatic transmission selector lever 5NS + Rpm sensor 1 5NT Signal, rpm sensor 1 5NV + Rpm sensor 1 5NW Signal, rpm sensor 1 Page 7 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

+ Rpm sensor 2

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1078 · Applies to: 453

5PQ + Rpm sensor 2 5PR Signal, rpm sensor 2 5SS + Selector lever, automatic transmission 1 56L Signal, brake vacuum sensor 60AM + Driver airbag Except USA version 60AM + Driver airbag stage 1 USA version 60AN - Driver airbag Except USA version 60AN - Driver airbag stage 1 USA version 60AP + Driver airbag stage 2 USA version 60AQ - Driver airbag stage 2 USA version 60BM Weight sensing system (WSS) control unit recognition signal USA version 60BN - Weight Sensing System (WSS) control unit USA version 60BP + Switch, left rear seat belt buckle switch Except USA version 60BP + Left front seat position sensor USA version 60BQ + Switch, right rear seat belt buckle switch Except USA version 60BQ + Right front seat position sensor USA version 60CE - Switch, right rear seat belt buckle switch Except USA version 60CE - Right front seat position sensor USA version 60CH + Left frontal acceleration sensor USA version 60CK - Left frontal acceleration sensor USA version 60CL - Switch, left rear seat belt buckle switch Except USA version 60CL - Left front seat position sensor USA version 60DS + Switch, front passenger airbag shutoff 60DT - Switch, front passenger airbag shutoff 60EA + Left front pelvis airbag squib 60EB - Left front pelvis airbag squib 60EC + Right front pelvis airbag squib 60ED - Right front pelvis airbag squib 60GL Signal, seat occupied recognition pressure sensor Except USA version 60GM - Seat occupied recognition pressure sensor Except USA version 60GY + Right frontal acceleration sensor USA version 60GZ - Right frontal acceleration sensor USA version 60H + Front passenger airbag squib Except USA version 60H + Front passenger airbag, stage 2 USA version 60HK + Right front sidebag USA version 60HL - Right front sidebag USA version 60HQ + Right front seat belt buckle switch 60HR - Right front seat belt buckle switch 60HS + Left front seat belt buckle switch 60HT - Left front seat belt buckle switch 60K - Front passenger airbag squib Except USA version 60K - Front passenger airbag, stage 2 USA version 60KX + Left side crash sensor 60KY - Left side crash sensor 60KZ + Right side crash sensor 60L + Front passenger airbag, stage 2 USA version 60LY + Left windowbag squib USA version 60LZ - Left windowbag squib USA version 60LA - Right side crash sensor 60M - Front passenger airbag, stage 2 USA version 60MA + Right windowbag squib USA version 60MB - Right windowbag squib USA version 60MC + Left rear emergency tensioning retractor squib 60MD - Left rear emergency tensioning retractor squib 60MG + Right rear emergency tensioning retractor squib 60MH - Right rear emergency tensioning retractor squib 60MM + Left front door pressure sensor 60MN - Left front door pressure sensor 60MP + Right front door pressure sensor 60MQ - Right front door pressure sensor 60MW + Left rear emergency tensioning retractor squib Page 8 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

60MX

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1079 · Applies to: 453

• Left rear emergency tensioning retractor squib 60NA
• Right front emergency tensioning retractor squib 60NB
• Right front emergency tensioning retractor squib 60NC
• Left front emergency tensioning retractor squib 60ND
• Left front emergency tensioning retractor squib 60NE
• Driver kneebag squib 60NF
• Driver kneebag squib 60NG
• Front passenger kneebag squib USA version 60NH
• Front passenger kneebag squib USA version 60NQ
• Left front belt force limiter USA version 60NR
• Left front belt force limiter USA version 60NS
• Left front belt anchor fitting tensioner squib USA version 60NT
• Left front belt anchor fitting tensioner squib USA version 60NU
• Right front belt force limiter USA version 60NV
• Right front belt force limiter USA version 60NW
• Right front belt anchor fitting tensioner squib USA version 60NX
• Right front belt anchor fitting tensioner squib USA version 60PB
• Front passenger "AIRBAG OFF" indicator 60PC Signal, front passenger "AIRBAG OFF" 60PD Signal, front passenger "AIRBAG ON" 61Q Signal, telephone "ON/OFF" 64C Left turn signal light actuation 64D Right turn signal light actuation 64F Hazard warning flasher DIODE 64Q Pulse signal, hazard warning flasher activation 64S Turn signal module actuation, right turn signal lights 64T Turn signal module actuation, left turn signal lights 65A Signal, brake light switch, NC contact 65G Signal, brake lights 67C Signal, horn 67CP Signal, horn 79AS
• Control, coolant pump for high-voltage battery and power electronics box Valid for electric vehicle 79B
• Left front seat heater 79BW Actuation, seat heater control unit on driver seat 79BX Actuation, seat heater control unit for front passenger seat 79C
• Right front seat heater 79CA
• Switch, left front seat, seat heater 79CB
• Switch, right front seat, seat heater 79CE Left front seat heater LED display 79CF Right front seat heater LED display 79CG Input signal, front seat seat heater switch 79CP Input signal, left rear seat seat heater switch 79CQ Input signal, right rear seat heater switch 79CR LED signal, left rear seat heater switch 79CS LED signal, right rear seat heater switch 80AD Signal, horn relay 80AK ATA switch, engine hood 80D Ultrasonic sensor 2, ATA 80DA Ultrasonic sensor, ATA 80FG Signal, tow-away protection sensor 80FH Horn actuation 80Q
• Ultrasonic sensor, ATA 80V
• Ultrasonic sensor 2, ATA 80X Signal, transponder (reply) 80Y Signal, transponder (request) 86D Clutch switch signal 86G Signal, cruise control activation 86M Ground connection, cruise control switch 87A Signal, left rear central locking motor 87B Signal, right rear central locking motor 87G Signal, front passenger door central locking motor 87H Signal, driver door central locking motor 87T Signal, trunk lid contact switch, right 8E
• Left front fog lamp 8F
• Right front fog lamp 8H Signal, front fog lamp ON 9B Signal, rear fog light ON 9P
• Rear fog light Page 9 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

Terminal 15

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1080 · Applies to: 453

A Terminal 15 APC Circuit 15, high-voltage control unit box AP1 Circuit 15 fused, front power window. AP10 Circuit 15 fused AP11 Circuit 15 fused AP15 Circuit 15 fused, electric drive control unit AP23 Circuit 15 fused, power steering system. AP25 Circuit 15 fused, airbag AP29 Engine electronics circuit 87 AP39 Circuit 15, driver window crank AP4 Circuit 15, automatic transmission AP9 Circuit 15, automatic transmission B Circuit 30, ignition lock BC Circuit 30 fused BP1 Circuit 30 fused, air conditioning. BP11 Circuit 30 fused, vehicle interior 1. BP12 Circuit 30 fused, vehicle interior 2. BP13 Circuit 30 fused, vehicle interior 3. BP14 Circuit 30 fused, ESP®. BP15 Circuit 30 fused, heated rear window. BP16 Circuit 30 fused, refrigerant compressor. BP1B Circuit 30 fused, heated seats BP1C Circuit 30 fused, battery sensor. BP1D Circuit 30 fused, starter. BP1G Circuit 30 fused, refrigerant compressor clutch. BP1P Circuit 30 fused, amplifier. BP1X Circuit 30 fused, high-voltage battery Valid for electric vehicle BP27 Circuit 30 fused, engine function. BP2L Circuit 30 fused, front windshield wipers. BP2M Circuit 30 fused, exterior lighting 1. BP2N Circuit 30 fused, exterior lighting 2. BP2Q Circuit 30 fused, exterior lighting 3. BP2S Circuit 30 fused, vehicle interior 6. BP2W Circuit 30 fused, exterior lights 4. BP3 Circuit 30 fused, central locking. BP23 Circuit 30 fused, vehicle interior 4. BP31 Circuit 30 fused, fuel pump, fuel injection system. Valid for internal combustion engine BP31 Circuit 30 fused, relay for coolant pumps for battery cooling system. Valid for electric vehicle BP41 Circuit 30 fused, air pump relay. BP42 Circuit 30 fused, electronic transmission control control unit. BP47 Circuit 30 fused, trailer. BP4A Circuit 30 fused, automatic transmission 2. BP5A Circuit 30 fused, sliding roof. BP5B Circuit 30 fused, sliding roof. BP56 Circuit 30 fused, control unit. BP69 Circuit 30 fused, instrument cluster. BP7 Circuit 30 fused, engine blower. BP75 Circuit 30 fused, alarm. BP76 Circuit 30 fused, light switch. BP77 Circuit 30 fused, SAM. BP7A Circuit 30 fused, engine fan low speed. BP7B Circuit 30 fused, engine fan high speed. Valid for internal combustion engine BP7B Circuit 30 fused, relay for fan on drive motor for electric vehicle. Valid for electric vehicle BP8 Circuit 30 fused, brake system. BP8B Circuit 30 fused, power steering. BP9E Circuit 30 fused, relay for heater for high-voltage battery. Valid for electric vehicle BP9L Circuit 30 fused, rear seat seat heater Valid for electric vehicle BP9M Circuit 30 fused, relay for steering wheel heater. Valid for electric vehicle BP91 Circuit 30 fused, auxiliary heater. BPA1 Circuit 30 fused, vacuum pump. BPA2 Circuit 30 fused, combination switch 2. BPDA Circuit 30 fused, starter/alternator. Valid for internal combustion engine Page 10 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

BPDA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1081 · Applies to: 453

Circuit 30 fused, DC/DC converter control unit Valid for electric vehicle BPE1 Circuit 30 fused 1, electric vehicle. Valid for electric vehicle BPE2 Circuit 30 fused 2, electric vehicle. Valid for electric vehicle BPE3 Circuit 30 fused 3, electric vehicle. Valid for electric vehicle BPE4 Circuit 30 fused 4, electric vehicle. Valid for electric vehicle BPE5 Circuit 30 fused 5, electric vehicle. Valid for electric vehicle BPR1 Circuit 30 fused, relay. BPT Circuit 30 fused and time-controlled BPT2 Circuit 30 fused and time-controlled (light) BPT4 Circuit 30 fused and time-controlled (4) BPT5 Circuit 30 fused and time-controlled (5) BPT6 Circuit 30 fused and time-controlled (6) BPT7 Circuit 30 fused and time-controlled (7) BPT8 Circuit 30 fused and time-controlled (8) C Signal, low beams ON CAN H CAN high CAN L CAN low CPD + Right headlamp low beam CPG + Left headlamp low beam D Signal, starter DC IN+ Input, direct voltage (+) DC IN- Input, direct voltage (-) DC OUT+ Output, direct voltage (+) DC OUT- Output, direct voltage (-) DP + Sarter fuse DP2 + Sarter fuse EMR Exciter voltage signal, position sensor for rotor Valid for electric vehicle EMR COS+ Cosinus signal, position sensor for rotor (+) Valid for electric vehicle EMR COS- Cosinus signal, position sensor for rotor (-) Valid for electric vehicle EMR RET Exciter voltage signal, position sensor for rotor Valid for electric vehicle EMR SIN+ Sinus signal, position sensor for rotor (+) Valid for electric vehicle EMR SIN- Sinus signal, position sensor for rotor (-) Valid for electric vehicle Exct+ Exciter voltage (+) drive motor for electric vehicle Valid for electric vehicle Exct- Exciter voltage (-) drive motor for electric vehicle Valid for electric vehicle FD Function illumination for selector lever position D FN Function illumination for selector lever position N FR Function illumination for selector lever position R FP Function illumination for selector lever position P GND Circuit 31 GND2 Circuit 31 GND3 Circuit 31 GPIO2 General Purpose Input Output 2 H1 Signal, parking brake indicator switch H66P Reverse gear engaged' signal HVIL High-voltage interlock L Signal, standing lights ON LIN LIN signal LIN2 LIN signal LINE OUT (+) Audio signal (+) LINE OUT (-) Audio signal (-) LPAR + Rear standing lights LPAV + Front standing lights LPD Circuit 58d connector sleeve LPH + Interior lights M Circuit 31 MAH Ground connection, ESP® MAK PTC heater booster ground connection Valid for electric vehicle Page 11 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

Steering ground connection

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1082 · Applies to: 453

MAL Steering ground connection MAM Ground connection, left instrument panel crossbar MAN Ground connection, right instrument panel crossbar MAP Ground connection, tunnel MAR Ground connection, right front longitudinal member MAS Ground connection, left front longitudinal member MF Right rear ground connection MG Left rear ground connection MH Ground connection, engine compartment MJ Ground connection, right front footwell MK Ground connection, left front footwell MHM Ground connection, power electronics Valid for electric vehicle MIC/LINE_IN (+) Microphone input (+) MIC/LINE_IN (-) Microphone input (-) MR Ground connection, automatic transmission MT Ground connection, radio MSS Ground connection, refrigerant compressor Valid for electric vehicle NAM Electronics ground connection, left instrument panel crossbar NBC Ground connection, left front longitudinal member NC Not assigned NH Electronic ground, engine compartment NM Electronic ground, airbag PWM H Signal, high pulse width modulation PWM L Signal, low pulse width modulation R + Low beams RPD + Right headlamp high beam RPG + Left headlamp high beam S Circuit 15 R Shield Shielding Sig. Signal S2 Relay, circuit 15 R SP Circuit 15 R, fused SP2 Circuit 15 R SP3 Circuit 15 R, heater, air conditioning SP4G Circuit 15 R, cigarette lighter Stage 1+ PTC heater stage 1 Stage 2+ PTC heater stage 2 Stage 3+ PTC heater stage 3 TB13 Shielding, AM/FM antenna TB15 Shielding, GPS antenna TB1B Shielding, USB 3 TB27 Shielding, navigation voice control TB34 Shielding, reversing camera TB36 Shielding, radio antenna TB37 Shielding, LINE IN TB39 Shielding, AM/FM1 radio antenna TB53 Shielding, USB TB67 Shielding, right video screen audio signal TB78 Shielding, USB 2 TB86 Shielding, microphone (GLONASS) Valid for electric vehicle TB87 Shielding, high-voltage line for electric compressor Valid for electric vehicle TB88 Shielding, high-voltage line for high voltage PTC heater Valid for electric vehicle TB89 Shielding, high-voltage line for battery management system control unit Valid for electric vehicle TEMP1 Signal, temperature sensor 1 for drive motor of electric vehicle Valid for electric vehicle TEMP2 Signal, temperature sensor 2 for drive motor of electric vehicle Valid for electric vehicle U Phase signal U Valid for electric vehicle USB +5V USB 5V voltage signal USB Data (+) USB data (+) USB Data (-) USB data (+) USB GND USB ground signal V Phase signal V Valid for electric vehicle Page 12 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

VBAT

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1083 · Applies to: 453

Voltage signal Valid for electric vehicle W Phase signal W Valid for electric vehicle Wake up Wake-up signal Page 13 of 13 © Mercedes-Benz AG, 5/22/18, L/07/20, ov00.01-p-1001-28bba, Abbreviations of signal and circuit designations for wiring diagrams Model 453 up to model year 2020

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1089 · Applies to: 453

Designation Engine Engine 134.910 134.911 BA83.55-P-1001-01L Torx bolt, refrigerant compressor to bracket Nm 20 20 BA83.55-P-1002-01L Torx bolt for refrigerant compressor on crankcase Nm 20 20 Refrigerant compressor

Number Designation Engine Engine 135.930 135.950 BA83.55-P-1001-01L Torx bolt, refrigerant compressor to bracket Nm 20 20 BA83.55-P-1002-01L Torx bolt, refrigerant compressor to crankcase Nm 20 20 Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar15.12-p-2133ff, Remove/install crankshaft position sensor ENGINE 134.9, 135.9 in MODEL 454.0

Coolant pump, coolant thermostat

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1095 · Applies to: 453

Number Designation ENGINE 281 BA20.10-P-1012-01J Bolt, coolant line to crankcase Nm 10 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar15.12-p-2185sra, Remove/install knock sensor ENGINE 281.910 in MODEL 453

SI15.30-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1103 · Applies to: 453

Service information: Rework cable lug for starter 18.01.2018 Engine 281 in model 453 with code 410 (5-speed manual transmission) with code B03 (ECO start/stop function) A Cut P15.30-2335-01 We would like to inform you that after standardization of the starter in When installing a starter with part number A 453 906 75 00, the cable the replacement part department, the following rework is required for lug must be cut off at the shown cut point (A) then properly processed. the cable lug on circuit 50 in the above-mentioned model when replacing the starter. Parts ordering note Part no. Designation Quantity A 453 906 75 00 Starter Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si15.30-p-0004a, Service information: Rework cable lug for starter Engine 281 in model 453 with code 410 (5-speed manual transmission) with code B03 (ECO start/stop function)

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1105 · Applies to: 453

Designation Engines Engine 134, 135, 122 639 in model in model 454 454 BE15.40-P-1001-02G Regulating voltage Loading: only V 13...14.7 13...14.7 (at battery) on permanent consumer Engine speed rpm 3000 2500 2 2 measured after min Commercially available tools Number Designation WH58.30-Z-1001-09A Multimeter Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar15.40-p-5010ff, Check regulation voltage of alternator ENGINE 122.9, 134.9, 135.9, 639.9 in MODEL 454.0

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1113 · Applies to: 453

Number Designation Order number BR00.45-Z-1059-02A Loctite 262 Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 München Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar15.60-p-2711ff, Remove/install coolant temperature sensor ENGINE 134.9, 135.9 in MODEL 454.0

Perform an engine test run and check engine

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1115 · Applies to: 453

11 Perform an engine test run and check engine in the area of the coolant temperature sensor (B11/4) for leaktightness Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar15.60-p-2711sr, Remove/install coolant temperature sensor ENGINE 281 in MODEL 453

18.00 - 000 588 06 82 00 Oil dispenser (ws18.00-p-0026b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1116 · Applies to: 453

3 18.00 - 450 589 13 21 00 Oil pressure tester (ws18.00-p-0030b) 4 18.00 - Attach information label for engine oil level checking (code 1411P58C37) (sm18.00-p-0002a) 5 18.00 - Capacities Smart Engine lubrication, engine oil cooling (bf18 .00-z-9999cz) 6 18.00 - Check engine oil level using on-board oil dipstick (ap18.00-p -1811ms) 7 18.00 - Check oil pressure (ar18.00-p-1250sr) 9 18.00 - Checking oil pressure (ar18.00-p-1250ff) 11 18.00 - Engine oil and filter change (ap18.00-p-0101ff) 14 18.00 - Engine oil and filter change (ap18.00-p-0101fg) 17 18.00 - Engine oil and oil filter change (ap18.00-p-0101s) 19 18.00 - Measure oil consumption (ar18.00-p-0025mcc) 22 18.00 - Measure oil consumption (ar18.00-p-0025sr) 23 18.00 - Overview of service intervals for gasoline engines depending on engine oil specification (ap18.00-p-1849ub) 25 18.00 - Overview of service intervals for gasoline engines depending on engine oil specification (ap18.00-p-1849ubu) 26 18.00 - Remove_install oil spray nozzles (pistons) (ar18.00-p- 4000sr) 27 18.00 - Safety information Engine lubrication, engine oil cooling ( as18.00-z-9999zz) 28 18.00 - Service Information Engine oil change (si18.00-p-0011a) 29 18.00 - Service Information Engine oil change (si18.00-p-0011b) 39 18.00 - Test and adjustment values Smart Engine lubrication, engine oil cooling (be18.00-z-9999cz) 45 18.00 - Tightening torques Smart Engine lubrication, engine oil cooling (ba18.00-z-9999cz) 46

18.10 - Remove, install the tensioning device of the oil pump chain (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1117 · Applies to: 453

ar18.10-p-2000fg) 47 18.10 - Remove_install oil pressure control valve on oil pump (ar18. 10-p-6021sr) 48 18.10 - Remove_install oil pump (ar18.10-p-6020sr) 49 18.10 - Remove_install oil suction pipe (ar18.10-p-4020sr) 50 18.10 - Remove_install the oil pump drive (ar18.10-p-2141sr) 51 18.10 - Removing_installing the oil pump (ar18.10-p-6020fg) 52 18.10 - Replace oil pump chain (ar18.10-p-2140fg) 54 18.10 - Replace tensioning rail and slide rails for oil pump chain ( ar18.10-p-2130fg) 55 18.30 - Remove_install oil-water heat exchanger (ar18.30-p-6840ff) 56 18.30 - Remove_install oil-water heat exchanger (ar18.30-p-6840fg) 58 18.30 - Remove_install oil-water heat exchanger (ar18.30-p-6840sr) 60 18.40 - Remove_install dipstick guide tube (ar18.40-p-3510ff) 62 18.40 - Remove_install oil dipstick guide tube (ar18.40-p-3510fg) 63 18.40 - Remove_install oil pressure switch (ar18.40-p-4132ff) 65 18.40 - Remove_install oil pressure switch (ar18.40-p-4132fg) 66 18.40 - Remove_install oil pressure switch (ar18.40-p-4132fh) 68 18.40 - Remove_install oil pressure switch (ar18.40-p-4132sr) 70 18.40 - Service Information Oil dipstick (si18.40-p-0002a) 71

WS18.00-P-0026B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1118 · Applies to: 453

000 588 06 82 00 Oil dispenser 08.11.2016 Model all Verwendung in FG 18/26/27/28/33/35/55/Satz B Purpose: Mobile dispenser for transmission oils to fill up transmissions. Test equipment category CAT_B. Technical Note: Use for the model series 197.3 and 197.4 (SLS) in combination with the adapter W 700 589 00 90 00. Procurement information: Sale of this workshop equipment does not take over the regular replacement part ordering process in GLC/LC, but instead directly over the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier can be found in the maintenance system document (see below). 000 588 06 82 00 Note: Please observe the manufacturer specific accessories. Manufacturer 1: http://www.flaco.de Model: oil dispenser for transmission - 80E-NAG Flaco Geräte GmbH Isselhorsterstraße 377-379 Article no.: 40211 220 Model: oil dispenser for transmission - -NAG 33334 Gütersloh Germany Article no.: 016040 213 300 Model: adapter for A/T (NAG2) Article no.: 42 500 522 Model: oil dispenser for transmission - NAG Manufacturer 2: Schnitzler GmbH Article no.: 2931 Model: oil dispenser for transmission - EUS (NAG) Höffgeshofweg 26 47807 Krefeld-Fischeln Article no.: 7834 Model: oil dispenser for transmission - EUS II (NAG) Germany http://www.schnitzler.de Article no.: 3409 Model: oil dispenser for transmission - EUS III (NAG) Article no.: 3511 Model: adapter for A/T (NAG2) Article no.:2929 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws18.00-p-0026b, 000 588 06 82 00 Oil dispenser Model all

WS18.00-P-0030B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1119 · Applies to: 453

450 589 13 21 00 Oil pressure tester 05.06.2019 Engine 122, 132, 134, 135, 139, 160, 176, 177, 178, 281, 639, 660 Verwendung in FG 18/Satz B Purpose: Oil pressure test device for measuring oil pressure with running drive system. Test equipment category CAT_B. Note: Oil pressure testing device, Smart no.: 000 5692 V001 0000 00. Technical Note: In combination with W 177 589 00 91 00 adapter. 450 589 13 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws18.00-p-0030b, 450 589 13 21 00 Oil pressure tester Engine 122, 132, 134, 135, 139, 160, 176, 177, 178, 281, 639, 660

SM18.00-P-0002A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1120 · Applies to: 453

Attach information label for engine oil level checking (code: 1411P58C37) 13.4.15 MODEL 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 028792 Attach information label for oil level check 1 Information sticker 2 Engine compartment cover P18.00-2413-01 Check

1 WME4533421K000250 Check whether vehicle is affected by SM18.00-P-0002-01AAA measure 2 Attach information label (1) to engine The area at the information label (1) must

compartment cover (2) as shown in entry be free of grease and dust. picture Parts ordering note Part no. Designation Quantity A 451 584 52 00 Information sticker 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm18.00-p-0002a, Attach information label for engine oil level checking (code: 1411P58C37) MODEL 453

BF18.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1121 · Applies to: 453 · AR: BF18.00-Z-9999CZ

Capacities: Smart: Engine lubrication, engine oil cooling 18.09.2019 MODEL all Filling capacities, engine lubrication system ENGINE 132.9, 160.910/920/921/922/923, BF18.00-P-1000-01N 660.940/950/951 Filling capacities, engine lubrication system ENGINE 122.950, 134.910/911, 135.930/950, BF18.00-P-1000-01P 639.939 Filling capacities, engine lubrication system Engine 281 BF18.00-P-1000-01SN Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, bf18.00-z-9999cz, Capacities: Smart: Engine lubrication, engine oil cooling MODEL all

Extract engine oil until the level is at least in

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1123 · Applies to: 453

the center between the Min. (4b) and Max. (4a) marking on the oil dipstick (4). Finishing activity 7 Install interior flap above engine. Model 451, 453 Model 451 AR88.40-P-1100-03MCC

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap18.00-p-1811ms, Check engine oil level using on-board oil dipstick Engine 132, 281, 660

Temperature measuring probe

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1128 · Applies to: 453

450 589 08 21 00 450 589 13 21 00 452 589 02 09 00 Temperature measuring probe Oil pressure checking device Wrench socket Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.00-p-1250ff, Checking oil pressure ENGINES 122.9, 134.9, 135.9, 639.9 in MODEL 454.0

Sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1131 · Applies to: 453

- Sheet - Sheet - Sheet - Sheet - 454 589 06 09 00 Wrench socket Page 3 of 3 © Mercedes-Benz AG, 5/20/18, L/07/20, ap18.00-p-0101ff, Engine oil and filter change ENGINES 134, 135 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1133 · Applies to: 453

Designation Engine 636.939 BA01.45-P-1004-01P Oil drain screw to oil pan Nm 30 Oil filter

Number Designation Engine 639.939 BA18.20-P-1001-01S Oil filter to crankcase Nm 14 Filling capacities of engine lubrication system

Number Designation Engine 639.939 BF18.00-P-1001-01P Engine oil Capacity Liters 5.5 (oil and filter change) Filling capacity Liters - (following removal of oil pan) Filling capacity Liters 6.05 (initial filling) Specifications for Operating Sheet BB00.40-P-0228-01A Fluids Sheet BB00.40-P-0228-03A Sheet BB00.40-P-0228-05A Sheet BB00.40-P-0229-01A Sheet BB00.40-P-0229-03A Sheet BB00.40-P-0229-05A Sheet BB00.40-P-0229-31A 454 589 10 09 00 Wrench socket Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap18.00-p-0101fg, Engine oil and filter change ENGINES 639.9 in MODEL 454.0

AP18.00-P-0101S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1134 · Applies to: 453

Engine oil and oil filter change 13.06.2019 Engine 281.910 in model 453 Modification notes 12.07.2016 Installation method modified Operation steps 7 and 8 4 Oil dipstick 5 Oil-dipstick guide tube P18.00-2396-06 1 Oil filter screw cap 2 Oil filter element 3 Sealing ring 15 Drain screw P18.00-2397-06 Risk of injury Wear protective gloves, protective clothing Caution to skin and eyes due to AS18.00-Z-0001-01A

handling of engine oil. Risk of poisoning and safety glasses.

caused by swallowing engine oil Do not fill engine oil into beverage containers. Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap18.00-p-0101s, Engine oil and oil filter change Engine 281.910 in model 453

Engine lubrication system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1136 · Applies to: 453

Number Designation Engine 281.910 BF18.00-P-1001-01SN Engine oil Filling capacity (oil Liter 4,3 and filter change) Sheet BB00.40-P-0226-05 A Sheet BB00.40-P-0229-03 A Sheet BB00.40-P-0229-05 A Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap18.00-p-0101s, Engine oil and oil filter change Engine 281.910 in model 453

Calculation of the actual oil consumption

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1139 · Applies to: 453

14 Calculation of the actual oil consumption Calculate the oil consumption

V x 1000 / s V = difference in liters s = measurement distance driven in km The limit value of the oil consumption for smart engines over 1000 km is 0.8 liter. 15 Install covering over engine Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.00-p-0025sr, Measure oil consumption ENGINE 281 in MODEL 453

AS18.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1143 · Applies to: 453 · AR: AS18.00-Z-9999ZZ

Safety information: Engine lubrication, engine oil cooling 18.09.2019 MODEL all Risk of injury to skin and eyes due to handling Engine all (4xWD, BUS, CAR, Heavy AS18.00-Z-0001-01A of engine oil. Risk of poisoning caused by transporter, Light transporter, TRUCK, swallowing engine oil UNIMOG, smart) Safety information for working on engine Engine all (TRUCK) AS18.00-Z-0002-01A lubrication, engine oil cooling Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as18.00-z-9999zz, Safety information: Engine lubrication, engine oil cooling MODEL all

SI18.00-P-0011A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1144 · Applies to: 453

Service Information: Engine oil change 12.09.2019 Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model 164.8## #A as of 192868 Model 169.### #J as of 386540 Model 171.### #F as of 149734 Model 203.### #R as of 251655 Model 203.0## #A as of 938312 Model 203.2## #F as of 885750 Model 203.7## #A as of 944805 Model 209.3## #F as of 216791 Model 209.4## #T as of 078925 Model 211.### #B as of 081230 Model 211.### #X as of 220604 Model 216.### #A as of 002778 Model 219.### #A as of 097557 Model 221.### #A as of 104927 Model 230.### #F as of 129725 Model 240.### #A as of 001837 Model 245.### #J as of 169768 Model 251.0## #A as of 046500 Model 251.1## #A as of 046570 Model 463 with engine 113, 157, 176, 177, 273, 279, 642, 656 Modification notes 13.08.2019 1) Note on fuel economy added 2) Starting distance for Sheet 229.31/51 for engine 654 removed and note on using engine oils for engine 654 added. 3) Starting distance for model 238, 253 with engine 264 added. 4) Starting distance for model 118, 177 with engine 139 added. 5) Starting distance for model 463 with engine 176 Sheet 229.52 corrected to 20,000 km. 4) Starting distance for model 463 with engine 656 Sheet 229.61 corrected to 20,000 km. 6) Starting distance with sheet no. 229.31 and 229.51 removed (model 118, 177, 247, 257 with OM654 with DPF, model 167, 205, 213, 253 with OM654 with DPF/ HYBRID). SI18.00-P-0011B valid. Fixed

maintenance intervals apply solely for the above-mentioned models. Information on the length and possible extension of the intervals for the individual models in combination with approved engine oils can be found in the following reference documents. For vehicles with variable maintenance intervals the following is Service data for fixed maintenance intervals: Engine 654: Model 164, 169, 245, 251 as of 10/2006 On vehicles before model year 2019, engine oil as per MB Model 171, 203, 209, 211, 216, 219, 221, 230, 240 as of 11/2006 Specifications for Operating Fluids 229.31, 229.51 can still be used. Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, Vehicles with gasoline engines, oil selection in instrument cluster 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, for increasing the maintenance intervals: 292, 451, 453 as of market launch The extension of the maintenance intervals is only permissible when using engine oils conforming to MBBeVo Sheet 229.5 and oil filters These vehicles are delivered with national maintenance intervals approved by Mercedes-Benz. Only then is the longest interval to be (K-code). Only the longest possible respective intervals are specified in confirmed. The confirmation is conducted in the service menu of the this SI. Country-specific interval reductions (e.g. Russia: -15,000 km) instrument cluster by means of the steering wheel buttons or, are coordinated with the markets and not considered in this Service alternatively, using XENTRY Diagnostics. To do this, select the oil Information. 229.5 and confirm. Engine protection function OM642.8: see SI00.20-P-0049A Engine 642: Model 463.306/336/346/348 For diesel engines, oils as per MBBeVo Sheet 228.3, 228.5 and Engine 642 with Euro 6 Standard: (model 164.124/824 and 228.51 are also approved. 251.124) model 221 (UK), model 222 (UK) The starting distance is the same as for oils in accordance with Engine 642 with Euro 4 Standard: model 221.122 (UK) MBBeVo Sheet 229.3, 229.5 and 229.51. Only engine oil in accordance with MBBeVo Sheet 229.52 may be Exceptions are: used! Engine 607, 626 Page 1 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Fuel economy (FE):

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1145 · Applies to: 453

Engine 642 in model 463.306/336/346 Use the approved engine oil with the lowest SAE viscosity class for the Engine 642 with Euro 6 Standard: (model 164.124/824 and lowest possible fuel consumption (FE). 251.124) model 221 (UK), model 222 (UK) (Also see Sheet 223.2 of MB Specifications for Operating Fluids) Engine 642 with Euro 4 Standard: model 221.122 (UK) Example: Engine oils 229.3/.5/.51/.52 and 229.6 are approved for engine 274. The engine oil with the lowest SAE viscosity class is always the last mentioned (229.6) in the series. http://bevo.mercedes-benz.com When using the engine oils, the temperature application ranges of the respective viscosity grades must be observed! retrievable. See MBBeVo Sheets 224.1 and 224.2. The Specifications for Operating Fluids sheets are available in the Workshop Information System (WIS) or on the Internet at Model Motor Maintenance interval (km) when using oils in accordance with MBBeVo Sheet 226.5 226.51 229.3 229.31 229.5 1 117 133 AMG - - - - 20.000 3, 6 117 270 - - 15.000 - 25.000 117 607 DPF - 25.000 - 25.000 - 117 651 DPF - - 25.000 - 117 651 - - 25.000 25.000 25.000 118 139 AMG - - - - - 118 260 OPF - - - - - 118 282 OPF - - - - - 118 608 DPF - 25.000 - 25.000 - 118 654 DPF - - - - - 156 133 AMG - - - - 20.000 3, 6 156 270 - - 15.000 - 25.000 156 607 DPF - 25.000 - 25.000 - 156 651 DPF - - 25.000 - 156 651 - - 25.000 25.000 25.000 164 113 - - 15.000 - 20.000 164 156 AMG - - - - 20.000 3, 6 164 272 - - 15.000 - 25.000 6 164 273 - - 15.000 - 25.000 6 164 629 DPF - - - 25.000 - 164 642 DPF - - - 25.000 - 4 164 642 - - 25.000 25.000 25.000 166 157 AMG - - - - 20.000 3, 6 166 276 - - - - 25.000 166 278 - - - - 25.000 6 166 642 DPF - - - - - 166 642 - - 25.000 25.000 25.000 166 651 DPF - - - 25.000 - 166 651 - - 25.000 25.000 25.000 167 176 OPF - - - - - 167 177 AMG - - - - 20.000 3, 6 167 256 OPF - - - - - 167 264 OPF - - - - - 167 274 (HYBRID) - - - - 25.000 3, 6 167 654 DPF - - - - - 167 654 (HYBRID) - - - - - 167 656 DPF - - - - - 169 266 - - 15.000 15.000 20.000 6 169 266 - - 15.000 15.000 25.000 6 169 266 Turbo - - 15.000 15.000 20.000 6 169 266 Turbo - - 15.000 15.000 25.000 6 169 640 DPF - - - 20.000 - 5 169 640 DPF - - - 25.000 - 169 640 - - 20.000 5 20.000 20.000 5 5 169 640 - - 25.000 25.000 25.000 171 113 AMG - - - - 15.000 3 171 271 - - 15.000 15.000 25.000 6 171 272 - - 15.000 - 25.000 6 172 152 AMG - - - - 20.000 3, 6 172 271 EVO - - 15.000 - 25.000 6 172 274 - - 15.000 - 25.000 172 276 - - - - 25.000 172 651 DPF - - - 25.000 - Page 2 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1146 · Applies to: 453

172 651 - - 25.000 25.000 25.000 176 133 AMG - - - - 20.000 3, 6 176 270 - - 15.000 - 25.000 176 607 DPF - 25.000 - 25.000 - 176 651 DPF - - - 25.000 - 176 651 - - 25.000 25.000 25.000 177 139 AMG - - - - - 177 260 OPF - - - - - 177 282 OPF - - - - - 177 608 DPF - 25.000 - 25.000 - 177 654 DPF - - - - - 190 178 AMG - - - - 20.000 3, 6 197 159 AMG - - - - 20.000 3, 6 199 155 - - 15.000 - 2 - 203 113 AMG - - - - 15.000 3 203 271 - - 15.000 15.000 25.000 6 203 272 - - 15.000 - 25.000 6 203 642 DPF - - - 25.000 - 203 646 DPF - - - 25.000 - 203 642 - - 25.000 25.000 25.000 203 646 - - 25.000 25.000 25.000 204 156 AMG - - - - 20.000 3, 6 204 271 - - 15.000 15.000 25.000 6 204 271 EVO - - 15.000 - 25.000 6 204 272 - - 15.000 - 25.000 6 204 274 - - 15.000 - 25.000 204 276 - - - - 25.000 204 642 DPF - - - 25.000 - 204 642 - - 25.000 25.000 25.000 204 646 DPF - - - 25.000 - 204 646 - - 25.000 25.000 25.000 204 651 DPF - - - 25.000 - 204 651 - - 25.000 25.000 25.000 205 177 AMG - - - - 20.000 3, 6 205 264 OPF - - - - - 205 274 - - 15.000 - 25.000 205 274 (HYBRID) - - - - 25.000 3, 6 205 276 - - - - 25.000 205 626 DPF - 25.000 - 25.000 - 205 651 DPF - - - 25.000 - 205 651 - - 25.000 25.000 25.000 205 654 DPF - - - - - 205 654 (HYBRID) - - - - - 207 271 - - 15.000 15.000 25.000 6 207 274 - - 15.000 - 25.000 207 272 - - 15.000 - 25.000 6 207 273 - - 15.000 - 25.000 6 207 276 - - - - 25.000 207 278 - - - - 25.000 6 207 642 DPF - - - 25.000 - 4 207 642 - - 25.000 25.000 25.000 207 651 DPF - - - 25.000 - 207 651 - - 25.000 25.000 25.000 209 156 AMG - - - - 20.000 3, 6 209 271 - - 15.000 15.000 25.000 6 209 272 - - 15.000 - 25.000 6 209 273 - - 15.000 - 25.000 6 209 642 DPF - - - 25.000 - 209 646 DPF - - - 25.000 - 209 642 - - 25.000 25.000 25.000 209 646 - - 25.000 25.000 25.000 211 156 AMG - - - - 20.000 3, 6 211 271 - - 15.000 15.000 25.000 6 211 272 - - 15.000 - 25.000 6 211 273 - - 15.000 - 25.000 6 211 629 DPF - - - 25.000 - 211 642 DPF - - - 25.000 - 211 642 BlueTEC - - - 15.000 - 211 646 DPF - - - 25.000 - Page 3 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1147 · Applies to: 453

211 642 - - 25.000 25.000 25.000 211 646 - - 25.000 25.000 25.000 212 156 AMG - - - - 20.000 3, 6 212 157 AMG - - - - 20.000 3, 6 212 271 - - 15.000 15.000 25.000 6 212 271 EVO - - 15.000 - 25.000 6 212 272 - - 15.000 - 25.000 6 212 273 - - 15.000 - 25.000 6 212 274 - - 15.000 - 25.000 212 276 - - - - 25.000 212 278 - - - - 25.000 6 212 642 DPF - - - 25.000 - 212 642 - - 25.000 25.000 25.000 212 651 DPF - - - 25.000 - 212 651 - - 25.000 25.000 25.000 213 177 AMG - - - - 20.000 3, 6 213 256 OPF - - - - - 213 264 OPF - - - - - 213 274 - - 15.000 - 25.000 213 274 (HYBRID) - - - - 25.000 3, 6 213 276 - - - - 25.000 213 642 DPF - - - - - 213 654 DPF - - - - - 213 654 (HYBRID) - - - - - 213 656 DPF - - - - - 216 156 AMG - - - - 20.000 3, 6 216 157 AMG - - - - 20.000 3, 6 216 273 - - 15.000 - 25.000 6 216 275 - - - - 20.000 3, 6 216 275 AMG - - - - 15.000 3, 6 216 278 - - - - 25.000 6 217 157 AMG - - - - 20.000 3, 6 217 176 OPF - - - - - 217 177 AMG - - - - 20.000 3, 6 217 276 - - - - 25.000 217 278 - - - - 25.000 6 217 279 Maybach - - - - 15.000 3, 6 217 279 AMG - - - - 15.000 3, 6 218 157 AMG - - - - 20.000 3, 6 218 274 - - 15.000 - 25.000 218 276 - - - - 25.000 218 278 - - - - 25.000 6 218 642 DPF - - - - - 218 642 - - 25.000 25.000 25.000 218 651 DPF - - - 25.000 - 218 651 - - 25.000 25.000 25.000 219 156 AMG - - - - 20.000 3, 6 219 272 - - 15.000 - 25.000 6 219 273 - - 15.000 - 25.000 6 219 642 DPF - - - 25.000 - 219 642 - - 25.000 25.000 25.000 221 156 AMG - - - - 20.000 3, 6 221 157 AMG - - - - 20.000 3, 6 221 272 - - 15.000 - 25.000 6 221 273 - - 15.000 - 25.000 6 221 275 - - - - 20.000 3, 6 221 275 AMG - - - - 15.000 3, 6 221 276 - - - - 25.000 221 278 - - - - 25.000 6 221 629 DPF - - - 25.000 - 221 642 DPF - - - 25.000 - 4 221 642 - - 25.000 25.000 25.000 221 651 DPF - - - 25.000 - 221 651 - - 25.000 25.000 25.000 222 157 AMG - - - - 20.000 3, 6 222 176 OPF - - - - - 222 177 AMG - - - - 20.000 3, 6 222 256 OPF - - - - - 222 264 OPF - - - - - Page 4 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1148 · Applies to: 453

222 276 - - - - 25.000 222 277 - - - - 20.000 3, 6 222 278 - - - - 25.000 6 222 279 Maybach - - - - 15.000 3, 6 222 279 AMG - - - - 15.000 3, 6 222 642 DPF - - - 25.000 - 4 222 642 - - 25.000 25.000 25.000 222 651 DPF - - - 25.000 - 222 651 - - 25.000 25.000 25.000 222 656 DPF - - - - - 230 113 AMG - - - - 15.000 3 230 156 AMG - - - - 20.000 3, 6 230 272 - - 15.000 - 25.000 6 230 273 - - 15.000 - 25.000 6 230 275 - - - - 20.000 3, 6 230 275 AMG - - - - 15.000 3, 6 231 276 - - - - 25.000 231 278 - - - - 25.000 6 231 157 AMG - - - - 20.000 3, 6 231 279 AMG - - - - 15.000 3, 6 238 256 OPF - - - - - 238 264 OPF - - - - - 238 274 - - 15.000 - 25.000 238 276 - - - - 25.000 238 642 DPF - - - - - 238 654 DPF - - - - - 238 656 DPF - - - 25.000 - 240 285 - - - - 20.000 3, 6 240 285 AMG - - - - 15.000 3, 6 242 270 - - 15.000 - 25.000 245 266 - - 15.000 15.000 20.000 6 245 266 - - 15.000 15.000 25.000 6 245 266 Turbo - - 15.000 15.000 20.000 6 245 266 Turbo - - 15.000 15.000 25.000 6 245 640 DPF - - - 20.000 - 5 245 640 DPF - - - 25.000 - 245 640 - - 20.000 5 20.000 20.000 5 5 245 640 - - 25.000 25.000 25.000 246 270 - - 15.000 - 25.000 246 607 DPF - 25.000 - 25.000 - 246 651 DPF - - 25.000 - 246 651 - - 25.000 25.000 25.000 247 260 OPF - - - - - 247 282 OPF - - - - - 247 608 DPF - 25.000 - 25.000 - 247 654 DPF - - - - - 251 113 - - 15.000 - 20.000 251 156 AMG - - - - 20.000 3, 6 251 272 - - 15.000 - 25.000 6 251 273 - - 15.000 - 25.000 6 251 276 - - - - 25.000 251 642 DPF - - - 25.000 - 4 251 642 - - 25.000 25.000 25.000 253 177 AMG - - - - 20.000 3, 6 253 264 OPF - - - - - 253 274 - - 15.000 - 25.000 253 274 (HYBRID) - - - - 25.000 3, 6 253 276 - - - - 25.000 253 642 DPF - - - - - 253 642 - - 25.000 25.000 25.000 253 651 DPF - - - 25.000 - 253 651 - - 25.000 25.000 25.000 253 654 DPF - - - - - 253 654 (HYBRID) - - - - - 257 256 OPF - - - - - 257 264 OPF - - - - - 257 654 DPF - - - - - 257 656 DPF - - - - - 290 177 AMG - - - - 20.000 3, 6 Page 5 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1149 · Applies to: 453

290 256 OPF - - - - - 292 157 AMG - - - - 20.000 3, 6 292 276 - - - - 25.000 292 278 - - - - 25.000 6 292 642 DPF - - - - - 292 642 - - 25.000 25.000 25.000 451 132 - - 20.000 20.000 20.000 6 451 132 Turbo - - 15.000 15.000 15.000 6 451 660 DPF - - - 15.000 - 451 660 - - 15.000 15.000 15.000 453 281 20.000 - 20.000 - 20.000 6 463 113 - - 15.000 - 20.000 463 113 AMG - - - - 15.000 3 463 157 AMG - - - - 20.000 3, 6 463 176 - - - - 20.000 3, 6 463 176 FACELIFT/OPF - - - - - 463 177 AMG - - - - 20.000 3, 6 463 273 - - 15.000 - 20.000 6 463 279 AMG - - - - 15.000 3, 6 463 642.8 DPF - - - - - 463 642.9 DPF - - - 15.000 - 463 642 - - 20.000 20.000 20.000 463 656 DPF - - - - - Model Motor Maintenance interval (km) when using oils in accordance with MBBeVo Sheet 229.51 229.52 229.6 229.61 229.71 1 1 1 1 117 133 AMG 20.000 3 - - - - 117 270 15.000 15.000 25.000 6 - - 117 607 DPF 25.000 25.000 6 - - - 117 651 DPF 25.000 25.000 6 - - - 117 651 25.000 25.000 6 - - - 118 139 AMG - - - - 20.000 118 260 OPF 25.000 25.000 - 25.000 25.000 6 118 282 OPF 25.000 25.000 - 25.000 25.000 6 118 608 DPF 25.000 25.000 - 25.000 25.000 6 118 654 DPF - 25.000 - 25.000 25.000 6 156 133 AMG 20.000 3 - - - - 156 270 15.000 15.000 25.000 6 - - 156 607 DPF 25.000 25.000 6 - - - 156 651 DPF 25.000 25.000 6 - - - 156 651 25.000 25.000 6 - - - 164 113 - - - - - 164 156 AMG 20.000 3 - - - - 164 272 - - - - - 164 273 - - - - - 164 629 DPF 25.000 25.000 - - - 6 164 642 DPF 25.000 25.000 - - - 4 6 164 642 25.000 25.000 - - - 6 166 157 AMG - - - - - 166 276 - - 25.000 - - 6 166 278 - - - - - 166 642 DPF - 25.000 - - - 5, 6 166 642 25.000 25.000 - - - 6 166 651 DPF 25.000 25.000 - - - 6 166 651 25.000 25.000 - - - 6 167 176 OPF - 25.000 - 25.000 - 6 167 177 AMG 20.000 - - - - 3 167 256 OPF 25.000 25.000 - 25.000 25.000 6 167 264 OPF 25.000 25.000 - 25.000 25.000 6 167 274 (HYBRID) - - - - - 167 654 DPF - 25.000 - 25.000 25.000 6 167 654 (HYBRID) - 25.000 - - - 6 167 656 DPF - 25.000 - 25.000 - 6 169 266 15.000 15.000 - - - 169 266 15.000 15.000 - - - 169 266 Turbo 15.000 15.000 - - - 169 266 Turbo 15.000 15.000 - - - Page 6 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1150 · Applies to: 453

169 640 DPF 20.000 20.000 - - - 6 169 640 DPF 25.000 25.000 - - - 6 169 640 20.000 20.000 - - - 6 169 640 25.000 25.000 - - - 6 171 113 AMG - - - - - 171 271 15.000 15.000 - - - 171 272 - - - - - 172 152 AMG - - - - - 172 271 EVO 15.000 15.000 - - - 172 274 15.000 15.000 25.000 - - 6 172 276 - - 25.000 - - 6 172 651 DPF 25.000 25.000 - - - 6 172 651 25.000 25.000 - - - 6 176 133 AMG 20.000 3 - - - - 176 270 15.000 15.000 25.000 6 - - 176 607 DPF 25.000 25.000 6 - - - 176 651 DPF 25.000 25.000 6 - - - 176 651 25.000 25.000 6 - - - 177 139 AMG - - - - 20.000 177 260 OPF 25.000 25.000 - 25.000 25.000 6 177 282 OPF 25.000 25.000 - 25.000 25.000 6 177 608 DPF 25.000 25.000 - 25.000 25.000 6 177 654 DPF - 25.000 - 25.000 25.000 6 190 178 AMG 20.000 3 - - - - 197 159 AMG 20.000 3 - - - - 199 155 - - - - - 203 113 AMG - - - - - 203 271 15.000 15.000 - - - 203 272 - - - - - 203 642 DPF 25.000 25.000 - - - 6 203 646 DPF 25.000 25.000 - - - 6 203 642 25.000 25.000 - - - 6 203 646 25.000 25.000 - - - 6 204 156 AMG 20.000 3 - - - - 204 271 15.000 15.000 - - - 204 271 EVO 15.000 15.000 - - - 204 272 - - - - - 204 274 15.000 15.000 25.000 - - 6 204 276 - - 25.000 - - 6 204 642 DPF 25.000 25.000 - - - 6 204 642 25.000 25.000 - - - 6 204 646 DPF 25.000 25.000 - - - 6 204 646 25.000 25.000 - - - 6 204 651 DPF 25.000 25.000 - - - 6 204 651 25.000 25.000 - - - 6 205 177 AMG 20.000 3 - - - - 205 264 OPF 25.000 25.000 - 25.000 25.000 6 205 274 15.000 15.000 25.000 6 - - 205 274 (HYBRID) - - - - - 205 276 - - 25.000 6 - - 205 626 DPF 25.000 25.000 - - - 6 205 651 DPF 25.000 25.000 - - - 6 205 651 25.000 25.000 - - - 6 205 654 DPF - 25.000 - 25.000 25.000 6 205 654 (HYBRID) - 25.000 - - - 6 207 271 15.000 15.000 - - - 207 274 15.000 15.000 25.000 - - 6 207 272 - - - - - 207 273 - - - - - 207 276 - - 25.000 - - 6 207 278 - - - - - 207 642 DPF 25.000 25.000 - - - 4 6 207 642 25.000 25.000 - - - 6 207 651 DPF 25.000 25.000 - - - 6 207 651 25.000 25.000 - - - 6 209 156 AMG 20.000 3 - - - - 209 271 15.000 15.000 - - - 209 272 - - - - - 209 273 - - - - - Page 7 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1151 · Applies to: 453

209 642 DPF 25.000 25.000 - - - 6 209 646 DPF 25.000 25.000 - - - 6 209 642 25.000 25.000 - - - 6 209 646 25.000 25.000 - - - 6 211 156 AMG 20.000 3 - - - - 211 271 15.000 15.000 - - - 211 272 - - - - - 211 273 - - - - - 211 629 DPF 25.000 25.000 - - - 6 211 642 DPF 25.000 25.000 - - - 6 211 642 BlueTEC 15.000 15.000 - - - 6 211 646 DPF 25.000 25.000 - - - 6 211 642 25.000 25.000 - - - 6 211 646 25.000 25.000 - - - 6 212 156 AMG 20.000 3 - - - - 212 157 AMG - - - - - 212 271 15.000 15.000 - - - 212 271 EVO 15.000 15.000 - - - 212 272 - - - - - 212 273 - - - - - 212 274 15.000 15.000 25.000 - - 6 212 276 - - 25.000 - - 6 212 278 - - - - - 212 642 DPF 25.000 25.000 - - - 6 212 642 25.000 25.000 - - - 6 212 651 DPF 25.000 25.000 - - - 6 212 651 25.000 25.000 - - - 6 213 177 AMG 20.000 - - - - 3 213 256 OPF 25.000 25.000 - 25.000 25.000 6 213 264 OPF 25.000 25.000 - 25.000 25.000 6 213 274 15.000 15.000 25.000 - - 6 213 274 (HYBRID) - - - - - 213 276 - - 25.000 - - 6 213 642 DPF - 25.000 - - - 5, 6 213 654 DPF - 25.000 - 25.000 25.000 6 213 654 (HYBRID) - 25.000 - - - 6 213 656 DPF - 25.000 - 25.000 - 6 216 156 AMG 20.000 3 - - - - 216 157 AMG - - - - - 216 273 - - - - - 216 275 - - - - - 216 275 AMG - - - - - 216 278 - - - - - 217 157 AMG - - - - - 217 176 OPF - 25.000 - 25.000 - 6 217 177 AMG 20.000 3 - - - - 217 276 - - 25.000 - - 6 217 278 - - - - - 217 279 Maybach - - - - - 217 279 AMG - - - - - 218 157 AMG - - - - - 218 274 15.000 15.000 25.000 - - 6 218 276 - - 25.000 - - 6 218 278 - - - - - 218 642 DPF - 25.000 - - - 5, 6 218 642 25.000 25.000 - - - 6 218 651 DPF 25.000 25.000 - - - 6 218 651 25.000 25.000 - - - 6 219 156 AMG 20.000 3 - - - - 219 272 - - - - - 219 273 - - - - - 219 642 DPF 25.000 25.000 - - - 6 219 642 25.000 25.000 - - - 6 221 156 AMG 20.000 3 - - - - 221 157 AMG - - - - - 221 272 - - - - - 221 273 - - - - - 221 275 - - - - - 221 275 AMG - - - - - Page 8 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1152 · Applies to: 453

221 276 - - 25.000 - - 6 221 278 - - - - - 221 629 DPF 25.000 25.000 6 - - - 221 642 DPF 25.000 25.000 4 6 - - - 221 642 25.000 25.000 6 - - - 221 651 DPF 25.000 25.000 6 - - - 221 651 25.000 25.000 6 - - - 222 157 AMG - - - - - 222 176 OPF - 25.000 - 25.000 - 6 222 177 AMG 20.000 3 - - - - 222 256 OPF 25.000 25.000 - 25.000 25.000 6 222 264 OPF 25.000 25.000 - 25.000 25.000 6 222 276 - - 25.000 - - 6 222 277 - - - - - 222 278 - - - - - 222 279 Maybach - - - - - 222 279 AMG - - - - - 222 642 DPF - 25.000 5, 6 - - - 222 642 25.000 25.000 6 - - - 222 651 DPF 25.000 25.000 6 - - - 222 651 25.000 25.000 6 - - - 222 656 DPF - 25.000 - 25.000 - 6 230 113 AMG - - - - - 230 156 AMG 20.000 3 - - - - 230 272 - - - - - 230 273 - - - - - 230 275 - - - - - 230 275 AMG - - - - - 231 276 - - 25.000 - - 6 231 278 - - - - - 231 157 AMG - - - - - 231 279 AMG - - - - - 238 256 OPF 25.000 25.000 - 25.000 25.000 6 238 264 OPF 25.000 25.000 - 25.000 25.000 6 238 274 15.000 15.000 25.000 - - 6 238 276 - - 25.000 - - 6 238 642 DPF - 25.000 5, 6 - - - 238 654 DPF - 25.000 - 25.000 25.000 6 238 656 DPF - 25.000 - 25.000 - 6 240 285 - - - - - 240 285 AMG - - - - - 242 270 15.000 15.000 25.000 - 6 - 245 266 15.000 15.000 - - - 245 266 15.000 15.000 - - - 245 266 Turbo 15.000 15.000 - - - 245 266 Turbo 15.000 15.000 - - - 245 640 DPF 20.000 20.000 - - - 6 245 640 DPF 25.000 25.000 - - - 6 245 640 20.000 20.000 - - - 6 245 640 25.000 25.000 - - - 6 246 270 15.000 15.000 25.000 6 - - 246 607 DPF 25.000 25.000 6 - - - 246 651 DPF 25.000 25.000 6 - - - 246 651 25.000 25.000 6 - - - 247 260 OPF 25.000 25.000 - 25.000 25.000 6 247 282 OPF 25.000 25.000 - 25.000 25.000 6 247 608 DPF 25.000 25.000 - 25.000 25.000 6 247 654 DPF - 25.000 - 25.000 25.000 6 251 113 - - - - - 251 156 AMG 20.000 3 - - - - 251 272 - - - - - 251 273 - - - - - 251 276 - - 25.000 - - 6 251 642 DPF 25.000 25.000 - - - 4 6 251 642 25.000 25.000 - - - 6 253 177 AMG 20.000 3 - - - - 253 264 OPF 25.000 25.000 - 25.000 25.000 6 253 274 15.000 15.000 25.000 6 - - 253 274 (HYBRID) - - - - - Page 9 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1153 · Applies to: 453

253 276 - - 25.000 6 - - 253 642 DPF - 25.000 - - - 6 253 642 25.000 25.000 - - - 253 651 DPF 25.000 25.000 - - - 6 253 651 25.000 25.000 - - - 6 253 654 DPF - 25.000 - 25.000 25.000 6 253 654 (HYBRID) - 25.000 - - - 6 257 256 OPF 25.000 25.000 - 25.000 25.000 6 257 264 OPF 25.000 25.000 - 25.000 25.000 6 257 654 DPF - 25.000 - 25.000 25.000 6 257 656 DPF - 25.000 - 25.000 - 6 290 177 AMG 20.000 - - - - 3 290 256 OPF 25.000 25.000 - 25.000 25.000 6 292 157 AMG - - - - - 292 276 - - 25.000 - - 6 292 278 - - - - - 292 642 DPF - 25.000 - - - 5, 6 292 642 25.000 25.000 - - - 6 451 132 20.000 20.000 - - - 451 132 Turbo 15.000 15.000 - - - 451 660 DPF 15.000 15.000 - - - 6 451 660 15.000 15.000 - - - 6 453 281 - - - - - 463 113 - - - - - 463 113 AMG - - - - - 463 157 AMG - - - - - 463 176 20.000 - - 3 463 176 FACELIFT/OPF - 20.000 - 20.000 - 6 463 177 AMG 20.000 - - - - 3 463 273 - - - - - 463 279 AMG - - - - - 463 642.8 DPF - 15.000 - - - 6 463 642.9 DPF 15.000 15.000 - - - 6 463 642 20.000 20.000 - - - 6 463 656 DPF - 20.000 - 20.000 - 6 1 Use in combination with sulfur-free fuel. If this is unavailable. the oil change intervals must be reduced. 2 Restriction for SLR (model 199): Only products of SAE grade 5W-50 as per MBBeVo Sheet 229.3 are approved by AMG. 3 Restriction for engine 274 HYBRID, engine 176 in model series 463, engine 275, 277, 279, 285 and AMG: Only SAE 0W-40 or 5W-40, MB Specifications for Operating Fluids 229.5/.51 engine oils may be used. 4 Restriction: Engine 642 Euro 6 Standard: model 164.124/824, model 221 (UK), model 222 (UK), model 251.124, model 463.306/336/346 Engine 642 Euro 4 Standard: model 221.122 (UK) Only engine oil as per MB Specifications for Operating Fluids sheet 229.52! 5 Restriction: Engine 642: As of YoM 2017 (code 807), only engine oil as per MB Specifications for Operating Fluids sheet 229.52 is approved. Up to YoM 2017, engine oil as per MB Specifications for Operating Fluids sheet 229.31 and 229.51 can also be used. Except for engines with footnote 4. 6 Recommended for the lowest possible fuel consumption (lowest SAE viscosity class: observe possible restrictions of approved SAE viscosity classes!) Authorized engine oils (service) BB00.40-P-0226A Page 10 of 10 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011a, Service Information: Engine oil change Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 292, 451, 453 Model 164.1## #A as of 193232 Model ...

SI18.00-P-0011B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1154 · Applies to: 453

Service Information: Engine oil change 12.09.2019 Model 129, 163, 168, 170, 208, 210, 215, 220, 450, 452, 454 Model 164.1## #A up to 193231, 164.8## #A up to 192867, 169.### #J up to 386539, 171.### #F up to 149733, 203.###

R up to 251654, 203.0## #A up to 938311, 203.2## #F up to 885749, 203.7## #A up to 944804, 209.3## #F up to

216790, 209.4## #T up to 078924, 211.### #A, 216.### #A up to 002777, 219.### #A up to 097556, 221.### #A up to 104926, 230.### #F up to 129724, 240.### #A up to 001836, 245.### #J up to 169767, 251.0## #A up to 046499, 251.1## #A up to 046569 Model 463 with engine 102, 103, 104, 112, 117, 602, 603, 606, 612, 628 Modification notes 13.08.2019 1) Footnote "3" added 2) Note on fuel economy added SI18.00-P-0011A valid. Variable

maintenance intervals apply solely for the above- mentioned models. Information on the duration and possible extension of the maintenance intervals for the individual model series in combination with the released engine oils can be found in the reference documents of the following table. Please observe the notes on the extension of service intervals. Only the longest possible respective intervals are specified. National interval reductions are matched to the markets and are not taken into account in this SI. For vehicles with fixed maintenance intervals the following is Model 203, 209, 220, 230 with ASSYST as of model refinement Definition of poor quality fuel:

2005 High levels of contamination and water The increase is performed in the service menu of the instrument Gasoline fuels with high levels of olefin cluster using the steering wheel buttons. To do this select oil 229.5 for Diesel fuels with high sulfur content the oil selection and confirm it.

0.0500 percentage by weight Alternatively and on vehicles with ASSYST maintenance system Definition of special usage conditions: before model refinement

Increasing the maintenance intervals is possible using Xentry DAS. If Countries with high dust levels nothing is entered or if standard oil is confirmed, the maintenance Hot countries interval drops back to the lowest starting distance. Frequent off-road usage Additional details on increasing maintenance intervals is available in Vehicle predominantly operated over short distances the Workshop Information System (WIS). Reduction of SLS in countries with poor quality fuel or special usage conditions For countries whose fuel does not correspond to the EU standard, it is necessary to reduce the starting distance (SLS) to 15,000_km or less to prevent damage to the engine (e.g. engine sludge). The reduction is programmed using Xentry DAS in the "ASSYST" menu via the "national variant factor". Reduction may also be a good idea in the case of special usage conditions. The starting distance (SLS) reduction must be performed before new vehicles are delivered or where noticeable, during service. The starting distance (SLS) reduction is stipulated for the Engine oils 229.3/.31/.5/.51 and 229.52 are approved for engine 642 following regions and countries: without DPF. Asia, Gulf regions, Commonwealth of Independent States, Romania, The engine oil with the lowest SAE viscosity class is always the last Bulgaria and recommended in all countries in which particular mentioned (229.52) in the series. operating conditions prevail. Vehicles with engine 647, 648: Vehicles with gasoline engines: To increase the starting distance (SLS) when selecting oil in the Oil selection in instrument cluster for increasing the maintenance instrument cluster, always confirm oil 229.5. intervals. The starting distance (SLS) cannot be selected without oil selection in Vehicles with ASSYST PLUS and model 203, 209, 230 with the instrument cluster and is adjusted automatically. On engines with ASSYST as of model year 2005. diesel particulate filter, only low-ash oil as per MBBV Sheet 229.31. 229.51 or 229.52 may be used. The increase in maintenance intervals is only permissible when an engine oil in accordance with MBBV Sheet 229.5 and an oil filter Engines 112, 113, 137, 275:

approved by Mercedes-Benz are used. Only then is the longest Engine oil as per MBBV Sheet 229.31, 229.51 or 229.52 may not be maintenance interval to be confirmed. The confirmation is conducted in used! the service menu of the instrument cluster by means of the steering Diesel engines: wheel buttons or, alternatively, using XENTRY DAS. To do this, select Oils as per MBBV Sheet 228.3, 228.5 and 228.51 are also approved. the oil 229.5 and confirm. The starting distance is the same for the oils If there is no confirmation about oil selection, the shortest MBBV Sheet 229.3, 229.5, 229.51 and 229.52 maintenance interval is automatically set. Fuel economy (FE): The approved engine oil with the lowest SAE viscosity class is to be used for the lowest possible fuel consumption (FE). See Sheet 223.2 of MB Specifications for Operating Fluids. Example: Page 1 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011b, Service Information: Engine oil change Model 129, 163, 168, 170, 208, 210, 215, 220, 450, 452, 454 Model 164.1## #A up to 193231, 164.8## #A up to 192867, 169.### #J up to 386539, 171.### #F up to 149733, 203.### #R up to ...

http://bevo.mercedes-benz.com

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1155 · Applies to: 453

Please observe the temperature ranges and the viscosity classes retrievable. of the engine oils (see Sheet 224.1 and Sheet 224.2)! The respective Specifications for Operating Fluids sheets are available either in the Workshop Information System (WIS) or on the Internet at Starting distance table Service interval (km) when using oils in accordance with MBBV Sheet Model Motor 229.1 229.3 229.31 229.5 229.51 1 1 129 103 15.000 15.000 129 104 15.000 15.000 129 112 15.000 15.000 20.000 129 113 15.000 15.000 20.000 129 119 15.000 15.000 15.000 129 120 15.000 15.000 15.000 163 111 15.000 15.000 15.000 163 112 15.000 15.000 20.000 163 113 15.000 20.000 163 113 AMG 15.000 2 163 612 20.000 20.000 20.000 20.000 20.000 163 628 20.000 20.000 20.000 20.000 20.000 164 113 15.000 15.000 20.000 164 156 AMG 15.000 2, 3 164 272 15.000 25.000 3 164 273 15.000 25.000 3 164 629 DPF 25.000 25.000 164 642 DPF 25.000 25.000 164 642 25.000 25.000 25.000 25.000 168 166 15.000 15.000 168 668 20.000 20.000 20.000 20.000 20.000 169 266 15.000 15.000 15.000 20.000 15.000 3 169 266 Turbo 15.000 15.000 20.000 15.000 3 169 640 DPF 15.000 15.000 169 640 20.000 20.000 20.000 20.000 170 111 15.000 15.000 15.000 170 112 15.000 15.000 20.000 170 112 AMG 15.000 2 171 113 AMG 15.000 2 171 271 15.000 15.000 25.000 15.000 2, 3 171 272 15.000 25.000 3 203 111 15.000 15.000 15.000 203 112 15.000 15.000 20.000 203 112 AMG 15.000 2 203 113 AMG 15.000 2 203 271 15.000 15.000 25.000 15.000 2, 3 203 272 15.000 25.000 3 203 642 DPF 25.000 25.000 203 646 DPF 25.000 25.000 203 611 20.000 20.000 20.000 20.000 20.000 203 612 20.000 20.000 20.000 20.000 20.000 203 642 25.000 25.000 25.000 25.000 203 646 25.000 25.000 25.000 25.000 203 612 AMG 15.000 15.000 15.000 15.000 2 208 111 15.000 15.000 15.000 208 112 15.000 15.000 20.000 208 113 15.000 15.000 20.000 208 113 AMG 15.000 2 209 112 15.000 15.000 20.000 209 113 15.000 15.000 20.000 209 113 AMG 15.000 2 209 156 AMG 15.000 2, 3 209 271 15.000 15.000 25.000 15.000 2, 3 209 272 15.000 25.000 3 209 273 15.000 25.000 3 209 642 DPF 25.000 25.000 209 646 DPF 25.000 25.000 209 612 20.000 20.000 20.000 20.000 20.000 209 642 25.000 25.000 25.000 25.000 Page 2 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011b, Service Information: Engine oil change Model 129, 163, 168, 170, 208, 210, 215, 220, 450, 452, 454 Model 164.1## #A up to 193231, 164.8## #A up to 192867, 169.### #J up to 386539, 171.### #F up to 149733, 203.### #R up to ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1156 · Applies to: 453

209 646 25.000 25.000 25.000 25.000 210 104 15.000 15.000 210 111 15.000 15.000 15.000 210 112 15.000 15.000 20.000 210 113 15.000 15.000 20.000 210 113 AMG 15.000 2 210 119 15.000 15.000 210 602 15.000 15.000 15.000 15.000 15.000 210 604 15.000 15.000 15.000 15.000 15.000 210 605 15.000 15.000 15.000 15.000 15.000 210 606 15.000 15.000 15.000 15.000 15.000 210 611 20.000 20.000 20.000 20.000 20.000 210 612 20.000 20.000 20.000 20.000 20.000 210 613 20.000 20.000 20.000 20.000 20.000 211 112 15.000 15.000 20.000 211 113 15.000 15.000 20.000 211 113 AMG 15.000 2 211 156 AMG 15.000 2, 3 211 271 15.000 15.000 25.000 15.000 2 3 211 272 15.000 25.000 3 211 273 15.000 25.000 3 211 629 DPF 25.000 25.000 211 642 DPF 25.000 25.000 211 646 DPF 25.000 25.000 211 648 DPF 25.000 25.000 211 628 20.000 20.000 20.000 20.000 20.000 211 642 25.000 25.000 25.000 25.000 211 646 25.000 25.000 25.000 25.000 211 647 25.000 25.000 25.000 25.000 211 648 25.000 25.000 25.000 25.000 215 113 15.000 15.000 15.000 20.000 215 113 AMG 15.000 2 215 137 15.000 15.000 15.000 215 275 15.000 15.000 2, 3 215 275 AMG 15.000 2, 3 216 156 AMG 15.000 2, 3 216 273 15.000 25.000 3 216 275 15.000 15.000 2, 3 216 275 AMG 15.000 2, 3 219 113 15.000 15.000 20.000 219 113 AMG 15.000 2 219 156 AMG 15.000 2, 3 219 272 15.000 25.000 3 219 273 15.000 25.000 3 219 642 DPF 25.000 25.000 219 642 25.000 25.000 25.000 25.000 220 112 15.000 15.000 20.000 220 113 15.000 15.000 20.000 220 113 AMG 15.000 2 220 137 15.000 15.000 15.000 220 275 15.000 15.000 2, 3 220 275 AMG 15.000 2, 3 220 613 20.000 20.000 20.000 20.000 20.000 220 628 20.000 20.000 20.000 20.000 20.000 220 648 15.000 15.000 20.000 20.000 220 648 DPF 15.000 20.000 221 156 15.000 2, 3 221 272 15.000 25.000 3 221 273 15.000 25.000 3 221 275 15.000 15.000 2, 3 221 275 AMG 15.000 2, 3 221 629 DPF 25.000 25.000 221 642 DPF 25.000 25.000 221 642 25.000 25.000 25.000 25.000 230 112 15.000 15.000 20.000 230 113 15.000 15.000 20.000 230 113 AMG 15.000 2 230 272 15.000 25.000 3 230 273 15.000 25.000 3 Page 3 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011b, Service Information: Engine oil change Model 129, 163, 168, 170, 208, 210, 215, 220, 450, 452, 454 Model 164.1## #A up to 193231, 164.8## #A up to 192867, 169.### #J up to 386539, 171.### #F up to 149733, 203.### #R up to ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1157 · Applies to: 453

230 275 15.000 15.000 2, 3 230 275 AMG 15.000 2, 3 240 285 15.000 2, 3 240 285 AMG 15.000 2, 3 245 266 Turbo 15.000 15.000 20.000 15.000 3 245 640 DPF 15.000 15.000 245 640 20.000 20.000 20.000 20.000 251 113 15.000 15.000 20.000 251 156 AMG 15.000 2, 3 251 272 15.000 25.000 3 251 273 15.000 25.000 3 251 642 DPF 25.000 25.000 251 642 25.000 25.000 25.000 25.000 450 160 15.000 450 660 DPF 10,000 450 660 10,000 10,000 452 160 10,000 454 122 10,000 10,000 454 134 20.000 20.000 20.000 20.000 20.000 454 135 20.000 20.000 20.000 20.000 20.000 454 639 DPF 20.000 25.000 454 639 20.000 20.000 20.000 25.000 25.000 463 102 15.000 15.000 15.000 463 103 15.000 15.000 15.000 463 104 15.000 15.000 15.000 463 112 15.000 15.000 20.000 463 117 15.000 15.000 15.000 463 602 20.000 20.000 20.000 20.000 20.000 463 603 20.000 20.000 20.000 20.000 20.000 463 606 20.000 20.000 20.000 20.000 20.000 463 612 20.000 20.000 20.000 20.000 20.000 463 628 20.000 20.000 20.000 20.000 20.000 Service interval (km) when using oils in accordance with MBBV Sheet Model Motor 229.521 129 103 129 104 129 112 129 113 129 119 129 120 163 111 163 112 163 113 163 113 AMG 163 612 20.000 163 628 20.000 164 113 164 156 AMG 164 272 164 273 164 629 DPF 25.000 3 164 642 DPF 25.000 3 164 642 25.000 3 168 166 168 668 20.000 169 266 15.000 169 266 Turbo 15.000 169 640 DPF 15.000 3 169 640 20.000 3 170 111 170 112 170 112 AMG 171 113 AMG 171 271 15.000 171 272 203 111 203 112 203 112 AMG Page 4 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011b, Service Information: Engine oil change Model 129, 163, 168, 170, 208, 210, 215, 220, 450, 452, 454 Model 164.1## #A up to 193231, 164.8## #A up to 192867, 169.### #J up to 386539, 171.### #F up to 149733, 203.### #R up to ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1158 · Applies to: 453

203 113 AMG 203 271 15.000 203 272 203 642 DPF 25.000 3 203 646 DPF 25.000 3 203 611 20.000 203 612 20.000 203 642 25.000 3 203 646 25.000 3 203 612 AMG 208 111 208 112 208 113 208 113 AMG 209 112 209 113 209 113 AMG 209 156 AMG 209 271 15.000 209 272 209 273 209 642 DPF 25.000 3 209 646 DPF 25.000 3 209 612 20.000 209 642 25.000 3 209 646 25.000 3 210 104 210 111 210 112 210 113 210 113 AMG 210 119 210 602 15.000 210 604 15.000 210 605 15.000 210 606 15.000 210 611 20.000 210 612 20.000 210 613 20.000 211 112 211 113 211 113 AMG 211 156 AMG 211 271 15.000 211 272 211 273 211 629 DPF 25.000 3 211 642 DPF 25.000 3 211 646 DPF 25.000 3 211 648 DPF 25.000 211 628 20.000 211 642 25.000 3 211 646 25.000 3 211 647 25.000 211 648 25.000 215 113 215 113 AMG 215 137 215 275 215 275 AMG 216 156 AMG 216 273 216 275 216 275 AMG 219 113 219 113 AMG 219 156 AMG 219 272 219 273 Page 5 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011b, Service Information: Engine oil change Model 129, 163, 168, 170, 208, 210, 215, 220, 450, 452, 454 Model 164.1## #A up to 193231, 164.8## #A up to 192867, 169.### #J up to 386539, 171.### #F up to 149733, 203.### #R up to ...

Excerpt

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1159 · Applies to: 453

219 642 DPF 25.000 3 219 642 25.000 3 220 112 220 113 220 113 AMG 220 137 220 275 220 275 AMG 220 613 20.000 220 628 20.000 220 648 20.000 220 648 DPF 20.000 221 156 221 272 221 273 221 275 221 275 AMG 221 629 DPF 25.000 3 221 642 DPF 25.000 3 221 642 25.000 3 230 112 230 113 230 113 AMG 230 272 230 273 230 275 230 275 AMG 240 285 240 285 AMG 245 266 Turbo 15.000 245 640 DPF 15.000 3 245 640 20.000 3 251 113 251 156 AMG 251 272 251 273 251 642 DPF 25.000 3 251 642 25.000 3 450 160 450 660 DPF 10,000 450 660 10,000 452 160 454 122 454 134 20.000 454 135 20.000 454 639 DPF 25.000 454 639 25.000 463 102 463 103 463 104 463 112 463 117 463 602 20.000 463 603 20.000 463 606 20.000 463 612 20.000 463 628 20.000 1 Use in combination with sulfur-free fuel. If this is unavailable. the oil change intervals must be reduced. 2 Limitation: Engine 275, 285 and AMG: Only engine oils as per SAE 0W- or 5W-40 may be used. 3 Recommended for lowest possible fuel consumption (lowest SAE viscosity class each; observe possible limitations of the approved SAE viscosity classes) Authorized engine oils (service) BB00.40-P-0226A Page 6 of 6 © Mercedes-Benz AG, 5/21/18, L/07/20, si18.00-p-0011b, Service Information: Engine oil change Model 129, 163, 168, 170, 208, 210, 215, 220, 450, 452, 454 Model 164.1## #A up to 193231, 164.8## #A up to 192867, 169.### #J up to 386539, 171.### #F up to 149733, 203.### #R up to ...

BA18.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1161 · Applies to: 453 · AR: BA18.00-Z-9999CZ

Tightening torques: Smart: Engine lubrication, engine oil cooling 18.09.2019 MODEL all Engine lubrication, engine oil cooling, general ENGINE 281 BA18.00-P-1000-01J Oil pump ENGINE 132.9, 160.910/920/921/922/923 BA18.10-P-1000-01G ENGINE 281 Oil pump ENGINE 660.940/950/951 BA18.10-P-1000-01H Oil pump ENGINE 122.9, 639.939 in MODEL 454.0 BA18.10-P-1000-01L Oil filter ENGINE 160.910/920/921/922/923 BA18.20-P-1000-01J Oil filter ENGINE 660.940 BA18.20-P-1000-01K Oil filter ENGINE 122.950, 132.9, 134.910/911, BA18.20-P-1000-01N 135.930/950 Oil filter ENGINE 639.939 BA18.20-P-1000-01S Oil filter Engine 281 BA18.20-P-1000-01SN Oil/water heat exchanger ENGINE 281 ENGINE 639.939, 660.950/951 BA18.30-P-1000-02B Oil/water heat exchanger ENGINE 122.9 BA18.30-P-1000-02C Oil level/oil pressure sensor ENGINE 132.9, 160.910/920/921/922/923 BA18.40-P-1000-01G ENGINE 281 Oil level/oil pressure sensor ENGINE 660.940/950/951 BA18.40-P-1000-01H Oil level/oil pressure sensor ENGINE 122.950, 134.910/911, 135.930/950, BA18.40-P-1000-01K 639.939 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba18.00-z-9999cz, Tightening torques: Smart: Engine lubrication, engine oil cooling MODEL all

BA18.20-P-1001-01S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1172 · Applies to: 453

Oil filter to crankcase Nm 14 Oil-water heat exchanger Number Designation Engine 639.939 BA18.30-P-1001-02B Oil-water heat exchanger to crankcase Nm 23 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.30-p-6840ff, Remove/install oil-water heat exchanger ENGINE 639.939 in MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle

Oil filter

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1174 · Applies to: 453

Number Designation Engine 639.939 BA18.20-P-1001-01S Oil filter to crankcase Nm 14 Oil-water heat exchanger Number Designation Engine 639.939 BA18.30-P-1001-02B Oil-water heat exchanger to crankcase Nm 23 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.30-p-6840fg, Remove/install oil-water heat exchanger ENGINE 639.939 in MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1176 · Applies to: 453

Designation ENGINE 281 BA18.30-P-1001-02B Engine oil heat exchanger at crankcase Nm 10 003 589 03 37 00 Hose clamp pliers Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar18.30-p-6840sr, Remove/install oil-water heat exchanger ENGINE 281.910 in MODEL 453

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1179 · Applies to: 453

Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not grasp hot or rotating parts. running engine 18 Conduct an engine test run and check the engine around the oil pan and the oil dipstick guide tube (3) for leaks 454 589 05 15 00 Drift punch Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.40-p-3510fg, Remove/install oil dipstick guide tube ENGINE 639.9 in MODEL 454.0

Socket wrench bit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1182 · Applies to: 453

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.40-p-4132fg, Remove/install oil pressure switch ENGINE 639.939 in MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle

Wrench socket

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1184 · Applies to: 453

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.40-p-4132fh, Remove/install oil pressure switch ENGINE 639.939 in MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

20.00 - 285 589 00 21 00 Cooler vacuum filling device (ws20.00-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1187 · Applies to: 453

0030b) 3 20.00 - 454 589 00 37 00 Hose clamp pliers (ws20.00-p-0052b) 4 20.00 - Capacities Smart Engine cooling system (bf20.00-z-9999cz) 5 20.00 - Drain_fill in coolant (ar20.00-p-1142ff) 6 20.00 - Drain_pour in coolant (ar20.00-p-1142sr) 9 20.00 - Draining_filling with coolant (ar20.00-p-1142fg) 14 20.00 - Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion_antifreeze protection, adjust to correct c- oncentration (ap20.00-p-2010ff) 16 20.00 - Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion_antifreeze protection, adjust to correct c- oncentration (ap20.00-p-2010fg) 18 20.00 - Inspect cooling system for leaks (ar20.00-p-1010ff) 20 20.00 - Inspect cooling system for leaks (ar20.00-p-1010fg) 22 20.00 - Inspect cooling system for leaks (ar20.00-p-1010sr) 24 20.00 - Replace coolant (ap20.00-p-2080ff) 26 20.00 - Replace coolant (ap20.00-p-2080fg) 29 20.00 - Replace coolant (ap20.00-p-2080s) 31 20.00 - Safety information Engine cooling system (as20.00-z- 9999zz) 33 20.00 - Service Information Coolant (si20.00-p-0001b) 34 20.00 - Test and adjustment values Smart Engine cooling system ( be20.00-z-9999cz) 35 20.00 - Tightening torques Smart Engine cooling system (ba20.00-z -9999cz) 36 20.10 - Remove_install belt pulley for the coolant pump (ar20.10-p- 1275sr) 37 20.10 - Remove_install coolant pump (ar20.10-p-1271ff) 38 20.10 - Remove_install coolant pump (ar20.10-p-1271fg) 40

20.10 - Remove_install coolant pump (ar20.10-p-1271sr)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1188 · Applies to: 453

41 20.10 - Remove_install coolant thermostat (ar20.10-p-2460ff) 43 20.10 - Remove_install coolant thermostat (ar20.10-p-2460fg) 44 20.10 - Remove_install coolant thermostat (ar20.10-p-2461sr) 45 20.10 - Remove_install electric coolant pump (ar20.10-p-1281sr) 47 20.10 - Removing and installing the belt pulley for the coolant pump (ar20.10-p-1275fg) 48 20.20 - Check coolant hose connections (code 1508P20B70) (sm20 .20-p-0037a) 49 20.20 - Remove, install coolant pipe (ar20.20-p-7450ff) 50 20.20 - Remove, install radiator (ar20.20-p-3865fh) 51 20.20 - Remove_install connection fittings for coolant hoses (ar20. 20-p-7470sr) 52 20.20 - Remove_install radiator (ar20.20-p-3865sr) 54 20.20 - Remove_install radiator unit (ar20.20-p-3871ff) 56 20.20 - Removing_installing the coolant pipe (ar20.20-p-7450fg) 58 20.20 - Removing_installing the radiator (ar20.20-p-3865ff) 59 20.20 - Replace coolant line mount (code 1503P83A67) (sm20.20-p -0031a) 61 20.20 - Replace lock pin of engine radiator (ar20.20-p-0001sr) 62 20.30 - Check main circuit coolant level (ap20.30-p-2050s) 64 20.30 - Remove_install expansion reservoir (ar20.30-p-4950ff) 66 20.30 - Remove_install expansion reservoir (ar20.30-p-4950fg) 68 20.30 - Remove_install expansion reservoir (ar20.30-p-4950sr) 69 20.40 - Remove fan shroud, install (ar20.40-p-6800ff) 71 20.40 - Remove fan shroud, install (ar20.40-p-6800fg) 72 20.40 - Remove_install electric fan (ar20.40-p-5000ff) 73 20.40 - Remove_install electric fan (ar20.40-p-5000sr) 74 20.40 - Remove_install fan (ar20.40-p-5614sr) 76

WS20.00-P-0030B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1189 · Applies to: 453

285 589 00 21 00 Cooler vacuum filling device 05.06.2019 Model all (4xWD, CAR, Heavy transporter, Light transporter, smart) Modification notes 26.06.2012 Replacement for: 450 589 20 63 00 filling unit WS20.00-P-0037A FG 01/08/09/20/54/Satz B Purpose: Vacuum-type cooling system filler for cooling circuits (drained), with integral leak test. Test equipment category CAT_B. Note: For model 639 with code MA0(E-CELL 60 kW) in combination with adapter 450 589 07 21 07 and tester cap 639 589 00 91 00. 285 589 00 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws20.00-p-0030b, 285 589 00 21 00 Cooler vacuum filling device Model all (4xWD, CAR, Heavy transporter, Light transporter, smart)

WS20.00-P-0052B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1190 · Applies to: 453

454 589 00 37 00 Hose clamp pliers 27.02.2019 Model all (4xWD, CAR, Light transporter, smart) Verwendung in FG 01/07/15/18/20/43/46/Satz B Purpose: Hose clamp pliers to unfasten/fasten self-tensioning hose clamps. 454 589 00 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws20.00-p-0052b, 454 589 00 37 00 Hose clamp pliers Model all (4xWD, CAR, Light transporter, smart)

BF20.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1191 · Applies to: 453 · AR: BF20.00-Z-9999CZ

Capacities: Smart: Engine cooling system 18.09.2019 MODEL all Cooling system ENGINE 160.910/920/921/922/923, 660.940, BF20.00-P-1000-02R 780.009 Cooling system ENGINE 122.950, 134.910/911, 135.930/950, BF20.00-P-1000-02T 639.939 in MODEL 454.0 Mixture ratio for coolant Engine all (4xWD, CAR, smart) BF20.00-P-1000-04A Cooling system Model 453 with engine 780 BF20.00-P-1000-06I Cooling system Engine 281 in model 453 BF20.00-P-1000-06SR Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, bf20.00-z-9999cz, Capacities: Smart: Engine cooling system MODEL all

Filling device

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1194 · Applies to: 453

450 589 20 63 00 454 589 00 91 00 454 589 05 09 00 Filling device Wrench socket Adapter Repair materials Number Designation Order number BR00.45-Z-1059-02A Loctite 262 Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 München Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.00-p-1142ff, Drain/fill in coolant ENGINES 122.9, 134.9, 135.9 in MODEL 454.0

Shown with engine 281.920

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1196 · Applies to: 453

5 Coolant hose 6 Coolant hose 7 Coolant line 8 Coolant line P20.00-2517-12 P20.00-2518-09 Shown on engine 281.920 10 Vent screw 11 Connection fitting Page 2 of 5 © Mercedes-Benz AG, 5/22/18, L/07/20, ar20.00-p-1142sr, Drain/pour in coolant Engine 281 in model 453

Shown on engine 281.910

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1197 · Applies to: 453

16 Breather connection 17 Cap P20.00-2541-06 Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of accident Warning from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. Risk of injury Do not open cooling system unless coolant Warning to skin and eyes suffering AS20.00-Z-0001-01A

scalding from contact with hot coolantspray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage containers. Wear protective gloves, protective clothing and safety glasses. Topical note Notes on coolant AH20.00-N-2080-01A Remove

1 Remove maintenance flap
2 Remove cover over engine 3 Turn cap (2) on expansion reservoir (1) half a revolution counterclockwise, relieve overpressure and then unscrew cap (2)
4 Remove underfloor paneling
Drain off 5 Remove coolant hose (12) from coolant line Engine 281.910 in model 453 (13), drain coolant and collect in a suitable container 003589033700 Hose clamp pliers 6 Remove coolant hose (14) from coolant line Engine 281.910 in model 453 (15), drain coolant and collect in a suitable container
003589033700 Hose clamp pliers 7 Remove coolant hose (5) from coolant line 003589033700 Hose clamp pliers (8), drain coolant and collect in a suitable container 8 Remove coolant hose (6) from coolant line (7), 003589033700 Hose clamp pliers drain coolant and collect in a suitable container Pour in 9 Attach coolant hose (6) to coolant line (7) Replace clamp.

*003589033700 Hose clamp pliers 10 Attach coolant hose (5) to coolant line (8) Replace clamp.

*003589033700 Hose clamp pliers 11 Attach coolant hose (14) to coolant line (15) Engine 281.910 in model 453 Replace clamp.

Page 3 of 5 © Mercedes-Benz AG, 5/22/18, L/07/20, ar20.00-p-1142sr, Drain/pour in coolant Engine 281 in model 453

Sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1199 · Applies to: 453

BB00.40-P-0325-00A BB00.40-P-0325-00 A 003 589 03 37 00 Hose clamp pliers Page 5 of 5 © Mercedes-Benz AG, 5/22/18, L/07/20, ar20.00-p-1142sr, Drain/pour in coolant Engine 281 in model 453

Cooling system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1201 · Applies to: 453

Number Designation Engine 639.939 BF20.00-P-1001-02T Cooling system Total capacity Liters 6.6 Capacity of anticorrosion/ Liter 3.3 antifreeze agent down to -37°C Filling capacity of anticorrosion/ Liter 3.6 antifreeze up to -45°C Specifications for Operating Sheet BB00.40-P-0325-00A Fluids 450 589 20 63 00 454 589 03 91 00 Filling device Adapter Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.00-p-1142fg, Draining/filling with coolant ENGINE 639.939 in MODEL 454.0

Sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1203 · Applies to: 453

BB00.40-P-0325-00A BB00.40-P-0325-00A Cooling system

Number Designation Engine 135.930/950 BF20.00-P-1001-02T Cooling system Total capacity Liters 4.6 Filling capacity of anticorrosion/ Liters 2,3 antifreeze down to -37 °C Filling capacity of anticorrosion/ Liters 2,5 antifreeze down to -45 °C Sheet BB00.40-P-0325-00A 450 589 01 21 00 Antifreeze spindle Page 2 of 2 © Mercedes-Benz AG, 5/20/18, L/07/20, ap20.00-p-2010ff, Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to ... ENGINE 122.9, 134.9, 135.9 in MODEL 454.0

Sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1205 · Applies to: 453

BB00.40-P-0325-00A 450 589 01 21 00 Antifreeze spindle Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap20.00-p-2010fg, Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to ... ENGINE 639.9 in MODEL 454.0

Filling capacity of anticorrosion/

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1207 · Applies to: 453

Liters 3.0 2.1 antifreeze down to -37 °C Filling capacity of anticorrosion/ Liters 3.3 2.3 antifreeze down to -45°C Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A Cooling system

Number Designation Engine 135.930/950 BF20.00-P-1001-02T Cooling system Total filling capacity Liters 4.6 Filling capacity of anticorrosion/ Liters 2.3 antifreeze down to -37 °C Filling capacity of anticorrosion/ Liters 2.5 antifreeze down to -45°C Sheet BB00.40-P-0325-00A 450 589 07 21 00 454 589 00 91 00 Pressure pump Adapter card Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.00-p-1010ff, Inspect cooling system for leaks ENGINE 122.9, 134.9, 135.9 in MODEL 454.0

WE58.40-Z-1001-07A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1209 · Applies to: 453

Brake fluid replacement unit Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.00-p-1010fg, Inspect cooling system for leaks ENGINE 639.939 in MODEL 454.0

Correct coolant level.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1211 · Applies to: 453

Coolant specifications BB00.40-P-0310-01A

Anticorrosion/antifreeze agent (specification BB00.40-P-0325-07A

325.7) Premixed coolant (specification 326.7) BB00.40-P-0326-07A

8 Seal coolant expansion reservoir (2) with cap (1). 9 Install maintenance flap. Engine cooling system Number Designation Engine 281, 780 in model 453 BE20.00-P-1001-02SR Pressure drop in filled engine cooling system Test pressure bar 1,6 Test period min 2 Pressure drop bar 0,0 450 589 07 21 00 454 589 01 91 00 Pressure pump Adapter Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.00-p-1010sr, Inspect cooling system for leaks Engine 281, 780 in model 453

Filling device

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1214 · Applies to: 453

450 589 20 63 00 454 589 00 91 00 Filling device Adapter Page 3 of 3 © Mercedes-Benz AG, 5/20/18, L/07/20, ap20.00-p-2080ff, Replace coolant ENGINE 122.9, 134.9, 135.9 in MODEL 454.0

Sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1218 · Applies to: 453

BB00.40-P-0326-00 A Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap20.00-p-2080s, Replace coolant Engine 281 in model 453

AS20.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1219 · Applies to: 453 · AR: AS20.00-Z-9999ZZ

Safety information: Engine cooling system 18.09.2019 MODEL all Risk of injury to skin and eyes suffering AS20.00-B-0001-01A scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. Risk of injury to skin and eyes suffering Engine all (4xWD, BUS, CAR, Heavy AS20.00-Z-0001-01A scalding from contact with hot coolantspray. transporter, Light transporter, TRUCK, Risk of poisoning from swallowing coolant. UNIMOG, smart) Safety information for working on engine Engine all (TRUCK) AS20.00-Z-0002-01A cooling Risk of injury due to fan starting unexpectedly Engine all (4xWD, BUS, CAR, Heavy AS20.40-Z-0001-01A transporter, Light transporter, TRUCK, UNIMOG, smart) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as20.00-z-9999zz, Safety information: Engine cooling system MODEL all

SI20.00-P-0001B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1220 · Applies to: 453

Service Information: Coolant 22.1.15 MODEL 453 Discoloration towards orange (depending on the mixing ratio) is not On the new model 453 the anticorrosion / antifreeze agent "Arteco relevant in terms of function. ETX 9536B" (fluorescent yellow) is used in the factory. The antifreeze is configured at the factory for a range between -25 °C and -37 °C and therefore it does not need to be adjusted. Additions can be made in accordance with Mercedes-Benz specification 325.6, because of the given miscibility of the anticorrosion/antifreeze agent "Arteco ETX 9536B". In a service/repair case the anticorrosion/antifreeze agent "Arteco ETX 9536B" can be replaced with one that complies with Mercedes-Benz specification 325.6 (magenta color). The mixing ratio is to be conducted in line with the following table. Proportion of corrosion/antifreeze MODEL 453.0 Hot countries 40 % -25 °C Cold countries 50 % -37 °C Proportion of corrosion/antifreeze MODEL 453.3 Hot countries 50 % -37 °C Cold countries 50 % -37 °C Proportion of corrosion/antifreeze MODEL 453.4 Hot countries 50 % -37 °C Cold countries 50 % -37 °C An increase in the mixing ratio (anticorrosion/antifreeze agent ratio) to achieve a higher antifreeze value is not permitted. Otherwise, the degree of heat dissipation would be impaired. Anticorrosion agent/antifreeze (specification BB00.40-P-0325-06A 325.6) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si20.00-p-0001b, Service Information: Coolant MODEL 453

BA20.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1222 · Applies to: 453 · AR: BA20.00-Z-9999CZ

Tightening torques: Smart: Engine cooling system 18.09.2019 MODEL all Coolant pump, coolant thermostat ENGINE 132.9, 160.910/920/921/922/923 BA20.10-P-1000-01J ENGINE 281 Coolant pump, coolant thermostat ENGINE 660.940/950/951 BA20.10-P-1000-01K Coolant pump, coolant thermostat ENGINE 134.910/911, 135.930/950, 780.009 BA20.10-P-1000-01N Coolant pump, coolant thermostat ENGINE 639.939 BA20.10-P-1000-01R Coolant pump, coolant thermostat ENGINE 122.9 BA20.10-P-1000-01T Radiator, coolant hoses ENGINE 160.910/920/921/922/923 BA20.20-P-1000-01J Fan, fan clutch Engine 780.997 in model 453 BA20.40-P-1000-01C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba20.00-z-9999cz, Tightening torques: Smart: Engine cooling system MODEL all

Coolant pump, coolant thermostat

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1225 · Applies to: 453

Number Designation Engine Engine Engine Engine 134.910 134.911 135.930 135.950 BA20.10-P-1001-01N Bolt connecting coolant pump to crankcase Nm 9 9 9 9 BA20.10-P-1002-01N Bolt connecting pulley to coolant pump Nm 9 9 9 9 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.10-p-1271ff, Remove/install coolant pump ENGINE 134.9, 135.9 in MODEL 454.0

Perform an engine test run and check engine

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1228 · Applies to: 453

8 Perform an engine test run and check engine in area of the coolant pump (5) for leaktightness Coolant pump, coolant thermostat Number Designation ENGINE 281 BA20.10-P-1013-01J Bolt, coolant pump to cylinder head Nm 25 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.10-p-1271sr, Remove/install coolant pump ENGINE 281 in MODEL 453

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1232 · Applies to: 453

Danger ! from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. 6 Perform engine test run and check cooling system in area of coolant thermostat (1) for leaktightness 003 589 03 37 00 Hose clamp pliers Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar20.10-p-2461sr, Remove/install coolant thermostat ENGINE 281 in MODEL 453

SM20.20-P-0037A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1235 · Applies to: 453

Check coolant hose connections (code: 1508P20B70) 15.12.15 Model 453 with engine 281 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-9351 Check connections of coolant lines C 02-9352 Retrofit clamps at coolant lines (connections checked) 1 Coolant hoses 2 Hose clamps P20.20-2557-01 Check

1 Check whether vehicle is affected by Model 453 as of 002146 up to 005973 SM20.20-P-0037-01AAA measure 2 Check connectors of coolant hoses (1) on the Findings

from the scope of testing must be pipes for leakage recorded in written form on the workshop order and then stored in a tamperproof manner . Transition between coolant hoses (1) and pipes leak-proof. End the measure. Leakage between coolant hoses (1) and pipes. continue with operation step 3. Install

3 Push clamps (2) so that one additional clamp can be positioned on the connections at a time 4 Place new clamps around the lines and fasten them next to the present clamps (2) Check

5 Check connecting points for leaktightness Parts ordering note Part no. Designation Quantity A 008 997 16 90 Clip 2 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm20.20-p-0037a, Check coolant hose connections (code: 1508P20B70) Model 453 with engine 281

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1239 · Applies to: 453

Danger ! from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. 10 Perform an engine test run and check engine in area of connection fitting (1) for leaktightness Coolant pump, coolant thermostat Number Designation ENGINE 281 BA20.10-P-1014-01J Bolt, connection fitting to cylinder head Nm 10 003 589 03 37 00 Hose clamp pliers Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar20.20-p-7470sr, Remove/install connection fittings for coolant hoses ENGINE 281 in MODEL 453

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1246 · Applies to: 453

Secure vehicle to prevent it from moving. Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of Wear closed and snug-fitting work clothes. injury caused by contusions and burns during Do not grasp hot or rotating parts. starting procedure or when working near engine 11 Perform engine test run and check coolant system around radiator (3) for leaks Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.20-p-3865ff, Removing/installing the radiator ENGINES 122.9, 134.9, 135.9 in MODEL 454.0

SM20.20-P-0031A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1247 · Applies to: 453

Replace coolant line mount (code: 1503P83A67) 8.7.15 Model 453.### ## as of 006727 up to 020431 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-8531 Replace mounting for coolant line 1 Cable tie P20.20-2536-04 Check

1 Check whether vehicle is affected by Model 453.### ## as of 006727 up to 020431 SM20.20-P-0031-01AAA measure 2 Turn steering to full left lock 3 Check whether cable tie (1), which fixes the Cable tie (1) not broken. coolant hose to the front axle carrier, is broken End the measure. Cable tie (1) broken. Proceed with step 4. Remove/install

4 Replace broken cable tie (1) Parts ordering note Part no. Designation Quantity A 007 997 56 90 Cable tie n. B. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm20.20-p-0031a, Replace coolant line mount (code: 1503P83A67) Model 453.### ## as of 006727 up to 020431

AP20.30-P-2050S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1250 · Applies to: 453

Check main circuit coolant level 09.06.2016 Engine 281 in model 453 Modification notes 26.09.2014 Mischungsverhältnis Kühlmittel geändert BF20.00-P-1001-04A 1 Coolant expansion reservoir 2 Cap P20.30-2465-06 Risk of injury Do not open cooling system unless coolant Danger ! to skin and eyes suffering AS20.00-Z-0001-01A

scalding from contact with hot coolantspray. temperature is below 90 °C. Open cap slowly Risk of poisoning and release the pressure. Do not pour coolant from swallowing coolant. into beverage containers. Wear protective gloves, protective clothing and safety glasses. Notes on coolant AH20.00-N-2080-01A

Preparatory tasks 1 Open front flap Check

2 Check coolant level The coolant level must be between the

"Min." and "Max." markings on the coolant expansion reservoir (1) when the engine is cold. Coolant level within "Min." and "Max." markings Coolant level correct, check complete, no further operations steps necessary. Coolant level outside "Min." and "Max." markings Check coolant level in coolant expansion reservoir (1), continue with operation step 3. Remove

3 Unscrew cap (2) of coolant expansion reservoir (1) Check

4 Check coolant level If coolant level is too low Check coolant for leaktightness and check coolant for antifreeze content subject to separate repair order. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap20.30-p-2050s, Check main circuit coolant level Engine 281 in model 453

Anticorrosion agent/antifreeze (specification

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1251 · Applies to: 453

BB00.40-P-0325-05A

325.5) Premixed coolant (specification 326.5) BB00.40-P-0326-05A

*BF20.00-P-1001-04A Coolant mixing ratio Install

5 Seal coolant expansion reservoir (1) with cap (2) Concluding tasks 6 Close front flap Coolant mixing ratio Number Designation Engine all BF20.00-P-1001-04A Coolant mixing ratio Antifreeze/water Up to -37°C % 50/50 As of -38 °C % 55/45 Sheet BB00.40-P-0310-01 A Sheet BB00.40-P-0325-00 A Sheet BB00.40-P-0326-00 A Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap20.30-p-2050s, Check main circuit coolant level Engine 281 in model 453

Unclip air duct segment (1) and take off

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1261 · Applies to: 453

3 Unclip air duct segment (1) and take off 4 Unhook expansion reservoir (2) from crossmember (3) 5 Remove refrigerant line (4) from crossmember Engine 281 in model 453 with code I01 (Air conditioning Plus) (3) Engine 281 in model 453 with code I77 (Air conditioning, manual) 6 Unclip hoses (5) from crossmember (3) 7 Remove screw/bolts (6) 8 Remove screw/bolts (7) *BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier 9 Remove crossmember (3) 10 Lift radiator package (8) and tip somewhat to

the front Ensure that the coolant hoses for the radiator package (8) are not under tension. Leaks may occur otherwise to the cooling system.

Engine 281 in model 453 with code I01 (Air conditioning Plus) Engine 281 in model 453 with code I77 (Air conditioning, manual) Make sure that the refrigerant line (4) on condenser is not under tension. Leaks may occur otherwise to the A/C. Installation: Ensure correct seating of the

radiator package (8). 11 Unclip coolant hoses for expansion reservoir (2) on fan unit (11) 12 Disconnect electrical connections (9) 13 Unclip electrical wiring harness (10) at fan unit (11) 14 Unhook fan unit (11) from radiator package The fan motor (M4/7) is a component of

(8), pull out to the front and remove the fan unit (11) and cannot be replaced separately. Installation: Pay attention to correct

seating of fan unit (11) in radiator package (8). 15 Install in the reverse order Front end with front reinforcement Number Designation Model 453.0/3/4 BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier Nm 21 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar20.40-p-5000sr, Remove/install electric fan Engine 281 in model 453

22.00 - 001 589 01 16 00 Engine mount wrench set (ws22.00-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1263 · Applies to: 453

0008b) 2 22.00 - Safety information Engine suspension (as22.00-z-9999zz) 3 22.00 - Tightening torques Smart Engine suspension (ba22.00-z- 9999cz) 4 22.10 - Remove, install engine mount (ar22.10-p-1100ff) 5 22.10 - Remove_install engine mount (ar22.10-p-1100fg) 7 22.10 - Remove_install front engine mount (ar22.10-p-4330sr) 8 22.10 - Remove_install left engine mount (ar22.10-p-1101sr) 10 22.10 - Remove_install right engine mount (ar22.10-p-1102sr) 12 22.10 - Remove_install right engine support (ar22.10-p-4340fg) 14

WS22.00-P-0008B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1264 · Applies to: 453

001 589 01 16 00 Engine mount wrench set 21.06.2017 Model all (4xWD, CAR, Light transporter, smart) 001 589 01 16 01 Plug-in adapter Separate part WS22.00-P-0008-01B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 02 Box wrench bit Separate part WS22.00-P-0008-02B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 03 box wrench Separate part WS22.00-P-0008-03B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 04 Wrench socket Separate part WS22.00-P-0008-04B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 05 Wrench socket Separate part WS22.00-P-0008-05B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 06 Wrench socket Separate part WS22.00-P-0008-06B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 07 Angled piece Separate part WS22.00-P-0008-07B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 09 Box wrench bit Separate part WS22.00-P-0008-09B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B 001 589 01 16 08 Plug-in joint adapter Separate part WS22.00-P-0008-10B FG /01/05/07/09/13/22/28/33/46/49/61/83/Set B Verwendung in FG 01/05/07/09/13/22/28/33/46/49/61/83/Satz B Purpose: Set of engine mounts wrenches to loosen and tighten screw/bolts and nuts. 001 589 01 16 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws22.00-p-0008b, 001 589 01 16 00 Engine mount wrench set Model all (4xWD, CAR, Light transporter, smart)

AS22.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1265 · Applies to: 453 · AR: AS22.00-Z-9999ZZ

Safety information: Engine suspension 18.09.2019 MODEL all Safety information for working on engine Engine all (TRUCK) AS22.00-Z-0001-01A suspension Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as22.00-z-9999zz, Safety information: Engine suspension MODEL all

BA22.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1266 · Applies to: 453 · AR: BA22.00-Z-9999CZ

Tightening torques: Smart: Engine suspension 18.09.2019 MODEL all Engine mount, engine support Engine 281 in model 453 Engine 780.997 in BA22.10-P-1000-01H model 453 Engine mount, engine support ENGINE 132, 160, 780 ... BA22.10-P-1000-01M Engine mount, engine support ENGINE 660.940 in MODEL 450.3/4 ENGINE BA22.10-P-1000-01N 660.950/951 in MODEL 451.3/4 Engine mount, engine support ENGINE 122.9, 134.9, 135.9, 639.9 BA22.10-P-1000-01Q Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba22.00-z-9999cz, Tightening torques: Smart: Engine suspension MODEL all

Socket set

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1268 · Applies to: 453

454 589 04 09 00 Socket set Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar22.10-p-1100ff, Remove, install engine mount ENGINE 134.9, 135.9 in MODEL 454.0

Check

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1275 · Applies to: 453

14 Check engine mount (1) for wear and damage In case of a complaint Replace engine mount (1). Install

15 Position engine mount (1) on engine carrier 16 Tighten nuts (8) BA22.10-P-1003-01H Nut, engine mount to engine support 17 Raise engine using engine hoist (6) so high that the nuts (7) can be screwed onto the threaded pins of the engine carrier 18 Tighten nut (7) BA22.10-P-1004-01H Nut, engine mount to bearing pin 19 Remove engine hoist (6) with the support braces and guide out 20 Remove lifting eye (4) 21 Clip in retaining clip (2) for the bleed hose (3) Engine 281.920 in model 453 22 Install covering over engine 23.1 Install floor covering in trunk Engine 281 in model 453.0 23.2 Fold floor covering in trunk backwards Engine 281 in model 453.3/4 24 Install subwoofer Engine 281 in model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Engine 281 in model 453 with code 557 (RADIO 57A MM2012 without DAB) Engine 281 in model 453 with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) Engine 281 in model 453 with code 562 (Radio 62C - R0 with DAB and PREMIUM SOUND) 25 Lower vehicle with vehicle lift Engine mounts, engine supports Number Designation Engine 281 in model 453 BA22.10-P-1003-01H Nut, engine mount to engine support Nm 105 Engine mounts, engine supports Number Designation Engine 281 in model 453 BA22.10-P-1004-01H Nut, engine mount to bearing pin Nm 62 451 589 01 62 00 281 589 00 61 00 639 589 00 61 00 Support braces Lifting eye Engine lifting device Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar22.10-p-1102sr, Remove/install right engine mount Engine 281 in model 453

25.00 - 000 588 01 82 00 Filling unit (ws25.00-p-0016b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1277 · Applies to: 453

2 25.00 - 000 589 47 31 00 Alignment tool (ws25.00-p-0003b) 3 25.00 - 450 589 10 21 00 Spring balance (ws25.00-p-0006b) 4 25.00 - 700 589 01 31 00 Tensioning device (ws25.00-p-0004c) 5 25.00 - 700 589 08 43 00 Extraction and insertion tool (ws25.00-n- 0019c) 6 25.00 - Safety information Clutch (as25.00-z-9999zz) 7 25.00 - Test and adjustment values Smart Clutch (be25.00-z- 9999cz) 8 25.00 - Tightening torques Smart Clutch (ba25.00-z-9999cz) 9 25.10 - Remove_install clutch (ar25.10-p-0050ff) 10 25.10 - Remove_install clutch (ar25.10-p-0050fg) 12 25.10 - Remove_install clutch (ar25.10-p-0050sr) 14 25.10 - Remove_install dual clutch (ar25.10-p-0002sr) 16 25.20 - Bleed clutch operating system (ar25.20-p-0070ff) 19 25.20 - Bleed clutch operating system (ar25.20-p-0070sr) 21 25.20 - Clutch actuator remove_install (ar25.20-p-0125ff) 23 25.20 - Remove_install central clutch operator (ar25.20-p-0180ff) 25 25.20 - Remove_install clutch actuator (ar25.20-p-3000sr) 26 25.20 - Remove_install clutch hydraulic line (ar25.20-p-1000sr) 28 25.20 - Remove_install clutch master cylinder (ar25.20-p-0005sr) 30 25.20 - Remove_install clutch pedal start enable switch (ar25.20-p- 0096sr) 32 25.20 - Remove_install clutch pedal switch (ar25.20-p-0095ff) 33 25.20 - Remove_install clutch pedal switch (ar25.20-p-0095sr) 34 25.20 - Remove_install guide tube for release bearing of dual clutch (ar25.20-p-0002sr) 35 25.20 - Remove_install master cylinder (ar25.20-p-0100ff) 36 25.20 - Remove_install master cylinder (ar25.20-p-0100fg) 38

25.20 - Remove_install release lever of dual clutch (ar25.20-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1278 · Applies to: 453

0001sr) 40 25.20 - Remove_install slave cylinder (ar25.20-p-0150ff) 42

WS25.00-P-0016B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1279 · Applies to: 453

000 588 01 82 00 Filling unit 26.04.2019 Model all Modification notes 03.02.2015 Separate part 000 588 01 82 01 Adapter WS42.00-P-0011-01B Verwendung in FG 25/26/33/42/Satz B Purpose: Filler/bleeder unit for filling, flushing and bleeding brake and clutch systems. Reference information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier is available in the maintenance system document (see below). 000 588 01 82 00 Note: Please observe the manufacturer specific accessories. Type / Model: Perfecta 20 MB Manufacturer 1 GL-GmbH Werkstatttechnik Article number: 900.021.000 Type / Model: Perfecta 20 Plus Nürtinger Strasse 23-25 72636 Frickenhausen, Germany Article number: 901.920.000 Type / Model: Perfecta 60 Germany http://gl-gmbh.de Article number: 900.060.000

Model: Perfecta 60 Plus Article number: 901.960.000 Accessories: Adapter set ACTROS-HPS1/EAS Article number: 800600 Type / model: Romess S 15 Manufacturer 2 ROMESS Rogg Apparate + Electronic GmbH & Co. KG Article number: 1015 Type / model: Romess S 30-60 Dickenhardtstr. 67 78054 VS- Schwenningen Article number: 1322 Germany Type / model: Romess SE 30-60 http://www.romess.de Article number: 1333

Model: Romess SE 30-60 A10 RoTWIN Article number: 1340 Accessories: Adapter set ACTROS-HPS1/EAS Article number: 50400 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws25.00-p-0016b, 000 588 01 82 00 Filling unit Model all

WS25.00-P-0003B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1280 · Applies to: 453

000 589 47 31 00 Alignment tool 14.05.2019 Model 107, 117, 118, 123, 124, 126, 129, 140, 156, 163, 168, 169, 170, 171, 176, 177, 201, 202, 203, 204, 207, 208, 209, 210, 211, 212, 242, 245.2, 246, 247, 414, 415, 447, 453, 454, 636, 638, 639 Model 451 with engine 132 Model 470, 471 Modification notes 28.05.1997 Replacement for 201 589 08 15 00 04.06.2008 Replacement for 454 589 00 31 00 Centering tool WS25.00-P-0010B Verwendung in FG 25/26/Satz B Intended use: Centering tool, Ø15 to 28 mm, for aligning the clutch plate with the clutch pressure plate. 000 589 47 31 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws25.00-p-0003b, 000 589 47 31 00 Alignment tool Model 107, 117, 118, 123, 124, 126, 129, 140, 156, 163, 168, 169, 170, 171, 176, 177, 201, 202, 203, 204, 207, 208, 209, 210, 211, 212, 242, 245.2, 246, 247, 414, 415, 447, 453, 454, 636, ...

WS25.00-P-0006B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1281 · Applies to: 453

450 589 10 21 00 Spring balance 04.06.2018 Model all (4xWD, BUS, Heavy transporter, Light transporter, TRUCK, smart) Verwendung in FG 00/25//72/Satz B Purpose: Spring balance 0 to 100 N model 450, 452: For adjusting preload values for the clutch actuator in combination with special tool 450 589 12 21 00. Spring balance 0 to 100 N model 907.6/7: For adjusting pre-elongation and preload of the electric sliding door's toothed belt. Procurement information: Special tool 450 589 10 21 00 spring balance is no longer available from the GLC. Purchase the spring balance on the open market. 450 589 10 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws25.00-p-0006b, 450 589 10 21 00 Spring balance Model all (4xWD, BUS, Heavy transporter, Light transporter, TRUCK, smart)

WS25.00-P-0004C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1282 · Applies to: 453

700 589 01 31 00 Tensioning device 29.01.2018 Model 415 with transmission 700.740 Model 453 with transmission 700.4 Verwendung in FG 25/Satz C Purpose: Clamping device for clamping clutch pressure plate. 700 589 01 31 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws25.00-p-0004c, 700 589 01 31 00 Tensioning device Model 415 with transmission 700.740 Model 453 with transmission 700.4

WS25.00-N-0019C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1283 · Applies to: 453

700 589 08 43 00 Extraction and insertion tool 11.09.2017 Model 415 Model 453 with engine 281 with transmission 700.41 Verwendung in FG 25/Satz C Intended use: Pulling device for removing the dual clutch. 700 589 08 43 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws25.00-n-0019c, 700 589 08 43 00 Extraction and insertion tool Model 415 Model 453 with engine 281 with transmission 700.41

AS25.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1284 · Applies to: 453 · AR: AS25.00-Z-9999ZZ

Safety information: Clutch 18.09.2019 MODEL all Risk of injury caused by body parts being AS25.00-B-0001-01A trapped or crushed when working on thepressurized clutch actuator Risk of injury caused by body parts being MODEL 375, 634, 930, 932, 933, 934, 940, AS25.00-Z-0001-01A trapped or crushed when working on 944, 958 ... thepressurized clutch actuator Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as25.00-z-9999zz, Safety information: Clutch MODEL all

BE25.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1285 · Applies to: 453 · AR: BE25.00-Z-9999CZ

Test and adjustment values: Smart: Clutch 18.09.2019 MODEL all Clutch ENGINE 132.9, 660.9 in MODEL 451.3/4 BE25.10-P-1000-01E Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, be25.00-z-9999cz, Test and adjustment values: Smart: Clutch MODEL all

BA25.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1286 · Applies to: 453 · AR: BA25.00-Z-9999CZ

Tightening torques: Smart: Clutch 18.09.2019 MODEL all Clutch MODEL 450.3/4, 451.3/4, 452.3/4, 454 BA25.10-P-1000-01C Clutch TRANSMISSION 700.12 in MODEL 453 BA25.10-P-1000-01D Clutch operator MODEL 450.3/4, 451.3/4, 452.3/4 BA25.20-P-1000-01C Clutch operator MODEL 454.0 BA25.20-P-1000-01D Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba25.00-z-9999cz, Tightening torques: Smart: Clutch MODEL all

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1288 · Applies to: 453

Designation Model 454.0 BA25.20-P-1001-01D Torx bolt, release system to transmission Nm 9 454 589 00 31 00 454 589 00 40 00 454 589 01 09 00 Centering tool Retaining lock Wrench socket Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.10-p-0050ff, Remove/install clutch MODEL 454.0 with ENGINE 122.9, 134.9, 135.9

Clutch

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1290 · Applies to: 453

Number Designation Model 454.0 BA25.10-P-1003-01C Bolt, pressure plate to flywheel Nm 19 454 589 00 31 00 454 589 00 40 00 Centering tool Retaining lock Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.10-p-0050fg, Remove/install clutch MODEL 454.0 with TRANSMISSION 717.473 /475

AR25.10-P-0002SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1293 · Applies to: 453 · AR: AR25.10-P-0002SR

Remove/install dual clutch 21.07.2017 Model 453 (except 453.09/39/49) with transmission 700.41 P25.10-2076-08 1 Dual clutch 3 Drive plate 2 Retaining ring 4 Retaining ring 5 Release bearing 6 Guide tube 7 Radial shaft sealing ring 8 Release lever P25.10-2070-05 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.10-p-0002sr, Remove/install dual clutch Model 453 (except 453.09/39/49) with transmission 700.41

BA25.20-P-1005-01D

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1297 · Applies to: 453

Bleed screw to clutch slave cylinder Nm 5 454 589 01 91 00 Adapter Workshop equipment WE58.40-Z-1001-07A Brake fluid replacement unit Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0070ff, Bleed clutch operating system MODELS 454.0 with TRANSMISSION 717.470 /471 /473 /478

AR25.20-P-0070SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1298 · Applies to: 453 · AR: AR25.20-P-0070SR

Bleed clutch operating system 20.03.2017 Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41 P25.20-2068-08 1 Hydraulic fluid reservoir for brake fluid 4 Clamp 2 Transmission 5 Cap 3 Clutch slave cylinder 6 Hydraulic line Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of poisoning Caution from swallowing brake Only pour brake fluid into suitable and AS42.50-Z-0001-01A

fluid. Risk of injury from skin and eye contact appropriately marked containers. Wear with brake fluid protective clothing and eye protection when handling brake fluid. Topical note Brake fluid notes AH42.50-P-0001-01A Remove

1 Open maintenance flap 2 Clean outside of brake fluid hydraulic fluid tank (1) 3 Mark height of fill level of brake fluid on brake fluid hydraulic fluid tank (1) 4 Unscrew cap from brake fluid hydraulic fluid tank (1) 5 Connect filler/bleeder unit to brake fluid hydraulic fluid tank (1) 000 588 01 82 00 Filling unit WS25.00-P-0016B

Note operating instructions for filler/bleeder

unit. 6 Raise vehicle with vehicle lift 7 Detach cap (5) from clutch slave cylinder (3) 8 Slide bleed hose onto breather nipple of clutch slave cylinder (3) Bleeding 9 Switch on filler/bleeder unit 10 Release clamp (4) 11 Pull hydraulic line (6) in direction of arrow up Brake fluid must emerge clean and free of

to end stop and out of the clutch slave cylinder bubbles. (3), then allow brake fluid to flow out 12 Switch off filler/bleeder unit 13 Slide hydraulic line (6) in opposite direction of arrow into clutch slave cylinder (3) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0070sr, Bleed clutch operating system Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

Lock clamp (4)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1299 · Applies to: 453

14 Lock clamp (4) Install

15 Detach bleed hose from breather nipple of clutch slave cylinder (3) 16 Fit cap (5) onto clutch slave cylinder (3) 17 Lower vehicle with vehicle lift 18 Detach filler/bleeder unit from brake fluid hydraulic fluid tank (1) 19 Adapt fill level of brake fluid in brake fluid hydraulic fluid tank (1) to match the given marking 20 Screw cap onto brake fluid hydraulic fluid tank (1) 21 Close maintenance flap Check

22 Check the clutch operator for proper operation and leaktightness Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0070sr, Bleed clutch operating system Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

AR25.20-P-0125FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1300 · Applies to: 453 · AR: AR25.20-P-0125FF

Clutch actuator remove/install 18.2.04 MODEL 454.0 with TRANSMISSION 717.474 /475 Shown on vehicle with engine 135.950 1 Bolt 2 Connector M18 Clutch motor P25.20-2031-06 1 Bolt 3 Plunger 4 Release lever 5 Graduation 6 Washer M18 Clutch motor P25.20-2032-04 Remove

Risk of death Danger! caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z-0010-01A toppling off of the lifting platform. lifting platform and position the four support plates below the hoist support points specified by the vehicle manufacturer. 1 Raise vehicle. 2 Remove bolts (1) 3 Extract the clutch motor (M18), continuing until the plug (2) is accessible 4 Disconnect the plug (2) and remove the clutch motor (M18) Install

5 Mount plug (2) Ensure the plug (2) is securely attached. 6 Install the clutch motor (M18) 7 Tighten bolts (1) up to contact surface Do not tighten down the bolts (1). 8 Slide the clutch motor (M18) forward until the Bring the push rod (3) into light contact, do push rod (3) is against the release lever (4) not tension it. 9 Starting at this position, slide the clutch motor The reference point is the washer (6). (M18) two graduations (5) inwards 10 Tighten screws (1) *BA25.20-P-1003-01D

11 Teach in the drag point of the clutch and the clutch motor (M18) Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A Clutch mechanism

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0125ff, Clutch actuator remove/install MODEL 454.0 with TRANSMISSION 717.474 /475

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1301 · Applies to: 453

Designation Model 454.0 BA25.20-P-1003-01D Bolt, clutch actuator to transmission Nm 10 Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0125ff, Clutch actuator remove/install MODEL 454.0 with TRANSMISSION 717.474 /475

In the "Learning processes" menu, the

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1304 · Applies to: 453

menu items must be processed in the following sequence: Resetting of learned values of component dual clutch Teach-in process of component B56/1 (transmission mode recognition sensor) Teach-in of reference positions of clutch Teach-in of clutch engagement points Automatic transmission complete Number Designation Transmission 700.41 BA27.10-P-1009-06A Bolt, clutch actuator to transmission Nm 5,5 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-3000sr, Remove/install clutch actuator Model 453 (except 453.09/39/49) with transmission 700.41

AR25.20-P-1000SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1305 · Applies to: 453 · AR: AR25.20-P-1000SR

Remove/install clutch hydraulic line 20.03.2017 Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41 MODEL 453.### 1# 1 Hydraulic line 2 Clutch master cylinder 3 Transmission 4 Brake fluid reservoir P25.20-2067-06 MODEL 453.### 2# 1 Hydraulic line 2 Clutch master cylinder 3 Transmission 4 Brake fluid reservoir 5 Hydraulic line P25.20-2071-06 Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of poisoning Caution from swallowing brake Only pour brake fluid into suitable and AS42.50-Z-0001-01A

fluid. Risk of injury from skin and eye contact appropriately marked containers. Wear with brake fluid protective clothing and eye protection when handling brake fluid. Topical note Brake fluid notes AH42.50-P-0001-01A Remove/install

1 Open maintenance flap Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-1000sr, Remove/install clutch hydraulic line Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

Unscrew cap of brake fluid reservoir (4) and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1306 · Applies to: 453 · AR: AR25.20-P-0070SR

2 Unscrew cap of brake fluid reservoir (4) and suction off brake fluid from brake fluid reservoir (4) 3.1 Release and detach hydraulic line (1) from Model 453.### 1# with transmission 700.12 clutch master cylinder (2)

Collect brake fluid which runs out with an absorbent rag. Otherwise the vehicle paint may be damaged. 3.2 Release and detach hydraulic line (5) from Model 453.### 2# with transmission 700.12 clutch master cylinder (2)

Collect brake fluid which runs out with an absorbent rag. Otherwise the vehicle paint may be damaged. 4.1 Seal hydraulic line (1) using stop plug Model 453.### 1# with transmission 700.12 129589009100 Record plug 4.2 Seal hydraulic line (5) using stop plug Model 453.### 2# with transmission 700.12 129589009100 Record plug 5 Remove hydraulic line (5) from hydraulic line Model 453.### 2# with transmission 700.12 (1)

Collect brake fluid which runs out with an absorbent rag. Otherwise the vehicle paint may be damaged. 6 Seal hydraulic line (5) and hydraulic line (1) Model 453.### 2# with transmission 700.12 with stop plugs *129589009100 Record plug 7 Unclip and remove hydraulic line (5) Model 453.### 2# with transmission 700.12 8 Unclip hydraulic line (1) from firewall 9 Raise vehicle with vehicle lift 10 Remove underfloor panels 11 Release and detach hydraulic line (1) from

transmission (3) Collect brake fluid which runs out with an absorbent rag. Otherwise the vehicle paint may be damaged. 12 Seal hydraulic line (1) using stop plug *129589009100 Record plug 13 Unclip and remove hydraulic line (1) on front axle, along underfloor and transmission 14 Install in the reverse order 15 Bleed clutch operating system AR25.20-P-0070SR 129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-1000sr, Remove/install clutch hydraulic line Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

AR25.20-P-0005SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1307 · Applies to: 453 · AR: AR25.20-P-0005SR, AR25.20-P-0070SR

Remove/install clutch master cylinder 20.03.2017 Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41 Shown on MODEL 453.### 1# 1 Clutch master cylinder 2 Hydraulic line 3 Filling hose 4 Clutch pedal bearing bracket 5 Thrust rod P25.20-2066-06 Risk of poisoning Caution from swallowing brake Only pour brake fluid into suitable and AS42.50-Z-0001-01A

fluid. Risk of injury from skin and eye contact appropriately marked containers. Wear with brake fluid protective clothing and eye protection when handling brake fluid. Topical note Brake fluid notes AH42.50-P-0001-01A Remove/install

1 Remove cover above the pedal assembly 2 Release and unclip push rod (5) on the clutch Installation: Grease ball head on clutch

pedal bearing bracket (4) pedal bearing bracket (4). Long-life grease *BR00.45-Z-1001-06A 3 Open maintenance flap 4 Unscrew cap of brake fluid reservoir 5 Suction off brake fluid out of the brake fluid reservoir 6 Detach filling hose (3) from clutch master

cylinder (1) Collect brake fluid which runs out with an absorbent rag. Otherwise the vehicle paint may be damaged. 7 Release and detach hydraulic line (2) from

clutch master cylinder (1) Collect brake fluid which runs out with an absorbent rag. Otherwise the vehicle paint may be damaged. 8 Seal hydraulic line (2) using stop plug *129589009100 Record plug 9 Turn clutch master cylinder (1) counterclockwise and remove 10 Install in the reverse order 11 Bleed clutch operating system AR25.20-P-0070SR 129 589 00 91 00 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0005sr, Remove/install clutch master cylinder Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

Record plug

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1308 · Applies to: 453

Repair materials Number Designation Order number BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0005sr, Remove/install clutch master cylinder Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

AR25.20-P-0096SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1309 · Applies to: 453 · AR: AR25.20-P-0096SR

Remove/install clutch pedal start enable switch 20.03.2017 Model 453 (except 453.041/341) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41 Shown on MODEL 453.### 1# 1 Side paneling 2 Bolts 3 Instrument panel cover P68.10-4745-05 P25.20-2069-08 Shown on MODEL 453.### 1# S40/5 Start enable clutch pedal switch Remove/install

1 Move driver's seat to rearmost position 2 Move steering column to highest position 3 Remove side paneling (1) 4 Remove screws/bolts (2) 5 Carefully pull instrument panel cover (3) downwards 6 Turn switch for start enable clutch pedal Installation: The pin of the start enable

(S40/5) one quarter of a turn in a clutch pedal pin (S40/5) must be pulled all the counterclockwise direction and remove way out. 7 Detach electrical connection from start enable clutch pedal switch (S40/5) 8 Install in the reverse order 9 Press clutch pedal all way to end stop The start enable clutch pedal switch

(S40/5) is adjusted by pressing the clutch pedal. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0096sr, Remove/install clutch pedal start enable switch Model 453 (except 453.041/341) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

AR25.20-P-0095SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1311 · Applies to: 453 · AR: AR25.20-P-0095SR

Remove/install clutch pedal switch 20.03.2017 Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41 P25.20-2070-08 Shown on MODEL 453.342 S40/3 Clutch pedal switch Remove/install

1 Adjust the driver seat to its rearmost position 2 Turn clutch pedal switch (S40/3) a quarter turn counterclockwise and remove 3 Disconnect electrical connector on clutch pedal switch (S40/3) 4 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar25.20-p-0095sr, Remove/install clutch pedal switch Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

AR25.20-P-0002SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1312 · Applies to: 453 · AR: AR25.20-P-0002SR, AR25.20-P-0001SR

Remove/install guide tube for release bearing of dual clutch 20.03.2017 Model 453 (except 453.09/39/49) with transmission 700.41 1 Guide tube P25.20-2074-11 Remove/install

1 Remove both release levers AR25.20-P-0001SR 2 Remove screws/bolts of guide tube (1) *BA27.10-P-1008-06A Screw/bolt, guide tube to transmission 3 Take out guide tube (1) Clean

4 Clean guide tube (1) If guide tube (1) is reinstalled. 5 Clean transmission in the area of guide tube (1) 6 Install in the reverse order Automatic transmission complete Number Designation Transmission 700.41 BA27.10-P-1008-06A Screw/bolt, guide tube to transmission Nm 8 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, ar25.20-p-0002sr, Remove/install guide tube for release bearing of dual clutch Model 453 (except 453.09/39/49) with transmission 700.41

Detach the hydraulic hose (2) and hose (5)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1314 · Applies to: 453 · AR: AR25.20-P-0070FF

11.1 Detach the hydraulic hose (2) and hose (5) Only when installing new master cylinder (6). from the master cylinder (6) Installation:

Replace seals. 12 Install in the reverse order 13 Bleed clutch operating system AR25.20-P-0070FF Clutch operating mechanism

Number Designation Model 454.0 BA25.20-P-1004-01D Hydraulic hose to hydraulic line of clutch Nm 15 slave cylinder Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0100ff, Remove/install master cylinder MODEL 454.0## 1# with TRANSMISSION 717.470 /471 /473 /478 with CODE (LHD) Left-hand drive vehicle

Bleed clutch operating system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1316 · Applies to: 453 · AR: AR25.20-P-0070FF

12 Bleed clutch operating system AR25.20-P-0070FF Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0100fg, Remove/install master cylinder MODEL 454.0## 2# with TRANSMISSION 717.470 /471 /473 /478 with CODE (RHD) Right-hand drive vehicle

AR25.20-P-0001SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1317 · Applies to: 453 · AR: AR25.20-P-0001SR, AR25.10-P-0002SR, AR25.20-P-3000SR

Remove/install release lever of dual clutch 20.03.2017 Model 453 (except 453.09/39/49) with transmission 700.41 P25.20-2075-09 1 Release lever 1.3 Drive shaft 3 Bolts 1.1 Lever 1.4 Thrust piece 1.2 Lever body 2 Bolts 1.4 Thrust piece 2 Screw P25.20-2076-06 Remove

1 Remove dual clutch and clutch release AR25.10-P-0002SR bearing 2 Remove corresponding clutch actuator AR25.20-P-3000SR Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0001sr, Remove/install release lever of dual clutch Model 453 (except 453.09/39/49) with transmission 700.41

Mark assignment of bolts (2) to corresponding

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1318 · Applies to: 453 · AR: AR25.20-P-3000SR, AR25.10-P-0002SR

3 Mark assignment of bolts (2) to corresponding release lever (1) and its position 4 Unscrew screws (2, 3) 5 Grasp the release lever (1), as shown, on the lever body (1.2) and take it out Clean

6 Clean contact areas, between release lever (1) and transmission Install

7 Turn drive shaft (1.3) by hand in clockwise direction until thrust piece (1.4) moves all way in and reaches the end stop 8 Insert release lever (1) Make sure that the thrust piece (1.4) does

not move out again. 9 Install corresponding clutch actuator AR25.20-P-3000SR 10 Tighten bolts (3) *BA27.10-P-1010-06A Bolt, release lever to transmission 11 Position bolts (2) lightly by hand Note markings of installation position and

assignment. 12 Align spring cups for bolts (2) and tighten bolts The cambers on the lever (1.1) must mesh

(2) into the recesses of the spring cups (arrow). *BA27.10-P-1010-06A Bolt, release lever to transmission 13 Remove locking plate from release lever (1) When replacing release lever (1). 14 Install dual clutch and clutch release bearing AR25.10-P-0002SR Automatic transmission complete Number Designation Transmission 700.41 BA27.10-P-1010-06A Bolt, release lever to transmission Without spring Nm 19 With spring Nm 26 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0001sr, Remove/install release lever of dual clutch Model 453 (except 453.09/39/49) with transmission 700.41

AR25.20-P-0150FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1319 · Applies to: 453 · AR: AR25.20-P-0150FF, AR25.20-P-0070FF

Remove/install slave cylinder 23.9.03 Model 454.0 with TRANSMISSION 717 1 Slave cylinder 2 Bolts 3 Hydraulic line 4 Securing clamp P25.20-2027-04 Remove/Install

Risk of poisoning Danger! caused by swallowing Pour brake fluid only into suitable and AS42.50-Z-0001-01A brake fluid. Risk of injury caused by brake appropriately marked containers. Wear fluid coming into contact with skin and eyes. protective clothing and eye protection when handling brake fluid. Brake fluid notes AH42.50-P-0001-01A Risk of death Danger! caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z-0010-01A toppling off of the lifting platform. lifting platform and position the four support plates below the hoist support points specified by the vehicle manufacturer. 1 Raise vehicle. 2 Pull out securing clamp (4) 3 Pull hydraulic line (3) out of the slave cylinder Seal hydraulic line (3) using a suitable (1) plug. 4 Unscrew bolts (2) *BA25.20-P-1002-01D

5 Remove slave cylinder (1) Do not operate the clutch pedal when the slave cylinder (1) is removed. 6 Install in the reverse order 7 Bleed clutch operating system AR25.20-P-0070FF Clutch mechanism

Number Designation Model 454.0 BA25.20-P-1002-01D Torx bolt, clutch slave cylinder to Nm 18 transmission Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0150ff, Remove/install slave cylinder Model 454.0 with TRANSMISSION 717

26.00 - 000 588 10 62 00 Support plate (ws26.00-p-3309b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1320 · Applies to: 453

3 26.00 - 126 589 00 34 00 Pulling arms (ws26.00-p-0036c) 4 26.00 - 168 589 00 14 00 Sleeve (ws26.00-p-0063c) 5 26.00 - 450 589 02 62 00 Removal fixture (ws26.00-p-0090b) 6 26.00 - 700 589 10 15 00 Drift (ws26.00-p-0137b) 7 26.00 - 711 589 07 15 00 Drift (ws26.00-n-3400c) 8 26.00 - 711 589 11 15 00 Drift (ws26.00-n-3404c) 9 26.00 - Capacities Smart Manual transmission (bf26.00-z-9999cz) 10 26.00 - Drain_fill transmission oil (ar26.00-p-0200ff) 11 26.00 - Drain_fill transmission oil (ar26.00-p-0200sr) 13 26.00 - Manual transmission - check oil level, correct (ap26.00-p- 2610ff) 14 26.00 - Overview of system components for automated manual tran- smission (gf26.00-p-9997ff) 15 26.00 - Safety information Manual transmission (as26.00-z-9999zz) 16 26.00 - Table of contents for function description for automated manual transmission (gf26.00-p-0997ff) 17 26.00 - Tightening torques Smart Manual transmission (ba26.00-z- 9999cz) 18 26.10 - Manual transmission (MT), function description, contents ( gf26.10-p-0999kj) 19 26.10 - Overview of manual transmission (MT) system components (gf26.10-p-9998kj) 20 26.10 - Remove_install bushing of transmission mounting (ar26.10- p-0030sr) 21 26.10 - Remove_install lower transmission bearing (ar26.10-p- 0031ff) 22 26.10 - Remove_install side transmission bearing (ar26.10-p-0032ff ) 23 26.10 - Remove_install transmission (ar26.10-p-0020ff) 25

26.10 - Remove_install transmission (ar26.10-p-0020fg)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1321 · Applies to: 453

28 26.10 - Remove_install transmission (ar26.10-p-0020sr) 31 26.19 - Remove_install reverse gear switch (ar26.19-p-0010ff) 34 26.19 - Remove_install rpm sensor (ar26.19-p-0023ff) 35 26.19 - Remove_install turning angle sensor (ar26.19-p-0025ff) 36 26.40 - Disassemble_assemble front section of transmission housing (ar26.40-p-2471ff) 38 26.40 - Disassemble_assemble rear section of transmission housing (ar26.40-p-2476ff) 40 26.40 - Disassemble_assemble transmission housing (ar26.40-p- 2002ff) 43 26.40 - Remove and install front section of transmission housing ( ar26.40-p-2470ff) 47 26.40 - Remove_install axle shaft radial shaft sealing rings (ar26.40 -p-0339sr) 49 26.40 - Remove_install central clutch operator (ar26.40-p-0345sr) 50 26.40 - Remove_install drive shaft radial shaft sealing ring (ar26.40- p-0335ff) 51 26.40 - Remove_install radial shaft seals of axle shafts (transmissio- n installed) (ar26.40-p-0339ff) 52 26.40 - Remove_install radial shaft seals of axle shafts (transmissio- n removed) (ar26.40-p-0340ff) 53 26.40 - Remove_install reverse lamp switch (ar26.40-p-0006sr) 54 26.40 - Remove_install transmission housing (ar26.40-p-2001sr) 55 26.40 - Remove_install transmission housing bearing (ar26.40-p- 0358sr) 57 26.50 - Disassemble_assemble manual transmission (ar26.50-p- 0600sr) 58 26.50 - Disassembling and assembling output shaft (ar26.50-p- 0419ff) 59

26.50 - Disassembling and assembling output shaft (ar26.50-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1322 · Applies to: 453

0419sr) 61 26.50 - Dismantle, assemble drive shaft. (ar26.50-p-4744ff) 62 26.50 - Remove_install 5th gear set (ar26.50-p-0005sr) 66 26.50 - Remove_install differential and gear sets (ar26.50-p-0540ff) 68 26.50 - Remove_install reverse gear wheel (ar26.50-p-0460ff) 69 26.50 - Remove_install tapered roller bearings on differential (ar26. 50-p-0441ff) 70 26.50 - Remove_install tapered roller bearings on differential (ar26. 50-p-0441sr) 72 26.60 - Remove_install gearshift lever with bearing bracket (ar26.60 -p-6604ff) 74 26.60 - Remove_install gearshift lever with bearing bracket (ar26.60 -p-6604sr) 75 26.60 - Remove_install handle at gearshift lever (ar26.60-p-6601ff) 76 26.60 - Remove_install shift actuator (ar26.60-p-0040ff) 77 26.60 - Remove_install shift cables (ar26.60-p-6626ff) 79 26.60 - Remove_install shift cables (ar26.60-p-6626sr) 80 26.60 - Remove_install shift module (ar26.60-p-0630ff) 82 26.60 - Remove_install shift module (ar26.60-p-0630sr) 83 26.60 - Retrofit leather shift lever knob (az26.60-p-0001ff) 84 26.60 - Retrofit shift lever knob trim piece (az26.60-p-0002sr) 85

WS26.00-P-3309B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1323 · Applies to: 453

000 588 10 62 00 Support plate 18.10.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 01/08/14/15/22/26/27/28/31/32/33/35/41/42/47/54/83/Satz B Purpose: Mounting plate for installing and removing major assemblies or other components. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 10 62 00 Note: When ordering, please note the standard dimension of 35 mm. This can also be achieved using adapters if necessary. The choice of transmission plate depends on the area of application. Mercedes-Benz standard diameter for mounting hole: 35 mm Minimum requirements: Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws26.00-p-3309b, 000 588 10 62 00 Support plate Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS26.00-P-0036C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1324 · Applies to: 453

126 589 00 34 00 Pulling arms 17.06.2014 TRANSMISSION 700.12 in MODEL 453 TRANSMISSION 717.40/43/44, 722.8 Verwendung in FG 26/27/Satz C Purpose: Puller arms (2 pc.) for pulling off 5th gear. Note: In combination with 000 589 88 33 00 Puller, two-way. 126 589 00 34 00 P26.00-0028-01 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws26.00-p-0036c, 126 589 00 34 00 Pulling arms TRANSMISSION 700.12 in MODEL 453 TRANSMISSION 717.40/43/44, 722.8

WS26.00-P-0063C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1325 · Applies to: 453

168 589 00 14 00 Sleeve 21.07.2016 Transmission 700.41, 711.6, 716.5/508/509/513/514/6, 717.4, 722.750/751/8, 724.0 Verwendung in FG 26/27Satz C Intended use: Transmission 711.6, 716.5/508/509/513/514/6, 717.4, 722.750/751/8, 724.0 Sleeve for pressing in bearing shells and for removing drive shaft bearing. Transmission 700.41 Sleeve in combination with W711 589 07 15 00 Drift for installing radial shaft sealing ring at output end. 168 589 00 14 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws26.00-p-0063c, 168 589 00 14 00 Sleeve Transmission 700.41, 711.6, 716.5/508/509/513/514/6, 717.4, 722.750/751/8, 724.0

WS26.00-P-0090B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1326 · Applies to: 453

450 589 02 62 00 Removal fixture 21.07.2016 Model 450, 451, 452, 453, 454 Verwendung in FG 26/27/31/32/33/35/42/46/47/49/83/Satz B/C Intended use: Model 450, 451, 452, 453: Removal fixture for removal/installation of transmission. Model 451: Removal fixture for removal/installation of rear muffler. For supporting the hydraulic unit or the front axle carrier in combination with telescopic lifter. Model 454: Removal fixture for removal/installation of fuel tank, front and rear axle, stationary heater and trailer hitch. Note: Removal fixture, smart no.: 000 5141 V001 0000 00. 450 589 02 62 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws26.00-p-0090b, 450 589 02 62 00 Removal fixture Model 450, 451, 452, 453, 454

WS26.00-P-0137B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1327 · Applies to: 453

700 589 10 15 00 Drift 21.1.15 TRANSMISSION 700.12/41 Verwendung in FG 26/Satz B Purpose: Drift for installing the radial shaft sealing rings at the output end of the differential. 700 589 10 15 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws26.00-p-0137b, 700 589 10 15 00 Drift TRANSMISSION 700.12/41

WS26.00-N-3400C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1328 · Applies to: 453

711 589 07 15 00 Drift 21.07.2016 Transmission 700.41 Transmission 711.605/620/651/660/680/683/685, 716.643 Transmission 711.67 Transmission 716.6 in model 636, 639 Transmission 716.6 Transmission 722.6 Transmission 724.0 Verwendung in FG 26/27/Satz C Intended use: Transmission 711.6, 716.6, 722.6 Drift for pressing bearings, spacer sleeves and synchronizer bodies onto main shaft. Transmission 724.0 Drift for assembling hollow shaft. Transmission 700.41 Drift in combination with W168 589 00 14 00 Sleeve for installing radial shaft sealing ring at output end. 711 589 07 15 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws26.00-n-3400c, 711 589 07 15 00 Drift Transmission 700.41 Transmission 711.605/620/651/660/680/683/685, 716.643 Transmission 711.67 Transmission 716.6 in model 636, 639 Transmission 716.6 Transmission 722.6 ...

WS26.00-N-3404C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1329 · Applies to: 453

711 589 11 15 00 Drift 17.06.2014 TRANSMISSION 700.12 in MODEL 453 TRANSMISSION 711.620/651/660/680/683/685 Verwendung in FG 26/Satz C Intended use: Pressing in bearing race into transmission housing. 711 589 11 15 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws26.00-n-3404c, 711 589 11 15 00 Drift TRANSMISSION 700.12 in MODEL 453 TRANSMISSION 711.620/651/660/680/683/685

BF26.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1330 · Applies to: 453 · AR: BF26.00-Z-9999CZ

Capacities: Smart: Manual transmission 18.09.2019 MODEL all Manual transmission Model 453.091/391/491 BF26.00-P-1000-01SRE Complete transmission TRANSMISSION 717.407/408/409/476/477 BF26.10-P-1000-01D Complete transmission TRANSMISSION BF26.10-P-1000-01E 717.470/471/472/473/474/475/478/480/481/48 2/483/484 Complete transmission MODEL 451.391/491 BF26.10-P-1000-01H Complete transmission TRANSMISSION 700.12 BF26.10-P-1000-01K Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, bf26.00-z-9999cz, Capacities: Smart: Manual transmission MODEL all

BA26.00-P-1005-01D

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1332 · Applies to: 453

Bolt, lower transmission bearing to transmission Nm 58 58 Housing Number Designation Transmission Transmission 717.470/471/472/473 717.474/475 in /478 in model 454 model 454 BA26.40-P-1001-01D Screw plug to transmission housing Nm 43 43 Complete transmission Number Designation Transmission 717.470/471/472/47 3/474/475/478/480/4 81/482/483/484 BF26.10-P-1001-01E Gear oil Filling capacity Liter 1,7 Specifications for Operating BB00.40-P-0235-72 Fluids, Sheet A Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.00-p-0200ff, Drain/fill transmission oil Transmission 717.4 in model 454.0

AS26.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1336 · Applies to: 453 · AR: AS26.00-Z-9999ZZ

Safety information: Manual transmission 18.09.2019 MODEL all Safety information for working on manual Model all (TRUCK) AS26.00-Z-0001-01A transmission Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as26.00-z-9999zz, Safety information: Manual transmission MODEL all

BA26.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1338 · Applies to: 453 · AR: BA26.00-Z-9999CZ

Tightening torques: Smart: Manual transmission 18.09.2019 MODEL all Manual transmission, general TRANSMISSION 700.12 in MODEL 453 BA26.00-P-1000-01A Manual transmission, general TRANSMISSION BA26.00-P-1000-01D 717.470/471/473/474/475/478/48 Manual transmission, general Engine 780.009/993 in model 451.39/49 BA26.00-P-1000-01E Engine 780.997 in model 453 Manual transmission complete TRANSMISSION 717.4 in MODEL 450.3/4, BA26.10-P-1000-01D 451.3/4, 452.3/4, 454.0 Sensors TRANSMISSION 717.470/471/473/474/475 BA26.19-P-1000-01B Gear module TRANSMISSION 717.4 in MODEL 454 BA26.20-P-1000-04A Cover ENGINE 122.9 in MODEL 454.0 BA26.30-P-1000-01E Housing TRANSMISSION 717 ... BA26.40-P-1000-01D Housing TRANSMISSION 700.12 in MODEL 453 BA26.40-P-1000-01G Gear set, shafts TRANSMISSION 717.4 in MODEL 454 BA26.50-P-1000-01E Shift mechanism TRANSMISSION 717 ... BA26.60-P-1000-01C Shift mechanism TRANSMISSION BA26.60-P-1000-01E 717.470/471/473/474/475/478 in MODEL 454.0 Shift mechanism MODEL 451.391/491 with ENGINE 780.009 BA26.60-P-1000-01I MODEL 451.390/490 with ENGINE 780.993 Shift mechanism TRANSMISSION 700.12 in MODEL 453 BA26.60-P-1000-01K Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba26.00-z-9999cz, Tightening torques: Smart: Manual transmission MODEL all

Set of socket wrench bits

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1344 · Applies to: 453

454 589 04 09 00 Set of socket wrench bits Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.10-p-0032ff, Remove/install side transmission bearing TRANSMISSION 717.470 /471 /473 /474 /475 /478 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1347 · Applies to: 453

Designation Trans- mission 717 except 717.478 BA26.00-P-1002-01D Bolt, transmission mount to transmission Nm 41 BA26.00-P-1003-01D Nut, transmission bearing to transmission Nm 41 Complete manual transmission

Number Designation Trans- mission 717.4 in model 450.3/4, 452.3/4, 454.0 BA26.10-P-1001-01D Bolt of transmission to engine Nm 23 450 589 02 62 00 454 589 00 61 00 454 589 04 09 00 Removal assembly Motor crossmember Socket set Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.10-p-0020ff, Remove/install transmission TRANSMISSION 717.470 /471 /474 in MODEL 454.03

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1350 · Applies to: 453

Designation Trans- mission 717 except 717.478 BA26.00-P-1002-01D Bolt, transmission mount to transmission Nm 41 BA26.00-P-1003-01D Nut, transmission bearing to transmission Nm 41 BA26.00-P-1006-01D Bolt of transmission to engine Nm 48 450 589 02 62 00 454 589 00 61 00 454 589 04 09 00 Removal assembly Motor crossmember Socket set Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.10-p-0020fg, Remove/install transmission Transmission 717.473 /475 in MODEL 454.0

Manual transmission, general

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1353 · Applies to: 453

Number Designation Transmission 700.12 BA26.00-P-1003-01A Threaded pin to engine/transmission Nm 9 Manual transmission, general Number Designation Transmission 700.12 BA26.00-P-1009-01A Bolt, ground line to transmission Nm 44 450 589 02 62 00 129 589 00 91 00 Removal fixture Record plug Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar26.10-p-0020sr, Remove/install transmission Transmission 700.12 in model 453 (except 453.09/39/49)

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1357 · Applies to: 453

Designation Trans- mission 717.474/ 475 BA26.60-P-1004-01E Bolt, turning angle sensor to transmission Nm 6 Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.19-p-0025ff, Remove/install turning angle sensor TRANSMISSION 717.474 /475 in MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1359 · Applies to: 453

Designation Transmission Transmission 717.470/471/472/473 717.474/475 in /478 in model 454 model 454 BA26.40-P-1006-01D Bolt, bearing cap to front section of transmission housing Nm 8 8 168 589 00 14 00 454 589 02 15 00 000 589 34 33 00 000 589 30 33 00 Counter stay Sleeve Drift Internal extractor Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.40-p-2471ff, Disassemble/assemble front section of transmission housing Transmission 717.4 in model 454.0

Remove screws/bolts (6)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1368 · Applies to: 453

6 Remove screws/bolts (6) *BA26.40-P-1005-01D Bolt, front section of transmission housing to rear section of transmission housing 7 Undo front section of transmission housing

(2) using suitable tool from rear section of Do not damage the sealing surfaces on the transmission housing (1) and carefully remove front section of the transmission housing (2) and on the rear section of the transmission housing (1). Otherwise, leaktightness cannot be ensured. Pay attention to guide sleeves in rear

section of transmission housing (1). Installation: Clean sealing surfaces and

apply sealant to sealing surface on rear section of transmission housing (1). Loctite 5971 *BR00.45-Z-1092-01A 8 Install in the reverse order Housing Number Designation Transmission Transmission 717.470/471/472/473 717.474/475 in /478 in model 454 model 454 BA26.40-P-1005-01D Bolt, front section of transmission housing to rear section of Nm 15 15 transmission housing Repair materials Number Designation Order number BR00.45-Z-1092-01A Loctite 5971 Henkel AG & Co. KGaA www.loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.40-p-2470ff, Remove and install front section of transmission housing Transmission 717.4 in model 454.0

Puller

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1380 · Applies to: 453

000 589 45 33 00 Puller Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.50-p-0419ff, Disassembling and assembling output shaft TRANSMISSION 717.4 in MODEL 454.0

Drive shaft

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1383 · Applies to: 453

1 Drive shaft 2 Synchronizer body 6 Hydraulic press 7 Puller

8 5th gear idler gear 9 4th gear wheel 10 Synchronizer ring 11 Needle roller bearing 12 3rd gear wheel P26.50-2214-06 P26.50-2215-08 1 Drive shaft 10 Synchronizer ring 7 Puller

2 Synchronizer body 11 Needle roller bearing 8 5th gear idler gear 6 Hydraulic press 12 3rd gear wheel 9 4th gear wheel P26.50-2216-08 1 Drive shaft 8 5th gear idler gear 13 Sleeve 2 Synchronizer body 9 4th gear wheel 14 Hot-air gun Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.50-p-4744ff, Dismantle, assemble drive shaft. TRANSMISSION 717.4 in MODEL 454.0

Drift

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1391 · Applies to: 453

140 589 03 15 00 722 589 00 35 00 Drift Installer Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.50-p-0441ff, Remove/install tapered roller bearings on differential TRANSMISSION 717.4 in MODEL 454.0

Puller arms

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1393 · Applies to: 453

711 589 11 15 00 126 589 00 34 00 203 589 05 15 00 000 589 88 33 00 Puller arms Drift Drift Puller, two-arm Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.50-p-0441sr, Remove/install tapered roller bearings on differential Transmission 700.12 in model 453 (except 453.09/39/49)

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1398 · Applies to: 453

Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Repair materials Number Designation Order number BR00.45-Z-1053-01A Sealing compound Q0000282V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar26.60-p-0040ff, Remove/install shift actuator TRANSMISSION 717.474 /475 in MODEL 454.0

AZ26.60-P-0001FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1404 · Applies to: 453 · AR: AZ26.60-P-0001FF

Retrofit leather shift lever knob 11.2.04 TRANSMISSION 717.470 /471 /473 /474 /475 in MODEL 454.0 P26.60-2233-08 1 Shift lever knob Remove

1 Pull shift lever knob (1) upwards and off gearshift lever. Install

2 Fit new shift lever knob (1) onto gearshift lever from above and push all the way down 3.1 Enter special equipment in the vehicle data At workshops without DMS Autoline 8.0 card and in the vehicle's online data card dealer system. Enter code (23Y) leather shift lever. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az26.60-p-0001ff, Retrofit leather shift lever knob TRANSMISSION 717.470 /471 /473 /474 /475 in MODEL 454.0

AZ26.60-P-0002SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1405 · Applies to: 453 · AR: AZ26.60-P-0002SR

Retrofit shift lever knob trim piece 17.02.2016 Transmission 700.12 in model 453.0/3/4 Model 453 with engine 281.910 1 Shift lever knob P26.60-2570-11 Model 453 with engine 281.920 1 Shift lever knob P26.60-2569-11 Install

1 Install shift lever knob (1) Transmission 700.12 in model 453.0/3/4 with AZ26.60-P-0002-01SR engine 281.910 Transmission 700.12 in model 453.0/3/4 with AZ26.60-P-0002-01SRA engine 281.920 Update Vehicle Documentation (VeDoc) 2 Attach "Shift lever knob trim piece retrofitted according to AZ26.60-P-0002SR" note under field organization texts to design group (KG) 26 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Parts kit for shift lever knob trim piece 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az26.60-p-0002sr, Retrofit shift lever knob trim piece Transmission 700.12 in model 453.0/3/4

27.00 - 453 589 04 63 00 Adjustment tool (ws27.00-p-0195b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1406 · Applies to: 453

2 27.00 - Capacities Smart Automatic transmission (bf27.00-z-9999cz ) 3 27.00 - Drain_fill transmission oil (ar27.00-p-0001sr) 4 27.00 - Tightening torques Smart Automatic transmission (ba27.00- z-9999cz) 6 27.10 - Overview of system components for dual clutch transmissio- n (gf27.10-p-9994kj) 7 27.10 - Remove_install automatic transmission (ar27.10-p-0502sr) 10 27.10 - Remove_install bearing of transmission mounting (ar27.10-p -0002sr) 14 27.10 - Remove_install vent pipe for transmission (ar27.10-p- 0006sr) 15 27.10 - Table of contents for function description of dual clutch trans- mission (gf27.10-p-0997kj) 16 27.19 - Detach_attach electrical wiring harness at dual-clutch trans- mission (ar27.19-p-0122sr) 17 27.19 - Electrical function schematic for Limp-home mode, function (pe27.19-p-2065bba) 19 27.19 - Electrical function schematic for Starting off and stopping the vehicle, function (pe27.19-p-2064bba) 20 27.19 - Electrical function schematic for shift operation (pe27.19-p- 2057bba) 21 27.19 - Program dual clutch transmission control unit (code 1506P27B25) (sm27.19-p-0019a) 22 27.19 - Remove_install automatic transmission rpm sensors (ar27. 19-p-0010sr) 23 27.19 - Remove_install transmission mode sensor (ar27.19-p- 0921sr) 25

27.19 - Service Information Damage code for transmission software

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1407 · Applies to: 453

release (si27.19-p-0011a) 27 27.19 - Wiring diagram for dual clutch transmission control unit ( pe27.19-p-2106bba) 28 27.19 - Wiring diagram for electronic selector lever module control unit (pe27.19-p-2102-97bea) 29 27.19 - Wiring diagram for electronic selector lever module control unit (pe27.19-p-2102bba) 33 27.40 - Remove_install axle shaft radial shaft seals (ar27.40-p- 0210sr) 34 27.40 - Remove_install radial shaft sealing ring at input side (ar27. 40-p-3258sr) 35 27.60 - Check holder for wire of park pawl (code 1507P27B68) ( sm27.60-p-0005a) 36 27.60 - Check selector lever module (code 1505P27A98) (sm27.60- p-0004a) 38 27.60 - Remove_install cable of selector lever lock (ar27.60-p- 0002sr) 39 27.60 - Remove_install dual-clutch transmission control unit (ar27. 60-p-0004sr) 41 27.60 - Remove_install selector lever with bearing bracket (ar27.60- p-6628sr) 43 27.60 - Retrofit gearshift paddles on steering wheel (az27.60-p- 0001sr) 44 27.60 - Retrofit selector lever handle trim piece (az27.60-p-0002sr) 45

WS27.00-P-0195B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1408 · Applies to: 453

453 589 04 63 00 Adjustment tool 11.01.2018 Model 453 Verwendung in FG 27/Satz B Purpose: Adjusting tool for adjusting the parking lock cable at the selector lever module. 453 589 04 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws27.00-p-0195b, 453 589 04 63 00 Adjustment tool Model 453

BF27.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1409 · Applies to: 453 · AR: BF27.00-Z-9999CZ

Capacities: Smart: Automatic transmission 18.09.2019 MODEL all Automatic transmission Transmission 700.41 BF27.00-P-1000-01SR Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, bf27.00-z-9999cz, Capacities: Smart: Automatic transmission MODEL all

Sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1411 · Applies to: 453

BB00.40-P-0235-73 A Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar27.00-p-0001sr, Drain/fill transmission oil Transmission 700.41 in model 453

BA27.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1412 · Applies to: 453 · AR: BA27.00-Z-9999CZ

Tightening torques: Smart: Automatic transmission 18.09.2019 MODEL all Automatic transmission, complete Transmission 700.41 in model 453 BA27.10-P-1000-06A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba27.00-z-9999cz, Tightening torques: Smart: Automatic transmission MODEL all

View of dual clutch transmission from rear

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1414 · Applies to: 453

B56/1 Transmission mode recognition sensor B108 Rpm sensor 1, transmission input shaft with direction detection B109 Rpm sensor 2, transmission input shaft M14 Clutch actuator 1 N15/13 Double clutch transmission control unit P27.19-2715-76 View of dual clutch transmission from left M14 Clutch actuator 1 M15 Clutch actuator 2 N15/13 Double clutch transmission control unit P27.19-2716-76 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, gf27.10-p-9994kj, Overview of system components for dual clutch transmission Transmission 700.4 in model 453.0/3/4

Automatic transmission complete

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1419 · Applies to: 453

Number Designation Transmission 700.41 BA27.10-P-1003-06A Nut, transmission to engine Nm 44 Automatic transmission complete Number Designation Transmission 700.41 BA27.10-P-1005-06A Threaded pin to engine/transmission Nm 7 450 589 02 62 00 Removal fixture Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar27.10-p-0502sr, Remove/install automatic transmission Transmission 700.41 in model 453 (except 453.09/39/49)

Switch off ignition and remove transmitter key

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1424 · Applies to: 453

1 Switch off ignition and remove transmitter key 2 Remove covering over engine 3 Separate electrical connections (1) 4 Detach upper section of electrical wiring The electrical wiring harness (2) must be

harness (2) from transmission and route under positioned so that it can be routed downwards. and through parking interlock cable Note correct routing and fastening of

electrical wiring harness (2). Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 5 Lift vehicle on vehicle lift 6 Detach electrical connections (3) 7 Disconnect electrical wiring harness (4) from guide (2.1) of electrical wiring harness (2) 8 Release lower section of electrical wiring Note correct routing and fastening of

harness (2) with guide (2.1) from transmission electrical wiring harness (2). and the dual-clutch transmission control unit (N15/13) and route electrical wiring harness (2) downwards 9 Install in the reverse order 10 Reparameterize electronic transmission control AD00.00-P-2000-06SR

N15/13 - Electronic transmission control

for dual-clutch transmission (DKG) Adaptations Learning processes In the "Learning processes" menu, the

menu items must be processed in the following sequence: Resetting of learned values of component dual clutch Teach-in process of component B56/1 (transmission mode recognition sensor) Teach-in of reference positions of clutch Teach-in of clutch engagement points Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar27.19-p-0122sr, Detach/attach electrical wiring harness at dual-clutch transmission Model 453 (except 453.09/39/49) with transmission 700.41

SM27.19-P-0019A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1428 · Applies to: 453

Program dual clutch transmission control unit (code: 1506P27B25) 14.12.15 Transmission 700 in model 453 with code 429 (twinamic) Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-4762 Connect/disconnect diagnostic system (Xentry/DAS) C 02-5058 Connect/disconnect battery charger (with Xentry/DAS connected) C 02-9135 Update software for transmission control unit (XENTRY/with DAS connected) Software number after control unit programming, for inspection Software DCT-SW : S2S ECE A 453 902 02 02 (long file) Software DCT-SW : S2S H4Da 51KW A 453 903 60 01 (short file) Check

1 Check whether vehicle is affected by Model 453 as of 030107 up to 037343 SM27.19-P-0019-01AAA measure Programming 2 Connect diagnostic unit Use XENTRY Diagnostics version 05/2015 or higher with all available add-ons. The operation steps must be performed exactly as per Xentry Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. 3 Program dual-clutch transmission control unit To do so, select Control units

DKG (N15/13) electronic transmission control for dual-clutch transmission N15/13 Control unit adaptations menu item. Then follow the user guidance in Xentry

Diagnostics. 4 Disconnect diagnostic equipment Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm27.19-p-0019a, Program dual clutch transmission control unit (code: 1506P27B25) Transmission 700 in model 453 with code 429 (twinamic)

Install in the reverse order

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1430 · Applies to: 453

7 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar27.19-p-0010sr, Remove/install automatic transmission rpm sensors Model 453 (except 453.09/39/49) with transmission 700.41

Extraction hook

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1432 · Applies to: 453

140 589 02 33 00 Extraction hook Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar27.19-p-0921sr, Remove/install transmission mode sensor Model 453 (except 453.09/39/49) with transmission 700.41

SI27.19-P-0011A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1433 · Applies to: 453

Service Information: Damage code for transmission software release 11.8.15 Transmission 700, 722, 724, 725 Modification notes 10.8.15 Damage code updated The transmission software release update must always be invoiced Due to recent events we would like to point out that the under the damage code 54553 90 damage code 5482S for updating the transmission software release is no longer available. with fault types 45, 63, F2 or H4 and not for transmission components such as, e.g. torque converter or electrohydraulic controller unit (EHS). Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si27.19-p-0011a, Service Information: Damage code for transmission software release Transmission 700, 722, 724, 725

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1435 · Applies to: 453

pe27.19-p-2102-97bea Document title: Wiring diagram for electronic selector lever module control unit Code: Designation: Position: A0 40L Use of wiring diagrams Code 220 19G Rear parking assist E3 25L Left rear lamp unit E4 29L Right rear lamp unit F2 8L Vehicle interior fuse and relay module F2f22 6K Fuse 22 F2f49 8K Fuse 49 N10/10 17L Center SAM control unit N15/5 4A Electronic selector lever module control unit N15/5 12A Electronic selector lever module control unit N15/5 20A Electronic selector lever module control unit N62 21L Parking system control unit S2 3L Ignition lock W1/3 5L Left cockpit ground point Z37/23 13E Electric drive CAN (low) connector sleeve Z37/24 12E Electric drive CAN (high) connector sleeve Z38 20E Backup lamp connector sleeve Z50/48 6E Circuit 15 (fused) connector sleeve Z50/60 8E Electric vehicle circuit 30 connector sleeve Z6/150 5H Ground connection connector sleeve Z6/151 5F Ground connection connector sleeve Z6/152 5E Ground connection connector sleeve

of 3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1436 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe27.19-p-2102-97bea, Wiring diagram for electronic selector lever module control unit Page 1 of 3 Model 453.091/391/491 up to model year 2020 f22 f49 S2 W1/3 Z6/151 Z6/150 F2 N10/10 Z50/60 Z6/152 Z50/48 N15/5 Z37/24 Z37/23 N15/5 PE 54.21-P-2135BEA 15 BB 2 S22 AA AP9 MAM B2 AB PE 54.15-P-2001BEB PE 00.19-P-2131BEA PE 54.15-P-2001BEC 10 PE 54.21-P-2127BEB BPE2 S49 S1 40 2 3 1 2 AB BA 5DT MAM MAM AP9 5 6 7 12 1 BPE2 55AQ 55AP NC F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 7 2 3 4 5 6 12 13 14 8 10 9 11 17 18 15 16 1,5 YEBN 6,0 BK 1,0 BK 0,75 RDBN 0,5 GN 0,5 BK 0,35 PKWH 0,5 YE 0,35 BKWH 0,35 BKWH 0,35 RDWH 0,35 PKWH 0,35 GNWH ▼ Affix page 2 here ▼

of 3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1437 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe27.19-p-2102-97bea, Wiring diagram for electronic selector lever module control unit Page 2 of 3 Model 453.091/391/491 up to model year 2020 Z38 Code 220 N15/5 N62 E3 E4 PE 54.65-P-2101BEA 127BEB BA PE 82.10-P-2000BEA PE 82.10-P-2000BEA CA 7 6 CA 1 4 H66P 18 19 20 19 18 20 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 22 23 24 25 26 21 33 32 27 28 29 30 31 34 35 0,5 GN 0,5 GN 0,5 GN 0,5 GN ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1438 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe27.19-p-2102-97bea, Wiring diagram for electronic selector lever module control unit Page 3 of 3 Model 453.091/391/491 up to model year 2020 A0 F PE 27.19-P-2102-97BEA 35 36 38 37 39 40 L K J H G E D C 37 38 39 35 36 40 B A 2,5 RDYE Cut here

N15/13 - Electronic transmission control

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1448 · Applies to: 453

for dual-clutch transmission (DKG) Adaptations Learning processes In the "Learning processes" menu, the

menu items must be processed in the following sequence: Resetting of learned values of component dual clutch Teach-in process of component B56/1 (transmission mode recognition sensor) Teach-in of reference positions of clutch Teach-in of clutch engagement points Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar27.60-p-0004sr, Remove/install dual-clutch transmission control unit Model 453 (except 453.09/39/49) with transmission 700.41

AZ27.60-P-0001SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1450 · Applies to: 453 · AR: AZ27.60-P-0001SR

Retrofit gearshift paddles on steering wheel 08.12.2016 Transmission 700.41 in model 453.0/3/4 with code 428 (Steering wheel shift paddles) 1 Gearshift paddles 2 Steering wheel P27.60-3996-06 Install

1 Retrofit gearshift paddles (1) onto steering AZ27.60-P-0001-01SR wheel (2) Update Vehicle Documentation (VeDoc) 2 Attach note "Shift paddles at steering wheel retrofitted as per AZ27.60-P-0001SR" under field organization texts to design group 46 Check

3 Check function of gearshift paddles (1) on See operator's manual.

steering wheel (2) Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Gearshift paddle parts kit 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az27.60-p-0001sr, Retrofit gearshift paddles on steering wheel Transmission 700.41 in model 453.0/3/4 with code 428 (Steering wheel shift paddles)

AZ88.30-P-0016SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1451 · Applies to: 453 · AR: AZ88.30-P-0016SR

Retrofit side spoiler on longitudinal member panel 09.12.2016 Model 453.3/4 1 Side spoiler P88.30-2900-11 1 Side spoiler (inside) P88.30-2925-06 Install

1 Use only paints approved by Daimler AG: Paint outsides of side spoilers (1) as well as

cross-hatched areas on inside of side spoilers http://xentryportal.mercedes-benz.com (1) Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 2 Lift vehicle with vehicle lift Depending on the version of the vehicle

lift, the vehicle lift arms can obstruct the installation of the side spoilers (1). If possible, use scissors lift. 3 Retrofit side spoiler (1) AZ88.30-P-0017-01SR Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.30-p-0016sr, Retrofit side spoiler on longitudinal member panel Model 453.3/4

When pressing on, ensure that the pressure is

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1452 · Applies to: 453 · AR: AZ88.30-P-0016SR

applied directly on the adhesive strips. The maximum adhesive strength is only reached after approx. 72 h at 20 °C. Avoid any contact with moisture (e.g. rain, fog, frost, carwash) or any mechanical stress within the first 24 h. Otherwise adhesion problems may occur. Cleaner *BR00.45-Z-1025-04A Update Vehicle Documentation (VeDoc) 4 Attach note "Side spoiler on longitudinal member panel retrofitted according to AZ88.30-P-0016SR" field organization texts for design group 88 Repair materials Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Side spoiler parts kit 1 A 453 989 01 00 Bonding kit 2 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.30-p-0016sr, Retrofit side spoiler on longitudinal member panel Model 453.3/4

29.00 - Safety information Pedal assembly (as29.00-z-9999zz)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1453 · Applies to: 453

2 29.00 - Tightening torques Smart Pedal assembly (ba29.00-z-9999cz ) 3 29.10 - Remove_install brake pedal (ar29.10-p-4597sr) 4 29.10 - Remove_install clutch pedal (ar29.10-p-4598ff) 5 29.10 - Remove_install clutch pedal (ar29.10-p-4598sr) 6 29.10 - Removing and installing brake pedal (ar29.10-p-4597ff) 7 29.10 - Retrofit pedal cover (az29.10-p-0001sr) 8

AS29.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1454 · Applies to: 453 · AR: AS29.00-Z-9999ZZ

Safety information: Pedal assembly 18.09.2019 MODEL all Risk of injury from fingers being pinched and Model 901, 902, 903, 904 with engine 111, AS29.10-Z-0001-01A jammed at clutch pedal which snapsclosed or 602 except code G40 (Automatic open transmission) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as29.00-z-9999zz, Safety information: Pedal assembly MODEL all

BA29.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1455 · Applies to: 453 · AR: BA29.00-Z-9999CZ

Tightening torques: Smart: Pedal assembly 18.09.2019 MODEL all Pedals, bearing bracket MODEL 450.3/4, 451.3/4, 452.3## 1# , BA29.10-P-1000-02C 452.4## 2# Pedals, bearing bracket MODEL 454.0 BA29.10-P-1000-02E Pedals, bearing bracket MODEL 453 BA29.10-P-1000-02J Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba29.00-z-9999cz, Tightening torques: Smart: Pedal assembly MODEL all

AR29.10-P-4598SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1458 · Applies to: 453 · AR: AR29.10-P-4598SR

Remove/install clutch pedal 20.03.2017 Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41 P29.10-2173-08 Shown on MODEL 453.### 1# 1 Bearing bracket with clutch pedal 4 Electrical connector 2 Clutch master cylinder push rod 5 Electrical line 3 Electrical connector 6 Nuts Remove/install

1 Remove cover above the pedal assembly 2 Release and unclip clutch master cylinder Installation: Grease ball head on bearing

push rod (2) bracket with clutch pedal (1). Long-life grease BR00.45-Z-1001-06A 3 Disconnect electrical connection (3) 4 Disconnect electrical connection (4) 5 Unclip electrical line (5) 6 Unscrew nuts (6) BA29.10-P-1001-02J Nut, bearing bracket for clutch pedal to firewall 7 Remove bearing bracket with clutch pedal (1) 8 Install in the reverse order Pedals, bearing bracket Number Designation Model 453 BA29.10-P-1001-02J Nut, bearing bracket for clutch pedal to firewall Nm 21 Repair materials Number Designation Order number BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar29.10-p-4598sr, Remove/install clutch pedal Model 453 (except 453.09/39/49) with transmission 700.12 Model 453 (except 453.09/39/49) with transmission 700.41

AZ29.10-P-0001SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1460 · Applies to: 453 · AR: AZ29.10-P-0001SR

Retrofit pedal cover 23.02.2016 Model 453.0/3/4 P29.10-2179-08 Shown on model 453.3 with transmission 700.12 1 Stainless-steel pedal cover with emblem (model 453.0/3/4 with 4 Clutch pedal (model 453.0/3/4 with transmission 700.12) transmission 700.12) 2 Stainless-steel pedal cover with emblem 5 Brake pedal 3 Stainless-steel pedal cover with emblem 6 Accelerator pedal 1 Stainless-steel pedal cover with emblem (clutch pedal) (model 453.0/3/4 with transmission 700.12) 2 Stainless-steel pedal cover with emblem (brake pedal) 3 Stainless-steel pedal cover with emblem (accelerator pedal) P29.10-2180-11 Remove

1.1 Remove rubber pedal cover of clutch pedal (4) Model 453.0/3/4 with transmission 700.12 except code P59 (Individual features of the Urban Style package) except code P71 (BRABUS sports package) The rubber pedal cover for the clutch pedal

(4) is no longer required. 1.2 Bend shackles on rear of clutch pedal (4) Model 453.0/3/4 with transmission 700.12 with code P59 (Individual features of the backwards and remove stainless steel pedal cover Urban Style package) Model 453.0/3/4 with transmission 700.12 with code P71 (BRABUS sports package) The stainless steel pedal cover for the

clutch pedal (4) is no longer required. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az29.10-p-0001sr, Retrofit pedal cover Model 453.0/3/4

Remove rubber pedal cover from brake pedal Model 453.0/3/4

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1461 · Applies to: 453 · AR: AZ29.10-P-0001SR

2.1 Remove rubber pedal cover from brake pedal Model 453.0/3/4 except code P59 (Individual features of the (5) Urban Style package) except code P71 (BRABUS sports package) The rubber pedal cover for the brake pedal

(5) is no longer required. 2.2 Bend shackles on rear of brake pedal (5) Model 453.0/3/4 with code P59 (Individual features of the backwards and remove stainless steel pedal cover Urban Style package) Model 453.0/3/4 with code P71 (BRABUS sports package) The stainless steel pedal cover for the

brake pedal (5) is no longer required. 3.1 Remove rubber pedal cover from accelerator Model 453.0/3/4 except code P59 (Individual features of the pedal (6) Urban Style package) except code P71 (BRABUS sports package) The rubber pedal cover for the accelerator

pedal (6) is no longer required. 3.2 Bend shackles on rear of accelerator pedal (6) Model 453.0/3/4 with code P59 (Individual features of the backwards and remove stainless steel pedal cover Urban Style package) Model 453.0/3/4 with code P71 (BRABUS sports package) The stainless steel pedal cover for the

accelerator pedal (6) is no longer required. Install

4 Position stainless steel pedal cover with Model 453.0/3/4 with transmission 700.12 emblem (1) onto clutch pedal (4) and fix in place by bending over the shackles on the rear 5 Position stainless steel pedal cover with emblem (2) onto brake pedal (5) and fix in place by bending over the shackles on the rear 6 Position stainless steel pedal cover with emblem (3) onto accelerator pedal (6) and fix in place by bending over the shackles on the rear Update Vehicle Documentation (VeDoc) 7 Attach "Stainless steel pedal cover retrofitted as per AZ29.10-P-0001SR" note under field organization texts for design group 29. Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Pedal cover parts kit 1 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az29.10-p-0001sr, Retrofit pedal cover Model 453.0/3/4

30.00 - 453 589 02 21 00 Adjustment device (ws30.00-p-0007b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1462 · Applies to: 453

2 30.00 - Safety information Throttle control, cruise control system ( as30.00-z-9999zz) 3 30.00 - Tightening torques Smart Throttle control, cruise control system (ba30.00-z-9999cz) 4 30.12 - Remove_install accelerator pedal (ar30.12-p-1321sr) 5 30.20 - Electrical function schematic for electronic accelerator (pe30 .20-p-2050bba) 6 30.20 - Remove__Install electronic accelerator (ar30.20-p-2000ff) 7 30.30 - Calibrate electric controller unit for distance warning function with active brake intervention (ar30.30-p-0018sr) 8 30.30 - Electrical function schematic for Active Brake Assist (pe30. 30-p-2070bba) 9 30.30 - Electrical function schematic for cruise control (CC) (pe30. 30-p-2051bba) 10 30.30 - Electrical function schematic for distance warning function ( pe30.30-p-2052bba) 11 30.30 - Remove_install control unit of distance warning function with radar sensor (ar30.30-p-0016sr) 12 30.30 - Remove_install electric controller unit for distance warning function with active brake intervention (ar30.30-p-0017sr) 13 30.30 - Wiring diagram for distance warning function controller unit with radar sensor (pe30.30-p-2105-97bba) 15 30.30 - Wiring diagram for distance warning function controller unit with radar sensor (pe30.30-p-2105-97bbb) 18 30.30 - Wiring diagram for distance warning function controller unit with radar sensor (pe30.30-p-2105-97bea) 20 30.30 - Wiring diagram for distance warning function controller unit with radar sensor (pe30.30-p-2105-97beb) 23

30.30 - Wiring diagram for distance warning function controller unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1463 · Applies to: 453

with radar sensor (pe30.30-p-2105bba) 25 30.30 - Wiring diagram for distance warning function controller unit with radar sensor (pe30.30-p-2105bbb) 26 30.30 - Wiring diagram, cruise control (pe30.30-p-2000-97bba) 27 30.30 - Wiring diagram, cruise control (pe30.30-p-2000bba) 30

WS30.00-P-0007B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1464 · Applies to: 453

453 589 02 21 00 Adjustment device 30.06.2017 Model 453 with code 258 (Active Brake Assist System) Verwendung in FG 30/Satz B Purpose: Adjustment device for vertical and horizontal alignment of the radar sensor. 453 589 02 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws30.00-p-0007b, 453 589 02 21 00 Adjustment device Model 453 with code 258 (Active Brake Assist System)

AS30.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1465 · Applies to: 453 · AR: AS30.00-Z-9999ZZ

Safety information: Throttle control, cruise control system 18.09.2019 MODEL all Risk of injury to skin and eyes from laser Model all (CAR, Light transporter, TRUCK) AS30.30-Z-0001-01A beams Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as30.00-z-9999zz, Safety information: Throttle control, cruise control system MODEL all

BA30.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1466 · Applies to: 453 · AR: BA30.00-Z-9999CZ

Tightening torques: Smart: Throttle control, cruise control system 18.09.2019 MODEL all Accelerator pedal MODEL 453 BA30.20-P-1000-03D Idle speed control (ISC) ENGINE 160.910 in MODEL 450.3/4 BA30.22-P-1000-01B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba30.00-z-9999cz, Tightening torques: Smart: Throttle control, cruise control system MODEL all

Place controller unit for distance warning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1476 · Applies to: 453

6 Place controller unit for distance warning function with active brake intervention (A90) in lower guides, fold backwards and click into place 7 Check/adjust alignment of controller unit for AR30.30-P-0017-01SR distance warning function with active brake intervention (A90) *453589022100 Adjustment device 8 Clip in cover (13) Model 453.3/4 with code 258 (Active Brake Assist System) Pull bumper above controller unit for distance warning function with active brake intervention (A90) forward slightly. 9 Perform a commissioning of the controller unit When replacing the controller unit for distance for distance warning function with active brake warning function with active brake intervention intervention (A90) with diagnosis system (A90). AD00.00-P-2000-06SR

10 Perform calibration drive with vehicle If the controller unit for distance warning diagnosis system function with active brake intervention (A90) has been reused and readjusted. AD00.00-P-2000-06SR

453 589 02 21 00 Adjustment device Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar30.30-p-0017sr, Remove/install electric controller unit for distance warning function with active brake intervention Model 453 with code 258 (Active Brake Assist System)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1477 · Applies to: 453

pe30.30-p-2105-97bba Document title: Wiring diagram for distance warning function controller unit with radar sensor Code: Designation: Position: A0 32L Use of wiring diagrams A1 17L Instrument cluster A89 8L Controller unit for distance warning function with radar sensor F2 3L Vehicle interior fuse and relay module F2f20 1K Fuse 20 N93/2 4A Distance warning function gateway N93/2 13A Distance warning function gateway N93/2 20A Distance warning function gateway S97 13L Distance warning function button U470 5A Valid for model 453.0 W1/1 11L Cockpit frame ground point X35/65 6H Vehicle interior/front crossmember electrical connector Z37/19 23G CAN bus (low) connector sleeve Z37/20 24G CAN databus (high) connector sleeve Z50/43 1E Circuit 15 (fused) connector sleeve Z6/174 10G Ground connection connector sleeve Z6/175 9E Ground connection connector sleeve Z81z1 16G Circuit 58d connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1478 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2105-97bba, Wiring diagram for distance warning function controller unit with radar sensor Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist System) f20 F2 X35/65 A89 W1/1 S97 Z6/174 Z81z1 Z50/43 N93/2 (U470) Z6/175 N93/2 A1 4 PE 54.15-P-2001BBB 15 AA S20 BA B NC NC NC NC 7 8 3 2 4 5 6 AA 1 1 6 3 5 2 4 NC 4 7 1 NC 8 2 5 NC NC 3 6 AA 1 3 AA AP10 2 1 11 24 12 15 16 147L 147H NAM 187B 187A PE 54.30-P-2101 14 10 13 NC F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 6 5 4 3 2 11 10 9 8 7 16 15 14 13 12 17 18 18 17 0,5 BK 0,5 YE 0,5 YE 0,35 YEWH 0,35 PKWH 0,35 BNWH 1,0 BK 0,35 BKWH 0,35 BKWH 0,35 PKWH 0,5 PK 0,5 YE (0,5 PK) 0,35 PKWH (0,5 BN) 0,35 GNWH 0,35 BKWH (0,35 BNWH) 0,22 WH 0,35 PKWH 0,35 BKWH (0,5 BKWH) ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1479 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2105-97bba, Wiring diagram for distance warning function controller unit with radar sensor Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist System) Z37/20 Z37/19 A0 N93/2 PE 00.19-P-2600BBA -P-2101BBA PE 00.19-P-2150BBA 18 17 23 14 13 19 NC 137G 137H F 19 18 20 21 22 23 24 25 26 PE 30.30-P-2105-97BBA 27 28 29 30 31 32 L K J H G 21 20 19 18 26 25 24 22 23 E D C 31 30 29 28 27 32 B A 2,5 RDYE 0,35 GNWH 0,35 PKWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1480 · Applies to: 453

pe30.30-p-2105-97bbb Document title: Wiring diagram for distance warning function controller unit with radar sensor Code: Designation: Position: A0 15L Use of wiring diagrams A90 7L Controller unit for distance warning function with active brake intervention F2 3L Vehicle interior fuse and relay module F2f20 1K Fuse 20 N10/10 6A Center SAM control unit W1/1 10L Cockpit frame ground point X85/18 5H Vehicle interior/vehicle front electrical connector Z50/43 1G Circuit 15 (fused) connector sleeve Z50/44 1E Circuit 15 (fused) connector sleeve Z6/174 10G Ground connection connector sleeve Z6/175 10E Ground connection connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1481 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2105-97bbb, Wiring diagram for distance warning function controller unit with radar sensor Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 258 (Active Brake Assist System) except code 252 (Distance warning function) f20 F2 Z50/43 A90 X85/18 Z50/44 N10/10 W1/1 Z6/174 A0 Z6/175 PE 54.15-P-2001BBB 15 AA AP10 S20 AA 8 1 A 3 2 4 5 6 7 2 3 28 27 S2 PE 54.21-P-2127BBC 150S 150R 1 4 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 3 1 2 4 5 6 7 8 F 9 10 10 11 12 13 PE 30.30-P-2105-97BBB 14 15 L K J H G 9 10 11 12 13 E D C 14 15 B A 0,5 YE 0,35 YE 0,5 YE 0,5 YE 0,35 GNWH 0,35 GYWH 0,35 GNWH 0,35 GYWH 0,35 BKWH 0,5 BK 0,35 BKWH 1,0 BK 2,5 RDYE

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1482 · Applies to: 453

pe30.30-p-2105-97bea Document title: Wiring diagram for distance warning function controller unit with radar sensor Code: Designation: Position: A0 23L Use of wiring diagrams A89 7L Controller unit for distance warning function with radar sensor F2 3L Vehicle interior fuse and relay module F2f20 1K Fuse 20 N93/2 4A Distance warning function gateway N93/2 12A Distance warning function gateway N93/2 20A Distance warning function gateway S97 16L Distance warning function button W1/1 10L Cockpit frame ground point X35/65 5H Vehicle interior/front crossmember electrical connector Z37/19 19G CAN bus (low) connector sleeve Z37/20 20G CAN databus (high) connector sleeve Z50/43 1G Circuit 15 (fused) connector sleeve Z50/44 1E Circuit 15 (fused) connector sleeve Z6/174 10G Ground connection connector sleeve Z6/175 10E Ground connection connector sleeve Z81z3 12G Circuit 58d connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1483 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2105-97bea, Wiring diagram for distance warning function controller unit with radar sensor Page 1 of 2 Model 453.091/391/491 up to model year 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist System) f20 Z81z3 F2 Z50/43 A89 W1/1 X35/65 Z6/174 Z50/44 N93/2 Z6/175 N93/2 S97 PE 00.19-P-2600BEA PE 54.15-P-2001BEB 15 AP10 AA S20 2 AA 8 3 4 5 6 7 2 3 5 B 1 6 1 4 3 AA AP10 15 12 16 147L 147H NAM AA 8 5 7 4 1 2 3 11 10 13 14 19 23 1 2 4 24 NC 187B 187A F L K 1 2 3 4 J H G 5 6 7 8 9 10 11 12 E D C B A 1 4 3 2 6 5 8 7 11 10 9 12 13 14 15 16 17 18 16 15 14 13 18 17 0,5 BK 0,35 BKWH 0,5 YE 0,35 YE 0,5 YE 0,5 YE 0,35 BNWH 0,35 PKWH 0,35 BKWH 1,0 BK 0,5 YE 0,35 BNWH 0,35 PKWH 0,35 BKWH 0,35 BKWH 0,35 PKWH 0,5 PK 0,35 BNWH 0,35 BUWH ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1484 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2105-97bea, Wiring diagram for distance warning function controller unit with radar sensor Page 2 of 2 Model 453.091/391/491 up to model year 2020 with code 252 (Distance warning function) except code 258 (Active Brake Assist System) Z37/20 Z37/19 A0 N93/2 PE 00.19-P-2150BEA 6 3 17 137G 18 137H F 18 19 20 22 21 PE 30.30-P-2105-97BEA 23 L K J H G 20 19 18 E D C 21 23 22 B A 2,5 RDYE 0,35 GNWH 0,35 PKWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1485 · Applies to: 453

pe30.30-p-2105-97beb Document title: Wiring diagram for distance warning function controller unit with radar sensor Code: Designation: Position: A0 15L Use of wiring diagrams A90 7L Controller unit for distance warning function with active brake intervention F2 3L Vehicle interior fuse and relay module F2f20 1K Fuse 20 N10/10 6A Center SAM control unit W1/1 10L Cockpit frame ground point X85/18 5H Vehicle interior/vehicle front electrical connector Z50/43 1G Circuit 15 (fused) connector sleeve Z50/44 1E Circuit 15 (fused) connector sleeve Z6/174 10G Ground connection connector sleeve Z6/175 10E Ground connection connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1486 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2105-97beb, Wiring diagram for distance warning function controller unit with radar sensor Page 1 of 1 Model 453.091/391/491 up to model year 2020 with code 258 (Active Brake Assist System) except code 252 (Distance warning function) f20 F2 Z50/43 A90 X85/18 Z50/44 N10/10 W1/1 Z6/174 A0 Z6/175 PE 54.15-P-2001BEC 15 AA AP10 S20 AA 8 1 A 3 2 4 5 6 7 3 2 27 28 S2 PE 54.21-P-2127BEB 150S 150R 1 4 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 2 1 3 5 4 8 7 6 F 9 10 10 11 12 13 PE 30.30-P-2105-97BEB 14 15 L K J H G 11 10 9 13 12 E D C 15 14 B A 0,35 YE 0,5 YE 0,5 YE 0,5 YE 0,35 GYWH 0,35 GNWH 0,35 GYWH 0,35 GNWH 0,5 BK 0,35 BKWH 0,35 BKWH 1,0 BK 2,5 RDYE

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1489 · Applies to: 453

pe30.30-p-2000-97bba Document title: Wiring diagram, cruise control Code: Designation: Position: A0 32L Use of wiring diagrams A45/1 4A Steering wheel clock spring contact A45/1 12A Steering wheel clock spring contact A45/1 20A Steering wheel clock spring contact A45/1 28A Steering wheel clock spring contact A45/1x2 1D Steering wheel clock spring contact electrical connector 2 F2 25L Vehicle interior fuse and relay module F2f20 23K Fuse 20 N3/10 17L ME-SFI [ME] control unit N93/1 21L Audio gateway control unit S110 3L Left multifunction steering wheel button group S110s1 2L Scroll forward button S110s4 2L Scroll back button S110s7 3L OK button S111 6L Right multifunction steering wheel button group S111s1 5L Volume (+) button S111s2 5L Volume (-) button S111s4 6L Voice control system ON button S40/4 9L Cruise control/variable speed limiter switch group S40/4 13L Cruise control/variable speed limiter switch group S40/4s1 8L Resume from memory switch S40/4s2 8L Decelerate and set switch S40/4s3 9L Accelerate and set switch S40/4s4 10L OFF switch S40/4s6 11L Cruise control/variable speed limiter switch U470 17E Valid for model 453.0 U470 17E Valid for model 453.0 U470 27C Valid for model 453.0 Z50/43 23G Circuit 15 (fused) connector sleeve Z6/151 28E Ground connection connector sleeve Z6/153 28E Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2000-97bba, Wiring diagram, cruise control

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1490 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 s4 s7 s4 s1 s2 s1 s1 s2 s3 s4 s6 x2 S110 S111 S40/4 S40/4 A45/1 A45/1 N3/10 U470 U470 PE 07.61-P-2101B A2 AA D2 D3 2 2 11 3 4 4 11 BB 3 AP10 107O 107V 10 9 7 5 1 6 6 8 12 1 6 1 12 8 BF MAM NC 86M 3PD 3FX 86G 86G 86M C3 5 7 8 12 3PD 3FX F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 17 18 0,35 BK 0,35 RD 0,35 RD 0,35 RD 0,35 GN 0,35 RD 0,35 BK 0,35 BN 0,35 BU 0,35 RD 0,35 BK 0,35 BK 0,35 RD 0,35 BU 0,35 GN 0,35 BK 0,35 RD 0,35 YE 0,35 RD 0,35 GY 0,35 PK 0,35 BK 0,35 VT 0,35 BK 0,35 WH 0,35 GN 0,35 WH 0,35 WH 0,35 VT 0,35 PK 0,35 BU 0,35 BU 0,35 GN 0,35 BNWH 0,35 PKWH 0,35 BUWH 0,35 PKWH 0,35 BK 0,35 GYWH 0,35 GYWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe30.30-p-2000-97bba, Wiring diagram, cruise control

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1491 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f20 0 N93/1 F2 Z50/43 A0 A45/1 (Z6/153) Z6/151 (U470) A45/1 P-2101BBA PE 82.60-P-2102BBA 15 PE 54.15-P-2001BBB BA 23 24 AA S20 PE 00.19-P-2600BBA) PE 00.19-P-2800BBC ( PE 82.25-P-2100BBA 5 7 9 10 4 3 11 NC 107O 107V AP10 2 MAM F 19 18 20 21 22 23 24 25 26 PE 30.30-P-2000-97BBA 27 28 29 30 31 32 L K J H G 18 19 20 21 22 23 24 25 26 E D C 27 28 29 30 31 32 B A 0,5 YE 2,5 RDYE 0,35 PKWH 0,35 BUWH 0,35 YEWH 0,35 BKWH Cut here

31.00 - Test and adjustment values Smart Frame, trailer operation (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1493 · Applies to: 453

be31.00-z-9999cz) 2 31.00 - Tightening torques Smart Frame, trailer operation (ba31.00- z-9999cz) 3 31.10 - Remove_install trailer hitch (ar31.10-p-8000ff) 4 31.10 - Retrofit trailer hitch (az31.10-p-8080ff) 6 31.11 - Lubricate and check operation of trailer hitch with detachable ball neck (ap31.11-p-3121ff) 8 31.11 - Trailer hitch with detachable ball neck - clean after testing ( ap31.11-p-3130ff) 9 31.19 - Wiring diagram of trailer coupling (pe31.19-p-2000zc) 10 31.19 - Wiring diagram trailer coupling (pe31.19-p-2000za) 11 31.19 - Wiring diagram trailer coupling (pe31.19-p-2000zb) 12

BA31.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1495 · Applies to: 453 · AR: BA31.00-Z-9999CZ

Tightening torques: Smart: Frame, trailer operation 18.09.2019 MODEL all Trailer coupling mechanism MODEL 454.0 BA31.11-P-1000-01D Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba31.00-z-9999cz, Tightening torques: Smart: Frame, trailer operation MODEL all

Fuel tank

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1497 · Applies to: 453

Number Designation Model 454.0 BA47.10-P-1003-01H Bolt of filler neck to body Nm 8 450 589 02 62 00 Removal assembly Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar31.10-p-8000ff, Remove/install trailer hitch MODELS 454.0 with CODE (E50) Trailer hitch

32.00 - 001 589 03 16 00 Socket set (ws32.00-p-0026b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1505 · Applies to: 453

2 32.00 - 203 589 01 31 00 Tensioning device (ws32.00-p-0052b) 3 32.00 - 453 589 00 63 00 Clamping plates (ws32.00-p-0008b) 4 32.00 - Safety information Suspension (as32.00-z-9999zz) 5 32.00 - Tightening torques Smart Suspension (ba32.00-z-9999cz) 6 32.20 - Install Brabus sport suspension (an32.20-p-0002ff) 7 32.20 - Remove_install rear spring (ar32.20-p-0230ff) 8 32.20 - Remove_install rear spring (ar32.20-p-0230sr) 10 32.20 - Retrofit Brabus sport springs (an32.20-p-0003ff) 12 32.25 - Check condition of suspension struts or shock absorbers and springs (ap32.25-p-3255s) 13 32.25 - Checking shock absorber (ar32.25-p-0121sr) 15 32.25 - Disassemble_assemble suspension strut (ar32.25-p-1018ff) 16 32.25 - Disassemble_assemble suspension strut (ar32.25-p-1018sr) 18 32.25 - Remove_install rear shock absorber (ar32.25-p-0110ff) 20 32.25 - Remove_install rear shock absorber (ar32.25-p-0110sr) 21 32.25 - Remove_install the suspension strut (ar32.25-p-1017ff) 23 32.25 - Remove_install the suspension strut (ar32.25-p-1017sr) 25 32.25 - Replace front axle shock absorber (code 1505P32B02) ( sm32.25-p-0016a) 27 32.25 - Service Information Assembly of suspension struts and shock absorbers (si32.25-p-0004a) 29 32.25 - Service Information Replacement of shock absorbers (si32. 25-p-0002a) 30 32.35 - Remove_install front anti-roll bar (ar32.35-p-2050ff) 31 32.35 - Remove_install front stabilizer bar (ar32.35-p-2050sr) 32 32.35 - Remove_install front stabilizer bar link rod (ar32.35-p- 3328sr) 34 32.35 - Remove_install front stabilizer bar torsion bar linkage (ar32. 35-p-1221sr) 36

WS32.00-P-0026B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1506 · Applies to: 453

001 589 03 16 00 Socket set 11.01.2019 Model 118, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197, 202, 203, 204, 205, 209, 210, 211, 212, 213, 218, 219, 230, 231, 238, 245, 247, 251, 253, 257, 290, 293 Model 451, 452, 453, 454 Model 639 Verwendung in FG 32/Satz B Purpose: Socket set (suspension strut) for loosening and tightening the nut on the damper piston rod. 001 589 03 16 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws32.00-p-0026b, 001 589 03 16 00 Socket set Model 118, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197, 202, 203, 204, 205, 209, 210, 211, 212, 213, 218, 219, 230, 231, 238, 245, 247, 251, 253, 257, 290, 293 Model 451, 452, 453, 454 ...

WS32.00-P-0052B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1507 · Applies to: 453

203 589 01 31 00 Tensioning device 03.07.2019 Model 117, 118, 156, 163, 164, 166, 167, 168, 169.0/3, 171, 172, 176, 177, 190, 203, 204, 205, 207, 209, 210.081/082/083/281/282/283, 211, 212, 213, 218, 219, 230, 231, 238, 242, 245.20/23, 246, 247, 251, 253, 257, 290, 292, 293 Model 414, 415, 447, 448, 470, 471, 636, 638, 639 Model 453 Model 463.260/261/276/277/349 Model 910 203 589 01 31 28 Repair kit Model 117, 156, 163, 164, 166, 168, 169.0/3, WS32.00-P-0052-01B 171, 172, 176, 190, 203, 204, 205, 207, 209, 210.081/082/083/281/282/283, 211, 212, 213, 218, 219, 230, 231, 238, 242, 245.20/23, 246, 251, 253, 257, 292, 293 Model 414, 415, 447, 448, 470, 471, 636, 638, 639 Model 453 Model 463.260/261/276/277/349 Model 910 Verwendung in FG 32/Satz B Purpose: Tensioning device for various front-axle and rear-axle spring plates with external tensioning (basic unit/external tensioning, tensioning range 52 mm to 360 mm). 203 589 01 31 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws32.00-p-0052b, 203 589 01 31 00 Tensioning device Model 117, 118, 156, 163, 164, 166, 167, 168, 169.0/3, 171, 172, 176, 177, 190, 203, 204, 205, 207, 209, 210.081/082/083/281/282/283, 211, 212, 213, 218, 219, 230, 231, 238, 242, ...

WS32.00-P-0008B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1508 · Applies to: 453

453 589 00 63 00 Clamping plates 09.02.2018 Model 453 Model 463.260/261/276/277/349 453 589 00 63 06 Clamping plate Model 463.260/261/276/277/349 WS32.00-P-0008-01B Use in FG 32/Set B 453 589 00 63 05 Cover Model 463.260/261/276/277/349 WS32.00-P-0008-02B Use in FG 32/Set B Verwendung in FG 32/Satz B Purpose: Clamping plates for installing/removing the front axle springs. Please note: Usage of this special tool is restricted to the corresponding model series (see AR documentation). Note: Only in combination with W 203 589 01 31 00 tensioning device. 453 589 00 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws32.00-p-0008b, 453 589 00 63 00 Clamping plates Model 453 Model 463.260/261/276/277/349

AS32.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1509 · Applies to: 453 · AR: AS32.00-Z-9999ZZ

Safety information: Suspension 18.09.2019 MODEL all Risk of death from lowering vehicle when AS32.22-B-0001-01A working between wheels and body. Risk of injury from pinching or crushing when working on the air suspension. Risk of death from lowering vehicle when Model all (BUS, Heavy transporter, Light AS32.22-Z-0001-01A working between wheels and body. Risk of transporter, TRUCK) injury from pinching or crushing when working on the air suspension. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as32.00-z-9999zz, Safety information: Suspension MODEL all

BA32.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1510 · Applies to: 453 · AR: BA32.00-Z-9999CZ

Tightening torques: Smart: Suspension 18.09.2019 MODEL all Front axle steel springs MODEL 454.0 BA32.20-P-1000-01K Front axle torsion bar MODEL 450.3/4, 451.3/4, 452.3/4 BA32.20-P-1000-02I Front axle torsion bar Model 453 BA32.20-P-1000-02S Rear axle torsion bar MODEL 450.3/4 BA32.20-P-1000-04H Rear axle shock absorber MODEL 450.3/4, 452.334/432/434 BA32.25-P-1000-03F Rear axle shock absorber MODEL 454.0 BA32.25-P-1000-03H Rear axle shock absorber MODEL 451.3/4 BA32.25-P-1000-03N Rear axle shock absorber MODEL 453 BA32.25-P-1000-03Q Spring struts MODEL 450.3 /4, 451.3 /4, 452.3 /4 BA32.25-P-1000-04D Spring struts MODEL 450.3/4 with cross-spring BA32.25-P-1000-04E Spring struts Model 450.3/4 with suspension strut Model BA32.25-P-1000-04F 451.3/4 Model 452.3/4 Spring struts MODEL 454.0 BA32.25-P-1000-04I Spring struts MODEL 453 BA32.25-P-1000-04Q Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba32.00-z-9999cz, Tightening torques: Smart: Suspension MODEL all

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1513 · Applies to: 453

Number Designation WH58.30-Z-1011-07A Base jack Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar32.20-p-0230ff, Remove/install rear spring MODELS 454.0

AP32.25-P-3255S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1517 · Applies to: 453

Check condition of suspension struts or shock absorbers and springs 07.07.2014 MODEL 453 P32.25-2348-08 Front axle suspension strut shown 3 Suspension strut bearing 7 Spring seat 4 Buffer 8 Piston rod 5 Boot 9 Shock absorber 6 Spring P32.25-2351-09 Rear axle shown 4 Buffer 10 Spring cup 6 Spring 11 Dust boot 9 Shock absorber Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap32.25-p-3255s, Check condition of suspension struts or shock absorbers and springs MODEL 453

Risk of death

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1518 · Applies to: 453

Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A Danger !

or, in extreme cases even sever extremities. the operating range of the mechanism when moving components. Preparatory activity 1 Lift vehicle on vehicle lift Check

2 Damage, deformation and corrosion which AP32.00-P-3255-01A occurs must be compared against the damage profiles 3 Check shock absorber (9) for external leaks A thin film of oil on the shock absorber (9)

is acceptable. If there are problems: Rectify problem subject to separate repair order. 4 Check shock absorber (9) for external If there are problems: damage, deformation and corrosion Rectify problem subject to separate repair order. 5 Check piston rods (8) in visible area for If there are problems: damage, deformation and corrosion Rectify problem subject to separate repair order. 6 Check spring seat (7) for correct seating, If there are problems: damage and deformation Rectify problem subject to separate repair order. 7 Check condition of springs (6)

Springs (6) may not be broken and must be seated correctly. Damage can occur otherwise. If there are problems: Rectify problem subject to separate repair order. 8 Check air suspension bellows (5) for correct If there are problems: seating, damage and deformation Rectify problem subject to separate repair order. 9 Check buffer (4) for correct seating, damage If there are problems: and deformation Rectify problem subject to separate repair order. 10 Check suspension strut mount (3) in visible If there are problems: area for correct seating, damage and deformation Rectify problem subject to separate repair order. 11 Check spring retainer (10) for correct seating, If there are problems: damage and deformation Rectify problem subject to separate repair order. 12 Check dust boot (11) for correct seating, If there are problems: damage and deformation Rectify problem subject to separate repair order. Finishing activity 13 Lower vehicle with lifting platform Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap32.25-p-3255s, Check condition of suspension struts or shock absorbers and springs MODEL 453

Pull suspension strut (1) out of the spring (5)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1521 · Applies to: 453

7 Pull suspension strut (1) out of the spring (5) 8 Remove bellows (6), protective cap (3) and lower spring seat (4) 9 Assemble in the reverse order Suspension struts

Number Designation Model Model 454.0 454.034 except model 454.034 BA32.25-P-1004-04I Nut, piston rod to spring cup Nm 60 60 450 589 08 99 00 454 589 01 99 00 Assembly tool set Socket set Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar32.25-p-1018ff, Disassemble/assemble suspension strut MODEL 454.0

BA42.10-P-1002-04G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1528 · Applies to: 453

Bolt, brake hose bracket to suspension strut Nm 10 10 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar32.25-p-1017ff, Remove/install the suspension strut MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1532 · Applies to: 453

Designation Model 453 BA32.25-P-1002-04Q Nut, suspension strut mount to piston rod Nm 62 Suspension struts Number Designation Model 453 BA32.25-P-1003-04Q Bolt of suspension strut to steering knuckle Nm 105 453 589 00 63 00 203 589 01 31 00 Clamping plates Tensioning device Parts ordering note Part no. Designation Quantity A 453 321 00 06 Stop buffer, optimized version 2 A 453 323 00 00 Front strut (S2S) 2 A 453 323 03 00 Front strut (S4S) 2 A 453 990 01 50 Nut 2 A 453 990 05 50 Nut 4 A 453 990 06 50 Nut 2 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, sm32.25-p-0016a, Replace front axle shock absorber (code: 1505P32B02) Model 453

SI32.25-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1533 · Applies to: 453

Service Information: Assembly of suspension struts and shock absorbers 07.11.2016 Model all Shown on model 211 1 Damper tube 2 Piston rod a Friction marks on sealing piston b Without friction marks on sealing piston P32.25-2276-12 Due to current inspection findings on front-axle shock absorbers in As described in the relevant AR document "Disassembling/ model series 211 we would like to notify you here about how to assembling suspension struts" (AR32.25-P-1018*), the piston rod must proceed when installing and removing or disassembling/assembling be counterheld using a suitable tool at the upper end when releasing shock absorbers and struts. and tightening. No impact wrench

must be used while loosening or tightening the Turning with the impact wrench/driver chips are created, which are nut at piston rod (2). deposited in the sealing piston and which in turn damage the piston The piston rod (2) also rotates and this could lead to friction marks rod sealing. (arrow) in the damper tube (1) and at sealing piston (a). In this instance the damper sealing capability is no longer given. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si32.25-p-0004a, Service Information: Assembly of suspension struts and shock absorbers Model all

SI32.25-P-0002A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1534 · Applies to: 453

Service Information: Replacement of shock absorbers 04.09.2019 Model 117, 118, 124, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 176, 177, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 218, 219, 220, 221, 222, 230, 231, 240, 245, 246, 247, 251, 453, 461, 463 Modification notes 15.08.2019 Information exception added. Section 1: General information on all shock absorber variants Check in case of noise before a repair Principle 1 Determine the side causing the problem by driving with one side of the vehicle on a rough road. Only the damaged component must be replaced. 2 Unhook torsion bar linkage Damage to a shock absorber or suspension strut does not for test drive and check whether the noise complaint changes. automatically justify replacement of the same component on the other side of the vehicle. 3 Release tension on damper/suspension strut and tighten to ready-to-drive state. Exception:

4 If possible, swap-over from left/right As of a component mileage of 150,000 km, we recommend replacing in pairs, because the damping characteristics of the old and new part may be different due to aging. Section 2: Deviating procedures This is why the current documentation in further systems such as TIPS or the parts process in the XENTRY Portal must always be Information on additional (possibly deviating) specifications due to followed! technical modifications is documented in the parts process in the XENTRY Portal or TIPS systems. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si32.25-p-0002a, Service Information: Replacement of shock absorbers Model 117, 118, 124, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 176, 177, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 218, 219, 220, 221, 222, 230, 231, 240, ...

Front axle stabilizer bar

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1537 · Applies to: 453

Number Designation Model 453 BA32.20-P-1003-02S Bolt, retaining clamp for stabilizer bar to front axle Nm 21 126 589 00 10 00 450 589 00 17 00 Screwdriver bit Range of tools for stabilizer bar assembly Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar32.35-p-2050sr, Remove/install front stabilizer bar Model 453

Screwdriver bit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1539 · Applies to: 453

Range of tools for stabilizer bar assembly Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar32.35-p-3328sr, Remove/install front stabilizer bar link rod Model 453

33.00 - 000 588 07 31 00 Axle mount adapter (ws33.00-n-0249b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1541 · Applies to: 453

2 33.00 - 210 589 06 43 00 Extraction tool (ws33.00-p-0135b) 3 33.00 - 221 589 04 33 00 Extraction tool (ws33.00-p-0187b) 4 33.00 - 450 589 00 17 00 Range of tools for stabilizer bar assembly (ws33.00-p-0142b) 5 33.00 - 450 589 01 33 00 Puller (ws33.00-p-0143b) 6 33.00 - 602 589 00 33 00 Impact extractor (ws33.00-p-0189b) 7 33.00 - Tightening torques Smart Front axle (ba33.00-z-9999cz) 8 33.10 - Check condition of front axle and front axle ball joints (ap33. 10-p-3358s) 9 33.10 - Lower and position front axle (ar33.10-p-0003sr) 11 33.10 - Remove_install front axle (ar33.10-p-0100sr) 14 33.10 - Remove_install front axle carrier (ar33.10-p-0001fb) 18 33.10 - Remove_install front axle carrier (ar33.10-p-0001ff) 21 33.20 - Remove_install flange ball joint (ar33.20-p-0446sr) 24 33.20 - Remove_install front axle transverse control arm (ar33.20-p- 1452ff) 26 33.20 - Remove_install front axle transverse control arm (ar33.20-p- 1452sr) 27 33.20 - Remove_install wheel bearing (ar33.20-p-0302sr) 29 33.20 - Removing and installing front axle wishbone (ar33.20-p- 1452fb) 31 33.20 - Replace front axle wheel hub (code 1605P42B43) (sm33.20 -p-0015a) 33 33.25 - Remove_install steering knuckle (ar33.25-p-0400ff) 34 33.25 - Remove_install steering knuckle (ar33.25-p-0400sr) 38 33.30 - Remove_install front axle shafts (ar33.30-p-0620ff) 40 33.30 - Remove_install front axle shafts (ar33.30-p-0620fg) 42 33.30 - Remove_install rubber boot at input shaft on transmission side (ar33.30-p-0680ff) 44

33.30 - Remove_install rubber boot on drive shaft at outboard end (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1542 · Applies to: 453

ar33.30-p-0670ff) 47

WS33.00-N-0249B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1543 · Applies to: 453

000 588 07 31 00 Axle mount adapter 06.12.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 33/35/Satz B Purpose: Universal axle mount for holding and turning axles during repair work. Note: In combination with W 000 588 00 31 00 assembly stand. Reference information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier are available in the maintenance system document (see below). 000 588 07 31 00 Manufacturer 1 Germany Erwin Schairer GmbH http://www.erwinschairer.de Type / model: MLA axle Keltenstrasse 9 72469 Meßstetten, Germany Article no.:1052 Manufacturer 2 Germany Werner Weitner GmbH http://www.werner-weitner.com Type / model: Axle mount (only in combination with WW-GA-400) Sollnau 14 85072 Eichstätt Article no.: WW-AA-250 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws33.00-n-0249b, 000 588 07 31 00 Axle mount adapter Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS33.00-P-0135B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1544 · Applies to: 453

210 589 06 43 00 Extraction tool 26.08.2016 Model 107, 117, 123, 124, 126, 129, 140, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 242, 245, 246, 251 Model 414, 415, 447, 636, 639 Model 451, 453 Verwendung in FG 33/35/Satz B Purpose: Extraction tool for front and rear axle shafts. Note: Only in combination with 655 589 00 35 02 Spindle. 210 589 06 43 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws33.00-p-0135b, 210 589 06 43 00 Extraction tool Model 107, 117, 123, 124, 126, 129, 140, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 190, 197, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 215, 216, 217, 218, 219, 220, 221, ...

WS33.00-P-0187B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1545 · Applies to: 453

221 589 04 33 00 Extraction tool 10.03.2020 Model 117, 156, 204.08/09/28/29/38/90/93/98/99, 205, 207.38, 212, 213, 216, 217, 218, 221, 222, 223, 238, 242, 253, 257, 290, 293, 451, 453 Verwendung in FG 15/33/35/Satz B Purpose: Impact extractor for pulling out front axle shafts. Slide hammer puller for pulling out pinion housing in front axle transmission. Note: In combination with 602 589 00 33 00 Impact extractor. 221 589 04 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws33.00-p-0187b, 221 589 04 33 00 Extraction tool Model 117, 156, 204.08/09/28/29/38/90/93/98/99, 205, 207.38, 212, 213, 216, 217, 218, 221, 222, 223, 238, 242, 253, 257, 290, 293, 451, 453

WS33.00-P-0142B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1546 · Applies to: 453

450 589 00 17 00 Range of tools for stabilizer bar assembly 17.6.14 MODEL 450, 451, 452, 453 Verwendung in FG 32/33/Satz B Purpose: For removing/installing the stabilizer bar. Note: Tool assortment for stabilizer bar assembly, smart no. 0005010. 450 589 00 17 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws33.00-p-0142b, 450 589 00 17 00 Range of tools for stabilizer bar assembly MODEL 450, 451, 452, 453

WS33.00-P-0143B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1547 · Applies to: 453

450 589 01 33 00 Puller 01.08.2019 Model 450, 451, 452, 453, 454 Modification notes 29.07.2019 Sale of this special tool was ceased. Verwendung in FG 32/33/46/Satz B Purpose: Puller for pulling off tie rod end. Note: Ball joint puller, car version, smart no. 0005149. Procurement information: Sale of this special tool was ceased. Alternatively, use a commercially available ball joint puller with a jaw width of 16 mm. 450 589 01 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws33.00-p-0143b, 450 589 01 33 00 Puller Model 450, 451, 452, 453, 454

WS33.00-P-0189B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1548 · Applies to: 453

602 589 00 33 00 Impact extractor 10.03.2020 Model 117, 118, 156, 176, 177, 204.08/09/28/29/38/90/93/98/99, 205, 207.38, 212, 213, 216, 217, 218, 221, 222, 223, 238, 242, 246, 247, 253, 257, 290, 293 Model 245.286 with engine 780.991 Model 451, 453 Model 470, 471 Model 639 with code MA0 (E-CELL 60 kW) Verwendung in FG 15/26/27/33/35/Satz B Purpose: Impact extractor for pulling out front axle shafts. Impact extractor for pulling out intermediate shafts of electric motor Slide hammer puller for pulling out pinion housing in front axle transmission. On model 639, to pull out drive flange of drive shafts. Note: In combination with 221 589 04 33 00 Puller. For model 639 in combination with 639 589 01 33 00 Adaptation. On model 470/471, in combination with 246 589 01 33 00 Extraction tool. In combination with 716 589 03 33 00 Extraction claw. 602 589 00 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws33.00-p-0189b, 602 589 00 33 00 Impact extractor Model 117, 118, 156, 176, 177, 204.08/09/28/29/38/90/93/98/99, 205, 207.38, 212, 213, 216, 217, 218, 221, 222, 223, 238, 242, 246, 247, 253, 257, 290, 293 Model 245.286 with engine ...

BA33.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1549 · Applies to: 453 · AR: BA33.00-Z-9999CZ

Tightening torques: Smart: Front axle 18.09.2019 MODEL all Front axle carrier MODEL 450.3/4, 451.3/4, 452.3/4 BA33.10-P-1000-01D Front axle carrier MODEL 454.0 BA33.10-P-1000-01F Front axle MODEL 453 BA33.10-P-1000-02A Trailing arms, wishbones MODEL 450.3/4, 451.3/4, 452.3/4 BA33.15-P-1000-01C Trailing arms, wishbones MODEL 454.0 with ENGINE 122.950, BA33.15-P-1000-01D 134.910/911, 135.930/950, 639.939 Trailing arms, wishbones Model 117, 118, 156, 176, 177, 242, 246, 247 BA33.15-P-1000-01F Model 453 Wheel location, wheel hub MODEL 450.3/4, 451.3/4, 452.3/4 BA33.20-P-1000-01G Wheel location, wheel hub Model 453 BA33.20-P-1000-01V Axle housing, steering knuckle MODEL 450.3/4, 451.3/4, 452.3/4 BA33.25-P-1000-01D Axle housing, steering knuckle Model 453 BA33.25-P-1000-01F Drive shaft MODEL 454.0 with ENGINE 122.950, BA33.30-P-1000-07B 134.910/911, 135.930/950, 639.939 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba33.00-z-9999cz, Tightening torques: Smart: Front axle MODEL all

AP33.10-P-3358S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1550 · Applies to: 453

Check condition of front axle and front axle ball joints 12.08.2014 MODEL 453 Shown on MODEL 453 with removed underfloor paneling 1 Stabilizer bar mounting 2 Triangular control arm 3 Elastomer bearing 4 Elastomer bearing 5 Supporting joint boot 6 Supporting joint P33.10-2439-06 Shown on MODEL 453 with removed underfloor paneling 7 Shift rail 8 Shift rail joint 9 Shift rail joint sleeve P33.10-2438-06 Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A Danger !

or, in extreme cases even sever extremities. the operating range of the mechanism when moving components. Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Preparatory activity 1 Lift vehicle on vehicle lift Check

2 Check underfloor paneling for evidence of If the underfloor paneling is damaged: driving over obstacles or damage caused by contact with the vehicle underside Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap33.10-p-3358s, Check condition of front axle and front axle ball joints MODEL 453

Remove underfloor paneling and check front

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1551 · Applies to: 453

axle carrier for damage, subject to separate repair order. 3 Check wheel bearing by firmly pulling, If there are problems: pushing and turning the wheels Repair the problem, subject to separate repair order. 4 Check front axle carrier for cracks, If there are problems: deformation and corrosion Repair the problem, subject to separate repair order. 5 Check stabilizer bar bushing (1) for cracks, If there are problems: deformation and wear, and check for play by firmly tugging and pushing Repair the problem, subject to separate repair order. 6 Check elastomer bearings (3, 4) of wishbone If there are problems: control arms (2) for cracks, deformation and wear and for play by firmly tugging and pushing Repair the problem, subject to separate repair order. 7 Check supporting joint boots (5) for proper If there are problems: condition, leaktightness and correct seating Repair the problem, subject to separate repair order. 8 Check play on supporting joints (6) by pulling If there are problems: and pressing firmly Repair the problem, subject to separate repair order. 9 Check coupling rod joint sleeves (9) for If there are problems: proper condition, leaktightness and correct seating Repair the problem, subject to separate repair order. 10 Check coupling rod joints (8) for play by firmly If there are problems: tugging and pushing coupling rods (7) Repair the problem, subject to separate repair order. Finishing activity 11 Lower vehicle Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap33.10-p-3358s, Check condition of front axle and front axle ball joints MODEL 453

Brake pedal jack

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1558 · Applies to: 453

000 589 18 31 00 450 589 02 62 00 211 589 00 31 00 129 589 00 91 00 Brake pedal jack Removal fixture Adapter for brake pedal winch Record plug Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.10-p-0100sr, Remove/install front axle Model 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1561 · Applies to: 453

Designation Model 454.0 BA33.10-P-1001-01F Bolt, front-axle carrier to body Nm 150 Steering shaft

Number Designation Model 454.0 BA46.10-P-1001-05A Bolt, steering coupling to rack-and-pinion Nm 18 steering Tie rod

Number Designation Model Model 454.0 454.034 except model 454.034 BA46.40-P-1001-01I Nut, tie rod end to Nm 24 28 steering knuckle 450 589 01 33 00 450 589 02 62 00 Removal assembly Puller Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.10-p-0001fb, Remove/install front axle carrier MODEL 454.0 with ENGINE 122.9, 639.9

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1564 · Applies to: 453

Designation Model Model 454.0 with 454.0 with engine engine 134.910/ 135.930/ 911 950 BA33.15-P-1002-01D Nut, flange joint to steering knuckle Nm 60 60 Steering shaft

Number Designation Model 454.0 BA46.10-P-1001-05A Bolt, steering coupling to rack-and-pinion Nm 18 steering Tie rod

Number Designation Model 454.0 except model 454.034 BA46.40-P-1001-01I Nut, tie rod end to Nm 24 steering knuckle 450 589 01 33 00 450 589 02 62 00 454 589 00 33 00 Removal assembly Puller Puller Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.10-p-0001ff, Remove/install front axle carrier MODEL 454.0 with ENGINE 134.9, 135.9

BA33.15-P-1001-01F

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1569 · Applies to: 453

Screw/bolt, transverse M12 105 control arm to front axle carrier M14 Stage 1 Nm - ° Stage 2 - Axle housing, steering knuckle Number Designation Model 453 BA33.25-P-1001-01F Bolt, flange ball joint to steering knuckle Nm 62 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.20-p-1452sr, Remove/install front axle transverse control arm Model 453

Commercially available devices/tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1571 · Applies to: 453

Workshop press with a force of at least 5 kN Installation: To ensure that the wheel

bearing (6) is seated correctly, it must be loaded with 5 kN on completion of the movement. Check

11 Check steering knuckle (1) for damage In the event of complaints Install new steering knuckle (1) Clean

12 Clean water drain channel (arrow B) of When reusing the steering knuckle (1). steering knuckle (1) 13 Install in the reverse order Wheel control, wheel hub Number Designation Model 453 BA33.20-P-1001-01V Nut, wheel hub to wheel bearing Nm 280 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.20-p-0302sr, Remove/install wheel bearing Model 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1577 · Applies to: 453

Designation Model Model Model Model 454.0 with 454.0 with 454.0 with 454.0 with engine engine engine engine 122.950 134.910/ 135.930/ 639.939 911 950 BA33.15-P-1002-01D Nut, flange joint to steering knuckle Nm 60 60 60 60 Input shaft

Number Designation Engine Engine Engine 122.950 134.910 134.911 BA33.30-P-1001-07B Nut, input shaft to wheel bearing Nm 236 235 235 Input shaft

Number Designation Engine Engine Engine 135.930 135.950 639.939 BA33.30-P-1001-07B Nut, input shaft to wheel bearing Nm 235 235 235 Front axle floating caliper

Number Designation Model 454.0 BA42.10-P-1003-10A Bolt, brake caliper support to Nm 105 steering knuckle Tie rod

Number Designation Model Model 454.0 454.034 except model 454.034 BA46.40-P-1001-01I Nut, tie rod end to Nm 24 28 steering knuckle Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.25-p-0400ff, Remove/install steering knuckle MODEL 454.0 with ENGINE 122.9, 134.9, 135.9, 639.9

Puller

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1578 · Applies to: 453

454 589 00 33 00 450 589 01 33 00 Puller Puller Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.25-p-0400ff, Remove/install steering knuckle MODEL 454.0 with ENGINE 122.9, 134.9, 135.9, 639.9

BA32.25-P-1003-04Q

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1580 · Applies to: 453

Bolt of suspension strut to steering knuckle Nm 105 Axle housing, steering knuckle Number Designation Model 453 BA33.25-P-1001-01F Bolt, flange ball joint to steering knuckle Nm 62 Front axle rpm sensor Number Designation Model 453 BA42.30-P-1001-01L Bolt, rpm sensor on front axle to steering knuckle Nm 8 Tie rod Number Designation Model 453 BA46.40-P-1001-01F Self-locking nut, tie rod to steering knuckle Nm 37 450 589 01 33 00 Puller Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.25-p-0400sr, Remove/install steering knuckle Model 453

Brake lines, brake hoses

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1587 · Applies to: 453

Number Designation Model Model 454.0 with 454.0 code 30Y without code 30Y BA42.10-P-1002-04G Bolt, brake hose bracket to suspension strut Nm 10 10 454 589 00 33 00 Puller Commercially available tools Number Designation WH58.30-Z-1011-02A Clamping pliers Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.30-p-0680ff, Remove/install rubber boot at input shaft on transmission side MODEL 454.0

35.00 - 129 589 01 07 00 Pin wrench (ws35.00-p-0071b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1590 · Applies to: 453

2 35.00 - Test and adjustment values Smart Rear axle (be35.00-z- 9999cz) 3 35.00 - Tightening torques Smart Rear axle (ba35.00-z-9999cz) 4 35.10 - Remove_install axle tube (ar35.10-p-0070sr) 5 35.10 - Remove_install complete rear axle (ar35.10-p-0010ff) 8 35.15 - Remove_install control arm (ar35.15-p-0204sr) 11 35.15 - Remove_install rear axle crossmember (ar35.15-p-0250sr) 13 35.20 - Check condition of rear axle and rear axle ball joints (ap35. 20-p-3552s) 15 35.20 - Remove_install wheel bearing (ar35.20-p-0302ff) 18 35.20 - Remove_install wheel bearing (ar35.20-p-0302sr) 20 35.30 - Remove_install rear axle shaft (ar35.30-p-0620sr) 22 35.30 - Remove_install rear axle shaft (ar35.30-p-0620sra) 24 35.30 - Remove_install rear axle shaft boot at wheel side (ar35.30-p -0626sr) 26

WS35.00-P-0071B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1591 · Applies to: 453

129 589 01 07 00 Pin wrench 11.02.2019 Model 107, 123, 124, 126, 129, 140, 163, 164, 166, 167, 170, 171, 172, 199, 201, 202, 203, 204, 207, 208, 209, 210, 211, 212, 213, 215, 216, 218, 219, 220, 221, 222, 230, 231, 240, 251, 253, 292 Model 205, 453, 461 Verwendung in FG 27/33/35/ Satz B Intended use: Adjustable Allen wrench for counterholding wheel hub and the joint flange on the rear axle differential. 129 589 01 07 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws35.00-p-0071b, 129 589 01 07 00 Pin wrench Model 107, 123, 124, 126, 129, 140, 163, 164, 166, 167, 170, 171, 172, 199, 201, 202, 203, 204, 207, 208, 209, 210, 211, 212, 213, 215, 216, 218, 219, 220, 221, 222, 230, 231, 240, 251, 253, ...

BA35.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1593 · Applies to: 453 · AR: BA35.00-Z-9999CZ

Tightening torques: Smart: Rear axle 18.09.2019 MODEL all Rear axle carrier MODEL 450.3/4, 451.3/4, 452.3/4 BA35.10-P-1000-01F Rear axle MODEL 454.0 BA35.10-P-1000-03A Rear axle MODEL 453 BA35.10-P-1000-03B Trailing arms, wishbones MODEL 450.3/4, 451.3/4, 452.3/4 BA35.15-P-1000-02C Trailing arms, wishbones MODEL 453 BA35.15-P-1000-02G Hub MODEL 454.0 BA35.20-P-1000-06B Wheel location MODEL 450.3/4, 451.3/4, 452.3/4 BA35.20-P-1000-07B Wheel location MODEL 453 BA35.20-P-1000-07E Rear axle shaft MODEL 450.3/4, 451.3/4, 452.3/4 BA35.30-P-1000-01D Rear axle shaft MODEL 453 BA35.30-P-1000-01O Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba35.00-z-9999cz, Tightening torques: Smart: Rear axle MODEL all

BA42.30-P-1001-02E

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1599 · Applies to: 453

Bolt, rpm sensor support to Nm 8 wheel carrier 450 589 02 62 00 Removal assembly Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar35.10-p-0010ff, Remove/install complete rear axle MODEL 454.0

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1603 · Applies to: 453

Danger ! from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A

itself when engine running. Risk of injury itself. Wear closed and snug-fitting work

(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts. the engine while it is being started or when it is running. 5 Perform an engine test run and check engine for leaktightness around guide tube (1)
Oil pan Number Designation ENGINE 281 BA01.45-P-1004-01J Bolt, oil dipstick guide tube to charge air distributor Nm 10 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar18.40-p-3510sr, Remove/install oil dipstick guide tube ENGINE 281 in MODEL 453

AP35.20-P-3552S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1604 · Applies to: 453

Check condition of rear axle and rear axle ball joints 21.10.2014 MODEL 453 P35.20-2341-09 1 Rear axle elastomer bearing 4 Clamps for outer propeller shaft boots 2 Front engine stabilizer mount elastomer bearing 5 Outer propeller shaft boot 3 Rear engine stabilizer mount elastomer bearing 6 Rear shock absorber elastomer bearing P35.20-2346-09 7 Inner propeller shaft boots 9 Inner tie rod elastomer bearing Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap35.20-p-3552s, Check condition of rear axle and rear axle ball joints MODEL 453

Clamps for inner propeller shaft boots

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1605 · Applies to: 453

8 Clamps for inner propeller shaft boots 10 Outer tie rod elastomer bearing Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A Danger !

or, in extreme cases even sever extremities. the operating range of the mechanism when moving components. Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Preparatory tasks 1 Release parking brake 2 Lift vehicle on vehicle lift Check

3 Check wheel bearing by firmly pulling, If there are problems: pushing and turning the wheels Repair the problem, subject to separate repair order. 4 Check rear axle carrier for cracks, If there are problems: deformation and corrosion Repair the problem, subject to separate repair order. 5 Check rear axle elastomer bearing (1) for If there are problems: cracks, deformation and wear and check for play by firmly tugging and pushing Repair the problem, subject to separate repair order. 6 Check front engine stabilizer mount If there are problems: elastomer bearing (2) for cracks, deformation and wear and check for play by firmly tugging and pushing Repair the problem, subject to separate repair order. 7 Check rear engine stabilizer mount elastomer If there are problems: bearing (3) for cracks, deformation and wear and check for play by firmly tugging and pushing Repair the problem, subject to separate repair order. 8 Check clamps for outer propeller shaft If there are problems: boots (4) for condition and that they are correctly seated. Repair the problem, subject to separate repair order. 9 Check outer propeller shaft boots (5) for If there are problems: condition, leaktightness and correct seating Repair the problem, subject to separate repair order. 10 Check rear shock absorber elastomer If there are problems: bearing (6) for cracks, deformation and wear, and check for play by firmly tugging and pushing Repair the problem, subject to separate repair order. 11 Check clamps for inner propeller shaft If there are problems: boots (8) for condition and that they are correctly seated. Repair the problem, subject to separate repair order. 12 Check inner propeller shaft boots (7) for If there are problems: condition, leaktightness and correct seating Repair the problem, subject to separate repair order. Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap35.20-p-3552s, Check condition of rear axle and rear axle ball joints MODEL 453

Check inner tie rod elastomer bearing (9) for If there are problems:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1606 · Applies to: 453

13 Check inner tie rod elastomer bearing (9) for If there are problems: cracks, deformation and wear, and check for play by firmly tugging and pushing Repair the problem, subject to separate repair order. 14 Check outer tie rod elastomer bearing (10) If there are problems: for cracks, deformation and wear, and check for play by firmly tugging and pushing Repair the problem, subject to separate repair order. Finishing activity 15 Lower vehicle with lifting platform Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap35.20-p-3552s, Check condition of rear axle and rear axle ball joints MODEL 453

Rear axle rpm sensor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1608 · Applies to: 453

Number Designation Model 454.0 BA42.30-P-1001-02E Bolt, rpm sensor support to wheel carrier Nm 8 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar35.20-p-0302ff, Remove/install wheel bearing MODEL 454.0

40.00 - 000 588 00 83 00 Tire mounting device (ws40.00-p-0006b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1617 · Applies to: 453

3 40.00 - 000 588 01 19 00 Tester (ws40.00-p-0005b) 4 40.00 - 000 588 01 22 00 Software Service CD (ws40.00-p-0020b) 5 40.00 - 000 588 05 19 00 Vehicle level inclinometer (ws40.00-p- 0007b) 6 40.00 - 000 588 06 22 00 Service software CD (ws40.00-n-0027b) 7 40.00 - 000 588 12 21 00 Balancing machine (ws40.00-p-0024b) 8 40.00 - 000 588 13 21 00 Wheel alignment system (ws40.00-p- 0013b) 9 40.00 - 000 588 25 19 00 Tester (ws40.00-p-0032b) 10 40.00 - 000 589 18 31 00 Brake pedal winch (ws40.00-p-0001b) 11 40.00 - 211 589 00 31 00 Adapter for brake pedal winch (ws40.00-p -0047b) 12 40.00 - 453 589 01 31 00 Adapter (ws40.00-p-0004b) 13 40.00 - General information on vehicle level measurement (ar40.00- p-0202a) 14 40.00 - Safety information Wheels, chassis alignment check (as40. 00-z-9999zz) 16 40.00 - Service Information Use of nitrogen as a tire-filling gas (si40. 00-p-0004a) 17 40.00 - Test and adjustment values Smart Wheels, chassis alignment check (be40.00-z-9999cz) 18 40.00 - Tightening torques Smart Wheels, chassis alignment check (ba40.00-z-9999cz) 19 40.10 - Balancing wheels (ar40.10-p-1040ff) 20 40.10 - Balancing wheels (ar40.10-p-1040sr) 21 40.10 - Check TIREFIT tire sealant (ap40.10-p-4054ff) 22 40.10 - Check TIREFIT tire sealant (ap40.10-p-4054mcc) 23 40.10 - Check tires for damage and crack formations (ap40.10-p- 4051ew) 24

40.10 - Check tires for damage and crack formations (ap40.10-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1618 · Applies to: 453

4051ff) 26 40.10 - Draining TIREFIT sealant out of tires (ar40.10-p-1080ff) 27 40.10 - Draining TIREFIT sealant out of tires (ar40.10-p-1080sr) 28 40.10 - General overview of approved wheel_tire combinations in as -built configuration (gf40.10-p-0804b) 29 40.10 - Installation survey of tires _ rims, production details (gf40.10 -p-0801ff) 37 40.10 - Overview of tire checks for damage and crack formation ( ap40.10-p-4048u) 38 40.10 - Remove_install wheels (ar40.10-p-1100ff) 39 40.10 - Remove_install wheels (ar40.10-p-1100sr) 40 40.10 - Replace tires (ar40.10-p-1030ff) 41 40.10 - Replace tires (ar40.10-p-1030sr) 42 40.10 - Retrofit BRABUS light alloy wheels (an40.10-p-0002ff) 44 40.10 - Retrofit light alloy wheels (az40.10-p-0003sra) 45 40.10 - Retrofit smart light alloy wheels (az40.10-p-0004ff) 46 40.10 - Service Information Cosmetic processing of light alloy wheels (si40.10-p-0026a) 47 40.10 - Service Information Light alloy wheel radial crack (si40.10-p- 0023a) 48 40.10 - Service Information Notes on wheel mounting (si40.10-p- 0034a) 49 40.10 - Service information It is not permissible to use lead balancing weights (si40.10-p-0015a) 50 40.10 - Temporary tire sealing (ar40.10-p-1090a) 52 40.15 - Contents, function description, tire pressure monitor (gf40. 15-p-0999kj) 55 40.15 - Correct tire pressure (ap40.15-p-4061c) 56

40.15 - Electrical function schematic for tire pressure monitor (TPM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1619 · Applies to: 453

(RDK)) (pe40.15-p-2050bba) 57 40.15 - Overview of system components for tire pressure monitor ( RDK) (gf40.15-p-9999kj) 58 40.15 - Remove_install tire pressure sensor (ar40.15-p-0081sr) 59 40.15 - Replace tire pressure information label (code 1601P58A02 ) (sm40.15-p-0007a) 62 40.15 - Service information Tire pressure monitor (si40.15-p-0002b) 63 40.20 - Perform chassis alignment (ar40.20-p-0200ff) 64 40.20 - Perform wheel alignment check (ar40.20-p-0200sr) 66 40.30 - Carry out distance and comparison measurements on front and rear axles (ar40.30-p-0402sr) 68 40.30 - Checking accident vehicles and vehicles possibly damaged in an accident (ar40.30-p-0400sr) 70

WS40.00-P-0006B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1620 · Applies to: 453

000 588 00 83 00 Tire mounting device 26.10.15 Model all Verwendung in FG 40/Satz B Purpose: Tire mounting device for mounting and removing tires. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 00 83 00 Minimum weight of complete wheel 42 kg Minimum requirements: The tire mounting device is wdk-certified (the wdk check seal The tire mounting device is suitable for: contains a check number which can be used to identify certified tire Minimum tire width 155 mm to 325 mm mounting devices at www.wdk.de) Minimum diameter of complete wheel 575 mm to 829 mm (e.g. wheel/tire combination 155/60R15 to 325/35R23) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0006b, 000 588 00 83 00 Tire mounting device Model all

WS40.00-P-0005B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1621 · Applies to: 453

000 588 01 19 00 Tester 01.08.2019 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart) Modification notes 29.07.2019 Replaced by W 000 588 25 19 00 Test device. Verwendung in FG 40/Satz B Purpose: Tester for TPM sensors for detecting tire pressure sensors and displaying sensor-specific information on removed and mounted wheels. Reference information: The manufacturer of this article is Bartec Auto ID Limited, BBIC, Innovation Way Barnsley, S751JL South Yorkshire, England. This workshop equipment can be ordered directly through the regular replacement part ordering process in GLC/LC. Note: Replaced by W 000 588 25 19 00 Test device. 000 588 01 19 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0005b, 000 588 01 19 00 Tester Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS40.00-P-0020B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1622 · Applies to: 453

000 588 01 22 00 Software Service CD 18.05.2017 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart) Modification notes 15.05.2017 Replaced by 000 588 05 22 00 Software Service CD. Verwendung in FG 40/Satz B Purpose: Software Service CD for updating the test device MB3000 used for detecting tire pressure sensors and displaying the sensor-specific information of removed and mounted wheels. The software update contains, among other things, the functional extension for reading out tire pressure monitor sensors of mode series W213. Note: Only in combination with W 000 588 01 19 00 tester. 000 588 01 22 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0020b, 000 588 01 22 00 Software Service CD Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS40.00-P-0007B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1623 · Applies to: 453

000 588 05 19 00 Vehicle level inclinometer 05.12.2018 Model all (4xWD, CAR, Light transporter, smart) Verwendung in FG 32/40/Satz B Purpose: Electronic inclinometer/vehicle level measuring instrument for measuring angles at defined contact points. Test equipment category CAT_A. Note: Device CM 09606­10 is the basic unit for angle measurement. It is used to determine the vehicle level. The combined measuring equipment with article number 09905­30 has an additional measuring mode for determining the inclination angle and showing it on the display. Procurement information: This workshop equipment is not sold through the regular replacement part ordering process in 000 588 05 19 00 GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier is available in the maintenance system document (see below). Manufacturer Germany ROMESS Rogg Apparate + electronic GmbH & Co. KG http://www.romess.de Type / model: Electronic inclinometer Dickenhardtstrasse 67 78054 VS­ Schwenningen Article no. CM 09606­10 Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, ws40.00­p­0007b, 000 588 05 19 00 Vehicle level inclinometer Model all (4xWD, CAR, Light transporter, smart)

WS40.00-N-0027B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1624 · Applies to: 453

000 588 06 22 00 Service software CD 10.07.2019 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart) Modification notes 03.07.2018 Replacement for 000 588 05 22 00 Software Service CD. Verwendung in FG 40/Satz B Purpose: Software Service CD for updating test device MB3000 used for detecting and reading out tire pressure sensors and displaying sensor-specific information on attached and detached wheels. The software update also includes functional extensions for reading out the tire pressure monitoring system sensors in model series 470 and 471. Note: Only in combination with test device MB3000. 000 588 06 22 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-n-0027b, 000 588 06 22 00 Service software CD Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS40.00-P-0024B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1625 · Applies to: 453

000 588 12 21 00 Balancing machine 29.07.2016 Model all Verwendung in FG 40/Satz B Intended use: Balancing machine for rectifying static and dynamic imbalance on wheels. Test equipment category CAT_B. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 12 21 00 High-performance tires and run-flat tires (run-flat/UHP tire systems) Minimum requirements: The balancing machine is suitable for: The following applies for all centering cones: Wheels with centering diameters [mm] of Angle equivalent to 2°. 57; 60; 66,42; 66,50; 67; 84; 161 Included in the scope of delivery. Tire width at least 155 mm to 325 mm Available for ordering as an accessory Complete wheel diameter at least 575 mm to 829 mm (e.g. wheel/ tire combination 155/60R15 - 325/35R23) Minimum weight of complete wheel 42 kg Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0024b, 000 588 12 21 00 Balancing machine Model all

WS40.00-P-0013B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1626 · Applies to: 453

000 588 13 21 00 Wheel alignment system 18.02.2020 Model all (4xWD, CAR, Light transporter, smart) Verwendung in FG 40/Satz B Purpose: Car suspension measuring unit for measuring suspension geometry. Test equipment category CAT_B. Procurement information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier are available in the maintenance system document (see below). 000 588 13 21 00 Electronic with radio frequency Note: The wheel alignment systems listed here operate according to one of The suspension geometry on heavy-duty vans from Mercedes-Benz the following measuring methods can also be measured using the wheel alignment systems listed below. Electronic with 3D camera technology Manufacturer 1: Germany Beissbarth GmbH https://www.beissbarth-online.com Type/model: ML 81 R TECH Hanauer Str. 101 80993 Munich Article no.: 932 500 092 Manufacturer 2: Italy Corghi S.p.A. http://www.corghi.de Type/model: Exact 7000 MB S.S.468, n° 9 42015 Correggio Reggio Emilia Article no.: 0-33104601/31 Manufacturer 3: Germany Hunter Deutschland GmbH http://de.hunter.com/oem/Mercedes-Benz Type/model: HTA-MB-TD Beurerstraße 25a 86926 Greifenberg am Ammersee Article number: HTA-MB-TD Manufacturer 4: https://eu.hofmann-equipment.com

Type/model: John Bean - V3400 MB-1 Snap-on Equipment srl via per Carpi 33 Article no.: EEWA553MB1 Type/model: Hofmann - geoliner 790 MB-1 4201 Correggio Italy Article no.: EEWA753MB1 Type/model: Hofmann - Geoliner 680 MB Gen II https://eu.johnbean.com Article no.: EEWAEU713AM7 Type/model: John Bean - Visualiner 3D2 MB Gen II Article no.: EEWAEU546AM9 Manufacturer 5: https://www.ravaglioli.com Type/model: Ravaglioli - RAVTD3000HPMB Ravaglioli SPA Sasso Marconi fraz. Pontecchio Article no.: RAVTD3000HPMB Type/model: Butler - SPEED3DHPMB 40037 Bologna Italy Article no.: SPEED3DHPMB Type/model: Space - ARP3DHPMB Article no.: ARP3DHPMB Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0013b, 000 588 13 21 00 Wheel alignment system Model all (4xWD, CAR, Light transporter, smart)

WS40.00-P-0032B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1627 · Applies to: 453

000 588 25 19 00 Tester 28.05.2020 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart) Modification notes 29.07.2019 Replacement for W 000 588 01 19 00 Test device. Verwendung in FG 40/Satz B Purpose: Test device for coding tire data into tire pressure monitor, as well as for detecting and displaying information specific to the tire pressure monitor on removed and mounted wheels. Note: Replacement for W 000 588 01 19 00 Test device MB3000/MB4000. 000 588 25 19 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0032b, 000 588 25 19 00 Tester Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS40.00-P-0001B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1628 · Applies to: 453

000 589 18 31 00 Brake pedal winch 26.04.2019 Model 107, 117, 118, 123, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169.0/3, 170, 171, 172, 176, 177, 190, 197, 199, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 240, 242, 245.20/23, 246, 247, 251, 253, 257, 290, 292, 293, 414, 453, 460, 461, 463 Verwendung in FG 40/42/Satz B Intended use: Brake pedal jack for introducing a defined brake pressure in the brake system. 000 589 18 31 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0001b, 000 589 18 31 00 Brake pedal winch Model 107, 117, 118, 123, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169.0/3, 170, 171, 172, 176, 177, 190, 197, 199, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, ...

WS40.00-P-0047B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1629 · Applies to: 453

211 589 00 31 00 Adapter for brake pedal winch 06.05.2020 Model 117, 118, 129, 140, 156, 163, 164, 166, 167, 168, 169.0/3, 170, 171, 172, 176, 177, 190, 197, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 230, 231, 238, 240, 242, 245.20/23, 246, 247, 251, 253, 257, 290, 292, 293, 414, 415, 447, 448, 453, 470, 471, 636, 639, 907, 910 Verwendung in FG 40/42/Satz B Purpose: An adapter for brake pedal jack. 211 589 00 31 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0047b, 211 589 00 31 00 Adapter for brake pedal winch Model 117, 118, 129, 140, 156, 163, 164, 166, 167, 168, 169.0/3, 170, 171, 172, 176, 177, 190, 197, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, ...

WS40.00-P-0004B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1630 · Applies to: 453

453 589 01 31 00 Adapter 20.6.14 MODEL 453 Verwendung in FG 40/Satz B Purpose: For measuring chassis geometry. Note: In combination with quick clamping device 124 589 01 31 00. 453 589 01 31 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws40.00-p-0004b, 453 589 01 31 00 Adapter MODEL 453

AS40.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1633 · Applies to: 453 · AR: AS40.00-Z-9999ZZ

Safety information: Wheels, chassis alignment check 18.09.2019 MODEL all Risk of poisoning caused by swallowing the Model all (4xWD, BUS, CAR, Heavy AS40.10-Z-0001-01A TIREFIT emulsion. Risk of injury caused by transporter, Light transporter, TRUCK, skin contact and eye contact with the TIREFIT UNIMOG, smart) emulsion. Risk of fire caused by ignition of the TIREFIT emulsion Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as40.00-z-9999zz, Safety information: Wheels, chassis alignment check MODEL all

SI40.00-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1634 · Applies to: 453

Service Information: Use of nitrogen as a tire-filling gas 16.4.10 MODEL all Use of nitrogen or other alternatives Gases (e.g. "Pneu Life", "Conti Airsafe" etc.) for filling inflatable tires. Air consists of approx. 78% nitrogen, approx. 21% oxygen und All Mercedes-Benz tires are filled with normal compressed air. approx. 1% of other gases. The pure nitrogen or other tire-filling Consequently all the properties of the vehicle or tires expected by gases which are offered on the free market have a slightly lower the customer are met provided that the vehicle is operated with the diffusion rate or leakage rate (larger gas molecule) and a slightly recommended tire inflation pressure (see adhesive label on fuel filler better damping characteristic. flap or B-pillar).

---

---

The use of these gases does not however excuse the customer from The expense is in no proportion to the achievable advantages, the regular tire inflation pressure check therefore the use of nitrogen or other tire-filling gases is not recommended by Mercedes-Benz. Our experience indicates that (see operator's manual), as on the one hand here the diffusion rate is damage does not occur due to filling with nitrogen or other also not equal to zero and on the other hand these gases cannot alternative gases on offer. compensate or seal a cut or piercing damage to the tire. The improvement in comfort is marginal and is in the range of the perception limit. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si40.00-p-0004a, Service Information: Use of nitrogen as a tire-filling gas MODEL all

BA40.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1636 · Applies to: 453 · AR: BA40.00-Z-9999CZ

Tightening torques: Smart: Wheels, chassis alignment check 18.09.2019 MODEL all Wheels MODEL 450.3/4, 451.3/4, 452.3/4, 453 BA40.10-P-1000-01E Wheels MODEL 454.0 BA40.10-P-1000-01G Tire pressure monitor MODEL 453 BA40.15-P-1000-02A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba40.00-z-9999cz, Tightening torques: Smart: Wheels, chassis alignment check MODEL all

rotate wheel and tire assemblies.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1642 · Applies to: 453

After obtaining special order.

Finishing activity 5 Lower vehicle with vehicle lift. AR00.60-P-1006A

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap40.10-p-4051ew, Check tires for damage and crack formations Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 453 Model 463 as of model year 2019

SI40.10-P-0026A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1664 · Applies to: 453

Service Information: Cosmetic processing of light alloy wheels 26.07.2016 Model all A Zone A B Zone B C Zone C d 25 mm P40.10-6478-05 Definition of "optical treatment": "Optical treatment" refers to the rectification of visible surface flaws that would not result in constraints, e.g. at a main inspection as per § 29 StVZO (German vehicle licensing regulations). Zone A Zone B Zone C Description Area measuring 25 mm (d) radiating Area beyond 25 mm (d) from outer Wheel bolt bore, wheel center hole, out from outer side of rim flange. side of rim flange. Area visible outer valve bore and contact surface of Area visible outer side of wheel side of wheel (design surface). wheel, rim base and inner side of (design surface). rim flange (tire seat). Permissible treatment If there is any material damage to a Painting only. None. depth 1 mm, local processing, spackling and painting are possible. Thermally stripped, blasted or reshaped light alloy wheels. The following restrictions apply for the treatment and painting of light alloy wheels: Light alloy wheels to which heat has been applied, from which High temperatures and temperature loads on just one side must be material has been removed or which have been machined. avoided! Light alloy wheels whose outer or inner rim flange is deformed. Light alloy wheels should be heated only to max. 90 °C for Wheels that have already been treated. max. 40 min. Bright-finished wheels coated with pure clear-coat varnish (i.e. in Light alloy wheels must not be heated excessively at specific bright-finished area). points using an infrared lamp, heat gun or similar device! Wheels with metallic gloss effects (chrome-plated wheels). Only cast light alloy wheels with the designations AlSi 7 Mg and The repair and treatment restrictions specified by the wheel AlSi 7 Wa may be spackled with certain restrictions. manufacturer remain unaffected by this. Light alloy forged wheels should be painted only (not spackled or Treatment should be carried out with approved materials only. processed in any other way). More detailed information on the surface treatment of light alloy wheels The following must NEVER be treated and painted: (guidelines) as well as approved materials can be found in the paint Light alloy wheels with cracks. portal of the After-Sales portal. Light alloy wheels with material damage deeper than 1 mm. https://xentryportal.i.daimler.com/ Light alloy wheels with material damage in zone B. Areas of zone C. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si40.10-p-0026a, Service Information: Cosmetic processing of light alloy wheels Model all

SI40.10-P-0023A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1665 · Applies to: 453

Service Information: Light alloy wheel radial crack 18.12.2019 Model all (4xWD, CAR, Light transporter, smart) Radial crack in rim flange P40.10-5748-04 In the event of a puncture (e.g. while driving over corresponding As part of warranty findings we have established that light alloy obstacles) the rim flange is possibly deformed plastically or pre- wheels with radial cracks are being replaced under warranty. damaged so that either a radial crack occurs immediately or only This damage is attributable to events such as driving over an obstacle, occurs later due to the operating load. punctures etc. and is therefore not relevant to warranty (see Radial In the case of the damage mentioned it is not a material fault although crack in rim flange). this is mistakenly assumed. The damage mentioned is not to be attended to by the manufacturer but is clearly attributable to external Low section tires are being used increasingly. In the process both the influences. tire and rim are significantly more sensitive to mechanical damage due For safety reasons we recommend replacing the tire as well in the to the lower sidewall height particularly in combination with too low tire event of a puncture. It cannot be ruled out that the tire has suffered pressure. internal pre-damage of the fabric (carcass). Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si40.10-p-0023a, Service Information: Light alloy wheel radial crack Model all (4xWD, CAR, Light transporter, smart)

SI40.10-P-0034A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1666 · Applies to: 453

Service Information: Notes on wheel mounting 08.10.2018 Model all (CAR, smart) Modification notes 09.04.2018 Content updated. 24.09.2018 Content updated. Before mounting the wheels, the information in AR40.10­P­1100­02A Due to recent events, please remember that the following "Cleaning, checking and protecting wheel bolt connection components information on tightening wheels must be observed at all times during against corrosion" must be observed. wheel mounting. Because of the special components involved in the wheel combination (wheel, compound brake disk, wheel hub) it must be ensured that the vehicle­specific rated torque is achieved gradually through 3 stages. If this information is not observed, further problems may arise when driving the vehicle. Tightening the wheels: 1 Apply wheel bolts in a crosswise pattern uniformly, see picture. Torque: max. 20 Nm. Wheels under no load. 2 Tighten wheel bolts in a crosswise pattern uniformly, see picture. Torque: max. 75 Nm. Wheels under no load. 3 Tighten wheel bolts by hand in a crosswise pattern to the rated torque, see picture. Observe the permissible rated torque specific to the vehicle. P40.10­7069­01 P40.10­7100­01 Wheels loaded. Information on documentation: The use of an impact wrench/driver with torsion bar 75 Nm (6) is hereby considered an individual tool located at the workplace. The overall topic of removing/installing wheel and tire assemblies was revised and re­assessed. Please note that several documents have been changed here. Clean/check/corrosion protect wheel bolting AR40.10­P­1100­02A components Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, si40.10­p­0034a, Service Information: Notes on wheel mounting Model all (CAR, smart)

SI40.10-P-0015A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1667 · Applies to: 453

Service information: It is not permissible to use lead balancing weights 4.3.09 MODEL all Modification notes 10.8.05 Revised legal understanding Please note: As part of the European used vehicle directive (2000/53/EC) and Old stocks can still also be used after 01. July 2005 for group 2 vehicles (sample tested before July 2003), i.e. old stocks the respective national implementations in the EU member states do not have to be scrapped. (e.g. German used vehicle directive) a ban on the use of balancing For details see below: Use of old stocks of balancing weights weights containing lead has been introduced. When applying the ban containing lead. a distinction is made between two groups of vehicles: Scope Group 1: Model series which were sample tested for the first This ban only applies in member states of the European Union or in time after 01. July 2003 (model 164, 169, 171, 221 and markets which have implemented this directive or similar bans, e.g. successors) Norway. These model series had to be to equipped with lead-free balancing weights as of the start of production. Only lead-free weights may be used even in the service area. Only passenger cars and light commercial vehicles up to 3.5 t permissible gross vehicle weight are affected by the ban. Group 2: Model series which were sample tested before 01. July 2003 (model 124, 140, 163, 168, 201, 202, 203, 210, 211, 220 and Alternatives predecessors) Lead-free zinc balancing weights are available as alternatives. The As of 01. July 2005 the ban on wheel balancing weights containing zinc balancing weights differ slightly in the shape (see pictures) and lead also came into effect for this group of vehicles are also marked by the abbreviation "Zn". Adhesive weights 1 Lead balancing weight 2 Zinc balancing weight 3 Zinc identification (Zn) P40.10-3556-10 Clamping weights 1 Lead balancing weight 2 Zinc balancing weight 3 Zinc identification (Zn) P40.10-3557-11 Implementation at Daimler All balancing weights containing lead sold after July 2005 via GLC, LC ELC and RLC were sold before July 2005 (produced and passed The changeover to lead-free balancing weights for new vehicles on to sales) and consequently may be fitted to the models takes place from the plant for Mercedes-Benz passenger cars mentioned. starting with model 171 and all subsequent model series. Also for all other model series still in production since July 2005 at the latest. Note on sourcing of balancing weights from suppliers Use of old stocks of balancing weights containing lead in the If you are ordering balancing weights containing lead from suppliers service area excluding GLC, LC, ELC, RLC) after July 2005, then to be on the legal safe side you must have confirmation from these suppliers that Wheel balancing weights containing lead sold before July 2005 the balancing weights containing lead affected were sold before July (produced and passed on to sales) ("old stocks") may be used for 2005. the maintenance/repair of sample-tested vehicles before July 2003 . These are the following model series amongst others: Models 124, 140, 163, 168, 201, 202, 203, 210, 211, 220 and predecessors Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si40.10-p-0015a, Service information: It is not permissible to use lead balancing weights MODEL all

The old stocks must not be used for vehicles sample tested after

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1668 · Applies to: 453

July 2003. Only lead-free balancing weights may be used for these vehicle: Models 164, 169, 171 and successors Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si40.10-p-0015a, Service information: It is not permissible to use lead balancing weights MODEL all

AR40.10-P-1090A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1669 · Applies to: 453

Temporary tire sealing 27.09.2017 Model all (CAR, smart) 1 Special Cement BL 2 Hand milling cutter 3 Chalk 4 Seal body 5 Flipper handle awl 6 Knife 7 Push button 8 Retaining bracket 9 Clamping hook 10 Awl P40.10-6931-06 2 Hand milling cutter 10 Awl P40.10-6930-05 Topical note Notes on temporary tire sealing AH40.10-P-1090-01A Check

1 Check general condition of tire

In event of damage to sidewall or outside the repair area, provisional sealing may not be used. Otherwise, the tire function cannot be ensured. 2 Search for point of damage on tire and mark with chalk (3) Leakage spray can be used for assistance

wen searching for the damage point. If a damage point cannot be located,

provisional sealing is not possible. The search can also be performed on a removed wheel and tire assembly. Temporary tire sealing BR00.45-Z-1021-08A Leak detection spray BR00.45-Z-1002-03A Leakage detection spray for USA *BR00.45-Z-1004-03A Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1090a, Temporary tire sealing Model all (CAR, smart)

Remove damage-causing object from tire

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1670 · Applies to: 453

3 Remove damage-causing object from tire using suitable tool 4 Check course, size and position of hole orifice

at damage point Hole orifices outside a specified repair area and over 6 mm in diameter may not be repaired. A complete sealing of the hole orifice cannot be assured. Provisionally sealed 5 Screw hand milling cutter (2) in clockwise The hole orifice is cleaned here.

direction several times into and out of damage point's hole orifice Alternatively, a commercially available

6 mm carbide milling cutter tip may also be used with a drill machine or a cordless screwdriver. Temporary tire sealing *BR00.45-Z-1021-08A 6 Hook sealing body (4) into awl (10) and pull The awl (10) must be plugged upwards

firmly downwards towards end of eyelet into the end of the eyelet through the sealing body (4). Temporary tire sealing BR00.45-Z-1021-08A 7 Release flipper handle on flipper handle awl Temporary tire sealing BR00.45-Z-1021-08A (5) by applying thumb pressure to mounting frame bow (8) and opening up to end stop 8 Hook sealing body (4) into clamping hooks (9)

of flipper handle awl (5) and close flipper Check sealing body (4) for cracks. handle again Otherwise, the sealing body (4) may fracture when pressed into the hole orifice. Handle must latch into place.

Temporary tire sealing BR00.45-Z-1021-08A 9 Closed flipper handle awl (5) with clamped Temporary tire sealing BR00.45-Z-1021-08A sealing body (4) in Special Cement BL (1) 10 Feed awl (10) with clamped sealing body (4) in

hole orifice up to end stop The awl (10) shall not be twisted when the sealing body (4) is inserted. Otherwise, a firm seating of the sealing body (4) cannot be assured. Temporary tire sealing BR00.45-Z-1021-08A 11 Operate push button (7) on flipper handle awl Temporary tire sealing BR00.45-Z-1021-08A (5) and position sealing body (4) into hole orifice. 12 Pull flipper handle awl (5) out of hole orifice

The awl (10) may not be twisted when pulling out. Otherwise, a firm seating of the sealing body (4) cannot be assured. Temporary tire sealing BR00.45-Z-1021-08A 13 Cut off protruding end of sealing body (4) Temporary tire sealing BR00.45-Z-1021-08A using knife (6) flush at the contact surface Check

14 Correct air pressure of complete wheel to meet manufacturer's specifications 15 Check damage point for leaktightness

The leaktightness of the damage point must be assured. In the event of any pressure loss on the complete wheel, the vehicle's road safety is no longer guaranteed. Leakage spray can be used for assistance

when checking for a leak. Leak detection spray BR00.45-Z-1002-03A Leakage detection spray for USA BR00.45-Z-1004-03A 16 Fit "Maximum permissible speed limit to Temporary tire sealing *BR00.45-Z-1021-08A 80 Km/h" information label into driver's field of vision 17 Document "Provisional tire repair" roadside assistance on "Service 24h Auftrag-Mercedes-Benz and smart" and have customer sign it Repair materials Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1090a, Temporary tire sealing Model all (CAR, smart)

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1671 · Applies to: 453

Designation Order number BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH www.kaeltefischer.de BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY www.liqui-moly.com BR00.45-Z-1021-08A Temporary tire sealing REMA TIP TOP AG Order no.: 5103610 Order no.: 5103710 http://www.rema-tiptop.de Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1090a, Temporary tire sealing Model all (CAR, smart)

Tire pressure monitor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1678 · Applies to: 453

Number Designation MODEL 453 BA40.15-P-1001-02A Bolt, tire pressure sensor to valve Nm 1,4 Repair materials Number Designation Order number BR00.45-Z-1066-06A Wide-tire mounting paste REMA TIP TOP GmbH Gruber Strasse 65 85586 Poing Germany www.rema-tiptop.de Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar40.15-p-0081sr, Remove/install tire pressure sensor MODEL 453

SM40.15-P-0007A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1679 · Applies to: 453

Replace tire pressure information label (code: 1601P58A02) 03.06.2016 Model 453.3 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 02-9269 Replace tire pressure information label 1 Information sticker P40.15-2613-02 Check

1 Check whether vehicle is affected by Model 453.3 as of 017147 up to 068637 SM40.15-P-0007-01AAA measure Install

2 Replace information label (1) for Tire Pressure on B-pillar Parts ordering note Part no. Designation Quantity A 415 584 01 07 Tire pressure information label 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm40.15-p-0007a, Replace tire pressure information label (code: 1601P58A02) Model 453.3

SI40.15-P-0002B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1680 · Applies to: 453

Service information: Tire pressure monitor 30.07.2018 Model 453 with code V41 (Tyre pressure monitoring system) Replace front right tire pressure sensor (A69/2). We would like to notify you that in the following instances, the tire pressure monitoring system in the instrument cluster (A1) must be Replace rear left tire pressure sensor (A69/3). restarted manually: Replace rear right tire pressure sensor (A69/4). Mounting another complete wheel set. Replace front left tire pressure sensor (A69/1). Correct tire pressure AP40.15-P-4061C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si40.15-p-0002b, Service information: Tire pressure monitor Model 453 with code V41 (Tyre pressure monitoring system)

BE40.20-P-1001-07B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1682 · Applies to: 453

° +0° 0' ( 0° 12') BE40.20-P-1001-07B Front axle total toe-in Test values for toe-out on turns Number Designation Model 454.0 ° -1° 08' ( BE40.20-P-1001-08C Toe-out on turns with the inside wheel 0° 30') steered through 20° Inspection and setting data of rear axle camber Number Designation Model 454.0 ° -1° 00' ( 0° 45') BE40.20-P-1001-09U Rear axle camber Inspection values for toe-in at rear axle Number Designation Model 454.0 ° +0° 21' ( 0° 21') BE40.20-P-1001-10F Total rear axle toe Test values for driveline angle Number Designation Model 454.0 ° +0° 0' ( 0° 15') BE40.20-P-1001-21A Axle angle Track rod

Number Designation Model Model 454.0 454.034 except model 454.034 BA46.40-P-1002-01I Locknut on track rod Nm 44 43 Commercially available tools Number Designation WH58.30-Z-1068-06A 19 mm open end wrench with fixture for 14x18 torque wrench WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.20-p-0200ff, Perform chassis alignment MODELS 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1684 · Applies to: 453

Designation Model 453 ° 0´ ( 45´) BE40.20-P-1001-21B Drive line angle Test and adjustment values for front axle camber/caster Number Designation Model 453 ° 7° 40' ( 1°) BE40.20-P-1002-06E Caster Tie rod Number Designation Model 453 BA46.40-P-1002-01F Jam nut at tie rod Nm 53 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.20-p-0200sr, Perform wheel alignment check Model 453

42.00 - 000 588 05 21 00 Roller brake test stand (ws42.00-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1688 · Applies to: 453

0006b) 6 42.00 - 000 588 07 21 00 Test equipment (ws42.00-p-0014b) 7 42.00 - 000 589 18 31 00 Brake pedal jack (ws42.00-p-0001b) 8 42.00 - 000 589 75 03 00 Box wrench bit (ws42.00-p-3000a) 9 42.00 - 140 589 00 19 00 Caliper gauge (ws42.00-p-0028a) 10 42.00 - 168 589 08 63 00 Test connection (ws42.00-p-0044b) 11 42.00 - 454 589 01 91 00 Adapter (ws42.00-p-0069a) 12 42.00 - Brake test (ap42.00-p-4290mcc) 13 42.00 - Brake testing on test stand (ap42.00-p-4290ff) 15 42.00 - Check wet boiling point of brake fluid (ap42.00-p-4298sm) 16 42.00 - Program Electronic Stability Program control unit and check parking brake (code 1512P42C63) (sm42.00-p-0006a) 17 42.00 - Replace brake fluid (ap42.00-p-4280ff) 19 42.00 - Replace brake fluid (ap42.00-p-4280fg) 21 42.00 - Replace brake fluid (ap42.00-p-4280s) 23 42.00 - Safety information Brakes - hydraulic and mechanical systems (as42.00-z-9999zz) 25 42.00 - Test and adjustment values Smart Brakes - hydraulic and mechanical systems (be42.00-z-9999cz) 26 42.00 - Tightening torques Smart Brakes - hydraulic and mechanical systems (ba42.00-z-9999cz) 27 42.10 - Adjust mechanical stop lamp switch (ar42.10-p-0041ff) 28 42.10 - Assess condition of brake disks (ap42.10-p-4256ew) 29 42.10 - Assess condition of brake linings (ap42.10-p-4252s) 32 42.10 - Assess condition of brake linings (ap42.10-p-4252ss) 34 42.10 - Bleed brake system (ar42.10-p-0010ff) 36 42.10 - Bleed brake system (ar42.10-p-0010fg) 39 42.10 - Bleed brake system (ar42.10-p-0010sr) 42 42.10 - Brake system - inspect fluid level (ap42.10-p-4210ff) 44

42.10 - Brake system - inspect fluid level (ap42.10-p-4210s)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1689 · Applies to: 453

45 42.10 - Check brake lining thickness (ap42.10-p-4253ff) 46 42.10 - Check general overview of condition of brake disks (ap42. 10-p-4246u) 47 42.10 - Check lining thickness of brake pads and condition of brake disks (ap42.10-p-4251ff) 49 42.10 - Check lining thickness of brake pads and condition of brake disks (ap42.10-p-4251fg) 50 42.10 - Disassemble_assemble brake shoes (ar42.10-p-1030ff) 51 42.10 - Evaluate condition of brake disks, general view (ap42.10-p -4249u) 52 42.10 - Evaluate condition of brake linings, general view (ap42.10- p-4248u) 53 42.10 - Inspect condition of brake disks (ap42.10-p-4258s) 54 42.10 - Install, remove automatic brake adjuster (ar42.10-p-0169ff) 56 42.10 - Overview - Check brake system fluid level (ap42.10-p- 4247us) 57 42.10 - Remove_install brake carrier (ar42.10-p-0500sr) 58 42.10 - Remove_install brake carrier plate (ar42.10-p-0164ff) 59 42.10 - Remove_install brake carrier plate (ar42.10-p-0164fg) 61 42.10 - Remove_install brake carrier plate (ar42.10-p-0164sr) 62 42.10 - Remove_install brake drum (ar42.10-p-1010ff) 63 42.10 - Remove_install brake drum (ar42.10-p-1010sr) 64 42.10 - Remove_install brake fluid reservoir (ar42.10-p-0301ff) 67 42.10 - Remove_install brake fluid reservoir (ar42.10-p-0301fg) 68 42.10 - Remove_install brake hose at rear axle (ar42.10-p-0023sr) 69 42.10 - Remove_install brake hose to front axle (ar42.10-p-0026sr ) 71 42.10 - Remove_install brake light switch (ar42.10-p-0042sr) 73

42.10 - Remove_install brake line from master brake cylinder to

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1690 · Applies to: 453

the ESP(R) hydraulic unit (ar42.10-p-0034sr) 74 42.10 - Remove_install brake lines (ar42.10-p-0017ff) 76 42.10 - Remove_install brake lines (ar42.10-p-0017fg) 79 42.10 - Remove_install brake lines (ar42.10-p-0017fh) 82 42.10 - Remove_install brake lines (ar42.10-p-0017fi) 84 42.10 - Remove_install brake lines (ar42.10-p-0017fj) 86 42.10 - Remove_install brake lines (ar42.10-p-0017fk) 88 42.10 - Remove_install brake lines on underfloor (ar42.10-p- 0001sr) 90 42.10 - Remove_install brake shoes at rear axle (ar42.10-p-0165ff ) 92 42.10 - Remove_install brake shoes at rear axle (ar42.10-p-0165sr ) 94 42.10 - Remove_install front axle brake caliper (ar42.10-p-0070ff) 97 42.10 - Remove_install front axle brake caliper (ar42.10-p-0070sr) 99 42.10 - Remove_install front axle brake disk (ar42.10-p-0230ff) 102 42.10 - Remove_install front axle brake disk (ar42.10-p-0230sr) 104 42.10 - Remove_install left front brake line (ar42.10-p-0032sr) 105 42.10 - Remove_install left rear brake line (ar42.10-p-0036sr) 107 42.10 - Remove_install master brake cylinder (ar42.10-p-0300ff) 109 42.10 - Remove_install master brake cylinder (ar42.10-p-0300fg) 111 42.10 - Remove_install master brake cylinder (ar42.10-p-0300fh) 113 42.10 - Remove_install master brake cylinder (ar42.10-p-0300sr) 115 42.10 - Remove_install mechanical stop lamp switch (ar42.10-p- 0040ff) 117 42.10 - Remove_install rear axle brake caliper (ar42.10-p-0080ff) 118 42.10 - Remove_install rear axle brake disc (ar42.10-p-0240ff) 120 42.10 - Remove_install rear left brake line from ESP(R) hydraulic unit to underfloor (ar42.10-p-0003sr) 122

42.10 - Remove_install rear right brake line from ESP(R) hydraulic

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1691 · Applies to: 453

unit to underfloor (ar42.10-p-0002sr) 124 42.10 - Remove_install right front brake line (ar42.10-p-0033sr) 126 42.10 - Remove_install right rear brake line (ar42.10-p-0037sr) 128 42.10 - Remove_install splash shield on front brake (ar42.10-p- 0233sr) 130 42.10 - Remove_install wheel brake cylinder (ar42.10-p-0167ff) 131 42.10 - Remove_install wheel brake cylinder (ar42.10-p-0167sr) 133 42.10 - Removing and installing brake fluid reservoir (ar42.10-p- 0301sr) 135 42.10 - Replace brake hoses (ar42.10-p-0013ff) 137 42.10 - Replace brake hoses (ar42.10-p-0013fg) 139 42.10 - Replace brake hoses (ar42.10-p-0013fh) 141 42.10 - Replacing and installing brake pads (ar42.10-p-0170ff) 143 42.10 - Replacing and installing brake pads (ar42.10-p-0170fg) 146 42.10 - Service Information Brake lines (si42.10-p-0001sm) 149 42.20 - Adjust parking brake (ar42.20-p-0540ff) 151 42.20 - Adjust parking brake (ar42.20-p-0540sr) 152 42.20 - Check adjusting nut of hand-operated parking brake (code 1707P42B76) (sm42.20-p-0019a) 154 42.20 - Install Brabus hand brake lever (an42.20-p-0003ff) 155 42.20 - Parking brake cable removal and installation (ar42.20-p- 0545ff) 156 42.20 - Parking brake cable removal and installation (ar42.20-p- 0545fg) 157 42.20 - Parking brake cable removal and installation (ar42.20-p- 0545sr) 158 42.20 - Removing and installing hand brake lever (ar42.20-p- 0500sr) 160

42.20 - Removing and installing handbrake lever (ar42.20-p-0500ff

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1692 · Applies to: 453

) 162 42.20 - Removing and installing parking brake indicator switch ( ar42.20-p-0501ff) 163 42.20 - Retrofit trim piece on parking brake lever (az42.20-p- 0006sr) 164 42.20 - Service Information Parking brake adjustment operations ( si42.20-p-0004a) 165 42.20 - Wiring diagram of parking brake (pe42.20-p-2000-97bba) 166 42.20 - Wiring diagram of parking brake (pe42.20-p-2000bba) 168 42.30 - Remove_install ABS control unit (ar42.30-p-8550ff) 169 42.30 - Remove_install ABS hydraulic unit (ar42.30-p-0705ff) 171 42.30 - Remove_install left front or right rpm sensor (ar42.30-p- 0712ff) 174 42.30 - Remove_install rear axle rpm sensor (ar42.30-p-0714ff) 177 42.30 - Wiring diagram for ABS trailer socket (pe42.30-p-2001za) 178 42.30 - Wiring diagram of antilock brake system (ABS) (pe42.30-p- 2000za) 179 42.30 - Wiring diagram of antilock brake system (ABS) (pe42.30-p- 2000zb) 180 42.40 - Remove_install ETS_ASR_ESP hydraulic unit (ar42.40-p- 0816ff) 181 42.40 - Remove_install ETS_ASR_ESP hydraulic unit (ar42.40-p- 0816fg) 184 42.40 - Remove_install left_right front axle rpm sensor (ar42.40-p- 9801sr) 187 42.40 - Remove_install left_right rear axle rpm sensor (ar42.40-p- 9807sr) 189 42.45 - Block diagram of electronic stability program (ESP) (pe42. 45-p-2001za) 191

42.45 - Remove_install Electronic Stability Program (ESP(R))

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1693 · Applies to: 453

control unit (ar42.45-p-0820sr) 192 42.45 - Remove_install Electronic Stability Program (ESP(R)) hydraulic unit (ar42.45-p-0817sr) 194 42.45 - Remove_install electronic stability program (ESP) control unit (ar42.45-p-0820ff) 196 42.45 - Remove_install yaw rate and lateral acceleration sensor ( ar42.45-p-0841ff) 198 42.45 - Service information parts identification of ESP(R) control unit in the EPC (si42.45-p-0007a) 199 42.45 - Wiring diagram - electronic stability program (ESP) (pe42. 45-p-2000za) 200 42.45 - Wiring diagram of Electronic Stability Program (ESP) (pe42 .45-p-2000-97bba) 201 42.45 - Wiring diagram of Electronic Stability Program (ESP) (pe42 .45-p-2000-97bea) 205 42.45 - Wiring diagram of Electronic Stability Program (ESP) (pe42 .45-p-2000bba) 209 42.45 - Wiring diagram of Electronic Stability Program (ESP) (pe42 .45-p-2000zb) 210 42.47 - Electrical function schematic for Adaptive Brake (ABR) ( pe42.47-p-2050bba) 211 42.47 - Overview of system components, Adaptive Brake (ABR) ( gf42.47-p-9997kj) 212 42.47 - Table of contents for function description, adaptive brake ( ABR) (gf42.47-p-0999kj) 215

WS42.00-P-0006B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1694 · Applies to: 453

000 588 05 21 00 Roller brake test stand 13.02.2019 Model all (4xWD, BUS, CAR, Light transporter, smart) Verwendung in FG 42/43/Satz B Purpose: Car roller brake test stand for checking brake forces at wheels. Test equipment category CAT_B. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 05 21 00 Automatic on/off circuit and automatic restart Minimum requirements: Standardized data interface for data transfer (e.g. USB, LAN etc.) International technical standard equipment for car brake test stand: Lockable main switch Roller set with rideover load of at least 4 t Optional: Roller set with usable test width of 800 to 2,200 mm Retractable aid Test speed 4 km/h Pit safety device for pit installation Engine power approx. 2x4 kW Supplement for use with vans: Galvanized roller set Rollers with rideover load of at least 5 t Plastic-coated roller surface with tire-to-road friction coefficient for Roller set with usable test width of 800 to 2,200 mm tire/roller when dry 0.7/wet 0.5 Preinstallation for checking trip recorder and tachographs PC with printer for printing out test log Simultaneous display Remote control for controlling brake test stand Please note the following, depending on the country: Startup blocking protection While using ASA Life Stream, the use of a second LAN interface is Automatic roller brake for testing automatic vehicles required Pedal force meter Switchover mode from manual to automatic mode Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws42.00-p-0006b, 000 588 05 21 00 Roller brake test stand Model all (4xWD, BUS, CAR, Light transporter, smart)

WS42.00-P-0014B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1695 · Applies to: 453

000 588 07 21 00 Test equipment 29.04.2019 Model 405, 437.4 Model all (4xWD, CAR, Light transporter, smart) Verwendung in FG 42/Satz B Intended use: Brake pressure test unit for checking pressures in brake system. Test equipment category CAT_B. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 07 21 00 Resistant to brake fluid Minimum requirements: High pressure display 0...250 bar Hose and adapter for connection to vehicle are included in the package contents. Low pressure display 0...10 bar Pressure gauges can be calibrated. Vacuum display 0...-1 bar Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws42.00-p-0014b, 000 588 07 21 00 Test equipment Model 405, 437.4 Model all (4xWD, CAR, Light transporter, smart)

WS42.00-P-0001B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1696 · Applies to: 453

000 589 18 31 00 Brake pedal jack 03.09.2019 Model all Verwendung in FG 25/27/29/30/33/35/40/42/43/46/Satz B Purpose: Brake pedal jack for introducing a defined brake pressure into the brake system or for continuous operation of the brake pedal and clutch pedal. 000 589 18 31 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws42.00-p-0001b, 000 589 18 31 00 Brake pedal jack Model all

WS42.00-P-3000A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1697 · Applies to: 453

000 589 75 03 00 Box wrench bit 17.01.2019 Model 164, 166, 172, 190, 197, 204, 205, 211, 213, 216, 219, 221, 238, 240, 246, 251, 253, 257, 290, 292, 293, 453 Verwendung in FG 42/Satz A Purpose: Box wrench bit for bolting on/unbolting brake lines. On model 164, 166, 211, 216, 219, 221, 240, 251, box wrench bit for tightening the pressure lines to compressor and valve block. 000 589 75 03 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws42.00-p-3000a, 000 589 75 03 00 Box wrench bit Model 164, 166, 172, 190, 197, 204, 205, 211, 213, 216, 219, 221, 238, 240, 246, 251, 253, 257, 290, 292, 293, 453

WS42.00-P-0028A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1698 · Applies to: 453

140 589 00 19 00 Caliper gauge 17.12.14 MODEL ALL Modification notes 10.12.92 Replacement for: 124 589 05 19 00 124 589 05 19 00 Vernier caliper WS42.00-N-3001B 1.7.08 Replacement for: 450 589 01 19 00 Vernier caliper WS42.00-P-0063A Verwendung in FG 42/Satz A Purpose: Vernier caliper for measuring brake disk thickness. Test equipment category CAT_B. Note: Measuring range 50 mm, leg length 75 mm. 140 589 00 19 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws42.00-p-0028a, 140 589 00 19 00 Caliper gauge MODEL ALL

WS42.00-P-0044B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1699 · Applies to: 453

168 589 08 63 00 Test connection 06.05.2020 Model 117, 118, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169.0/3, 170, 171, 172, 176, 177, 190, 201, 202, 203, 204, 205, 207, 208, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 231, 238, 242, 245.20/23, 246, 247, 251, 253, 257, 290, 292, 293, 414, 415, 447, 448, 453, 470, 471, 636, 639, 906, 907, 909, 910 Verwendung in FG 42/43/Satz B Intended use: Test connection for leak test of brake booster and check valve as well as for testing vacuum pump. 168 589 08 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws42.00-p-0044b, 168 589 08 63 00 Test connection Model 117, 118, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169.0/3, 170, 171, 172, 176, 177, 190, 201, 202, 203, 204, 205, 207, 208, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

WS42.00-P-0069A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1700 · Applies to: 453

454 589 01 91 00 Adapter 10.08.2016 Model 453 Model 454 Verwendung in FG 20/25/26/42Satz A Intended use: Model 454 Adapter for filling and bleeding the fluid coupling and brake system. Model 453 Adapter for filling and for leak test on coolant circuit. 454 589 01 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws42.00-p-0069a, 454 589 01 91 00 Adapter Model 453 Model 454

Risk of death

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1702 · Applies to: 453

Do not insert your hand into rotating parts. Danger caused by body parts being AS00.00-Z-0019-01A

pulled in by rotating vehicle wheels and roller Wear closed and close-fitting work clothes. dynamometer rollers Secure areas with rotating vehicle parts and test stand rollers against unauthorized access. Secure roller dynamometer against unauthorized use. Notes on the evaluating and interpreting brake AH42.00-N-0004-01S tests on test stands 3 Move vehicle with front axle into roller brake test stand 000 588 05 21 00 Roller brake test stand WS42.00-P-0006B

4 Determine and document the braking Press brake pedal uniformly. The

characteristics and brake values of the front maximum value prior to the wheels locking up axle is to be documented. 5 Move vehicle with rear axle into roller brake test stand 000 588 05 21 00 Roller brake test stand WS42.00-P-0006B

6 Move automatic transmission to selector lever position "N" or shift manual transmission to neutral 7 Determine and document braking response Press brake pedal uniformly. The

and brake values of rear axle maximum value prior to the wheels locking up is to be documented. 8 Determine and document braking response, Operate parking brake uniformly. The

brake values and actuating travel of parking maximum values prior to the wheels locking up brake are to be documented. 9 Drive vehicle off the roller brake test stand 10 Evaluate braking response and documented brake values of service brake Notes on the evaluating and interpreting brake AH42.00-N-0004-01S tests on test stands With braking deceleration fluctuations or pulsating brake pedal: Rectify problem subject to separate repair order. If the difference in the braking effect of the service brake at the wheels of an axle is more than 25 % of the highest value: Check/correct tire pressure subject to separate repair order. Repeat the brake test on a test stand, subject to a separate repair order. If the service brake performance difference remains even after repeat brake test on the wheels on a single axle: Rectify problem subject to separate repair order. The locking limit was not reached: Subject to a separate repair order, check whether the brake values still comply with the legal regulations. The specified minimum requirements and tolerance limits for the brake system must be fulfilled on a vehicle-specific basis in accordance with the country-specific legislation. If this is not the case: Repair any complaints subject to separate repair order after performing diagnosis with the appropriate findings. 11 Evaluate braking response and documented With brake value fluctuations or pulsating brake values of parking brake actuation: Rectify problem subject to separate repair order. If the difference in the braking effect of the parking brake at the wheels of an axle is more than 50 % of the highest value: Rectify problem subject to separate repair order. Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.00-p-4290mcc, Brake test Model 451.3/4, 453

AP42.00-P-4280S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1711 · Applies to: 453

Replace brake fluid 7.5.15 Model 453 Shown on model 453 1 Expansion reservoir 2 Cap P42.00-2192-06 Risk of accident Danger ! when commissioning the Before starting the engine, actuate brake AS42.50-Z-0002-01A

vehicle due to a lack of braking effect when pedal several times until pressure is built up the service brake is operated for the first time and maintained in the brake system. after repair work. Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Danger !

when handling hot or glowing objects. and safety glasses, if necessary. Risk of poisoning Danger ! from swallowing brake Only pour brake fluid into suitable and AS42.50-Z-0001-01A

fluid. Risk of injury from skin and eye contact appropriately marked containers. Wear with brake fluid protective clothing and eye protection when handling brake fluid. Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Brake fluid notes AH42.50-P-0001-01A

Notes on repairs to brake system AH42.00-P-0003-01A

Remove

1 Open front flap Clean

2 Clean cap (2) and expansion reservoir (1) Remove

3 Unscrew cap (2) 4 Suction off brake fluid from the expansion reservoir (1) 5 Add new brake fluid up to the Max. marking in the expansion reservoir (1) 6 Connect filling and bleeding unit on expansion reservoir (1) and switch on 000 588 01 82 00 Filling unit WS25.00-P-0016B

Pay attention to manufacturer's operating

instructions. 7 Lift vehicle on vehicle lift Change fluid 8 Allow brake fluid to flow out at the bleed screws of the drum brake General brake fluid BB00.40-P-0330-01A

Brake fluids (DOT 4 plus) BB00.40-P-0331-00A

*BA42.10-P-1001-08F Bleed screw on wheel brake cylinder Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.00-p-4280s, Replace brake fluid Model 453

New brake fluid must escape without any

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1712 · Applies to: 453 · AR: AR25.20-P-0070SR

bubbles via the bleed hose: Bleed the system. AR42.10-P-0010-02SR

9 Allow brake fluid to flow out at the bleed screws of the brake calipers General brake fluid BB00.40-P-0330-01A

Brake fluids (DOT 4 plus) BB00.40-P-0331-00A

*BA42.10-P-1001-10SR Bleed screw at brake caliper New brake fluid must escape without any bubbles via the bleed hose: Bleed the system. AR42.10-P-0010-02SR

10 Allow brake fluid to flow out of the bleed Model 453 with transmission 700.12 connection from clutch slave cylinder General brake fluid BB00.40-P-0330-01A

Brake fluids (DOT 4 plus) BB00.40-P-0331-00A

New brake fluid must escape without any bubbles via the bleed hose: Bleed the system. AR25.20-P-0070SR

Check

11 Check brake system for leaks If there are problems: Rectify problem subject to separate repair order. Install

12 Lower vehicle 13 Switch off filler/bleeder unit and detach from expansion reservoir (1) Check

14 Check fluid level in expansion reservoir (1) AP42.10-P-4210S Install

15 Close front flap Brake cylinder Number Designation Model 453 BA42.10-P-1001-08F Bleed screw on wheel brake cylinder Nm 7,5 Front axle brake caliper Number Designation Model 453 BA42.10-P-1001-10SR Bleed screw at brake caliper Nm 10 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.00-p-4280s, Replace brake fluid Model 453

AS42.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1713 · Applies to: 453 · AR: AS42.00-Z-9999ZZ

Safety information: Brakes - hydraulic and mechanical systems 18.09.2019 MODEL all Risk of death caused by limbs being caught or AS42.00-B-0001-01A crushed by rotating parts when performing tests on the brake test stand Risk of death caused by limbs being caught or Model all (4xWD, BUS, CAR, Heavy AS42.00-Z-0001-01A crushed by rotating parts when performing transporter, Light transporter, TRUCK, tests on the brake test stand UNIMOG, smart) Risk of injury when disconnecting the AS42.10-B-0001-01A compressed air pipe submitted to pressure Risk of injury caused by body parts being MODEL 199, 211, 219, 230, 240 ... AS42.46-Z-0001-01A jammed or crushed. Risk of injury to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Risk of injury caused by body parts being MODEL 211, 219, 230 ... AS42.46-Z-0001-01B jammed or crushed. Risk of injury to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Risk of poisoning from swallowing brake fluid. AS42.50-B-0001-01A Risk of injury from skin and eye contact with brake fluid Risk of poisoning from swallowing brake fluid. Model all (4xWD, BUS, CAR, Heavy AS42.50-Z-0001-01A Risk of injury from skin and eye contact with transporter, Light transporter, TRUCK, brake fluid UNIMOG, smart) Risk of accident when commissioning the Model all (4xWD, BUS, CAR, Light transporter, AS42.50-Z-0002-01A vehicle due to a lack of braking effect when smart) the service brake is operated for the first time after repair work. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as42.00-z-9999zz, Safety information: Brakes - hydraulic and mechanical systems MODEL all

BA42.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1715 · Applies to: 453 · AR: BA42.00-Z-9999CZ

Tightening torques: Smart: Brakes - hydraulic and mechanical systems 18.09.2019 MODEL all Front axle floating caliper MODEL 450.3/4, 452.3/4 BA42.10-P-1000-03C Brake lines, brake hoses MODEL 450.3/4, 451.3/4, 452.3/4 BA42.10-P-1000-04E Brake lines, brake hoses MODEL 454.0 BA42.10-P-1000-04G Brake lines, brake hoses MODEL 453 BA42.10-P-1000-04SR Master brake cylinder MODEL 452.3/4, 454.0 BA42.10-P-1000-05E Master brake cylinder MODEL 453 BA42.10-P-1000-05M Brake disks, brake cover plate MODEL 450.3/4, 452.3/4 BA42.10-P-1000-06D Brake disks, brake cover plate Model 453 BA42.10-P-1000-06SR Brake cylinder MODEL 450.3/4, 451.3/4, 452.3/4 BA42.10-P-1000-08C Brake cylinder MODEL 454.0 without CODE 30Y (Disk BA42.10-P-1000-08E brakes on rear axle) Brake cylinder MODEL 453 BA42.10-P-1000-08F Front axle brake caliper MODEL 451.3/4, 454.0 BA42.10-P-1000-10A Front axle brake caliper MODEL 453 BA42.10-P-1000-10SR Rear axle brake caliper MODEL 454.0 with CODE 30Y (Disk brakes BA42.10-P-1000-12A on rear axle) Drum brake MODEL 450.3/4, 451.3/4, 452.3/4 MODEL BA42.10-P-1000-16C 454.0 without CODE 30Y (Disk brakes on rear axle) Drum brake MODEL 453 BA42.10-P-1000-16D Parking brake MODEL 450.3/4, 451.3/4, 452.3/4 BA42.20-P-1000-01D Parking brake MODEL 454.0 BA42.20-P-1000-01E Parking brake MODEL 453 BA42.20-P-1000-01N Rear axle rpm sensor Model 450.3/4, 452.3/4 BA42.30-P-1000-01D Rear axle rpm sensor Model 454.0 BA42.30-P-1000-01E Rear axle rpm sensor Model 453 BA42.30-P-1000-01L Rear axle rpm sensor Model 450.3/4, 452.3/4 BA42.30-P-1000-02C Rear axle rpm sensor Model 454.0 BA42.30-P-1000-02E Rear axle rpm sensor Model 453 BA42.30-P-1000-02L Hydraulic unit MODEL 450.3/4, 454.0 BA42.30-P-1000-03B Electronic Stability Program (ESP(R)) Model 450.3/4, 451.3/4, 452.3/4 BA42.45-P-1000-01F Electronic Stability Program (ESP(R)) Model 454.0 BA42.45-P-1000-01G Electronic Stability Program (ESP(R)) Model 453 BA42.45-P-1000-01P Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba42.00-z-9999cz, Tightening torques: Smart: Brakes - hydraulic and mechanical systems MODEL all

Compound brake disk with wear bores

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1718 · Applies to: 453

11 Outer wear bore 12 Center wear bore 13 Inner wear bore P42.10-3224-06 Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Topical note Notes on handling, transport and storage of Model 190, 205, 213, 217, 222, 238, 253, 257, AH42.10-P-9406-12LF composite brake disks 290 Topical note Notes on handling, transport and storage of Model 190, 197, 205, 212, 213, 217, 218, 222, AH42.10-P-9406-13A ceramic brake disks 231, 253, 290 with code B07 (Ceramic brake system) Check

1.1 Assess steel brake disks (1) for score marks, Model 117, 118, 156, 164, 166, 167, 169, 171, cracks, corrosion and soiling (e.g. oil, grease). 172, 176, 177, 203, 204, 207, 209, 211, 216, 219, 221, 230, 238, 242, 245, 246, 247, 251, 257, 292, 293, 453, 461, 463 Model 190, 197, 205, 212, 213, 217, 218, 222, 231, 253, 290 except code B07 (Ceramic brake system) Model 205 with code B07 (Ceramic brake system)and steel brake disks on the rear axle

For perforated or counterbored steel brake disks (1) assess the crack length (x) including the bore diameter. Otherwise the assessment may be incorrect. If a crack length (x) is
25 mm (0.98 inches), split open cracks or score marks are deeper than 0.5 mm (0.02 inches), or severe corrosion is present, replace steel brake disks (1). After obtaining special order.

If soiling (e.g. oil, grease) is present. Clean steel brake disks (1), and replace if necessary. After obtaining special order.

1.2 Model 190, 197, 205, 212, 213, 217, 218, 222, Assess ceramic brake disks (2) for damage and soiling (e.g. oil, grease). 231, 253, 290 with code B07 (Ceramic brake system) Notes on evaluating brake disks AH42.10-P-9406-07RQ If the ceramic brake disks (2) are damaged or soiled, replace ceramic brake disks (2). After obtaining special order.

Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4256ew, Assess condition of brake disks Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, ...

If, in exceptional cases, assessment of the

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1719 · Applies to: 453

ceramic brake disks (2) is not possible by means of a visual check, check ceramic brake disks (2) for condition. AP42.10-P-4246U After obtaining special order.

2.1 Assess steel brake disks (1) for wear. Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 203, 204, 207, 209, 211, 216, 219, 221, 230, 238, 242, 245, 246, 247, 251, 257, 292, 293, 453, 461, 463 Model 190, 197, 205, 212, 213, 217, 218, 222, 231, 253, 290 except code B07 (Ceramic brake system) Model 205 with code B07 (Ceramic brake system)and steel brake disks on the rear axle Steel brake disks (1) with wear bores. Topical note Notes on evaluating brake disks with and AH42.10-P-9406-14A without wear holes If outer wear bore (11), center wear bore (12) and the inner wear bore (13) are visible, the steel brake disks (1) are OK; new brakepads can still be installed on the disks. If the inner wear bore (13) is visible, the steel brake disks (1) are OK, the current brakepads can still be used, do not install any more new brakepads onto the steel brake disks (1). If none of the three wear bores are visible, replace steel brake disks (1). After obtaining special order.

If, in exceptional cases, assessment of the steel brake disks (1) is not possible by means of a visual check, check steel brake disks (1) for condition. AP42.10-P-4246U After obtaining special order.

2.2 Assess steel brake disks (1) for wear. Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 203, 204, 207, 209, 211, 216, 219, 221, 230, 238, 242, 245, 246, 247, 251, 257, 292, 293, 453, 461, 463 Model 190, 197, 205, 212, 213, 217, 218, 222, 231, 253, 290 except code B07 (Ceramic brake system) Model 205 with code B07 (Ceramic brake system)and steel brake disks on the rear axle Steel brake disks (1) without wear bores. Topical note Notes on evaluating brake disks with and AH42.10-P-9406-14A without wear holes If deeply contoured ridging is present at the outer edge, replace steel brake disks (1). After obtaining special order.

If, in exceptional cases, assessment of the steel brake disks (1) is not possible by means of a visual check, check steel brake disks (1) for condition. AP42.10-P-4246U After obtaining special order.

Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4256ew, Assess condition of brake disks Model 117, 118, 156, 164, 166, 167, 169, 171, 172, 176, 177, 190, 197, 203, 204, 205, 207, 209, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, ...

AP42.10-P-4252S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1720 · Applies to: 453

Assess condition of brake linings 09.05.2018 Model 453 On front axle Modification notes 09.05.2018 Bremsbelag BE42.10-P-1001-05Y P42.10-3085-08 1 Lining thickness 2 Flashlight Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Warning

when handling hot or glowing objects. and safety glasses, if necessary. Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Topical note Notes on repairs to brake system AH42.00-P-0003-01A Check

1 Assess lining thickness (1) of brake linings on If necessary, use flashlight (2) or mirror.

front axle The thickness of the pad backing plate can be used as a guide when assessing lining thickness (1). Brake lining *BE42.10-P-1001-05Y If, in exceptional cases, assessment by means of visual inspection is not possible: Detach wheel and tire assemblies and inspect them, subject to separate repair order. 2 Determine likely remaining distance of brake AP42.10-P-4253-03EW linings on front axle

If the wear limit for the brake linings is reached, the brake linings must be replaced subject to separate repair order. Otherwise the braking effect may be impaired and people, property and environmental damage may result. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4252s, Assess condition of brake linings Model 453 On front axle

Per axle, the brake pad with the least lining

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1721 · Applies to: 453

thickness (1) is to be used for determining the likely remaining distance. In order to avoid an unscheduled workshop visit between services, it is necessary to determine the remaining distance of the present brake linings. If the remaining distance determined is smaller than the next service interval, premature brake pad replacement should be recommended to the customer. Check values for front brake lining Number Designation Model 453 BE42.10-P-1001-05Y Brake lining Brake pad, new mm 12 Pad backing plate mm 5,5 Wear limit mm 2 Wear indicator mm 2-3 activated (if installed) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4252s, Assess condition of brake linings Model 453 On front axle

Per axle, the brake pad with the least lining

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1723 · Applies to: 453

thickness is to be used for determining likely remaining distance. In order to avoid an unscheduled workshop visit between services, it is necessary to determine the remaining distance of the present brake linings. If the remaining distance determined is smaller than the next service interval, premature brake shoe replacement should be recommended to the customer. Install

5 Seal inspection hole in brake cover plate of left and right drum brake using stop plug (1) 6 Lower vehicle with lifting platform Check values for drum brake Number Designation MODEL 453.3 MODEL 453.0 BE42.10-P-1002-12E Brake lining thickness New mm 4,2 4,2 Wear limit for mm 2,4 2,4 maintenance service Pad backing plate mm 2,0 2,0 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4252ss, Assess condition of brake linings MODEL 453 at rear axle

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1726 · Applies to: 453

Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Workshop equipment WE58.40-Z-1001-07A Brake fluid replacement unit Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0010ff, Bleed brake system MODEL 454.0 with CODE (30Y) Disk brakes on rear axle

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1729 · Applies to: 453

Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Workshop equipment WE58.40-Z-1001-07A Brake fluid replacement unit Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0010fg, Bleed brake system MODEL 454.0 except CODE (30Y) Disk brakes on rear axle

Pay attention to manufacturer's operating

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1731 · Applies to: 453

instructions. 7 Switch on filler/bleeder unit 8 Lift vehicle on vehicle lift 9 Carrying out bleeding operation AR42.10-P-0010-02SR 000 588 01 82 00 Filling unit WS25.00-P-0016B

BA42.10-P-1001-08F Bleed screw on wheel brake cylinder BA42.10-P-1001-10SR Bleed screw at brake caliper 10 Switch off filler/bleeder unit 11 Lower vehicle with lifting platform 12 Disconnect filler/bleeder unit from brake fluid reservoir (1) 13 Operate brake pedal several times and then Hold the pedal pressure until a hard,

hold the pedal pressure constant pressure point stabilizes. If the pressure in the brake system drops or the brake pedal sinks: Locate and repair leak. Check

14 Check entire hydraulic brake system for In the event of leakage: leaks, especially any previously loosened, disconnected or replaced components Locate and repair leak. 15 Check fluid level in brake fluid reservoir (1) Brake fluids (DOT 4 plus) BB00.40-P-0331-00A

General brake fluid BB00.40-P-0330-01A

The fluid level must be between the "MINI"

and "MAXI" marks. If the fluid level deviates: Correct fluid level in brake fluid reservoir (1). Install

16 Screw cap (2) onto brake fluid reservoir (1) Clean

17 Clean cap (2) and brake fluid reservoir (1) 18 Install maintenance flap Brake cylinder Number Designation Model 453 BA42.10-P-1001-08F Bleed screw on wheel brake cylinder Nm 7,5 Front axle brake caliper Number Designation Model 453 BA42.10-P-1001-10SR Bleed screw at brake caliper Nm 10 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0010sr, Bleed brake system Model 453

AP42.10-P-4210S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1733 · Applies to: 453

Brake system - inspect fluid level 01.07.2014 MODEL 453 1 Brake fluid reservoir P42.10-3050-04 Risk of poisoning Danger ! from swallowing brake Only pour brake fluid into suitable and AS42.50-Z-0001-01A

fluid. Risk of injury from skin and eye contact appropriately marked containers. Wear with brake fluid protective clothing and eye protection when handling brake fluid. Brake fluid notes AH42.50-P-0001-01A

Notes on repairs to brake system AH42.00-P-0003-01A

Check

1 Open front flap 2 Check fluid level in brake fluid reservoir (1) The fluid level must be between the "MAX"

and "MIN" markings on the brake fluid reservoir (1). If the fluid level is too low: Determine and rectify cause, subject to separate repair order. If the fluid level is too high: Extract brake fluid until the fluid level is at the "MAX" mark. 3 Close front flap Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4210s, Brake system - inspect fluid level MODEL 453

BE42.10-P-1001-08Y

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1743 · Applies to: 453

Brake disk thickness New mm 12 22 Minimum brake disk mm 10,6 19,8 thickness for maintenance service 140 589 00 19 00 Caliper gauge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4258s, Inspect condition of brake disks Model 453

BA42.10-P-1003-12A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1748 · Applies to: 453

Bolt, brake caliper support to wheel carrier Nm 60 Rear axle rpm sensor

Number Designation Model 454.0 BA42.30-P-1001-02E Bolt, rpm sensor support to wheel carrier Nm 8 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0164ff, Remove/install brake carrier plate MODEL 454.0 with CODE (30Y) Disk brakes on rear axle

Brake lines, brake hoses

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1760 · Applies to: 453

Number Designation MODEL 453 BA42.10-P-1002-04SR Retaining screw, brake line to brake hose Nm 13 211 589 00 31 00 129 589 00 91 00 000 589 18 31 00 Adapter for brake pedal winch Record plug Brake pedal jack Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0026sr, Remove/install brake hose to front axle MODEL 453

Workshop equipment

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1766 · Applies to: 453

WE58.40-Z-1001-07A Brake fluid replacement unit Repair materials Number Designation Order number BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0017ff, Remove/install brake lines MODEL 454.0 Front axle

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1775 · Applies to: 453

Designation Model 454.0 without code 30Y BA42.10-P-1001-04G Brake pipe to brake hose Nm 15 BA42.10-P-1007-04G Brake line to rear wheel brake cylinder Nm 15 Workshop equipment WE58.40-Z-1001-07A Brake fluid replacement unit Repair materials Number Designation Order number BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0017fj, Remove/install brake lines MODEL 454.0 except CODE (30Y) Disk brakes on rear axle brake line on wheel brake cylinder

Brake lines, brake hoses

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1777 · Applies to: 453

Number Designation Model Model 454.0 with 454.0 code 30Y without code 30Y BA42.10-P-1005-04G Brake line to hydraulic unit Nm 15 15 BA42.10-P-1006-04G Hydraulic unit brake line to master brake Nm 15 15 cylinder Repair materials Number Designation Order number BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0017fk, Remove/install brake lines MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle from master brake cylinder to hydraulic unit

Install in the reverse order

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1781 · Applies to: 453

12 Install in the reverse order Test values for drum brake Number Designation Model 454.0 without code 30Y BE42.10-P-1001-12D Brake drum diameter New mm 203.0 Wear limit for maintenance service mm 204.4 BE42.10-P-1002-12D Brake lining thickness Wear limit for maintenance service mm 2 (with carrier) 168 589 00 37 00 450 589 01 19 00 Vernier caliper Pliers Repair materials Number Designation Order number BR00.45-Z-1060-06A Brake paste Q0007414V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0165ff, Remove/install brake shoes at rear axle MODEL 454.0 except CODE (30Y) Disk brakes on rear axle

Workshop equipment

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1786 · Applies to: 453

WE58.40-Z-1001-07A Brake fluid replacement unit Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0070ff, Remove/install front axle brake caliper MODEL 454.0

Brake pedal jack

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1789 · Applies to: 453

000 589 18 31 00 211 589 00 31 00 129 589 00 91 00 Brake pedal jack Adapter for brake pedal winch Record plug Repair materials Number Designation Order number BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01 Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar42.10-p-0070sr, Remove/install front axle brake caliper Model 453

Vernier caliper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1791 · Applies to: 453

450 589 01 19 00 Vernier caliper Repair materials Number Designation Order number BR00.45-Z-1060-06A Brake paste Q0007414V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0230ff, Remove/install front axle brake disk MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1794 · Applies to: 453

Designation MODEL 453 BA42.10-P-1004-04SR Retaining screw, brake line to hydraulic unit Nm 14 211 589 00 31 00 129 589 00 91 00 000 589 18 31 00 Adapter for brake pedal winch Record plug Brake pedal jack Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0032sr, Remove/install left front brake line MODEL 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1796 · Applies to: 453

Designation MODEL 453 BA42.10-P-1002-04SR Retaining screw, brake line to brake hose Nm 13 Brake lines, brake hoses Number Designation MODEL 453 BA42.10-P-1006-04SR Retaining screw, brake line to rear wheel brake cylinder 15 211 589 00 31 00 129 589 00 91 00 000 589 18 31 00 Adapter for brake pedal winch Record plug Brake pedal jack Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar42.10-p-0036sr, Remove/install left rear brake line MODEL 453

STAR DIAGNOSIS diagnosis system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1798 · Applies to: 453

Brake lines, brake hoses

Number Designation Model Model 454.0 with 454.0 code 30Y without code 30Y BA42.10-P-1005-04G Brake line to hydraulic unit Nm 15 15 BA42.10-P-1006-04G Hydraulic unit brake line to master brake Nm 15 15 cylinder Master brake cylinder

Number Designation Model 454.0 BA42.10-P-1001-05E Nut, brake master cylinder to brake booster Nm 16 Repair materials Number Designation Order number BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0300ff, Remove/install master brake cylinder MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

Brake lines, brake hoses

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1800 · Applies to: 453

Number Designation Model 454.0
with code 30Y BA42.10-P-1006-04G Hydraulic unit brake line to master brake Nm 15 cylinder Master brake cylinder

Number Designation Model 454.0 BA42.10-P-1001-05E Nut, brake master cylinder to brake booster Nm 16 Repair materials Number Designation Order number BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0300fg, Remove/install master brake cylinder MODEL 454.0## 2# with ENGINE 639.9 with CODE (RHD) Right-hand drive vehicle

BA42.10-P-1003-04SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1804 · Applies to: 453

Retaining screw, brake line to master brake cylinder Nm 14 129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0300sr, Remove/install master brake cylinder MODEL 453

BA42.10-P-1004-04G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1807 · Applies to: 453

Brake hose to brake caliper Nm 15 Workshop equipment WE58.40-Z-1001-07A Brake fluid replacement unit Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0080ff, Remove/install rear axle brake caliper MODEL 454.0 with CODE (30Y) Disk brakes on rear axle

Vernier caliper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1809 · Applies to: 453

450 589 01 19 00 Vernier caliper Repair materials Number Designation Order number BR00.45-Z-1060-06A Brake paste Q0007414V000000000 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0240ff, Remove/install rear axle brake disc MODEL 454.0 with CODE (30Y) Disk brakes on rear axle

Record plug

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1811 · Applies to: 453

129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar42.10-p-0003sr, Remove/install rear left brake line from ESP(R) hydraulic unit to underfloor Model 453

Record plug

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1813 · Applies to: 453

129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0002sr, Remove/install rear right brake line from ESP(R) hydraulic unit to underfloor Model 453

Record plug

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1815 · Applies to: 453

129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar42.10-p-0033sr, Remove/install right front brake line MODEL 453

Brake lines, brake hoses

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1817 · Applies to: 453

Number Designation MODEL 453 BA42.10-P-1002-04SR Retaining screw, brake line to brake hose Nm 13 Brake lines, brake hoses Number Designation MODEL 453 BA42.10-P-1006-04SR Retaining screw, brake line to rear wheel brake cylinder 15 211 589 00 31 00 129 589 00 91 00 000 589 18 31 00 Adapter for brake pedal winch Record plug Brake pedal jack Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0037sr, Remove/install right rear brake line MODEL 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1820 · Applies to: 453

Designation Model 454.0 without code 30Y BA42.10-P-1007-04G Brake line to rear wheel brake cylinder Nm 15 Drum brake

Number Designation Model 454.0 without code 30Y BA42.10-P-1001-16C Wheel brake cylinder to brake carrier plate Nm 15 168 589 00 37 00 Pliers Repair materials Number Designation Order number BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0167ff, Remove/install wheel brake cylinder MODEL 454.0 except CODE (30Y) Disk brakes on rear axle

Record plug

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1822 · Applies to: 453

129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar42.10-p-0167sr, Remove/install wheel brake cylinder MODEL 453

Record plug

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1824 · Applies to: 453

129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0301sr, Removing and installing brake fluid reservoir MODEL 453

Carry out transposition test

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1828 · Applies to: 453

9 Carry out transposition test Only when both rear brake lines (8) have been removed. Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory Brake lines, brake hoses

Number Designation Model 454.0 with code 30Y BA42.10-P-1001-04G Brake pipe to brake hose Nm 15 BA42.10-P-1004-04G Brake hose to brake caliper Nm 15 Repair materials Number Designation Order number BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0013fg, Replace brake hoses MODEL 454.0 with CODE (30Y) Disk brakes on rear axle Rear axle

Carry out transposition test

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1830 · Applies to: 453

10 Carry out transposition test Only when both rear brake lines (2) have been removed. Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory Brake lines, brake hoses

Number Designation Model 454.0 without code 30Y BA42.10-P-1001-04G Brake pipe to brake hose Nm 15 Repair materials Number Designation Order number BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0013fh, Replace brake hoses MODEL 454.0 except CODE (30Y) Disk brakes on rear axle Rear axle

Vernier caliper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1833 · Applies to: 453

450 589 01 19 00 454 589 00 43 00 Vernier caliper Pusher tool Repair materials Number Designation Order number BR00.45-Z-1060-06A Brake paste Q0007414V000000000 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0170ff, Replacing and installing brake pads MODEL 454.0 Front axle

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1836 · Applies to: 453

Designation Model 454.0 with code 30Y BE42.10-P-1001-15F Brake pad New mm 16.4 (with pad backing plate thickness and shim) 7.6 Wear limit mm (with pad backing plate and shim) for maintenance service Rear axle floating brake caliper

Number Designation Model 454.0 with code 30Y BA42.10-P-1001-12A Bolt, brake caliper to brake caliper support Nm 25 450 589 01 19 00 454 589 00 43 00 Vernier caliper Pusher tool Repair materials Number Designation Order number BR00.45-Z-1060-06A Brake paste Q0007414V000000000 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0170fg, Replacing and installing brake pads MODEL 454.0 with CODE (30Y) Disk brakes on rear axle Rear axle

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1854 · Applies to: 453

pe42.20-p-2000-97bba Document title: Wiring diagram of parking brake Code: Designation: Position: A0 7L Use of wiring diagrams A1 4A Instrument cluster S12 2L Parking brake indicator switch

© Mercedes-Benz AG, 5/22/18, L/07/20, pe42.20-p-2000-97bba, Wiring diagram of parking brake

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1855 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 S12 A1 A0 PE 54.30-P-2101BBA AA S12 NC 1 2 AA 10 H1 A1 F L K 1 J H G 3 2 4 E D C 1 B A 3 2 4 F PE 42.20-P-2000-97BBA 5 6 7 L K J H G 5 6 E D C 7 B A 0,5 PK 2,5 RDYE

BA42.30-P-1005-03B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1858 · Applies to: 453

Bolt, ABS control unit to hydraulic unit Nm 3 452 589 03 99 01 Torque wrench Commercially available tools Number Designation WH58.30-Z-1067-06A Socket wrench E5 with 1/4" drive WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.30-p-8550ff, Remove/install ABS control unit MODEL 454.0 except CODE (V33) ESP

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1861 · Applies to: 453

Number Designation Order number BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.30-p-0705ff, Remove/install ABS hydraulic unit MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle except CODE (V33) ESP

Input shaft

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1864 · Applies to: 453

Number Designation Engine Engine Engine 122.950 134.910 134.911 BA33.30-P-1001-07B Nut, input shaft to wheel bearing Nm 236 235 235 Input shaft

Number Designation Engine Engine Engine 135.930 135.950 639.939 BA33.30-P-1001-07B Nut, input shaft to wheel bearing Nm 235 235 235 Brake lines, brake hoses

Number Designation Model Model 454.0 with 454.0 code 30Y without code 30Y BA42.10-P-1002-04G Bolt, brake hose bracket to suspension strut Nm 10 10 Front axle rpm sensor

Number Designation Model 454.0 BA42.30-P-1001-01E Bolt, wheel speed sensor to steering knuckle Nm 8 Repair materials Number Designation Order number BR00.45-Z-1060-06A Brake paste Q0007414V000000000 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.30-p-0712ff, Remove/install left front or right rpm sensor MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1871 · Applies to: 453

Designation Model 454.0 BA42.45-P-1001-01G Nut, hydraulic unit to bracket Nm 9 BA42.45-P-1004-01G Bolt, ESP control unit to Nm 3 hydraulic unit Repair materials Number Designation Order number BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.40-p-0816ff, Remove/install ETS/ASR/ESP hydraulic unit MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle with CODE (V33) ESP

BR00.45-Z-1027-07A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1874 · Applies to: 453

"Yellow" locking paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 BR00.45-Z-1028-07A "Red" safety paint Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel. +49 711 381607 Fax +49 711 383092 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.40-p-0816fg, Remove/install ETS/ASR/ESP hydraulic unit MODEL 454.0## 2# with CODE (RHD) Right-hand drive vehicle with CODE (V33) ESP

AD00.00-P-2000-06SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1876 · Applies to: 453

Front axle rpm sensor Number Designation MODEL 453 BA42.30-P-1001-01L Bolt, rpm sensor on front axle to steering knuckle Nm 8 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.40-p-9801sr, Remove/install left/right front axle rpm sensor MODEL 453

Risk of death

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1878 · Applies to: 453

Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Remove/install

1 Switch off ignition 2 Lift vehicle on vehicle lift 3 Unscrew bolt (1) of left rear axle rpm sensor *BA42.30-P-1001-02L Bolt, rpm sensor on rear axle to brake (L6/3) or bolt (9) of right rear axle rpm sensor cover plate (L6/4) 4 Pull out left rear axle rpm sensor (L6/3) or right rear axle rpm sensor (L6/4) 5 Remove left rear axle rpm sensor (L6/3) or right rear axle rpm sensor (L6/4) through opening of axle tube (2) 6 Unclip electrical line (4) or electrical line (5) from brackets on axle tube (2) 7 Remove rubber grommet of electrical line (4) or electrical line (5) from brackets (3, 6) 8 Disconnect left rear axle rpm sensor electrical connector (L6/3x1) or right rear axle rpm sensor electrical connector (L6/4x1) 9 Unclip electrical connector (7) or electrical connector (8) from corresponding bracket 10 Remove left rear axle rpm sensor(L6/3) or right rear axle rpm sensor (L6/4) 11 Install in the reverse order 12 Connect diagnostic system, read out fault memory and erase if necessary AD00.00-P-2000-06SR

Rear axle rpm sensor Number Designation MODEL 453 BA42.30-P-1001-02L Bolt, rpm sensor on rear axle to brake cover plate Nm 6,5 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.40-p-9807sr, Remove/install left/right rear axle rpm sensor MODEL 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1881 · Applies to: 453

Designation Order number BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar42.45-p-0820sr, Remove/install Electronic Stability Program (ESP(R)) control unit Model 453

Unclip electrical wiring harness (6) from

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1883 · Applies to: 453

9 Unclip electrical wiring harness (6) from bracket (7) 10 Unscrew nuts (8) *BA42.45-P-1001-01P Nut, hydraulic unit bracket to body 11 Remove hydraulic unit (7) downwards with

bracket (1) Do not kink or bend brake lines (3). Otherwise leaks can occur in the brake circuit. 12 Loosen nuts (9) and detach hydraulic unit (1) *BA42.45-P-1002-01P Nut, bracket to hydraulic unit from bracket (7) 13 Install in the reverse order 14 Perform calibration of ESP® control unit with When replacing hydraulic unit (1) or ESP® diagnostic system control unit. AD00.00-P-2000-06SR

Brake lines, brake hoses Number Designation Model 453 BA42.10-P-1004-04SR Retaining screw, brake line to hydraulic unit Nm 14 Electronic Stability Program (ESP®) Number Designation Model 453 BA42.45-P-1001-01P Nut, hydraulic unit bracket to body Nm 21 Electronic Stability Program (ESP®) Number Designation Model 453 BA42.45-P-1002-01P Nut, bracket to hydraulic unit Nm 8 000 589 18 31 00 211 589 00 31 00 129 589 00 91 00 Brake pedal jack Adapter for brake pedal winch Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.45-p-0817sr, Remove/install Electronic Stability Program (ESP(R)) hydraulic unit Model 453

BA42.45-P-1004-01G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1885 · Applies to: 453

Bolt, ESP control unit to Nm 3 hydraulic unit 452 589 03 99 01 Torque wrench Commercially available tools Number Designation WH58.30-Z-1067-06A Socket wrench E5 with 1/4" drive WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.45-p-0820ff, Remove/install electronic stability program (ESP) control unit MODEL 454.0 with CODE (V33) ESP

SI42.45-P-0007A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1887 · Applies to: 453

Service information: parts identification of ESP(R) control unit in the EPC 09.07.2018 Model 453 Modification notes 26.06.2018 Document contents updated. We would like to point out that, in the case of the aforementioned The XSF ticket must have a picture of the factory installed Electronic Models whose Electronic Stability Program control units (N30/4) are Stability Program control unit (N30/4) with legible part number attached not differentiated by date in the EPC. to it. Only then can the correct new part number be determined. This is why, before ordering an Electronic Stability Program control The EPC will be cleared of this data immediately. unit (N30/4) an XSF ticket has to be created first. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si42.45-p-0007a, Service information: parts identification of ESP(R) control unit in the EPC Model 453

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1889 · Applies to: 453

pe42.45-p-2000-97bba Document title: Wiring diagram of Electronic Stability Program (ESP) Code: Designation: Position: A0 48L Use of wiring diagrams A40/3 10L smart radio multimedia navigator B64/1 6L Brake vacuum sensor Code 535 8G Smart Media System F1 24L Power supply fuse and relay module F108 3L Battery clamp fuse F108f3B 1K Electrical fuse 3B F1f3 22K Fuse 3 F2 38L Vehicle interior fuse and relay module F2f15 36K Fuse 15 F2f17 37K Fuse 17 L6/1 16L Left front axle rpm sensor L6/1x1 15H Left front axle rpm sensor electrical connector L6/2 14L Right front axle rpm sensor L6/2x1 13H Right front axle rpm sensor electrical connector L6/3 29L Left rear axle rpm sensor L6/3x1 28H Left rear axle rpm sensor electrical connector L6/4 27L Right rear axle rpm sensor L6/4x1 26H Right rear axle rpm sensor electrical connector N30/4 4A Electronic Stability Program control unit N30/4 12A Electronic Stability Program control unit N30/4 20A Electronic Stability Program control unit N30/4 28A Electronic Stability Program control unit N30/4 36A Electronic Stability Program control unit N49 32L Steering wheel angle sensor U470 13C Valid for model 453.0 U470 25C Valid for model 453.0 W1/1 34L Cockpit frame ground point W43/1 17L Ground point (ABS) Z37/21 20G CAN bus (low) connector sleeve Z37/22 19G CAN databus (high) connector sleeve Z50/64 37G Circuit 30 (fused) connector sleeve Z6 17G Ground connection connector sleeve Z6/174 33G Ground connection connector sleeve Z61 9E Vehicle speed signal connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe42.45-p-2000-97bba, Wiring diagram of Electronic Stability Program (ESP)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1890 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f3B x1 x1 F108 B64/1 Code 535 A40/3 L6/1 L6/2 W43/1 Z6 Z61 N30/4 (U470) N30/4 12 PE 15.00-P-2101BBA 50A U P B AB 1 2 3 AA PE 82.85-P-2200BBA AA AA 1 2 1 2 1 2 1 2 10 12 5 32 3 6 7 15 11 9 1 AA BP8 NC 56L 3WZ 3XA 4 16 19 8 34 37 30 27 21 24 38 13 2 47F NC 4M 4N 4C 4E MAH MAH F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 9 8 7 6 5 4 3 2 16 15 14 13 12 11 10 18 17 0,35 GNWH 6,0 BK 4,0 RDBN 0,35 GYWH 0,35 GNWH 0,35 PK 0,35 PKWH (0,5 WH) 0,35 GNWH (0,5 GN) 0,35 PKWH (0,5 WH) 0,35 BNWH (0,5 BN) 0,35 GNWH 2,5 BKPK 4,0 BKBN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe42.45-p-2000-97bba, Wiring diagram of Electronic Stability Program (ESP)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1891 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f3 x1 x1 3/1 F1 Z37/21 Z37/22 N30/4 L6/4 L6/3 N49 W1/1 Z6/174 (U470) N30/4 PE 54.15-P-2001BBA PE 00.19-P-2150BBA 25 S3 AA 26 14 38 25 MAH 133C 133B BP14 NC NC NC NC BA 2 BA 1 2 1 AA 8 6 5 1 2 2 1 2 1 3 4 7 AA 31 18 33 20 29 17 4G 4T 4S 4H 4AH 4AP 18 19 20 21 22 23 24 24 23 22 21 20 19 18 25 26 27 28 29 30 31 32 34 33 35 32 31 30 29 28 27 26 25 35 34 33 0,35 PKWH 0,35 BNWH 2,5 BKPK 2,5 RDPK 0,35 RDWH 1,0 BK 0,35 BKWH 0,35 GNWH (0,35 PKWH) 0,35 PKWH (0,35 BNWH) 0,35 BKWH (0,5 PK) 0,35 PKWH (0,5 GY) 0,35 PKWH (0,5 PK) 0,35 BNWH (0,5 BN) ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe42.45-p-2000-97bba, Wiring diagram of Electronic Stability Program (ESP)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1892 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f15 f17 /1 F2 Z50/64 A0 N30/4 PE 54.15-P-2001BBB 5 3 S15 AA S17 28 BPT8 F 36 35 37 38 39 PE 42.45-P-2000-97BBA 40 41 42 43 44 45 46 47 48 L K J H G 39 38 37 36 35 E D C 47 46 45 44 43 42 41 40 48 B A 0,5 RD 2,5 RDYE 0,35 RDWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1893 · Applies to: 453

pe42.45-p-2000-97bea Document title: Wiring diagram of Electronic Stability Program (ESP) Code: Designation: Position: A0 40L Use of wiring diagrams A40/3 25L smart radio multimedia navigator B64/1 28L Brake vacuum sensor Code 535 23G Smart Media System F1 7L Power supply fuse and relay module F108 3L Battery clamp fuse F108f3B 1K Electrical fuse 3B F1f3 5K Fuse 3 F2 11L Vehicle interior fuse and relay module F2f15 10K Fuse 15 F2f17 9K Fuse 17 L6/1 30L Left front axle rpm sensor L6/1x1 30H Left front axle rpm sensor electrical connector L6/2 32L Right front axle rpm sensor L6/2x1 32H Right front axle rpm sensor electrical connector L6/3 34L Left rear axle rpm sensor L6/3x1 34H Left rear axle rpm sensor electrical connector L6/4 36L Right rear axle rpm sensor L6/4x1 36H Right rear axle rpm sensor electrical connector N30/4 4A Electronic Stability Program control unit N30/4 12A Electronic Stability Program control unit N30/4 20A Electronic Stability Program control unit N30/4 27A Electronic Stability Program control unit N30/4 36A Electronic Stability Program control unit N49 16L Steering wheel angle sensor W1/1 18L Cockpit frame ground point W43/1 3H Ground point (ABS) Z37/21 20G CAN bus (low) connector sleeve Z37/22 22G CAN databus (high) connector sleeve Z50/64 9E Circuit 30 (fused) connector sleeve Z6 3E Ground connection connector sleeve Z6/174 18G Ground connection connector sleeve Z61 25E Vehicle speed signal connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe42.45-p-2000-97bea, Wiring diagram of Electronic Stability Program (ESP)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1894 · Applies to: 453

Page 1 of 3 Model 453.091/391/491 up to model year 2020 f3B f3 f17 f15 F108 F1 W43/1 F2 N49 Z6/17 Z6 N30/4 Z50/64 N30/4 PE 54.15-P-2001BEA PE 15.00-P-2101BEA 50 25 AB BP8 B BP14 AA S3 3 5 PE 54.15-P-2001BEB AA AA BPT8 BPT5 S17 S15 4 8 6 5 7 2 1 3 13 38 25 1 AA BP8 MAH MAH BP14 21 15 11 10 9 7 6 3 33 20 28 BPT8 4AP 4AH NC F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 7 6 5 4 3 2 9 8 14 12 11 10 13 16 15 18 17 6,0 BK 0,35 RDWH 0,5 RD 0,35 BKWH 4,0 RDBN 4,0 BKBN 2,5 BKPK 2,5 RDPK 0,35 RDWH 0,35 PKWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe42.45-p-2000-97bea, Wiring diagram of Electronic Stability Program (ESP)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1895 · Applies to: 453

Page 2 of 3 Model 453.091/391/491 up to model year 2020 x1 x1 x1 Z37/21 W1/1 Z6/174 N30/4 A40/3 B64/1 L6/2 L6/1 Code 535 Z37/22 L6/3 Z61 N30/4 37 34 30 27 24 21 15 NC PE 82.85-P-2200BEA PE 00.19-P-2150BEA P U AA 12 2 1 AA 3 1 AA 2 1 2 1 2 1 2 BA 1 2 1 2 26 14 16 4 19 8 5 32 12 2 133B 133C 47F 3XA 3WZ 56L 4C 4E 4M 4N 18 31 4G 4H 18 19 20 20 19 18 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 24 23 22 21 26 25 32 31 30 29 28 27 33 35 34 1,0 BK 0,35 GNWH 0,35 PKWH 0,35 BNWH 0,35 GNWH 0,35 GNWH 0,35 GYWH 0,35 BUWH 0,35 GNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,35 PKWH 0,35 GYWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe42.45-p-2000-97bea, Wiring diagram of Electronic Stability Program (ESP)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1896 · Applies to: 453

Page 3 of 3 Model 453.091/391/491 up to model year 2020 x1 A0 L6/4 3 N30/4 2 BA 1 2 2 1 2 17 29 18 4G 4S 4T F PE 42.45-P-2000-97BEA 35 36 38 37 39 40 L K J H G E D C 39 38 37 35 36 40 B A 2,5 RDYE 0,35 PKWH 0,35 PKWH 0,35 BNWH Cut here

43.00 - Safety information Brakes - pneumatic system and auxiliary

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1904 · Applies to: 453

brakes (as43.00-z-9999zz) 2 43.00 - Test and adjustment values Smart Brakes - pneumatic system and auxiliary brakes (be43.00-z-9999cz) 3 43.00 - Tightening torques Smart Brakes - pneumatic system and auxiliary brakes (ba43.00-z-9999cz) 4 43.05 - Remove_install vacuum pump (ar43.05-p-1320sr) 5 43.05 - Removing and installing vacuum pump (ar43.05-p-1320ff) 6 43.05 - Wiring diagram for vacuum pump control unit (pe43.05-p- 2000-97bea) 7 43.10 - Remove_install brake booster (ar43.10-p-0350ff) 11 43.10 - Remove_install brake booster (ar43.10-p-0350fg) 13 43.10 - Remove_install brake booster (ar43.10-p-0350fh) 15 43.10 - Remove_install brake booster (ar43.10-p-0350sr) 16 43.10 - Remove_install brake booster vacuum line (ar43.10-p- 0355ff) 18 43.10 - Remove_install brake booster vacuum line (ar43.10-p- 0355fh) 19 43.10 - Remove_install brake booster vacuum line (ar43.10-p- 0355fi) 20 43.10 - Remove_install brake booster vacuum line (ar43.10-p- 0355fj) 21 43.10 - Remove_install brake booster vacuum sensor (ar43.10-p- 0352sr) 22

AS43.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1905 · Applies to: 453 · AR: AS43.00-Z-9999ZZ

Safety information: Brakes - pneumatic system and auxiliary brakes 18.09.2019 MODEL all Risk of injury from cutting pressurized Model all (BUS, Heavy transporter, TRUCK, AS43.00-Z-0001-01A compressed air lines UNIMOG) Safety information for working on brakes - Model all (TRUCK) AS43.00-Z-0002-01A pneumatic system and auxiliary brakes Risk of injury caused by touching hot retarder AS43.30-B-0001-01A and by scalding from hot retarderoil. Risk of injury to skin or eyes caused by retarder oil escaping under high pressure Risk of injury caused by touching hot retarder MODEL 000, 374, 375, 382, 613, 634, 671, AS43.30-Z-0001-01A and by scalding from hot retarderoil. Risk of 800, 930, 932, 933, 934, 936, 938, 940, 942, injury to skin or eyes caused by retarder oil 943, 944, 950, 952, 953, 954, 958, 963, 964 ... escaping under high pressure Risk of death to implant wearers from working Model all AS43.30-Z-0002-01A on retarder Risk of death for persons with implants caused MODEL 967, 970, 972, 974, 975, 976 AS43.40-Z-0001-01A by work on permanent magnet retarder. Risk of injury caused by burns due to contact with hot rotor. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as43.00-z-9999zz, Safety information: Brakes - pneumatic system and auxiliary brakes MODEL all

BE43.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1906 · Applies to: 453 · AR: BE43.00-Z-9999CZ

Test and adjustment values: Smart: Brakes - pneumatic system and auxiliary 18.09.2019 brakes MODEL all Test specifications for vacuum pump MODEL 450.3/4 MODEL 451.3/4 with BE43.05-P-1000-01A ENGINE 660.9 Pneumatic brake booster test specifications MODEL 450.3/4 BE43.10-P-1000-01C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, be43.00-z-9999cz, Test and adjustment values: Smart: Brakes - pneumatic system and auxiliary brakes MODEL all

BA43.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1907 · Applies to: 453 · AR: BA43.00-Z-9999CZ

Tightening torques: Smart: Brakes - pneumatic system and auxiliary brakes 18.09.2019 MODEL all Vacuum pump MODEL 450.3/4, BA43.05-P-1000-01E 451.390/391/392/490/491/492 Vacuum pump ENGINE 639.939, 660.950/951 BA43.05-P-1000-01G Pneumatic brake booster MODEL 452.3/4 BA43.10-P-1000-01D Pneumatic brake booster MODEL 454.0 with ENGINE 122.950, BA43.10-P-1000-01E 134.910/911, 135.930/950, 639.939 Pneumatic brake booster MODEL 453 BA43.10-P-1000-01K Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba43.00-z-9999cz, Tightening torques: Smart: Brakes - pneumatic system and auxiliary brakes MODEL all

AR43.05-P-1320FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1909 · Applies to: 453 · AR: AR43.05-P-1320FF

Removing and installing vacuum pump 21.6.04 MODEL 454.0 with ENGINE 639.939 1 Connector 2 Bolts 3 Screw 4 Vacuum pump 5 Gasket P43.05-2027-06 Remove/Install

1 Push down brake pedal several times in order to release any vacuum. 2 Open engine hood See Operating Instructions 3 Release retainer on plug (1) and detach it 4 Unscrew bolts (2) and press the coolant pipe to the side 5 Remove screws (3) Replace bolts (3). *BA43.05-P-1001-01G

6 Remove vacuum pump (4) Installation:

Replace seal (5) on vacuum pump (4). Ensure that alignment lug (arrow) is in correct position. 7 Install in the reverse order Risk of accident Secure vehicle to prevent it from moving. Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of Wear closed and snug-fitting work clothes. injury caused by contusions and burns when Do not grasp hot or rotating parts. working in engine during starting procedure 8 Conduct engine test run and check vacuum pump (4) for leaks Electric vacuum pump of brake booster

Number Designation Engine 639.939 BA43.05-P-1001-01G Torx bolt, vacuum pump to cover Nm 12 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.05-p-1320ff, Removing and installing vacuum pump MODEL 454.0 with ENGINE 639.939

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1910 · Applies to: 453

pe43.05-p-2000-97bea Document title: Wiring diagram for vacuum pump control unit Code: Designation: Position: A0 40L Use of wiring diagrams A9/6 30L Electric refrigerant compressor B150/1 9L Brake booster vacuum sensor Code 908 15G On-board charger 22kW Code I01 23D Air conditioning F1 3L Power supply fuse and relay module F1f2 1K Fuse 2 F2 13L Vehicle interior fuse and relay module F2f48 11K Fuse 48 M56 6L Vacuum pump N127 26L Electric drive control unit N129/1 17L Power electronics control unit N33/5 22L High-voltage PTC heater N65/3 4A Brake booster vacuum pump control unit N65/3 12A Brake booster vacuum pump control unit N65/3 20A Brake booster vacuum pump control unit N83 18L High-voltage control unit box U427 15G Valid for charger (7 kW) W11 3H Combustion engine ground point X26 1H Vehicle interior/engine wiring harness electrical connector X26 7H Vehicle interior/engine wiring harness electrical connector X26 22H Vehicle interior/engine wiring harness electrical connector Z6/171 3E Ground connection connector sleeve Z99/16 26E Connector sleeve / LIN bus

© Mercedes-Benz AG, 5/22/18, L/07/20, pe43.05-p-2000-97bea, Wiring diagram for vacuum pump control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1911 · Applies to: 453

Page 1 of 3 Model 453.091/391/491 up to model year 2020 f2 f48 F1 M56 X26 W11 X26 B150/1 F2 N129/1 N83 (Code 908) U427 Z6/171 N65/3 N65/3 PE 54.15-P-2001BEA 30 M S2 AA A BPA1 BA 1 2 BA 1 B1 A9 A PE 54.15-P-2001BEC P1 P2 10 PE PE ( AB 3 2 4 6 5 AP11 S48 B9 B10 C10 B11 C11 A7 AP11 B 2 AC 2 5 1 2 4 3 AA AB BPA1 MH 56D 56M 56C 1 7 2 8 4 3 9 6 56J 56Q 56P 56K 56L NC AP11 NC F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 7 2 3 4 5 6 12 13 14 8 10 9 11 17 18 15 16 4,0 BK 0,35 GYWH 2,5 RDPK 0,35 YEWH 0,35 GNWH 0,35 PKWH 0,35 BNWH 0,35 GYWH 0,35 GNWH 0,35 YE 2,5 BK 2,5 RD 0,35 PK 2,5 PK 2,5 GN 0,35 PK 0,35 BU 0,35 GN 0,35 GN 0,35 GY 0,35 YE ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe43.05-p-2000-97bea, Wiring diagram for vacuum pump control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1912 · Applies to: 453

Page 2 of 3 Model 453.091/391/491 up to model year 2020 N83 N65/3 N33/5 N127 A9/6 X26 Z99/16 Code I01 PE 54.21-P-2154BEA PE 54.21-P-2154BEB ( ) PE 54.00-P-2001BEA PE 83.70-P-2102BEA PE 83.55-P-2000BEA AB 4 BC K1 A B5 AB 2 10 55BQ 18 19 20 19 18 20 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 22 23 24 25 26 21 33 32 27 28 29 30 31 34 35 0,35 PK 0,35 PK 0,35 GYWH 0,35 PK 0,35 PK 0,35 PK 0,35 PK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe43.05-p-2000-97bea, Wiring diagram for vacuum pump control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1913 · Applies to: 453

Page 3 of 3 Model 453.091/391/491 up to model year 2020 A0 F PE 43.05-P-2000-97BEA 35 36 38 37 39 40 L K J H G E D C 37 38 39 35 36 40 B A 2,5 RDYE Cut here

Master brake cylinder

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1915 · Applies to: 453

Number Designation Model 454.0 BA42.10-P-1001-05E Nut, brake master cylinder to brake booster Nm 16 Hydraulic unit

Number Designation Model 454.0 BA42.30-P-1004-03B Nut, hydraulic unit to bracket Nm 9 Electronic stability program (ESP)

Number Designation Model 454.0 BA42.45-P-1001-01G Nut, hydraulic unit to bracket Nm 9 Pneumatic brake booster

Number Designation Model 454.0 BA43.10-P-1001-01E Brake booster nut to splash wall Nm 14 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0350ff, Remove/install brake booster MODEL 454.0## 1# with CODE (LHD) Left-hand drive vehicle

AR43.10-P-0350FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1916 · Applies to: 453 · AR: AR43.10-P-0350FG

Remove/install brake booster 23.6.04 MODEL 454.0## 2# with ENGINE 639.939 with CODE (RHD) Right-hand drive vehicle P43.10-2048-08 1 Fuse 3 Nuts 4 Brake booster 2 Pin 4 Brake booster 5 Brake booster vacuum line 6 Bracket P43.10-2046-06 P43.10-2047-07 6 Bracket 8 Nut 10 Nuts 7 Filler neck 9 Bolts Remove/install

Notes on self-locking nuts and bolts AH00.00-N-0001-01A Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0350fg, Remove/install brake booster MODEL 454.0## 2# with ENGINE 639.939 with CODE (RHD) Right-hand drive vehicle

AR43.10-P-0350SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1919 · Applies to: 453 · AR: AR43.10-P-0350SR

Remove/install brake booster 5.8.14 MODEL 453 P43.10-2171-08 1 Brake booster 4 Brake lines 2 Vacuum line B64/1 Brake vacuum sensor 3 Master brake cylinder 1 Brake booster 5 Boot 6 Seal P43.10-2172-12 Risk of injury Always wear protective gloves when working Danger ! caused by scraping or cutting AS00.00-Z-0017-01A

body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts. Deburr repair panels. Risk of poisoning Danger ! from swallowing brake Only pour brake fluid into suitable and AS42.50-Z-0001-01A

fluid. Risk of injury from skin and eye contact appropriately marked containers. Wear with brake fluid protective clothing and eye protection when handling brake fluid. Brake fluid notes AH42.50-P-0001-01A

Remove/install

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0350sr, Remove/install brake booster MODEL 453

AR43.10-P-0352SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1925 · Applies to: 453 · AR: AR43.10-P-0352SR

Remove/install brake booster vacuum sensor 4.8.14 MODEL 453 1 Brake booster B64/1 Brake vacuum sensor P43.10-2173-11 Remove/install

1 Depress brake pedal several times with engine switched off, and reduce vacuum in brake booster (1) 2 Open maintenance flap 3 Detach electrical connection brake vacuum sensor (B64/1) 4 Remove brake vacuum sensor (B64/1) from Installation: Make sure that the seal plug

brake booster (1) and brake vacuum sensor (B64/1) are seated correctly. 5 Install in the reverse order Check

6 Start engine and depress brake pedal several times 7 Turn off engine 8 Check brake vacuum sensor (B64/1) for leaktightness Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0352sr, Remove/install brake booster vacuum sensor MODEL 453

46.00 - 000 589 69 03 00 Box wrench bit (ws46.00-p-0002b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1926 · Applies to: 453

3 46.00 - 126 589 00 10 00 Screwdriver bit (ws46.00-p-0033b) 4 46.00 - Check condition of steering and tie rods (ap46.00-p-4651s) 5 46.00 - Check track rod and drag link linkage for play, check rubber boots (ap46.00-p-4653ff) 7 46.00 - Safety information Steering (as46.00-z-9999zz) 8 46.00 - Tightening torques Smart Steering (ba46.00-z-9999cz) 9 46.10 - Remove_install clock spring contact (ar46.10-p-0200ff) 10 46.10 - Remove_install clock spring contact (ar46.10-p-0200sr) 11 46.10 - Remove_install jacket tube (ar46.10-p-0400ff) 12 46.10 - Remove_install paddle shift on steering wheel (ar46.10-p- 8001ff) 14 46.10 - Remove_install steering angle sensor (ar46.10-p-0300ff) 16 46.10 - Remove_install steering angle sensor (ar46.10-p-0300sr) 17 46.10 - Remove_install steering column tube (ar46.10-p-0400sr) 18 46.10 - Remove_install steering wheel (ar46.10-p-0100ff) 20 46.10 - Remove_install steering wheel (ar46.10-p-0100sr) 22 46.10 - Remove_install steering wheel lock (ar46.10-p-0900sr) 23 46.10 - Remove_install steering wheel spoke covers (ar46.10-p- 0105sr) 24 46.10 - Removing and installing lock cylinder (ar46.10-p-0800ff) 25 46.10 - Removing and installing steering wheel lock (ar46.10-p- 0900ff) 26 46.10 - Retrofit steering wheel shift buttons (az46.10-p-1004ff) 27 46.10 - Service Information Warranty and goodwill policy for steering wheels (si46.10-p-0006a) 29 46.10 - Wiring diagram of steering column module control unit (pe46 .10-p-2101za) 30 46.10 - Wiring diagram of steering column module control unit (pe46 .10-p-2101zb) 31

46.20 - Remove_install rack-and-pinion steering (ar46.20-p-0600ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1927 · Applies to: 453

32 46.35 - Block diagram of electric steering (pe46.35-p-2001za) 35 46.35 - Contents, function description of electric power steering (ES ) (gf46.35-p-0999kj) 36 46.35 - Electrical function schematic for electric power steering ( pe46.35-p-2050bba) 37 46.35 - Overview of system components of electric power steering ( ES) (gf46.35-p-9997kj) 38 46.35 - Remove_install electric rack-and-pinion steering (ar46.35-p- 0600sr) 40 46.35 - Remove_install steering assist control unit (ar46.35-p-1000ff ) 41 46.35 - Wiring diagram of electric steering (pe46.35-p-2000-97bba) 42 46.35 - Wiring diagram of electric steering (pe46.35-p-2000bba) 45 46.35 - Wiring diagram of electric steering (pe46.35-p-2000za) 46 46.35 - Wiring diagram of electric steering (pe46.35-p-2000zb) 47 46.40 - Remove_install tie rod ball joint (ar46.40-p-0210ff) 48 46.40 - Remove_install tie rod ball joint (ar46.40-p-0210sr) 49 46.40 - Remove_install tie rod boot (ar46.40-p-7200sr) 50 46.40 - Remove_install track rod (ar46.40-p-0200sr) 51

WS46.00-P-0002B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1928 · Applies to: 453

000 589 69 03 00 Box wrench bit FG 35/46/42/Set B 4.5.12 MODEL all Use: Open ring spanner bit 17 mm, 3/8" square Model 454: for high pressure expansion hose. Model 451.39/49: For releasing or tightening the threaded connection of the left and right rear brake hose.

000 589 69 03 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws46.00-p-0002b, 000 589 69 03 00 Box wrench bit MODEL all

WS46.00-P-0033B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1929 · Applies to: 453

126 589 00 10 00 Screwdriver bit 13.05.2016 Model 107, 123, 124, 126, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 197, 199, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 222, 230, 231, 245, 251, 292, 414, 451, 453, 461, 463 Verwendung in FG 14/32/33/46/77/91/Satz B Intended use: Screwdriver bit T30 (TORX system), 1/4" hexagon, 70 mm long, for removing/installing the stabilizer bar and for loosening the screws/bolts, airbag unit on the steering wheel. 126 589 00 10 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws46.00-p-0033b, 126 589 00 10 00 Screwdriver bit Model 107, 123, 124, 126, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 197, 199, 201, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 222, 230, 231, 245, ...

AP46.00-P-4651S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1930 · Applies to: 453

Check condition of steering and tie rods 12.8.14 MODEL 453 Shown on MODEL 453 with installed underfloor paneling 1 Tie rod end 2 Boot 3 Tie rod 4 Tie rod end joint 5 Clamp 6 Boot 7 Clamp 8 Steering gear P46.00-2190-06 Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A Danger !

or, in extreme cases even sever extremities. the operating range of the mechanism when moving components. Preparatory activity 1 Release steering lock 2 Lift vehicle on vehicle lift Check

3 Check underfloor paneling for evidence of If the underfloor paneling is damaged: driving over obstacles or damage caused by contact with the vehicle underside Remove underfloor paneling and check steering gear (8) for damage, subject to separate repair order. If the steering shows signs of mechanical damage: Subject to separate repair order, replace steering for safety reasons. 4 Check that left tie rod end (1) and left tie rod If there are problems: (3) or right tie rod end (1) and right tie rod (3) are tightly connected to each other by firmly tugging and pushing them. Also check for cracks, deformation and wear. Replace corresponding tie rod end (1) or corresponding tie rod (3) subject to separate repair order. 5 Check left tie rod (3) or right tie rod (3) for If there are problems: cracks, deformation and wear by firmly pulling and pushing them. Also check for a play-free connection to the steering gear (8). Replace corresponding tie rod end (3) or steering gear (8) subject to separate repair order. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap46.00-p-4651s, Check condition of steering and tie rods MODEL 453

Check boots (2) of right and left tie rod end

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1931 · Applies to: 453

6 Check boots (2) of right and left tie rod end If there are problems: joints (4) for condition, leaktightness and correct seating Replace corresponding tie rod end joint (4) subject to separate repair order. 7 Check tie rod end joints (4) for play, If there are problems: deformation and damage by firmly pulling and pushing at the tie rod end (1) Rectify problem subject to separate repair order. 8 Check clamps (5, 7) for correct seating and

damage Clamps (5, 7) may not be damaged, nor loose, nor incorrectly seated. Otherwise this may lead to leakage with consequential damage. If there are problems: Rectify problem subject to separate repair order. 9 Stretch boots (6) by turning steering all way

to the right and left, and check for cracks, Do not check the boots (6) by pressing in or intrusions and chafe marks around the raised bead. Otherwise this may lead to damage and leakage with consequential damage. If there are problems: Replace corresponding boot (6) subject to separate repair order. 10 Check steering gear (8) for mechanical If the steering gear (8) has mechanical damage damage: Replace steering gear (8) for safety reasons subject to separate repair order. Finishing activity 12 Lower vehicle Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap46.00-p-4651s, Check condition of steering and tie rods MODEL 453

AS46.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1933 · Applies to: 453 · AR: AS46.00-Z-9999ZZ

Safety information: Steering 10.04.2020 MODEL all Danger of injury to eyes caused by steering oil AS46.00-B-0001-01A emerging at high pressure. Danger of poisoning caused by swallowing steering oil Danger of injury to eyes caused by steering oil MODEL 368, 374, 375, 382, 384, 386, 397, AS46.00-Z-0001-01A emerging at high pressure. Danger of 405, 436, 437, 461, 463, 613, 634, 667, 668, poisoning caused by swallowing steering oil 670, 671, 684, 688, 693, 694, 695, 696, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 959, 963, 964, 967, 970, 972, 974, 975, 976, 979 ... Risk of injury from being trapped in the swivel Model all (TRUCK, UNIMOG) AS46.00-Z-0002-01A range of steered axles Risk of injury to skin or eyes from hot hydraulic Model all (TRUCK, UNIMOG) AS46.00-Z-0003-01A fluid spraying out under high pressure. Risk of burn injuries from contact with components heated by hot hydraulic fluid. Risk of poisoning from swallowing hydraulic fluid Safety information for working on steering Model all (TRUCK) AS46.00-Z-0006-01A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as46.00-z-9999zz, Safety information: Steering MODEL all

BA46.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1934 · Applies to: 453 · AR: BA46.00-Z-9999CZ

Tightening torques: Smart: Steering 18.09.2019 MODEL all Steering shaft MODEL 450.3/4, 451.3/4, 452.3/4 BA46.10-P-1000-01F Steering wheel MODEL 450.3/4, 451.3/4, 452.3/4 BA46.10-P-1000-02D Steering wheel, steering column tube, steering MODEL 454.0 BA46.10-P-1000-05A shaft Steering wheel, steering column tube, steering MODEL 453 BA46.10-P-1000-05B shaft Steering gear MODEL 450.3/4, 451.3/4, 452.3/4 BA46.20-P-1000-01G Steering gear MODEL 454.0 BA46.20-P-1000-01H Steering gear MODEL 453 BA46.20-P-1000-01R Tie rod MODEL 450.3/4, 451.3/4, 452.3/4, 453 BA46.40-P-1000-01F Tie rod MODEL 454.0 BA46.40-P-1000-01I Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba46.00-z-9999cz, Tightening torques: Smart: Steering MODEL all

BA46.10-P-1001-05A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1938 · Applies to: 453

Bolt, steering coupling to rack-and-pinion Nm 18 steering BA46.10-P-1003-05A Bolt, jacket tube to crossmember Nm 13 Workshop equipment WE58.40-Z-1001-03A Drill (electric/pneumatic) WE58.40-Z-1005-03A Wet/dry vacuum cleaner Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar46.10-p-0400ff, Remove/install jacket tube MODEL 454.0

Perform function check

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1940 · Applies to: 453

7 Perform function check Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar46.10-p-8001ff, Remove/install paddle shift on steering wheel MODELS 454.0 with TRANSMISSION 717.474 /475 with CODE (V28) Steering wheel rocker switch system (FFO)

SI46.10-P-0006A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1954 · Applies to: 453

Service Information: Warranty and goodwill policy for steering wheels 26.07.2016 Model all P46.00-2178-79 D: Pressure marks in leather (caused by, e.g. wheel clamps) Unwarranted

steering wheel complaints are frequently submitted E: Wooden segment damaged through impact through W&G. F: Wooden segment mechanically scratched These steering wheels exhibit damage which has been cause by If damage such as this is exhibited on steering wheels, these are not outside influence (see pictures A to F)

the responsibility of the manufacturer and therefore they may not A: Chatter marks in leather (caused, e.g. by keys/rings) be settled through warranty/goodwill. B: Leather scratched (e.g. in holding area caused by fingernails) C: Cracks in area of perforation for airbag removal (airbag improperly removed) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si46.10-p-0006a, Service Information: Warranty and goodwill policy for steering wheels Model all

Steering shaft

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1959 · Applies to: 453

Number Designation Model 454.0 BA46.10-P-1001-05A Bolt, steering coupling to rack-and-pinion steering Nm 18 Steering gear Number Designation Model 454.0 BA46.20-P-1001-01H Bolt, steering gear to front axle carrier Nm 58 Steering gear Number Designation Model 454.0 BA46.20-P-1002-01H Nut, steering gear bracket to steering gear Nm 58 Steering gear Number Designation Model 454.0 BA46.20-P-1003-01H Bolt, steering gear bracket to front axle carrier Nm 58 Steering gear Number Designation Model 454.0 BA46.20-P-1004-01H Bolt, steering gear clamp to front axle carrier Nm 58 Tie rod Number Designation MODEL 454.0 Model 454.034 (except 454.034) BA46.40-P-1001-01I Nut, tie rod end to steering knuckle Nm 24 28 450 589 01 33 00 450 589 02 62 00 Removal fixture Puller Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar46.20-p-0600ff, Remove/install rack-and-pinion steering Model 454.0

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1967 · Applies to: 453

pe46.35-p-2000-97bba Document title: Wiring diagram of electric steering Code: Designation: Position: A0 23L Use of wiring diagrams A91b1 17L Electric power steering torque sensor A91m1 15L Electric power steering actuator motor F108 4L Battery clamp fuse F108f2B 2K Electrical fuse 2B F2 11L Vehicle interior fuse and relay module F2f37 10K Fuse 37 N68 12A Electrical power steering control unit N68 4A Electrical power steering control unit U470 6C Valid for model 453.0 W98/1 1F Shielding ground point Z37/21 8G CAN bus (low) connector sleeve Z37/22 7G CAN databus (high) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe46.35-p-2000-97bba, Wiring diagram of electric steering

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1968 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f2B f37 N68 F108 W98/1 F2 Z37/22 Z37/21 N68 (U470) A91m1 A91b1 PE 54.15-P-2001BBB PE 15.00-P-2101BBA 60A AA B PE 00.19-P-2150BBA 5 AA S37 2 1 AA MAL BP8B 1 2 4 3 AB 133B 133C NC AP23 M 4 3 2 1 1 2 AC AD Sig. Sig. Sig. Sig. Sig. Sig. F L K 1 2 3 4 J H G 5 6 7 8 9 10 11 12 E D C B A 4 3 2 1 8 7 6 5 12 11 10 9 13 14 15 16 17 18 16 15 14 13 18 17 6,0 RD 6,0 BK 6,0 BK 6,0 RD 0,5 BK 0,5 YE 0,5 RD 0,5 WH (0,5 BN) (0,5 WH) 0,35 BNWH 0,35 PKWH (0,5 YE) 0,35 YEWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe46.35-p-2000-97bba, Wiring diagram of electric steering

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1969 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 b1 A0 4 Sig. Sig. F 18 19 20 22 21 23 PE 46.35-P-2000-97BBA L K J H G 20 19 18 E D C 23 22 21 B A 2,5 RDYE 0,5 BK 0,5 YE Cut here

47.00 - 000 588 03 21 00 Gas detector (ws47.00-p-0019b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1977 · Applies to: 453

3 47.00 - 450 589 00 05 00 Hook wrench (ws47.00-p-0020b) 4 47.00 - 450 589 00 07 00 Tank module tool (ws47.00-p-0021b) 5 47.00 - Capacities Smart Fuel system (bf47.00-z-9999cz) 6 47.00 - Fuel system - check for leaks and condition (ap47.00-p- 4750ff) 7 47.00 - Safety information Fuel system (as47.00-z-9999zz) 8 47.00 - Service information Compatibility with E10 fuel (si47.00-p- 0002a) 9 47.00 - Tightening torques Smart Fuel system (ba47.00-z-9999cz) 12 47.10 - Empty, fill fuel tank (ar47.10-p-4001ff) 13 47.10 - Empty, fill fuel tank (ar47.10-p-4001fg) 15 47.10 - Empty_fill fuel tank (ar47.10-p-4001sr) 17 47.10 - Remove, install fuel tank (ar47.10-p-4100ff) 18 47.10 - Remove_install filler neck of fuel tank (ar47.10-p-7541ff) 20 47.10 - Remove_install fuel tank (ar47.10-p-4100sr) 21 47.10 - Service Information Procedure when fuel tank is filled with incorrect fuel (si47.10-p-0004a) 24 47.20 - Remove_install fuel pump and fill level sensor (ar47.20-p- 7000sr) 26 47.20 - Remove_install fuel pump and fuel tank sensor (ar47.20-p- 7000ff) 29 47.20 - Remove_install fuel pump and fuel tank sensor (ar47.20-p- 7000fg) 31 47.20 - Remove_install fuel pump and fuel tank sensor (ar47.20-p- 7000fh) 33 47.20 - Replace fuel filter (ap47.20-p-0780ff) 34 47.25 - Remove_install fuel line (ar47.25-p-0025sr) 35 47.25 - Remove_install fuel tank vent line (ar47.25-p-0009sr) 37

47.30 - Electrical function diagram for purging function (pe47.30-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1978 · Applies to: 453

2052bba) 39 47.30 - Electrical function schematic for system purging with leak test (pe47.30-p-2051bba) 40 47.30 - Remove, install fuel tank bleed valve (ar47.30-p-1000sr) 41 47.30 - Remove_ install activated charcoal canister (ar47.30-p- 8212ff) 42 47.30 - Remove_ install activated charcoal canister (ar47.30-p- 8212sr) 43 47.31 - Remove_install shutoff valve (ar47.31-p-8023ff) 44 47.40 - Wiring diagram for fuel pump control unit (pe47.40-p-2101- 97bba) 45 47.40 - Wiring diagram for fuel pump control unit (pe47.40-p- 2101bba) 49 47.70 - Service Information New information on supplying the UN 38.3 test summary for lithium-ion batteries (si47.70-p-0073a) 50 47.70 - Service Information Return shipment of charging cables ( si47.70-p-0007a) 51 47.70 - Service information High-voltage battery (si47.70-p-0070a) 52

WS47.00-P-0019B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1979 · Applies to: 453

000 588 03 21 00 Gas detector 02.08.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 06/47/83/Satz B Purpose: Hydrogen gas detection unit for measuring the hydrogen concentration. For example, for determining leakages in air conditioning systems in combination with forming gas (95 % nitrogen, 5 % hydrogen) or for determining leakages in hydrogen systems. Test equipment category CAT_B. Technical Note: Leak location on A/Cs in combination with the leaktightness testing device W 000 588 19 21 00 (smart, cars, vans BO­duty/without any exemption). Procurement information: This criteria catalog serves to provide support for selection of variants of workshop equipment available on the free market. It just describes the minimum requirement for fulfilling the 000 588 03 21 00 Mercedes­Benz standard. There is therefore no reference made to manufacturer specific equipment or devices. The gas detection unit can usually be sourced from manufacturers of approved leak testers or selected on the open market based on the criteria catalog. The measuring tip is attached to a flexible extension (gooseneck). Minimum requirements: Measuring range at least 10 ppm to 500 ppm. The device produces acoustic feedback regarding the hydrogen concentration for the user. Measurement display: The hydrogen concentration is output in an increment of less than or equal to 10 ppm. Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, ws47.00­p­0019b, 000 588 03 21 00 Gas detector Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS47.00-P-0020B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1980 · Applies to: 453

450 589 00 05 00 Hook wrench 04.10.2016 Model 415, 450, 452, 636, 639 Model 453 with code 494 (US version) Verwendung in FG 47/Satz B Purpose: Hook wrench to loosen and tighten the union nut of the filler neck or the latch of the feed unit on fuel tank. Note: Hook wrench 155/165 for fuel tank smart no. 0005099. 450 589 00 05 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws47.00-p-0020b, 450 589 00 05 00 Hook wrench Model 415, 450, 452, 636, 639 Model 453 with code 494 (US version)

WS47.00-P-0021B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1981 · Applies to: 453

450 589 00 07 00 Tank module tool 08.06.2016 Model 415, 450, 451, 452, 454, 636, 639, 900, 906 Model 453 except code 494 (US version) Model 461 with engine 642 as of model year 2014 Verwendung in FG 47/83/Satz B Purpose: For assembly and disassembly of the union nut on the tank module. Note: Tank module tool, Smart No.: 0014621, identical with the MB tool 639 589 00 07 00 Hook wrench. 450 589 00 07 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws47.00-p-0021b, 450 589 00 07 00 Tank module tool Model 415, 450, 451, 452, 454, 636, 639, 900, 906 Model 453 except code 494 (US version) Model 461 with engine 642 as of model year 2014

BF47.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1982 · Applies to: 453 · AR: BF47.00-Z-9999CZ

Capacities: Smart: Fuel system 18.09.2019 MODEL all Fuel tank capacity MODEL 450 BF47.10-P-1000-01B Fuel tank capacity Model 451 BF47.10-P-1000-01L Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, bf47.00-z-9999cz, Capacities: Smart: Fuel system MODEL all

AS47.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1984 · Applies to: 453 · AR: AS47.00-Z-9999ZZ

Safety information: Fuel system 18.09.2019 MODEL all Risk of explosion caused by fuel igniting, risk AS47.00-B-0001-01A of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. Risk of explosion caused by fuel igniting, risk Engine all AS47.00-Z-0001-01A of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. Safety information for working on fuel system Engine all (TRUCK) AS47.00-Z-0002-01A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as47.00-z-9999zz, Safety information: Fuel system MODEL all

SI47.00-P-0002A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1985 · Applies to: 453

Service information: Compatibility with E10 fuel 03.02.2020 Model all (4xWD, CAR, smart) with gasoline engine Modification notes 30.01.2020 Note on Mercedes-Benz Homepage removed. Our experience has shown that the overwhelming majority of all Furthermore, all stationary heaters made by the Webasto Mercedes-Benz vehicles and all Maybach, AMG and smart cars with company (Webasto designation: TT-C/E/V/Z) that are installed in spark-ignition engines can basically be run on E10 fuel. Mercedes-Benz as well as Maybach, AMG and smart cars, and all future units from the Webasto company will be compatible with E10 on Exceptions to this are models from the first direct-injection the basis of generation: C 200 CGI (model 203) and E DIN 51626-1: 2010-04. CLK 200 CGI (model 209) from years of construction 2001 to 2005. Also excepted are models produced at the factory without a The following table lists all models that may not be operated with a bioethanol admixture of more than 5 %. controlled three-way catalytic converter or equipped with carburetor. These are generally older than 25 years old. The models must always be run on gasoline of the grade "Super or Super Plus sulfur-free in accordance with DIN EN228 or E DIN 51626-1" or with a comparable quality with the special designation "Contains up to 5 % bioethanol". Model Sales Vehicle model designation Production period Engine model Note designation designation - - - All model years up to and including 1985 107 280 SL 107.042 5.1974/8.1974 - 8.1985 110.982 110.986 as of 2.1976 107 300 SL 107.041 5.1985/9.1985 - 8.1989 103.982 without controlled three-way catalytic converter 107 380 SL 107.045 2.1980/5.1980 - 10.1985 116.960 116.962 as of 10.1981 107 420 SL 107.047 7.1985/11.1985 - 8.1989 116.964 without controlled three-way catalytic converter 107 500 SL 107.046 4.1980 - 9.1985 117.960 107 500 SL 107.046 9.1985 - 8.1989 117.964 without controlled three-way catalytic converter 107 560 SL 107.048 6.1985/9.1985 - 8.1989 117.967 without controlled three-way catalytic converter 124 200 124.020 3.1984/1.1985 - 6.1990 102.922 124 200 CE 124.041 3.1990/6.1990 - 12.1992 102.963 without controlled three-way catalytic converter 124 200 E 124.021 1.1985/7.1985 - 8.1989 102.963 without controlled three-way catalytic converter 124 200 T 124.080 3.1985/11.1985 - 5.1990 102.922 124 230 E 124.023 3.1984/1.1985 - 8.1989 102.982 without controlled three-way catalytic converter 124 230 TE 124.083 4.1985/10.1985 - 8.1989 102.982 without controlled three-way catalytic converter 124 260 E 124.026 8.1984/9.1985 - 8.1989 103.940 without controlled three-way catalytic converter 124 300 E 124.030 4.1984/4.1985 - 8.1989 103.980 103.983 without controlled as of 9.1985 three-way catalytic converter 124 300 TE 124.090 5.1985/11.1985 - 8.1989 103.983 without controlled three-way catalytic converter 126 260 SE 126.020 6.1985/10.1985 - 02.1991 103.941 without controlled three-way catalytic converter 126 280 S 126.021 4.1979/12.1979 - 11.1985 110.924 110.926 as of 10.1981 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.00-p-0002a, Service information: Compatibility with E10 fuel Model all (4xWD, CAR, smart) with gasoline engine

280 SE

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1986 · Applies to: 453

126 280 SE 126.022 2.1979/12.1979 - 9.1985 110.987 110.989 as of 10.1981 126 280 SEL 126.023 12.1979/6.1980 - 9.1985 110.987 110.989 as of 10.1981 126 300 SE 126.024 8.1985/9.1985 - 10.1991 103.981 without controlled three-way catalytic converter 126 300 SEL 126.025 8.1985/9.1985 - 8.1991 103.981 without controlled three-way catalytic converter 126 380 SE 126.032 5.1979/1.1980 - 11.1985 116.961 116.963 as of 10.1981 126 380 SEC 126.043 9.1980/10.1981 - 9.1985 116.963 126 380 SEL 126.033 10.1979/6.1980 - 9.1985 116.961 116.963 as of 10.1981 126 500 SE 126.036 9.1979/1.1980 - 9.1985 117.961 117.963 as of 10.1981 126 500 SEL 126.037 9.1979/6.1980 - 09.1985 117.961 117.963 as of 10.1981 126 420 SE 126.034 6.1985/9.1985 - 12.1991 116.965 without controlled three-way catalytic converter 126 420 SEC 126.046 8.1985/10.1985 - 10.1991 116.965 without controlled three-way catalytic converter 126 420 SEL 126.035 6.1985/10.1985 - 10.1991 116.965 without controlled three-way catalytic converter 126 500 SE 126.036 9.1985 - 8.1991 117.965 without controlled three-way catalytic converter 126 500 SEC 126.044 7.1980/10.1981 - 9.1991 117.963 without controlled three-way catalytic converter 126 500 SEL 126.037 9.1985 - 2.1992 117.965 without controlled three-way catalytic converter 126 560 SE 126.038 4.1988 - 1.1991 117.968 without controlled three-way catalytic converter 126 560 SEC 126.045 6.1985/10.1985 - 10.1991 117.968 without controlled three-way catalytic converter 126 560 SEL 126.039 9.1985/10.1985 - 4.1992 117.968 without controlled three-way catalytic converter 201 190 201.023 8.1984/10.1984 - 1.1991 102.924 201 190 E 201.024 2.1982/10.1982 - 8.1988 102.962 without controlled three-way catalytic converter 201 190 E 2.3 201.024 201.028 as of 9.1984 3.1983/9.1983 - 8.1988 102.961 102.985 without controlled as of 9.1985 three-way catalytic converter 201 190 E 2.3-16 201.034 9.1983/9.1984 - 6.1988 102.983 without controlled three-way catalytic converter 201 190 E 2.6 201.029 4.1986 - 8.1988 103.942 without controlled three-way catalytic converter 203 C 200 CGI 203.043 7.2002/8.2003 - 4.2005 271.942 203 C 200 CGI 203.743 7.2002/8.2003 - 6.2005 271.942 sports coupe 203 C 200 CGI 203.243 7.2002/8.2003 - 5.2005 271.942 wagon 209 CLK 200 CGI 209.343 5.2001/7.2003 - 4.2005 271.942 209 CLK 200 CGI 209.443 2.2002 - 2.2003 271.942 cabriolet 460 200 GE 460.216/236/237 1986 - 1991 102.964 without controlled three-way catalytic converter 460 230 G 460.210/220/221/ 230/231 1979 - 1989 115.973 102.944 as of 1986 460 230 GE 460.218/228/229/ 238/239 1982 - 1991 102.981 102.987 without controlled as of 1.1986 three-way catalytic converter 460 280 GE 460.212/222/ 1979 - 1991 110.994 without controlled 232/321/331 three-way catalytic converter Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.00-p-0002a, Service information: Compatibility with E10 fuel Model all (4xWD, CAR, smart) with gasoline engine

In case of doubt, information on E10 compatibility can also be

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1987 · Applies to: 453

requested using the service hotline 0080017777777. Note: Example: Mercedes-Benz, Maybach and smart cars may only be filled with Sales designation: CLK 200 CGI, production period 5.2001/7.2003 - standard fuel qualities (DIN/EN specification). The octane number 4.2005, vehicle model designation: 209.343 recommendation (RON) set for the particular engine type or vehicle Specified in vehicle registration document: age must be taken into consideration. WDD209343######## Vehicles that are not compatible with E10 can be identified by the The grades for continued use can be recognized by the fuel listed model designation numbers, as these are part of the vehicle dispenser inscription "Contains up to 5 % bioethanol". The RON grade identification number (motor vehicle registration certificate, field E). available as an E5 continued use at the gas station is up to the discretion of the provider. Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.00-p-0002a, Service information: Compatibility with E10 fuel Model all (4xWD, CAR, smart) with gasoline engine

BA47.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1988 · Applies to: 453 · AR: BA47.00-Z-9999CZ

Tightening torques: Smart: Fuel system 18.09.2019 MODEL all Fuel tank MODEL 450.3/4, 451.3/4, 452.334/432/434 BA47.10-P-1000-01F Fuel tank MODEL 454.0 with ENGINE 122.950, BA47.10-P-1000-01H 134.910/911, 135.930/950, 639.939 Fuel tank Model 453 with engine 281 BA47.10-P-1000-01Q Fuel pump ENGINE 134.910/911, 135.930/950 BA47.20-P-1000-01D Ventilation system ENGINE 122.9 in MODEL 454.0 BA47.31-P-1000-01B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba47.00-z-9999cz, Tightening torques: Smart: Fuel system MODEL all

*WH58.30-Z-1011-07A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1995 · Applies to: 453

Main lifter Fa. AS Hydraulic 10.1 Unscrew locking ring (8) and remove fuel When replacing the fuel tank (1) pump with fuel level sensor (M3/3) and sealing ring Installation:

Replace the sealing ring on the fuel pump with fuel level sensor (M3/3). *450589000700

11.1 Detach heat shield (9) and retaining strap (10) When replacing the fuel tank (1) at fuel tank (1) The old fuel tank (1) must be disposed of in accordance with the regulations. Disposing of fuel tanks OS47.10-P-0001-01A 12 Install in the reverse order Fuel tank

Number Designation Model 454.0 BA47.10-P-1001-01H Nut connecting fuel tank to body Nm 26 BA47.10-P-1002-01H Nut connecting fuel tank retaining bracket to Nm 26 body BA47.10-P-1003-01H Bolt connecting filler neck to body Nm 8 450 589 00 07 00 450 589 02 62 00 Tank module tool Removal fixture Commercially available tools Number Designation WH58.30-Z-1011-07A Base jack Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar47.10-p-4100ff, Remove, install fuel tank MODEL 454.0 with ENGINE 122.9, 134.9, 135.9, 639.9

Removal fixture

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1999 · Applies to: 453

450 589 02 62 00 Removal fixture Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar47.10-p-4100sr, Remove/install fuel tank Model 453 with engine 281

SI47.10-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2000 · Applies to: 453

Service Information: Procedure when fuel tank is filled with incorrect fuel 18.04.2019 Engine 607, 611, 612, 613, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656, 660, 668 Modification notes 15.03.2018 Validities (category V, L) removed. Document validity, operation step validity Incorrect refueling of diesel vehicles with a common rail

injection system: Please observe that refueling with incorrect fuel is the fault of the customer and cannot be invoiced through the warranty channels. When a vehicle with common-rail injection system has been refueled with spark-ignition engine fuel (gasoline) or AdBlue®, proceed as follows: Risk of injury Warning caused by fingers being No parts of the body or limbs should be within AS00.00-Z-0011-01A

jammed or pinched when removing, installing the operating area when the components are or aligning hoods, doors, trunk lid/rear-end moving. door or sliding roof. Risk of explosion No fires, sparks, open flames or smoking. Danger caused by fuel igniting, risk AS47.00-Z-0001-01A

of poisoning caused by inhaling and Pour fuels into suitable and appropriately swallowing fuel as well as risk of injury to eyes marked containers only. and skin caused by contactwith fuel. Wear protective clothing when handling fuel. Risk of explosion Keep all ignition sources out of hazard area. Danger caused by fuel igniting. AS07.16-Z-0001-01A

Risk of injury to skin and eyes caused by fuel Do not carry out any work on system when it is spraying out at high pressure pressurized. Notes about Common-Rail components Engine 607, 628, 629, 642, 646.9, 651, 654, AH07.16-P-0002-01TX 656 Engine 639.939 in model 454.0 Engine 660.940 in model 450.3, 450.4 (except 450.418) Engine 660.950/951 in model 451.3/4 Check

1 Check if the engine was started since incorrect If the engine was not yet started after refueling fueling took place with incorrect fuel, Proceed with operation step 2. On engine 611, 612, 613, 660, 668 continue with operation step 3. For engine 607, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656 If the engine was started since incorrect fueling took place, Continue with operation step 6. On engine 611, 612, 613, 668 Proceed with operation step 7.1. With engine 628, 629, 639, 640, 642, 646, 647, 648, 660 Proceed with operation step 7.2. With engine 607, 626, 651 Remove/install after incorrect refueling without engine start 2 Drain fuel tank completely Engine 611, 612, 613, 660, 668 If the fuel tank has been properly drained. Proceed with operation step 4. 3 Pump out fuel Engine 607, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656 The fuel must be emptied or pumped out

through the fuel feed module opening. Make sure that the swirl pot is completely emptied too. 4 Clean low-pressure lines 5 Fill the tank with fuel Remove/install after incorrect refueling with spark-ignition engine fuel with engine start Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.10-p-0004a, Service Information: Procedure when fuel tank is filled with incorrect fuel Engine 607, 611, 612, 613, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656, 660, 668

Check rail connection for shavings

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2001 · Applies to: 453

6 Check rail connection for shavings Engine 611, 612, 613, 668 Open the low-pressure connection for the

fuel return from the fuel system high pressure pump (plastic connection in area of pressure regulating valve (Y74)) on the rail and check the connection of the rail for shavings. If there are no shavings found in the diesel injection system, Proceed with operation step 10. If there are shavings in the diesel injection system, Proceed with operation step 16. 7.1 Detach Y-shaped distributor from output Engine 628, 629, 639, 640, 642, 646, 647, 648, 660 The Y-shaped distributor is located om the

return flow fuel system high pressure pump/ rail. 7.2 Disconnect return line from rail output Engine 607, 626, 651, 654, 656 8 Ignition ON and collect the escaping fuel in a Engine 607, 628, 629, 639, 640, 642, 646, clean vessel 647, 648, 651, 654, 656, 660 9 Check collected fuel collected for signs of Engine 607, 626, 628, 629, 639, 640, 642, shavings 646, 647, 648, 651, 654, 656, 660 If there are no shavings found in the diesel injection system or in the fuel, Continue with step 11 or 12. If there are shavings in the diesel injection system or in the fuel, Proceed with operation step 16. 10 Drain fuel tank Engine 611, 612, 613, 660, 668 11 Pump out fuel Engine 607, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656 The fuel must be emptied or pumped out

through the fuel feed module opening. Note that the swirl pot must be completely emptied too. 12 Clean low-pressure lines 13 Replace fuel filter 14 Fill the tank with fuel 15 Check diesel particulate filter for damage Check diesel particulate filter, if fitted, for

signs of thermal damage and replace, if necessary. 16 Replace parts of fuel system If shavings are found in the fuel system or damage to the fuel high-pressure pump drive. Replace the following components:

Fuel system high pressure pump Fuel preheating (if fitted) Fuel filter with filter housing Vehicle or engine-mounted fuel cooler (if fitted) Fuel tank Electric delivery pump Injectors Rail (incl. pressure regulating valve (Y74) and fuel pressure sensor) High-pressure lines and leak oil lines Remove/install after incorrect refueling with AdBlue® with engine start 17 Drain fuel tank 18 Replace parts of fuel system If shavings are found in the fuel system or damage to the fuel high-pressure pump drive. Replace the following components:

Fuel system high pressure pump Fuel preheating (if fitted) Fuel filter with filter housing Vehicle or engine-mounted fuel cooler (if fitted) Fuel tank Electric delivery pump Injectors Rail (incl. pressure regulating valve (Y74) and fuel pressure sensor) High-pressure lines and leak oil lines Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.10-p-0004a, Service Information: Procedure when fuel tank is filled with incorrect fuel Engine 607, 611, 612, 613, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656, 660, 668

Model 453 with engine 281

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2004 · Applies to: 453

*450589000700 Model 453 with engine 281 except code 494 (US version) Tank module tool 9 Remove fuel pump with fill level sensor and Installation: Check sealing ring (5).

temperature sensor (M3/3) from the fuel tank (3) In the event of complaints Replace sealing ring (5). 10 Install in the reverse order Fuel tank Number Designation Model 453 with engine 281 BA47.10-P-1002-01Q Screw/bolt, anti-twist lock to latch Nm 5 450 589 00 05 00 450 589 00 07 00 Hook wrench Tank module tool Repair materials Number Designation Order number BR00.45-Z-1150-02A Felt strip A 000 983 89 10 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar47.20-p-7000sr, Remove/install fuel pump and fill level sensor Model 453 with engine 281

Conduct engine test run and check fuel

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2006 · Applies to: 453

14 Conduct engine test run and check fuel system in area of fuel pump with fuel level sensor (M3/3) for leaks 15 Place inspection cover (4) in place and screw in bolts (3) 16 Remove support brace on floor covering (5) and position floor covering (5) 17 Fold back rear bench seat For vehicles with code (S33) Fold back rear bench seat and engage. Place rear seat backrest vertically and adjust head restraint. Vehicles without code (S33) Double folding AR91.21-P-4000-01FF rear bench seat (3 seats) 18 Clip in left and right door sell molding (2) 19 Install left and right edge guard (1) Ensure correct seating of the edge guard (1). 450 589 00 07 00 Tank module tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar47.20-p-7000ff, Remove/install fuel pump and fuel tank sensor ENGINE 134.9, 135.9 in MODEL 454.0## ## up to 128917

Risk of accident

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2008 · Applies to: 453

Secure vehicle to prevent it from moving by Danger! caused by vehicle starting AS00.00-Z-0005-01A

off by itself when engine is running. Risk of itself. injury Wear closed and snug-fitting work clothes. caused by contusions and burns during starting procedure or when working near the Do not touch hot or rotating parts. engine as it is running 16 Conduct engine test run and check fuel system in the area of the fuel pump with fuel level sensor (M3/3) for leaks 17 Place inspection cover (4) in place and screw in bolts (3) 18 Remove support brace on floor covering (5) and position floor covering (5) 19 Tilt back rear bench seat For vehicles with code (S33) Fold back rear bench seat and engage. Place rear seat backrest vertically and adjust head restraint. Vehicles without code (S33) Double folding AR91.21-P-4000-01FF rear bench seat (3 seats) 20 Clip in left and right door sell molding (2) 21 Install left and right edge guard (1) Ensure correct seating of the edge guard (1). 450 589 00 07 00 Tank module tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar47.20-p-7000fg, Remove/install fuel pump and fuel tank sensor ENGINE 639.9 in MODEL 454.0## ## up to 128917

Unlock vent line (6) on fuel tank bleed valve

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2014 · Applies to: 453

2.2 Unlock vent line (6) on fuel tank bleed valve Model 453 with engine 281.910 (Y58), charge air pipe and air intake hose (7) and detach 2.3 Remove bracket screw/bolt on oil separator, Model 453.362/462 unlock vent line (6) on crankcase ventilation and detach 3.1 Unclip vent line (1) from bracket (2) and take Model 453 with engine 281.920 off 3.2 Unclip vent line (6) from brackets (2,8,9) and Model 453 with engine 281.910 take off 4 Lift fuel tank bleed valve (Y58) and unlock vent line (3) on fuel tank bleed valve (Y58) and detach 5 Unclip vent line (3) in engine compartment Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 6 Raise vehicle with vehicle lift 7 Remove rear underfloor paneling 8 Unlock vent line (3) on activated charcoal canister (4) and detach 9 Unclip vent line (3) on underfloor and bracket (5) and remove 10 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar47.25-p-0009sr, Remove/install fuel tank vent line Model 453 with engine 281

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2021 · Applies to: 453

pe47.40-p-2101-97bba Document title: Wiring diagram for fuel pump control unit Code: Designation: Position: A0 40L Use of wiring diagrams A1 10L Instrument cluster A1 21L Instrument cluster A1 35L Instrument cluster B4/3 25A Fuel tank pressure sensor Code 460 1A Canada version Code 460 12A Canada version Code 494 1A USA version Code 494 12A USA version F11 4L Combustion engine fuse and relay module F11 15L Combustion engine fuse and relay module F11 29L Combustion engine fuse and relay module F11f3 3K Fuse 3 F11f3 14K Fuse 3 F11f3 28K Fuse 3 F11f5 15K Fuse 5 M3/3 7A Fuel pump with fill level sensor and temperature sensor M3/3 17A Fuel pump with fill level sensor and temperature sensor M3/3 32A Fuel pump with fill level sensor and temperature sensor M3/3b1 10A Fuel tank fuel level indicator fill level sensor M3/3b1 21A Fuel tank fuel level indicator fill level sensor M3/3b1 35A Fuel tank fuel level indicator fill level sensor N3/10 25L ME-SFI [ME] control unit U1204 27A Valid for gasoline engine 281, 80 kW with equipment "BRABUS tailor made" U470 6H Valid for model 453.0 U470 32H Valid for model 453.0 W51/14 7L Right rear frame ground connection W51/14 18L Right rear frame ground connection W51/14 33L Right rear frame ground connection X18/3 2E Vehicle interior/fuel tank electrical connector X18/3 13E Vehicle interior/fuel tank electrical connector X18/3 27E Vehicle interior/fuel tank electrical connector X26 26H Vehicle interior/engine wiring harness electrical connector Y58/4 23A Activated charcoal filter shutoff valve Z6/163 7G Ground connection connector sleeve Z6/163 18G Ground connection connector sleeve Z6/163 32G Ground connection connector sleeve Z7/111 15G Circuit 87 connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe47.40-p-2101-97bba, Wiring diagram for fuel pump control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2022 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f3 f3 f5 b1 W51/14 F11 (U470) Z6/163 A1 F11 Z7/111 Z6/1 X18/3 Code 494 Code 460 M3/3 X18/3 Code 494 Code 460 M3/3 PE 54.21-P-2144BBA 20 AA S3 PE 54.30-P-2101BBA 20 PE 54.21-P-2144BBA 15 AA 16 15 AA S3 S5 4 3 5 6 A 2 1 BA No No 3NA1 NC NC M MF 5 6 3 1 2 3 4 C 2 US 41A 41B 3NA1 NC NC M F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 7 6 5 4 3 2 14 13 11 10 9 12 8 18 17 16 15 0,75 BKBN 0,75 GNBN 0,75 PKBN 1,0 WH 0,75 BK 0,75 WH 0,35 YEWH 0,35 GYWH 0,75 WH (2,0 BN) 1,5 BKBN (0,5 PK) 0,35 PKWH 0,35 BNWH (0,5 BN) ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe47.40-p-2101-97bba, Wiring diagram for fuel pump control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2023 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f3 b1 W51/14 Z6/163 M3/3 A1 N3/10 F11 W51/14 X26 (U470) Z6/163 X18/3 Y58/4 B4/3 U1204 M3/3 4 2 15 PE 54.30-P-2101BBA BA AA 4 1 MF PE 07.61-P-2101BBA PE 07.61-P-2101BBB PE 54.21-P-2144BBA 20 16 F1 AA G3 A1 M1 AC A5 A AA S3 PE 5 AA 15 4 5 6 3 1 3 9 10 8 7 6 5 3M US A B 3FB1 US B A C E 2 5 7 6 8 1 BA 41B 41A 3NAB 3ANT 3NAA P U 3NA1 NC NC M MF 2 4 41A 18 19 20 20 19 18 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 26 25 24 22 23 21 33 32 31 30 29 28 27 35 34 0,75 BKBN 1,5 BK 0,75 BK 1,25 BKBN 0,35 PKWH 0,5 WH (0,35 PKWH) 0,35 BUWH (0,35 PKWH) 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,35 GN 0,5 PK 1,25 GNBN 0,5 BN 0,35 PK 0,35 YEWH 0,35 GYWH 0,5 WH 0,35 PK 0,35 TR 0,35 GY 1,25 WH 1,25 BK 0,5 YEWH (2,0 BN) 1,5 BKBN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe47.40-p-2101-97bba, Wiring diagram for fuel pump control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2024 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 b1 A0 A1 PE 54.30-P-2101BBA 16 15 2 1 3 4 41B 41A F PE 47.40-P-2101-97BBA 35 36 38 37 39 40 L K J H G E D C 39 38 37 36 35 40 B A 2,5 RDYE 0,5 BN 0,5 PK 0,5 GYWH 0,5 YEWH Cut here

SI47.70-P-0073A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2026 · Applies to: 453

Service Information: New information on supplying the UN 38.3 test summary for 18.03.2020 lithium-ion batteries Model all (CAR, smart) Lithium-ion batteries are classified as hazardous materials and must As a manufacturer, Daimler AG will comply by making the UN 38.3 meet correspondingly high safety requirements. This includes test summaries of the installed lithium-ion batteries for on-board verification that the lithium-ion batteries have performed a test for electrical system and drive support system available in hazardous transport safety (regulated in the "UN Manual of Tests and Criteria – materials and hazardous substances management (GMS) portal. Part III, Section 38.3 – Lithium metal and lithium ion batteries"). Service operations can therefore provide the UN 38.3 test summary or the link to the GMS Portal on request. The UN 38.3 test summaries Senders and carriers transporting lithium-ion batteries must ascertain - can be called up at the following address: as well as all other procedures related to hazardous goods regulations - before transportation whether the test as per "UN Manual of Tests https://gms.aftersales.daimler.com and Criteria – Part III, Section 38.3 " has been carried out. "To the hazardous substances information" tab -> no registration In addition, a so-called UN 38.3 test summary by the manufacturer (as necessary. of 01.01.2020) must be made available for all on request. The UN 38.3 Enter the item number of the lithium-ion battery and download the UN test summary does not need to be carried along during transport. 38.3 test summary on the right. When transporting several identical batteries, it is sufficient to check the presence of the UN 38.3 test summary once. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.70-p-0073a, Service Information: New information on supplying the UN 38.3 test summary for lithium-ion batteries Model all (CAR, smart)

SI47.70-P-0007A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2027 · Applies to: 453

Service Information: Return shipment of charging cables 24.10.2019 Model all (CAR, smart) We would like to inform you that, due to increased damaged part This SI is only valid for the following countries: AT, BE, CH, CZ, inputs without a detectable fault profile, the fully-completed form DE, DK, ES, FR, GB, GR, IT, LU, NL, PL, PT, SE. OF47.70-P-3002-01A must be enclosed with the damage part with immediate effect when the charging cable is returned. Analysis sheet for return shipment of charging OF47.70-P-3002-01A cables, form Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.70-p-0007a, Service Information: Return shipment of charging cables Model all (CAR, smart)

SI47.70-P-0070A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2028 · Applies to: 453

Service information: High-voltage battery 16.04.2019 Model 451.390/391/490/491, 453.091/391/491 Model all (CAR) with code ME01 (Electric motor) Model all (CAR) with code ME02 (Fuel cell) Model all (CAR) with code ME04 (Mild hybrid drive) Model all (CAR) with code ME05 (HYBRID DRIVE 80KW VARIANT (INCLUDING PLUGIN)) Model all (CAR) with code ME05 (Hybrid drive 85kW/90kW VARIANT (incl. Plug-in)) Model all (CAR) with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model all (CAR) with code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) Model all (CAR) with code ME10 (Hybrid vehicle) Lithium-ion batteries are highly-efficient and complex energy storage The intelligence of the battery system lies not in the cell alone, but in units. Lithium-ion technology is currently the most efficient battery the overall system. This consists of the control electronics, including technology on the market. No other battery technology satisfies the software, the integrated cooling, the highly-reliable housing that is required parameters such as quality, output, service life and costs tailored to the vehicle and last, but not least the cells themselves. required for automotive applications. Further development of lithium- ion technology means that high electric operating ranges are now almost within reach, while charging times too have been significantly reduced thanks to the rapid charging technology. While lithium-ion batteries are low-maintenance, handling an electric vehicle battery requires electrotechnical expertise. As with other component parts, all lithium-ion batteries are also subject to a certain degree of wear. Cyclic aging Aging of lithium-ion batteries The lithium-ion batteries installed by Daimler AG are designed to be Aging of lithium-ion batteries can be recognized by the fact that their used throughout the entire vehicle life cycle. As with many other usable capacity is reduced over the course of their full service life. component parts however, they too are subject to some degree of To exert a positive influence on the effects brought about by these wear. Where batteries are concerned, this is covered by the term various mechanisms, it is important to understand several general "aging". basic mechanisms and to handle the lithium-ion batteries accordingly. Generally, with lithium-ion technology, a differentiation is made between two basic aging mechanisms: Calendrical aging Calendrical aging of lithium-ion batteries Bearing this in mind, the following recommendation can be made: Lithium-ion batteries are subject to the natural effect of so-called If lithium ion batteries have to be put into storage, then … calendrical aging. This occurs both during vehicle operation as well as an average temperature of 25 °C should not be exceeded during non-operational phases of the lithium-ion batteries. Calendrical a charge level of less than 40 % SOC aging is affected primarily by two influencing factors. The primary … should be set to keep the effects of calendrical aging as low as influencing factors are: possible. temperature If lithium-ion batteries are installed in a vehicle, the same aging state of charge (SOC) processes and mechanisms occur with them as for lithium-ion batteries The influence of temperature and SOC on the aging of lithium ion that are placed into individual storage. Important information on how to batteries should be understood as follows: put vehicles equipped with lithium-ion batteries into storage is available The higher the temperature, the greater or faster the aging in SI54.10-P-0024A Service information: Battery maintenance. The higher the SOC, the greater or faster the aging (during the non- operational phase) Cyclic aging of lithium-ion batteries The cyclical aging of lithium-ion batteries is a natural process that occurs within the lithium-ion battery cells. Technically it is not possible Lithium-ion batteries from Daimler AG are specifically developed for to stop it. Extensive measures have made it possible to reduce cyclical use in automobile applications, and they have been optimized for aging. Consequently, the capacity and power of our lithium-ion traction and drive support. They are characterized by a high level of batteries remain at a high level for a very long period of time. cycle stability (long service life) and a high energy and output density. The intelligent software ensures that the lithium-ion batteries used are Some of the measures taken by us to reduce the amount of aging can operated at their optimum temperature and performance limit. be experienced by customers themselves in extreme situations. As temperature exerts a tremendous influence on the aging of lithium-ion Despite all the technically-possible measures that can be used, over batteries, and to help avoid damage to the lithium-ion batteries, the the course of time lithium-ion batteries - when used - will suffer an electric power is reduced on a lithium-ion battery that is too cold or too irreversible loss of usable capacity. This is an unavoidable warm. However, as soon as the lithium-ion batteries are returned to electrochemical process that affects all lithium-ion batteries. The their optimum temperature range through our intelligent cooling and capacity of lithium-ion batteries is reduced to a small degree with every heating strategy, the full electric power becomes available once again cycle of use. The following applies here, the greater the difference in a in the normal way. cycle's SOC, the greater the influence on cyclical aging. Instructions on using or maintaining lithium-ion batteries 2. Regular recovery phase: Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.70-p-0070a, Service information: High-voltage battery Model 451.390/391/490/491, 453.091/391/491 Model all (CAR) with code ME01 (Electric motor) Model all (CAR) with code ME02 (Fuel cell) Model all (CAR) with code ME04 (Mild hybrid drive) ...

Aging of lithium-ion batteries can be recognized by the fact that their

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2029 · Applies to: 453

Lithium-ion batteries should not be recharged immediately after the usable capacity is reduced. Customers can deploy various measures discharge process. Charging lithium-ion batteries immediately after during the usage phase to exert a positive influence on the effects discharging them means they do not have any time to recover. This based on these different mechanisms: recovery phase is of great significance for lithium-ion batteries. It reduces chemical secondary reactions in the cell thereby increasing its 1. Avoid any lengthy non-operational times when SOC is high: service life. Therefore, our advice is to run through the following If lithium-ion batteries are used for a long period at a high SOC, the procedure at regular intervals: calendrical aging process is more pronounced than when the SOC is at a lower level. This is why, if possible, lengthy non-operational times Park vehicle at regular intervals (e.g. once weekly) for an extended period (e.g. overnight or over the weekend) at a low SOC should be avoided when the SOC is high. A SOC of approx. 40 % (e.g. 20 % - 30 %). reduces the calendrical aging of lithium-ion batteries, and is therefore After this recovery phase the vehicle can then be charged again as recommended where lengthy non-operational periods are involved. usual. 3. Charging on as and when required basis: An average SOC of approx. 30 % – 70 % reduces the aging of the lithium-ion batteries. To achieve this, for maintenance reasons, we recommend fully charging the lithium-ion batteries immediately before they are about to be used. Service Information: Battery maintenance SI54.10-P-0024A Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si47.70-p-0070a, Service information: High-voltage battery Model 451.390/391/490/491, 453.091/391/491 Model all (CAR) with code ME01 (Electric motor) Model all (CAR) with code ME02 (Fuel cell) Model all (CAR) with code ME04 (Mild hybrid drive) ...

49.00 - 453 589 00 37 00 Pliers (ws49.00-p-0008b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2030 · Applies to: 453

2 49.00 - Safety information Exhaust system (as49.00-z-9999zz) 3 49.00 - Tightening torques Smart Exhaust system (ba49.00-z- 9999cz) 4 49.10 - Remove, install catalytic converter (ar49.10-p-5500fg) 5 49.10 - Remove, install catalytic converter diesel particulate filter unit (ar49.10-p-5501ff) 7 49.10 - Remove, install exhaust flex pipe (ar49.10-p-7170ff) 10 49.10 - Remove, install exhaust pipe (ar49.10-p-5530fg) 11 49.10 - Remove_install catalytic converter (ar49.10-p-5500sra) 12 49.10 - Remove_install center muffler (ar49.10-p-4816ff) 13 49.10 - Remove_install heat shield above catalytic converter (ar49. 10-p-6905sr) 15 49.10 - Remove_install rear muffler (ar49.10-p-4823sr) 17 49.10 - Removing_installing a catalytic converter (ar49.10-p-5500ff) 19 49.10 - Replace rear muffler (ar49.10-p-4951ff) 20 49.10 - Retrofit BRABUS muffler (an49.10-p-1003ff) 21 49.10 - Retrofit sport exhaust system (az49.10-p-0003sr) 23

WS49.00-P-0008B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2031 · Applies to: 453

453 589 00 37 00 Pliers 01.04.2019 Model 118, 177, 247, 453 Verwendung in FG 49/Satz B Purpose: For disassembly of the rubber hanger on the exhaust system. 453 589 00 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws49.00-p-0008b, 453 589 00 37 00 Pliers Model 118, 177, 247, 453

AS49.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2032 · Applies to: 453 · AR: AS49.00-Z-9999ZZ

Safety information: Exhaust system 18.09.2019 MODEL all Risk of burn injuries, suffocation and poisoning Engine all (4xWD, CAR, Light transporter, AS49.00-Z-0001-01A when working on the exhaust system and the TRUCK, UNIMOG, smart) components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of Safety information for working on exhaust Engine all (TRUCK) AS49.00-Z-0002-01A system Risk of injury to skin and eyes from airborne Engine all (TRUCK, UNIMOG) AS49.10-Z-0001-01A particles and fibers when blowing out the SCR catalytic converter as well as from metal parts if it bursts. Hearing impairment from the loud sound of the air explosion. Risk of suffocation from Risk of burns and injury when working on the Engine all (4xWD, BUS, CAR, Light AS49.20-Z-0001-01A diesel particulate filter and health hazard from transporter, TRUCK, UNIMOG) inhalation of soot particles Risk of burn injuries and scalding when Engine all (4xWD, BUS, CAR, Heavy AS49.20-Z-0002-01A working on AdBlue(R) lines and the transporter, Light transporter, TRUCK, component parts attached to them. Risk of UNIMOG) injury to skin and eyes when handling AdBlue(R). Risk of poisoning caused by swallowing AdBlue(R) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as49.00-z-9999zz, Safety information: Exhaust system MODEL all

BA49.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2033 · Applies to: 453 · AR: BA49.00-Z-9999CZ

Tightening torques: Smart: Exhaust system 18.09.2019 MODEL all Exhaust system ENGINE 132.9 BA49.10-P-1000-01AD Exhaust system Engine 132.9, 160.910/920/921/922/923, BA49.10-P-1000-01J 660.940/950/951 Exhaust system ENGINE 122.950, 134.910/911, 135.930/950 BA49.10-P-1000-01M Exhaust system ENGINE 639.9 BA49.10-P-1000-01P Exhaust system ENGINE 281 BA49.10-P-1000-02C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba49.00-z-9999cz, Tightening torques: Smart: Exhaust system MODEL all

BA14.00-P-1001-01D

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2035 · Applies to: 453

O2 sensor to catalytic converter Nm 40 Exhaust system Number Designation Engine 639.9 BA49.10-P-1001-01P Torx bolt connecting catalytic converter to Nm 30 crankcase BA49.10-P-1002-01P Nut connecting clamp of exhaust manifold to Nm 45 catalytic convertor BA49.10-P-1003-01P Nut connecting clamp of catalytic convertor to Nm 40 exhaust manifold 450 589 04 09 00 Wrench socket Repair materials Number Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar49.10-p-5500fg, Remove, install catalytic converter ENGINE 639.9 in MODEL 454.0 except CODE (K13) Diesel particulate filter

O2 probe

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2038 · Applies to: 453

Number Designation Engine 639.939 BA14.00-P-1001-01D O2 sensor to catalytic converter Nm 40 Exhaust system Number Designation Engine 639.9 BA49.10-P-1001-01P Torx bolt connecting catalytic converter to Nm 30 crankcase BA49.10-P-1002-01P Nut connecting clamp of exhaust manifold to Nm 45 catalytic convertor BA49.10-P-1003-01P Nut connecting clamp of catalytic convertor to Nm 40 exhaust manifold BA49.10-P-1006-01P Union nut connecting purge line upstream of diesel Nm 20 particulate filter BA49.10-P-1007-01P Union nut connecting purge line downstream of Nm 20 diesel particulate filter 450 589 04 09 00 Wrench socket Repair materials Number Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar49.10-p-5501ff, Remove, install catalytic converter diesel particulate filter unit ENGINE 639.9 in MODEL 454.0 with CODE (K13) Diesel particulate filter

BA25.20-P-1005-01D

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2043 · Applies to: 453

Bleed screw to clutch slave cylinder Nm 5 454 589 01 91 00 Adapter Workshop equipment WE58.40-Z-1001-07A Brake fluid replacement unit Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar25.20-p-0070ff, Bleed clutch operating system MODELS 454.0 with TRANSMISSION 717.470 /471 /473 /478

Install in the reverse order

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2045 · Applies to: 453

13 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar49.10-p-6905sr, Remove/install heat shield above catalytic converter ENGINE 281 in MODEL 453

Perform and engine test run and check

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2047 · Applies to: 453

10 Perform and engine test run and check exhaust system in the area of the rear muffler (1) for leaktightness
453 589 00 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar49.10-p-4823sr, Remove/install rear muffler Engine 281 in model 453

Exhaust system

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2051 · Applies to: 453

Number Designation Engine Engine 135.930 135.950 BA49.10-P-1002-01M Nut connecting rear muffler clamp to center Nm 50 50 muffler Page 2 of 2 © Mercedes-Benz AG, 5/20/18, L/07/20, an49.10-p-1003ff, Retrofit BRABUS muffler ENGINES 135.950 up to 8.4.05 in MODEL 454.0 except CODE (E50) Trailer hitch ENGINES 135.930 /950 as of 11.4.05 in MODEL 454.0 except CODE (E50) Trailer hitch

54.00 - 000 586 00 99 00 Battery diagnostic unit (ws54.00-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2054 · Applies to: 453

0033c) 8 54.00 - 000 588 00 19 00 Insulation measuring unit (ws54.00-p- 0046b) 9 54.00 - 000 588 00 81 00 Charger (ws54.00-p-0037b) 10 54.00 - 000 588 00 84 00 Heat gun (ws54.00-p-0049b) 11 54.00 - 000 588 02 19 00 Battery tester (ws54.00-n-3006b) 12 54.00 - 000 588 02 81 00 Jump-starting device (ws54.00-p-0041b) 13 54.00 - 000 588 03 81 00 Jumper cables (ws54.00-p-0039b) 14 54.00 - 000 588 06 19 00 Measuring instrument (ws54.00-p-0043b ) 15 54.00 - 000 588 16 98 00 Support (ws54.00-p-0047b) 16 54.00 - 000 589 88 63 00 Removal assembly (ws54.00-p-0067b) 17 54.00 - 129 589 00 21 00 126-pin socket box (ws54.00-p-0008b) 18 54.00 - 220 589 00 99 00 Electrical connection kit (ws54.00-p- 0050b) 19 54.00 - 352 589 02 37 00 Pliers (ws54.00-n-3049c) 20 54.00 - 453 589 00 21 00 Calibration device (ws54.00-p-0035b) 21 54.00 - 453 589 01 21 00 Calibration device (ws54.00-p-0036b) 22 54.00 - Overview of system components for driver assistance systems (gf54.00-p-9998kj) 23 54.00 - Overview of system components of parking assistance systems (gf54.00-p-9997kj) 31 54.00 - Remove_install battery tray (ar54.00-p-0002ff) 34 54.00 - Retrofit blower in engine compartment (code 1411P54C36 ) (sm54.00-p-0010a) 35 54.00 - Safety information Electrical system, equipment and instru- ments (as54.00-z-9999zz) 37 54.00 - Table of contents for function description of driver assistance systems (gf54.00-p-0998kj) 38

54.00 - Table of contents for function description of parking

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2055 · Applies to: 453

assistance systems (gf54.00-p-0997kj) 39 54.00 - Test and adjustment values Smart Electrical system, equipment and instruments (be54.00-z-9999cz) 40 54.00 - Tightening torques Smart Electrical system, equipment and instruments (ba54.00-z-9999cz) 41 54.00 - Wiring diagram for electric drive control unit (pe54.00-p- 2001-97bea) 42 54.10 - Batteries - check fluid level, correct (ap54.10-p-5410ff) 55 54.10 - Charge battery (ar54.10-p-1130ff) 56 54.10 - Charge battery (ar54.10-p-1130sr) 57 54.10 - Check condition of battery (ar54.10-p-1129ff) 59 54.10 - Check condition of battery (ar54.10-p-1129sr) 60 54.10 - Check quiescent current consumption (ar54.10-p-1030ff) 61 54.10 - Disconnect_connect battery ground line (ar54.10-p-0003sr ) 63 54.10 - Disconnect_connect battery's ground cable (ar54.10-p- 0003ff) 64 54.10 - Electrical function schematic for automatic engine start_stop (pe54.10-p-2068bba) 65 54.10 - Maintaining on-board electrical system voltage when performing test and diagnosis work on vehicle (ar54.10-p-1127sr) 66 54.10 - Overview - Check condition of battery (ap54.10-p-5449us) 67 54.10 - Overview of energy management system components ( gf54.10-p-9990kj) 68 54.10 - Remove_install 12 Volt socket (ar54.10-p-1000sr) 70 54.10 - Remove_install 12 volt socket (ar54.10-p-1000ff) 72 54.10 - Remove_install battery (ar54.10-p-0005sr) 73 54.10 - Remove_install battery sensor (ar54.10-p-0002sr) 74 54.10 - Removing and installing battery (ar54.10-p-0005ff) 75

54.10 - Service Information Battery maintenance (si54.10-p-0024a

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2056 · Applies to: 453

) 76 54.10 - Service Information Battery tester (si54.10-z-0023a) 77 54.10 - Service Information Maintaining the on-board electrical system voltage on exhibition and demonstration vehicles (si54.10- p-0038a) 78 54.10 - Service Information Notes on Mercedes-Benz Wallbox ( si54.10-p-0062a) 79 54.10 - Service Information bulletin Battery test and inspection ( si54.10-p-0017a) 80 54.10 - Service information Lithium-ion battery (si54.10-p-0068a) 81 54.10 - Table of contents for function description of energy management (gf54.10-p-0990kj) 83 54.10 - Treatment of battery when laying up vehicle (ar54.10-p- 0006ff) 84 54.10 - Wiring diagram for battery charger control unit for high- voltage battery (pe54.10-p-2003-97bea) 85 54.10 - Wiring diagram for powerline gateway control unit (pe54.10 -p-2109-97bea) 88 54.15 - Battery clamp electrical fuse assignment (gf54.15-p-1256- 43bma) 94 54.15 - Combustion engine fuse and relay module assignment ( gf54.15-p-1256-42bma) 96 54.15 - Fuse and relay box, as-built configuration (gf54.15-p- 0800bma) 97 54.15 - Fuse and relay box, as-built configuration (gf54.15-p- 0800fg) 101 54.15 - Fuse and relay box, as-built configuration (gf54.15-p- 0800kj) 102

54.15 - Power supply fuse and relay module assignment (gf54.15-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2057 · Applies to: 453

p-1256-40kj) 106 54.15 - Remove_install fuse and relay box (ar54.15-p-1255ff) 108 54.15 - Vehicle interior fuse and relay module assignment (gf54.15 -p-1256-41bma) 110 54.15 - Wiring diagram for fuse and relay module (pe54.15-p-2001 -97bba) 112 54.15 - Wiring diagram for fuse and relay module (pe54.15-p-2001 -97bbb) 118 54.15 - Wiring diagram for fuse and relay module (pe54.15-p-2001 -97bbc) 140 54.15 - Wiring diagram for fuse and relay module (pe54.15-p-2001 -97bea) 154 54.15 - Wiring diagram for fuse and relay module (pe54.15-p-2001 -97beb) 158 54.15 - Wiring diagram for fuse and relay module (pe54.15-p-2001 -97bec) 181 54.15 - Wiring diagram for fuse and relay module (pe54.15-p-2001 -97bmb) 196 54.15 - Wiring diagram for fuse and relay module (pe54.15-p- 2001bba) 219 54.15 - Wiring diagram for fuse and relay module (pe54.15-p- 2001bbb) 220 54.15 - Wiring diagram for fuse and relay module (pe54.15-p- 2001bbc) 221 54.15 - Wiring diagram of voltage supply of fuses (pe54.15-p- 2005za) 222 54.15 - Wiring diagram of voltage supply of fuses (pe54.15-p- 2005zb) 223

54.15 - Wiring diagram of voltage supply of fuses (pe54.15-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2058 · Applies to: 453

2005zc) 224 54.15 - Wiring diagram of voltage supply of fuses (pe54.15-p- 2005zd) 225 54.15 - Wiring diagram of voltage supply of fuses (pe54.15-p- 2005ze) 226 54.15 - Wiring diagram of voltage supply of fuses (pe54.15-p- 2005zf) 227 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300-97bba) 228 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300-97bbb) 234 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300-97bbc) 249 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300-97bbd) 259 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300-97bbe) 272 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300bba) 280 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300bbb) 281 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300bbc) 282 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300bbd) 283 54.18 - Connector separation point wiring diagram (pe54.18-p- 2300bbe) 284 54.18 - Remove_install car2go wiring harness (ar54.18-p-0200sr) 285

54.18 - Service Information Damage code for electrical

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2059 · Applies to: 453

components (si54.18-z-0012a) 287 54.18 - Wiring diagram for voltage distributor (pe54.18-p-2100za) 289 54.18 - Wiring diagram for voltage distributor (pe54.18-p-2100zb) 290 54.18 - Wiring diagram for voltage distributor (pe54.18-p-2100zc) 291 54.18 - Wiring diagram for voltage distributor (pe54.18-p-2100zd) 292 54.21 - Calibrate multifunction camera (ar54.21-p-3002sr) 293 54.21 - Programming of control units (ar54.21-p-0014y) 294 54.21 - Remove_install center SAM control unit (ar54.21-p-1265sr) 295 54.21 - Remove_install central gateway control unit (CGW) (ar54. 21-p-0817ff) 296 54.21 - Remove_install central gateway control unit (CGW) (ar54. 21-p-0817fg) 297 54.21 - Remove_install driver-side SAM control unit (ar54.21-p- 1256ff) 298 54.21 - Remove_install driver-side SAM control unit (ar54.21-p- 1256sr) 300 54.21 - Remove_install multifunction camera (ar54.21-p-3000sr) 301 54.21 - Remove_install upper control panel control unit (ar54.21-p- 1262ff) 302 54.21 - Retrofit central gateway control unit (central gateway) ( az54.21-p-0001ff) 303 54.21 - SCN coding of control units (ar54.21-p-0015x) 305 54.21 - Service Information Operation items for programming and SCN coding (si54.21-p-0043a) 307 54.21 - Service Information Programming of control units (si54.21- p-0008a) 308 54.21 - Service Information SAM control unit diagnosis procedure ( si54.21-p-0034a) 309 54.21 - Wiring diagram for ignition lock (pe54.21-p-2135-97bba) 310

54.21 - Wiring diagram for ignition lock (pe54.21-p-2135-97bea)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2060 · Applies to: 453

313 54.21 - Wiring diagram for ignition lock (pe54.21-p-2135bba) 316 54.21 - Wiring diagram for multifunction camera (pe54.21-p-2129- 97bba) 317 54.21 - Wiring diagram for multifunction camera (pe54.21-p- 2129bba) 320 54.21 - Wiring diagram for safety module and switch module motor control unit (pe54.21-p-2144-97bba) 321 54.21 - Wiring diagram for safety module and switch module motor control unit (pe54.21-p-2144bba) 331 54.21 - Wiring diagram for signal acquisition and actuation module (SAM) control unit (pe54.21-p-2127-97bba) 332 54.21 - Wiring diagram for signal acquisition and actuation module (SAM) control unit (pe54.21-p-2127-97bbb) 343 54.21 - Wiring diagram for signal acquisition and actuation module (SAM) control unit (pe54.21-p-2127-97bbc) 354 54.21 - Wiring diagram for signal acquisition and actuation module (SAM) control unit (pe54.21-p-2127-97beb) 364 54.21 - Wiring diagram for signal acquisition and actuation module (SAM) control unit (pe54.21-p-2127bba) 379 54.21 - Wiring diagram for signal acquisition and actuation module (SAM) control unit (pe54.21-p-2127bbb) 380 54.21 - Wiring diagram for signal acquisition and actuation module (SAM) control unit (pe54.21-p-2127bbc) 381 54.21 - Wiring diagram of upper control panel control unit (pe54.21 -p-2119za) 382 54.21 - Wiring diagram of upper control panel control unit (pe54.21 -p-2119zb) 383 54.22 - Wiring diagram for data link connector_diagnostic socket ( pe54.22-p-2000-97bba) 384

54.22 - Wiring diagram for data link connector_diagnostic socket (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2061 · Applies to: 453

pe54.22-p-2000bba) 388 54.22 - Wiring diagram for data link connector_diagnostic socket ( pe54.22-p-2000za) 389 54.22 - Wiring diagram for data link connector_diagnostic socket ( pe54.22-p-2000zb) 390 54.25 - Combination switch wiring diagram (pe54.25-p-2250- 97bba) 391 54.25 - Combination switch wiring diagram (pe54.25-p-2250bba) 394 54.25 - Remove_install button unit on multifunction steering wheel (ar54.25-p-2840ff) 395 54.25 - Remove_install ignition_starter switch lock cylinder (ar54. 25-p-1030sr) 397 54.25 - Remove_install instrument panel switch group (ar54.25-p- 1003sr) 399 54.25 - Remove_install left combination switch (ar54.25-p-2809sr) 400 54.25 - Remove_install start_stop switch (ar54.25-p-4000sr) 402 54.25 - Remove_install steering column module (ar54.25-p-2802sr ) 403 54.25 - Remove_install wiper switch (ar54.25-p-0003ff) 404 54.25 - Removing and installing combination switch (ar54.25-p- 2800ff) 405 54.25 - Removing and installing steering column switch (ar54.25-p -2801ff) 406 54.25 - Wiring diagram electrical center (pe54.25-p-2000za) 407 54.25 - Wiring diagram electrical center (pe54.25-p-2000zb) 408 54.25 - Wiring diagram electrical center (pe54.25-p-2000zc) 409 54.30 - Block diagram of instrument cluster (IC) (pe54.30-p- 2002za) 410

54.30 - Check lamps in instrument cluster and interior illumination (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2062 · Applies to: 453

ap54.30-p-5453s) 411 54.30 - Check warning and function indicator lamps in instrument cluster (ap54.30-p-5451s) 413 54.30 - Check warning lamps and function indicator lamps in the instrument cluster, general view (ap54.30-p-5449u) 415 54.30 - Electrical function schematic of instrument cluster, comfort display (pe54.30-p-2056bba) 416 54.30 - Electrical function schematic of instrument cluster, indicato- r_warning message (pe54.30-p-2054bba) 417 54.30 - Electrical function schematic of instrument cluster, operating condition display (pe54.30-p-2055bba) 418 54.30 - Electrical function schematic, instrument cluster trip computer (pe54.30-p-2057bba) 419 54.30 - Overview of system components, instrument cluster (IC) component description (gf54.30-p-9996kj) 420 54.30 - Perform initial startup of instrument cluster control unit ( code 1505P54A90) (sm54.30-p-0023a) 425 54.30 - Remove_install additional instruments (ar54.30-p-6080fb) 426 54.30 - Remove_install additional instruments (ar54.30-p-6080sr) 427 54.30 - Remove_install card reader for windshield reader system ( ar54.30-p-2005sr) 428 54.30 - Remove_install card reader on windshield (ar54.30-p- 2000sr) 430 54.30 - Remove_install instrument cluster (ar54.30-p-6015sr) 432 54.30 - Remove_install outside temperature indicator sensor (ar54 .30-p-6341ff) 434 54.30 - Removing and installing instrument cluster (ar54.30-p- 6015ff) 435

54.30 - Retrofit additional instrument with cockpit clock and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2063 · Applies to: 453

tachometer (an54.30-p-0004sr) 436 54.30 - Retrofit additional instruments (az54.30-p-0001ff) 438 54.30 - Service information Fuel level indicator (si54.30-p-0020b) 440 54.30 - Table of contents for function description of instrument cluster (IC) (gf54.30-p-0997kj) 441 54.30 - Wiring diagram for instrument cluster (IC) control unit ( pe54.30-p-2101-97bba) 442 54.30 - Wiring diagram for instrument cluster (IC) control unit ( pe54.30-p-2101bba) 447 54.30 - Wiring diagram large instrument (instrument cluster) (pe54. 30-p-2001za) 448 54.30 - Wiring diagram large instrument (instrument cluster) (pe54. 30-p-2001zb) 449 54.30 - Wiring diagram of auxiliary instruments (pe54.30-p-2003za ) 450 54.30 - Wiring diagram of auxiliary instruments (pe54.30-p-2003zb ) 451 54.35 - Remove_install fanfare horns (ar54.35-p-1555sr) 452 54.35 - Remove_install signaling horn (ar54.35-p-1556ff) 453 54.35 - Wiring diagram signal system (pe54.35-p-2000za) 454 54.65 - Calibration of the backup camera (ar54.65-p-0022sr) 455 54.65 - Electrical function schematic of parking system (pe54.65-p -2054bba) 457 54.65 - Electrical function schematic, backup camera (pe54.65-p- 2051bba) 458 54.65 - Electrical function schematic, backup camera (pe54.65-p- 2051bbu) 459 54.65 - Remove_install Parktronic system (PTS) control unit (ar54. 65-p-0006sr) 460

54.65 - Remove_install Parktronic system (PTS) sensors in rear

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2064 · Applies to: 453

bumper (ar54.65-p-0002sr) 461 54.65 - Remove_install backup camera (ar54.65-p-0030src) 463 54.65 - Removing and installing Parktronic system (PTS) switch ( ar54.65-p-0005sr) 464 54.65 - Retrofit ultrasonic backup assist (az54.65-p-0001fg) 465 54.65 - Wiring diagram for PARKTRONIC system (PTS) control unit (pe54.65-p-2101-97bba) 469 54.65 - Wiring diagram for PARKTRONIC system (PTS) control unit (pe54.65-p-2101-97bea) 472 54.65 - Wiring diagram for PARKTRONIC system (PTS) control unit (pe54.65-p-2101bba) 475 54.65 - Wiring diagram of reversing camera (pe54.65-p-2103bba) 476 54.70 - Remove_install distance warning function switch (ar54.70- p-0003sr) 477 54.71 - Electrical function schematic for Lane Keeping Assist ( pe54.71-p-2057bba) 478 54.71 - Remove_install Active Lane Keeping Assist switch (ar54. 71-p-0002sr) 479

WS54.00-P-0033C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2065 · Applies to: 453

000 586 00 99 00 Battery diagnostic unit 02.09.2019 Model all (CAR, Light transporter, smart) Verwendung in FG 54/Satz C Purpose: For the diagnosis of removed high-voltage batteries with diagnostic systems. The diagnostic unit is required for a part inspection when determining transportability (function of battery management system, fault codes, self-discharge of the individual cells, insulation resistance). Note: In combination with diagnostic systems. 000 586 00 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0033c, 000 586 00 99 00 Battery diagnostic unit Model all (CAR, Light transporter, smart)

WS54.00-P-0046B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2066 · Applies to: 453

000 588 00 19 00 Insulation measuring unit 24.07.2019 Model all (CAR, Light transporter, smart) Verwendung in FG 08/47/54/Satz B Purpose: Insulation resistance meter for the insulation test on the high-voltage on-board electrical system and the electric machine. Test equipment category CAT_B. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 00 19 00 Minimum requirements: Do not exceed maximum settable test voltage of 500 V. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0046b, 000 588 00 19 00 Insulation measuring unit Model all (CAR, Light transporter, smart)

WS54.00-P-0037B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2067 · Applies to: 453

000 588 00 81 00 Charger 22.10.2019 Model all Verwendung in FG 54/Satz B Purpose: Charger for charging and recharging starter batteries without disconnection from the on-board electrical system. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 00 81 00 Note: 3 For flash/buffer operation: At least 80 A charging current A distinction is made between 3 power categories depending on the Mercedes-Benz lithium ion batteries can also be charged using the use case: specified chargers. Special lithium-ion chargers are not necessary. 1 For trickle charge: At least 16 A charging current Observe the specifications in the pertinent repair documents and service information! 2 For quick charge, backup function: At least 30 A charging current Automatic fault detection (loss of contact) Minimum requirements: Short circuit resistance Charge indicator Protection against polarity reversal Charging of wet, AGM (VRLA), gel, lithium-ion batteries Voltage-free connection Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0037b, 000 588 00 81 00 Charger Model all

WS54.00-P-0049B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2068 · Applies to: 453

000 588 00 84 00 Heat gun 31.07.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 00/01/03/26/33/35/42/54/60/61/62/63/64/65/72/77/82/86/88/91/98/Satz B Purpose: Heat gun for heating component parts or working areas (e.g. heat-shrinkable tubing, bonding surfaces, foils, trim elements). Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 00 84 00 The temperature can be set in steps of 10 °C or steplessly. Minimum requirements: The soldering reflector nozzle (220 589 01 99 41) can be adapted. The device is designed for manual operation and stationary use. The temperature range up to at least 600 °C is guaranteed. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0049b, 000 588 00 84 00 Heat gun Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS54.00-N-3006B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2069 · Applies to: 453

000 588 02 19 00 Battery tester 01.08.2019 Model all Verwendung in FG 15/54/Satz B Purpose: Battery tester for checking flooded and absorbent glass mat batteries. Test equipment category CAT_B. Procurement information: The manufacturer of this article is Midtronics b. v., Hoofdveste 6-8, NL-39 DG Houten (UT), The Netherlands. This workshop equipment can be ordered directly through the regular replacement part ordering process in GLC/LC. 000 588 02 19 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-n-3006b, 000 588 02 19 00 Battery tester Model all

WS54.00-P-0041B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2070 · Applies to: 453

000 588 02 81 00 Jump-starting device 18.2.15 MODEL ALL Verwendung in FG 54/Satz B Intended use: Jump start device for mobile, network-independent starting assistance. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 02 81 00 De-energized connection/disconnection to vehicle on-board Minimum requirements: electrical system Booster cable - when stretched - to reach a height of at least Reverse polarity protection 150 cm compared with surface. Automatic recognition of required operating ranges (12 V/24 V) Short circuit resistance Display of operating conditions (for example, operation, fault, charge indicator and similar) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0041b, 000 588 02 81 00 Jump-starting device MODEL ALL

WS54.00-P-0039B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2071 · Applies to: 453

000 588 03 81 00 Jumper cables 10.2.15 MODEL ALL Verwendung in FG 54/Satz B Intended use: Booster cable for starting assistance for discharged starter battery. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 03 81 00 Minimum requirements: Integrated protection circuit for limiting voltage peaks Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0039b, 000 588 03 81 00 Jumper cables MODEL ALL

WS54.00-P-0043B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2072 · Applies to: 453

000 588 06 19 00 Measuring instrument 24.07.2019 Model all Verwendung in FG 08/15/47/54/Satz B Purpose: Digital multimeter for measuring electrical variables. Test equipment category CAT_B. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 06 19 00 Note: There are enormous differences in quality between the various digital multimeters in terms of function and safety. Qualified personnel should determine suitability for professional use before purchasing the device. Minimum requirements: At least one calibrated device must be present in the workshop. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0043b, 000 588 06 19 00 Measuring instrument Model all

WS54.00-P-0047B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2073 · Applies to: 453

000 588 16 98 00 Support 2.7.15 Model all Verwendung in FG 54/Satz B Intended use: Insulating mat for insulating test objects during voltage proof test. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 16 98 00 Size at least 1000 mm x 1300 mm Minimum requirements: Class 4 as per IEC 61111 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0047b, 000 588 16 98 00 Support Model all

WS54.00-P-0067B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2074 · Applies to: 453

000 589 88 63 00 Removal assembly 04.03.2020 Model all (CAR, Heavy transporter, Light transporter, TRUCK, smart) Use in FG 54/82/Set B Purpose: Removal fixture for removal of radio, multimedia connection unit and instrument combination. Model 222 Removal fixture for removal of mounting plate for USB port in center console. Model 447, 448 Removal fixture for removal of USB port, AUX connection and multimedia connection unit in center console. 000 589 88 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0067b, 000 589 88 63 00 Removal assembly Model all (CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS54.00-P-0008B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2075 · Applies to: 453

129 589 00 21 00 126-pin socket box 16.05.2017 Model all (4xWD, CAR, Light transporter, TRUCK, UNIMOG, smart) Modification notes 15.05.2017 Replaced by 000 589 00 21 00 test box. Verwendung in FG 00/42/54/91/ Satz B Purpose: Socket box 126-pin for connection of electrical systems in combination with model specific test cable sets. 129 589 00 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0008b, 129 589 00 21 00 126-pin socket box Model all (4xWD, CAR, Light transporter, TRUCK, UNIMOG, smart)

WS54.00-P-0050B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2076 · Applies to: 453

220 589 00 99 00 Electrical connection kit 25.10.2016 Model all Modification notes 25.07.2016 Replaced by WS00.00-P-0279Z - 220 589 05 99 00 electrical connection kit 19.04.2016 Function group extended FG 91 140 589 12 21 00 Baseline current draw test WS54.00-P-0015B adapter 1 140 589 13 21 00 Quiescent current test WS54.00-P-0016B adapter 2 220 589 00 99 01 Adapter cable WS54.00-P-0050-01B 220 589 00 99 02 Adapter line WS54.00-P-0050-02B 220 589 00 99 03 Adapter line Model all WS54.00-P-0050-03B 220 589 00 99 04 Adapter line WS54.00-P-0050-04B 220 589 00 99 05 Adapter line Model all WS54.00-P-0050-05B 220 589 00 99 06 Adapter line WS54.00-P-0050-06B 220 589 00 99 07 Adapter line Model all WS54.00-P-0050-07B FG 25/42/43/54/Set B 220 589 00 99 08 Adapter line Model all WS54.00-P-0050-08B 220 589 00 99 09 Adapter line Model all WS54.00-P-0050-09B 220 589 00 99 10 Adapter line WS54.00-P-0050-10B 220 589 00 99 11 Adapter line WS54.00-P-0050-11B 220 589 00 99 12 Adapter line WS54.00-P-0050-12B 220 589 00 99 13 Adapter line Model all WS54.00-P-0050-13B 220 589 00 99 20 Test cable Model all WS54.00-P-0050-14B FG 25/42/43/54/Set B 220 589 00 99 21 Clamp WS54.00-P-0050-15B 220 589 00 99 22 Safety clamp FG 25/42/43/54/Set B WS54.00-P-0050-16B 220 589 00 99 23 Clamp test probe Model all WS54.00-P-0050-17B 220 589 00 99 24 Connection plug WS54.00-P-0050-18B 220 589 00 99 30 Adapter cable WS54.00-P-0050-19B 220 589 00 99 31 Adapter cable WS54.00-P-0050-20B 220 589 00 99 33 Safety cable WS54.00-P-0050-22B 220 589 00 99 25 Empty case FG54/91/Set B WS54.00-P-0050-26B Verwendung in FG 00/01/13/15/20/25/42/43/47/54/72/91/Satz B Purpose: Electrical connection kit for electrical connection in the case of voltage, current and resistance measurements and for connecting the compression tester. 220 589 00 99 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0050b, 220 589 00 99 00 Electrical connection kit Model all

WS54.00-N-3049C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2077 · Applies to: 453

352 589 02 37 00 Pliers 14.05.2019 Model all Weitere Verwendung in FG 15/32/35/42/82 Pliers for cable ties for fastening lines 352 589 02 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-n-3049c, 352 589 02 37 00 Pliers Model all

WS54.00-P-0035B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2078 · Applies to: 453

453 589 00 21 00 Calibration device 29.9.14 MODEL 453 with CODE 238 (Active lane keeping Assist) Verwendung in FG 54/Satz B/C Purpose: For calibrating the camera for the Lane Keeping Assist system. Note: In combination with 453 589 01 21 00 Calibration device. 453 589 00 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0035b, 453 589 00 21 00 Calibration device MODEL 453 with CODE 238 (Active lane keeping Assist)

WS54.00-P-0036B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2079 · Applies to: 453

453 589 01 21 00 Calibration device 29.9.14 MODEL 453 with CODE 218 (Rear view camera) with CODE 238 (Active lane keeping Assist) Verwendung in FG 54/Satz B/C Purpose: For calibration of camera for Lane Keeping Assist system and for calibration of reversing camera. 453 589 01 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws54.00-p-0036b, 453 589 01 21 00 Calibration device MODEL 453 with CODE 218 (Rear view camera) with CODE 238 (Active lane keeping Assist)

P30.30-2908-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2081 · Applies to: 453

Cruise control (CC) with variable speed limiter, model 453.091/391/491 (with code 440 (Cruise control)), shown on model 453.3 without code 494 (USA version) 1 Cruise control display N10/10 Center SAM control unit 2 Variable speed limiter display N15/5 Electronic selector lever module control unit A1 Instrument cluster N30/4 Electronic Stability Program control unit A1h1 Warning buzzer N127 Electric drive control unit A1p13 Multifunction display N129/1 Power electronics control unit A45/1 Steering wheel clock spring contact S2 Ignition lock A90 Controller unit for distance warning function with active S9/1 Stop lamp switch brake intervention B37 Accelerator pedal sensor S12 Parking brake indicator switch B56/1 Transmission mode recognition sensor S40/4 Cruise control/variable speed limiter switch group F2 Vehicle interior fuse and relay module S40/4s1 Resume from memory switch L6/1 Left front axle rpm sensor S40/4s2 Decelerate and set switch L6/2 Right front axle rpm sensor S40/4s3 Accelerate and set switch L6/3 Left rear axle rpm sensor S40/4s4 OFF switch L6/4 Right rear axle rpm sensor S40/4s6 Cruise control/variable speed limiter switch N2/10 Supplemental restraint system control unit Page 2 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.00-p-9998kj, Overview of system components for driver assistance systems Model 453.0/3/4 with code 238 (Lane keeping assist) Model 453.0/3/4 with code 252 (Distance warning function) Model 453.0/3/4 with code 258 (Active Brake Assist System) Model 453.0/3/4 ...

P30.30-2714-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2082 · Applies to: 453

Distance warning function, model 453 (except 453.091/391/491) with code 252 (Distance warning function), shown on model 453.3 with code K35 (Instrument cluster with monochrome display) A1 Instrument cluster L6/4 Right rear axle rpm sensor A1e23 Distance warning function indicator lamp N3/10 ME-SFI [ME] control unit A1e52 Distance warning function warning lamp N10/10 Center SAM control unit A1h1 Warning buzzer N15/13 Dual clutch transmission control unit (with code 429 (Twinamic)) A1p13 Multifunction display N30/4 Electronic Stability Program control unit A89 Controller unit for distance warning function with radar N49 Steering wheel angle sensor sensor B37 Accelerator pedal sensor N93/2 Distance warning function gateway F2 Vehicle interior fuse and relay module S2 Ignition lock L6/1 Left front axle rpm sensor S9/1 Stop lamp switch L6/2 Right front axle rpm sensor S29/5 Backup lamp activation/idle recognition switch (with code 410 (Manual transmission, 5-speed)) L6/3 Left rear axle rpm sensor S97 Distance warning function button Page 3 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.00-p-9998kj, Overview of system components for driver assistance systems Model 453.0/3/4 with code 238 (Lane keeping assist) Model 453.0/3/4 with code 252 (Distance warning function) Model 453.0/3/4 with code 258 (Active Brake Assist System) Model 453.0/3/4 ...

P30.30-2906-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2083 · Applies to: 453

Distance warning function, model 453.091/391/491 with code 252 (Distance warning function), shown on model 453.3 with code K35 (Instrument cluster with monochrome display) A1 Instrument cluster L6/4 Right rear axle rpm sensor A1e23 Distance warning function indicator lamp N10/10 Center SAM control unit A1e52 Distance warning function warning lamp N15/5 Electronic selector lever module control unit A1h1 Warning buzzer N30/4 Electronic Stability Program control unit A1p13 Multifunction display N49 Steering wheel angle sensor A89 Controller unit for distance warning function with radar N93/2 Distance warning function gateway sensor B37 Accelerator pedal sensor N127 Electric drive control unit B56/1 Transmission mode recognition sensor N129/1 Power electronics control unit F2 Vehicle interior fuse and relay module S2 Ignition lock L6/1 Left front axle rpm sensor S9/1 Stop lamp switch L6/2 Right front axle rpm sensor S97 Distance warning function button L6/3 Left rear axle rpm sensor Page 4 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.00-p-9998kj, Overview of system components for driver assistance systems Model 453.0/3/4 with code 238 (Lane keeping assist) Model 453.0/3/4 with code 252 (Distance warning function) Model 453.0/3/4 with code 258 (Active Brake Assist System) Model 453.0/3/4 ...

P30.30-2950-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2084 · Applies to: 453

Active Brake Assist (distance warning function with active brake application), model 453 (except 453.091/391/491) with code 258 (Active Brake Assist), shown on model 453.3 with code K35 (Instrument cluster with monochrome display) A1 Instrument cluster L6/4 Right rear axle rpm sensor A1e23 Distance warning function indicator lamp N3/10 ME-SFI [ME] control unit A1e52 Distance warning function warning lamp N10/10 Center SAM control unit A1h1 Warning buzzer N15/5 Electronic selector lever module control unit A1p13 Multifunction display N15/13 Dual clutch transmission control unit (with code 429 (Twinamic)) A90 Controller unit for distance warning function with active N30/4 Electronic Stability Program control unit brake intervention B37 Accelerator pedal sensor N49 Steering wheel angle sensor F2 Vehicle interior fuse and relay module S2 Ignition lock L6/1 Left front axle rpm sensor S9/1 Stop lamp switch L6/2 Right front axle rpm sensor S29/5 Backup lamp activation/idle recognition switch (with code 410 (Manual transmission, 5-speed)) L6/3 Left rear axle rpm sensor Page 5 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.00-p-9998kj, Overview of system components for driver assistance systems Model 453.0/3/4 with code 238 (Lane keeping assist) Model 453.0/3/4 with code 252 (Distance warning function) Model 453.0/3/4 with code 258 (Active Brake Assist System) Model 453.0/3/4 ...

P30.30-2951-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2085 · Applies to: 453

Active Brake Assist (distance warning function with active brake application), model 453.091/391/491 with code 258 (Active Brake Assist), shown on model 453.3 with code K35 (Instrument cluster with monochrome display) A1 Instrument cluster L6/3 Left rear axle rpm sensor A1e23 Distance warning function indicator lamp (with code K35 L6/4 Right rear axle rpm sensor (Instrument cluster with monochrome display)) A1e52 Distance warning function warning lamp N10/10 Center SAM control unit A1h1 Warning buzzer N15/5 Electronic selector lever module control unit A1p13 Multifunction display N30/4 Electronic Stability Program control unit A90 Controller unit for distance warning function with active N49 Steering wheel angle sensor brake intervention B37 Accelerator pedal sensor N127 Electric drive control unit B56/1 Transmission mode recognition sensor N129/1 Power electronics control unit F2 Vehicle interior fuse and relay module S2 Ignition lock L6/1 Left front axle rpm sensor S9/1 Stop lamp switch L6/2 Right front axle rpm sensor Page 6 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.00-p-9998kj, Overview of system components for driver assistance systems Model 453.0/3/4 with code 238 (Lane keeping assist) Model 453.0/3/4 with code 252 (Distance warning function) Model 453.0/3/4 with code 258 (Active Brake Assist System) Model 453.0/3/4 ...

P54.65-6088-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2089 · Applies to: 453

Reversing camera (RFK) with display in inside rearview mirror (model 453 with code (218) Reversing camera) (valid for vehicles as of model year 2018 with code 494 (USA version)), shown on model 453.3 A67 Inside rearview mirror N10/10 Center SAM control unit A67p2 Reversing camera display (LAPV 6.1) N15/5 Electronic selector lever module control unit (only with code 429 (twinamic) or on model 453.091/391/491) B84/3 Backup camera S2 Ignition lock F2 Vehicle interior fuse and relay module S29/5 Backup lamp activation/idle recognition switch (only with code 410 (5-speed manual transmission)) M14/7s1 Liftgate central locking system microswitch P54.65-5320-79 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.00-p-9997kj, Overview of system components of parking assistance systems Model 453.0/3/4 with code 218 (Rear view camera) Model 453.0/3/4 with code 220 (Rear parking assist)

SM54.00-P-0010A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2092 · Applies to: 453

Retrofit blower in engine compartment (code: 1411P54C36) 26.6.15 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-8785 Retrofit blower in engine compartment C 02-8823 Extra work for retrofitting blower in engine compartment in vehicles with vibration damper 1 Cover 2 Body bolt P54.00-3126-04 3 Vibration damper 4 Vibration damper P54.00-3127-04 3 Nuts P54.00-3128-04 Check

1 Check whether vehicle is affected by Model 453 as of 000053 up to 008499 SM54.00-P-0010-01AAA measure Remove/install

2 Detach left rear wheel-and-tire assembly 3 Remove left rear fender liner. 4 Remove trim (1) 5 Mount bracket for blower to specified body Installation: Tightening torque

bolt (2) combination nut 8 Nm Check

6 Check vibration damper on engine mount Vibration damper version (3) installed. Proceed with step 7. No vibration damper or vibration damper (4) installed. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, sm54.00-p-0010a, Retrofit blower in engine compartment (code: 1411P54C36) Model 453

Continue with operation step 8.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2093 · Applies to: 453

Remove/install

7 Remove vibration damper (3) Removal: Support transmission on left

side using transmission jack. Removal: The hexagon nut must not be

released before the transmission support is in place! Nut must be replaced. Installation: Hexagon nut tightening

torque: 62 Nm 8 Mount blower with bolts and nut (3) to bracket Installation: Tightening torque 8 Nm

9 Fasten electrical line on blower housing (arrows) 10 Install in the reverse order Parts ordering note Part no. Designation Quantity A 415 990 19 50 Hexagon nut n. B. * A 415 990 20 50 Hexagon nut with collar 2 A 415 990 25 01 Screw 1 A 453 610 39 01 Bracket 1 A 453 906 48 00 Blower 1 A 453 990 15 50 Combined nut/washer 2 * Only required when vibration damper (3) is installed. Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, sm54.00-p-0010a, Retrofit blower in engine compartment (code: 1411P54C36) Model 453

AS54.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2094 · Applies to: 453 · AR: AS54.00-Z-9999ZZ

Safety information: Electrical system, equipment and instruments 07.02.2020 MODEL all Risk of death when touching components on Model all AS54.00-Z-0001-01A vehicles with high-voltage on-board electrical system Risk of explosion from oxyhydrogen gas leak. AS54.10-B-0001-01A Risk of skin eye and mucous membranes caustic burn injuries from battery acid (contains diluted sulfuric acid) or metal spray through a short-circuit. Risk of burns from short-circuit. Risk of poisoning from ingesting battery acid (contains diluted sulfuric acid) or from absorbing lead through the skin or body orifices. Risk of fire/risk of explosion due to short circuit Model all AS54.10-Z-0001-01A and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning c Risk of injury caused by contact with battery Model all (4xWD, BUS, CAR, Heavy AS54.10-Z-0001-02A gel when handling damaged lead-gelbatteries transporter, Light transporter, TRUCK, UNIMOG, smart) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as54.00-z-9999zz, Safety information: Electrical system, equipment and instruments MODEL all

BA54.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2098 · Applies to: 453 · AR: BA54.00-Z-9999CZ

Tightening torques: Smart: Electrical system, equipment and instruments 18.09.2019 MODEL all Battery MODEL 454.0 BA54.10-P-1000-01E Battery Model 451.390/391/392/490/491/492 BA54.10-P-1000-01H Battery MODEL 117, 156, 176, 242, 246, 453 BA54.10-P-1000-01I High-voltage battery Model 453.091/391/491 BA54.10-P-1000-02J Wiring harness MODEL 450.3/4 BA54.18-P-1000-02A Control units/base module MODEL 450, 451.334/380/480 BA54.21-P-1000-01B Switches Model 453 BA54.25-P-1000-01A Signaling system MODEL 450.3 BA54.35-P-1000-01B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba54.00-z-9999cz, Tightening torques: Smart: Electrical system, equipment and instruments MODEL all

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2099 · Applies to: 453

pe54.00-p-2001-97bea Document title: Wiring diagram for electric drive control unit Code: Designation: Position: A0 153L Use of wiring diagrams A45/1 18L Steering wheel clock spring contact A9/6 119L Electric refrigerant compressor B37 15L Accelerator pedal sensor B37r1 14L Accelerator pedal sensor, potentiometer 1 B37r2 15L Accelerator pedal sensor, potentiometer 2 B4/22 147L Coolant pressure sensor B56/1 64L Transmission mode recognition sensor B58/23 22L Charger feed socket contacts temperature sensor B58/23 28L Charger feed socket contacts temperature sensor Code 460 20H Canada version Code 460 26H Canada version Code 494 26H USA version Code 494 20H USA version Code 908 25J On-board charger 22kW Code 908 138A On-board charger 22kW Code I01 114D Air conditioning F1 40L Power supply fuse and relay module F1 101L Power supply fuse and relay module F108 56L Battery clamp fuse F108f2A 55K Electrical fuse 2A F11 73L Combustion engine fuse and relay module F11 68L Combustion engine fuse and relay module F11 97L Combustion engine fuse and relay module F11f2 68K Fuse 2 F11f5 72K Fuse 5 F11f6 70K Fuse 6 F11f8 96K Fuse 8 F1f7 100K Fuse 7 F1f9 39K Fuse 9 F2 3L Vehicle interior fuse and relay module F2 45L Vehicle interior fuse and relay module F2 93L Vehicle interior fuse and relay module F2f24 44K Fuse 24 F2f45 1K Fuse 45 F2f49 43K Fuse 49 F2f49 92K Fuse 49 K60/2 36L High-voltage battery heater relay K9/5 105L Fan relay

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2100 · Applies to: 453

pe54.00-p-2001-97bea Document title: Wiring diagram for electric drive control unit Code: Designation: Position: K99/1 52L Air conditioning blower motor power supply relay M4/7 108L Fan motor M43/1 66L High-voltage control unit box coolant pump M43/2 78L High-voltage battery coolant pump N127 4A Electric drive control unit N127 12A Electric drive control unit N127 20A Electric drive control unit N127 28A Electric drive control unit N127 36A Electric drive control unit N127 45A Electric drive control unit N127 52A Electric drive control unit N127 61A Electric drive control unit N127 68A Electric drive control unit N127 76A Electric drive control unit N127 84A Electric drive control unit N127 92A Electric drive control unit N127 100A Electric drive control unit N127 108A Electric drive control unit N127 116A Electric drive control unit N127 124A Electric drive control unit N127 132A Electric drive control unit N127 140A Electric drive control unit N127 147A Electric drive control unit N129/1 133L Power electronics control unit N129/1 141L Power electronics control unit N22/1 89L Climate control control unit N33/5 111L High-voltage PTC heater N65/3 115L Brake booster vacuum pump control unit N82/2 60L Battery management system control unit N83 133L High-voltage control unit box N83 142L High-voltage control unit box N83/1 136L DC/DC converter control unit N83/1 144L DC/DC converter control unit N83/10 139L Control unit of charger for high-voltage battery (22 kW charger) N83/2 131L Charge monitoring control unit N83/5 128L Control unit of charger for high-voltage battery (7 kW charger) R101 34L High-voltage battery heater S9/1 12L Stop lamp switch U427 20H Valid for charger (7 kW)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2101 · Applies to: 453

pe54.00-p-2001-97bea Document title: Wiring diagram for electric drive control unit Code: Designation: Position: U427 25H Valid for charger (7 kW) U427 126A Valid for charger (7 kW) U500 25G Valid for vehicle socket version IEC 62196 U501 20G Valid for vehicle socket version SAE J1772 U503 83H Valid for hot countries W11/16w2 3H Combustion engine ground point 2 W2 108F Right front ground point W49/2 65E Drivetrain ground point 2 W83 34H Transmission tunnel ground connection W9 76L Left front ground point (at lamp unit) X25/2 146E Engine compartment/vehicle interior electrical connector X26 35E Vehicle interior/engine wiring harness electrical connector X26 68E Vehicle interior/engine wiring harness electrical connector X26/10 25E Engine compartment/vehicle socket electrical connector X58/23 29L Charger feed-in socket X58/23 23L Charger feed-in socket X99/3 33H Vehicle interior/vehicle front electrical connector X99/3 77H Vehicle interior/vehicle front electrical connector Y139/4 80L Control valve for high-voltage battery cooling and high-voltage control unit box Y139/5 81L High-voltage battery cooling system regulating valve Y19/1 84L Electric expansion valve (vehicle interior) Y19/3 87L Electric expansion valve (battery) Z37/21 5G CAN bus (low) connector sleeve Z37/22 7G CAN databus (high) connector sleeve Z37/23 9G Electric drive CAN (low) connector sleeve Z37/24 10G Electric drive CAN (high) connector sleeve Z37/6 134E Charging CAN (high) connector sleeve Z37/7 132E Charging CAN (low) connector sleeve Z40 12G Stop lamp signal connector sleeve Z50/51 55G Circuit 30 (fused) connector sleeve Z50/60 42G Electric vehicle circuit 30 connector sleeve Z50/60 92G Electric vehicle circuit 30 connector sleeve Z50/61 90G Electric vehicle circuit 30 connector sleeve Z50/61z1 85L Electric vehicle circuit 30 connector sleeve Z6/157 108G Ground connection connector sleeve Z6/158 105G Ground connection connector sleeve Z6/161 76G Ground connection connector sleeve Z6/172 65G Ground connection connector sleeve Z6/176 2E Ground connection connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2102 · Applies to: 453

pe54.00-p-2001-97bea Document title: Wiring diagram for electric drive control unit Code: Designation: Position: Z7/111 96G Circuit 87 connector sleeve Z7/111z1 82L Circuit 87 connector sleeve Z99/16 115E Connector sleeve / LIN bus

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2103 · Applies to: 453

Page 1 of 9 Model 453.091/391/491 up to model year 2020 f45 r1 r2 F2 B37 S9/1 A45 W11/16w2 Z37/23 Z37/21 Z37/22 Z37/24 Z40 Z6/176 N127 N127 5 PE 54.15-P-2001BEC PE 00.19-P-2150BEA PE 00.19-P-2131BEA PE 82.2 AP15 AB S45 AA 3 CA 3 4 6 2 1 5 BF 1 8 12 D2 C3 A2 F2 F4 F3 H3 H2 G2 E4 E2 E1 A4 A3 H1 H4 G4 D1 AA AP15 NH NH NH 55AP 55AQ 133B 133C 3LV 3LU 3LT 3LS 3LR 3LW 5A 3PD 3FX F 1 2 3 4 L K 17 6 5 7 9 8 10 14 12 11 13 15 16 18 J H G E D C 1 3 2 4 B A 5 6 7 8 9 10 11 12 13 14 15 16 17 18 6,0 BK 0,35 BN 1,5 BKBN 1,5 BKBN 0,35 YEWH 1,5 BKBN 0,35 BUWH 0,35 BNWH 0,5 PK 0,5 GN 0,35 BNWH 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,5 GY 0,35 GYWH 0,35 BUWH 0,35 GYWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2104 · Applies to: 453

Page 2 of 9 Model 453.091/391/491 up to model year 2020 X58/23 X58/23 B58/23 B58/23 A45/1 Code 494 Code 494 U427 (Code 908) U427 U501 Code 460 U500 Code 460 R101 X99/3 W83 X26/10 N127 N127 X PE 54.21-P-2154BEA PE 82.25-P-2100BEA ( T No 1 1 1 1 6 1 12 T T BB BC BB BC No ) PE 54.21-P-2154BEB PE 54.21-P-2154BEA 1 2 AA AA 1 C C2 F3 F1 E3 G3 G1 C1 B4 D4 C4 C2 A1 D3 B3 B2 B1 D2 C3 A 11 10 AB 86M 3PD 3FX 86G NC 2HJ 2HK A 23 20 18 19 21 22 26 24 25 27 29 28 30 32 31 33 35 34 27 28 29 18 19 20 21 22 23 24 25 26 30 31 34 32 33 35 0,35 WH 0,35 BN 0,35 WH 0,35 BN 6,0 BK 6,0 RD 0,35 BN 0,35 BU 0,35 BNWH 0,35 BUWH 0,35 GYWH 0,35 GNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2105 · Applies to: 453

Page 3 of 9 Model 453.091/391/491 up to model year 2020 f9 f49 f24 F1 K60/2 K F2 Z50/60 X26 N127 N127 N127 PE 54.15-P-2001BEB PE 54.15-P-2001BEA 60 PE 54.15-P-2001BEC 10 5 AA BP9E NC 55DE BPE2 BP9E AB 2 1 5 4 3 S2 BPE2 BPE3 BP1 BPE3 AA AB S49 E49 S25 E23 BP1 BPE3 CA 5 2 L4 L2 L3 M4 K3 K2 J4 K4 L1 J1 H4 H3 J2 J3 G4 G2 G3 H1 H2 F2 E4 F1 F4 G1 E1 D4 E3 E2 C4 C3 D2 D1 B1 A4 B4 B3 C1 B2 A2 A1 A3 D3 A B3 55DE NC 35 36 37 38 39 41 40 42 44 43 45 47 46 48 50 49 51 52 48 49 50 51 52 35 36 37 38 39 40 41 42 43 44 45 46 47 4,0 RDBN 0,75 RDBN 6,0 RD 0,5 WH 6,0 WH 0,5 RD 4,0 RD 0,5 RD 0,5 GY ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2106 · Applies to: 453

Page 4 of 9 Model 453.091/391/491 up to model year 2020 f2 f2A K99/1 N82/2 B56/1 F108 F11 M43/1 Z6/172 Z50/51 W49/2 X26 N127 N127 N127 15 PE 15.00-P-2101BEA 70 PE 54.10-P-2104BEA M BP11 BP1 BPE3 38FG 3 1 2 BP11 NC BB AA 4 A 4 5 3 1 BA 3 4 2 1 AA AA S2 3FB3 4 2 1 3 BA M1 E4 C3 F4 F2 E3 M2 M1 M3 L4 M4 K1 B2 A C9 BC 38FG 5DG 5DK 5DF 2AD 2AC 2AE 3FB3 55BE 55BG 52 53 54 56 55 57 59 58 60 62 61 63 64 65 66 68 67 69 53 52 54 55 57 56 58 61 59 60 62 63 64 65 66 67 68 69 4,0 RDBN 4,0 RDBN 0,5 RD 0,5 PK 1,5 GYBN 0,5 RD 0,5 BN 7,0 RD 0,75 GY 0,75 BK 0,5 GN 0,5 GY 0,5 PK 0,5 BN 0,5 GY 0,5 PK 0,5 GN 1,5 WH 0,35 BN 0,35 PK ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2107 · Applies to: 453

Page 5 of 9 Model 453.091/391/491 up to model year 2020 f6 f5 W9 F11 X99/3 Z6/161 N127 Y139/5 Z7/111z1 Z50/61z1 Y19/1 Y1 M43/2 Y139/4 U503 N127 PE 54.21-P-2144BEA S6 A2 S5 BP1X 5 3AA 3FB2 5 1 AA 10 A G1 H4 C2 A10 A2 BP1X 3AA M 2 1 4 3 2 AA 2 1 AA 1 1 2 AA AA 8 3 5 4 2 7 1 6 A3 A2 B3 F3 A6 B4 C5 C6 55BS 55BJ 55BR 55BH 69 71 70 72 74 73 75 77 76 70 71 72 73 74 75 76 77 69 79 78 80 82 81 83 85 84 86 80 78 79 81 82 84 83 85 86 0,75 BKBN 0,75 BKBN 0,5 RD 0,5 GN 0,75 GNBN 4,0 BKBN 0,5 RD 0,5 WH 0,5 BU 0,75 GNBN 0,5 GN 0,5 PK 0,5 BU 0,5 BN 0,5 PK 0,5 WH 0,5 WH 0,5 RD 0,5 WH 0,5 RD 0,5 RD 0,5 GY 0,5 GY 0,75 GNBN 0,5 BU 0,5 BN 0,5 WH 0,35 BU 0,35 BU ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2108 · Applies to: 453

Page 6 of 9 Model 453.091/391/491 up to model year 2020 f49 f8 f7 N22/1 Y19/3 F2 F11 F1 Z7/111 Z50/60 Z50/61 N127 N127 PE 54.15-P-2001BEA PE 83.30-P-2000BEA 55DI 55DH 10 PE 54.15-P-2001BEC PE 54.21-P-2144BEA 15 30 2 1 AA 2 3 AA BA BPE2 AB S49 3FB1 BP7 S8 AA S7 9 AA 86 88 87 89 91 90 92 94 93 95 97 96 98 100 99 101 103 102 91 92 93 94 96 95 97 98 100 99 101 88 86 87 89 90 102 103 0,35 RDWH 0,5 WH 0,75 RDBN 0,5 GN 0,5 RD 0,35 GYWH 0,35 PKWH 4,0 RD 0,75 WH 0,5 RD ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2109 · Applies to: 453

Page 7 of 9 Model 453.091/391/491 up to model year 2020 N33/5 M4/7 K9/5 A9/6 N65/3 Z6/158 Z6/157 W2 Z99/16 Code I01 N127 N127 NC 49R M PE 83.70-P-2102BEA 49AC MAP PE 83.55-P-2000BEA PE 43.05-P-2000BEA 3FB1 BP7 2 3 MAR NC 49R BA AA 1 5 4 3 2 4 1 AB 4 10 AB 2 AB B1 A4 A1 K1 J1 H3 H2 G2 E2 D3 G4 G3 C4 C1 B4 D2 D1 B2 L2 C3 B5 49AC NC 55BQ 3 104 106 105 107 109 108 110 112 111 113 114 115 116 118 117 119 1 120 115 113 114 116 117 119 118 120 1 107 104 3 105 106 108 109 111 110 112 4,0 BK 1,0 BK 0,35 PK 0,35 PK 0,35 PK 4,0 PK 4,0 BK 0,5 GY 0,35 GYWH 0,5 BK 0,5 WH 0,35 PK 0,35 PK 0,35 PK 0,5 PK ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2110 · Applies to: 453

Page 8 of 9 Model 453.091/391/491 up to model year 2020 N83/5 N83 N83/2 N129/1 N83/1 N127 Z37/7 Z37/6 Cod N127 U427 00BEA PE 54.10-P-2003BEA B DC LIN CAN L CAN H CAN H CAN L LIN 6 12 AA C 27 11 C A 12 11 15 7 DC 10 11 AC PE 54.21-P-2154BEA 53AP 53AM 10 11 AC M2 L4 L3 M4 M3 J4 K3 K2 L1 K4 J1 H3 J3 J2 E1 F1 53AP 53AM 121 122 124 123 125 126 127 128 130 129 131 133 132 134 136 135 137 138 121 123 122 124 125 135 136 138 137 127 126 128 129 131 130 132 133 134 0,35 PK 0,35 GY 0,35 PK 0,35 GY 0,35 PK 0,35 GY ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.00-p-2001-97bea, Wiring diagram for electric drive control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2111 · Applies to: 453

Page 9 of 9 Model 453.091/391/491 up to model year 2020 B4/22 N83 N83/1 N83/10 N129/1 A0 X25/2 Code 908 N127 N127 P B CAN H CAN L LIN CAN L CAN H LIN DC A C A 1 7 11 15 12 7 3 AA 2 1 DC 11 10 AC PE 54.21-P-2154BEB 53AM 53AP 11 10 E1 F1 H1 C2 D4 A 7 1 8 53AM 53AP 38Y 38W 38X F 150 144 139 138 140 141 142 143 147 145 146 148 149 153 PE 54.00-P-2001-97BEA 151 152 L K J H G E D C 150 138 139 142 140 141 143 144 146 145 147 148 149 151 152 153 B A 2,5 RDYE 0,5 GY 0,5 GN 0,5 WH 0,35 BU 0,35 GY 0,35 GN 0,35 GY 0,35 PK Cut here

Disconnect electrical connector of multimedia Model 453

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2128 · Applies to: 453

6 Disconnect electrical connector of multimedia Model 453 with code 535 (smart Media system) connection unit (A90/5) Model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453 with code 557 (RADIO 57A MM2012 without DAB) Model 453 with code 558 (smart Media system with DAB) 7 Push together catch hooks (4) and pull interior socket (X58/1) out 8 Install in the reverse order Check

9 Check interior socket (X58/1) for proper operation Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar54.10-p-1000sr, Remove/install 12 Volt socket Model 453

SI54.10-P-0024A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2133 · Applies to: 453

Service Information: Battery maintenance 06.03.2019 Model all (4xWD, CAR, smart) Modification notes 05.03.2019 Document contents updated. 22.01.2019 Document completely revised and content transferred into table format. 03.12.2018 Document content revised. In order to guarantee a maximum service of batteries and to avoid consequential damage, the batteries should be cared for as per the specification. Use case/charge Non-operational time not Non-operational time max. Non-operational time > 12 Vehicles in showrooms specification more than 6 weeks 12 weeks weeks (vehicles in storage/stock) 12 V battery 12 V starter battery 12 V starter battery 12 V battery disconnected 12 volt charger permanently connected connected from on-board electrical connected Before non-operational time For vehicles with networking system WS54.00-P-0037BNote 2 technology Star 2.3 (as of and then every 4 weeks: Exception: Charging with charger Electric vehicles and hybrid model 213) (ignition off) vehicles (code ME05 and Battery disconnect switch Charging: code ME06), model 177 and opened via the multimedia WS54.00-P-0037BNote model 247. The 12 V battery system (see operator's Charging current at end must not be disconnected on manual "rest mode")1 < 5 A these vehicles. These stock Before non-operational time vehicles must be processed and then every 12 weeks: after "not more than 12 Charging with charger weeks" (ignition off) Charge before non- Charging: operational time and then WS54.00-P-0037BNote every 6 months with Charging current at end connected 12 V battery: < 5 A Charging with charger (ignition off) Charging: WS54.00-P-0037BNote Charging current at end < 5 A 48 V battery No external charging No external charging No external charging No external charging 48 V starter battery is 48 V battery is internally 48 V battery is internally internally supported by the supported by the 12 V on- supported by the 12 V on- 12 V on-board electrical board electrical system board electrical system system High-voltage battery (for Before non-operational time: Before non-operational time: Before non-operational time Before non-operational time plug-in hybrid or electric If the charge level (SOC) of If the charge level (SOC) of and then every 6 months: and every 2 months: vehicles) the high-voltage battery is the high-voltage battery is If the charge level (SOC) of If the charge level (SOC) of < 30 %, the high-voltage < 30 %, the high-voltage the high-voltage battery is the high-voltage battery is battery must be charged to battery must be charged to < 30 %, the high-voltage < 30 %, the high-voltage an SOC value of approx. an SOC value of approx. battery must be charged to battery must be charged to 50 % 50 % an SOC value of approx. an SOC value of approx. 50 % 50 % Code B01 (48V technology) Exceptions: 1 Code 537L (Great Britain and Northern Ireland) Code 965 (Taxi/rental vehicle pre-installation) Code ME05 (Hybrid drive 85 kW/90 kW variant (incl. plug-in)) Note: 2 Code ME06 (Hybrid drive 60 KW variant (including plug-in)) The non-operational time must be deducted from ASSYST manually because the service computer cannot operate without voltage. In the case of new vehicles, make sure that transport mode is Transport mode can be reactivated (after service in the showroom) up activated, i.e.until the delivery inspection immediately prior to handover to 350 km. Before activation, the vehicle with connected 12 volt battery to the customer. must be charged. Exceptions hereto are vehicles of model 453. Here, activation is no longer possible. 000 588 00 81 00 Charger WS54.00-P-0037B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.10-p-0024a, Service Information: Battery maintenance Model all (4xWD, CAR, smart)

SI54.10-Z-0023A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2134 · Applies to: 453

Service Information: Battery tester 18.11.11 MODEL all The Midtronics company will stop production of the battery tester The current Midtronics Micro 717 can continue to be used. The Micro 717 and the device used up to now for the smart battery warranty and goodwill process remains unchanged. W 450 589 15 21 00 up to the end of February 2009. The two devices will be replaced by the new Midtronics battery tester, type EXP717 For new acquisitions the tester is available in two software variants as of March 2009. As Micro 717 successor for passenger cars/commercial vehicles and an exclusive passenger car version.

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Product information on the new battery tester EXP717 The tester operation and menu guidance has largely been taken over The test code has been expanded to 14 points by supplemental from the Micro 717. An additional alphanumeric button panel information such as test date/time. facilitates data input in the process and makes possible an expanded A quality mode is available for new batteries (replacement part test data information input. This is supported by a graphics-capable warehouse as well as stocking up vehicles). In the process an display with overlaid navigation aids, instructions and messages. internal data memory and a system diagnosis memory card enables The test result is shown in the display and is available in the usual several batteries to be tested in sequence. way for printing out. If necessary, the software can be updated or expanded using a system diagnosis memory card (e.g. expanding the passenger car version to passenger car/commercial vehicle). Additional information on the device and the list price is available as of March 2009 in gotis http://gotis.aftersales.mercedes-benz.com for viewing. Battery tester gotis://E_15/54_02.0 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.10-z-0023a, Service Information: Battery tester MODEL all

SI54.10-P-0038A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2135 · Applies to: 453

Service Information: Maintaining the on-board electrical system voltage on 19.02.2020 exhibition and demonstration vehicles Model all (CAR, smart) We would like to state that it is absolutely essential to connect a The power requirement can vary depending on the vehicle charger for supporting the on-board electrical system on vehicles that functions used. If the actual power requirement is more than 40 A, a are presented in the showroom. The charger used should have an correspondingly larger charger must be used for supporting the on- amperage of at least 40 A. board electrical system. On vehicles that are not used, battery care Also, please inform customers who are provided with a vehicle for a (recharging) must be commenced after an idle time of 6 weeks. After test drive that the electronic systems in the vehicle are designed for that, battery care must be carried out in cycles of 6 weeks. use during the drive. Please note that this work cannot be settled through warranty and goodwill. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.10-p-0038a, Service Information: Maintaining the on-board electrical system voltage on exhibition and demonstration vehicles Model all (CAR, smart)

SI54.10-P-0062A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2136 · Applies to: 453

Service Information: Notes on Mercedes-Benz Wallbox 23.08.2018 Model all (CAR, smart) Valid for electric vehicles and plug-in hybrid vehicles We would hereby like to note that the troubleshooting and warranty For safe operation, the Mercedes-Benz Wallbox Home must be processes for the new generation of wallbox charging stations is protected by a circuit breaker in the house installation and by the changing. integrated fault circuit breaker. If an error occurs, the cause must be located unequivocally. Fault states and solutions are listed in the General installation instructions. The Mercedes-Benz Wallbox Home and smart Wallbox Home are Customer contacts the CAC if problems occur charging stations for private or business use. They provide quick, safe and comfortable charging of electric vehicles and plug-in hybrid If the customer contacts the CAC if problems occur, operation faults vehicles. and possible vehicle faults are ruled out with targeted questions. From around the end of July 2018, the following variant is available for If there are indications of a defective Mercedes-Benz Wallbox Home, Europe: the CAC forwards the process to the authorized service partner. Mercedes-Benz Wallbox Home (Part number A 000 906 74 08) It is essential to observe the following: In the event of incorrect installation, the qualified electrician is The following identical version in the smart design is to follow at around the end of November 2018: liable. smart Wallbox Home (Part number A 000 906 74 08) The manufacturer is liable for damage which is caused by the Mercedes-Benz Wallbox Home. Installation The customer is liable for damage caused by improper use. The wallbox charging station must be installed by a qualified electrician as per the regional specifications. The customers can choose the Removal of the Mercedes-Benz Wallbox Home qualified electrician. The Wallbox installation service which has been In the case of faults, the Mercedes-Benz Wallbox Home must be offered in Europe since 2016 is not compatible with the Wallbox Home. removed by a qualified electrician upon recommendation of the However, it is valid for the predecessor model of the Mercedes-Benz authorized service partner. Wallbox/smart Wallbox until the end of 2018. The document "Checklist for return delivery" must be filled out by the Further information on the Mercedes-Benz Wallbox Home and the qualified electrician in full. If all the information is correct, both the smart Wallbox Home are found in the launch letter "Service & Parts qualified electrician and the customer must sign the document. Then Launchletter Wallbox Home" from July 2018. pass the Mercedes-Benz Wallbox Home with the checklist enclosed Fault rectification onto the authorized service partner. The chapter "Troubleshooting" in the installation instructions describes The checklist can be found at http://www.yourwallbox.de. how to detect error states and which measures must be taken in order Then select Mercedes-Benz Mercedes-Benz Wallbox Home

to rectify the error. The installation instructions can be found at Checklist for returns. http://www.yourwallbox.de Application in EVA/VEGA Mercedes-Benz Wallbox Home warranty processing If the Mercedes-Benz Wallbox Home is present, file an application with For the Mercedes-Benz Wallbox Home (Hardware), as in the normal the following information in EVA/VEGA: parts business, a purchase contract between the authorized service Use damage code 58600 Wallbox. partner and the customer is generated. If the customer has reason to Enter fault type, e.g. 04 leaky. make complaints concerning the Mercedes-Benz Wallbox Home Enter item number of Mercedes-Benz Wallbox in material field of (Hardware), the familiar after-sales processes fundamentally apply. VEGA damage. The authorized service partner is the customer's contact for a defective Add the invoice and the repair documents of the qualified Mercedes-Benz Wallbox Home. electrician. Processes for a customer complaint Customer contacts the authorized service partner if problems Over-the-counter warranty vehicle identification number 000 010 00 000001 as vehicle identification number and the above- occur mentioned damage code. Material defect claims are processed via the usual warranty process Enter installation date and mileage (1 km as standard). with the authorized service partner. For this, the Mercedes-Benz Send the defective Mercedes-Benz Wallbox Home following the EVA/ Wallbox Home must always be with the service partner. The service VEGA parts requirement and enclose a copy of the "Checklist for partner checks whether the existing fault has been caused by the return delivery" in paper format alongside the parts return slip (ARS). vehicle or by the wallbox charging station. To verify the error cause, The customer receives a new Mercedes-Benz Wallbox Home. use the following list of questions: 1 Can the vehicle be charged with a mode 2 or mode 3 cable? If yes, a fault in the wallbox charging station is very likely. 2 Does the wallbox charging station and/or the charging cable show signs of damage? Impaired charging function. If improperly used, the customer bears the costs. The warranty is invalid. 3 Was the wallbox charging station installed by a qualified electrician? If the installation, commissioning and maintenance was done improperly and was not carried out by a qualified expert, Daimler AG is not liable. 4 Was the test mode carried out during installation? If not, please carry it out. 5 Have the fault codes been read out as described in the installation instructions? If an error occurs when operating the Mercedes-Benz Wallbox Home, this is shown via a multi colored LED display in the lower area of the housing cover. Please read about fault states and solutions in the attached installation instructions or at http://www.yourwallbox.de. Faulty installation of the Mercedes-Benz Wallbox Home can cause damage. Therefore, it is essential that a qualified electrician carries out the installation and commissioning. Only then is the warranty fully valid. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.10-p-0062a, Service Information: Notes on Mercedes-Benz Wallbox Model all (CAR, smart) Valid for electric vehicles and plug-in hybrid vehicles

SI54.10-P-0017A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2137 · Applies to: 453

Service Information bulletin: Battery test and inspection 10.07.2018 Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 203, 204, 205, 207, 208, 209, 211, 212, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 240, 242, 245, 246, 251, 253, 292, 450, 451, 452, 453, 454, 463 This SI should be passed on to all those involved in the process in All relevant topics affecting the process for warranty and goodwill service reception, workshop and cost settlement. processing are to be looked up in the country-specific warranty manual. P54.10-4406-07 Special feature, model 453 A Manufacture date for on-board electrical system battery stamp G1 On-board electrical system battery Special feature, model 453: The manufacture date on the on-

board electrical system battery (G1) is not on the terminal, but rather stamped into the housing. The stamped manufacture date for the on- board electrical system battery (A) is normally on the upper edge of the housing. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.10-p-0017a, Service Information bulletin: Battery test and inspection Model 117, 156, 163, 164, 166, 168, 169, 170, 171, 172, 176, 203, 204, 205, 207, 208, 209, 211, 212, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 240, 242, 245, 246, 251, 253, 292, 450, ...

SI54.10-P-0068A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2138 · Applies to: 453

Service information: Lithium-ion battery 14.08.2019 Model 451.390/391/490/491, 453.091/391/491 Model all (CAR) with code ME01 (Electric motor) Model all (CAR) with code ME02 (Fuel cell) Model all (CAR) with code ME04 (Mild hybrid drive) Model all (CAR) with code ME05 (HYBRID DRIVE 80KW VARIANT (INCLUDING PLUGIN)) Model all (CAR) with code ME05 (Hybrid drive 85kW/90kW VARIANT (incl. Plug-in)) Model all (CAR) with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model all (CAR) with code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) Model all (CAR) with code ME10 (Hybrid vehicle) Lithium-ion batteries are highly-efficient and complex energy storage The intelligence of the battery system lies not in the cell alone, but in units. Lithium-ion technology is currently the most efficient battery the overall system. This consists of the control electronics, including technology on the market. No other battery technology satisfies the software, the integrated cooling, the highly-reliable housing that is required parameters such as quality, output, service life and costs tailored to the vehicle and last, but not least the cells themselves. required for automotive applications. Further development of lithium- ion technology means that high electric operating ranges are now almost within reach, while charging times too have been significantly reduced thanks to the rapid charging technology. While lithium-ion batteries are low-maintenance, handling an electric vehicle battery requires electrotechnical expertise. As with other component parts, all lithium-ion batteries are also subject to a certain degree of wear. Cyclic aging Aging of lithium-ion batteries The lithium-ion batteries installed by Daimler AG are designed to be Aging of lithium-ion batteries can be recognized by the fact that their used throughout the entire vehicle life cycle. As with many other usable capacity is reduced over the course of their full service life. component parts however, they too are subject to some degree of To exert a positive influence on the effects brought about by these wear. Where batteries are concerned, this is covered by the term various mechanisms, it is important to understand several general "aging". basic mechanisms and to handle the lithium-ion batteries accordingly. Generally, with lithium-ion technology, a differentiation is made between two basic aging mechanisms: Calendrical aging Calendrical aging of lithium-ion batteries Bearing this in mind, the following recommendation can be made: Lithium-ion batteries are subject to the natural effect of so-called If lithium ion batteries have to be put into storage, then … calendrical aging. This occurs both during vehicle operation as well as an average temperature of 25 °C should not be exceeded during non-operational phases of the lithium-ion batteries. Calendrical a charge level of less than 40 % SOC aging is affected primarily by two influencing factors. The primary … should be set to keep the effects of calendrical aging as low as influencing factors are: possible. temperature If lithium-ion batteries are installed in a vehicle, the same aging state of charge (SOC) processes and mechanisms occur with them as for lithium-ion batteries The influence of temperature and SOC on the aging of lithium ion that are placed into individual storage. Important information on how to batteries should be understood as follows: put vehicles equipped with lithium-ion batteries into storage is available The higher the temperature, the greater or faster the aging in SI54.10-P-0024A Service information: Battery maintenance. The higher the SOC, the greater or faster the aging (during the non- operational phase) Cyclic aging of lithium-ion batteries The cyclical aging of lithium-ion batteries is a natural process that occurs within the lithium-ion battery cells. Technically it is not possible Lithium-ion batteries from Daimler AG are specifically developed for to stop it. Extensive measures have made it possible to reduce cyclical use in automobile applications, and they have been optimized for aging. Consequently, the capacity and power of our lithium-ion traction and drive support. They are characterized by a high level of batteries remain at a high level for a very long period of time. cycle stability (long service life) and a high energy and output density. The intelligent software ensures that the lithium-ion batteries used are Some of the measures taken by us to reduce the amount of aging can operated at their optimum temperature and performance limit. be experienced by customers themselves in extreme situations. As temperature exerts a tremendous influence on the aging of lithium-ion Despite all the technically-possible measures that can be used, over batteries, and to help avoid damage to the lithium-ion batteries, the the course of time lithium-ion batteries - when used - will suffer an electric power is reduced on a lithium-ion battery that is too cold or too irreversible loss of usable capacity. This is an unavoidable warm. However, as soon as the lithium-ion batteries are returned to electrochemical process that affects all lithium-ion batteries. The their optimum temperature range through our intelligent cooling and capacity of lithium-ion batteries is reduced to a small degree with every heating strategy, the full electric power becomes available once again cycle of use. The following applies here, the greater the difference in a in the normal way. cycle's SOC, the greater the influence on cyclical aging. Instructions on using or maintaining lithium-ion batteries 2. Regular recovery phase: Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.10-p-0068a, Service information: Lithium-ion battery Model 451.390/391/490/491, 453.091/391/491 Model all (CAR) with code ME01 (Electric motor) Model all (CAR) with code ME02 (Fuel cell) Model all (CAR) with code ME04 (Mild hybrid drive) ...

Aging of lithium-ion batteries can be recognized by the fact that their

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2139 · Applies to: 453

Lithium-ion batteries should not be recharged immediately after the usable capacity is reduced. Customers can deploy various measures discharge process. Charging lithium-ion batteries immediately after during the usage phase to exert a positive influence on the effects discharging them means they do not have any time to recover. This based on these different mechanisms: recovery phase is of great significance for lithium-ion batteries. It reduces chemical secondary reactions in the cell thereby increasing its 1. Avoid any lengthy non-operational times when SOC is high: service life. Therefore, our advice is to run through the following If lithium-ion batteries are used for a long period at a high SOC, the procedure at regular intervals: calendrical aging process is more pronounced than when the SOC is at a lower level. This is why, if possible, lengthy non-operational times Park vehicle at regular intervals (e.g. once weekly) for an extended period (e.g. overnight or over the weekend) at a low SOC should be avoided when the SOC is high. A SOC of approx. 40 % (e.g. 20 % - 30 %). reduces the calendrical aging of lithium-ion batteries, and is therefore After this recovery phase the vehicle can then be charged again as recommended where lengthy non-operational periods are involved. usual. 3. Charging on as and when required basis: An average SOC of approx. 30 % – 70 % reduces the aging of the lithium-ion batteries. To achieve this, for maintenance reasons, we recommend fully charging the lithium-ion batteries immediately before they are about to be used. Service Information: Battery maintenance SI54.10-P-0024A Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.10-p-0068a, Service information: Lithium-ion battery Model 451.390/391/490/491, 453.091/391/491 Model all (CAR) with code ME01 (Electric motor) Model all (CAR) with code ME02 (Fuel cell) Model all (CAR) with code ME04 (Mild hybrid drive) ...

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2142 · Applies to: 453

pe54.10-p-2003-97bea Document title: Wiring diagram for battery charger control unit for high-voltage battery Code: Designation: Position: A0 32A Use of wiring diagrams Code 460 17H Canada version Code 460 23H Canada version Code 494 17H USA version Code 494 23H USA version F101 21E Electrical fuse, neutral conductor (N) F102 23E Electrical fuse, phase 1 (L1) F11 3L Combustion engine fuse and relay module F11f7 1K Fuse 7 N127 7L Electric drive control unit N129/1 10L Power electronics control unit N83 13L High-voltage control unit box N83/1 14L DC/DC converter control unit N83/2 15L Charge monitoring control unit N83/5 4A Control unit of charger for high-voltage battery (7 kW charger) N83/5 12A Control unit of charger for high-voltage battery (7 kW charger) N83/5 20A Control unit of charger for high-voltage battery (7 kW charger) N83f3 12K Electrical fuse (-), control unit of charger for high-voltage battery (7 kW charger) N83f4 13K Electrical fuse (+), control unit of charger for high-voltage battery (7 kW charger) U500 17G Valid for vehicle socket version IEC 62196 U501 23G Valid for vehicle socket version SAE J1772 W49/2 4H Drivetrain ground point 2 X26 1H Vehicle interior/engine wiring harness electrical connector X58/23 20L Charger feed-in socket X58/23 26L Charger feed-in socket Z37/6 6E Charging CAN (high) connector sleeve Z37/7 7E Charging CAN (low) connector sleeve Z6/172 3E Ground connection connector sleeve Z6/181 24E Charger feed-in socket PE signal connector sleeve Z99/15 1E Power electronics control unit power supply connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2143 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.10-p-2003-97bea, Wiring diagram for battery charger control unit for high-voltage battery Page 1 of 2 Model 453.091/391/491 up to model year 2020 f7 f3 f4 F11 X26 W49/2 N127 N129/1 N83/1 N83 N83/2 Z37/6 Z99/15 Z6/172 N83/5 Z37/7 N83/5 Code 494 Code 460 U500 F1 PE 54.21-P-2144BEA 20 BA A 55AX S7 BC A12 -400V +400V PE 54.00-P-2001BEA AC E1 10 11 B I J 53AP 10 11 53AM AJ PE 54.21-P-2154BEA DC IN+ DC IN- 40A 40A 2 1 D 16 4 HVIL HVIL 6 1 7 3 9 AA MHM 55AX 55AX MHM 12 4 2 8 5 10 11 2 1 AC 53AP 53AM NC DC OUT- DC OUT+ No AA No F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 17 18 2,0 GN 2,5 BK 2,0 WH 0,35 PK 0,35 GY 0,35 PK 0,35 GY 0,5 BK 0,75 GN 0,75 GN 0,5 BK 0,5 PK 0,5 GY 6,0 OG 6,0 OG ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2144 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.10-p-2003-97bea, Wiring diagram for battery charger control unit for high-voltage battery Page 2 of 2 Model 453.091/391/491 up to model year 2020 X58/23 X58/23 de 494 de 460 Code 494 U501 Code 460 F101 Z6/181 F102 N83/5 A0 PE 54.21-P-2154BEA PE 54.21-P-2154BEA L3 L2 CP PP PE N N AA PE L1 PE CP PP L1 N BA PE L1 L1 N PE 54.10-P-2109BEA 2 3 1 4 AB S2 S1 40 40 E2 E1 AD 2JK 2JJ NC 2JL NC F 19 18 20 21 22 23 24 25 26 PE 54.10-P-2003-97BEA 27 28 29 30 31 32 L K J H G 18 19 20 21 23 22 24 25 26 E D C 27 28 29 30 31 32 B A 16,0 OG 16,0 OG 16,0 OG 16,0 OG 16,0 OG 16,0 OG 16,0 OG 4,0 OG 4,0 OG 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2145 · Applies to: 453

pe54.10-p-2109-97bea Document title: Wiring diagram for powerline gateway control unit Code: Designation: Position: A0 56L Use of wiring diagrams Code 460 40F Canada version Code 460 33F Canada version Code 494 33F USA version Code 494 40F USA version Code 908 23G On-board charger 22kW Code 908 33G On-board charger 22kW F2 3L Vehicle interior fuse and relay module F2f26 1K Fuse 26 N10/10 17L Center SAM control unit N112/2 21L Telematics services communication module N24/5 4A Powerline gateway control unit N24/5 12A Powerline gateway control unit N24/5 20A Powerline gateway control unit N24/5 28A Powerline gateway control unit N83 26L High-voltage control unit box N83/10 27K Control unit of charger for high-voltage battery (22 kW charger) N83/2 27K Charge monitoring control unit N83/5 48L Control unit of charger for high-voltage battery (7 kW charger) N93/1 13L Audio gateway control unit U427 23G Valid for charger (7 kW) U427 33G Valid for charger (7 kW) U427 40G Valid for charger (7 kW) U500 33F Valid for vehicle socket version IEC 62196 U501 40F Valid for vehicle socket version SAE J1772 W51/14 2E Right rear frame ground connection X26 24E Vehicle interior/engine wiring harness electrical connector X26/10 29J Engine compartment/vehicle socket electrical connector X58/23 37L Charger feed-in socket X58/23 43L Charger feed-in socket Z107/1 31G Charger feed-in socket PP signal connector sleeve Z35/32 6E Diagnostic CAN (low) connector sleeve, multimedia Z35/33 7E Diagnostic CAN (high) connector sleeve, multimedia Z37/23 9E Electric drive CAN (low) connector sleeve Z37/24 10E Electric drive CAN (high) connector sleeve Z50/49 1E Circuit 30 (fused) connector sleeve Z6/180 40C Charger feed-in socket PE signal connector sleeve Z6/181 40E Charger feed-in socket PE signal connector sleeve Z7/115 43G Charger feed-in socket PP signal connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2146 · Applies to: 453

pe54.10-p-2109-97bea Document title: Wiring diagram for powerline gateway control unit Code: Designation: Position: Z99/2 17E Wake-up signal connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.10-p-2109-97bea, Wiring diagram for powerline gateway control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2147 · Applies to: 453

Page 1 of 4 Model 453.091/391/491 up to model year 2020 f26 F2 N93/1 N10/10 Z50/49 W51/14 Z35/32 Z37/23 Z35/33 Z37/24 N24/5 Z99/2 N24/5 PE 00.19-P-2131BEA 20 PE 00.19-P-2150BED PE 54.15-P-2001BEB BC AA S26 PE 82.60-P-2102BEA PE 54.21-P-2127B S2 BA 16 36 NC 12 1 4 10 5 11 3 BA BC MF 107X 107W 55AQ 55AP 6 9 7 NC NC 55X F 1 L K 2 3 4 5 6 7 8 9 10 J H G 13 11 12 14 15 16 17 18 E D C 1 B A 9 8 7 6 5 4 3 2 10 16 14 15 12 11 13 18 17 2,0 RD 0,35 GY 0,35 BNWH 0,75 RDBN 0,35 BNWH 0,75 BKBN 0,35 GNWH 0,35 GYWH 0,35 PKWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.10-p-2109-97bea, Wiring diagram for powerline gateway control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2148 · Applies to: 453

Page 2 of 4 Model 453.091/391/491 up to model year 2020 N112/2 N83 (N83/10) N83/2 U427 (Code 908) X26 N24/5 N24/5 Code 460 X26/10 Z107/1 U427 (Code 908) Code 494 U500 P-2127BEB PE 82.85-P-2105BEA ( PE 54.21-P-2154BEA PE 54.21-P-2154BEB) AA 21 AC B 2 10 AA 9 7 1 A C7 No 1 12 2 PP C AA A No 8 2 A4 A5 2AS 2JL 18 19 20 21 23 22 24 25 26 27 28 19 18 24 23 22 21 20 28 27 26 25 33 29 30 31 32 34 35 32 31 30 29 35 33 34 0,35 BNWH 0,35 BU 0,5 PK 0,5 BN 0,35 BNWH 0,5 WH 0,5 BN 0,5 BK 0,5 BN 0,5 GY 0,5 PK 0,5 WH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.10-p-2109-97bea, Wiring diagram for powerline gateway control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2149 · Applies to: 453

Page 3 of 4 Model 453.091/391/491 up to model year 2020 Code 460 X58/23 X58/23 Code 494 U427 Z7/115 N83/5 U501 Z6/181 Z6/180 L1 N L1 N L2 L3 PE PE 54.21-P-2154BEA PE PP CP PE 54.21-P-2154BEA PE 54.21-P-2154BEB PP CP PE PP CP ( 1 CP ) BA PE PP 2 2700 PE 54.10-P-2003BEA 2JL AD 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 37 35 36 39 38 46 45 44 43 42 41 40 47 52 51 50 49 48 0,5 WH 0,5 WH 16,0 OG 0,5 BK 0,5 WH 16,0 OG 0,5 GN 0,5 WH 0,5 WH 16,0 OG 2,0 BK ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.10-p-2109-97bea, Wiring diagram for powerline gateway control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2150 · Applies to: 453

Page 4 of 4 Model 453.091/391/491 up to model year 2020 A0 F PE 54.10-P-2109-97BEA 53 52 54 55 56 L K J H G E D C 55 54 53 52 56 B A 2,5 RDYE Cut here

GF54.15-P-1257-09BMA Relay assignment of fuse boxes

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2151 · Applies to: 453

Model 453.091/391/491 as of model year 2020 F2 Vehicle interior fuse and relay module P54.15-3990-06 Relays Designation F2k1 Heated rear window/outside mirrors relay F2k2 Front power window relay F2k3 Valid for model 453.0 with CODE E55 (Folding roof) Sliding roof relay F2k4 - F2k5 - F2k6 Valid with CODE V19 (Anti-theft alarm system) Fanfare horn relay F2k7 Steering wheel heater relay F11 Combustion engine fuse and relay module P54.15-3924-06 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-1257-09bma, Relay assignment of fuse boxes Model 453.091/391/491 as of model year 2020

Relays

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2152 · Applies to: 453

Designation F11k1 - F11k2 - F11k3 - F11k4 Battery cooling system coolant pumps relay Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-1257-09bma, Relay assignment of fuse boxes Model 453.091/391/491 as of model year 2020

GF54.15-P-1256-42BMA Combustion engine fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2153 · Applies to: 453

assignment Model 453.091/391/491 as of model year 2020 F11 Combustion engine fuse and relay module P54.15-3757-06 Overview of assignment Fuse Circuit Line ID (line fused) Fused function Rating in amperes (A) F1 - - Spare - F2 30 1.5 GYBN Transmission mode recognition sensor (B56/1), electric drive 15 control unit (N127) F3 30 5.0 RD Electric vehicle drive motor fan relay (K9/3) 40 F4 30 1.5 RDBN Battery cooling system coolant pumps relay (F11k4) 30 f5 30 0.75 GNWH/0.75 Battery cooling system coolant pump (M43/1), (M43/2) 15 GNBN F6 30 2 x 0.5 RD Battery management system control unit (N82/2), electric drive 5 control unit (N127) f7 30 2.0 WH Power electronics control unit power supply connector sleeve 20 supply (Z99/15) F8 30 0.75 WHBN Circuit 87 supply connector sleeve (Z7/111) 15 Page 1 of 1 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-1256-42bma, Combustion engine fuse and relay module assignment Model 453.091/391/491 as of model year 2020

Shows on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2155 · Applies to: 453

F11 Power supply fuse and relay module K9/3 Electric vehicle drive motor fan relay P54.15-A022-76 Shown on model 453.391 F101 Electrical fuse, neutral conductor (N) F102 Electrical fuse, phase 1 (L1) F103 Electrical fuse, phase 2 (L2) F104 Electrical fuse, phase 3 (L3) P54.18-A224-76 Page 2 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-0800bma, Fuse and relay box, as-built configuration Model 453.091/391/491 as of model year 2020

P08.20-2151-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2156 · Applies to: 453

High-voltage control unit box with integrated high-voltage battery charger (22 kW charger) control unit N83 High-voltage control unit box 2 Connection for high-voltage battery connector coupling N83f1 Electrical fuse (-), electric refrigerant compressor/high- 3 Connection for electric refrigerant compressor connector voltage PTC heater coupling N83f2 Electrical fuse (+), electric refrigerant compressor/high- 4 Fuse box with 2 electrical fuses voltage PTC heater 1 Connection for high-voltage PTC heater connector coupling P08.20-2152-79 High-voltage control unit box with attached control unit for high-voltage battery charger (7 kW charger) N83 High-voltage control unit box 1 Connection for high-voltage PTC heater connector coupling N83f1 Electrical fuse (-), electric refrigerant compressor/high- 2 Connection for high-voltage battery connector coupling voltage PTC heater N83f2 Electrical fuse (+), electric refrigerant compressor/high- 3 Connector coupling for power electronics control unit voltage PTC heater Page 3 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-0800bma, Fuse and relay box, as-built configuration Model 453.091/391/491 as of model year 2020

N83f3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2157 · Applies to: 453

Electrical fuse (-), control unit of charger for high-voltage 4 Connector coupling for high voltage charger control unit battery (7 kW charger) N83f4 Electrical fuse (+), control unit of charger for high-voltage 5 Connection for electric refrigerant compressor connector battery (7 kW charger) coupling N83/5 Control unit for high-voltage battery charger (7 kW 6 Fuse box with 4 electrical fuses charger) Power supply fuse and relay module F1 GF54.15-P-1256-40BMA assignment Vehicle interior fuse and relay module F2 GF54.15-P-1256-41BMA assignment Combustion engine fuse and relay module F11 GF54.15-P-1256-42BMA assignment Battery clamp electrical fuse assignment F108 GF54.15-P-1256-43BMA Relay assignment of fuse boxes F1k1, F2k1-k7, F11k1-k4 GF54.15-P-1257-09BMA Page 4 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-0800bma, Fuse and relay box, as-built configuration Model 453.091/391/491 as of model year 2020

Shows on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2160 · Applies to: 453

F11 Power supply fuse and relay module K9/3 Electric vehicle drive motor fan relay K40 Combustion engine relay module K40k1 Refrigerant compressor relay K40k2 Vacuum pump relay K64 Secondary air injection pump relay P54.15-3926-06 Only valid for vehicles with electric drive (shown on model 453.391) F101 Electrical fuse, neutral conductor (N) F102 Electrical fuse, phase 1 (L1) F103 Electrical fuse, phase 2 (L2) F104 Electrical fuse, phase 3 (L3) P08.10-2149-76 Page 2 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-0800kj, Fuse and relay box, as-built configuration Model 453 up to model year 2020

P08.20-2151-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2161 · Applies to: 453

High-voltage control unit box with integrated high-voltage battery charger control unit (22 kW charger) N83 High-voltage control unit box 2 Connection for high-voltage battery connector coupling N83f1 Electrical fuse (-), electric refrigerant compressor/high- 3 Connection for electric refrigerant compressor connector voltage PTC heater coupling N83f2 Electrical fuse (+), electric refrigerant compressor/high- 4 Fuse box with 2 electrical fuses voltage PTC heater 1 Connection for high-voltage PTC heater connector coupling P08.20-2152-79 High-voltage control unit box with attached control unit for high-voltage battery charger (7 kW charger) N83 High-voltage control unit box 1 Connection for high-voltage PTC heater connector coupling N83f1 Electrical fuse (-), electric refrigerant compressor/high- 2 Connection for high-voltage battery connector coupling voltage PTC heater N83f2 Electrical fuse (+), electric refrigerant compressor/high- 3 Connector coupling for power electronics control unit voltage PTC heater Page 3 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-0800kj, Fuse and relay box, as-built configuration Model 453 up to model year 2020

N83f3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2162 · Applies to: 453

Electrical fuse (-), control unit of charger for high-voltage 4 Connector coupling for high voltage charger control unit battery (7 kW charger) N83f4 Electrical fuse (+), control unit of charger for high-voltage 5 Connection for electric refrigerant compressor connector battery (7 kW charger) coupling N83/5 Control unit for high-voltage battery charger (7 kW 6 Fuse box with 4 electrical fuses charger) Power supply fuse and relay module F1 GF54.15-P-1256-40KJ assignment Vehicle interior fuse and relay module F2 GF54.15-P-1256-41KJ assignment Combustion engine fuse and relay module F11 GF54.15-P-1256-42KJ assignment Battery clamp electrical fuse assignment F108 GF54.15-P-1256-43KJ Relay assignment of fuse boxes F1k1, F2k1-k7, F11k1-k4 GF54.15-P-1257-09KJ Page 4 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-0800kj, Fuse and relay box, as-built configuration Model 453 up to model year 2020

GF54.15-P-1256-40KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2163 · Applies to: 453

Power supply fuse and relay module assignment Model 453 up to model year 2020 a Terminal 30 connection F1 Power supply fuse and relay module P54.15-3759-06 Valid for model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) Fuse Circuit Line ID (line fused) Fused function Rating in amperes (A) f1 30 2.0 RD Heated rear window (R1) over relay for heated rear window/outside 30 mirrors (F2k1) f2 30 1.5 RDBN Valid with CODE 873 (Seat heater) 30 Front passenger seat heater control unit (N25/4) 30 1.5 RDBN Valid with CODE 873 (Seat heater) 30 Driver seat heater control unit (N25/5) f3 25 2.5 RDPK Electronic Stability Program control unit (N30/4) 25 f4 30 2 x 2.0 RD Valid for model 453.4 40 Electrical fuse 1 (F2f2/1) and electrical fuse 2 (F2f2/2) 30 2.0 RD Valid for model 453.0 with CODE E55 (Folding roof) 25 Sliding roof relay (F2k3) f5 30 5.0 RD Supply for internal combustion engine fuse and relay module (F11) 60 f6 30 5.0 RD Valid with CODE 429 (twinamic) 50 Dual clutch transmission control unit (N15/13) protected through connector sleeve for circuit 30 (Z50/56) f7 30 4.0 RDBN Valid with CODE I78 (Heating system) 30 Fan motor (M4/7) over fan relay (F1k1) 30 4.0 RDBN Valid for model 453.0/3 with CODE I77 (Manual A/C system) or with 30 CODE I01 (A/C system) Fan solenoid switch, ICE combustion engine cooling (K32) f8 30 - Spare - f9 30 6.0 RD Valid for USA 60 Secondary air injection pump (K64) (K32) Valid for model 453.091/391/491 Fuse Circuit Line ID (line fused) Fused function Rating in amperes (A) f1 30 2.0 RD Heated rear window (R1) over relay for heated rear window/outside 30 mirrors (F2k1) f2 30 2.5 RDPK Brake booster vacuum pump control unit (N65/3) 30 f3 30 2.5 RDPK Electronic Stability Program control unit (N30/4) 25 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-1256-40kj, Power supply fuse and relay module assignment Model 453 up to model year 2020

2 x 3.0 RD

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2164 · Applies to: 453

f4 30 2 x 3.0 RD Valid for model 453.491 40 Electrical fuse 1 (F2f2/1) and electrical fuse 2 (F2f2/2) 30 2.0 RD Valid for model 453.091 with CODE E55 (Folding roof) 25 Sliding roof relay (F2k3) f5 30 5.0 RD Supply for internal combustion engine fuse and relay module (F11) 70 f6 30 3.0 RD Vehicle interior fuse and relay module supply (F2) 40 f7 30 4.0 RDBN Fan motor (M4/7) over fan relay (K9/5) 30 f8 30 - Spare - f9 30 6.0 RD Heater for high-voltage battery (R101) over heater relay for high-voltage 60 battery (K60/2) Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-1256-40kj, Power supply fuse and relay module assignment Model 453 up to model year 2020

GF54.15-P-1256-41BMA Vehicle interior fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2167 · Applies to: 453

assignment Model 453.091/391/491 as of model year 2020 F2 Vehicle interior fuse and relay module P54.15-3990-06 Overview of assignment Fuse Circuit Line ID (line fused) Fused function Rating in amperes (A) F1 30 0.35 GNWH Center SAM control unit (N10/10) 5 F2 15 1.5 YEBN Valid with CODE 583 (Power window) 30 Power window switch group, driver side (S20/1) F3 30 0.35 RDWH Combination switch (S4) 5 F4 15 0.35 YEWH Center SAM control unit (N10/10) and driver-side SAM control unit 5 (N10/11) f5 30 1.0 RD Supply for fused circuit 30 end sleeve (Z50/49) 15 F6 30 2 x 0.35 RDWH Valid with CODE V31 (Additional instruments) 10 Instrument cluster (A1) and additional instruments (A15) f7 - - Spare - F8 - - Spare - F9 30 1.0 RD Driver-side SAM control unit (N10/11) 20 F10 30 1.0 RD Center SAM control unit (N10/10) 20 F11 30 0.75 RDBN Center SAM control unit (N10/10) 15 F12 30 0.5 RD Driver-side SAM control unit (N10/11) 10 F13 30 0.75 RDBN Center SAM control unit (N10/10) 15 F14 15 1.5 YEBN Supply for fused circuit 30 end sleeve (Z50/48) 15 F15 30 0.35 RDWH Steering wheel angle sensor (N49) 5 F16 30 0.5 RD Light functions protected through connector sleeve for circuit 30 10 (Z50/62) F17 30 0.5 RD Transponder coil (L11), Electronic Stability Program control unit (N30/4) 3 and brake light switch (S9/1) protected through connector sleeve for circuit 30 (Z50/64) F18 30 0.35 RDWH Outside mirror adjustment switch (S50) 5 F19 15 0.35 YEBN Brake lights switch (S9/1) 10 15 0.5 YE Center SAM control unit (N10/10) 10 F20 15 0.5 YE Supply protected through connector sleeve for circuit 30 (Z50/43) 15 F21 15 0.35 YEBN Supplemental Restraint System control unit (N2/10) 5 F22 15 0.35 YEWH Electrical power steering control unit (N68) 5 F23 30 3.0 RD Blower motor (M2) 40 F24 30 0.5 RD Air conditioning blower motor power supply relay (K99/1) 5 Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-1256-41bma, Vehicle interior fuse and relay module assignment Model 453.091/391/491 as of model year 2020

1.0 RD

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2168 · Applies to: 453

F25 30 1.0 RD Driver-side SAM control unit (N10/11) 30 F26 30 1.5 RDBN Radio (A2) 20 30 1.5 RDBN Diagnostics connection (X11/4) 20 F27 - - Spare - F28 15 R 1.5 YEBN Valid with CODE I32 (Smoking set) 15 Front cigarette lighter with ashtray illumination (R3) F29 30 1.0 WH Supply for heated rear window/outside mirror relay (F2k1) 30 F30 71 1.0 WH Horn (H2) 15 F31 15 0.35 YEWH Electric drive control unit (N127) 5 F32 15 R 0.5 YE Center SAM control unit (N10/10) 5 15 R 0.5 YE Valid with CODE 537 (Smart audio system) or with CODE C08 (Pre- 5 installation for radio) or with CODE SOUND (JBL sound system) Radio (A2) F33 30 2.0 RD Supply for fused circuit 30 connector sleeve (Z50/57) 15 F34 30 1.5 RDBN Driver-side SAM control unit (N10/11) 25 F35 30 1.0 RD Driver-side SAM control unit (N10/11) 25 F36 30 2.0 RD Valid with CODE SOUND (JBL sound system) 20 Sound system amplifier control unit (A2/13) F37 15 2 x 0.35 GNWH Left electrically adjustable and heated outside mirror (M21/1) and right 5 electrically adjustable and heated outside mirror (M21/2) F38 30 2 x 1.5 RDBN Left front power window motor (M10/3) and right front power window 25 motor (M10/4) F39 30 0.75 RDBN Valid with CODE E12 (Preinstallation for rear-end carrier) 20 Rear roof rack electrical connection (X58/10) F40 30 2 x 0.5 RD Steering wheel heater relay (F2k7) 5 F41 30 2 x 0.75 RDBN Left rear seat seat heater control unit (N25/7)/right rear seat seat heater 15 control unit (N25/6) f42 30 2 x 1.5 RDBN Front passenger seat heater control unit (N25/4)/Driver seat heater 25 control unit (N25/5) F43 - - Spare - f44 - - Spare - f45 - - Spare - f46 30 2.5 RDPK Valid with CODE FW (SEDAN) and CODE E55 (Folding roof) 15 Sliding roof relay (F2k3) f47 - - Spare - f48 15 0.35 YEWH Brake booster vacuum pump control unit (N65/3)/power electronics 10 control unit (N129/1) F49 30 0.75 RDBN Supply for electric vehicle circuit 30 end sleeve (Z50/60, Z50/61) 10 f2/1 30 2.0 RD Valid for model 453.4 20 Supply for soft top control drive unit (A52) f2/2 30 2.0 RD Valid for model 453.4 20 Supply for soft top control drive unit (A52) f2/3 - - Spare - f2/4 - - Spare - Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, gf54.15-p-1256-41bma, Vehicle interior fuse and relay module assignment Model 453.091/391/491 as of model year 2020

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2169 · Applies to: 453

pe54.15-p-2001-97bba Document title: Wiring diagram for fuse and relay module Code: Designation: Position: A0 56L Use of wiring diagrams Code 429 47E twinamic Code 460 52E Canada version Code 494 52E USA version Code 873 33H Seat heater Code 873 38A Seat heater Code E55 29A Folding roof Code I01 11F Air conditioning Code I01 22A Air conditioning Code I77 5H Manual air conditioning Code I77 11E Manual air conditioning Code I77 22A Manual air conditioning Code I78 14A Heating system F1 4A Power supply fuse and relay module F1 12A Power supply fuse and relay module F1 20A Power supply fuse and relay module F1 28A Power supply fuse and relay module F1 36A Power supply fuse and relay module F1 44A Power supply fuse and relay module F1 52A Power supply fuse and relay module F108 3L Battery clamp fuse F108f1 1K Fuse 1 F11 12L Combustion engine fuse and relay module F11f5 10K Fuse 5 F1f1 32C Fuse 1 F1f2 39C Fuse 2 F1f3 43C Fuse 3 F1f4 27B Fuse 4 F1f4 30B Fuse 4 F1f5 13B Fuse 5 F1f6 48B Fuse 6 F1f7 19B Fuse 7 F1f7 22B Fuse 7 F1f8 49B Fuse 8 F1f9 53B Fuse 9 F1k1 16B Fan relay F2 31L Vehicle interior fuse and relay module K32 7L Fan solenoid switch, ICE combustion engine cooling K32 24L Fan solenoid switch, ICE combustion engine cooling

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2170 · Applies to: 453

pe54.15-p-2001-97bba Document title: Wiring diagram for fuse and relay module Code: Designation: Position: K64 54L Secondary air injection pump relay M4/7 15L Fan motor N15/13 49L Double clutch transmission control unit N25/4 41L Front passenger seat heater control unit N25/5 39L Driver seat heater control unit N3/10 19L ME-SFI [ME] control unit N30/4 44L Electronic Stability Program control unit U470 18F Valid for model 453.0 U470 11J Valid for model 453.0 U470 35G Valid for model 453.0 U470 29A Valid for model 453.0 U472 27A Valid for model 453.4 W2 16F Right front ground point X26 48G Vehicle interior/engine wiring harness electrical connector X54/12 39H Front seat heater electrical connector, driver X54/13 41H Front seat heater electrical connector, front passenger X55/3 39F Driver seat connector block X55/4 41F Front passenger seat connector block Z50/56 48H Circuit 30 (fused) connector sleeve Z50/59 36J Circuit 30 (fused) connector sleeve Z50/66 12G Circuit 30 (fused) connector sleeve Z6/157 16H Ground connection connector sleeve Z7/111 10G Circuit 87 connector sleeve Z7/111 54G Circuit 87 connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bba, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2171 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F1 f1 f5 f5 k1 U470 U470 F108 K32 Code I77 Z7/111 F11 M4/7 Z6/157 Z50/66 W2 F1 Code I01 Code I77 F1 Code I78 200A PE 15.00-P-2101BBA PE 07.61-P-2101BBA 15 BC AC 2 AB S5 AA PE 54.21-P-2144BBA M E4 1 CA 2 AA B1 AD BPDA AA A1 3FB1 S5 A4 A5 A2 BP27 49B 3JP 60 F 1 L K 2 3 4 5 6 7 8 9 10 J H G 13 11 12 14 15 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0,5 WH 1,0 WH 3,0 BK 5,0 RD 4,0 BKBN 16,0 RD 0,5 WH 3,0 WH 5,0 RD 5,0 RD 0,75 WHBN 0,35 PKWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bba, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2172 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F1 f7 f7 f4 f1 f4 U470 N3/10 K32 Code I01 Code I77 F1 U472 F1 F2 Code 873 U470 Code E55 U470 PE 07.61-P-2101BBA PE 07.61-P-2101BBA B1 2 AA E1 AE E2 A2 A3 S7 BP7 3JP BP7 S7 S4 BP7 BP12 30 30 40 PE 54.15-P-2001BBB PE 54.15-P-2001BBC AC A3 A3 AA S4 S1 E1 BP12 BP15 30 BPDA 25 18 19 20 21 23 22 24 25 26 27 28 18 19 20 21 22 23 24 25 26 27 28 33 29 30 31 32 34 35 29 30 31 32 33 34 35 2,0 RD 4,0 RDBN 4,0 RDBN 2,0 RD 2,5 RDPK 2,0 RD 2,0 RD 0,35 PKWH 0,35 BNWH 4,0 RDBN 2,5 RDBK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bba, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2173 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F1 f2 f3 f6 f8 N25/4 N25/5 N30/4 Z50/59 U470 X54/12 X54/13 X55/3 X55/4 N15/13 Z50/56 X26 F1 Code 873 F1 Code 429 Code Code F1 2 2 PE 42.45-P-2000BBA 1 1 25 AA A A PE 27.19-P-2106BBA DA 1 3 5 C12 BPDA SBB E2 BPDA BPDA B B S2 S3 BP1B 30 BP14 25 (50) Res A S6 AB S1 BP4A 40 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 2,5 RDPK 4,0 RDBN 1,0 RD 1,0 RD 1,0 GYBK 1,0 GYBK 2,5 RD 2,5 RD 2,5 RD 2,5 RD 1,5 RDBN 1,5 RDBN 2,5 RDPK 5,0 RD 4,0 RDBN 2,5 RDBK ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bba, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2174 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F1 f9 K64 A0 Z7/111 Code 460 Code 494 F1 AA 3 2 S2 BP41 60 F PE 54.15-P-2001-97BBA 53 52 54 55 56 L K J H G E D C 52 53 54 55 56 B A 2,5 RDYE 0,5 WH 6,0 RD Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2175 · Applies to: 453

pe54.15-p-2001-97bbb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: A0 259L Use of wiring diagrams A1 64L Instrument cluster A15 67L Additional instruments A2 119L Radio A2 145L Radio A2 150L Radio A40/3 123L smart radio multimedia navigator A45/1 219L Steering wheel clock spring contact A50/5 103L Card reader A50/6 105L Windshield reader system access electronic key box A67 208L Inside rearview mirror A89 233L Controller unit for distance warning function with radar sensor A90 236L Controller unit for distance warning function with active brake intervention A90/5 113L Multimedia connection unit B95 84L Battery sensor Code 220 214H Rear parking assist Code 252 229F Collision warning system (FCW) Code 258 234F Active Brake Assist Code 429 19E twinamic Code 429 197G twinamic Code 535 111H Smart Media System Code 535 115H Smart Media System Code 535 121G Smart Media System Code 535 133G Smart Media System Code 537 115G Smart Audio System Code 537 148F Smart Audio System Code 537 133H Smart Audio System Code 537 148F Smart Audio System Code 583 182E Power windows Code 583 178E Power windows Code 873 225F Seat heater Code B03 39F Direct starting Code B03 47E Direct starting Code C08 115H Audio preinstallation incl. rod antenna Code C08 135G Audio preinstallation incl. rod antenna Code C08 143G Audio preinstallation incl. rod antenna Code E12 68E Preinstallation for rear rack Code E55 221F Folding roof Code I32 141G Smoker set

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2176 · Applies to: 453

pe54.15-p-2001-97bbb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: Code ICPA 182E Standard equipment Code P02 99E car2go Code SOUND 148F JBL sound system Code V31 62E Additional instruments Code V35 207H Automatically dimming inside rearview mirror F1 248L Power supply fuse and relay module F108 37L Battery clamp fuse F108 77L Battery clamp fuse F2 25L Vehicle interior fuse and relay module F2 49L Vehicle interior fuse and relay module F2 33L Vehicle interior fuse and relay module F2 60L Vehicle interior fuse and relay module F2 80L Vehicle interior fuse and relay module F2 4A Vehicle interior fuse and relay module F2 12A Vehicle interior fuse and relay module F2 20A Vehicle interior fuse and relay module F2 28A Vehicle interior fuse and relay module F2 36A Vehicle interior fuse and relay module F2 44A Vehicle interior fuse and relay module F2 52A Vehicle interior fuse and relay module F2 60A Vehicle interior fuse and relay module F2 68A Vehicle interior fuse and relay module F2 76A Vehicle interior fuse and relay module F2 84A Vehicle interior fuse and relay module F2 92A Vehicle interior fuse and relay module F2 100A Vehicle interior fuse and relay module F2 108A Vehicle interior fuse and relay module F2 116A Vehicle interior fuse and relay module F2 124A Vehicle interior fuse and relay module F2 168L Vehicle interior fuse and relay module F2 191L Vehicle interior fuse and relay module F2 240L Vehicle interior fuse and relay module F2 132A Vehicle interior fuse and relay module F2 140A Vehicle interior fuse and relay module F2 148A Vehicle interior fuse and relay module F2 156A Vehicle interior fuse and relay module F2 164A Vehicle interior fuse and relay module F2 172A Vehicle interior fuse and relay module F2 180A Vehicle interior fuse and relay module

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2177 · Applies to: 453

pe54.15-p-2001-97bbb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2 188A Vehicle interior fuse and relay module F2 196A Vehicle interior fuse and relay module F2 204A Vehicle interior fuse and relay module F2 252A Vehicle interior fuse and relay module F2 212A Vehicle interior fuse and relay module F2 220A Vehicle interior fuse and relay module F2 228A Vehicle interior fuse and relay module F2 236A Vehicle interior fuse and relay module F2 244A Vehicle interior fuse and relay module F2f1 44C Fuse 1 F2f10 98C Fuse 10 F2f11 97C Fuse 11 F2f12 96C Fuse 12 F2f13 95C Fuse 13 F2f14 181C Fuse 14 F2f15 17C Fuse 15 F2f16 25C Fuse 16 F2f17 10C Fuse 17 F2f18 5C Fuse 18 F2f19 255C Fuse 19 F2f2 172C Fuse 2 F2f20 219C Fuse 20 F2f21 191C Fuse 21 F2f22 199C Fuse 22 F2f23 48B Fuse 23 F2f24 70C Fuse 24 F2f25 51C Fuse 25 F2f26 118C Fuse 26 F2f27 155C Fuse 27 F2f28 142C Fuse 28 F2f29 84C Fuse 29 F2f3 93C Fuse 3 F2f30 160C Fuse 30 F2f31 154C Fuse 31 F2f32 145C Fuse 32 F2f33 28C Fuse 33 F2f34 29C Fuse 34 F2f35 89C Fuse 35 F2f36 152C Fuse 36

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2178 · Applies to: 453

pe54.15-p-2001-97bbb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2f37 150C Fuse 37 F2f38 149C Fuse 38 F2f39 69C Fuse 39 F2f4 175C Fuse 4 F2f5 157C Fuse 5 F2f6 64C Fuse 6 F2f7 56C Fuse 7 F2f8 52C Fuse 8 F2f9 53C Fuse 9 F2k1 246B Heated rear window/outside mirrors relay F2k2 34B Front power window relay H2 161L Fanfare horns K33 72L Air conditioning power supply solenoid switch L11 11L Transponder coil M36 211L Left headlamp range adjustment electric motor M37 213L Right headlamp range adjustment electric motor N10/10 2L Center SAM control unit N10/10 45L Center SAM control unit N10/10 97L Center SAM control unit N10/10 154L Center SAM control unit N10/10 195L Center SAM control unit N10/10 251L Center SAM control unit N10/11 29L Driver SAM control unit N10/11 52L Driver SAM control unit N10/11 88L Driver SAM control unit N112/2 130L Telematics services communication module N112/3 100L Windshield reading system control unit N15/13 21L Double clutch transmission control unit N15/5 199L Electronic selector lever module control unit N2/10 176L Supplemental restraint system control unit N24 126L Multimedia operating unit N25/5 228L Driver seat heater control unit N30/4 13L Electronic Stability Program control unit N49 17L Steering wheel angle sensor N62 216L Parking system control unit N68 172L Electrical power steering control unit N70/1 223L Sliding roof control unit N93/1 108L Audio gateway control unit N93/2 231L Distance warning function gateway

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2179 · Applies to: 453

pe54.15-p-2001-97bbb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: R1 244L Rear window heater R3 142L Front cigarette lighter with ashtray illumination S2 41L Ignition lock S2 139L Ignition lock S2 164L Ignition lock S20/1 180L Power window switch group, driver side S20/1 184L Power window switch group, driver side S21/2 187L Passenger-side power window switch S29/5 206L Backup light activation/idle recognition switch S4 56L Combination switch S4 93L Combination switch S4 158L Combination switch S4/4 203L Windshield wiper system switch S50 5L Outside mirror adjustment switch S9/1 8L Stop lamp switch S9/1 255L Stop lamp switch U100 19E Valid as of WME4533421K030107 W1/3 35L Left cockpit ground point W2 162L Right front ground point X11/4 134L Diagnostic connector X11/4 136L Diagnostic connector X112/3 100G Main wiring harness/Car2Go wiring harness electrical connector X112/4 105H Main wiring harness/windshield reader system wiring harness electrical connector X133/2 223H Sliding roof electrical connector X25/2 21H Engine compartment/vehicle interior electrical connector X26 205H Vehicle interior/engine wiring harness electrical connector X31/3 208H Dome lamp electrical connector X35/1 5H Left front door electrical connector X35/1 179H Left front door electrical connector X35/1 183H Left front door electrical connector X35/1 187H Left front door electrical connector X35/2 187H Right front door electrical connector X35/2 183H Right front door electrical connector X35/65 233H Vehicle interior/front crossmember electrical connector X54/12 228H Front seat heater electrical connector, driver X55/3 226H Driver seat connector block X58/10 69L Rear luggage carrier electrical connector X8/4 244H Trunk lid electrical connector X85/18 236H Vehicle interior/vehicle front electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2180 · Applies to: 453

pe54.15-p-2001-97bbb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: Z28/19 151H Circuit 15R connector sleeve Z3/4 139G Tml. 15 connector sleeve Z50/41 168F Voltage supply connector sleeve Z50/43 219F Circuit 15 (fused) connector sleeve Z50/44 239G Circuit 15 (fused) connector sleeve Z50/46 191F Circuit 15 (fused) connector sleeve Z50/48 199F Circuit 15 (fused) connector sleeve Z50/49 118G Circuit 30 (fused) connector sleeve Z50/49z2 100H Circuit 30 (fused) connector sleeve Z50/50 81F Circuit 30 (fused) connector sleeve Z50/50 75F Circuit 30 (fused) connector sleeve Z50/51 77G Circuit 30 (fused) connector sleeve Z50/51 81G Circuit 30 (fused) connector sleeve Z50/53 37G Circuit 30 (fused) connector sleeve Z50/54 37F Circuit 30 (fused) connector sleeve Z50/57 60G Circuit 30 (fused) connector sleeve Z50/62 25F Circuit 30 (fused) connector sleeve Z50/64 10E Circuit 30 (fused) connector sleeve Z6/150 35J Ground connection connector sleeve Z6/151 35F Ground connection connector sleeve Z6/152 35G Ground connection connector sleeve Z6/157 162G Ground connection connector sleeve Z6/158 162F Ground connection connector sleeve Z8 42G Circuit 50 connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2181 · Applies to: 453

Page 1 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f18 f17 f15 N10/10 S50 S9/1 L11 N30/4 N49 X35/1 Z50/64 F2 F2 PE 82.10-P-2300BBA PE 54.21-P-2127BBC PE 42.45-P-2000B PE 42.45-P-2000BBA 4 P1 12 4 CA CA A7 A 3 28 AA AA 8 AA AA E17 S18 BPT BPT4 5 S17 S15 BPT8 BPT5 3 5 F 2 1 3 5 4 8 7 6 L K 10 9 13 12 11 14 15 18 17 16 J H G E D C 8 3 1 2 4 5 7 6 B A 10 9 11 12 13 14 15 16 17 18 0,35 RDWH 0,5 RD 0,35 RD 0,35 RDWH 0,35 RDWH 2,5 RDPK 0,5 RD 0,35 RDWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2182 · Applies to: 453

Page 2 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f33 f16 f34 k2 F2 N15/13 N10/11 F2 W1/3 Z6/150 X25/2 Z6/152 U100 Z50/62 Code 429 Z6/151 F2 F2 PE 54.21-P-2127BBA P-2000BBA PE 27.19-P-2106BBA PE 54.15-P-2001BBC PE 54.15-P-2001BBC AC 25 DA B3 2 P2 12 E44 AB 1 A S33 S16 BP2Q BPT2 25 10 S34 B4 B5 B1 E3 B2 B3 BP2N BPT2 BPR1 NC BP13 MAM 25 18 19 20 23 22 21 26 25 24 28 27 31 29 30 33 32 34 35 19 20 18 22 21 25 23 24 26 27 30 28 29 31 32 35 34 33 0,5 BK 6,0 BK 1,0 BK 0,5 RD 0,5 RD 2,0 RD 1,5 RDBN 0,5 RD 4,0 RDBN 0,5 RD 4,0 RDBN 0,5 BK 0,5 RD ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2183 · Applies to: 453

Page 3 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f23 f1 f8 f25 F2 N10/10 W1/3 F108 S2 /150 Z50/53 /152 Z8 N1 /151 Z50/54 Code B03 Code B03 F2 F2 F2 PE 54.15-P-2001BBC PE 15.00-P-2101BBA PE 54.21-P-2135BBA PE 54.21-P-2127BBB A AB 3 AA S1 39 A3 AD PE 54 8 7 P2 (BP1D) 30 E25 E7 E39 E33 E34 B2 E23 E1 S23 S1 BP13 BP13 BP13 BP13 MAM BP13 D(BP13) D DP DP2 5 S8 S25 BP2L BP2W 30 10 36 35 38 37 41 40 39 43 42 46 45 44 48 47 50 51 49 52 48 35 37 36 38 39 40 41 42 43 44 46 47 45 49 52 50 51 0,5 BK 4,0 RDBN 6,0 BK 1,0 BK 4,0 PKBN 7,0 RD 4,0 RDBN 4,0 PKBN 4,0 PKBN 4,0 PKBN 4,0 RDBN 0,35 PKWH 4,0 RDBN 0,5 BK 4,0 RDBN 4,0 RDBN 4,0 RDBN 0,75 RDBN 1,5 RDBN (2,0 WH) 2,0 RD ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2184 · Applies to: 453

Page 4 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f9 f8 f7 f6 f39 X58/10 A1 F2 S4 N10/11 A15 Z50/57 Code V31 Code E12 F2 F2 F2 PE 54.21-P-2127BBA PE 54.25-P-2250BBA B PE 54.15-P-2001BBC PE 54.30-P-2101BBA 1 2 4 7 P1 12 AA AD B3 2 AA 1 AA S9 S8 S7 S6 S39 BP2S BP2W BP75 10 10 15 BP69 BP47 10 20 59 53 52 55 56 54 58 57 61 60 64 63 62 65 66 68 67 69 52 53 54 55 56 57 62 58 59 61 60 64 63 65 66 67 68 69 2,0 RD 0,5 RD 1,0 RD 0,5 RD 0,75 RDBN 0,75 RDBN 0,35 RDWH 0,35 RDWH 0,5 RD ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2185 · Applies to: 453

Page 5 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f24 f29 Z50/50 Z50/50 8/10 F2 K33 F108 B95 Z50/51 Z50/51 F2 F2 1 PE 15.00-P-2101BBA PE 83.30-P-2000BBB PE 54.15-P-2001BBC PE 83.30-P-2000BBA A AA AB BA 3 E46 1 AB 2 7 S1 453.0 453.3 453.4 453.0 9 BP47 20 E35 S24 E3 E11 E26 E24 S29 E29 BP1 BP11 BP11 BP11 BP11 40 BP1C BP11 BP11 5 69 71 70 73 74 72 76 75 79 77 78 81 80 84 82 83 85 86 69 70 71 73 74 72 76 75 79 77 78 81 80 84 82 83 86 85 7,0 RD 4,0 RDBN 4,0 RDBN 7,0 RD 0,35 PKWH 4,0 RD 0,5 PK 4,0 RD 3,0 RD 0,35 RDWH 0,75 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2186 · Applies to: 453

Page 6 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f35 f3 f10 f11 f13 f12 N10/11 N112/3 S4 N10/10 A50/5 Z50/49z2 X112/3 Code P02 F2 F2 PE 54.21-P-2127BBA PE 54.25-P-2250BBA PE 54.21-P-2127BBC PE 82.85-P-2008BBA 7 6 4 P1 10 AA 11 10 9 12 P1 1 P2 1 3 1 8 S35 1 S3 S10 S11 S12 S13 BPA2 BP2M BP56 BP77 BP76 BP3 5 25 20 15 10 15 87 86 88 89 92 90 91 93 94 97 96 95 99 98 102 100 101 103 89 87 88 86 91 90 94 93 92 96 95 98 97 100 99 101 102 103 0,35 RDWH 0,5 RD 0,5 RD 0,5 RD 1,0 RD 0,35 RDWH 0,75 RDBN 0,75 RDBN 1,0 RD 0,35 RDWH 0,5 RD ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2187 · Applies to: 453

Page 7 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f26 A50/6 N93/1 A50/5 A2 A90/5 X112/4 [Code C08] Code 537 Code 535 (Code 535) C Z50/49 F2 F2 ) PE 82.60-P-2000BBB ( PE 82.60-P-2102BBA PE 82.60-P-2000BBC PE 82.60-P-2000BBD PE 82.60-P-2000BBC [ PE 82.60-P-2000BBB ( ] ) AA 3 3 AA BA (5)[4] PE 82.60-P-2000BBE PE 82.60-P-2000BBA 5 AB A [EA] 19 (BB) 1 3 453.0 06/17 S26 BC 20 104 3 107 105 106 109 108 120 115 112 111 110 114 113 117 116 119 118 1 3 105 106 104 116 108 107 111 110 109 113 112 114 115 1 118 117 120 119 1,0 RD 0,5 RD 0,5 RD 0,5 RD 0,5 RD 0,5 RD 2,0 RD ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2188 · Applies to: 453

Page 8 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA A40/3 N24 Code 535 F2 X11/4 X11/4 N112/2 Code 535 Code C08 Code 537 F2 PE 82.85-P-2105BBA ) PE 82.85-P-2200BBA PE 82.85-P-2200BBA ] ) 6 AA AA 9 AA AA AA 16 16 1 AA 125 122 121 124 123 127 126 129 130 128 127 128 130 129 121 123 122 124 125 126 132 131 135 134 133 136 137 138 132 133 131 135 134 138 136 137 0,5 RD 0,5 RD 0,75 RD 0,75 RDBN 0,5 RD ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2189 · Applies to: 453

Page 9 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f37 f28 f32 f38 f31 f36 (Code 537) S2 R3 A2 A2 N10/10 Z28/19 Z3/4 Code I32 Code C08 (Code SOUND) Code 537 F2 F2 PE 82.60-P-2000BBA PE 82.60-P-2000BBE PE 54.21-P-2135BBA PE 82.60-P-2000BBD ( PE 54.21-P-21 ) 6 A 2 7 AA AA 7 AA 28 S1 453.0 S37 E32 E28 S32 S28 E37 S38 E38 S S SP4G SP2 NC NC NC 15 Res 15 E27 S31 E31 S36 E36 NC NC NC NC NC NC Res Res Res 140 139 138 141 142 144 145 143 148 147 146 150 149 153 151 152 154 155 138 140 139 141 143 142 145 144 148 147 146 150 149 153 152 151 155 154 1,5 YEBN 0,5 YE 0,5 YE 4,0 YEBN 0,5 YE 0,5 YE 0,75 YEBN 4,0 PKBN 4,0 PKBN ▼ Affix page 10 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2190 · Applies to: 453

Page 10 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f27 f30 f5 f2 S4 H2 W2 S2 10 F2 N68 Z6/157 Z6/158 Z50/41 F2 F2 F2 PE 54.25-P-2250BBA 21-P-2127BBB PE 54.15-P-2001BBC PE 54.21-P-2135BBA PE 46.35-P 15 1 AA AA 2 4 AA E45 AB AB 3 ( S27 E27 S30 E30 S5 E5 E21 E14 E4 E2 15 67CP NC 67C NC NC NC Res Res A A A A 453.0) S2 AP23 5 155 158 156 157 159 160 163 162 161 165 164 168 166 167 170 169 171 172 167 166 169 168 170 155 157 156 160 159 158 162 161 165 164 163 171 172 1,0 BK 1,0 BK 4,0 BKBN 4,0 YEBN 4,0 YEBN 1,0 WH 1,0 WH 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 0,35 YEWH (0,5 YE) ▼ Affix page 11 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2191 · Applies to: 453

Page 11 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f4 f2 f14 N2/10 N68 S21/2 S20/1 S20/1 X35/1 X35/2 X35/1 (X35/2) (X35/1) Code 583 Code 583 Code ICPA F2 F2 F2 PE 72.29-P-2001BBA PE 91.60-P-2105BBB 46.35-P-2000BBA PE 72.29-P-2001BBB PE 72.29-P-2001BBB 3 102 BC 6 AA 3 2 AA AA 2 3 A11 A11 A11 A A A LHD RHD) ( S4 S2 S14 AP25 AP23 5 5 AP39 30 181 173 172 174 175 178 177 176 179 180 186 183 182 184 185 188 187 189 185 175 172 174 173 180 177 176 178 179 181 182 184 183 187 186 189 188 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 0,75 YEBN 1,5 YEBN 0,35 YEWH (0,5 YE) ▼ Affix page 12 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2192 · Applies to: 453

Page 12 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f21 f22 S29/5 S4/4 N15/5 N10/10 F2 Code 429 X26 Z50/46 Z50/48 F2 F2 PE 54.15-P-2001BBC BB PE 54.21-P-2127BBC PE 27.19-P-2102BBA PE 82.30-P-2000BBA AD A1 5 P2 2 BA AA 15 2 DA B11 A S21 S22 AP29 AP9 5 15 190 191 189 193 192 195 196 194 198 197 200 201 199 203 202 206 205 204 206 205 189 192 190 191 193 194 197 196 195 199 198 200 202 201 204 203 0,5 YE 0,5 YE 0,5 YEBK 1,5 YE 1,0 YE 0,35 YEWH 1,5 YEBN 0,5 YE ▼ Affix page 13 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2193 · Applies to: 453

Page 13 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f20 M36 /5 A67 Code V35 X31/3 A45/1 N70/1 N62 M37 Code 220 X133/2 Code E55 Z50/43 F2 F2 M PE 68.49-P-2000BBA 6 1 BA CA 18 A PE 54.65-P-2101BBA PE 82.25-P-2100BBA M PE 77.20- 0,22 AA 1 8 BA CA 11 B7 3 453.0 5 A S20 AP10 15 206 209 208 207 210 211 214 213 212 215 216 219 218 217 221 220 222 223 207 206 209 208 211 210 212 214 213 215 216 219 218 217 221 220 223 222 0,5 YE 0,5 YE 0,35 YE 0,5 YE 0,5 YE 0,35 YEWH 0,35 YE 0,5 YE ▼ Affix page 14 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2194 · Applies to: 453

Page 14 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA N70/1 N25/5 N93/2 A90 A89 F2 X55/3 X54/12 3/2 Code 873 X85/18 X35/65 Z50/44 Code 252 Code 258 F2 F2 PE 30.30-P-2105BBA E 77.20-P-2200BBA PE 30.30-P-2105BBB PE 54.15-P 0,22 3 3 AA 8 8 BA AA B1 AC AB 6 3 5 B A A 1 3 A B 453.3 453.4 05/17 06/17 A1 AP10 224 23 226 225 227 228 229 230 231 233 232 234 236 235 237 238 239 240 224 23 234 226 225 228 227 229 230 231 233 232 239 236 235 237 238 240 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 GN 0,5 GN 0,5 YE 0,35 YE 0,35 YEWH 0,5 YE ▼ Affix page 15 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2195 · Applies to: 453

Page 15 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA f19 k1 F2 R1 F1 N10/10 S9/1 X8/4 F2 F2 PE 54.21-P-2127BBB 54.15-P-2001BBC PE 54.15-P-2001BBA PE 67.29-P-2000BBA PE 82.10-P-2300BBA E43 AB 1 AA AA S1 34 S1 2 (3) C 2 CA ( 453.0) 1 A4 A5 A2 A3 AP10 15LP NC BP15 15M S19 AP1 10 PE 54.15-P-2001BBC 242 241 247 243 244 246 245 249 248 252 251 250 254 253 257 256 255 PE 54 25 245 246 248 247 251 250 249 252 241 243 242 244 253 254 255 256 25 257 1,5 WHBN 1,5 WHBN 1,5 WHBN 0,5 YE 2,0 RD 0,5 GY 0,5 YE ▼ Affix page 16 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2196 · Applies to: 453

Page 16 of 16 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 connector AA A0 F PE 54.15-P-2001-97BBB 259 258 L K J H G E D C 258 259 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2197 · Applies to: 453

pe54.15-p-2001-97bbc Document title: Wiring diagram for fuse and relay module Code: Designation: Position: A0 161L Use of wiring diagrams A2/13 11L Sound system amplifier control unit A40/11 67L Multifunction camera A52 155L Soft top control drive unit A71 81L Front passenger airbag warning indicator B38/2 77L Rain/light sensor B82 84L Vehicle interior humidity and temperature sensor B82x1 84H Vehicle interior humidity and temperature sensor electrical connector Code 220 62H Rear parking assist Code 238 66G ACTIVE LANE KEEPING ASSIST Code 429 13E twinamic Code 429 86G twinamic Code 584 25E Power windows with convenience feature and reversing function Code 806 78H Model year 2016 Code 873 45E Seat heater Code B03 134G Direct starting Code E55 105F Folding roof Code I01 82G Air conditioning Code I01 96G Air conditioning Code I77 100G Manual air conditioning Code SOUND 9G JBL sound system Code V19 138A Anti-theft alarm system E1 70L Left front lamp unit E15/1 79L Front dome lamp with reading lamps E15/2 79L Front dome lamp E18/1 95L Load compartment lamp E2 74L Right front lamp unit F1 110L Power supply fuse and relay module F1 151L Power supply fuse and relay module F108 3L Battery clamp fuse F108f2A 2K Electrical fuse 2A F11 116L Combustion engine fuse and relay module F1f4 109K Fuse 4 F1f4 150K Fuse 4 F2 7L Vehicle interior fuse and relay module F2 23L Vehicle interior fuse and relay module F2 30L Vehicle interior fuse and relay module F2 54L Vehicle interior fuse and relay module F2 4A Vehicle interior fuse and relay module

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2198 · Applies to: 453

pe54.15-p-2001-97bbc Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2 12A Vehicle interior fuse and relay module F2 20A Vehicle interior fuse and relay module F2 28A Vehicle interior fuse and relay module F2 36A Vehicle interior fuse and relay module F2 44A Vehicle interior fuse and relay module F2 52A Vehicle interior fuse and relay module F2 60A Vehicle interior fuse and relay module F2 68A Vehicle interior fuse and relay module F2 76A Vehicle interior fuse and relay module F2 93L Vehicle interior fuse and relay module F2 120L Vehicle interior fuse and relay module F2 136L Vehicle interior fuse and relay module F2 140L Vehicle interior fuse and relay module F2 132A Vehicle interior fuse and relay module F2 84A Vehicle interior fuse and relay module F2 92A Vehicle interior fuse and relay module F2 100A Vehicle interior fuse and relay module F2 108A Vehicle interior fuse and relay module F2 116A Vehicle interior fuse and relay module F2 124A Vehicle interior fuse and relay module F2 140A Vehicle interior fuse and relay module F2 148A Vehicle interior fuse and relay module F2 156A Vehicle interior fuse and relay module F2f2/1 155C Fuse 1 F2f2/2 155C Fuse 2 F2f2/3 158C Fuse 3 F2f2/4 160C Fuse 4 F2f40 43C Fuse 40 F2f41 41C Fuse 41 F2f42 40C Fuse 42 F2f43 38C Fuse 43 F2f44 26C Fuse 44 F2f45 15C Fuse 45 F2f46 11C Fuse 46 F2f47 9C Fuse 47 F2f48 7C Fuse 48 F2f49 6C Fuse 49 F2k3 108B Sliding roof relay F2k4 71B Front headlamps relay

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2199 · Applies to: 453

pe54.15-p-2001-97bbc Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2k5 131B Starter relay F2k6 141B Fanfare horn relay H3/1 143L Alarm siren M1 134L Starter M10/3 26L Left front power window motor M10/4 28L Right front power window motor M21/1 38L Left electrically adjustable and heated outside mirror M21/2 42L Right electrically adjustable and heated outside mirror N10/10 131L Center SAM control unit N10/10 147L Center SAM control unit N10/11 127L Driver SAM control unit N15/13 15L Double clutch transmission control unit N20 102L Climate control operating unit N22/1 98L Climate control control unit N25/4 47L Front passenger seat heater control unit N25/5 50L Driver seat heater control unit N3/10 123L ME-SFI [ME] control unit N62 64L Parking system control unit N70/1 106L Sliding roof control unit R1 34L Rear window heater S1/1 60L Electric headlamp range adjustment selector wheel S2 19L Ignition lock S2 88L Ignition lock S96 57L Lane Keeping Assist button U41 78G Valid for special equipment (Highline; Passion, Prime, Proxy, Brabus Edition #1) U470 78H Valid for model 453.0 U470 74J Valid for model 453.0 U470 2E Valid for model 453.0 U470 33E Valid for model 453.0 U470 49E Valid for model 453.0 U470 71E Valid for model 453.0 U470 105F Valid for model 453.0 U471 62G Valid for model 453.3 U471 4E Valid for model 453.3 U471 33E Valid for model 453.3 U472 62G Valid for model 453.4 U472 4E Valid for model 453.4 U472 33E Valid for model 453.4 U472 149A Valid for model 453.4

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2200 · Applies to: 453

pe54.15-p-2001-97bbc Document title: Wiring diagram for fuse and relay module Code: Designation: Position: W1/3 114L Left cockpit ground point W9 144L Left front ground point (at lamp unit) X132/2 154H Soft top electrical connector X133/2 106H Sliding roof electrical connector X26 14H Vehicle interior/engine wiring harness electrical connector X26 133H Vehicle interior/engine wiring harness electrical connector X31/3 67F Dome lamp electrical connector X31/3 79F Dome lamp electrical connector X35/1 25H Left front door electrical connector X35/1 38H Left front door electrical connector X35/2 27H Right front door electrical connector X35/2 42H Right front door electrical connector X54/12 49H Front seat heater electrical connector, driver X54/13 45H Front seat heater electrical connector, front passenger X55/3 51H Driver seat connector block X55/4 47H Front passenger seat connector block X8/4 34H Trunk lid electrical connector Z50/41 19F Voltage supply connector sleeve Z50/43 53G Circuit 15 (fused) connector sleeve Z50/44 53F Circuit 15 (fused) connector sleeve Z50/46 119G Circuit 15 (fused) connector sleeve Z50/50 6G Circuit 30 (fused) connector sleeve Z50/51 2F Circuit 30 (fused) connector sleeve Z50/51 6F Circuit 30 (fused) connector sleeve Z50/57 140G Circuit 30 (fused) connector sleeve Z50/62 91F Circuit 30 (fused) connector sleeve Z50/63 79G Circuit 30 (fused) connector sleeve Z6/150 113J Ground connection connector sleeve Z6/151 113F Ground connection connector sleeve Z6/152 113G Ground connection connector sleeve Z6/161 144G Ground connection connector sleeve Z6/162 144E Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2201 · Applies to: 453

Page 1 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE f2A f48 f49 f46 f47 f45 Z50/51 Z50/51 F108 F2 A2/13 N15/13 Code SOUND Z50/50 X26 U472 U470 U471 Code 429 F2 F2 PE 15.00-P-2101BBA 70A PE 82.62-P-2101BBA PE 54.15-P-2001BBB PE 27.19-P-2106BBA AA AA A E35 1 BA DA 31 AA C5 A NC AB E49 E46 BP11 E47 S48 E48 S49 S47 S46 S45 NC NC NC NC BP1P NC Res Res Res 20 AP4 5 F 1 3 2 5 4 L K 6 8 7 9 11 10 13 12 14 16 15 17 18 J H G E D C 1 2 5 3 4 B A 6 7 9 8 10 12 11 13 15 14 16 18 17 4,0 RDBN 7,0 RD 4,0 RDBN 4,0 RDBN 0,75 YE 1,5 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 0,75 YEBN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2202 · Applies to: 453

Page 2 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE f44 F2 M10/3 M10/4 F2 S2 X35/1 X35/2 R1 X8/4 Z50/41 Code 584 F2 F2 U472 (U470) U471 PE 54.15-P-2001BBB PE 54.15-P-2001BBB PE 54.21-P-2135BBA M M AA 4 E21 B5 4 BA BA 4 A5 AA A9 A9 A A PE 67.29-P-2000B AA 1 2 (3) C E45 E44 S44 E43 A BPR1 BPT6 15LP 25 21 19 18 20 22 24 23 25 27 26 28 30 29 31 32 33 34 35 30 23 18 19 21 20 22 26 24 25 27 28 29 35 32 31 33 34 4,0 YEBN 1,5 RDBN 1,5 RDBN 4,0 YEBN 1,5 WHBN 4,0 RDBN 1,5 WHBN 4,0 YEBN 1,5 RDBN 1,5 RDBN 1,5 WHBN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2203 · Applies to: 453

Page 3 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE f42 f43 f41 f40 M21/2 M21/1 N25/5 N25/4 X35/2 X35/1 X54/12 X54/13 X55/4 X55/3 U470 Code 873 F2 F2 F2 PE 88.79-P-2000BBA P-2000BBA M PE 88.79-P-2000BBA M PE 91.30-P-2000BBA PE 91.30-P-2000BBA AA 1 1 AA 0,5 0,5 6 6 DA DA B6 B6 A A 3 6 3 6 0,5 0,5 A B A B Res NC S42 E42 S43 S40 E40 S41 E41 NC 15RP NC NC NC NC Res 5 Res 35 36 40 37 38 39 41 43 42 44 46 45 48 47 49 51 50 52 41 35 38 36 37 39 40 47 44 42 43 45 46 50 48 49 51 52 0,35 GNWH 0,35 GNWH 0,35 GNWH 0,35 GNWH 0,5 YE 0,5 YE ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2204 · Applies to: 453

Page 4 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE X31/3 F2 A40/11 N62 S96 S1/1 Z50/43 Code 238 U471 U472 Code 220 Z50/44 F2 F2 F2 PE 54.15-P-2001BBB BA PE 82.10-P-2000BBA PE 54.65-P-2101BBA AA A1 S20 DA BA 7 AA BA B2 8 7 AA AC B1 AP10 18 A B 52 54 53 55 59 57 56 58 60 62 61 63 65 64 67 66 68 69 54 55 52 53 59 56 57 58 60 62 61 63 65 64 66 68 67 69 0,35 YE 0,5 YE 0,5 YE 0,35 YEWH 0,5 YE 0,35 YE 0,5 YE 0,35 YEWH 0,5 YE ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2205 · Applies to: 453

Page 5 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE k4 x1 A71 (E15/2) E2 E1 B38/2 E15/1 (U470) U470 Z50/63 U41 Code 806 U470 X31/3 F2 B82 Code I01 Co F2 PE 82.10-P-2000BBA PE 82.10-P-2000BBA 6 6 DA (5) 1 AA 6 CA (AA) 4 AA 1 A B5 B4 NC 190 PE 83.30-P-2000BBA ϑ 1 AA BB 1 70 69 71 73 72 74 76 75 78 77 79 81 80 80 79 81 78 69 71 70 72 74 73 75 77 76 82 84 83 86 85 83 82 84 86 85 0,5 RD 0,35 RDWH 0,35 RDWH 0,35 RDWH 0,5 RD 0,35 RDWH 0,22 RD 0,5 WH 0,5 PK 0,5 PK 0,5 WH ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2206 · Applies to: 453

Page 6 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE F2 S2 N20 E18/1 N22/1 Code 429 Code I01 Code I77 Z50/62 F2 F2 PE 54.15-P-2001BBB PE 54.21-P-2135BBA PE 83.30-P-2000BBA PE 83.30-P-2000BB BB S16 1 AA B1 B3 AC 1 BA AA 20 1 CA B3 BPT2 94 86 87 89 88 90 92 91 93 95 97 96 98 100 99 101 103 102 102 103 86 87 88 89 90 92 91 93 94 95 96 98 97 99 101 100 0,35 RDWH 0,35 RDWH 0,35 RDWH 0,5 RD 0,5 RD 0,5 RD 0,5 RD 0,5 RD ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2207 · Applies to: 453

Page 7 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE f4 k3 N70/1 W1/3 F11 F1 F2 X133/2 Z6/150 Z50/46 Z6/152 U470 Code E55 Z6/151 F2 F2 PE 77.20-P-2200BBA 2000BBA PE 54.15-P-2001B 25 PE 54.15-P-2001BBA PE 54.21-P-2144BBA 2 AA 3 A AA S4 C1 AA AA S21 BPT7 A1 A5 BPT2 A3 A2 A4 AD B2 BP12 NC MAM NIAM A1 AP29 3 105 104 106 113 108 107 109 111 110 112 114 116 115 117 119 118 1 120 104 3 105 106 107 108 110 109 111 112 113 114 116 115 117 118 119 120 1 2,0 RD 2,0 RD 0,5 BK 6,0 BK 2,0 RD 1,0 BK 0,35 YEWH 2,0 RD 0,5 YE 0,5 RD 0,35 BKWH 0,35 YEWH 0,35 BK ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2208 · Applies to: 453

Page 8 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE k5 N3/10 N10/10 N10/11 M1 F2 Code B03 X26 F2 F2 PE 54.21-P-2127BBB PE 54.21-P-2127BBC P-2001BBB PE 07.61-P-2101BBA PE 54.21-P-2127BBA AA D1 P1 3 29 3 S1 S2 PE 54.15-P-2001BBB M CB AA S23 A1 A 1B A5 A4 A3 A2 (DP2) BP1D 1A NC 132 121 122 124 123 125 127 126 128 130 129 131 133 135 134 136 138 137 132 126 128 127 129 130 131 122 121 123 125 124 134 133 135 136 137 138 0,35 YEWH 0,35 YEWH 0,5 YE 2,0 BU 0,35 GYWH 2,0 WH 2,0 RD (2,0 WH) ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2209 · Applies to: 453

Page 9 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE f4 f2/2 k6 W9 H3/1 F2 N10/10 A F1 Z6/161 Z50/57 X132/2 Z6/162 F2 Code V19 F2 U472 01BBB PE 54.15-P-2001BBB PE 54.15-P-2001BBA PE 54.21-P-2127BBC 40 PE 77 S7 AA 1 2 AA AA 2 S2 S4 AA 18 3 A B1 B3 B4 B5 BP75 BP75 NC 80FH AE B2 E1 E2 S2 80AD BP12 BP12 BP5A 20 138 140 139 141 142 143 144 151 146 145 147 149 148 150 152 154 153 155 150 151 152 153 155 154 138 140 139 141 142 143 144 146 145 147 149 148 1,0 BK 0,5 BK 4,0 BKBN 2,0 RD 1,5 BK 0,35 PKWH 0,5 BN 0,35 RDWH 2,0 RD 2,0 RD 2,0 RD 0,5 RD ▼ Affix page 10 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bbc, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2210 · Applies to: 453

Page 10 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2Connector AB to AE f2/1 f2/2 f2/3 f2/4 A52 A0 2/2 F2 PE 77.39-P-2202BBA 11 18 1 3 A S2 S1 BP5B BP5A 20 20 S3 S4 E4 E3 NC NC NC NC Res Res PE 54.15-P-2001BBB F 155 156 157 PE 54.15-P-2001-97BBC 159 158 160 161 L K J H G E D C 155 157 156 158 160 159 161 B A 2,5 RDYE 1,5 RD 1,5 BK 2,0 RD 2,0 RD Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2211 · Applies to: 453

pe54.15-p-2001-97bea Document title: Wiring diagram for fuse and relay module Code: Designation: Position: A0 48L Use of wiring diagrams Code E55 20A Folding roof F1 4A Power supply fuse and relay module F1 12A Power supply fuse and relay module F1 20A Power supply fuse and relay module F1 28A Power supply fuse and relay module F1 36A Power supply fuse and relay module F108 3L Battery clamp fuse F108f1 1K Fuse 1 F11 8L Combustion engine fuse and relay module F11f3 5K Fuse 3 F11f4 6K Fuse 4 F11f6 6K Fuse 6 F11f7 7K Fuse 7 F1f1 26B Fuse 1 F1f2 31B Fuse 2 F1f3 35B Fuse 3 F1f4 21B Fuse 4 F1f4 23B Fuse 4 F1f5 6B Fuse 5 F1f6 11B Fuse 6 F1f7 15B Fuse 7 F1f8 37B Fuse 8 F1f9 38B Fuse 9 F2 13L Vehicle interior fuse and relay module F2 27L Vehicle interior fuse and relay module K60/2 40L High-voltage battery heater relay K9/5 17L Fan relay N30/4 35L Electronic Stability Program control unit N65/3 31L Brake booster vacuum pump control unit X26 31H Vehicle interior/engine wiring harness electrical connector Z50/55 11E Electric vehicle circuit 30 connector sleeve, vehicle interior Z50/59 28E Circuit 30 (fused) connector sleeve Z50/66 5G Circuit 30 (fused) connector sleeve Z50/66z1 6E Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bea, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2212 · Applies to: 453

Page 1 of 3 Model 453.091/391/491 up to model year 2020 F1 f1 f3 f4 f6 f7 f5 f6 f7 F108 F11 Z50/66 F2 K9/5 Z50/66z1 F1 Z50/55 F1 PE 54.21-P-2144BEA BPDA 200 PE 15.00-P-2101BEA 20 40 30 5 AC E3 BA BP27 BP27 BP27 BP27 E4 E7 E6 PE 54.15-P-2001BEC K9/5 PE 54.00- E8 AB BP23 BP23 E10 AA 5 BPDA AD AA BP27 S5 70 S6 BP23 BP7 S7 40 30 F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 8 9 2 3 4 5 6 7 15 16 10 11 12 13 14 17 18 4,0 RDBN 5,0 RD 5,0 RD 5,0 RD 5,0 RD 3,0 RD 3,0 RD 16,0 RD 5,0 RD 4,0 RDBN 3,0 RD ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bea, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2213 · Applies to: 453

Page 2 of 3 Model 453.091/391/491 up to model year 2020 F1 f4 f4 f1 f2 f3 9/5 Code E55 F1 F2 N65/3 N3 X26 Z50/59 F1 9/5 E 54.00-P-2001BEA BP12 AC A3 BP12 E1 AE E2 BP12 S4 BP12 S4 F1 25 40 PE 43.05-P-2000BEA PE 54.15-P-2001BEB N65/3 PE 42 BP12 BP15 AA A3 AB 1 B1 A AA 25 SBB BP15 S1 BPDA E1 BPDA BPDA E2 BPA1 S2 BP14 S3 30 30 25 453.0 453.4 18 19 20 21 22 23 24 22 21 23 24 18 19 20 25 26 27 28 29 30 31 32 34 33 35 30 27 28 29 31 32 25 26 34 35 33 3,0 RD 3,0 RD 2,0 RD 2,5 RD 4,0 RDBN 4,0 RDBN 2,5 RDPK 4,0 RDBN 2,0 RD 2 5 RDPK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bea, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2214 · Applies to: 453

Page 3 of 3 Model 453.091/391/491 up to model year 2020 F1 A0 f3 Res f8 f9 K60/2 N30/4 A0 F1 PE 54.00-P-2001BEA PE 42.45-P-2000BEA 25 3 AA AB BP14 S3 S2 NC S1 BP9E 25 60 F 36 35 37 38 39 PE 54.15-P-2001-97BEA 40 41 42 43 44 45 46 47 48 L K J H G 35 36 38 37 39 E D C 47 40 41 42 43 44 45 46 48 B A 2,5 RDYE 6,0 RD 2,5 RDPK Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2215 · Applies to: 453

pe54.15-p-2001-97beb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: A0 283L Use of wiring diagrams A1 79L Instrument cluster A15 82L Additional instruments A2 129L Radio A2 156L Radio A2 160L Radio A40/11 248L Multifunction camera A40/3 133L smart radio multimedia navigator A45/1 241L Steering wheel clock spring contact A50/5 111L Card reader A50/6 112L Windshield reader system access electronic key box A67 222L Inside rearview mirror A67 226L Inside rearview mirror A89 232L Controller unit for distance warning function with radar sensor A90/5 123L Multimedia connection unit Code 220 243F Rear parking assist Code 238 247F ACTIVE LANE KEEPING ASSIST Code 252 228F Collision warning system (FCW) Code 460 224G Canada version Code 494 224H USA version Code 535 131G Smart Media System Code 535 125H Smart Media System Code 535 121H Smart Media System Code 535 143G Smart Media System Code 537 125G Smart Audio System Code 537 158F Smart Audio System Code 537 143H Smart Audio System Code 537 158F Smart Audio System Code 583 192E Power windows Code 583 188E Power windows Code 873 249F Seat heater Code C08 125H Audio preinstallation incl. rod antenna Code C08 145G Audio preinstallation incl. rod antenna Code C08 154G Audio preinstallation incl. rod antenna Code E12 83E Preinstallation for rear rack Code E55 233F Folding roof Code I32 151G Smoker set Code ICPA 192E Standard equipment Code P02 106E car2go

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2216 · Applies to: 453

pe54.15-p-2001-97beb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: Code SOUND 158F JBL sound system Code V31 77E Additional instruments Code V35 220G Automatically dimming inside rearview mirror F1 269L Power supply fuse and relay module F108 38L Battery clamp fuse F108 88L Battery clamp fuse F108f2A 37K Electrical fuse 2A F108f3A 35K Electrical fuse 3A F2 21L Vehicle interior fuse and relay module F2 28L Vehicle interior fuse and relay module F2 47L Vehicle interior fuse and relay module F2 75L Vehicle interior fuse and relay module F2 92L Vehicle interior fuse and relay module F2 4A Vehicle interior fuse and relay module F2 20A Vehicle interior fuse and relay module F2 12A Vehicle interior fuse and relay module F2 28A Vehicle interior fuse and relay module F2 36A Vehicle interior fuse and relay module F2 44A Vehicle interior fuse and relay module F2 52A Vehicle interior fuse and relay module F2 60A Vehicle interior fuse and relay module F2 68A Vehicle interior fuse and relay module F2 76A Vehicle interior fuse and relay module F2 84A Vehicle interior fuse and relay module F2 92A Vehicle interior fuse and relay module F2 100A Vehicle interior fuse and relay module F2 108A Vehicle interior fuse and relay module F2 116A Vehicle interior fuse and relay module F2 124A Vehicle interior fuse and relay module F2 132A Vehicle interior fuse and relay module F2 140A Vehicle interior fuse and relay module F2 179L Vehicle interior fuse and relay module F2 261L Vehicle interior fuse and relay module F2 148A Vehicle interior fuse and relay module F2 156A Vehicle interior fuse and relay module F2 164A Vehicle interior fuse and relay module F2 172A Vehicle interior fuse and relay module F2 180A Vehicle interior fuse and relay module F2 188A Vehicle interior fuse and relay module

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2217 · Applies to: 453

pe54.15-p-2001-97beb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2 196A Vehicle interior fuse and relay module F2 204A Vehicle interior fuse and relay module F2 220A Vehicle interior fuse and relay module F2 212A Vehicle interior fuse and relay module F2 228A Vehicle interior fuse and relay module F2 236A Vehicle interior fuse and relay module F2 244A Vehicle interior fuse and relay module F2 252A Vehicle interior fuse and relay module F2 260A Vehicle interior fuse and relay module F2 268A Vehicle interior fuse and relay module F2 276A Vehicle interior fuse and relay module F2f1 64B Fuse 1 F2f10 105C Fuse 10 F2f11 104C Fuse 11 F2f12 103C Fuse 12 F2f13 103C Fuse 13 F2f14 192C Fuse 14 F2f15 17C Fuse 15 F2f16 21C Fuse 16 F2f17 10C Fuse 17 F2f18 5C Fuse 18 F2f19 276C Fuse 19 F2f2 182C Fuse 2 F2f20 240C Fuse 20 F2f21 202C Fuse 21 F2f22 213C Fuse 22 F2f23 58B Fuse 23 F2f24 41C Fuse 24 F2f25 67C Fuse 25 F2f26 129C Fuse 26 F2f27 164C Fuse 27 F2f28 152C Fuse 28 F2f29 95C Fuse 29 F2f3 100C Fuse 3 F2f30 171C Fuse 30 F2f31 162C Fuse 31 F2f32 155C Fuse 32 F2f33 24C Fuse 33 F2f34 25C Fuse 34

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2218 · Applies to: 453

pe54.15-p-2001-97beb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2f35 97C Fuse 35 F2f36 160C Fuse 36 F2f37 159C Fuse 37 F2f38 157C Fuse 38 F2f39 84C Fuse 39 F2f4 186C Fuse 4 F2f49 260K Fuse 49 F2f5 165C Fuse 5 F2f6 79C Fuse 6 F2f7 71C Fuse 7 F2f8 67C Fuse 8 F2f9 69C Fuse 9 F2k1 268B Heated rear window/outside mirrors relay F2k2 29B Front power window relay H2 171L Fanfare horns K99/1 43L Air conditioning blower motor power supply relay L11 11L Transponder coil LHD 193F Left-hand drive vehicle M2 58L Blower motor N10/10 2L Center SAM control unit N10/10 64L Center SAM control unit N10/10 104L Center SAM control unit N10/10 165L Center SAM control unit N10/10 202L Center SAM control unit N10/10 209L Center SAM control unit N10/10 273L Center SAM control unit N10/11 24L Driver SAM control unit N10/11 68L Driver SAM control unit N10/11 96L Driver SAM control unit N10/11 206L Driver SAM control unit N112/2 141L Telematics services communication module N112/3 108L Windshield reading system control unit N15/5 33L Electronic selector lever module control unit N15/5 213L Electronic selector lever module control unit N2/10 186L Supplemental restraint system control unit N22/1 52L Climate control control unit N24 137L Multimedia operating unit N24/5 115L Powerline gateway control unit N30/4 13L Electronic Stability Program control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2219 · Applies to: 453

pe54.15-p-2001-97beb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: N49 17L Steering wheel angle sensor N62 245L Parking system control unit N68 182L Electrical power steering control unit N70/1 235L Sliding roof control unit N76/1 55L Blower regulator N93/1 119L Audio gateway control unit N93/2 229L Distance warning function gateway R1 265L Rear window heater R3 153L Front cigarette lighter with ashtray illumination RHD 193F Right-hand drive vehicle S2 60L Ignition lock S2 149L Ignition lock S2 175L Ignition lock S20/1 194L Power window switch group, driver side S20/1 190L Power window switch group, driver side S21/2 198L Passenger-side power window switch S4 72L Combination switch S4 100L Combination switch S4 169L Combination switch S4/4 217L Windshield wiper system switch S50 5L Outside mirror adjustment switch S9/1 8L Stop lamp switch S9/1 276L Stop lamp switch S96 238L Lane Keeping Assist button W1/3 31L Left cockpit ground point W1/5 50L Right cockpit ground point W2 173L Right front ground point X11/4 144L Diagnostic connector X11/4 147L Diagnostic connector X112/3 108G Main wiring harness/Car2Go wiring harness electrical connector X112/4 112H Main wiring harness/windshield reader system wiring harness electrical connector X133/2 234H Sliding roof electrical connector X31/3 223G Dome lamp electrical connector X31/3 248H Dome lamp electrical connector X35/1 5H Left front door electrical connector X35/1 190H Left front door electrical connector X35/1 194H Left front door electrical connector X35/1 197H Left front door electrical connector X35/2 197H Right front door electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2220 · Applies to: 453

pe54.15-p-2001-97beb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: X35/2 194H Right front door electrical connector X35/65 232H Vehicle interior/front crossmember electrical connector X55/1 252H Right rear seat connector block X55/2 250H Left rear seat connector block X55/3 255H Driver seat connector block X55/4 257H Front passenger seat connector block X58/10 84L Rear luggage carrier electrical connector X8/4 265H Trunk lid electrical connector X85/5 54H Cockpit/air conditioning electrical connector Z28/19 161H Circuit 15R connector sleeve Z3/4 149G Tml. 15 connector sleeve Z50/41 178F Voltage supply connector sleeve Z50/43 240F Circuit 15 (fused) connector sleeve Z50/44 253L Circuit 15 (fused) connector sleeve Z50/46 202F Circuit 15 (fused) connector sleeve Z50/48 213F Circuit 15 (fused) connector sleeve Z50/49 128G Circuit 30 (fused) connector sleeve Z50/49z2 108H Circuit 30 (fused) connector sleeve Z50/50 92F Circuit 30 (fused) connector sleeve Z50/50 87F Circuit 30 (fused) connector sleeve Z50/51 37G Circuit 30 (fused) connector sleeve Z50/51 88G Circuit 30 (fused) connector sleeve Z50/51 92G Circuit 30 (fused) connector sleeve Z50/53 35G Circuit 30 (fused) connector sleeve Z50/54 35F Circuit 30 (fused) connector sleeve Z50/57 75G Circuit 30 (fused) connector sleeve Z50/60 260G Electric vehicle circuit 30 connector sleeve Z50/62 20F Circuit 30 (fused) connector sleeve Z50/64 10E Circuit 30 (fused) connector sleeve Z6/150 30J Ground connection connector sleeve Z6/151 30F Ground connection connector sleeve Z6/152 30G Ground connection connector sleeve Z6/154 49G Ground connection connector sleeve Z6/157 172G Ground connection connector sleeve Z6/158 172F Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2221 · Applies to: 453

Page 1 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f18 f17 f15 S50 N10/10 S9/1 L11 N30/4 N49 X35/1 Z50/64 F2 F2 PE 82.10-P-2300BEA PE 54.21-P-2127BEB PE 42.45-P-2000BEA PE 42.45-P-2000B 4 P1 12 4 CA CA A7 A 3 28 AA AA 8 AA AA E17 S18 BPT BPT4 5 S17 S15 BPT8 BPT5 3 5 F 3 2 1 6 5 4 8 7 L K 10 9 11 14 13 12 17 16 15 18 J H G E D C 1 2 3 4 5 7 8 6 B A 11 10 9 13 12 16 14 15 17 18 0,35 RDWH 0,35 RDWH 0,35 RD 0,35 RDWH 2,5 RDPK 0,35 RDWH 0,5 RD 0,35 RDWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2222 · Applies to: 453

Page 2 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f34 f16 f33 k2 W1/3 F2 N10/11 F2 N15/5 Z6/150 Z6/152 Z50 Z50/62 Z6/151 Z50 F2 F2 P-2000BEA PE 54.21-P-2127BEA PE 54.15-P-2001BEC PE 54.15-P-2001BEC PE 27.19-P-2102BEA AC B3 12 2 P2 E44 AB 3 BA AB S34 S33 S16 B3 B2 B5 B1 B4 BP2N BPT2 BP2Q BP13 MAM BPR1 BPT2 NC 25 10 25 E34 E33 BP13 BP13 20 19 18 22 21 25 23 24 28 27 26 31 30 29 34 33 32 35 18 19 20 21 22 23 24 25 26 28 29 27 32 31 30 34 33 35 0,5 BK 6,0 BK 1,0 BK 0,5 RD 0,35 BKWH 4,0 RDBN 0,5 RD 1,5 RDBN 2,0 RD 4,0 RDBN 4,0 RDBN 0,5 RD 0,5 BK 4,0 RDBN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2223 · Applies to: 453

Page 3 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f2A f3A f24 N22/1 F108 K99/1 F2 W1/5 Z50/53 Z50/51 Z6/154 Z50/54 F2 F2 F2 PE 83.30-P- A 70 PE 15.00-P-2101BEA 70 PE 54.15-P-2001BEC PE 54.00-P-2001BEA BPE3 BP13 BP1 BP11 BP11 AA AB A CA A 2 3 5 E49 AB 34 AB E25 E7 E39 E23 S24 BPE3 BP13 BP13 BP13 BP1 5 36 35 39 38 37 41 40 42 45 44 43 46 47 50 49 48 52 51 52 51 37 35 36 38 39 45 40 41 42 43 44 46 47 49 50 48 4,0 RDBN 4,0 RDBN 0,35 WH 4,0 RDBN 6,0 BK 7,0 RD 7,0 RD 4,0 RDBN 4,0 RDBN 4,0 RDBN 0,5 RD 4,0 RD ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2224 · Applies to: 453

Page 4 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f23 f1 f8 f25 f9 N22/1 N76/1 M2 S2 N10/11 N10/10 X85/5 F2 F2 F2 83.30-P-2000BEA 4 PE 54.21-P-2127BEB M PE 54.21-P-2135BEA NC NC PE 54.21-P-2127BEA 2 4 3 5 6 1 2 1 AA AA 3 39 S1 8 4 2 7 P2 P1 2 1 B 40 S23 S1 E1 S9 S8 S25 BPE1 D DP 5 BP2W BP2L BP2S 10 30 10 53 52 59 56 55 54 58 57 61 60 64 63 62 67 65 66 69 68 52 53 55 54 58 56 57 60 59 66 61 62 63 64 65 67 68 69 3,0 BK 0,35 WH 1,5 RD 3,0 BK 3,0 BK 3,0 RD 4,0 PKBN 3,0 RD 1,5 RDBN 0,75 RDBN 0,5 RD 0,5 RD 0,35 PKWH (0,35 BNWH) ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2225 · Applies to: 453

Page 5 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f7 f6 f39 Z50/5 F2 S4 A1 A15 X58/10 Z50/57 Code V31 Code E12 F2 F2 PE 54.15-P-2001BEC 27BEA PE 54.25-P-2250BEA B PE 54.30-P-2101BEA 1 B3 AA 4 12 B1 AD 2 AA 1 AA AA 453.0 S7 BP2S BP75 10 15 S6 S39 BP69 BP47 10 20 70 69 72 71 74 75 73 77 78 76 81 80 79 84 82 83 85 86 70 71 69 73 72 76 74 75 79 77 78 81 80 84 82 83 86 85 2,0 RD 2,0 RD 0,5 RD 0,5 RD 1,0 RD 0,5 RD 0,75 RDBN 4,0 RDBN 0,35 RDWH 0,35 RDWH ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2226 · Applies to: 453

Page 6 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f35 f29 f13 f3 f12 Z50/50 Z50/50 N10/11 F108 F2 S4 Z50/51 Z50/51 F2 F2 PE 54.21-P-2127BEA PE 15.00-P-2101BEA PE 54.15-P-2001BEC P PE 54.25-P-2250BEA AA A E46 AB 4 6 S1 P1 10 10 AA P1 9 0 453.4 453.3 E29 E35 E3 E11 E26 E24 S35 S29 BP11 BP11 BP11 BP11 BP11 BP11 BP2M BP1C 25 5 S13 S3 S12 BP76 BPA2 BP77 15 5 10 86 87 88 89 90 91 92 95 93 94 96 97 99 98 100 103 102 101 94 93 96 97 95 86 87 89 88 91 90 92 100 99 98 102 101 103 4,0 RDBN 4,0 RDBN 7,0 RD 7,0 RD 4,0 RD 4,0 RD 0,35 RDWH 1,0 RD 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 0,35 RDWH 0,75 RDBN 0 35 RDWH ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2227 · Applies to: 453

Page 7 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f11 f12 f10 N24/5 N93/1 N112/3 N10/10 A50/5 A50/6 Z50/49z2 X112/4 X112/3 Code P02 F2 F2 PE 82.60-P-2102BEA PE 82.85-P-2008BEA PE 54.21-P-2127BEB PE 54.10-P-2109BEA 12 11 9 1 P2 1 3 3 AA 1 BA 12 3 BA 1 3 8 1 S10 S11 S12 BP77 BP56 BP3 10 15 20 120 109 3 106 105 104 108 107 111 110 114 112 113 117 116 115 119 118 1 113 105 104 3 107 106 110 109 108 112 111 114 115 118 117 116 120 119 1 0,75 RDBN 0,5 RD 0,5 RD 0,5 RD 0,5 RD 0,5 RD 0,5 RD , 0,75 RDBN 0,35 RDWH 1,0 RD 0,5 RD ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2228 · Applies to: 453

Page 8 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f26 N24 A90/5 A2 A40/3 [Code C08] Z50/49 Code 535 Code 537 (Code 535) Code 535 F2 F2 ) PE 82.60-P-2000BEB ( BEA PE 82.85-P-2200BEA ] [ PE 82.60-P-2000BED ) ( PE 82.60-P-2000BEC PE 82.85-P-2200B PE 82.85-P-2200BEA AA (5)[4] PE 82.60-P-2000BEA 5 AB PE 82.60-P-2000BEE 6 9 AA AA [EA] 19 (BB) 06/17 S26 BC 20 121 122 124 125 123 127 128 126 129 130 131 134 132 133 135 136 138 137 135 136 138 137 123 122 121 126 124 125 127 128 131 130 129 132 133 134 0,5 RD 0,5 RD 1,0 RD 0,5 RD 2,0 RD ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2229 · Applies to: 453

Page 9 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f28 N112/2 F2 X11/4 S2 X11/4 R3 Code C08 Code I32 Z3/4 Code 535 Code 537 Code C08 F2 PE 82.85-P-2105BEA P-2200BEA 1 AA AA PE 54.21-P-2135BEA AA 16 16 P AA 6 2 AA AA S28 E28 E32 SP4G S S 15 138 139 142 141 140 139 138 141 140 142 145 144 143 146 147 150 148 149 153 151 152 154 155 155 144 143 147 146 145 149 148 150 152 151 154 153 0,5 RD 1,5 YEBN 0,75 RD 0,75 RDBN 4,0 YEBN 4,0 PKBN 4,0 PKBN ▼ Affix page 10 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2230 · Applies to: 453

Page 10 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f38 f32 f37 f31 f36 f27 f5 f30 (Code 537) N10/10 A2 A2 H2 S4 Z28/19 08 (Code SOUND) Z6/ Code 537 Z6/ F2 F2 F2 PE 54.21-P-2127BEB PE 82.60-P-2000BED ) ( PE 82.60-P-2000BEE PE 82.60-P-2000BEA PE 54.25-P-2250BEA 28 7 AA 7 S1 15 AA 1 2 AA 453.0 E5 S37 E37 S38 E38 S32 S27 E27 S31 E31 S36 E36 SP2 NC NC NC NC NC NC NC NC NC NC 15 Res Res Res Res Res E30 S5 S30 NC NC 67C 67CP Res 15 159 156 155 158 157 161 160 163 164 162 170 166 167 165 169 168 171 172 155 157 156 160 159 158 162 161 165 164 163 168 167 166 169 170 171 172 0,5 YE 0,5 YE 0,5 YE 1,0 BK 0,75 YEBN 0,5 YE 1,0 WH 1,0 WH ▼ Affix page 11 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2231 · Applies to: 453

Page 11 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f2 f4 N68 N2/10 F2 W2 S2 Z6/157 Z6/158 Z50/41 Code 583 F2 F2 F2 PE 91.60-P-2105BEA PE 54.21-P-2135BEA PE 54.15-P-2001BEC PE 46.35-P-2000BEA 4 AA E45 AB AB 3 102 BC AA E2 E4 E14 E21 S4 S2 A A A A AP23 AP25 5 5 172 174 175 173 177 178 176 180 179 181 184 183 182 186 185 187 188 189 181 178 177 176 180 179 183 182 186 184 185 172 173 175 174 189 187 188 1,0 BK 4,0 YEBN 4,0 BKBN 1,0 BK 4,0 YEBN 0,35 YEWH 0,75 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN ▼ Affix page 12 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2232 · Applies to: 453

Page 12 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f14 f21 S21/2 N10/10 N10/11 S20/1 S20/1 X35/2 X35/1 X35/1 (X35/1) (X35/2) Code 583 LHD RHD Z50/46 de 583 Code ICPA F2 F2 PE 72.29-P-2001BEB PE 72.29-P-2001BEA PE 72.29-P-2001BEB PE 54.21-P-2127BEB PE 54.21-P-21 6 A 2 3 AA AA 3 2 29 S1 3 P1 A11 A11 A11 A A A ( ) S14 S21 AP39 30 AP29 5 189 192 190 191 195 193 194 197 196 200 198 199 203 201 202 206 205 204 189 190 191 193 192 194 196 195 202 199 198 197 200 201 204 203 206 205 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 0,35 YEWH 0,5 YE 1,5 YEBN 1,5 YEBN 1,5 YEBN 0,5 YE 1,5 YEBN ▼ Affix page 13 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2233 · Applies to: 453

Page 13 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f22 0/11 A67 N15/5 S4/4 N10/10 Code V35 C C X31/3 Z50/48 F2 F2 A PE 54.21-P-2127BEB 21-P-2127BEA PE 27.19-P-2102BEA PE 82.30-P-2000BEA PE 68.49-P-2000BEA P2 5 2 BA 15 AA BA 6 18 S22 AP9 15 209 206 208 207 220 210 211 213 214 212 216 217 215 218 219 221 222 223 223 219 218 220 221 222 207 206 209 208 212 211 210 215 214 213 217 216 0,5 YE 0,5 YE 0,5 YE 1,5 YE 1,0 YE 1,5 YEBN 0,5 YE ▼ Affix page 14 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2234 · Applies to: 453

Page 14 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f20 A67 N93/2 Code 460 Code 494 1/3 A45 A89 N70/1 S96 X133/2 X35/65 Code 252 F2 Code E55 Z50/43 F2 A PE 30.30-P-2105BEA PE 68.49-P-2200BEA A 1 AA 3 AA 18 PE 82.2 PE 77.20-P-2200BEA 8 3 BA AA 7 11 BF AA 3 5 A B S20 AP10 15 224 225 23 227 228 226 231 230 229 234 233 232 235 236 239 237 238 240 23 225 224 228 227 226 230 229 231 233 232 236 235 234 237 238 240 239 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 BN 0,35 YEWH 0,35 YE 0,5 YE 0,5 YE 0,5 YE ▼ Affix page 15 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2235 · Applies to: 453

Page 15 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f20 Z50/44 N62 A40/11 A45/1 X31/3 X55/2 X55/1 X55/4 X55/3 50/43 Code 873 Code 238 Code 220 F2 F2 PE 82.25-P-2100BEA PE 91.30-P-2000BEB PE 54.65-P-2101BEA PE 91.30-P-2000BEA 11 AA 8 BA 7 3 3 A A 18 A B B 3 3 S20 AP10 15 242 241 245 244 243 247 246 250 248 249 253 252 251 256 255 254 25 257 249 241 243 242 245 246 244 248 247 251 250 254 252 253 257 255 256 25 0,5 YE 0,5 YE 0,5 YE 0,5 GN 0,5 GN 0,5 GN 0,5 GN 0,35 YE 0,35 YEWH 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 YE ▼ Affix page 16 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2236 · Applies to: 453

Page 16 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f49 k1 N10/10 R1 F1 F2 X8/4 Z50/60 F2 F2 EA PE 54.15-P-2001BEC 10 PE 54.21-P-2127BEB PE 67.29-P-2000BEA PE 54.15-P-2001BEA BPE2 AA AC B1 AB S49 E43 1 S1 AA 34 S1 CA 2 (3) C 453.0 A1 A3 A4 A5 A2 BPE2 BP15 15LP NC 15M PE 54.15-P 259 258 260 261 264 263 262 270 267 266 265 269 268 272 271 275 273 274 270 261 262 260 263 264 266 267 265 269 268 272 271 275 273 274 259 258 1,5 WHBN 1,5 WHBN 1,5 WHBN 0,75 RD 0,5 YE 2,0 RD 0,5 RD 0,5 GY (0,5 PK) ▼ Affix page 17 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97beb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2237 · Applies to: 453

Page 17 of 17 Model 453.091/391/491 up to model year 2020 F2 connector AA f19 S9/1 A0 F2 PE 82.10-P-2300BEA CA 2 S19 AP1 10 54.15-P-2001BEC F 275 278 277 276 281 279 280 PE 54.15-P-2001-97BEB 282 283 L K J H G E D C 275 283 281 282 276 277 278 280 279 B A 2,5 RDYE 0,5 YE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2238 · Applies to: 453

pe54.15-p-2001-97bec Document title: Wiring diagram for fuse and relay module Code: Designation: Position: A0 186L Use of wiring diagrams A2/13 11L Sound system amplifier control unit A45/1 79L Steering wheel clock spring contact A52 177L Soft top control drive unit A71 133L Front passenger airbag warning indicator A89 115L Controller unit for distance warning function with radar sensor A90 118L Controller unit for distance warning function with active brake intervention B38/2 129L Rain/light sensor B82 136L Vehicle interior humidity and temperature sensor B82x1 136H Vehicle interior humidity and temperature sensor electrical connector Code 252 111F Collision warning system (FCW) Code 258 116F Active Brake Assist Code 584 42E Power windows with convenience feature and reversing function Code 806 130H Model year 2016 Code 908 29G On-board charger 22kW Code E55 162F Folding roof Code I01 134G Air conditioning Code I01 148G Air conditioning Code SOUND 9G JBL sound system Code V19 88A Anti-theft alarm system E1 122L Left front lamp unit E15/1 131L Front dome lamp with reading lamps E15/2 131L Front dome lamp E18/1 147L Load compartment lamp E2 126L Right front lamp unit F1 75L Power supply fuse and relay module F1 173L Power supply fuse and relay module F1 168L Power supply fuse and relay module F108 3L Battery clamp fuse F108f2A 2K Electrical fuse 2A F1f4 167K Fuse 4 F1f4 171K Fuse 4 F1f6 74K Fuse 6 F2 20L Vehicle interior fuse and relay module F2 7L Vehicle interior fuse and relay module F2 40L Vehicle interior fuse and relay module F2 51L Vehicle interior fuse and relay module F2 91L Vehicle interior fuse and relay module F2 4A Vehicle interior fuse and relay module

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2239 · Applies to: 453

pe54.15-p-2001-97bec Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2 12A Vehicle interior fuse and relay module F2 20A Vehicle interior fuse and relay module F2 28A Vehicle interior fuse and relay module F2 36A Vehicle interior fuse and relay module F2 44A Vehicle interior fuse and relay module F2 52A Vehicle interior fuse and relay module F2 60A Vehicle interior fuse and relay module F2 68A Vehicle interior fuse and relay module F2 76A Vehicle interior fuse and relay module F2 84A Vehicle interior fuse and relay module F2 92A Vehicle interior fuse and relay module F2 102L Vehicle interior fuse and relay module F2 140L Vehicle interior fuse and relay module F2 100A Vehicle interior fuse and relay module F2 108A Vehicle interior fuse and relay module F2 116A Vehicle interior fuse and relay module F2 124A Vehicle interior fuse and relay module F2 132A Vehicle interior fuse and relay module F2 140A Vehicle interior fuse and relay module F2 148A Vehicle interior fuse and relay module F2 156A Vehicle interior fuse and relay module F2 164A Vehicle interior fuse and relay module F2 172A Vehicle interior fuse and relay module F2 180A Vehicle interior fuse and relay module F2f16 139K Fuse 16 F2f2/1 177C Fuse 1 F2f2/2 176C Fuse 2 F2f2/3 180C Fuse 3 F2f2/4 181C Fuse 4 F2f40 76C Fuse 40 F2f41 70C Fuse 41 F2f42 66C Fuse 42 F2f43 59C Fuse 43 F2f44 43C Fuse 44 F2f45 47C Fuse 45 F2f46 11C Fuse 46 F2f47 10C Fuse 47 F2f48 27C Fuse 48 F2f49 23C Fuse 49

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2240 · Applies to: 453

pe54.15-p-2001-97bec Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2f7 89K Fuse 7 F2k3 165B Sliding roof relay F2k4 123B Front headlamps relay F2k6 90B Fanfare horn relay F2k7 80B Steering wheel heater relay H3/1 94L Alarm siren H4/16 145L Electric vehicle sound generator K99/1 15L Air conditioning blower motor power supply relay M10/3 43L Left front power window motor M10/4 45L Right front power window motor M21/1 59L Left electrically adjustable and heated outside mirror M21/2 64L Right electrically adjustable and heated outside mirror M36 108L Left headlamp range adjustment electric motor M37 110L Right headlamp range adjustment electric motor N10/10 97L Center SAM control unit N127 48L Electric drive control unit N129/1 33L Power electronics control unit N20 154L Climate control operating unit N22/1 86L Climate control control unit N22/1 150L Climate control control unit N25/4 68L Front passenger seat heater control unit N25/5 67L Driver seat heater control unit N25/6 72L Right rear seat heater control unit N25/7 70L Left rear seat heater control unit N33/5 23L High-voltage PTC heater N65/3 27L Brake booster vacuum pump control unit N70/1 164L Sliding roof control unit N83 32L High-voltage control unit box N93/2 112L Distance warning function gateway R1 55L Rear window heater S1/1 105L Electric headlamp range adjustment selector wheel S2 36L Ignition lock S2 159L Ignition lock U41 130G Valid for special equipment (Highline; Passion, Prime, Proxy, Brabus Edition #1) U427 29G Valid for charger (7 kW) W1/3 161L Left cockpit ground point W9 95L Left front ground point (at lamp unit) X133/2 164H Sliding roof electrical connector X133/2 176H Sliding roof electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2241 · Applies to: 453

pe54.15-p-2001-97bec Document title: Wiring diagram for fuse and relay module Code: Designation: Position: X26 27F Vehicle interior/engine wiring harness electrical connector X31/3 130F Dome lamp electrical connector X35/1 43H Left front door electrical connector X35/1 59H Left front door electrical connector X35/2 44H Right front door electrical connector X35/2 63H Right front door electrical connector X35/65 115H Vehicle interior/front crossmember electrical connector X54/12 66H Front seat heater electrical connector, driver X54/13 68H Front seat heater electrical connector, front passenger X54/14 70H Left rear seat heater electrical connector X54/15 72H Right rear seat heater electrical connector X55/1 70F Right rear seat connector block X55/2 72F Left rear seat connector block X55/3 66F Driver seat connector block X55/3 82H Driver seat connector block X55/4 68F Front passenger seat connector block X8/4 55H Trunk lid electrical connector X85/18 118H Vehicle interior/vehicle front electrical connector Z50/41 36F Voltage supply connector sleeve Z50/43 101F Circuit 15 (fused) connector sleeve Z50/44 105G Circuit 15 (fused) connector sleeve Z50/50 6G Circuit 30 (fused) connector sleeve Z50/51 2F Circuit 30 (fused) connector sleeve Z50/51 6F Circuit 30 (fused) connector sleeve Z50/55 74G Electric vehicle circuit 30 connector sleeve, vehicle interior Z50/57 89G Circuit 30 (fused) connector sleeve Z50/60 23G Electric vehicle circuit 30 connector sleeve Z50/62 139F Circuit 30 (fused) connector sleeve Z50/63 131G Circuit 30 (fused) connector sleeve Z6/150 161J Ground connection connector sleeve Z6/151 161F Ground connection connector sleeve Z6/152 161G Ground connection connector sleeve Z6/161 95G Ground connection connector sleeve Z6/162 95E Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2242 · Applies to: 453

Page 1 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f2A f47 f46 Z50/51 Z50/51 F108 A2/13 K99/1 F2 Z50/50 Code SOUND F2 F2 PE 54.00-P-2001BEA PE 15.00-P-2101BEA 70A PE 82.62-P-2101BEA PE 54.15-P-2001BEB AA A AA CA E35 BA 1 BPE3 AA 5 453.4 453.0 453.3 AB E46 BP11 E47 S47 S46 E49 NC BP1P NC Res 20 BPE3 F 1 2 3 4 5 L K 7 6 9 8 11 10 13 12 15 14 16 17 18 J H G E D C 5 2 1 4 3 B A 7 6 9 8 11 10 13 12 15 14 16 18 17 4,0 RDBN 4,0 RDBN 7,0 RD 4,0 RDBN 1,5 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2243 · Applies to: 453

Page 2 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f49 f48 F2 N83 N65/3 N33/5 N129/1 U427 Z50/60 (Code 908) X26 F2 F2 PE 54.15-P-2001BEB PE 43.05-P-2000BEA PE 83.70-P-2102BEA ) ( PE 54.21-P-2154BEB PE 54.21-P-2154BEA E23 AA 2 1 AB 6 AB 2 B AA AP11 AC A A7 S49 S48 E48 BPE2 AP11 10 10 A 18 20 19 21 22 24 23 26 25 27 29 28 31 30 33 32 35 34 18 20 19 22 21 24 23 26 25 27 29 28 31 30 33 32 35 34 4,0 RD 0,35 YE 0,35 RDWH 0,35 YE 4,0 YEBN 0,35 YEWH 0,75 RDBN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2244 · Applies to: 453

Page 3 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f44 f45 F2 S2 N127 M10/4 M10/3 F2 X35/1 X35/2 Z50/41 Code 584 F2 F2 F2 A PE 54.15-P-2001BEB PE 54.21-P-2135BEA PE 54.00-P-2001BEA M M PE 54.15-P-200 AA BA 4 AA E21 B5 4 4 BA AA D1 A5 A9 A9 A A E48 A E45 E44 S44 S45 A BPR1 BPT6 AP15 25 5 E43 15LP 35 37 36 38 39 40 41 42 43 44 45 46 47 49 48 51 50 52 35 37 36 38 39 40 41 42 43 44 45 46 47 49 48 51 50 52 4,0 YEBN 4,0 YEBN 1,5 RDBN 1,5 RDBN 4,0 YEBN 4,0 RDBN 4,0 YEBN 0,35 YEWH 1,5 WHBN 1,5 RDBN 1,5 RDBN ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2245 · Applies to: 453

Page 4 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f43 f42 X55/4 X55/3 M21/1 R1 M21/2 N25/5 N25/4 X8/4 X35/1 X35/2 X54/13 X54/12 X F2 F2 F2 PE 88.79-P-2000BEA 5-P-2001BEB PE 67.29-P-2000BEA PE 88.79-P-2000BEA M M 1 AA 1 AA 1 AA 2 (3) B6 B6 C A A A A 1 1 ( 453.0) 453.4 453.3 S43 15RP 5 2 2 B B S42 BP1B 25 57 52 53 55 54 56 58 60 59 62 61 64 63 68 66 65 67 69 57 53 52 54 55 56 58 60 59 62 61 64 63 68 66 65 67 69 0,35 GNWH 1,5 WHBN 0,35 GNWH 0,35 GNWH 1,0 RD 1,0 RD 1,0 GYBK 1,0 GYBK 0,35 GNWH 1,5 WHBN 1,0 RD 1,0 RD ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2246 · Applies to: 453

Page 5 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f6 f41 f40 k7 X55/2 X55/1 N25/6 N25/7 F1 A45/1 N22/1 X54/15 X54/14 Z50/55 X55/3 F2 F2 PE 82.25-P-2100BEA PE 54.15-P-2001BEA 40 PE 83.30-P PE 91.30-P-2000BEA BP23 BF AA S6 10 5 AA A A 1 1 8 B A 2 A 2 S41 AD E41 E42 E40 A1 S40 BP9L 15 BP23 BP23 BP23 BP9M BP9M 5 A2 A4 A3 A5 BP9M 38QU NC 79CE 79 69 70 71 72 73 74 75 76 77 78 80 82 81 84 83 86 85 79 69 71 70 73 72 75 74 77 76 78 80 82 81 84 83 86 85 1,0 RD 1,0 RD 3,0 RD 0,35 PKWH 1,0 GYBK 1,0 GYBK 0,75 RDBN 3,0 RD 3,0 RD 3,0 RD 0,35 PKWH 0,5 RD 0,5 RD 0,5 WH 0,75 RDBN ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2247 · Applies to: 453

Page 6 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f7 k6 H3/1 F2 N22/1 Z50/57 Code V19 F2 W9 N10/10 F2 Z6/161 Z50/43 Z6/162 F2 80FH 83.30-P-2000BEA 15 PE 54.15-P-2001BEB 5 BP75 1 AA AA S7 B1 B3 B4 B5 BP75 BP75 NC PE 54.21-P-2127BEB PE 54.15-P-2001BEB 2 2 S2 AA S20 BA B2 AC B1 80AD AP10 86 90 88 87 89 91 93 92 86 90 88 87 89 91 92 93 95 94 97 96 99 98 100 102 101 103 94 95 97 96 98 99 100 102 101 103 0,5 BN 0,35 PKWH 2,0 RD 2,0 RD 0,5 RD 1,0 BK 0,5 BK 4,0 BKBN 0,5 YE 0,35 PKWH 0,5 YE ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2248 · Applies to: 453

Page 7 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE M36 S1/1 M37 N93/2 A90 A89 Z50/44 X35/65 X85/18 Code 252 Code 258 F2 F2 B PE 82.10-P-2000BEA M M PE 30.30-P-2105BEA PE 30.30-P-2105BEB BA B2 1 1 CA AA 3 8 AA 8 AA DA 1 3 B A 104 3 106 105 108 107 110 109 111 113 112 115 114 117 116 119 118 1 120 104 3 106 105 108 107 110 109 111 112 113 115 114 116 117 118 119 1 120 0,5 YE 0,5 YE 0,35 YE 0,5 YE 0,35 YE 0,35 YEWH 0,35 YE 0,35 YEWH 0,5 YE ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2249 · Applies to: 453

Page 8 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE x1 k4 E1 B38/2 E2 (E15/2) A71 B82 E15/1 Code I01 Z50/63 Code 806 U41 X31/3 F2 F2 PE 82.10-P-2000BEA PE 83.30-P-2000BEA PE 82.10-P-2000BEA ϑ 6 DA 453.0) ( (AA) 6 DA 1 AA (5) 6 CA 1 AA 4 AA 453.0 1 453.0 B4 B5 NC 19U A 1 24 121 122 124 123 126 125 128 127 130 129 132 131 133 134 135 136 137 138 121 122 124 123 126 125 128 127 130 129 132 131 133 134 135 136 137 138 0,5 RD 0,35 RDWH 0,35 RDWH 0,35 RDWH 0,35 RDWH 0,22 RD 0,5 RD 0,5 RD 0,5 PK 0,5 WH 0,5 PK 0,5 WH ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2250 · Applies to: 453

Page 9 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f16 F2 E18/1 H4/16 N22/1 Code I01 N20 Z50/62 F2 F2 PE 83.30-P-2000BEA BEA PE 08.20-P-2000BEA PE 54.15-P-2001BEB 10 BPT2 3 AA AA S16 B1 1 BA 20 AA PE 83.30-P-2000 1 CA B3 BPT2 152 138 139 140 141 143 142 144 146 145 148 147 150 149 151 153 155 154 152 138 139 140 141 143 142 144 146 145 147 148 149 150 151 153 155 154 0,35 RDWH 0,5 RD 0,75 RDBN 0,5 RD 0,5 RD 0,35 RDWH 0,5 RD ▼ Affix page 10 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2251 · Applies to: 453

Page 10 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f4 f4 k3 S2 0 W1/3 N70/1 F1 Z6/150 X133/2 Z6/152 Code E55 Z6/151 F2 F2 F2 PE 54.21-P-2135BEA 0-P-2000BEA PE 77.20-P-2200BEA P PE 54.15-P-2001BEA 25 40 BPT2 BB 1 AA 2 AA BP12 BP12 S4 AA S4 3 A 453.0 B2 A1 A5 A4 MAM BPT2 BPT7 NC AE A2 A3 E2 E1 MAM BP12 BP12 BP12 453.4 155 157 156 159 158 163 161 160 162 164 166 165 168 167 169 170 172 171 155 157 156 159 158 163 161 160 162 164 165 166 167 168 170 169 172 171 2,0 RD 2,0 RD 0,5 BK 6,0 BK 1,0 BK 0,35 RDWH 2,0 RD 0,35 BK 0,5 RD 0,35 BKWH 3 0 RD 3,0 RD ▼ Affix page 11 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bec, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2252 · Applies to: 453

Page 11 of 11 Model 453.091/391/491 up to model year 2020 F2 connector AB-AE f2/1 f2/2 f2/3 f2/4 F1 A52 A0 X133/2 F2 F2 PE 54.15-P-2001BEA 40 PE 77.39-P-2202BEA BP12 18 11 AA 3 1 A E2 S2 S1 S3 E3 E4 BP12 BP12 BP5A BP5B NC NC NC 20 20 Res S4 NC Res PE 54.15-P-2001BEB F 174 172 173 175 177 176 179 178 181 180 185 PE 54.15-P-2001-97BEC 183 182 184 186 L K J H G E D C 174 172 173 175 177 176 179 178 181 180 185 183 182 184 186 B A 2,5 RDYE 1,5 BK 1,5 RD 3,0 RD 3,0 RD 2,0 RD 2,0 RD Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2253 · Applies to: 453

pe54.15-p-2001-97bmb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: A0 275L Use of wiring diagrams A1 81L Instrument cluster A15 84L Additional instruments A2 129L Radio A2 139L Radio A2 143L Radio A2/13 108L Sound amplifier A40/11 238L Multifunction camera A40/3 96L smart radio multimedia navigator A45/1 252L Steering wheel clock spring contact A67 229L Inside rearview mirror A90 248L Controller unit for distance warning function with active brake intervention Code 220 261F Rear parking assist Code 238 237F ACTIVE LANE KEEPING ASSIST Code 258 246F Active Brake Assist Code 535 98F Smart Media System Code 535 102F Smart Media System Code 535 127E Smart Media System Code 537 127E Smart Audio System Code 537 141F Smart Audio System Code 537 141F Smart Audio System Code 583 192E Power windows Code 583 188E Power windows Code 584 27F Power windows with convenience feature and reversing function Code 873 239F Seat heater Code C08 137F Audio preinstallation incl. rod antenna Code E12 85E Preinstallation for rear rack Code E55 231F Folding roof Code FA 263F CABRIOLET Code FA 158E CABRIOLET Code FC 263G

Code FC 158E

Code FW 261F SEDAN Code FW 158E SEDAN Code FW 188E SEDAN Code I32 135F Smoker set Code ICPA 192E Standard equipment Code L 192F LEFT-HAND DRIVE Code P02 102F car2go

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2254 · Applies to: 453

pe54.15-p-2001-97bmb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: Code R 192F RIGHT-HAND DRIVE Code SOUND 107E JBL sound system Code SOUND 141F JBL sound system Code V31 79E Additional instruments Code V35 227G Automatically dimming inside rearview mirror F1 155L Power supply fuse and relay module F108 46L Battery clamp fuse F108 89L Battery clamp fuse F108f2A 46K Electrical fuse 2A F108f3A 44K Electrical fuse 3A F1f6 154K Fuse 6 F2 21L Vehicle interior fuse and relay module F2 56L Vehicle interior fuse and relay module F2 52A Vehicle interior fuse and relay module F2 4A Vehicle interior fuse and relay module F2 12A Vehicle interior fuse and relay module F2 20A Vehicle interior fuse and relay module F2 28A Vehicle interior fuse and relay module F2 36A Vehicle interior fuse and relay module F2 44A Vehicle interior fuse and relay module F2 60A Vehicle interior fuse and relay module F2 68A Vehicle interior fuse and relay module F2 76A Vehicle interior fuse and relay module F2 84A Vehicle interior fuse and relay module F2 92A Vehicle interior fuse and relay module F2 100A Vehicle interior fuse and relay module F2 108A Vehicle interior fuse and relay module F2 116A Vehicle interior fuse and relay module F2 124A Vehicle interior fuse and relay module F2 132A Vehicle interior fuse and relay module F2 151L Vehicle interior fuse and relay module F2 140A Vehicle interior fuse and relay module F2 148A Vehicle interior fuse and relay module F2 156A Vehicle interior fuse and relay module F2 164A Vehicle interior fuse and relay module F2 172A Vehicle interior fuse and relay module F2 180A Vehicle interior fuse and relay module F2 188A Vehicle interior fuse and relay module F2 196A Vehicle interior fuse and relay module

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2255 · Applies to: 453

pe54.15-p-2001-97bmb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2 204A Vehicle interior fuse and relay module F2 212A Vehicle interior fuse and relay module F2 220A Vehicle interior fuse and relay module F2 228A Vehicle interior fuse and relay module F2 236A Vehicle interior fuse and relay module F2 244A Vehicle interior fuse and relay module F2 252A Vehicle interior fuse and relay module F2 260A Vehicle interior fuse and relay module F2 267A Vehicle interior fuse and relay module F2f1 73B Fuse 1 F2f10 117C Fuse 10 F2f11 116C Fuse 11 F2f12 113C Fuse 12 F2f13 115C Fuse 13 F2f14 213C Fuse 14 F2f15 17C Fuse 15 F2f16 20C Fuse 16 F2f17 10C Fuse 17 F2f18 5C Fuse 18 F2f19 267C Fuse 19 F2f2 192C Fuse 2 F2f20 240C Fuse 20 F2f21 221C Fuse 21 F2f22 224C Fuse 22 F2f23 67B Fuse 23 F2f24 50C Fuse 24 F2f25 76C Fuse 25 F2f26 123C Fuse 26 F2f27 188C Fuse 27 F2f28 136C Fuse 28 F2f29 155C Fuse 29 F2f3 120C Fuse 3 F2f30 178C Fuse 30 F2f31 182C Fuse 31 F2f32 141C Fuse 32 F2f33 22C Fuse 33 F2f34 38C Fuse 34 F2f35 112C Fuse 35 F2f36 108C Fuse 36

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2256 · Applies to: 453

pe54.15-p-2001-97bmb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: F2f37 163C Fuse 37 F2f38 28C Fuse 38 F2f39 86C Fuse 39 F2f4 201C Fuse 4 F2f49 150K Fuse 49 F2f5 96C Fuse 5 F2f6 81C Fuse 6 F2f7 79C Fuse 7 F2f8 78C Fuse 8 F2f9 78C Fuse 9 F2k1 157B Heated rear window/outside mirrors relay F2k2 41B Front power window relay H2 178L Fanfare horns K99/1 52L Air conditioning blower motor power supply relay L11 11L Transponder coil M10/3 29L Left front power window motor M10/4 34L Right front power window motor M2 66L Blower motor M21/1 163L Left electrically adjustable and heated outside mirror M21/2 167L Right electrically adjustable and heated outside mirror M36 259L Left headlamp range adjustment electric motor M37 260L Right headlamp range adjustment electric motor N10/10 2L Center SAM control unit N10/10 73L Center SAM control unit N10/10 116L Center SAM control unit N10/10 147L Center SAM control unit N10/10 171L Center SAM control unit N10/10 202L Center SAM control unit N10/10 209L Center SAM control unit N10/10 271L Center SAM control unit N10/11 38L Driver SAM control unit N10/11 77L Driver SAM control unit N10/11 113L Driver SAM control unit N10/11 205L Driver SAM control unit N112/2 104L Electric vehicle communication module control unit N127 182L Drivetrain control unit N15/5 213L Electronic selector lever module control unit N2/10 221L Supplemental restraint system control unit N22/1 61L Climate control control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2257 · Applies to: 453

pe54.15-p-2001-97bmb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: N24 93L Multimedia operating unit N30/4 13L Electronic Stability Program control unit N49 17L Steering angle sensor N62 263L Parking system control unit N68 225L Electrical power steering control unit N70/1 233L Sliding roof control unit N76/1 64L Blower regulator N93/1 100L Audio gateway control unit R1 159L Heated rear window R3 136L Front cigarette lighter with ashtray illumination S1/1 256L Electric headlamp range adjustment selector wheel S2 69L Ignition lock S2 133L Ignition lock S2 186L Ignition lock S20/1 194L Power window switch group, driver side S20/1 190L Power window switch group, driver side S21/2 198L Passenger-side power window switch S4 25L Combination switch S4 121L Combination switch S4 175L Combination switch S4/4 217L Right wiper switch S50 5L Outside mirror adjustment switch S9/1 8L Stop lamp switch S9/1 267L Stop lamp switch S96 236L Lane Keeping Assist button W1/3 42L Left cockpit ground point W1/5 58L Right cockpit ground point W2 179L Right front ground point X11/4 124L Data link connector X133/2 232H Sliding roof electrical connector X31/3 238H Dome lamp electrical connector X31/3 228G Dome lamp electrical connector X35/1 5H Left door separation point X35/1 28H Left door separation point X35/1 163H Left door separation point X35/1 189H Left door separation point X35/1 193H Left door separation point X35/1 197H Left door separation point X35/2 32H Right door separation point

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2258 · Applies to: 453

pe54.15-p-2001-97bmb Document title: Wiring diagram for fuse and relay module Code: Designation: Position: X35/2 167H Right door separation point X35/2 197H Right door separation point X35/2 193H Right door separation point X55/1 241H Right rear seat connector block X55/2 240H Left rear seat connector block X55/3 243H Driver seat connector block X55/4 244H Front passenger seat connector block X58/10 86L Rear luggage carrier electrical connector X8/4 159H Trunk lid electrical connector X85/18 248H Vehicle interior/vehicle front electrical connector X85/5 63H Cockpit/air conditioning electrical connector Z3/4 133G Tml. 15 connector sleeve Z3/70 184F Tml. 15 connector sleeve Z50/41 185G Voltage supply connector sleeve Z50/43 240F Circuit 15 (fused) connector sleeve Z50/44 255F Circuit 15 (fused) connector sleeve Z50/48 213F Circuit 15 (fused) connector sleeve Z50/49 96E Circuit 30 (fused) connector sleeve Z50/50 88E Circuit 30 (fused) connector sleeve Z50/51 45G Circuit 30 (fused) connector sleeve Z50/51 88G Circuit 30 (fused) connector sleeve Z50/51z1 49G Circuit 30 (fused) connector sleeve Z50/51z1 91E Circuit 30 (fused) connector sleeve Z50/53 44G Circuit 30 (fused) connector sleeve Z50/54 44E Circuit 30 (fused) connector sleeve Z50/55 154G Electric vehicle circuit 30 connector sleeve, vehicle interior Z50/57 22G Circuit 30 (fused) connector sleeve Z50/61 150G Electric vehicle circuit 30 connector sleeve Z50/62 20E Circuit 30 (fused) connector sleeve Z50/64 10E Circuit 30 (fused) connector sleeve Z6/150 42J Ground connection connector sleeve Z6/151 42E Ground connection connector sleeve Z6/152 42G Ground connection connector sleeve Z6/154 58G Ground connection connector sleeve Z6/157 179G Ground connection connector sleeve Z6/158 179F Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2259 · Applies to: 453

Page 1 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f18 f17 f15 S9/1 S50 N10/10 N49 N30/4 L11 X35/1 Z50/64 F2 F2 PE 82.10-P-2300BMA PE 54.21-P-2127BMB PE 42.45-P-2000BMA PE 42.45-P-2000B 4 P1 12 4 CA CA A7 A 3 28 AA AA 8 AA AA E17 S18 BPT BPT4 5 S17 S15 BPT8 BPT5 3 5 F 1 2 3 6 4 5 7 8 L K 9 11 10 12 13 14 15 16 17 18 J H G E D C 6 8 7 5 4 3 2 1 B A 18 17 15 14 16 12 13 9 11 10 0,35 RDWH 0,35 RDWH 0,5 RD 0,35 RDWH 0,35 RDWH 2,5 RDPK 0,5 RD 0,35 RDWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2260 · Applies to: 453

Page 2 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f16 f33 f38 M10/3 S4 F2 M10/4 X35/1 Z50/57 X35/2 Z50/62 Code 584 F2 F2 PE 72.29-P-2001BMC P-2000BMA M PE 54.25-P-2250BMA PE 54.15-P-2001BMC M PE 72.29-P-2001BM AC A1 B1 B3 12 AD AA 4 BA 4 BA A9 A A9 A S16 S33 S38 BP75 BPT2 BPT6 15 10 25 19 18 20 21 22 24 23 25 26 27 28 29 30 33 31 32 34 35 35 33 34 30 31 32 27 29 28 26 25 24 23 22 21 20 18 19 1,5 RDBN 1,5 RDBN 1,5 RDBN 1,0 RD 1,0 RD 0,5 RD 0,5 RD 1,5 RDBN 2,0 RD 0,5 RD ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2261 · Applies to: 453

Page 3 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f3A f2A f34 f24 k2 K99/1 F108 W1/3 N10/11 Z6/150 Z50/53 Z6/152 Z50/51 Z50/51z1 F2 Z6/151 Z50/54 F2 F2 PE 54.0 PE 54.21-P-2127BMA -2001BMC PE 15.00-P-2101BMA 70 70 12 P2 BP13 BP11 BP1 BP11 BPE3 AA AB A A CA 3 2 5 B4 B5 E38 B1 S34 B3 E34 B2 E7 E33 E39 E25 S24 E23 BPTA BP2N BPT2 BPTA BP13 NC 25 MAM BP13 BP13 BP13 BP13 BP13 BPE3 BP1 5 52 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 48 50 49 47 46 45 44 43 42 41 39 38 36 35 37 40 51 0,5 BK 4,0 RDBN 6,0 BK 4,0 RDBN 1,0 BK 7,0 RD 7,0 RD 4,0 RDBN 0,5 RD 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 0,5 BK 1,5 RDBN 0,5 RD 4,0 RDBN ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2262 · Applies to: 453

Page 4 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f23 9/1 S2 M2 N76/1 N22/1 W1/5 F2 X85/5 Z6/154 F2 F2 F2 PE 54.00-P-2001BMA PE 83.30-P-2000BMA PE 54.15-P-2001BMC M PE 54.21- NC NC E49 AB 34 AB 6 5 3 1 2 4 2 1 AA AA 3 1 2 B 40 S23 E1 BPE1 D 52 53 54 55 56 57 60 59 58 61 62 63 64 65 66 67 68 69 52 53 69 68 67 66 65 64 63 62 61 59 60 57 56 58 54 55 3,0 BK 3,0 RD 3,0 BK 3,0 BK 1,5 RD 0,35 WH 6,0 BK 4,0 RDBN 4,0 GYBN 3,0 RD ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2263 · Applies to: 453

Page 5 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f1 f25 f7 f8 f9 f6 f39 S2 N10/10 N10/11 X58/10 A15 A1 Code V31 Code E12 F2 F2 PE 54.21-P-2127BMB E 54.21-P-2135BMA PE 54.30-P-2101BMA PE 54.21-P-2127BMA B 1 3 39 S1 8 2 P2 P1 2 1 AA AA E1 S1 D DP 5 S7 S25 S8 S9 S6 S39 BP2L BP2S NC BP69 NC 30 Res 20 10 Res BP47 20 69 70 73 71 72 79 74 75 76 78 77 80 81 84 83 82 86 85 85 86 83 82 84 80 81 78 77 79 75 76 72 73 74 69 71 70 1,0 RD 1,0 RD 4,0 GYBN 0,35 GNWH 0,75 RDBN 0,35 RDWH 0,35 RDWH ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2264 · Applies to: 453

Page 6 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f5 Code P02 F108 58/10 N24 A40/3 N93/1 Z50/51 Z50/50 Z50/51z1 Code 535 Code 535 Z50/49 F2 F2 PE 15.00-P-2101BMA 1 PE 82.85-P-2200BMA PE 82.60-P-2102BMA A AA 9 AA AA 6 3 BA AA E3 9 E24 E26 E36 E11 E35 E5 BP47 BP11 BP11 BP11 BP11 BP11 BP11 BP11 20 S5 BP1H 15 86 87 89 88 92 91 90 95 94 93 97 96 98 100 99 103 101 102 92 90 91 88 89 86 87 93 94 95 98 97 96 101 102 99 100 103 0,5 RD 4,0 RDBN 4,0 RDBN 7,0 RD 0,5 RD 0,5 RD 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 4,0 RDBN 0,75 RDBN 1,0 RD ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2265 · Applies to: 453

Page 7 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f36 f35 f12 f13 f11 f10 f3 P02 N10/10 N10/11 A2/13 N112/2 S4 535 Code SOUND F2 F2 PE 54.21-P-2127BMB PE 82.85-P-2105BMA PE 82.62-P-2101BMA PE 54.21-P-2127BMA PE 54.25-P 1 1 AA P1 6 4 10 11 P1 P1 12 10 P2 AA S36 S35 S12 S13 S11 BP1P BP77 BP2M BP76 BP56 20 10 25 15 15 S10 S3 BPA2 BP3 20 5 106 3 104 105 107 108 109 110 111 113 112 114 116 115 117 118 119 120 1 119 120 1 117 118 115 114 116 111 112 113 109 110 106 107 108 104 105 3 0,5 RD 0,35 RDWH 1,0 RD 1,0 RD 0,5 RD 0,75 RDBN 0,75 RDBN 2,0 RD ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2266 · Applies to: 453

Page 8 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f3 f26 f28 S2 A2 X11/4 S4 R3 Z3/4 (Code 535) Code I32 Code C0 Code 537 F2 F2 PE 82.60-P-2000BME 54.25-P-2250BMA PE 54.22-P-2000BMA AA 16 PE 54.21-P-2135BMA PE 82.60-P-2000BMC ( ) PE 82.60-P-2000BMB ( ) 19 10 PE 82.60-P-2000BMA 6 AA 2 AA AA (5) AA (BB) S3 S26 E32 E28 S28 BPA2 BC 5 20 S SP4G S 15 121 122 125 123 124 126 127 133 128 129 130 131 132 134 135 137 136 138 133 134 132 130 131 128 127 129 125 126 122 123 121 124 138 136 135 137 4,0 YEBN 1,5 YEBN 4,0 YEBN 4,0 YEBN 1,5 RDBN 0,35 RDWH 1,5 RDBN ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2267 · Applies to: 453

Page 9 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f49 f6 f32 f29 Code C08 (Code 537) A2 F2 N10/10 A2 Z50/55 Z50/61 (Code SOUND) Code 537 F2 F2 AA ( PE 82.60-P-2000BMD PE 54.21-P-2127BMB ) PE 82.60-P-2000BME PE 82.60-P-2000BMA PE 54.15-P-2001BMC 10 60 PE 7 7 AA 28 S1 BPE2 BP12 AA AB S49 S6 S32 A1 E29 S2 SP2 5 BPE2 BP12 138 138 139 140 141 142 143 144 145 146 148 147 149 152 150 151 153 154 155 140 142 141 139 153 154 155 151 152 148 149 150 145 146 147 143 144 0,75 RDBN 0,5 YE 5,0 RD 0,5 YE 0,5 YE 0,5 RD 4,0 RDBN ▼ Affix page 10 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2268 · Applies to: 453

Page 10 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f29 f37 k1 R1 F1 M21/1 N10/10 M21/2 X8/4 X35/1 X35/2 Code FC (Code FW) Code FA F2 F2 F2 PE 67.29-P-2000BMA PE 54.15-P-2001BMA PE 54.21-P-212 PE 88.79-P-2000BMA M PE 88.79-P-2000BMA M 1 AA 1 AA 1 AA S1 34 2 (3) C (A) B6 B6 A A A5 S29 A4 A3 15LP 15B 15B NC 30 S37 E37 A2 15RP 15LP 5 15M 160 155 156 157 158 159 162 161 163 164 165 167 166 168 169 170 171 172 172 170 169 171 166 167 168 164 165 161 162 163 159 160 156 157 158 155 0,35 GNWH 1,5 WHBN 0,35 GNWH 0,35 GNWH 0,5 GY 0,35 GNWH 1,5 WHBN 1,0 WH (1,5 GNBN) 1,5 WHBN ▼ Affix page 11 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2269 · Applies to: 453

Page 11 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f31 f30 f27 N127 S4 10 W2 H2 S2 Z6/157 Z50/41 X3 Z6/158 Code FW Z3/70 Code 583 F2 F2 F2 PE 54.00-P-2001BMA 1-P-2127BMB PE 54.25-P-2250BMA PE 54.21-P-2135BMA P D1 15 AA 1 2 AA AA 4 AA AA A S31 E30 S30 67C 67CP 15 E2 E31 E4 E21 E14 S27 E27 AP15 A A A A A NC A 5 Res 173 172 175 174 176 179 178 177 181 180 187 182 184 183 185 186 188 189 176 174 175 173 172 181 180 177 178 179 187 185 186 182 183 184 188 189 4,0 YEBN 1,0 BK 4,0 BKBN 1,0 BK 4,0 YEBN 2,0 WH 1,0 WH 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 0,35 YEWH 4,0 YEBN ▼ Affix page 12 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2270 · Applies to: 453

Page 12 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f2 f4 S20/1 S20/1 N10/10 S21/2 N10/11 X35/1 X35/2 X35/1 (X35/1) (X35/2) FW Code 583 Code L (Code R) Code ICPA 583 F2 F2 PE 72.29-P-2001BMA PE 72.29-P-2001BMB PE 72.29-P-2001BMB PE 54.21-P-2127BMB PE 54.21-P-2127B 6 AA 2 3 2 AA 3 29 S1 3 P1 A11 A11 A11 A A A S2 S4 AP39 NC Res 30 AP29 5 189 191 190 192 198 194 193 195 196 197 200 199 202 201 203 206 205 204 206 205 203 204 201 202 198 199 200 195 196 197 194 193 191 190 192 189 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 1,5 YEBN 0,5 YE 0,35 YEWH 1,5 YEBN ▼ Affix page 13 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2271 · Applies to: 453

Page 13 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f14 f21 N10/10 N15/5 S4/4 N2/10 Z50/48 F2 F2 PE 27.19-P-2102BMA PE 54.21-P-2127BMB P-2127BMA PE 91.60-P-2105BMA PE 82.30-P-2000BMA P2 5 2 BA 15 AA BC 102 AB S14 S21 AP9 15 AP25 5 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 216 217 218 214 215 211 213 212 208 210 209 206 207 222 223 220 219 221 1,0 YE 0,5 YE 1,0 YE 1,5 YEBN 0,35 YEBN ▼ Affix page 14 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2272 · Applies to: 453

Page 14 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f22 f20 Code 238 Code 873 N68 A67 A40/11 S96 N70/1 Code V35 X133/2 X55/2 X31/3 X31/3 Code E55 Z50/43 F2 F2 A PE 46.35-P-2000BMA 3 B PE 68.49-P-2000BMA PE 77.20-P-2200BMA PE 91.3 7 6 BA 3 AA AA 7 AA 5 3 18 A A A 18 S22 AP23 5 S20 AP10 15 225 23 224 226 227 228 229 230 233 231 232 234 235 237 236 238 239 240 225 224 23 229 231 230 227 228 226 240 238 237 239 235 236 232 233 234 0,5 YE 0,5 YE 0,5 GN 0,35 YE 0,5 YE 0,5 BN 0,5 YE 0,5 YE 0,35 YEWH 0,5 YE 0,5 YE ▼ Affix page 15 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2273 · Applies to: 453

Page 15 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f20 Code 258 A45/1 A90 S1/1 X55/1 /2 X55/3 X55/4 X85/18 43 Z50/44 F2 F2 PE 91.30-P-2000BMB PE 91.30-P-2000BMA PE 82.10-P-2000BMA PE 82.25-P-2100BMA PE 30.30-P-2105BMB AA 11 8 BF B2 BA 3 3 A B B 3 3 A 1 S20 AP10 15 241 242 243 244 245 246 252 247 248 249 251 250 253 254 255 256 257 25 25 256 257 253 254 250 251 252 255 249 248 247 246 245 244 243 241 242 0,5 GN 0,5 GN 0,5 GN 0,5 GN 0,35 YEWH 0,5 YE 0,35 YEWH 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 YE 0,5 YE ▼ Affix page 16 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2274 · Applies to: 453

Page 16 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA f19 S9/1 N62 M37 M36 A0 N10/10 Code FC Code FW Code FA Code 220 F2 F2 PE 82.10-P-2300BMA A PE 54.65-P-2101BMA M M PE 54.21-P-2127BMB 1 1 CA BA 8 2 CA 10 P2 S19 AP1 10 PE 54.15-P-2001BMC 260 258 259 262 261 263 264 265 266 267 268 269 270 271 272 273 PE 54.15-P-2001-97B 274 275 258 259 260 268 267 266 265 264 262 261 263 274 275 271 273 272 270 269 0,5 YE 0,5 YE 2,5 RDYE 0,35 YE 0,35 YE 0,5 YE 0,35 YEBN ▼ Affix page 17 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.15-p-2001-97bmb, Wiring diagram for fuse and relay module

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2275 · Applies to: 453

Page 17 of 17 Model 453.091/391/491 as of model year 2020 F2 connector AA A0 F -P-2001-97BMB 275 L K J H G E D C 275 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2285 · Applies to: 453

pe54.18-p-2300-97bba Document title: Connector separation point wiring diagram Code: Designation: Position: A0 64L Use of wiring diagrams A1 10A Instrument cluster A9 31L Refrigerant compressor A9x1 31H Refrigerant compressor electrical connector B12 40A Refrigerant pressure sensor B4/3 36A Fuel tank pressure sensor Code 429 55G twinamic Code 460 32A Canada version Code 494 32A USA version Code I01 38A Air conditioning Code I77 22A Manual air conditioning Code I77 38A Manual air conditioning Code I78 22A Heating system F1 57A Power supply fuse and relay module F11 15A Combustion engine fuse and relay module F11 48A Combustion engine fuse and relay module F2 3A Vehicle interior fuse and relay module F2 61A Vehicle interior fuse and relay module G2 53L Alternator K40 32A Combustion engine relay module K40k1 31A Refrigerant compressor relay K40k2 34A Vacuum pump relay K64 37A Secondary air injection pump relay M1 2L Starter M14/10 7L Tank cap central locking actuator M4/4 13L Fan M44 21A Charge air cooler circulation pump M56 34L Vacuum pump N10/10 6A Center SAM control unit N10/11 53A Driver SAM control unit N15/13 58L Double clutch transmission control unit N23 25A Climate control control and operating unit N3/10 15L ME-SFI [ME] control unit N3/10 20L ME-SFI [ME] control unit N3/10 27L ME-SFI [ME] control unit N3/10 36L ME-SFI [ME] control unit N3/10 44L ME-SFI [ME] control unit R48 28A Coolant thermostat heating element S29/5 5L Backup light activation/idle recognition switch

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2286 · Applies to: 453

pe54.18-p-2300-97bba Document title: Connector separation point wiring diagram Code: Designation: Position: S41/2 10L Oil pressure switch T1/1 48L Cylinder 1 ignition coil T1/2 45L Cylinder 2 ignition coil T1/3 47L Cylinder 3 ignition coil U1204 19A Valid for gasoline engine 281, 80 kW with equipment "BRABUS tailor made" U147 19A Valid for engine 281, 65 kW U470 24C Valid for model 453.0 U470 45C Valid for model 453.0 U470 52C Valid for model 453.0 X18/3 35D Vehicle interior/fuel tank electrical connector X26 1F Vehicle interior/engine wiring harness electrical connector Y16/2 29A Heating system shutoff valve Y76/1 50L Cylinder 1 fuel injector Y76/2 52L Cylinder 2 fuel injector Y76/3 49L Cylinder 3 fuel injector Y98 18A Combustion engine preheating air flap Z3/3 47H Circuit 15 connector sleeve, ignition coil 1 to 3 Z38 6D Backup lamp connector sleeve Z50/48 3D Circuit 15 (fused) connector sleeve Z50/56 57H Circuit 30 (fused) connector sleeve Z7/110 50H Circuit 87 connector sleeve Z7/111 16D Circuit 87 connector sleeve Z7/112 18H Circuit 87 connector sleeve Z7/3 50D Circuit 87 connector sleeve, injection valve 1 to 3

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bba, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2287 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet1 M1 S29/5 M14/10 S41/2 X26 M4/4 N3/10 Z7 Z38 Z50/48 F2 N10/10 A1 Z7/111 F11 Y M M NC NC NC CB DA 2 3 1 4 AA AA 3 2 1 1 2 M Q1 1 AB L3 B4 AA 40 8 27 2 A5 S15 3 A A1 AD B11 A7 C10 A3 C4 A4 S1 AA P2 AA PE 54.15-P-2001BBB PE 54.15-P-2001BBC PE 54.21-P-2127BBB PE 54.21-P-2127BBC PE 54.30-P-2101BBA A2 C2 B5 1 S5 A8 A12 A10 B7 A11 BA PE 54.21-P-2144BBA F 1 2 L K 3 4 5 6 7 8 9 11 10 12 J H G 13 14 15 16 17 18 E D C 2 1 B A 11 12 3 4 5 6 7 8 9 10 13 14 15 16 17 18 2,0 BU 0,75 BN 0,5 YEBK 0,35 PK 0,5 BNBK 0,75 GN 0,75 GY 0,35 GN 0,5 YE 0,75 GN 0,35 BN 1,0 WHBK 2,0 WH (0,22 WH) 0,22 GN 0,35 PK 0,5 YE 0,75 GYBN 0,35 GNWH 1,5 YEBN 0,22 WH 0,75 GNBN 1,0 WH 1,5 WH 0,5 GN 0,35 PKWH 1,5 PKBN 0,35 PKWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bba, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2288 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet1 x1 k1 k2 Code 460 Code 494 N3/10 N3/10 A9 Z7/112 (U470) Code I78 Code I77 (U1204) Y98 U147 M44 N23 R48 Y16/2 K40 M56 X18 PE 07.61-P-2101BBC B4 F1 1 F2 B3 G1 B1 1 AA 1 A5 A2 2 A5 3 2 3 1 C2 A11 A2 B8 (BA) AA C3 C7 C8 B2 B3 BA AA AA AA M PE 83.30-P-2000BBB M 1 AA J4 AC B2 B5 B12 B10 C US 18 19 20 21 22 25 23 24 26 27 30 28 29 31 32 20 21 22 18 19 29 30 31 32 23 24 25 26 27 28 33 34 35 33 34 35 0,35 GN 0,35 BN 1,0 WHBN 1,0 WHBK 0,35 GY 0,35 GN 0,35 BU 0,5 BK 0,35 PK 0,5 WHBK 0,5 WH 0,35 PKWH 0,5 WH 0,35 BUWH 0,5 WH 0,35 PKWH 0,35 PKWH 2,5 WH 0,35 PK 2,5 WH 0,35 PK (0,5 BN) 0,5 PK (0,35 BNWH) 0,35 PKWH (0,35 PKWH) ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bba, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2289 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet1 N3/10 T1/1 T1/3 N3/10 T1/2 Y76/2 Y76/3 Y76/1 Z7/110 Z3/3 X18/3 Z7/3 (U470) (U B4/3 K64 Code I01 Code I77 B12 F11 PE 07.61-P-2101BBB J4 C M1 Q4 E3 J1 L1 H2 AA 3 AA 3 AA 3 DA 1 DA 1 DA 1 C5 A5 C 1 1 2 3 B2 A5 A6 B5 B4 B6 C 5 US AA AA C11 C1 C9 AA S1 P U P U PE 54.21-P-2144BBA 35 36 37 38 39 40 41 42 44 43 45 46 47 48 49 50 51 52 38 39 40 41 42 35 36 37 47 48 49 50 51 52 43 44 45 46 0,35 PK 0,35 GN 0,5 GY 0,35 BN 0,35 BU 0,35 YE 1,0 BNBK 0,35 WH 1,0 BNBK 1,0 WHBK 1,0 WHBK 1,0 BNBK 1,0 WHBK 1,0 BNBK 1,5 WH 0,35 PKWH 0,35 PK 0,5 PK 0,5 GN 0,5 GY 0,5 WH 1,5 GNBN 1,0 WH 1,5 GNBN (0,35 BNWH) 0,35 PKWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bba, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2290 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet1 Y76/2 G2 N15/13 A0 Z50/56 Code 429 (U470) N10/11 F1 F2 1 EB G PE 27.19-P-2106BBA 1 1 1 DA 3 5 31 PE 54.21-P-2127BBA S6 18 S5 A9 C12 C5 AA AB PE 54.15-P-2001BBA PE 54.15-P-2001BBC F 52 PE 54.18-P-2300-97BBA 58 53 54 55 56 57 59 60 61 62 63 64 L K J H G 52 E D C 56 57 58 59 60 61 63 62 53 54 55 64 B A 1,0 WHBK 2,5 RDYE 2,5 RD 2,5 RD 2,5 RD 0,75 BN 5,0 RD 0,75 YE 5,0 RD 0,75 YE 0,5 PKGY (0,5 GY) Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2291 · Applies to: 453

pe54.18-p-2300-97bbb Document title: Connector separation point wiring diagram Code: Designation: Position: A0 169L Use of wiring diagrams A40/3 78A smart radio multimedia navigator A40/3 105A smart radio multimedia navigator A40/3 120A smart radio multimedia navigator B3 22L Left front seat position sensor B3/1 9L Right front seat position sensor B41/1 12L Front passenger seat occupied recognition B8/10 150L Center rear parking system distance sensor B8/10 164L Center rear parking system distance sensor B8/8 166L Right rear parking system distance sensor B8/8 152L Right rear parking system distance sensor B8/9 148L Left rear parking system distance sensor B8/9 162L Left rear parking system distance sensor B84/3 78L Backup camera B84/3 104L Backup camera B84/3 120L Backup camera B84/3x1 77H Backup camera electrical connector B84/3x1 103J Backup camera electrical connector B84/3x1 119H Backup camera electrical connector Code 218 75B Backup camera Code 218 102B Backup camera Code 218 117B Backup camera Code 460 7G Canada version Code 460 11G Canada version Code 460 13G Canada version Code 460 20G Canada version Code 494 11G USA version Code 494 7G USA version Code 494 13G USA version Code 494 20G USA version Code 535 75B Smart Media System Code 535 102B Smart Media System Code 535 117B Smart Media System Code V07 131A Front fog lamp E19/1 85L Left license plate lamp E19/1 128L Left license plate lamp E19/1 155A Left license plate lamp E19/2 158A Right license plate lamp E21 73L Center stop lamp

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2292 · Applies to: 453

pe54.18-p-2300-97bbb Document title: Connector separation point wiring diagram Code: Designation: Position: E21 115L Center stop lamp E5/1 145L Left fog lamp E5/2 142L Right fog lamp E6/1 135L Left turn signal lamp E6/2 138L Right turn signal lamp F1 45L Power supply fuse and relay module F1f2 44K Fuse 2 F2 18L Vehicle interior fuse and relay module F2 50L Vehicle interior fuse and relay module F2 69A Vehicle interior fuse and relay module F2 94L Vehicle interior fuse and relay module F2 111A Vehicle interior fuse and relay module F2f20 48K Fuse 20 F2f4 17K Fuse 4 M14/31 125L Trunk lid/liftgate locking element M14/7 82L Rear-end door central locking motor M14/7 90L Rear-end door central locking motor M6/4 63L Tailgate wiper motor M6/4 100A Tailgate wiper motor N10/10 62A Center SAM control unit N10/10 82A Center SAM control unit N10/10 99L Center SAM control unit N10/10 90A Center SAM control unit N10/10 125A Center SAM control unit N10/10 137A Center SAM control unit N10/11 73A Driver SAM control unit N10/11 157L Driver SAM control unit N10/11 115A Driver SAM control unit N10/11 144A Driver SAM control unit N110 15L Weight Sensing System (WSS) control unit N2/10 5A Supplemental restraint system control unit N2/10 14A Supplemental restraint system control unit N2/10 20A Supplemental restraint system control unit N2/10 28A Supplemental restraint system control unit N25/4 48A Front passenger seat heater control unit N25/5 43A Driver seat heater control unit N62 150A Parking system control unit N62 163A Parking system control unit R1 66L Rear window heater

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2293 · Applies to: 453

pe54.18-p-2300-97bbb Document title: Connector separation point wiring diagram Code: Designation: Position: R1 109L Rear window heater R1 94A Rear window heater R12/39 27L Left front sidebag R12/40 3L Right front sidebag R3 37L Front cigarette lighter with ashtray illumination S15/1 59L Trunk lid/liftgate release switch S15/1 126L Trunk lid/liftgate release switch S15/1 98A Trunk lid/liftgate release switch S51/1 35A Left front seat heater switch S51/2 55A Right front seat heater switch S6/1 85A Instrument panel switch group S6/1 129A Instrument panel switch group S68/1 24L Left front seat belt buckle switch S68/2 6L Right front seat belt buckle switch S88/6 123L Trunk lid contact switch, right S88/6x1 123H Trunk lid contact switch electrical connector, right W1/3 30L Left cockpit ground point W1/3 34L Left cockpit ground point W1/5 1L Right cockpit ground point W1/5 56L Right cockpit ground point W11/9 64C Left rear ground point W11/9 87L Left rear ground point W11/9 97L Left rear ground point W11/9 130L Left rear ground point W11/9 154L Left rear ground point W11/9 108C Left rear ground point W2 132L Right front ground point W9 133L Left front ground point (at lamp unit) X18/48 147F Vehicle interior/rear end electrical connector X18/48 161F Vehicle interior/rear end electrical connector X18/49 2F Right vehicle interior/seat electrical connector X18/50 21F Left vehicle interior/seat electrical connector X19 58H Rear window heater electrical connector X4/24 134H Vehicle interior/daytime running lights electrical connector X54/12 41E Front seat heater electrical connector, driver X54/13 45E Front seat heater electrical connector, front passenger X55/3 31F Driver seat connector block X55/4 45F Front passenger seat connector block X8/4 59F Trunk lid electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2294 · Applies to: 453

pe54.18-p-2300-97bbb Document title: Connector separation point wiring diagram Code: Designation: Position: X8/4 77F Trunk lid electrical connector X8/4 89F Trunk lid electrical connector X8/4 108F Trunk lid electrical connector X8/4 119F Trunk lid electrical connector Z111/3 72D Brake light actuation connector sleeve Z111/3 115D Brake light actuation connector sleeve Z111/6 84D Circuit 58 connector sleeve Z111/6 156H Circuit 58 connector sleeve Z111/6 129D Circuit 58 connector sleeve Z111/7 84H Circuit 58 connector sleeve Z111/7 129H Circuit 58 connector sleeve Z30/1 136D Left turn signal indicator connector sleeve Z30/2 138D Right turn signal indicator connector sleeve Z36/1 150H Rear parking system sensors ground line connector sleeve Z36/1 163H Rear parking system sensors ground line connector sleeve Z50/43 42L Circuit 15 (fused) connector sleeve Z50/43 48H Circuit 15 (fused) connector sleeve Z50/44 42L Circuit 15 (fused) connector sleeve Z50/44 50H Circuit 15 (fused) connector sleeve Z53/35 55E Ground connection connector sleeve Z53/37 38E Ground connection connector sleeve Z6/150 30H Ground connection connector sleeve Z6/150 40L Ground connection connector sleeve Z6/150 34G Ground connection connector sleeve Z6/151 27D Ground connection connector sleeve Z6/152 30E Ground connection connector sleeve Z6/154 1G Ground connection connector sleeve Z6/154 55H Ground connection connector sleeve Z6/155 1D Ground connection connector sleeve Z6/157 132G Ground connection connector sleeve Z6/158 132E Ground connection connector sleeve Z6/160 140L Ground connection connector sleeve Z6/161 133G Ground connection connector sleeve Z6/162 133E Ground connection connector sleeve Z6/166 63E Circuit 31 connector sleeve Z6/166 87H Circuit 31 connector sleeve Z6/166 96J Circuit 31 connector sleeve Z6/166 130G Circuit 31 connector sleeve Z6/166 154H Circuit 31 connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2295 · Applies to: 453

pe54.18-p-2300-97bbb Document title: Connector separation point wiring diagram Code: Designation: Position: Z6/166 108E Circuit 31 connector sleeve Z6/167 95H Circuit 31 connector sleeve Z6/167 87D Circuit 31 connector sleeve Z6/168 95E Circuit 31 connector sleeve Z6/169 58F Circuit 31 connector sleeve Z6/169 63H Circuit 31 connector sleeve Z6/169 108H Circuit 31 connector sleeve Z6/170 85H Ground connection connector sleeve Z6/170 126G Ground connection connector sleeve Z6/170 154D Ground connection connector sleeve Z75/3 156D License plate lamp connector sleeve Z81z1 32H Circuit 58d connector sleeve Z81z1 53H Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2296 · Applies to: 453

Page 1 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 f4 R12/40 W1/5 N110 B41/1 B3/1 S68/2 Z6/154 X18/49 Code 494 Code 494 Code 460 Code 460 Code 494 Code 460 Z6/155 N2/10 N2/10 PE 54 5 AA 1 1 2 1 BA BB 2 1 2 AA 1 4 3 2 AA AA 1 2 3 1 S4 No No 47 39 75 39 38 BB 103 76 104 BC BB 29 30 A 10 12 7 5 9 11 13 14 6 8 4 1 3 1 2 453.0 453.0 60EC 60ED 60GL 60CE 60BQ 60HR 60HQ 60GM 60BM F 1 2 3 5 4 L K 7 6 8 9 10 12 11 13 15 14 17 16 18 J H G E D C 5 4 3 2 1 B A 18 17 16 15 14 13 11 12 9 10 8 7 6 1,0 BK 0,5 BN 6,0 BK 0,5 YEBK 0,5 RDBK 0,5 WH 0,5 WH 0,5 RD 0,75 YEBN 0,5 BK 0,5 BK 0,5 WH 0,5 GN 0,5 GY 0,5 GY 0,5 GY 0,5 PK 0,5 PK 0,5 PK 60BN 0,5 PK 0,35 PKWH 0,35 GYWH 0,5 GY ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2297 · Applies to: 453

Page 2 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 F2 W1/3 R12/39 S68/1 B3 Z81z1 Code 494 Code 460 Z6/150 X18/50 X55/3 W1/3 Z6/150 Z6/152 Z6/151 N2/10 N2/10 S5 PE 00.19-P-2600BBA PE 54.15-P-2001BBB 2 AA 2 1 1 AA BA 2 1 1 BB AA AA 8 4 78 BB 77 3 99 98 BC A 6 13 8 14 B 9 11 10 1 5 4 12 7 453.0 453.0 453.0 453.0 60HS 60HT 60CL 60BP 133J 60EB 60EA PE 91.60-P-2105BBB PE 91.60-P-2105BBA 8 5 18 20 19 22 21 23 25 24 27 26 28 30 29 31 32 33 35 34 31 32 30 29 28 27 26 25 24 23 21 22 20 19 18 35 34 33 1,0 BK 0,35 PKWH 0,5 BN 6,0 BK 0,5 YEBK 0,5 BK 0,5 RD 0,5 RDBK 6,0 BK 0,5 BU 0,5 BK 0,5 BK 0,5 PK 0,5 BN 0,5 PK 0,5 BN 0,5 WH 0,35 GNWH 0,5 GN 0,35 PKWH 0,5 BN 0,5 BU ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2298 · Applies to: 453

Page 3 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 f2 f20 F1 Z50/43 Z6/150 R3 (Z50/44) F2 X55/4 Z50/43 Z50/44 X54/13 Z53/37 X54/12 S51/1 N25/5 N25/4 PE 54.15-P-2001BBA PE 82.00-P-2600BBA 30 15 PE 54.15-P-2001BBB AA 3 S2 AA S20 AA 453.4 453.0) ( 453.0 453.3 5 1 2 6 1 1 6 1 B 3 2 9 2 5 3 A A PE 91.30-P-2000BBA M M M 35 37 36 38 39 40 41 42 43 45 44 47 46 48 49 50 52 51 52 51 50 49 48 47 45 43 44 41 39 40 42 46 37 38 35 36 1,5 RDBN 1,5 RDBN 1,5 BKBN 1,5 BKBN 0,5 YE 0,5 YE 1,0 BK 0,5 YE 0,5 YE 1,0 GYBK 0,5 GN 1,0 BNGY 0,5 GN 1,0 GYBK 1,0 RD 0,5 GN 0,5 BNGY 0,5 BNGY 0,5 BNGY 0,5 GN 1,0 RD ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2299 · Applies to: 453

Page 4 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 S15/1 W1/5 R1 M6/4 X8/4 Z6/154 Z81z1 X19 Z6/169 Z6/169 Z53/35 Z6/166 W11/9 S51/2 N10/10 F2 PE 00.19-P-2600BBA M MG 15Ru 4 2 3 2 BA A 1 AA 1 3 3 2 AB 1 1 AA 6 4 31 1 2 5 8 AA A5 4 1 6 7 3 12 1 C 1 4 2 S1 S2 P1 AA AB 133J M M M PE 91.30-P-2000BBA 453.3 PE 54.21-P-2127BBB PE 54.21-P-2127BBC 20G 36C 36A PE 54.15-P-2001B 15LP PE 54.15-P-2001B 52 53 55 54 56 57 58 60 59 62 61 63 65 64 66 67 68 69 58 56 57 54 55 53 52 69 68 66 67 65 64 63 62 61 60 59 0,35 BKWH 6,0 BK 0,35 BKWH 1,0 BK 0,35 PKWH 0,75 BKBN 1,5 BKBN 0,35 BNWH 0,75 PKBN 0,35 GNWH 1,5 WHBN 2,0 BK 2,0 BK 0,35 GNWH 1,0 BNGY 0,5 BNGY 0,5 BNGY 0,5 BNGY 0,5 BU 2,0 BK 2,0 BK 0,35 BNWH 0,75 PKBN 0,35 GNWH 1,5 WHBN 5,0 BK ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2300 · Applies to: 453

Page 5 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 x1 Z6/170 E19/1 B84/3 E21 M14/7 Z111/7 X8/4 Z111/6 Z111/3 Code 535 Code 218 N10/11 A40/3 N10/10 S6/1 Z Z 7 6 8 9 2 10 5 1 12 3 M 4 1 2 3 BA 1 2 BA 1 4 BA 21 20 19 18 6 E7 39 11 7 5 B AB P2 S2 P2 P-2001BBC 15LP P-2001BBB PE 82.85-P-2200BBA TB34 34KJ 34KK 34KL 65G PE 54.21-P-2127BBA 20S 87T PE 54.21-P-2127BBC 4 2 70 69 72 71 73 75 74 77 76 78 80 79 82 81 83 85 84 84 85 83 82 81 80 79 78 76 77 75 74 73 72 71 70 69 86 86 0,35 BUWH 0,5 BK 0,35 BK 0,35 WH 0,5 PK 0,5 BK 0,35 YE 0,35 RD 0,35 BUWH 0,35 GY 0,35 YEWH 0,35 RDWH 0,35 BNWH 0,35 BUWH 0,35 PKWH 1,5 WHBN 0,5 PK 0,5 PK 0,35 GY 0,35 BNWH 0,35 RDWH 0,35 YEWH 0,5 PK 0,35 PKWH 0,35 BKWH 0,5 BK 0,5 BK ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2301 · Applies to: 453

Page 6 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 x1 W11/9 M14/7 W11/9 F2 N10/10 Z6/166 Z6/166 Z6/167 X8/4 Z6/167 Z6/168 N10/10 R1 S15/1 Code 535 Code 218 M6/4 8 2 1 10 6 4 5 3 7 20G 36C 36A M PE 54.15-P-2001BBC PE 54.15-P-2001BBB PE 54.21-P-2127BBB PE 54.21-P-2127BBC 2 4 BA S2 A5 E7 AA AB 31 P2 S1 6 4 2 1 3 2 1 18 39 11 1 2 1 A S2 P2 AA AB AA BA AA 20S 87T PE 54.21-P-2127BBC 15LP MG 453.0 34KL M 87 86 88 89 90 92 91 93 95 94 96 97 98 100 99 102 101 103 103 102 101 100 99 98 96 97 94 95 93 92 91 90 89 88 86 87 1,5 WHBN 1,5 WHBN 1,0 BK 0,35 GNWH 5,0 BK 0,35 BKWH 0,5 BK 0,5 BK 5,0 BK 0,35 BNWH 0,75 WHBN 0 35 YE 1,0 BK 0,5 BK 2,0 BK 0 35 RDWH 0,5 BK 2,0 BK 0,5 GN 0,35 GYWH 0,5 PK 1,5 BKBN 1,5 WHBN 0,5 BK 0,35 BNWH 0,75 BKBN 0 35 RDWH 0,75 PKBN ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2302 · Applies to: 453

Page 7 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 x1 x1 B84/3 R1 E21 B84/3 Z6/169 X8/4 X8/4 Z6/166 W11/9 Z111/3 A40/3 F2 Code 535 Code 218 N10/11 A40/3 10 9 12 11 7 9 8 6 MG 15LP AA 1 AB 1 2 1 4 3 2 3 1 4 1 BA 18 21 20 19 E7 6 18 19 20 21 A5 1 C 2 12 6 4 3 A AA AB 5 B P2 AA PE 54.15-P-2001BBB PE 54.15-P-2001BBC PE 82.85-P-2200BBA 34KL 34KJ 34KK TB34 15LP 453.4 65G 15LP PE 54.21-P-2127BBA TB34 34KL 34KK 34KJ PE 82.85-P-2200 3 105 104 106 107 108 110 109 112 111 113 115 114 117 116 118 120 119 1 112 111 110 109 108 106 107 104 105 3 1 120 119 118 116 117 115 114 113 0,35 BK 0,35 WH 1,5 BKBN 1,5 WHBN 0,35 RD 0,35 YE 0,35 BNWH 0,35 BK 0,35 RDWH 0,35 YEWH 2,0 BK 0,5 PK 0,35 WH 0,35 BK 0,35 YE 0,35 RD 0,35 BNWH 0,35 RDWH 0,35 YEWH 0,35 GY 2,0 BK 0,35 YEWH 0,35 RDWH 0,35 BNWH 0,35 GY 1,5 WHBN 5,0 BK 0,35 PKWH 0,5 PK 0,35 YEWH 0,35 RDWH 0,35 BNWH 0,35 GY 1,5 WHBN ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2303 · Applies to: 453

Page 8 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 x1 /3 S88/6 M14/31 E19/1 W11/9 W9 W2 E6/1 E6 S15/1 Z6/170 Z6/166 Z6/157 Z111/7 Z6/161 X4/24 Z6/158 Z6/162 Z111/6 Z30/1 Z /3 N10/10 S6/1 Code V07 N10/10 9 2 4 1 12 10 11 5 3 453.0 453.0 453.0 M 3 2 1 1 2 AA CA 2 1 2 CA BA 1 2 CA 1 2 CA 2 1 1 6 5 B PE 54.21-P 21 39 11 31 7 5 S2 P2 S2 P1 PE 54.21-P-2127BBC TB34 87T 20S 34KK 5-P-2200BBA 20G 64C 122 121 124 123 125 129 127 126 128 130 131 132 134 133 135 136 137 138 138 136 134 135 137 132 130 131 129 133 128 126 127 124 122 123 121 125 1,0 BK 1,0 BK 0,35 BK 0,35 WH 0,35 GN 0,5 BK 0,5 BN 0,35 RD 0,35 BUWH 5,0 BK 4,0 BK 4,0 BKBN 0,35 BKWH 0,35 PKWH 0,35 BKWH 0,5 GN 0,5 BK 0,35 BKWH 0,35 BNWH 0,35 GY 0,35 PKWH 0,35 BKWH 0,35 BUWH 0,5 BK 0,5 BK 0,35 BUWH 0,35 BNWH 0,35 GY 0,35 PKWH 0,5 PK 0,5 PK 0,5 GY 0,35 GNWH 0,35 BKWH 0,35 BKWH 0,35 GYWH 0,5 GY 0,5 BK 0,5 BK ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2304 · Applies to: 453

Page 9 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 E6/2 B8/8 E5/1 B8/9 B8/10 Z6/160 E5/2 W11/9 Z36/1 X18/48 Z6/166 Z30/2 N10/10 Z6/170 N10/11 N62 E 453.0 453.0 453.0 1 2 2 5 453.0 2 BA 1 1 2 BA 2 3 1 AA 3 1 3 2 AA AA 453.0 453.0 453.0 1 2 8 3 4 7 54.21-P-2127BBC 12 64D 1 3 14 13 12 16 2 4 2 D 1 3 6 P2 BA BA PE 54.65-P-2101BBA PE 54.21-P-2127BBA 8E 8F 151C 151V 151M 453.0 151H 139 138 140 142 141 144 143 145 149 147 146 148 150 152 151 154 153 155 139 138 155 154 153 151 152 149 150 148 147 146 145 144 143 141 142 140 0,35 BKWH 0,5 BK 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,35 GYWH 5,0 BK 0,35 PKWH 0,35 BKWH 0,5 PK 0,35 BKWH 0,5 WH 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,5 PK 0,35 BKWH 0,35 BNWH 0,35 BKWH 0,35 PKWH 0,35 GNWH 0,35 BNWH 0,5 BN 0,35 BKWH 0,5 GY 0,5 BK 0,35 PKWH 0,5 BK 0,35 BK 0,35 GYWH 0,5 PK 0,5 BK ▼ Affix page 10 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbb, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2305 · Applies to: 453

Page 10 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet2 B8/8 B8/10 B8/9 W11/9 N10/11 A0 Z111/6 6 Z36/1 X18/48 Z75/3 0 E19/1 E19/2 N62 PE 54.21-P-2127BBA S2 24 3 1 2 AA 1 3 3 2 AA AA 1 2 13 12 14 16 1 2 1 2 4 6 5 2 C 3 1 BA BA PE 54.65-P-2101BBA 151C 151M 151V 453.4 453.3 151H F 159 155 157 156 158 160 161 162 164 163 165 169 PE 54.18-P-2300-97BBB 167 166 168 L K J H G E D C 165 164 163 161 162 159 160 158 157 156 155 169 167 168 166 B A 2,5 RDYE 0,35 GYWH 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,5 BU 5,0 BK 0,35 PKWH 0,35 BUWH 0,35 BKWH 0,35 BNWH 0,35 BUWH 0,35 BKWH 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 BUWH 0,35 BKWH 0,35 BUWH 0,35 BKWH 0,35 BNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2306 · Applies to: 453

pe54.18-p-2300-97bbc Document title: Connector separation point wiring diagram Code: Designation: Position: A0 105L Use of wiring diagrams A15 52L Additional instruments A2 36L Radio A2 25L Radio A2 29L Radio A2 41L Radio A2/13 18L Sound system amplifier control unit B48/7 15A Left front door pressure sensor Code 535 27A Smart Media System Code 535 33A Smart Media System Code 537 39A Smart Audio System Code 583 90A Power windows Code 584 71A Power windows with convenience feature and reversing function Code 877 44A Ambiance illumination Code C08 22A Audio preinstallation incl. rod antenna Code P26 33A Cool & Media Package Code P26 33B Cool & Media Package Code P74 34B Comfort package Code SOUND 16A JBL sound system Code V21 20A Electrically adjustable and heated outside mirror Code V21 1A Electrically adjustable and heated outside mirror Code V21 34A Electrically adjustable and heated outside mirror Code V21 30A Electrically adjustable and heated outside mirror E13/15 46A Left front door ambiance illumination F2 10L Vehicle interior fuse and relay module F2 77L Vehicle interior fuse and relay module F2 94L Vehicle interior fuse and relay module F2f14 92K Fuse 14 F2f18 8K Fuse 18 F2f43 10K Fuse 43 F2f44 76K Fuse 44 H4/33 21A Left mirror triangle tweeter H4/33 32A Left mirror triangle tweeter H4/5 18A Left front door speaker H4/5 36A Left front door speaker H4/5 24A Left front door speaker H4/5 29A Left front door speaker H4/5 41A Left front door speaker M10/3 74A Left front power window motor

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2307 · Applies to: 453

pe54.18-p-2300-97bbc Document title: Connector separation point wiring diagram Code: Designation: Position: M10/4 89L Right front power window motor M14/6 58A Driver door central locking system actuator M14/6 64A Driver door central locking system actuator M21/1 10A Left electrically adjustable and heated outside mirror M21/1m1 10B Horizontal inclination adjustment actuator motor, left M21/1m2 10B Vertical inclination adjustment actuator motor, left M21/2 6L Right electrically adjustable and heated outside mirror M21/2m1 6L Horizontal inclination adjustment actuator motor, right M21/2m2 6K Vertical inclination adjustment actuator motor, right N10/10 58L Center SAM control unit N10/10 63L Center SAM control unit N10/10 73L Center SAM control unit N2/10 15L Supplemental restraint system control unit N2/10 69L Supplemental restraint system control unit R12/22 69A Left windowbag squib S20/1 82A Power window switch group, driver side S20/1 93A Power window switch group, driver side S20/1 98A Power window switch group, driver side S20/1s1 92A Left front power window switch S20/1s2 80A Right front power window switch S20/1s2 97A Right front power window switch S21/2 87A Passenger-side power window switch S21/2 101A Passenger-side power window switch S50 5A Outside mirror adjustment switch U470 22A Valid for model 453.0 U470 27A Valid for model 453.0 U472 67A Valid for model 453.4 W1/3 4L Left cockpit ground point W1/3 50L Left cockpit ground point W1/3 96L Left cockpit ground point X35/1 4E Left front door electrical connector X35/1 92H Left front door electrical connector X35/2 5H Right front door electrical connector X35/2 79J Right front door electrical connector X35/2 100H Right front door electrical connector X35/66 45D Driver door electrical connector Z114/1 17G Left front speaker connector sleeve (+) Z114/2 18G Left front speaker connector sleeve (-) Z158/5 56G Central locking electric motors power supply connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2308 · Applies to: 453

pe54.18-p-2300-97bbc Document title: Connector separation point wiring diagram Code: Designation: Position: Z158/5 62G Central locking electric motors power supply connector sleeve Z158/7 64G Central locking Superlocking signal connector sleeve Z158/9 64D Central locking driver door signal (-) connector sleeve Z16/4 88G Passenger-side power window motor "RAISE" signal connector sleeve Z16/7 87G Passenger-side power window motor "LOWER" signal connector sleeve Z232/30 51G Ambiance illumination power supply connector sleeve Z52/12 7C Outside mirror electric motors power supply connector sleeve Z6z17z1 2G Ground connection connector sleeve Z6z17z1 49B Ground connection connector sleeve Z6z17z1 96E Ground connection connector sleeve Z6z17z2 2E Ground connection connector sleeve Z6z17z2 49C Ground connection connector sleeve Z7/89 72G Line signal connector sleeve Z81z1 82G Circuit 58d connector sleeve Z81z1 98L Circuit 58d connector sleeve Z81z3 81G Circuit 58d connector sleeve Z81z3 98L Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbc, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2309 · Applies to: 453

Page 1 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 m1 m2 f18 f43 m1 m2 F2 M21/2 W1/3 N2/10 Z6z17z1 X35/2 Z1 Z114/1 X35/1 Z6z17z2 Z52/12 Code V21 S50 M21/1 B48/7 Code SOUND H4 PE PE 54.15-P-2001BBB PE 54.15-P-2001BBC M 5 5 60MM 60MN 34G M AA 2 4 3 S43 S18 AA AB 82 81 AA 9 BA B2 B3 C6 A 1 1 CA 2 12 4 1 CA 9 A B2 A10 B3 C6 A7 B6 A6 A5 C2 AA 3 1 453.0 AA MAM PE 88.79-P-2000BBA 40AC 40AB BPT4 M M F 1 2 3 L K 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 J H G E D C 3 2 1 B A 18 17 16 15 14 13 12 11 10 9 8 7 6 4 5 0,35 GNWH 0,35 PKWH 0,35 BNWH 1,5 BKBN 0,35 PKWH 0,35 GYWH 0,35 GNWH 0,35 RDWH 0,35 GNWH 4,0 BK 1,0 PK 0,35 PKWH 0,35 BNWH 0,35 BKWH 0,35 PKWH 4,0 BKBN 1,0 PK 0,35 GNWH 0,35 PKWH 0,35 BNWH 0,35 GNWH 0,35 RDWH 0,35 PKWH 0,35 BNWH 0,5 PK 0,5 GN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbc, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2310 · Applies to: 453

Page 2 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 A2/13 Z114/2 1 A2 A2 Code V21 D H4/5 (U470) (U470) H4/33 Code C08 H4/5 Code 535 Code P26 Code V2 Code P26 Code P74 Code V21 H4/5 H4/33 Code 535 PE 82.62-P-2101BBA 34G 34H 9 21 PE 82.60-P-2000BBD 34H 34G PE 82.60-P-2000BBB 34G 34H 2 EB 6 5 BB 7 BB 1 2 2 C3 453.0 1 2 2 1 1 2 2 1 C2 C3 C2 C3 453.0 453.0 453.0 AA AA AA 453.0 453.0 453.0 453.0 AA + + 18 19 24 22 20 21 23 25 26 27 28 29 30 31 32 33 34 35 18 19 33 32 31 30 29 27 28 25 24 23 22 21 20 26 35 34 1,0 PK 1,0 GN 0,5 GN 0,5 PK 0,5 GN 0,5 PK 1,0 PK 1,0 GN 0,5 GN 0,5 GN 0,5 PK 0,5 GN 0,5 PK 0,5 GN 0,5 PK 0,5 PK 0,5 GN 0,5 GN 0,5 GN 0,5 WH 0,5 PK 0,5 PK 0,5 GN 0,5 GN 0,5 GN 0,5 PK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbc, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2311 · Applies to: 453

Page 3 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 A2 A2 A1 W1/3 Z232/30 X35/66 Z6z17z2 H4/5 Code V21 Code P74 Code 877 Code 537 H4/5 Z6z17z1 E13/15 PE 54 PE 82.60-P-2000BBB 34G PE 82.60-P-2000BBA 34H 34G 34H 2 BB 7 3 AA 2 AA 4 2 1 BA 2 1 C2 453.0 AA C3 C3 C2 A10 B7 453.0 453.0 453.0 AA 3 2 NC NC 3 1 4 2 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 51 36 35 49 48 46 47 45 44 43 42 41 40 39 38 37 52 51 50 0,35 PKWH 0,5 PK 0,5 GN 0,5 PK 0,5 GN 0,35 PKWH 4,0 BKBN 1,5 BKBN 0,5 GN 0,35 PKWH 4,0 BKBN 0,5 PK 0,35 PKWH 0,35 BKWH 0,35 BKWH 0,5 PK 0,5 GN 0,5 GN 0,5 PK 0,5 WH 0,5 GN ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbc, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2312 · Applies to: 453

Page 4 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 A15 N10/10 N10/10 N2/10 Z158/5 Z158/5 Z158/7 Z158/9 M14/6 M14/6 U472 R12/22 PE 54.30-P-2101BBA 20AV 87H 20BD 20AR PE 91.60-P-21 20AV 20BD PE 54.21-P-2127BBC PE 54.21-P-2127BBB 87H PE 54.21-P-2127BBC PE 54.21-P-2127BBB P2 2 3 P2 S1 32 453.0 453.0 3 2 6 S1 32 BC 72 71 453.0 453.0 2 1 4 1 4 1 BA 5 AA 5 6 B8 B9 C4 B8 B9 A8 C4 A1 B1 AA M PE 80.20-P-2000BBA PE 80.20-P-2000BBB M 53 53 52 52 55 54 56 57 58 59 60 61 62 63 64 65 66 67 68 69 64 63 62 61 60 59 58 57 56 55 54 69 67 66 65 68 0,75 GYBN 0,75 GYBN 0,75 GNBN 1,0 GY 0,5 BU 0,5 BN 1,0 GY 1,5 GNBN 0,75 BKBN 0,75 GYBN 0,35 PKWH 0,75 GNBN 0,75 GYBN 0,5 BU 0,5 BN 0,35 BKBN 0,75 BKBN 0,75 BKBN 0,75 PKBN 0,35 BNWH 0,35 BUWH 0,35 BUWH 0,75 WHBN 0,75 WHBN 0,35 BNWH 0,75 WHBN ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbc, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2313 · Applies to: 453

Page 5 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 f44 s2 2/10 F2 N10/10 X35/2 Z7/89 (Z81z3) Z81z1 Z16 2/22 M10/3 Code 584 S20/1 .60-P-2105BBB PE 54.15-P-2001BBC PE 54.21-P-2127BBB 25 71 S1 35 S44 AB A A2 A3 C5 22A 1 6 BA 4 LPD 22B LPAR A1 A4 A9 453.0 C1 B5 B4 A2 A3 C5 BA 1 2 8 BA 8 PE 72.29-P-2001BBC M AP39 PE 72.29-P-2001BBC 86 69 70 71 72 73 74 75 76 77 78 79 80 81 84 83 82 85 86 69 79 78 77 76 75 74 73 72 71 70 85 84 83 82 81 80 0,35 GYWH 0,35 BNWH 0,35 PKWH 0,35 PKWH 0,5 BN 0,35 PKWH 0,35 GYWH 1,5 RDBN 0,35 BUWH 0,5 BU 1,5 RDBN 0,5 GN 0,35 PKWH 0,35 BUWH 0,35 BNWH ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbc, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2314 · Applies to: 453

Page 6 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 f14 s1 s2 F2 M10/4 (Z81z3) W1/3 Z81z1 Z16/7 Z16/4 X35/1 X35/2 Z6z17z1 S21/2 Code 583 S20/1 S20/1 S21/2 PE 54.15-P-2001BBB 30 2 1 BA AP39 AA S14 453.0 A11 A B10 B11 B11 C5 C5 A10 B10 A LPD 22C 22D LPAR LPAR 22D 22C 22B 22A AP39 MAM 4 3 AA 6 3 4 1 9 AA 5 3 2 PE 72.29-P-2001BBA 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 PE 5 103 86 94 93 92 90 88 89 91 87 102 101 100 99 98 97 96 95 103 4,0 BKBN 1,5 YEBN 0,35 PKWH 0,35 PKWH 1,5 WHBN 1,5 GYBN 0,5 BN 0,5 GN 1,5 YEBN 4,0 BKBN 0,5 BN 0,5 GN 0,35 BUWH 0,35 BUWH 0,35 BUWH 0,35 BNWH 0,35 GNWH 1,5 YEBN 1,5 BUBN 1,5 GYBN 1,5 BKBN 1,5 GNBN 1,5 GYBN ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbc, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2315 · Applies to: 453

Page 7 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet3 A0 F PE 54.18-P-2300-97BBC 3 104 L K J H G E D C 104 3 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2316 · Applies to: 453

pe54.18-p-2300-97bbd Document title: Connector separation point wiring diagram Code: Designation: Position: A0 153L Use of wiring diagrams A1 9A Instrument cluster A15 55A Additional instruments A2 33A Radio A2 38A Radio A2 46A Radio A2 50A Radio A2 112A Radio A2 143A Radio A2/13 27A Sound system amplifier control unit A2/13 118A Sound system amplifier control unit A2/13 148A Sound system amplifier control unit B48/8 18L Right front door pressure sensor Code 535 36A Smart Media System Code 535 41A Smart Media System Code 535 110B Smart Media System Code 535 140B Smart Media System Code 537 48A Smart Audio System Code 583 99A Power windows Code 584 73A Power windows with convenience feature and reversing function Code 877 53A Ambiance illumination Code C08 31A Audio preinstallation incl. rod antenna Code P26 41A Cool & Media Package Code P26 41B Cool & Media Package Code P74 43B Comfort package Code SOUND 25A JBL sound system Code SOUND 115B JBL sound system Code SOUND 145B JBL sound system Code V21 28H Electrically adjustable and heated outside mirror Code V21 39H Electrically adjustable and heated outside mirror Code V21 1A Electrically adjustable and heated outside mirror Code V21 43A Electrically adjustable and heated outside mirror E13/16 57L Right front door ambiance illumination F2 14A Vehicle interior fuse and relay module F2 76A Vehicle interior fuse and relay module F2f43 12B Fuse 43 F2f44 74B Fuse 44 H4/34 40L Right mirror triangle tweeter H4/34 30L Right mirror triangle tweeter

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2317 · Applies to: 453

pe54.18-p-2300-97bbd Document title: Connector separation point wiring diagram Code: Designation: Position: H4/35 120L Left rear tweeter H4/36 150L Right rear tweeter H4/6 27L Right front door speaker H4/6 38L Right front door speaker H4/6 33L Right front door speaker H4/6 50L Right front door speaker H4/6 46L Right front door speaker H4/7 112L Left rear speaker H4/7 118L Left rear speaker H4/8 148L Right rear speaker H4/8 143L Right rear speaker M10/4 76L Right front power window motor M10/4 84L Right front power window motor M10/4 92L Right front power window motor M14/5 62L Front passenger door central locking system actuator M14/5 70L Front passenger door central locking system actuator M14/8 123L Left rear central locking actuator M14/8 128L Left rear central locking actuator M14/8m1 122L Left rear central locking actuator motor M14/8m1 126L Left rear central locking actuator motor M14/8m2 128L Left rear additional door lock actuator motor M14/8s1 124L Left rear central locking microswitch M14/8s1 129L Left rear central locking microswitch M14/9 138L Right rear central locking actuator M14/9 133L Right rear central locking actuator M14/9m1 136L Right rear central locking actuator motor M14/9m1 132L Right rear central locking actuator motor M14/9m2 137L Right rear additional door lock actuator motor M14/9s1 134L Right rear central locking microswitch M14/9s1 139L Right rear central locking microswitch M21/2 7L Right electrically adjustable and heated outside mirror N10/10 62A Center SAM control unit N10/10 70A Center SAM control unit N10/10 80A Center SAM control unit N10/10 124A Center SAM control unit N10/10 132A Center SAM control unit N10/10 139A Center SAM control unit N2/10 23A Supplemental restraint system control unit N2/10 18A Supplemental restraint system control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2318 · Applies to: 453

pe54.18-p-2300-97bbd Document title: Connector separation point wiring diagram Code: Designation: Position: R12/23 23L Right windowbag squib S20/1 85A Power window switch group, driver side S20/1 102A Power window switch group, driver side S20/1s2 83A Right front power window switch S20/1s2 100A Right front power window switch S21/2 95A Passenger-side power window switch S21/2 107A Passenger-side power window switch S50 4A Outside mirror adjustment switch W1/5 6C Right cockpit ground point W1/5 108L Right cockpit ground point W1/5 91A Right cockpit ground point W11/9 124C Left rear ground point W11/9 129C Left rear ground point W51/14 133C Right rear frame ground connection W51/14 139C Right rear frame ground connection X35/1 2E Left front door electrical connector X35/1 99H Left front door electrical connector X35/1 82E Left front door electrical connector X35/2 2G Right front door electrical connector X35/2 105H Right front door electrical connector X35/3 112H Left rear door electrical connector X35/4 131H Right rear door electrical connector X35/67 56H Front passenger door electrical connector Z115/1 26E Right front speaker connector sleeve (+) Z115/2 27E Right front speaker connector sleeve (-) Z158/5 65E Central locking electric motors power supply connector sleeve Z158/5 72E Central locking electric motors power supply connector sleeve Z158/5 122E Central locking electric motors power supply connector sleeve Z158/5 127E Central locking electric motors power supply connector sleeve Z158/5 131E Central locking electric motors power supply connector sleeve Z158/5 136E Central locking electric motors power supply connector sleeve Z158/6 61E Central locking electric motors power supply connector sleeve Z158/6 68E Central locking electric motors power supply connector sleeve Z158/6 126E Central locking electric motors power supply connector sleeve Z158/6 121E Central locking electric motors power supply connector sleeve Z158/6 132E Central locking electric motors power supply connector sleeve Z158/6 135E Central locking electric motors power supply connector sleeve Z158/7 60E Central locking Superlocking signal connector sleeve Z158/7 128E Central locking Superlocking signal connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2319 · Applies to: 453

pe54.18-p-2300-97bbd Document title: Connector separation point wiring diagram Code: Designation: Position: Z158/7 137E Central locking Superlocking signal connector sleeve Z158/8 58J Central locking front passenger door signal (-) connector sleeve Z16/4 94G Passenger-side power window motor "RAISE" signal connector sleeve Z16/7 93G Passenger-side power window motor "LOWER" signal connector sleeve Z232/30 54C Ambiance illumination power supply connector sleeve Z232/31 54E Ambiance illumination power supply connector sleeve Z52/12 4C Outside mirror electric motors power supply connector sleeve Z6/154 6E Ground connection connector sleeve Z6/154 108J Ground connection connector sleeve Z6/154 91E Ground connection connector sleeve Z6/163 133E Ground connection connector sleeve Z6/163 138E Ground connection connector sleeve Z6/167 123E Circuit 31 connector sleeve Z6/167 129E Circuit 31 connector sleeve Z6z14 6H Ground connection connector sleeve Z6z14 95E Ground connection connector sleeve Z6z14 108E Ground connection connector sleeve Z7/89 80E Line signal connector sleeve Z81z1 102L Circuit 58d connector sleeve Z81z1 89E Circuit 58d connector sleeve Z81z3 102L Circuit 58d connector sleeve Z81z3 89E Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2320 · Applies to: 453

Page 1 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 f43 M21/2 B4 X35/2 Z6z14 X35/1 Z52/12 Z6/154 W1/5 Code V21 S50 A1 F2 N2/1 M PE 88.79-P-2000BBA AA 4 2 3 A C6 B2 B3 5 9 6 1 2 CA A10 B5 B4 B6 A A6 5 BC 20 AA 19 53 7 4 1 CA A C6 B3 B2 AB S43 PE 88.79-P-2000BBA 40AC 40AB 40E PE 54.30-P-2101BBA 5 PE 54.15-P-2001BBC 60MQ PE 9 F 1 3 2 4 L K 17 6 5 7 9 8 10 14 12 11 13 15 16 18 J H G E D C 4 2 3 1 B A 18 17 15 16 14 12 13 10 11 9 7 8 6 5 2,5 BKPK 0,35 GYWH 0,35 PKWH 0,35 PKWH 0,35 GYWH 0,35 PKWH 0,35 BNWH 1,0 BK 0,35 GNWH 0,5 BK 0,35 PKWH 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,35 GYWH 0,35 GNWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 BNWH 6,0 BK 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2321 · Applies to: 453

Page 2 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 Code V21 H4/6 R12/23 B48/8 H4/6 H4/34 Z115/1 Z115/2 N2/10 N2/10 Code SOUND A2/13 Code C08 A2 AA 2 1 A 2 AA AA 1 1 2 A1 C11 C1 A5 A7 A11 A6 B1 C3 C2 1 2 1 2 AA C2 C3 18 6 BA 43 44 54 53 BB PE 91.60-P-2105BBA 60MB 60MQ 60MP PE 91.60-P-2105BBB 34F 34E 60MA PE 82.62-P-2101BBA 453.4 4 3 EB 34F 34E PE 82.60-P-2000BBD 23 20 18 19 21 22 26 24 25 27 29 28 30 31 32 33 35 34 29 28 26 27 25 23 24 21 22 20 18 19 34 35 33 31 32 30 0,5 GN 0,5 PK 0,5 WH 0,5 GN 0,35 PKWH 0,35 BNWH 0,5 BN 0,5 BU 0,5 BU 0,5 GN 0,5 WH 0,5 GN 1,0 GN 1,0 PK 0,5 BU 0,5 BN 0,35 PKWH 0,35 BNWH 0,5 PK 0,5 BU ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2322 · Applies to: 453

Page 3 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 H4/34 H4/6 H4/6 H4/6 Code V21 A2 Code 535 Code P26 Code V21 Code P26 Code P74 Code 535 A2 A2 Code 537 1 2 AA 1 2 AA 1 2 AA 2 1 AA C2 C3 C3 C2 C3 C2 12 11 AA 8 3 3 8 BB 453.0 453.0 453.0 BB BD 34E 34F PE 82.60-P-2000BBB PE 82.60-P-2000BBB 34F 34E + 34E 34F PE 82.60-P-2000BBA + 35 36 37 38 39 40 41 42 44 43 45 47 46 48 50 49 51 52 52 50 51 48 49 47 45 46 44 42 43 40 41 39 37 38 36 35 0,5 WH 0,5 GN 0,5 GN 0,5 WH 0,5 GN 0,5 WH 0,5 GN 0,5 WH 0,5 PK 0,5 PK 0,5 PK 0,5 GY 0,5 BU 0,5 GYBN 0,5 BU 0,5 GY 0,5 BU ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2323 · Applies to: 453

Page 4 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 M14/5 E13/16 Z158/8 X35/67 Z232/31 Z158/7 Z158/5 Z158/6 Z158/6 Z232/30 Code 877 A15 N10/10 N PE 80.20-P-2000BBB M M BA 2 AA 1 6 3 2 6 BA 3 2 B7 C4 B8 A8 B9 C4 B8 4 AA 453.0 453.3 453.4 30 S1 6 P2 1 2 453.0 30 S1 1 P2 BA PE 54.21-P-2127BBB PE 54.21-P-2127BBC 87G PE 54.30-P-2101BBA 20AR 20D 20BD 87G 20D 53 52 54 56 55 57 59 58 60 62 61 63 64 65 66 68 67 69 53 52 69 67 68 66 64 65 63 61 62 60 59 58 56 57 55 54 0,75 GNBN 0,75 GYBN 0,35 PKWH 0,75 BKBN 0,35 PKWH 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,35 PKWH 0 75 BKBN 0,35 BKWH 1,0 WH 0,75 PKBN 0,75 PKBN 0,35 PKWH 0,75 PKBN 0,75 WHBN 1,5 GNBN 0,35 GNWH 1,0 GY 0,35 PKWH 0,35 GNWH ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2324 · Applies to: 453

Page 5 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 f44 s2 M10/4 M14/5 Z158/5 N10/10 Code 584 F2 M10/4 Z7/89 X35/1 N10/10 S20/1 PE 54.15-P-2001BBC PE 80.20-P-2000BBA M 3 2 4 BA B8 A9 B9 453.3 453.4 1 P2 AB 2 S44 PE 54.21-P-2127BBB PE 54.21-P-2127BBC 20D 25 20BD 6 A4 LPAR 22A 22B 35 S1 A A2 C5 A3 BA 1 8 2 PE 54.21-P-2127BBB PE 72.29-P 69 71 70 72 74 73 75 77 76 77 75 76 74 72 73 71 69 70 79 78 80 82 81 83 85 84 86 86 85 84 83 82 81 80 78 79 0,75 GYBN 0,75 BKBN 1,5 RDBN 0,75 BKBN 0,75 WHBN 1,0 WH 1,0 GY 1,5 RDBN 0,35 PKWH 0,5 WH 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 BUWH 0,35 GYWH ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2325 · Applies to: 453

Page 6 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 s2 Z81z1 (Z81z3) M10/4 Z16/7 Z16/4 X35/1 Z81z1 (Z81z3) Z6z14 Z6/154 W1/5 S21/2 Code 583 S20/1 NC M C5 ( 453.0) 2 1 3 5 C5 A3 A2 B11 B10 A10 A LPAR 22C 22D MAN NC 22A LPD 22B 9 453.0) ( BA 8 4 3 AA 6 5 2 1 7 4 1 72.29-P-2001BBC PE 72.29-P-200 86 88 87 89 91 90 92 94 93 95 97 96 98 100 99 101 102 103 101 99 98 97 96 95 94 100 93 91 92 90 88 89 87 86 102 103 0,35 PKWH 2,5 BKPK 0,35 PKWH 1,5 WHBN 1,5 GYBN 2,5 BKBN 0,5 GN 0,5 BN 0,75 BKBN 0,5 BN 0,5 GN 0,35 PKWH 0,35 BUWH 0,35 BNWH 0,35 GNWH 0,5 BK 1,5 BUBN 1,5 GYBN 6,0 BK 0,35 BUWH ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2326 · Applies to: 453

Page 7 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 H4/7 W1/5 H4/35 H4/7 Z6/154 X35/2 X35/3 Z6z14 Code 535 S21/2 A2 Code SOUND A2/13 1 2 AA 2 1 2 AA AA 1 B10 A10 C5 B11 4 11 A A 8 3 12 10 9 11 4 20 8 6 1 MAN 22D 22C LPAR AA 5 3 2 BB 4 BA PE 82.60-P-2000BBB 29-P-2001BBA 34A 34B 453.0 34A 34B PE 82.62-P-2101BBA 3 104 105 106 107 109 108 110 112 111 113 115 114 116 118 117 119 1 120 1 120 118 117 116 115 113 114 112 110 111 109 107 108 119 105 106 104 3 2,5 BKBN 6,0 BK 0,35 PKWH 2,5 BKPK 1,0 WH 1,0 GN 1,0 GN 1,0 WH 1,0 GN 1,0 WH 0,35 BUWH 1,0 BU 1,0 GN 1,5 GNBN 1,5 GYBN 1,5 BK 1,0 GY 1,0 GN ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2327 · Applies to: 453

Page 8 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 s1 m1 m2 m1 m1 s1 s1 m1 m2 M14/8 M14/ M14/9 M14/8 X35/4 Z158/6 Z158/6 Z158/5 Z6/167 W11/9 N10/10 Z158/6 Z6/167 Z158/7 Z158/5 Z158/5 Z6/163 Z158/7 Z158/6 Z158/5 Z W11/9 W51/14 N10/10 M 1 2 BA 4 3 AA 2 1 7 6 M M M M M 3 2 1 6 5 4 4 BA 3 2 1 4 5 6 AA 1 1 2 5 6 7 2 1 6 7 1 2 5 A 33 1 P2 S1 P2 87A 20D 40 33 1 S1 S2 PE 54 87A 20D 87B 121 122 124 123 125 126 127 128 129 130 131 132 133 134 135 136 137 138 124 125 123 122 121 137 135 136 134 132 133 138 131 130 129 128 126 127 0,75 WHBN 0,75 BKBN 0,75 WHBN 0,75 GNBN 0,75 GYBN 0,75 WHBN 0,35 BKWH 0,75 GYBN 0,75 GNBN 0,75 GYBN 0,75 WHBN 0,75 GYBN 0,35 BKWH 0,75 GYBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,5 BK 0,75 GNBN 0,5 PK 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 GYBN 1,0 WH 0,22 WH 5,0 BK 0,35 BNWH 1,0 WH 0,22 WH 5,0 BK 2,0 BK ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbd, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2328 · Applies to: 453

Page 9 of 9 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet4 2 s1 M14/9 H4/8 H4/8 A0 H4/36 8/7 Z6/163 W51/14 Code 535 Code SOUND N10/10 A2 A2/13 6 2 3 1 2 1 AA 1 2 AA AA 5 6 7 3 8 12 9 10 11 4 4 11 2 1 17 5 10 9 40 S2 BB BA PE 54.21-P-2127BBB PE 82.60-P-2000BBB 34C 34D 87B 34D 34C PE 82.62-P-2101BBA F 150 144 139 138 140 142 141 143 147 145 146 148 149 153 PE 54.18-P-2300-97BBD 151 152 L K J H G E D C 150 148 149 147 145 146 144 143 142 140 141 139 138 153 152 151 B A 0,35 BKBN 0,75 GNBN 2,5 RDYE 0,75 BKBN 1,0 GN 1,0 WH 1,0 GN 0,75 BKBN 0,75 BKBN 1,0 WH 1,0 WH 1,0 GN 1,0 GN 1,0 WH 1,0 GN 1,0 WH 0,35 BNWH 2,0 BK Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2329 · Applies to: 453

pe54.18-p-2300-97bbe Document title: Connector separation point wiring diagram Code: Designation: Position: A0 88L Use of wiring diagrams A2 33L Radio A40/11 6A Multifunction camera A40/11 12A Multifunction camera A40/3 39L smart radio multimedia navigator A67 23A Inside rearview mirror A71 61A Front passenger airbag warning indicator A71e1 59A Front passenger airbag OFF indicator lamp A71e2 61A Front passenger airbag ON indicator lamp B25/12 34A Hands-free system microphone B25/12 40A Hands-free system microphone B25/12x1 34D Hands-free system microphone electrical connector B25/12x1 40D Hands-free system microphone electrical connector B38/2 27A Rain/light sensor B82 50A Vehicle interior humidity and temperature sensor B82x1 43C Vehicle interior humidity and temperature sensor electrical connector Code 238 1A ACTIVE LANE KEEPING ASSIST Code 535 36A Smart Media System Code 537 30A Smart Audio System Code 806 76A Model year 2016 Code I01 42A Air conditioning Code V35 20A Automatically dimming inside rearview mirror E15/1 78A Front dome lamp with reading lamps E15/1e1 78A Left front reading lamp E15/1e2 80A Right front reading lamp E15/1e3 79A Front interior lamp E15/1s1 78B Left front reading lamp switch E15/1s2 80B Right front reading lamp switch E15/1s3 79B Front interior lamp switch E15/2 74A Front dome lamp E15/2e1 73A Front interior lamp E15/2s1 73A Front dome lamp switch F2 23L Vehicle interior fuse and relay module F2 51L Vehicle interior fuse and relay module F2 56L Vehicle interior fuse and relay module F2f16 49K Fuse 16 F2f16 54K Fuse 16 F2f20 21K Fuse 20 N10/10 69L Center SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2330 · Applies to: 453

pe54.18-p-2300-97bbe Document title: Connector separation point wiring diagram Code: Designation: Position: N10/11 28L Driver SAM control unit N2/10 60L Supplemental restraint system control unit N22/1 45L Climate control control unit S96 13L Lane Keeping Assist button U41 76A Valid for special equipment (Highline; Passion, Prime, Proxy, Brabus Edition #1) W1/1 8L Cockpit frame ground point W1/1 8L Cockpit frame ground point W1/1 25L Cockpit frame ground point W1/3 67L Left cockpit ground point X11/4 6L Diagnostic connector X31/3 5E Dome lamp electrical connector Z131/2 69G Time-controlled interior illumination connector sleeve Z131/2z1 75G Time-controlled interior illumination connector sleeve Z37/19 6G CAN bus (low) connector sleeve Z37/20 5G CAN databus (high) connector sleeve Z50/43 21G Circuit 15 (fused) connector sleeve Z50/44 15G Circuit 15 (fused) connector sleeve Z50/62 45G Circuit 30 (fused) connector sleeve Z50/62 54G Circuit 30 (fused) connector sleeve Z50/63 58D Circuit 30 (fused) connector sleeve Z50/63 46D Circuit 30 (fused) connector sleeve Z6/150 67J Ground connection connector sleeve Z6/151 64G Ground connection connector sleeve Z6/152 67H Ground connection connector sleeve Z6/174 9G Ground connection connector sleeve Z6/174 25G Ground connection connector sleeve Z6/175 11G Ground connection connector sleeve Z6z16 64C Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbe, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2331 · Applies to: 453

Page 1 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 X11/4 W1/1 W1/1 S96 Z37/19 Z37/20 Z6/174 Z50/44 Z6/175 X31/3 Code 238 A40/11 A40/11 PE 00.19-P-2 PE 00.19-P-2150BBA 6 AA 14 NC NC 5 AA 4 3 1 NC 2 6 7 8 453.0 7 2 3 6 1 5 8 4 A 15 16 17 23 22 18 AA 453.0 453.0 137H 137G NAM PE 54.21-P-2129BBA 47AA NC NC 47AB AP10 F 1 2 L K 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J H G 17 18 E D C 1 2 B A 3 16 4 5 6 7 8 9 10 11 12 13 14 15 17 18 0,35 GNWH 0,35 PKWH 0,35 BKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 1,0 BK 1,0 BK 0,35 BKWH 0,22 WH 0,5 YE 0,5 BK 0,5 YE 0,35 BKWH 0,35 BNWH 0,35 GNWH 0,5 YE 0,22 WH 0,22 GY 0,22 GY 0,22 BN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbe, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2332 · Applies to: 453

Page 2 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 f20 x1 F2 N10/11 W1/1 A2 Z50/43 Z6/174 Code 537 Code V35 A67 B38/2 B25/12 0.19-P-2600BBA PE 54.15-P-2001BBB 15 PE 54.21-P-2127BBA PE 82.60-P-2000BBE PE 82.60-P-2000BBA 107G 107J 107F AP10 AA S20 6 S2 AC 453.0 16 32 31 2 AA 5 6 18 17 14 7 19 21 20 BA 9 8 10 3 1 2 AA PE 68.49-P-2000BBA AP10 14S NAM 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 18 19 29 30 20 21 22 23 24 25 26 27 28 31 32 33 34 35 0,35 BK 0,5 YE 1,0 BK 0,35 GY 0,35 RD 0,35 YE 0,5 YE 0,5 YE 0,22 GY 0,35 BK 0,35 GY 0,35 RD 0,35 YE 0,35 BNWH 0,22 WH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbe, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2333 · Applies to: 453

Page 3 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 x1 x1 f16 Z50/62 A40/3 25/12 Code 535 B25/12 Code I01 F2 N22/1 Z50/63 B82 20 000BBE 000BBA 107F 107G PE 82.85-P-2200BBA 107J 38GZ 38HA 31 16 32 AC 38 AA 32 8 10 8 9 12 11 13 4 1 2 3 2 4 1 AA 5 6 4 3 2 PE 54.15-P-2001BBB PE 83.30-P-2000BBA BPT2 10 AA S16 6 1 4 3 2 5 AA 1 1 NC NC ϑ 35 36 37 38 39 40 41 42 43 44 35 36 41 42 43 44 37 38 39 40 45 46 47 48 49 50 51 52 47 45 46 48 49 50 51 52 38GY 0,35 RD 0,35 YE 0,22 PKWH 0,35 GYWH 0,35 GNWH 0,35 GY 0,22 BN 0,22 WH 0,22 GN 0,35 RD 0,35 YE 0,35 GY 0,35 RDWH 0,5 RD 0,5 RD 0,5 RD 0,22 GN 0,22 RD 0,22 BN 0,35 RDWH 0,22 BK ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbe, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2334 · Applies to: 453

Page 4 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 f16 e2 e1 F2 N2/10 N10 W1/3 Z50/62 Z6/152 Z6/150 Z6/151 Z131/2 Z50/63 Z6z16 A71 01BBB PE 54.15-P-2001BBB 10 60PC PE 91.60-P-2105BBA 60PB 60PD 13E PE 54.2 S16 AA 48 AA 50 52 453.0 6 P1 6 3 7 8 4 1 2 5 453.0 1 5 CA 453.0 4 6 3 2 453.0 NC NC NC 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 53 52 55 54 56 57 58 67 68 69 59 60 61 62 63 64 65 66 0,35 PKWH 0,5 BK 0,5 BK 6,0 BK 0,35 PKWH 0,5 RD 0,5 RD 0,5 BK 0,35 GYWH 0,35 BUWH 0,75 PKBN 1,0 BK 0,5 RD 0,35 RDWH 0,22 GY 0,22 BU 0,5 BK 0,35 GNWH 0,22 WH 0,22 GY 0,35 BKWH 0,35 BN ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbe, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2335 · Applies to: 453

Page 5 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 e1 s3 s1 s1 e1 e3 s2 e2 N10/10 Z131/2 Z131/2z1 Code 806 E15/2 U41 E15/1 13E PE 54.21-P-2127BBC 6 2 3(3) 4(5) AA NC NC NC 453.0 3(3) 6(6) 1(1) 5(2) 2(4) AA 6(6) 1(1) 5(2) 2(4) 4(5) 453.0) ( 73 69 70 71 72 80 74 75 76 77 78 79 81 82 83 84 85 86 73 69 70 71 72 86 79 80 81 82 83 84 85 74 75 76 77 78 0,35 PKWH 0,5 PKWH 0,35 PKWH 0,75 PKBN 0,5 PK 0,35 RDWH 0,35 BKWH ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.18-p-2300-97bbe, Connector separation point wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2336 · Applies to: 453

Page 6 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Sheet5 A0 F 87 86 PE 54.18-P-2300-97BBE 88 L K J H G E D C 87 86 88 B A 2,5 RDYE Cut here

Clip remover

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2343 · Applies to: 453

452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar54.18-p-0200sr, Remove/install car2go wiring harness Model 453.3 (except 453.391) with code P02 (car2go)

SI54.18-Z-0012A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2344 · Applies to: 453

Service Information: Damage code for electrical components 22.3.11 MODEL all With immediate effect, the three known fault locations now have an During the course of the past few years the percentage of additional type of fault location added to them. These four fault electrical and electronic components in vehicles has increased locations are explained below with abbreviation, definition and dramatically. symbol. To enable a complaint to be encrypted more accurately and more purposefully, the electrical lines are to be replaced by couplings and feed lines. The changed damage coding is valid with immediate effect for the car range, and it will gradually be introduced for the van, trucks, UNIMOG and bus ranges. Implementation is scheduled to be completed by the end of 2011.

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Abbreviations K/Z stands for the coupling and feed line for an electrical K/L stands for the coupling and the optical fiber component (e.g. electrical connection of control units, (e.g. the connection between COMAND and the instrument consumers and sensors) cluster) symbol (W) symbol (Y) K/H* stands for the coupling and the high-voltage line for a ESV stands for electronic connector (e.g. the door connector hybrid or F-Cell (e.g. the connection between the power between the door wiring harness and the interior wiring electronics and the integrated starter alternator) harness) symbol (Z) symbol (X)

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Symbol W K/Z X K/H Y K/L Z ESV P54.00-2848-04 K/Z, K/H and K/L 1 Electrical component 2 Electrical component A Socket B Connector C Electrical line or busbar or optical fiber The fault locations with the abbreviations K/Z, K/H and K/L include the network of components B and C in the illustration of the principle opposite. Faults, caused by the electrical component slot (1, 2) P54.00-2849-10 (components A), are not part of K/Z, K/H and K/L, but rather they are encrypted with component (1, 2) e.g. control unit, sensor or actuator. ESV A Clutch B Connector C Electrical line D K/Z* electrical component The fault locations with the abbreviations ESV include the network of components A, B and C in the illustration of the principle opposite. Complaints that occur in components D, are not a part of ESV. P54.00-2850-10 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.18-z-0012a, Service Information: Damage code for electrical components MODEL all

The K/Z* number corresponds to the number of connectors.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2345 · Applies to: 453

There is no need for separation to the left and right. P54.00-2851-10 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.18-z-0012a, Service Information: Damage code for electrical components MODEL all

AR54.21-P-0014Y

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2351 · Applies to: 453

Programming of control units 18.12.2018 Model 117, 118, 129.058/063/067/076, 156, 163, 164, 166, 167, 168, 169, 170, 171.4, 176, 177, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 240, 242, 245 (except 245.286), 246, 247, 251, 253, 292, 450.3/4, 452.3/4, 454.0 Program with XD-DVD Model 463 up to model year 2013 Program with XD-DVD Notes on programming control units Model 117, 118, 129.058/063/067/076, 156, AH54.21-P-0001-03Z 163, 164, 166, 167, 168, 169, 170, 171.4, 176, 177, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 240, 242, 245 (except 245.286), 246, 247, 251, 253, 292 Programming 1 Connect diagnostic system. Model 167Program with XD-DVD AD00.00-P-2000-06ME

Model 117, 129.058/063/067/076, 156, 163, AD00.00-P-2000-04A

164, 166, 168, 169, 170, 171.4, 176, 199, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 240, 242, 245 (except 245.286), 246, 251, 292Program with XD-DVD Model 205, 213, 217, 222, 253Program with AD00.00-P-2000-04B

XD-DVD Model 118, 177, 247Program with XD-DVD AD00.00-P-2000-06MFA

Model 450.3/4Program with XD-DVD AD00.00-P-2000-04SM

Model 452.3/4Program with XD-DVD AD00.00-P-2000-04RR

Model 454.0Program with XD-DVD AD00.00-P-2000-04FF

2 Program control unit. AR54.21-P-0014-01Y 3 Carry out SCN coding of control units. With corresponding specification through XENTRY. AR54.21-P-0015X 4 Perform teach-in processes. With corresponding specification through XENTRY. 5 Read out and delete fault memory. 6 Disconnect diagnostic system. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar54.21-p-0014y, Programming of control units Model 117, 118, 129.058/063/067/076, 156, 163, 164, 166, 167, 168, 169, 170, 171.4, 176, 177, 199, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, ...

SI54.21-P-0043A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2364 · Applies to: 453

Service Information: Operation items for programming and SCN coding 26.10.2016 Model all We would like to inform you that only the listed operation items (AP) for The AP "54 0991 document (Program and code .................... control programming or SCN coding may be used: unit (after quick test))" is valid for all control units. It includes programming of the control unit and the final SCN coding. This also 54 0991 (Program and code .................... control unit (after quick applies if several control units are programmed and coded in this test)) process. 54 0992 (Code .................... control unit (after quick test)) The AP "54 0992 document (Code.................... control unit (after quick test))" is only valid for the SCN coding of a single control unit. Therefore, the AP document may not be used together with AP "54 0991 (Program and code .................... control unit (after quick test))". The initial startup of a control unit is generally already included in the operation item (replace control unit) of the control unit and need not be carried out separately. Observe included work texts or additional operations in ASRA. The basic requirement for a cost settlement in a warranty and goodwill Definition of terms: case (W&G) is the customer complaint. Therefore, in a W&G case, Program: A new software release is installed on the control unit only the outlay for the programming procedure that relates directly to (flash, software update, etc.). the customer complaint may be invoiced. Code: Vehicle-specific data are written per SCN coding into the Please also note the EWMR article "WR 04-01-010 Obligation of care control unit. and attention during service reception and documentation of customer complaint". A general programming of all control units for which a new software release is available, may not be settled through warranty and goodwill. The AP "54 0991 document (Program and code .................... control unit (after quick test))" can be used several times over, where additional control units require programming that are directly related to the customer complaint, and which do not automatically run through a procedure. Where used several times over, a brief reasoning should be noted on the order and the message field. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.21-p-0043a, Service Information: Operation items for programming and SCN coding Model all

SI54.21-P-0008A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2365 · Applies to: 453

Service Information: Programming of control units 2.12.10 MODEL 129.058 /063 /067 /076, 163, 164, 168, 169, 170, 171.4, 199, 203, 208, 209, 211, 215, 219, 220, 221, 230, 240, 245, 251, 461.302 /331 /332 /342 /345, 463.206 /208 /209 /232 /233 /240 /241 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /308 /309 /322 /323 /332 /333, 450, 451, 452, 454 (except , 245.286) In problem cases it is possible to update the DAS-data via the Add- The control unit programming is carried out in DAS via the menu On process. The associated download link is items "Control unit adaptations" or "Commissioning". The associated https://aftersales.i.daimler.com/sdupdate/index.html control unit software is determined automatically. After the or you can use the Online Update Client direct on your diagnosis successful programming process a form for documentation of the system. repair order can be printed out. In exceptional cases it is possible to order a special release CD from your diagnosis User Help Desk. In the event of questions and problems please contact the diagnosis User Help Desk. Notes on programming control units Off-line programming with SDflash Special AH54.21-P-0001-03Z

Release-CD Programming of control units Off-line programming with SDflash Special AR54.21-P-0014Z

Release-CD Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.21-p-0008a, Service Information: Programming of control units MODEL 129.058 /063 /067 /076, 163, 164, 168, 169, 170, 171.4, 199, 203, 208, 209, 211, 215, 219, 220, 221, 230, 240, 245, 251, 461.302 /331 /332 /342 /345, 463.206 /208 /209 /232 /233 ...

SI54.21-P-0034A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2366 · Applies to: 453

Service Information: SAM control unit diagnosis procedure 07.11.2016 Model all Due to recent events, please remember that since DVD 11/2010, diagnosis of the front SAM control unit with fuse and relay module If at the end of each test step the SAM control unit is deemed to be (N10/1) and rear SAM control unit with fuse and relay module (N10/2) defective, the SAM control unit should be replaced. has been revised along with the inspection process. The control unit log is to then be submitted along with the defective control unit through the warranty channels. When performing diagnosis, proceed as follows: Perform quick test. This control unit log must be printed out using the same diagnostic Perform guided test for the relevant SAM control unit. unit that was used to perform the guided test. A fault code or symptom can be used to enter the test. A guided diagnosis is then conducted. The warranty inspection checks if the diagnosis result confirms that a replacement of the SAM control unit is justified. If this is not the case, or if the diagnosis printouts are not available, the warranty claim may be rejected. The same applies when the requested parts are not demonstrably forwarded to the inspection station. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.21-p-0034a, Service Information: SAM control unit diagnosis procedure Model all

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2367 · Applies to: 453

pe54.21-p-2135-97bba Document title: Wiring diagram for ignition lock Code: Designation: Position: A0 32L Use of wiring diagrams Code 429 17A twinamic Code B03 12E Direct starting F108 3L Battery clamp fuse F108f3A 2K Electrical fuse 3A F2 6L Vehicle interior fuse and relay module F2 12L Vehicle interior fuse and relay module F2 20L Vehicle interior fuse and relay module F2f16 20K Fuse 16 N15/5 23L Electronic selector lever module control unit S2 5A Ignition lock S2 12A Ignition lock S2 20A Ignition lock Z3/4 6F Tml. 15 connector sleeve Z50/41 9F Voltage supply connector sleeve Z50/53 2F Circuit 30 (fused) connector sleeve Z50/62 20E Circuit 30 (fused) connector sleeve Z8 16F Circuit 50 connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2135-97bba, Wiring diagram for ignition lock

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2368 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f3A Z50/53 Z50/41 Z3/4 Z8 F108 F2 F2 S2 Code B03 S2 Code 42 E32 PE 15.00-P-2101BBA 70A A AB AA PE 54.15-P-2001BBB PE 54.15-P-2001BBC E45 E21 E28 E14 E4 E2 AB E1 AA E23 1 AA BP13 3 4 6 5 2 NC S A NC D BB F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 17 18 4,0 PKBN 4,0 PKBN 7,0 RD 4,0 YE 4,0 YE 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 PKBN 4,0 RDBN 4,0 PKBN 4,0 YEBN 4,0 PKBN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2135-97bba, Wiring diagram for ignition lock

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2369 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f16 F2 N15/5 A0 Z50/62 Code 429 S2 10 PE 27.19-P-2102BBA S16 AB 2 1 2 3 4 BB NC NC BPT2 5DT F 19 18 20 21 22 23 24 25 26 PE 54.21-P-2135-97BBA 27 28 29 30 31 32 L K J H G 18 19 20 21 22 23 24 25 26 E D C 27 28 29 30 31 32 B A 0,5 RD 2,5 RDYE 0,35 RDWH 0,35 PKWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2370 · Applies to: 453

pe54.21-p-2135-97bea Document title: Wiring diagram for ignition lock Code: Designation: Position: A0 23L Use of wiring diagrams F108 3L Battery clamp fuse F108f3A 1K Electrical fuse 3A F2 6L Vehicle interior fuse and relay module F2 12L Vehicle interior fuse and relay module F2f16 11K Fuse 16 N15/5 15L Electronic selector lever module control unit S2 4A Ignition lock S2 12A Ignition lock Z3/4 6G Tml. 15 connector sleeve Z50/41 9G Voltage supply connector sleeve Z50/53 1E Circuit 30 (fused) connector sleeve Z50/62 11E Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2135-97bea, Wiring diagram for ignition lock

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2371 · Applies to: 453

Page 1 of 2 Model 453.091/391/491 up to model year 2020 f3A f16 F108 F2 F2 Z50/41 Z3/4 Z50/53 S2 Z50/62 S2 N15/5 E45 PE 15.00-P-2101BEA 70 BP13 AB A PE 54.15-P-2001BEB PE 54.15-P-2001BEC 10 E32 AA E28 E14 E21 E4 E2 E1 BPT2 S16 AB NC NC BP13 AA 1 2 5 NC NC BPT2 6 B 4 A 3 D BB 1 3 4 PE 27.19-P-2102BEA AB 2 5DT 2 F L K 1 2 3 4 J H G 5 6 7 8 9 10 11 12 E D C B A 2 1 4 3 8 7 6 5 12 11 10 9 13 14 15 16 17 18 15 14 13 16 18 17 7,0 RD 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 4,0 YEBN 0,5 RD 4,0 RDBN 4,0 YEBN 4,0 PKBN 0,35 RDWH 4,0 YEBN 4,0 YEBN 0,35 PKWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2135-97bea, Wiring diagram for ignition lock

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2372 · Applies to: 453

Page 2 of 2 Model 453.091/391/491 up to model year 2020 A0 F 18 19 20 22 21 PE 54.21-P-2135-97BEA 23 L K J H G 20 19 18 E D C 23 22 21 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2374 · Applies to: 453

pe54.21-p-2129-97bba Document title: Wiring diagram for multifunction camera Code: Designation: Position: A0 32L Use of wiring diagrams A1 17L Instrument cluster A40/11 4A Multifunction camera A40/11 12A Multifunction camera A40/11 20A Multifunction camera F2 25L Vehicle interior fuse and relay module S96 11L Lane Keeping Assist button U470 8F Valid for model 453.0 U470 14G Valid for model 453.0 W1/1 5L Cockpit frame ground point W1/1 5L Cockpit frame ground point X31/3 2E Dome lamp electrical connector Z37/17 3G CAN bus (low) connector sleeve Z37/18 2G CAN databus (high) connector sleeve Z50/44 23G Circuit 15 (fused) connector sleeve Z6/174 6G Ground connection connector sleeve Z6/175 9G Ground connection connector sleeve Z81z1 16G Circuit 58d connector sleeve Z81z3 15J Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2129-97bba, Wiring diagram for multifunction camera

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2375 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Z81z1 Z6/174 W1/1 W1/1 Z37/18 Z37/17 S96 Z6/175 U470 Z81z3 U470 X31/3 A40/11 A40/11 A1 PE 00.19-P-2150BBA 6 AA 5 NC 1 4 NC 3 2 NC 7 8 AA 5 8 1 4 15 A 16 17 AA 137H NC NAM 137G 2 3 23 22 47AA 47AB PE 54.30-P-2101 1 F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 6 5 4 3 2 11 10 9 8 7 16 15 14 13 12 17 18 18 17 0,5 BK 0,35 GNWH 0,35 BKWH 0,35 PKWH 1,0 BK 1,0 BK 0,35 PKWH 0,35 BKWH 0,22 WH 0,35 PKWH 0,35 PKWH 0,5 YE 0,35 BNWH 0,35 BKWH 0,35 GNWH 0,22 BN 0,22 WH 0,5 PK (0,22 WH) (0,22 GY) ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2129-97bba, Wiring diagram for multifunction camera

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2376 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 1 F2 Z50/44 A0 A40/11 PE 00.19-P-2600BBA -P-2101BBA PE 54.15-P-2001BBC AA A1 6 7 18 AP10 NC F 19 18 20 21 22 23 24 25 26 PE 54.21-P-2129-97BBA 27 28 29 30 31 32 L K J H G 21 20 19 18 26 25 24 22 23 E D C 31 30 29 28 27 32 B A 0,5 YE 2,5 RDYE 0,5 YE 0,5 YE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2378 · Applies to: 453

pe54.21-p-2144-97bba Document title: Wiring diagram for safety module and switch module motor control unit Code: Designation: Position: A0 105L Use of wiring diagrams A9 102L Refrigerant compressor A9x1 101H Refrigerant compressor electrical connector Code 429 7E twinamic Code 460 32F Canada version Code 460 32G Canada version Code 460 52G Canada version Code 460 43E Canada version Code 460 64G Canada version Code 460 87G Canada version Code 460 97G Canada version Code 494 32G USA version Code 494 32F USA version Code 494 52H USA version Code 494 43F USA version Code 494 64G USA version Code 494 87G USA version Code 494 97G USA version Code I01 76A Air conditioning Code I77 60G Manual air conditioning Code I77 54G Manual air conditioning Code I77 76A Manual air conditioning Code I78 54H Heating system F1 5L Power supply fuse and relay module F1 62L Power supply fuse and relay module F11 20A Combustion engine fuse and relay module F11 4A Combustion engine fuse and relay module F11 12A Combustion engine fuse and relay module F11 28A Combustion engine fuse and relay module F11 36A Combustion engine fuse and relay module F11 44A Combustion engine fuse and relay module F11 52A Combustion engine fuse and relay module F11 60A Combustion engine fuse and relay module F11 68A Combustion engine fuse and relay module F11 75A Combustion engine fuse and relay module F11 84A Combustion engine fuse and relay module F11f1 82C Fuse 1 F11f2 2C Fuse 2 F11f3 31C Fuse 3

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2379 · Applies to: 453

pe54.21-p-2144-97bba Document title: Wiring diagram for safety module and switch module motor control unit Code: Designation: Position: F11f4 21C Fuse 4 F11f5 65C Fuse 5 F11f6 87C Fuse 6 F11f7 11C Fuse 7 F11f8 9C Fuse 8 F11k1 20B Engine function circuit 87 relay F11k2 13B Fan relay F11k3 23B Ignition coils/fuel pump actuation relay F1f5 3K Fuse 5 F2 25L Vehicle interior fuse and relay module F2f21 24K Fuse 21 G3/1 44L Oxygen sensor downstream of catalytic converter G3/1x1 44H Electrical connector for oxygen sensor downstream of catalytic converter G3/2 46L Oxygen sensor upstream of catalytic converter G3/2x1 46H Electrical connector for oxygen sensor upstream of catalytic converter K32 78L Fan solenoid switch, ICE combustion engine cooling K40 85L Combustion engine relay module K40k1 86L Refrigerant compressor relay K40k2 90L Vacuum pump relay K64 68L Secondary air injection pump relay M3/3 34L Fuel pump with fill level sensor and temperature sensor M4/4 14L Fan M44 58L Charge air cooler circulation pump M56 98L Vacuum pump N15/13 9L Double clutch transmission control unit N3/10 17L ME-SFI [ME] control unit N3/10 72L ME-SFI [ME] control unit N3/10 94L ME-SFI [ME] control unit R48 75L Coolant thermostat heating element T1/1 28L Cylinder 1 ignition coil T1/2 30L Cylinder 2 ignition coil T1/3 31L Cylinder 3 ignition coil U1204 32G Valid for gasoline engine 281, 80 kW with equipment "BRABUS tailor made" U1204 56H Valid for gasoline engine 281, 80 kW with equipment "BRABUS tailor made" U147 56G Valid for engine 281, 65 kW U470 15E Valid for model 453.0 U470 33D Valid for model 453.0 U470 81F Valid for model 453.0 W11 13F Combustion engine ground point

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2380 · Applies to: 453

pe54.21-p-2144-97bba Document title: Wiring diagram for safety module and switch module motor control unit Code: Designation: Position: W11 100L Combustion engine ground point W51/14 82L Right rear frame ground connection X18/3 34H Vehicle interior/fuel tank electrical connector X18/3 65H Vehicle interior/fuel tank electrical connector X25/2 8H Engine compartment/vehicle interior electrical connector X26 14H Vehicle interior/engine wiring harness electrical connector X26 38H Vehicle interior/engine wiring harness electrical connector X26 29F Vehicle interior/engine wiring harness electrical connector X26 50F Vehicle interior/engine wiring harness electrical connector X26 74H Vehicle interior/engine wiring harness electrical connector X26 92G Vehicle interior/engine wiring harness electrical connector Y101 49L Divert air switchover valve Y130 55L Engine oil pump valve Y16/2 69L Heating system shutoff valve Y32 53L Secondary air injection pump switchover valve Y49/10 48L Variable camshaft adjustment valve Y58/1 51L Purge control valve Y58/4 66L Activated charcoal filter shutoff valve Y76/1 37L Cylinder 1 fuel injector Y76/2 40L Cylinder 2 fuel injector Y76/3 42L Cylinder 3 fuel injector Y98 59L Combustion engine preheating air flap Z3/3 29G Circuit 15 connector sleeve, ignition coil 1 to 3 Z50/32 21G Circuit 30 (fused) connector sleeve Z50/46 24G Circuit 15 (fused) connector sleeve Z50/66 3F Circuit 30 (fused) connector sleeve Z6/163 82G Ground connection connector sleeve Z6/171 13G Ground connection connector sleeve Z6/171 100G Ground connection connector sleeve Z7/110 38L Circuit 87 connector sleeve Z7/111 12G Circuit 87 connector sleeve Z7/111 65F Circuit 87 connector sleeve Z7/112 50G Circuit 87 connector sleeve Z7/3 18G Circuit 87 connector sleeve, injection valve 1 to 3 Z7/3 38F Circuit 87 connector sleeve, injection valve 1 to 3 Z7/3 89G Circuit 87 connector sleeve, injection valve 1 to 3

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2381 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2144-97bba, Wiring diagram for safety module and switch module motor control unit Page 1 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f5 f2 f8 f7 k2 N15/13 F1 N3/10 M4/4 Z7/111 X25/2 X26 Z6/171 Z50/66 Code 429 W11 (U470) F11 F11 PE 07.61 60 PE 54.15-P-2001BBA PE 27.19-P-2106BBA M PE 07.61 PE 07.61 AA BP27 S5 DA 18 AC 2 1 H2 AA AB L3 Q1 11 A A8 C11 A10 A12 A AA E4 E2 E6 BP27 BP27 BP27 E8 E7 S8 S7 BP27 BP27 BP42 BP7A 10 10 B3 B1 B4 B5 B2 A2 BP7A 3FB1 NC 3AJD 49I 3AA F 1 2 3 L K 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 J H G E D C 3 2 1 B A 18 17 16 15 14 13 12 11 10 9 8 7 6 4 5 2,5 BK 5,0 RD 0,5 RDBK 0,75 GN 1,0 BK 0,35 WH 0,5 TR 0,35 GN 4,0 RDBN 4,0 RDBN 5,0 RD 0,75 RDBN 1,5 PKBN 0,5 WH 0,5 GN 4,0 RDBN 4,0 RDBN 0,5 RD (0,35 BNWH) 0,35 PKWH ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2382 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2144-97bba, Wiring diagram for safety module and switch module motor control unit Page 2 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f21 k1 f4 f3 k3 Code 460 0 Z7/3 T1/1 F2 T1/3 T1/2 M3/3 Z50/32 Z50/46 [U1204] Z3/3 X18/3 (Code 460) (Code 494) Code 494 F11 (U470) X26 F11 No PE 07.61-P-2101BBA PE 07.61-P-2101BBC PE 07.61-P-2101BBB AA G1 D1 PE 54.15-P-2001BBB PE 54.15-P-2001BBC 5 PE 47.40-P-2101 AD AA S21 AP29 AP29 3 AA A1 BA [BA] 3 AA 3 AA (US) 3 2 No (C) [E] A A3 A4 A5 3FB NC C1 A C1 C2 S4 A1 C4 C3 BP31 BP31 BP31 3AC BP31 NC 25 AP29 C5 E3 S3 3NA 3NA 20 3NA1 18 19 24 22 20 21 23 25 26 27 28 29 30 31 32 33 34 35 18 19 33 32 31 30 29 27 28 25 24 23 22 21 20 26 35 34 1,0 BN (0,35 PKWH) 0,35 BUWH 0,35 YEWH 0,5 TR 1,0 GN 0,35 YEWH 1,0 BN 0,5 YE 1,0 BN 1,0 BN 0,75 WH 1,5 GNBN 1,0 WH 1,0 WH 1,5 RDBN 0,35 YEWH 0,75 RDBN 1,5 RDBN 1,5 RDBN 0,75 PKBN (0,75 GNBN) ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2383 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2144-97bba, Wiring diagram for safety module and switch module motor control unit Page 3 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 x1 x1 3 Z7/110 Y76/1 Y76/2 G3/1 Y76/3 Y58/1 Y49/10 G3/2 Y101 X26 Z7/112 Code 4 Code 4 Z7/3 (Code 494) (Code 460) X26 F11 F11 F11 0-P-2101BBA 1 DA 1 DA (US) 1 DA (1) 4 DA (US) (4) 4 2 AA BA DA 2 2 AA US C9 4 (1) A 4 (4) C2 B7 A2 A E5 3FB 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 51 36 35 49 48 46 47 45 44 43 42 41 40 39 38 37 52 51 50 1,5 GN 1,0 WH 1,0 WH 1,0 WH 1,0 WH 1,5 WH 1,0 WH 1,0 WH 0,5 RD 0,5 WH 0,5 WHBK 0,5 WH 0,5 GY 1,0 GN 0,5 WH 0,5 WH ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2384 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2144-97bba, Wiring diagram for safety module and switch module motor control unit Page 4 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f5 Y32 Code 460 Code 494 F11 Y1 Y130 M44 Y98 Y58/4 F1 K64 X18/3 Code I77 U147 Code I77 (Code I78) (U1204) Code 460 Code 494 Z7/111 F11 F11 2 US A2 M PE 54.15-P-2001BBA (BA) (BA) 2 AA AA 3 BA 3 AA A1 US AA A 2 2 AA C 9 S5 3FB1 15 53 53 52 52 55 54 56 57 58 59 60 61 62 63 64 65 66 67 68 69 64 63 62 61 60 59 58 57 56 55 54 69 67 66 65 68 0,5 WH 1,0 WH 0 5 WH 0,5 WH 0,5 WH 0,5 WH 0,5 WH 0,5 WH 0,5 WH 0,5 WH 1,0 WH 0,75 WHBN ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2385 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2144-97bba, Wiring diagram for safety module and switch module motor control unit Page 5 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 k1 f1 f6 Y16/2 N3/10 R48 K32 K40 W51/14 X26 Z6/163 (U470) Code I77 F11 Code I01 F11 PE 07.61-P-2101BBA PE 07.61-P-2101BBC 2 AA AB B3 AB 2 1 AA 2 AA A5 A4 A1 C7 A A2 A3 E1 S1 MF 38R S6 86 69 70 71 72 73 74 75 76 77 78 79 80 81 84 83 82 85 86 69 79 78 77 76 75 74 73 72 71 70 85 84 83 82 81 80 0,5 WH 0,35 PKWH 0,5 WH 0,5 WH 0,35 PKWH 0,5 WH 0,5 WH (0,35 PKWH) 0,35 BUWH 0,5 WH 0,5 BK (0,75 BKBN) (4,0 BKBN) 1,5 BKBN ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2386 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2144-97bba, Wiring diagram for safety module and switch module motor control unit Page 6 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 k1 k2 x1 f6 N3/10 A9 M56 W11 Code 460 Z7/3 Code 494 X26 Code 460 Code 494 Z6/171 A PE 07.61-P-2101BBB PE 07.61-P-2101BBC M 2 1 B5 A2 A3 B1 B3 B2 B4 AC J4 B1 AB 1 AA 2 2 1 AA B10 2C B2 B12 B3 S6 S2 BP16 BPA1 15 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 PE 5 103 86 94 93 92 90 88 89 91 87 102 101 100 99 98 97 96 95 103 (0,35 PKWH) 0,35 BUWH (0,35 PK) 0,35 BUWH (2,5 WH) 2,5 WHPK (0,35 GN) 0,35 PK 0,35 PK 1,0 GN 2,5 BK 2,5 WH 2,5 BK 0,5 RD 0,5 BK 0,5 BK 0,5 WHBK 0,5 RD 2,5 RDBK (2,5 RD) ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2387 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2144-97bba, Wiring diagram for safety module and switch module motor control unit Page 7 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 F PE 54.21-P-2144-97BBA 3 104 L K J H G E D C 104 3 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2389 · Applies to: 453

pe54.21-p-2127-97bba Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: A0 129L Use of wiring diagrams B38/2 98L Rain/light sensor B95 81L Battery sensor Code B03 74E Direct starting E1 5L Left front lamp unit E1 59L Left front lamp unit E1 67L Left front lamp unit E1 108L Left front lamp unit E2 27L Right front lamp unit E2 51L Right front lamp unit E2 63L Right front lamp unit E2 104L Right front lamp unit E21 49L Center stop lamp E3 46L Left rear lamp unit E3 116L Left rear lamp unit E4 42L Right rear lamp unit E4 112L Right rear lamp unit E5/1 31L Left fog lamp E5/2 30L Right fog lamp F11 15L Combustion engine fuse and relay module F2 10L Vehicle interior fuse and relay module F2 35L Vehicle interior fuse and relay module F2 71L Vehicle interior fuse and relay module F2f21 9K Fuse 21 F2f25 35K Fuse 25 F2f29 70K Fuse 29 F2f33 33K Fuse 33 F2f34 36K Fuse 34 F2f35 8K Fuse 35 F2f8 34K Fuse 8 F2f9 8K Fuse 9 G2 88L Alternator M6/1 55L Wiper motor M6/1 100L Wiper motor N10/10 23L Center SAM control unit N10/11 6A Driver SAM control unit N10/11 12A Driver SAM control unit N10/11 20A Driver SAM control unit N10/11 28A Driver SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2390 · Applies to: 453

pe54.21-p-2127-97bba Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: N10/11 36A Driver SAM control unit N10/11 44A Driver SAM control unit N10/11 52A Driver SAM control unit N10/11 60A Driver SAM control unit N10/11 68A Driver SAM control unit N10/11 76A Driver SAM control unit N10/11 84A Driver SAM control unit N10/11 92A Driver SAM control unit N10/11 100A Driver SAM control unit N10/11 116A Driver SAM control unit N10/11 108A Driver SAM control unit N10/11 122A Driver SAM control unit N3/10 19L ME-SFI [ME] control unit S2/3 76L Start/stop button S4 91L Combination switch S4/4 95L Windshield wiper system switch S9/1 120L Stop lamp switch U470 45H Valid for model 453.0 U470 30E Valid for model 453.0 U470 32E Valid for model 453.0 U470 41E Valid for model 453.0 U470 47F Valid for model 453.0 U470 74E Valid for model 453.0 U470 66E Valid for model 453.0 U470 80E Valid for model 453.0 U470 89E Valid for model 453.0 U470 95E Valid for model 453.0 U470 95E Valid for model 453.0 U470 95E Valid for model 453.0 U470 98E Valid for model 453.0 U471 47E Valid for model 453.3 U472 47F Valid for model 453.4 W1/1 87L Cockpit frame ground point W1/3 24G Left cockpit ground point W9 101C Left front ground point (at lamp unit) X26 88H Vehicle interior/engine wiring harness electrical connector X31/3 97H Dome lamp electrical connector X4/24 30G Vehicle interior/daytime running lights electrical connector X8/4 48H Trunk lid electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2391 · Applies to: 453

pe54.21-p-2127-97bba Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: X8/4 48H Trunk lid electrical connector Z111/18 110G Rear standing lights connector sleeve Z111/3 48E Brake light actuation connector sleeve Z111/6 124E Circuit 58 connector sleeve Z37/19 85G CAN bus (low) connector sleeve Z37/20 84G CAN databus (high) connector sleeve Z40/3 118E Stop lamp connector sleeve Z50/46 13E Circuit 15 (fused) connector sleeve Z6/150 24E Ground connection connector sleeve Z6/161 100G Ground connection connector sleeve Z6/174 87H Ground connection connector sleeve Z6/175 86E Ground connection connector sleeve Z60/9 102G Daytime running lamp connector sleeve (circuit 58)

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2392 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 1 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 f35 f9 f21 E1 F2 F11 Z50/46 N10/11 N10/11 PE 54.15-P-2001BBB PE 82.10-P-2000BBA PE 54.21-P-2144BBA 10 25 PE 54.15-P-2001BBC 5 3 DA S35 S9 BP2S BP2M AA S21 A1 AP29 C1 AA AD D1 AA 11 12 5 8 9 3 2 6 4 1 P1 CPG BP2S BP2M BP2S AP29 NC NC NC NC F 1 2 4 3 L K 5 6 7 9 8 10 11 13 12 14 15 16 18 17 J H G E D C 4 3 2 1 B A 18 17 16 15 14 12 11 13 10 9 8 7 5 6 0,35 YEWH 0,35 YEWH 0,5 YE 0,35 YEWH 1,0 GN 0,5 RD 0,5 RD 1,0 RD 0,5 YE ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2393 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 2 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 f8 f33 f25 W1/3 N3/10 N10/10 E5/2 E5/1 E2 F X4/24 Z6/150 N10/11 U470 U470 N10/11 PE 07.61-P-2101BBA PE 54.21-P-2127BBB D1 29 S1 PE 82.10-P-2000BBA 25 10 30 5 DA 1 1 BA BA BP2W BP2Q AA S33 S8 BP S25 7 8 B 10 11 12 NC NC NC MAM 8 2 7 1 3 7 P2 RPD BP2Q BP2W 8E 8F BP2L 18 19 20 21 22 23 24 25 26 28 27 29 32 30 31 33 34 35 24 22 23 21 20 19 18 35 34 33 32 31 29 28 30 27 26 25 0,35 YEWH 0,35 YEWH 0,5 GY 0,5 BN 6,0 BK 1,0 BK 2,0 RD 0,35 PKWH 0,35 PKWH 0,75 RDBN 1,0 PK 1 5 RDBN 0,5 PK 0,5 WH ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2394 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 3 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 f25 f34 E4 F2 E2 E21 E3 U470 X8/4 (X8/4) U470 U472 (U470) U471 Z111/3 N10/11 N10/11 N10/11 30 25 PE 54.15-P-2001BBB PE 82.10-P-2000BBA PE 82.10-P-2000BBA PE 82.10-P-2000BBA BP2N BP2L S25 S34 2 6 CA 1 CA 5 1 BA DA 3 (4) 5 C 5 6 4 12 8 BP2N BP2L 9P 65G CPD 35 37 36 38 39 40 42 41 43 44 46 45 47 48 49 51 50 52 44 43 42 41 39 40 38 37 36 35 52 50 51 49 48 46 45 47 0,35 PKWH 0,5 PK 0,5 PK 0,35 PK 0,5 PK 0,5 PK 1,5 RDBN 1,5 RDBN 0,75 GNBN 0,5 PK 0,5 BN 0,5 BN ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2395 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 4 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 E2 M6/1 E1 N10/11 N10/11 E1 U470 N10/11 DA PE 82.30-P-2000BBA M 00BBA PE 82.10-P-2000BBA PE 82.10-P-2000BBA 4 5 AA DA 5 1 DA 1 11 9 10 S1 14A 14B RPG 11S PE 82.10-P-2000BBA 1 AA 2 11T 65 65 52 53 54 56 55 57 58 59 60 61 62 63 64 63 62 64 61 60 59 58 57 56 55 54 53 52 66 67 68 69 69 68 67 66 1,5 GNBN 1,5 WHBN 0,5 GY 1,0 PK 0,5 GY 0,5 GN ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2396 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 5 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 f29 F2 B95 S2/3 Z37/19 Z37/20 Z6/1 (U470) Code B03 U470 Z6/175 N10/11 N10/11 PE 00.19-P-2150BBA PE 54.15-P-2001BBB 5 PE 15.00-P-2103BBA PE 54.15-P-2001BBB S29 AA AA 4 7 2 AB 10 11 7 6 19 20 24 9 13 17 4 3 5 8 BP1C NC 112C 112B 2Y 137H 137G 70 69 71 72 73 74 75 76 77 79 78 80 81 82 84 83 85 86 85 84 83 82 80 79 81 78 77 76 75 74 73 72 71 70 69 86 (0,22 WH) 0,22 GNWH 0 5 BK 0,35 GNWH 0,22 WH 0,35 RDWH 0,35 PKWH 0,35 PKWH 0 5 BK 0,5 PK ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2397 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 6 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 S4/4 G2 W1/1 S4 B38/2 E2 M6/1 Z6/174 X26 Z6/161 X31/3 Z60/9 U470 U470 U470 U470 Z6/175 U470 W9 N10/11 N10/11 PE 82.30-P-2000BBA PE 54.25-P-2250BBA M PE 82.10-P-20 EB 1 13 14 AA 3 7 6 2 9 1 12 9 10 11 AA 2 AA 2 AA 1 2 DA A9 A 14 A 12 8 9 10 7 6 5 18 19 17 4 14 15 1 2 3 16 18 12 20 S2 2BD NAM 9B 14H 14AB 14AA 14G 161B 161C 161A C R 8H L 14C 14S LPAV NC NC 86 87 89 88 90 91 92 94 93 95 98 96 97 99 100 103 101 102 103 102 101 100 99 97 96 98 95 94 93 92 91 90 89 87 88 86 0,5 BK 1,0 BK 0,75 BN 0,22 GY 1,5 BKBN 0,5 BU (0,35 PKWH) 0,35 GNWH (0,35 PKWH) 0,35 GNWH (0,35 PKWH) 0,35 GYWH (0,35 PKWH) 0,35 GYWH (0,35 PKWH) 0,35 BNWH (0,35 PKWH) 0,35 GNWH 4,0 BKBN 0,5 BK 0,5 BK 0,35 GNWH 0,35 BNWH 0,35 GNWH 0,5 WH 0,35 BUWH 0,35 PKWH 0,35 BNWH 0,22 WH 0,35 BUWH 0,5 WH 0,35 BUWH 0,5 PKGY 0,35 GYWH 0,35 BNWH 0,35 BNWH ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2398 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 7 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 E2 E3 E4 E1 S9/1 Z111/18 Z40/3 U470 N10/11 N10/11 DA .10-P-2000BBA PE 82.10-P-2000BBA PE 82.10-P-2000BBA PE 82.10-P-2000BBA PE 82.10-P-2300BBA 2 5 CA 2 CA CA 1 12 13 22 23 8 9 NC NC NC NC NC NC 21 11 LPAR 65A 3 104 105 106 108 107 109 110 112 111 113 114 115 117 116 118 119 120 1 104 105 3 1 120 118 119 117 116 114 113 115 112 111 110 109 108 107 106 0,35 PKWH 0,5 BU 0,5 BU 0,5 BU 0,35 PKWH 0,35 BNWH 0,35 BUWH ▼ Affix page 8 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2399 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bba, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 8 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/11 9/1 A0 Z111/6 N10/11 2300BBA PE 82.10-P-2000BBA 24 LPH F 122 121 123 124 125 PE 54.21-P-2127-97BBA 127 126 128 129 L K J H G E D C 125 124 123 121 122 128 127 126 129 B A 2,5 RDYE 0,5 BU Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2400 · Applies to: 453

pe54.21-p-2127-97bbb Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: A0 121L Use of wiring diagrams Code 220 97F Rear parking assist Code 252 29D Collision warning system (FCW) Code 429 92F twinamic Code 429 66F twinamic Code 460 10G Canada version Code 494 10G USA version Code B03 57G Direct starting Code I77 36A Manual air conditioning Code I78 36A Heating system E3 104L Left rear lamp unit E4 90L Right rear lamp unit F11 54L Combustion engine fuse and relay module F2 48L Vehicle interior fuse and relay module F2 82L Vehicle interior fuse and relay module F2f1 47K Fuse 1 F2f17 46K Fuse 17 F2f21 48K Fuse 21 F2f22 80K Fuse 22 F2f32 46K Fuse 32 L11 43L Transponder coil M6/4 34L Tailgate wiper motor N10/10 4A Center SAM control unit N10/10 12A Center SAM control unit N10/10 20A Center SAM control unit N10/10 28A Center SAM control unit N10/10 35A Center SAM control unit N10/10 44A Center SAM control unit N10/10 52A Center SAM control unit N10/10 60A Center SAM control unit N10/10 68A Center SAM control unit N10/10 76A Center SAM control unit N10/10 84A Center SAM control unit N10/10 92A Center SAM control unit N10/10 100A Center SAM control unit N10/10 107A Center SAM control unit N10/10 113A Center SAM control unit N10/11 8L Driver SAM control unit N15/13 69L Double clutch transmission control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2401 · Applies to: 453

pe54.21-p-2127-97bbb Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: N15/5 94L Electronic selector lever module control unit N23 38L Climate control control and operating unit N3/10 64L ME-SFI [ME] control unit N62 99L Parking system control unit S29/5 86L Backup light activation/idle recognition switch S4 3L Combination switch S4/4 27L Windshield wiper system switch S40/3 58L Clutch pedal switch S40/3 61L Clutch pedal switch S6/1 17L Instrument panel switch group S6/1e3 18L Central locking indicator lamp S6/1e4 20L Hazard warning system indicator lamp S6/1e5 17L Instrument panel switch group symbol illumination S6/1s1 20L Hazard warning system switch S6/1s2 16L Inside door handle central locking switch S9/1 74L Stop lamp switch U103 20D Valid without code V19 U470 24K Valid for model 453.0 U470 33H Valid for model 453.0 U470 4E Valid for model 453.0 U470 16E Valid for model 453.0 U470 19F Valid for model 453.0 U470 18E Valid for model 453.0 U470 13C Valid for model 453.0 U470 33D Valid for model 453.0 U470 27E Valid for model 453.0 U470 37E Valid for model 453.0 U470 89H Valid for model 453.0 U470 75E Valid for model 453.0 U470 108A Valid for model 453.0 U471 33H Valid for model 453.3 U471 15C Valid for model 453.3 U472 15C Valid for model 453.4 W1/3 6L Left cockpit ground point W22 42G Ground point X25/2 68H Engine compartment/vehicle interior electrical connector X26 84H Vehicle interior/engine wiring harness electrical connector X42/37 23L ATA alarm siren electrical connector X8/4 34F Trunk lid electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2402 · Applies to: 453

pe54.21-p-2127-97bbb Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: Z111/6 8H Circuit 58 connector sleeve Z30/7 22E Hazard warning system connector sleeve Z300/21 59E Clutch pedal switch signal connector sleeve Z37/17 31G CAN bus (low) connector sleeve Z37/18 32G CAN databus (high) connector sleeve Z37/19 31G CAN bus (low) connector sleeve Z37/20 32G CAN databus (high) connector sleeve Z37/21 77G CAN bus (low) connector sleeve Z37/22 78G CAN databus (high) connector sleeve Z38 99E Backup lamp connector sleeve Z40 68E Stop lamp signal connector sleeve Z40/3 76F Stop lamp connector sleeve Z50/46 48E Circuit 15 (fused) connector sleeve Z50/48 84E Circuit 15 (fused) connector sleeve Z50/64 44G Circuit 30 (fused) connector sleeve Z55/5 21E Central locking warning lamp connector sleeve Z6/150 5H Ground connection connector sleeve Z6/152 5E Ground connection connector sleeve Z7/89 113E Line signal connector sleeve Z81z1 12H Circuit 58d connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2403 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 1 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 e5 s2 S4 W1/3 N10/11 S6/1 Z6/150 Z111/6 Z81z1 Code 460 Code 494 U470 Z6/152 U470 U470 U470 U472 U471 N10/10 N10/10 PE 54.25-P-2250BBA PE 54.21-P-2127BBA PE 00.19-P-2600BBA 5 AA 2 6 8 4 13 9 24 S2 3 7 1 5 AA 37 36 22 20 19 1 13 12 7 16 31 11 S1 64S 161C 64T L 8H C NC 64F 20AW F 1 2 3 L K 5 4 6 7 8 11 9 10 12 13 14 15 17 16 18 J H G E D C 1 2 3 B A 4 5 6 7 8 9 10 11 12 13 14 15 16 18 17 6,0 BK 0,5 BU 1,0 BK 0,5 BUWH 0,35 PKWH 0,35 BKWH (0,35 PKWH) 0,35 BNWH (0,35 PKWH) 0,35 GYWH (0,35 PKWH) 0,35 BUWH 0,35 GNWH 0,35 GYWH 0,35 BUWH 0,35 BKWH 0,35 BKWH 0,35 GYWH 0,22 WH 0,35 BNWH 0,35 GNWH 0,35 PKWH ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2404 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 2 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 s1 e4 e3 6/1 X42/37 S4/4 M6/4 U470 U471 U470 (Z37/18) (Z37/17) Z37/19 Z37/20 X8/4 U470 Z55/5 Z30/7 U470 U103 N10/10 (Code 252) (U470) U470 N10/10 N1 AA 3 2 6 8 4 NC NC PE 00.19-P-2150BBA PE 82.30-P-2000BBA 4 6 M AA 16 13 1 2 AA 8 9 11 64F 64Q 20M 2 15 5 3 4 6 C 4 (2) 36G 16A 24A 137H 137G 36C 23 18 19 20 21 22 24 25 26 27 28 30 29 31 32 33 34 35 23 22 18 19 20 21 24 25 28 26 27 29 30 31 32 33 34 35 0,35 GNWH 0,35 BNWH 0,35 BNWH 0,35 GNWH 0,35 BNWH 0,35 GNWH 0,35 BNWH 0,35 BNWH 0,22 GN 0,22 WH 0,35 GNWH 0,35 PKWH 0,35 BNWH 0,35 GYWH 0,5 BU 0,5 GN 0,5 BN 0,35 PKWH 0,35 GNWH 0,5 GN ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2405 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 3 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 f32 f17 f1 f21 4 N23 F2 L11 Z50/64 W22 U470 Z50/46 Code I78 N10/10 Code I77 N10/10 N10/10 PE 54.15-P-2001BBB PE 83.30-P-2000BBB 3 15 5 5 A2 A3 BA A4 1 4 AA S17 S32 2 3 AA A2 S1 S21 10 14 17 18 25 28 29 34 39 15A 80Y 80X 15B 38LQ SP2 AP29 15M DP 42 36 35 37 38 39 40 41 43 44 45 46 48 47 49 50 51 52 42 40 41 35 36 38 37 39 48 43 44 45 46 47 49 50 51 52 0,5 BK 0,5 RD 0,5 RD 0,5 YE (0,35 PKWH) 0,35 GYWH (0,35 PKWH) 0,35 BNWH 0,5 WH 0,5 PK 0,35 BUWH 0,35 YEWH 0,5 GY 0,5 YE 0,35 PKWH 0,35 GYWH ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2406 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 4 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 S40/3 S40/3 F11 Code B03 Z300/21 N10/10 N10/10 N15/1 N3/10 X25/2 Code 429 Z40 N10/10 BB PE 54.21-P-2144BBA C1 AA 1 BA 2 AA 21 86D PE 27.19- PE 07.61-P-2101BBA C4 AA D1 E4 21 DA 9 A 26 5A 52 53 55 54 56 57 58 59 61 60 59 58 57 60 61 52 53 54 55 56 62 63 64 65 67 66 68 69 62 63 64 65 66 67 69 68 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,5 PKBK 0,35 PKWH 0,35 YEWH 0,35 BNWH 0,35 BNWH ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2407 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 5 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 f22 Z40/3 N15/13 S9/1 S29/5 F2 Z37/21 Z37/22 X26 U470 Z50/48 10 N10/10 N10/10 E 27.19-P-2106BBA PE 82.10-P-2300BBA PE 00.19-P-2150BBA PE 54.15-P-2001BBB 15 S22 3 CA 1 AA AP9 2 DA 3 B11 A7 A 27 38 24 23 65A 133B 133C 26Z 69 70 73 71 72 74 75 76 77 79 78 80 81 82 83 84 86 85 79 75 76 77 78 80 69 70 71 72 73 74 81 82 83 84 85 86 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PK 0,5 YEBK 1,5 YEBN 0,5 YE 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,22 WH ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2408 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 6 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 N62 S29/5 N15/5 E4 U470 Code 429 Code 220 Z38 N10/10 N10/10 PE 54.65-P-2101BBA PE 82.10-P-2000BBA PE 27.19-P-2102BBA 3 1 6 CA 4 BA 7 BA C10 A7 PE 82.10-P 6 CA 40 27 26Z H66P 86 87 88 89 92 90 91 93 94 95 96 98 97 99 100 101 102 103 93 94 95 96 99 97 98 86 87 89 88 90 91 92 100 101 102 103 0,35 PKWH 0,5 BNBK 0,35 PK 0,5 GN 0,35 GNWH 0,35 GNWH 0,5 GN 0,22 WH 0,35 GNWH 0,35 GNWH ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2409 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 7 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 E3 A0 Z7/89 U470 N10/10 N10/10 PE 80.20-P-2000BBA PE 80.20-P-2000BBB 82.10-P-2000BBA ( PE 72.29-P-2001BBC ) 35 30 32 33 87G 87H 21K 87A PE 54.21-P-2127BBC 104 3 105 106 107 108 110 109 111 112 113 114 115 117 116 118 PE 54.21-P-2127-97 119 120 1 111 112 113 114 115 116 117 118 3 104 105 106 107 109 108 110 119 120 1 2,5 RDYE 0,22 WH 0,35 GNWH 0,35 BUWH 0,35 GYWH ▼ Affix page 8 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2410 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 8 of 8 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S1 A0 F 21-P-2127-97BBB 121 L K J H G E D C 121 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2411 · Applies to: 453

pe54.21-p-2127-97bbc Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: A0 113L Use of wiring diagrams A90 43L Controller unit for distance warning function with active brake intervention Code 258 41C Active Brake Assist Code 460 66C Canada version Code 494 66D USA version Code B03 52G Direct starting Code V19 1C Anti-theft alarm system Code V19 12C Anti-theft alarm system F2 4L Vehicle interior fuse and relay module F2 79L Vehicle interior fuse and relay module F2 104L Vehicle interior fuse and relay module F2f10 101K Fuse 10 F2f22 103K Fuse 22 H3/1 19L Alarm siren K33 22L Air conditioning power supply solenoid switch M14/7 24L Rear-end door central locking motor M6/4 99L Tailgate wiper motor N10/10 4A Center SAM control unit N10/10 12A Center SAM control unit N10/10 20A Center SAM control unit N10/10 28A Center SAM control unit N10/10 36A Center SAM control unit N10/10 44A Center SAM control unit N10/10 52A Center SAM control unit N10/10 60A Center SAM control unit N10/10 68A Center SAM control unit N10/10 76A Center SAM control unit N10/10 84A Center SAM control unit N10/10 92A Center SAM control unit N10/10 100A Center SAM control unit N3/10 47L ME-SFI [ME] control unit S15/1 35L Trunk lid/liftgate release switch S15/1 31L Trunk lid/liftgate release switch S15/1 40L Trunk lid/liftgate release switch S15/3 69L Driver trunk lid/liftgate control button S4/4 62L Windshield wiper system switch S40/3 54L Clutch pedal switch S40/5 60L Start enable clutch pedal switch S6/10 74L Economy mode switch

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2412 · Applies to: 453

pe54.21-p-2127-97bbc Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: S85/4 14L EDW switch, battery S88/6 26L Trunk lid contact switch, right S88/6x1 26H Trunk lid contact switch electrical connector, right U103 18F Valid without code V19 U103 12D Valid without code V19 U129 50G Not valid for direct starting U222 66D Valid for Korea U470 29F Valid for model 453.0 U470 55J Valid for model 453.0 U470 57J Valid for model 453.0 U470 60J Valid for model 453.0 U471 32F Valid for model 453.3 W1/3 65L Left cockpit ground point W1/3 88H Left cockpit ground point W11/9 29L Left rear ground point W11/9 28L Left rear ground point W11/9 38L Left rear ground point W22 95H Ground point W9 11L Left front ground point (at lamp unit) X19 34H Rear window heater electrical connector X42/37 19H ATA alarm siren electrical connector X8/4 24H Trunk lid electrical connector X8/4 39F Trunk lid electrical connector X8/4 26F Trunk lid electrical connector X8/4 31F Trunk lid electrical connector X8/4 31F Trunk lid electrical connector X8/4 97G Trunk lid electrical connector X85/18 42G Vehicle interior/vehicle front electrical connector Z131/2 86E Time-controlled interior illumination connector sleeve Z158/7 92E Central locking Superlocking signal connector sleeve Z24 17F ATA [EDW] engine hood connector sleeve Z30/1 82E Left turn signal indicator connector sleeve Z30/2 84E Right turn signal indicator connector sleeve Z300/21 51E Clutch pedal switch signal connector sleeve Z50/48 103E Circuit 15 (fused) connector sleeve Z6/150 66G Ground connection connector sleeve Z6/150 88E Ground connection connector sleeve Z6/151 56E Ground connection connector sleeve Z6/151 73G Ground connection connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2413 · Applies to: 453

pe54.21-p-2127-97bbc Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: Z6/151 66E Ground connection connector sleeve Z6/152 64G Ground connection connector sleeve Z6/152 62D Ground connection connector sleeve Z6/161 11E Ground connection connector sleeve Z6/162 13E Ground connection connector sleeve Z6/166 38F Circuit 31 connector sleeve Z6/166 28E Circuit 31 connector sleeve Z6/167 28F Circuit 31 connector sleeve Z6/168 30H Circuit 31 connector sleeve Z6/169 33L Circuit 31 connector sleeve Z6/170 39H Ground connection connector sleeve Z81z1 72G Circuit 58d connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2414 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbc, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 1 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S2, P1, P2 W9 F2 S85/4 Code V19 Z6/162 Z6/161 Z24 Code V19 U103 N10/10 N10/10 PE 54.15-P-2001BBC PE 80.20-P-2000BBB PE 80.20-P-2000BBA ( ) A2 B2 AD 2 1 AA 453.0 453.0 2 3 19 18 1 5 16 21 40 33 37 30 26 29 20 S2 453.0) ( 06/17 05/17 80AD 1B 87B NC 80AK F 1 2 3 L K 4 5 6 8 7 9 10 11 12 17 13 14 15 16 18 J H G E D C 1 2 3 B A 4 5 6 8 7 9 10 11 12 17 13 14 15 16 18 4,0 BKBN 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 PKWH 0,35 GYWH 1,0 BK 0,5 BK 0,35 BKWH 0,35 PKWH 0,5 PK ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2415 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbc, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 2 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S2, P1, P2 x1 H3/1 X42/37 U103 M14/7 W11/9 S88/6 K33 (W11/9) Z6/169 S S15/1 Z6/168 X19 X8/4 U470 U471 4 N10/10 X8/4 (Z6/167) Z6/166 X8/4 (X8/4) N10/10 0,35 1 AA BA 453.0 1 M BA 1 2 AA 1 BA 2 1 2 BA 2 (6) 1 B (A) A 2 39 4 B 2 (8) (7) C (A) 6 1 453.3 453.3 453.4 453.0) ( 453.0) ( 87T S2 18 19 20 21 22 23 24 25 27 26 28 29 30 31 32 33 34 35 18 19 20 21 24 25 27 26 28 29 30 31 32 33 34 35 22 23 0,35 PKWH 0,35 PKWH 0,35 BKWH 0,5 BK 5,0 BK 0,35 GN 0,35 BKWH 0,5 BK 2,0 BK 0,5 BK 0,5 GN 0,35 PKWH 0,35 PKWH 0,35 GNWH 2,0 BK 0,5 YE 0,35 PKWH 0,5 PK 0,35 PKWH (0,35 GYWH) ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2416 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbc, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 3 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S2, P1, P2 W11/9 S15/1 A90 N3/10 S15/1 Z6/170 X8/4 Z6/166 X85/18 U129 Z300/21 Code 258 N10/10 N10/10 N10/10 PE 07.61-P-2101BBA PE 30.30-P-2105BBB 2 3 CA 1 4 3 1 AA 3 2 C4 AA AA 2 1 2 3 A 28 27 31 4 B 453.4 5 06/17 453 20G 150R 150S 37 35 36 38 39 40 41 42 43 44 45 47 46 48 49 50 51 52 37 35 36 38 39 43 44 45 47 46 48 49 50 51 52 40 41 42 5,0 BK 0,35 BKWH 0,35 GNWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,35 GYWH 0,35 PKWH 0,5 GN 0,5 BK 0,5 BK 0,5 BK 0,35 GNWH 0,35 GYWH 0,35 BKWH 0,35 GNWH ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2417 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbc, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 4 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S2, P1, P2 S40/3 U470 Code B03 Z6/151 N10/10 S4/4 W1/3 S40/5 S15/3 U470 U470 Z6/152 Z6/150 Z6/151 Z6/152 Code 460 U222 Code 494 N10/10 N10/10 4 1 BA 3 2 32 453.0 112H 1 2 AA 8 14 MAM 133J 20DA AA 5 4 8 1 17 38 26X 20DA 57 57 52 53 54 55 56 52 53 54 55 56 58 59 60 61 62 63 64 65 67 66 68 69 62 63 64 65 67 66 68 69 58 59 60 61 0,5 BK 0,35 PKWH 0,22 WH 0,35 BKWH 6,0 BK 1,0 BK 0,5 BK 1,0 BK 0,5 BK 1,0 BK 0,35 BKWH 0,35 WH 6,0 BK 6,0 BK 1,0 BK (0,35 GNWH) 0,35 PKWH (0,35 PKWH) 0,35 BUWH 0,35 BKWH 1,0 BK 0,35 PKWH 0,35 BKWH 0,35 BKWH ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2418 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbc, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 5 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S2, P1, P2 S6/10 S15/3 F2 Z81z1 Z6/151 Z30/2 Z30/1 Z131/2 N10/10 N10/10 NC PE 82.10-P-2200BBA PE 54.15-P-2001BBB NC NC NC NC PE 82.20- 133J 8 2 3 1 8 AA 5 4 1 7 6 S13 3 6 2 7 E17 S12 AA S11 11 5 12 7 9 4 10 3 2 1 6 453.0 P1 3ALS BPT BP77 NC NC NC 64C BP76 BP56 13E 64D 69 70 71 72 73 74 77 76 75 78 79 80 81 82 83 86 84 85 69 70 71 72 73 74 81 82 83 86 84 85 77 76 75 78 79 80 0,35 PKWH 0,35 BKWH (0,35 GNWH) 0,35 PKWH 0,35 PKBN 0,75 RDBN 0,35 RDWH 0,75 RDBN 2,5 RDPK 0,5 GY 0,5 PK 0,35 PKWH 0,22 WH ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2419 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbc, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 6 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S2, P1, P2 f10 f22 W1/3 M6/4 F X8/4 W22 131/2 Z6/150 Z158/7 N10/10 Z50/48 N10/10 PE 80.20-P-2000BBA PE 80.20-P-2000BBB E 82.20-P-2000BBA ( ) M PE 82.30-P-2000BBA 20 15 453.3 S10 AA AA 1 BP3 AP9 S22 453.0 (1) 3 C 6 8 1 2 6 453.0 P2 13E 20BD 20AR MAM 20D 5 12 10 8 9 4 7 11 3 453.0) ( PE 54.21-P-2127BBB NBC 20AV 20S 36A NC NC NC BP3 AP9 86 87 88 89 90 91 92 93 94 96 95 97 98 99 100 101 102 103 86 87 88 89 90 91 92 100 101 102 103 93 94 96 95 97 98 99 6,0 BK 1,5 YEBN 0,75 PKBN 0,35 PKBN 2,0 GY 0,75 GY 0,75 GYBN 1,5 GNBN (0,75 WHBN) 0,75 PKBN 0,75 GNBN 0,75 GNBN 2,0 BK 0,5 PK 1,0 RD 1,0 YE 0,75 WHBN 1,0 WH ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2420 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97bbc, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 7 of 7 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N10/10, connector S2, P1, P2 F2 A0 PE 54.15-P-2001BBB 15 P9 BB AP9 F 106 3 104 105 107 108 109 110 PE 54.21-P-2127-97BBC 111 112 113 L K J H G E D C 106 3 104 105 107 108 109 110 111 112 113 B A 2,5 RDYE 1,5 YEBN 1,0 YE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2421 · Applies to: 453

pe54.21-p-2127-97beb Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: A0 178L Use of wiring diagrams A67 51L Inside rearview mirror A90 43L Controller unit for distance warning function with active brake intervention Code 220 158G Rear parking assist Code 238 107E ACTIVE LANE KEEPING ASSIST Code 258 41C Active Brake Assist Code 429 154G twinamic Code 460 21F Canada version Code 460 49D Canada version Code 494 21F USA version Code 494 49D USA version Code 908 45K On-board charger 22kW Code V19 30H Anti-theft alarm system E3 164L Left rear lamp unit E4 168L Right rear lamp unit F2 3L Vehicle interior fuse and relay module F2 29L Vehicle interior fuse and relay module F2 82L Vehicle interior fuse and relay module F2 97L Vehicle interior fuse and relay module F2f1 94K Fuse 1 F2f10 81K Fuse 10 F2f11 3K Fuse 11 F2f12 3K Fuse 12 F2f13 2K Fuse 13 F2f17 97K Fuse 17 F2f21 96K Fuse 21 F2f22 80K Fuse 22 F2f32 94K Fuse 32 F2k1 96J Heated rear window/outside mirrors relay H3/1 40L Alarm siren L11 106L Transponder coil M14/7 59L Rear-end door central locking motor M14/7 54L Rear-end door central locking motor M6/4 86L Tailgate wiper motor M6/4 143L Tailgate wiper motor N10/10 4A Center SAM control unit N10/10 12A Center SAM control unit N10/10 20A Center SAM control unit N10/10 28A Center SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2422 · Applies to: 453

pe54.21-p-2127-97beb Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: N10/10 36A Center SAM control unit N10/10 44A Center SAM control unit N10/10 52A Center SAM control unit N10/10 60A Center SAM control unit N10/10 68A Center SAM control unit N10/10 76A Center SAM control unit N10/10 84A Center SAM control unit N10/10 92A Center SAM control unit N10/10 100A Center SAM control unit N10/10 108A Center SAM control unit N10/10 116A Center SAM control unit N10/10 124A Center SAM control unit N10/10 132A Center SAM control unit N10/10 140A Center SAM control unit N10/10 173A Center SAM control unit N10/10 148A Center SAM control unit N10/10 156A Center SAM control unit N10/10 164A Center SAM control unit N10/11 102L Driver SAM control unit N10/11 125L Driver SAM control unit N127 147L Electric drive control unit N15/5 156L Electronic selector lever module control unit N62 160L Parking system control unit S15/1 74L Trunk lid/liftgate release switch S15/1 66L Trunk lid/liftgate release switch S15/1 70L Trunk lid/liftgate release switch S15/3 24L Driver trunk lid/liftgate control button S4 118L Combination switch S4/4 139L Windshield wiper system switch S6/1 130L Instrument panel switch group S6/10 15L Economy mode switch S6/1e3 131L Central locking indicator lamp S6/1e4 132L Hazard warning system indicator lamp S6/1e5 130L Instrument panel switch group symbol illumination S6/1s1 133L Hazard warning system switch S6/1s2 129L Inside door handle central locking switch S85/4 35L EDW switch, battery S88/6 62L Trunk lid contact switch, right S88/6 56L Trunk lid contact switch, right

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2423 · Applies to: 453

pe54.21-p-2127-97beb Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: S88/6x1 56H Trunk lid contact switch electrical connector, right S88/6x1 61H Trunk lid contact switch electrical connector, right S9/1 151L Stop lamp switch U103 39E Valid without code V19 U103 133C Valid without code V19 U222 21F Valid for Korea U427 45J Valid for charger (7 kW) W1/3 5H Left cockpit ground point W1/3 123L Left cockpit ground point W11/9 73L Left rear ground point W11/9 64L Left rear ground point W11/9 64L Left rear ground point W22 106H Ground point W9 38L Left front ground point (at lamp unit) X19 69H Rear window heater electrical connector X31/3 50H Dome lamp electrical connector X42/37 39H ATA alarm siren electrical connector X42/37 136L ATA alarm siren electrical connector X8/4 59H Trunk lid electrical connector X8/4 87G Trunk lid electrical connector X8/4 85G Trunk lid electrical connector X8/4 55F Trunk lid electrical connector X8/4 61F Trunk lid electrical connector X8/4 66F Trunk lid electrical connector X8/4 66F Trunk lid electrical connector X8/4 74F Trunk lid electrical connector X8/4 142G Trunk lid electrical connector X8/4 144G Trunk lid electrical connector X85/18 42G Vehicle interior/vehicle front electrical connector Z111/6 125G Circuit 58 connector sleeve Z131/2 11G Time-controlled interior illumination connector sleeve Z158/10 50F Central locking trunk lid signal connector sleeve Z24 34E ATA [EDW] engine hood connector sleeve Z30/1 8G Left turn signal indicator connector sleeve Z30/2 9G Right turn signal indicator connector sleeve Z30/7 135E Hazard warning system connector sleeve Z37/17 108H CAN bus (low) connector sleeve Z37/18 110H CAN databus (high) connector sleeve Z37/19 109G CAN bus (low) connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2424 · Applies to: 453

pe54.21-p-2127-97beb Document title: Wiring diagram for signal acquisition and actuation module (SAM) control unit Code: Designation: Position: Z37/20 110G CAN databus (high) connector sleeve Z37/21 111G CAN bus (low) connector sleeve Z37/22 112G CAN databus (high) connector sleeve Z38 160E Backup lamp connector sleeve Z40 147E Stop lamp signal connector sleeve Z40/3 153G Stop lamp connector sleeve Z50/46 96E Circuit 15 (fused) connector sleeve Z50/48 80E Circuit 15 (fused) connector sleeve Z50/64 105G Circuit 30 (fused) connector sleeve Z55/5 133E Central locking warning lamp connector sleeve Z6/150 4E Ground connection connector sleeve Z6/150 123G Ground connection connector sleeve Z6/151 14G Ground connection connector sleeve Z6/152 121G Ground connection connector sleeve Z6/152 119G Ground connection connector sleeve Z6/161 38G Ground connection connector sleeve Z6/162 36E Ground connection connector sleeve Z6/166 63H Circuit 31 connector sleeve Z6/166 72H Circuit 31 connector sleeve Z6/167 63H Circuit 31 connector sleeve Z6/168 65H Circuit 31 connector sleeve Z6/169 68L Circuit 31 connector sleeve Z6/170 74H Ground connection connector sleeve Z7/89 175G Line signal connector sleeve Z81z3 19G Circuit 58d connector sleeve Z81z4 19E Circuit 58d connector sleeve Z99/2 47G Wake-up signal connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2425 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 1 of 11 Model 453.091/391/491 up to model year 2020 N10/10 f13 f11 f12 F2 S6/10 W1/3 Z6/151 Z131/2 Z30/2 Z30/1 Z6/150 N10/10 N10/10 PE 54.15-P-2001BEB 15 10 15 PE 82.20-P-2000BEA PE 82.10-P-2200BEA AA BPT BP76 BP77 BP56 E17 S13 S12 S11 133J 3ALS MAM AA 4 8 1 5 7 2 3 6 6 12 5 8 1 2 3 9 11 4 10 7 P1 453.0 NC MAM BP77 BP56 BPT BP76 NC 64D 64C 13E NC 3ALS F 1 2 3 5 4 L K 7 6 9 8 10 11 12 14 13 16 15 17 18 J H G E D C 2 1 3 5 4 B A 7 6 8 9 10 12 11 13 15 14 17 16 18 6,0 BK 1,0 BK 0,35 PKWH 0,35 BKWH 2,5 RDPK 2,0 BK 0,75 RDBN 0,35 RDWH 0,75 RDBN 0,5 GY 0,5 PK 0,35 PKBN 0,22 WH 0,35 PKWH ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2426 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 2 of 11 Model 453.091/391/491 up to model year 2020 N10/10 Code 460 F2 S15/3 Z81z3 Code V19 U222 S85/4 Z81z4 Code 494 N10/10 N10/10 Z24 PE 00.19-P-2600BEA PE 54.15-P-2001BEC AD MAM 133J 20DA AA 8 5 3 4 1 2 7 6 A2 2 B2 AA 453.0 05/17 20 3 17 2 06/17 S2 20DA 80AK 80AD 1B 4 1 16 19 18 21 20 23 22 24 26 25 28 27 29 30 31 33 32 35 34 33 18 20 19 22 21 23 25 24 27 26 28 30 29 32 31 35 34 0,35 PKWH 0,35 PKWH 0,35 BKWH 0,35 PKWH 0,5 PK 0,35 PKWH 0,35 PKWH 0,35 GYWH 0,35 BUWH 0,35 PKWH (0,35 GNWH) 0,35 PKWH ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2427 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 3 of 11 Model 453.091/391/491 up to model year 2020 N10/10 S85/4 W9 H3/1 A90 A67 U427 (Code 908) X85/18 X42/37 Z6/161 Z99/2 X31/3 Z6/162 U103 Z158/10 Code 258 Code 494 Code 460 N10/10 N10/10 N10/10 PE 54.21-P-2154BEA PE 54.21-P-2154BEB ( PE 30.30-P-2105BEB ) PE 68.49-P-2200BEA 0,35 1 1 AA 2 3 AA 5 AA 1 2 3 A B 5 18 16 21 19 26 29 32 30 38 37 35 27 28 36 NC 55X 150R 150S 35 37 36 38 39 40 41 42 44 43 45 47 46 49 48 51 50 52 35 37 36 38 39 40 41 42 43 45 44 46 48 47 49 50 51 52 1,0 BK 0,35 PKWH 0,35 PKWH 0,35 TR 0,35 PKWH 4,0 BKBN 0,35 GNWH 0,35 GYWH 0,35 BNWH 0,35 GNWH 0,35 GYWH 0,35 TR 0,35 BNWH (0,35 GNWH) , ▼ Affix page 4 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2428 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 4 of 11 Model 453.091/391/491 up to model year 2020 N10/10 x1 x1 S88/6 M14/7 S88/6 M14/7 S15/1 (W11/9) Z6/169 W11/9 X8/4 Z6/168 (Z6/167) X19 Z6/166 X8/4 X8/4 X8/4 (X8/4) N10/10 N10/10 N10/10 M 200BEA M 1 2 BA 1 AA 2 BA AA 2 (6) 453.3 B (A) 453.4 1 2 1 BA 2 BA 1 2 A 453.0 453.3 39 2 B B 2 453.0) ( 453.3 453.4 (7) (8) C (A) 1 6 ( 453.0) 453.3 87T 52 54 53 56 55 58 57 59 61 60 63 62 65 64 66 68 67 69 59 60 61 52 53 55 54 56 57 58 65 67 66 68 69 62 63 64 0,35 PKWH 0,5 BK 0,35 GN 0,35 PKWH 0,5 BK 0,5 BK 0,35 BKWH 5,0 BK 0,35 GN 0,5 BK 0,5 GN 2,0 BK 2,0 BK 0,35 PKWH 0,35 GNWH 0,35 PKWH (0,35 GYWH) 0,35 PKWH ▼ Affix page 5 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2429 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 5 of 11 Model 453.091/391/491 up to model year 2020 N10/10 f10 f22 W11/9 S15/1 S15/1 M6/4 F2 X19 Z6/166 Z6/170 X8/4 X8/4 Z50/48 N10/10 N10/10 PE 54.15-P-2001BEB PE 80.20-P-2000BEB ( ) PE 80.20-P-2000BEA 20 15 PE 82.30 M 3 1 4 2 BA 2 1 CA AA AP9 BP3 S22 S10 AA 1 1 2 4 3 A 1 A 4 31 40 12 5 7 10 B 4 5 453.0 453.4 453.0 P2 20G AP9 BP3 87B NC 36A 70 69 72 71 73 74 75 79 76 77 78 80 82 81 86 84 83 85 86 70 69 72 71 73 75 74 77 76 78 80 79 82 81 83 84 85 0,75 WHBN 0,75 PKBN 1,5 YEBN 5,0 BK 0,5 GN 0,5 BK 0,35 BKWH 0,35 GNWH 0,35 GNWH 0,5 BK 0,5 BK 0,35 GNWH 0,35 BNWH 1,0 YE 1,0 RD ▼ Affix page 6 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2430 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 6 of 11 Model 453.091/391/491 up to model year 2020 N10/10 k1 f1 f32 f21 f17 M6/4 X8/4 N10/11 F2 Z50/46 N10/10 N10/10 PE 82.30-P-2000BEA 1 3 C 1 4 453.0 453.3 36A 20D PE 54.21-P-2127B PE 82.20-P-2000BEA 5 15 SP2 DP 15M PE 54.15-P-2001BEB 3 5 3 P1 BPT8 AP29 S21 AA A2 S32 S1 S17 34 29 39 28 14 16 21 25 27 10 7 12 13 2 3 6 11 S1 SP2 15M 20BD 20AV 20AR 20S DP AP29 NC 86 87 89 88 86 87 88 89 93 91 90 92 94 96 95 100 98 97 99 101 103 102 90 92 91 93 94 95 97 96 98 100 99 102 101 103 0,75 WHBN 0,75 PKBN 0,75 PKBN 0,75 PKBN 0,5 YE 0,5 RD 0,5 YE (0,5 PK) 0,5 GY (0,35 BNWH) 0,35 PKWH (0,75 PKBN) 0,75 GNBN (0,75 PKBN) 0,75 GNBN 0,5 YE 1,0 GY 0,75 GNBN 0,75 GYBN 0,5 PK 0,35 YEWH 1,0 WH 0,75 WHBN ▼ Affix page 7 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2431 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 7 of 11 Model 453.091/391/491 up to model year 2020 N10/10 L11 S4 W22 Z37/20 Z37/19 Z50/64 (Z37/18) (Z37/17) Z37/21 Z37/22 Z6/15 Z6/152 (Code 238) N10/10 N10/10 P-2127BEA PE 00.19-P-2150BEA PE 54.25-P-2250BEA 4 1 2 3 AA 5 AA 6 8 2 13 9 4 7 18 17 22 36 37 1 19 20 23 24 4 3 453.3 453.4 453.0 80X 80Y 137G 137H 64T 161C 133B 64S 133C 8H L C 3 107 105 104 106 108 110 109 114 112 111 113 115 117 116 1 119 118 120 113 115 114 116 117 3 104 105 106 107 108 110 109 112 111 118 120 119 1 0,5 RD 0,5 BK 0,35 BKWH (0,35 BUWH) 0,35 BNWH (0,35 BNWH) 0,35 BUWH (0,35 PKWH) 0,35 GYWH (0,35 BNWH) 0,35 GNWH (0,5 GY) 0,5 PK 0,35 GNWH 0,35 PKWH 0,35 BUWH 0,35 GYWH 0,35 PKWH 0,5 WH 0,35 BNWH 0,35 BKWH 0,35 BKWH ▼ Affix page 8 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2432 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 8 of 11 Model 453.091/391/491 up to model year 2020 N10/10 e3 e5 s2 s1 e4 S6/1 W1/3 N10/11 X42/37 Z6/152 Z6/150 Z111/6 Z30/7 Z55/5 U103 N10/10 N10/10 PE 54.21-P-2127BEA AA 6 4 5 4 7 8 3 1 4 S2 24 AA 2 6 AA 31 11 8 9 453.0 20AW 64F 64Q 20M 121 122 123 124 128 126 125 127 129 131 130 135 133 132 134 136 138 137 122 121 124 123 125 129 126 127 128 130 132 131 134 133 135 136 137 138 0,5 BUWH 0,35 BKWH 0,35 BKWH 6,0 BK 0,5 BU 0,35 GNWH 0,35 BNWH 0,35 BNWH 0,35 GNWH 0,35 GNWH 0,35 BNWH 0,35 BNWH 0,35 GNWH 0,35 BKWH 0,35 BKWH 0,35 PKWH 0,22 GN ▼ Affix page 9 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2433 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 9 of 11 Model 453.091/391/491 up to model year 2020 N10/10 M6/4 S4/4 X8/4 X8/4 N127 S9/1 Z40/3 Code 429 N10/10 Z40 N10/10 AA PE 82.30-P-2000BEA M PE 82.30-P-2000BEA AA 16 1 13 AA 2 2 4 C A PE 82.10-P-2300BEA PE 54.00-P-2001BEA E4 3 1 CA BA 6 15 5 2 453.0 453.3 36G 16A 24A 36C 26 38 453.0 65A 5A 138 142 140 139 141 143 145 144 149 147 146 148 150 152 151 153 154 155 140 142 141 144 143 145 138 139 149 147 146 148 150 151 152 154 153 155 0,35 BNWH 0,35 BUWH 0,35 BNWH 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 BNWH (0,35 BUWH) 0,35 GYWH (0,5 GY) 0,5 BU 0,5 GN 0,35 PKWH 0,35 BNWH ▼ Affix page 10 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2434 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 10 of 11 Model 453.091/391/491 up to model year 2020 N10/10 N15/5 E4 N62 E3 Code 220 e 429 Z38 N10/10 N10/10 PE 54.65-P-2101BEA PE 27.19-P-2102BEA PE 82.10-P-2000BEA PE 82.10-P-2000BEA ( PE 80.20-P-2000 PE 80.20-P-2000 4 BA 7 CA 6 CA 6 30 32 33 40 H66P 87H 87G 87A 453 156 155 157 158 159 163 161 160 162 164 166 165 170 168 167 169 171 172 169 167 166 168 170 172 171 159 155 157 156 158 160 161 162 164 163 165 0,5 GN 0,5 GN 0,5 GN 0,5 GN (0,35 GYWH) 0,35 BUWH (0,35 GYWH) 0,35 GNWH 0 22 WH 0,5 GN ▼ Affix page 11 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2435 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.21-p-2127-97beb, Wiring diagram for signal acquisition and actuation module (SAM) control unit Page 11 of 11 Model 453.091/391/491 up to model year 2020 N10/10 A0 Z7/89 N10/10 ) -P-2000BEB -P-2000BEA PE 72.29-P-2001BEC 33 35 87A 453.0 21K F 173 172 177 PE 54.21-P-2127-97BEB 175 174 176 L K J H G E D C 172 173 174 175 177 176 B A 2,5 RDYE 0,22 WH 0,35 GYWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2441 · Applies to: 453

pe54.22-p-2000-97bba Document title: Wiring diagram for data link connector/diagnostic socket Code: Designation: Position: A0 48L Use of wiring diagrams A2 11L Radio A40/3 20L smart radio multimedia navigator Code 535 8H Smart Media System Code 535 18G Smart Media System Code 535 32G Smart Media System Code 537 8G Smart Audio System Code 537 32H Smart Audio System Code C08 8H Audio preinstallation incl. rod antenna Code C08 37G Audio preinstallation incl. rod antenna F2 34L Vehicle interior fuse and relay module F2 39L Vehicle interior fuse and relay module F2f26 33K Fuse 26 F2f26 38K Fuse 26 N112/2 29L Telematics services communication module N24 25L Multimedia operating unit N93/1 16L Audio gateway control unit W1/1 4L Cockpit frame ground point W1/5 2L Right cockpit ground point X11/4 4A Diagnostic connector X11/4 12A Diagnostic connector X11/4 20A Diagnostic connector Z37/19 6E CAN bus (low) connector sleeve Z37/20 5E CAN databus (high) connector sleeve Z50/49 20F Circuit 30 (fused) connector sleeve Z6/154 2G Ground connection connector sleeve Z6/155 2E Ground connection connector sleeve Z6/174 3E Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.22-p-2000-97bba, Wiring diagram for data link connector/diagnostic socket

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2442 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 [Code C08] (Code 535) Code 537 W1/5 W1/1 Z6/154 A2 N93/1 Z6/155 Z6/174 Z37/20 Z37/19 X11/4 X11/4 (BB) AA PE 00.19-P-2150BBA [EA] ( PE 82.60-P-2000BBB) PE 82.60-P-2102BBA PE 82.60-P-2000BBC) PE 82.60-P-2000BBD] [ ( (5) [4] 19 PE 82.60-P-2000BBE PE 82.60-P-2000BBA BA 3 AA 4 5 6 7 3 1 14 15 13 F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 9 8 7 6 5 4 3 2 16 15 14 13 12 11 10 18 17 1,0 BK 1,0 BK 6,0 BK 1,0 RD 0,5 RD 0,5 BK 0,5 BK 0,35 PKWH 0,35 GNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.22-p-2000-97bba, Wiring diagram for data link connector/diagnostic socket

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2443 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f26 A40/3 Code 535 Z50/49 X11/4 N24 N112/2 F2 Code 535 Code 537 PE 82.85-P-2200BBA PE 82.85-P-2200BBA AA 6 AA 16 PE 82.85-P-2105BBA PE 54.15-P-20 20 AA 9 AA 1 S26 18 19 20 21 22 23 24 24 23 22 21 20 19 18 25 26 27 28 29 30 31 32 34 33 35 32 31 30 29 28 27 26 25 35 34 33 0,5 RD 0,75 RDBN 0,5 RD 0,5 RD 2,0 RD ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.22-p-2000-97bba, Wiring diagram for data link connector/diagnostic socket

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2444 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f26 2 F2 Code C08 A0 PE 54.15-P-2001BBB 15-P-2001BBB 20 S26 AA F 36 35 37 38 39 PE 54.22-P-2000-97BBA 40 41 42 43 44 45 46 47 48 L K J H G 39 38 37 36 35 E D C 47 46 45 44 43 42 41 40 48 B A 0,75 RDBN 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2448 · Applies to: 453

pe54.25-p-2250-97bba Document title: Combination switch wiring diagram Code: Designation: Position: A0 32L Use of wiring diagrams A45/1 27L Steering wheel clock spring contact Code V19 16K Anti-theft alarm system F2 23L Vehicle interior fuse and relay module F2f3 21K Fuse 3 F2f7 21K Fuse 7 N10/10 8L Center SAM control unit N10/11 3L Driver SAM control unit S4 4A Combination switch S4 12A Combination switch S4 20A Combination switch S4 27A Combination switch S6/1 13L Instrument panel switch group U103 16J Valid without code V19 U470 8H Valid for model 453.0 U470 11F Valid for model 453.0 W1/3 10L Left cockpit ground point Z50/57 17G Circuit 30 (fused) connector sleeve Z6/150 10G Ground connection connector sleeve Z6/152 10E Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.25-p-2250-97bba, Combination switch wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2449 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 (Code V19) N10/11 N10/10 W1/3 S6/1 U470 Z6/150 U103 S4 U470 Z6/152 S4 Z50/57 PE 80.50-P-2000B PE 80.50-P-2000B S1 PE 54.21-P-2127BBA S2 16 15 14 3 4 17 1 2 PE 54.21-P-2127BBB PE 54.21-P-2127BBB ( AA 37 20 19 36 1 22 1 14 13 9 7 6 3 2 1 AA 161B L 161C 161A C R 9B 8H 4 11 5 8 16 NC NC 64T 64S MAM F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 6 5 4 3 2 11 10 9 8 7 16 15 14 13 12 17 18 18 17 1,0 BK 0,35 BKWH (0,35 PKWH) 0,35 BNWH (0,35 PKWH) 0,35 GYWH 0,35 BUWH 0,35 GNWH 6,0 BK (0,35 PKWH) 0,35 BNWH (0,35 PKWH) 0,35 GYWH (0,35 PKWH) 0,35 GNWH (0,35 PKWH) 0,35 GNWH (0,35 PKWH) 0,35 GYWH (0,35 PKWH) 0,35 GNWH 0,35 BUWH 0,35 BNWH (0,35 PKWH) 0,35 BUWH 0,35 GYWH 0,35 BKWH 0,35 BKWH 2,0 RD 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.25-p-2250-97bba, Combination switch wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2450 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f3 f7 F2 A45/1 A0 S4 S4 P-2000BBA P-2000BBB PE 82.25-P-2100BBA ) 15 PE 54.15-P-2001BBB 5 S3 AA S7 E30 AD 1 2 15 10 12 BP75 BPA2 67C BP75 67C F 19 18 20 21 22 23 24 25 26 PE 54.25-P-2250-97BBA 27 28 29 30 31 32 L K J H G 21 20 19 18 26 25 24 23 22 E D C 31 30 29 28 27 32 B A 0,5 RD 0,5 BK 2,5 RDYE 1,0 RD 0,35 RDWH 1,0 WH 0,5 BN 0,5 RD 0,5 GY Cut here

Unclip latching hooks (5, 8, 11)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2453 · Applies to: 453

3 Unclip latching hooks (5, 8, 11) Unclip latching hooks (5, 8, 11) carefully in order to avoid damage due to breakage or scratches. Six latching hooks (11) are located in the upper area and four latching hooks (11) are located in the lower area of the front cover (6). Installation: Fasten tie strap (7) of wiring

harness for multifunction steering wheel (4) to latching hooks (8). 4.1 Lift rear cover (2) until the electrical On vehicles with code (V28) steering wheel connections (9, 10) of the steering wheel gear paddle shift (FFO) shifter MINUS (S110/1) and steering wheel gear shifter PLUS (111/1) are accessible 5.1 Disconnect electrical connection (9) from the On vehicles with code (V28) steering wheel right multifunction steering wheel button group paddle shift (FFO) (S111) and remove steering wheel gear shifter PLUS (111/1) 6.1 Disconnect electrical connection (10) from the On vehicles with code (V28) steering wheel right multifunction steering wheel button group paddle shift (FFO) (S110) and remove steering wheel gear shifter MINUS (S110/1/) 7 Remove upper belt guide fitting cover (2) Pay attention to correct routing of wiring harness for multifunction steering wheel (4). 8 Remove bolts (12) 9 Remove front cover (6) with left multifunction The left multifunction steering wheel steering wheel button group (S110) and right button group (S110) and right multifunction multifunction steering wheel button group steering wheel button group (S111) are (S111) integrated in the front cover (6) and cannot be replaced individually. 10 Install in the reverse order 11 Perform function check Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar54.25-p-2840ff, Remove/install button unit on multifunction steering wheel MODELS 454.0 with CODE (I49) Multifunction steering wheel (FFO)

AP54.30-P-5453S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2468 · Applies to: 453

Check lamps in instrument cluster and interior illumination 09.11.2016 Model 453 (except 453.091/391/491) P54.00-2993-79 Shown with CODE (K35) Instrument cluster with monochrome display 8 Coolant temperature indicator lamp 22 ECO start/stop function indicator lamp not available, with code B03 (ECO start/stop function) 10 ECO start/stop function indicator lamp, with code B03 (ECO 23 Multifunction display start/stop function) 11 Alternator indicator lamp 24 Speedometer 16 Door/liftgate open indicator lamp Preparatory activity 1 Switch electronic ignition lock control unit to position "2" (circuit 15) Check

2 Check door/liftgate open indicator lamp (16) The door/liftgate open indicator lamp (16)

must light up. If there is a problem Rectify problem subject to separate repair order. 3 Check ECO start/stop function not available Model 453 (except 453.091/391/491) indicator lamp (22) with code B03 (ECO start/stop function) The ECO start/stop function not available

indicator lamp (22) must light up. If there is a problem Rectify problem subject to separate repair order. 4 Check coolant temperature indicator lamp (8) The coolant temperature indicator lamp (8)

must light up. If there is a problem Rectify problem subject to separate repair order. 5 Check alternator indicator lamp (11) The alternator indicator lamp (11) must

light up. If there is a problem Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap54.30-p-5453s, Check lamps in instrument cluster and interior illumination Model 453 (except 453.091/391/491)

Rectify problem subject to separate repair

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2469 · Applies to: 453

order. 6 Manually switch on the exterior lights 7 Check instrument illumination All pointer instruments, the speedometer

(24), tachometer and clock must be illuminated and the background illumination of the multifunction display (23) must be activated. If there is a problem Rectify problem subject to separate repair order. 8 Check multifunction display (23) for visible If the multifunction display (23) exhibits vertical pixel errors stripes, failed segments or black dots Rectify problem subject to separate repair order. 9 Manually switch off exterior lights 10 Switch on lamps in passenger compartment Check inside rear-view mirror, reading,

and check for proper operation mirror and glove compartment lamps. If there is a problem Rectify problem subject to separate repair order. Finishing activity 11 Reset switch positions to input condition 12 Switch electronic ignition lock control unit to position "0" Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap54.30-p-5453s, Check lamps in instrument cluster and interior illumination Model 453 (except 453.091/391/491)

AP54.30-P-5451S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2470 · Applies to: 453

Check warning and function indicator lamps in instrument cluster 20.04.2017 Model 453 1 Left turn signal indicator light 2 Right turn signal indicator light 3 High beam indicator lamp 4 Low beam indicator lamp 5 Rear fog lamp indicator lamp 6 Standing lamps indicator lamp 7 Brake fluid and parking brake warning lamp 8 Anti-lock braking system indicator lamp 9 Brake system warning lamp 10 ESP®/ESP® OFF warning lamp 11 Seat belt warning lamp 12 Supplemental restraint system indicator lamp 13 DISTRONIC warning lamp 14 Engine diagnosis indicator lamp 15 Drive diagnosis indicator lamp 16 Fuel reserve indicator lamp 17 Front fog lamps indicator lamp P54.00-2992-81 18 Power steering warning lamp 19 Tire pressure monitor warning lamp 20 Indicator lamp, charging cable, plugged in Preparatory activity 1 Switch electronic ignition lock control unit to position "2" (circuit 15) 2 Operate parking brake 3 Switch on standing lights Check

4.1 Check warning lamps (7, 9, 10, 11, 13, 16, 18, Model 453 (except 453.091/391/491) 19) and indicator lamps (6, 8, 12, 14) for proper operation If there is a problem Rectify problem subject to separate repair order. 4.2 Check warning lamps (7, 9, 10, 11, 13, 16, 18, Model 453.091/391/491 19) and indicator lamps (6, 8, 12, 15, 20) for proper operation If there is a problem Rectify problem subject to separate repair order. 5 Manually switch on low beams Low beams indicator lamp (4) must come

on. If there is a problem Rectify problem subject to separate repair order. 6 Switch on high beam High beams indicator lamp (3) must come

on. If there is a problem Rectify problem subject to separate repair order. 7 Switch on front fog lamps The front fog lamps indicator lamp (17)

must light up. If there is a problem Rectify problem subject to separate repair order. 8 Switch on rear fog lamp Rear fog lamp indicator lamp (5) must

come on. If there is a problem Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap54.30-p-5451s, Check warning and function indicator lamps in instrument cluster Model 453

Rectify problem subject to separate repair

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2471 · Applies to: 453

order. 9 Switch on hazard warning system The left turn signal light indicator lamp (1)

and right turn signal light indicator lamp (2) must flash simultaneously. If there is a problem Rectify problem subject to separate repair order. 10 Switch off hazard warning system Finishing activity 11 Reset switch positions to input condition 12 Switch electronic ignition lock control unit to position "0" Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap54.30-p-5451s, Check warning and function indicator lamps in instrument cluster Model 453

P54.33-3682-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2478 · Applies to: 453

Shown on instrument cluster with code K36 (Instrument cluster with color 8.9 cm (3.5") display) without code 494 (USA version) A1e1 Left turn signal indicator light A1e54 Coolant temperature warning lamp A1e2 Right turn signal indicator light A1e57 Front fog lamps indicator lamp A1e3 High beam indicator lamp A1e58 Engine diagnosis indicator lamp A1e5 Alternator warning lamp A1e61 Oil pressure warning lamp A1e7 Brake fluid and parking brake warning lamp A1e62 ECO start/stop function indicator lamp not available (with code B03 (ECO start/stop function)) A1e9 Seat belt warning lamp A1e63 ECO start/stop function indicator lamp available (with code B03 (ECO start/stop function)) A1e15 Supplemental restraint system indicator lamp A1e66 Tire pressure monitor warning lamp A1e17 Anti-lock braking system indicator lamp A1e67 Low beam indicator lamp A1e18 Rear fog lamp indicator lamp A1e70 Power steering warning lamp A1e38 Standing lamps indicator lamp A1e77 Door OPEN warning lamp A1e41 Electronic Stability Program warning lamp A1p8 Speedometer A1e52 Distance warning function warning lamp (with code 252 A1p13 Multifunction display (Distance warning function)) Function check of turn signal lights, acoustic (A1h2) The following components integrated in the instrument cluster are not shown: Warning buzzer (A1h1) Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.30-p-9996kj, Overview of system components, instrument cluster (IC) component description Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code K35 (Instrument cluster with monochrome display) Model 453.0 (except 453.091), 453.3 (except ...

P54.33-4955-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2479 · Applies to: 453

Shown on instrument cluster with code 494 (USA version) and with code K36 (Instrument cluster with color 8.9 cm (3.5") display) A1e1 Left turn signal indicator light A1e52 Distance warning function warning lamp (with code 252 (Distance warning function)) A1e2 Right turn signal indicator light A1e54 Coolant temperature warning lamp A1e3 High beam indicator lamp A1e57 Front fog lamps indicator lamp A1e5 Alternator warning lamp A1e58 Engine diagnosis indicator lamp A1e7 Brake fluid and parking brake warning lamp A1e61 Oil pressure warning lamp A1e9 Seat belt warning lamp A1e66 Tire pressure monitor warning lamp A1e15 Supplemental restraint system indicator lamp A1e67 Low beam indicator lamp A1e17 Anti-lock braking system indicator lamp A1e70 Power steering warning lamp A1e18 Rear fog lamp indicator lamp A1e77 Door OPEN warning lamp A1e38 Standing lamps indicator lamp A1p8 Speedometer A1e41 Electronic Stability Program warning lamp A1p13 Multifunction display Turn signal light function check, acoustic The following components integrated in the instrument cluster are not shown: Warning buzzer Page 3 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.30-p-9996kj, Overview of system components, instrument cluster (IC) component description Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code K35 (Instrument cluster with monochrome display) Model 453.0 (except 453.091), 453.3 (except ...

P54.33-5197-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2480 · Applies to: 453

Shown on instrument cluster in model 453.062/362/462 BRABUS with CODE ICBA (BRABUS) and with code K36 (Instrument cluster with color 8.9 cm (3.5") display) without code 494 (USA version) A1e1 Left turn signal indicator light A1e54 Coolant temperature warning lamp A1e2 Right turn signal indicator light A1e57 Front fog lamps indicator lamp A1e3 High beam indicator lamp A1e58 Engine diagnosis indicator lamp A1e5 Alternator warning lamp A1e61 Oil pressure warning lamp A1e7 Brake fluid and parking brake warning lamp A1e62 ECO start/stop function indicator lamp not available (with code B03 (ECO start/stop function)) A1e9 Seat belt warning lamp A1e63 ECO start/stop function indicator lamp available (with code B03 (ECO start/stop function)) A1e15 Supplemental restraint system indicator lamp A1e66 Tire pressure monitor warning lamp A1e17 Anti-lock braking system indicator lamp A1e67 Low beam indicator lamp A1e18 Rear fog lamp indicator lamp A1e70 Power steering warning lamp A1e38 Standing lamps indicator lamp A1e77 Door OPEN warning lamp A1e41 Electronic Stability Program warning lamp A1p8 Speedometer A1e52 Distance warning function warning lamp (with code 252 A1p13 Multifunction display (Distance warning function)) Turn signal light function check, acoustic The following components integrated in the instrument cluster are not shown: Warning buzzer P54.33-3681-79 Shown on instrument cluster with code K35 (Instrument cluster with monochrome display) without code 494 (USA version) A1e1 Left turn signal indicator light A1e54 Coolant temperature warning lamp A1e2 Right turn signal indicator light A1e57 Front fog lamps indicator lamp A1e3 High beam indicator lamp A1e58 Engine diagnosis indicator lamp A1e5 Alternator warning lamp A1e61 Oil pressure warning lamp A1e7 Brake fluid and parking brake warning lamp A1e62 ECO start/stop function indicator lamp not available (with code B03 (ECO start/stop function)) A1e9 Seat belt warning lamp A1e63 ECO start/stop function indicator lamp available (with code B03 (ECO start/stop function)) A1e15 Supplemental restraint system indicator lamp A1e66 Tire pressure monitor warning lamp A1e17 Anti-lock braking system indicator lamp A1e67 Low beam indicator lamp A1e18 Rear fog lamp indicator lamp A1e70 Power steering warning lamp A1e23 Distance warning function indicator lamp (with code 252 A1e77 Door OPEN warning lamp (Distance warning function)) A1e38 Standing lamps indicator lamp A1p8 Speedometer A1e41 Electronic Stability Program warning lamp A1p13 Multifunction display Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, gf54.30-p-9996kj, Overview of system components, instrument cluster (IC) component description Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code K35 (Instrument cluster with monochrome display) Model 453.0 (except 453.091), 453.3 (except ...

SM54.30-P-0023A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2482 · Applies to: 453

Perform initial startup of instrument cluster control unit (code: 1505P54A90) 23.7.15 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-4762 Connect/disconnect diagnostic system (Xentry/DAS) C 02-5058 Connect/disconnect battery charger (with Xentry/DAS connected) C 02-9127 Perform initial startup of instrument cluster control unit (with Xentry/DAS connected) Check

1 Check whether vehicle is affected by Model 453 as of 000275 up to 007124 SM54.30-P-0023-01AAA measure Programming 2 Connect diagnostic unit Use Xentry Diagnostics version 07/2015 or higher. The operation steps must be performed exactly as per Xentry Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. 3 Perform manual initial startup of instrument To do this, select menu item Control units

cluster (A1) Instrument cluster Control unit adaptations Manual initial startup. Then follow the user guidance in Xentry

Diagnostics. 4 Disconnect diagnostic equipment Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm54.30-p-0023a, Perform initial startup of instrument cluster control unit (code: 1505P54A90) Model 453

Release catch hooks (5) in direction of arrow When replacing the card reader (A50/5).

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2486 · Applies to: 453

8 Release catch hooks (5) in direction of arrow When replacing the card reader (A50/5). and remove card reader (A50/5) from holder (3). 9 Install in the reverse order. Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar54.30-p-2005sr, Remove/install card reader for windshield reader system Model 453.0/3/4 with code 55P (PRIVATE CARSHARING KEY CARD HOLDER (KCH))

Clip remover

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2488 · Applies to: 453

452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar54.30-p-2000sr, Remove/install card reader on windshield Model 453.3/4 with code 54P (Line-Paket Mietmodell) Model 453.3/4 with code 99O (car2go private/smart services share) Model 453.3 with code P02 (car2go)

Detach electrical connection (23) and remove

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2490 · Applies to: 453

12 Detach electrical connection (23) and remove instrument cluster (A1) 13 Install in the reverse order 110 589 03 59 00 Mounting wedge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar54.30-p-6015sr, Remove/install instrument cluster Model 453

AN54.30-P-0004SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2493 · Applies to: 453 · AR: AN54.30-P-0004SR

Retrofit additional instrument with cockpit clock and tachometer 07.11.2017 Model 453.0## (except 453.09) 1# , 453.3## (except 453.39) 1# , 453.4## (except 453.49) 1# 1 Cover 2 Cover 3 Trim piece with air vent 4 Cover 12 Black, 4-pin connector 14 Bolts A15 Additional instruments P54.33-5338-06 Topical note Information on preventing damage to AH54.00-P-0001-01A electronic components due to electrostatic discharge Remove

1 Unclip cover (2) in direction of steering wheel 115589035900 Long wedge 2 Slightly lift up cover (1) in area of trim piece 115589035900 Long wedge with air vent (3) and unclip trim piece with air vent (3) 3 Remove side paneling of instrument panel *115589035900 Long wedge 4 Unclip cover (4) Cover (4) is no longer required.

*115589035900 Long wedge Install

5 Guide wiring harness of additional instruments Cover (4) was previously installed in the

(A15) through the opening in the instrument opening. panel 6 Route black 4-pin connector (12) to black 4-pin The black 4-pin plug of vehicle wiring

plug of vehicle wiring harness harness is located under the previously removed side trim at instrument panel. 7 Connect black 4-pin connector (12) to the black 4-pin plug of vehicle wiring harness 8 Position additional instruments (A15) and tighten with screws/bolts (14) 9 Install remaining parts Update Vehicle Documentation (VeDoc) 10 Delete special equipment in on-line vehicle Code V86 (No additional instruments

data card (Cockpit clock and tachometer)) 11 Enter special equipment in on-line vehicle data Code V31 (Additional instruments

card (Cockpit clock and tachometer)) 12 Connect diagnostic unit AD00.00-P-2000-06SR

13 Carry out variant coding using software Instrument cluster

calibration number (SCN) 14 Disconnect diagnostic equipment AD00.00-P-2000-06SR

15 Attach note "Additional instrument with cockpit clock and tachometer" retrofitted as per AN54.30-P-0004SR under field organization texts for DG 54 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, an54.30-p-0004sr, Retrofit additional instrument with cockpit clock and tachometer Model 453.0## (except 453.09) 1# , 453.3## (except 453.39) 1# , 453.4## (except 453.49) 1#

Check

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2494 · Applies to: 453

16 Run function test of additional instruments (A15) 115 589 03 59 00 Long wedge Parts ordering note Part no. Designation Quantity KG 99 (siehe EPC) Auxiliary instrument parts kit Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, an54.30-p-0004sr, Retrofit additional instrument with cockpit clock and tachometer Model 453.0## (except 453.09) 1# , 453.3## (except 453.39) 1# , 453.4## (except 453.49) 1#

SI54.30-P-0020B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2497 · Applies to: 453

Service information: Fuel level indicator 26.07.2018 Model 453 (except 453.091/391/491) It has been found that customer complaints concerning a supposedly Therefore, we reserve the right to reject warranty claims for vehicles as inaccurate fuel display have resulted in software updates and/or of production date 03/2017. codings of the instrument cluster (A1) being performed and invoiced. If, in isolated cases, extreme deviations (> 5 l) occur in the fuel display We would like to point out that any wide variations perceived by the in these vehicles, then a separate TIPS case must be created. For this customer between the fuel display and the quantity of fuel actually we require documentation from at least 3 refueling processes with the added are entirely within the tolerances of the specification for the fuel fuel display in the instrument cluster (A1), the kilometer reading and display. the fuel quantity added. A software update and coding of the instrument cluster (A1) may only be necessary and effective for vehicles manufactured prior to 02/2017. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si54.30-p-0020b, Service information: Fuel level indicator Model 453 (except 453.091/391/491)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2499 · Applies to: 453

pe54.30-p-2101-97bba Document title: Wiring diagram for instrument cluster (IC) control unit Code: Designation: Position: A0 48L Use of wiring diagrams A1 4A Instrument cluster A1 12A Instrument cluster A1 20A Instrument cluster A1 28A Instrument cluster A1 36A Instrument cluster A15 42A Additional instruments A15n1 41A Ambiance illumination control unit A15p3 44A Clock A15p4 44A Tachometer Code 460 27E Canada version Code 494 27E USA version Code 877 44F Ambiance illumination Code V31 39A Additional instruments F2 38L Vehicle interior fuse and relay module F2f6 37K Fuse 6 M21/2 34L Right electrically adjustable and heated outside mirror M21/2b1 33K Outside temperature sensor M3/3 25L Fuel pump with fill level sensor and temperature sensor M3/3 29L Fuel pump with fill level sensor and temperature sensor S11 21L Brake fluid level switch S12 14L Parking brake indicator switch S4/5 18L Menu navigation button group S41/2 12L Oil pressure switch U1204 27E Valid for gasoline engine 281, 80 kW with equipment "BRABUS tailor made" U450 15G Valid for equipment without multifunction steering wheel U470 8E Valid for model 453.0 U470 15E Valid for model 453.0 U470 42F Valid for model 453.0 W1/1 9L Cockpit frame ground point W1/1 42L Cockpit frame ground point W9 23L Left front ground point (at lamp unit) X18/3 24H Vehicle interior/fuel tank electrical connector X18/3 28H Vehicle interior/fuel tank electrical connector X26 11H Vehicle interior/engine wiring harness electrical connector X35/2 32H Right front door electrical connector Z232/30 45G Ambiance illumination power supply connector sleeve Z37/19 6G CAN bus (low) connector sleeve Z37/20 7G CAN databus (high) connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2500 · Applies to: 453

pe54.30-p-2101-97bba Document title: Wiring diagram for instrument cluster (IC) control unit Code: Designation: Position: Z6/161 23G Ground connection connector sleeve Z6/162 23E Ground connection connector sleeve Z6/174 9H Ground connection connector sleeve Z6/174 41J Ground connection connector sleeve Z6/175 10F Ground connection connector sleeve Z6/175 43F Ground connection connector sleeve Z81z1 3E Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.30-p-2101-97bba, Wiring diagram for instrument cluster (IC) control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2501 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Z6/175 W1/1 Z6/174 Z37/19 Z37/20 S41/2 S12 S4/5 X26 U450 Z81z1 U470 A1 (U470) A1 PE 00.19-P-2600BBA PE 00.19-P-2150BBA PE 82.30-P-20 NC NC AA 2 1 1 AA 2 AA 2 A4 A 3 1 11 12 17 14 5 4 AA 133J 137G 137H NC 21 3 18 8 24 10 7 6 MAM NC 28A H1 47Y 47J F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 9 8 7 6 5 4 3 2 10 16 15 14 13 12 11 18 17 0,5 BK 1,0 BK 0,75 GY 0,5 BK 0,5 PK 0,35 GNWH 0,35 PKWH (0,22 WH) 0,22GN 0,5 BK 0,5 PK (0,35 BNWH) (0,22 WH) 0,35 PKWH 0,22 WH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.30-p-2101-97bba, Wiring diagram for instrument cluster (IC) control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2502 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 b1 X18/3 S4/5 S11 W9 Z6/161 Z6/162 A1 M3/3 M3/3 M21/2 X18/3 X35/2 Code 460 Code 494 (U1204) A1 A 30-P-2000BBA 2 AA 1 BA 9 30A 47J PE 47.40-P-2101BBA PE 47.40-P-2101BBA PE 88.79-P-2000B 2 1 (BA) US 2 1 6 AA (E) 4 3 B4 4 3 C A 9 B5 15 16 19 20 47C 41A 41B 47D 18 19 20 21 22 23 24 19 18 24 23 22 21 20 25 26 27 28 29 30 31 32 34 33 35 28 27 26 25 32 31 30 29 35 34 33 1,0 BK 0,35 BKWH 4,0 BK 0,35 PKWH 0,35 YEWH 0,35 GYWH 0,35 YEWH 0,35 GYWH 0,35 BNWH 0,35 GNWH 0,35 BNWH (0,35 BNWH) (0,5 BK) (0,5 GN) , 0,35 GNWH 0,35 PKWH 0,35 BNWH 0,35 BNWH 0,35 PKWH (0,5 YEWH) (0,5 GYWH) (0,5 BN) (0,5 PK) (0,5 PK) (0,5 BN) ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.30-p-2101-97bba, Wiring diagram for instrument cluster (IC) control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2503 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f6 p3 n1 p4 F2 W1/1 A0 Z6/174 Z6/175 Z232/30 A1 Code V31 U470 Code 877 A15 P-2000BBA PE 54.15-P-2001BBB 10 AA S6 BP69 PE 82.20-P-2000BBA 133F 2 2 13 AA BP69 133F 1 3 4 NAM BP69 19G F 36 35 37 38 39 PE 54.30-P-2101-97BBA 40 41 42 43 44 45 46 47 48 L K J H G 37 36 35 39 38 E D C 46 45 44 43 42 41 40 47 48 B A 2,5 RDYE 1,0 BK 0,22 WH 0,35 BNWH 0,35 RDWH 0,35 RDWH 0,35 BKWH 0,35 PKWH Cut here

Calibration device

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2513 · Applies to: 453

453 589 01 21 00 Calibration device Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar54.65-p-0022sr, Calibration of the backup camera Model 453 with code 218 (Rear view camera) Model 453 with code V52 (Combination code for rear parking aid and reversing camera)

AZ54.65-P-0001FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2522 · Applies to: 453 · AR: AZ54.65-P-0001FG

Retrofit ultrasonic backup assist 17.1.06 MODEL 454.0 1 License plate reinforcement 2 Left sensor 3 Adhesive pad 4 Parking assist speaker 5 Parking assist control unit 6 Voltage supply wiring harness 7 Adjusting tool 8 Parking assist speaker wiring harness 9 Right sensor P54.65-3020-05 1 License plate reinforcement 10 CBS rear end P54.65-3021-05 1 License plate reinforcement 2 Left sensor 2.1 Left sensor wiring harness P54.65-3022-04 Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az54.65-p-0001fg, Retrofit ultrasonic backup assist MODEL 454.0

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2526 · Applies to: 453

pe54.65-p-2101-97bba Document title: Wiring diagram for PARKTRONIC system (PTS) control unit Code: Designation: Position: A0 32A Use of wiring diagrams B8/10 28L Center rear parking system distance sensor B8/8 30L Right rear parking system distance sensor B8/9 25L Left rear parking system distance sensor F2 20L Vehicle interior fuse and relay module H14 22L Parking system warning buzzer N62 4A Parking system control unit N62 12A Parking system control unit N62 20A Parking system control unit N62 28A Parking system control unit R3 9L Front cigarette lighter with ashtray illumination S95 3L Parking system switch U470 8D Valid for model 453.0 U470 13D Valid for model 453.0 U470 19D Valid for model 453.0 U470 26G Valid for model 453.0 U470 23C Valid for model 453.0 U471 14D Valid for model 453.3 U471 10D Valid for model 453.3 U471 17D Valid for model 453.3 U472 14D Valid for model 453.4 U472 10D Valid for model 453.4 U472 17D Valid for model 453.4 W1/3 11L Left cockpit ground point W11/9 14L Left rear ground point X18/48 24E Vehicle interior/rear end electrical connector X18/48 24E Vehicle interior/rear end electrical connector Z36/1 28G Rear parking system sensors ground line connector sleeve Z50/43 20E Circuit 15 (fused) connector sleeve Z50/44 18G Circuit 15 (fused) connector sleeve Z6/150 11H Ground connection connector sleeve Z6/151 11E Ground connection connector sleeve Z6/152 11G Ground connection connector sleeve Z6/153 9G Ground connection connector sleeve Z6/166 13G Circuit 31 connector sleeve Z6/167 15E Circuit 31 connector sleeve Z81z1 3G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.65-p-2101-97bba, Wiring diagram for PARKTRONIC system (PTS) control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2527 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 220 (Rear parking assist) S95 Z81z1 W11/9 R3 W1/3 Z6/150 Z6/152 Z6/153 Z6/166 Z5 N62 U471 U472 Z6/151 U471 U472 U470 U470 Z6/167 U471 U472 N62 PE 00.19-P-2600BBA 1 AA NC 7 5 4 NC NC 8 2 3 6 NC PE 54.21-P-2127BBB AA 3 AC 1 2 3 4 6 10 15 BA 151W 151E NC NC NC NC NC 5 7 MG H66P F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 7 6 5 4 3 2 14 13 12 11 10 9 8 18 17 16 15 0,5 BK 1,0 BK 0,35 PKWH 6,0 BK 5,0 BK 1,5 BKWH 0,5 BK 1,0 BK 0,35 PKWH 0,35 GYWH 0,5 BK 0,35 BKWH 0,35 BKWH 0,5 BK 0,35 GNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.65-p-2101-97bba, Wiring diagram for PARKTRONIC system (PTS) control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2528 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 220 (Rear parking assist) F2 Z50/44 Z50/43 U471 U472 U470 N62 H14 B8/9 B8/10 B8/8 (U470) Z36/1 (X18/48) X18/48 (U470) N62 A0 PE 54.15-P-2001BBB PE 54.15-P-2001BBC B AC B1 AA A1 8 AP10 NC NC NC AA 1 BA 2 1 AA 2 3 1 2 AA 3 1 2 3 16 12 14 9 11 13 2 (D) C 4 1 3 151R 151S 151C 151M 151H 151V 18 19 20 20 19 18 F 22 21 23 24 25 26 30 27 28 29 PE 54.65-P-2101-97BBA 31 32 L K J H G E D C 26 25 24 23 22 21 32 31 30 29 28 27 B A 0,5 YE 0,5 YE 0,35 YEWH 0,5 YE 0,5 YE 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 2,5 RDYE 0,35 GYWH 0,35 BNWH 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BNWH (0,35 GYWH) 0,35 BNWH (0,35 BNWH) 0,35 GYWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2529 · Applies to: 453

pe54.65-p-2101-97bea Document title: Wiring diagram for PARKTRONIC system (PTS) control unit Code: Designation: Position: A0 32L Use of wiring diagrams B8/10 28L Center rear parking system distance sensor B8/8 25L Right rear parking system distance sensor B8/9 27L Left rear parking system distance sensor F2 3L Vehicle interior fuse and relay module F2f20 1K Fuse 20 H14 22L Parking system warning buzzer N15/5 8L Electronic selector lever module control unit N62 4A Parking system control unit N62 12A Parking system control unit N62 20A Parking system control unit N62 28A Parking system control unit R3 19L Front cigarette lighter with ashtray illumination S95 12L Parking system switch W1/3 21L Left cockpit ground point W11/9 5L Left rear ground point X18/48 24E Vehicle interior/rear end electrical connector X18/48 24F Vehicle interior/rear end electrical connector Z36/1 26G Rear parking system sensors ground line connector sleeve Z38 7E Backup lamp connector sleeve Z50/43 2E Circuit 15 (fused) connector sleeve Z6/150 21H Ground connection connector sleeve Z6/151 21G Ground connection connector sleeve Z6/152 21E Ground connection connector sleeve Z6/153 18G Ground connection connector sleeve Z6/166 5H Circuit 31 connector sleeve Z6/167 5E Circuit 31 connector sleeve Z81z3 15G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.65-p-2101-97bea, Wiring diagram for PARKTRONIC system (PTS) control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2530 · Applies to: 453

Page 1 of 2 Model 453.091/391/491 up to model year 2020 with code 220 (Rear parking assist) f20 F2 W11/9 Z6/166 N15/5 S95 Z81z3 Z50/43 Z6/167 N62 Z38 N62 Z6 PE 00.19-P-2600BEA PE 54.15-P-2001BEB 15 AA AP10 S20 BA PE 27.19-P-2102BEA 4 AA 7 4 5 8 1 2 3 6 8 5 453.0 BA 453.4 453.3 AP10 MG 2 3 6 10 15 1 4 7 H66P 151W 151E NC AA 45 F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 6 5 4 3 2 11 9 10 8 7 16 15 14 13 12 17 18 18 17 5,0 BK 0,5 YE 1,0 BK 0,5 GN 0,35 PKWH 0,5 PK 0,5 BK 0,5 YE 0,5 BK 0,5 YE (0,35 BNWH) 0,35 PKWH (0,5 GN) 0,35 GNWH 0,35 GYWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe54.65-p-2101-97bea, Wiring diagram for PARKTRONIC system (PTS) control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2531 · Applies to: 453

Page 2 of 2 Model 453.091/391/491 up to model year 2020 with code 220 (Rear parking assist) B8/9 R3 W1/3 H14 B8/8 Z6/150 Z6/153 Z6/151 Z36/1 B8/10 A0 Z6/152 X18/48 (X18/48) N62 N62 AA 3 AA 1 BA 2 1 3 2 AA 3 453.0 453.0 1 2 AA 2 3 1 16 12 11 9 453.0 453.3 453.4 (D) 4 C 1 453.0) ( 151R 151S 151H 151V 14 13 2 3 151C 151M F 19 18 20 21 22 23 24 25 26 PE 54.65-P-2101-97BEA 27 28 29 30 31 32 L K J H G 21 20 18 19 26 25 24 23 22 E D C 31 30 29 28 27 32 B A 0,35 PKWH 0,5 BK 1,5 BKWH 6,0 BK 1,0 BK 0,35 PKWH 0,35 PKWH 2,5 RDYE 0,35 PKWH 0,35 GNWH 0,35 BKWH 0,35 BKWH 0,5 BK 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 GYWH 0,35 PKWH 0,35 GNWH 0,35 BNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH Cut here

58.00 - Safety information Tools (as58.00-z-9999zz)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2537 · Applies to: 453

2 58.10 - Subsequently provide hazard warning triangle and_or first- aid kit (code 1411P58C40) (sm58.10-p-0007a) 3 58.20 - Special tools in EPC (si58.20-p-0019a) 4 58.40 - Service Information Identification of add-ons installed on XENTRY Connect (si58.40-z-0019a) 5 58.40 - Service Information Innovations of functions in Star Diagnosis (si58.40-p-0026a) 6 58.40 - Service Information Innovations of functions in Star Diagnosis (si58.40-p-0026b) 7 58.40 - Service Information Innovations of functions in Star Diagnosis (si58.40-p-0026c) 8 58.40 - Service Information Innovations of functions in Star Diagnosis (si58.40-p-0026d) 9 58.40 - Service Information Innovations of functions in Star Diagnosis (si58.40-p-0026e) 10 58.40 - Service Information Innovations of functions in Star Diagnosis (si58.40-p-0026f) 11 58.40 - Service Information Innovations of functions in Star Diagnosis (si58.40-p-0026g) 12 58.40 - Service Information Introduction of a removable storage device for SCAN coding (si58.40-p-0034a) 13 58.40 - Service Information Multiplexer (si58.40-z-0041a) 14 58.40 - Service Information No WLAN connection between XENTRY Connect and XENTRY Tab after Update 09_2014 (si58.40 -z-0025a) 16 58.40 - Service Information Procedure for returning Star Diagnosis compact (si58.40-z-0018a) 17 58.40 - Service Information Repair prediction in XENTRY Diagnosti- cs (si58.40-p-0047a) 18

58.40 - Service Information Run time limit for Star Diagnosis

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2538 · Applies to: 453

software (si58.40-z-0014a) 19 58.40 - Service Information Test interval for Midtronics battery tester (si58.40-z-0002a) 20 58.40 - Service Information Upgrade campaign for MIDTRONICS Micro717 battery tester (si58.40-z-0024a) 22 58.40 - Service Information Workshop equipment in EPC_WIS_AS- RA (si58.40-z-0045a) 23 58.40 - Service Information bulletin Procedure when processing imports of system and component returns of the Star Diagnosis system (si58.40-z-0035a) 24 58.40 - Service information Procedure for messages on the screen for proxy entries as per Star Diagnosis update 10_2007 (si58.40-z- 0028a) 27 58.50 - Shop-made tools Smart (wf58.50-z-0998cz) 28

AS58.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2539 · Applies to: 453 · AR: AS58.00-Z-9999ZZ

Safety information: Tools 18.09.2019 MODEL all Risk of injury caused by slipping when Model all (CAR, smart) AS58.00-Z-0001-01A clamping blade in the multicutter and by splinters when cutting out bonded components Risk of accident and injury caused by Model all (TRUCK, UNIMOG) AS58.40-Z-0001-01B diagnostic equipment in vehicle while traveling Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as58.00-z-9999zz, Safety information: Tools MODEL all

SM58.10-P-0007A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2540 · Applies to: 453

Subsequently provide hazard warning triangle and/or first-aid kit (code: 15.12.14 1411P58C40) MODEL 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 028794 Retrofit hazard warning triangle and/or first-aid kit Check

1 Model 453 from WME4533421K000264 to Check whether vehicle is affected by SM58.10-P-0007-01AAA measure WME4533441K005013 Install

2 Place first-aid kit or hazard warning triangle Vehicles must be equipped with a first-aid

into trunk kit and hazard warning triangle. Parts ordering note Part no. Designation Quantity A 451 860 00 50 First-aid kit n. B. * A 451 890 00 97 Hazard warning triangle n. B. * * Order to match requirements Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm58.10-p-0007a, Subsequently provide hazard warning triangle and/or first-aid kit (code: 1411P58C40) MODEL 453

SI58.20-P-0019A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2541 · Applies to: 453

Special tools in EPC 2.4.14 MODEL ALL The Special tool database on the GOTIS information platform is with The special tool order can be summarized in the EPC through the immediate effect no longer available. purchasing list and procured through the usual parts ordering process. The "Special tools“ mode in the electronic parts catalog "EPC" can be used for conducting research on special tools and printing out special tool labels. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.20-p-0019a, Special tools in EPC MODEL ALL

SI58.40-Z-0019A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2542 · Applies to: 453

Service Information: Identification of add-ons installed on XENTRY Connect 14.5.13 MODEL ALL Identification of installed add-ons on XENTRY Connect The installed add-ons can be read out via a log file. The add-ons on XENTRY Connect are downloaded automatically and in the background, and installed automatically when the user logs on to the system. In order to determine which add-ons have actually been installed 5 Select the file "add-on.txt" and open (double-click) on the system, proceed as follows: Each add-on is listed in this file. 1 Establish connection with XENTRY Connect Example of "add-on.txt" file: 2 Open XENTRY Explorer via the Diagnosis Desktop on XENTRY 2637, 2647, 2649, 2651, 2654, 2655, 2658, 2662, 2664, 2667, 2669, Connect 2670, 2672, 2675, 2676, 2677, 2680, 2679, 2682, 2683, 2685, 2686, 3 Open the folder "Application Logs" (double-click) 2687, 2688 4 Select the folder "Add-ons" (double-click) The add-on numbers listed here correspond to those of Star Diagnosis. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0019a, Service Information: Identification of add-ons installed on XENTRY Connect MODEL ALL

SI58.40-P-0026A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2543 · Applies to: 453

Service Information: Innovations of functions in Star Diagnosis 8.3.07 MODEL 450, 451, 452, 454 as of Star Diagnosis Version 02/2007 and Star Diagnosis Version 03/2007 This is to inform you about the new functions in Star Diagnosis as Notes: well as give you Tips and Tricks for quicker and simpler handling. 1 SCN coding must be carried out after activation. 2 The corresponding code number should be entered for each The following topics are included: activation. Activation of Softouch and switching on the steering wheel 3 Should on a vehicle both "Softouch" and "Shifting on the steering wheel" be activated, then the menu item "Activation of Vehicle identification Softouch and shifting on the steering wheel function" should be Updating of vehicle data selected. Activation of Softouch and shifting on the steering wheel As of DAS-DVD 02/2007 the special functions Softouch and Shifting on the steering wheel can be activated for model 451. For this purpose, select the menu item "control unit adaptations" in the system menu of the transmission control unit and then select the corresponding menu item.

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Vehicle identification Updating of vehicle data The vehicle identification can be carried out via the familiar types. Control unit For DAS 02/2007 the vehicle data have the issue date of 11.01.2007 VIN input or Manual For DAS 03/2007 the vehicle data have the issue date of 08.02.2007 Please observe that after manual identification of the vehicle a new Note: control unit cannot be commissioned. Vehicles which were produced after this date and are not yet included in the data can be identified by "Identification via control unit". If identification is not possible via VIN input because the vehicle is "new" (see step "Updating vehicle data") This information is also displayed under Help in the "Vehicle or identification" menu. no identification can be carried out with the vehicle data, there is the possibility of entering the data manually as of DAS-DVD 02/2007 In each case it should be checked beforehand whether the vehicle can be identified via the control unit. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0026a, Service Information: Innovations of functions in Star Diagnosis MODEL 450, 451, 452, 454 as of Star Diagnosis Version 02/2007 and Star Diagnosis Version 03/2007

SI58.40-P-0026B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2544 · Applies to: 453

Service Information: Innovations of functions in Star Diagnosis 25.1.06 MODEL 450, 452, 454 as of Star Diagnosis version 02/2006 Specified values, comments and explanations on transmission Hereby we would like to inform you about the new functions in actual values on the engine control units of model 450 with Star Diagnosis as well as give tips and tricks on quicker and simpler engine 160, 660 handling. Specified values have been stored for quite a lot of transmission The following topics are included: actual values of the engine control units on model 450. Specified values, comments and explanations on transmission actual values on the engine control units of model 450 with Part or component replacement due to an actual value, which is engine 160, 660 outside the tolerance is not permissible. For checking always follow the test instructions for fault memory entries or, where available, the Updating of vehicle data test procedure for symptoms. In the case of some transmission actual values additional information has also been stored. In order to display the information, mark the actual value and then press the F7 button. In the actual values screen by the "i" at the end of the actual value row it can be recognized when supplemental information is available.

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Updating of vehicle data For Star Diagnosis version 02/2006 the data have the status of 12.01.2006. Vehicles which have been produced later and are not yet contained in the data can be identified via "Identifications via control unit". Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0026b, Service Information: Innovations of functions in Star Diagnosis MODEL 450, 452, 454 as of Star Diagnosis version 02/2006

SI58.40-P-0026C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2545 · Applies to: 453

Service Information: Innovations of functions in Star Diagnosis 1.3.06 MODEL 450, 452, 454 as of Star Diagnosis version 03/2006 Updating of vehicle data Hereby we would like to inform you about the new functions in For Star Diagnosis 03/2006 the data has the status of 09.02.2006 Star Diagnosis as well as provide Tipps and Tricks for quicker and simpler handling. Vehicles which have been produced later and are not yet The following topics are included: contained in the data can be identified by "Identification via control unit". Diagnosis information on the diesel particulate filter (DPF) for the smart fourfour. Updating of vehicle data Diagnosis information on the diesel particulate filter (DPF) for the smart fourfour. The diagnosis information on the diesel particulate filter (DPF) is distributed with Star diagnosis 03/2006. These are in particular the test steps, actual values and actuations for carrying out the diagnose of the DPF and functions for commissioning the DPF. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0026c, Service Information: Innovations of functions in Star Diagnosis MODEL 450, 452, 454 as of Star Diagnosis version 03/2006

SI58.40-P-0026D

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2546 · Applies to: 453

Service Information: Innovations of functions in Star Diagnosis 30.3.06 MODEL 450, 452, 454 as of Star Diagnosis version 04/2006 Diagnosis information for diesel particulate filter (DPF) on the Hereby we would like to inform you about the new functions in smart fourfour Star Diagnosis as well as provide tips and tricks for quicker and The diagnosis information for the diesel particulate filter (DPF) are simpler handling. distributed completely using Star Diagnosis 04/2006. In particular these are the test steps, actual values and actuations for The following topics are included: carrying out the diagnosis of the diesel particulate filter (DPF) and Diagnosis information for model year 2006 on the smart fourfour. the functions for initial startup of the DPF. Diagnosis information for the diesel particulate filter (DPF) on the smart fourfour. Updating of vehicle data Updating of vehicle data For Star Diagnosis 04/2006 the data has the status of 09.03.2006 Diagnosis information for model year 2006 on the smart fourfour This update includes all changes relevant to diagnosis for model Vehicles which have been produced later and are not yet included in the data can be identified via "Identification via control year 2006 on the smart fourfour: unit". Air conditioning control unit: Taking into account manual and semiautomatic operating unit Engine control unit: Diesel particulate filter Instrument cluster: new version Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0026d, Service Information: Innovations of functions in Star Diagnosis MODEL 450, 452, 454 as of Star Diagnosis version 04/2006

SI58.40-P-0026E

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2547 · Applies to: 453

Service Information: Innovations of functions in Star Diagnosis 19.5.06 MODEL 450, 452, 454 as of Star Diagnosis version 05/2006 Updating of vehicle data We would like to inform you about the new functions in Star For Star Diagnosis 05/2006 the data has the status of 05.04.2006 Diagnosis as well as give tips and tricks for quicker and simpler handling. Vehicles which were produced after this date and are not yet The following topics are included: included in the data can be identified by "Identification via control All software releases for EDG are programmed using SDflash unit". ReleaseCD Updating of vehicle data All software releases for EDG are programmed using SDflash ReleaseCD As of Star Diagnosis 05/2006 all software releases which are available for the diesel engine control unit (EDG) are programmed using the SDflash ReleaseCD. As a result, the procedure is identical for all software versions. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0026e, Service Information: Innovations of functions in Star Diagnosis MODEL 450, 452, 454 as of Star Diagnosis version 05/2006

SI58.40-P-0026F

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2548 · Applies to: 453

Service Information: Innovations of functions in Star Diagnosis 19.5.06 MODEL 450, 452, 454 as of Star Diagnosis version 06/2006 Updating of vehicle data We would like to inform you about the new functions in Star For Star Diagnosis 06/2006 the data has the status of 04.05.2006 Diagnosis as well as give tips and tricks for quicker and simpler handling. Vehicles which were produced after this date and are not yet The following topics are included: included in the data can be identified by "Identification via control Updating of vehicle data unit". Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0026f, Service Information: Innovations of functions in Star Diagnosis MODEL 450, 452, 454 as of Star Diagnosis version 06/2006

SI58.40-P-0026G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2549 · Applies to: 453

Service Information: Innovations of functions in Star Diagnosis 31.7.06 MODEL 450, 452, 454 As of Star Diagnosis Version 07/2006, As of Star Diagnosis Version 08/2006, As of Star Diagnosis Version 09/2006 Updating of vehicle data We would like to inform you about the new functions in Star For Star Diagnosis 07/2006 the data have the status dated Diagnosis as well as give tips and tricks for quicker and simpler 08.06.2006 handling. For Star Diagnosis 08/2006 the data have the status dated 06.07.2006 The following topics are included: For Star Diagnosis 09/2006 the data have the status dated Updating of vehicle data 10.08.2006 Vehicles which were produced after this date and are not yet included in the data can be identified by "Identification via control unit". This information is also displayed under Help the "Vehicle identification" menu. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0026g, Service Information: Innovations of functions in Star Diagnosis MODEL 450, 452, 454 As of Star Diagnosis Version 07/2006, As of Star Diagnosis Version 08/2006, As of Star Diagnosis Version 09/2006

SI58.40-P-0034A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2550 · Applies to: 453

Service Information: Introduction of a removable storage device for SCAN coding 30.10.07 MODEL 163, 164, 169, 170, 171, 203, 204, 208, 209, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 450, 451, 452, 454, 461, 463 Transfer of SCAN coding data in the offline process with With costs removable storage device (e.g. USB stick). For the Off-line process Daimler ERG reserves the right to invoice 9 For control units which are coded with the SCAN repair CD, since EUR per fax query. the DAS-DVD 08/2007 the option is also available of transporting the data with a removable storage device (e.g. USB stick). In the offline case you can select whether you receive the data per Safety note: email or as a fax answer: After using a removable storage device (e.g. USB stick) the coding If "Reply as email" is selected in the DAS inquiry form and an data stored on it should be erased in a proper manner. email address is specified, you receive an email in which the coding data is included as a file attachment. Limitation: The file attachment can be written on a removable storage A removable storage device is only detected on Star Diagnosis device (e.g. USB stick). If the attachment is compressed as a machines with the Windows XP operating system via the USB ZIP file, store the file unzipped on the removable storage connector: currently device. Star Diagnosis compact3 The removable storage device is plugged into the USB Star Diagnosis compact w 3 connector of the Star Diagnosis System and the SCAN coding Star Diagnosis basic2 is carried out with DAS. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0034a, Service Information: Introduction of a removable storage device for SCAN coding MODEL 163, 164, 169, 170, 171, 203, 204, 208, 209, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 450, 451, 452, 454, 461, 463

SI58.40-Z-0041A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2551 · Applies to: 453

Service Information: Multiplexer 26.07.2016 Model all Modification notes 14.03.2013 Note for Atego hybrid added 19.03.2013 Note for model 415 added. With the market launch of the following listed vehicle models, the specific correlations between these vehicles and multiplexers must be observed. 1 Part D3 2 Star Diagnosis SDconnect multiplexer P58.40-2121-02 3 Star Diagnosis basic 2 4 Star Diagnosis compact  w 3 5 Star Diagnosis compact 4 P58.40-2122-03 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0041a, Service Information: Multiplexer Model all

XENTRY Tab

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2552 · Applies to: 453

6 XENTRY Tab P58.40-2123-01 7 XENTRY Connect P58.40-2124-01 For the new S-Class (model 222) only the Star Diagnosis compact Cars 4 (4) with SDconnect DoIP may be used (recognizable by the For all vehicles up to the market launch of the new S-Class Star Diagnosis system number 170000 ff., delivery as of November (model 222) Star Diagnosis basic2 (3), compact w (4), and 3 2010) or XENTRY Kit (6, 7). compact4 (5) can be used with all the multiplexers (Part D3 (1), SDconnect (2), SDconnect DoIP as well as XENTRY Kit (6, 7). Recognition of SDconnect DoIP devices (for diagnosis of the new S-Class, model 222): "SDconnect DoIP" is denoted on the model plate of the device that can be used for diagnosis. SDconnect DoIP includes an Ethernet switch, which switches the TCP/IP messages in the event of DoIP diagnosis to the vehicle side. DoIP-compatible European on-board-diagnosis (EOBD) cables have a yellow marking at both ends! P58.40-2125-10 Interface Star Diagnosis SDconnect multiplexer SDconnect DoIP K-LINE Yes Yes CAN Yes Yes DoIP (Ethernet) No Yes For the Citan (model 415) as of release 03/2013, the Star Transporter Diagnosis compact w (4) or compact 3 4 For all vehicles except the Citan (model 415) Star Diagnosis basic2 (5) devices can be used with

either SDconnect (2) or SDconnect DoIP as well as XENTRY Kit (6, (3), compact w (4), and compact 3 4 (5) can be used with all the 7). multiplexers (Part D3 (1), SDconnect (2), SDconnect DoIP and the Flashing can only be performed with Star Diagnosis compact XENTRY Kit (6, 7). 3 w (4) or compact4 (5) using either Star Diagnosis SDconnect multiplexer (2) or Star Diagnosis SDconnect multiplexer DoIP. Trucks For the Atego Hybrid, Star Diagnosis compact w (4) or compact 3 4 (5) can be used either with Star Diagnosis SDconnect multiplexer For all vehicles (except Atego Hybrid) the Star Diagnosis basic2 (2) or the Star Diagnosis SDconnect multiplexer DoIP as well as (3), compact w (4), compact 3 4 (5) devices can be used with all the XENTRY Kit (6, 7). multiplexers (Part D3 (1), SDconnect (2), Star Diagnosis SDconnect multiplexer DoIP and XENTRY Kit (6, 7). Flashing of the EATON components is currently not possible, flashing of HCM-ECU is currently only possible using an EATON-specific tool! Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0041a, Service Information: Multiplexer Model all

SI58.40-Z-0025A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2553 · Applies to: 453

Service Information: No WLAN connection between XENTRY Connect and 6.10.14 XENTRY Tab after Update 09/2014 MODEL ALL Symbols 1 House symbol with reception status 2 24 h with reception status 3 WLAN connection 4 XENTRY Connect is ready 5 Bar 6 Check mark 7 Gearwheels button P58.40-2128-71 After update 09-10-11/2014, the WLAN connection between XENTRY XENTRY Connect is not displayed in XENTRY Control. Connect and XENTRY Tab is not established. Symptom 3: The following symptoms indicate a problem with the WLAN Press the information button until the option "Display Network connection: Information" is displayed and call up the network map by Symptom 1: confirming with the green check mark (6). The symbol for the WLAN connection (3) is not displayed even Continue pressing the information button until the WLAN after waiting for approx. 2 min after the device has booted up parameters are displayed. completely (XENTRY Connect is ready) (4). If the WLAN parameters are not saved, the fault has occurred. Symptom 2: Switch back to Workshop mode. To do this, press the gearwheels To rectify the problem, modify the network profiles in the XENTRY Connect as follows: button (7) until the message "Terminate 24 h mode?" appears. Confirm the message with the green check mark (6). Press the gearwheels button (7) on the XENTRY Connect until the If the modification was successful, the display now shows the message "Change to 24 h mode?" appears. "House symbol with reception status" (1). You are back in Confirm the message with the green check mark (6). Workshop mode. The problem has now been resolved and When the message "24 h with reception status" (2) appears in the XENTRY Connect can be used normally. display, the modification has been made. If this is not the case, or if the reception status is indicated only by a "bar" (5), repeat the process. If the repeat attempt fails, contact the Diagnosis User Help Desk. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0025a, Service Information: No WLAN connection between XENTRY Connect and XENTRY Tab after Update 09/2014 MODEL ALL

SI58.40-Z-0018A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2554 · Applies to: 453

Service Information: Procedure for returning Star Diagnosis compact 3.3.05 MODEL 129, 163, 164, 169, 170, 171, 203, 208, 209, 211, 215, 219, 220, 230, 240, 461, 463, 450, 452, 454, 639, 930, 932, 933, 934 Picture 1 Arrow: Torx bolts on Star Diagnosis unit P58.40-2010-05 Picture 2 Arrow Torx bolt cover P58.40-2011-05 After removing the protective screen, the four torx bolts MUST be In case of a defect in the Star Diagnosis system, replacement reinstalled and sent back along with the cover when returning the components are delivered without accessories. For this reason, 3 defective Star Diagnosis compact . please do not return accessory items when sending back a defective Star Diagnosis system - these items are the property of the service If a Star Diagnosis System is stolen, replacement delivery of operation. Service operations that send in items unnecissarily have accessories is not free of charge. no right to have these items returned to them (no exceptions). Accesorry items can be order from DaimlerChrysler AG using the new form entitled "Order Form for Star Diagnosis Accessories". DO return the following items, as they are not considered accessories: - 4 torx bolts on the upper right side (diagnostic connector), picture 1 - Cover on the upper left side of the system, picture 2 DO NOT return the following items when having your system replaced, as these are accessories: - Storage battery - Power supply unit - Protective screen - Cable - WLAN card - User guide Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0018a, Service Information: Procedure for returning Star Diagnosis compact MODEL 129, 163, 164, 169, 170, 171, 203, 208, 209, 211, 215, 219, 220, 230, 240, 461, 463, 450, 452, 454, 639, 930, 932, 933, 934

SI58.40-P-0047A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2555 · Applies to: 453

Service Information: Repair prediction in XENTRY Diagnostics 22.06.2017 Model all (4xWD, CAR, smart) We ensure the mobility and satisfaction of our customers through rapid Advantages defect localization, transparency about costs and the duration of the The aim of the repair forecast function is to indicate the most probable workshop visit as well as effective replacement part supply. To provide repair solution. The forecasting algorithm is based on the worldwide you with optimal support in this context, the new "Repair forecast" experience of Daimler AG as gained from previously completed function allows you to have the quick test result analyzed in real time. repairs. A repair forecast result is displayed on XENTRY Diagnostics within a We are sure that this function will help you to take your first step few seconds following completion of the quick test. The forecast towards a correct diagnosis, in much the same way as the familiar supplies up to three possible fault causes in the categories of damage search engines currently in use today. code, operation item and part number. Important: The result of the repair forecast is not a substitute for the The function will be available worldwide as of the 07/2017 release. specified tests and test procedures. Alongside XENTRY Diagnostics (as of update 07/2017), a stable Internet connection is a prerequisite for using the new function. Picture shown in German 1 Repair forecast status display with bulb symbol 2 Operation item 3 Damage code 4 Part number 5 Evaluation of forecast result P58.40-2129-05 Damage code Repair forecast status display with bulb symbol Part number Following completion of the quick test, the result is calculated and displayed a few seconds later on XENTRY Diagnostics. If the system * The probability values are based on past statistical data. was able to produce a result, this is indicated by a bulb symbol. Evaluation of forecast result Content area By submitting evaluations, you can help to further improve future The forecast supplies up to three possible fault causes with different forecast results. probabilities* in the following categories: Operation item Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-p-0047a, Service Information: Repair prediction in XENTRY Diagnostics Model all (4xWD, CAR, smart)

SI58.40-Z-0014A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2556 · Applies to: 453

Service Information: Run time limit for Star Diagnosis software 29.11.04 MODEL 129, 163, 164, 169, 170, 171, 203, 208, 209, 211, 215, 219, 220, 230, 240, 461, 463, 450, 452, 454, 414, 639, 930, 932, 933, 934 Implementation of this rule is being done at this time due to legal To ensure that the programs and data used on our systems are stipulations that require us to ensure the availability of speed control always up to date, functions for vehicles with a permissible gross vehicle weight of over the system environment and data installed on Star Diagnosis 3.5 t. This requirement arises from the current change to EU systems will have their run times limited to 3 months. Directive 92/24/EEC, which must be implemented by January 1, 2005. This means that a system will have to be updated again no later than 3 months after the last software update. Moreover, older software releases can also only be installed within this 3-month validity time For questions, please contact the Star Diagnosis User Help Desk. frame. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0014a, Service Information: Run time limit for Star Diagnosis software MODEL 129, 163, 164, 169, 170, 171, 203, 208, 209, 211, 215, 219, 220, 230, 240, 461, 463, 450, 452, 454, 414, 639, 930, 932, 933, 934

SI58.40-Z-0002A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2557 · Applies to: 453

Service Information: Test interval for Midtronics battery tester 24.8.11 MODEL all Please contact your local Midtronics Service Partner for calibration. To ensure the accuracy of the Midtronics battery tester These are filed in GOTIS at: "Suppliers"-"Midtronics"-"Documents". (Micro 717 and EXP 717) throughout the period of use, the test equipment is classified as category B. If repair costs should also be incurred in addition to the calibration Internal tests have shown that this is necessary. costs, the Midtronics company will make you an offer with the Daimler AG advises a testing interval of 2 years. following points: 1) Repair costs including calibration certificate For battery testers that are older than 2 years, we advise that a brief 2) Special price for a current EXP717, including spare parts inspection be conducted up to the end of 2011. certificate (calibration certificate) Newer devices should be sent in during the course of 2012 for calibration.

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For the duration of the calibration (within 5 workdays) a rental device Note: The device test result is to be documented by the device's can be provided following consultation by the Midtronics Service shipping document, the invoice and the test certificate in an audit Partner. case when required. Otherwise, for the duration of the calibration, it will not be possible to test the batteries using a Midtronics battery tester. Advantages of new tester generation EXP 717: In this case, the following remark must be quoted in the warranty Extended functions (e.g. automated series measurements), update claim or the delivery inspection's handover protocol: capability, exchange capability of measurement cable and self- "Midtronics device calibration, see SI58.40-Z-0002A " diagnosis. This is why we advise changing to a new tester generation. GOTIS screen (shown in German language) A Download link to Midtronics service partner P58.40-2094-06 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0002a, Service Information: Test interval for Midtronics battery tester MODEL all

GOTIS screen (shown in English

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2558 · Applies to: 453

language) A Download link to Midtronics service partner P58.40-2095-06 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0002a, Service Information: Test interval for Midtronics battery tester MODEL all

SI58.40-Z-0024A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2559 · Applies to: 453

Service Information: Upgrade campaign for MIDTRONICS Micro717 battery tester 6.4.06 MODEL all Modification notes 6.4.06 End of upgrade campaign for MIDTRONICS Micro717 battery tester The upgrade campaign for the MIDTRONICS Micro717 battery tester has ended. Nevertheless the possibility of a device upgrade continues based on With immediate effect queries on the upgrade process as well as the current software release 2.0. For this purpose the device must be orders to the previously known contact addresses will no longer be sent to one of the following addresses: accepted. Excepted are operations which have already received packaging and return shipment labels.

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Europe, middle East and Africa: All countries not mentioned previously: Midtronics b. v. Midtronics, Inc. Lage Dijk-Noord 6 7000 Monroe Street 3401 VA Ijsselstein Willowbrook, IL 60527 The Netherlands USA Tel.: +31-306-868 150 Tel.: +1-630-323 28 00 Fax.: +31-306-868 158 Fax.: +1-630-323 70 00 E-Mail: info-europe@midtronics.com E-Mail: net2@midtronics.com

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The upgrade is carried out against preliminary funds (upgrade and Distinguishing features: dispatch costs). Regarding this a preliminary query about the In the case of software release 1.0 the text "Micro717 V1.0" appears procedures should be addressed to the Midtronics company. The and the test code is 7-digit (e.g. 7L3LN-R6). In the case of software costs for the upgrade are approx. 175.00 Euro plus despatch costs. release 2.0 the Text "MCR717 V2.0" appears and the test-code is 9- The sender is responsible for packaging. digit (e.g. 6Q3L-NR60E). Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0024a, Service Information: Upgrade campaign for MIDTRONICS Micro717 battery tester MODEL all

SI58.40-Z-0045A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2560 · Applies to: 453

Service Information: Workshop equipment in EPC/WIS/ASRA 18.05.2016 Model all Modification notes 18.05.2016 Path in XENTRY Portal updated The workshop equipment database on the information platform GOTIS A "GOTIS to parts number" comparison list can be found in the has been moved to the electronic parts catalog EPC. Since 03/2015, it XENTRY Portal under: has been possible to conduct research on workshop equipment under Home Maintenance & Repair Workshop Apparatus Workshop "Workshop equipment". Equipment Some workshop equipment can, like special tools, also be procured via The information platform GOTIS has not been available since the purchasing list through the usual parts ordering process. You 30.06.2015. procure other workshop equipment directly from the manufacturer or supplier. Please refer to the procurement information. All workshop equipment is entered in the EPC with the part number W nnn 588 nn nn nn. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0045a, Service Information: Workshop equipment in EPC/WIS/ASRA Model all

SI58.40-Z-0035A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2561 · Applies to: 453

Service Information bulletin: Procedure when processing imports of system and 6.9.07 component returns of the Star Diagnosis system MODEL all Only for markets outside the EU Proforma invoice In order to avoid delays in the customs clearance process for a return delivery of Star Diagnosis systems and system components, In case of need the proforma invoice should be filled in completely we would like to inform you about the correct procedure. for a return shipment after the end of the contract and for a return shipment in the case of exchange in the event of a defect. As well as It should be observed that we reserve the right as of 01. October through this SI you can also obtain a form through our call Call 2007 not to accept any more Star Diagnosis systems or Star Center, through the "Open-After-Sales" portal and shortly through Diagnosis components if their documentation does not meet the "INFO" information system on your Star Diagnosis system. the import regulations valid in Germany.
We also reserve the right to invoice the Star Diagnosis owners Details on return shipment concerned for any additional work incurred. Please observe for return deliveries the Service Information "Return shipment of Star Diagnosis old system after the contract has expired with participation in the replacement process" and "Return shipment of Star Diagnosis old system after the contract has expired with non- participation in the replacement process". P58.40-2053-09 Process description with participation in the replacement process Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0035a, Service Information bulletin: Procedure when processing imports of system and component returns of the Star Diagnosis .. MODEL all Only for markets outside the EU

P58.40-2054-09

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2562 · Applies to: 453

Checklist with participation in the replacement process P58.40-2065-09 Process description with non-participation in the replacement process Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0035a, Service Information bulletin: Procedure when processing imports of system and component returns of the Star Diagnosis .. MODEL all Only for markets outside the EU

P58.40-2066-09

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2563 · Applies to: 453

Checklist with non-participation in the replacement process Proforma invoice - Return delivery of Star OF58.40-Z-3000-06A Diagnosis hardware, form Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0035a, Service Information bulletin: Procedure when processing imports of system and component returns of the Star Diagnosis .. MODEL all Only for markets outside the EU

SI58.40-Z-0028A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2564 · Applies to: 453

Service information: Procedure for messages on the screen for proxy entries as 25.10.07 per Star Diagnosis update 10/2007 MODEL all With update 10/2007 an automatic AddOn procedure is introduced This message is avoided with AddOn 806 (available since update on all Star Diagnosis machines. 09/2007 ) which can be installed using the previous manual procedure. After the update the existing proxy entries cannot be used on all Star Diagnosis systems so that a message which points out a missing As an alternative to this after installing the update 10/2007 a manual proxy entry can appear cyclically on the right bottom edge of the remedy can also take place with the UHD Erfurt. screen. This message does not represent a restriction for all other online applications but is disturbing Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si58.40-z-0028a, Service information: Procedure for messages on the screen for proxy entries as per Star Diagnosis update 10/2007 MODEL all

WF58.50-Z-0998CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2565 · Applies to: 453 · AR: WF58.50-Z-0998CZ

Shop-made tools: Smart 18.09.2019 MODEL all Spacer sleeve for drain bolt MODEL 451.391 /491 WF58.50-P-0350-01MEV Release tool for door beam locking system MODEL 450.418 WF58.50-P-2504-01CR Counterholder MODEL 451.334 /380 /480 WF58.50-P-2850-05MC C Threaded rod for lowering rear axle Model 453 WF58.50-P-3515-01SR crossmember Air nozzle remover MODEL 454.0 WF58.50-P-6810-03FF Hook for emergency unlocking of rear-end MODEL 451.3 WF58.50-P-7205-01MC door C Fabricate template for changing engine cover Model 453.3 WF58.50-P-8840-01A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, wf58.50-z-0998cz, Shop-made tools: Smart MODEL all

60.00 - 000 588 01 23 00 Body straightening system (ws60.00-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2566 · Applies to: 453

0023k) 3 60.00 - 000 588 01 84 00 Welder (ws60.00-p-0021k) 4 60.00 - 000 588 02 23 00 Body straightening system (ws60.00-p- 0140k) 5 60.00 - 000 588 02 39 00 Rivet press tool (ws60.00-p-0010b) 6 60.00 - 000 588 02 84 00 Welder (ws60.00-p-0022k) 7 60.00 - 000 588 03 23 00 Body straightening system (ws60.00-p- 0137k) 9 60.00 - 000 588 04 23 00 Body straightening system (ws60.00-p- 0202k) 10 60.00 - 000 588 07 23 00 Straightening bench (ws60.00-p-0209k) 11 60.00 - 000 588 08 23 00 Data sheet (ws60.00-p-0208k) 12 60.00 - 000 588 09 23 00 Body measurement system (ws60.00-p- 0210k) 15 60.00 - 000 588 10 23 00 Straightening bench (ws60.00-p-0141k) 16 60.00 - 000 588 12 23 00 Data sheet (ws60.00-p-0143k) 17 60.00 - 000 588 13 23 00 Straightening bench (ws60.00-p-0138k) 20 60.00 - 000 588 22 23 00 Straightening bench accessories (ws60. 00-p-0060k) 21 60.00 - 000 588 23 23 00 Straightening bench accessories (ws60. 00-p-0061k) 22 60.00 - 000 588 24 23 00 Straightening bench accessories (ws60. 00-p-0062k) 23 60.00 - 000 588 28 23 00 Straightening bench (ws60.00-p-0144k) 24 60.00 - 000 588 29 23 00 Straightening bench (ws60.00-p-0145k) 25 60.00 - 000 588 30 23 00 Straightening bench (ws60.00-p-0146k) 26 60.00 - 000 588 31 23 00 Straightening bench (ws60.00-p-0147k) 27 60.00 - 000 588 32 23 00 Straightening bench (ws60.00-p-0206k) 28 60.00 - 000 588 33 23 00 Straightening bench (ws60.00-p-0244k) 29

60.00 - 000 588 34 23 00 Straightening bench (ws60.00-p-0204k)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2567 · Applies to: 453

30 60.00 - 000 588 36 23 00 Body measurement system (ws60.00-p- 0205k) 31 60.00 - 000 588 38 23 00 Data sheet (ws60.00-p-0251k) 32 60.00 - 000 588 39 23 00 Straightening bench (ws60.00-p-0365k) 34 60.00 - 000 588 43 23 00 Straightening bench (ws60.00-p-0376k) 35 60.00 - 000 589 86 63 00 Adapter (ws60.00-p-0085k) 36 60.00 - 129 589 03 21 00 Feeler gauge (ws60.00-p-0027k) 37 60.00 - 450 589 00 23 00 Gage (ws60.00-p-0103b) 38 60.00 - 453 588 00 23 00 Data sheet (ws60.00-p-0240k) 39 60.00 - 453 588 03 23 00 Data sheet (ws60.00-p-0198k) 40 60.00 - 453 588 04 23 00 Data sheet (ws60.00-p-0199k) 41 60.00 - 453 588 05 23 00 Data sheet (ws60.00-p-0325k) 42 60.00 - Check outside of vehicle in visible area for signs of damage (ap60.00-p-0050s) 43 60.00 - Check vehicle underside in visible area for signs of damage , fluid loss and corrosion (ap60.00-p-0051s) 45 60.00 - Replace ground point (ar60.00-p-0032sr) 47 60.00 - Safety information Body - general (as60.00-z-9999zz) 49 60.00 - Test and adjustment values Smart Body - general (be60.00- z-9999cz) 50 60.10 - Position body on straightening bench, check and align if necessary (ar60.10-p-0100ff) 51 60.10 - Position body on straightening bench, check and align if necessary (ar60.10-p-0100fg) 54 60.10 - Position body on straightening bench, check and align if necessary (ar60.10-p-0100fh) 56 60.10 - Position body on straightening bench, check and align if necessary (ar60.10-p-0100fj) 58

WS60.00-P-0023K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2568 · Applies to: 453

000 588 01 23 00 Body straightening system 21.11.2019 Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart) 000 588 03 23 00 Body straightening system Model all (CAR, smart) WS60.00-P-0137K Manufacturer: CAR-O-LINER DEUTSCHLAND GmbH 000 588 02 23 00 Body straightening system Model all (CAR, Light transporter, smart) WS60.00-P-0140K Manufacturer: CAR BENCH INTERNATIONAL S.p.A. 000 588 05 23 00 Straightening bench Model 375, 930, 932, 933, 934, 950, 952, 953, WS60.00-N-0200K 954, 956, 957, 967, 970, 972, 974, 975, 976 Manufacturer: JOSAM RICHTTECHNIK GmbH 000 588 06 23 00 Body measurement system Model 167.1, 190, 197, 205, 213, 217, 238, WS60.00-P-0201K 253, 257, 290, 292 Model 222 except code Z07 (B7 armoring on special protection version) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) Model 463 as of model year 2019 Manufacturer: BLACKHAWK S.A. 000 588 04 23 00 Body straightening system Model all (4xWD, CAR, Heavy transporter, WS60.00-P-0202K Light transporter, TRUCK, smart) Manufacturer: CELETTE FRANCE SAS Verwendung in FG 40/60/61/62/63/64/Satz K Purpose: Body straightening system for measuring and repairing bodies. Note: Please observe various manufacturer-specific body straightening devices. Further information is given in the maintenance system documents. 000 588 01 23 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0023k, 000 588 01 23 00 Body straightening system Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS60.00-P-0021K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2569 · Applies to: 453

000 588 01 84 00 Welder 14.09.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 60/61/62/63/64/65/Satz K Purpose: Welding clamps for spot welding on body and carcass work. Procurement information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Information on the manufacturers/suppliers/devices can be found in the maintenance system (WS) document (s. below). Only the below-mentioned welders are permitted for repair. A repair with other devices does not comply with the MB requirements. 000 588 01 84 00 Manufacturer 1 Germany BlitzRotary GmbH http://rotary.blitzrotary.com Type/model: MULTISPOT MI-100control T_MTC-6000 Hüfinger Str. 55 78199 Bräunlingen Article no.:520 476 Manufacturer 2 Germany Cebotech GmbH http://www.cebotech.de Type/model: TECNA SPOT 14000 Walter-Wezel-Straße 33a 74889 Sinsheim-Hilsbach Article no.: 3664P7 Manufacturer 3 Germany GYS GmbH http://www.gys-schweissen.com Type/model: GYSPOT INVERTER PTI-s7 Professor-Wieler-Strasse 11 52070 Aachen Article no.: D20801 Manufacturer 4 Sweden Pro Spot European Division http://prospot.com Type/model: i5 Smart Welder Gultbrunnsvägen 20 63347 Eskilstuna Item no..: i5 Manufacturer 5: Italy Telwin S.p.a http://www.telwin.com Type/model: INVERSPOTTER 14000 Smart Via della Tecnica 3 36030 Villaverla (VI) Article no.: 823077 Manufacturer 6 Germany Wieländer & Schill http://www.wielanderschill.de Model: InvertaSpot GT Automatic MB Siederstr. 50 78054 VS- Schwenningen Article no.: 932436 (400 V) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0021k, 000 588 01 84 00 Welder Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS60.00-P-0140K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2570 · Applies to: 453

000 588 02 23 00 Body straightening system 28.02.2017 Model all (CAR, Light transporter, smart) 000 588 10 23 00 Straightening bench Model all (CAR, Light transporter, smart) WS60.00-P-0141K 000 588 11 23 00 Body measurement system Model 205.0/1/2, 217.3, 222 WS60.00-P-0142K 000 588 12 23 00 Data sheet Model all (CAR, Light transporter, smart) WS60.00-P-0143K Verwendung in FG 60/61/62/63/64Satz K Purpose: Body straightening system for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 02 23 00 Manufacturer 54100 Massa CAR BENCH INTERNATIONAL S.p.A. Italy Via Dorsale 22 http://www.carbench.it Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0140k, 000 588 02 23 00 Body straightening system Model all (CAR, Light transporter, smart)

WS60.00-P-0010B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2571 · Applies to: 453

000 588 02 39 00 Rivet press tool 08.11.2016 Model all Verwendung in FG 60/61/62/63/64/65/72/77/Satz B Purpose: Blind and punch rivet tool for pressing out and setting repair rivets such as punch, blind and flow form rivets when repairing body. Reference information: This workshop equipment is not sold through the regular parts ordering channels in GLC/LC. It is available directly from the manufacturers/suppliers. Recommended workshop equipment and information on the manufacturers/suppliers is listed in the WS document (see below). Note: Please observe accessories from specific manufacturers. 000 588 02 39 00 Model/ Model: XPress 800 Manufacturer 1 Wieländer & Schill Article no.:700003 Accessories: Blind rivet adapter BR 20 Siederstr. 50 78054 VS- Schwenningen Article no.:700100 Accessories: Blind rivet adapter BR 50 Germany http://www.wielanderschill.com Article no.:700101 Accessories: Blind rivet adapter BRN 50 Article no.:700111 Accessories: Rivet gun: C-bracket GC 140/240 Article no.:700072 Accessories: Rivet gun: C-bracket GC 80/120 Article no.:700071 Model / Model: PNP 90 SNW XT Manufacturer 2 2 TKR Spezialwerkzeuge GmbH Article number: WZS-TKR-00000180 Accessories: BNW 25 blind rivet adapter Am Waldesrand 9-11 58285 Gevelsberg Article number: WZS-TKR-00000181 Accessories: BNW 60 blind rivet adapter Germany http://www.tkr-powertools.com Article number: WZS-TKR-00000182 Accessories: NB 130 XT /SNW 100 rivet gun 2 Article number: BGR-TKR-00001086 Accessories: NB 240 XT /SNW 100 rivet gun 2 Article number.: BGR-TKR-00001087 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0010b, 000 588 02 39 00 Rivet press tool Model all

WS60.00-P-0022K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2572 · Applies to: 453

000 588 02 84 00 Welder 15.09.2017 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 00/60/61/62/63/64/65/80/Satz K Purpose: Gas welder for arc welding and soldering on body and carcass work. Procurement information: Sale of this workshop equipment does not take over the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Information on the manufacturers/suppliers/devices can be found in the maintenance system (WS) document (s. below). Only the below-mentioned welders are permitted for repair. A repair with other devices does not comply with the MB requirements. 000 588 02 84 00 The approved new devices are valid for all model series. Note: The approved previous devices are valid only for model series up to Dear user, construction period 2014. Please observe the following: Manufacturer 1 Germany BlitzRotary GmbH www.elektron-bremen.de New device: MULTIMIG 400puls Zweigniederlassung Bremen (Branch Bremen) Hinterm Sielhof 22 Article no.: 515908 Previous device: MULTIMIG 400puls 28277 Bremen Article no.:515904 Manufacturer 2 Sweden Car-O-Liner Group AB http://www.car-o-liner.com New device: CMI3000 II MB Hulda Mellgrens Gata 1 42132 Västra Frölunda Article no.: 79541368 Previous device: CMI3000 Item no. 34556 Manufacturer 3 Austria FRONIUS International GmbH http://www.tps-i.com New device: TPS 270i C Pulse Froniusplatz 1 4600 Wels Article no.: 4.075.170.830 Previous device: TransPuls Synergic 2700 Item no..: 4075095 MB Manufacturer 4 http://www.cebotech.de New device 1: Sound MIG 2740/T STAR PULSE (Cebora) Cebotech GmbH Walter-Wezel-Straße 33a Article no.: 307 New device 2: MultiMig 621 Inverter (Chief) 74889 Sinsheim-Hilsbach Germany Article no.: EL 900021 Previous device 1: Type/model: Cebora Jaguar Double Pulse 2035/ MD Article no.: 282 Previous device 2: Type/model: Cebora-Sound MIG Pulse 2035/M Article no.:285 Manufacturer 5 Denmark MIGATRONIC http://www.migatronic.dk New device: Flex2 3000 CL MB Migatronic A/S Aggersundvej 33 Article no.: 79541368 Previous device: Sigma 300 C.A.R.-L 9690 Fjerritslev Item no..: 795414xx Manufacturer 6 Germany Wieländer & Schill http://www.wielanderschill.de New device: W+S InvertaPuls IP6-2 ACT Siederstr. 50 78054 VS- Schwenningen Article no.: 9041303433-MB Previous device: W&S InvertaPuls IP 6-2 Article no.: 331007 Manufacturer 7 Germany EWM AG http://www.ewm-group.com New device: Phoenix355 Progress pulse MM TKM Dr. Günter-Henle-Straße 8 56271 Mündersbach Article no.: 090-005403-59502 Manufacturer 8 France Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0022k, 000 588 02 84 00 Welder Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

SAS GYS

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2573 · Applies to: 453

http://www.gys-schweissen.com New device: NEOPULSE 300 134 Boulevard des Loges 53941 Saint-Berthevin Cedex Article no.:032767 Manufacturer 9 Sweden PRO SPOT European Division http://prospot.com/ New device: SMART MIG SP-5.3 Gultbrunnsvägen 20 63347 Eskilstuna Article no.:900 150 28 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0022k, 000 588 02 84 00 Welder Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS60.00-P-0137K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2574 · Applies to: 453

000 588 03 23 00 Body straightening system 26.02.2019 Model all (CAR, smart) 000 588 13 23 00 Straightening bench Model 117, 156, 166, 176, 177, 190, 197, 204, WS60.00-P-0138K 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 247, 253 Model 222 except code Z07 (Top protection) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) Model 453 000 588 14 23 00 Body measurement system Model 167, 190, 197, 205, 213, 217, 238, 253, WS60.00-P-0139K 257, 290 Model 222 except code Z07 (Top protection) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) 000 588 38 23 00 Data sheet Model all (CAR, smart) WS60.00-P-0251K Verwendung in FG 60/61/62/63/64/Satz K Purpose: Body straightening system for measuring and repairing bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 03 23 00 Manufacturer: 421 32 Västra Frölunda CAR-O-LINER AB Sweden Hulda Mellgrens Gata 1 http://www.car-o-liner.se Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0137k, 000 588 03 23 00 Body straightening system Model all (CAR, smart)

WS60.00-P-0202K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2575 · Applies to: 453

000 588 04 23 00 Body straightening system 06.07.2018 Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart) 000 588 08 23 00 Data sheet Model all (4xWD, CAR, Heavy transporter, WS60.00-P-0208K Light transporter, TRUCK, smart) 000 588 07 23 00 Straightening bench Model all (4xWD, CAR, Heavy transporter, WS60.00-P-0209K Light transporter, TRUCK, smart) 000 588 09 23 00 Body measurement system Model all (4xWD, CAR, Heavy transporter, WS60.00-P-0210K Light transporter, TRUCK, smart) Verwendung in FG 60/61/62/63/64/Satz K Purpose: Body straightening system for measuring and repairing bodies. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 04 23 00 Manufacturer 38200 Vienne CELETTE FRANCE SAS France 3, avenue Marcelin Berthelot https://www.celette.com Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0202k, 000 588 04 23 00 Body straightening system Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS60.00-P-0209K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2576 · Applies to: 453

000 588 07 23 00 Straightening bench 06.07.2018 Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart) 000 588 34 23 00 Straightening bench Model 117, 156, 164, 166, 169, 171, 172, 176, WS60.00-P-0204K 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, 950.0/1/2/3, 963, 964 Model 414, 415, 447 Model 451, 453, 454 Model 460, 461, 463 Model 901, 902, 903, 904, 905 Model 967, 970, 972, 974, 975, 976 Model: Evolution 000 588 32 23 00 Straightening bench Model 117, 156, 164, 166, 169, 171, 172, 176, WS60.00-P-0206K 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251.0/1, 253 Model 375, 950.0/1/2/3, 963, 964 Model 414, 415, 447 Model 451, 453, 454 Model 460, 461, 463 Model 901, 902, 903, 904, 905 Model 967, 970, 972, 974, 975, 976 Model: Sevenne 000 588 35 23 00 Straightening bench Model 905.612/613/622/623 WS60.00-N-0207K Model 930, 932, 933, 934, 950, 952, 953, 954, 956, 957, 963, 964 Model 967, 970, 972, 974, 975, 976 Model: Menyr 3 000 588 33 23 00 Straightening bench Model 117, 156, 164, 166, 169, 171, 172, 176, WS60.00-P-0244K 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, 901, 902, 903, 904, 905, 906, 950.0/1/2/3, 963, 964, 967, 970, 972, 974, 975, 976 Model 414, 415, 447, 639 Model 451, 453, 454 Model 460, 461, 463 Model: Sevenne XL Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench for measuring and repairing bodies. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 07 23 00 Manufacturer 38200 Vienne CELETTE FRANCE SAS France 3, avenue Marcelin Berthelot https://www.celette.com Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0209k, 000 588 07 23 00 Straightening bench Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS60.00-P-0208K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2577 · Applies to: 453

000 588 08 23 00 Data sheet 09.03.2020 Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart) 000 588 15 23 00 Data sheet Model 460, 461 WS60.00-P-0245K Model 463 as of 1/1/91 up to model year 1997 000 588 16 23 00 Data sheet Model 375, 376, 950.0/1/2/3, 970, 972, 974, WS60.00-N-0246K 975 000 588 17 23 00 Data sheet Model 930, 932, 933, 950.5/6, 952, 953, 954 WS60.00-N-0247K 000 588 18 23 00 Data sheet Model 901.0/3/4, 902.0/3/4, 903.0/3/4, WS60.00-N-0248K 904.0/3/4 except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) except code ZG4 (Permanent all-wheel drive with gear reduction) 000 588 19 23 00 Data sheet Model 901.6, 902.6, 903.6, 904.6 WS60.00-N-0249K except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) except code ZG4 (Permanent all-wheel drive with gear reduction) Model 905.612/613/622/623 000 588 20 23 00 Data sheet Model 901, 902, 903, 904, 905 WS60.00-N-0250K with code ZG1 (Engageable all-wheel drive) with code ZG2 (Permanent all-wheel drive) with code ZG3 (Engageable all-wheel drive with gear reduction) with code ZG4 (Permanent all-wheel drive with gear reduction) 000 588 21 23 00 Data sheet Model 900 WS60.00-N-0059K Model 906 except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) except code ZG4 (Permanent all-wheel drive with gear reduction) 000 588 25 23 00 Data sheet Model 900 WS60.00-N-0211K Model 906 with code ZG1 (Engageable all-wheel drive) with code ZG2 (Permanent all-wheel drive) with code ZG3 (Engageable all-wheel drive with gear reduction) with code ZG4 (Permanent all-wheel drive with gear reduction) 000 588 26 23 00 Data sheet Model 956, 957 WS60.00-N-0212K 000 588 27 23 00 Data sheet Model 963, 964 WS60.00-N-0213K 117 588 00 23 00 Data sheet Model 117.3 WS60.00-P-0063K 117 588 01 23 00 Data sheet Model 117.9 WS60.00-P-0135K 118 588 14 23 00 Data sheet Model 118.3 WS60.00-P-0363K 118 588 24 23 00 Data sheet Model 118.6 WS60.00-P-0382K 156 588 00 23 00 Data sheet Model 156 WS60.00-P-0214K 164 588 00 23 00 Data sheet Model 164.1 WS60.00-P-0215K 164 588 01 23 00 Data sheet Model 164.8 WS60.00-P-0216K 166 588 00 23 00 Data sheet Model 166.0 WS60.00-P-0064K 166 588 01 23 00 Data sheet Model 166.8 WS60.00-P-0065K 167 588 14 23 00 Data sheet Model 167.1 WS60.00-P-0352K 167 588 24 23 00 Data sheet Model 167.9 WS60.00-P-0369K 167 588 34 23 00 Data sheet Model 167.3 WS60.00-P-0373K 169 588 00 23 00 Data sheet Model 169.0 WS60.00-P-0217K 169 588 01 23 00 Data sheet Model 169.3 WS60.00-P-0218K 171 588 00 23 00 Data sheet Model 171 WS60.00-P-0219K 172 588 00 23 00 Data sheet Model 172 WS60.00-P-0067K 176 588 00 23 00 Data sheet Model 176 WS60.00-P-0069K 177 588 14 23 00 Data sheet Model 177.0 WS60.00-P-0310K 177 588 24 23 00 Data sheet Model 177.1 WS60.00-P-0330K Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0208k, 000 588 08 23 00 Data sheet Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

177 588 34 23 00 Data sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2578 · Applies to: 453

Model 177.9 WS60.00-P-0354K 190 588 00 23 00 Data sheet Model 190.3 WS60.00-P-0220K 190 588 03 23 00 Data sheet Model 190.4 WS60.00-P-0254K 197 588 00 23 00 Data sheet Model 197.3 WS60.00-P-0070K 197 588 01 23 00 Data sheet Model 197.4 WS60.00-P-0071K 199 588 00 23 00 Data sheet Model 199.3 WS60.00-P-0072K 199 588 01 23 00 Data sheet Model 199.4 WS60.00-P-0221K 204 588 00 23 00 Data sheet Model 204.0 WS60.00-P-0073K 204 588 01 23 00 Data sheet Model 204.2 WS60.00-P-0074K 204 588 02 23 00 Data sheet Model 204.3 WS60.00-P-0075K 204 588 03 23 00 Data sheet Model 204.9 WS60.00-P-0222K 205 588 00 23 00 Data sheet Model 205.0 WS60.00-P-0076K 205 588 01 23 00 Data sheet Model 205.1 WS60.00-P-0077K 205 588 02 23 00 Data sheet Model 205.2 WS60.00-P-0078K 205 588 03 23 00 Data sheet Model 205.3 WS60.00-P-0223K 205 588 14 23 00 Data sheet Model 205.4 WS60.00-P-0339K 207 588 00 23 00 Data sheet Model 207.3 WS60.00-P-0079K 207 588 01 23 00 Data sheet Model 207.4 WS60.00-P-0089K 212 588 00 23 00 Data sheet Model 212.0 WS60.00-P-0093K 212 588 01 23 00 Data sheet Model 212.1 WS60.00-P-0096K 212 588 02 23 00 Data sheet Model 212.2 WS60.00-P-0224K 213 588 14 23 00 Data sheet Model 213.0 WS60.00-P-0336K 213 588 24 23 00 Data sheet Model 213.2 WS60.00-P-0342K 213 588 34 23 00 Data sheet Model 213.1 WS60.00-P-0341K 216 588 00 23 00 Data sheet Model 216 WS60.00-P-0097K 217 588 00 23 00 Data sheet Model 217.3 WS60.00-P-0098K 217 588 02 23 00 Data sheet Model 217.4 WS60.00-P-0134K 218 588 00 23 00 Data sheet Model 218.3 WS60.00-P-0099K 218 588 01 23 00 Data sheet Model 218.9 WS60.00-P-0104K 219 588 00 23 00 Data sheet Model 219 WS60.00-P-0120K 221 588 00 23 00 Data sheet Model 221 (except 221.1) WS60.00-P-0121K with code Z07 (B7 armoring on special protection version) with code Z19 (S600 Pullman Guard state sedan) 221 588 01 23 00 Data sheet Model 221.1 WS60.00-P-0122K with code Z07 (B7 armoring on special protection version) 221 588 02 23 00 Data sheet Model 221.1 WS60.00-P-0123K with code Z19 (S600 Pullman Guard state sedan) 222 588 00 23 00 Data sheet Model 222.0/1 WS60.00-P-0124K except code Z07 (B7 armoring on special protection version) 222 588 01 23 00 Data sheet Model 222.1/9 WS60.00-P-0125K with code Z07 (B7 armoring on special protection version) 222 588 02 23 00 Data sheet Model 222.9 WS60.00-P-0225K except code Z07 (B7 armoring on special protection version) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) 222 588 03 23 00 Data sheet Model 222.9 WS60.00-P-0226K with code Z19 (Pullman government sedan) with code Z31 (Pullman Guard government sedan) 230 588 00 23 00 Data sheet Model 230 WS60.00-P-0126K except code P99 (Special model "AMG Black Series") 230 588 01 23 00 Data sheet Model 230 WS60.00-P-0227K with code P99 (Special model "AMG Black Series") 231 588 00 23 00 Data sheet Model 231 WS60.00-P-0228K 238 588 00 23 00 Data sheet Model 238.3 WS60.00-P-0256K 238 588 03 23 00 Data sheet Model 238.4 WS60.00-P-0260K 240 588 00 23 00 Data sheet Model 240.0 WS60.00-P-0127K 240 588 01 23 00 Data sheet Model 240.1 WS60.00-P-0229K 242 588 00 23 00 Data sheet Model 242 WS60.00-P-0230K 245 588 00 23 00 Data sheet Model 245 WS60.00-P-0231K 246 588 00 23 00 Data sheet Model 246 WS60.00-P-0232K 247 588 14 23 00 Data sheet Model 247.0 WS60.00-P-0359K 247 588 24 23 00 Data sheet Model 247.6 WS60.00-P-0378K Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0208k, 000 588 08 23 00 Data sheet Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

247 588 34 23 00 Data sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2579 · Applies to: 453

Model 247.7 WS60.00-P-0389K 251 588 00 23 00 Data sheet Model 251.0 WS60.00-P-0233K 251 588 01 23 00 Data sheet Model 251.1 WS60.00-P-0234K 253 588 00 23 00 Data sheet Model 253.9 WS60.00-P-0235K 253 588 04 23 00 Data sheet Model 253.3 WS60.00-P-0328K 253 588 14 23 00 Data sheet Model 253.1 WS60.00-P-0317K 253 588 24 23 00 Data sheet Model 253.9 WS60.00-P-0324K with code 9O1 (Fuel cell pre-installation) 257 588 14 23 00 Data sheet Model 257.3 WS60.00-P-0301K 290 588 14 23 00 Data sheet Model 290 WS60.00-P-0316K 292 588 00 23 00 Data sheet Model 292.3 WS60.00-P-0236K 293 588 14 23 00 Data sheet Model 293.8 WS60.00-P-0367K 414 588 00 23 00 Data sheet Model 414 WS60.00-P-0237K 415 588 00 23 00 Data sheet Model 415 WS60.00-P-0238K 447 588 00 23 00 Data sheet Model 447 WS60.00-P-0239K 451 588 00 23 00 Data sheet Model 451 WS60.00-P-0128K 453 588 00 23 00 Data sheet Model 453 WS60.00-P-0240K 454 588 00 23 00 Data sheet Model 454 WS60.00-P-0241K 463 588 00 23 00 Data sheet Model 463 as of 1/1/98 WS60.00-P-0242K up to model year 2016 463 588 14 23 00 Data sheet Model 463.2/3As of model year 2016 up to WS60.00-P-0300K model year 2019 463 588 24 23 00 Data sheet Model 463.210/260/261/276/277/349/350 WS60.00-P-0308K as of model year 2019 470 588 00 23 00 Data sheet Model 470, 471 WS60.00-N-0262K 639 588 00 23 00 Data sheet Model 639 WS60.00-P-0129K except code XZ0 (Model generation 0) except code ZG2 (Permanent all-wheel drive) 639 588 01 23 00 Data sheet Model 639 WS60.00-P-0130K with code XZ0 (Model generation 0) except code ZG2 (Permanent all-wheel drive) 639 588 02 23 00 Data sheet Model 639 WS60.00-P-0243K with code ZG2 (Permanent all-wheel drive) 905 588 00 23 00 Data sheet Model 905.612/613/622/623 WS60.00-N-0131K 907 588 14 23 00 Data sheet Model 907, 910 WS60.00-N-0311K 910 588 14 23 00 Data sheet Model 910 WS60.00-N-0314K Use in FG 60/61/62/63/64/Set K Purpose: Vehicle specific assembly note for setting up straightening bench. 000 588 08 23 00 Manufacturer 38200 Vienne CELETTE FRANCE SAS France 3, avenue Marcelin Berthelot http://www.celette.com Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0208k, 000 588 08 23 00 Data sheet Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS60.00-P-0210K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2580 · Applies to: 453

000 588 09 23 00 Body measurement system 28.11.2018 Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart) 000 588 37 23 00 Body measurement system Model 167, 190, 197, 205, 213, 217, 238, 253, WS60.00-P-0203K 257.3, 290 Model 222 except code Z07 (Top protection) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) Model 463 as of model year 2019 Model: NAJA 000 588 36 23 00 Body measurement system Model 117, 156, 164, 166, 169, 171, 172, 176, WS60.00-P-0205K 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 253, 292 Model 375, 930, 932, 933, 934, 950, 952, 953, 954, 956, 957, 963, 964 Model 414, 415, 447, 639 Model 451, 453, 454 Model 460, 461, 462 Model 900, 901, 902, 903, 904, 905, 906 Model 967, 970, 972, 974, 975, 976 Model: E-Guan Verwendung in FG 60/61/62/63/64/Satz K Purpose: Body measurement system for measuring bodies. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 09 23 00 Manufacturer 38200 Vienne CELETTE FRANCE SAS France 3, avenue Marcelin Berthelot https://www.celette.com Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0210k, 000 588 09 23 00 Body measurement system Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS60.00-P-0141K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2581 · Applies to: 453

000 588 10 23 00 Straightening bench 28.02.2017 Model all (CAR, Light transporter, smart) 000 588 28 23 00 Straightening bench Model 117, 166, 172, 176, 190, 197.3/4, WS60.00-P-0144K 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415 Model 453 Model: Manta 000 588 29 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0145K 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 Model: Murena 000 588 30 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0146K 204.9, 205.0/1/2, 212, 217.3, 218, 222, 231, 242, 246 Model 415, 447 Model 453 Model: Murena Maxi 000 588 31 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0147K 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 Model: Octopus Verwendung in FG 60/61/62/63/64Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 10 23 00 Manufacturer 54100 Massa CAR BENCH INTERNATIONAL S.p.A. Italy Via Dorsale 22 http://www.carbench.it Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0141k, 000 588 10 23 00 Straightening bench Model all (CAR, Light transporter, smart)

WS60.00-P-0143K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2582 · Applies to: 453

000 588 12 23 00 Data sheet 03.04.2020 Model all (4xWD, CAR, Light transporter, smart) 117 588 02 23 00 Data sheet Model 117 WS60.00-P-0148K Substructure 117 588 03 23 00 Data sheet Model 117 WS60.00-P-0149K Side wall 118 588 12 23 00 Data sheet Model 118.3 WS60.00-P-0362K Substructure and side wall 118 588 22 23 00 Data sheet Model 118.6 WS60.00-P-0380K Substructure and side wall 156 588 01 23 00 Data sheet Model 156 WS60.00-P-0150K Substructure 156 588 02 23 00 Data sheet Model 156 WS60.00-P-0151K with code 494 (US version) Substructure 156 588 03 23 00 Data sheet Model 156 WS60.00-P-0152K Side wall 156 588 04 23 00 Data sheet Model 156 WS60.00-P-0153K with code 494 (US version) Side wall 166 588 02 23 00 Data sheet Model 166.0 WS60.00-P-0154K Substructure 166 588 03 23 00 Data sheet Model 166.0 WS60.00-P-0155K Side wall 166 588 04 23 00 Data sheet Model 166.8 WS60.00-P-0156K Substructure 166 588 05 23 00 Data sheet Model 166.8 WS60.00-P-0157K Side wall 167 588 12 23 00 Data sheet Model 167.1 WS60.00-P-0351K Substructure and side wall 167 588 22 23 00 Data sheet Model 167.9 WS60.00-P-0370K Substructure and side wall 167 588 32 23 00 Data sheet Model 167.3 WS60.00-P-0371K Substructure and side wall 172 588 01 23 00 Data sheet Model 172 WS60.00-P-0158K Substructure 172 588 02 23 00 Data sheet Model 172 WS60.00-P-0159K Side wall 176 588 01 23 00 Data sheet Model 176 WS60.00-P-0160K Substructure 176 588 02 23 00 Data sheet Model 176 WS60.00-P-0161K Side wall 177 588 12 23 00 Data sheet Model 177.0 WS60.00-P-0305K Substructure and side wall 177 588 22 23 00 Data sheet Model 177.1 WS60.00-P-0331K Substructure and side wall 177 588 32 23 00 Data sheet Model 177.9 WS60.00-P-0355K Substructure and side wall 190 588 01 23 00 Data sheet Model 190.3 WS60.00-P-0162K Substructure 190 588 02 23 00 Data sheet Model 190.3 WS60.00-P-0163K Side wall 190 588 04 23 00 Data sheet Model 190.4 WS60.00-P-0252K Substructure and side wall 197 588 02 23 00 Data sheet Model 197.3 WS60.00-P-0164K Substructure 197 588 03 23 00 Data sheet Model 197.4 WS60.00-P-0165K Substructure 204 588 04 23 00 Data sheet Model 204.9 WS60.00-P-0166K Substructure 204 588 05 23 00 Data sheet Model 204.9 WS60.00-P-0167K Side wall 205 588 04 23 00 Data sheet Model 205.0/2 WS60.00-P-0168K Substructure 205 588 05 23 00 Data sheet Model 205.0/2 WS60.00-P-0169K Side wall 205 588 06 23 00 Data sheet Model 205.1 WS60.00-P-0170K Substructure 205 588 07 23 00 Data sheet Model 205.1 WS60.00-P-0171K Side wall Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0143k, 000 588 12 23 00 Data sheet Model all (4xWD, CAR, Light transporter, smart)

205 588 12 23 00 Data sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2583 · Applies to: 453

Model 205.2 WS60.00-P-0334K Substructure and side wall 205 588 22 23 00 Data sheet Model 205.3 WS60.00-P-0335K Substructure and side wall 205 588 32 23 00 Data sheet Model 205.4 WS60.00-P-0340K Substructure and side wall 212 588 03 23 00 Data sheet Model 212 WS60.00-P-0172K Substructure 212 588 04 23 00 Data sheet Model 212 WS60.00-P-0173K Side wall 213 588 12 23 00 Data sheet Model 213.0 WS60.00-P-0337K Substructure and side wall 213 588 22 23 00 Data sheet Model 213.2 WS60.00-P-0345K Substructure and side wall 213 588 32 23 00 Data sheet Model 213.1 WS60.00-P-0343K Substructure and side wall 217 588 03 23 00 Data sheet Model 217.3 WS60.00-P-0174K Substructure 217 588 04 23 00 Data sheet Model 217.3 WS60.00-P-0175K Side wall 217 588 12 23 00 Data sheet Model 217.4 WS60.00-P-0299K Substructure and side wall 218 588 02 23 00 Data sheet Model 218 WS60.00-P-0176K Side wall 218 588 03 23 00 Data sheet Model 218.3 WS60.00-P-0177K Substructure 218 588 04 23 00 Data sheet Model 218.9 WS60.00-P-0178K Substructure 222 588 04 23 00 Data sheet Model 222 WS60.00-P-0179K with code M005 (Vehicles with 4MATIC/all- wheel drive) Substructure 222 588 05 23 00 Data sheet Model 222 WS60.00-P-0180K with code M005 (Vehicles with 4MATIC/all- wheel drive) Side wall 222 588 06 23 00 Data sheet Model 222.0 WS60.00-P-0181K except code M005 (Vehicles with 4MATIC/all- wheel drive) Substructure 222 588 07 23 00 Data sheet Model 222.0 WS60.00-P-0182K except code M005 (Vehicles with 4MATIC/all- wheel drive) Side wall 222 588 08 23 00 Data sheet Model 222.1 WS60.00-P-0183K except code M005 (Vehicles with 4MATIC/all- wheel drive) Substructure 222 588 09 23 00 Data sheet Model 222.1 WS60.00-P-0184K except code M005 (Vehicles with 4MATIC/all- wheel drive) Side wall 222 588 10 23 00 Data sheet Model 222.9 WS60.00-P-0185K except code M005 (Vehicles with 4MATIC/all- wheel drive) Substructure 222 588 11 23 00 Data sheet Model 222.9 WS60.00-P-0186K except code M005 (Vehicles with 4MATIC/all- wheel drive) Side wall 231 588 01 23 00 Data sheet Model 231 WS60.00-P-0187K Substructure 238 588 01 23 00 Data sheet Model 238.3 WS60.00-P-0255K Substructure and side wall 238 588 04 23 00 Data sheet Model 238.4 WS60.00-P-0261K Substructure and side wall 242 588 01 23 00 Data sheet Model 242 WS60.00-P-0188K Substructure 242 588 02 23 00 Data sheet Model 242 WS60.00-P-0189K Side wall 246 588 01 23 00 Data sheet Model 246 WS60.00-P-0190K Substructure 246 588 02 23 00 Data sheet Model 246 WS60.00-P-0191K Side wall 247 588 12 23 00 Data sheet Model 247.0 WS60.00-P-0357K Substructure and side wall 247 588 22 23 00 Data sheet Model 247.6 WS60.00-P-0377K Substructure and side wall Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0143k, 000 588 12 23 00 Data sheet Model all (4xWD, CAR, Light transporter, smart)

247 588 32 23 00 Data sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2584 · Applies to: 453

Model 247.7 WS60.00-P-0387K Substructure and side wall 253 588 02 23 00 Data sheet Model 253.9 WS60.00-P-0320K Substructure and side wall 253 588 12 23 00 Data sheet Model 253.3 WS60.00-P-0323K Substructure and side wall 257 588 12 23 00 Data sheet Model 257.3 WS60.00-P-0302K Substructure and side wall 290 588 12 23 00 Data sheet Model 290 WS60.00-P-0318K Substructure and side wall 292 588 12 23 00 Data sheet Model 292.3 WS60.00-P-0326K Substructure and side wall 293 588 12 23 00 Data sheet Model 293.8 WS60.00-P-0366K Substructure and side wall 415 588 01 23 00 Data sheet Model 415 WS60.00-N-0192K Substructure 415 588 02 23 00 Data sheet Model 415 WS60.00-N-0193K Side wall 447 588 01 23 00 Data sheet Model 447 WS60.00-P-0194K Substructure 447 588 02 23 00 Data sheet Model 447 WS60.00-P-0195K Side wall 453 588 01 23 00 Data sheet Model 453.0 WS60.00-P-0196K Substructure 453 588 02 23 00 Data sheet Model 453.0 WS60.00-P-0197K Side wall 453 588 03 23 00 Data sheet Model 453.3/4 WS60.00-P-0198K Substructure 453 588 04 23 00 Data sheet Model 453.3/4 WS60.00-P-0199K Side wall 463 588 02 23 00 Data sheet Model 463 WS60.00-P-0304K as of model year 2019 Substructure and side wall 470 588 01 23 00 Data sheet Model 470, 471 WS60.00-N-0263K Substructure and side wall 907 588 12 23 00 Data sheet Model 907 WS60.00-N-0312K Substructure and side wall 910 588 12 23 00 Data sheet Model 910 WS60.00-N-0315K Substructure and side wall Use in FG 60/61/62/63/64Set K Purpose: Vehicle specific assembly note for setting up straightening bench. 000 588 12 23 00 Manufacturer 54100 Massa CAR BENCH INTERNATIONAL S.p.A. Italy Via Dorsale 22 https://www.carbench.it Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0143k, 000 588 12 23 00 Data sheet Model all (4xWD, CAR, Light transporter, smart)

WS60.00-P-0138K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2585 · Applies to: 453

000 588 13 23 00 Straightening bench 13.11.2019 Model 117, 118, 156, 166, 167, 176, 177, 190, 197, 204, 205, 207, 212, 213, 217, 218, 219, 231, 238, 242, 246, 247, 253, 257 Model 222 except code Z07 (B7 armoring on special protection version) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) Model 453 Model 463 Model 470, 471 Model 907 except code IR6 (Wheelbase 4325 mm, overhang 1615 mm) except code IR7 (Wheelbase 4325 mm, overhang 2015 mm) Model 910 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench for measuring and repair of vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 13 23 00 Note: Current data sheets can be obtained directly from the manufacturer. Manufacturer: Sweden CAR-O-LINER AB http://www.car-o-liner.se Type/model: MB BenchRack 5500 Standard Hulda Mellgrens Gata 1 421 32 Västra Frölunda Article no.: 40217 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0138k, 000 588 13 23 00 Straightening bench Model 117, 118, 156, 166, 167, 176, 177, 190, 197, 204, 205, 207, 212, 213, 217, 218, 219, 231, 238, 242, 246, 247, 253, 257 Model 222 except code Z07 (B7 armoring on special protection ...

WS60.00-P-0060K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2586 · Applies to: 453

000 588 22 23 00 Straightening bench accessories 02.03.2017 Model 117, 156, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 222, 231, 240, 242, 246, 453 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench accessories for checking and fastening during body repair work according to Mercedes-Benz specifications. Test equipment category CAT_A. Procurement information: Sale of this workshop equipment does not take over the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier can be found in the maintenance system document (see below). 000 588 22 23 00 Manufacturer France CELETTE FRANCE SAS http://www.celette.com Article no.: 9212.013 3, avenue Marcelin Berthelot 38200 Vienne Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0060k, 000 588 22 23 00 Straightening bench accessories Model 117, 156, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 222, 231, 240, 242, 246, 453

WS60.00-P-0061K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2587 · Applies to: 453

000 588 23 23 00 Straightening bench accessories 11.02.2019 Model 117, 118, 156, 166, 167, 176, 177, 190, 197, 204.9, 205, 207, 212, 213, 217, 218, 219, 222, 231, 240, 242, 246, 247, 253, 257, 290, 453 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench accessories for checking and fastening during body repair work according to Mercedes-Benz specifications. Test equipment category CAT_A. Procurement information: Sale of this workshop equipment does not take over the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier can be found in the maintenance system document (see below). 000 588 23 23 00 Manufacturer France CELETTE FRANCE SAS http://www.celette.com Article no.: MZ2500.MB01 3, avenue Marcelin Berthelot 38200 Vienne Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0061k, 000 588 23 23 00 Straightening bench accessories Model 117, 118, 156, 166, 167, 176, 177, 190, 197, 204.9, 205, 207, 212, 213, 217, 218, 219, 222, 231, 240, 242, 246, 247, 253, 257, 290, 453

WS60.00-P-0062K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2588 · Applies to: 453

000 588 24 23 00 Straightening bench accessories 28.02.2017 Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3/4, 218, 222, 231, 242, 246, 415, 447, 453 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening set for checking and fastening body repair work according to Mercedes-Benz specifications. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 24 23 00 Manufacturer Italy CAR BENCH INTERNATIONAL S.p.A. http://www.carbench.it Type/model: Uni straightening set Kit Via Dorsale 22 54100 Massa Article number: PACDIMA.8 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0062k, 000 588 24 23 00 Straightening bench accessories Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3/4, 218, 222, 231, 242, 246, 415, 447, 453

WS60.00-P-0144K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2589 · Applies to: 453

000 588 28 23 00 Straightening bench 28.02.2017 Model 117, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415 Model 453 000 588 24 23 00 Straightening bench Model 117, 166, 172, 176, 190, 197.3/4, WS60.00-P-0062K accessories 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415 Model 453 000 588 12 23 00 Data sheet Model 117, 166, 172, 176, 190, 197.3/4, WS60.00-P-0143K 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415 Model 453 Verwendung in FG 60/61/62/63/64Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 28 23 00 Manufacturer Italy CAR BENCH INTERNATIONAL S.p.A. http://www.carbench.it Type / model: Manta Via Dorsale 22 54100 Massa Article number: BR160 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0144k, 000 588 28 23 00 Straightening bench Model 117, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415 Model 453

WS60.00-P-0145K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2590 · Applies to: 453

000 588 29 23 00 Straightening bench 28.02.2017 Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 000 588 24 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0062K accessories 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 000 588 12 23 00 Data sheet Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0143K 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 Verwendung in FG 60/61/62/63/64Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 29 23 00 Manufacturer Italy CAR BENCH INTERNATIONAL S.p.A. http://www.carbench.it Type / model: Murena Via Dorsale 22 54100 Massa Article number: AA265/4500/F/R Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0145k, 000 588 29 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453

WS60.00-P-0146K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2591 · Applies to: 453

000 588 30 23 00 Straightening bench 28.02.2017 Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 222, 231, 242, 246 Model 415, 447 Model 453 000 588 24 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0062K accessories 204.9, 205.0/1/2, 212, 217.3, 218, 222, 231, 242, 246 Model 415, 447 Model 453 000 588 12 23 00 Data sheet Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0143K 204.9, 205.0/1/2, 212, 217.3, 218, 222, 231, 242, 246 Model 415, 447 Model 453 Verwendung in FG 60/61/62/63/64Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 30 23 00 Manufacturer Italy CAR BENCH INTERNATIONAL S.p.A. http://www.carbench.it Type / model: Murena Maxi Via Dorsale 22 54100 Massa Article number: AA265/5150/F/R Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0146k, 000 588 30 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 222, 231, 242, 246 Model 415, 447 Model 453

WS60.00-P-0147K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2592 · Applies to: 453

000 588 31 23 00 Straightening bench 28.02.2017 Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 000 588 24 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0062K accessories 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 000 588 12 23 00 Data sheet Model 117, 156, 166, 172, 176, 190, 197.3/4, WS60.00-P-0143K 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453 Verwendung in FG 60/61/62/63/64Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 31 23 00 Manufacturer Italy CAR BENCH INTERNATIONAL S.p.A. http://www.carbench.it Type / model: Octopus Via Dorsale 22 54100 Massa Article number.: SF140 /4500 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0147k, 000 588 31 23 00 Straightening bench Model 117, 156, 166, 172, 176, 190, 197.3/4, 204.9, 205.0/1/2, 212, 217.3, 218, 231, 242, 246 Model 415, 447 Model 453

WS60.00-P-0206K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2593 · Applies to: 453

000 588 32 23 00 Straightening bench 02.03.2017 Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251.0/1, 253 Model 375, 950.0/1/2/3, 963, 964 Model 414, 415, 447 Model 451, 453, 454 Model 460, 461, 463 Model 901, 902, 903, 904, 905 Model 967, 970, 972, 974, 975, 976 000 588 22 23 00 Straightening bench Model 117, 156, 176, 190, 197.3/4, 204.9, WS60.00-P-0060K accessories 205.0/1/2, 212, 217.3, 218, 231, 240, 242, 246, 453 000 588 23 23 00 Straightening bench Model 117, 156, 166, 176, 190, 197.3/4, WS60.00-P-0061K accessories 204.9, 205.0/1/3, 207, 212, 217.3, 218, 231, 240, 242, 246, 453 000 588 08 23 00 Data sheet Model 117, 156, 164, 166, 169, 171, 172, 176, WS60.00-P-0208K 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251.0/1, 253 Model 375, 950.0/1/2/3, 963, 964 Model 414, 415, 447 Model 451, 453, 454 Model 460, 461, 463 Model 901, 902, 903, 904, 905 Model 967, 970, 972, 974, 975, 976 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 32 23 00 Manufacturer France CELETTE FRANCE SAS http://www.celette.com Type/model: Sevenne 3, avenue Marcelin Berthelot 38200 Vienne Article number: SVN05.3132 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0206k, 000 588 32 23 00 Straightening bench Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251.0/1, 253 Model 375, ...

WS60.00-P-0244K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2594 · Applies to: 453

000 588 33 23 00 Straightening bench 02.03.2017 Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, 901, 902, 903, 904, 905, 906, 950.0/1/2/3, 963, 964, 967, 970, 972, 974, 975, 976 Model 414, 415, 447, 639 Model 451, 453, 454 Model 460, 461, 463 000 588 22 23 00 Straightening bench Model 117, 156, 176, 190, 197.3/4, 204.9, WS60.00-P-0060K accessories 205.0/1/2, 212, 217.3, 218, 222, 231, 240, 242, 246, 453 000 588 23 23 00 Straightening bench Model 117, 156, 166, 176, 190, 197.3/4, WS60.00-P-0061K accessories 204.9, 205.0/1/3, 207, 212, 217.3, 218, 222, 231, 240, 242, 246, 453 000 588 08 23 00 Data sheet Model 117, 156, 164, 166, 169, 171, 172, 176, WS60.00-P-0208K 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, 901, 902, 903, 904, 905, 906, 950.0/1/2/3, 963, 964, 967, 970, 972, 974, 975, 976 Model 414, 415, 447, 639 Model 451, 453, 454 Model 460, 461, 463 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 33 23 00 Manufacturer France CELETTE FRANCE SAS http://www.celette.com Type/model: Sevenne XL 3, avenue Marcelin Berthelot 38200 Vienne Article no.:9175.022 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0244k, 000 588 33 23 00 Straightening bench Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, ...

WS60.00-P-0204K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2595 · Applies to: 453

000 588 34 23 00 Straightening bench 02.03.2017 Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, 950.0/1/2/3, 963, 964 Model 414, 415, 447 Model 451, 453, 454 Model 460, 461, 463 Model 901, 902, 903, 904, 905 Model 967, 970, 972, 974, 975, 976 000 588 22 23 00 Straightening bench Model 117, 156, 176, 190, 197.3/4, 204.9, WS60.00-P-0060K accessories 205.0/1/2, 212, 217.3, 218, 231, 240, 242, 246, 453 000 588 23 23 00 Straightening bench Model 117, 156, 166, 176, 190, 197.3/4, WS60.00-P-0061K accessories 204.9, 205.0/1/3, 207, 212, 217.3, 218, 231, 240, 242, 246, 453 000 588 08 23 00 Data sheet Model 117, 156, 164, 166, 169, 171, 172, 176, WS60.00-P-0208K 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, 950.0/1/2/3, 963, 964 Model 414, 415, 447 Model 451, 453, 454 Model 460, 461, 463 Model 901, 902, 903, 904, 905 Model 967, 970, 972, 974, 975, 976 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 34 23 00 Manufacturer France CELETTE FRANCE SAS http://www.celette.com Type/model: Evolution 3, avenue Marcelin Berthelot 38200 Vienne Article number: GR04.F.3802.3 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0204k, 000 588 34 23 00 Straightening bench Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197.3/4, 199.3/4, 204, 205.0/1/2/3/4, 207, 212, 213, 216, 217.3, 218, 219, 221, 230, 231, 238, 240, 242, 245, 246, 251, 253 Model 375, ...

WS60.00-P-0205K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2596 · Applies to: 453

000 588 36 23 00 Body measurement system 02.08.2017 Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 253, 292 Model 375, 930, 932, 933, 934, 950, 952, 953, 954, 956, 957, 963, 964 Model 414, 415, 447, 639 Model 451, 453, 454 Model 460, 461, 462 Model 900, 901, 902, 903, 904, 905, 906 Model 967, 970, 972, 974, 975, 976 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Body measuring system for measuring vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 36 23 00 Note: Current data sheets can be obtained directly from the manufacturer. Manufacturer France CELETTE FRANCE SAS http://www.celette.com Type / model: E-Guan 3, avenue Marcelin Berthelot 38200 Vienne Article number: EGA.3005WI.EX Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0205k, 000 588 36 23 00 Body measurement system Model 117, 156, 164, 166, 169, 171, 172, 176, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 253, 292 Model 375, 930, 932, ...

WS60.00-P-0251K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2597 · Applies to: 453

000 588 38 23 00 Data sheet 09.03.2020 Model all (4xWD, CAR, Light transporter, smart) 117 588 13 23 00 Data sheet Model 117.3 WS60.00-P-0264K 117 588 23 23 00 Data sheet Model 117.9 WS60.00-P-0265K 118 588 13 23 00 Data sheet Model 118.3 WS60.00-P-0364K 118 588 23 23 00 Data sheet Model 118.6 WS60.00-P-0381K 156 588 13 23 00 Data sheet Model 156 WS60.00-P-0266K 166 588 13 23 00 Data sheet Model 166.0 WS60.00-P-0267K 166 588 23 23 00 Data sheet Model 166.8 WS60.00-P-0268K 167 588 13 23 00 Data sheet Model 167.1 WS60.00-P-0353K 167 588 23 23 00 Data sheet Model 167.9 WS60.00-P-0374K 167 588 33 23 00 Data sheet Model 167.3 WS60.00-P-0372K 176 588 13 23 00 Data sheet Model 176 WS60.00-P-0269K 177 588 13 23 00 Data sheet Model 177.0 WS60.00-P-0306K 177 588 23 23 00 Data sheet Model 177.1 WS60.00-P-0332K 177 588 33 23 00 Data sheet Model 177.9 WS60.00-P-0356K 190 588 05 23 00 Data sheet Model 190.4 WS60.00-P-0253K 190 588 13 23 00 Data sheet Model 190.3 WS60.00-P-0270K 197 588 13 23 00 Data sheet Model 197.3 WS60.00-P-0271K 197 588 23 23 00 Data sheet Model 197.4 WS60.00-P-0272K 204 588 13 23 00 Data sheet Model 204.0 WS60.00-P-0273K 204 588 23 23 00 Data sheet Model 204.2 WS60.00-P-0274K 204 588 33 23 00 Data sheet Model 204.3 WS60.00-P-0275K 204 588 43 23 00 Data sheet Model 204.9 WS60.00-P-0276K 205 588 13 23 00 Data sheet Model 205.0 WS60.00-P-0277K 205 588 23 23 00 Data sheet Model 205.1 WS60.00-P-0278K 205 588 33 23 00 Data sheet Model 205.2 WS60.00-P-0279K 205 588 43 23 00 Data sheet Model 205.3 WS60.00-P-0280K 205 588 53 23 00 Data sheet Model 205.4 WS60.00-P-0281K 207 588 13 23 00 Data sheet Model 207.3 WS60.00-P-0282K 207 588 23 23 00 Data sheet Model 207.4 WS60.00-P-0283K 212 588 13 23 00 Data sheet Model 212.0 WS60.00-P-0284K 212 588 23 23 00 Data sheet Model 212.1 WS60.00-P-0285K 212 588 33 23 00 Data sheet Model 212.2 WS60.00-P-0286K 213 588 13 23 00 Data sheet Model 213.0 WS60.00-P-0338K 213 588 23 23 00 Data sheet Model 213.2 WS60.00-P-0346K 213 588 33 23 00 Data sheet Model 213.1 WS60.00-P-0344K 217 588 13 23 00 Data sheet Model 217.3 WS60.00-P-0287K 217 588 23 23 00 Data sheet Model 217.4 WS60.00-P-0288K 218 588 13 23 00 Data sheet Model 218.3 WS60.00-P-0289K 218 588 23 23 00 Data sheet Model 218.9 WS60.00-P-0290K 222 588 13 23 00 Data sheet Model 222.0 WS60.00-P-0291K 222 588 23 23 00 Data sheet Model 222.1 WS60.00-P-0292K 222 588 33 23 00 Data sheet Model 222.9 WS60.00-P-0293K 231 588 13 23 00 Data sheet Model 231.4 WS60.00-P-0294K 238 588 02 23 00 Data sheet Model 238.3 WS60.00-P-0257K 238 588 05 23 00 Data sheet Model 238.4 WS60.00-P-0259K 242 588 13 23 00 Data sheet Model 242 WS60.00-P-0295K 246 588 13 23 00 Data sheet Model 246 WS60.00-P-0296K 247 588 13 23 00 Data sheet Model 247.0 WS60.00-P-0358K 247 588 23 23 00 Data sheet Model 247.6 WS60.00-P-0379K 247 588 33 23 00 Data sheet Model 247.7 WS60.00-P-0388K 253 588 03 23 00 Data sheet Model 253.3 WS60.00-P-0329K 253 588 13 23 00 Data sheet Model 253.9 WS60.00-P-0297K 253 588 23 23 00 Data sheet Model 253.1 WS60.00-P-0322K 257 588 13 23 00 Data sheet Model 257.3 WS60.00-P-0258K 290 588 13 23 00 Data sheet Model 290 WS60.00-P-0319K 292 588 13 23 00 Data sheet Model 292.3 WS60.00-P-0298K 293 588 13 23 00 Data sheet Model 293.8 WS60.00-P-0368K 453 588 05 23 00 Data sheet Model 453 WS60.00-P-0325K 463 588 13 23 00 Data sheet Model 463.210/260/261/276/277/349/350 WS60.00-P-0309K 470 588 03 23 00 Data sheet Model 470, 471 WS60.00-N-0313K 907 588 13 23 00 Data sheet Model 907, 910 WS60.00-N-0360K Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0251k, 000 588 38 23 00 Data sheet Model all (4xWD, CAR, Light transporter, smart)

910 588 13 23 00 Data sheet

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2598 · Applies to: 453

Model 907, 910 WS60.00-N-0361K Use in FG 60/61/62/63/64/set K Purpose: Vehicle specific assembly note for setting up straightening bench. 000 588 38 23 00 Manufacturer 42132 Västra Frölunda Car-O-Liner Group AB Sweden Hulda Mellgrens Gata 1 http://www.car-o-liner.com Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0251k, 000 588 38 23 00 Data sheet Model all (4xWD, CAR, Light transporter, smart)

WS60.00-P-0365K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2599 · Applies to: 453

000 588 39 23 00 Straightening bench 13.11.2019 Model 117, 118, 156, 166, 176, 177, 190, 197, 204, 205, 207, 212, 213, 217, 218, 219, 231, 238, 242, 246, 247, 253, 257 Model 222 except code Z07 (B7 armoring on special protection version) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) Model 453 Model 463 Model 470, 471 Model 907, 910 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench for measuring and repairing bodies. Test equipment category CAT_A. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 39 23 00 Manufacturer: Sweden CAR-O-LINER AB https://www.car-o-liner-se Type/model: MB BenchRack 6300 Standard Hulda Mellgrens Gata 1 421 32 Västra Frölunda Article no.: 49525 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0365k, 000 588 39 23 00 Straightening bench Model 117, 118, 156, 166, 176, 177, 190, 197, 204, 205, 207, 212, 213, 217, 218, 219, 231, 238, 242, 246, 247, 253, 257 Model 222 except code Z07 (B7 armoring on special protection ...

WS60.00-P-0376K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2600 · Applies to: 453

000 588 43 23 00 Straightening bench 13.11.2019 Model 117, 118, 156, 166 (except 166.8), 167 (except 167.9), 176, 177, 190, 197, 204, 205, 207, 212, 213 (except 213.1), 217, 218, 219, 231, 238, 242, 246, 247, 253, 257 Model 222 (except 222.1/9) except code Z07 (B7 armoring on special protection version) except code Z19 (Pullman government sedan) except code Z31 (Pullman Guard government sedan) Model 453 Model 463 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening bench for measuring and repair of vehicle bodies. Test equipment category CAT_A. Note: Current data sheets can be obtained directly from the manufacturer. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 000 588 43 23 00 Manufacturer: Sweden CAR-O-LINER AB http://www.car-o-liner.se Type/model: MB BenchRack 5000 Standard Hulda Mellgrens Gata 1 421 32 Västra Frölunda Article no.: 40216 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0376k, 000 588 43 23 00 Straightening bench Model 117, 118, 156, 166 (except 166.8), 167 (except 167.9), 176, 177, 190, 197, 204, 205, 207, 212, 213 (except 213.1), 217, 218, 219, 231, 238, 242, 246, 247, 253, 257 Model 222 (except ...

WS60.00-P-0085K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2601 · Applies to: 453

000 589 86 63 00 Adapter 12.02.2018 Model all (4xWD, CAR, Heavy transporter, Light transporter, smart) FG 60/67/72/77/Satz K Intermediate element for inserting into cartridge to press out remaining quantity. 000 589 86 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0085k, 000 589 86 63 00 Adapter Model all (4xWD, CAR, Heavy transporter, Light transporter, smart)

WS60.00-P-0027K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2602 · Applies to: 453

129 589 03 21 00 Feeler gauge 06.09.2018 Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart) Modification notes 30.06.2008 Replacement for 452 589 01 21 00 Feeler gauge WS60.00-P-0107K FG 26/33/35/54/60/62/63/64/65/67/68/72/77/82/88/Satz K Purpose: Feeler gauge for checking and adjusting gaps on body and detachable body components. Test equipment category CAT_A. Model 212 in FG 68: For unclipping trim parts and adjusting gap dimensions. On model 415 also for adjustment of shift cables. 129 589 03 21 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0027k, 129 589 03 21 00 Feeler gauge Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, smart)

WS60.00-P-0103B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2603 · Applies to: 453

450 589 00 23 00 Gage 12.01.2018 Model 450, 451, 452, 453 Modification notes 11.01.2018 Was replaced by: W 124 589 01 19 00 telescopic measuring rod, W 124 589 02 19 00 telescopic measuring rod, W 124 589 03 19 00 set of measuring tips and measuring rod, W 124 589 08 63 00 connecting parts. Verwendung in FG 40/60/Satz B Purpose: Gauge for measuring frame of underfloor and body according to damage. Note: Gauge for measuring frame including pivot bushing smart no. 0005032. Procurement information: Sale of this special tool was ceased. 450 589 00 23 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0103b, 450 589 00 23 00 Gage Model 450, 451, 452, 453

WS60.00-P-0240K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2604 · Applies to: 453

453 588 00 23 00 Data sheet 01.03.2017 Model 453 Verwendung in FG 60/61/62/63/64/Satz K Purpose: Straightening and portal brackets for measuring and repairing vehicle bodies. Test equipment category CAT_A. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 453 588 00 23 00 Note: Please observe manufacturer-specific set-up plan. Manufacturer 1 38200 Vienne CELETTE FRANCE SAS France 3, avenue Marcelin Berthelot http://www.celette.com Straightening tool parts list for set-up plan 7453.5A 1 x 7453.5017 1 x 7453.5001 2 x 7453.5018 1 x 7453.5002 1 x 7453.5019 1 x 7453.5003 1 x 7453.5020 1 x 7453.5004 1 x 7453.5021 2 x 7453.5005 1 x 7453.5022 1 x 7453.5006 1 x 7453.5023 1 x 7453.5007 1 x 7453.5024 1 x 7453.5008 2 x 7453.5025 1 x 7453.5009 1 x 7453.5026 2 x 7453.5010 1 x 7453.5027 1 x 7453.5011 1 x 7453.5028 1 x 7453.5012 1 x 7453.5029 1 x 7453.5013 1 x 7453.5030 1 x 7453.5014 2 x 7453.5031 1 x 7453.5015 6 x CDT.120 1 x 7453.5016 12 x 955714 Portal bracket parts list 7453.8A 1 x 7453.5509 1 x 7453.5501 1 x 7453.5510 1 x 7453.5502 1 x 7453.5511 1 x 7453.5503 1 x 7453.5512 1 x 7453.5504 8 x CP.01 1 x 7453.5505 6 x CP.02 1 x 7453.5506 8 x VP.003 1 x 7453.5507 4 x VP.015 1 x 7453.5508 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0240k, 453 588 00 23 00 Data sheet Model 453

WS60.00-P-0198K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2605 · Applies to: 453

453 588 03 23 00 Data sheet 03.03.2017 Model 453.3/4 Verwendung in FG 60/61/62/63/64Satz K Purpose: Vehicle-specific installation note for setting up straightening bench. Note: Substructure. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 453 588 03 23 00 Manufacturer Italy CAR BENCH INTERNATIONAL S.p.A. http://www.carbench.it Article no..: A4140600/EVO Via Dorsale 22 54100 Massa Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0198k, 453 588 03 23 00 Data sheet Model 453.3/4

WS60.00-P-0199K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2606 · Applies to: 453

453 588 04 23 00 Data sheet 27.02.2017 Model 453.3/4 Verwendung in FG 60/61/62/63/64Satz K Purpose: Vehicle-specific installation note for setting up straightening bench. Note: Sidewall. Reference information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 453 588 04 23 00 Manufacturer Italy CAR BENCH INTERNATIONAL S.p.A. http://www.carbench.it Article number: A4170600/T Via Dorsale 22 54100 Massa Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0199k, 453 588 04 23 00 Data sheet Model 453.3/4

WS60.00-P-0325K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2607 · Applies to: 453

453 588 05 23 00 Data sheet 26.06.2018 Model 453 Verwendung in FG 60/Satz K Purpose: Vehicle specific assembly note for setting up straightening bench. Note: As regards the scope of supply, please observe the manufacturer-specific set-up plan. The analysis and attachment of all aluminum structural parts of the bodyshell is performed exclusively using the repair method described in WIS. Technical Note: In combination with W 000 588 03 23 00 body straightening system. Procurement information: Recommended workshop equipment and information about the manufacturers can be found in the WS document (see below). 453 588 05 23 00 Manufacturer Germany Car-O-Liner http://www.car-o-liner.com Substructure data sheet: 24:123, 24:124, 24:125, 24:126 Vogesenstraße 3 Side structure data sheet: 614:199 63811 Stockstadt Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws60.00-p-0325k, 453 588 05 23 00 Data sheet Model 453

AP60.00-P-0050S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2608 · Applies to: 453

Check outside of vehicle in visible area for signs of damage 02.02.2015 MODEL 453 A Painted outer surfaces B Body edges C Areas at risk from stone chips P00.00-5303-03 Damage and stress caused to paintwork by AH98.00-P-8070-02SM

external influences Check

1 Check vehicle body and detachable parts for
Dent/ deformation,

damage and completeness Component missing, Crack/ scratch, Other damage. If corrosion is detected: proceed in accordance with the country- specific regulations for mobility and body shell complaints. If there are problems: If necessary, rectify the problem, subject to separate repair order. 2 Check vehicle paintwork for damage and The main complaints are in the areas of

check vehicle body for corrosion the body edges (B) and areas (C) subject to stone chippings. Damage to the vehicle paintwork are, e.g.: Stone chipping, Scratch, Environmental influences, Paint peeling off. If there are problems: Proceed in accordance with the country- specific regulations for mobility and body shell complaints subject to separate repair order. MODEL 453.0 OF98.00-P-3000-01Z

MODEL 453.3/4 OF98.00-P-3000-01Y

3 Check exterior lights glazing for damage Water entry,

Reflector dull, Component missing, corrosion, Crack/ scratch, Other damage. If there are problems: Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap60.00-p-0050s, Check outside of vehicle in visible area for signs of damage MODEL 453

If necessary, rectify the problem, subject to

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2609 · Applies to: 453

separate repair order. Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap60.00-p-0050s, Check outside of vehicle in visible area for signs of damage MODEL 453

AP60.00-P-0051S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2610 · Applies to: 453

Check vehicle underside in visible area for signs of damage, fluid loss and 06.12.2019 corrosion Model 451, 453 Shown on model 453.342 P60.00-3040-05 Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Warning

when handling hot or glowing objects. and safety glasses, if necessary. Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of death Danger when working on component Do not touch damaged or defective live AS00.00-Z-0035-01A

parts and systems with U >= 30 V alternating component parts and lines or non-insulated voltage (AC) or U >= 60 V direct voltage (DC) electrical connections and lines. Topical note General information on handling vehicles with AH00.00-Z-0300-01A high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system Topical note Notes on battery AH54.10-P-0001-01A Notes on evaluating leakages AH00.00-N-0011-01A Preparatory activity 1 Lift vehicle on vehicle lift Check

2 Check visible components, lines and hoses on Steering,

underfloor for damage, routing and leakage Spring elements, Shock absorber, Rear axle shaft boots, Underfloor paneling, Heat shields, Brake system. If a problem arises Rectify problem subject to separate repair order. 3 Check visible components, lines and hoses on Equipment-dependent. underfloor for damage, routing and leakage Electric drive and power electronics,

High-voltage battery and electrical lines of high voltage system, Manual transmission, Clutch operation, Automatic transmission, Exhaust system, Exhaust aftertreatment, Stationary heater, Fuel system. If a problem arises Rectify problem subject to separate repair order. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap60.00-p-0051s, Check vehicle underside in visible area for signs of damage, fluid loss and corrosion Model 451, 453

Check visible components and body panels for

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2611 · Applies to: 453

4 Check visible components and body panels for Wheel well body panels,

corrosion Front axle carrier, Rear axle carrier, Chassis steering arms, Underfloor body panels, Body reinforcements. If a problem arises proceed in accordance with the country- specific regulations for mobility and body shell complaints. 5 Check vehicle underside for evidence of If driving over obstacles or damage caused by driving over obstacles or damage caused by contact with the vehicle underside is contact with the vehicle underside suspected Check steering for mechanical damages. If the steering shows signs of mechanical damage. Subject to separate repair order, replace steering for safety reasons. Finishing activity 6 Lower vehicle with lifting platform Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap60.00-p-0051s, Check vehicle underside in visible area for signs of damage, fluid loss and corrosion Model 451, 453

AS60.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2614 · Applies to: 453 · AR: AS60.00-Z-9999ZZ

Safety information: Body - general 10.04.2020 MODEL all Risk of explosion caused by sanding/grinding MODEL 199, 230, 405, 463 ... AS60.00-Z-0001-01A dust. Risk of injury caused by irritation of respiratory paths when inhaled or from eye and skin contact with carbon fibers. Risk of explosion caused by sanding/grinding MODEL 405.210/230 with BODY 405.830 For AS60.00-Z-0001-01NA dust. Risk of injury caused by irritation of USA/Canada only respiratory paths when inhaled or from eye and skin contact with carbon fibers. Risk of explosion caused by grinding dust. MODEL 405, 903, 906, 956, 957 ... AS60.00-Z-0002-01A Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin. Risk of explosion caused by grinding dust. MODEL 405.210/230 with BODY 405.830 For AS60.00-Z-0002-01NA Risk of injury caused by glass fiberswhich can USA/Canada only cause irritation of respiratory paths when inhaled or from contact with the eyes and skin. Risk of explosion from acetone vapors. Risk of Model 405 with body 405.82/84 Model 668, AS60.00-Z-0003-01A poisoning when acetone is inhaled, swallowed 670 Model 956 Model 957 with body 957.810 or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors. Risk of explosion caused by handling Model 199 Model 405 with body 405.82/84 AS60.00-Z-0004-01A polyester and epoxy resins. Risk of injury Model 956 Model 957 with body 957.810 caused by skin and eye contact with polyester and epoxy resins. Risk of explosion caused by handling MODEL 405.210/230 with BODY 405.830 AS60.00-Z-0004-01NA polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins. Hazards when working with magnesium parts MODEL 215 AS60.00-Z-0005-01N Risk of fire and explosion caused by MODEL 171, 172, 211, 215, 219, 230, 450, AS60.00-Z-0006-01R machining/treating magnesium components 451, 452 Risk of explosion from aluminum grinding dust, MODEL 167, 190, 197, 204, 205, 207, 211, AS60.00-Z-0007-01N risk of injury to respiratory system from 212, 213, 215, 216, 217, 219, 221, 222, 223, inhaling dust 231, 238, 253, 257, 290, 292, 293, 907, 910, 956, 957 ... Risk of injury caused by irritation of the skin, Model all (4xWD, CAR, Light transporter, AS60.00-Z-0008-01R eyes and respiratory system through contact smart) or inhalation of substances contained in the mirror lens. Risk of injury caused by body parts being MODEL 368, 382, 384, 386, 634, 688, 693, AS60.80-B-0001-01A pinched or crushed as cab is tilted 694, 695, 696, 958, 979 ... Risk of injury caused by body parts being Model all (BUS, Heavy transporter, TRUCK, AS60.80-Z-0001-01A pinched or crushed as cab is tilted UNIMOG) Risk of death caused by improper lifting of AS60.80-B-0002-01A cab. Risk of injury caused by body parts being trapped and crushed when lowering cab Risk of death caused by improper lifting of Model all AS60.80-Z-0002-01A cab. Risk of injury caused by body parts being trapped and crushed when lowering cab Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as60.00-z-9999zz, Safety information: Body - general MODEL all

Shown on the car-bench straightening platform

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2617 · Applies to: 453

1 Straightening bench 7 Access ramps (with straightening or scissors bench) P60.10-2169-01 Upgrading and downgrading Risk of injury Always wear protective gloves when working Caution caused by scraping or cutting AS00.00-Z-0017-01A

body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts. Deburr repair panels. Topical note General information on body repair AH60.00-N-0001-01A Topical note Notes on performing repair, body work and AH91.00-P-0002-01M welding on vehicles with airbags and RTE units 1 Install straightening bench (1) The listed straightening benches (1) can

be used as an option. The assembly instructions can be found in the car-bench assembly plan. 2 Secure crossmembers high (2) and The number and position depend on the

crossmembers flat (3) to the left and right of car-bench assembly plan. the straightening bench (1) The straightening bench (1) is divided into index fields (arrow A) in the longitudinal direction. The index fields (arrow A) are marked with numbers on the lateral straightening bench flange (arrow B). 3 Assemble and set up measuring points Measuring points that prevent the body

depending on the damage progression on the from being placed in position are assembled left and right of the crossmembers high (2) and and set up later on. the crossmembers flat (3) To align the body, two measuring points must be set up on the left and right of the body in the non-deformed area. The assembly and set-up instructions can be found in the car-bench assembly plan included with the straightening set. 4 Attach two support arms to the uni-anchorings Attach support arms of the uni-anchorings

(6) left and right on the straightening bench (1) (6) to the relevant fixing points. and the crossmembers high (2) or the The fixing points to be used can be found in crossmembers flat (3) the car-bench assembly plan included with the straightening set. 5 Install access ramps (7) on the straightening The set of access ramps with 4 lateral

bench (1) and drive the body onto the trolleys can be used, as an option, for both straightening bench (1) straightening systems. 6 Remove the center access ramps (7) from the straightening bench (1) 7 Secure and set up the uni-anchorings (5) on The assembly and set-up instructions can

the left and right to the support arms of the uni-be found in the car-bench assembly plan anchorings (6) included with the straightening set. Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 8 Lift the body with the vehicle lift and align the straightening bench (1) beneath it using the measuring points that have been set up 9 Align the uni-anchorings (5) with the lift The assembly and set-up instructions can

support points on the longitudinal member be found in the car-bench assembly plan outer shell included with the straightening set. 10 Position the body in the uni-anchorings (5) and

place the steel clamping jaws of the uni- Ensure that the body has been firmly clamped anchorings (5) in position in the steel clamping jaws of the uni- anchorings (5). Otherwise, it may be torn out during straightening procedures. Lower the raised body with the vehicle lift.

Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar60.10-p-0100ff, Position body on straightening bench, check and align if necessary Model 454.0 CAR-BENCH straightening systems

Assemble and set up required and non-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2618 · Applies to: 453

11 Assemble and set up required and non- The assembly and set-up instructions can

required measuring points on the left and right be found in the car-bench assembly plan of the crossmembers high (2) and the included with the straightening set. crossmembers flat (3) Check

12 Compare the position of the measuring points with the drive points on the body, read off the measurement values on the relevant scales and compare them against the Car-Bench assembly plan 13 Check the entire body for offset Straightening 14 Remove measuring points in the deformation area from the body 15 Assemble the straightening boom (4) on the Either the (4) "PIRANHA" or "MURAENA"

straightening bench (1) straightening boom can be used. The assembly instructions can be found in the car-bench assembly plan. 16 Revert the body to its original form with the straightening boom (4) 17 Approach the measuring points in the The set-up instructions can be found in the

deformation area and set them up car-bench assembly plan included with the straightening set. Check

18 Compare the position of the measuring points If necessary, repeat the straightening

with the drive points on the body again, read procedure and subsequent test procedure. off the measurement values on the relevant scales and compare them against the Car- Bench assembly plan 19 Dismantle the straightening bench (1) in reverse order 20 Rectify all paintwork damage on the body in the area of the measuring points and uni- anchorings (5) Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar60.10-p-0100ff, Position body on straightening bench, check and align if necessary Model 454.0 CAR-BENCH straightening systems

Attach module longitudinal member left (2),

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2620 · Applies to: 453

2 Attach module longitudinal member left (2), The number and position of the module

module longitudinal member right (3) and members (4) and the position of the module module members (4) left and right to the longitudinal member left (2) and the module straightening bench (1) longitudinal member right (3) depends on the Celette assembly plan. The straightening bench (1) is divided into index fields in the longitudinal direction. The index fields are marked with numbers (arrows) on the lateral straightening bench flange. For parallel alignment of the module longitudinal member left (2) and module longitudinal member right (3), use the assembly strips (5). 3 Attach two anchoring attachments (7) to the The anchoring attachments (7) are

left and right on the straightening bench (1) mounted on the straightening bench (1) in such a way that they float. Ensure that the anchoring attachments (7) are attached in such a way that the weight of the body is optimally distributed. 4 Assemble the MZ mounts, in accordance with To align the body, two measuring points

the damage progression, on the module must be set up on the left and right of the body longitudinal member left (2), module in the non-deformed area. longitudinal member right (3) and module The assembly instructions can be found in the members (4) Celette assembly plan included with the straightening set. 5 Assemble and set up measuring points on the Measuring points that prevent the body

left and right of the MZ mounts from being placed in position are only assembled and set up later on. The assembly and set-up instructions can be found in the Celette assembly plan included with the straightening set. Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 6 Lift the body with the vehicle lift and align the straightening bench (1) beneath it using the measuring points that have been set up 7 Align the anchoring attachments (7) with the lift support points on the longitudinal member outer shell of the body 8 Lower the body with the vehicle lift, position it

in the anchoring attachments (7) and place the Ensure that the body has been firmly clamped steel clamping jaws of the anchoring in the steel clamping jaws of the anchoring attachments (7) in position attachments (7). Otherwise, it may be torn out during straightening procedures. 9 Assemble and set up measuring points that The assembly and set-up instructions can

have not yet been set up on the left and right be found in the Celette assembly plan included of the MZ mounts with the straightening set. Check

10 Compare the position of the measuring points with the drive points on the body, read off the measurement values on the relevant scales and compare them against the Celette assembly plan 11 Check the entire body for offset Straightening 12 Remove measuring points in the deformation area from the body 13 Assemble the straightening equipment (6) on The assembly instructions can be found in

the straightening bench (1) the Celette assembly plan. 14 Revert the body to its original form with the straightening equipment (6) 15 Approach the measuring points in the The set-up instructions can be found in the

deformation area and set them up Celette assembly plan included with the straightening set. Check

16 Compare the position of the measuring points If necessary, repeat the straightening

with the drive points on the body, read off the procedure and subsequent test procedure. measurement values on the relevant scales and compare them against the Celette assembly plan 17 Dismantle the straightening bench (1) in reverse order 18 Rectify all paintwork damage on the body in the area of the measuring points and anchoring attachments (7) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar60.10-p-0100fg, Position body on straightening bench, check and align if necessary Model 454.0 Celette straightening systems

Attach anchoring attachments (2) to the left

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2622 · Applies to: 453

3 Attach anchoring attachments (2) to the left The anchoring attachments (2) are

and right on the straightening bench (1) mounted on the straightening bench (1) in such a way that they float. Ensure that the anchoring attachments (2) are attached in such a way that the weight of the body is optimally distributed. 4 Assemble modular bases, depending on the To align the body, two measuring points

damage progression, on the universal must be set up on the left and right of the body longitudinal member left (4), universal in the non-deformed area. longitudinal member right (3) and universal The assembly instructions can be found in the members (5) BLACKHAWK assembly plan included with the straightening set. 5 Assemble and set up measuring points on the Measuring points that prevent the body

left and right of the modular bases from being placed in position are only assembled and set up later on. The assembly instructions can be found in the BLACKHAWK assembly plan included with the straightening set. Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 6 Lift the body with the vehicle lift and align the straightening bench (1) beneath it using the measuring points that have been set up 7 Align the anchoring attachments (2) with the lift support points on the longitudinal member outer shell of the body 8 Lower the body with the vehicle lift, position it

in the anchoring attachments (2) and place the Ensure that the body has been firmly clamped steel clamping jaws of the anchoring in the steel clamping jaws of the anchoring attachments (2) in position attachments (2). Otherwise, it may be torn out during straightening procedures. 9 Assemble and set up measuring points that The assembly and set-up instructions can

have not yet been set up on the left and right be found in the BLACKHAWK assembly plan of the modular bases included with the straightening set. Check

10 Compare the position of the measuring points with the drive points on the body, read off the measurement values on the relevant scales and compare them against the BLACKHAWK assembly plan 11 Check the entire body for offset Straightening 12 Remove measuring points in the deformation area from the body 13 Assemble the straightening equipment on the The assembly instructions can be found in

straightening bench (1) the BLACKHAWK assembly plan. 14 Revert the body to its original form with the straightening equipment 15 Approach the measuring points in the The set-up instructions for the measuring

deformation area and set them up points can be found in the BLACKHAWK assembly plan included with the straightening set. Check

16 Compare the position of the measuring points If necessary, repeat the straightening

with the drive points on the body, read off the procedure and subsequent test procedure. measurement values on the relevant scales and compare them against the BLACKHAWK assembly plan 17 Dismantle the straightening bench (1) in reverse order 18 Rectify all paintwork damage on the body in the area of the measuring points and anchoring attachments (2) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar60.10-p-0100fh, Position body on straightening bench, check and align if necessary Model 454.0 BLACKHAWK straightening systems

Remove the measuring slide from the body

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2624 · Applies to: 453

8 Remove the measuring slide from the body 9 Assemble the straightening equipment on the The assembly instructions can be found in

straightening bench (1) the CAR-O-Liner assembly plan. The straightening bench "Mark 6" Standart BM02 is only the basic system, additional accessories (e.g. required hydraulic cylinder with pump) is to be requested and ordered from the supplier of the straightening bench (1). 10 Revert the body to its original form with the straightening equipment Check

11 Approach the measuring points on the body If necessary, repeat the straightening

again and compare the positions of the procedure and subsequent test procedure. measuring tips with the drive points on the body. 12 Dismantle the straightening bench (1) in reverse order 13 Rectify all paintwork damage on the body in the area of the measuring points and anchoring attachments (2) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar60.10-p-0100fj, Position body on straightening bench, check and align if necessary Model 454.0 CAR-O-Liner straightening systems

61.00 - Tightening torques Smart Substructure (ba61.00-z-9999cz)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2625 · Applies to: 453

2 61.10 - Remove_install cross strut (ar61.10-p-5139src) 3 61.10 - Remove_install diagonal strut (ar61.10-p-5138src) 4 61.10 - Remove_install mounting bracket for front cross strut (ar61. 10-p-0020src) 5 61.20 - Remove_install bottom engine compartment paneling (ar61. 20-p-1105ff) 7

BA61.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2626 · Applies to: 453 · AR: BA61.00-Z-9999CZ

Tightening torques: Smart: Substructure 18.09.2019 MODEL all Underbody frame MODEL 450.3/4, 451.4 BA61.25-P-1000-01B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba61.00-z-9999cz, Tightening torques: Smart: Substructure MODEL all

62.00 - Test and adjustment values Smart Front end and fire wall (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2632 · Applies to: 453

be62.00-z-9999cz) 2 62.00 - Tightening torques Smart Front end and fire wall (ba62.00-z -9999cz) 3 62.10 - Remove_install CMS front (ar62.10-p-1020sr) 4 62.20 - Remove_install headlamp support (ar62.20-p-1300ff) 6 62.20 - Remove_install headlamp support (ar62.20-p-1300fg) 7 62.20 - Replace complete wheel well (ar62.20-p-1200sr) 8 62.20 - Replace consoles on front longitudinal member (ar62.20-p- 1265ff) 10 62.20 - Replace longitudinal member closing section (ar62.20-p- 1267ff) 13 62.20 - Replace longitudinal member front section (ar62.20-p-1260ff ) 16 62.20 - Replace suspension strut tower (ar62.20-p-1232fg) 18 62.20 - Replace upper front longitudinal member (ar62.20-p-1286sr) 20 62.20 - Replace wheel well with front longitudinal member (ar62.20- p-1856ff) 22 62.25 - Partially remove_install lower firewall (ar62.25-p-1100ff) 24 62.25 - Partially remove_install upper firewall (ar62.25-p-1200ff) 26 62.25 - Remove_install firewall (ar62.25-p-5753ff) 28 62.25 - Remove_install firewall bottom section (ar62.25-p-5752ff) 30 62.30 - Remove_install front module (ar62.30-p-1575ff) 32 62.30 - Remove_install lower front crossmember (ar62.30-p- 0005src) 35 62.30 - Remove_install upper front crossmember (ar62.30-p- 0004src) 37 62.30 - Replace complete front cross member (ar62.30-p-1300ff) 39 62.30 - Replace complete front end assembly together with reinforc- ement (ar62.30-p-1570sr) 40

62.30 - Replace crossmember (ar62.30-p-1352ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2633 · Applies to: 453

43 62.30 - Replace radiator support (ar62.30-p-1500ff) 45

BA62.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2635 · Applies to: 453 · AR: BA62.00-Z-9999CZ

Tightening torques: Smart: Front end and fire wall 18.09.2019 MODEL all Firewall MODEL 454.0 BA62.25-P-1000-01A Cross member and front reinforcement MODEL 454.0 BA62.30-P-1000-01B Frond area with front reinforcement Model 450.3/4, 451.3/4, 452.3/4 BA62.30-P-1000-02B Frond area with front reinforcement Model 453.0/3/4 BA62.30-P-1000-02L Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba62.00-z-9999cz, Tightening torques: Smart: Front end and fire wall MODEL all

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2644 · Applies to: 453

Number Designation Order number BR00.45-Z-1001-05A Underfloor protection 800 ml A 001 986 46 10 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 BR00.45-Z-1008-05A Teroson protective wax, art. no: 122.73Q Henkel Loctite www.Loctite.de Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar62.20-p-1265ff, Replace consoles on front longitudinal member Model 454.0

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2647 · Applies to: 453

Number Designation Order number BR00.45-Z-1001-05A Underfloor protection 800 ml A 001 986 46 10 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 BR00.45-Z-1008-05A Teroson protective wax, art. no: 122.73Q Henkel Loctite www.Loctite.de Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar62.20-p-1267ff, Replace longitudinal member closing section Model 454.0

Intermediate piece

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2661 · Applies to: 453

000589866300 Intermediate piece Adhesive parts kit (with isopropanol cleaner) BR00.45-Z-1141-02A 6 Glue in firewall center section (1) AR62.25-P-5753-05FF *BA62.25-P-1001-01A

Adhesive parts kit (with isopropanol cleaner) *BR00.45-Z-1141-02A 7 If required, paint repair area and adjacent surfaces Notes on paintwork repairs AH98.00-P-9408-02MCC

Firewall

Number Designation Model 454.0 BA62.25-P-1001-01A Bolt, firewall center section to body Nm 28 000 589 86 63 00 Intermediate piece Repair materials Number Designation Order number BR00.45-Z-1141-02A TS adhesive (with isopropanol cleaner) A 451 989 00 71 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar62.25-p-5753ff, Remove/install firewall MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2668 · Applies to: 453

Designation Model 453.4 1,5 ( 1) BE60.00-P-1004-01CA Bumper to headlamp Dimension "C" mm Test and adjustment values for gap dimensions Number Designation Model 453.4 0 ( 0,5) BE60.00-P-1005-01CA Bumper to fender Dimension "D" mm Test and adjustment values for gap dimensions Number Designation Model 453.4 3 ( 2) BE60.00-P-1006-01CA Headlamp to maintenance flap Dimension "E" mm Front end with front reinforcement Number Designation Model 453.0/3/4 BA62.30-P-1001-02L Screw/bolt, crossmember to longitudinal member Nm 21 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar62.30-p-0005src, Remove/install lower front crossmember Model 453.4

BE60.00-P-1004-01CA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2670 · Applies to: 453

1,5 ( 1) BE60.00-P-1004-01CA Bumper to headlamp Dimension "C" mm Test and adjustment values for gap dimensions Number Designation Model 453.4 0 ( 0,5) BE60.00-P-1005-01CA Bumper to fender Dimension "D" mm Test and adjustment values for gap dimensions Number Designation Model 453.4 3 ( 2) BE60.00-P-1006-01CA Headlamp to maintenance flap Dimension "E" mm Front end with front reinforcement Number Designation Model 453.0/3/4 BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier Nm 21 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar62.30-p-0004src, Remove/install upper front crossmember Model 453.4

Shown on model 453.3

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2673 · Applies to: 453

3 Reinforcement 4 Bolts P62.30-3116-06 Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Risk of injury Always wear protective gloves when working Caution caused by scraping or cutting AS00.00-Z-0017-01A

body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts. Deburr repair panels. Topical note General information on body repair AH60.00-N-0001-01A Remove/install

1 Remove all detachable parts in repair area 2 Remove screw/bolts (2) BA62.30-P-1001-02L Screw/bolt, crossmember to longitudinal member 3 Remove crossmember (1) 4 Remove screws (4) BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier 5 Remove reinforcement (3) 6 Install in the reverse order Fender to maintenance flap BE60.00-P-1007-01CA 7 Adjust gap dimensions on lamp units and Headlamp to maintenance flap BE60.00-P-1006-01CA bumper Bumper to fender BE60.00-P-1005-01CA Bumper to headlamp BE60.00-P-1004-01CA Bumper to lower maintenance flap on side BE60.00-P-1003-01CA Bumper to maintenance flap BE60.00-P-1002-01CA Gap dimension *BE60.00-P-1001-01CA Test and adjustment values for gap dimensions Number Designation Model 453.0 Model 453.3 BE60.00-P-1001-01CA Gap dimension For picture, see AR60.00-P-0700-01S AR60.00-P-0700-01 R SR Test and adjustment values for gap dimensions Number Designation Model 453.0 Model 453.3 3 ( 2) 3 ( 2) BE60.00-P-1002-01CA Bumper to maintenance flap Dimension "A" mm Test and adjustment values for gap dimensions Number Designation Model 453.0 Model 453.3 3 ( 2) BE60.00-P-1003-01CA Bumper to lower maintenance flap on side Dimension "B" mm - Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar62.30-p-1570sr, Replace complete front end assembly together with reinforcement Model 453.0/3

Test and adjustment values for gap dimensions

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2674 · Applies to: 453

Number Designation Model 453.0 Model 453.3 1,5 ( 1) 1,5 ( 1) BE60.00-P-1004-01CA Bumper to headlamp Dimension "C" mm Test and adjustment values for gap dimensions Number Designation Model 453.0 Model 453.3 0 ( 0,5) 0 ( 0,5) BE60.00-P-1005-01CA Bumper to fender Dimension "D" mm Test and adjustment values for gap dimensions Number Designation Model 453.0 Model 453.3 3 ( 2) 3 ( 2) BE60.00-P-1006-01CA Headlamp to maintenance flap Dimension "E" mm Test and adjustment values for gap dimensions Number Designation Model 453.0 Model 453.3 4 ( 2) 4 ( 2) BE60.00-P-1007-01CA Fender to maintenance flap Dimension "F" mm Front end with front reinforcement Number Designation Model 453.0/3/4 BA62.30-P-1001-02L Screw/bolt, crossmember to longitudinal member Nm 21 Front end with front reinforcement Number Designation Model 453.0/3/4 BA62.30-P-1002-02L Screw/bolt, reinforcement to carrier Nm 21 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar62.30-p-1570sr, Replace complete front end assembly together with reinforcement Model 453.0/3

63.00 - Tightening torques Smart Side wall (ba63.00-z-9999cz)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2679 · Applies to: 453

3 63.10 - Completely replace inner C-pillar side wall (ar63.10-p-0700ff ) 4 63.10 - Partially replace rear wheel well (ar63.10-p-0662ff) 6 63.10 - Remove_install lower side wall paneling (ar63.10-p-0745ff) 8 63.10 - Remove_install outer rear wheel well (ar63.10-p-0665sr) 10 63.10 - Remove_install side wall paneling (ar63.10-p-0110ff) 12 63.10 - Remove_install side wall paneling (ar63.10-p-0110sr) 14 63.10 - Remove_install side wall paneling (ar63.10-p-0110src) 16 63.10 - Replace tank filler fitting reinforcement (ar63.10-p-9151ff) 18 63.20 - Partially replace B-pillar reinforcement (ar63.20-p-1352ff) 20 63.20 - Partially replace side wall reinforcement (ar63.20-p-0862ff) 23 63.20 - Remove_install A-pillar outer section (ar63.20-p-1102ff) 25 63.20 - Remove_install A-pillar outer section (ar63.20-p-1102srb) 27 63.20 - Remove_install A-pillar outer section (ar63.20-p-1102src) 29 63.20 - Remove_install B-pillar inner section (ar63.20-p-1355ff) 31 63.20 - Remove_install B-pillar outer section (ar63.20-p-1121ff) 33 63.20 - Remove_install taillamp reinforcement (ar63.20-p-2011ff) 35 63.20 - Removing, installing paneling of C-pillar (ar63.20-p-0098ff) 37 63.20 - Replace A-pillar connecting panel (ar63.20-p-1112ff) 39 63.20 - Replace A-pillar inner section (ar63.20-p-1104sr) 41 63.20 - Replace A-pillar reinforcement (ar63.20-p-1110ff) 43 63.20 - Replace B-pillar reinforcement (ar63.20-p-1351ff) 45 63.20 - Replace B-pillar reinforcement (ar63.20-p-1351src) 47 63.20 - Replace complete A-pillar (ar63.20-p-1100ff) 49 63.20 - Replace complete A-pillar (ar63.20-p-1100fg) 51 63.20 - Replace inner A-pillar (ar63.20-p-1106ff) 53 63.20 - Replace side wall reinforcement (ar63.20-p-0860ff) 55 63.20 - Replace weld-on part below rear lamp (ar63.20-p-2012ff) 57 63.20 - Replace wheel well end section (ar63.20-p-0013ff) 59

63.30 - Partially replace longitudinal member inner shell on

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2680 · Applies to: 453

entrance (ar63.30-p-1143ff) 61 63.30 - Partially replace longitudinal member inner shell on entrance (ar63.30-p-1143sra) 63 63.30 - Partially replace outer longitudinal member shell on entry ( ar63.30-p-1110ff) 65 63.30 - Partially replace outer side longitudinal member (ar63.30-p- 1050src) 68 63.30 - Remove_install center side longitudinal member (ar63.30-p- 0846ff) 70 63.30 - Remove_install front side longitudinal member (ar63.30-p- 0815ff) 72 63.30 - Replace longitudinal member inner shell on entry (ar63.30-p -1164ff) 74 63.30 - Replace longitudinal member outer shell on entrance (ar63. 30-p-1102ff) 76 63.30 - Replace longitudinal member outer shell on entrance (ar63. 30-p-1102sra) 78 63.40 - Replace center main floor panel reinforcement (ar63.40-p- 1110ff) 80 63.40 - Replace console below front seat (ar63.40-p-1192ff) 82 63.40 - Replace crossmember below front seat (ar63.40-p-1191ff) 84 63.40 - Replace crossmember below front seat (ar63.40-p-1191fh) 86 63.40 - Replace crossmember below front seat (ar63.40-p-1191fj) 88 63.40 - Replace outer main floor panel reinforcement (ar63.40-p- 1100ff) 90 63.40 - Replace partial main floor (ar63.40-p-1180ff) 92 63.40 - Replace partial main floor (ar63.40-p-1180fg) 94 63.40 - Replace partial main floor (ar63.40-p-1180sr) 96 63.40 - Replace reinforcement on tunnel (ar63.40-p-1185ff) 98

BA63.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2681 · Applies to: 453 · AR: BA63.00-Z-9999CZ

Tightening torques: Smart: Side wall 18.09.2019 MODEL all Rear fender Model 450.3/4 BA63.50-P-1000-01A Rear fender Model 451.3/4 BA63.50-P-1000-01B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba63.00-z-9999cz, Tightening torques: Smart: Side wall MODEL all

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2718 · Applies to: 453

Number Designation Order number BR00.45-Z-1001-05A Underfloor protection 800 ml A 001 986 46 10 BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar63.20-p-1112ff, Replace A-pillar connecting panel Model 454.0

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2732 · Applies to: 453

Number Designation Order number BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar63.20-p-1106ff, Replace inner A-pillar Model 454.0

Reinstall all removed assembly parts

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2745 · Applies to: 453

21 Reinstall all removed assembly parts Repair materials Number Designation Order number BR00.45-Z-1001-05A Underfloor protection 800 ml A 001 986 46 10 BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar63.30-p-1110ff, Partially replace outer longitudinal member shell on entry Model 454.0

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2761 · Applies to: 453

Number Designation Order number BR00.45-Z-1001-05A Underfloor protection 800 ml A 001 986 46 10 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 BR00.45-Z-1008-05A Teroson protective wax, art. no: 122.73Q Henkel Loctite www.Loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar63.40-p-1192ff, Replace console below front seat Model 454.0

64.00 - Test and adjustment values Smart Rear wall and rear end (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2778 · Applies to: 453

be64.00-z-9999cz) 2 64.00 - Tightening torques Smart Rear wall and rear end (ba64.00-z -9999cz) 3 64.10 - Replace mounting bracket for engine suspension (ar64.10-p -2000sr) 4 64.20 - Completely remove_install rear longitudinal member (ar64. 20-p-1220ff) 6 64.20 - Completely remove_install rear longitudinal member (ar64. 20-p-1220sr) 8 64.20 - Completely replace rear floor (ar64.20-p-1300ff) 10 64.20 - Partially replace rear floor assembly (ar64.20-p-1310ff) 12 64.20 - Partially replace rear longitudinal member (ar64.20-p-1260ff ) 14 64.20 - Remove_install end plate (ar64.20-p-5731ff) 16 64.20 - Remove_install rear cross member (ar64.20-p-1100ff) 18 64.20 - Remove_install rear crossmember (ar64.20-p-1100sr) 19 64.20 - Replace complete bottom rear center section (ar64.20-p- 1000ff) 21 64.20 - Replace complete bottom rear center section (ar64.20-p- 1000sr) 23 64.20 - Replace crossmember below rear floor (ar64.20-p-1145ff) 25 64.20 - Replace crossmember on bottom front rear floor assembly ( ar64.20-p-1140ff) 27 64.20 - Replace end section on rear longitudinal member (ar64.20-p -1240ff) 29 64.20 - Replace rear muffler mount (ar64.20-p-1480ff) 31 64.20 - Replace taillamp mount (ar64.20-p-1063sr) 33

BA64.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2780 · Applies to: 453 · AR: BA64.00-Z-9999CZ

Tightening torques: Smart: Rear wall and rear end 18.09.2019 MODEL all Rear MODEL 450.3/4, 451.3/4, 452.3/4, 453 BA64.20-P-1000-01B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba64.00-z-9999cz, Tightening torques: Smart: Rear wall and rear end MODEL all

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2794 · Applies to: 453

Number Designation Order number BR00.45-Z-1001-05A Underfloor protection 800 ml A 001 986 46 10 BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 BR00.45-Z-1008-05A Teroson protective wax, art. no: 122.73Q Henkel Loctite www.Loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar64.20-p-5731ff, Remove/install end plate Model 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2809 · Applies to: 453

Designation Order number BR00.45-Z-1001-05A Underfloor protection 800 ml A 001 986 46 10 BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 BR00.45-Z-1008-05A Teroson protective wax, art. no: 122.73Q Henkel Loctite www.Loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar64.20-p-1480ff, Replace rear muffler mount Model 454.0

65.00 - Safety information Roof (as65.00-z-9999zz)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2812 · Applies to: 453

2 65.10 - Remove_install roof paneling (ar65.10-p-5702ff) 3 65.10 - Remove_install roof paneling (ar65.10-p-5702sr) 5 65.10 - Replace complete side roof paneling (ar65.10-p-1020ff) 7 65.20 - Remove_install front roof frame (ar65.20-p-1006ff) 9 65.20 - Remove_install front roof frame (ar65.20-p-1006sr) 11 65.20 - Remove_install rear roof frame (ar65.20-p-1008ff) 13 65.20 - Remove_install rear roof frame (ar65.20-p-1008sr) 14 65.20 - Remove_install side roof frame (ar65.20-p-1200ff) 16 65.20 - Remove_install side roof frame (ar65.20-p-1200sr) 18 65.20 - Remove_install side roof frame (ar65.20-p-1200src) 20 65.20 - Replace roll bar (ar65.20-p-1056src) 22

AS65.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2813 · Applies to: 453 · AR: AS65.00-Z-9999ZZ

Safety information: Roof 18.09.2019 MODEL all Risk of injury. Injury may result if the cutting Model 450.3/4, 451.3/4, 452.3/4, 453, 454.0 AS65.00-Z-0001-01A wire tears or heats up while using it to cut out Model 906, 907, 910 components that are glued into place. Risk of death caused by falling from vehicle MODEL all, 601, 602, 606, 611, 690, 900, 901, AS65.00-Z-0002-01A roof. Risk of injury to other persons caused by 902, 903, 904, 905, 906, 907, 909, 910 ... falling objects during work in roof area. Risk of death caused by falling from vehicle MODEL 903 ... AS65.00-Z-0002-01B roof. Risk of injury to other persons caused by falling objects during work in roof area. Risk of injury caused by slipping when Model 204.3, 207, 212, 219.3, 415, 454.0, AS65.00-Z-0003-01A clamping blade in the multicutter and by 906, 907, 910 splinters when cutting out bonded windows Risk of injury. Injury may result if the cutting AS65.10-B-0001-01A wire tears or heats up while using it to cut out roofs that are glued into place. Risk of injury. Injury may result if the cutting Model 240 Model all (BUS, TRUCK) AS65.10-Z-0001-01A wire tears or heats up while using it to cut out roofs that are glued into place. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as65.00-z-9999zz, Safety information: Roof MODEL all

Feeler gauge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2817 · Applies to: 453

129 589 03 21 00 Feeler gauge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar65.10-p-5702sr, Remove/install roof paneling Model 453.3 with code E23 (solid roof)

AR65.10-P-1020FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2818 · Applies to: 453 · AR: AR65.10-P-1020FF

Replace complete side roof paneling 12.04.2019 Model 454.0 1 Side roof paneling P65.10-2896-06 1 Side roof paneling P65.10-2895-05 Remove

Risk of injury Always wear protective gloves when working Caution caused by scraping or cutting AS00.00-Z-0017-01A

body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts. Deburr repair panels. Topical note General information on body repair AH60.00-N-0001-01A Topical note Notes on performing repair, body work and AH91.00-P-0002-01M welding on vehicles with airbags and RTE units 1 Remove detachable parts in the repair area 2 Cover all detachable parts remaining in vehicle

(area to be repaired) Use fire-resistant tarp to prevent damage due to flying sparks. 3 Remove side roof paneling (1) AR65.10-P-1020-01FF Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar65.10-p-1020ff, Replace complete side roof paneling Model 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2821 · Applies to: 453

Designation Order number BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 BR00.45-Z-1008-05A Teroson protective wax, art. no: 122.73Q Henkel Loctite www.Loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar65.20-p-1006ff, Remove/install front roof frame Model 454.0

AR65.20-P-1006SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2822 · Applies to: 453 · AR: AR65.20-P-1006SR, AR65.10-P-1000SRA

Remove/install front roof frame 14.05.2019 Model 453.0/3/4 Shown on model 453.3 1 Upper front roof frame 2 Lower front roof frame P65.20-2723-06 Risk of injury Always wear protective gloves when working Caution caused by scraping or cutting AS00.00-Z-0017-01A

body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts. Deburr repair panels. Topical note General information on body repair AH60.00-N-0001-01A General information on MB materials AH98.00-P-9409-03A Remove

1 Remove detachable parts in area to be repaired 2 Cover all detachable parts remaining on vehicle with spark protection blankets 3 Remove roof paneling Model 453.0 AR65.10-P-1000SRA with code E23 (solid roof) 4 Separate upper front roof frame (1) and lower AR65.20-P-1006-02SR front roof frame (2) Commercially available devices/tools

Round wire brush Spot weld milling machine Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 5 Prepare upper front roof frame (1) and lower AR65.20-P-1006-04SR front roof frame (2) for installation Commercially available devices/tools

Round wire brush Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A Install

The high voltage used for electric welding Use insulating mats. Wear protective clothing, AS00.00-Z-0007-01A Danger

presents a lethal hazard. Risk of explosion safety glasses and a protective mask. Remove

from welding in areas close to highly highly inflammable materials from the hazard inflammable materials. Risk of injury from area. Use air extraction system. weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases Topical note Measures for preventing damage to AH60.00-P-0001-02A components when performing electric welding and soldering work 6 Install upper front roof frame (1) and lower AR65.20-P-1006-05SR front roof frame (2) 000 588 01 84 00 Welder WS60.00-P-0021K

Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar65.20-p-1006sr, Remove/install front roof frame Model 453.0/3/4

AR65.20-P-1008SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2825 · Applies to: 453 · AR: AR65.20-P-1008SR, AR65.10-P-1000SRA

Remove/install rear roof frame 14.05.2019 Model 453.0/3 Shown on model 453.3 1 Upper rear roof frame 2 Lower rear roof frame P65.20-2730-06 Risk of injury Always wear protective gloves when working Caution caused by scraping or cutting AS00.00-Z-0017-01A

body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts. Deburr repair panels. Topical note General information on body repair AH60.00-N-0001-01A General information on MB materials AH98.00-P-9409-03A Remove

1 Remove detachable parts in area to be repaired 2 Cover all detachable parts remaining on vehicle with spark protection blankets 3 Remove roof paneling Model 453.0 AR65.10-P-1000SRA with code E23 (solid roof) 4 Remove upper rear roof frame (1) and lower AR65.20-P-1008-01SR rear roof frame (2) Commercially available devices/tools

Round wire brush Spot weld milling machine Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 5 Prepare upper rear roof frame (1) and lower AR65.20-P-1008-02SR rear roof frame (2) for installation Commercially available devices/tools

Round wire brush Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A Install

The high voltage used for electric welding Use insulating mats. Wear protective clothing, AS00.00-Z-0007-01A Danger

presents a lethal hazard. Risk of explosion safety glasses and a protective mask. Remove

from welding in areas close to highly highly inflammable materials from the hazard inflammable materials. Risk of injury from area. Use air extraction system. weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases Topical note Measures for preventing damage to AH60.00-P-0001-02A components when performing electric welding and soldering work 6 Install upper rear roof frame (1) and lower rear AR65.20-P-1008-03SR roof frame (2) 000 588 01 84 00 Welder WS60.00-P-0021K

000 588 02 84 00 Welder WS60.00-P-0022K

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar65.20-p-1008sr, Remove/install rear roof frame Model 453.0/3

67.00 - 115 589 03 59 00 Long wedge (ws67.00-p-0002k)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2834 · Applies to: 453

2 67.00 - 168 589 05 63 00 Roller (ws67.00-p-0014k) 3 67.00 - 450 589 08 63 00 Cutting wire (ws67.00-p-0020b) 4 67.00 - 453 589 00 40 00 Support (ws67.00-p-0004b) 5 67.00 - Safety information Windows (as67.00-z-9999zz) 6 67.00 - Service Information Damage to electronic vehicle components by aftermarket tinting of windows with film on the inside (si67.00-p-0005a) 7 67.00 - Tightening torques Smart Windows (ba67.00-z-9999cz) 8 67.10 - Remove, install windshield (ar67.10-p-1700sr) 9 67.10 - Remove_install windshield (ar67.10-p-1000ff) 13 67.10 - Repair of windshield (ar67.10-p-1600mcc) 16 67.20 - Remove_install rear wall window (ar67.20-p-2000ff) 17 67.29 - Electric wiring diagram for heated rear window (pe67.29-p- 2000-97bba) 20 67.29 - Electric wiring diagram for heated rear window (pe67.29-p- 2000bba) 22 67.29 - Electric wiring diagram for heated rear window (pe67.29-p- 2000zb) 23 67.29 - Function schematic for electrical rear window heater (pe67. 29-p-2051bba) 24 67.29 - Function schematic for electrical rear window heater (pe67. 29-p-2051bbb) 25 67.29 - Wiring diagram of heated rear window (pe67.29-p-2000za) 26 67.39 - Remove_install power window control unit (ar67.39-p-4175ff ) 27 67.39 - Remove_install power window control unit (ar67.39-p- 4175fg) 28

WS67.00-P-0002K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2835 · Applies to: 453

115 589 03 59 00 Long wedge 10.09.2019 Model all (4xWD, BUS, CAR, Heavy transporter, UNIMOG, smart) FG 00/08/26/27/31/32/33/41/47/54/62/67/68/72/77/80/82/83/86/88/91/98/Satz K Long wedge for various assembly operations, for disassembling clipped panels, covers and trim pieces. 115 589 03 59 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws67.00-p-0002k, 115 589 03 59 00 Long wedge Model all (4xWD, BUS, CAR, Heavy transporter, UNIMOG, smart)

WS67.00-P-0014K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2836 · Applies to: 453

168 589 05 63 00 Roller 04.05.2020 Model 117, 118, 156, 163, 164, 166, 167, 168, 169, 171.4, 172, 176, 177, 190, 197, 199, 203, 204, 205, 207, 208.3, 209.3/4, 211, 212, 213, 215, 216, 218, 219, 220, 221, 222, 223, 230, 231, 240, 242, 245, 246, 247, 251, 253, 292, 293, 414, 447, 448, 453, 470, 471, 907, 910 Verwendung in FG 60/67/68/72/77/88/Satz K Purpose: Roller for pressing on seals, paneling and adhesive foil on inner door panels. 168 589 05 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws67.00-p-0014k, 168 589 05 63 00 Roller Model 117, 118, 156, 163, 164, 166, 167, 168, 169, 171.4, 172, 176, 177, 190, 197, 199, 203, 204, 205, 207, 208.3, 209.3/4, 211, 212, 213, 215, 216, 218, 219, 220, 221, 222, 223, 230, 231, ...

WS67.00-P-0020B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2837 · Applies to: 453

450 589 08 63 00 Cutting wire 17.6.14 MODEL 450, 451, 452, 453, 454 Verwendung in FG 65/67/Satz B Purpose: Cutting wire for cutting out glued windows and panoramic roof. Note: Cutting wire, Smart-no.: 000 5177 V001 0000 00. 450 589 08 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws67.00-p-0020b, 450 589 08 63 00 Cutting wire MODEL 450, 451, 452, 453, 454

WS67.00-P-0004B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2838 · Applies to: 453

453 589 00 40 00 Support 17.6.14 MODEL 453 Verwendung in FG 67/Satz B Purpose: To support frame when installing windshield. 453 589 00 40 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws67.00-p-0004b, 453 589 00 40 00 Support MODEL 453

AS67.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2839 · Applies to: 453 · AR: AS67.00-Z-9999ZZ

Safety information: Windows 18.09.2019 MODEL all Risk of injury caused by slipping when AS67.00-B-0001-01A inserting blade in the multicutter and byglass splinters when cutting out bonded windows Risk of injury caused by slipping when AS67.00-B-0001-01B inserting blade in the multicutter and byglass splinters when cutting out bonded windows Risk of injury caused by slipping when Model all (4xWD, BUS, CAR, Heavy AS67.00-Z-0001-01A inserting blade in the multicutter and byglass transporter, Light transporter, TRUCK, splinters when cutting out bonded windows UNIMOG, smart) Risk of injury from contusions to hands if AS67.00-B-0002-01A window glass is not secured Risk of injury from contusions to hands if Model all (4xWD, BUS, CAR, Heavy AS67.00-Z-0002-01A window glass is not secured transporter, Light transporter, TRUCK, UNIMOG, smart) Risk of injury from pinching or crushing hands Model 166, 210, 211, 212, 220, 221, 222, 240 AS67.00-Z-0003-01A and feet when working on windows. Model 397, 613, 671, 684 Model 461, 463 Risk of injury from cutting wire tearing or Model all (4xWD, BUS, CAR, Heavy AS67.00-Z-0004-01A becoming hot and from splinters of glass when transporter, Light transporter, TRUCK, cutting out bonded windows UNIMOG, smart) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as67.00-z-9999zz, Safety information: Windows MODEL all

SI67.00-P-0005A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2840 · Applies to: 453

Service Information: Damage to electronic vehicle components by aftermarket 08.01.2020 tinting of windows with film on the inside Model all (4xWD, CAR, smart) We would like to inform you that, when retrofitting tinting on the A leak test must then be performed. If the result is OK, the retrofitted windshields using a film on the inside, the use of fluids such as water attachment of the film is considered to be the cause. or water-soap solutions may result in water entry into the vehicle In this case, the damage must not be invoiced through warranty and interior. goodwill. This is not a defect for which the manufacturer is responsible. No liability is accepted for consequential damage that can be traced Improper procedure may result in the fluid used dripping onto back to improper procedure when retrofitting windshield tinting using a electronic component parts and connector couplings in the vehicle film. interior, causing consequential damage. To avoid this, suitable procedures must be made to collect the fluid that runs down. Such work may not be performed on the vehicle without suitable precautions. In the event of traces of fluid on defective electronic component parts and connector couplings, the vehicle must be checked to see whether tinting was retrofitted to the windshields using a film. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si67.00-p-0005a, Service Information: Damage to electronic vehicle components by aftermarket tinting of windows with film on the inside Model all (4xWD, CAR, smart)

BA67.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2841 · Applies to: 453 · AR: BA67.00-Z-9999CZ

Tightening torques: Smart: Windows 18.09.2019 MODEL all Side Windows MODEL 452.3 BA67.30-P-1000-01C Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba67.00-z-9999cz, Tightening torques: Smart: Windows MODEL all

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2845 · Applies to: 453

Number Designation Order number BR00.45-Z-1012-07A Primer stick A 000 986 27 50 BR00.45-Z-1168-02A Glazing set A 453 989 05 00 Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar67.10-p-1700sr, Remove, install windshield Model 453

Remove cover (3)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2847 · Applies to: 453

7 Remove cover (3) 8 Mask off the body and roof paneling in the area of the windshield (1) with masking tape 9 Lift the edging (7) off the left or right-hand end and remove it from the windshield (1) 10 Detach the retaining strip (8) with the clip *452589016300 Clip remover remover from the windshield (1) and remove it 11.1 Cut out the windshield (1) with the cutting When removing the windshield (1) with the blade windshield removal tool and cutting blade. AR67.10-P-1000-01FF

Mask body flange, front edge of vehicle roof as well as detachable body parts in cutting area with adhesive tape to prevent damage caused by the cutting blade. Aid of helper is required to cut out and

remove windshield (1). *454589016300 Set of cutting blades 11.2 Cut out the windshield (1) with the windshield When removing the windshield (1) with removal tool (cutting wire) windshield removal tool "Veritrac". AR67.10-P-1000-06FF

Mask body flange, front edge of vehicle roof as well as detachable body parts in cutting area with adhesive tape. to prevent damage caused by the cutting wire. Aid of helper is required to cut out and

remove windshield (1). Cutting wire is contained in the adhesive parts kit. Adhesive parts kit (with isopropanol cleaner) *BR00.45-Z-1141-02A 11.3 Cut out the windshield (1) with the window When removing the windshield (1) with removal tool Roll out window removal tool Roll out. AR67.10-P-1000-11FF Aid of helper required to remove

windshield (1) from body flange. Cutting wire is contained in the adhesive parts kit. Adhesive parts kit (with isopropanol cleaner) *BR00.45-Z-1141-02A 12 Remove the old seal strip (5) from the instrument panel (6) Install

13 Stick the seal strip (5) in the area displayed to Throughout the entire assembly work on the the instrument panel (6) new windshield (1), cotton gloves must be worn. Ensure that no fingerprints are present in the area of the bonding surface. Before gluing on the seal strip (5), clean

the bonding surface on the instrument panel (6). Pre-compressed seal strip *BR00.45-Z-1072-01A 14 Prepare body flange for installation of window AR67.10-P-1501-01FF

The bonding area must be absolutely free of dust and grease in order to prevent paint adhesion problems of the adhesive material during window installation. Adhesive parts kit (with isopropanol cleaner) *BR00.45-Z-1141-02A 15 Insert new edging (7) and retaining strip (8) on Note the sequence when inserting the

the windshield (1) edging (7). Upper edges first of all, then transverse profile at top, edges at bottom, lateral profiles and transverse profile at bottom. 16 Prepare windshield (1) for glazing AR67.10-P-1000-03FF

The bonding area on windshield (1) must be absolutely free of dust and grease. Otherwise the adhesive force of the adhesive material can decrease. Adhesive parts kit (with isopropanol cleaner) *BR00.45-Z-1141-02A 17 Open the window in the driver's door and front This prevents the windshield (1) from

passenger door being pressed outwards by the air pressure when a door is closed before the bond has completely cured. 18 Apply adhesive material AR67.10-P-1000-08FF Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar67.10-p-1000ff, Remove/install windshield Model 454.0

Feeler gauge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2852 · Applies to: 453

452 589 01 21 00 454 589 01 63 00 000 589 86 63 00 Feeler gauge Set of cutting blades Adapter Repair materials Number Designation Order number BR00.45-Z-1141-02A Adhesive parts kit (with isopropanol cleaner) A 451 989 00 71 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar67.20-p-2000ff, Remove/install rear wall window Model 454.0

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2853 · Applies to: 453

pe67.29-p-2000-97bba Document title: Electric wiring diagram for heated rear window Code: Designation: Position: A0 15L Use of wiring diagrams F2 4L Vehicle interior fuse and relay module R1 4A Rear window heater U470 1D Valid for model 453.0 U470 10E Valid for model 453.0 U471 8E Valid for model 453.3 U471 1D Valid for model 453.3 U472 8F Valid for model 453.4 U472 1D Valid for model 453.4 W11/9 10L Left rear ground point X8/4 2G Trunk lid electrical connector Z6/166 9J Circuit 31 connector sleeve Z6/167 11G Circuit 31 connector sleeve Z6/168 6E Circuit 31 connector sleeve Z6/169 6E Circuit 31 connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe67.29-p-2000-97bba, Electric wiring diagram for heated rear window

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2854 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 U472 U471 X8/4 F2 (U470) U472 U471 (Z6/168) Z6/169 R1 W11/9 Z6/166 Z6/167 A0 U470 U472 U471 C AA A5 X8/4 (A) (3) 2 PE 54.15-P-2001BBC PE 54.15-P-2001BBB F2 E7 AB (7) 1 1 (U470) AA U472 U471 15LP 1 AB (Z6/168) Z6/169 R1 MG W11/9 Z6/166 Z6/167 U470 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 1 2 3 4 5 6 7 8 F 9 10 11 12 13 PE 67.29-P-2000-97BBA 14 15 L K J H G 9 10 11 12 13 E D C 14 15 B A 1,5 WHBN 1,5 WHBN 1,5 WHBN 1,5 BKBN 2,0 BK 5,0 BK 2,0 BK 1,0 BK 2,5 RDYE 2,0 BK

68.00 - 452 589 01 63 00 Clip remover (ws68.00-p-0012k)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2862 · Applies to: 453

4 68.00 - Check first aid kit (ap68.00-p-6850s) 5 68.00 - Service Information Discoloration_soiling of interior surfaces (si68.00-p-0005a) 6 68.00 - Tightening torques Smart Interior equipment (ba68.00-z- 9999cz) 7 68.10 - Remove bottle holder (ar68.10-p-1750ff) 8 68.10 - Remove_install center air nozzle (ar68.10-p-1150ff) 9 68.10 - Remove_install center air nozzle (ar68.10-p-1150sr) 11 68.10 - Remove_install cover below instrument panel (left) (ar68. 10-p-1500ff) 12 68.10 - Remove_install cover below instrument panel (left) (ar68. 10-p-1500sr) 13 68.10 - Remove_install cover below instrument panel (right) (ar68. 10-p-1520ff) 15 68.10 - Remove_install cover on instrument panel center section ( ar68.10-p-1190ff) 16 68.10 - Remove_install cross member under instrument panel ( ar68.10-p-1120ff) 17 68.10 - Remove_install dashboard (ar68.10-p-1000sr) 19 68.10 - Remove_install dashboard top section (ar68.10-p-1020ff) 22 68.10 - Remove_install glove compartment (ar68.10-p-1400ff) 25 68.10 - Remove_install glove compartment (ar68.10-p-1402sr) 26 68.10 - Remove_install glove compartment lid (ar68.10-p-1200ff) 28 68.10 - Remove_install instrument panel (ar68.10-p-1000ff) 29 68.10 - Remove_install instrument panel cover (ar68.10-p-1580sr) 31 68.10 - Remove_install lower center cover for instrument panel ( ar68.10-p-1498sr) 32 68.10 - Remove_install side air nozzle (ar68.10-p-1100ff) 33 68.10 - Remove_install side air vent (ar68.10-p-1100sr) 35

68.10 - Remove_install stowage net on instrument panel (ar68.10-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2863 · Applies to: 453

p-1511ff) 36 68.10 - Replace instrument panel (code 1705P68B42) (sm68.10-p -0008a) 37 68.10 - Retrofit stowage net on the instrument panel (az68.10-p- 0001ff) 38 68.10 - Retrofit trim piece on instrument panel (az68.10-p-0002sr) 40 68.20 - Install Brabus shift lever knob (an68.20-p-0004ff) 42 68.20 - Remove_install CD box (ar68.20-p-2510ff) 43 68.20 - Remove_install armrest on center console (ar68.20-p- 2026sr) 44 68.20 - Remove_install center armrest (ar68.20-p-2025ff) 46 68.20 - Remove_install center console (ar68.20-p-2000ff) 47 68.20 - Remove_install center console (ar68.20-p-2000sr) 48 68.20 - Remove_install center console reinforcement (ar68.20-p- 2340ff) 50 68.20 - Remove_install center console reinforcement (ar68.20-p- 2340sr) 52 68.20 - Remove_install cover on center console (ar68.20-p-2350ff) 53 68.20 - Remove_install cover on center console (ar68.20-p-2350fg ) 54 68.20 - Remove_install cover on center console (ar68.20-p-2350sr ) 55 68.20 - Remove_install floor covering (ar68.20-p-2040ff) 57 68.20 - Remove_install floor covering (ar68.20-p-2040sr) 58 68.20 - Remove_install floor covering in rear (ar68.20-p-4800ff) 60 68.20 - Remove_install gearshift lever cover (ar68.20-p-2310ff) 61 68.20 - Retrofit CD box (az68.20-p-0006ff) 62 68.20 - Retrofit armrest on center console (an68.20-p-0001sr) 64 68.20 - Retrofit bottle holder (az68.20-p-0008ff) 66

68.20 - Retrofit center armrest (az68.20-p-0050ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2864 · Applies to: 453

68 68.30 - Install Brabus accent parts (an68.30-p-0020ff) 70 68.30 - Remove_install console for luggage compartment cover ( ar68.30-p-4730ff) 71 68.30 - Remove_install door sill molding (ar68.30-p-4100ff) 72 68.30 - Remove_install door sill molding (ar68.30-p-4100fg) 73 68.30 - Remove_install door sill molding (ar68.30-p-4100sb) 74 68.30 - Remove_install eyeglass compartment on roof (ar68.30-p- 4400sr) 75 68.30 - Remove_install footrest on passenger side (ar68.30-p- 1340sr) 76 68.30 - Remove_install front roof frame paneling (ar68.30-p- 4450src) 77 68.30 - Remove_install handle on roof (ar68.30-p-4330ff) 78 68.30 - Remove_install handle on roof (ar68.30-p-4330sr) 79 68.30 - Remove_install headliner (ar68.30-p-4300ff) 80 68.30 - Remove_install headliner (ar68.30-p-4300sra) 81 68.30 - Remove_install interior paneling on roll bar (ar68.30-p- 1380src) 84 68.30 - Remove_install paneling in footwell (ar68.30-p-4010ff) 85 68.30 - Remove_install paneling on A-pillar (ar68.30-p-4050ff) 86 68.30 - Remove_install paneling on A-pillar (ar68.30-p-4050sr) 87 68.30 - Remove_install paneling on B-pillar (ar68.30-p-4700ff) 88 68.30 - Remove_install paneling on B-pillar (ar68.30-p-4700src) 89 68.30 - Remove_install paneling on C-pillar (ar68.30-p-4490ff) 91 68.30 - Remove_install rear center section paneling (ar68.30-p- 4785ff) 93 68.30 - Remove_install side paneling in trunk (ar68.30-p-4800ff) 94 68.30 - Remove_install side paneling in trunk (ar68.30-p-4800sra) 95 68.30 - Remove_install side paneling in trunk (ar68.30-p-4800src) 96

68.30 - Remove_install steering column cover (ar68.30-p-2000ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2865 · Applies to: 453

97 68.30 - Remove_install steering column cover (ar68.30-p-2000sr) 98 68.30 - Retrofit floor mats (code 1410P58C16) (sm68.30-p-0017a) 99 68.30 - Retrofit floor mats (code 1411P68C41) (sm68.30-p-0018a) 100 68.30 - Retrofit floor mats (code 1411P68C42) (sm68.30-p-0019a) 101 68.30 - Retrofit floor mats (code 1411P68C46) (sm68.30-p-0020a) 102 68.30 - Retrofit unilluminated door sill molding (az68.30-p-0005sr) 103 68.30 - Service Information bulletin Surface damage by scent dispenser (si68.30-p-0002a) 104 68.40 - Remove_install inside rearview mirror (ar68.40-p-0001ff) 105 68.40 - Remove_install inside rearview mirror (ar68.40-p-0001sr) 106 68.49 - Electrical function schematic for inside rearview mirror dimming (pe68.49-p-2050bba) 107 68.49 - Wiring diagram of automatic dimming inside rearview mirror (pe68.49-p-2000bba) 108 68.50 - Install luggage compartment cover (az68.50-p-0004ff) 109 68.50 - Retrofit luggage net for passenger-side footwell (az68.50-p -0007ff) 111 68.50 - Retrofit luggage net in trunk side (az68.50-p-0003ff) 112 68.60 - Remove_install sun visor (ar68.60-p-5480ff) 113 68.60 - Remove_install sun visor (ar68.60-p-5480sr) 114

WS68.00-P-0012K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2866 · Applies to: 453

452 589 01 63 00 Clip remover 04.03.2020 Model all (4xWD, CAR, Heavy transporter, Light transporter, UNIMOG, smart) Use in FG 01/08/09/15/20/22/26/ /27/28/29/41/42/43/47/49/54/60/61/62/67/68/72/77/80/82/83/88/91/set K Purpose: Tool for unclipping strips, trim parts, covers, cable ducts, wiring harnesses, tail lamps, roof spoilers as well as for releasing retaining clips and expansion rivets. Model 451.390/490: To remove the vacuum sensors from the brake booster. 452 589 01 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws68.00-p-0012k, 452 589 01 63 00 Clip remover Model all (4xWD, CAR, Heavy transporter, Light transporter, UNIMOG, smart)

AP68.00-P-6850S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2867 · Applies to: 453

Check first aid kit 02.09.2014 MODEL 453 First-aid kit in passenger-side door panel, shown on MODEL 453 1 First-aid kit 2 First-aid kit expiration date P68.00-7775-05 Remove

1 Remove first-aid kit (1) Check

2 Check first-aid kit (1) for external damage 3 Check first-aid kit (1) for obvious use If first-aid kit (1) was used: After consultation with customer, replace first- aid kit (1) and invoice as additional operation. 4 Check first-aid kit expiration date (2) If the first-aid kit expiration date (2) has been reached, or if the first-aid kit expiration date (2) is before the expected due date for the next service: After consultation with customer, replace first- aid kit (1) and invoice as additional operation. Install

5 Insert first-aid kit (1) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap68.00-p-6850s, Check first aid kit MODEL 453

SI68.00-P-0005A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2868 · Applies to: 453

Service Information: Discoloration/soiling of interior surfaces 13.06.2017 Model all (4xWD, CAR, smart) Light stains on interior surfaces through use, e.g. of sunscreen containing nano form titanium dioxide P91.18-2384-81 Please note that there have been an increasing number of customer Therefore, we advise that only cosmetic products with textile and complaints referring to light stains on interior surfaces such as, e.g. on clothing protection that do not contain any "Titanium dioxide in nano steering wheels, seats, door lining, etc. form" in the listing are used. These stains are caused, e.g. through the use of sunscreen containing Interior surfaces are not the only products where this form of nano form titanium dioxide. staining can occur. The textile industry also makes reference to this The white pigments responsible for staining are deposited deep into form of staining when corresponding cosmetics are used. the surface structure and they cannot be removed with commercially The cleaning of this type of soiling or the replacement of any soiled available cleaners and microfiber cloths. interior component parts may not be settled through the warranty and goodwill channel. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si68.00-p-0005a, Service Information: Discoloration/soiling of interior surfaces Model all (4xWD, CAR, smart)

BA68.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2869 · Applies to: 453 · AR: BA68.00-Z-9999CZ

Tightening torques: Smart: Interior equipment 18.09.2019 MODEL all Cross member below dashboard MODEL 454.0 BA68.10-P-1000-02B Center console MODEL 450.3/4, 452.3/4, 454.0 BA68.20-P-1000-01C Curtains/sun shades MODEL 450.3 BA68.50-P-1000-01C Cargo retainers MODEL 450.3, 451.3/4, 452.3 BA68.50-P-1000-03D Handles MODEL 454 BA68.70-P-1000-02B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba68.00-z-9999cz, Tightening torques: Smart: Interior equipment MODEL all

Push remover (4) carefully into air nozzle (1)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2872 · Applies to: 453

7 Push remover (4) carefully into air nozzle (1) Ensure that the retaining clamps (5, 6) do and allow it to turn approx. 90° to the right not come off the air nozzle (1). 8 Turn remover (4) 90° to right and remove from air nozzle (1) 9 Guide air nozzle (1) upward and unclip from Ensure that the retaining clamps (5, 6) do upper part of instrument panel (2) in lower not come off the air nozzle (1). area 10 Carefully guide air nozzle (1) downward until it can be removed from the upper part of the instrument panel (2) 11 Remove air nozzle (1) Install

12 Check retaining clamps (5, 6) replace if It must be possible to arrest the retaining required clamps (5, 6) tightly on the air nozzle (1), otherwise, replace. 13 Insert air nozzle (1) into upper part of instrument panel (2) until retaining clamps (5, 6) catch Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.10-p-1150ff, Remove/install center air nozzle MODEL 454.0

Loosen retaining clamps on electric wiring

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2880 · Applies to: 453

10 Loosen retaining clamps on electric wiring Ensure that electric wiring harnesses (8, harnesses (8, 9) from cross member (1) 9) are seated correctly. 11 Unlock plug (13) on restraint system control unit (N2/7) and disconnect 12 Detach ground line (12) 13 Disconnect plug (3) 14 Loosen electric wiring harness (6) from Ensure that electric wiring harness (5) is retaining clamps on bearing bracket (4), cross routed correctly. member (1) and body 15 Remove cross member (1) from body Unscrew bolts (10) last Installation:

Tighten all bolts on cross member (1) uniformly *BA68.10-P-1001-02B

16 Guide cross member (1) out of guide at side Helper required 17 Install in the reverse order Steering shaft

Number Designation Model 454.0 BA46.10-P-1003-05A Bolt, jacket tube to cross member Nm 13 Cross member below instrument panel Number Designation Model 454.0 BA68.10-P-1001-02B Bolt, cross member to body M8 Nm 25 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.10-p-1120ff, Remove/install cross member under instrument panel MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2883 · Applies to: 453

Designation Model 453.0 Model 453.3/4 BA91.60-P-1001-01C Bolt, front passenger airbag unit to instrument panel support Nm 7 7 110 589 03 59 00 Mounting wedge Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.10-p-1000sr, Remove/install dashboard Model 453

Remove right front footwell lamp (E17/15)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2889 · Applies to: 453

10 Remove right front footwell lamp (E17/15) MODEL 453.0 (except 453.041) with CODE 877 (ambient lighting) MODEL 453.3 (except 453.341) with CODE 877 (ambient lighting) When replacing glove compartment (1). 11 Install in the reverse order 452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.10-p-1402sr, Remove/install glove compartment MODEL 453

Push remover (4) carefully into air nozzle (1)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2896 · Applies to: 453

7 Push remover (4) carefully into air nozzle (1) Ensure that the retaining clamps (5, 6) do and allow it to turn approx. 90° to the right not come off the air nozzle (1). 8 Turn remover (4) 90° to right and remove from air nozzle (1) 9 Guide air nozzle (1) upward and unclip from Ensure that retaining clamps (5, 6) do not upper part of instrument panel (2) in lower come off of air nozzle (1). area 10 Carefully guide air nozzle (1) downward until it can be removed from the upper part of the instrument panel (2) 11 Remove air nozzle (1) Install

12 Check retaining clamps (5, 6) replace if It must be possible to arrest the retaining required clamps (5, 6) tightly on the air nozzle (1), otherwise, replace. 13 Insert air nozzle (1) into upper part of instrument panel (2) until retaining clamps (5, 6) catch Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.10-p-1100ff, Remove/install side air nozzle MODEL 454.0

AZ68.10-P-0001FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2900 · Applies to: 453 · AR: AZ68.10-P-0001FF

Retrofit stowage net on the instrument panel 7.1.04 MODEL 454.0 1 Instrument panel 2 Insert mat 3 Markings P68.10-3503-04 P68.10-3502-09 1 Instrument panel 5 Stowage net 7 Bottom section of instrument panel 4 Lug 6 Double-sided adhesive tape 8 Center console paneling 5 Stowage net 9 Bolt P68.10-3501-11 Remove

1 Remove insert mat (2) from stowage compartment on instrument panel (1) Install

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.10-p-0001ff, Retrofit stowage net on the instrument panel MODEL 454.0

Cut out recesses on insert mat (2) along

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2901 · Applies to: 453

2 Cut out recesses on insert mat (2) along specified markings (3) at rear. 3.1 Drill holes (arrows A) in center on lugs (4) of Only if holes in the lugs (4) on the stowage stowage net (5) net (5) are not yet drilled. Hole diameter: 3 mm. Remove drilling chips. 450589017000 Twist drill set Rechargeable drill/screwdriver WH58.30-Z-1007-20A 4 Install double-sided adhesive tape (6) on lugs (4) of stowage net (5) 5 Remove protective foil from double-sided Ensure that the frame on the stowage net adhesive tape (6), position stowage net (5) on (5) is flush with the instrument panel bottom instrument panel, align with instrument panel section (7) bottom section (7) as shown in sectional view and press on lightly. 6 Align stowage net (5) on left parallel to center console paneling (8) and mark hole (arrow B) 7 Mark stowage net (5) on right parallel to instrument panel bottom section (7) and mark hole (arrow C) 8 Remove stowage net (5) Remove soiled or damaged double-sided adhesive tape (6) and replace. 9 Drill hole at marked points (arrow B, C) on Do not drill holes too deep, otherwise the instrument panel bottom section (7) radio or the instrument panel bottom section (7) can be damaged. Hole diameter: 2 mm. Remove drilling chips. 450589017000 Twist drill set Rechargeable drill/screwdriver WH58.30-Z-1007-20A 10 Clean surface on instrument panel bottom LU cleaner *BR00.45-Z-1028-04A section (7) in area of lugs (4) 11 Position stowage net (5) on instrument panel Ensure that the frame on the stowage net (1), align with instrument panel bottom section (5) is flush with the instrument panel bottom (7) as shown in sectional view and press on section (7) firmly. 12 Tighten bolts (9) according to sequence of When tightening ensure that the stowage tightening torque (D1 to D5) net (5) does not change its position.Later aligning is not possible Protect instrument panel bottom section (7) with suitable fabric adhesive tape against damage and scratching, if applicable. Use suitable self-cutting bolts (9) 3.5 13 mm 13 Place insert mat (2) into instrument panel stowage box (1). 450 589 01 70 00 Twist drill set Commercially available tools Number Designation WH58.30-Z-1007-20A Cordless drill/driver Repair materials Number Designation Order number BR00.45-Z-1028-04A LU cleaner Adolf Würth GmbH & Co. KG Reinhold-Würth-Str. 12-17 74653 Künzelsau-Gaisbach Germany Tel. +49 7940 15-0 Fax +49 7940 15-1000 www.wuerth.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.10-p-0001ff, Retrofit stowage net on the instrument panel MODEL 454.0

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2903 · Applies to: 453

Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Parts kit for trim piece on instrument panel 1 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.10-p-0002sr, Retrofit trim piece on instrument panel Model 453.0/3/4 with code 535 (smart Media system) Model 453.0/3/4 with code 537 (smart Audio system)

AN68.20-P-0004FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2904 · Applies to: 453 · AR: AN68.20-P-0004FF

Install Brabus shift lever knob 19.2.04 MODEL 454.0 P68.20-3100-08 Shown on vehicle with transmission 1 Standard shift lever knob 2 BRABUS shift lever knob 717.471 Remove

1 Pull stock shift lever knob (1) upward off of gearshift lever Install

2 Position BRABUS shift lever knob (2) and Ensure that BRABUS shift lever knob (2) knock on lightly by hand is seated tightly. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, an68.20-p-0004ff, Install Brabus shift lever knob MODEL 454.0

Carefully guide shift gate cove (5) along catch

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2918 · Applies to: 453

hooks on center console cover (1). Otherwise the center console cover (1) and shift gate cover (5) can be damaged. 10 Remove cover on center console (1) 11 Install in the reverse order 452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar68.20-p-2350sr, Remove/install cover on center console Model 453

AZ68.20-P-0006FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2924 · Applies to: 453 · AR: AZ68.20-P-0006FF

Retrofit CD box 17.1.06 MODEL 454.0 Shown on vehicle without code (C10) Telephone console (DFO) 1 CD box 2 Bracket 3 Center console cover at front 4 Bolts A Left installation location (with code (LHD) Vehicles with left-hand drive vehicle and code (C10) Telephone console (DFO)) B Center installation location C Right installation location (with code (RHD) Vehicles with right-hand drive vehicle and code (C10) Telephone console (DFO)) P68.20-3029-06 Install

1 Determine installation location of bracket (2) Left installation location (A) on vehicles for CD box (1) on front center console cover with code (LHD) Vehicles with left-hand drive (3) vehicle and code (C10) Telephone console (DFO). Center installation location (B) on vehicles without code (C10) Telephone console (DFO). Right installation location (C) on vehicles with code (RHD) Vehicles with right-hand drive vehicle and code (C10) Telephone console (DFO). 2 Drill bore-holes for screws (4) through front Ensure that you only drill through front center console cover (3) center console cover (3), otherwise bracket (2) cannot be attached with screws (4). Drill 2 mm dia. holes Remove drilling chips. *450589017000

Wet/dry vacuum cleaner WE58.40-Z-1005-03A Rechargeable drill/screwdriver WH58.30-Z-1007-20A 3 Position bracket (2) and screw in screws (4) 4 Side CD box (1) onto bracket (2) and arrest 5.1 Enter special equipment in the vehicle data If a DMS Autoline 8.0 dealer system is not card and in the vehicle's online data card available in the workshop. Enter code (I03) CD box, single 450 589 01 70 00 Twist drill set Commercially available tools Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.20-p-0006ff, Retrofit CD box MODEL 454.0

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2925 · Applies to: 453

Designation WH58.30-Z-1007-20A Cordless drill/driver Workshop equipment WE58.40-Z-1005-03A Wet/dry vacuum cleaner Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.20-p-0006ff, Retrofit CD box MODEL 454.0

AZ68.20-P-0008FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2928 · Applies to: 453 · AR: AZ68.20-P-0008FF

Retrofit bottle holder 17.12.03 MODEL 454.0 P86.10-2145-07 Shown on vehicle with Code (LHD) Left- hand drive vehicle 2 Cover 3 Screw 4 Stowage shell P68.20-3350-09 Shown on vehicle with Code (LHD) Left- hand drive vehicle 1 Bottle holder 8 Press-in bolt 12 Template 5 Door sill molding 9 Fish-plate 13 Rail 6 Floor covering 10 Bracket 14 Skid 7 Cover panel 11 Nut 15 Bolts 12 Template 16 Packaging P68.20-3351-01 Remove

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.20-p-0008ff, Retrofit bottle holder MODEL 454.0

Mounting wedge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2945 · Applies to: 453

110 589 03 59 00 452 589 01 63 00 Mounting wedge Clip remover Repair materials Number Designation Order number BR00.45-Z-1142-02A Adhesive parts kit (with heptane cleaner) A 451 989 01 71 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.30-p-4300sra, Remove/install headliner Model 453.3

Unscrew bolt (2)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2952 · Applies to: 453

7 Unscrew bolt (2) 8 Unclip paneling (4) 9 Disconnect electrical connector from trunk When removing paneling (4) on left side of lamp (3) vehicle. 10 Guide seat belt through paneling (4) and remove paneling (4) 11 Remove bolts (7) 12 Detach catch (8.1) out of body and remove

paneling (8) Carefully detach catch (8.1). Otherwise the catch (8.1) can be damaged. 13 Install in the reverse order Seat belts/emergency tensioning retractors Number Designation Model 453.4 BA91.40-P-1004-01SR Bolt, belt end fitting to B-pillar Nm 21 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.30-p-4700src, Remove/install paneling on B-pillar Model 453.4

BA91.40-P-1002-01J

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2954 · Applies to: 453

Seat belt guide bracket bolt Nm 45 452 589 01 63 00 Snap-release tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar68.30-p-4490ff, Remove/install paneling on C-pillar MODEL 454.0

SM68.30-P-0017A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2961 · Applies to: 453

Retrofit floor mats (code: 1410P58C16) 15.12.14 MODEL 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 028783 Retrofit floor mats 1 Snap fasteners P68.30-3814-01 Check

1 Model 453 from WME4530411Y003417 to Check whether vehicle is affected by SM68.30-P-0017-01AAA measure WME4530441Y003574 Install

2 Fit floor mat in place on driver side using Install floor mats

snap fasteners (1). Floor mat must not impede pedal function. Parts ordering note Part no. Designation Quantity A 453 680 84 03 Floor mat 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm68.30-p-0017a, Retrofit floor mats (code: 1410P58C16) MODEL 453

SM68.30-P-0018A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2962 · Applies to: 453

Retrofit floor mats (code: 1411P68C41) 15.12.14 MODEL 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 028788 Retrofit floor mats 1 Snap fasteners P68.30-3814-01 Check

1 Model 453 from WME4530411Y003417 to Check whether vehicle is affected by SM68.30-P-0018-01AAA measure WME4530441Y003574 Install

2 Fit floor mat in place on driver side using Install floor mats

snap fasteners (1). Floor mat must not impede pedal function. Parts ordering note Part no. Designation Quantity A 453 680 18 04 Floor mat 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm68.30-p-0018a, Retrofit floor mats (code: 1411P68C41) MODEL 453

SM68.30-P-0019A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2963 · Applies to: 453

Retrofit floor mats (code: 1411P68C42) 15.12.14 MODEL 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 028789 Retrofit floor mats 1 Snap fasteners P68.30-3814-01 Check

1 Model 453 from WME4530421Y000351 to Check whether vehicle is affected by SM68.30-P-0019-01AAA measure WME4530442Y006949 Install

2 Fit floor mat in place on driver side using Install floor mats

snap fasteners (1). Floor mat must not impede pedal function. Parts ordering note Part no. Designation Quantity A 453 680 27 04 3E40 Floor mats 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm68.30-p-0019a, Retrofit floor mats (code: 1411P68C42) MODEL 453

AZ68.30-P-0005SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2965 · Applies to: 453 · AR: AZ68.30-P-0005SR

Retrofit unilluminated door sill molding 23.02.2016 Model 453.3/4 Shown on left side of vehicle 1 Unlit door sill P68.30-3888-06 Clean

1 Clean left and right door sill The area on the left and right door sill to be

bonded must be free of dust and grease. Cleaner *BR00.45-Z-1025-04A Install

2 Install left and right unlit door sill (1) AZ68.30-P-0005-01SR

When pressing on, exert pressure directly to adhesive points on unlit door sill (1). The maximum adhesive force is reached after approx. 72 h at 20 °C. Avoid any contact with moisture (e.g. frost, rain, fog, frost, carwash) or any mechanical stress during first 24 h. Otherwise adhesion problems may occur. Update Vehicle Documentation (VeDoc) 3 Attach note for unlit door sill retrofitted according to AZ68.30-P-0005SR under field organization texts to DG (KG) 60 Repair materials Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Parts kit for cover rail 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.30-p-0005sr, Retrofit unilluminated door sill molding Model 453.3/4

SI68.30-P-0002A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2966 · Applies to: 453

Service Information bulletin: Surface damage by scent dispenser 28.5.14 MODEL ALL P68.00-5264-09 At each workshop visit check whether there is a scent dispenser in the Surface damage on radio, COMAND, upper control panel (OBF) or vehicle and point out any consequential damage to the customer. on the air vents through aggressive interior compartment fragrances (e.g. fragrance oils). This damage cannot be charged to warranty and goodwill. The surface coating on the components mentioned can loosen in the process (arrows). Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si68.30-p-0002a, Service Information bulletin: Surface damage by scent dispenser MODEL ALL

AZ68.50-P-0004FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2971 · Applies to: 453 · AR: AZ68.50-P-0004FF

Install luggage compartment cover 15.3.05 MODEL 454.0 P68.30-3177-09 Shown on left side of vehicle 1 Plastic clips 3 Bolts 5 Upper C-pillar paneling 2 Clamps 4 Edge guard 6 Side luggage compartment lining 7 Expanding clip Shown on left side of vehicle 3 Bolts 8 Luggage compartment cover console 9 Luggage compartment cover P68.30-3178-03 Remove

1 Loosen edge guard (4) on left and right in area of upper C-pillar paneling (5) and side luggage compartment lining (6) 2 Remove expanding clips (7) in upper area of left and right side luggage compartment lining (6) 3 Loosen left and right side luggage compartment lining (6) in upper area and slightly pivot to side Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.50-p-0004ff, Install luggage compartment cover MODEL 454.0

Unclip left and right upper C-pillar paneling (5)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2972 · Applies to: 453

4 Unclip left and right upper C-pillar paneling (5) *452589016300

in rear area with snap-release tool Install

5 Press plastic clips (1) on left and right at point of rear expanding clips (7) into body 6 Fasten one clip (2) each on left and right to point on front expanding clips (7) to left and right upper C-pillar paneling (5) 7 Clip in left and right upper C-pillar paneling (5) Check clips at rear of left and right upper C-pillar paneling (5), replace if necessary 8 Fasten left and right side luggage compartment lining (6) 9 Fasten edge guard (4) Ensure that left and right edge guards (4) are seated correctly. 10 Position left and right luggage compartment cover console (8) and fasten with bolts (3) 11 Install luggage compartment cover (9) 12.1 Enter special equipment in the vehicle data At workshops without DMS Autoline 8.0. card and in the vehicle's online data card dealer system Enter code (I31) Flexible luggage compartment cover. 452 589 01 63 00 Snap-release tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.50-p-0004ff, Install luggage compartment cover MODEL 454.0

AZ68.50-P-0007FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2973 · Applies to: 453 · AR: AZ68.50-P-0007FF

Retrofit luggage net for passenger-side footwell 17.1.06 MODEL 454.0 1 Template 2 Floor covering 3 Markings 4 Mounting clips 5 Luggage net P68.50-2272-06 Install

1 Cut out template (1) included in scope of delivery 2 Center template (1) on floor covering (2) (arrows) 3 Transfer markings (3) of template (1) to floor covering (2) 4 Cut floor covering (2) approx. 5 mm vertically Carefully cut floor covering (2), otherwise, open on markings (3) lines below can be damaged 5 Screw mounting clips (4) on cutting points into floor covering (2) 6 Hook luggage net (5) into mounting clips (4) 7.1 Enter special equipment in the vehicle data If a DMS Autoline 8.0 dealer system is not card and in the vehicle's online data card available in the workshop. Enter code (I64) Luggage net in front passenger footwell Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.50-p-0007ff, Retrofit luggage net for passenger-side footwell MODEL 454.0

AZ68.50-P-0003FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2974 · Applies to: 453 · AR: AZ68.50-P-0003FF

Retrofit luggage net in trunk side 23.1.04 MODEL 454.0 P68.50-2271-08 1 Side paneling a 33 mm e 281 mm 2 Mounting clip b 20 mm f 13 mm 3 Luggage net c 181 mm g 140 mm d 7 mm h 141 mm Install

1 Slide rear bench seat to front-most position 2 Install markings (arrows) 3 Cut side paneling (1) approx. 5 mm vertically Carefully cut side paneling (1), otherwise open on markings (arrows) lines below can be damaged 4 Screw mounting clips (2) on cutting points into side paneling (1) 5 Hook luggage net (3) into mounting clips (2) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az68.50-p-0003ff, Retrofit luggage net in trunk side MODEL 454.0

72.00 - Safety information Doors (as72.00-z-9999zz)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2977 · Applies to: 453

4 72.00 - Tightening torques Smart Doors (ba72.00-z-9999cz) 5 72.10 - Adjust front door (ar72.10-p-0550ff) 6 72.10 - Adjust front door (ar72.10-p-0550sra) 8 72.10 - Remove_install exterior door handle on front door (ar72.10 -p-2400ff) 10 72.10 - Remove_install fixed front door window (ar72.10-p- 1920sra) 11 72.10 - Remove_install front door (ar72.10-p-0500ff) 12 72.10 - Remove_install front door (ar72.10-p-0500sra) 14 72.10 - Remove_install front door hinge (ar72.10-p-2660ff) 16 72.10 - Remove_install front door inner actuation (ar72.10-p- 1400ff) 17 72.10 - Remove_install front door inner actuation (ar72.10-p- 1400sr) 19 72.10 - Remove_install front door lock (ar72.10-p-4011ff) 20 72.10 - Remove_install front door lock (ar72.10-p-4011sra) 21 72.10 - Remove_install front door lock cylinder (ar72.10-p-4015sra ) 22 72.10 - Remove_install front door panel (ar72.10-p-6575sra) 24 72.10 - Remove_install front door paneling (ar72.10-p-6575ff) 26 72.10 - Remove_install front door side window (ar72.10-p-1961sra ) 28 72.10 - Remove_install front door window (ar72.10-p-1910ff) 29 72.10 - Remove_install front door window guide seal (ar72.10-p- 0010sra) 30 72.10 - Remove_install front door window lifter (ar72.10-p-1800sra ) 31 72.10 - Remove_install hinge of front door (ar72.10-p-2662sra) 33 72.10 - Remove_install inner sealing rail (ar72.10-p-1600ff) 34

72.10 - Remove_install outer sealing rail (ar72.10-p-1700ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2978 · Applies to: 453

35 72.10 - Remove_install power window in front door (ar72.10-p- 1800ff) 36 72.10 - Remove_install tubular frame for front door (ar72.10-p- 0950ff) 37 72.10 - Remove_install window crank (ar72.10-p-1100ff) 38 72.10 - Retrofit outer decorative foil (az72.10-p-0003sm) 39 72.12 - Adjust rear door (ar72.12-p-0650ff) 41 72.12 - Remove_install inner sealing rail on rear door (ar72.12-p- 1013ff) 43 72.12 - Remove_install inside door opener on rear door (ar72.12-p -2310ff) 44 72.12 - Remove_install outer rear door handle (ar72.12-p-2410ff) 45 72.12 - Remove_install outer sealing rail on rear door (ar72.12-p- 1014ff) 46 72.12 - Remove_install rear door (ar72.12-p-0600ff) 47 72.12 - Remove_install rear door hinge (ar72.12-p-2660ff) 49 72.12 - Remove_install rear door liner (ar72.12-p-1011ff) 50 72.12 - Remove_install rear door lock (ar72.12-p-2510ff) 52 72.12 - Remove_install rear door power window (ar72.12-p-1810ff) 53 72.12 - Remove_install rear door power window (ar72.12-p-1810fg ) 54 72.12 - Remove_install rear door triangular window (ar72.12-p- 1940ff) 55 72.12 - Remove_install tubular frame on rear door (ar72.12-p- 0950ff) 56 72.12 - Remove_install window in rear door (ar72.12-p-1920ff) 57 72.18 - Remove_install door paneling (ar72.18-p-1000ff) 58 72.18 - Remove_install door paneling (ar72.18-p-1000fg) 59 72.18 - Remove_install door paneling (ar72.18-p-1000sra) 60

72.20 - Adjust liftgate (ar72.20-p-0002sra)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2979 · Applies to: 453

61 72.20 - Adjust liftgate (ar72.20-p-0002src) 65 72.20 - Adjust tailgate (ar72.20-p-3510ff) 67 72.20 - Open tailgate using emergency unlocking feature (ar72.20- p-3515sra) 70 72.20 - Remove, install liftgate door lock (ar72.20-p-4065sra) 71 72.20 - Remove_install actuator of liftgate door lock (ar72.20-p- 2557sr) 72 72.20 - Remove_install actuator of rear-end door lock (ar72.20-p- 2555ff) 74 72.20 - Remove_install check strap on liftgate (ar72.20-p-2571sra) 75 72.20 - Remove_install gas-operated strut from tailgate (ar72.20-p -2832sr) 76 72.20 - Remove_install gas-operated strut on tailgate (ar72.20-p- 3600ff) 77 72.20 - Remove_install hinge of liftgate (ar72.20-p-2656sra) 78 72.20 - Remove_install inner cover on liftgate (ar72.20-p-0004sra) 79 72.20 - Remove_install inner cover on liftgate (ar72.20-p-0004src) 80 72.20 - Remove_install inner cover on rear end door (ar72.20-p- 0001ff) 81 72.20 - Remove_install liftgate (ar72.20-p-1020sra) 82 72.20 - Remove_install liftgate (ar72.20-p-1020src) 85 72.20 - Remove_install liftgate unlocking switch (ar72.20-p- 2558src) 86 72.20 - Remove_install outside trim on liftgate (ar72.20-p-1016sra) 87 72.20 - Remove_install tailgate (ar72.20-p-3500ff) 89 72.20 - Remove_install tailgate hinge (ar72.20-p-2560ff) 91 72.20 - Remove_install tailgate lock (ar72.20-p-2550ff) 93 72.20 - Removing and installing rear spoiler (ar72.20-p-4000sra) 94 72.20 - Retrofit roller blind for rear-end door (az72.20-p-0005ff) 95

72.20 - Retrofit stowage compartment in liftgate (an72.20-p-0003sr

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2980 · Applies to: 453

) 96 72.29 - Electrical function diagram for power windows (pe72.29-p- 2050bba) 97 72.29 - Electrical function diagram for power windows (pe72.29-p- 2050bbb) 98 72.29 - Overview of system components for power windows (PW) ( gf72.29-p-9997kj) 99 72.29 - Remove_install front power window switches (ar72.29-p- 0100ff) 100 72.29 - Remove_install front power window switches (ar72.29-p- 0100sr) 101 72.29 - Remove_install switches for power window in rear doors ( ar72.29-p-0002ff) 102 72.29 - Remove_installing front door power window motor (ar72. 29-p-1860sra) 103 72.29 - Table of contents, function description for power windows ( PW) (gf72.29-p-0998kj) 104 72.29 - Wiring diagram for power windows (2-fold) (pe72.29-p- 2100zb) 105 72.29 - Wiring diagram for power windows (4-fold) (pe72.29-p- 2000zb) 106 72.29 - Wiring diagram for power windows (pe72.29-p-2001-97bba ) 107 72.29 - Wiring diagram for power windows (pe72.29-p-2001-97bbc ) 110 72.29 - Wiring diagram for power windows (pe72.29-p-2001bba) 114 72.29 - Wiring diagram for power windows (pe72.29-p-2001bbb) 115 72.29 - Wiring diagram for power windows (pe72.29-p-2001bbc) 116

72.29 - Wiring diagram of power windows (4-fold) (pe72.29-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2981 · Applies to: 453

2000za) 117 72.29 - Wiring diagram of power windows 2-fold (pe72.29-p- 2100za) 118

AS72.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2982 · Applies to: 453 · AR: AS72.00-Z-9999ZZ

Safety information: Doors 18.09.2019 MODEL all Injury hazard! When working on folding door or Model 956, 957 AS72.00-Z-0001-01A folding door control body parts can be pinched or crushed Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as72.00-z-9999zz, Safety information: Doors MODEL all

BA72.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2983 · Applies to: 453 · AR: BA72.00-Z-9999CZ

Tightening torques: Smart: Doors 18.09.2019 MODEL all Front door MODEL 450.3/4, 451.3/4, 452.3/4 BA72.10-P-1000-01H Front door MODEL 454.0 BA72.10-P-1000-01K Front door MODEL 453 BA72.10-P-1000-01SR Rear door MODEL 454.0 BA72.12-P-1000-01G Rear door MODEL 156, 169.0, 176, 242, 245, 246, 453 BA72.12-P-1000-01H Rear-end door MODEL 450.3/4 BA72.20-P-1000-02E Rear-end door MODEL 451.3/4 BA72.20-P-1000-02F Rear-end door MODEL 454.0 BA72.20-P-1000-02G Rear-end door MODEL 452.3/4 BA72.20-P-1000-02H Liftgate Model 453 BA72.20-P-1000-03SR Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba72.00-z-9999cz, Tightening torques: Smart: Doors MODEL all

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2985 · Applies to: 453

Designation Model 454.0 8.0 ( 1.5) Size of gap Front door to A-pillar Dim. "H" mm BE60.00-P-1003-01M 8.0 ( 1.5) Front door to entry Dim. "I" mm 8.0 ( 1.5) Front door to rear door Dim. "J" mm Front door

Number Designation Model 454.0 BA72.10-P-1004-01K Torx bolt, door hinge to body Nm 34 BA72.10-P-1005-01K Torx bolt, door hinge to tubular frame Nm 34 BA72.10-P-1006-01K Bolt, striker eye to body Nm 21 452 589 01 21 00 Feeler gage Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.10-p-0550ff, Adjust front door MODEL 454.0

Assembly tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2991 · Applies to: 453

454 589 00 59 00 Assembly tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.10-p-0500ff, Remove/install front door MODEL 454.0

Snap-release tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 2996 · Applies to: 453

452 589 01 63 00 Snap-release tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.10-p-1400ff, Remove/install front door inner actuation MODEL 454.0

Unhook wire (5) from relay lever (10) and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3001 · Applies to: 453

4 Unhook wire (5) from relay lever (10) and unclip from lock cylinder housing (11) 5 Release wire (6) and unhook from outside door handle (3) 6 Unlock bracket (8) with suitable tool and pull lock cylinder housing (11) from outside door handle (3) 7 Remove retaining clip (9) and remove relay Installation: Ensure that spring (12) is

lever (10) from lock cylinder housing (11) correctly installed in relay lever (10). Installation: The guides (C) of the lock

cylinder (7) should be seated vertically in the lock cylinder housing (11) as shown. Only then it is possible to install the relay lever (10) correctly. 8 Insert key into lock cylinder (7) and remove safety spring (13) 9 Pull lock cylinder (7) out of lock cylinder Before removing key from removed lock

housing (11) cylinder (7), secure lock wedges against falling out with suitable adhesive tape. 10 Install in the reverse order Check

11 Insert key into lock cylinder (7) and check mechanical locking and unlocking feature Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.10-p-4015sra, Remove/install front door lock cylinder Model 453.3/4

Disconnect electrical connection (10)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3003 · Applies to: 453

4 Disconnect electrical connection (10) 5 Disconnect electrical connection (11) 6 Remove grommet (21) and pull electrical wiring harness (26) in direction of door paneling (1) 7.1 Unclip cap in door handle with suitable tool Model 453.3/4 and unscrew bolt (3) behind except code V21 (Electrically adjustable and heated outside mirrors (FFO)) 7.2 Remove outside mirror adjustment switch Model 453.3/4 with code V21 (Electrically adjustable and (S50), disconnect electrical connector and unscrew bolt (3) behind heated outside mirrors (FFO)) When removing door panel (1) on drive side. 8 Unclip cap (4) 9 Remove screw (5) 10 Unscrew screw/bolt (7) 11 Remove expansion rivet (9) 12 Unclip door panel (1) starting at bottom and *110589035900 Mounting wedge lift upward until electrical connectors and wire on inside door opener are accessible 13 Disconnect electrical connectors and wire The number of electrical connectors varies

from inside door opener according to vehicle equipment. 14 Remove door trim (1) Installation: Ensure that the retaining tabs

(13) are correctly positioned in the inner sealing rail (15). 15 Check the retaining clips (12) for damage If complaint present Replace retaining clips (12) 16 Unclip inside door opener from door trim (1) When replacing door trim (1). 17 Remove left front speaker (H4/5) or right front When replacing door trim (1). speaker (H4/6) from door trim (1) 18 Remove driver side power window switch When replacing door trim (1). (S20/1) or passenger side power window switch (S21/2) from door trim (1) 19 Remove electrical subharness (26) from door When replacing door trim (1). trim (1) 20 Install in the reverse order 110 589 03 59 00 Mounting wedge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.10-p-6575sra, Remove/install front door panel Model 453.3/4

Pull retaining clip (8) toward rear until retainer

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3005 · Applies to: 453

10 Pull retaining clip (8) toward rear until retainer of electrical connector (9) can be pressed in. 11 Disconnect electrical connector (9) Press in retainer for unlocking electrical connector (9) 12 Loosen door liner (3) from tubular frame (2) Installation:

Check retaining clips, from top to bottom replace if necessary 13 Slide door liner (3) upward out of guide of Door liner (3) is guided in area of inner tubular frame (2) sealing rail. Installation: Install door liner (3) from top

into guide of tubular frame (2) 14 Remove door liner until cable (12) and Bowden cable (11) are accessible 15 Unclip Bowden cable (11) from door lock 16 Unhook cable (12) from door lock 17 Remove door liner (3) 18 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.10-p-6575ff, Remove/install front door paneling MODEL 454.0

AZ72.10-P-0003SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3017 · Applies to: 453 · AR: AZ72.10-P-0003SM

Retrofit outer decorative foil 21.8.07 MODEL 450, 452, 454 P72.10-3326-09 The bonding positions shown are

recommended by DaimlerChrysler, however, without obligation. Customer requests are, therefore, to be taken into consideration Glue decorative foil at room temperature and maintain temperature for 24 h. When solar radiation is high, bond decorative foil in shade only. If the decorative foil should be removed after a longer period of time, paint may be discolored Clean

1 Clean surfaces to be bonded Surfaces must be free of dust, grease and silicon. Attachment 2 Attach adhesive tape as reference edge to align decorative foil later 3 Cut decorative foil to desired size. 4 Remove protective foil from decorative foil 5 Spray detergent on surfaces to be bonded and adhesive side of decorative foil 6 Install decorative foil on vehicle, press out air pockets and water with a plastic squeegee from center toward outside. 7 Cut decorative foil in area of joints and beads Ensure that the hot air flow is not too hot and work into contour; heat decorative foil to damage the decorative foil. with heat gun. *450589016300

8 Remove upper carrier foil of decorative foil 9 Remove air pockets in decorative foil Punch air pockets at edge with pin and then smooth decorative foil by hand. 450 589 01 63 00 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az72.10-p-0003sm, Retrofit outer decorative foil MODEL 450, 452, 454

Hot-air gun

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3018 · Applies to: 453

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az72.10-p-0003sm, Retrofit outer decorative foil MODEL 450, 452, 454

Adjust transition between rear door (1) and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3020 · Applies to: 453

7 Adjust transition between rear door (1) and The contour of the rear door (1) must be rear fender and C-pillar by moving striker eye flush with the contour of the rear fender and (2) C-pillar or extend a maximum of 1 mm. 8 Tighten bolts (3) for striker eye (1) *BA72.12-P-1006-01G

Test and adjustment values Number Designation Model 454.0 8.0 ( 1.5) Size of gap Front door to A-pillar Dim. "H" mm BE60.00-P-1003-01M 8.0 ( 1.5) Front door to entry Dim. "I" mm 8.0 ( 1.5) Front door to rear door Dim. "J" mm 8.0 ( 1.5) Size of gap Rear door entry Dim. "K" mm BE60.00-P-1004-01M 8.0 ( 1.5) Rear door to C-pillar Dim. "L" mm Rear door

Number Designation Model 454.0 BA72.12-P-1004-01G Torx bolt, door hinge to body Nm 34 BA72.12-P-1005-01G Torx bolt, door hinge to tubular frame Nm 34 BA72.12-P-1006-01G Bolt, striker eye to body Nm 21 452 589 01 21 00 Feeler gage Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.12-p-0650ff, Adjust rear door MODEL 454.0

Assembly tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3026 · Applies to: 453

Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.12-p-0600ff, Remove/install rear door MODEL 454.0

Assembly tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3029 · Applies to: 453

454 589 00 59 00 Assembly tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.12-p-1011ff, Remove/install rear door liner MODEL 454.0

Feeler gauge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3042 · Applies to: 453

Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.20-p-0002sra, Adjust liftgate MODEL 453.3

Loosen nut (4) from left and right tailgate

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3046 · Applies to: 453

7 Loosen nut (4) from left and right tailgate hinge (5) 8 Adjust dimension gaps on tailgate (1) AR60.00-P-0700-01FF Adjust tailgate (1) so that it is flush with taillamp (arrows A). BE60.00-P-1005-01M BE60.00-P-1006-01M *452589012100

9 Tighten nut (4) on left and right tailgate hinge *BA72.20-P-1001-02G

(5) 10 Check gaps again Repeat procedure if necessary BE60.00-P-1005-01M BE60.00-P-1006-01M *452589012100

Adjust height 11 Loosen bolts (6) on tailgate hinge (5) 12 Adjust gaps on tailgate (1) AR60.00-P-0700-01FF Adjust tailgate (1) so that the upper edge of tailgate (1) is flush with the exterior roof surface (arrows B). BE60.00-P-1005-01M BE60.00-P-1008-01M *452589012100

13 Tighten bolts (6) on tailgate hinge (5) *BA72.20-P-1002-02G

14 Check gaps again Repeat procedure if necessary BE60.00-P-1005-01M BE60.00-P-1008-01M *452589012100

Adjust striker eye 15 Loosen bolts (8) on striker eye (7) and adjust *BE60.00-P-1006-01M Tailgate (1) should be flush with fender by moving striker eye (7) edge 16 Tighten bolts (8) for striker eye (7) Adjust stop buffers 17 Adjust left and right stop buffer (9) so that they Tailgate (1) should close and open easily; make contact when tailgate (1) is closed readjust stop buffer (9) if necessary Test and adjustment values Number Designation Model 454.0 Dimension "M" 5.0 ( 1.0) Gap CBS rear end to C-pillar mm BE60.00-P-1005-01M dimension Dimension "N" 7.0 ( 2.0) CBS rear end to tailgate mm Dimension "O" 6.5 ( 1.0) Gap Tailgate to C-pillar mm BE60.00-P-1006-01M dimension 7.0 ( 1.0) Tailgate to taillamp Dimension"P" mm Dimension "Q" 6.5 ( 2.0) Tailgate to CBS rear end, side mm 6.5 ( 2.0) Gap Roof to rear spoiler Dimension"T" mm BE60.00-P-1008-01M dimension Tailgate

Number Designation Model 454.0 BA72.20-P-1001-02G Nut, tailgate hinge to body Nm 20 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.20-p-3510ff, Adjust tailgate MODEL 454.0

BA72.20-P-1002-02G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3047 · Applies to: 453

Bolt, tailgate hinge to Nm 9 tailgate 452 589 01 21 00 Feeler gauge Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.20-p-3510ff, Adjust tailgate MODEL 454.0

AR43.10-P-0355SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3049 · Applies to: 453 · AR: AR43.10-P-0355SR

Remove/install brake booster vacuum line 04.08.2014 MODEL 453 P43.10-2174-07 Shown on ENGINE 281.920 1 Vacuum line 5 Vacuum line 2 Brake booster 6 Connecting point 3 Seal 7 Vacuum line 4 T-piece 8 Intake manifold Remove/install

1 Reduce the vacuum in the brake booster (2) The engine must be switched off.

by pressing the brake pedal several times 2 Open maintenance flap 3 Pull vacuum line (1) out of brake booster (2) Installation: Check seal (3).

If there are problems: Install new seal (3). 4 Release vacuum line (1) at T-piece (4) and pull off 5 Remove vacuum line (1) 6 Release vacuum line (5) at T-piece (4) and pull off 7 Unclip vacuum line (5) from bracket on longitudinal member Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 8 Raise vehicle with vehicle lift 9 Remove underfloor panels 10 Release vacuum line (5) at connecting point (6) on underfloor and pull off 11 Unclip vacuum line (5) from brackets 12 Remove vacuum line (5) 13 Release vacuum line (7) at connecting point (6) on underfloor and pull off 14.1 Release vacuum line (7) on intake manifold (8) MODEL 453 with ENGINE 281.920 from below and pull off 14.2 Release vacuum line (7) on charge air pipe MODEL 453 with ENGINE 281.910 from below and pull off 15 Unclip vacuum line (7) from brackets 16 Remove vacuum line (7) 17 Install in the reverse order Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar43.10-p-0355sr, Remove/install brake booster vacuum line MODEL 453

Clip remover

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3051 · Applies to: 453

452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.20-p-2557sr, Remove/install actuator of liftgate door lock Model 453.0/3

Tailgate

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3070 · Applies to: 453

Number Designation Model 454.0 BA72.20-P-1001-02G Nut, tailgate hinge to body Nm 20 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar72.20-p-2560ff, Remove/install tailgate hinge MODEL 454.0

AN72.20-P-0003SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3074 · Applies to: 453 · AR: AN72.20-P-0003SR

Retrofit stowage compartment in liftgate 08.12.2016 Model 453.3 with code S41 (No rear bench seat) except code A03 (Control code for equipment lines (passion/prime/proxy)) except code A04 (Control code for equipment lines (BRABUS/BRABUS Xclusive)) 1 Stowage compartment P72.20-3522-11 Install

1 Install stowage compartment (1) in liftgate AN72.20-P-0003-01SR Update Vehicle Documentation (VeDoc) 2 Enter special equipment into the on-line Code J55 (Stowage box in liftgate)

vehicle data card 3 Attach note "Stowage compartment in liftgate retrofitted according to AN72.20-P-0003SR under field organization text for design group 74 Parts ordering note Part no. Designation Quantity KG 99 (siehe EPC) Parts kit for stowage box in liftgate 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, an72.20-p-0003sr, Retrofit stowage compartment in liftgate Model 453.3 with code S41 (No rear bench seat) except code A03 (Control code for equipment lines (passion/prime/proxy)) except code A04 (Control code for equipment lines ...

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3085 · Applies to: 453

pe72.29-p-2001-97bba Document title: Wiring diagram for power windows Code: Designation: Position: A0 23L Use of wiring diagrams F2 5L Vehicle interior fuse and relay module F2f14 3K Fuse 14 M10/3 2L Left front power window motor M10/4 18L Right front power window motor S20/1 4A Power window switch group, driver side S20/1 10A Power window switch group, driver side S20/1s1 2A Left front power window switch S20/1s2 9A Right front power window switch S21/2 14A Passenger-side power window switch U470 9J Valid for model 453.0 W1/3 7L Left cockpit ground point W1/5 17L Right cockpit ground point X35/1 3H Left front door electrical connector X35/2 11H Right front door electrical connector Z6/154 16J Ground connection connector sleeve Z6z14 17E Ground connection connector sleeve Z6z17z1 7E Ground connection connector sleeve Z81z1 12L Circuit 58d connector sleeve Z81z3 11L Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe72.29-p-2001-97bba, Wiring diagram for power windows

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3086 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 583 (Power windows) except code 584 (Power windows with convenience controls and obstruction sensor) except code ICPA (Standard equipment) f14 s1 s2 M10/3 X35/1 F2 W1/3 (Z81z3) Z81z1 (U470) X35/2 S20/1 Z6z17z1 S20/1 W1/5 Z6/154 Z6z14 S21/2 PE 54.15-P-2001BBB M 30 AA 2 1 AP39 AA S14 A11 A A10 B10 B11 C5 C5 B11 A NC NC NC AP39 21A 21B AA 10 5 6 8 2 7 MAM 22C 22D LPAR LPAR 22B 3 4 1 9 AA 5 1 3 PE 00.19-P-2600BBA B10 AA 1 A10 MAN 22D 22C 22A 6 2 4 F L K 1 2 3 4 J H G 5 6 7 8 9 10 11 12 E D C B A 4 3 2 1 7 8 6 5 12 11 10 9 13 14 15 16 17 18 14 13 16 15 18 17 1,5 GYBN 1,5 YEBN 4,0 BKBN 1,5 YEBN 0,35 PKWH 0,35 PKWH 1,5 WHBN 4,0 BKBN 1,5 GYBN 1,5 WHBN 1,5 GNBN 1,5 BKBN 1,5 GYBN 0,35 BUWH 0,35 BUWH 1,5 BUBN 1,5 PKBN 2,5 BKBN 6,0 BK 2,5 BKPK 1,5 WHBN 1,5 GNBN 1,5 BK ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe72.29-p-2001-97bba, Wiring diagram for power windows

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3087 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 583 (Power windows) except code 584 (Power windows with convenience controls and obstruction sensor) except code ICPA (Standard equipment) M10/4 A0 M AA 1 2 F 18 19 20 22 21 23 PE 72.29-P-2001-97BBA L K J H G 20 19 18 E D C 23 22 21 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3088 · Applies to: 453

pe72.29-p-2001-97bbc Document title: Wiring diagram for power windows Code: Designation: Position: A0 40L Use of wiring diagrams F2 16L Vehicle interior fuse and relay module F2f44 14K Fuse 44 M10/3 5L Left front power window motor M10/4 22L Right front power window motor M10/4 28L Right front power window motor M10/4 34L Right front power window motor N10/10 10L Center SAM control unit S20/1 4A Power window switch group, driver side S20/1 12A Power window switch group, driver side S20/1 20A Power window switch group, driver side S20/1 27A Power window switch group, driver side S20/1s1 3A Left front power window switch S20/1s2 24A Right front power window switch S21/2 29A Passenger-side power window switch S21/2 36A Passenger-side power window switch U470 26E Valid for model 453.0 W1/3 12L Left cockpit ground point W1/5 36L Right cockpit ground point X35/1 8E Left front door electrical connector X35/2 22H Right front door electrical connector X35/2 35F Right front door electrical connector Z16/4 31G Passenger-side power window motor "RAISE" signal connector sleeve Z16/7 29G Passenger-side power window motor "LOWER" signal connector sleeve Z6/154 35H Ground connection connector sleeve Z6z14 35D Ground connection connector sleeve Z6z17z1 6F Ground connection connector sleeve Z6z17z2 4H Ground connection connector sleeve Z7/89 8G Line signal connector sleeve Z81z1 26F Circuit 58d connector sleeve Z81z3 26G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe72.29-p-2001-97bbc, Wiring diagram for power windows

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3089 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 584 (Power windows with convenience controls and obstruction sensor) except code 583 (Power windows) f44 s1 M10/3 Z6z17z2 N10/10 W1/3 F2 Z7/89 Z6z17z1 S20/1 X35/1 S20/1 M NC BA 1 2 3 6 4 5 PE 54.21-P-2127BBB PE 54.15-P-2001BBC 25 S44 35 S1 AB BA 4 3 5 21B 21A MAM A9 A A4 A10 6 7 NC NC F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1,5 RDBN 0,5 GN 1,5 BKBN 1,0 BK 0,35 GYWH 4,0 BKBN 1,5 RDBN 1,5 RDBN 4,0 BKBN 0,5 GN 0,5 BN 0,5 BKWH 0,35 GYWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe72.29-p-2001-97bbc, Wiring diagram for power windows

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3090 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 584 (Power windows with convenience controls and obstruction sensor) except code 583 (Power windows) s2 S20/1 M10/4 M10/4 X35/2 (Z81z3) Z81z1 Z16/7 Z16/4 M10/4 Z6 X35/ (U470) S20/1 S21/2 Z PE 00.19-P-2600BBA A2 A3 C5 A9 A4 BA 4 6 A 1 2 3 M NC 5 22B 22A LPD NC A2 A3 C5 1 2 8 BA 8 4 3 1 2 6 22A 22B LPAR A 7 18 19 20 18 19 20 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 0,75 BKBN 0,35 PKWH 0,5 WH 1,5 RDBN 0,35 PKWH 0,5 BN 0,5 GN 0,5 BN 0,5 GN 0,35 BUWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 BUWH 0,35 BNWH 0,35 GNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe72.29-p-2001-97bbc, Wiring diagram for power windows

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3091 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 584 (Power windows with convenience controls and obstruction sensor) except code 583 (Power windows) 0/4 W1/5 A0 Z6/154 X35/2 Z6z14 S21/2 MAN A A10 5 F PE 72.29-P-2001-97BBC 35 36 38 37 39 40 L K J H G E D C 35 36 37 38 39 40 B A 2,5 RDYE 6,0 BK 2,5 BKPK 2,5 BKBN 0,5 BK Cut here

77.00 - 129 589 01 98 00 Welding bead catcher (ws77.00-p-0010k)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3097 · Applies to: 453

3 77.00 - Safety information Sliding roof, soft top, top attachments ( as77.00-z-9999zz) 4 77.00 - Test and adjustment values Smart Sliding roof, soft top, top - attachments (be77.00-z-9999cz) 5 77.00 - Tightening torques Smart Sliding roof, soft top, top attachme- nts (ba77.00-z-9999cz) 6 77.20 - Adjust tilting_sliding roof panel (ar77.20-p-1100ff) 7 77.20 - Block diagram of tilting_sliding roof (SR) (pe77.20-p-2002za ) 9 77.20 - Electric wiring diagram for panoramic sliding roof (pe77.20-p -2200-97bba) 10 77.20 - Electric wiring diagram for panoramic sliding roof (pe77.20-p -2200bba) 14 77.20 - Electric wiring diagram for sliding roof (pe77.20-p-2001zb) 15 77.20 - Electric wiring diagram, sliding roof (pe77.20-p-2001za) 16 77.20 - Remove_install glass sliding roof (ar77.20-p-0003ff) 17 77.20 - Remove_install roller sun blind on tilting_sliding roof (ar77. 20-p-3015ff) 19 77.20 - Remove_install seal for glass sliding roof (ar77.20-p-1330ff) 21 77.20 - Remove_install seal for glass sliding roof (ar77.20-p-1330fg) 22 77.20 - Remove_install slide block on roller sun blind (ar77.20-p- 2191ff) 23 77.20 - Remove_install slide blocks on roller sun blind (ar77.20-p- 2191fg) 24 77.20 - Remove_install sliding roof drive (ar77.20-p-1800ff) 26 77.20 - Remove_install switch for tilting_sliding roof (ar77.20-p- 0001ff) 27 77.20 - Remove_install wind deflector (ar77.20-p-2500ff) 28

77.20 - Remove_install wind guide for wind deflector (ar77.20-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3098 · Applies to: 453

2498ff) 30 77.21 - Remove_install front panoramic roof roller sun blind (ar77. 21-p-0200ff) 31 77.21 - Remove_install panoramic roof (ar77.21-p-0750sra) 34 77.21 - Remove_install rear panoramic roof roller sun blind (ar77.21 -p-0201ff) 36 77.21 - Remove_install roller sun blind on panoramic sunroof (ar77. 21-p-0205sra) 39 77.25 - Remove_install wind deflector (ar77.25-p-1000mco) 40 77.30 - Adjust soft top (ar77.30-p-1010src) 41 77.30 - Remove_install arresting bolt on rear soft top retaining clip ( ar77.30-p-1152src) 45 77.30 - Remove_install folding roof cassette (ar77.30-p-1111src) 46 77.30 - Remove_install folding top (ar77.30-p-1100mco) 47 77.30 - Remove_install guide tube for drive cable (ar77.30-p- 1112src) 52 77.30 - Remove_install rear soft top (ar77.30-p-1150src) 53 77.30 - Remove_install rear soft top retaining clip (ar77.30-p- 1151src) 55 77.30 - Remove_install roof peak seal (ar77.30-p-3352mcc) 56 77.30 - Remove_install side wall seal (ar77.30-p-3350mcc) 58 77.30 - Remove_install soft top bow on soft top (ar77.30-p- 1200mco) 60 77.30 - Remove_install soft top drive cable (ar77.30-p-1104mco) 61 77.30 - Remove_install soft top main bearing (ar77.30-p-1108src) 63 77.30 - Remove_install soft top roof cassette (ar77.30-p-1109mco) 65 77.30 - Tension folding top (ar77.30-p-1102src) 67 77.33 - Remove, instal side support seal (ar77.33-p-1010mco) 70 77.33 - Remove_install B-pillar catch (ar77.33-p-2100src) 72

77.33 - Remove_install folding roof cassette soft top lock (ar77.33-p

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3099 · Applies to: 453

-0001src) 74 77.33 - Remove_install roof cassette spoiler (ar77.33-p-2030mco) 75 77.33 - Remove_install side support bearing (ar77.33-p-1008mco) 77 77.33 - Remove_install slide plate on soft top (ar77.33-p-2010mco) 79 77.33 - Remove_install soft top bow slider (ar77.33-p-2000mco) 80 77.33 - Remove_install soft top control drive unit (ar77.33-p- 1234src) 82 77.35 - Remove, install rear soft top window (ar77.35-p-1000src) 83 77.35 - Remove, install rear soft top window seal (ar77.35-p- 1001src) 85 77.39 - Remove, install rear soft top drive wiring harness (ar77.39-p -1010src) 86 77.39 - Remove_install rear soft top motor (ar77.39-p-4010src) 87

WS77.00-P-0010K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3100 · Applies to: 453

129 589 01 98 00 Welding bead catcher 24.10.2019 Model all (4xWD, CAR, Light transporter, TRUCK, smart) Verwendung in FG 00/63/77/54/91/Satz K Purpose: Welding pearl catcher for covering vehicle parts during welding and soldering. 129 589 01 98 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws77.00-p-0010k, 129 589 01 98 00 Welding bead catcher Model all (4xWD, CAR, Light transporter, TRUCK, smart)

AS77.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3101 · Applies to: 453 · AR: AS77.00-Z-9999ZZ

Safety information: Sliding roof, soft top, top attachments 29.11.2019 MODEL all Risk of injury due to snapping or warming up Model all (CAR) AS77.21-Z-0002-01A of cutting wire and due to splinters when cutting out glued panoramic roofs Risk of injury caused by body parts being Model 170, 171.4, 172.4, 230, 231 AS77.50-Z-0001-01A trapped or crushed when working on a partially open Vario roof (in stop mode) or in its closing area as a result of the Vario roof suddenly collapsing Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as77.00-z-9999zz, Safety information: Sliding roof, soft top, top attachments MODEL all

BA77.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3103 · Applies to: 453 · AR: BA77.00-Z-9999CZ

Tightening torques: Smart: Sliding roof, soft top, top attachments 18.09.2019 MODEL all Electric sliding roof MODEL 454.0 with CODE V29 (Electric glass BA77.20-P-1000-01D sliding roof (FFO)) Electric sliding roof MODEL 450.3 with CODE V29 (Electric glass BA77.20-P-1000-01I sliding roof (FFO)) Panoramic roof MODEL 451.3 BA77.21-P-1000-01D Soft top MODEL 452.3/4 BA77.30-P-1000-01C Soft top MODEL 450.40/414/43/44/452 BA77.30-P-1000-01D Hardtop MODEL 452.3/4 BA77.30-P-1000-02A Soft top mechanical components MODEL 450.4 BA77.33-P-1000-01D Soft top mechanical components Model 453.4 BA77.33-P-1000-01SRC Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba77.00-z-9999cz, Tightening torques: Smart: Sliding roof, soft top, top attachments MODEL all

Helper required

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3105 · Applies to: 453

The front bolts (5) are not accessible *BA77.20-P-1001-01D

9 Repeat step 8 until all corners of the glass sliding roof (1) are adjusted 10 Open glass sliding roof (1) until front bolts (5) See Operating Instructions on left and right on glass sliding roof (1) are accessible 11 Tighten front left and right bolts (5) on glass Proceed carefully in area of headliner (2) sliding roof (1) to prevent damage or soiling *BA77.20-P-1001-01D

12 Check for proper function, if necessary For fault description and synchronization, synchronize see operating instructions Electric sliding roof

Number Designation Model 454.0 BA77.20-P-1001-01D Torx bolt, sliding roof cover to bracket Nm 6 452 589 01 21 00 Feeler gauge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.20-p-1100ff, Adjust tilting/sliding roof panel MODEL 454.0 with CODE (V29) Electric glass sliding roof (FFO)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3107 · Applies to: 453

pe77.20-p-2200-97bba Document title: Electric wiring diagram for panoramic sliding roof Code: Designation: Position: A0 48L Use of wiring diagrams A40/3 31L smart radio multimedia navigator Code 535 29G Smart Media System F1 27L Power supply fuse and relay module F1f4 25K Fuse 4 F2 19L Vehicle interior fuse and relay module F2f16 17K Fuse 16 F2f20 15K Fuse 20 F2k3 20K Sliding roof relay M12 13L Folding roof drive unit N30/4 35L Electronic Stability Program control unit N70/1 7L Sliding roof control unit S84 5A Power soft top switch S84 12A Power soft top switch S84 20A Power soft top switch S84 28A Power soft top switch S84 36A Power soft top switch S84 42A Power soft top switch W1/3 24L Left cockpit ground point W51/14 1L Right rear frame ground connection X133/2 3G Sliding roof electrical connector Z50/43 15E Circuit 15 (fused) connector sleeve Z50/62 16G Circuit 30 (fused) connector sleeve Z6/150 24J Ground connection connector sleeve Z6/151 24G Ground connection connector sleeve Z6/152 24H Ground connection connector sleeve Z6/153 38E Ground connection connector sleeve Z6/163 3E Ground connection connector sleeve Z61 30E Vehicle speed signal connector sleeve Z81z3 42E Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe77.20-p-2200-97bba, Electric wiring diagram for panoramic sliding roof

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3108 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091) up to model year 2020 f20 f16 W51/14 N70/1 X133/2 M12 Z50/62 Z6/163 S84 Z50/43 S84 NC NC NC NC NC 1 AA 5 4 6 2 12 7 3 8 10 11 AB 1 2 4 A 6 3 1 2 5 15 10 M BPT2 3 4 6 5 5 AA 4 2 1 3 6 AP10 AA S20 S16 BPT2 AC A1 NC NC NC NC 52U 52T CA 3 4 1 2 6 7 F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 8 9 2 3 4 5 6 7 15 16 10 11 12 13 14 17 18 0,5 WH 4,0 BK 2,0 RD 0,5 GN 2,0 BK 1,0 BK 0,5 PK 0,5 WH 0,5 BN 0,5 BN 2,0 BK 0,5 RD 0,5 YE 2,0 PK 0,5 BU 0,5 GN 2,0 GY 0 5 RD 0,35 GNWH 2,0 BK 0,5 YE 0,35 PKWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe77.20-p-2200-97bba, Electric wiring diagram for panoramic sliding roof

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3109 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091) up to model year 2020 k3 f4 W1/3 F2 Z6/152 Z6/150 Z6/151 S84 F1 A40/3 N3 Code 535 Z61 S84 PE 54.15-P-2001BBB PE 54.15-P-2001BBC A2 BPT7 BPT2 NC BP12 AC A1 A5 A4 A3 MAM PE 82.85-P-2200BBA PE 54.15-P-2001BBA 25 PE 42.4 AA S4 AA 12 2 AA 18 19 20 21 22 23 24 22 21 23 24 18 19 20 25 26 27 28 29 30 31 32 34 33 35 30 27 28 29 31 32 25 26 34 35 33 6,0 BK 0,35 BK 2,0 RD 0,5 RD 2,0 RD 1,0 BK 0,5 BK 0,35 GNWH 0,35 GNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe77.20-p-2200-97bba, Electric wiring diagram for panoramic sliding roof

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3110 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091) up to model year 2020 N30/4 A0 Z6/153 S84 Z81z3 S84 PE 00.19-P-2800BBC PE 42.45-P-2000BBA PE 00.19-P-2600BBA MAM 5 133J 8 F 36 35 37 38 39 PE 77.20-P-2200-97BBA 40 41 42 43 44 45 46 47 48 L K J H G 35 36 38 37 39 E D C 47 40 41 42 43 44 45 46 48 B A 2,5 RDYE 0,35 BKWH 0,35 PKWH Cut here

Loosely screw in rear left and right bolts (3) on

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3115 · Applies to: 453

10 Loosely screw in rear left and right bolts (3) on Proceed carefully in area of headliner (2) glass sliding roof (1) to prevent damage or soiling 11 Close glass sliding roof (1) See Operating Instructions 12 Center glass sliding roof (1) between front Helper required seal (8) and rear seal (7) 452589012100 Feeler gauge 13 Measure height of glass sliding roof (1) in The glass sliding roof (1) should be 1 mm relation to edges of roof paneling (6) at outer deeper at front and 1 mm higher at rear than edges with suitable tool the corresponding edge of the roof paneling (6) 14 Move glass sliding roof (1) at one corner to Proceed carefully in area of headliner (2) the correct position and tighten associated to prevent damage or soiling rear bolt (3) or center bolt (4) Helper required The front bolts (5) are not accessible BA77.20-P-1001-01D

15 Repeat step 14 until all corners of the glass sliding roof (1) are adjusted 16 Open glass sliding roof (1) until front bolts (5) See Operating Instructions on left and right on glass sliding roof (1) are accessible 17 Unscrew front left and right bolts (5) from Proceed carefully in area of headliner (2) glass sliding roof (1) to prevent damage or soiling *BA77.20-P-1001-01D

18 Check for proper function, if necessary For fault description and synchronization, synchronize see operating instructions Electric sliding roof

Number Designation Model 454.0 BA77.20-P-1001-01D Torx bolt, sliding roof cover to bracket Nm 6 452 589 01 21 00 Feeler gauge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.20-p-0003ff, Remove/install glass sliding roof MODEL 454.0 with CODE (V29) Electric glass sliding roof (FFO)

Slide roller sun blind (2) toward rear, loosen

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3117 · Applies to: 453

4 Slide roller sun blind (2) toward rear, loosen Observe installation position of roller blind left and right sliding rail (4) from guide rail (6). guide (5) in guide rail (6) and on sliding rails (4). 5 Remove tie straps (7) Installation:

Replace tie straps (7). 6 Unhook roller sun blind (2) on left Do not yet unhook roller sun blind (2) on right side of guide 7 Slide roller sun blind (2) to right until hole (8) for roller sun blind (2) is flush with hole for clock-type spring (9) 8 Slide suitable locking pin through hole (8) in Use 1 mm diameter locking pin. the clock-type spring (9) and hole in the roller sun blind (2) and secure front roller sun blind (2) against twisting or releasing 9 Remove roller sun blind (2) 10.1 Check clip (16) on right and left guide rail (6), Only when clip (16) has been installed. replace if necessary. 11 Install in the reverse order 12 Check roller sun blind (2) for proper function Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.20-p-3015ff, Remove/install roller sun blind on tilting/sliding roof MODEL 454.0 with CODE (V29) Electric glass sliding roof (FFO)

Removal/installation

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3126 · Applies to: 453

1 Move glass sliding roof cover to rearmost See Operating Instructions position 2 Carefully detach spring rod (5) in center area Installation: Check installation position of

with suitable tool and bend until it can be wind guide net (4), correct if necessary unhooked from the guide (arrow) at right 3 Unhook spring rod (5) from guide (arrow) on left 4 Loosen catch hook (6) and carefully pull spring bracket (2) out of guide rail 5 Remove wind guide net (4) for wind deflector (1) with guide rail (3) and spring rod (5) 6 Lift left and right spring bracket (2) in front Lift spring bracket (2) carefully to prevent area until it can be pulled out of guide (7) in damage from bending roof paneling 7 Remove spring bracket (2) 8 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.20-p-2500ff, Remove/install wind deflector MODEL 454.0 with CODE (V29) Electric glass sliding roof (FFO)

Twist drill set

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3130 · Applies to: 453

450 589 01 70 00 Twist drill set Workshop equipment WE58.40-Z-1001-03A Drill (electric/pneumatic) WE58.40-Z-1005-03A Wet/dry vacuum cleaner Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.21-p-0200ff, Remove/install front panoramic roof roller sun blind MODEL 454.0 with CODE (E55) Glass roof with sun protection (FFO)

Twist drill set

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3135 · Applies to: 453

450 589 01 70 00 Twist drill set Workshop equipment WE58.40-Z-1001-03A Drill (electric/pneumatic) WE58.40-Z-1005-03A Wet/dry vacuum cleaner Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.21-p-0201ff, Remove/install rear panoramic roof roller sun blind MODEL 454.0 with CODE (E55) Glass roof with sun protection (FFO)

Main bearing

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3139 · Applies to: 453

6 Main bearing 7 Bolts P77.30-2668-06 1 Latch 3 Blind 4 Pin 5 Latch 5.1 Guide P77.33-2214-05 1 Latch 5 Latch 5.2 Rail 8.1 Rail Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.30-p-1010src, Adjust soft top Model 453.4

Soft top

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3148 · Applies to: 453

Number Designation Model 451.4 1,5 0,5 BE77.30-P-1001-02A Longitudinal misalignment between side support and roof cassette mm Soft top Number Designation Model 451.4 1,5 0,5 BE77.30-P-1004-02A Insertion depth of soft top to roof peak seal mm Soft top Number Designation Model 451.4 12 BE77.30-P-1005-02A Insertion depth of mounting frame bow for soft top in front side support mm bearing Repair materials Number Designation Order number BR00.45-Z-1075-02A Teroson double-sided adhesive tape, for bonding trim strips and Henkel AG & Co. KGaA emblems (UV-resistant and weatherproof, black) (width 12 mm), http://www.loctite.de order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y Sealing strip 119.32 Terostat 20 2 mm BR00.45-Z-1088-01A Henkel AG & Co. KGaA www.loctite.de Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.30-p-1100mco, Remove/install folding top Model 451.4, 453.4

Repair or replace defective bonds

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3151 · Applies to: 453

Rear window sealing profile *BR00.45-Z-1084-01A 12 Install in the reverse order 110 589 03 59 00 Mounting wedge Repair materials Number Designation Order number BR00.45-Z-1084-01A Rear window sealing profile A 004 989 60 20 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar77.30-p-1150src, Remove/install rear soft top Model 453.4

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3161 · Applies to: 453

Designation Model 453.4 BA77.33- Bolt, main bearing to B-pillar Nm 21 P-1001-01SRC Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar77.30-p-1108src, Remove/install soft top main bearing Model 453.4

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3166 · Applies to: 453

Number Designation Order number BR00.45-Z-1075-02A Teroson double-sided adhesive tape, for bonding trim strips and Henkel AG & Co. KGaA emblems (UV-resistant and weatherproof, black) (width 12 mm), http://www.loctite.de order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y Sealing strip 119.32 Terostat 20 2 mm BR00.45-Z-1088-01A Henkel AG & Co. KGaA www.loctite.de Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar77.30-p-1102src, Tension folding top Model 453.4

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3173 · Applies to: 453

Designation Order number Sealing strip 119.32 Terostat 20 2 mm BR00.45-Z-1088-01A Henkel AG & Co. KGaA www.loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar77.33-p-2030mco, Remove/install roof cassette spoiler Model 451.4, 453.4

80.00 - Overview of system components for theft protection and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3185 · Applies to: 453

locking (gf80.00-p-9999kj) 3 80.00 - Service Information valid for the European Economic Area Provision of theft-relevant parts and information to independent market participants (si80.00-z-0006d) 7 80.00 - Table of contents for function description of theft protection and locking (gf80.00-p-0999kj) 8 80.20 - Block diagram of central locking (CL) (pe80.20-p-2001za) 9 80.20 - Function schematic for electric central locking (CL) (pe80.20 -p-2050bba) 10 80.20 - Remove_install fuel filler flap CL element (ar80.20-p-2300sr) 11 80.20 - Remove_install fuel filler flap central locking motor (ar80.20- p-4004ff) 12 80.20 - Remove_install windshield reader system control unit (ar80. 20-p-1999sr) 13 80.20 - Removing and installing tailgate central locking actuating motor (ar80.20-p-4007src) 14 80.20 - Wiring diagram of central locking (CL) (pe80.20-p-2000- 97bba) 15 80.20 - Wiring diagram of central locking (CL) (pe80.20-p-2000- 97bbb) 23 80.20 - Wiring diagram of central locking (CL) (pe80.20-p-2000bba) 32 80.20 - Wiring diagram of central locking (CL) (pe80.20-p-2000bbb) 33 80.20 - Wiring diagram of central locking (CL) (pe80.20-p-2000za) 34 80.20 - Wiring diagram of central locking (CL) (pe80.20-p-2000zb) 35 80.20 - Wiring diagram of central locking (CL) (pe80.20-p-2000zc) 36 80.35 - Remove_install transponder coil (ar80.35-p-4515ff) 37 80.35 - Remove_install transponder coil (ar80.35-p-4515sr) 38 80.35 - Wiring diagram of remote central locking with immobilizer and transponder (pe80.35-p-2200-97bba) 39

80.35 - Wiring diagram of remote central locking with immobilizer

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3186 · Applies to: 453

and transponder (pe80.35-p-2200bba) 41 80.45 - Switch on_off drive-lock function (ar80.45-p-6500ff) 42 80.50 - Block diagram of anti-theft alarm (ATA) (pe80.50-p-2001za) 43 80.50 - Electrical function schematic for anti-theft alarm system ( pe80.50-p-2055bba) 44 80.50 - Electrical function schematic for retrofitted anti-theft alarm system (pe80.50-p-2056bba) 45 80.50 - Remove_install ATA alarm signal siren (ar80.50-p-9840ff) 46 80.50 - Remove_install anti-theft alarm system (ATA) control unit ( ar80.50-p-9830ff) 47 80.50 - Remove_install ultrasonic sensors (ar80.50-p-9850ff) 48 80.50 - Retrofit antitheft alarm system (ATA) (az80.50-p-0002ff) 49 80.50 - Wiring diagram of anti-theft alarm system (ATA) (pe80.50-p- 2000-97bba) 51 80.50 - Wiring diagram of anti-theft alarm system (ATA) (pe80.50-p- 2000bba) 55 80.50 - Wiring diagram of anti-theft alarm system (ATA) (pe80.50-p- 2000bbb) 56 80.50 - Wiring diagram of anti-theft alarm system (ATA) (pe80.50-p- 2000za) 57 80.50 - Wiring diagram of anti-theft alarm system (ATA) (pe80.50-p- 2000zb) 58 80.50 - Wiring diagram of anti-theft alarm system (ATA) (pe80.50-p- 2000zc) 59 80.50 - Wiring diagram of anti-theft alarm system (ATA) (pe80.50-p- 2000zd) 60 80.57 - Electrical function schematic for drive authorization system ( DAS) (pe80.57-p-2050bba) 61

80.57 - Remove_install card and key storage module (ar80.57-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3187 · Applies to: 453

0002sr) 62 80.57 - Service Information New teach-in process on loss of all vehicle keys (si80.57-p-0009a) 64

H3/1

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3189 · Applies to: 453

Alarm siren (vehicles with M14/8s1 Left rear central locking S15/3 Driver trunk lid/liftgate control retrofitted anti-theft alarm microswitch (only model 453.0) button (only with code 494 system and interior protection) (USA version)) L6/3 Left rear axle rpm sensor M14/9 Right rear central locking S85/4 ATA switch, battery (vehicles actuator (model 453.0 only) with code V19 (Antitheft alarm system) or with retrofitted vehicle theft alarm) L6/4 Right rear axle rpm sensor M14/9m1 Right rear central locking actuator motor (only model 453.0) L11 Transponder coil M14/9m2 Right rear additional door lock actuator motor (only model 453.0 with code 885 (Increased theft protection)) P80.00-2236-79 Survey or components, model 453.3/4 shown on model 453.4 with Motor 281 (except model 453.391/491) A1 Instrument cluster L6/3 Left rear axle rpm sensor N10/10 Center SAM control unit A8/1 Key L6/4 Right rear axle rpm sensor N30/4 Electronic Stability Program control unit A40/3 smart radio multimedia L11 Transponder coil N68 Electrical power steering control navigator (with code 535 (smart unit media system)) A52 Soft top control drive unit (only M14/5 Front passenger door central N93/1 Audio gateway control unit model 453.4) locking system actuator A52b1 Front folding roof drive motor M14/5m1 Front passenger door central N112/2 Telematics services Hall sensor (only model 453.4) locking system actuator motor communication module (vehicles with code P02 (car2go) or code 54P (Line package rental model) or (with code 535 (smart Media system)) A52m1 Front folding roof drive motor M14/5m2 Passenger door additional door S2 Ignition lock (only model 453.4) lock actuator motor (only with code 885 (Increased theft protection)) A52n1 Soft top control unit (only M14/5s1 Front passenger door central S6/1 Instrument panel switch group model 453.4) locking system microswitch E1 Left front lamp unit M14/6 Driver door central locking S6/1e3 Central locking indicator lamp system actuator E2 Right front lamp unit M14/6m1 Driver door central locking S6/1s1 Hazard warning system switch system actuator motor E3e1 Left rear turn signal lamp M14/6m2 Driver door additional door lock S6/1s2 Inside door handle central actuator motor (only with code locking switch 885 (Increased theft protection)) E4e1 Right rear turn signal lamp M14/6s1 Driver door central locking S15/1 Trunk lid/liftgate release switch system microswitch Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, gf80.00-p-9999kj, Overview of system components for theft protection and locking Model 453.0/3/4

E6/1

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3190 · Applies to: 453

Left turn signal lamp M14/7 Rear-end door central locking S15/3 Driver trunk lid/liftgate control motor (only model 453.3) button (only model 453.3 with code 494 (USA version)) E6/2 Right turn signal lamp M14/7m1 Liftgate central locking actuator S85/4 ATA switch, battery (vehicles motor (only model 453.3) with code V19 (Antitheft alarm system) or with retrofitted vehicle theft alarm) E22/1 Additional turn signal lamp, left M14/7s1 Liftgate central locking system S88/6 Trunk lid contact switch, right microswitch E22/2 Additional turn signal lamp, M14/10 Tank cap central locking U471 Valid for model 453.3 right actuator H3 Alarm signal horn (Vehicles M14/31 Trunk lid/liftgate lock element U472 Valid for model 453.4 with code V19 (Antitheft alarm (only model 453.4) system)) H3/1 Alarm siren (vehicles with N3/10 ME-SFI control unit (except retrofitted anti-theft alarm model 453.091/391/491) system and interior protection) P80.00-2238-79 Survey of components for central locking, electrical vehicle (shown on model 453.391 except code 908 (Vehicle charger 22kW)) A1 Instrument cluster M14/4 Charging socket lock (only N83/2 Charing process monitoring model 453.091/391/491) control unit (only model 453.091/391/491 except code 908 (Vehice charger 22kW)) A8/1 Key M14/5 Front passenger door central N93/1 Audio gateway control unit locking system actuator A40/3 smart radio multimedia M14/5m1 Front passenger door central N112/2 Telematics services navigator (with code 535 (smart locking system actuator motor communication module media system)) (vehicles with code P02 (car2go) or code 54P (Line package rental model) or (with code 535 (smart Media system)) E1 Left front lamp unit M14/5m2 Passenger door additional door N127 Electric drive control unit (only lock actuator motor (only with model 453.091/391/491) code 885 (Increased theft protection)) E2 Right front lamp unit M14/5s1 Front passenger door central S2 Ignition lock locking system microswitch E3e1 Left rear turn signal lamp M14/6 Driver door central locking S6/1 Instrument panel switch group system actuator E4e1 Right rear turn signal lamp M14/6m1 Driver door central locking S6/1e3 Central locking indicator lamp system actuator motor E6/1 Left turn signal lamp M14/6m2 Driver door additional door lock S6/1s1 Hazard warning system switch actuator motor (only with code 885 (Increased theft protection)) Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, gf80.00-p-9999kj, Overview of system components for theft protection and locking Model 453.0/3/4

SI80.00-Z-0006D

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3192 · Applies to: 453

Service Information valid for the European Economic Area: Provision of theft- 16.03.2017 relevant parts and information to independent market participants Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) This SI informs independent operators about how to handle theft- relevant parts (TPR) and theft-relevant information regarding the Mercedes-Benz, Maybach and smart brands. Only approved independent operators that have their registered office in the European Economic Area are entitled. As an independent operator, you are entitled to procure TPR parts Mercedes-Benz has strict security specifications for the handling of from your authorized Mercedes-Benz dealership for vehicle repairs. theft-relevant parts and theft-relevant information which are also applicable for you as an independent operator and which you are obliged to comply with. For Mercedes-Benz, the protection of theft- relevant parts and theft-relevant information is a fundamental measure in combating vehicle theft. Reselling of stolen vehicles The aim is to prevent the following threat scenarios: Theft of vehicles In SI80.00-Z-0006-01D, the "Checklist for independent operators for ordering theft-relevant parts", we have listed for you the conditions which you must satisfy in order to be able to order TPR parts from your authorized Mercedes-Benz dealership. We have also added for your information the form sheet "Explanation of delivery of theft-relevant parts to independent operators in accordance with European legislation" OF80.00-Z-3000-03A, which you should bring with you, already completed, to your authorized Mercedes-Benz dealership when placing an order. All the necessary information is available via the MB He will be happy to help you and will provide you with the information Portal Service & Parts net. necessary for placing an order. http://www.service-and-parts.net/dcagportal/DCAGPortal/portalMarket. If your authorized Mercedes-Benz dealer is unable to assist you, he action?market=Europe has been instructed to obtain the necessary information from the person responsible for TPR at his dealership and his national Please consult this information and carry out the necessary steps as organization via his usual support channels. listed in the checklist. Pass on the information from the checklist to your authorized Mercedes-Benz dealer from which you want to obtain your parts. Checklist for independent operators for SI80.00-Z-0006-01D ordering theft-relevant parts Declaration on provision of theft-relevant parts OF80.00-Z-3000-03A to independent operators as per European legislation, form Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si80.00-z-0006d, Service Information valid for the European Economic Area: Provision of theft-relevant parts and information to independent Model all (4xWD, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3200 · Applies to: 453

pe80.20-p-2000-97bba Document title: Wiring diagram of central locking (CL) Code: Designation: Position: A0 80L Use of wiring diagrams Code 460 61G Canada version Code 494 61G USA version M14/10 43L Tank cap central locking actuator M14/31 21L Trunk lid/liftgate locking element M14/5 38L Front passenger door central locking system actuator M14/5m1 36L Front passenger door central locking system actuator motor M14/5s1 38L Front passenger door central locking system microswitch M14/6 47L Driver door central locking system actuator M14/6m1 46L Driver door central locking system actuator motor M14/6s1 48L Driver door central locking system microswitch M14/7 2L Rear-end door central locking motor M14/7 10L Rear-end door central locking motor M14/7m1 3L Liftgate central locking actuator motor M14/7m1 10L Liftgate central locking actuator motor M14/7s1 4L Liftgate central locking system microswitch M14/7s1 11L Liftgate central locking system microswitch M14/8 27L Left rear central locking actuator M14/8m1 27L Left rear central locking actuator motor M14/8s1 26L Left rear central locking microswitch M14/9 31L Right rear central locking actuator M14/9m1 32L Right rear central locking actuator motor M14/9s1 30L Right rear central locking microswitch N10/10 12A Center SAM control unit N10/10 28A Center SAM control unit N10/10 20A Center SAM control unit N10/10 36A Center SAM control unit N10/10 44A Center SAM control unit N10/10 52A Center SAM control unit N10/10 60A Center SAM control unit N10/10 68A Center SAM control unit N10/10 73A Center SAM control unit N10/11 59L Driver SAM control unit S15/1 6L Trunk lid/liftgate release switch S15/1 16L Trunk lid/liftgate release switch S15/1 22L Trunk lid/liftgate release switch S4 55L Combination switch S6/1 65L Instrument panel switch group S6/1e3 69L Central locking indicator lamp

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3201 · Applies to: 453

pe80.20-p-2000-97bba Document title: Wiring diagram of central locking (CL) Code: Designation: Position: S6/1e4 70L Hazard warning system indicator lamp S6/1e5 68L Instrument panel switch group symbol illumination S6/1s1 71L Hazard warning system switch S6/1s2 67L Inside door handle central locking switch S88/6 19L Trunk lid contact switch, right S88/6x1 19H Trunk lid contact switch electrical connector, right U103 71D Valid without code V19 U470 1D Valid for model 453.0 U470 24D Valid for model 453.0 U470 74K Valid for model 453.0 U470 65C Valid for model 453.0 U470 69E Valid for model 453.0 U470 67F Valid for model 453.0 U470 70F Valid for model 453.0 U471 8D Valid for model 453.3 U471 34D Valid for model 453.3 U471 64C Valid for model 453.3 U472 18D Valid for model 453.4 W1/3 52L Left cockpit ground point W1/5 41D Right cockpit ground point W11/9 7L Left rear ground point W11/9 13L Left rear ground point W11/9 24L Left rear ground point W11/9 26D Left rear ground point W51/14 30D Right rear frame ground connection X19 16H Rear window heater electrical connector X26 42H Vehicle interior/engine wiring harness electrical connector X35/1 45H Left front door electrical connector X35/2 35H Right front door electrical connector X35/3 25H Left rear door electrical connector X35/4 29H Right rear door electrical connector X42/37 74L ATA alarm siren electrical connector X8/4 2F Trunk lid electrical connector X8/4 9F Trunk lid electrical connector X8/4 14F Trunk lid electrical connector X8/4 18F Trunk lid electrical connector Z111/6 59H Circuit 58 connector sleeve Z158/5 31E Central locking electric motors power supply connector sleeve Z158/5 36E Central locking electric motors power supply connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3202 · Applies to: 453

pe80.20-p-2000-97bba Document title: Wiring diagram of central locking (CL) Code: Designation: Position: Z158/6 32E Central locking electric motors power supply connector sleeve Z30/7 72E Hazard warning system connector sleeve Z55/5 71E Central locking warning lamp connector sleeve Z6/150 52G Ground connection connector sleeve Z6/152 52E Ground connection connector sleeve Z6/154 40F Ground connection connector sleeve Z6/163 30F Ground connection connector sleeve Z6/166 13G Circuit 31 connector sleeve Z6/166 23G Circuit 31 connector sleeve Z6/167 7G Circuit 31 connector sleeve Z6/167 26E Circuit 31 connector sleeve Z6/168 4G Circuit 31 connector sleeve Z6/169 14G Circuit 31 connector sleeve Z6/170 11G Ground connection connector sleeve Z6/170 22G Ground connection connector sleeve Z6z14 41L Ground connection connector sleeve Z6z17z1 50L Ground connection connector sleeve Z81z1 62H Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bba, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3203 · Applies to: 453

Page 1 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Except UK m1 s1 m1 s1 X8/4 X8/4 X8/4 X M14/7 S15/1 W11/9 M14/7 W11/9 Z6/168 Z6/167 Z6/170 Z6/169 Z6/166 S15/1 X19 U470 U471 N10/10 U47 M M 4 2 BA BA 2 3 1 BA 1 2 4 3 1 1 2 3 BA 4 A 2 1 3 4 31 11 39 5 6 A B 7 8 4 2 1 1 C S2 P2 S2 87T 20G 20S 6 F 1 2 L K 3 4 5 6 7 8 9 10 11 12 13 14 15 J H G 16 17 18 E D C 1 2 B A 14 15 3 4 5 6 7 8 9 10 11 12 13 16 18 17 0,5 BK 0,5 BK 0,5 BK 0,5 BK 0,5 BK 0,5 GN 5,0 BK 0,5 BK 0,5 BK 0,5 BK 0,5 BK 5,0 BK 0,5 BK 1,0 BK 0,5 BK 2,0 BK 2,0 BK 1,0 BK 0,35 BKWH 0,35 GNWH 0,35 BKWH 0,35 GNWH 0,35 GYWH 0,35 PKWH 0,35 GNWH 0,5 PK 0,5 PK 0,35 GNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bba, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3204 · Applies to: 453

Page 2 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Except UK s1 m1 m1 s1 x1 X8/4 M14/31 S88/6 M14/8 S15/1 W11/9 M14/9 Z6/170 X35/3 Z6/166 X35/4 X35/2 Z6/167 U472 U470 W11/9 Z158/5 Z6/163 Z158/6 U471 W51/14 N10/10 N10/10 M M M CA AA CA 2 1 2 1 1 2 4 BA 2 3 1 7 1 6 2 A 1 BA 2 4 3 BA 6 7 A 2 1 A 33 40 1 B 1 2 5 4 S1 S2 P2 87A 87B 20D 28 18 20 19 21 22 23 24 25 26 27 29 30 31 32 33 34 35 28 26 27 18 19 20 21 22 23 24 25 29 30 31 32 33 34 35 0,75 BKBN 0,75 GYBN 0,75 WHBN 0,35 BKWH 0,75 GYBN 0,75 WHBN 0,5 BK 0,5 BN 0,35 WH 0,35 GN 0,75 BKBN 0,75 BKBN 0,75 BKGN 0,75 GYBN 5,0 BK 0,5 GN 0,5 BK 0,35 BKWH 0,35 PKWH 0,5 BK 0,5 BK 0,75 GYBN 0,75 GNBN 0,5 BK 0,5 PK 5,0 BK 0,22 WH 0,35 GNWH 0,35 PKWH 0,5 PK 2,0 BK 0,35 BNWH 0,75 WHBN 1,0 WH 0,75 WHBN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bba, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3205 · Applies to: 453

Page 3 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Except UK s1 m1 m1 s1 W1/5 Z6/154 Z6z14 M14/5 X35/2 Z158/5 471 N10/10 M14/6 M14/10 W Z6z17z1 X26 X35/1 Z6/150 Z6/152 N10/10 N10/10 A10 M 3 BA 2 1 6 5 4 B9 B8 A C4 30 2 S1 20BD 87G M M 4 2 1 3 5 BA 4 6 1 2 3 C4 A3 A B8 B9 A A10 C4 3 32 P2 S1 20AV 87H 35 36 37 38 39 40 38 37 39 40 35 36 47 41 42 43 44 45 46 48 49 50 51 52 49 50 51 52 41 42 43 44 45 46 47 48 0,75 GYBN 0,35 BKWH 0,5 BK 0,75 BKBN 0,75 BKBN 0,75 WHBN 0,35 GNWH 1,0 GY 0,75 GYBN 0,75 WHBN 0,75 GYBN 0,75 GN 0,75 GNBN 0,75 GYBN 2,5 BKPK 0,75 BN 4,0 BKBN 0,75 BKBN 4,0 BK 0,35 PKWH 2,5 BKPK 6,0 BK 0,75 GNBN (0,75 PKBN) (0,35 BNWH) 0,35 BUWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bba, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3206 · Applies to: 453

Page 4 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Except UK s2 e5 e3 W1/3 S4 N10/11 S6/1 Z6/150 Z111/6 Z81z1 Code 460 Code 494 Z6/152 U470 U471 N10/10 N10/10 U470 U470 N10/10 8 PE 54.21-P-2127BBA PE 54.25-P-2250BBA PE 00.19-P-2600BBA AA 4 S2 24 4 1 NC AA 3 5 7 NC 31 11 S1 64F 20AW 66 52 53 55 54 56 57 58 59 60 61 62 63 64 65 67 68 69 66 52 53 60 61 62 63 64 65 54 55 56 58 57 59 68 67 69 1,0 BK 6,0 BK 0,35 BKWH 0,5 BU 0,5 BUWH 0,35 PKWH 0,35 BKWH 0,35 BKWH 0 35 BNWH 0,35 GYWH 0,22 WH 0,35 GNWH 0,35 PKWH ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bba, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3207 · Applies to: 453

Page 5 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Except UK e4 s1 X42/37 A0 U470 U470 Z55/5 Z30/7 U103 N10/10 AA 4 6 6 2 9 8 PE 54.21-P-2127BBB PE 54.21-P-2127BBC 20M 64Q F PE 80.20-P-2000-97BBA 69 70 71 72 74 73 75 76 77 78 79 80 L K J H G E D C 71 72 73 74 75 76 78 77 69 70 79 80 B A 2,5 RDYE 0,35 BNWH 0,35 GNWH 0,35 GNWH 0,35 BNWH 0,35 BNWH 0,35 GNWH 0,35 BNWH 0,22 GN 0,5 BN 0,35 GNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3208 · Applies to: 453

pe80.20-p-2000-97bbb Document title: Wiring diagram of central locking (CL) Code: Designation: Position: A0 96L Use of wiring diagrams Code 460 82G Canada version Code 494 82G USA version M14/10 61L Tank cap central locking actuator M14/31 21L Trunk lid/liftgate locking element M14/5 48L Front passenger door central locking system actuator M14/5m1 47L Front passenger door central locking system actuator motor M14/5m2 49L Front passenger door additional door lock actuator motor M14/5s1 52L Front passenger door central locking system microswitch M14/6 65L Driver door central locking system actuator M14/6m1 64L Driver door central locking system actuator motor M14/6m2 66L Driver door additional door lock actuator motor M14/6s1 69L Driver door central locking system microswitch M14/7 2L Rear-end door central locking motor M14/7 10L Rear-end door central locking motor M14/7m1 3L Liftgate central locking actuator motor M14/7m1 10L Liftgate central locking actuator motor M14/7s1 4L Liftgate central locking system microswitch M14/7s1 11L Liftgate central locking system microswitch M14/8 27L Left rear central locking actuator M14/8m1 26L Left rear central locking actuator motor M14/8m2 29L Left rear additional door lock actuator motor M14/8s1 31L Left rear central locking microswitch M14/9 38L Right rear central locking actuator M14/9m1 36L Right rear central locking actuator motor M14/9m2 39L Right rear additional door lock actuator motor M14/9s1 41L Right rear central locking microswitch N10/10 12A Center SAM control unit N10/10 20A Center SAM control unit N10/10 28A Center SAM control unit N10/10 36A Center SAM control unit N10/10 44A Center SAM control unit N10/10 52A Center SAM control unit N10/10 60A Center SAM control unit N10/10 68A Center SAM control unit N10/10 76A Center SAM control unit N10/10 84A Center SAM control unit N10/10 92A Center SAM control unit N10/11 80L Driver SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3209 · Applies to: 453

pe80.20-p-2000-97bbb Document title: Wiring diagram of central locking (CL) Code: Designation: Position: S15/1 6L Trunk lid/liftgate release switch S15/1 16L Trunk lid/liftgate release switch S15/1 22L Trunk lid/liftgate release switch S4 76L Combination switch S6/1 89L Instrument panel switch group S6/1e3 90L Central locking indicator lamp S6/1e4 91L Hazard warning system indicator lamp S6/1e5 89L Instrument panel switch group symbol illumination S6/1s1 92L Hazard warning system switch S6/1s2 88L Inside door handle central locking switch S88/6 19L Trunk lid contact switch, right S88/6x1 18H Trunk lid contact switch electrical connector, right U103 91D Valid without code V19 U470 1D Valid for model 453.0 U470 24C Valid for model 453.0 U470 95K Valid for model 453.0 U470 88E Valid for model 453.0 U470 91F Valid for model 453.0 U470 90E Valid for model 453.0 U470 86D Valid for model 453.0 U471 8D Valid for model 453.3 U471 46C Valid for model 453.3 U471 85D Valid for model 453.3 U472 18D Valid for model 453.4 W1/3 73L Left cockpit ground point W1/5 56G Right cockpit ground point W11/9 7L Left rear ground point W11/9 13L Left rear ground point W11/9 24L Left rear ground point W51/14 43G Right rear frame ground connection X19 15H Rear window heater electrical connector X26 59E Vehicle interior/engine wiring harness electrical connector X35/1 63H Left front door electrical connector X35/2 45H Right front door electrical connector X35/3 25H Left rear door electrical connector X35/4 35H Right rear door electrical connector X42/37 95L ATA alarm siren electrical connector X8/4 2F Trunk lid electrical connector X8/4 9F Trunk lid electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3210 · Applies to: 453

pe80.20-p-2000-97bbb Document title: Wiring diagram of central locking (CL) Code: Designation: Position: X8/4 14F Trunk lid electrical connector X8/4 18F Trunk lid electrical connector Z111/6 80H Circuit 58 connector sleeve Z158/5 34L Central locking electric motors power supply connector sleeve Z158/5 59L Central locking electric motors power supply connector sleeve Z158/6 45E Central locking electric motors power supply connector sleeve Z158/7 32L Central locking Superlocking signal connector sleeve Z158/7 57L Central locking Superlocking signal connector sleeve Z158/8 53L Central locking front passenger door signal (-) connector sleeve Z158/9 70L Central locking driver door signal (-) connector sleeve Z30/7 93E Hazard warning system connector sleeve Z55/5 92E Central locking warning lamp connector sleeve Z6/150 73F Ground connection connector sleeve Z6/152 73C Ground connection connector sleeve Z6/154 55L Ground connection connector sleeve Z6/163 43L Ground connection connector sleeve Z6/166 13G Circuit 31 connector sleeve Z6/166 23G Circuit 31 connector sleeve Z6/167 7G Circuit 31 connector sleeve Z6/167 30E Circuit 31 connector sleeve Z6/168 4G Circuit 31 connector sleeve Z6/169 14G Circuit 31 connector sleeve Z6/170 11G Ground connection connector sleeve Z6/170 22G Ground connection connector sleeve Z6z14 54L Ground connection connector sleeve Z6z17z2 71L Ground connection connector sleeve Z81z1 83H Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bbb, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3211 · Applies to: 453

Page 1 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 UK version m1 m1 s1 s1 X8/4 X8/4 X8/4 X M14/7 M14/7 S15/1 W11/9 S15/1 W11/9 X19 Z6/167 Z6/168 Z6/169 Z6/170 Z6/166 U470 U471 U47 N10/10 M M 2 4 BA 3 1 2 1 BA BA 2 3 4 1 2 3 BA 4 1 A 1 2 4 3 31 11 39 5 6 A 8 7 2 1 B 4 C 1 6 S2 P2 S2 20G 20S 87T F 1 2 3 L K 5 4 6 7 8 9 10 11 12 13 14 15 16 17 18 J H G E D C 2 1 3 B A 11 9 8 7 6 10 5 4 18 17 16 15 14 13 12 0,5 BK 0,5 BK 0,5 BK 0,5 BK 0,5 BK 0,5 BK 0,5 BK 0,5 BK 0,5 GN 5,0 BK 0,35 BKWH 0,35 GNWH 0,5 BK 5,0 BK 0,5 BK 1,0 BK 0,35 GN 0,35 WH 0,5 BK 2,0 BK 1,0 BK 2,0 BK 0,5 PK 0,35 GYWH 0,35 GNWH 0,35 PKWH 0,35 GNWH 0,5 PK ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bbb, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3212 · Applies to: 453

Page 2 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 UK version s1 m1 m2 x1 X8/4 Z158/5 S88/6 S15/1 W11/9 M14/31 Z158/7 M14/8 Z6/170 Z6/166 X35/3 X35/ U472 Z6/167 U470 N10/10 N10/10 AA M M M 2 1 2 CA 2 1 CA AA 1 6 3 2 1 5 4 1 A 5 6 7 2 AA A B 33 4 1 2 5 S1 87A 18 19 20 21 22 24 23 25 26 27 28 29 30 31 32 33 34 35 18 21 31 30 29 27 26 25 24 28 23 22 33 32 20 19 35 34 0,35 BKWH 0,75 GNBN 0,75 GNBN 0,75 GYBN 0,75 GYBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,35 GN 0,35 WH 0,5 BK 5,0 BK 0,5 GN 0,5 BK 0,5 BN 0,35 PKWH 0,35 BKWH 0,5 BK 0,5 BK 0,35 GNWH 0,22 WH 0,35 PKWH 0,5 PK 0,75 WHBN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bbb, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3213 · Applies to: 453

Page 3 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 UK version m2 m1 m1 s1 m2 s1 M14/9 M14/5 Z6/163 X35/4 W51/14 X35/2 Z158/6 U471 N10/10 N10/10 N10/ M M M AA 1 4 5 6 2 3 AA 4 3 2 2 5 6 1 A B8 B9 7 A 1 40 S2 P2 87B 20D M 1 5 6 C4 A8 A10 30 S1 87G 35 36 37 38 39 40 41 45 43 42 44 46 47 48 40 39 38 37 36 35 48 47 46 45 44 43 42 41 49 50 51 52 50 49 52 51 2,0 BK 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 BKBN 0,75 WHBN 0,35 BNWH 0,75 WHBN 0,75 PKBN 1,0 WH 0,75 BKBN 0,35 GNWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bbb, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3214 · Applies to: 453

Page 4 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 UK version m1 1 m2 s1 Z158/8 Z6z14 Z6/154 Z158/5 Z158/7 M14/10 M14/6 W1/5 X35/1 X26 N10/10 N10/10 N10/10 NC NC M M M 6 4 AA 3 2 1 3 4 C4 B8 A 5 6 2 1 B9 A10 A8 C4 30 2 6 3 32 A A3 C4 P2 S1 87G 20BD 20AR 20AV 87H 64 52 53 54 55 56 57 58 59 60 62 61 63 65 66 67 68 69 64 59 58 57 56 54 55 53 52 60 63 62 61 69 68 67 65 66 0,75 BKBN 0,75 BKBN 2,5 BKPK 0,75 BKBN 6,0 BK 0,75 GNBN 0,75 GNBN 0,75 GYBN 0,75 GYBN 0,75 GYBN 0,75 BN 0,75 GN 2,5 BKPK 0,75 BKBN 0,75 BKBN 0,35 GNWH 1,0 GY 1,5 GNBN 0,75 GNBN 0,75 GYBN 0,75 GNBN 0,35 BUWH (0,75 WHBN) (0,35 BNWH) ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bbb, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3215 · Applies to: 453

Page 5 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 UK version s1 Z6/150 Z6z17z2 Z158/9 W1/3 S4 N10/11 Z81z1 Z111/6 Code 460 Code 494 Z6/152 N10/10 U4 U471 N10/10 PE 54.25-P-2250BBA 1 4 AA S2 C4 PE 00.19-P-2600BBA PE 54.21-P-2127BBA 24 1 AA 32 87H 69 70 71 72 73 74 75 76 77 78 79 83 80 81 82 84 85 86 70 69 79 78 77 76 75 74 73 72 71 83 84 85 86 80 81 82 0,35 BKBN 0,75 BKBN 0,75 BKBN 4,0 BK 4,0 BKBN 6,0 BK 0,35 BKWH 0,5 BU 0,5 BUWH 0,35 PKWH 1,0 BK 0,35 BUWH 0,35 BKWH (0,35 BNWH) ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.20-p-2000-97bbb, Wiring diagram of central locking (CL)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3216 · Applies to: 453

Page 6 of 6 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 UK version s2 e5 e4 e3 s1 X42/37 S6/1 A0 U470 U470 U470 Z55/5 Z30/7 U470 U470 U103 N10/10 AA 6 4 1 8 5 7 4 3 NC 6 2 NC 11 31 8 9 S1 20AW 64F PE 54.21-P-2127BBC 64Q 20M PE 54.21-P-2127BBB F 86 87 88 89 90 91 92 93 94 PE 80.20-P-2000-97BBB 95 96 L K J H G E D C 88 89 86 87 92 93 94 90 91 95 96 B A 2,5 RDYE 0,35 GNWH 0,35 BNWH 0,35 BNWH 0,35 GNWH 0,35 BKWH 0,35 BKWH 0,35 GNWH 0,35 BNWH 0,22 GN 0,35 BNWH 0,22 WH 0,35 GYWH 0,5 BN 0,35 PKWH 0,35 GNWH 0,35 GNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3224 · Applies to: 453

pe80.35-p-2200-97bba Document title: Wiring diagram of remote central locking with immobilizer and transponder Code: Designation: Position: A0 15L Use of wiring diagrams F2 8L Vehicle interior fuse and relay module F2f17 6K Fuse 17 L11 4A Transponder coil N10/10 3L Center SAM control unit W22 4E Ground point Z50/64 6E Circuit 30 (fused) connector sleeve

of 1

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3225 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.35-p-2200-97bba, Wiring diagram of remote central locking with immobilizer and transponder Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f17 N10/10 F2 Z50/64 W22 L11 A0 PE 54.15-P-2001BBB PE 54.21-P-2127BBB 18 S1 17 3 AA S17 4 1 AA 80X 80Y 3 2 NBC BPT8 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 3 2 1 5 4 8 7 6 F 9 10 11 12 13 PE 80.35-P-2200-97BBA 14 15 L K J H G 11 10 9 13 12 E D C 15 14 B A 0,5 RD 0,5 WH 0,5 PK 0,5 BK 0,5 RD 2,5 RDYE

Install

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3235 · Applies to: 453

9 Clip ATA hood switch (S62) into engine hood If applicable, remove guide (7) from ATA catch bottom section hood switch (S62). 10 Position ultrasonic sensor module (N133) in area of rear entrance. Risk of injury Danger! caused by burns to skin and Work in well ventilated rooms only. Wear AS00.19-Z-0001-01A

eyes. Risk of poisoning caused by inhaling safety glasses with side protection and fumes when working with heat-shrinkable protective gloves. tube. 11 Route engine compartment wiring harness (1) AZ80.50-P-0001-07FF and interior wiring harness (2) and connect *450589016300

*452589029900

Notes on stripping wires Crimper and wire stripper AH00.19-P-1000-12SM

12 Install ATA control unit (N26) AZ80.50-P-0002-01FF 13 Install left front ATA ultrasonic sensor (B39/5) AZ80.50-P-0001-12FF and right rear ATA ultrasonic sensor (B39/7) and connect. Loctite 401 *BR00.45-Z-1065-02A 14 Install alarm signal horn with additional AZ80.50-P-0001-15FF battery (H3/1) 15 Install in the reverse order Operation steps 8 to 1. 16 Check anti-theft alarm (ATA) for proper function 17 Program anti-theft alarm system (ATA) AZ80.50-P-0002-17FF 18.1 Enter special equipment in the vehicle data If a DMS Autoline 8.0 dealer system is not card and in the vehicle's online data card available in the workshop. Enter code (V40) Alarm system. 452 589 02 99 00 450 589 01 63 00 Wiring harness repair kit Heat gun Repair materials Number Designation Order number BR00.45-Z-1065-02A Loctite 401 Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 München Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az80.50-p-0002ff, Retrofit antitheft alarm system (ATA) MODEL 454.0

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3236 · Applies to: 453

pe80.50-p-2000-97bba Document title: Wiring diagram of anti-theft alarm system (ATA) Code: Designation: Position: A0 40L Use of wiring diagrams B33 7L Tow-away protection sensor B39/2 35L Ultrasonic sensor, ATA B39/9 34L Ultrasonic sensor 2, ATA B44/5 2L Interior protection sensor 1 B44/6 5L Interior protection sensor 2 F2 11L Vehicle interior fuse and relay module F2f7 9K Fuse 7 H3/1 15L Alarm siren N10/10 23L Center SAM control unit N26 34A ATA [EDW] control unit S6/1 27L Instrument panel switch group S6/1e4 26L Hazard warning system indicator lamp S6/1s1 27L Hazard warning system switch S85/4 19L EDW switch, battery W1/1 13L Cockpit frame ground point W9 18L Left front ground point (at lamp unit) X18/53 9E Instrument panel/ATA electrical connector X42/37 14H ATA alarm siren electrical connector Z24 22G ATA [EDW] engine hood connector sleeve Z30/7 27F Hazard warning system connector sleeve Z50/57 9G Circuit 30 (fused) connector sleeve Z55/5 26G Central locking warning lamp connector sleeve Z6/161 17G Ground connection connector sleeve Z6/162 17E Ground connection connector sleeve Z6/174 13G Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.50-p-2000-97bba, Wiring diagram of anti-theft alarm system (ATA)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3237 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) f7 B44/6 B44/5 B33 F2 W1/1 H3/1 W9 X42/37 Z50/57 Z6/174 Z6/161 X18/53 Z6/162 AA 2 3 4 1 AA 3 2 4 1 1 AA 2 3 PE 54.15-P-2001BBB 15 A AA 4 AA S7 BP75 0,35 0,35 0,35 0,35 0,35 0,35 5 3 6 4 1 2 5 3 6 4 1 2 453.4 A 1 4 3 2 F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 6 5 4 3 2 7 11 9 10 8 14 13 12 16 15 18 17 1,0 BK 0,35 BKWH 0,5 RD 0,35 BKWH 0,5 RD 0,75 PKBN 2,0 RD 1,0 BK 4,0 BKBN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.50-p-2000-97bba, Wiring diagram of anti-theft alarm system (ATA)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3238 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) e4 s1 S85/4 W9 /161 162 Z30/7 S6/1 N10/10 Z24 Z55/5 B B39/9 N26 06/17 2 AA 1 AA PE 54.21-P-2127BBC PE 54.21-P-2127BBB PE 54.21-P-2127BBB S2 20 S1 8 9 6 AA 2 AA 1 2 1 0,5 BP75 80FG NAM 05/17 0,35 0,35 AA 3 6 4 453.0 453.3 80DA 80V 80D NC 0,35 0,35 0 35 1 2 5 7 18 19 20 20 18 19 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 21 26 25 24 23 22 31 30 29 28 27 32 33 35 34 1,0 BK 0,35 BKWH 4,0 BKBN 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,35 GNWH 0,35 BNWH 0,35 GNWH 0,5 BN 0,35 GNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe80.50-p-2000-97bba, Wiring diagram of anti-theft alarm system (ATA)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3239 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 except code V19 (Anti-theft alarm system) A0 B39/2 AA 1 2 80DA NC 80Q 0,35 0,35 7 8 F PE 80.50-P-2000-97BBA 35 36 38 37 39 40 L K J H G E D C 36 35 39 38 37 40 B A 2,5 RDYE Cut here

Clip remover

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3248 · Applies to: 453

452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar80.57-p-0002sr, Remove/install card and key storage module Model 453.3 (except 453.391) with code P02 (car2go)

SI80.57-P-0009A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3249 · Applies to: 453

Service Information: New teach-in process on loss of all vehicle keys 9.7.14 MODEL 451, 454 Please note that the SAM control unit (N10/10) no longer needs to be The password required for the special function must be requested via replaced if all keys are lost. the responsible Market Support department. The customer must present proof of ownership! A new special function which has been available in the diagnostic system since DVD 11/2012, means that the SAM control unit (N10/10) Market Support can call up the DIAG-Pass page under the following can continue to be used even if all taught-in keys are lost. link: http://diag-pass.edc.corpintra.net Procedure: SAM control unit Control unit adaptations
Special function: Teach in key transponder code. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si80.57-p-0009a, Service Information: New teach-in process on loss of all vehicle keys MODEL 451, 454

82.00 - 000 588 00 63 00 Test box (ws82.00-p-0027b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3250 · Applies to: 453

9 82.00 - 000 588 11 21 00 Adjustment device (ws82.00-p-0151b) 10 82.00 - 001 589 38 33 00 Puller (ws82.00-n-3001b) 11 82.00 - Safety information Electrical system body (as82.00-z- 9999zz) 12 82.00 - Tightening torques Smart Electrical system body (ba82.00- z-9999cz) 13 82.00 - Wiring diagram cigar lighter (pe82.00-p-2600-97bba) 14 82.00 - Wiring diagram cigar lighter (pe82.00-p-2600bba) 16 82.00 - Wiring diagram interior sockets (pe82.00-p-2500za) 17 82.00 - Wiring diagram interior sockets (pe82.00-p-2500zb) 18 82.00 - Wiring diagram of MOST bus (pe82.00-p-2710za) 19 82.00 - Wiring diagram of MOST bus (pe82.00-p-2710zb) 20 82.10 - Adjust headlamps (ar82.10-p-4735ff) 21 82.10 - Block diagram for turn signal indicator lamps_hazard warning flasher (pe82.10-p-2201za) 22 82.10 - Block diagram of exterior lights (pe82.10-p-2002za) 23 82.10 - Check and correct headlamp adjustment (ap82.10-p- 8260ff) 24 82.10 - Check and correct the adjustment of the headlamps (ap82. 10-p-8260sr) 25 82.10 - Check exterior lights for proper operation (ap82.10-p- 8252ew) 26 82.10 - Check function of headlamp range adjustment (ap82.10-p- 8250ew) 27 82.10 - Check low beam (ap82.10-p-8260-05ff) 28 82.10 - Check setting of high beam (ap82.10-p-8260-02ff) 29 82.10 - Check, adjust low beams (ap82.10-p-8263sr) 30 82.10 - Check, adjust low beams (ap82.10-p-8263x) 33 82.10 - Check_adjust front fog lamps (ap82.10-p-8265a) 36

82.10 - Electric wiring diagram of turn signal_hazard warning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3251 · Applies to: 453

lamps (pe82.10-p-2200-97bba) 38 82.10 - Electric wiring diagram of turn signal_hazard warning lamps (pe82.10-p-2200bba) 44 82.10 - Electrical function schematic for backup light actuation ( pe82.10-p-2058bba) 45 82.10 - Electrical function schematic for brake light actuation (pe82 .10-p-2057bba) 46 82.10 - Electrical function schematic for cornering illumination ( pe82.10-p-2061bba) 47 82.10 - Electrical function schematic for driving light actuation ( pe82.10-p-2059bba) 48 82.10 - Electrical function schematic for front fog light actuation ( pe82.10-p-2056bba) 49 82.10 - Electrical function schematic, headlamp switch-off delay ( SWA) (pe82.10-p-2062bba) 50 82.10 - Electrical function schematic, standing light_parking lights actuation (pe82.10-p-2054bba) 51 82.10 - Electrical function schematic, turn signal light actuation ( pe82.10-p-2055-97bba) 52 82.10 - Electrical function schematic, turn signal light actuation ( pe82.10-p-2055bba) 56 82.10 - Exterior lights wiring diagram (pe82.10-p-2000za) 57 82.10 - Exterior lights wiring diagram (pe82.10-p-2000zb) 58 82.10 - Exterior lights wiring diagram (pe82.10-p-2000zc) 59 82.10 - Exterior lights wiring diagram (pe82.10-p-2000zd) 60 82.10 - Overview - Check_correct headlamp adjustment (ap82.10- p-8249u) 61 82.10 - Overview of exterior lights system components (gf82.10-p- 9998kj) 63

82.10 - Remove_install center high-mounted stop lamp (ar82.10-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3252 · Applies to: 453

5375ff) 68 82.10 - Remove_install center high-mounted stop lamp (ar82.10-p- 5375sra) 69 82.10 - Remove_install fog lamps (ar82.10-p-1835sr) 70 82.10 - Remove_install headlamp range control (ar82.10-p-4000sr ) 71 82.10 - Remove_install headlamp unit (ar82.10-p-4730ff) 72 82.10 - Remove_install lamp unit (ar82.10-p-4730sra) 73 82.10 - Remove_install license plate lamps (ar82.10-p-5161ff) 74 82.10 - Remove_install rear lamp unit (ar82.10-p-4731sr) 75 82.10 - Remove_install turn signal lamps (ar82.10-p-4725ff) 76 82.10 - Remove_install turn signal lamps (ar82.10-p-4725sr) 77 82.10 - Removing and installing fog lamps (ar82.10-p-1835ff) 78 82.10 - Removing and installing taillamp (ar82.10-p-4905ff) 79 82.10 - Retrofit center high-mounted stop lamp (az82.10-p-0003sr) 80 82.10 - Table of contents for function description of exterior lights ( gf82.10-p-0999kj) 81 82.10 - Wiring diagram of brake lamp (pe82.10-p-2300-97bba) 82 82.10 - Wiring diagram of brake lamp (pe82.10-p-2300bba) 86 82.10 - Wiring diagram of exterior lights (pe82.10-p-2000-97bba) 87 82.10 - Wiring diagram of exterior lights (pe82.10-p-2000-97bea) 102 82.10 - Wiring diagram of exterior lights (pe82.10-p-2000bba) 116 82.10 - Wiring diagram of stop lamp (pe82.10-p-2300za) 117 82.10 - Wiring diagram of stop lamp (pe82.10-p-2300zb) 118 82.10 - Wiring diagram turn signal_hazard warning lamps (pe82. 10-p-2200za) 119 82.10 - Wiring diagram turn signal_hazard warning lamps (pe82. 10-p-2200zb) 120

82.15 - Remove_install telescoping nozzle for headlamp cleaning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3253 · Applies to: 453

system (ar82.15-p-6100ff) 121 82.20 - Automatic interior lights control electrical function schematic (pe82.20-p-2052bba) 122 82.20 - Contents, function description of interior illumination (IBL) ( gf82.20-p-0998kj) 123 82.20 - Electrical function schematic ambiance illumination (pe82. 20-p-2053bba) 124 82.20 - Overview of interior illumination (IBL) system components ( gf82.20-p-9997kj) 125 82.20 - Remove_install front dome lamp (ar82.20-p-0110ff) 129 82.20 - Remove_install front dome lamp (ar82.20-p-0110sr) 130 82.20 - Remove_install front overhead control panel (ar82.20-p- 1100ff) 131 82.20 - Remove_install glove compartment lamp (ar82.20-p-0114ff ) 132 82.20 - Remove_install rear dome lamp (ar82.20-p-0113ff) 133 82.20 - Retrofit overhead control panel for hands-free system ( az82.20-p-0100ff) 134 82.20 - Search and symbol illumination electrical function schematic (pe82.20-p-2054bba) 136 82.20 - Wiring diagram interior illumination (pe82.20-p-2000-97bba ) 137 82.20 - Wiring diagram interior illumination (pe82.20-p-2000bba) 143 82.20 - Wiring diagram interior lights (pe82.20-p-2000za) 144 82.20 - Wiring diagram interior lights (pe82.20-p-2000zb) 145 82.20 - Wiring diagram interior lights (pe82.20-p-2000zc) 146 82.25 - Remove_install additional turn signal lamp (ar82.25-p- 4726ff) 147 82.25 - Signaling horn wiring diagram (pe82.25-p-2005-97bba) 148

82.25 - Signaling horn wiring diagram (pe82.25-p-2005bba)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3254 · Applies to: 453

151 82.25 - Wiring diagram airbag _ fanfare horns clock spring contact (pe82.25-p-2100-97bba) 152 82.25 - Wiring diagram airbag _ fanfare horns clock spring contact (pe82.25-p-2100bba) 159 82.30 - Electrical function schematic for automatic speed reduction (pe82.30-p-2053bba) 160 82.30 - Electrical function schematic for rear window wiper system (pe82.30-p-2056bba) 161 82.30 - Electrical function schematic for windshield wiper (pe82.30 -p-2051bba) 162 82.30 - Inspect wiper blade (ap82.30-p-8253g) 163 82.30 - Overview of system components for windshield wiper system (gf82.30-p-9996kj) 165 82.30 - Overview of wiper blade condition check (ap82.30-p-8248u ) 167 82.30 - Remove and install wiper arm (ar82.30-p-6100sr) 168 82.30 - Remove_install liftgate wiper arm (ar82.30-p-6911sr) 169 82.30 - Remove_install rain_light sensor (ar82.30-p-7800sr) 170 82.30 - Remove_install rear window wiper motor (ar82.30-p-6900ff ) 171 82.30 - Remove_install tailgate wiper arm (ar82.30-p-6910ff) 172 82.30 - Remove_install the liftgate wiper motor (ar82.30-p-6550sra ) 173 82.30 - Remove_install windshield wiper arm (ar82.30-p-6951ff) 174 82.30 - Remove_install wiper motor (ar82.30-p-6800ff) 175 82.30 - Remove_install wiper motor (ar82.30-p-6800sr) 176 82.30 - Remove_install wiper system (ar82.30-p-6400sr) 178 82.30 - Removing and installing rain_light sensor (ar82.30-p- 7800ff) 180

82.30 - Removing and installing wiper system (ar82.30-p-6400ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3255 · Applies to: 453

182 82.30 - Replace wiper blade (ar82.30-p-6251ff) 183 82.30 - Table of contents for function description of windshield wiper system (gf82.30-p-0997kj) 184 82.30 - Wiring diagram of windscreen wiper (pe82.30-p-2000- 97bba) 185 82.30 - Wiring diagram of windscreen wiper (pe82.30-p-2000bba) 191 82.30 - Wiring diagram of windscreen wiper (pe82.30-p-2000za) 192 82.30 - Wiring diagram of windscreen wiper (pe82.30-p-2000zb) 193 82.35 - Adjust spray nozzles of windshield washer system (ar82. 35-p-6975sr) 194 82.35 - Electrical function schematic for windshield washer (pe82. 35-p-2051bba) 195 82.35 - Overview - Windshield washer system - Check_correct fluid level (ap82.35-p-8249us) 196 82.35 - Remove_install headlamp cleaning system pump (ar82.35- p-6003ff) 197 82.35 - Remove_install spray-nozzle for rear window (ar82.35-p- 7338ff) 198 82.35 - Remove_install spray-nozzle for rear window (ar82.35-p- 7338sr) 199 82.35 - Remove_install washer fluid reservoir of windshield washer system (ar82.35-p-6000ff) 200 82.35 - Remove_install washer fluid reservoir of windshield washer system (ar82.35-p-6000sr) 202 82.35 - Remove_install windshield washer nozzle (ar82.35-p- 6970ff) 203 82.35 - Remove_install windshield washer system pump (ar82.35- p-6002ff) 204

82.35 - Remove_install windshield washer system pump (ar82.35-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3256 · Applies to: 453

p-6002sr) 206 82.35 - Remove_install windshield washer system switch (ar82.35- p-6011sr) 207 82.35 - Windshield washer system - inspect fluid level, adjust to correct level (ap82.35-p-8210ff) 209 82.35 - Windshield washer system - inspect fluid level, adjust to correct level (ap82.35-p-8210s) 210 82.35 - Windshield wipers, windshield washer system - operational inspection (ap82.35-p-8252ff) 211 82.35 - Windshield wipers, windshield washer system - operational inspection (ap82.35-p-8252mcc) 212 82.60 - Block diagram for smart radio (pe82.60-p-2003za) 215 82.60 - Block diagram for smart radio (pe82.60-p-2003zb) 216 82.60 - Electrical function diagram for audio mode, function (pe82. 60-p-2058bba) 217 82.60 - Electrical function diagram for audio mode, function (pe82. 60-p-2058bbb) 218 82.60 - Perform SCN coding in Audio control unit (code 1411P82C39) (sm82.60-p-0015a) 219 82.60 - Remove_install multimedia connection unit in rear stowage compartment (ar82.60-p-1033sr) 220 82.60 - Remove_install radio (ar82.60-p-7502ff) 222 82.60 - Remove_install radio (ar82.60-p-7502fg) 223 82.60 - Remove_install radio (ar82.60-p-7502sr) 225 82.60 - Remove_install radio (ar82.60-p-7502sra) 226 82.60 - Retrofit radio (az82.60-p-0003ff) 227 82.60 - Retrofit radio (az82.60-p-0003fg) 229 82.60 - Retrofit radio (az82.60-p-0003fh) 232 82.60 - Retrofit radio (az82.60-p-0003fi) 236

82.60 - Retrofit radio (az82.60-p-0003fj)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3257 · Applies to: 453

240 82.60 - Service Information Radio code request (si82.60-p-0016a) 244 82.60 - Service Information Return delivery process for customer- owned CDs_DVDs and other media (si82.60-p-0010a) 245 82.60 - Wiring diagram for audio gateway control unit (pe82.60-p- 2102-97bba) 246 82.60 - Wiring diagram for audio gateway control unit (pe82.60-p- 2102bba) 249 82.60 - Wiring diagram for radio preinstallation incl. rod antenna ( pe82.60-p-2850za) 250 82.60 - Wiring diagram for smart radio five (pe82.60-p-2550za) 251 82.60 - Wiring diagram for smart radio six (pe82.60-p-2650za) 252 82.60 - Wiring diagram for smart radio six (pe82.60-p-2650zb) 253 82.60 - Wiring diagram for smart radio six (pe82.60-p-2650zc) 254 82.60 - Wiring diagram for sound package (pe82.60-p-2750za) 255 82.60 - Wiring diagram for sound package (pe82.60-p-2750zb) 256 82.60 - Wiring diagram for sound package (pe82.60-p-2750zc) 257 82.60 - Wiring diagram of radio (pe82.60-p-2000-97bba) 258 82.60 - Wiring diagram of radio (pe82.60-p-2000-97bbb) 261 82.60 - Wiring diagram of radio (pe82.60-p-2000-97bbc) 267 82.60 - Wiring diagram of radio (pe82.60-p-2000-97bbd) 271 82.60 - Wiring diagram of radio (pe82.60-p-2000-97bbe) 274 82.60 - Wiring diagram of radio (pe82.60-p-2000bba) 277 82.60 - Wiring diagram of radio (pe82.60-p-2000bbb) 278 82.60 - Wiring diagram of radio (pe82.60-p-2000bbc) 279 82.60 - Wiring diagram of radio (pe82.60-p-2000bbd) 280 82.60 - Wiring diagram of radio (pe82.60-p-2000bbe) 281 82.60 - Wiring diagram, radio preinstallation incl. rod antenna ( pe82.60-p-2850zb) 282 82.60 - Wiring diagram, smart radio five (pe82.60-p-2550zb) 283

82.61 - Electrical function schematic for navigation system function

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3258 · Applies to: 453

(pe82.61-p-2056bba) 284 82.61 - Remove_install antenna for global positioning system ( GPS) on vehicles with APS (ar82.61-p-7474ff) 285 82.61 - Wiring diagram for smart radio navigator (pe82.61-p- 2200za) 286 82.61 - Wiring diagram for smart radio navigator (pe82.61-p- 2200zb) 287 82.61 - Wiring diagram for smart radio navigator (pe82.61-p- 2200zc) 288 82.62 - Electrical function schematic for speaker system function ( pe82.62-p-2300bba) 289 82.62 - Remove_install antenna cable (ar82.62-p-1200ff) 290 82.62 - Remove_install antenna cable (ar82.62-p-1200fg) 292 82.62 - Remove_install antenna cable (ar82.62-p-1200fh) 296 82.62 - Remove_install antenna cable (ar82.62-p-1200fi) 299 82.62 - Remove_install antenna for radio (ar82.62-p-8108sra) 303 82.62 - Remove_install bass module speaker (ar82.62-p-7839ff) 304 82.62 - Remove_install front door speakers in mirror triangle (ar82. 62-p-7850ff) 305 82.62 - Remove_install loudspeakers in front doors (ar82.62-p- 7845ff) 306 82.62 - Remove_install loudspeakers in front doors (ar82.62-p- 7845sra) 307 82.62 - Remove_install loudspeakers in rear doors (ar82.62-p- 7874ff) 308 82.62 - Remove_install multifunction antenna for radio_telephone ( ar82.62-p-8110ff) 309 82.62 - Remove_install speaker in the side paneling (rear) (ar82. 62-p-7837sr) 311

82.62 - Sound amplifier control unit wiring diagram (pe82.62-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3259 · Applies to: 453

2101-97bba) 312 82.62 - Sound amplifier control unit wiring diagram (pe82.62-p- 2101bba) 318 82.62 - Wiring diagram for sound amplifier control unit, Dolby Surround amplifier (pe82.62-p-2106-97bba) 319 82.62 - Wiring diagram for sound amplifier control unit, Dolby Surround amplifier (pe82.62-p-2106bba d) 322 82.62 - Wiring diagram for sound amplifier control unit, Dolby Surround amplifier (pe82.62-p-2106bba) 323 82.64 - Removing and installing CD changer (ar82.64-p-7508ff) 324 82.64 - Retrofit CD changer (az82.64-p-0001ff) 326 82.64 - Wiring diagram CD changer (pe82.64-p-2000za) 329 82.64 - Wiring diagram CD changer (pe82.64-p-2000zb) 330 82.70 - Hands-free system control unit wiring diagram (pe82.70-p- 2103za) 331 82.70 - Hands-free system control unit wiring diagram (pe82.70-p- 2103zb) 332 82.70 - Remove and install bracket for portable CTEL (ar82.70-p- 8918fg) 333 82.70 - Remove_install Universal Portable CTEL Interface control unit (ar82.70-p-7010ff) 334 82.70 - Remove_install antenna (ar82.70-p-8951ff) 335 82.70 - Remove_install hands-free system microphone (ar82.70-p- 8969ff) 337 82.70 - Remove_install microphone of hands-free system (ar82.70 -p-8974sra) 338 82.70 - Retrofit hands-free system (az82.70-p-0005ff) 340 82.70 - Retrofit hands-free system (az82.70-p-0005fg) 341 82.70 - Retrofit hands-free system (az82.70-p-0005fh) 342

82.70 - Retrofit telephone console (az82.70-p-0010ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3260 · Applies to: 453

345 82.70 - UPCI telephone wiring diagram (pe82.70-p-2104za) 347 82.85 - Install navigation unit (az82.85-p-2003ff) 348 82.85 - Install navigation unit (az82.85-p-2003fg) 352 82.85 - Install navigation unit (az82.85-p-2003fh) 356 82.85 - Install navigation unit (az82.85-p-2003fi) 361 82.85 - Legend of wiring diagram for smart radio multimedia navigator (pe82.85-p-2200zb) 366 82.85 - Legend of wiring diagram for smart radio multimedia navigator (pe82.85-p-2200zc) 367 82.85 - Overview of system components, telematics (gf82.85-p- 9999kj) 368 82.85 - Remove_install communication unit on radio_navigation unit (ar82.85-p-2000sr) 372 82.85 - Remove_install telematics services communications module control unit (ar82.85-p-0020sr) 374 82.85 - Replace GPS antenna (ar82.85-p-0008sra) 375 82.85 - Service Information New software for smart media system (si82.85-p-0040a) 377 82.85 - Service Information Support process for smart ready to and windshield reader system control unit (si82.85-p-0043a) 378 82.85 - Service information Synchronization of time and date (si82. 85-p-0041a) 379 82.85 - Table of contents for function description, telematics (gf82. 85-p-0993kj) 380 82.85 - Wiring diagram for smart radio multimedia navigator (pe82. 85-p-2200-97bba) 381 82.85 - Wiring diagram for smart radio multimedia navigator (pe82. 85-p-2200bba) 388

82.85 - Wiring diagram for smart radio multimedia navigator (pe82.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3261 · Applies to: 453

85-p-2200za) 389 82.85 - Wiring diagram for telematics services communications module control unit (pe82.85-p-2105-97bba) 390 82.85 - Wiring diagram for telematics services communications module control unit (pe82.85-p-2105bba) 394 82.85 - Wiring diagram of windshield reading system control unit ( pe82.85-p-2008bba) 395 82.90 - Wiring diagram for multifunction steering wheel (pe82.90-p -2200za) 396 82.90 - Wiring diagram multi-function steering wheel (pe82.90-p- 2200zb) 397 82.95 - eCall control unit wiring diagram, Russia (GLONASS) ( pe82.95-p-2102-97bba) 398 82.95 - eCall control unit wiring diagram, Russia (GLONASS) ( pe82.95-p-2102bba) 400

WS82.00-P-0027B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3262 · Applies to: 453

000 588 00 63 00 Test box 13.7.15 Model all Verwendung in FG 82/Satz B Intended use: Trailer socket test device for checking the trailer socket. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 00 63 00 Checking of continuous voltage connection to 13-pin socket Minimum requirements: possible (circuit 30, connector X 58). Test equipment with conventional bulbs (failure simulation by Checking of trailer recognition, in combination with vehicles with removal or switching off the bulbs possible). 13-pin socket, possible. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws82.00-p-0027b, 000 588 00 63 00 Test box Model all

WS82.00-P-0151B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3263 · Applies to: 453

000 588 11 21 00 Adjustment device 18.06.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 30/54/82/Satz B Purpose: Headlamp aimer for adjusting headlamps. Test equipment category CAT_B. Note: The headlamp aimer comprises a visual light box, permanently installed guide rails and a starting-off marking. Technical Note: The headlamp aimer can also be used to mount the adjustment device for camera systems W 000 588 00 23 00. Reference information: This workshop equipment is not sold through the regular replacement part ordering process in 000 588 11 21 00 GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier is available in the maintenance system document (see below). Manufacturer 1 Germany MAHA Maschinenbau Haldenwang GmbH & Co. KG http://www.maha.de Type/model: MLT 1000 MB Hoyen 20 87490 Haldenwang Item no. VP 185069 Manufacturer 2 Germany Beissbarth GmbH http://www.beissbarth.com Type / model: MLD110 Hanauer Straße 101 80993 Munich Article no.: 1692104334 Manufacturer 3 Germany Hella Gutmann Solutions GmbH http://www.hella-gutmann.com Type/model: SEG IV MB Am Krebsbach 2 79241 Ihringen Article number: 8PA 007 732-331 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws82.00-p-0151b, 000 588 11 21 00 Adjustment device Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

WS82.00-N-3001B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3264 · Applies to: 453

001 589 38 33 00 Puller 12.02.2018 Model all (4xWD, BUS, CAR, Light transporter, TRUCK, UNIMOG, smart) FG 82/Satz B Puller for wiper arms. 001 589 38 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws82.00-n-3001b, 001 589 38 33 00 Puller Model all (4xWD, BUS, CAR, Light transporter, TRUCK, UNIMOG, smart)

AS82.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3265 · Applies to: 453 · AR: AS82.00-Z-9999ZZ

Safety information: Electrical system body 18.09.2019 MODEL all Risk of explosion/risk of fire caused by highly Model all (4xWD, CAR, Light transporter, AS82.10-Z-0001-01A flammable materials in the vicinity of damaged TRUCK, UNIMOG) xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of Injury hazard from pinching and crushing, in AS82.30-B-0001-01A extreme cases extremities can even be cut off when caught in windshield wiper mechanism. Injury hazard from pinching and crushing, in Model all (4xWD, BUS, CAR, Heavy AS82.30-Z-0001-01A extreme cases extremities can even be cut off transporter, Light transporter, TRUCK, when caught in windshield wiper mechanism. UNIMOG, smart) Risk of fire and explosion caused by ignition of MODEL ALL AS82.35-Z-0001-01A window washing fluid or antifreeze and their vapors. Risk of poisoning caused by swallowing window washing fluid or antifreeze or inhaling their vapors. Risk of injury or physical irritations caused by contact of window washing fluid or antifreeze with eyes, mucous membranes or skin. The demagnetizing coil presents a lethal MODEL 140 with CODE 350 (Communication AS82.85-Z-0001-01A hazard for persons with active electronic navigation system (CNS)) with CODE 498 implants (e.g. heart pacemakers). (Japanese version) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as82.00-z-9999zz, Safety information: Electrical system body MODEL all

BA82.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3266 · Applies to: 453 · AR: BA82.00-Z-9999CZ

Tightening torques: Smart: Electrical system body 18.09.2019 MODEL all Headlamp unit MODEL 450.3/4 BA82.10-P-1000-06B Windshield wiper MODEL 450.3/4, 451.3/4, 452.3/4 BA82.30-P-1000-01F Windshield wiper MODEL 454.0 BA82.30-P-1000-01G Windshield wiper Model 453 BA82.30-P-1000-01SR Speaker MODEL 450.3/4 BA82.62-P-1000-04A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba82.00-z-9999cz, Tightening torques: Smart: Electrical system body MODEL all

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3267 · Applies to: 453

pe82.00-p-2600-97bba Document title: Wiring diagram cigar lighter Code: Designation: Position: A0 15L Use of wiring diagrams F2 4L Vehicle interior fuse and relay module F2f28 2K Fuse 28 R3 4A Front cigarette lighter with ashtray illumination U470 6E Valid for model 453.0 W1/3 3G Left cockpit ground point X55/3 12G Driver seat connector block Z6/150 3E Ground connection connector sleeve Z6/153 8G Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.00-p-2600-97bba, Wiring diagram cigar lighter

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3268 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f28 F2 W1/3 Z6/153 Z6/150 U470 R3 X55/3 A0 PE 00.19-P-2600BBA 15 AA S28 PE 54.15-P-2001BBB SP4G AA 2 3 MAM 1 NC PE 91.30-P-2000BBA 1 B F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 3 2 1 5 4 8 7 6 F 9 10 11 12 13 PE 82.00-P-2600-97BBA 14 15 L K J H G 11 10 9 13 12 E D C 15 14 B A 6,0 BK 1,5 YEBN 1,5 BKBN 0,5 BK 2,5 RDYE 1,5 BKBN

AP82.10-P-8260-02FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3281 · Applies to: 453

Check setting of high beam The light focal point should be located on the relevant central mark (6). If this is not the case: adjust high beam. P82.10-0204-01 Page 1 of 1 © Mercedes-Benz AG, 5/20/18, L/07/20, ap82.10-p-8260-02ff, Check setting of high beam MODEL 454.0

AP82.10-P-8260-02FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3282 · Applies to: 453

Check setting of high beam The light focal point should be located on the relevant central mark (6). If this is not the case: adjust high beam. P82.10-0204-01 Page 1 of 1 © Mercedes-Benz AG, 5/20/18, L/07/20, ap82.10-p-8260-02ff, Check setting of high beam MODEL 454.0

If the height adjustment of the left low beam

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3285 · Applies to: 453

headlamp (E1e2) is not correct: Turn the adjustment screw for the height adjustment (H) to correct the height adjustment of the left low beam headlamp (E1e2). 9 If the lateral adjustment is correct, the Check lateral adjustment of left low beam

headlamp (E1e2); adjust if necessary light-dark boundary (1) of the light gradient for the left low beam headlamp (E1e2) starting from the center mark (3) on the right must be congruent with the reference line for the lateral adjustment (4) in the headlamp aimer (01), corresponding to the colored representation. The colored area of the light-dark boundary (1) of the left low beam headlamp (E1e2) must be above the reference line for the lateral adjustment (4), corresponding to the colored representation. If the lateral adjustment of the left low beam headlamp (E1e2) is not correct: Subject to a separate repair order, check and correct the installation position of the headlamp concerned. Gap dimension MODEL 453.0/3Gap *BE60.00-P-1001-01CA dimension Then work through operation steps 2 to 9 again. Concluding tasks 10 Reset switch positions and, if necessary, load Only if the high beam or fog lamp setting is not condition of vehicle to initial condition to be checked afterwards. Test and adjustment values for gap dimensions Number Designation Model 453.0 Model 453.3 BE60.00-P-1001-01CA Gap dimension For picture, see AR60.00-P-0700-01S AR60.00-P-0700-01 R SR Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8263sr, Check, adjust low beams Model 453 Halogen headlamp SAE version

AP82.10-P-8263X

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3286 · Applies to: 453

Check, adjust low beams 18.8.15 Model 453 Halogen headlamp ECE version 01 Headlamp aimer A Distance H Height adjusting screw S Side position adjusting screw P82.00-3064-06 5 Exterior lights switch 6 Headlamp range controller E1 Left front lamp unit E1e1 Left high beam E1e2 Left low beam P82.10-7443-01 P82.10-7671-01 Light path 1 Light-dark boundary 2 Reference line for height adjustment 3 Central mark 4 Reference line for lateral setting P82.10-7462-76 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8263x, Check, adjust low beams Model 453 Halogen headlamp ECE version

If the height adjustment of the left low beam

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3288 · Applies to: 453

headlamp (E1e2) is not correct: Turn the adjustment screw for the height adjustment (H) to correct the height adjustment of the left low beam headlamp (E1e2). 9 If the lateral adjustment is correct, the Check lateral adjustment of left low beam

headlamp (E1e2); adjust if necessary light-dark boundary (1) of the light gradient for the left low beam headlamp (E1e2) starting from the center mark (3) on the right must be congruent with the reference line for the lateral adjustment (4) in the headlamp aimer (01), corresponding to the colored representation. The colored area of the light-dark boundary (1) of the left low beam headlamp (E1e2) must be above the reference line for the lateral adjustment (4), corresponding to the colored representation. If the lateral adjustment of the left low beam headlamp (E1e2) is not correct: Turn the adjustment screw for the lateral adjustment (S) to correct the lateral adjustment of the left low beam headlamp (E1e2). Concluding tasks 10 Reset switch positions and, if necessary, load Only if the high beam or fog lamp setting is not condition of vehicle to initial condition to be checked afterwards. Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8263x, Check, adjust low beams Model 453 Halogen headlamp ECE version

AP82.10-P-8265A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3289 · Applies to: 453

Check/adjust front fog lamps 18.8.15 Model 453 4 Broken line P82.10-0205-01 01 Headlamp aimer P82.10-7667-01 Preparatory tasks 1 Determine degree of inclination for front fog lights Notes on determining headlamp aiming values AH82.10-P-1005-01A

2 Maximum permissible height difference of Park the vehicle on a horizontal, level surface

surface for: - vehicle: 1 mm/m - headlamp aimer (01): 0.5 mm/m 3 Prepare vehicle for front fog light checking/ AP82.10-P-8260-10SR adjustment

Before the front fog lights are checked and adjusted, all operation steps listed in the linked description must be performed carefully. Otherwise it cannot be guaranteed that the front fog lights concerned are correctly set, which can then jeopardize the road safety of the vehicle! 4 Align headlamp aimer (01) 000 588 11 21 00 Adjustment device WS82.00-P-0151B

It is essential to align the headlamp aimer (01) parallel to the front of the vehicle. The front fog light adjustment will otherwise be incorrect, which then may jeopardize the road safety of the vehicle! Align headlamp aimer (01) at a distance of

approx. 30 cm in front of the left or right front fog light, parallel to the vehicle front end and level with the left or right front fog light. Other country-specific regulations or specifications in the operating instructions from the headlamp aiming device manufacturer must be observed accordingly. 5 Set specified degree of inclination for front fog lights at headlamp aimer (01) 6 Switch on front fog lights at exterior lights switch Check, adjust if necessary Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8265a, Check/adjust front fog lamps Model 453

Check front fog light setting, adjust if

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3290 · Applies to: 453

7 Check front fog light setting, adjust if The light-dark boundary of the light beam

necessary must be horizontal at the height of the separating line (4) in the headlamp aimer (01). If the adjustment of the left or right front fog light is not correct: Correct the left or right front fog light by turning the adjustment screw. Concluding tasks 8 Reset switch positions and, if necessary, load condition of vehicle to initial condition Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.10-p-8265a, Check/adjust front fog lamps Model 453

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3291 · Applies to: 453

pe82.10-p-2200-97bba Document title: Electric wiring diagram of turn signal/hazard warning lamps Code: Designation: Position: A0 56L Use of wiring diagrams Code 460 9G Canada version Code 494 9G USA version Code V07 27G Front fog lamp E22/1 31L Left additional turn signal lamp E22/2 45L Right additional turn signal lamp E3 36L Left rear lamp unit E3e1 34L Left rear turn signal lamp E4 50L Right rear lamp unit E4e1 48L Right rear turn signal lamp E6/1 25L Left turn signal lamp E6/2 42L Right turn signal lamp N10/10 15A Center SAM control unit N10/10 20A Center SAM control unit N10/10 28A Center SAM control unit N10/10 46A Center SAM control unit N10/10 36A Center SAM control unit N10/11 7L Driver SAM control unit S4 3L Combination switch S6/1 16L Instrument panel switch group S6/1e3 17L Central locking indicator lamp S6/1e4 18L Hazard warning system indicator lamp S6/1e5 16L Instrument panel switch group symbol illumination S6/1s1 19L Hazard warning system switch S6/1s2 15L Inside door handle central locking switch U103 19D Valid without code V19 U470 23K Valid for model 453.0 U470 15E Valid for model 453.0 U470 18F Valid for model 453.0 U470 17E Valid for model 453.0 U470 12D Valid for model 453.0 U470 26F Valid for model 453.0 U470 25F Valid for model 453.0 U470 42J Valid for model 453.0 U470 43J Valid for model 453.0 U470 38G Valid for model 453.0 U470 42F Valid for model 453.0 U470 43F Valid for model 453.0 U471 13D Valid for model 453.3

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3292 · Applies to: 453

pe82.10-p-2200-97bba Document title: Electric wiring diagram of turn signal/hazard warning lamps Code: Designation: Position: U472 13D Valid for model 453.4 W1/3 5L Left cockpit ground point W11/9 39L Left rear ground point W2 47L Right front ground point W51/14 52L Right rear frame ground connection W9 32L Left front ground point (at lamp unit) X4/24 24G Vehicle interior/daytime running lights electrical connector X4/24 41G Vehicle interior/daytime running lights electrical connector X42/37 22L ATA alarm siren electrical connector Z111/6 7H Circuit 58 connector sleeve Z30/1 30D Left turn signal indicator connector sleeve Z30/2 44D Right turn signal indicator connector sleeve Z30/7 21E Hazard warning system connector sleeve Z55/5 20E Central locking warning lamp connector sleeve Z6/150 4H Ground connection connector sleeve Z6/152 4C Ground connection connector sleeve Z6/157 46G Ground connection connector sleeve Z6/158 45E Ground connection connector sleeve Z6/160 29J Ground connection connector sleeve Z6/161 32G Ground connection connector sleeve Z6/162 31D Ground connection connector sleeve Z6/163 52G Ground connection connector sleeve Z6/166 40H Circuit 31 connector sleeve Z6/167 34F Circuit 31 connector sleeve Z81z1 10H Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2200-97bba, Electric wiring diagram of turn signal/hazard warning lamps

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3293 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 s2 e3 e5 W1/3 S4 N10/11 Z6/150 Z111/6 Z81z1 Code 460 Code 494 S6/1 Z6/152 U470 U470 U470 U470 U472 U471 N10/10 PE 00.19-P-2600BBA PE 54.25-P-2250BBA PE 54.21-P-2127BBA AA 4 S2 24 AA 5 1 3 7 4 8 6 NC NC 9 31 11 S1 20AW 64F F 1 L K 2 3 4 5 6 7 8 9 10 J H G 13 11 12 14 15 16 17 18 E D C 1 B A 10 9 8 7 6 5 4 3 2 18 17 16 15 14 13 12 11 0,35 PKWH 6,0 BK 0,5 BU 1,0 BK 0,35 BKWH 0,5 BUWH 0,35 BKWH 0,35 BKWH 0,35 BNWH 0,22 GN 0,35 GYWH 0,22 WH 0,35 GNWH 0,35 PKWH 0,35 GNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2200-97bba, Electric wiring diagram of turn signal/hazard warning lamps

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3294 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e4 s1 e1 Z6/160 X42/37 E6/1 U470 X4/24 Code V07 Z55/5 U470 U103 Z30/7 U470 U470 N10/10 N10/10 W9 E22/1 Z6/161 Z6/162 Z6/167 Z30/1 B AA 4 6 2 8 6 NC NC CA 1 2 1 6 8 9 20M 64Q CA CA 1 2 3 4 5 P1 64C 18 19 20 21 23 22 24 25 26 27 28 19 18 28 27 26 25 24 23 22 21 20 33 29 30 31 32 34 35 35 34 33 32 31 30 29 0,35 BNWH 0,35 GNWH 0,35 PKWH 0,35 BKWH 0,35 BNWH 0,35 GNWH 0,5 BK 0,35 BNWH 0,22 GN 0,35 BNWH 0,35 GNWH 0,35 GYWH 0,35 BKWH 1,0 BK 0,35 BKWH 0,5 GY 4,0 BK 0,5 BK 0,75 PKBN 1,0 BK 0,5 GY 0,5 BN 0,35 GNWH 0,5 GY 0,5 BK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2200-97bba, Electric wiring diagram of turn signal/hazard warning lamps

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3295 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e1 Z6/157 E3 W11/9 E6/2 E22/2 U470 U470 X4/24 Z6/166 U470 W2 E4 W5 Z6/163 N10/10 U470 U470 Z6/158 Z30/2 N10/10 PE 82.10-P-2000BBA 1 CA 2 CA 1 2 B 2 5 PE 82.10-P-2000BBA 3 CA 4 PE 54.21-P-2127BBC PE 54.21-P-2127BBB 12 64D 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 37 36 35 46 45 44 43 42 41 40 39 38 52 51 50 49 48 47 1,0 BK 5,0 BK 0,35 GNWH 0,35 BKWH 0,5 PK 0,5 BK 1,0 BK 5,0 BK 0,75 PKBN 4,0 BKBN 1,0 BK 0,5 PK 1,0 BK 0,35 PKWH 0,35 BNWH 0,35 BKWH 1,5 BKBN 0,5 PK 0,5 BK 0,35 BKWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2200-97bba, Electric wiring diagram of turn signal/hazard warning lamps

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3296 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W51/14 A0 Z6/163 F PE 82.10-P-2200-97BBA 53 52 54 55 56 L K J H G E D C 55 54 53 52 56 B A 2,5 RDYE (2,0 BK) (4,0 BKWH) 1,5 BKBN Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3305 · Applies to: 453

pe82.10-p-2055-97bba Document title: Electrical function schematic, turn signal light actuation Code: Designation: Position: 1 Left turn signal light, request 10 21E Crash, signal 11 8H Wheel speed, signal 12 Hazard warning system during emergency braking, request 13 25E Engine running, signal 14 25D Drivetrain operational, signal 2 Right turn signal light, request 3 19C Turn signal lamp, actuation 3 21C Turn signal lamp, actuation 3 24C Turn signal lamp, actuation 4 Rear turn signal light, actuation 4 Rear turn signal light, actuation 5 Turn signal indicator lamp, request 6 Turn signal indicator lamp, actuation 6 Turn signal indicator lamp, actuation 7 3C Turn signal light acoustic function check, actuation 8 22H Hazard warning system switch, status 9 Hazard warning system indicator lamp, actuation A1 3E Instrument cluster A1e1 1C Left turn signal indicator light A1e2 5C Right turn signal indicator light A1h2 3C Turn signal light function check, acoustic CAN B 13F Interior CAN CAN B 13F Interior CAN CAN B 13E Interior CAN CAN B 26E Interior CAN CAN B 26D Interior CAN Code P25 17J LED & sensor package Code P25 26J LED & sensor package E1e5 23A Left turn signal lamp E22/1 22A Left additional turn signal lamp E22/2 22A Right additional turn signal lamp E2e5 23B Right turn signal lamp E3 19J Left rear lamp unit E3 21J Left rear lamp unit E3e1 18J Left rear turn signal lamp E3e1 22K Left rear turn signal lamp E4 28J Right rear lamp unit E4 25J Right rear lamp unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3306 · Applies to: 453

pe82.10-p-2055-97bba Document title: Electrical function schematic, turn signal light actuation Code: Designation: Position: E4e1 28J Right rear turn signal lamp E4e1 24K Right rear turn signal lamp E6/1 19A Left turn signal lamp E6/2 19B Right turn signal lamp L6/1 7G Left front axle rpm sensor L6/2 7G Right front axle rpm sensor L6/3 7H Left rear axle rpm sensor L6/4 7H Right rear axle rpm sensor N10/10 24D Center SAM control unit N127 30A Electric drive control unit N2/10 8B Supplemental restraint system control unit N3/10 29E ME-SFI [ME] control unit N30/4 10G Electronic Stability Program control unit S4 15A Combination switch S6/1 15J Instrument panel switch group S6/1e4 16K Hazard warning system indicator lamp S6/1s1 14K Hazard warning system switch U091 9D Valid for model 453.091/391/491 U091 15C Valid for model 453.091/391/491 U091 22F Valid for model 453.091/391/491 U091 28A Valid for model 453.091/391/491 U091 9K Valid for model 453.091/391/491 U091 2H Valid for model 453.091/391/491 U092 9E Except model 453.091/391/491 U092 15D Except model 453.091/391/491 U092 22G Except model 453.091/391/491 U092 28D Except model 453.091/391/491 U092 9L Except model 453.091/391/491 U092 2J Except model 453.091/391/491 U19 20J Valid for standard equipment U19 23J Valid for standard equipment

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2055-97bba, Electrical function schematic, turn signal light actuation

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3307 · Applies to: 453

Page 1 of 2 Model 453.0/3/4 5 7 9 11 A1 S4 A1e1 A1e2 A1h2 Code P2 E3e1 N2/10 L6/1 L6/2 S6/1 S6/1e4 S6/1s1 L6/3 L6/4 N30/4 CAN B CAN B CAN B U092 U091 U091 U092 U091 U092 U092 U091 PE 54.25-P-2250BBA 6 6 PE 42.45-P-2000BEA PE 91.60-P-2105BBA PE 91.60-P-2105BEA PE 54.25-P-2250BEA PE 42.45-P-2000BBA PE 54.30-P-2101BBA PE 54.30-P-2101BEA -> 10/19 PE 54.30-P-2101BMA 11/19 -> -> 10/19 PE 91.60-P-2105BMA 11/19 -> -> 10/19 PE 42.45-P-2000BMA 11/19 -> -> 10/19 PE 54.25-P-2250BMA 11/19 -> 1 2 L K J H 3 4 5 6 7 8 9 10 11 12 13 14 15 G F E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 16 17 18 ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2055-97bba, Electrical function schematic, turn signal light actuation

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3308 · Applies to: 453

Page 2 of 2 Model 453.0/3/4 3 8 2 4 4 1 3 3 12 10 13 14 N10/10 E3 E4 U19 Code P25 Code P25 U19 E3 E4e1 E4 E3e1 E3e1 E4e1 E6/2 E22/2 N3/10 CAN B U091 U092 U092 CAN B U091 N127 E6/1 E22/1 E2e5 E1e5 PE 54.21-P-2127BBB PE 54.21-P-2127BBC PE 07.61-P-2101BBA PE 54.21-P-2127BEB PE 54.00-P-2001BEA -> 10/19 -> 10/19 PE 54.21-P-2127BMB 11/19 -> -> 10/19 PE 54.00-P-2001BMA 11/19 -> 11/19 -> PE 07.61-P-2101BBB PE 07.61-P-2101BBC 28 18 20 19 21 22 23 24 25 26 27 29 30 31 32 28 18 20 19 21 22 23 24 25 26 27 29 30 31 32 L K J H G F E D C B A PE 82.10-P-2055-97BBA Cut here

Front lamp unit as of 01.11.2019, standard equipment

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3317 · Applies to: 453

E1e1 Left high beam E1e2 Left low beam E1e5 Left turn signal lamp E1e13 Left parking light, standing light and daytime running light E2e1 Right high beam E2e2 Right low beam E2e5 Right turn signal lamp E2e13 Right parking light, standing light and daytime running light P82.10-A125-11 Front lamp unit as of 01.11.2019 (with code P25 (LED & Sensor Package)) E1e1 Left high beam E1e2 Left low beam E1e5 Left turn signal lamp E1e13 Left parking light, standing light and daytime running light E2e1 Right high beam E2e2 Right low beam E2e5 Right turn signal lamp E2e13 Right parking light, standing light and daytime running light P82.10-A124-11 Rear lamp unit, standard equipment (except code 494 (USA version)) E3e1 Left rear turn signal lamp E3e2 Left taillamp and parking lamp E3e3 Left backup lamp E3e4 Left stop lamp E3e5 Left rear fog lamp E4e1 Right rear turn signal lamp E4e2 Right taillamp and parking lamp E4e3 Right backup lamp E4e4 Right stop lamp E4e5 Right rear fog lamp P82.10-7426-11 Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.10-p-9998kj, Overview of exterior lights system components Model 453.0/3/4

Rear lamp unit as of 01.11.2019 (with code P25 (LED & Sensor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3318 · Applies to: 453

Package)) E3e1 Left rear turn signal lamp E3e3 Left backup lamp E3e4 Left stop lamp E3e5 Left rear fog lamp E3e17 Left taillight and brake light E4e1 Right rear turn signal lamp E4e3 Right backup lamp E4e4 Right stop lamp E4e5 Right rear fog lamp E4e17 Right taillight and brake light P82.10-A123-11 Front lamp unit up to 31.10.2019, standard equipment E1e1 Left high beam E1e2 Left low beam E1e6 Left front side marker lamp (only with code 494 (USA version)) E1e13 Left parking light, standing light and daytime running light E2e1 Right high beam E2e2 Right low beam E2e6 Right front side marker lamp (only with code 494 (USA version)) E2e13 Right parking light, standing light and daytime running light P82.10-7425-11 Vehicles with code 460 (Canada version) are always assigned code 494 (USA version) at the same time and therefore they have the same lighting equipment. Front lamp unit up to 31.10.2019 (with code P25 (LED & Sensor Package)) E1e1 Left high beam E1e2 Left low beam E1e6 Left front side marker lamp (only with code 494 (USA version)) E1e13 Left parking light, standing light and daytime running light E1e23 Left front ambient light E2e1 Right high beam E2e2 Right low beam E2e6 Right front side marker lamp (only with code 494 (USA version)) E2e13 Right parking light, standing light and daytime running light E2e23 Right front ambient light P82.10-7444-11 Page 3 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.10-p-9998kj, Overview of exterior lights system components Model 453.0/3/4

Rear lamp unit up to 31.10.2019 (with code P25 (LED & Sensor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3319 · Applies to: 453

Package) or with code 494 (USA version)) E3e1 Left rear turn signal lamp E3e3 Left backup lamp E3e5 Left rear fog lamp E3e6 Left rear side marker lamp (only with code 494 (USA version)) E3e17 Left taillight and brake light E4e1 Right rear turn signal lamp E4e3 Right backup lamp E4e5 Right rear fog lamp E4e6 Right rear side marker lamp (only with code 494 (USA version)) E4e17 Right taillight and brake light P82.10-7422-11 P82.10-7421-08 Not with code 494 (USA version), shown up to 31.10.2019 M36 Left headlamp range adjustment electric motor M37 Right headlamp range adjustment electric motor Not with code 494 (USA version) S1/1 Electric headlamp range adjustment selector wheel P82.10-7420-11 Page 4 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.10-p-9998kj, Overview of exterior lights system components Model 453.0/3/4

AZ82.10-P-0003SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3333 · Applies to: 453 · AR: AZ82.10-P-0003SR

Retrofit center high-mounted stop lamp 17.02.2016 Model 453.3/4 Shown on model 453.3 1 Screw 2 Electrical connector E21 Center stop lamp P82.10-8017-06 Remove

1 Remove bolts (1) 2 Remove center brake lamp (E21) and disconnect electrical connector (2) Install

3 Connect electrical connector (2) 4 Apply new center brake lamp (E21) and tighten screws/bolts (1) Update Vehicle Documentation (VeDoc) 5 Attach note "Center brake lamp retrofitted according to AZ82.10-P-0003SR" under field organization texts to design group 82 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Center brake lamp parts kit 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.10-p-0003sr, Retrofit center high-mounted stop lamp Model 453.3/4

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3335 · Applies to: 453

pe82.10-p-2300-97bba Document title: Wiring diagram of brake lamp Code: Designation: Position: A0 40L Use of wiring diagrams Code 429 1E twinamic E21 20L Center stop lamp E21 20L Center stop lamp E3 26L Left rear lamp unit E4 30L Right rear lamp unit F2 36L Vehicle interior fuse and relay module F2f17 35K Fuse 17 F2f19 34K Fuse 19 N10/10 11L Center SAM control unit N10/11 16L Driver SAM control unit N15/13 3L Double clutch transmission control unit N3/10 7L ME-SFI [ME] control unit S9/1 6A Stop lamp switch S9/1 12A Stop lamp switch S9/1 20A Stop lamp switch S9/1 28A Stop lamp switch S9/1 35A Stop lamp switch U470 12D Valid for model 453.0 U470 18E Valid for model 453.0 U470 24D Valid for model 453.0 U471 18E Valid for model 453.3 U472 18E Valid for model 453.4 W11/9 23L Left rear ground point W51/14 32L Right rear frame ground connection X25/2 2H Engine compartment/vehicle interior electrical connector X8/4 19G Trunk lid electrical connector X8/4 18G Trunk lid electrical connector Z111/3 19D Brake light actuation connector sleeve Z40 6E Stop lamp signal connector sleeve Z40/3 13F Stop lamp connector sleeve Z50/64 35G Circuit 30 (fused) connector sleeve Z6/163 32G Ground connection connector sleeve Z6/166 22C Circuit 31 connector sleeve Z6/167 25G Circuit 31 connector sleeve Z6/168 20H Circuit 31 connector sleeve Z6/169 21H Circuit 31 connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2300-97bba, Wiring diagram of brake lamp

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3336 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 N3/10 N15/13 X25/2 N10/10 N10/11 Code 429 Z40 S9/1 Z40/3 U470 (U U4 U4 S9/1 PE 07.61-P-2101BBA PE 27.19-P-2106BBA 21 DA E4 AA 9 A PE 54.21-P-2127BBB PE 54.21-P-2127BBA 26 S1 38 S2 21 6 P2 5A 3 CA 65A 1 F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0,35 BNWH 0,5 PKBK 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,5 PK 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2300-97bba, Wiring diagram of brake lamp

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3337 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f19 f17 Z6/169 (Z6/168) E21 (E21) X8/4 (X8/4) (U470) U472 U471 Z111/3 S9/1 W11/9 E3 E4 W51/14 Z6/167 Z6/163 Z50/64 U470 Z6/166 S9/1 5 (4) BA 1 C (A) 1 (7) AA PE 82.10-P-2000BBA PE 82.10-P-2000BBA 2 CA 4 1 CA 6 3 10 S19 S1 AP1 2 18 19 20 18 19 20 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 0,35 PKWH 0,35 PKWH 5,0 BK 0,35 BKWH 1,0 BK 2,0 BK 0,5 PK 0,5 PK 1,0 BK (2,0 BK) 2,0 BK 2,5 BK 1,0 BK 5,0 BK (0,5 BK) 1,5 BKBN (4,0 BKBN) (0,35 YEWH) 0,5 YE ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2300-97bba, Wiring diagram of brake lamp

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3338 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f17 F2 A0 Z50/64 S9/1 PE 54.15-P-2001BBB 3 S17 BPT8 4 F PE 82.10-P-2300-97BBA 35 36 38 37 39 40 L K J H G E D C 35 36 37 38 39 40 B A 2,5 RDYE 0,5 RD 0,5 RD Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3340 · Applies to: 453

pe82.10-p-2000-97bba Document title: Wiring diagram of exterior lights Code: Designation: Position: A0 161L Use of wiring diagrams B38/2 93L Rain/light sensor Code 220 39E Rear parking assist Code 429 34E twinamic Code 460 20G Canada version Code 494 20G USA version Code E55 104E Folding roof Code K31 48G H4 halogen headlamp Code K31 68G H4 halogen headlamp Code K31 102G H4 halogen headlamp Code K31 115G H4 halogen headlamp Code P25 54G LED & sensor package Code P25 74G LED & sensor package Code P25 109G LED & sensor package Code P25 121G LED & sensor package Code V07 96G Front fog lamp E1 51L Left front lamp unit E1 58L Left front lamp unit E19/1 7L Left license plate lamp E19/2 10L Right license plate lamp E1e1 51L Left high beam E1e1 56L Left high beam E1e13 52L Left parking light, standing light and daytime running light E1e13 57L Left parking light, standing light and daytime running light E1e2 56L Left low beam E1e2 50L Left low beam E1e23 60L Left front ambient light E2 72L Right front lamp unit E2 78L Right front lamp unit E2e1 72L Right high beam E2e1 79L Right high beam E2e13 71L Right parking light, standing light and daytime running light E2e13 79L Right parking light, standing light and daytime running light E2e2 73L Right low beam E2e2 80L Right low beam E2e23 76L Right front ambient light E3 118L Left rear lamp unit E3 124L Left rear lamp unit E3e1 119L Left rear turn signal lamp

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3341 · Applies to: 453

pe82.10-p-2000-97bba Document title: Wiring diagram of exterior lights Code: Designation: Position: E3e1 126L Left rear turn signal lamp E3e17 124L Left taillight and brake light E3e2 117L Left taillamp and parking lamp E3e3 116L Left backup lamp E3e3 123L Left backup lamp E3e4 118L Left stop lamp E3e5 119L Left rear fog lamp E3e5 125L Left rear fog lamp E4 107L Right rear lamp unit E4 113L Right rear lamp unit E4e1 113L Right rear turn signal lamp E4e1 107L Right rear turn signal lamp E4e2 106L Right taillamp and parking lamp E4e3 108L Right backup lamp E4e3 114L Right backup lamp E4e4 105L Right stop lamp E4e4 112L Right stop lamp E4e5 104L Right rear fog lamp E4e5 111L Right rear fog lamp E5/1 101L Left fog lamp E5/2 98L Right fog lamp F2 67L Vehicle interior fuse and relay module F2 87L Vehicle interior fuse and relay module F2 141L Vehicle interior fuse and relay module F2f20 143K Fuse 20 M36 146L Left headlamp range adjustment electric motor M37 150L Right headlamp range adjustment electric motor N10/10 63L Center SAM control unit N10/10 28A Center SAM control unit N10/10 36A Center SAM control unit N10/10 44A Center SAM control unit N10/10 111A Center SAM control unit N10/10 118A Center SAM control unit N10/11 17L Driver SAM control unit N10/11 52A Driver SAM control unit N10/11 60A Driver SAM control unit N10/11 68A Driver SAM control unit N10/11 76A Driver SAM control unit N10/11 84A Driver SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3342 · Applies to: 453

pe82.10-p-2000-97bba Document title: Wiring diagram of exterior lights Code: Designation: Position: N10/11 92A Driver SAM control unit N10/11 100A Driver SAM control unit N10/11 108A Driver SAM control unit N15/5 37L Electronic selector lever module control unit N62 41L Parking system control unit R3 138L Front cigarette lighter with ashtray illumination S1/1 132A Electric headlamp range adjustment selector wheel S1/1 140A Electric headlamp range adjustment selector wheel S1/1 147A Electric headlamp range adjustment selector wheel S29/5 46L Backup light activation/idle recognition switch S4 2L Combination switch S6/1 27L Instrument panel switch group S6/1e3 28L Central locking indicator lamp S6/1e4 29L Hazard warning system indicator lamp S6/1e5 27L Instrument panel switch group symbol illumination S6/1s1 30L Hazard warning system switch S6/1s2 26L Inside door handle central locking switch U103 29D Valid without code V19 U24 44E Valid for manual transmission U25 39F Valid for automatic transmission U470 81G Valid for model 453.0 U470 52H Valid for model 453.0 U470 34K Valid for model 453.0 U470 5F Valid for model 453.0 U470 26E Valid for model 453.0 U470 29F Valid for model 453.0 U470 28E Valid for model 453.0 U470 23C Valid for model 453.0 U470 96G Valid for model 453.0 U470 102G Valid for model 453.0 U470 109G Valid for model 453.0 U470 115G Valid for model 453.0 U470 121G Valid for model 453.0 U470 144G Valid for model 453.0 U470 94D Valid for model 453.0 U470 104D Valid for model 453.0 U470 104E Valid for model 453.0 U470 99D Valid for model 453.0 U470 102D Valid for model 453.0

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3343 · Applies to: 453

pe82.10-p-2000-97bba Document title: Wiring diagram of exterior lights Code: Designation: Position: U470 127E Valid for model 453.0 U470 136E Valid for model 453.0 U470 148D Valid for model 453.0 U471 5E Valid for model 453.3 U471 24C Valid for model 453.3 U472 5F Valid for model 453.4 U472 24C Valid for model 453.4 W1/3 5L Left cockpit ground point W1/3 85J Left cockpit ground point W1/3 135L Left cockpit ground point W1/3 137L Left cockpit ground point W1/5 153L Right cockpit ground point W11/9 15H Left rear ground point W11/9 128F Left rear ground point W2 77D Right front ground point W51/14 104F Right rear frame ground connection W9 51D Left front ground point (at lamp unit) W9 95L Left front ground point (at lamp unit) X18/48 6H Vehicle interior/rear end electrical connector X26 44H Vehicle interior/engine wiring harness electrical connector X31/3 89F Dome lamp electrical connector X4/24 97E Vehicle interior/daytime running lights electrical connector X42/37 33L ATA alarm siren electrical connector X8/4 6H Trunk lid electrical connector Z111/18 109F Rear standing lights connector sleeve Z111/3 107E Brake light actuation connector sleeve Z111/6 16H Circuit 58 connector sleeve Z111/7 9L Circuit 58 connector sleeve Z131/2 61F Time-controlled interior illumination connector sleeve Z30/1 122F Left turn signal indicator connector sleeve Z30/2 110F Right turn signal indicator connector sleeve Z30/7 31E Hazard warning system connector sleeve Z36/14 148F Headlamp range adjustment signal connector sleeve Z38 41D Backup lamp connector sleeve Z38 112F Backup lamp connector sleeve Z50/43 144G Circuit 15 (fused) connector sleeve Z50/44 140G Circuit 15 (fused) connector sleeve Z50/63 89L Circuit 30 (fused) connector sleeve Z55/5 30E Central locking warning lamp connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3344 · Applies to: 453

pe82.10-p-2000-97bba Document title: Wiring diagram of exterior lights Code: Designation: Position: Z6/150 4H Ground connection connector sleeve Z6/150 84L Ground connection connector sleeve Z6/150 135G Ground connection connector sleeve Z6/150 137G Ground connection connector sleeve Z6/151 83L Ground connection connector sleeve Z6/152 4C Ground connection connector sleeve Z6/152 82J Ground connection connector sleeve Z6/152 147G Ground connection connector sleeve Z6/152 135E Ground connection connector sleeve Z6/153 147H Ground connection connector sleeve Z6/153 138E Ground connection connector sleeve Z6/154 153G Ground connection connector sleeve Z6/155 153F Ground connection connector sleeve Z6/157 77E Ground connection connector sleeve Z6/160 97H Ground connection connector sleeve Z6/161 51E Ground connection connector sleeve Z6/161 95G Ground connection connector sleeve Z6/162 95E Ground connection connector sleeve Z6/163 105E Ground connection connector sleeve Z6/166 14L Circuit 31 connector sleeve Z6/166 129J Circuit 31 connector sleeve Z6/167 13H Circuit 31 connector sleeve Z6/167 129L Circuit 31 connector sleeve Z6/170 12L Ground connection connector sleeve Z60/9 55E Daytime running lamp connector sleeve (circuit 58) Z6z16 91L Ground connection connector sleeve Z75/3 9L License plate lamp connector sleeve Z81z1 21H Circuit 58d connector sleeve Z81z1 132G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3345 · Applies to: 453

Page 1 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/3 S4 N10/11 Z6/166 E19/1 Z111/7 E19/2 Z6/170 (Z75/3) Z6/150 Z6/167 W11/9 Z111/6 X8/4 (X18/48) Z6/152 U472 (U470) U471 PE 54.25-P-2250BBA PE 54.21-P-212 AA 4 2 1 BA 2 1 BA 24 S2 (5) 3 4 (6) B (D) F 1 2 3 4 5 L K 6 7 8 9 11 10 12 13 14 15 16 17 18 J H G E D C 1 3 2 5 4 B A 6 8 7 9 11 10 13 12 14 16 15 17 18 0,35 BUWH 1,0 BK 5,0 BK 0,35 BUWH 0,35 BUWH 0,35 BUWH 0,35 BKWH 0,35 BKWH 6,0 BK 1,0 BK 0,35 BKWH 0,5 BU 0,5 BK (0,35 BKWH) 0,5 BK (0,35 BKWH) ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3346 · Applies to: 453

Page 2 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 s1 e4 e5 s2 e3 0/11 S6/1 Z81z1 Code 460 Code 494 X42/37 U470 Z55/5 U470 U470 U470 U103 U470 U472 U471 N10/10 Code 429 Z30/7 21-P-2127BBA PE 00.19-P-2600BBA 1 AA 5 7 8 6 3 4 2 NC NC AA 4 6 BA 31 9 11 8 S1 20AW 64F 64Q 20M 21 18 19 20 22 24 23 25 26 27 29 28 30 31 32 33 34 35 21 19 18 20 22 24 23 25 27 26 29 28 30 32 31 33 35 34 0,5 BUWH 0,35 PKWH 0,35 BNWH 0,35 GNWH 0,35 BNWH 0,35 GNWH 0,35 BNWH 0,22 GN 0,35 GYWH 0,35 BKWH 0,35 BKWH 0,22 WH 0,35 BNWH 0,35 GNWH 0,5 BN 0,35 GNWH 0,35 PKWH 0,35 GNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3347 · Applies to: 453

Page 3 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e13 e2 e1 N15/5 N62 S29/5 E1 U470 X26 Code K31 Z38 ode 429 Code 220 U25 U24 Z6/161 W9 N10/10 N10/10 N10/1 PE 27.19-P-2102BBA PE 54.65-P-2101BBA PE 54.21-P-2127BBB 4 BA BA 7 DA 1 DA 4 5 3 2 1 A C10 40 1 P1 P PE 54.21-P-2127BBB H66P CPG 37 35 36 38 39 40 41 42 43 44 45 46 47 48 49 51 50 52 37 35 36 38 40 39 41 43 42 44 46 45 48 47 49 51 50 52 0,35 GNWH 0,5 BN 0,35 GNWH 2,0 BK 1,0 GN 1,0 PK 4,0 BK 0,35 PK 0,35 GNWH 0,5 GN 0,5 GY ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3348 · Applies to: 453

Page 4 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e2 e13 e13 e1 e23 E1 F2 N10/10 U470 Code P25 Code K31 Z60/9 Z131/2 N10/11 N10/11 N10/11 PE 54.21-P-2127BBC PE 54.15-P-2001BBC not connected not connected DA 2 6 3 4 FA NC NC 6 P1 6 2 5 1 1 3 2 B4 AC DA 1 2 11 10 P2 S1 S2 CPG 11T RPG LPAV 56 52 53 54 55 57 58 59 60 61 62 64 63 65 66 67 68 69 56 52 54 53 55 57 59 58 60 62 61 64 63 65 67 66 68 69 1,0 GN 2,0 BK 0,5 BU 0,75 PKBN 0,5 GY 0,5 BU 1,0 PK 0,5 PK 0,75 PKBN 0,35 BUWH 0,5 GN ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3349 · Applies to: 453

Page 5 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e13 e1 e2 e23 e13 e1 e2 (U470) E2 E2 e K31 Code P25 Z6/157 W2 N10/11 Z6/151 Z6/150 W1/3 Z6/152 N10/11 not connected not connected FA DA DA 6 2 1 4 3 5 NC NC 1 2 3 2 6 3 5 1 4 1 5 7 S1 P2 P1 11S CPD RPD PE S16 AA 70 69 71 72 73 74 75 76 77 78 79 81 80 70 69 71 73 72 75 74 76 78 77 79 80 81 83 82 84 86 85 83 82 84 85 86 0,5 GY 2,0 BK 0,5 GY 0,5 BU 2,0 BK 0,5 BU 1,0 PK 1,0 GN 0,75 PKBN 0,5 PK 1,0 PK 1,0 GN 4,0 BK 6,0 BK 1,0 BK 1,0 BK 0,5 BK (0,5 BK) 0,5 RD ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3350 · Applies to: 453

Page 6 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 F2 Z6z16 Z50/63 B38/2 E5/2 W9 E5/1 Z6/160 X31/3 (U470) (U470) Z6/161 Code V07 Code K31 U470 X4/24 Z6/162 W51/ U470 U470 N10/11 N10/11 PE 54.15-P-2001BBB AA S16 3 2 1 CA BA 2 2 1 BA 1 6 1 3 A 3 1 14 B 4 3 6 7 8 S2 P2 14S 8E 8F 86 87 91 89 88 90 92 94 93 95 97 96 99 98 100 102 101 103 86 87 91 88 89 90 92 93 94 95 97 96 99 98 100 101 102 103 1,0 BK 0,5 BK 0,5 RD 0,35 BKWH 0,35 RDWH 0,22 GY 0,5 RD 0,5 BK 0,5 BK 4,0 BK 0,5 GY 0,35 BKWH 0,5 BN 0,5 BK 0,22 WH 0,35 PKWH 1,5 BKBN 0,35 PKWH (0,35 BK) (0,35 BK) (0,35 PKWH) (0,5 BK) (0,35 GYWH) 0,35 BNWH 0,5 PK 0,5 WH ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3351 · Applies to: 453

Page 7 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e2 e5 e4 e1 e1 e3 e4 e5 e1 e5 e3 e4 e2 e3 E4 E4 E3 ) K31 (U470) (U470) Code P25 Code K31 Z111/3 Code E55 U470 U470 W51/14 Z6/163 Z111/18 Z30/2 Z38 N10/11 N10/10 N10/10 4 CA 6 2 3 5 CA 3 1 6 2 4 5 1 6 1 2 3 5 4 4 6 11 12 40 / S2 P1 S1 PE 54.21-P-2127BBA 9P 65G LPAR 64D H66P PE 107 3 105 104 106 110 108 109 111 113 112 114 116 115 118 117 119 1 120 107 3 104 105 106 110 108 109 111 112 113 114 115 116 118 117 119 120 1 (0,5 BN) 0,5 PK (1,5 BKBN) 1,0 BK 0,5 BU 0,5 PK (0,5 BN) 0,5 PK (0,5 BN) 0,5 PK (1,5 BKBN) 1,0 BK 0,75 PKBN 0,75 PKBN 0,5 GN 0,5 PK 0,5 BU 0,75 GYBN 0,5 PK 0,5 BU 0,5 GN 0,5 GN 1,0 BK 1,5 BKBN 0,5 PK 0,5 PK 0,35 BU 0,5 PK 0,35 GNWH 2,0 BK 4,0 BK ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3352 · Applies to: 453

Page 8 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e1 e5 e3 e17 W11/9 E3 Z6/167 Z6/166 (U470) Z81z1 Code P25 R3 W1/3 W1/3 Z6/150 Z6/150 S1/1 Z30/1 (U470) Z6/152 Z6/1 U470 PE 00.19-P-2600BBA 4 6 1 2 3 5 4 3 AA NC 5 133J P1 BA A1 A2 64C PE 54.21-P-2127BBC NC NAM A3 B1 126 121 122 124 123 125 127 129 128 130 132 131 134 133 135 137 136 138 126 121 122 124 123 125 127 129 128 130 131 132 134 133 135 137 136 138 1,0 BK 0,35 BKWH 0,35 BKWH 1,0 BK (0,5 BN) 0,5 PK (5,0 BK) 0,75 GYBN 0,5 GN 1,0 BK 0,5 BU 0,5 PK 1,0 BK 0,5 BK 6,0 BK 6,0 BK 0,5 BK 0,35 PKWH 0,5 PK 0,35 BKWH ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3353 · Applies to: 453

Page 9 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f20 Z6/155 R3 F2 M36 M37 W1/5 (U470) Z50/44 Z50/43 Z6/152 (Z6/153) Z6/154 Z6/153 Z36/14 U470 S1/1 S1/1 PE 54.15-P-2001BBB PE 54.15-P-2001BBC 15 M M 3 AA S20 B1 A1 1 CA AC AA CA 2 3 2 1 3 AP10 103A B2 B3 145 138 139 140 141 143 142 144 146 148 147 149 151 150 153 152 154 155 145 138 139 140 141 142 143 144 146 147 148 149 151 150 153 152 154 155 0,35 YEWH 1,5 BK 0,5 BK 0,35 YEWH 0,5 YE 0,5 YE 0,35 BKWH 0,35 BKWH 0,35 YEWH 6,0 BK 1,0 BK 0,35 BNWH 0,35 BNWH 0,35 BNWH 0,5 BNWH 0,5 BNWH 0,35 YEWH (0,5 YE) (0,5 YE) (0,5 BK) (0,5 YE) ▼ Affix page 10 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bba, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3354 · Applies to: 453

Page 10 of 10 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 F 156 155 157 PE 82.10-P-2000-97BBA 161 159 158 160 L K J H G E D C 156 155 157 161 158 159 160 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3355 · Applies to: 453

pe82.10-p-2000-97bea Document title: Wiring diagram of exterior lights Code: Designation: Position: A0 153L Use of wiring diagrams B38/2 112L Rain/light sensor Code 220 36G Rear parking assist Code 429 32G twinamic Code K31 40A H4 halogen headlamp Code P25 68A LED & sensor package Code V07 117A Front fog lamp E1 57L Left front lamp unit E1 88L Left front lamp unit E19/1 2L Left license plate lamp E19/1 8L Left license plate lamp E19/2 4L Right license plate lamp E19/2 9L Right license plate lamp E1e1 59L Left high beam E1e1 91L Left high beam E1e13 56L Left parking light, standing light and daytime running light E1e13 88L Left parking light, standing light and daytime running light E1e2 57L Left low beam E1e2 90L Left low beam E1e23 85L Left front ambient light E2 64L Right front lamp unit E2 102L Right front lamp unit E2e1 66L Right high beam E2e1 104L Right high beam E2e13 63L Right parking light, standing light and daytime running light E2e13 101L Right parking light, standing light and daytime running light E2e2 64L Right low beam E2e2 103L Right low beam E2e23 99L Right front ambient light E3 44L Left rear lamp unit E3 74L Left rear lamp unit E3e1 42L Left rear turn signal lamp E3e1 72L Left rear turn signal lamp E3e17 75L Left taillight and brake light E3e2 45L Left taillamp and parking lamp E3e3 41L Left backup lamp E3e3 71L Left backup lamp E3e4 44L Left stop lamp E3e5 43L Left rear fog lamp

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3356 · Applies to: 453

pe82.10-p-2000-97bea Document title: Wiring diagram of exterior lights Code: Designation: Position: E3e5 74L Left rear fog lamp E4 51L Right rear lamp unit E4 81L Right rear lamp unit E4e1 50L Right rear turn signal lamp E4e1 80L Right rear turn signal lamp E4e17 82L Right taillight and brake light E4e2 52L Right taillamp and parking lamp E4e3 49L Right backup lamp E4e3 80L Right backup lamp E4e4 51L Right stop lamp E4e5 51L Right rear fog lamp E4e5 81L Right rear fog lamp E5/1 123L Left fog lamp E5/2 121L Right fog lamp F2 96L Vehicle interior fuse and relay module F2 109L Vehicle interior fuse and relay module F2 135L Vehicle interior fuse and relay module F2f16 107K Fuse 16 F2f20 134K Fuse 20 F2k4 95K Front headlamps relay M36 143L Left headlamp range adjustment electric motor M36 139L Left headlamp range adjustment electric motor M37 145L Right headlamp range adjustment electric motor M37 141L Right headlamp range adjustment electric motor N10/10 23A Center SAM control unit N10/10 28A Center SAM control unit N10/10 36A Center SAM control unit N10/10 42A Center SAM control unit N10/10 71A Center SAM control unit N10/10 99A Center SAM control unit N10/11 14A Driver SAM control unit N10/11 44A Driver SAM control unit N10/11 52A Driver SAM control unit N10/11 60A Driver SAM control unit N10/11 76A Driver SAM control unit N10/11 84A Driver SAM control unit N10/11 91A Driver SAM control unit N10/11 103A Driver SAM control unit N10/11 112A Driver SAM control unit

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3357 · Applies to: 453

pe82.10-p-2000-97bea Document title: Wiring diagram of exterior lights Code: Designation: Position: N10/11 116A Driver SAM control unit N10/11 123A Driver SAM control unit N15/5 34L Electronic selector lever module control unit N62 38L Parking system control unit R3 131L Front cigarette lighter with ashtray illumination S1/1 125A Electric headlamp range adjustment selector wheel S1/1 132A Electric headlamp range adjustment selector wheel S1/1 140A Electric headlamp range adjustment selector wheel S4 18A Combination switch S6/1 24L Instrument panel switch group S6/1e3 24L Central locking indicator lamp S6/1e4 26L Hazard warning system indicator lamp S6/1e5 23L Instrument panel switch group symbol illumination S6/1s1 27L Hazard warning system switch S6/1s2 23L Inside door handle central locking switch U103 27C Valid without code V19 W1/3 18L Left cockpit ground point W1/3 115L Left cockpit ground point W1/3 132L Left cockpit ground point W1/3 129L Left cockpit ground point W1/5 148L Right cockpit ground point W11/9 11L Left rear ground point W11/9 6L Left rear ground point W11/9 48L Left rear ground point W11/9 79L Left rear ground point W2 67L Right front ground point W2 106L Right front ground point W51/14 54L Right rear frame ground connection W51/14 84L Right rear frame ground connection W9 60L Left front ground point (at lamp unit) W9 93L Left front ground point (at lamp unit) W9 118L Left front ground point (at lamp unit) X18/48 2E Vehicle interior/rear end electrical connector X31/3 111F Dome lamp electrical connector X31/3 120F Dome lamp electrical connector X42/37 30L ATA alarm siren electrical connector X8/4 7E Trunk lid electrical connector Z111/18 45E Rear standing lights connector sleeve Z111/18 75E Rear standing lights connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3358 · Applies to: 453

pe82.10-p-2000-97bea Document title: Wiring diagram of exterior lights Code: Designation: Position: Z111/3 44E Brake light actuation connector sleeve Z111/3 74E Brake light actuation connector sleeve Z111/6 14E Circuit 58 connector sleeve Z111/7 7G Circuit 58 connector sleeve Z131/2 99E Time-controlled interior illumination connector sleeve Z30/1 41E Left turn signal indicator connector sleeve Z30/1 72E Left turn signal indicator connector sleeve Z30/2 50E Right turn signal indicator connector sleeve Z30/2 80E Right turn signal indicator connector sleeve Z30/7 29E Hazard warning system connector sleeve Z36/14 145G Headlamp range adjustment signal connector sleeve Z38 71G Backup lamp connector sleeve Z38 38F Backup lamp connector sleeve Z50/43 133G Circuit 15 (fused) connector sleeve Z50/44 133E Circuit 15 (fused) connector sleeve Z50/63 111G Circuit 30 (fused) connector sleeve Z55/5 27E Central locking warning lamp connector sleeve Z6/150 18G Ground connection connector sleeve Z6/150 115J Ground connection connector sleeve Z6/150 132G Ground connection connector sleeve Z6/150 128G Ground connection connector sleeve Z6/151 115F Ground connection connector sleeve Z6/151 128E Ground connection connector sleeve Z6/152 18F Ground connection connector sleeve Z6/152 138G Ground connection connector sleeve Z6/152 115E Ground connection connector sleeve Z6/153 142G Ground connection connector sleeve Z6/153 130E Ground connection connector sleeve Z6/154 147G Ground connection connector sleeve Z6/155 147E Ground connection connector sleeve Z6/157 67G Ground connection connector sleeve Z6/157 105G Ground connection connector sleeve Z6/160 120G Ground connection connector sleeve Z6/161 60G Ground connection connector sleeve Z6/161 93G Ground connection connector sleeve Z6/161 118G Ground connection connector sleeve Z6/162 118E Ground connection connector sleeve Z6/163 53G Ground connection connector sleeve Z6/163 84G Ground connection connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3359 · Applies to: 453

pe82.10-p-2000-97bea Document title: Wiring diagram of exterior lights Code: Designation: Position: Z6/166 11G Circuit 31 connector sleeve Z6/166 5G Circuit 31 connector sleeve Z6/166 48G Circuit 31 connector sleeve Z6/166 78G Circuit 31 connector sleeve Z6/167 77L Circuit 31 connector sleeve Z6/167 47L Circuit 31 connector sleeve Z6/167 11E Circuit 31 connector sleeve Z6/170 4G Ground connection connector sleeve Z6/170 9G Ground connection connector sleeve Z60/9 55G Daytime running lamp connector sleeve (circuit 58) Z60/9 87G Daytime running lamp connector sleeve (circuit 58) Z6z16 113G Ground connection connector sleeve Z75/3 2G License plate lamp connector sleeve Z81z3 125G Circuit 58d connector sleeve Z81z4 125E Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3360 · Applies to: 453

Page 1 of 9 Model 453.091/391/491 up to model year 2020 E19/2 E19/1 W11/9 E19/1 W11/9 E19/2 W1 Z6/170 Z75/3 Z6/170 Z6/166 Z111/7 Z6/166 Z6/150 X18/48 Z6/167 X8/4 Z111/6 Z6/152 N10/11 S BA 2 1 1 2 BA 1 BA 2 1 2 BA 24 4 D 5 6 453.0 B 3 4 453.4 453.3 S2 AA LPH PE 54.21-P-2127BEA MAM PE 54. F 1 3 2 4 L K 17 5 6 7 8 9 10 14 11 12 13 15 16 18 J H G E D C 1 2 3 4 B A 5 6 7 8 9 10 11 13 12 14 15 16 17 18 0,35 BKWH 0,35 BUWH 0,35 BUWH 0,5 BK 1,0 BK 0,35 BKWH 1 0 BK 0,35 BKWH 0,35 BUWH 0,35 BKWH 0,35 BUWH 0,35 BKWH 0,35 BUWH 0,35 BKWH 0,35 BUWH 5,0 BK 5,0 BK 6 0 BK 0,35 BUWH 0,35 BUWH 0,5 BK 0,5 BU 0 35 BKWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3361 · Applies to: 453

Page 2 of 9 Model 453.091/391/491 up to model year 2020 e4 e5 s2 e3 s1 S6/1 W1/3 Z6/150 X42/37 N15/5 Code 429 Z6/152 Z30/7 Z55/5 U103 N10/10 S4 N10/10 453.3 453.0 6 4 5 7 8 3 1 2 AA 453.4 PE 27.19-P-2102BEA AA 6 4 BA 4 453.0 9 11 31 4 8 S1 MAM 20AW PE 54.25-P-2250BEA 20M 64F 64Q 23 20 18 19 21 22 26 24 25 27 28 29 30 32 31 33 35 34 18 19 20 21 22 23 24 25 26 27 28 29 30 32 31 33 34 35 1,0 BK 0,35 GNWH 6,0 BK 0,5 BUWH 0,35 BKWH 0,35 BKWH 0,35 BNWH 0,5 GN 0,35 GNWH 0,35 GNWH 0,35 GNWH 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,22 GN 0,35 BKWH 0,5 BN 0,35 BNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3362 · Applies to: 453

Page 3 of 9 Model 453.091/391/491 up to model year 2020 e5 e3 e1 e4 e2 e5 e1 e3 e4 e2 N62 E4 W11/9 Z6/167 E3 Code 220 Z6/166 Z38 Z30/1 Z30/2 Z111/3 Z111/18 N10/10 Code K31 N10/10 N10/11 N10/11 02BEA PE 54.65-P-2101BEA 7 BA 6 CA 3 5 1 2 4 1 4 CA 2 6 3 5 40 11 6 4 12 5 P1 P2 S2 PE 54.21-P-2127BEB H66P 65G 64D 64C LPAR SP 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 51 50 52 0,5 GN 0,5 PK 0,75 PKBN 0,5 GN 5,0 BK 1,0 BK 0,5 PK 0,5 PK 0,75 GYBN 0,5 GN 0,5 BU 1,0 BK 0,5 BU 0,5 PK 0,5 GN 0,5 PK 0,5 PK 0,5 PK 0,5 BU ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3363 · Applies to: 453

Page 4 of 9 Model 453.091/391/491 up to model year 2020 e2 e13 e1 e2 e13 e2 e1 W9 E1 W51/14 E2 W2 Z6/163 Z60/9 Z6/161 Z6/157 N10/11 N10/11 Code P25 3 5 2 1 DA 6 3 5 4 2 DA 1 6 3 4 5 5 1 7 11 1 2 10 453.0 S1 P1 P2 S1 P1 P2 P1 PE 54.21-P-2127BEA LPAV RPG CPG 11T RPD 11S CPD 52 53 54 55 56 57 58 59 60 62 61 63 64 65 66 68 67 69 52 53 54 55 56 57 58 60 59 61 62 63 64 65 66 67 68 69 1,0 BK 0,5 BU 4,0 BKBN 0,5 BU 1,5 BKBN 0,5 BU 2,0 BK 4,0 BK 2,0 BK 1,0 GN 1,0 PK 0,35 BUWH 1,0 GN 0,5 GY 1,0 PK 0,5 GN 0,5 GY ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3364 · Applies to: 453

Page 5 of 9 Model 453.091/391/491 up to model year 2020 e17 e5 e3 e1 e23 e3 e1 e5 e17 Z6/167 E3 Z38 Z30/1 Z111/3 Z111/18 N10/10 P25 N10/11 W51/14 E4 W11/9 Z6/163 Z6/166 Z30/2 N10/11 6 CA 3 5 1 2 4 6 4 12 5 11 P1 P2 S2 PE 54.21-P-2127BEB 65G 64C 64D LPAR SP 1 4 CA 2 6 3 5 3 1 2 FA D 69 70 71 72 73 74 75 76 77 70 69 71 72 73 74 75 76 77 79 78 80 82 81 83 85 84 86 78 79 81 80 82 84 83 85 86 1,0 BK 0,5 PK 0,5 PK 0,5 GN 0,75 GYBN 1,0 BK 0,5 BU 0,5 PK 0,5 PK 0,5 PK 0,5 BU 0,75 PKBN 1,0 BK 0,5 GN 0,75 PKBN 0,5 PK 0,5 PK 0,5 BU 1,5 BKBN 5,0 BK ▼ Affix page 6 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3365 · Applies to: 453

Page 6 of 9 Model 453.091/391/491 up to model year 2020 e13 e1 e2 e23 e13 k4 e2 E1 F2 W9 E2 Z60/9 Z6/161 Z131/2 N10/11 N10/10 N10/11 PE 54.15-P-2001BEC 1 2 6 2 1 DA B4 3 4 5 19U FA 1 3 2 6 2 DA AC 3 11 1 2 10 7 1 6 S1 P1 P2 P1 S1 P1 P2 PE 54.21-P-2127BEA LPAV 11T CPG RPG 13E PE 54.21-P-2127BEB RPD 11S PE 54.21-P-2127B 86 88 87 89 91 90 92 94 93 95 96 97 98 100 99 101 102 103 87 86 89 88 90 91 92 93 100 95 94 96 98 97 99 101 102 103 0,5 PK 0,5 BU 2,0 BK 0,75 PKBN 4,0 BKBN 0,5 BU 0,5 PK 0,35 BUWH 0,5 GY 1,0 GN 1,0 PK 0,75 PKBN 1,0 GN 0,5 GY ▼ Affix page 7 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3366 · Applies to: 453

Page 7 of 9 Model 453.091/391/491 up to model year 2020 e1 f16 W2 F2 B38/2 E5/2 W9 W1/3 Z6/150 Z6/157 Z50/63 Z6z16 Z6/160 Z6/161 Z6/151 X31/3 X31/3 Z6/162 Z6/152 N10/11 N10/11 Code V07 10 PE 54.15-P-2001BEB AA 4 5 BPT2 AA S16 1 3 2 BA 2 5 6 453.0 A 1 3 14 A 6 P2 S2 ( 453.0) 453.4 453.3 453.0 P2 CPD P-2127BEA 14S 3 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 1 3 104 105 106 119 108 107 109 110 111 112 113 114 115 117 116 118 120 1 1,0 BK 0,5 RD 0,5 BK 0,35 RDWH 0,35 BKWH 0,22 GY 4,0 BK 2,0 BK 0,5 RD 4,0 BKBN 6,0 BK 1,0 BK 0,5 BK 0,5 BK 1,0 PK 0,5 BK 0,5 BK 0,35 BKWH 0,5 BK (0,35 BK) (0,5 BK) 0,22 WH 0,35 BNWH ▼ Affix page 8 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3367 · Applies to: 453

Page 8 of 9 Model 453.091/391/491 up to model year 2020 f20 E5/2 E5/1 Z81z3 F2 W1/3 R3 W1/3 Z6/152 Z6/150 Z6/150 Z50/43 Z81z4 N10/11 S1/1 Z6/151 Z6/153 Z50/44 S1/1 PE 00.19-P-2600BEA 1 2 BA 1 PE 54.15-P-2001BEB 15 3 AA AP10 CA AA S20 3 A2 3 1 133J 7 8 BA A1 8E 8F PE 54.21-P-2127BEA AP10 NAM NC NC 453.4 453. 453.3 453.0 453.4 A3 B1 B2 121 122 123 124 125 127 126 128 129 130 131 132 133 134 135 136 137 138 122 121 123 124 125 127 126 128 130 129 131 138 132 133 134 135 136 137 0,5 BK 0,35 YE 1,0 BK 0,35 PKWH 0,5 PK 1,5 BK 6,0 BK 6,0 BK 0,5 YE 0,35 PKWH 0,35 BKWH 0,35 YEWH 0,35 BKWH , (0,35 PKWH) (0,35 GYWH) , 0,5 GY 0,5 BN 0,5 BK (0,35 BK) (0,35 BK) (0,5 BK) 0,35 PKWH 0,35 PKWH (0,5 PK) (0,5 WH) ▼ Affix page 9 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.10-p-2000-97bea, Wiring diagram of exterior lights

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3368 · Applies to: 453

Page 9 of 9 Model 453.091/391/491 up to model year 2020 W1/5 M37 M36 M37 M36 A0 Z6/152 Z6/153 Z6/154 Z36/14 Z6/155 S1/1 M M M M CA 3 1 2 1 2 CA 3 3 1 2 CA 1 2 3 CA 103A 453.4 453.3 453.0 B3 F 150 144 138 139 140 141 142 143 147 145 146 148 149 PE 82.10-P-2000-97BEA 153 151 152 L K J H G E D C 150 138 139 140 141 142 144 143 146 145 147 149 148 152 151 153 B A 0,5 YE 0,5 YE 0,5 YE 0,35 BNWH 1,0 BK 0,35 BKWH 0,35 BNWH 0,35 YEWH 0,35 YEWH 2,5 RDYE 0,5 BK 0,5 BNWH 0,5 BNWH 0,35 BKWH 0,35 BNWH 6,0 BK Cut here

P82.20-4273-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3379 · Applies to: 453

Switch and controls and symbol illumination, shown on model 453.0 A1 Instrument cluster S6/10 Economy mode switch (vehicles S95 Parking system switch (vehicles without code B03 (ECO start/ with code 220 (Rear parking stop function)) assist)) A2 Radio S12/1 Sound generator button (model S96 Lane Keeping Assist button 453.091/391/491 with code 498 (vehicles with code 238 (Lane (Japan version)) Keeping Assist)) A45/1 Steering wheel clock spring S15/1 Trunk lid/liftgate release switch S97 Distance warning function button contact (model 453.3 with code 494 (vehicles with code 252 (USA version)) (Distance warning function)) A40/3 Smart Radio Multimedia S20/1 Power window switch group, S110 Left multifunction steering wheel Navigator (Vehicles with code driver's side (all vehicles without button group 535 (Smart Media System)) code ICPA (standard equipment) and all vehicles up to and including model year 2017) N10/10 Center SAM control unit S21/1 Power window switch, driver's S111 Right multifunction steering side (vehicles with code ICPA wheel button group (standard equipment) as of model year 2018) N20 Air conditioning control unit S21/2 Passenger-side power window U41 Valid for special equipment (Vehicles with code I01 switch (Highline; Passion, Prime, Proxy, (Automatic air conditioning)) Brabus, Edition #1) N22/1 Air conditioning control unit S40/4 Cruise control/variable speed U091 Valid for model 453.091/391/491 (Vehicles with code I01 limiter switch group (vehicles (Automatic air conditioning)) with code 440 (Cruise control)) N23 Climate control control and S51/1 Seat heater switch, left front U092 Except model 453.091/391/491 operating unit (vehicles without seat (vehicles with code 873 code I01 (Automatic air (Seat heater for driver and front conditioning system) or with passenger)) code I77 (Manual A/C system)) N93/1 Audio gateway control unit S51/2 Seat heater switch, right front U093 Only valid for 453.091 seat (vehicles with code 873 (Seat heater for driver and front passenger)) S1/1 Electric headlamp range S51/3 Left rear seat heater switch U2020 Valid as of model year 2018 adjustment selector wheel (model 453.091 with code U14 (A/C package)) S2/3 Start/stop button (vehicles with S51/4 Right rear seat heater switch code B03 (ECO start/stop (model 453.091 with code U14 function)) (A/C package)) S4 Combination switch S84 Soft top actuation switch (model 453.0 with code E55 (Folding roof) and model 453.4) Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.20-p-9997kj, Overview of interior illumination (IBL) system components Model 453.0/3/4

AZ82.20-P-0100FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3387 · Applies to: 453 · AR: AZ82.20-P-0100FF

Retrofit overhead control panel for hands-free system 18.8.06 MODEL 454.0 except CODE (V29) Electric glass sliding roof (FFO) P82.20-2798-07 1 Frame 2 Overhead control panel cover E15/2 Interior lamp P82.20-2799-07 3 Headliner 5 Cut edge 6 Cutout 4 Template 3 Headliner 7 Electrical connector 8 Wiring harness P82.20-2800-04 1 Frame 3 Headliner P82.20-2801-11 Modification notes 30.7.06 Work procedure sequence revised Steps 8 and 9 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.20-p-0100ff, Retrofit overhead control panel for hands-free system MODEL 454.0 except CODE (V29) Electric glass sliding roof (FFO)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3390 · Applies to: 453

pe82.20-p-2000-97bba Document title: Wiring diagram interior illumination Code: Designation: Position: A0 56L Use of wiring diagrams A15 33L Additional instruments Code 806 11J Model year 2016 Code 877 22A Ambiance illumination E13/1 48L Glove box lamp E13/15 38L Left front door ambiance illumination E13/16 41L Right front door ambiance illumination E15/1 14L Front dome lamp with reading lamps E15/1e1 13L Left front reading lamp E15/1e2 16L Right front reading lamp E15/1e3 14L Front interior lamp E15/1s1 13K Left front reading lamp switch E15/1s2 16K Right front reading lamp switch E15/1s3 15K Front interior lamp switch E15/2 9L Front dome lamp E15/2e1 8L Front interior lamp E15/2s1 7L Front dome lamp switch E15/3 19L Rear dome lamp E15/3e1 18L Rear lamp E15/3s1 18L Rear dome lamp switch E17/15 54L Right front footwell lamp E17/16 24L Left front footwell lamp E18/1 5L Load compartment lamp E43/1 51L Left cockpit ambiance illumination E43/2 45L Center cockpit ambiance illumination E43/3 30L Right cockpit ambiance illumination F2 7A Vehicle interior fuse and relay module N10/10 3A Center SAM control unit U41 11J Valid for special equipment (Highline; Passion, Prime, Proxy, Brabus Edition #1) U470 6J Valid for model 453.0 U470 17H Valid for model 453.0 U470 11J Valid for model 453.0 U470 25H Valid for model 453.0 U470 12B Valid for model 453.0 W1/1 36L Cockpit frame ground point W1/3 21L Left cockpit ground point W1/3 40L Left cockpit ground point W1/5 43L Right cockpit ground point W1/5 50L Right cockpit ground point

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3391 · Applies to: 453

pe82.20-p-2000-97bba Document title: Wiring diagram interior illumination Code: Designation: Position: X31/3 9E Dome lamp electrical connector X35/1 37D Left front door electrical connector X35/2 41F Right front door electrical connector X35/66 37H Driver front door 2 electrical connector X35/67 40H Front passenger front door electrical connector 2 Z131/2 4G Time-controlled interior illumination connector sleeve Z131/2z1 9F Time-controlled interior illumination connector sleeve Z232/30 37B Ambiance illumination power supply connector sleeve Z232/31 30E Ambiance illumination power supply connector sleeve Z232/31 41D Ambiance illumination power supply connector sleeve Z50/62 5E Circuit 30 (fused) connector sleeve Z50/63 11G Circuit 30 (fused) connector sleeve Z6/150 21G Ground connection connector sleeve Z6/151 22F Ground connection connector sleeve Z6/152 21D Ground connection connector sleeve Z6/153 26J Ground connection connector sleeve Z6/154 43G Ground connection connector sleeve Z6/154 49G Ground connection connector sleeve Z6/155 48E Ground connection connector sleeve Z6/174 33G Ground connection connector sleeve Z6z14 42G Ground connection connector sleeve Z6z16 12F Ground connection connector sleeve Z6z17z1 38E Ground connection connector sleeve Z6z17z2 38G Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.20-p-2000-97bba, Wiring diagram interior illumination

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3392 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 s1 e1 e3 e1 s1 s3 e2 e1 s2 Z50/63 E18/1 E15/2 (U470) Z131/2 Z131/2z1 E15/1 U470 (U470) Code 806 U41 Z50/62 X31/3 N10/10 F2 Z6z16 U470 Z50/63 E18/1 NC NC E15/2 AA (U470) 4 BA 2 3 1 2(4) 4(5) 6(6) 5(2) 1(1) 3(3) Z131/2 Z131/2z1 E15/1 U470 1(1) (U470) Code 806 AA 5(2) 6(6) 2(4) 4(5) U41 3(3) 5 6 S21 P1 2 Z50/62 X31/3 AA A PE 54.15-P-2001BBB PE 54.21-P-2127BBC 13E BPT2 N10/10 F2 3 1 Z6z16 U470 F 1 L K 2 3 4 5 6 7 8 9 10 J H G 13 11 12 14 15 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 13 11 12 14 15 16 17 18 0,35 PKWH 0,35 RDWH 0,35 PKWH 0,5 PKWH 0,35 RDWH 0,35 RDWH 0,35 BKWH 0,5 PK 0,75 PKBN 0,5 RD 0,35 PKWH 0,5 BK 0,5 RD 0,5 BK 0,5 RD ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.20-p-2000-97bba, Wiring diagram interior illumination

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3393 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 e1 s1 Z6/151 E15/3 E17/16 W1/3 Z6/153 Z6/150 U470 Z6/152 Code 877 E43/3 A15 Z6/174 Z232/31 Z6/151 E15/3 NC E17/16 NC W1/3 NC NC NC PE 00.19-P-2800BBC 2 4 3 1 6 AA 1 3 4 2 Z6/153 Z6/150 U470 Z6/152 Code 877 PE 54.30-P-2101BBA E43/3 NC NC A15 3 AA 1 4 2 AA 4 3 Z6/174 Z232/31 18 19 20 21 23 22 24 25 26 27 28 18 19 20 21 23 22 24 25 26 27 28 33 29 30 31 32 34 35 33 29 30 31 32 34 35 0,35 RDWH 0,35 PKWH 0,35 BKBN 0,35 BKWH 0,35 RDWH 6,0 BK 0,35 PKWH 0,5 BK 1,0 BK 0,5 BK 0,35 RDWH 0,35 BKWH 0,35 PKWH 0,35 PKWH 0,35 BKWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.20-p-2000-97bba, Wiring diagram interior illumination

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3394 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 W1/1 E13/16 E13/15 W1/3 E43/2 W1/5 X35/66 X35/67 Z6z14 Z6z17z2 Z6/154 W1/5 E13/1 E43/1 Z6/154 X35/1 Z6z17z1 X35/2 Z232/31 Z232/30 Z6/155 1BBA W1/1 E13/16 NC E13/15 W1/3 NC NC NC E43/2 W1/5 NC NC 2 BA X35/66 2 1 4 3 BA 1 2 4 X35/67 AA 3 3 2 1 4 Z6z14 1 4 3 1 2 4 Z6z17z2 3 Z6/154 W1/5 E13/1 NC NC E43/1 NC NC 2 AA 1 4 3 3 AA 2 1 4 Z6/154 A X35/1 B7 Z6z17z1 X35/2 B7 A A10 A10 Z232/31 Z232/30 Z6/155 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 1,0 BK 2,5 BKPK 0,35 PKWH 1,0 BK 0,35 PKWH 0,35 BKWH 4,0 BKBN 0,35 PKWH 0,35 PKWH 0,35 BKWH 0,35 PKWH 6,0 BK 0,35 BKWH 0,35 PKWH 0,5 BK 0,35 BKWH 6,0 BK 0,35 BKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH 4,0 BKBN 1,5 BKBN 2,5 BKPK ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.20-p-2000-97bba, Wiring diagram interior illumination

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3395 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 3/1 E17/15 A0 3/1 E17/15 NC NC 2 AA 3 4 1 2 F PE 82.20-P-2000-97BBA 53 52 54 55 56 L K J H G E D C 53 52 54 55 56 B A 2,5 RDYE 0,35 PKWH 0,35 BKWH 0,35 PKWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3401 · Applies to: 453

pe82.25-p-2005-97bba Document title: Signaling horn wiring diagram Code: Designation: Position: A0 23L Use of wiring diagrams A45/1 15L Steering wheel clock spring contact A45/1x1 16H Steering wheel clock spring contact electrical connector 1 Code V19 9F Anti-theft alarm system F2 5L Vehicle interior fuse and relay module F2f30 3K Fuse 30 F2f7 8K Fuse 7 H2 3A Fanfare horns S4 5A Combination switch S4 12A Combination switch S4 17A Combination switch S4/2 20L Horn button S4/2 18L Horn button S4/2 22L Horn button U103 9E Valid without code V19 U470 1D Valid for model 453.0 W2 2L Right front ground point Z50/57 10G Circuit 30 (fused) connector sleeve Z6/157 2H Ground connection connector sleeve Z6/158 2E Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2005-97bba, Signaling horn wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3402 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f30 f7 x1 W2 Z6/157 F2 Z50/57 U470 Z6/158 H2 (Code V19) U103 S4 S4 A45/1 S4 S4 E30 10 AA S30 PE 54.15-P-2001BBB 15 PE 80.50-P-2000BBB PE 80.50-P-2000BBA ( ) S7 15 67CP MAR AA 2 1 AA 12 67C BP75 PE 82.25-P-2100BBA AD 1 2 AE 2 2 1 AA 1 1 PE 54.25-P-2250BBA BP75 67C F L K 1 2 3 4 J H G 5 6 7 8 9 10 11 12 E D C B A 4 3 2 1 8 7 6 5 12 11 10 9 13 14 15 16 17 18 16 15 14 13 18 17 1,0 BK 4,0 BKBN 1,0 BK 0,5 BK 1,0 WH 1,0 WH 1,0 RD 2,0 RD 0,5 RD 0,5 BK 1,0 RD 1,0 BK 1,0 BK 0,5 RD 0,5 BN 0,5 GY ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2005-97bba, Signaling horn wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3403 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 S4/2 S4/2 S4/2 A0 A 1 AB 2 1 AC 2 1 2 F 18 19 20 22 21 23 PE 82.25-P-2005-97BBA L K J H G 20 19 18 E D C 23 22 21 B A 1,0 BK 1,0 BK 1,0 BK 2,5 RDYE 1,0 BK 1,0 BK 1,0 BK Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3405 · Applies to: 453

pe82.25-p-2100-97bba Document title: Wiring diagram airbag / fanfare horns clock spring contact Code: Designation: Position: A0 72L Use of wiring diagrams A45/1 4A Steering wheel clock spring contact A45/1 12A Steering wheel clock spring contact A45/1 20A Steering wheel clock spring contact A45/1 28A Steering wheel clock spring contact A45/1 36A Steering wheel clock spring contact A45/1 44A Steering wheel clock spring contact A45/1 52A Steering wheel clock spring contact A45/1 60A Steering wheel clock spring contact A45/1x1 16E Steering wheel clock spring contact electrical connector 1 A45/1x2 46D Steering wheel clock spring contact electrical connector 2 Code 429 32A twinamic Code 429 60G twinamic Code 460 36D Canada version Code 460 2D Canada version Code 460 9D Canada version Code 460 34D Canada version Code 460 59A Canada version Code 460 38A Canada version Code 460 62A Canada version Code 494 36D USA version Code 494 2D USA version Code 494 9D USA version Code 494 34D USA version Code 494 59A USA version Code 494 62A USA version Code 494 38A USA version F2 44L Vehicle interior fuse and relay module F2f20 42K Fuse 20 N15/13 35L Double clutch transmission control unit N2/10 3L Supplemental restraint system control unit N3/10 23L ME-SFI [ME] control unit N93/1 30L Audio gateway control unit R12/13 8L Driver airbag squib 1 R12/14 6L Driver airbag squib 2 R12/3 11L Driver airbag squib S110 47L Left multifunction steering wheel button group S110/1 66L Steering wheel downshift button S110s1 46L Scroll forward button

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3406 · Applies to: 453

pe82.25-p-2100-97bba Document title: Wiring diagram airbag / fanfare horns clock spring contact Code: Designation: Position: S110s4 47L Scroll back button S110s7 48L OK button S111 50L Right multifunction steering wheel button group S111/1 64L Steering wheel upshift button S111s1 49L Volume (+) button S111s2 50L Volume (-) button S111s4 51L Voice control system ON button S4 14L Combination switch S4/2 18L Horn button S4/2 16L Horn button S4/2 20L Horn button S40/4 53L Cruise control/variable speed limiter switch group S40/4 57L Cruise control/variable speed limiter switch group S40/4s1 52L Resume from memory switch S40/4s2 53L Decelerate and set switch S40/4s3 54L Accelerate and set switch S40/4s4 55L OFF switch S40/4s6 56L Cruise control/variable speed limiter switch U470 23E Valid for model 453.0 U470 34D Valid for model 453.0 U470 25D Valid for model 453.0 U471 25C Valid for model 453.3 U472 25C Valid for model 453.4 X25/2 33H Engine compartment/vehicle interior electrical connector Z50/43 42E Circuit 15 (fused) connector sleeve Z6/151 26E Ground connection connector sleeve Z6/153 26E Ground connection connector sleeve Z81z1 39G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2100-97bba, Wiring diagram airbag / fanfare horns clock spring contact

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3407 · Applies to: 453

Page 1 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 x1 R12/13 R12/14 N2/10 S4 R12/3 S4 S4/2 Code 460 Code 494 Code 460 Code 494 A45/1 A45/1 PE 54.25-P-2250BBA PE 91.60-P-2105BBB BA 19 18 12 11 1 2 AA 2 AA 1 2 AA 1 1 2 AA 1 AB 1 2 4 3 2 1 2 1 1 2 AA AG No No AC AD 60AM 60AN 60AQ 60AP 60AP 60AQ 60AN 60AM BP75 67C 1 2 1 2 AE BP75 67C F 1 2 L K 3 4 5 6 7 8 9 10 11 12 13 J H G 14 15 16 18 17 E D C 1 2 B A 3 4 5 6 7 8 12 9 10 11 13 14 15 16 17 18 0,5 GY 0,5 RD 0,5 BN 1,0 BK 1,0 BK 1,0 BK 0,5 GN 0,5 GY 0,5 GY 0,5 BU 0,5 GY 0,5 BN 0,5 BU 0,5 GY 0,5 GY 0,5 BU 0,5 BK 0,5 RD 0,5 BK 0,5 RD ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2100-97bba, Wiring diagram airbag / fanfare horns clock spring contact

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3408 · Applies to: 453

Page 2 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 S4/2 S4/2 N3/10 N93/1 N15/13 X25/2 U470 (U470) (Z6/153) Z6/151 (U470) U472 U471 Code 460 Code 494 A45/1 A45/1 Code 429 PE 07.61-P-2101BBA PE 82.60-P-2102BBA PE 00.19-P-2800BBC PE 27.19-P 1 B 2 AC AA 1 2 D2 D3 A2 C3 24 23 BA 14 DA A 3 5 2 10 4 3 1 8 6 12 BF No No 86G 86M 3FX 3PD MAM NC 107V 107O 5LN 18 19 20 21 22 23 24 25 28 26 27 29 30 31 32 33 34 35 18 19 20 21 23 22 24 25 26 27 28 29 30 31 32 33 34 35 1,0 BK 1,0 BK 1,0 BK 1,0 BK 0,5 GYBK 0,35 BNWH 0,35 BUWH 0,35 GYWH 0,35 PKWH 0,35 BKWH 0,35 PKWH 0,35 BUWH 0,35 GNWH 0,35 GYWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2100-97bba, Wiring diagram airbag / fanfare horns clock spring contact

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3409 · Applies to: 453

Page 3 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f20 s4 s1 s2 s7 s1 s4 s1 x2 Code 494 Code 460 N15/13 0) Code 460 Code 494 A45/1 S110 F2 S111 Z81z1 Z50/43 Code 460 A45/1 A45/1 Code 494 27.19-P-2106BBA 51 2 9 5KH PE 00.19-P-2600BBA PE 54.15-P-2001BBB 15 S20 AA 11 11 4 3 2 9 7 4 11 BB 2 3 5KH 133J AP10 AP10 107O 107V MAM 35 36 35 36 48 38 37 39 40 41 42 43 44 45 46 47 49 50 51 52 48 37 38 39 40 42 41 43 44 45 46 47 49 50 51 52 0,5 GNBK (0,35 GYWH) 0,35 PKWH 0,35 RD 0,35 RD 0,35 BU 0,35 RD 0,35 BK 0,35 GN 0,5 YE 0,35 BN 0,35 BK 0,35 RD 0,35 RD 0,35 BUWH 0,35 RD 0,35 PKWH 0,35 PK 0,35 YEWH 0,35 BK 0,35 GY 0,35 BK 0,35 VT 0,35 GN 0,35 BK ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2100-97bba, Wiring diagram airbag / fanfare horns clock spring contact

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3410 · Applies to: 453

Page 4 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 s2 s1 s3 s4 s6 S40/4 S40/4 S111/1 S110/1 Code 429 Code 460 Code 494 A45/1 Code 494 Code 460 A45/1 12 9 6 10 1 8 6 8 1 12 9 86M NC 3FX 3PD 133J 86G 5 9 7 7 9 5 No 5KH 5LN 5KH No 52 53 54 55 56 58 57 59 60 61 62 63 64 65 68 66 67 69 53 52 54 55 56 57 58 59 60 61 62 64 63 65 66 67 68 69 0,35 BK 0,35 BK 0,35 RD 0,35 GN 0,35 BU 0,35 BK 0,35 YE 0,35 RD 0,35 WH 0,35 VT 0,35 WH 0,35 PK 0,35 WH 0,35 GN 0,35 BU 0,35 BU 0,35 GY 0,35 BN ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.25-p-2100-97bba, Wiring diagram airbag / fanfare horns clock spring contact

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3411 · Applies to: 453

Page 5 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 F PE 82.25-P-2100-97BBA 69 70 71 72 L K J H G E D C 69 70 71 72 B A 2,5 RDYE Cut here

AP82.30-P-8253G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3416 · Applies to: 453

Inspect wiper blade 07.02.2019 Model 117, 118, 124, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197.3/4, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 414, 453, 460, 461, 463 Version A 1 Wiper arm 2 Wiper blade 2a Rubber channel P82.30-2638-04 Version B 1 Wiper arms 2 Wiper blade 2a Rubber channel P82.30-2701-04 Maintenance indicator on wiper blade P82.30-3000-73 Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A Warning

or, in extreme cases even sever extremities. the operating area of mechanical components when moving components. Preparatory activity 1 Close hood and, if necessary, liftgate or rear- end door. 2 Switch electronic ignition lock control unit to Vehicle in which the wiper arms (1) cannot be position "2" (circuit 15). folded down sufficiently far enough from the windshield. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.30-p-8253g, Inspect wiper blade Model 117, 118, 124, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197.3/4, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

Switch on windshield wipers of windshield.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3417 · Applies to: 453

3 Switch on windshield wipers of windshield. Vehicle in which the wiper arms (1) cannot be folded down sufficiently far enough from the windshield. 4 Switch electronic ignition lock control unit to Vehicle in which the wiper arms (1) cannot be position "0". folded down sufficiently far enough from the windshield.

Do not switch on electronic ignition lock control unit until the wiper arms (1) have been folded away from the windshield or the rear window. Damage can otherwise occur. Model 117, 118, 156, 164, 166, 167, 172, 176, 177, 190, 197.3/4, 204, 205, 207, 209, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 242, 246, 247, 251, 253, 257, 290, 292, 293 with code 889 (KEYLESS-GO) Remove KEYLESS-GO chip card or transmitter key from vehicle and keep outside transmitter range (at least 2 m (78.74 inch)). 5 Fold out wiper arms (1) of windshield or rear

window. Secure wiper arms (1) against folding back in an uncontrolled manner onto the windshield or the rear window, and fold wiper arms (1) only with wiper blades (2) fitted onto the windshield or the rear window. Damage can otherwise occur. Check

6 Check maintenance display of wiper blades Wiper blades (2) with maintenance indicator. (2). If the protective foil is still present on the maintenance display, Remove protective foil. If the maintenance display is yellow, Replace wiper blades (2). After obtaining special order.

7 Check wiper blades (2) for proper mounting If problems exist, and damage. Replace wiper blades (2). After obtaining special order.

8.1 Check rubber profile (2a) of version A for Vehicle with version A. hardening, cracks, wear and correct seating in the guides and end caps. If problems exist, Replace wiper blades (2). After obtaining special order.

8.2 Check rubber profile (2a) of version B for Vehicle with version B. hardening, cracks, wear and correct seating in the guides and end caps. If problems exist, Replace rubber profiles (2a) or complete wiper blades (2). After obtaining special order.

Finishing activity 9 Restore vehicle to its initial state. Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.30-p-8253g, Inspect wiper blade Model 117, 118, 124, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197.3/4, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

AP82.30-P-8248U

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3420 · Applies to: 453

Overview of wiper blade condition check 23.04.2020 Model 117, 118, 124, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197.3/4, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 414, 453, 460, 461, 463 Inspect wiper blade Model 117, 118, 124, 129, 140, 156, 163, 164, AP82.30-P-8253G 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197.3/4, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 414, 453, 460, 461, 463 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.30-p-8248u, Overview of wiper blade condition check Model 117, 118, 124, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197.3/4, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, ...

Windshield wiper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3430 · Applies to: 453

Number Designation Model 453.4 BA82.30-P-1002-01SR Screw/bolt/nut, wiper system to body Nm 21 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.30-p-6800sr, Remove/install wiper motor Model 453

BA82.30-P-1002-01SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3432 · Applies to: 453

Screw/bolt/nut, wiper system to body Nm 21 21 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-6400sr, Remove/install wiper system Model 453

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3434 · Applies to: 453

Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.30-p-7800ff, Removing and installing rain/light sensor MODEL 454.0 with CODE (V08) Rain sensor (FFO) with CODE (V41) Headlamp assist (FFO)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3438 · Applies to: 453

pe82.30-p-2000-97bba Document title: Wiring diagram of windscreen wiper Code: Designation: Position: A0 56L Use of wiring diagrams A1 44L Instrument cluster B38/2 16L Rain/light sensor Code B03 53F Direct starting F2 21L Vehicle interior fuse and relay module F2f16 19K Fuse 16 F2f22 23K Fuse 22 M5/1 30L Windshield washer system pump M6/1 3L Wiper motor M6/4 37L Tailgate wiper motor N10/10 33L Center SAM control unit N10/11 6L Driver SAM control unit N10/11 26L Driver SAM control unit S4/4 28A Windshield wiper system switch S4/4 24A Windshield wiper system switch S4/4 37A Windshield wiper system switch S4/4 44A Windshield wiper system switch S4/5 51A Menu navigation button group S40/3 54L Clutch pedal switch S40/3 51L Clutch pedal switch U129 50F Not valid for direct starting U450 41D Valid for equipment without multifunction steering wheel U450 50A Valid for equipment without multifunction steering wheel U470 8J Valid for model 453.0 U470 9F Valid for model 453.0 U470 26E Valid for model 453.0 U470 27E Valid for model 453.0 U470 26E Valid for model 453.0 U470 35H Valid for model 453.0 U470 35H Valid for model 453.0 U470 32E Valid for model 453.0 U470 30E Valid for model 453.0 U470 35D Valid for model 453.0 U470 41D Valid for model 453.0 U470 47D Valid for model 453.0 U471 35H Valid for model 453.3 W1/3 12H Left cockpit ground point W1/3 49L Left cockpit ground point W11/9 41L Left rear ground point

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3439 · Applies to: 453

pe82.30-p-2000-97bba Document title: Wiring diagram of windscreen wiper Code: Designation: Position: W9 1L Left front ground point (at lamp unit) X31/3 13F Dome lamp electrical connector X8/4 36F Trunk lid electrical connector Z50/48 23F Circuit 15 (fused) connector sleeve Z50/63 18L Circuit 30 (fused) connector sleeve Z6/150 11L Ground connection connector sleeve Z6/150 48H Ground connection connector sleeve Z6/151 10L Ground connection connector sleeve Z6/151 48F Ground connection connector sleeve Z6/152 10H Ground connection connector sleeve Z6/152 48F Ground connection connector sleeve Z6/161 2G Ground connection connector sleeve Z6/166 40D Circuit 31 connector sleeve Z6/167 40D Circuit 31 connector sleeve Z6/168 39G Circuit 31 connector sleeve Z6/169 39G Circuit 31 connector sleeve Z6z16 14L Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.30-p-2000-97bba, Wiring diagram of windscreen wiper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3440 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 Z6/151 W9 N10/11 M6/1 Z6/161 U470 Z6/152 (U470) Z6/150 Z6z16 B38/2 Z50 W1/3 X31/3 PE 54.21-P-2127BBA M 14B 14A 14C 14S AA S2 2 1 3 4 5 10 P2 9 7 6 AA 3 1 2 3 A 14 1 F 1 L K 2 3 4 5 6 7 8 9 10 J H G 13 11 12 14 15 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4,0 BKBN 1,5 WHBN 1,5 BKBN 1,5 GNBN 0,5 WH 0,22 WH 1,0 BK 0,5 BK (0,5 BK) 0,22 GY 0,35 RDWH 0,35 BKWH 1,0 BK 6,0 BK 0,5 BK 0 5 RD 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.30-p-2000-97bba, Wiring diagram of windscreen wiper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3441 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 f16 f22 S4/4 Z50/48 Z50/63 F2 N10/11 U470 U470 U470 S4/4 N10/10 M5/1 U470 U470 U470 PE 54.15-P-2001BBB 10 15 PE 54.21-P-2127BBA S16 AA S22 18 S2 20 19 5 9 10 11 12 15 1 AA AP9 14H 14G 14AA 14AB PE 54.21-P-2127BBB PE 54.21-P-2127BBC M 2 AA 1 15 5 S1 2 P2 6 4 1 4 5 6 13 16 16A 24A 36G NC NC NC 18 19 20 21 23 22 24 25 26 27 28 18 19 20 21 22 23 24 25 26 27 28 33 29 30 31 32 34 35 29 30 31 32 33 34 35 0,5 RD 1,5 YEBN 0,5 RD 1,0 YE 0,35 PKWH 0,35 GNWH 0,35 BNWH 0,35 GNWH 0,35 BNWH 0,75 PKBN 0,75 WHBN 0,5 GN 0,5 BU 0,35 GYWH 0,5 BU 0,5 GN 0,35 BNWH 0,35 GYWH 0,35 BUWH 0,5 GY 0,5 GN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.30-p-2000-97bba, Wiring diagram of windscreen wiper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3442 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 M6/4 W11/9 A1 U471 U470 U470 Z6/169 (Z6/168) W1/3 S40/3 U129 Z6/150 X8/4 (U470) (Z6/167) U450 (U470) Z6/166 S4/4 S4/4 Z6/151 (Z6/152) (U470) S4/5 U450 M PE 54.30-P-2101BBA 2 4 AA 1 3 6 AA 7 AA 1 2 3 (2) (A) (1) 3 4 C (7) 1 47Y 47J 7 8 14 MAM MAM MAM 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 2,0 BK 1,0 BK 0,75 PKBN 0,75 PKBN 0,75 WHBN 0,75 BKBN 0,35 BNWH 5,0 BK 6,0 BK 0,5 BK 2,0 BK 1,0 BK 1,0 BK 1,0 BK 0,22 WH 0,35 PKWH (0,22 WH) (0,35 BNWH) ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.30-p-2000-97bba, Wiring diagram of windscreen wiper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3443 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 S40/3 /3 A0 Code B03 1 4 BA 2 F PE 82.30-P-2000-97BBA 53 52 54 55 56 L K J H G E D C 52 53 54 55 56 B A 2,5 RDYE 0,5 BK 0,5 BK 0,5 BK Cut here

Perform function check of windshield washer

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3458 · Applies to: 453

17 Perform function check of windshield washer system 18 Check headlamp cleaning system for proper On vehicles with code (22Y) Headlamp function cleaning system Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6002ff, Remove/install windshield washer system pump MODEL 454.0

Torque screwdriver

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3461 · Applies to: 453

001 589 81 21 00 Torque screwdriver Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.35-p-6011sr, Remove/install windshield washer system switch Model 453

AP82.35-P-8210S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3463 · Applies to: 453

Windshield washer system - inspect fluid level, adjust to correct level 15.07.2014 MODEL 453 1 Washer fluid reservoir 2 Cap P82.35-2772-11 Risk of fire Danger ! and explosion caused by ignition Wear protective clothing and tight-fitting safety AS82.35-Z-0001-01A

of window washing fluid or antifreeze and their glasses. No open flames, fire or ignition vapors. Risk of poisoning caused by sources. Avoid contact with eyes, mucous swallowing window washing fluid or antifreeze membranes and skin. When working with or inhaling their vapors. Risk of injury or window washing fluids or antifreeze, do not physical irritations caused by contact of eat, drink, or smoke. Do not inhale vapors and window washing fluid or antifreeze with eyes, ensure sufficient ventilation in the working mucous membranes or skin. area. Store window washing fluid and antifreeze leakfree in safely closed original containers and out of the reach of children. Preparatory activity 1 Open front flap Check/correct 2 Remove cap (2) and check fluid level in washer fluid reservoir (1); correct if necessary Windshield washer fluid concentrate BB00.40-P-0371-00A

Use summer/winter cleaner depending on

season. Observe mixing ratio as per the table on the packaging of the windshield washer fluid and antifreeze. 3 Close washer fluid reservoir (1) with cap (2) Finishing activity 4 Close front flap Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.35-p-8210s, Windshield washer system - inspect fluid level, adjust to correct level MODEL 453

Risk of fire

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3466 · Applies to: 453

Danger ! and explosion caused by ignition Wear protective clothing and tight-fitting safety AS82.35-Z-0001-01A

of window washing fluid or antifreeze and their glasses. No open flames, fire or ignition vapors. Risk of poisoning caused by sources. Avoid contact with eyes, mucous swallowing window washing fluid or antifreeze membranes and skin. When working with or inhaling their vapors. Risk of injury or window washing fluids or antifreeze, do not physical irritations caused by contact of eat, drink, or smoke. Do not inhale vapors and window washing fluid or antifreeze with eyes, ensure sufficient ventilation in the working mucous membranes or skin. area. Store window washing fluid and antifreeze leakfree in safely closed original containers and out of the reach of children. Injury hazard from pinching and crushing, in When working on the windshield wiper AS82.30-Z-0001-01A Danger !

extreme cases extremities can even be cut off mechanism, always switch off the ignition and when caught in windshield wiper mechanism. store transmitter key outside of transmission range (at least 2 m). Preparatory activity 1 Close liftgate, doors, sliding roof and side windows 2 Switch on ignition Check

3 Check windshield spray nozzle (1) of The spray jet must hit the windshield in the

windshield washer system for proper operation marked area. and adjustment, adjust if necessary If windshield spray nozzle (1) is clogged: Subject to separate repair order, clean windshield spray nozzle (1) with suitable needle or blow out from inside to outside with compressed air. If the cleaning is not successful: Replace windshield spray nozzle (1), subject to separate repair order. 4 Check rear window spray nozzle (3) of Model 451.3, 453.0/3 windshield washer system on rear window for proper operation and adjustment, adjust if necessary The spray jet must hit the windshield in the

marked area. If the rear window spray nozzle (3) cannot be adjusted and the spray pattern is incorrect: Replace rear window spray nozzle (3), subject to separate repair order. If rear window spray nozzle (3) is clogged: Subject to separate repair order, clean rear window spray nozzle (3) with suitable needle or blow out from inside to outside with compressed air. If the cleaning is not successful: Replace windshield spray nozzle (1), subject to separate repair order. 5 Check park position of windshield wiper The ends of the wiper blades should be

blades (2) positioned on the A and B markings on the windshield and may be offset downward or upward by a maximum of 10 mm (0.39"). In the event of any deviation to the park position: Check and adjust wiper arms subject to separate repair order. 6 Check adjustment of windshield wiper blades

(2) The windshield wiper blades (2) must not come into contact with the A-pillar or cowl. The body or wiper mechanism will otherwise be damaged. Spray water over the windshield washer

system on the windshield and switch on windshield wiper at highest setting. If there are problems: Repair the problem, subject to separate repair order. Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.35-p-8252mcc, Windshield wipers, windshield washer system - operational inspection Model 451.3/4, 453

Check adjustment of rear window wiper

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3467 · Applies to: 453

7 Check adjustment of rear window wiper Model 451.3, 453.0/3 blade (4)

The rear window wiper blade (4) must not come into contact with anything. The wiper mechanism will otherwise be damaged. If the rear window wiper blade (4) is incorrectly adjusted: Check and adjust wiper arms subject to separate repair order. Finishing activity 8 Switch off ignition Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap82.35-p-8252mcc, Windshield wipers, windshield washer system - operational inspection Model 451.3/4, 453

SM82.60-P-0015A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3472 · Applies to: 453

Perform SCN coding in Audio control unit (code: 1411P82C39) 26.06.2015 Model 453 with code 535 (smart Media system) Model 453 with code 537 (smart Audio system) Model 453 with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) Model 453 with code 562 (Radio 62C - R0 with DAB and PREMIUM SOUND) Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-4762 Connect/disconnect diagnostic system (XENTRY/DAS) C 02-8795 Connect/disconnect battery charger (with XENTRY/DAS connected) C 02-8795 Run SCN coding in head unit control unit (with XENTRY/DAS connected) Check

1 Check whether vehicle is affected by measure Model 453 as of 000256 up to 003652 SM82.60-P-0015-01AAA Programming 2 Connect diagnostic unit Use XENTRY Diagnostics version 09/2014 or higher. The operation steps must be performed exactly as per Xentry Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. 3 Perform SCN coding in Audio control unit To do so, select Diagnosis

Control unit Audio radio (A2) Configuration SCN SCN coding menu item. 4 Disconnect diagnostic equipment Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm82.60-p-0015a, Perform SCN coding in Audio control unit (code: 1411P82C39) Model 453 with code 535 (smart Media system) Model 453 with code 537 (smart Audio system) Model 453 with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) Model ...

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3477 · Applies to: 453

Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.60-p-7502fg, Remove/install radio MODELS 454.0 with CODE (C28) smart radio five

AZ82.60-P-0003FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3480 · Applies to: 453 · AR: AZ82.60-P-0003FF

Retrofit radio 18.8.06 MODEL 454.0 with CODE (C08) Radio preinstallation incl. rod antenna (FFO) Retrofit smart radio five 1 Covering 2 Stowage compartment 3 Cover P82.60-4546-11 P82.60-5228-08 1 Covering 5 Bolt A2 smart radio five 2 Stowage compartment 6 Antenna plug 4 Bolts 7 Radio electrical connector 2 Stowage compartment 4 Bolts 5 Bolt A2 smart radio five P82.60-4548-11 Removing

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003ff, Retrofit radio MODEL 454.0 with CODE (C08) Radio preinstallation incl. rod antenna (FFO) Retrofit smart radio five

Read out fault memory, delete if necessary

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3484 · Applies to: 453

28 Read out fault memory, delete if necessary and activate smart radio six (A2/4) using STAR DIAGNOSIS Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory *WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system 29.1 Enter special equipment in the vehicle data At workshops without DMS Autoline 8.0 card and in the vehicle's online data card dealer system. added Add code (C25) smart radio six and depending on conversion scope code (C18) Onboard computer (FFO) and code (I49) Multifunction steering wheel. Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS Compact diagnosis system for passenger cars 6511 1801 00 Parts ordering notes Part no. Designation Quantity Design group 82 (see smart radio six EPC) In combination with Design group 82 (see Antenna wiring harness EPC) Design group 82 (see Adapter line EPC) Depending on vehicle equipment Design group 54 (see Central gateway control unit (CGW) EPC) Design group 54 (see Instrument cluster with code (C18) Onboard computer (FFO) EPC) Design group 54 (see Sensor for steering wheel functions (clock spring contact) with code (I49) Multifunction steering wheel EPC) Design group 46 (see Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003fg, Retrofit radio MODEL 454.0 Retrofit smart radio six

Design group 54 (see

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3488 · Applies to: 453

Instrument cluster with code (C18) Onboard computer (FFO) EPC) Design group 54 (see Sensor for steering wheel functions (clock spring contact) with code (I49) Multifunction steering wheel EPC) Design group 46 (see Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003fh, Retrofit radio MODEL 454.0 Retrofit smart radio six with CD changer

AZ82.60-P-0003FI

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3489 · Applies to: 453 · AR: AZ82.60-P-0003FI

Retrofit radio 18.8.06 MODEL 454.0 smart radio six with hands-free system retrofitting P82.60-5713-07 1 Wiring harness for hands-free 2 Adapter wiring harness 3 Cable harness, antenna system P82.60-5704-09 4 Multifunction steering wheel A1 Instrument cluster B25 Hands-free system microphone group 5 Telephone console A2/21 Radio/telephone antenna N93 Central gateway control unit 6 Overhead control panel A2/4 smart radio six N123/1 Universal Portable CTEL 7 Frame A34/15 UPCI [UHI] portable CTEL Interface (UPCI [UHI]) control bracket unit A45 Clock spring contact 9 Combination plug 10 Radio antenna connector 11 Bolts A2/4 smart radio six P82.60-5707-04 Removal

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge 1.1 Remove cover on center part of instrument For vehicles without code (C28) smart radio panel five Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003fi, Retrofit radio MODEL 454.0 smart radio six with hands-free system retrofitting

Design group 82 (see

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3492 · Applies to: 453

smart radio six EPC) In combination with Design group 82 (see Wiring harness for antenna line EPC) Design group 82 (see Adapter line EPC) Design group 82 (see Telephone preinstallation control unit (Universal Portable CTEL Interface (UPCI [UHI]) control unit) EPC) Design group 82 (see Car telephone microphone (hands-free system microphone group) EPC) Design group 82 (see Portable CTEL connector preinstallation plate, Universal UHI (Universal Portable CTEL Interface) EPC) Design group 82 (see UHI adapter plate (UPCI [UHI] portable CTEL holder) EPC) Design group 82 (see Car telephone antenna base (radio/telephone antenna) EPC) Design group 82 (see Telephone cradle hands-free system (UPCI [UHI] portable CTEL holder) EPC) Depending on vehicle equipment. Design group 82 (see Front cover for top center (overhead control panel) with code (C27) Telephone preparation incl. fastener EPC) and antenna (DFO/FFO) Design group 82 (see Front frame interior lamp, universal hands-free kit EPC) Design group 54 (see Central gateway control unit (CGW [ZGW]) EPC) Design group 82 (see Console for telephone EPC) Design group 54 (see Instrument cluster with code (C18) Onboard computer (FFO) EPC) Design group 54 (see Sensor for steering wheel functions (clock spring contact) with code (I49) Multifunction steering wheel EPC) Design group 46 (see Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003fi, Retrofit radio MODEL 454.0 smart radio six with hands-free system retrofitting

AZ82.60-P-0003FJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3493 · Applies to: 453 · AR: AZ82.60-P-0003FJ

Retrofit radio 18.8.06 MODEL 454.0 Retrofit smart radio six with CD changer and hands-free system P82.60-5711-07 1 Wiring harness for hands-free 2 Adapter wiring harness 3 Cable harness, antenna system P82.60-5706-09 4 Multifunction steering wheel A1 Instrument cluster A45 Clock spring contact 5 Holder for CD changer A2/4 smart radio six B25 Hands-free system microphone group 6 Telephone console A2/6 CD changer N93 Central gateway control unit 7 Overhead control panel A2/21 Radio/telephone antenna N123/1 Universal Portable CTEL 8 Frame A34/15 UPCI [UHI] portable CTEL Interface (UPCI [UHI]) control bracket unit 9 Combination plug 10 Radio antenna connector 11 Bolts A2/4 smart radio six P82.60-5707-04 Removing

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003fj, Retrofit radio MODEL 454.0 Retrofit smart radio six with CD changer and hands-free system

Enter special equipment in the vehicle data

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3496 · Applies to: 453

46.1 Enter special equipment in the vehicle data At workshops without DMS Autoline 8.0 card and in the vehicle's online data card dealer system. added Add code (C25) smart radio six, code (C20) smart CD changer, code (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) and code (C30) Hands- free system and depending on conversion scope code (C18) Onboard computer (FFO) and code (I49) Multifunction steering wheel. Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS Compact diagnosis system for passenger cars 6511 1801 00 Parts ordering notes Part no. Designation Quantity Design group 82 (see smart radio six EPC) In combination with Design group 82 (see Antenna wiring harness EPC) Design group 82 (see Adapter line EPC) Design group 82 (see CD changer EPC) Design group 82 (see CD changer fastening holder EPC) Design group 82 (see Telephone preinstallation control unit (Universal Portable CTEL Interface (UPCI [UHI]) control unit) EPC) Design group 82 (see Car telephone microphone (Hands-free system microphone group) EPC) Design group 82 (see Connector plate for preinstallation of Universal portable CTEL Interface (UPCI [UHI] portable CTEL holder) EPC) Design group 82 (see Plate for universal portable CTEL interface adapter (UPCI [UHI] portable CTEL holder) EPC) Design group 82 (see Car telephone antenna base (Radio/telephone antenna) EPC) Design group 82 (see Telephone receiver for hands-free system (UPCI [UHI] portable CTEL holder) EPC) Depending on vehicle equipment Design group 82 (see Cover at top front center (overhead control panel) with code (C27) Telephone preparation incl. fastener EPC) and antenna (DFO/FFO) Design group 82 (see Frame of front interior lamp, universal hands-free kit EPC) Design group 82 (see Telephone console EPC) Design group 54 (see Central gateway control unit (CGW) EPC) Design group 54 (see Instrument cluster with code (C18) Onboard computer (FFO) EPC) Design group 54 (see Sensor for steering wheel functions (clock spring contact) with code (I49) Multifunction steering wheel EPC) Design group 46 (see Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.60-p-0003fj, Retrofit radio MODEL 454.0 Retrofit smart radio six with CD changer and hands-free system

SI82.60-P-0010A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3498 · Applies to: 453

Service Information: Return delivery process for customer-owned CDs/DVDs and 21.4.15 other media Model all The procedure described below is currently only valid for the 3 The device is returned immediately after removal. markets AT, BE, CH, CZ, DE, DK, ES, FR, GB, GR, IT, LU, NL, PL, Opening or damaging the device when attempting to remove the PT, SE. CDs/DVDs or other media leads to the rejection of the warranty and Return of the data medium inside the device in the case of device goodwill claim. replacement within the framework of a warranty or goodwill claim can Media in the device, without any reference in the return delivery only be guaranteed if: form, will be disposed of. 1 The return form has been completed fully and legibly. 2 The return form is attached to the device that is subject of the complaint. 1 Press eject button and keep pressed for If the data storage device is not ejected,

longer than 10 s proceed with operation step 2. 2 Remove device Data storage device remains in the device.

3 Fill in form and attach to the device OF82.60-P-3000-03A

4 Replace device 5 Please use the known express warranty Send back the device which has been

removed return delivery process. The data carrier in the device is to be returned (as quickly as possible) to the workshop address stated on the form. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si82.60-p-0010a, Service Information: Return delivery process for customer-owned CDs/DVDs and other media Model all

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3499 · Applies to: 453

pe82.60-p-2102-97bba Document title: Wiring diagram for audio gateway control unit Code: Designation: Position: A0 32L Use of wiring diagrams A2 11L Radio A40/3 7L smart radio multimedia navigator A45/1 28L Steering wheel clock spring contact Code 535 1D Smart Media System F2 23L Vehicle interior fuse and relay module F2f26 21K Fuse 26 N24 3L Multimedia operating unit N93/1 4A Audio gateway control unit N93/1 12A Audio gateway control unit N93/1 20A Audio gateway control unit W1/1 25L Cockpit frame ground point Z35/31 6E Telematics wake-up signal connector sleeve Z35/32 18G Diagnostic CAN (low) connector sleeve, multimedia Z35/33 19G Diagnostic CAN (high) connector sleeve, multimedia Z37/19 14G CAN bus (low) connector sleeve Z37/20 15G CAN databus (high) connector sleeve Z50/49 21G Circuit 30 (fused) connector sleeve Z6/174 25G Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2102-97bba, Wiring diagram for audio gateway control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3500 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) N24 A40/3 A2 Z37/20 Z37/19 Code 535 Z35/31 N93/1 N93/1 Z35/32 PE 00.19-P-2150BBA PE 82.85-P-2200BBA 2 AA 1 AA 5 PE 82.60-P-2000BBC) PE 82.60-P-2000BBB PE 82.85-P-2200BBA ( BD 2 11 1 BA 34HY 34HU 18 17 19 22 13 14 2 4 10 NC 137G 137H PE 0 15 107X F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 6 5 4 3 2 11 10 9 8 7 16 15 14 13 12 17 18 18 17 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 PKWH 0,35 GNWH 0 35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2102-97bba, Wiring diagram for audio gateway control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3501 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) f26 F2 W1/1 Z35/33 Z35/32 Z50/49 Z6/174 A45/1 A0 N93/1 PE 00.19-P-2150BBD 20 PE 54.15-P-2001BBB S26 AA BF 4 PE 82.25-P-2100BBA 3 15 16 23 12 3 107X 107W BC NAM 107O 24 107V F 19 18 20 21 22 23 24 25 26 PE 82.60-P-2102-97BBA 27 28 29 30 31 32 L K J H G 21 20 19 18 26 25 24 23 22 E D C 31 30 29 28 27 32 B A 2,0 RDBN 1,0 BK 2,5 RDYE 0,35 PKWH 0,35 BNWH 0,5 RD 0,35 GYWH 0,35 BKWH 0,35 BUWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3511 · Applies to: 453

pe82.60-p-2000-97bba Document title: Wiring diagram of radio Code: Designation: Position: A0 32L Use of wiring diagrams A2 4A Radio A2 12A Radio A2 20A Radio A2 28A Radio A2/134 28L FM, AM and DAB antenna A2/134x1 25E DAB antenna electrical connector A2/134x2 27E FM, AM antenna electrical connector A2x1 6A AUX jack A2x2 6A USB connection B25/12 15L Hands-free system microphone B25/12x1 14J Hands-free system microphone electrical connector Code DAB 25H Digital radio (DAB) F2 8L Vehicle interior fuse and relay module F2f26 7K Fuse 26 F2f32 5K Fuse 32 H4/5 3L Left front door speaker H4/6 12L Right front door speaker N112/2 23L Telematics services communication module U470 1H Valid for model 453.0 U470 4E Valid for model 453.0 U470 13D Valid for model 453.0 U470 22D Valid for model 453.0 U470 25D Valid for model 453.0 U471 28D Valid for model 453.3 U472 28D Valid for model 453.4 W12 9F Ground point (center console) X31/3 14E Dome lamp electrical connector X35/1 2G Left front door electrical connector X35/2 11G Right front door electrical connector Z28/19 5F Circuit 15R connector sleeve Z35/32 17E Diagnostic CAN (low) connector sleeve, multimedia Z35/33 18E Diagnostic CAN (high) connector sleeve, multimedia Z50/49 7F Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bba, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3512 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) except code 535 (smart Media system) except code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) except ... f32 f26 x1 x1 x2 Z50/49 Z28/19 H4/5 (U470) X35/1 F2 H4/6 B25/12 X35/2 W12 U470 A2 X31/3 U470 A2 Z35/32 Z3 15 AA 1 2 AA S32 A C2 C3 PE 54.15-P-2001BBB 20 AA S26 AA 1 2 3 2 1 4 C2 C3 A 2 3 7 AA 34G 34H SP2 1 9 10 19 20 16 31 32 18 13 1 12 11 6 4 8 10 A 9 8 AC BC NC MT NC 34E 34F 107G 107F 107J NC PE 00.19- 22 15 107X F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 17 18 0,5 YE 0,5 PK 0,75 YEBN 2,0 RD 0,5 GN 0,5 WH 0,35 RD 0,35 YE 0,35 GY 0,5 YE 0,5 PK 0,5 GN 1,0 RD 1,5 BKBN 0,5 BU 0,5 PK 0,35 YE 0,35 RD 0,35 BK 0,35 BNWH 0,5 GN (0,5 GN) (0,5 WH) 0,5 GYBN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bba, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3513 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) except code 535 (smart Media system) except code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) except ... x2 x1 N112/2 Code DAB A2/134 A0 2 Z35/33 U470 U470 A2 U472 U471 A2 E 00.19-P-2150BBD PE 82.85-P-2105BBA AA 8 AB 2 1 AA 2 1 2 22 23 24 29 30 21 17 1 2 AD 107X 107W NC 61Q TB36 2 1 1 2 1 AF 34EV TB39 34EP F 19 18 20 21 22 23 24 25 26 PE 82.60-P-2000-97BBA 27 28 29 30 31 32 L K J H G 18 19 20 21 22 23 24 25 26 E D C 27 28 29 30 31 32 B A 2,5 RDYE 0,35 GYWH 0,35 BNWH TR 0,22 WH TR TR TR TR TR 0,35 GNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3514 · Applies to: 453

pe82.60-p-2000-97bbb Document title: Wiring diagram of radio Code: Designation: Position: A0 64L Use of wiring diagrams A2 4A Radio A2 12A Radio A2 20A Radio A2 28A Radio A2 36A Radio A2 44A Radio A2 52A Radio A2 62A Radio A2/134 5L FM, AM and DAB antenna A2/134x1 2E DAB antenna electrical connector A2/134x2 3E FM, AM antenna electrical connector A40/3 40L smart radio multimedia navigator A90/5 57L Multimedia connection unit A90/5 53L Multimedia connection unit Code DAB 2H Digital radio (DAB) Code P26 18F Cool & Media Package Code P26 18G Cool & Media Package Code P74 19G Comfort package Code V21 19F Electrically adjustable and heated outside mirror Code V21 10G Electrically adjustable and heated outside mirror Code V21 15G Electrically adjustable and heated outside mirror F2 34L Vehicle interior fuse and relay module F2f26 32K Fuse 26 H4/33 12L Left mirror triangle tweeter H4/34 17L Right mirror triangle tweeter H4/5 9L Left front door speaker H4/5 21L Left front door speaker H4/6 14L Right front door speaker H4/6 23L Right front door speaker H4/7 26L Left rear speaker H4/8 29L Right rear speaker N24 45L Multimedia operating unit N93/1 49L Audio gateway control unit W12 33G Ground point (center console) X35/1 16E Left front door electrical connector X35/2 18E Right front door electrical connector X35/3 25H Left rear door electrical connector X35/4 28H Right rear door electrical connector

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3515 · Applies to: 453

pe82.60-p-2000-97bbb Document title: Wiring diagram of radio Code: Designation: Position: Z35/31 44E Telematics wake-up signal connector sleeve Z35/32 62G Diagnostic CAN (low) connector sleeve, multimedia Z35/33 61G Diagnostic CAN (high) connector sleeve, multimedia Z50/49 32E Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbb, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3516 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) except code 537 (smart Audio system) except code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) except code 557 ... x1 x2 Co H4/33 A2/134 H4/5 Code DAB Code V21 H4/6 H4/34 Code V21 Co A2 A2 X35/1 X35/ 1 2 AB 2 1 AA AA 1 2 AA 2 1 453.0 453.0 453.0 AA 1 2 AA 2 1 453.0 2 1 1 2 1 453.0 2 1 2 453.4 453.3 AD AF 34EU TB36 TB39 34EP 2 7 A C2 C3 A BB 34G 34H F 1 2 L K 3 4 5 6 7 8 9 11 10 12 J H G 13 14 15 16 17 18 E D C 1 2 B A 10 9 8 7 6 5 4 3 12 11 18 17 16 15 14 13 0,5 PK 0,5 PK 0,5 GN 0,5 GN 0,5 GN 0,5 WH 0,5 WH 0,5 GN TR TR TR TR TR TR 0,5 PK 0,5 GN 0,5 GN 0,5 PK 0,5 PK 0,5 GN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbb, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3517 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) except code 537 (smart Audio system) except code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) except code 557 ... f26 Code P26 Code V21 H4/5 H4/6 H4/7 H4/8 Code P74 Code P26 X35/3 X35/4 X35/2 Z50/49 A2 A2 F2 W12 20 AA 1 AA 2 453.0 453.0 + + AA 1 2 1 2 1 2 S26 AA 11 4 A 4 11 A 8 3 9 6 1 4 11 10 5 A C2 C3 453.0 453.0 34E 34F NC NC 34B 34A 34D 34C BC PE 54.15-P-2001BBB 12 MT 18 19 20 21 22 25 23 24 26 27 30 28 29 31 32 19 18 22 21 20 28 27 26 25 24 23 32 31 30 29 33 34 35 35 34 33 1,0 GN 1,0 WH 1,0 GN 1,0 WH 2,0 RD 0,5 WH 0,5 GN 0,5 PK 0,5 BU 1,0 GN 1,0 BU 1,0 RD 1,0 GN 1,0 WH 1,5 BKBN 0,5 PK 0,5 GN 0,5 GN 0,5 PK 0,5 GY ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbb, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3518 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) except code 537 (smart Audio system) except code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) except code 557 ... A40/3 N24 N93/1 Z35/31 A2 A2 A2 PE 82.85-P-2200BBA 01BBB PE 82.85-P-2200BBA PE 82.60-P-2102BBA 1 AC 2 5 3 4 AA 14 13 15 11 9 10 8 5 05/17 1 AA 11 BA AB 27 28 11 17 12 18 21 24 2 8 3 1 16 30 31 32 29 15 14 5 4 3 2 1 BC BD 34TQ 34TS 34TP 34HG TB78 34HD TB27 TB67 34RA 34RC 34HU NC 35 36 37 38 39 40 41 42 44 43 45 46 47 48 49 50 51 52 37 36 35 42 41 40 39 38 46 45 44 43 52 51 50 49 48 47 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 BNWH 0,35 BKWH 0,35 YEWH 0,35 GY 0,35 RDWH 0,35 YE 0,35 RD 0,35 BK 0,35 BN 0,35 BK 0,35 YE 0,35 RD 0,35 PKWH 34TR 34RD ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbb, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3519 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) except code 537 (smart Audio system) except code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) except code 557 ... A90/5 A90/5 A0 Z35/32 Z35/33 A2 A2 PE 82.85-P-2200BBA 5/17 4 PE 00.19-P-2150BBD PE 82.85-P-2200BBA 06/17 4 3 2 1 AB 8 7 3 ( 13 10 9 26 25 20 19 453.0) 34EM 34ET 34EE TB37 34EC 107X 107W F 52 PE 82.60-P-2000-97BBB 58 53 54 55 56 57 59 60 61 62 63 64 L K J H G 52 E D C 55 54 53 62 63 61 60 59 58 57 56 64 B A 2,5 RDYE (0,35 YE) 0,35 BN (0,35 BN) 0,35 RD (0,35 RD) 0,35 BK (0,35 BK) 0,35 YE (0,35 BK) 0,35 GY 0,35 BNWH 0,35 GYWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3520 · Applies to: 453

pe82.60-p-2000-97bbc Document title: Wiring diagram of radio Code: Designation: Position: A0 48L Use of wiring diagrams A2 4A Radio A2 12A Radio A2 21A Radio A2 28A Radio A2 36A Radio A2 44A Radio A2/13 11L Sound system amplifier control unit A2/134 4L FM, AM and DAB antenna A2/134x1 2E DAB antenna electrical connector A2/134x2 3E FM, AM antenna electrical connector A40/3 22L smart radio multimedia navigator A90/5 36L Multimedia connection unit A90/5 41L Multimedia connection unit Code DAB 2H Digital radio (DAB) F2 16L Vehicle interior fuse and relay module F2f26 15K Fuse 26 N24 28L Multimedia operating unit N93/1 32L Audio gateway control unit W12 15G Ground point (center console) Z35/31 26E Telematics wake-up signal connector sleeve Z35/32 45G Diagnostic CAN (low) connector sleeve, multimedia Z35/33 43G Diagnostic CAN (high) connector sleeve, multimedia Z50/49 14E Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbc, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3521 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) with code 557 (RADIO 57A MM2012 without DAB) except ... f26 x1 x2 A2/134 Code DAB A2/13 F2 W12 A2 Z50/49 A2 AB 2 1 2 AA 1 11 BA PE 54.15-P-2001BBB PE 82.62-P-2101BBA 20 31 23 BB 28 24 29 25 26 30 S26 AA 2 1 1 2 5 453.0 1 2 1 2 453.3 453.4 AD AF BD TB39 34EU TB36 34EP 34LA 5 4 11 12 1 9 6 10 7 3 2 8 BB 34LB 34LD 34LE 34LM 34LQ 34LR 34LC BC 34LP NC NC MT F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2,0 RD TR TR TR TR 0,5 PK TR TR 0,5 BU 0,5 WH 0,5 GN 0,5 WH 0,5 PK 0,5 WH 0,5 GN 1,5 BKBN 1,0 RD 0,5 GY ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbc, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3522 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) with code 557 (RADIO 57A MM2012 without DAB) except ... A40/3 A2 N93/1 N24 Z35/31 A2 BBB PE 82.85-P-2200BBA AC 1 2 5 3 4 15 AA 14 13 11 8 9 10 16 2 3 4 5 14 15 29 1 30 31 32 BC BD TB78 34TP 34TQ 34TS 34HD 34HG TB27 34RC TB67 34RA PE 82.60-P-2102BBA PE 82.85-P-2200BBA 5 AA 1 BA 11 05/17 AB 7 1 3 4 6 2 28 27 24 21 18 12 17 11 8 34HU NC 18 19 20 21 22 23 24 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 33 35 25 26 27 28 29 30 31 32 33 34 35 0,35 BN 34RD 0,35 GY 0,35 GY 0,35 BNWH 0,35 BKWH 0,35 RDWH 0,35 YEWH 0,35 GY 0,35 YE 0,35 RD 0,35 YE 0,35 RD 34TR 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,35 PKWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbc, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3523 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) with code 557 (RADIO 57A MM2012 without DAB) except ... A90/5 A90/5 A0 Z35/33 Z35/32 A2 A2 PE 82.85-P-2200BBA 05/17 06/17 AB 4 2 3 1 AB PE 00.19-P-2150BBD PE 82.85-P-2200BBA 3 7 8 4 13 10 9 26 25 ( 453.0) 34ET TB37 34EC 34EE 34EM 19 20 107X 107W F 36 35 37 38 39 PE 82.60-P-2000-97BBC 40 41 42 43 44 45 46 47 48 L K J H G 35 36 37 38 39 E D C 40 41 42 43 44 45 46 47 48 B A 2,5 RDYE 0,35 GY (0,35 YE) 0,35 BN (0,35 BN) 0,35 RD (0,35 RD) 0,35 BK (0,35 BK) 0,35 YE 0,35 GYWH 0,35 BNWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3524 · Applies to: 453

pe82.60-p-2000-97bbd Document title: Wiring diagram of radio Code: Designation: Position: A0 23L Use of wiring diagrams A2 4A Radio A2 12A Radio A2/134 16L FM, AM and DAB antenna F2 7L Vehicle interior fuse and relay module F2f26 6K Fuse 26 F2f32 5K Fuse 32 H4/5 14L Left front door speaker H4/6 11L Right front door speaker U470 13H Valid for model 453.0 W12 7G Ground point (center console) X35/1 13H Left front door electrical connector X35/2 11H Right front door electrical connector Z50/49 6E Circuit 30 (fused) connector sleeve Z81z1 2E Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbd, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3525 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code C08 (Basic fittings f. radio) except code 535 (smart Media system) except code 537 (smart Audio system) f32 f26 F2 H4/6 W12 X35/2 Z81z1 A2 Z50/49 A2 A2/134 H4/5 (U470) X35/1 PE 00.19-P-2600BBA AA PE 54.15-P-2001BBB 15 20 AA 2 1 S32 S26 C3 C2 A EA 6 133J 1 2 5 3 7 SP2 4 BC 8 MT EB 1 4 2 3 34E 7 34F AA 1 2 AA 1 C3 C2 A 2 34AN 34H 8 5 6 34G ED 1 2 TB13 F L K 1 2 3 4 J H G 5 6 7 8 9 10 11 12 E D C B A 4 3 2 1 8 7 6 5 12 11 10 9 13 14 15 16 17 18 16 15 14 13 18 17 0,5 WH 0,5 GN 2,0 RD 0,35 PKWH 1,0 RD 0,5 YE 1,5 BKBN 0,5 PK 0,5 BU 0,5 PK 0,5 GN 0,5 PK TR (0,5 WH) (0,5 GN) 0,5 GN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbd, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3526 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code C08 (Basic fittings f. radio) except code 535 (smart Media system) except code 537 (smart Audio system) A0 F 18 19 20 22 21 23 PE 82.60-P-2000-97BBD L K J H G 20 19 18 E D C 23 22 21 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3527 · Applies to: 453

pe82.60-p-2000-97bbe Document title: Wiring diagram of radio Code: Designation: Position: A0 32L Use of wiring diagrams A2 5A Radio A2 12A Radio A2 20A Radio A2 25A Radio A2/13 3L Sound system amplifier control unit A2/134 25L FM, AM and DAB antenna A2/134x1 22E DAB antenna electrical connector A2/134x2 24E FM, AM antenna electrical connector A2x1 6A AUX jack A2x2 7A USB connection B25/12 13L Hands-free system microphone B25/12x1 12J Hands-free system microphone electrical connector Code DAB 22H Digital radio (DAB) F2 9L Vehicle interior fuse and relay module F2f26 7K Fuse 26 F2f32 6K Fuse 32 N112/2 20L Telematics services communication module U470 5E Valid for model 453.0 U470 19D Valid for model 453.0 U470 22D Valid for model 453.0 U471 25D Valid for model 453.3 U472 25D Valid for model 453.4 W12 8F Ground point (center console) X31/3 12E Dome lamp electrical connector Z28/19 5F Circuit 15R connector sleeve Z35/32 15E Diagnostic CAN (low) connector sleeve, multimedia Z35/33 16E Diagnostic CAN (high) connector sleeve, multimedia Z50/49 7F Circuit 30 (fused) connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbe, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3528 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) with code 562 (Radio 62C - R0 with DAB and ... f32 f26 x1 x1 x2 Z35/33 Z50/49 Z28/19 A2/13 F2 B25/12 W12 U470 A2 X31/3 Z35/32 A2 23 PE 00.19-P-2150BBD 15 PE 82.62-P-2101BBA BA 24 BB 11 23 28 29 S32 AA PE 54.15-P-2001BBB 20 S26 AA 3 4 2 1 SP2 8 12 11 3 2 7 AA 34LA 34LE 34LD 34LC 34LB 22 16 31 32 19 20 1 4 5 6 9 10 13 18 9 A 8 10 AC BC MT NC 107G 107F 107J 107X AA 17 18 107X 107W 107W F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 17 18 0,5 YE 0,75 YEBN 2,0 RD 0,35 YE 0,35 RD 0,35 GY 0,5 YE 0,5 PK 0,5 WH 0,5 PK 0,5 BN 0,5 WH 1,0 RD 1,5 BKBN 0,35 YE 0,35 RD 0,35 BK 0,35 BNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.60-p-2000-97bbe, Wiring diagram of radio

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3529 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 537 (smart Audio system) with code 561 (Radio 61C - PREMIUM without DAB with PREMIUM SOUND) with code 562 (Radio 62C - R0 with DAB and ... x1 x2 N112/2 A2/134 Code DAB A0 U470 U470 U472 U471 A2 A2 PE 82.85-P-2105BBA AA 8 AB 2 1 AA 2 1 34EP 1 2 15 1 24 19 20 21 29 30 2 1 18 1 2 1 2 AD AF 107X 61Q 107W NC TB36 34EU TB39 F 19 18 20 21 22 23 24 25 26 PE 82.60-P-2000-97BBE 27 28 29 30 31 32 L K J H G 18 19 20 21 22 23 24 25 26 E D C 27 28 29 30 31 32 B A 2,5 RDYE TR 0,35 GYWH 0,35 BNWH TR TR TR TR TR 0,35 GNWH 0,22 WH Cut here

P82.62-3103-09

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3546 · Applies to: 453

10 Universal Portable CTEL Interface 20 Cable duct A2/23x1 GPS antenna connector (with branch-off line code (C26) smart radio multimedia navigator or code 11 CD changer branch-off line A2/21x1 Radio connector (C29) smart radio navigator) 15 Hands-free system microphone A2/21x2 Telephone connector W36 Ground (right footwell) group connector A2/21x3 Voltage supply connector 17 Cable harness, antenna 19 Front floor covering P82.62-3104-09 1 Radio combination plug 6 Telephone power supply coupling X39/52 Interior/audio connector 1.1 Fiber optic cable connector 17 Cable harness, antenna 2 Adapter wiring harness 5 Telephone antenna coupling Modification notes 2.8.06 Repair method modified All steps Remove/install

Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200fg, Remove/install antenna cable MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) with CODE (C20) smart CD changer

Installation:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3548 · Applies to: 453

Make interior/audio connector connection (X39/52) with adapter wiring harness power supply coupling (4) and adapter wiring harness power supply connector (3). 25 Disconnect telephone antenna coupling (5) and telephone power supply coupling (6) from Universal Portable CTEL Interface wiring harness (18) in radio recess 26 Unclip fiber optic cable connector (1.1) from radio combination plug (1) and fit suitable protective cap 27 Unclip retaining clips (arrows D), remove Please ensure that the protective cap of cable ties (arrows E) and expose antenna the fiber optic cable connector (1.1) is not wiring harness (17) beneath instrument panel removed when the antenna wiring harness (17) is being exposed. Installation:

Replace cable ties (arrows E). 28 Remove antenna wiring harness (17) Installation:

Before installing the antenna wiring harness (17), please ensure that the relevant protective caps on the fiber optic cable connector (1.1), the CD changer fiber optic cable connector (11.2) and the Universal Portable CTEL Interface fiber optic cable connector (10.1) are present. 29 Install in the reverse order 30 Read fault memory, erase if necessary Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory *WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system 31 Perform a function test Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200fg, Remove/install antenna cable MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO) with CODE (C20) smart CD changer

P82.62-3109-09

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3553 · Applies to: 453

10 Universal Portable CTEL Interface A2/21x1 Radio connector A2/23x1 GPS antenna connector (with branch-off line code (C26) smart radio A2/21x2 Telephone connector multimedia navigator or code 11 Cable harness, antenna A2/21x3 Voltage supply connector (C29) smart radio navigator) 15 Hands-free system microphone W36 Ground (right footwell) group connector 18 Front floor covering 19 Cable duct P82.62-3110-09 1 Radio combination plug 5 Telephone antenna coupling X39/52 Interior/audio connector 1.1 Fiber optic cable connector 6 Telephone power supply coupling 4 Adapter wiring harness 11 Cable harness, antenna Remove/install

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200fi, Remove/install antenna cable MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO)

Unclip fiber optic cable connector (1.1) from

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3555 · Applies to: 453

25 Unclip fiber optic cable connector (1.1) from combination plug (1) and fit protective cap 26 Unclip retaining clips (arrows D), remove Please ensure that the protective cap of cable ties (arrows E) and expose antenna the fiber optic cable connector (1.1) is not wiring harness (11) beneath instrument panel removed when the antenna wiring harness (11) is being exposed. Installation:

Replace cable ties (arrows E). 27 Remove antenna wiring harness (11) Installation:

Before installing the antenna wiring harness (11), please ensure that the relevant protective caps on the fiber optic cable connector (1.1) and the Universal Portable CTEL Interface fiber optic cable connector (10.1) are present. 28 Install in the reverse order 29 Read fault memory, erase if necessary Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory *WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system 30 Perform a function test Commercially available tools Number Designation WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00 Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.62-p-1200fi, Remove/install antenna cable MODEL 454.0 with CODE (C27) Telephone preparation incl. fastener and antenna (DFO/FFO)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3565 · Applies to: 453

pe82.62-p-2101-97bba Document title: Sound amplifier control unit wiring diagram Code: Designation: Position: A0 56L Use of wiring diagrams A2 38L Radio A2 42L Radio A2/13 28A Sound system amplifier control unit A2/13 4A Sound system amplifier control unit A2/13 12A Sound system amplifier control unit A2/13 20A Sound system amplifier control unit A2/13 37A Sound system amplifier control unit A2/13 45A Sound system amplifier control unit Code 535 40A Smart Media System Code 537 36A Smart Audio System Code V21 28H Electrically adjustable and heated outside mirror Code V21 8J Electrically adjustable and heated outside mirror F2 3L Vehicle interior fuse and relay module F2f46 2K Fuse 46 H4/27 32L Center instrument panel speaker H4/29 34L Bass speaker H4/33 30L Left mirror triangle tweeter H4/34 10L Right mirror triangle tweeter H4/35 19L Left rear tweeter H4/36 15L Right rear tweeter H4/5 27L Left front door speaker H4/54 22L Left rear surround speaker H4/55 24L Right rear surround speaker H4/6 7L Right front door speaker H4/7 17L Left rear speaker H4/8 12L Right rear speaker U470 24J Valid for model 453.0 U470 21J Valid for model 453.0 U470 23J Valid for model 453.0 U470 25J Valid for model 453.0 U470 27J Valid for model 453.0 U470 11D Valid for model 453.0 U470 21E Valid for model 453.0 U470 23E Valid for model 453.0 U470 20D Valid for model 453.0 U470 30J Valid for model 453.0 U470 32E Valid for model 453.0 U470 34E Valid for model 453.0

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3566 · Applies to: 453

pe82.62-p-2101-97bba Document title: Sound amplifier control unit wiring diagram Code: Designation: Position: U471 20D Valid for model 453.3 W12 3F Ground point (center console) X35/1 26G Left front door electrical connector X35/2 6G Right front door electrical connector X35/3 16H Left rear door electrical connector X35/4 11H Right rear door electrical connector Z114/1 26E Left front speaker connector sleeve (+) Z114/2 27E Left front speaker connector sleeve (-) Z115/1 6E Right front speaker connector sleeve (+) Z115/2 7E Right front speaker connector sleeve (-) Z35/32 48G Diagnostic CAN (low) connector sleeve, multimedia Z35/33 47G Diagnostic CAN (high) connector sleeve, multimedia Z37/43 22F Audio + signal connector sleeve Z37/52 21F Audio - signal connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2101-97bba, Sound amplifier control unit wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3567 · Applies to: 453

Page 1 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) f46 F2 H4/34 H4/6 Code V21 X35/2 W12 H4/8 H4/36 H4/7 X35/4 X35/3 Z115/1 Z115/2 A2/13 U470 A2/13 A 20 PE 54.15-P-2001BBC S46 AB AA 1 2 2 AA 1 C3 C2 1 AA 2 AA 2 1 1 AA 2 4 11 A 11 4 A 1 2 18 6 BA BP1P MT 34F 34E 20 8 5 17 12 13 14 34D 34C NC NC NC 34A 34B F 1 L K 2 3 4 5 6 7 8 9 10 J H G 13 11 12 14 15 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0,5 GN 0,5 WH 0,5 WH 0,5 GN 1,0 GN 1,0 GN 1,0 WH 1,0 WH 1,0 GN 1,0 WH 1,5 RDBN 0,5 PK 0,5 GN 1,5 BKBN 1,0 PK 1,0 GN 1,0 GN 1,0 WH 1,0 GY 1,0 GN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2101-97bba, Sound amplifier control unit wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3568 · Applies to: 453

Page 2 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) Code V21 A2/13 Z37/52 Z37/43 H4/35 H4/55 H4/54 H4/5 U470 U470 U470 U470 U470 X35/1 U470 U470 Z114/1 Z114/2 U471 U470 A2/13 H4/27 H4/33 H4/29 U470 U470 U470 A AA 2 1 BA 2 1 2 BA 1 1 AA 2 C2 C3 19 7 9 21 34B 34MJ 34MK 34G 34H AA 2 AA 1 2 1 CA 1 2 4 3 3 4 15 16 10 22 34KR 34KQ 34LG 34LJ 34LL 34LK 18 19 20 21 23 22 24 25 26 27 28 18 19 20 21 22 23 24 25 26 27 28 33 29 30 31 32 34 35 29 30 31 32 33 34 35 1,0 WH 1,0 GN 1,0 GN 0,5 GN 0,5 WH 0,5 GN 0,5 WH 0,5 PK 0,5 GN 1,0 GN 1,0 PK 1,0 GN 1,0 PK 1,0 GN 0,5 GN 0,5 PK 1,5 GNBN 1,5 GYBN 1,5 WHBN 0,5 WH 0,5 WH 0,5 BN 0,5 WH 0,5 BN 0,5 GN 0,5 WH 0,5 WH 0,5 GN 0,5 BN 0,5 GN 1,5 GYBN 1,5 WHBN 0,5 GN 0,5 PK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2101-97bba, Sound amplifier control unit wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3569 · Applies to: 453

Page 3 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) Z35/33 9 A2 A2 Z35/32 A2/13 Code 537 Code 535 A2/13 PE 82.60-P-2000BBE PE 82.60-P-2000BBC 3 AA 8 2 11 3 12 BD 5 BB 2 3 7 8 1 9 6 10 PE 00.19-P-2150BBD 24 29 28 31 30 26 25 11 23 28 24 29 11 23 16 BB BA BB 3 G 34LJ 34LA 34LD 34LB 34LE 34LC 34LA 34LD 34LB 34LE 34LC 34LQ 34LP 34LM 34LR 27 32 107W 107X 35 36 37 38 39 40 41 43 42 44 45 46 47 48 49 50 51 52 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1,5 GYBN 1,5 WHBN 0,5 PK 0,5 PK 0,5 WH 0,5 WH 0,5 GY 0,5 PK 0,5 BU 0,5 GN 0,5 WH 0,5 PK 0,5 WH 0,5 GN 0,5 WH 0,5 GY 0,5 BN 0,5 GY ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2101-97bba, Sound amplifier control unit wiring diagram

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3570 · Applies to: 453

Page 4 of 4 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 810 (Premium sound system) A0 F PE 82.62-P-2101-97BBA 53 52 54 55 56 L K J H G E D C 52 53 54 55 56 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3572 · Applies to: 453

pe82.62-p-2106-97bba Document title: Wiring diagram for sound amplifier control unit, Dolby Surround amplifier Code: Designation: Position: A0 32L Use of wiring diagrams A2 12A Radio A2 18A Radio A2/134 11L FM, AM and DAB antenna A2/134x1 8E DAB antenna electrical connector A2/134x2 10E FM, AM antenna electrical connector A2/23 3L GPS antenna A2/24 21L GSM/UMTS antenna A40/3 4A smart radio multimedia navigator Code 535 1A Smart Media System Code 535 8A Smart Media System Code 537 8A Smart Audio System Code DAB 8H Digital radio (DAB) Code P02 20A car2go N112/3 22A Windshield reading system control unit U470 8D Valid for model 453.0 U471 11D Valid for model 453.3 U472 11D Valid for model 453.4

of 2

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3573 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2106-97bba, Wiring diagram for sound amplifier control unit, Dolby Surround amplifier Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 x1 x2 A2/23 A2/134 Code DAB Code 535 A40/3 U471 U472 U470 (Code 535) Code 537 A2 A2 A2/23 AA 1 2 A2/134 AA AB 2 1 Code DAB 2 1 PE 82.85-P-2200BBA 1 2 AE TB15 46CB Code 535 A40/3 1 2 1 2 U471 U472 2 1 1 2 U470 AD AF (Code 535) Code 537 34EV TB36 PE 82.60-P-2000BBA PE 82.60-P-2000BBC) 34EP TB39 ( A2 ( PE 82.60-P-200 PE 82.60-P-200 A2 F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 6 5 4 3 2 11 10 9 8 7 16 15 14 13 12 17 18 18 17 TR TR TR TR TR TR TR ▼ Affix page 2 here ▼

of 2

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3574 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.62-p-2106-97bba, Wiring diagram for sound amplifier control unit, Dolby Surround amplifier Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 A2/24 A0 A2 Code P02 N112/3 A2/24 AA 1 2 2 1 GSM 60-P-2000BBE 60-P-2000BBB) A2 Code P02 PE 82.85-P-2008BBA Shield N112/3 F 19 18 20 21 22 23 24 25 26 PE 82.62-P-2106-97BBA 27 28 29 30 31 32 L K J H G 21 20 19 18 26 25 24 22 23 E D C 31 30 29 28 27 32 B A 2,5 RDYE TR Cut here

Use suitable tool to unclip caps (5) of bolts

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3589 · Applies to: 453

4 Use suitable tool to unclip caps (5) of bolts (6), remove them and then unscrew the bolts (6) of the rod antenna (A28) underneath 5 Route rod antenna (A28) up and out Note installation position of electric leads Installation: Check correct seating of seal (7) and sealing ring (3), as otherwise leaks may occur. 6 Install in the reverse order 7 Perform function test on rod antenna (A28) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.70-p-8951ff, Remove/install antenna MODEL 454.0 with CODE (C08) Radio preinstallation incl. rod antenna (FFO) MODEL 454.0 with CODE (C25) smart radio six MODEL 454.0 with CODE (C26) smart radio multimedia navigator ...

Twist drill set

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3599 · Applies to: 453

450 589 01 70 00 Twist drill set Commercially available tools Number Designation WH58.30-Z-1007-20A Cordless drill/driver Workshop equipment WE58.40-Z-1005-03A Wet/dry vacuum cleaner Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.70-p-0010ff, Retrofit telephone console MODEL 454.0

AZ82.85-P-2003FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3601 · Applies to: 453 · AR: AZ82.85-P-2003FF

Install navigation unit 8.1.07 MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator MODEL 454.0 except CODE (C29) smart radio navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator P82.60-5714-07 1 Adapter wiring harness 2 Cable harness, antenna 3 Multifunction steering wheel A1 Instrument cluster A2/23 GPS antenna A2/56 smart radio navigator A40/3 smart radio multimedia navigator A45 Clock spring contact N93 Central gateway control unit P82.61-3707-06 9 Combination plug 10 Radio antenna plug 11 GPS antenna plug 12 Bolts A2/56 smart radio navigator A40/3 smart radio multimedia navigator P82.61-3705-04 Removal

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge 1.1 Remove cover on center part of instrument On vehicles without code (C25) smart radio panel six or without code (C28) smart radio five Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003ff, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator MODEL 454.0 except CODE ...

Design group 82 (see

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3604 · Applies to: 453

smart radio navigator EPC) Design group 82 (see CD-ROM navigation system with code (C29) smart radio navigator EPC) or Design group 82 (see smart radio multimedia navigator EPC) Design group 82 (see DVD-ROM navigation system with code (C26) smart radio multimedia navigator EPC) In combination with Design group 82 (see Antenna line wiring harness EPC) Design group 82 (see GPS amplifier (GPS antenna) EPC) Depending on vehicle equipment Design group 82 (see Adapter line EPC) Design group 54 (see Central gateway control unit (CGW [ZGW]) EPC) Design group 54 (see Instrument cluster with code (C18) Onboard computer (FFO) EPC) Design group 54 (see Sensor for steering wheel functions (clock spring contact) with code (I49) Multifunction steering wheel EPC) Design group 46 (see Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003ff, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator MODEL 454.0 except CODE ...

AZ82.85-P-2003FG

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3605 · Applies to: 453 · AR: AZ82.85-P-2003FG

Install navigation unit 8.1.07 MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer MODEL 454.0 except CODE (C29) smart radio navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer P82.60-5712-07 1 Adapter wiring harness 2 Cable harness, antenna 3 Multifunction steering wheel 4 Holder for CD changer A1 Instrument cluster A2/6 CD changer A2/23 GPS antenna A2/56 smart radio navigator A40/3 smart radio multimedia navigator A45 Clock spring contact N93 Central gateway control unit P82.61-3706-06 9 Combination plug 10 Radio antenna plug 11 GPS antenna plug 12 Bolts A2/56 smart radio navigator A40/3 smart radio multimedia navigator P82.61-3705-04 Removal

Notes on avoiding damage to electronic AH54.00-P-0001-01A

components due to electrostatic discharge 1.1 Remove cover on center part of instrument On vehicles without code (C25) smart radio panel six or without code (C28) smart radio five Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003fg, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer MODEL ...

Enter newly added special equipment in

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3608 · Applies to: 453

40 Enter newly added special equipment in At workshops without DMS Autoline 8.0 vehicle data card and in online vehicle data dealer system. card Code (C26) smart radio multimedia navigator or code (C29) smart radio navigator and code (C20) smart CD changer and depending on conversion scope Add code (C18) Onboard computer (FFO) and code (I49) multifunction steering wheel. Parts ordering notes Part no. Designation Quantity Design group 82 (see smart radio navigator EPC) Design group 82 (see CD-ROM navigation system with code (C29) smart radio navigator EPC) or Design group 82 (see smart radio multimedia navigator EPC) Design group 82 (see DVD-ROM navigation system with code (C26) smart radio multimedia navigator EPC) In combination with Design group 82 (see Antenna line wiring harness EPC) Design group 82 (see GPS amplifier (GPS antenna) EPC) Depending on vehicle equipment Design group 82 (see Adapter line EPC) Design group 54 (see Central gateway control unit (CGW [ZGW]) EPC) Design group 54 (see Instrument cluster with code (C18) Onboard computer (FFO) EPC) Design group 54 (see Sensor for steering wheel functions (clock spring contact) with code (I49) Multifunction steering wheel EPC) Design group 46 (see Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) When retrofitting smart CD changer Design group 82 (see CD changer EPC) Design group 82 (see Bracket for CD changer attachment EPC) Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003fg, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer MODEL ...

AZ82.85-P-2003FH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3609 · Applies to: 453 · AR: AZ82.85-P-2003FH

Install navigation unit 8.1.07 MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with hands-free system MODEL 454.0 except CODE (C29) smart radio navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with hands-free system P82.60-5713-07 1 Wiring harness for hands-free 2 Adapter wiring harness 3 Cable harness, antenna system P82.61-3708-09 4 Multifunction steering wheel A2/21 Radio/telephone antenna A45 Clock spring contact 5 Telephone console A2/23 GPS antenna B25 Hands-free system microphone group 6 Overhead control panel A2/56 smart radio navigator N93 Central gateway control unit 7 Frame A34/15 UPCI [UHI] portable CTEL bracket N123/1 Universal Portable CTEL Interface (UPCI [UHI]) control A40/3 smart radio multimedia navigator A1 Instrument cluster unit 9 Combination plug 10 Radio antenna plug 11 GPS antenna plug 12 Bolts A2/56 smart radio navigator A40/3 smart radio multimedia navigator P82.61-3705-04 Page 1 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003fh, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with hands-free system ...

Design group 46 (see

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3613 · Applies to: 453

Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) Design group 82 (see Cover in upper center of front (overhead control panel) with code (C27) Telephone preparation incl. EPC) fastener and antenna (DFO/FFO) Design group 82 (see Frame of front interior lamp, Universal Handsfree Kit EPC) Design group 82 (see Console for telephone EPC) When retrofitting hands-free system Design group 82 (see Telephone preinstallation control unit (Universal Portable CTEL Interface (UPCI [UHI]) control unit) EPC) Design group 82 (see Car telephone microphone (hands-free system microphone group) EPC) Design group 82 (see Portable CTEL connector plate for preinstallation of Universal Portable CTEL Interface (UPCI [UHI] EPC) portable CTEL holder) Design group 82 (see Universal Portable CTEL Interface adapter plate (UPCI [UHI] portable CTEL holder) EPC) Design group 82 (see Car telephone antenna base (radio/telephone antenna) EPC) Design group 82 (see Telephone cradle for hands-free system (UPCI [UHI] portable CTEL holder) EPC) Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003fh, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with hands-free system ...

AZ82.85-P-2003FI

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3614 · Applies to: 453 · AR: AZ82.85-P-2003FI

Install navigation unit 8.1.07 MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer and hands-free system MODEL 454.0 except CODE (C29) smart radio navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer and hands-free system P82.60-5711-07 1 Wiring harness for hands-free 2 Adapter wiring harness 3 Cable harness, antenna system P82.61-3704-09 4 Multifunction steering wheel A2/6 CD changer A45 Clock spring contact 5 Holder for CD changer A2/21 Radio/telephone antenna B25 Hands-free system microphone group 6 Telephone console A2/23 GPS antenna N93 Central gateway control unit 7 Overhead control panel A2/56 smart radio navigator N123/1 Universal Portable CTEL 8 Frame A34/15 UPCI [UHI] portable CTEL Interface (UPCI [UHI]) control bracket unit A40/3 smart radio multimedia A1 Instrument cluster navigator 9 Combination plug 10 Radio antenna plug 11 GPS antenna plug 12 Bolts A2/56 smart radio navigator A40/3 smart radio multimedia navigator P82.61-3705-04 Page 1 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003fi, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer and ...

Design group 82 (see

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3618 · Applies to: 453

GPS amplifier (GPS antenna) EPC) Depending on vehicle equipment Design group 82 (see Adapter line EPC) Design group 54 (see Central gateway control unit (CGW [ZGW]) EPC) Design group 54 (see Instrument cluster with code (C18) Onboard computer (FFO) EPC) Design group 54 (see Sensor for steering wheel functions (clock spring contact) with code (I49) Multifunction steering wheel EPC) Design group 46 (see Steering wheel with code (I49) Multifunction steering wheel EPC) Design group 46 (see Airbag with code (I49) Multifunction steering wheel EPC) Design group 82 (see Cover in upper center of front (overhead control panel) with code (C27) Telephone preparation incl. EPC) fastener and antenna (DFO/FFO) Design group 82 (see Frame of front interior lamp, Universal Handsfree Kit EPC) Design group 82 (see Console for telephone EPC) When retrofitting smart CD changer Design group 82 (see CD changer EPC) Design group 82 (see Bracket for CD changer attachment EPC) When retrofitting hands-free system Design group 82 (see Telephone preinstallation control unit (Universal Portable CTEL Interface (UPCI [UHI]) control unit) EPC) Design group 82 (see Car telephone microphone (hands-free system microphone group) EPC) Design group 82 (see Portable CTEL connector plate for preinstallation of Universal Portable CTEL Interface (UPCI [UHI] EPC) portable CTEL holder) Design group 82 (see Universal Portable CTEL Interface adapter plate (UPCI [UHI] portable CTEL holder) EPC) Design group 82 (see Car telephone antenna base (radio/telephone antenna) EPC) Design group 82 (see Telephone cradle for hands-free system (UPCI [UHI] portable CTEL holder) EPC) Page 5 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, az82.85-p-2003fi, Install navigation unit MODEL 454.0 except CODE (C26) smart radio multimedia navigator with CODE (V33) ESP Retrofitting smart radio navigator or smart radio multimedia navigator with CD changer and ...

P82.62-4296-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3622 · Applies to: 453

System components except speaker system, shown on model 453.0 A1 Instrument cluster A50/5 Card reader (vehicles with code N93/1 Audio gateway control unit P02 (car2go) or with code 54P (Line package rental model)) A2 Radio A50/6 Windshield reader system access N112/2 Telematics services electronic key box (vehicles as communications module (vehicles of model year 2018 with code with code 535 (smart Media- P02 (car2go) or with code 45P System) or with code P02 (Line package for rental model)) (car2go) or with code 54P (Line package rental model)) A2/13 Sound system amplifier control A90/5 Multimedia connection unit N112/3 Windshield reading system unit (vehicles with code 810 (vehicles with code 535 (smart control unit (vehicles with code (Sound system)) Media-System)) P02 (car2go) or with code 54P (Line package rental model)) A2/23 GPS antenna (vehicles with B25/12 Hands-free system microphone S29/5 Backup light activation/idle code 535 (smart Media-System)) recognition switch (vehicles with code 410 (5-speed manual transmission)) A2/24 GSM/UMTS antenna (vehicles L6/3 Left rear axle rpm sensor S111 Right multifunction steering with code P02 (car2go) or with wheel button group (vehicles code 54P (Line package rental with code K36 (instrument model)) cluster with 8.9 cm (3.5") color display)) A2/91 Bluetooth® antenna L6/4 Right rear axle rpm sensor U2019 Valid up to model year 2017 (including model year 2017) A2/134 FM, AM and DAB antenna N10/10 Center SAM control unit U2020 Valid as of model year 2018 A40/3 Smart Radio Multimedia N24 Multimedia operating unit X11/4 Diagnostic connector Navigator (Vehicles with code (vehicles with code 535 (smart 535 (Smart Media System)) media system)) A45/1 Steering wheel clock spring N30/4 Electronic Stability Program contact control unit Page 2 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, gf82.85-p-9999kj, Overview of system components, telematics Model 453.0/3/4

Mounting wedge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3626 · Applies to: 453

110 589 03 59 00 Mounting wedge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar82.85-p-2000sr, Remove/install communication unit on radio/navigation unit Model 453 with code 535 (smart Media system)

Mounting wedge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3629 · Applies to: 453

110 589 03 59 00 Mounting wedge Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar82.85-p-0008sra, Replace GPS antenna Model 453 with code 535 (smart Media system)

SI82.85-P-0040A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3630 · Applies to: 453

Service Information: New software for smart media system 04.02.2019 Model 453 with code 535 (smart Media system) Model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453 with code 557 (RADIO 57A MM2012 without DAB) Model 453 with code 558 (smart Media system with DAB) We would like to notify you that new software (8056) is available for As the smart radio multimedia navigator (A40/3) is always supplied with the current time signal from the GPS, the navigator may no longer the smart radio multimedia navigator (A40/3). be able to process the time signal correctly after 06.04.2019. On 06.04.2019, a GPS week number rollover (WNRO) will take place worldwide for the GPS time signal. This could result in e.g. the absence of the system time and implausible arrival times in the navigation system. Customer software update: Further information about this can be found on the smart website: A special software update has been developed, which customers can http://www.smart.com/GPS install themselves, and with which the customer's data and settings will In case a customer does not wish to perform the software update be preserved. himself, he can have the software update installed at the workshop. Customers are being informed accordingly. Dealer software: See also GI82.70-P-065659 or the corresponding LI. As a dealer, you will continue to have access to the dealer software in With software release 8056, SCN coding is not necessary. the XENTRY Portal. With this, as previously, the customer data is erased and the device is reset to the manufacturer default settings. Procedure/cost settlement: In both cases, use the special damage code "5461H 01" and the operation item G 02 2829 0 (2AW) for invoicing. You can choose whether to use the dealer software or in this case the customer software update to bring the system up to date. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si82.85-p-0040a, Service Information: New software for smart media system Model 453 with code 535 (smart Media system) Model 453 with code 556 (Radio 56A MM2012 with DAB and PREMIUM SOUND) Model 453 with code 557 (RADIO 57A MM2012 without DAB) ...

SI82.85-P-0043A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3631 · Applies to: 453

Service Information: Support process for smart "ready to" and windshield reader 03.09.2019 system control unit Model 453 with code 54P ("ready to" package) This SI is only valid for countries DE, ES, FR, IT. We would like to inform you that, in the event of complaints concerning the smart "ready to" module and the associated windshield reading system control unit (N112/3), the Customer Assistance Center (CAC) must be contacted. Country Contact for workshops Hotline E-mail Available Germany +49 69 95 307 400 / option 5 smart-ready-to.deu.dealer@cac.smart.com 08:00 – 17:00 Spain +34 913 753 066 / option 4 smart-ready-to.esp.dealer@cac.smart.com 08:00 – 17:00 France +33 1 49 93 21 09 / option 4 smart-ready-to.fra.dealer@cac.smart.com 08:00 – 17:00 Italy +39 02 7541 9778 / option 5 smart-ready-to.ita.dealer@cac.smart.com 08:00 – 17:00 Country Contact for customers Hotline E-mail Available Germany 00800 2 77 77 77 7 / option 2 smart-ready-to.deu@cac.smart.com 24/7 Spain 00800 2 77 77 77 7 / option 2 smart-ready-to.esp@cac.smart.com 24/7 France 00800 2 77 77 77 7 / option 2 smart-ready-to.fra@cac.smart.com 24/7 Italy 00800 2 77 77 77 7 / option 2 smart-ready-to.ita@cac.smart.com 24/7 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si82.85-p-0043a, Service Information: Support process for smart "ready to" and windshield reader system control unit Model 453 with code 54P ("ready to" package)

SI82.85-P-0041A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3632 · Applies to: 453

Service information: Synchronization of time and date 05.04.2019 Model all (4xWD, CAR, smart) We would hereby like to note that we have been receiving more The following list provides an overview of the model series that may be complaints about time synchronization and incorrect dates in the head affected with the respective telematics generations and existing unit for some time. solutions. Date and time display Possible effects

Correct processing of other services, e.g. Live Traffic Information Under certain circumstances and with some navigation units, this can affect the: Positioning of the vehicle Telematics generation/ Supplier Affected Affected as of Corrective measure/TIPS navigation unit documents NTG 6 Harman No - - NTG 5 Harman No - - NTG 4.5 Melco Yes 06.04.2019 TIPS document GI54.30-P-069529 NTG 4 COMAND Melco Yes 06.04.2019 NTG 4 Audio 50 Harman Yes 25.03.2023 Under analysis NTG 3.5 Harman Yes 07.07.2025 Under analysis NTG 3.5 (Japan) Panasonic No - - NTG 3 Harman Yes 21.10.2018 TIPS document GI82.85-P-069417 NTG 3 (Japan) Panasonic Yes 15.04.2023 Under analysis NTG 2.5 COMAND Alpine Under analysis Under analysis Under analysis NTG 2.5 Audio 50 Alpine Under analysis Under analysis Under analysis NTG 2 Harman/Becker Yes 21.10.2018 TIPS document GI54.30-P-069165 NTG 1 Harman/Becker Yes 21.10.2018 TIPS document GI54.30-P-069163 D2B COMAND/APS 30 Harman/Becker Yes 21.10.2018 Not planned Garmin® MAP PILOT Garmin/Panasonic Yes 01.01.2020 SD card update Becker® MAP PILOT Becker Under analysis Under analysis Under analysis smart MFD Pilot Yes 06.04.2019 TIPS document GI82.70-P-065659 smart 451 Bosch No 07.04.2019 0-4 o'clock - BR463, Professional Krämer No - - Communication/Information The mentioned TIPS documents are assigned to the following Communication Navigation
symptoms and can be found accordingly in countries with TIPS LI Traffic information Service not available documents: Communication/Information Information display Display

Analog clock Synchronization with navigation system nonfunctional We will provide information on the current situation using the corresponding TIPS documents. For an overview of the telematics generations, see WIS document: GF82.85-P-0014-02XX Overview of telematics generation Model 164, 166, 169, 171, 172, 190, 197, GF82.85-P-0014-02XX 203.7, 204, 205, 207, 211, 212, 213, 216, 217, 218, 219, 221, 222, 230, 231, 238, 251, 253, 257, 290, 292 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si82.85-p-0041a, Service information: Synchronization of time and date Model all (4xWD, CAR, smart)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3634 · Applies to: 453

pe82.85-p-2200-97bba Document title: Wiring diagram for smart radio multimedia navigator Code: Designation: Position: A0 72L Use of wiring diagrams A2 22L Radio A2 31L Radio A2/23 58L GPS antenna A40/3 4A smart radio multimedia navigator A40/3 12A smart radio multimedia navigator A40/3 20A smart radio multimedia navigator A40/3 28A smart radio multimedia navigator A40/3 36A smart radio multimedia navigator A40/3 44A smart radio multimedia navigator A40/3 52A smart radio multimedia navigator A40/3 61A smart radio multimedia navigator A40/3p1 6A Touchscreen A90/5 39L Multimedia connection unit B25/12 2L Hands-free system microphone B25/12x1 1J Hands-free system microphone electrical connector B84/3 51L Backup camera B84/3x1 50H Backup camera electrical connector Code 218 49A Backup camera Code P02 59A car2go F2 18L Vehicle interior fuse and relay module F2f26 16K Fuse 26 N112/2 55L Telematics services communication module N112/3 63L Windshield reading system control unit N24 10L Multimedia operating unit N30/4 47L Electronic Stability Program control unit N93/1 5L Audio gateway control unit W1/1 10E Cockpit frame ground point W1/3 41J Left cockpit ground point W12 18E Ground point (center console) X31/3 1F Dome lamp electrical connector X8/4 50E Trunk lid electrical connector Z35/31 9G Telematics wake-up signal connector sleeve Z35/31 28G Telematics wake-up signal connector sleeve Z35/32 14G Diagnostic CAN (low) connector sleeve, multimedia Z35/33 13G Diagnostic CAN (high) connector sleeve, multimedia Z50/49 16E Circuit 30 (fused) connector sleeve Z50/49 39G Circuit 30 (fused) connector sleeve Z6/150 41G Ground connection connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3635 · Applies to: 453

pe82.85-p-2200-97bba Document title: Wiring diagram for smart radio multimedia navigator Code: Designation: Position: Z6/151 40G Ground connection connector sleeve Z6/152 40E Ground connection connector sleeve Z6/174 10G Ground connection connector sleeve Z61 46E Vehicle speed signal connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2200-97bba, Wiring diagram for smart radio multimedia navigator

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3636 · Applies to: 453

Page 1 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) x1 f26 p1 B25/12 N93/1 N24 Z35/31 Z6/174 Z35/33 F2 Z35/32 X31/3 W1/1 A40/3 A40/3 Z50/49 PE 00.19-P-2150BBD PE 82.60-P-2102BBA NC NC NC NC NC NC AA 2 3 1 BA 11 1 3 4 AA 4 8 5 2 1 7 10 9 12 6 11 PE 54. 20 S26 AA 107F 107J 107G 34HU 107W A 9 8 10 AA 3 4 16 5 1 BC 107X 2 6 F 1 2 L K 3 4 5 6 7 8 9 10 11 12 13 J H G 14 15 16 18 17 E D C 2 1 B A 12 10 11 9 8 7 6 5 4 3 13 18 17 16 15 14 1,0 BK 0,35 GY 0,35 RD 0,35 YE 0,35 PKWH 0,35 GNWH 0,35 PKWH 0,35 BKWH 0,35 GYWH 0,35 BNWH 0,5 RD 2,0 RD 0,35 GYWH 0,35 BK 0,35 RD 0,35 YE 0,35 PKWH 0,35 BNWH 0,5 RD ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2200-97bba, Wiring diagram for smart radio multimedia navigator

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3637 · Applies to: 453

Page 2 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) F2 A2 A2 Z35/31 W12 A40/3 A40/3 453.0) ( PE 54.15-P-2001BBB PE 82.60-P-2000BBB PE 82.60-P-2000BBC) ( 34EC 34ET 34EE 34EM 16 BD 31 30 32 29 14 15 1 BC 2 4 2 3 5 BD 10 9 13 26 25 1 AB 3 2 4 MT 34TQ TB78 34TS 34TP TB27 34HD 34HG TB67 34RA 34RC 7 11 8 9 10 AC 13 14 15 1 05/17 4 2 3 5 18 19 20 21 22 23 24 25 28 26 27 29 30 31 32 33 34 35 22 21 20 19 18 24 23 25 32 31 29 28 30 27 26 35 34 33 0,35 PKWH (0,35 RD) 0,35 BK (0,35 BN) 0,35 RD (0,35 YE) 0,35 BN (0,35 BK) 0,35 YE 0,35 GY 34TR 34RD 0,35 YEWH 0,35 BK 0,35 BN 0,35 RD 0,35 YE 0,35 YE 0,35 RD 0,35 BK 0,5 BK 0,35 GY 0,35 BNWH 0,35 RDWH 0,35 BKWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2200-97bba, Wiring diagram for smart radio multimedia navigator

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3638 · Applies to: 453

Page 3 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) x1 A40/3 A90/5 N30/4 B84/3 W1/3 Z6/151 Z50/49 Z6/150 Z6/152 Z61 X8/4 A40/3 Code 218 A40/3 34EC 34ET 4 4 AB 06/17 PE 42.45-P-2000BBA 34EM 34EE 34ET NC NC BC MAM 3 8 7 1 6 5 2 AA AA 2 1 3 5 4 2 3 1 2 4 TB34 34KL 34KJ 34KK NC 47F NC NC NC 34TG TB53 34TH 34TJ 34TE AB AA 2 1 3 5 4 12 17 23 22 24 (9) (A) (10) 7 B 6 (12) 8 9 (11) 18 20 19 21 ( 453.0) 35 36 36 35 48 38 37 39 40 41 42 43 44 45 46 47 49 50 51 52 48 42 41 40 39 38 37 47 46 45 43 44 52 51 50 49 6,0 BK 0,5 RD 0,35 BK 0,35 GNWH 1,0 BK 1,0 BK 0 35 BK 0,35 WH 0,35 YE 0,35 RD 0 35 BK 0,35 RDWH 0,35 BNWH 0,35 YEWH 0,35 RDWH 0,35 GY 0,35 PKWH 0,35 GNWH 0,35 BKWH 0,35 GNWH 0,35 RDWH 0,35 YEWH 0,35 BNWH 0 35 GY ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2200-97bba, Wiring diagram for smart radio multimedia navigator

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3639 · Applies to: 453

Page 4 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) 3 A2/23 N112/2 N112/3 Code P02 A40/3 A40/3 PE 82.85-P-2105BBA 3 4 AE 5 1 2 3 4 1 AA 2 PE 82.85-P-2008BBA 1 2 3 1 4 5 6 USB1 7 8 1 2 3 4 TB34 34KK 34TV 34TT 34TW 34TU TB1B 46C8 TB15 8 9 (11) AD 0 21 5 1 2 3 4 AE 1 2 USB GND USB +5V USB Data (-) USB Data (+) MIC/LINE_IN (-) LINE OUT (+) LINE OUT (-) MIC/LINE_IN (+) GND GPIO2 LIN2 GND AF 1 2 3 4 5 6 USB1 7 8 1 2 3 4 52 53 54 55 56 58 57 59 60 61 62 63 64 65 68 66 67 69 52 59 57 56 55 54 53 58 63 62 61 60 69 68 67 66 65 64 0,35 BK 0,35 RD 0,35 BK 0,35 BNWH 0,35 BNWH 0,35 WH 0,35 WH 0,35 WH 0,35 WH 0,35 GY 0,35 GY TR ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2200-97bba, Wiring diagram for smart radio multimedia navigator

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3640 · Applies to: 453

Page 5 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) A0 F PE 82.85-P-2200-97BBA 69 70 71 72 L K J H G E D C 70 69 71 72 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3643 · Applies to: 453

pe82.85-p-2105-97bba Document title: Wiring diagram for telematics services communications module control unit Code: Designation: Position: A0 40L Use of wiring diagrams A2 28L Radio A40/3 32L smart radio multimedia navigator Code 535 30A Smart Media System Code 537 26A Smart Audio System Code P02 14A car2go F2 3L Vehicle interior fuse and relay module F2f26 1K Fuse 26 H4/17 25L eCall Russia (GLONASS) speaker N10/10 12L Center SAM control unit N112/2 20A Telematics services communication module N112/2 4A Telematics services communication module N112/2 12A Telematics services communication module N112/2 28A Telematics services communication module N112/3 16L Windshield reading system control unit N167 21L E-Call Russia (GLONASS) control unit W12 2E Ground point (center console) X112/3 16H Main wiring harness/Car2Go wiring harness electrical connector X31/3 19H Dome lamp electrical connector Z35/32 9G Diagnostic CAN (low) connector sleeve, multimedia Z35/33 8G Diagnostic CAN (high) connector sleeve, multimedia Z37/21 12G CAN bus (low) connector sleeve Z37/22 11G CAN databus (high) connector sleeve Z50/49 1G Circuit 30 (fused) connector sleeve

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3644 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2105-97bba, Wiring diagram for telematics services communications module control unit Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code P02 (car2go) f26 Z35/33 F2 Z50/49 N10/10 N112/3 Z37/22 Z35/32 Z37/21 X112/3 W12 N112/2 N112/2 Code P02 PE 54.15-P-2001BBB 20 AA BC S26 PE 00.19-P-2150BBD PE 00.19-P-2150BBA PE 82.85-P-2008BBA S1 24 23 1 6 7 1 25 24 23 21 20 19 12 11 10 4 3 1 9 40 36 28 AA BC MT NC 2 7 26 6 27 107X 107W 133B 133C 163G F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 6 5 4 3 2 7 11 10 9 8 14 13 12 16 15 18 17 2,0 RD 0,35 BNWH 0,35 PKWH 0,5 WH 0,5 RD 0,5 BK 0,35 GYWH 0,35 BNWH 0,35 BNWH 0,35 PKWH 0,22 WH ▼ Affix page 2 here ▼

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3645 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2105-97bba, Wiring diagram for telematics services communications module control unit Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code P02 (car2go) N112/2 X31/3 N167 H4/17 A2 A40/3 Code 537 Code 535 N112/2 PE 82.95-P-2102BBA 163L BA AA 1 8 7 2 1 2 3 4 B 13 16 18 17 163E 163D TB86 PE 82.85-P-2200BBA PE 82.60-P-2000BBA PE 82.60-P-2000BBE 5 6 10 11 12 1 AA 2 AC 6 8 9 7 5 10 11 12 AD 30 3 1 2 4 5 15 14 22 5 39 38 37 1 2 3 5 4 8 453.0 AE 163Q 46AP 163S 163U 163R 163T 163C 61Q 34TT 34TW 34TV TB1B 34TU 18 19 20 20 19 18 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 21 26 25 24 23 22 31 30 29 28 27 33 32 35 34 0,35 PKWH 0,35 BNWH 0,35 RD 0,35 YE 0,35 GY 0,35 YE 0,35 RD 0,35 GY 0,35 BNWH 0,35 GYWH 0,35 TRWH 0,35 BNWH 0,35 GNWH 0,35 GNWH 0,35 GYWH 0,35 GYWH 0,35 BNWH 0,35 GNWH 0,5 GY 0,5 GN 0,35 WH 0,35 WH 0,35 WH 0,35 WH 0,35 GY 0,22 WH 0,35 GNWH ▼ Affix page 3 here ▼ Cut here

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2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3646 · Applies to: 453

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.85-p-2105-97bba, Wiring diagram for telematics services communications module control unit Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 535 (smart Media system) with code P02 (car2go) A0 F PE 82.85-P-2105-97BBA 35 36 38 37 39 40 L K J H G E D C 36 35 39 38 37 40 B A 2,5 RDYE Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3651 · Applies to: 453

pe82.95-p-2102-97bba Document title: eCall control unit wiring diagram, Russia (GLONASS) Code: Designation: Position: A0 15L Use of wiring diagrams H4/17 7L eCall Russia (GLONASS) speaker N112/2 4L Telematics services communication module N167 4A E-Call Russia (GLONASS) control unit X31/3 2H Dome lamp electrical connector

© Mercedes-Benz AG, 5/22/18, L/07/20, pe82.95-p-2102-97bba, eCall control unit wiring diagram, Russia (GLONASS)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3652 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 A0 N112/2 H4/17 X31/3 N167 PE 82.85-P-2105BBA 163C 163T 16 17 18 AA 2 1 B 39 37 13 38 22 5 15 14 1 AA 2 5 7 9 8 6 4 12 11 10 3 TB86 163E 163D 163R 163L 46AP 163S 163U 163Q NC NC NC AA 8 1 10 2 7 6 5 11 3 12 9 4 F F PE 82.95-P-2102-97BBA 1 2 L K 3 4 5 6 7 8 9 10 11 12 13 14 15 J H G L K J H G E D C 2 1 B A 15 14 13 12 11 10 9 8 7 6 5 4 3 E D C B A 0,35 YE 0,35 RD 0,35 GYWH 0,35 GNWH 0,35 BNWH 0,35 GYWH 0,35 GNWH 0,35 BNWH 0,5 GY 0,5 GN 0,35 GY 2,5 RDYE 0,35 RD 0,35 YE 0,35 BNWH 0,35 GYWH 0,35 BNWH 0,35 PKWH 0,35 GNWH 0,35 TRWH 0,35 GY

83.00 - 000 588 04 82 00 Air conditioning service unit R134a (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3654 · Applies to: 453

ws83.00-p-0031b) 5 83.00 - 000 588 10 21 00 Leak tester (ws83.00-p-0008b) 6 83.00 - 000 588 10 82 00 R1234yf air conditioning service unit ( ws83.00-p-0034b) 7 83.00 - 000 588 19 21 00 Leak tester (ws83.00-p-0035b) 8 83.00 - 213 589 01 63 00 Adapter (ws83.00-p-0038a) 9 83.00 - 222 589 01 91 00 Adapter set (ws83.00-p-0036b) 10 83.00 - 453 589 00 91 00 Set of adapters (ws83.00-p-0045b) 11 83.00 - Capacities Smart Climate control (bf83.00-z-9999cz) 12 83.00 - Replace combination filter (ap83.00-p-8384ff) 13 83.00 - Replace combination filter (ap83.00-p-8384s) 14 83.00 - Safety information Climate control (as83.00-z-9999zz) 15 83.00 - Service Information Return of air conditioning components (si83.00-p-0002a) 16 83.00 - Test and adjustment values Smart Climate control (be83. 00-z-9999cz) 17 83.00 - Tightening torques Smart Climate control (ba83.00-z- 9999cz) 18 83.10 - Air recirculation unit, remove_install (ar83.10-p-0100ff) 19 83.10 - Remove and install air distribution cables (ar83.10-p- 1400ff) 20 83.10 - Remove and install air distribution cables (ar83.10-p- 1400fg) 21 83.10 - Remove and install left and right footwell flap actuator motor (ar83.10-p-2008sr) 22 83.10 - Remove_install actuator motor for fresh and recirculated air flaps (ar83.10-p-2001ff) 23 83.10 - Remove_install actuator motor for fresh and recirculated air flaps (ar83.10-p-2001sr) 24

83.10 - Remove_install blend air flap actuator motor (ar83.10-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3655 · Applies to: 453

2026ff) 25 83.10 - Remove_install blend air flap actuator motor (ar83.10-p- 2026fg) 26 83.10 - Remove_install blend air flap actuator motor (ar83.10-p- 2026sr) 27 83.20 - Remove_install coolant pipe sealing rings for the heat exchanger (ar83.20-p-1300ff) 28 83.20 - Remove_install heat exchanger (ar83.20-p-1100ff) 30 83.20 - Remove_install heat exchanger (ar83.20-p-1100fg) 32 83.20 - Remove_install heat exchanger (ar83.20-p-1100sr) 34 83.20 - Remove_install heater control cable (ar83.20-p-1400ff) 36 83.20 - Remove_install heater heat exchanger coolant pipes (ar83 .20-p-1200ff) 38 83.20 - Remove_install heater_ventilation operating unit (ar83.20- p-1850ff) 39 83.20 - Remove_install vehicle interior switchover valve (ar83.20-p -0003sr) 41 83.20 - Removing_installing sealing rings for coolant pipes of heating system heat exchanger (ar83.20-p-1300fg) 43 83.20 - Wiring diagram heater (pe83.20-p-2000za) 45 83.20 - Wiring diagram heater (pe83.20-p-2000zb) 46 83.25 - Remove and install air conditioning pushbutton control unit (ar83.25-p-1124ff) 47 83.25 - Remove and install air conditioning pushbutton control unit (ar83.25-p-1124fg) 49 83.25 - Remove and install blower motor (ar83.25-p-1200ff) 51 83.25 - Remove and install blower motor (ar83.25-p-1200fg) 52 83.25 - Remove and install blower motor (ar83.25-p-1200fh) 53

83.25 - Remove and install series resistor for heater blower (ar83.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3656 · Applies to: 453

25-p-1250ff) 54 83.25 - Remove and install series resistor for heater blower (ar83. 25-p-1250fg) 55 83.25 - Remove and install series resistor for heater blower (ar83. 25-p-1250sr) 56 83.25 - Remove_install air_water duct (ar83.25-p-1410sr) 57 83.25 - Remove_install heater housing (ar83.25-p-1000ff) 58 83.25 - Remove_install water collector (ar83.25-p-1402ff) 60 83.25 - Removing and installing blower motor (ar83.25-p-1200sr) 61 83.25 - Replace bulbs in pushbutton control unit (ar83.25-p-1123ff) 62 83.30 - Block diagram, air conditioning system (pe83.30-p-2002za) 63 83.30 - Check air conditioning system for leakage (ar83.30-p- 1761mcc) 64 83.30 - Check air conditioning system for leakage (ar83.30-p- 1761mce) 66 83.30 - Check air conditioning system for leakage (ar83.30-p- 1761sr) 67 83.30 - Cleaning the evaporator (ar83.30-p-5555sm) 68 83.30 - Correct oil level in air conditioning system if system is suddenly drained (ar83.30-p-5253sr) 71 83.30 - Correct oil level in air conditioning system in the event of repair or slow refrigerant loss (ar83.30-p-5251sr) 72 83.30 - Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks (ar83.30-p-1760ff) 75 83.30 - Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks (ar83.30-p-1760sr) 77 83.30 - Flush air conditioning (ar83.30-p-1785lw) 81 83.30 - Install_remove condenser (ar83.30-p-6540ff) 99

83.30 - Remove and install evaporator temperature sensor (ar83.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3657 · Applies to: 453

30-p-8085ff) 101 83.30 - Remove and install evaporator temperature sensor (ar83. 30-p-8085sr) 102 83.30 - Remove_install AC housing (ar83.30-p-5200ff) 103 83.30 - Remove_install air conditioner housing (ar83.30-p-5200sr) 105 83.30 - Remove_install air conditioning system control unit (ar83. 30-p-6600sr) 108 83.30 - Remove_install condenser (ar83.30-p-6540sr) 109 83.30 - Remove_install condenser filling valve (ar83.30-p-5536sr) 111 83.30 - Remove_install dehydrator (ar83.30-p-6525ff) 112 83.30 - Remove_install desiccant cartridge (ar83.30-p-6521sr) 114 83.30 - Remove_install expansion valve (ar83.30-p-5520ff) 116 83.30 - Remove_install expansion valve (ar83.30-p-5520sr) 118 83.30 - Remove_install pressure switch (ar83.30-p-5440ff) 120 83.30 - Remove_install refrigerant line between condenser and expansion valves (ar83.30-p-7817sr) 121 83.30 - Remove_install refrigerant line between condenser and front connecting point (ar83.30-p-7816sr) 123 83.30 - Remove_install refrigerant line between interior compartme- nt expansion valve and front connecting point (ar83.30-p-7814sr) 125 83.30 - Remove_install refrigerant lines at refrigerant compressor ( ar83.30-p-7810sr) 127 83.30 - Remove_install refrigerant pressure sensor (ar83.30-p- 5430sr) 129 83.30 - Remove_install valve insert on service valve (ar83.30-p- 6523ff) 130 83.30 - Service Information A_C sealant (si83.30-p-0011a) 131 83.30 - Service Information Damage code (si83.30-p-0021a) 132 83.30 - Wiring diagram of air conditioning (pe83.30-p-2000-97bba) 133

83.30 - Wiring diagram of air conditioning (pe83.30-p-2000-97bbb) 137

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3658 · Applies to: 453

83.30 - Wiring diagram of air conditioning (pe83.30-p-2000bba) 140 83.30 - Wiring diagram of air conditioning (pe83.30-p-2000bbb) 141 83.30 - Wiring diagram of air conditioning (pe83.30-p-2000za) 142 83.30 - Wiring diagram of air conditioning (pe83.30-p-2000zb) 143 83.40 - Electrical function schematic for climate control actuation ( pe83.40-p-2057bba) 144 83.40 - Electrical function schematic for climate control input signals (pe83.40-p-2056bba) 145 83.40 - Electrical function schematic for climate control input signals (pe83.40-p-2056bbb) 146 83.40 - Overview of system components for climate control (gf83. 40-p-9994kj) 147 83.40 - Remove_install humidity_temperature sensor (ar83.40-p- 6475sr) 150 83.40 - Remove_install operating unit for climate control (ar83.40- p-6348sr) 151 83.40 - Table of contents for climate control function description ( gf83.40-p-0994kj) 152 83.55 - Refrigerant compressor, remove_install (ar83.55-p-5310sr) 153 83.55 - Remove_install refrigerant compressor (ar83.55-p-5300ff) 155 83.70 - Cancel fault interlock on auxiliary heater (ar83.70-p-0011ff) 157 83.70 - Check Telestart transmitter (ar83.70-p-0005ff) 158 83.70 - Connect diagnostic tool to auxiliary heater (water heater) ( ar83.70-p-0017ff) 159 83.70 - Heater booster block diagram (pe83.70-p-2103za) 161 83.70 - Perform new teach-in for telestart transmitter (ar83.70-p- 0012ff) 162 83.70 - Remove and install Telestart receiver (ar83.70-p-0003ff) 163

83.70 - Remove and install stationary heater antenna (ar83.70-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3659 · Applies to: 453

0002ff) 164 83.70 - Remove and install timer switch (ar83.70-p-5892ff) 165 83.70 - Remove_install PTC heater booster (ar83.70-p-8000ff) 166 83.70 - Remove_install coolant circulation pump (ar83.70-p-5700ff ) 167 83.70 - Remove_install fuel metering pump (ar83.70-p-5652ff) 171 83.70 - Remove_install heater unit (ar83.70-p-5302ff) 172 83.70 - Retrofit Webasto Thermo Top C water heater (az83.70-p- 0020ff) 176 83.70 - Retrofit auxiliary heater timer (az83.70-p-0030ff) 180 83.70 - Retrofitting Telestart receiver (az83.70-p-0009ff) 182 83.70 - Wiring diagram of heater booster (pe83.70-p-2100za) 183 83.70 - Wiring diagram of heater booster (pe83.70-p-2100zb) 184 83.70 - Wiring diagram stationary heater (STH) control unit (pe83. 70-p-2101za) 185 83.70 - Wiring diagram stationary heater (STH) control unit (pe83. 70-p-2101zb) 186

WS83.00-P-0031B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3660 · Applies to: 453

000 588 04 82 00 Air conditioning service unit R134a 11.02.2019 Model all Verwendung in FG 20/83/86 Satz B Purpose: Air conditioning service unit R134a for filling, emptying and flushing the vehicle's air conditioning system with refrigerant R134a. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 04 82 00 An internal flushing function for cleaning the device after changing Minimum requirements: the oil type is available. Corresponds to the SAE J2788. The use of genuine Mercedes-Benz original oils is ensured. A flushing device for flushing the vehicle's air conditioning system is available. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws83.00-p-0031b, 000 588 04 82 00 Air conditioning service unit R134a Model all

WS83.00-P-0008B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3661 · Applies to: 453

000 588 10 21 00 Leak tester 08.11.2016 Model all Verwendung in FG 83/Satz B Purpose: Mobile pressure and leak tester for A/C systems for checking R134a A/C systems. Testing equipment category CAT_A. Procurement information: This workshop equipment is not distributed through the regular replacement part ordering process in GLC/LC, but directly from the manufacturer/supplier. Recommended workshop equipment and information on manufacturers/suppliers is available in the WS document (see below). 000 588 10 21 00 Note: Please observe the manufacturer-specific accessories. Manufacturer Sweden LOKAB SYSTEMS AB https://lokab.com Type / Model: A/C system pressure and leak tester (nitrogen) Bockebäcksvägen 3 S-2917 Önnestadt Article number: 900.1420 and 900.1422 Accessories: Retrofit set for high-pressure side Article no.:900.1431 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws83.00-p-0008b, 000 588 10 21 00 Leak tester Model all

WS83.00-P-0034B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3662 · Applies to: 453

000 588 10 82 00 R1234yf air conditioning service unit 12.08.2019 Model all (4xWD, CAR, Light transporter, TRUCK, smart) Verwendung in FG 83/Satz B Purpose: Air conditioning service unit R1234yf for filling, emptying and flushing the vehicle's air conditioning system with refrigerant R1234yf. Technical Note: Also order optional rinsing kit for the respective manufacturer for rinsing of vehicle A/C system. Reference information: This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/supplier are available in the maintenance system document (see below). 000 588 10 82 00 Manufacturer 1: ITALY TEXA S.p.A. http://www.texa.com/konfortdaimler Type/model: KONFORT 760R Via 1 Maggio, 9 31050 Monastier di Treviso Manufacturer 2 Austria AVL DiTEST GMBH http://www.avlclima4daimler.com Type/model: ADS 130D Alte Poststrasse 156 8020 Graz Manufacturer 3: ITALY Brain Bee S.p.A. http://www.brainbee.it Type/model: 9000D-1234 Via Quasimodo 4/a 43126 Parma 80993 Munich Manufacturer 4 Germany Beissbarth GmbH http://www.beissbarth.com Type/model: BAC5200yf Hanauer Straße 101 Manufacturer 5 Germany Bosch Automotive Service Solutions GmbH http://www.robinair.com Type/model: ROBINAIR DAC1234-8i Porschestraße 4 63512 Hainburg Combination air conditioning service unit for R1234yf and R134a ITALY TEXA S.p.A. http://www.texa.com/konfortdaimler Type/model: KONFORT 780R BI GAS Via 1 Maggio, 9 31050 Monastier di Treviso Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws83.00-p-0034b, 000 588 10 82 00 R1234yf air conditioning service unit Model all (4xWD, CAR, Light transporter, TRUCK, smart)

WS83.00-P-0035B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3663 · Applies to: 453

000 588 19 21 00 Leak tester 01.04.2019 Model all (4xWD, CAR, Light transporter, TRUCK, smart) Verwendung in FG 32/83/Satz B Purpose: Mobile pressure and leak tester for detecting leakages in R134a, R1234yf and R744 air conditioning systems with forming gas (95 % nitrogen, 5 % hydrogen). Mobile pressure and leak tester for filling the AIRMATIC system. Test equipment category CAT_A. Technical Note: For detecting leakages on air conditioning systems in combination with workshop equipment 000 588 03 21 00 Gas detection unit. For filling the AIRMATIC system in combination with workshop equipment 167 588 00 91 00 Adapter Procurement information: 000 588 19 21 00 This workshop equipment is not sold through the regular replacement part ordering process in GLC/LC, but instead directly through the manufacturer/supplier. Recommended workshop equipment and information about the manufacturers/suppliers can be found in the WS document (see below). Manufacturer 1 Austria AVL DiTEST GmbH http://www.avlditest.com Type/model: DPG 1300 Alte Poststraße 156 8020 Graz Article number: VS9125 AVL DITEST Manufacturer 2 Germany AUTOTESTGERAETE Leitenberger GmbH http://www.autotestgeraete.de/ Type/model: KLDS 01 Bahnhofstraße 33 72138 Kirchentellinsfurt Article no.: KLDS 01 Manufacturer 3 Italy TEXA S.p.A. https://www.texa.com/KonfortDaimler Type/model: TTF 700 Via 1 Maggio, 9 31050 Monastier di Treviso Article number: S0755K Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws83.00-p-0035b, 000 588 19 21 00 Leak tester Model all (4xWD, CAR, Light transporter, TRUCK, smart)

WS83.00-P-0038A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3664 · Applies to: 453

213 589 01 63 00 Adapter 13.02.2019 Model 117, 156, 176, 190, 197, 205, 213, 217, 222, 238, 242.890, 253, 257, 290, 292, 453 Verwendung in FG 83/Satz A/B/C Purpose: The adapter is used for flushing the evaporator including the connected refrigerant lines. Technical Note: Only for expansion valves with flat sealing rings (seal washers). 213 589 01 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws83.00-p-0038a, 213 589 01 63 00 Adapter Model 117, 156, 176, 190, 197, 205, 213, 217, 222, 238, 242.890, 253, 257, 290, 292, 453

WS83.00-P-0036B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3665 · Applies to: 453

222 589 01 91 00 Adapter set 13.02.2019 Model 117, 156, 176, 246 with code 2U8 (Refrigerant R-1234yf) Model 190, 197, 205, 213, 217, 222, 238, 242.890, 253, 257, 290, 292, 453 Verwendung in FG 83/Satz B Purpose: Set of adapters for flushing the refrigerant circuit with full face gaskets. 222 589 01 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws83.00-p-0036b, 222 589 01 91 00 Adapter set Model 117, 156, 176, 246 with code 2U8 (Refrigerant R-1234yf) Model 190, 197, 205, 213, 217, 222, 238, 242.890, 253, 257, 290, 292, 453

WS83.00-P-0045B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3666 · Applies to: 453

453 589 00 91 00 Set of adapters 10.07.2019 Model 453 Verwendung in FG 83/Satz B Purpose: Adapter set for flushing refrigerant lines. Note: The set consists of an adapter for the high-pressure line, an adapter for the low-pressure line and an adapter for the expansion valve. Version: radial seals. 453 589 00 91 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws83.00-p-0045b, 453 589 00 91 00 Set of adapters Model 453

BF83.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3667 · Applies to: 453 · AR: BF83.00-Z-9999CZ

Capacities: Smart: Climate control 18.09.2019 MODEL all Air conditioning/automatic air conditioning Model 117, 156, 176, 231, 242, 246, 453 BF83.00-P-1000-01K Air conditioning MODEL 450.3/4, 451.3/4, 452.3/4, 454 BF83.30-P-1000-01C Refrigerant compressor MODEL 450.3/4 BF83.55-P-1000-01B Refrigerant compressor ENGINE 134, 135, 281, 639, 780 ... BF83.55-P-1000-01E Refrigerant compressor Model 451 with engine 132, 780 BF83.55-P-1000-02F Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, bf83.00-z-9999cz, Capacities: Smart: Climate control MODEL all

AS83.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3670 · Applies to: 453 · AR: AS83.00-Z-9999ZZ

Safety information: Climate control 20.12.2019 MODEL all Risk of explosion caused by welding or AS83.00-B-0001-01A soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. Risk of explosion caused by welding or MODEL 240 AS83.00-P-0001-01H soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. Risk of explosion caused by welding or Model all AS83.00-Z-0001-01A soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. Risk of explosion when using a forming gas Model all (4xWD, CAR, Light transporter, AS83.00-Z-0001-02A with incorrect mixing ratio. Risk of suffocation smart) due to inhalation of forming gas. Risk of injury due to bursting of high-pressure hoses. Risk of poisoning caused by swallowing Model 963, 964 AS83.00-Z-0003-01A coolant Risk of poisoning caused by inhaling Model all (4xWD, CAR, Light transporter, AS83.00-Z-0006-01A overheated refrigerant vapors from an air smart) conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Risk of fire due to ignition of R1234yf Model all AS83.00-Z-0007-01A refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working Risk of injury when working on air conditioning Model 213, 217, 222 with code 1U6 (R744 AS83.00-Z-0008-01A systems due to R744 refrigerant escaping refrigerant) under pressure. Risk of suffocation from inhaling R744 refrigerant in high concentrations. Health hazard caused by inhalation of R744 refrigerant Risk of explosion caused by fuel vapors MODEL all ... AS83.70-Z-0002-01A igniting, risk of poisoning caused by inhaling combustible gases and risk of injury caused by burns during and after operation of heater unit Risk of explosion from liquified petroleum gas BODY 940, 972 ... AS83.70-Z-0004-01A flowing out and from fuel vapors.Risk of poisoning from inhaling combustion gases. Risk of poisoning due to inhalation of heater Model 901, 902, 903, 904, 905 with heater unit AS83.70-Z-0005-01A exhaust gases underfloor installation Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as83.00-z-9999zz, Safety information: Climate control MODEL all

SI83.00-P-0002A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3671 · Applies to: 453

Service Information: Return of air conditioning components 20.09.2017 Model all (4xWD, CAR, smart) Modification notes 15.09.2017 Document contents updated. With immediate effect, when replacing air conditioning system If air conditioning components carrying refrigerant are leaking or components and then returning parts for warranty inspection, a control replaced, the following must be additionally taken into consideration unit log and a printout/log of the refrigerant quantity extracted from and when returning parts for warranty inspection: poured into the air conditioning service unit must be enclosed with the To be able to carry out inspection simply and properly, air conditioning component. To make printing out easier, the diagnostic device has the components which have been replaced due to leaks should be marked menu item "Control unit log". In this menu item, the following data is clearly and in a wipe-resistant manner at the leakage points. It is compiled automatically and can then be printed out: essential to document the extracted quantity of refrigerant by means of Control units a current printout/log from the air conditioning service unit. The technician's findings report must contain a concise explanation of how Vehicle data the leakage was located (specification of aids: e.g. contrast agents, Customer complaint (to be filled out by workshop personnel) R134a sniffer, leak detection spray, forming gas, nitrogen). See Fault memory warranty manual, chapter WR 04-05-060 Technician's findings report. Ambient data Quick test A leak test must always be performed in line with the available WIS documentation. The use of contrast agents is no longer permissible in most cases (e.g. Europe, see directive 2006/40/EC "Emissions from air conditioning system in motor vehicles"). It is not permitted to use contrast agent on vehicles with CO2 air conditioning system (refrigerant R744). All parts from the refrigerant circuit (refrigerant compressor,

expansion valve, lines, condenser) which are sent in for warranty inspection must be sealed with suitable stop plugs. To ensure correct inspection of the component, it is important to complete the field "Customer complaint (remark concerning damage case)". This must include a detailed technician's findings report as well as any other relevant information or freeze frame data. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si83.00-p-0002a, Service Information: Return of air conditioning components Model all (4xWD, CAR, smart)

BA83.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3673 · Applies to: 453 · AR: BA83.00-Z-9999CZ

Tightening torques: Smart: Climate control 18.10.2019 MODEL all Heating MODEL 452.3/4 BA83.20-P-1000-01C Heating Model 453 BA83.20-P-1000-01E Air conditioning MODEL 450.3/4, 452.3/4 BA83.30-P-1000-01E Air conditioning MODEL 454.0 BA83.30-P-1000-01F Air conditioning Model 117, 156, 169 (except 169.090), 176, BA83.30-P-1000-01G 242, 245 (except 245.286), 246, 453 Air conditioning MODEL 451.3/4 BA83.30-P-1000-01L Refrigerant compressor ENGINE 660.940/950/951 BA83.55-P-1000-01I Refrigerant compressor ENGINE 160.910/920/921/922/923 BA83.55-P-1000-01J Refrigerant compressor ENGINE 122.950, 134.910/911, 135.930/950, BA83.55-P-1000-01L 639.939 Refrigerant compressor ENGINE 281 BA83.55-P-1000-01SR Refrigerant compressor ENGINE 132.9, 780.009/993 BA83.55-P-1000-01V AC compressor Model 453.091/391/491 BA83.55-P-1000-02C Stationary heater unit MODEL 454 BA83.70-P-1000-01D Stationary heater unit MODEL 451.3/4 with ENGINE 132.9 BA83.70-P-1000-01G Heater booster unit MODEL 451.39/49 BA83.70-P-1000-02D Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba83.00-z-9999cz, Tightening torques: Smart: Climate control MODEL all

Unclip catch hooks (2, 4) at side on the

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3695 · Applies to: 453

4 Unclip catch hooks (2, 4) at side on the heater/ventilation operating unit (1) and carefully remove heater/ventilation operating unit (1) downwards, until the electrical connectors (12, 13) are accessible 5 Detach electrical connectors (12, 13) on heater/ventilation operating unit (1) 6 Unclip retaining clamp (8) of Bowden cable (7) on heater/ventilation operating unit (1) and unhook eyelet (14) of Bowden cable (7) on the relay lever of the heater/ventilation operating unit (1) 7 Unclip retaining clamp (10) of Bowden cable (5) and retaining clamp (9) of Bowden cable (6) on the heater/ventilation operating unit (1) 8 Unhook concealed eyelet (arrow) of Bowden cable (5) on relay lever of heater/ventilation operating unit (1) 9 Unhook concealed eyelet (11) of Bowden cable (6) on relay lever of heater/ventilation operating unit (1) 10 Remove heater/ventilation operating unit (1) 11 Install in the reverse order 12 Perform functional check on heater/ventilation operating unit (1) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-1850ff, Remove/install heater/ventilation operating unit MODEL 454.0 except CODE (I01) Air conditioning Plus except CODE (I77) Manual air conditioning

Unhook catch hook (2, 4) at side on climate

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3705 · Applies to: 453

4 Unhook catch hook (2, 4) at side on climate control control and operating unit (1) and carefully remove the climate control control and operating unit (1) downwards until the electrical connectors (12, 13) are accessible 5 Detach electrical connectors (12, 13) on the climate control control and operating unit (1) 6 Unclip retaining clamp (8) of Bowden cable (7) on the climate control control and operating unit (1) and unhook eyelet (14) of Bowden cable (7) on the relay lever of the climate control control and operating unit (1) 7 Unclip retaining clamp (10) of Bowden cable (5) and retaining clamp (9) of Bowden cable (6) on the climate control control and operating unit (1) 8 Unhook concealed eyelet (arrow) of Bowden cable (5) on relay lever of climate control control and operating unit (1) 9 Unhook eyelet (11) of Bowden cable (6) on relay lever of climate control control and operating unit (1) 10 Remove climate control control and operating unit (1) 11 Install in the reverse order 12 Perform function check on climate control control and operating unit (1) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1124fg, Remove and install air conditioning pushbutton control unit MODEL 454.0 with CODE (I77) Manual air conditioning

Unfasten electrical wiring harnesses (5) from

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3714 · Applies to: 453

6 Unfasten electrical wiring harnesses (5) from retaining clips in firewall area 7 Remove defroster outlet (9) 8 Unplug connector from blower motor (6) 9 Unplug connector (8) from blower motor series resistor group 10.1 Disconnect wiring harness from PTC heater Only for engine 639.9 AR83.70-P-8000-01FF booster 11 Unplug connector (20) from heater housing (7) 12 Remove retaining clips of electrical wiring harnesses on heater housing (7) and fresh air box (10) 13 Remove heater housing (7) and fresh air box (10) from firewall 14 Pull fresh air box (10) out of heater housing (7) 15 Remove heater housing (7) 16.1 Unclip heater valve Bowden cable (19) from Only when installing new heater housing (7). the retaining clamp (21), unlock lever locking mechanism (22) and remove eyelet (23) of heater valve Bowden cable (19) Do not damage the locking mechanism on lever (22), otherwise it will no longer be possible to lock the heater valve Bowden cable (19). 17.1 Unclip defroster flap air distribution Bowden Only when installing new heater housing (7). cable (15) from retaining clamp (14), unlock locking mechanism (13) at lever (11) and remove defroster flap air distribution Bowden cable (15) Installation:

Push lever (11) back to rear stop and lock defroster flap air distribution Bowden cable (15) in retaining clamp (14). Do not damage locking mechanism (13) on lever (11), otherwise it will no longer be possible to lock the defroster flap air distribution Bowden cable (15). 18.1 Unclip footwell flap air distribution Bowden Only when installing new heater housing (7). cable (17) from retaining clamp (16), unlock locking mechanism (18) on the lever (12) and remove footwell flap air distribution Bowden cable (17) Installation:

Push lever (12) back to rear stop and lock footwell flap air distribution Bowden cable (17) in retaining clamp (16). Do not damage the locking mechanism (18) on lever (12), otherwise it will no longer be possible to lock the footwell flap air distribution Bowden cable (17). 19.1 Remove blower motor Only when installing new heater housing (7). 20.1 Remove PTC heater booster Only when installing new heater housing (7) with engine 639.9. 21 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.25-p-1000ff, Remove/install heater housing MODEL 454.0 with ENGINES 134.9, 135.9, 639.9

Refrigerant compressor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3729 · Applies to: 453

Number Designation Engine 780.997 in Engine 281 in model 453 model 453 BF83.55-P-1005-01E Additional oil filling quantity when replacing Compressor oil cm 15 15 3 intake line Refrigerant compressor Number Designation Engine 780.997 in Engine 281 in model 453 model 453 BF83.55-P-1006-01E Additional oil filling quantity when replacing Compressor oil cm 10 10 3 pressure line Refrigerant compressor Number Designation Engine 780.997 in Engine 281 in model 453 model 453 BF83.55-P-1007-01E Additional oil filling quantity after replacement of Compressor oil cm 10 10 3 desiccant cartridge Refrigerant compressor Number Designation Engine 780.997 in Engine 281 in model 453 model 453 BF83.55-P-1008-01E Additional oil filling quantity after replacement of Compressor oil cm 0 0 3 refrigerant compressor Page 3 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.30-p-5251sr, Correct oil level in air conditioning system in the event of repair or slow refrigerant loss Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual) Model 453 with engine 780.997 with code I01 (Air ...

Disconnect air conditioning service unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3731 · Applies to: 453

9 Disconnect air conditioning service unit connection (4) from diagnostic socket (2) and air conditioning service unit connection (3) from diagnostic socket (1) 10 Screw on plugs of diagnostic sockets (1, 2) Check

11 Using air conditioning leak detector, inspect air conditioning for leaks at all points at which the system was opened 12 Close engine hood Air conditioning Number Designation Model 454 430 ( 20) BF83.30-P-1001-01C Refrigerant Filling capacity g Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1760ff, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Model 454.0 with code I01 (Air conditioning Plus) Model 454.0 with code I77 (Air conditioning, manual)

BF83.55-P-1007-01E

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3735 · Applies to: 453

Additional oil filling quantity after replacement of Compressor oil cm 10 3 desiccant cartridge Refrigerant compressor Number Designation Engine 281 in model 453 BF83.55-P-1008-01E Additional oil filling quantity after replacement of Compressor oil cm 0 3 refrigerant compressor Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1760sr, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

P83.30-A026-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3737 · Applies to: 453

Flushing procedure 1 Diagnostic socket 9 Flushing adapter 2 Inner heat exchanger 10 Flushing adapter (with code 1U6 (Refrigerant R744)) 3 Condenser 11 Outlet line adapter 5 Front climate control evaporator 12 Inlet line adapter 8 Receiver drier (except code 1U6 (Refrigerant R744)) Risk of poisoning Warning caused by inhaling Never perform welding work on or near a AS83.00-Z-0006-01A

overheated refrigerant vapors from an air closed air conditioning system. No smoking or conditioning system containing R134a. Risk open flames. Wear safety glasses and of injury to skin and eyes caused by contact protective gloves. Work only in well ventilated with liquid R134a refrigerant and when rooms. Carry out repair work on the air working on pressurized parts conditioning system circuit only after the system has been evacuated. Risk of fire Danger due to ignition of R1234yf Never perform welding work on or near a AS83.00-Z-0007-01A

refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. Carry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Risk of injury Wear safety glasses and protective gloves. Danger when working on air AS83.00-Z-0008-01A

conditioning systems due to R744 refrigerant Work only in well ventilated areas. Carry out escaping under pressure. Risk of suffocation repair work on the air conditioning system from inhaling R744 refrigerant in high circuit only after the system has been concentrations. Health hazard caused by evacuated.Model 213 (except inhalation of R744 refrigerant 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Topical note Notes on avoiding damage through AH00.00-P-5000-01A contamination and foreign objects Topical note Protect air conditioning circuit and AH83.30-N-0005-01A components from moisture when carrying out repair work Notes on handling refrigerant R134a AH83.30-N-0003-01A Notes on handling refrigerant R1234yf AH83.30-P-0003-02A Page 2 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Install flushing adapter (9) in place of removed

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3742 · Applies to: 453

6 Install flushing adapter (9) in place of removed BA83.30-P-1023-01G Model 117, 156, 176, 246 front expansion valve (4). Model 242.848 Model 453 (except 453.091/391/491)Screw/ nut, adapter to retaining plate BA83.30-P-1013-01J Model 166.0 (except 166.063) Model 292Screw/nut, adapter to retaining plate BA83.30-P-1017-01M Model 190, 197Screw/nut, adapter to retaining plate BA83.30-P-1017-01Q Model 205 (except 205.012/013/047/053/054/147/212/213/247/25 3) Model 253 (except 253.353/354/953/954/992/993)Screw/nut, adapter to retaining plate BA83.30-P-1023-01R Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 213 (except 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) Model 238, 257Screw/nut, adapter to retaining plate BA83.30-P-1022-01P Model 217 except code 1U6 (R744 refrigerant) Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear)Screw/nut, adapter to retaining plate BA83.30-P-1012-01S Model 290Screw/nut, adapter to retaining plate BA83.30-P-1025-01C Model 463 (except 463.242) as of model year 2019 Model 463 (except 463.242) up to model year 2019Screw/nut, adapter to retaining plate 213589016300 Model 117, 156, 176, 190, 197, 217, 238, 257, 290, 292 Model 205 (except 205.012/013/047/053/054/147/212/213/247/25 3) Model 213 (except 213.016/050/053/054/153/155/216/253) Model 222 (except 222.004/057/104/157/163/173) except code 582 (Air conditioning, rear) Model 253 (except 253.353/354/953/954/992/993) Model 453 (except 453.091/391/491) Adapter 453589009100 Model 453 (except 453.091/391/491) Adapter kit 221589009100 Model 166.0 (except 166.063) Model 242.848 Model 246 Model 463 (except 463.242) Adapter kit If the screw threads do not grip, pull the threaded plate out using extraction hooks, hold and screw in the screws alternately. 140589023300 Extraction hook 7 Fit and tighten refrigerant lines on flushing BA83.30-P-1024-01G Model 117, 156, 176, 246 adapter (9). Model 242.848 Model 453 (except 453.091/391/491)Screw/ nut, refrigerant line to adapter BA83.30-P-1011-01J Model 166.0 (except 166.063) Model 292Screw/nut, refrigerant line to adapter *BA83.30-P-1015-01M Model 190, 197Screw/nut, refrigerant line to adapter Page 7 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

*BA83.30-P-1018-01Q

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3743 · Applies to: 453

Model 205 (except 205.012/013/047/053/054/147/212/213/247/25 3) Model 253 (except 253.353/354/953/954/992/993)Screw/nut, refrigerant line to adapter BA83.30-P-1024-01R Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 213 (except 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) Model 238, 257Screw/nut, refrigerant line to adapter BA83.30-P-1023-01P Model 217 except code 1U6 (R744 refrigerant) Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear)Screw/nut, refrigerant line to adapter BA83.30-P-1013-01S Model 290Screw/nut, refrigerant line to adapter BA83.30-P-1023-01C Model 463 (except 463.242) as of model year 2019 Model 463 (except 463.242) up to model year 2019Screw/nut, refrigerant line to adapter 8 Attach outlet line adapter (11) and inlet line BA83.30-P-1025-01G Model 117, 156, 176, 246 adapter (12) to refrigerant lines of removed Model 242.848 refrigerant compressor (7) according to line Model 453 (except 453.091/391/491)Screw, diameters. refrigerant line to line adapter BA83.30-P-1012-01J Model 166.0 (except 166.063) Model 292Screw, refrigerant line to line adapter BA83.30-P-1016-01M Model 190, 197Screw, refrigerant line to line adapter BA83.30-P-1016-01Q Model 205 (except 205.012/013/047/053/054/147/212/213/247/25 3) Model 253 (except 253.353/354/953/954/992/993)Screw, refrigerant line to line adapter BA83.30-P-1025-01R Model 213 (except 213.016/050/053/054/153/155/216/253) except code 1U6 (R744 refrigerant) Model 213 (except 213.016/050/053/054/153/155/216/253) with code 1U6 (R744 refrigerant) Model 238, 257Screw, refrigerant line to line adapter BA83.30-P-1021-01P Model 217 except code 1U6 (R744 refrigerant) Model 217 with code 1U6 (R744 refrigerant) Model 222 (except 222.004/057/104/157/163/173) except code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear) Model 222 (except 222.004/057/104/157/163/173) with code 1U6 (R744 refrigerant) except code 582 (Air conditioning, rear)Screw, refrigerant line to line adapter BA83.30-P-1011-01S Model 290Screw, refrigerant line to line adapter BA83.30-P-1024-01C Model 463 (except 463.242) as of model year 2019 Model 463 (except 463.242) up to model year 2019Screw, refrigerant line to line adapter *453589009100 Model 453 (except 453.091/391/491) Adapter kit Page 8 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3750 · Applies to: 453

Number Designation Model 205 Model 253 BA83.30-P-1016-01Q Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 190 Model 197 BA83.30-P-1017-01M Screw/nut, adapter to retaining plate Nm 8 8 Air conditioning Number Designation Model 205 Model 253 BA83.30-P-1017-01Q Screw/nut, adapter to retaining plate Nm 7 7 Air conditioning Number Designation Model 205 Model 253 BA83.30-P-1018-01Q Screw/nut, refrigerant line to adapter Nm 12 12 Air conditioning Number Designation Model 217 Model 217 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1021-01P Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 222 Model 222 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1021-01P Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 217 Model 217 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1022-01P Screw/nut, adapter to retaining plate Nm 6 6 Air conditioning Number Designation Model 222 Model 222 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1022-01P Screw/nut, adapter to retaining plate Nm 6 6 Air conditioning Number Designation Model 463 Model 463 up to model year as of model year 2019 2019 BA83.30-P-1023-01C Screw/nut, refrigerant line to adapter Nm 8 8 Page 15 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3751 · Applies to: 453

Number Designation Model 117 Model 156 BA83.30-P-1023-01G Screw/nut, adapter to retaining plate Nm 3,5 3,5 Air conditioning Number Designation Model 176, 246 Model 242 BA83.30-P-1023-01G Screw/nut, adapter to retaining plate Nm 3,5 3,5 Air conditioning Number Designation Model 453 BA83.30-P-1023-01G Screw/nut, adapter to retaining plate Nm 8 Air conditioning Number Designation Model 217 Model 217 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1023-01P Screw/nut, refrigerant line to adapter Nm 12 12 Air conditioning Number Designation Model 222 Model 222 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1023-01P Screw/nut, refrigerant line to adapter Nm 12 12 Air conditioning Number Designation Model 213 Model 213 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1023-01R Screw/nut, adapter to retaining plate Nm 7 7 Air conditioning Number Designation Model 238 Model 257 BA83.30-P-1023-01R Screw/nut, adapter to retaining plate Nm 7 7 Air conditioning Number Designation Model 463 Model 463 up to model year as of model year 2019 2019 BA83.30-P-1024-01C Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 117 Model 156 BA83.30-P-1024-01G Screw/nut, refrigerant line to adapter Nm 6 6 Air conditioning Page 16 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3752 · Applies to: 453

Designation Model 176, 246 Model 242 BA83.30-P-1024-01G Screw/nut, refrigerant line to adapter Nm 6 6 Air conditioning Number Designation Model 453 BA83.30-P-1024-01G Screw/nut, refrigerant line to adapter Nm 8 Air conditioning Number Designation Model 213 Model 213 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1024-01R Screw/nut, refrigerant line to adapter Nm 12 12 Air conditioning Number Designation Model 238 Model 257 BA83.30-P-1024-01R Screw/nut, refrigerant line to adapter Nm 12 12 Air conditioning Number Designation Model 463 Model 463 up to model year as of model year 2019 2019 BA83.30-P-1025-01C Screw/nut, adapter to retaining plate Nm 8 8 Air conditioning Number Designation Model 117 Model 156 BA83.30-P-1025-01G Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 176, 246 Model 242 BA83.30-P-1025-01G Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 453 BA83.30-P-1025-01G Screw, refrigerant line to line adapter Nm 20 Air conditioning Number Designation Model 213 Model 213 except code 1U6 with code 1U6 (R744 refrigerant) (R744 refrigerant) BA83.30-P-1025-01R Screw, refrigerant line to line adapter Nm 20 20 Air conditioning Number Designation Model 238 Model 257 BA83.30-P-1025-01R Screw, refrigerant line to line adapter Nm 20 20 Page 17 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

Extraction hook

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3753 · Applies to: 453

140 589 02 33 00 222 589 01 91 00 221 589 00 91 00 453 589 00 91 00 Extraction hook Adapter kit Adapter kit Adapter kit 213 589 01 63 00 129 589 00 91 00 Record plug Adapter Page 18 of 18 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-1785lw, Flush air conditioning Model 117 Model 156 Model 166.0 (except 166.063) Model 176 Model 190 Model 197 Model 205 (except 205.012/013/047/053/054/147/212/213/247/253) Model 213 (except ...

BA83.30-P-1001-01F

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3772 · Applies to: 453

Torx bolt, yoke plate to expansion valve Nm 9 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5520ff, Remove/install expansion valve MODEL 454.0 (except 454.034) with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

Record plug

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3774 · Applies to: 453

*129589009100 Record plug 12 Remove screws/bolts (2) and remove Install new seals.

expansion valve (1) from the air conditioner housing (3) *BA83.30-P-1020-01G Screw/bolt, expansion valve to air conditioner housing 13 Seal air conditioner housing (3) with stop plugs Penetrating dirt and moisture may damage

components that are connected to the refrigerant circuit. *129589009100 Record plug 14 Install in the reverse order Air conditioning Number Designation MODEL 453 BA83.30-P-1002-01G Bolt/nut low-pressure and high-pressure line to expansion valve Nm 8 Air conditioning Number Designation MODEL 453 BA83.30-P-1020-01G Screw/bolt, expansion valve to air conditioner housing Nm 8 129 589 00 91 00 003 589 03 37 00 Record plug Hose clamp pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-5520sr, Remove/install expansion valve MODEL 453 with ENGINE 281 with CODE I01 (Air conditioning Plus) MODEL 453 with ENGINE 281 with CODE I77 (Air conditioning, manual)

Seal refrigerant line (1) and expansion valve

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3777 · Applies to: 453

13 Seal refrigerant line (1) and expansion valve *129589009100 Record plug (9) with stop plug 14 Remove refrigerant line (1) 15 Install in the reverse order Air conditioning Number Designation Model 453 BA83.30-P-1002-01G Bolt/nut, low-pressure and high-pressure lines to expansion valve Nm 8 Air conditioning Number Designation Model 453 BA83.30-P-1015-01G Bolt/nut, low-pressure line to condenser Nm 8 129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-7817sr, Remove/install refrigerant line between condenser and expansion valves Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

Remove screw/bolt (10) and pull refrigerant

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3779 · Applies to: 453

15 Remove screw/bolt (10) and pull refrigerant Installation: Replace seal.

line (1) out of separating point BA83.30-P-1019-01G Bolt, low-pressure line to connecting point 16 Seal refrigerant line (1) and separating point 129589009100 Record plug with stop plug 17 Remove refrigerant line (1) downward 18 Install in the reverse order Air conditioning Number Designation Model 453 BA83.30-P-1015-01G Bolt/nut, low-pressure line to condenser Nm 8 Air conditioning Number Designation Model 453 BA83.30-P-1019-01G Bolt, low-pressure line to connecting point Nm 8 129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar83.30-p-7816sr, Remove/install refrigerant line between condenser and front connecting point Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3781 · Applies to: 453

Designation Model 453 BA83.30-P-1002-01G Bolt/nut, low-pressure and high-pressure lines to expansion valve Nm 8 Air conditioning Number Designation Model 453 BA83.30-P-1018-01G Bolt, high-pressure line to connecting point Nm 8 129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-7814sr, Remove/install refrigerant line between interior compartment expansion valve and front connecting point Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

*BA83.30-P-1018-01G

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3783 · Applies to: 453

Bolt, high-pressure line to connecting point 9 Seal refrigerant lines (1) and separating point Penetrating dirt and moisture may damage

with stop plug components that are connected to the refrigerant circuit. *129589009100 Record plug 10 Install in the reverse order Air conditioning Number Designation Model 453 BA83.30-P-1008-01G Bolt, low-pressure line to refrigerant compressor Nm 8 Air conditioning Number Designation Model 453 BA83.30-P-1009-01G Bolt, high-pressure line to refrigerant Stage 1 Nm 8 compressor Stage 2 Nm - Air conditioning Number Designation Model 453 BA83.30-P-1018-01G Bolt, high-pressure line to connecting point Nm 8 Air conditioning Number Designation Model 453 BA83.30-P-1019-01G Bolt, low-pressure line to connecting point Nm 8 129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.30-p-7810sr, Remove/install refrigerant lines at refrigerant compressor Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

SI83.30-P-0011A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3786 · Applies to: 453

Service Information: A/C sealant 11.08.2016 Model all If sealant is in the refrigerant circuit of the air conditioning system, Within the warranty period, returned components which have been this cannot be ascertained before the refrigerant is extracted. contaminated, damaged or even clogged by sealant will be rejected. If sealant is used, the vehicle must be marked with an adhesive label in If the refrigerant circuit becomes leaky during the term of warranty, the engine compartment area. no sealant should be used. This can lead to contamination of the air conditioning service unit and Protective devices for air conditioning service units are offered by cause considerable consequential damage. some manufacturers. They must be requested from the manufacturer of the air conditioning service unit. The damaged part must always be determined using the usual inspection procedures and replaced by a genuine Mercedes-Benz new part. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si83.30-p-0011a, Service Information: A/C sealant Model all

SI83.30-P-0021A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3787 · Applies to: 453

Service Information: Damage code 22.01.2020 Model all (4xWD, CAR, smart) We would like to inform you that, as of February 2020, the air conditioning refrigerant damage code 83824 has been discontinued for all vehicle model series. In future, it will no longer be possible to code work under air conditioning refrigerant damage code 83824 . If refrigerant is required, the harmful component part responsible for the refrigerant loss must always be coded in a guarantee and goodwill case. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si83.30-p-0021a, Service Information: Damage code Model all (4xWD, CAR, smart)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3788 · Applies to: 453

pe83.30-p-2000-97bba Document title: Wiring diagram of air conditioning Code: Designation: Position: A0 48L Use of wiring diagrams B10/6 27L Evaporator temperature sensor B82 34L Vehicle interior humidity and temperature sensor B82x1 32H Vehicle interior humidity and temperature sensor electrical connector F2 3L Vehicle interior fuse and relay module F2 44L Vehicle interior fuse and relay module F2f16 42K Fuse 16 F2f24 1K Fuse 24 K33 5A Air conditioning power supply solenoid switch K33 10A Air conditioning power supply solenoid switch M2 10L Blower motor M2/14 17L Blending air flap actuator motor M2/15 24L Footwell flap actuator motor M2/5 21L Fresh air/air recirculation flap actuator motor N10/10 7L Center SAM control unit N20 38L Climate control operating unit N22/1 13A Climate control control unit N22/1 20A Climate control control unit N22/1 28A Climate control control unit N22/1 37A Climate control control unit N76/1 13L Blower regulator W1/1 41L Cockpit frame ground point W1/5 13C Right cockpit ground point X31/3 32F Dome lamp electrical connector X85/5 9G Cockpit/air conditioning electrical connector Z37/21 29G CAN bus (low) connector sleeve Z37/22 30G CAN databus (high) connector sleeve Z50/62 38D Circuit 30 (fused) connector sleeve Z50/63 34G Circuit 30 (fused) connector sleeve Z6/154 13E Ground connection connector sleeve Z6/174 41F Ground connection connector sleeve Z6/175 39D Ground connection connector sleeve Z68/30 18G Air conditioning actuator motors power supply connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe83.30-p-2000-97bba, Wiring diagram of air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3789 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I01 (Air conditioning Plus) except code I77 (Air conditioning, manual) f24 X85/5 F2 N10/10 M2 N76/1 M2/14 Z K33 Z6/154 W1/5 K33 N22/1 B AA PE 54.15-P-2001BBB 40 PE 54.21-P-2127BBC S24 AA S2 4 M NC NC M NC 1 2 AA 3 1 6 5 2 4 AA 6 3 1 2 1 4 5 BP1 S2 BP1 BA 3 2 1 SP3 NC 27 24 22 2 3 8 6 11 18 34 25 7 5 4 5 4 AB NC 38LR NC 38SB 38SC NC NC 38SD 38SE F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3,0 BK 1,5 RD 3,0 BK 3,0 RD 1,5 RDBN 3,0 RD 0,5 YE 0,35 GN 6,0 BK 3,0 BK 3,0 YE 0,35 GN 0,35 WH 0,35 GN 0,35 GN ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe83.30-p-2000-97bba, Wiring diagram of air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3790 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I01 (Air conditioning Plus) except code I77 (Air conditioning, manual) x1 M2/5 M2/14 M2/15 Z68/30 N22/1 B10/6 B82 Z37/21 Z37/22 Z50/63 X31/3 N22/1 38SJ M NC M NC M 4 5 2 AA 2 1 AA 6 3 4 5 3 2 1 6 30 33 29 28 5 10 9 1 21 20 19 39 38SA 38SD 38KZ NC 38LA 38KY 38LB 38SG 38SM 38SK NC ϑ PE 00.19-P-2150BBA ϑ NC NC 4 5 AA 1 2 AA 4 6 5 2 1 3 4 6 5 2 1 3 35 38 9 11 13 1 7 10 30 40 26 23 38 32 8 A AA 13 11 12 1 38SL NC 38EW 38AP 133C 133B NC 38HA 38GZ NC 18 19 20 21 22 23 24 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 33 35 25 26 27 28 29 30 31 32 33 34 35 0,35 YE 0,35 BU 0,35 GN 0,35 BU 0,35 GN 0,35 YE 0,35 VT 0,35 BN 0,35 WH 0,35 VT 0,35 GN 0,35 WH 0,22 RD 0,22 BK 0,22 GN 0,22 BN 0,35 RDWH 0,22 WH 0,22 GN 0,22 BN 0,35 BU 0,35 WH 0,35 WH 0,35 BNWH 0,35 PKWH 0,5 RD 0,5 RD 0,22 PKWH 0,35 GNWH 0,35 GYWH 38GY ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe83.30-p-2000-97bba, Wiring diagram of air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3791 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I01 (Air conditioning Plus) except code I77 (Air conditioning, manual) f16 Z6/174 N20 W1/1 F2 A0 Z6/175 Z50/62 N22/1 NC NC 3 CA 3 2 4 8 10 11 12 1 9 3 PE 54.15-P-2001BBB 10 S16 AA 13 17 29 19 21 20 12 18 NC 38RA NC BPT2 40 39 33 37 31 NAM NC F 36 35 37 38 39 PE 83.30-P-2000-97BBA 40 41 42 43 44 45 46 47 48 L K J H G 35 36 37 38 39 E D C 40 41 42 43 44 45 46 47 48 B A 0,35 BKWH 0,22 RD 0,35 RDWH 0,35 WH 0,35 RDWH 2,5 RDYE 1,0 BK 0,5 RD 0,35 BKWH 0,5 RD 0,5 RD 0,35 RDWH 0,5 BK Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3792 · Applies to: 453

pe83.30-p-2000-97bbb Document title: Wiring diagram of air conditioning Code: Designation: Position: A0 32L Use of wiring diagrams B10/6 29L Evaporator temperature sensor F2 3L Vehicle interior fuse and relay module F2f24 1K Fuse 24 K33 7L Air conditioning power supply solenoid switch M2 25L Blower motor N10/10 11L Center SAM control unit N23 12A Climate control control and operating unit N23 20A Climate control control and operating unit N23 28A Climate control control and operating unit N3/10 15L ME-SFI [ME] control unit R14 23L Blower motor series resistor U470 11E Valid for model 453.0 U470 13E Valid for model 453.0 U470 17E Valid for model 453.0 W1/1 17L Cockpit frame ground point W1/5 27L Right cockpit ground point X26 13H Vehicle interior/engine wiring harness electrical connector Z6/154 26G Ground connection connector sleeve Z6/174 16G Ground connection connector sleeve Z81z1 19G Circuit 58d connector sleeve Z81z3 19G Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe83.30-p-2000-97bbb, Wiring diagram of air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3793 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I77 (Air conditioning, manual) except code I01 (Air conditioning Plus) f24 Z6/174 F2 K33 N10/10 N3/10 X26 U470 U470 N23 W1/1 (U470) PE 54.15-P-2001BBB 40 AA S24 BP1 BA 3 PE 54.21-P-2127BBB PE 54.21-P-2127BBC PE 07.61-P-2101BBC S2 BP1 S2 2 1 NC SP3 5 4 4 14 S1 10 25 F2 AB C3 A A2 A3 A4 A8 A9 A1 A5 B1 BA SP3 SP3 NC NC 15A 15B 38LQ 38Z A6 NAM F 1 L K 2 3 4 5 6 J H G 7 8 10 9 11 12 13 14 15 16 E D C 1 B A 2 3 4 5 6 8 9 10 11 7 15 16 12 13 14 17 18 17 18 3,0 RD 1,5 RDBN 0,5 YEBN 0,35 GY 0,35 BUWH (0,35 PKWH) 0,35 BNWH 2,0 YE 2,5 YEPK (0,35 PKWH) 0,35 GYWH 0,35 PKWH 1,0 BK 0,35 BKWH 0,35 GYWH 0,35 BNWH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe83.30-p-2000-97bbb, Wiring diagram of air conditioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3794 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code I77 (Air conditioning, manual) except code I01 (Air conditioning Plus) R14 M2 Z81z1 (Z81z3) Z6/154 B10/6 W1/5 A0 (U470) N23 N23 PE 00.19-P-2600BBA M BA 3 2 4 1 (1) BA 2 (2) 1 ϑ AA 1 2 B2 B3 B4 B5 B6 A7 38AH 133J 38AJ 38AL 38AK 38DB 1 2 3 CA NC 38AP 38AE F 19 18 20 21 22 23 24 25 26 PE 83.30-P-2000-97BBB 27 28 29 30 31 32 L K J H G 21 18 19 20 22 23 24 25 26 E D C 27 28 29 30 31 32 B A (1,5 GYBN) 1,5 BUBN (2,0 PK) 2,0 WH 2,5 BKPK 2,5 RDYE 6,0 BK 1,5 WHBN 0,35 PKWH 1,5 GNBN 2,5 WHPK 0,35 WH 0,35 WH Cut here

P83.40-5304-09

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3803 · Applies to: 453

Shown on air conditioner housing with code I01 (Automatic air conditioning) 1 AC housing M2/5 Fresh air/air recirculation flap actuator motor 2 Condenser M2/14 Blending air flap actuator motor 3 Heat exchanger M2/15 Footwell flap actuator motor B10/6 Evaporator temperature sensor N76/1 Blower regulator M2 Blower motor R22/3 PTC heater booster (code V69 (Heating element for cold countries)) Shown with code I01 (Automatic air conditioning) without code 494 (USA version) N20 Climate control operating unit 20s1 Rear window heater button 20s2 "A/C" button 20s3 Air recirculation mode button 20s4 Defrosting button 20s5 Temperature slide control 20s6 Button "OFF" 20s7 "AUTO" button P83.40-4977-04 20s8 Windshield air distribution button 20s9 Instrument panel air distribution button 20s10 Footwell air distribution button 20s11 Reduce air flow button 20s12 Increase air flow button Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, gf83.40-p-9994kj, Overview of system components for climate control Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491)

Installation: Replace sealing ring and

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3809 · Applies to: 453

moisten with compressor oil. BA83.30-P-1009-01G Bolt, high-pressure line to refrigerant compressor 8 Seal opening of refrigerant line (11) and 129589009100 Record plug refrigerant compressor (A9) using suitable stop plug. 9 Disconnect electrical connector (2) from refrigerant compressor (A9). 10 Remove bolts (1, 4, 8) and remove refrigerant Secure A/C compressor (A9) to prevent it

compressor (A9) downwards. from falling down. *BA83.55-P-1001-01SR Bolt, refrigerant compressor to engine 11 Install in the reverse order Air conditioning Number Designation Model 453 BA83.30-P-1008-01G Bolt, low-pressure line to refrigerant compressor Nm 8 Air conditioning Number Designation Model 453 BA83.30-P-1009-01G Bolt, high-pressure line to refrigerant Stage 1 Nm 8 compressor Stage 2 Nm - Refrigerant compressor Number Designation Engine 281 BA83.55-P-1001-01SR Bolt, refrigerant compressor to engine Nm 25 129 589 00 91 00 Record plug Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.55-p-5310sr, Refrigerant compressor, remove/install Model 453 with engine 281 with code I01 (Air conditioning Plus) Model 453 with engine 281 with code I77 (Air conditioning, manual)

BA83.30-P-1004-01F

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3811 · Applies to: 453

Refrigerant pressure line to Nm 9 refrigerant compressor Refrigerant compressor

Number Designation Engine Engine 134.910 134.911 BA83.55-P-1001-01L Torx bolt, refrigerant compressor to bracket Nm 20 20 BA83.55-P-1002-01L Torx bolt for refrigerant compressor on crankcase Nm 20 20 Refrigerant compressor

Number Designation Engine Engine Engine 135.930 135.950 639.939 BA83.55-P-1001-01L Torx bolt, refrigerant compressor to bracket Nm 20 20 - BA83.55-P-1002-01L Torx bolt for refrigerant compressor on crankcase Nm 20 20 20 BA83.55-P-1004-01L Torx bolt, refrigerant compressor to oil pan Nm - - 20 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.55-p-5300ff, Remove/install refrigerant compressor ENGINE 134.9, 135.9, 639.9 in MODEL 454.0 with CODE (I01) Air conditioning Plus with CODE (I77) Manual air conditioning

Connect ground terminal (8) from PC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3815 · Applies to: 453

6 Connect ground terminal (8) from PC diagnostics adapter (1) to negative terminal of battery (G1) 7 Perform diagnosis using stationary heater diagnostic tool and checklist for warranty cases Warranty case for stationary heater checklist, * For Germany only OF83.70-P-3000-03A form 8 Disconnect stationary heater diagnostic tool in The diagnostic program must be reverse order terminated before detaching the cable connections. There is no need to adhere to a special sequence when detaching the cable connections. 9 Close engine hood Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-0017ff, Connect diagnostic tool to auxiliary heater (water heater) MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3825 · Applies to: 453

Designation Type 454 BA83.70-P-1001-01D Ejot bolt for bracket to heater Nm 10 450 589 02 62 00 452 589 01 63 00 Removal assembly Snap-release tool Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5700ff, Remove/install coolant circulation pump MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

Removal assembly

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3834 · Applies to: 453

450 589 02 62 00 450 589 12 37 00 452 589 02 99 00 Removal assembly Expanding pliers Wiring harness repair kit Repair materials Number Designation Order number BR00.45-Z-1097-02A Window installation repair kit - Parts ordering notes Part no. Designation Quantity DG 99 (see EPC) Stationary heater, gasoline 1 or DG 99 (see EPC) Stationary heater, diesel 1 In combination with DG 99 (see EPC) Stationary heater time switch 1 or DG 99 (see EPC) Stationary heater remote control 1 Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az83.70-p-0020ff, Retrofit Webasto Thermo Top C water heater MODEL 454.0## 1# with ENGINE 134.9, 135.9, 639.9 with CODE (LHD) Left-hand drive vehicle

86.00 - Safety information Emergency equipment, disabled

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3842 · Applies to: 453

equipment, sanitary equipment, galley (as86.00-z-9999zz) 2 86.00 - Tightening torques Smart Emergency equipment, disabled equipment, sanitary equipment, galley (ba86.00-z-9999cz) 3 86.10 - Remove_install fire extinguisher with bracket (ar86.10-p- 5110ff) 4 86.10 - Retrofit fire extinguisher (az86.10-p-1000ff) 6

AS86.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3843 · Applies to: 453 · AR: AS86.00-Z-9999ZZ

Safety information: Emergency equipment, disabled equipment, sanitary 18.10.2019 equipment, galley MODEL all Risk of injury caused by hot water exiting from MODEL 903 ... AS86.00-Z-0002-01A the lines of the fresh water system Risk of explosion caused by the ignition of MODEL 903 ... AS86.00-Z-0003-01A methane gas exiting from components of the black water system and gray water system. Risk of injury caused by burns to the skin and eyes and by the inhalation of methane gas or by skin contact with feces. Risk of explosion caused by ignition of gas MODEL 903 ... AS86.00-Z-0004-01A exiting the lines of the vehicle's gas system. Risk of injury caused by burns to skin and eyes. Risk of injury to skin and eyes from particles MODEL 220, 463 ... AS86.00-Z-0005-01A when blowing out extinguishing agent lines Risk of injury to skin and eyes from particles MODEL 221.1 with CODE Z07 (Top AS86.00-Z-0005-01B when blowing out extinguishing agent lines protection) with fire extinguishing system Risk of death caused by flying parts if MODEL 221, 222 ... AS86.10-Z-0001-01A pressurized gas cylinders or their valves are damaged. Risk of injury of body parts caused by "breathing gas" streaming out or by coming into contact with components near the valve. Risk of injury of Risk of death caused by parts flying around MODEL 220, 221, 463 ... AS86.10-Z-0002-01A when triggering squibs. Risk of injury caused by burns when coming into contact with exiting gases, flames and hot components. Risk of injury caused by irritation and poisoning from inhaling or s Risk of injury caused by the loud acoustic Model AS86.10-Z-0003-01A warning from the smoke alarm 613.355/358/364/365/367/368/388/455/485 Risk of injury caused by damaged assemblies Model all (4xWD, BUS, CAR, Heavy AS86.61-Z-0001-01A filled with refrigerant transporter, Light transporter, TRUCK, UNIMOG) Risk of explosion caused by welding and MODEL 221, 240 ... AS86.61-Z-0001-02H soldering work on refrigerant circuit of refrigerator box. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigeran Risk of injury caused by exiting refrigerant and MODEL 903 ... AS86.61-Z-0002-01A by contact with the components of the refrigerant system Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as86.00-z-9999zz, Safety information: Emergency equipment, disabled equipment, sanitary equipment, galley MODEL all

BA86.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3844 · Applies to: 453 · AR: BA86.00-Z-9999CZ

Tightening torques: Smart: Emergency equipment, disabled equipment, sanitary 18.09.2019 equipment, galley MODEL all Fire extinguisher MODEL 452.3/4 with ENGINE 160.921/922 BA86.10-P-1000-02A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba86.00-z-9999cz, Tightening torques: Smart: Emergency equipment, disabled equipment, sanitary equipment, galley MODEL all

AR86.10-P-5110FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3845 · Applies to: 453 · AR: AR86.10-P-5110FF

Remove/install fire extinguisher with bracket 17.12.03 MODEL 454.0 with CODE (H21) Fire extinguisher P86.10-2144-09 Shown on vehicle with code (LHD) Left-hand drive vehicles, up to 31.3.05 1 Cover 5 Felt (up to 31.3.05) 9 Floor covering lugs 2 Bolt 6 Fire extinguisher 10 Bolt 3 Catch 7 Bracket 11 Bore 4 Tensioning strap 8 Stowage tray Vehicle with code (RHD) Right-hand drive vehicle and Code (C22) Sound package (FFO) 6 Fire extinguisher 13 Cover (on vehicle with code (C22) Sound package (FFO)) P86.10-2165-11 Remove

1 Move front passenger seat to end position toward front 2 Remove cover (1) from outer seat rail toward rear and unscrew bolt (2) 3 Move front passenger seat to end position toward rear 4 Open lock (3) and remove fire extinguisher (6) from bracket (7) 5.1 Unclip cover (13) from bass module speaker Only on vehicles with code (RHD) Right-hand and remove drive vehicle and code (C22) Sound package (FFO) 6 Pull out stowage tray (8) toward front Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar86.10-p-5110ff, Remove/install fire extinguisher with bracket MODEL 454.0 with CODE (H21) Fire extinguisher

Fold up floor covering lugs (9) in front of

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3846 · Applies to: 453

7 Fold up floor covering lugs (9) in front of passenger seat and unscrew bolts (10) 8 Remove bracket (7) with tensioning strap (4) Felt (5) was only installed up to 31.3.05. and felt (5) Install

9 Fold up floor covering lug (9), position bracket Felt (5) was only installed up to 31.3.05. (7) with tensioning strap (4) and felt (5) and screw in bolts (10). 10 Fold back floor covering lugs (9) and slide in Ensure that stowage tray (8) is seated stowage tray (8) toward rear properly. 11.1 Clip cover (13) into bass module speaker Only on vehicles with code (RHD) Right-hand drive vehicle and code (C22) Sound package (FFO) 12 Fasten arrest on tensioning strap (4) in hole Hold tensioning strap (4) tensioned to (11) and hook catch (3) into tensioning strap ensure that the arrest on the tensioning strap (4) (4) remains fastened in the hole (11). 13 Install fire extinguisher (6) and lock Note installation position of fire catch (3) extinguisher (6) 14 Move front passenger seat to end position toward front 15 Screw in bolt (2) 16 Install cover (1) on outer seat rail and arrest Ensure that cover (1) is seated correctly (1) 17 Move front passenger seat to initial position Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar86.10-p-5110ff, Remove/install fire extinguisher with bracket MODEL 454.0 with CODE (H21) Fire extinguisher

AZ86.10-P-1000FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3847 · Applies to: 453 · AR: AZ86.10-P-1000FF

Retrofit fire extinguisher 17.1.06 MODEL 454.0 Shown on model 454.030 with code (RHD) Right-hand drive vehicle and code (C22) Sound package (FFO) 1 Fire extinguisher 13 Cover (on vehicle with code (C22) Sound package (FFO)) P86.10-2166-11 P86.10-2145-07 Shown on model 454.001 with code (LHD) Left-hand drive vehicle 2 Cover (except on model 454.033) 3 Bolt (except on model 454.033) 4 Stowage tray (except on model 454.033) P86.10-2146-09 Shown on model 454.001 with code (LHD) Left-hand drive vehicle 1 Fire extinguisher 6 Blind rivet nut 9 Tensioning strap 4 Stowage tray (except on model 7 Bracket 10 Bore 454.033) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az86.10-p-1000ff, Retrofit fire extinguisher MODEL 454.0

Bolts

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3848 · Applies to: 453

8 Bolts 11 Carpet 5 Floor covering 12 Catch Remove

1.1 Move front passenger seat to end position except on model 454.033 toward front 2.1 Remove cover (2) from outer seat rail toward except on model 454.033 rear and unscrew bolt (3) 3 Move front passenger seat to end position toward rear 4.1 Unclip cover (13) from subwoofer On vehicles with code (RHD) Right-hand drive vehicles and code (C22) Sound package (FFO) 5.1 Pull out stowage tray (4) toward front except on model 454.033 6 Fold up floor covering (5) until holes in crossmember below passenger seat are accessible Install

7 Install blind rivet nuts (6) in holes in *450589013900

crossmember below front passenger seat and rivet 8 Align bracket (7) on blind rivet nuts (6) 9 Screw bolts (8) into blind rivet nuts (6) and fold back floor covering (5). 10.1 Clip cover (13) into subwoofer On vehicles with code (RHD) Right-hand drive vehicle and code (C22) Sound package (FFO) 11.1 Slide stowage tray (4) toward rear except on model 454.033 Ensure that stowage tray (4) is seated properly. 12 Slide through tensioning strap (9) below Note installation position of tensioning bracket (7) and fasten arrest on tensioning strap (9) strap (9) in hole (10). 13 Install carpet (11) and hook lock (12) into Hold tensioning strap (9) tensioned, to tensioning strap (9) ensure that the arrest on the tensioning strap (9) remains fastened in the hole (10). 14 Install fire extinguisher (1) and close catch Note installation position of fire (12) extinguisher (1) 15.1 Move passenger seat to end position toward except on model 454.033 front 16.1 Screw in bolt (3) except on model 454.033 17.1 Install cover (2) on outer seat rail and arrest except on model 454.033 Ensure that cover (2) is seated correctly. 18 Move passenger seat to initial position 19.1 Enter special equipment in the vehicle data If a DMS Autoline 8.0 dealer system is not card and in the vehicle's online data card available in the workshop. Enter code (H21) Fire extinguisher. 450 589 01 39 00 Rivet gun Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az86.10-p-1000ff, Retrofit fire extinguisher MODEL 454.0

88.00 - Remove_install company sign (ar88.00-p-1014ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3849 · Applies to: 453

4 88.00 - Remove_install company sign (ar88.00-p-1014fg) 5 88.00 - Remove_install fresh up (ar88.00-p-1200sra) 6 88.00 - Remove_install front CBS (ar88.00-p-1010ff) 8 88.00 - Remove_install front center section (ar88.00-p-1100ff) 11 88.00 - Remove_install front grille (ar88.00-p-2115ff) 12 88.00 - Remove_install model badge (ar88.00-p-1011ff) 14 88.00 - Remove_install model badge (ar88.00-p-1011fg) 16 88.00 - Remove_install paneling on center section of windshield ( ar88.00-p-2792ff) 18 88.00 - Remove_install rear center section (ar88.00-p-1300ff) 19 88.00 - Retrofit BRABUS front grille (an88.00-p-0004ff) 20 88.00 - Retrofit decorative foil on front doors and front fenders ( az88.00-p-0007sr) 22 88.00 - Retrofit decorative foils to body (az88.00-p-0100sra) 23 88.00 - Retrofit rear spoiler (az88.00-p-0008sr) 25 88.00 - Safety information Detachable body components, exterior flaps (as88.00-z-9999zz) 27 88.00 - Tightening torques Smart Detachable body components, exterior flaps (ba88.00-z-9999cz) 28 88.10 - Remove_install fender liner in front fender (ar88.10-p- 1300ff) 29 88.10 - Remove_install fender liner in front fender (ar88.10-p- 1300sra) 30 88.10 - Remove_install fender liner in rear fender (ar88.10-p- 1400ff) 31 88.10 - Remove_install fender liner in rear fender (ar88.10-p- 1400sra) 32 88.10 - Remove_install front fenders (ar88.10-p-1000ff) 33 88.10 - Remove_install front fenders (ar88.10-p-1000sra) 35

88.10 - Remove_install rear fender (ar88.10-p-1100ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3850 · Applies to: 453

37 88.20 - Disassemble_assemble front bumper (ar88.20-p-2050sra) 38 88.20 - Remove_install CBS rear end (ar88.20-p-1900ff) 41 88.20 - Remove_install CMS rear end (ar88.20-p-1950sr) 43 88.20 - Remove_install front bumper (ar88.20-p-2000sra) 44 88.20 - Remove_install heat shield (ar88.20-p-1925sra) 47 88.20 - Remove_install rear bumper (ar88.20-p-2200sra) 48 88.20 - Retrofit BRABUS rear apron (an88.20-p-0001ff) 50 88.20 - Retrofit rear apron (az88.20-p-0006sr) 52 88.20 - Retrofit spoiler on front bumper (az88.20-p-0010sr) 54 88.30 - Electric wiring diagram for rear luggage carrier (pe88.30-p- 2000-97bba) 56 88.30 - Electric wiring diagram for rear luggage carrier (pe88.30-p- 2000bba) 58 88.30 - Remove_install front spoiler (ar88.30-p-0505ff) 59 88.30 - Remove_install rear apron (ar88.30-p-0502ff) 61 88.30 - Remove_install rear spoiler (ar88.30-p-0500fb) 63 88.30 - Remove_install rear spoiler (ar88.30-p-0500ff) 64 88.40 - Adjust engine hood (ar88.40-p-3020ff) 65 88.40 - Check service cover (code 1602P88A43) (sm88.40-p- 0015a) 67 88.40 - Remove_install engine hood (ar88.40-p-3000ff) 69 88.40 - Remove_install engine hood hinge (ar88.40-p-3060ff) 70 88.40 - Remove_install engine hood lock (ar88.40-p-3200ff) 71 88.40 - Remove_install pull cable for engine hood (ar88.40-p- 3100ff) 72 88.40 - Remove_install radiator grille (ar88.40-p-4001sra) 74 88.40 - Retrofit air inlet grate (az88.40-p-0002ff) 75 88.50 - Retrofit BRABUS front spoiler (an88.50-p-0004ff) 76 88.50 - Retrofit BRABUS rear spoiler (an88.50-p-0003ff) 77

88.60 - Actuate emergency release of fuel filler flap (ar88.60-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3851 · Applies to: 453

1002sr) 78 88.60 - Remove_install fuel filler flap (ar88.60-p-6023ff) 79 88.60 - Remove_install tank recess (ar88.60-p-2000sr) 80 88.70 - Remove_install complete outside mirror (ar88.70-p-9000ff) 82 88.70 - Remove_install complete outside mirror (ar88.70-p-9000fg) 83 88.70 - Remove_install complete outside mirror (ar88.70-p- 9000sra) 84 88.70 - Remove_install glass adjustment drive (ar88.70-p-9060ff) 85 88.70 - Remove_install mirror glass (ar88.70-p-9020ff) 86 88.70 - Remove_install mirror glass (ar88.70-p-9020sr) 87 88.70 - Remove_install outside mirror cover (ar88.70-p-9040ff) 88 88.70 - Remove_install outside mirror trim (ar88.70-p-9040sr) 89 88.70 - Retrofit trim piece on mirror housing (az88.70-p-0001sr) 90 88.79 - Electrical function schematic for mirror heater (pe88.79-p- 2055-97bba) 91 88.79 - Electrical function schematic for mirror heater (pe88.79-p- 2055-97bbb) 93 88.79 - Electrical function schematic for mirror heater (pe88.79-p- 2055bba) 97 88.79 - Electrical function schematic for mirror heater (pe88.79-p- 2055bbb) 98 88.79 - Electrical function schematic for mirror lens adjustment ( pe88.79-p-2051bba) 99 88.79 - Overview of system components for electric mirror (gf88.79 -p-9996kj) 100 88.79 - Remove_install outside mirror adjustment switch (ar88.79- p-3470ff) 102 88.79 - Remove_install outside mirror adjustment switch (ar88.79- p-3470sr) 103

88.79 - Table of contents for function description of electric mirrors

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3852 · Applies to: 453

(gf88.79-p-0996kj) 104 88.79 - Wiring diagram of outside mirrors (pe88.79-p-2000bba) 105 88.79 - Wiring diagram of outside mirrors (pe88.79-p-2000za) 106 88.79 - Wiring diagram of outside mirrors (pe88.79-p-2000zb) 107 88.80 - Install Brabus side skirts (an88.80-p-0010ff) 108 88.80 - Remove_install side sill protective molding (ar88.80-p- 1050fb) 109 88.80 - Remove_install side sill protective molding (ar88.80-p- 1050ff) 110

Remove CBS front end front end (1) with aid

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3859 · Applies to: 453

15 Remove CBS front end front end (1) with aid Carefully remove CBS front end (1) to of helper prevent damage by breakage or scratching. Lightly pull CBS front end (1) toward outside in areas of front rocker panels. Helper required 16 Install in the reverse order 452 589 01 63 00 Snap-release tool Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.00-p-1010ff, Remove/install front CBS MODEL 454.0

Lower front grille

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3862 · Applies to: 453

5 Unhook hoses (7) on headlamp cleaning When replacing lower front grille (3 or 5) on system from hose brackets (6) of lower front vehicles with code (22Y) Headlamp cleaning grille (3 or 5) system. 6 Unclip lower front grille (3 or 5) from inside The number of brackets (arrows B) varies from CBS front end (1) (arrows B) according to the version of the lower front grille (3 or 5). 7 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.00-p-2115ff, Remove/install front grille MODEL 454.0

Snap-release tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3864 · Applies to: 453

452 589 01 63 00 Snap-release tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.00-p-1011ff, Remove/install model badge MODEL 454.0 forfour lettering

Snap-release tool

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3866 · Applies to: 453

452 589 01 63 00 Snap-release tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.00-p-1011fg, Remove/install model badge MODEL 454.0 Engine lettering

AZ88.00-P-0007SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3871 · Applies to: 453 · AR: AZ88.00-P-0007SR

Retrofit decorative foil on front doors and front fenders 17.02.2016 Model 453.3/4 Shown on model 453.3 1 Decorative foils P88.00-2610-11 Notes on applying decorative foil to paint and AH00.00-P-0018-01A

glass Check

1 Check surface to be bonded for paint damage In the event of complaints Repair paint damage Install

2 Install decorative foils (1) on front doors and AZ88.00-P-0007-01SR front fenders Cleaner *BR00.45-Z-1025-04A Update Vehicle Documentation (VeDoc) 3 Attach note "Decorative foil retrofitted on front doors and front fenders according to AZ88.00- P-0007SR" under field organization texts to DG (KG) 72 and 88 Repair materials Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Parts kit Decorative foil on front doors and front fenders 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.00-p-0007sr, Retrofit decorative foil on front doors and front fenders Model 453.3/4

AZ88.00-P-0100SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3872 · Applies to: 453 · AR: AZ88.00-P-0100SRA

Retrofit decorative foils to body 3.12.15 Model 453.3 except code E23 (solid roof) P88.00-2584-12 Notes on applying decorative foil to paint and AH00.00-P-0018-01A

glass Remove

1 Remove front left spray nozzle Check

2 Check surface to be bonded for paint In the event of complaints damage Repair paint damage Clean

3 Clean and degrease surface to be bonded

Surfaces must be free of dust, grease, wax and silicone. Otherwise adhesion problems can occur or bubbles can form. Attachment 4 Retrofit decorative foils to service flap AZ88.00-P-0100-08SRA 5 Retrofit decorative foils to roof AZ88.00-P-0100-01SRA Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 6 Lift vehicle on vehicle lift We recommend using a drive-on or

cylinder-type lift to attach the decorative foil in the area of the doors. 7 Retrofit decorative foils to side of body AZ88.00-P-0100-06SRA 8 Lower vehicle with lifting platform Install

9 Install front left spray nozzle

Carefully insert spray nozzle Otherwise the decorative foil can be damaged Update Vehicle Documentation (Veda) 10 Code X94 (Foil kit hexagon gray) or Enter special equipment into the on-line vehicle data card Code X95 (Foil kit hexagon white) Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.00-p-0100sra, Retrofit decorative foils to body Model 453.3 except code E23 (solid roof)

Attach notes "Decorative foils on body

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3873 · Applies to: 453 · AR: AZ88.00-P-0100SRA

11 Attach notes "Decorative foils on body according to AZ88.00-P-0100SRA retrofitted under field organization texts to KG 72, 74, 88 and 65 or 78. Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Overlay 1 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.00-p-0100sra, Retrofit decorative foils to body Model 453.3 except code E23 (solid roof)

AZ88.00-P-0008SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3874 · Applies to: 453 · AR: AZ88.00-P-0008SR

Retrofit rear spoiler 12.04.2016 Model 453.3 1 Rear spoiler P88.50-3234-11 1 Rear spoiler 1.1 Adhesive tape (with carrier foil) P88.50-3237-06 Install

1 Paint outside of rear spoiler (1) and inside of

rear spoiler (1) in assembly area of adhesive Do not paint cross-hatched area on inside of tapes (1.1) rear spoiler (1). Otherwise proper bonding is not ensured. Use only paints approved by Daimler AG:

http://xentryportal.mercedes-benz.com 2 Retrofit rear spoiler (1) AZ88.00-P-0008-01SR

When pressing on, ensure that the pressure is applied directly on the adhesive strips. The maximum adhesive strength is only reached after approx. 72 h at 20 °C. Avoid any contact with moisture (e.g. rain, fog, frost, carwash) or any mechanical stress within the first 24 h. Otherwise adhesion problems may occur. Cleaner BR00.45-Z-1025-04A Adhesive parts kit (with isopropanol cleaner) BR00.45-Z-1141-02A Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.00-p-0008sr, Retrofit rear spoiler Model 453.3

Update Vehicle Documentation (VeDoc)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3875 · Applies to: 453 · AR: AZ88.00-P-0008SR

3 Attach note for rear spoiler retrofitted according to AZ88.00-P-0008SR under field organization text to KG 88 Repair materials Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 BR00.45-Z-1141-02A Adhesive parts kit (with isopropanol cleaner) A 451 989 00 71 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Rear spoiler parts kit 1 A 453 989 01 00 Bonding kit 1 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.00-p-0008sr, Retrofit rear spoiler Model 453.3

AS88.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3876 · Applies to: 453 · AR: AS88.00-Z-9999ZZ

Safety information: Detachable body components, exterior flaps 18.09.2019 MODEL all Risk of injury caused by tearing of the cutting Model all (4xWD, CAR) AS88.00-Z-0001-01A wire Risk of injury caused by pinching and crushing AS88.40-B-0001-01A when opening and closing engine hood Risk of injury caused by pinching and crushing Model all (BUS, Heavy transporter, TRUCK) AS88.40-Z-0001-01A when opening and closing engine hood Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as88.00-z-9999zz, Safety information: Detachable body components, exterior flaps MODEL all

BA88.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3877 · Applies to: 453 · AR: BA88.00-Z-9999CZ

Tightening torques: Smart: Detachable body components, exterior flaps 18.09.2019 MODEL all Basic carrier MODEL 451.3/4 BA88.00-P-1000-02A Engine hood MODEL 452.3/4 BA88.40-P-1000-01G Engine hood MODEL 454.0 BA88.40-P-1000-01H Trunk lid MODEL 452.4 BA88.50-P-1000-01C Tailgate MODEL 452.3 BA88.50-P-1000-02A Exterior rearview mirrors MODEL 450.3/4, 452.3/4 BA88.70-P-1000-01D Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba88.00-z-9999cz, Tightening torques: Smart: Detachable body components, exterior flaps MODEL all

Release tension on retaining brackets (8) on

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3883 · Applies to: 453

10 Release tension on retaining brackets (8) on The left or right front fender (1) is fastened left and right fender (1) with suitable pliers and with six retaining brackets (8) each. remove 11 Unclip left or right front fender (1) from brackets on CBS front end center section (2) and remove. 12 Unclip retaining clamps (14) from left or right When replacing left or right front fender (1). front fender (1) and remove cover (13). On vehicles with engine 122.9 or engine 639.9 the cover (13) is installed on the right side. 13 Install in the reverse order 14 Check headlamp cleaning system for proper On vehicles with code (22Y) Headlamp function cleaning system Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.10-p-1000ff, Remove/install front fenders MODEL 454.0

Test and adjustment values for gap dimensions

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3885 · Applies to: 453

Number Designation Model 453.4 Model 453.3 4 ( 2) 4 ( 2) BE60.00-P-1007-01CA Fender to maintenance flap Dimension "F" mm Test and adjustment values for gap dimensions Number Designation Model 453.4 Model 453.3 3 ( 1) 3 ( 1) BE60.00-P-1008-01CA Fender to A-pillar Dimension "G" mm Test and adjustment values for gap dimensions Number Designation Model 453.4 Model 453.3 6 ( 1) 6 ( 1) BE60.00-P-1012-01CA Fender to front door Dimension "I1" mm 129 589 03 21 00 452 589 01 63 00 Feeler gauge Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.10-p-1000sra, Remove/install front fenders Model 453.3/4

Unclip CBS rear end (1) on left and right in

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3891 · Applies to: 453

9 Unclip CBS rear end (1) on left and right in Carefully unclip CBS rear end (1) to marked areas (arrows) with snap-release tool prevent damage from breakage or scratching. *452589016300

10 Lower vehicle 11 Open rear-end door 12 Loosen edge guard (5) in area of CBS rear Installation: Ensure that edge guard (5) is

end (1) seated properly. 13 Remove expansion clips (arrows A) Installation: Replace damaged

expansion clips (arrows A). 14 Guide wiring harnesses for left license plate lamp and right license plate lamp through opening in CBS rear end (1) 15 Remove CBS rear end (1) and lay down on Carefully remove CBS rear end (1) to suitable subsurface prevent damage from breakage or scratching Lightly pull CBS rear end (1) toward outside in areas of rear rocker panels. Aid of helper required 16 Install in the reverse order 452 589 01 63 00 Snap-release tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.20-p-1900ff, Remove/install CBS rear end MODEL 454.0

P88.20-4366-09

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3894 · Applies to: 453

1 Front bumper 8 Bolts 11 Bolts 6 Front washer water line 9 Rear washer water line 12 Stud bolt 7 Expansion rivet 10 Coolant line Shown with code 258 (Active Brake Assist) 13 Cover A90 Controller unit for distance warning function with active brake intervention P88.20-4808-06 Remove/install

Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 1 Lift vehicle with vehicle lift 2 Unscrew bolts (2) 3 Remove bolts (3) 4 Remove bolt s (4) Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.20-p-2000sra, Remove/install front bumper Model 453.3/4

Press fender liner to side so that electrical

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3895 · Applies to: 453

5 Press fender liner to side so that electrical connector (5) can be accessed 6 Disconnect electrical connection (5) Number of electrical connectors (5) varies

depending on equipment variant. 7 Open maintenance flap 8 Unclip front washer fluid line (6) and disconnect 9 Remove expansion rivets (7) *452589016300 Clip remover 10 Unscrew bolts (8) and remove maintenance flap 11 Unclip rear washer water line (9) 12 Unclip coolant line (10) 13 Remove bolts (11) 14 Unclip front bumper (1) from fenders, lift over stud bolts (12) and remove with aid of helper 15 Install in the reverse order Check

Topical note Notes on preventing damage to electronic AH54.00-P-0002-01A components due to a magnetic tool 16 Unclip cover (13), slightly pull front bumper (1) Model 453.3/4 above cover (13) toward front and remove with code 258 (Active Brake Assist System) cover (13) 17 Check/adjust alignment of control unit for Model 453.3/4 distance warning function with active brake with code 258 (Active Brake Assist System) application (A90) AR30.30-P-0017-01SR *453589022100 Adjustment device 18 Slightly pull front bumper (1) above control unit Model 453.3/4 for distance warning function with active brake with code 258 (Active Brake Assist System) application (A90) toward front and clip in cover (13) 19 Perform calibration drive with vehicle Model 453.3/4 with code 258 (Active Brake Assist System) diagnosis system If alignment of control unit for distance warning function with active brake application (A90) has been set. AD00.00-P-2000-06SR

452 589 01 63 00 453 589 02 21 00 Clip remover Adjustment device Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.20-p-2000sra, Remove/install front bumper Model 453.3/4

Remove rear bumper (3)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3898 · Applies to: 453

9 Remove rear bumper (3)

Lay rear bumper (3) down on suitable base. Otherwise the paintwork of the rear bumper (3) can be damaged. Check

10 Adjust gap dimensions on rear bumper (3) Bumper to lower liftgate BE60.00-P-1024-01CA Bumper to sidewall paneling BE60.00-P-1025-01CA *129589032100 Feeler gauge 11 Check backup warning device for proper Model 453.3/4 with code 220 (Rear parking assist) function Model 453.3/4 with code V52 (Combination code for rear parking aid and reversing camera) Test and adjustment values for gap dimensions Number Designation Model 453.4 Model 453.3 5 ( 2) 5 ( 2) BE60.00-P-1024-01CA Bumper to lower liftgate Dimension "U" mm Test and adjustment values for gap dimensions Number Designation Model 453.4 Model 453.3 1 ( 0,5) 1 ( 0,5) BE60.00-P-1025-01CA Bumper to sidewall paneling Dimension "W" mm 129 589 03 21 00 Feeler gauge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.20-p-2200sra, Remove/install rear bumper Model 453.3/4

AN88.20-P-0001FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3899 · Applies to: 453 · AR: AN88.20-P-0001FF

Retrofit BRABUS rear apron 19.2.04 MODEL 454.0 (except 454.034) 1 BRABUS rear apron 2 CBS rear end 3 Clip 4 Guide 5 Lugs 6 Protective foils P88.20-2573-06 Before painting BRABUS rear apron (1),

check for precise fit. Install

Risk of death Danger! caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z-0010-01A

toppling off of the lifting platform. lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. 1 Raise vehicle. 2 Unclip clip (3) from CBS rear end (2) on left and right. 3 Clean gluing surfaces on CBS rear end (2). Bonding surface must be free of dust and grease. 4 Mask gluing surfaces on CBS rear end (2) all the way around with masking tape. 5 Coat BRABUS rear apron (1) in area of gluing Thoroughly remove primer from painted surfaces with primer included and allow to air- surfaces not to be glued, to prevent damage. dry for at least 5 minutes. Wear protective gloves.

Primer is included in the repair kit in the form of an impregnated non-woven cloth. Repair kit BR00.45-Z-1094-02A 6 Position BRABUS rear apron (1) on CBS rear Use guide (4) to align BRABUS rear apron end (2) and align (1). Aid of helper required 7 Remove protective foils (6) from BRABUS Carefully remove protective foils (6) from rear apron (1) lugs (5) in horizontal direction to prevent lugs (5) from being torn off prematurely 8 Press on BRABUS rear apron (1) It is no longer possible to align the BRABUS rear apron (1) after pressing on the CBS rear end (2). Ensure that BRABUS rear apron (1) is seated properly. 9 Additionally fasten BRABUS rear apron (1) Repair kit BR00.45-Z-1094-02A with clips (arrows) included 10 Lower vehicle 11 Place certificate in vehicle Certificate included in scope of delivery 12.1 Add special equipment to the vehicle data At workshops without DMS Autoline 8.0 card and to the online vehicle data card dealer system. Code (E78) smart BRABUS (DFO) rear apron Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, an88.20-p-0001ff, Retrofit BRABUS rear apron MODEL 454.0 (except 454.034)

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3900 · Applies to: 453

Number Designation Order number BR00.45-Z-1094-02A Repair kit A 454 899 00 98 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, an88.20-p-0001ff, Retrofit BRABUS rear apron MODEL 454.0 (except 454.034)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3905 · Applies to: 453

pe88.30-p-2000-97bba Document title: Electric wiring diagram for rear luggage carrier Code: Designation: Position: A0 15L Use of wiring diagrams F2 3A Vehicle interior fuse and relay module F2f39 2B Fuse 39 X58/10 2L Rear luggage carrier electrical connector

© Mercedes-Benz AG, 5/22/18, L/07/20, pe88.30-p-2000-97bba, Electric wiring diagram for rear luggage carrier

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3906 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code E12 (Preinstallation for rear-end carrier) f39 X58/10 F2 A0 B 1 PE 54.15-P-2001BBB S39 AA 20 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 3 2 1 5 4 8 7 6 F 9 10 11 12 13 PE 88.30-P-2000-97BBA 14 15 L K J H G 11 10 9 13 12 E D C 15 14 B A 0,75 RDBN 2,5 RDYE

Remove glue residues on adhesive strips (8) When reusing removed CBS front end (2).

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3909 · Applies to: 453

6.1 Remove glue residues on adhesive strips (8) When reusing removed CBS front end (2). from CBS front end (2) 7.1 Loosen retaining clamps on coverings (4) and When replacing BRABUS front spoiler (1) or remove coverings (4) from BRABUS front coverings (4). spoiler (1) from rear. Install

8.1 Check that BRABUS front spoiler (1) fits When replacing BRABUS front spoiler (1). precisely and then paint. 9.1 Insert coverings (4) from rear into BRABUS When replacing BRABUS front spoiler (1) or front spoiler (1) and fasten with retaining coverings (4). clamps. 10.1 Install bracket (6) for BRABUS front spoiler (1) Only if bracket (6) or fender of CBS front end on CBS front end (2) (2) are replaced. Install bracket for BRABUS front spoiler to AN88.50-P-0004-01FF

CBS front end Repair kit BR00.45-Z-1094-02A 11.1 Clean gluing surfaces on adhesive strips (8) When reusing removed BRABUS front spoiler on BRABUS front spoiler (1) (1). The gluing surfaces must be free of dust and grease. 12.1 Mask BRABUS front spoiler (1) in area of When reusing removed BRABUS front spoiler gluing surfaces with masking tape (7), coat (1). with primer and allow to air-dry for at least 5 minutes. Thoroughly remove primer from painted surfaces not to be glued to prevent damage. Primer is included in the repair kit in the form of an impregnated non-woven cloth. Repair kit BR00.45-Z-1094-02A 13 Clean gluing surfaces on adhesive strips (8) The gluing surfaces must be free of dust on CBS front end (2) and grease. 14 Position BRABUS front spoiler (1) on CBS Aid of helper required for positioning front end (2), mark gluing surface (5) with BRABUS front spoiler (1). masking tape (7) and remove BRABUS front spoiler (1) again. 15 Mask gluing surface (5) on CBS front end (2) all the way around with masking tape (7). 16 Prime gluing surface (5) on CBS front end (2) Thoroughly remove primer from painted and allow to air-dry for at least 5 minutes. surfaces not to be glued to prevent damage. Primer is included in the repair kit in the form of an impregnated non-woven cloth. Repair kit *BR00.45-Z-1094-02A 17 Remove masking tape (7) from CBS front end (2) 18 Hook BRABUS front spoiler (1) into bracket Aid of helper required to hook in. (6). The lugs (9) of the protective foil should extend after hooking in the BRABUS front spoiler (1). 19 Align BRABUS front spoiler (1) on CBS front end (2). 20 Remove protective foil on adhesive strips (9) After pressing on BRABUS front spoiler from lugs (9) and press BRABUS front spoiler (1) to CBS front end (2) , centering is no (1) to CBS front end (2) longer possible. 21 Position counterholder (11) on left and right on BRABUS front spoiler (1), align and tighten with bolts (10). 22 Fasten BRABUS front spoiler (1) with expansion clips (3). 23 Lower vehicle Repair materials Number Designation Order number BR00.45-Z-1094-02A Repair kit A 454 899 00 98 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.30-p-0505ff, Remove/install front spoiler MODEL 454.0 (except 454.034) with CODE (E58) Front spoiler, Brabus (DFO) MODEL 454.034

Adhesive strips (6) are included in repair

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3911 · Applies to: 453

kit. Repair kit *BR00.45-Z-1094-02A 11 Position BRABUS rear apron (1) on CBS rear The guide (4) should engage in the bore end (2) and align (3). Aid of helper required 12 Remove protective foil on adhesive strips (6) Carefully remove protective foil (6) on from BRABUS rear apron (1) adhesive strips from lugs (5) in horizontal direction to prevent lugs (5) from being torn off prematurely 13 Press on BRABUS rear apron (1) It no longer possible to align the BRABUS rear apron (1) after pressing the CBS rear end (2). Ensure that BRABUS rear apron (1) is seated properly. 14 Fasten BRABUS rear apron (1) with clamps (arrows) 15 Lower vehicle Repair materials Number Designation Order number BR00.45-Z-1094-02A Repair kit A 454 899 00 98 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.30-p-0502ff, Remove/install rear apron MODEL 454.0 (except 454.034) with CODE (E78) Rear apron, smart BRABUS (DFO) MODEL 454.034

Dimension "D"

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3915 · Applies to: 453

5.0 ( 1.0) CBS front to A-pillar mm 3.0 ( 1.0) CBS front to cover Dimension"E" mm Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.40-p-3020ff, Adjust engine hood MODEL 454.0

SM88.40-P-0015A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3916 · Applies to: 453

Check service cover (code: 1602P88A43) 15.06.2016 Model 453.3 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code P 02-9337 Replace lock of maintenance flap P 02-9338 Check cutout of maintenance flap P 02-9339 Adjust cutout of maintenance flap (after check) 1 Service cover P88.40-3348-06 2 Lock P88.40-3349-05 Check

1 Check whether vehicle is affected by Model 453.3 as of 000107 up to 059266 SM88.40-P-0015-01AAA measure 2 Remove service cover (1) Use suitable mat in order to prevent scratches and damages. 3 Check whether cutouts (arrows) are present Findings from the scope of testing must be

on the service cover (1) for the left and right recorded in written form on the workshop order lock and then stored in a tamperproof manner. If cutouts (arrows) are not present. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, sm88.40-p-0015a, Check service cover (code: 1602P88A43) Model 453.3

Unscrew bolt (8).

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3922 · Applies to: 453

7 Unscrew bolt (8). 8 Pry actuation handle (9) off of carrier plate (10) 9 Unhook engine hood control cable (1) from carrier plate (10) 10 Loosen grommet (6) from body and pull out engine hood control cable (1) toward outside 11 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar88.40-p-3100ff, Remove/install pull cable for engine hood MODEL 454.0

AZ88.40-P-0002FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3924 · Applies to: 453 · AR: AZ88.40-P-0002FF

Retrofit air inlet grate 3.8.05 MODEL 454.0 from 6.6.05 MODEL 454.0 up to 5.6.05 When replacing engine hood 1 Air inlet grate 2 Adhesive tape 3 Adhesive tape Dimension A 11 mm P88.40-2610-06 Install

1 Clean engine hood in area of air inlet grate (1) The sealing surface must be free of dust and grease. 2 Glue suitable adhesive tape (2) along dotted line (arrow A) on upper bead 3 Glue suitable adhesive tape (2) along dotted line (arrow B) on crimped bead 4 Remove protective foil on adhesive strips on rear of air intake grate (1). 5 Position air intake grate (1) on adhesive tape (3) (arrow C) and glue on at distance (a) from adhesive tape 6 Remove adhesive tape (2, 3) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.40-p-0002ff, Retrofit air inlet grate MODEL 454.0 from 6.6.05 MODEL 454.0 up to 5.6.05 When replacing engine hood

AN88.50-P-0004FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3925 · Applies to: 453 · AR: AN88.50-P-0004FF

Retrofit BRABUS front spoiler 18.2.04 MODEL 454.0 (except 454.034) 1 BRABUS front spoiler 2 Covering 3 Retaining clamps 4 Clip 5 CBS front end P88.30-2366-06 Before painting BRABUS front spoiler (1),

check for precise fit. Remove

Risk of death Danger! caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z-0010-01A

toppling off of the lifting platform. lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. 1 Raise vehicle. 2 Unclip clips (4) from CBS front end (5) Install

3 Thoroughly clean CBS front end (5) in area of The sealing surfaces must be free of dust BRABUS front spoiler (1) and grease. 4 Insert covering (2) into BRABUS front spoiler (1) from rear left and right and fasten with retaining clamps (3). 5 Install bracket for BRABUS front spoiler (1) on AN88.50-P-0004-01FF CBS front end (5) Repair kit BR00.45-Z-1094-02A 6 Install BRABUS front spoiler (1) on CBS front AN88.50-P-0004-02FF Helper required end (5) Repair kit BR00.45-Z-1094-02A 7 Fasten BRABUS front spoiler (1) with clips (4) 8 Lower vehicle 9 Place certificate in vehicle Certificate included in scope of delivery 10.1 Add special equipment to the vehicle data At workshops without DMS Autoline 8.0 card and to the online vehicle data card dealer system. Code (E58) BRABUS front spoiler (DFO) Repair materials Number Designation Order number BR00.45-Z-1094-02A Repair kit A 454 899 00 98 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, an88.50-p-0004ff, Retrofit BRABUS front spoiler MODEL 454.0 (except 454.034)

AN88.50-P-0003FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3926 · Applies to: 453 · AR: AN88.50-P-0003FF

Retrofit BRABUS rear spoiler 18.2.04 MODEL 454.0 (except 454.034) 1 BRABUS rear spoiler 2 Rear spoiler E21 Center high-mounted stop lamp P88.50-2612-11 Before painting BRABUS rear spoiler (1),

check for precise fit. Install

1 Clean gluing surfaces on rear spoiler (2). Bonding surface must be free of dust and grease. 2 Lay BRABUS rear spoiler (1) on rear spoiler (2) and align 3 Remove protective foil from BRABUS rear Carefully remove protective foil from lugs spoiler (1) in area of center high-mounted stop in horizontal direction to prevent lugs from lamp (E21) being torn off prematurely 4 Remove remaining protective foils from Carefully remove protective foils from lugs BRABUS rear spoiler (1) in horizontal direction to prevent lugs from being torn off prematurely 5 Press on BRABUS rear spoiler (1) Ensure that BRABUS rear spoiler (1) is seated properly. 6 Place certificate in vehicle Certificate included in scope of delivery 7.1 Add special equipment to the vehicle data At workshops without DMS Autoline 8.0 card and to the online vehicle data card dealer system. Code (E79) smart BRABUS (DFO) rear spoiler Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, an88.50-p-0003ff, Retrofit BRABUS rear spoiler MODEL 454.0 (except 454.034)

Clip remover

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3930 · Applies to: 453

452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar88.60-p-2000sr, Remove/install tank recess Model 453.04/05/06/34/35/36/44/45/46

AZ88.70-P-0001SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3939 · Applies to: 453 · AR: AZ88.70-P-0001SR

Retrofit trim piece on mirror housing 17.02.2016 Model 453.0/3/4 Shown on model 453.3 1 Trim piece P88.70-2786-11 Install

1 Glue trim piece (1) onto left and right mirror AZ88.70-P-0001-01SR housing

Exert pressure directly to adhesive points on trim pieces (1). The maximum adhesive strength is only reached after approx. 72 h at 20 °C. Avoid any contact with moisture (e.g. frost, rain, fog, frost, carwash) or any mechanical stress during first 24 h. Otherwise adhesion problems may occur.

Do not polish trim pieces (1). Otherwise their surface can be damaged. Cleaner *BR00.45-Z-1025-04A Update Vehicle Documentation (VeDoc) 2 Attach note for trim piece to mirror housing according to AZ88.70-P-0001SR retrofitted under field organization text to KG 88 Repair materials Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Parts kit for trim piece on mirror housing 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az88.70-p-0001sr, Retrofit trim piece on mirror housing Model 453.0/3/4

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3940 · Applies to: 453

pe88.79-p-2055-97bba Document title: Electrical function schematic for mirror heater Code: Designation: Position: 1 3E Crankshaft position sensor, signal 2 6F Engine speed, signal 3 8F Rear window heater button, status 3 9C Rear window heater button, status 4 8H Soft top position, status 5 10F Rear window heater/mirror heater relay, actuation 6 12J Mirror heater, actuation 6 12D Mirror heater, actuation 7 Rear window heater button status indication, signal 7 Rear window heater button status indication, signal 8 4F Rear window heater, status A52n1 9J Soft top control control unit CAN B 5G Interior CAN CAN B 8J Interior CAN F2 12E Vehicle interior fuse and relay module F2k1 13F Heated rear window/outside mirrors relay L5 2C Crankshaft position sensor M21/1r1 12B Left mirror heater M21/2r1 12J Right mirror heater N10/10 8F Center SAM control unit N23 8C Climate control control and operating unit N23s1 8A Rear window heater button N3/10 2F ME-SFI [ME] control unit U472 7J Valid for model 453.4

© Mercedes-Benz AG, 5/22/18, L/07/20, pe88.79-p-2055-97bba, Electrical function schematic for mirror heater

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3941 · Applies to: 453

Page 1 of 1 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code V21 (Electrically adjustable and heated outside mirrors (FFO)) except code I01 (Automatic air conditioning) 8 4 2 1 3 7 5 6 3 6 7 N23s1 CAN B U472 CAN B N3/10 L5 N10/10 N23 A52n1 M21/2r1 F2 F2k1 M21/1r1 PE 77.20-P-2200BBA PE 83.30-P-2000BBA PE 54.21-P-2127BBB PE 07.61-P-2101BBC U472 N3/10 N10/10 A52n1 F2 M21/1r1 F L K 1 2 3 J H G 4 5 6 7 8 E D C B A 1 2 3 4 5 6 7 8 F 9 10 11 12 13 PE 88.79-P-2055-97BBA 14 15 L K J H G 9 10 11 12 13 E D C 14 15 B A

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3942 · Applies to: 453

pe88.79-p-2055-97bbb Document title: Electrical function schematic for mirror heater Code: Designation: Position: 1 20B Crankshaft position sensor, signal 10 19H Mirror heater, actuation 10 20E Mirror heater, actuation 11 Defrost button status indication, signal 12 Rear window heater button status indication, signal 13 8D Rear window heater, status 13 5A Rear window heater, status 13 17B Rear window heater, status 14 Defrosting, status 14 Defrosting, status 2 10E Engine speed, signal 2 14D Engine speed, signal 3 5E Rear window heater button, status 3 8E Rear window heater button, status 4 Defrost ON, request 4 Defrost ON, request 5 8K Outside temperature sensor, signal 6 9G Displayed outside temperature, signal 7 13E Rear window heater/mirror heater, request 8 15G Soft top position, status 9 17E Rear window heater/mirror heater relay, actuation A1 9J Instrument cluster A40/3 3A smart radio multimedia navigator A52n1 15J Soft top control control unit CAN A 6B Telematics CAN CAN B 12F Interior CAN CAN B 9H Interior CAN CAN B 8D Interior CAN CAN B 10D Interior CAN CAN B 14H Interior CAN CAN B 14D Interior CAN Code 535 1A Smart Media System F2 18E Vehicle interior fuse and relay module F2k1 19E Heated rear window/outside mirrors relay L5 21B Crankshaft position sensor LIN B8-3 6F AC operation LIN M21/1r1 22E Left mirror heater M21/2b1 6K Outside temperature sensor M21/2r1 18J Right mirror heater

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3943 · Applies to: 453

pe88.79-p-2055-97bbb Document title: Electrical function schematic for mirror heater Code: Designation: Position: N10/10 14E Center SAM control unit N20 4F Climate control operating unit N20s1 4D Rear window heater button N20s4 3D Defrosting button N22/1 9E Climate control control unit N3/10 19B ME-SFI [ME] control unit N93/1 8A Audio gateway control unit U472 13J Valid for model 453.4

© Mercedes-Benz AG, 5/22/18, L/07/20, pe88.79-p-2055-97bbb, Electrical function schematic for mirror heater

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3944 · Applies to: 453

Page 1 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code I01 (Automatic air conditioning) with code V21 (Electrically adjustable and heated outside mirrors (FFO)) 5 6 11 4 3 12 3 4 13 14 2 13 14 8 13 7 2 9 CAN B M21/2b1 CAN B A1 N20 N20s4 N20s1 Code 535 A40/3 CAN B LIN B8-3 N22/1 CAN B N93/1 CAN A U472 A52n1 CAN B M2 N10/10 CAN B PE 83.30-P-2000BBA PE 54.30-P-2101BBA A1 PE 83.30-P-2000BBA N20s4 PE 82.85-P-2200BBA MAX Code 535 PE 82.60-P-2102BBA LIN B8-3 CAN B CAN A PE 77.20-P-2200BBA A52n1 PE 54.21-P-2127BBB N10/10 PE F L K 1 2 3 4 J H G 5 6 7 8 9 10 11 12 E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 13 14 15 16 17 18 ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe88.79-p-2055-97bbb, Electrical function schematic for mirror heater

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3945 · Applies to: 453

Page 2 of 2 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) with code I01 (Automatic air conditioning) with code V21 (Electrically adjustable and heated outside mirrors (FFO)) 10 1 10 M21/2r1 F2 F2k1 N3/10 M21/1r1 L5 F2 PE 07.61-P-2101BBC M21/1r1 F 18 19 20 22 21 23 PE 88.79-P-2055-97BBB L K J H G 18 19 20 E D C 21 22 23 B A Cut here

91.00 - 000 589 00 32 00 Plates (ws91.00-p-1001b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3960 · Applies to: 453

5 91.00 - 140 589 02 33 00 Pulling hook (ws91.00-p-0024k) 6 91.00 - 166 589 04 63 00 Adapter cable, 124-pin (ws91.00-p- 0006b) 7 91.00 - 454 589 03 37 00 Padding clip pliers (ws91.00-p-0043b) 8 91.00 - Block diagram for airbag (AB), emergency tensioning retractor (ETR) (pe91.00-p-2001za) 9 91.00 - Safety information Seats, bunks, restraint systems (as91. 00-z-9999zz) 10 91.00 - Tightening torques Smart Seats, bunks, restraint systems ( ba91.00-z-9999cz) 11 91.00 - Wiring diagram of airbag (AB), emergency tensioning retractor (ETR) (pe91.00-p-2000za) 12 91.00 - Wiring diagram of airbag (AB), emergency tensioning retractor (ETR) (pe91.00-p-2000zb) 13 91.10 - Remove and install seat frame (ar91.10-p-3330ff) 14 91.10 - Remove and install seat height adjustment lever (ar91.10- p-3455ff) 18 91.10 - Remove_install ISOFIX child seat attachment (ar91.10-p- 0002sr) 19 91.10 - Remove_install cover for backrest at front seat (ar91.10-p- 8656sr) 21 91.10 - Remove_install front seat (ar91.10-p-1000ff) 25 91.10 - Remove_install front seat (ar91.10-p-1000sr) 27 91.10 - Remove_install front seat backrest (ar91.10-p-1060sr) 29 91.10 - Remove_install front seat backrest (ar91.10-p-1465ff) 31 91.10 - Remove_install front seat backrest seat-back lining (ar91. 10-p-1910ff) 32 91.10 - Remove_install front seat frame covers (ar91.10-p-1200sr) 33 91.10 - Remove_install front seat padding (ar91.10-p-3290ff) 35

91.10 - Remove_install mechanical lumbar support (ar91.10-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3961 · Applies to: 453

6630ff) 37 91.10 - Remove_install seat cushion (ar91.10-p-3310sr) 38 91.10 - Remove_install seat cushion cover (ar91.10-p-3312sr) 40 91.10 - Remove_install trim cover at the seat frame (ar91.10-p- 1056ff) 41 91.10 - Remove_install trim cover at the seat frame (ar91.10-p- 1056fg) 42 91.10 - Remove_install trim on seat frame (ar91.10-p-1056fh) 43 91.10 - Removing and installing front seat backrest foam part ( ar91.10-p-1120ff) 44 91.10 - Removing and installing front seat backrest foam part ( ar91.10-p-1120sr) 46 91.10 - Removing and installing spring frame from front seat backrest (ar91.10-p-2000ff) 48 91.10 - Removing and installing spring frame to_from front seat frame (ar91.10-p-2100ff) 49 91.10 - Removing and installing thumb wheel of lumbar support ( ar91.10-p-6620ff) 50 91.10 - Retrofit seat drawer under front seat (az91.10-p-0003ff) 51 91.10 - Service Information Damage code for guide rail cover on front seat (si91.10-p-0014a) 52 91.10 - Service Information Special tool for parameterization of Weight Sensing System (WSS) (si91.10-p-0012a) 53 91.12 - Remove_install armrest at rear seat backrest (ar91.12-p- 1745ff) 55 91.12 - Remove_install cover on bottom of rear seat (ar91.12-p- 1100ff) 56 91.12 - Remove_install rear seat backrest (ar91.12-p-1600ff) 57

91.12 - Remove_install rear seat backrest release lever (ar91.12-p

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3962 · Applies to: 453

-1732ff) 59 91.12 - Remove_install right rear seat backrest (ar91.12-p-1650ff) 60 91.12 - Remove_install seat adjustment mechanism at rear seat ( ar91.12-p-1520ff) 61 91.12 - Remove_install the seat cover and upholstery on the rear seat backrest (ar91.12-p-8457ff) 64 91.12 - Remove_install trim cover for rear seat backrest release lever (ar91.12-p-1735ff) 66 91.16 - Remove_install headrest guide on front seat (ar91.16-p- 0050ff) 67 91.16 - Remove_install rear seat backrest head restraint guides ( ar91.16-p-1775ff) 68 91.18 - Remove and install cover on rear seat cushion (ar91.18-p- 1850ff) 69 91.18 - Remove front seat backrest cover (ar91.18-p-1820ff) 71 91.18 - Remove front seat backrest cover (ar91.18-p-1820fg) 72 91.18 - Remove_install front seat cushion cover (ar91.18-p-1800ff) 73 91.18 - Remove_install front seat cushion cover (ar91.18-p-1800fg ) 74 91.20 - Retrofit bracket for child-seat anchorage (az91.20-p-0001ff ) 75 91.20 - Retrofit bracket for child-seat anchorage (az91.20-p- 0001fg) 76 91.20 - Retrofit bracket for child-seat anchorage (az91.20-p- 0001fh) 77 91.21 - Remove and install bench (ar91.21-p-4000ff) 78 91.21 - Remove_install bench seat adjustment lever (ar91.21-p- 4050ff) 80

91.21 - Remove_install bench seat adjustment lever (ar91.21-p-

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3963 · Applies to: 453

4050fg) 81 91.21 - Remove_install bench seat adjustment lever (ar91.21-p- 4050fh) 82 91.30 - Block diagram of heated seats (HS) (pe91.30-p-2001za) 84 91.30 - Electrical function schematic, seat heater (SIH) (pe91.30-p -2050bba) 85 91.30 - Overview of system components of comfort heating systems (gf91.30-p-9990kj) 86 91.30 - Remove_install heated cushion at front seat cushion (ar91. 30-p-0005ff) 87 91.30 - Remove_install heated seats control unit (ar91.30-p-0030ff ) 89 91.30 - Remove_install heated seats control unit (ar91.30-p- 0030fg) 90 91.30 - Removing and installing front seat backrest heated cushion (ar91.30-p-0006ff) 91 91.30 - Table of contents for function description of comfort heating systems (gf91.30-p-0999kj) 93 91.30 - Wiring diagram of heated seats (HS) (pe91.30-p-2000- 97bba) 94 91.30 - Wiring diagram of heated seats (HS) (pe91.30-p-2000bba) 99 91.30 - Wiring diagram of heated seats (HS) (pe91.30-p-2000za) 100 91.30 - Wiring diagram of heated seats (HS) (pe91.30-p-2000zb) 101 91.40 - Checking recognition of actuation state of emergency_com- pact tensioning retractors (ar91.40-p-0612cw) 102 91.40 - Inspect seat belts and seat belt buckles for external damage and operation (ap91.40-p-9150ff) 103 91.40 - Remove_install rear center seat belt (ar91.40-p-0683ff) 104 91.40 - Remove_install rear seat belt buckle (ar91.40-p-1516ff) 105

91.40 - Remove_install rear seat belts (ar91.40-p-0681ff)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3964 · Applies to: 453

106 91.40 - Remove_install seat belt buckle (front seat) (ar91.40-p- 1515ff) 108 91.40 - Remove_install seat belt buckle (front seat) (ar91.40-p- 1515sr) 109 91.40 - Remove_install seat belt with emergency tensioning retractor (ar91.40-p-0630ff) 111 91.40 - Remove_install seat belt with emergency tensioning retractor (ar91.40-p-0630sra) 113 91.40 - Service Information Note on using belt extensions (si91.40 -p-0013a) 115 91.45 - Remove_install seat belt guide (ar91.45-p-0500sr) 116 91.45 - Transfer seat belt guide (an91.45-p-0001sr) 118 91.60 - Actuate supplemental restraint system, electrical function schematic (pe91.60-p-2055bba) 121 91.60 - Actuate supplemental restraint system, electrical function schematic (pe91.60-p-2055bbu) 122 91.60 - Overview of system components for supplemental restraint system (gf91.60-p-9996kj) 123 91.60 - Overview of system components for supplemental restraint system (gf91.60-p-9996kju) 126 91.60 - Program Supplemental Restraint System control unit (code 1410P91C25) (sm91.60-p-0022a) 129 91.60 - Program Supplemental Restraint System control unit (code 1411P91C33) (sm91.60-p-0023a) 130 91.60 - Remove_install airbag cutout switch (ar91.60-p-0681ff) 131 91.60 - Remove_install airbag unit on steering wheel (ar91.60-p- 0660ff) 132 91.60 - Remove_install airbag unit on steering wheel (ar91.60-p- 0660sr) 133

91.60 - Remove_install airbag, sidebag and emergency tensioning

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3965 · Applies to: 453

retractor control unit (ar91.60-p-0623sr) 134 91.60 - Remove_install driver knee airbag (ar91.60-p-0200sr) 136 91.60 - Remove_install front seat sidebag unit (ar91.60-p-0695ff) 137 91.60 - Remove_install front seat sidebag unit (ar91.60-p-0695sr) 139 91.60 - Remove_install passenger airbag unit (ar91.60-p-0680ff) 141 91.60 - Remove_install passenger airbag unit (ar91.60-p-0680sr) 142 91.60 - Remove_install restraint systems control unit (ar91.60-p- 0624ff) 143 91.60 - Remove_install seat occupancy recognition sensor (ar91. 60-p-0720sr) 145 91.60 - Remove_install sensor for sidebag_windowbag (ar91.60-p- 0730ff) 146 91.60 - Removing and installing frontal acceleration sensor (ar91. 60-p-0750ff) 147 91.60 - Removing, installing windowbag (ar91.60-p-0693ff) 148 91.60 - Service information for repair of airbag cable harnesses ( si91.60-p-0003a) 150 91.60 - Table of contents for function description of supplemental restraint system function (gf91.60-p-0996kj) 151 91.60 - Table of contents for function description of supplemental restraint system function (gf91.60-p-0996kju) 152 91.60 - Wiring diagram for airbag control unit (pe91.60-p-2105- 97bba) 153 91.60 - Wiring diagram for airbag control unit (pe91.60-p-2105- 97bbb) 158 91.60 - Wiring diagram for airbag control unit (pe91.60-p-2105bba) 165 91.60 - Wiring diagram for airbag control unit (pe91.60-p-2105bbb) 166

WS91.00-P-1001B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3966 · Applies to: 453

000 589 00 32 00 Plates 06.05.2020 Model 117, 118, 156, 167, 176, 177, 190, 205, 217, 222, 223, 247, 253, 447, 448 Model 166, 172, 231 as of model year 2015 with code U10 (Front passenger seat with weight sensor) Model 213, 238, 242, 246, 257, 290, 292, 293 with code U10 (Front passenger seat with weight sensor) Model 453 with code 460 (Canada version) with code 494 (US version) Model 463 Verwendung in FG 91/Satz B Purpose: Plates for teach-in process of the weight sensing system (WSS). Note: After all work on the front passenger seat which requires detaching of the seat cover or the backrest padding. 000 589 00 32 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws91.00-p-1001b, 000 589 00 32 00 Plates Model 117, 118, 156, 167, 176, 177, 190, 205, 217, 222, 223, 247, 253, 447, 448 Model 166, 172, 231 as of model year 2015 with code U10 (Front passenger seat with weight sensor) Model ...

WS91.00-P-0024K

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3967 · Applies to: 453

140 589 02 33 00 Pulling hook 26.11.2018 Model 117, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 203, 204, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 292, 414, 415, 453, 463, 636, 639, 906, 909 Verwendung in FG 46/61/67/68/72/77/80/82/83/88/91/94/Satz B Intended use: For various removal and assembly operations. 140 589 02 33 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws91.00-p-0024k, 140 589 02 33 00 Pulling hook Model 117, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 203, 204, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 221, 222, 230, 231, 238, 240, 242, 245, 246, 251, 292, ...

WS91.00-P-0006B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3968 · Applies to: 453

166 589 04 63 00 Adapter cable, 124-pin 06.02.2018 Model 166, 447, 448, 453 Model 463.260/261/276/277/349 Verwendung in FG 91/Satz B Purpose: 124-pin adapter cable for diagnosis of airbags (Driver airbag, front passenger airbag, sidebag and windowbag, kneebag) and of seat belt tensioner-control unit in combination with 000 589 00 21 00 test box. 166 589 04 63 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws91.00-p-0006b, 166 589 04 63 00 Adapter cable, 124-pin Model 166, 447, 448, 453 Model 463.260/261/276/277/349

WS91.00-P-0043B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3969 · Applies to: 453

454 589 03 37 00 Padding clip pliers 06.05.2020 Model 117, 118, 166, 167, 176, 177, 205, 213, 223, 238, 242, 246, 247, 253, 257, 290, 292, 293, 447, 448, 451, 453, 454, 470, 471, 907, 910 Verwendung in FG 91/Satz B Purpose: Assembly pliers for clamping the upholstery to fit the seat cover. 454 589 03 37 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws91.00-p-0043b, 454 589 03 37 00 Padding clip pliers Model 117, 118, 166, 167, 176, 177, 205, 213, 223, 238, 242, 246, 247, 253, 257, 290, 292, 293, 447, 448, 451, 453, 454, 470, 471, 907, 910

AS91.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3971 · Applies to: 453 · AR: AS91.00-Z-9999ZZ

Safety information: Seats, bunks, restraint systems 18.09.2019 MODEL all Risk of injury caused by performing testing or MODEL 117, 129, 156, 163, 164, 166, 168, AS91.00-Z-0001-01A repair work on airbag or emergency tensioning 169, 170, 171, 172, 176, 190, 197, 199, 202, retractor units. 203, 204, 205, 207, 208, 209, 211, 212, 216, 217, 218, 219, 221, 222, 231, 240, 242, 245, 246, 251, 253, 314, 316, 318, 374, 375, 414, 415, 447, 448, 450, 451, 452, 453, 454, 461, 463, 636, 638, 639, 667, 668, 670, 900, 906, 909, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 957, 958, 967, 970, 972, 974, 975, 976 ... Risk of injury caused by performing testing or Model 124, 126, 129 up to 6/30/93, 140, 201, AS91.00-Z-0001-01B repair work on airbag or emergency tensioning 202 up to 6/30/93 retractor units. Risk of injury caused by performing testing or Model 210, 215, 220, 230 AS91.00-Z-0001-01C repair work on airbag or emergency tensioning retractor units. Risk of injury caused by performing testing or Model 690.6, 901, 902, 903, 904, 905 AS91.00-Z-0001-01D repair work on airbag or emergency tensioning retractor units. Risk of injury. Injury may result when the Model all (4xWD, BUS, CAR, Heavy AS91.00-Z-0002-01A tension in the spring in the automatic belt transporter, Light transporter, TRUCK, smart) retractor is released. Risk of injury when performing check and Model 207.4 AS91.00-Z-0003-01A repair work in area of roll bar Risk of injury when performing check and Model 208.435/444/445/447/448/465/470 AS91.00-Z-0003-01KA repair work in area of roll bar Risk of injury when performing check and Model 205.4 Model 217.4 Model 238.4 AS91.00-Z-0003-01LCA repair work in area of roll bar Risk of injury when performing check and Model 209.4 AS91.00-Z-0003-01QA repair work in area of roll bar Risk of injury when performing check and Model 230 except code P99 (Special model AS91.00-Z-0003-01R repair work in area of roll bar "AMG Black Series") Risk of injury when performing check and Model 231 AS91.00-Z-0003-01RQ repair work in area of roll bar Risk of injury caused by backrest suddenly Model 171, 172, 205, 231, 451 AS91.00-Z-0005-01V folding forward if release lever is accidentally operated during inspection and repair work Risk of injury caused by testing or repair work Model 207.4 AS91.00-Z-0006-01A on roll bar units with pyrotechnical actuator Risk of injury caused by performing testing Model all (CAR) AS91.00-Z-0007-01A and repair work on engine hood lifter Risk of injury during testing and repair Model all (4xWD, BUS, CAR, Heavy AS91.00-Z-0008-01A operations related to pyrotechnical transporter, Light transporter, TRUCK, smart) components Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as91.00-z-9999zz, Safety information: Seats, bunks, restraint systems MODEL all

BA91.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3972 · Applies to: 453 · AR: BA91.00-Z-9999CZ

Tightening torques: Smart: Seats, bunks, restraint systems 18.09.2019 MODEL all Front seats MODEL 450.3/4, 452.3/4 BA91.10-P-1000-01G Front seats MODEL 454.0 BA91.10-P-1000-01J Front seats Model 117, 156, 169, 176, 242, 245, 246, 453 BA91.10-P-1000-01K Front seats MODEL 451.3/4 BA91.10-P-1000-01P Rear seat backrest MODEL 168 MODEL 453.0 BA91.12-P-1000-02B Rear seats Model 117, 156, 176, 242, 246, 453.0 BA91.12-P-1000-03K Child seats MODEL 451.3/4, 452.3/4 BA91.20-P-1000-01C Seat bench MODEL 454.0 BA91.22-P-1000-01A Seat belts/emergency tensioning retractors MODEL 450.3/4, 451.3/4, 452.3/4 BA91.40-P-1000-01G Seat belts/emergency tensioning retractors MODEL 454.0 BA91.40-P-1000-01J Seat belts/emergency tensioning retractors Model 453 BA91.40-P-1000-01SR Airbag Model 450.3/4, 451.3/4, 452.3/4, 453.0/3/4 BA91.60-P-1000-01C Airbag MODEL 454.0 BA91.60-P-1000-01D Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ba91.00-z-9999cz, Tightening torques: Smart: Seats, bunks, restraint systems MODEL all

Remove screws/bolts (3, 4) and remove

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3981 · Applies to: 453

6 Remove screws/bolts (3, 4) and remove *BA91.10-P-1005-01K Bolt, ISOFIX child seat attachment to ISOFIX child seat attachment (6) backrest frame 7 Install in the reverse order Front seats Number Designation Model 453 BA91.10-P-1005-01K Bolt, ISOFIX child seat attachment to backrest frame Nm 11 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar91.10-p-0002sr, Remove/install ISOFIX child seat attachment Model 453

Mounting wedge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3985 · Applies to: 453

110 589 03 59 00 454 589 03 37 00 Mounting wedge Padding clip pliers Page 4 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.10-p-8656sr, Remove/install cover for backrest at front seat Model 453

BA91.10-P-1001-01J

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3987 · Applies to: 453

Torx bolt, front seat to vehicle floor Nm 53 BA91.10-P-1002-01J Nut, front seat to vehicle floor Nm 53 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.10-p-1000ff, Remove/install front seat MODEL 454.0

Disconnect electrical connectors (6, 7), unclip

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3989 · Applies to: 453

10 Disconnect electrical connectors (6, 7), unclip retaining clips (9) from electrical line (8) and place electrical line (8) to one side 11 Cover center console, door sill and steering wheel 000 588 08 98 00 Cover WS98.00-P-0014B

Cover door sill and door sill molding with

door sill protector. 12 Remove front seat (1) from the vehicle through

the door cutout for the front door Carefully remove front seat (1) with an assistant from the vehicle. Otherwise, component parts in the vehicle interior or the front door or entrance may cause damage. Installation: Ensure that the lock pins for

the seat rails are correctly seated in the vehicle floor. 13 Put down front seat (1) and secure it against tipping over 14 Install in the reverse order Front seats Number Designation Model 453 Model 453 with code 866 (Pre- except code 866 installation for iPad (Pre-installation for cradle) iPad cradle) BA91.10-P-1001-01K Front seat on vehicle floor Nm 44 44 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.10-p-1000sr, Remove/install front seat Model 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3991 · Applies to: 453

Designation MODEL 453 BA91.10-P-1002-01K Backrest to seat frame Nm 44 452 589 01 63 00 Clip remover Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar91.10-p-1060sr, Remove/install front seat backrest MODEL 453

Remove outer cover (1) until the electrical

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3995 · Applies to: 453

7 Remove outer cover (1) until the electrical MODEL 453 connector (9) of the left front seat heater with CODE 873 (heated seats) switch (S51/1) or the right front seat heater switch (S51/2) is accessible 8 Disconnect electrical connector (9) MODEL 453 with CODE 873 (heated seats) 9 Remove outer cover (1) 10 Remove left front seat heater switch (S51/1) or MODEL 453 with CODE 873 (heated seats) right front seat heater switch (S51/2) from outer cover (1) When replacing outer cover (1). 11 Install in the reverse order Remove/install inner cover (11) 12 Adjust front seat to the rearmost position 13 Adjust front seat to the uppermost position MODEL 453 with CODE S55 (Driver's seat) When working on the driver seat. 14 Unscrew screw/bolt (12) 15 Detach inner cover (11) in the rear area

Carefully detach inner cover (11). Otherwise the guide tabs (14) may be damaged. 16 Push inner cover (11) down slightly in front area (arrow C) 17 Remove inner cover (11) from seat frame 18 Install in the reverse order 110 589 03 59 00 Mounting wedge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.10-p-1200sr, Remove/install front seat frame covers MODEL 453

Detach edge stripping of seat cushion cover

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4000 · Applies to: 453

10 Detach edge stripping of seat cushion cover Installation: Pull on seat cushion cover

(10) using extraction hook from all around (10) starting at corners. edge of seat cushion frame (11) (arrow) *140589023300 Extraction hook 11 Remove seat cushion (1) 12 Install in the reverse order 452 589 01 63 00 140 589 02 33 00 Clip remover Extraction hook Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.10-p-3310sr, Remove/install seat cushion Model 453

Unclip clip (9) of cover (10) from seat cushion

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4006 · Applies to: 453

9 Unclip clip (9) of cover (10) from seat cushion (1) 10.1 Run cover (10) of seat cushion (1) past seat In vehicles with code (S20) Seat height height adjustment mechanism (8) adjustment (FFO) 11 Run cover (10) of seat cushion (1) towards the front at the right-hand side until the clip (15) is accessible 12 Undo clip (15) and lead wiring harness (7) upwards 13 Undo clip (12) and lead wiring harness (7) out Note correct installation positions. of seat frame 14 Pull cover (14) with foam part (16) of seat Note installation position of sidebag unit backrest from backrest frame (11) from above wiring harness (13). 15.1 Detach cover (14) from foam part (16) of seat Only when replacing seat backrest foam part AR91.18-P-1820-03FF backrest (16). *454589023700

16 Install in the reverse order 454 589 02 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.10-p-1120ff, Removing and installing front seat backrest foam part MODEL 454.0 with CODE (S17) Heated seats (FFO)

Repair materials

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4008 · Applies to: 453

Number Designation Order number BR00.45-Z-1002-02A Adhesive Terokal 2444 A 000 989 92 71 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar91.10-p-1120sr, Removing and installing front seat backrest foam part Model 453

SI91.10-P-0014A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4013 · Applies to: 453

Service Information: Damage code for guide rail cover on front seat 26.06.2018 Model 453 We would like to inform you that in cases of damage to the cover of the guide rail on the front seat, an incorrect damage code is increasingly being referenced. Please note the following information for damaged covers. This is the only way of ensuring that a representative evaluation can be made through the warranty and goodwill settlement procedure. In the event of a problem, a TIPS case with representative feedback from the customer concerning the cause of the damage must be created. 1 Front outer cover for front guide rail 2 Front inner cover for front guide rail P91.10-4120-01 Front inner cover for front guide rail, right seat (part number The following parts are affected: A 453 919 28 00) Front outer cover for front guide rail, left seat (part number A 453 919 25 00) Use following damage codes only: Front outer cover for front guide rail, right seat (part number 91A35 Front cover for guide rail on front seat at left A 453 919 26 00) 91N35 Front cover for guide rail on front seat at right Front inner cover for front guide rail, left seat (part number A 453 919 27 00) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si91.10-p-0014a, Service Information: Damage code for guide rail cover on front seat Model 453

SI91.10-P-0012A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4014 · Applies to: 453

Service Information: Special tool for parameterization of Weight Sensing System 26.08.2016 (WSS) Model 117, 156, 176, 205.0/1/2, 213, 253 with code 555 (AMG Performance seats) with code U10 (Automatic seat occupancy recognition and child seat recognition) Model 166 with code 806 (Model year 2016) with code 807 (Model year 2007) with code U10 (Automatic seat occupancy recognition and child seat recognition) Model 172, 231 with code 807 (Model year 2017) with code U10 (Automatic seat occupancy recognition and child seat recognition) Model 190, 205.3/4, 292.3 with code U10 (Automatic seat occupancy recognition and child seat recognition) Model 453 with code 460 (Canada version) Model 453 with code 494 (US version) 1 Special tool 000 589 00 32 00 Plates 2 Anti-skid lining P91.10-3948-02 Please remember that when using the special tool

The anti-skid lining (2) is self-adhering. The protective foils must be 000 589 00 32 00 plates (1) for the above-mentioned models, slipping detached from the adhesive surfaces. motion may occur. Important This slipping motion could occur because of the seat geometry and After completing the commissioning process for the user interface for several seat variants. Weight Sensing Systems (WSS), the anti-skid lining (2) should be To ensure that the Weight Sensing Systems (WSS) on the front removed from the special tool. passenger seat is commissioned correctly, the special tool must be The anti-skid lining (2) may only be used for the above-mentioned permanently located in test position as specified by the diagnostic models! system. After cleaning with clear water, the anti-skid lining (2) can be used This is why the special tool must be augmented by the anti-skid again. lining (2). The anti-skid lining (2) is to be positioned on the underside of the The anti-skid lining (2) can be ordered through the usual replacement part procurement channel. special tool, in the center on a flat surface. Part number: A 176 987 00 14 The anti-skid lining (2) must be fitted with its smooth surface onto the special tool so that the structured surface is visible. Parts ordering note Part no. Designation Quantity A 176 987 00 14 Anti-skid lining 1 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si91.10-p-0012a, Service Information: Special tool for parameterization of Weight Sensing System (WSS) Model 117, 156, 176, 205.0/1/2, 213, 253 with code 555 (AMG Performance seats) with code U10 (Automatic seat occupancy recognition and child seat recognition) Model 166 with code 806 ...

Plates

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4015 · Applies to: 453

000 589 00 32 00 Plates Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si91.10-p-0012a, Service Information: Special tool for parameterization of Weight Sensing System (WSS) Model 117, 156, 176, 205.0/1/2, 213, 253 with code 555 (AMG Performance seats) with code U10 (Automatic seat occupancy recognition and child seat recognition) Model 166 with code 806 ...

BA91.22-P-1004-01A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4019 · Applies to: 453

M10 Nm 59 BA91.22-P-1004-01A Nut of backrest frame to seat frame Nm 23 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.12-p-1600ff, Remove/install rear seat backrest MODEL 454.0

Commercially available tools

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4024 · Applies to: 453

Number Designation WH58.30-Z-1007-20A Cordless drill/driver Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.12-p-1520ff, Remove/install seat adjustment mechanism at rear seat MODEL 454.0

Remove the cover from the foam section

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4026 · Applies to: 453

8.1 Remove the cover from the foam section Only when installing a new cover (12) or foam section (11). Right rear seat backrest AR91.18-P-1820-03FI Left rear seat backrest AR91.18-P-1820-03FJ 9 Install in the reverse order Seat belts/emergency tensioning retractors

Number Designation Model 454.0 BA91.40-P-1007-01J Bolt for belt end fitting to bench seat Nm 45 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.12-p-8457ff, Remove/install the seat cover and upholstery on the rear seat backrest MODELS 454.0

AZ91.20-P-0001FH

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4038 · Applies to: 453 · AR: AZ91.20-P-0001FH

Retrofit bracket for child-seat anchorage 17.1.06 MODEL 454.0 with CODE (L22) Australia Retrofit child seat attachment to rear seat backrest P91.20-2160-08 Shown on removed and partially dismantled rear seat backrest 1 Nut 3 Seat cover 5 Bolt 2 Retaining clip 4 Child seat attachment bracket 6 Adhesive tape Install

1 Move rear bench seat to furthermost position 2 Fold over left rear seat backrest or right rear seat backrest 3 Feel outer area of cover (3) for left rear seat To make it easier to position the child seat backrest or right rear seat backrest and attachment bracket (4), mark the position of determine position of retaining bracket (2) retaining bracket (2) on cover (3) of the rear seat backrest using suitable adhesive tape (6). 4 Determine position of nut (1) and pierce cover Pierce cover (3) carefully to ensure that a (3) using suitable tool in area of nut's (1) large hole is not created or that the cover is threaded hole torn, as otherwise the cover (3) will have to be replaced. The nut (1) is located in the upper area of the retaining bracket (2). 5 Position child seat attachment bracket (4) Do not tighten the bolt (5) fully. over nut (1) and turn in the bolt (5) 6 Remove adhesive tape (6). 7 Align eyelet on child seat attachment bracket The eyelet on the child seat attachment (4) and tighten bolt (5) bracket (4) must be positioned vertically. *BA91.22-P-1005-01A

8.1 Enter special equipment in the vehicle data If the workshop does not have recourse to the card and in the vehicle's online data card DMS Autoline 8.0 dealer system. Add code (S02) Top Tether (child seat system). Bench seat

Number Designation Model 454.0 BA91.22-P-1005-01A Bolt for child seat attachment to backrest Nm 8 frame Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az91.20-p-0001fh, Retrofit bracket for child-seat anchorage MODEL 454.0 with CODE (L22) Australia Retrofit child seat attachment to rear seat backrest

Fold down rear bench seat (1)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4040 · Applies to: 453

14 Fold down rear bench seat (1) Model 454.0 without code (S33) Double AR91.21-P-4000-01FF folding rear bench seat (3 seats) With model 454.0 with code (S33) Double folding rear bench seat (3 seats): release rear bench seat (1) at the release lever (4) and move as far forward as possible. Retract head restraints and fold down rear seat backrest. Then release rear bench seat (1) at the release lever (6) and set to vertical position. 15 Tighten nuts (2) Replace nuts (2). *BA91.22-P-1002-01A

16 Fold back rear bench seat (1) For vehicles without code (S33) Double AR91.21-P-4000-01FF folding rear bench seat (3 seats) For vehicles with code (S33) Double folding rear bench seat (3 seats): Fold back rear bench seat (1) and latch in place. Set rear seat backrests to vertical position and adjust head restraints. 17 Install covers (5) Bench seat

Number Designation Model 454.0 BA91.22-P-1001-01A Bolt, bench seat to vehicle floor Nm 53 BA91.22-P-1002-01A Nut, bench seat to vehicle floor Nm 53 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.21-p-4000ff, Remove and install bench MODELS 454.0

Operate the adjustment lever (2) and move

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4044 · Applies to: 453

3 Operate the adjustment lever (2) and move Helper required the rear bench seat (1) up vertically until the The front guides (4) and the rear guides (5) front guides (4) and the rear guides (5) are are shown without the rear bench seat (1) so accessible that they are easier to see. 4 Loosen retaining springs using a suitable Replace retaining springs. screwdriver from the bolts of the rear guides (5) 5 First pry adjustment lever (2) out of the front guide (4) and the rear guide (5) on one side using a suitable screwdriver and then remove from the second side 6 Install in the reverse order Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.21-p-4050fh, Remove/install bench seat adjustment lever MODELS 454.0 Front adjustment lever

Pliers

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4049 · Applies to: 453

454 589 02 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.30-p-0005ff, Remove/install heated cushion at front seat cushion MODEL 454.0 with CODE (S17) Heated seats (FFO)

Pliers

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4053 · Applies to: 453

454 589 02 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.30-p-0006ff, Removing and installing front seat backrest heated cushion MODEL 454.0 with CODE (S17) Heated seats (FFO)

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4055 · Applies to: 453

pe91.30-p-2000-97bba Document title: Wiring diagram of heated seats (HS) Code: Designation: Position: A0 40L Use of wiring diagrams F1 22L Power supply fuse and relay module F1f2 20K Fuse 2 F2 8L Vehicle interior fuse and relay module F2f20 7K Fuse 20 N25/4 2L Front passenger seat heater control unit N25/5 26L Driver seat heater control unit R13/1 30L Left front seat cushion heater pad R13/2 32L Left front seat backrest heater pad R13/3 5L Right front seat cushion heater pad R13/4 13L Right front seat backrest heater pad R3 35L Front cigarette lighter with ashtray illumination S51/1 20A Left front seat heater switch S51/1 28A Left front seat heater switch S51/1 36A Left front seat heater switch S51/2 4A Right front seat heater switch S51/2 12A Right front seat heater switch U470 8F Valid for model 453.0 U470 16F Valid for model 453.0 U470 27F Valid for model 453.0 U470 38G Valid for model 453.0 U471 10F Valid for model 453.3 U472 10F Valid for model 453.4 W1/3 33L Left cockpit ground point W1/5 15L Right cockpit ground point X54/12 24G Front seat heater electrical connector, driver X54/12 29G Front seat heater electrical connector, driver X54/13 1G Front seat heater electrical connector, front passenger X54/37 31H Front seat backrest heater pad electrical connector, driver side X54/38 12H Front seat backrest heater pad electrical connector, passenger side X55/3 18F Driver seat connector block X55/3 21G Driver seat connector block X55/3 37G Driver seat connector block X55/3 27F Driver seat connector block X55/4 14G Front passenger seat connector block X55/4 20G Front passenger seat connector block X55/4 9F Front passenger seat connector block X55/4 16F Front passenger seat connector block Z50/43 7G Circuit 15 (fused) connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4056 · Applies to: 453

pe91.30-p-2000-97bba Document title: Wiring diagram of heated seats (HS) Code: Designation: Position: Z50/43 27G Circuit 15 (fused) connector sleeve Z50/44 9G Circuit 15 (fused) connector sleeve Z50/44 27G Circuit 15 (fused) connector sleeve Z53/35 15E Ground connection connector sleeve Z53/37 37E Ground connection connector sleeve Z6/150 33G Ground connection connector sleeve Z6/150 38J Ground connection connector sleeve Z6/154 15H Ground connection connector sleeve Z81z1 16H Circuit 58d connector sleeve Z81z1 18H Circuit 58d connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.30-p-2000-97bba, Wiring diagram of heated seats (HS)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4057 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Left and right driver's seat heating) f20 U471 U470 N25/4 R13/3 X54/13 Z50/43 F2 R13/4 W1/5 Z50/44 U472 X54/38 Z6/154 Z81z1 Z81z X55/4 U470 S51/2 X55/4 X55/4 Z53/35 X55 S51/2 1 15 A AA S20 5 3 2 6 1 4 PE 54.15-P-2001BBB PE 00.19-P-2 AA 1 2 1 2 A 79C 79CF AA 4 7 6 3 NC NC 133J B 3 B B 4 B M 2 1 5 M M 8 AA F 1 L K 2 3 4 5 6 7 J H G 8 9 10 11 12 13 14 15 16 17 18 E D C 1 B A 7 6 5 4 3 2 14 13 12 11 10 9 8 18 17 16 15 1,0 GY 1,0 BNGY 0,5 YE 0,5 BU 0,5 BN 0,5 GN 1,0 RD 1,0 BK 1,0 GY 0,5 YE 0,5 YE 0,5 YE 1,0 BN 1,0 BU 0,5 YE 0,5 YE 6,0 BK 1,0 BK 0,35 PKWH 0,35 PKWH 0,5 GN 0,5 BNGY 1,0 GYBK 0,5 GNRD 0,5 YE 1,0 BNGY 0,5 BNGY 0,5 BNGY 0,5 BNGY 0,5 BU ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.30-p-2000-97bba, Wiring diagram of heated seats (HS)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4058 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Left and right driver's seat heating) f2 Z81z1 X55/4 X55/3 S51/1 (U470) W1/3 F1 N25/5 R13/1 R13/2 Z50/43 (Z50/44) X54/12 X55/3 X54/12 X54/37 Z6/150 X55/3 S51/1 2 0.19-P-2600BBA 30 S2 AA 133J B 4 B AA 8 2 PE 54.15-P-2001BBA 5 3 2 A 6 1 AA 2 1 4 A 1 2 A PE 8 AA 79CE 79B B NC 3 6 NC 7 4 B 3 18 19 20 20 19 18 22 21 23 24 25 26 30 27 28 29 31 32 33 34 35 26 25 24 23 22 21 33 32 31 30 29 28 27 35 34 1,5 RDBN 0,35 PKWH 0,35 PKWH 0,35 PKWH 0,5 BU 1,0 BNGY 0,5 GN 0,5 BN 0,5 BU 1,0 RD 0,5 YE 1,5 RDBN 1,0 GY 1,0 BK 1,0 BN 1,0 BU 6,0 BK 0,5 YE 0,5 BNGY 0,5 GN 0,5 GNRD 0,5 YE 1,0 GY 1,0 GYBK ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.30-p-2000-97bba, Wiring diagram of heated seats (HS)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4059 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 with code 873 (Left and right driver's seat heating) R3 A0 Z6/150 U470 X55/3 Z53/37 S51/1 1 PE 82.00-P-2600BBA 3 B M 2 1 5 M M F PE 91.30-P-2000-97BBA 35 36 38 37 39 40 L K J H G E D C 39 38 37 36 35 40 B A 2,5 RDYE 1,5 BKBN 1,5 BKBN 1,0 BK 1,0 BNGY 0,5 BNGY 0,5 BNGY 0,5 BNGY Cut here

BA91.40-P-1001-01J

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4068 · Applies to: 453

Bolt, belt end fitting to body Nm 45 BA91.40-P-1002-01J Seat belt guide bracket bolt Nm 45 BA91.40-P-1003-01J Bolt for automatic belt retractor to Nm 54 body 452 589 01 63 00 Snap-release tool Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.40-p-0681ff, Remove/install rear seat belts MODELS 454.0

Move front seat (4) all the way to the rear

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4071 · Applies to: 453

5 Move front seat (4) all the way to the rear 6 Remove bolt (6) BA91.40-P-1009-01SR MODEL 453.0/3 7 Disconnect electrical connector (5) from driver's seat connector block (X55/3) or front passenger seat connector block (X55/4) 8 Unclip seat belt buckle electrical wiring 452589016300 Clip remover harness (9) from bracket (8) and remove seat belt buckle (7) with the seat belt buckle electrical wiring harness (9) upwards 9 Install in the reverse order Check

10 Check supplemental restraint system using diagnostic system AD00.00-P-2000-06SR

Seat belts/emergency tensioning retractors Number Designation MODEL 453.3 MODEL 453.0 BA91.40-P-1009-01SR Screw/bolt, seat belt buckle to seat frame Nm 21 21 452 589 01 63 00 110 589 03 59 00 Clip remover Mounting wedge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.40-p-1515sr, Remove/install seat belt buckle (front seat) MODEL 453

Read out fault memory

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4073 · Applies to: 453

11 Read out fault memory AD00.00-P-2000-04FF

STAR DIAGNOSIS diagnosis system Seat belts/emergency tensioning retractors Number Designation Model 454.0 BA91.40-P-1001-01J Bolt, belt end fitting to body Nm 45 Seat belts/emergency tensioning retractors Number Designation Model 454.0 BA91.40-P-1002-01J Bolt, belt guide bracket Nm 45 Seat belts/emergency tensioning retractors Number Designation Model 454.0 BA91.40-P-1003-01J Bolt, automatic belt retractor to body Nm 54 Seat belts/emergency tensioning retractors Number Designation Model 454.0 BA91.40-P-1004-01J Torx bolt, belt guide to B-pillar Nm 6 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.40-p-0630ff, Remove/install seat belt with emergency tensioning retractor Model 454.0

Check supplemental restraint system using

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4075 · Applies to: 453

8 Check supplemental restraint system using diagnostic system AD00.00-P-2000-06SR

Seat belts/emergency tensioning retractors Number Designation Model 453.3 Model 453.4 BA91.40-P-1001-01SR Bolt, seat belt retractor to B-pillar Nm 21 21 Seat belts/emergency tensioning retractors Number Designation Model 453.3 Model 453.4 BA91.40-P-1004-01SR Bolt, belt end fitting to B-pillar Nm 21 21 Seat belts/emergency tensioning retractors Number Designation Model 453.3 Model 453.4 BA91.40-P-1005-01SR Bolt, belt guide bracket to B-pillar Nm 21 21 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.40-p-0630sra, Remove/install seat belt with emergency tensioning retractor Model 453.3/4

SI91.40-P-0013A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4076 · Applies to: 453

Service Information: Note on using belt extensions 07.08.2019 Model all (CAR, smart) Examples of seat belt extensions 1 Seat belt extension, long 2 Seat belt extension, short P91.40-3712-11 We would like to inform you that installed seat belt extensions exert a On an occupied seat with seat belt extension, the restraint system's negative effect on the restraint system. protective function may be impaired. The Supplemental Restraint System (SRS) assesses various input Advise the customer not to use seat belt extensions because the factors such as, e.g. the occupancy status of the front seats and the protection function is restricted and not compatible with the restraint status of the seat belts. system. A seat belt extension inserted into the seat belt buckle on an unoccupied seat can result in the seat belt and/or airbags also being triggered. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si91.40-p-0013a, Service Information: Note on using belt extensions Model all (CAR, smart)

Front seats

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4078 · Applies to: 453

Number Designation Model 453 except code 866 (Pre-installation for iPad cradle) BA91.10-P-1008-01K Nut, seat belt guide to holder Nm 6 Front seats Number Designation Model 453 except code 866 (Pre-installation for iPad cradle) BA91.10-P-1009-01K Bolt, cover to seat belt guide Nm 1 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.45-p-0500sr, Remove/install seat belt guide Model 453.3/4 with code 460 (Canada version) Model 453.3/4 with code 494 (US version)

AN91.45-P-0001SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4079 · Applies to: 453 · AR: AN91.45-P-0001SR

Transfer seat belt guide 15.03.2018 Model 453.3/4 P91.45-2047-09 1 Belt loop 5 Backrest frame 2 Push button upper part a Dimension (90 mm) 3 Mount b Dimension (55 mm) 4 Supports c Dimension (25 mm) P91.45-2048-09 Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, an91.45-p-0001sr, Transfer seat belt guide Model 453.3/4

Parts ordering note

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4081 · Applies to: 453

Part no. Designation Quantity KG 91 (siehe EPC) Driver's seat parts kit 1 Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, an91.45-p-0001sr, Transfer seat belt guide Model 453.3/4

P91.60-5139-79

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4085 · Applies to: 453

Shown on model 453.091 without code 908 (On-board charger 22 kW) (valid for model 453.091/391/491) A1 Instrument cluster N30/4 Electronic Stability Program control unit A1e9 Seat belt warning lamp N82/2 Battery management system control unit (only model 453.091/391/491) A1e15 Supplemental restraint system indicator lamp N83 High-voltage control unit box (only model 453.091/391/491) A45/1 Steering wheel clock spring contact N83/1 DC/DC converter control unit (only model 453.091/391/491) A53 Left sidebag sensor N83/2 Charging process monitoring control unit (only model 453.091/391/491) A54 Right sidebag sensor N127 Electric drive control unit (only model 453.091/391/491) A71 Front passenger airbag warning indicator N129/1 Power electronics control unit (only model 453.091/391/491) A71e1 Front passenger airbag OFF indicator lamp R12/3 Driver airbag squib A71e2 Front passenger airbag ON indicator lamp R12/6 Left rear emergency tensioning retractor squib (model 453.0) B41/1 Front passenger seat occupied recognition R12/7 Right rear emergency tensioning retractor squib (model 453.0) B48/7 Left front door pressure sensor R12/8 Front passenger airbag squib B48/8 Right front door pressure sensor R12/22 Left windowbag squib F2 Vehicle interior fuse and relay module R12/23 Right windowbag squib G5 High-voltage battery (only model 453.091/391/491) R12/25 Driver kneebag squib (only with code 294 (Kneebag)) M5 Electric vehicle drive motor (only model R12/39 Left front sidebag 453.091/391/491) M14/5 Front passenger door central locking system actuator R12/40 Right front sidebag M14/6 Driver door central locking system actuator R12/53 Left front emergency tensioning retractor squib M14/7 Rear-end door central locking motor R12/54 Right front emergency tensioning retractor squib M14/8 Left rear central locking actuator (model 453.0 only) S2 Ignition lock M14/9 Right rear central locking actuator (model 453.0 only) S68/1 Left front seat belt buckle switch M14/10 Tank cap central locking actuator S68/2 Right front seat belt buckle switch N2/1 High-voltage crash sensor control unit (only model S68/11 Left rear seat belt buckle switch (model 453.0) 453.091/391/491) N2/10 Supplemental restraint system control unit S68/12 Right rear belt buckle switch (model 453.0) N10/10 Center SAM control unit S68/15 Front passenger airbag shutoff switch In vehicles up to and including model year 2016 and in national versions for the Economic Commission for Europe (ECE) code 294 (Kneebag) is standard equipment for the driver. Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, gf91.60-p-9996kj, Overview of system components for supplemental restraint system Model 453.0/3/4 except code 494 (US version)

SM91.60-P-0022A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4090 · Applies to: 453

Program Supplemental Restraint System control unit (code: 1410P91C25) 18.6.15 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-4762 Connect/disconnect diagnostic system (XENTRY/DAS) C 02-5058 Connect/disconnect battery charger (with XENTRY/DAS connected) C 02-8791 Update software for SRS control unit (with XENTRY/DAS connected) Check

1 Affected vehicles: Program Supplemental Check whether vehicle is affected by SM91.60-P-0022-01AAA measure Restraint System control unit (code: 1410P91C25) Model 453 as of 000244 up to 001651 Programming 2 Connect diagnostic unit Use XENTRY Diagnostics version 12/2014 or higher, with all available add-ons. The operation steps must be performed exactly as per Xentry Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. 3 Program Supplemental Restraint System To do so, select the menu item "Control

control unit (N2/10) units SRS (Supplemental Restraint System N2/10) Control unit adaptations – Initial startup (initial startup with manual configuration of new control unit)". Then follow the user guidance in Xentry

Diagnostics. Initial startup is not possible on vehicles

with software that has already been updated. 4 Connect diagnostic unit Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm91.60-p-0022a, Program Supplemental Restraint System control unit (code: 1410P91C25) Model 453

SM91.60-P-0023A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4091 · Applies to: 453

Program Supplemental Restraint System control unit (code: 1411P91C33) 26.6.15 Model 453 Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code C 02-4762 Connect/disconnect diagnostic system (XENTRY/DAS) C 02-5058 Connect/disconnect battery charger (with XENTRY/DAS connected) C 02-8790 Update software for SRS control unit (with XENTRY/DAS connected) Check

1 Check whether vehicle is affected by Model 453 as of 000477 up to 003709 SM91.60-P-0023-01AAA measure Programming 2 Connect diagnostic unit Use XENTRY Diagnostics version 12/2014 or higher, with all available add-ons. The operation steps must be performed exactly as per Xentry Diagnostics! Make sure that the vehicle's on-board electrical system battery has sufficient voltage supply (more than 12.5 V) by using a battery charger. If Xentry Diagnostics is already connected to the vehicle, continue with operation step 3. 3 Program Supplemental Restraint System To do so, select the menu item "Control

control unit (N2/10) units SRS (Supplemental Restraint System N2/10) Control unit adaptations – Initial startup (initial startup with manual configuration of new control unit)". Then follow the user guidance in Xentry

Diagnostics. Initial startup is not possible on vehicles

with software that has already been updated. 4 Connect diagnostic unit Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, sm91.60-p-0023a, Program Supplemental Restraint System control unit (code: 1411P91C33) Model 453

Number

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4096 · Applies to: 453

Designation Model 453.0 Model 453.3/4 BA91.60-P-1015-01C Nut, restraint systems control unit to vehicle floor Nm 8 8 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.60-p-0623sr, Remove/install airbag, sidebag and emergency tensioning retractor control unit Model 453

Pliers

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4099 · Applies to: 453

454 589 01 37 00 Pliers Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.60-p-0695ff, Remove/install front seat sidebag unit Model 454.0

Mounting wedge

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4101 · Applies to: 453

110 589 03 59 00 Mounting wedge Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.60-p-0695sr, Remove/install front seat sidebag unit Model 453

Connect STAR DIAGNOSIS and read out fault

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4105 · Applies to: 453

AD00.00-P-2000-04FF

memory Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.60-p-0624ff, Remove/install restraint systems control unit Model 454.0

Remove screws of brackets (4, 5)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4110 · Applies to: 453

8 Remove screws of brackets (4, 5) The brackets (4, 5) are each fastened with

three screws. *BA91.60-P-1007-01D Bolt, windowbag to roof frame 9 Release plug (7) and remove 10 Remove screws (8) and remove window Installation: Replace window airbag (10).

airbag (10) *BA91.60-P-1007-01D Bolt, windowbag to roof frame 11 Transfer brackets (1, 4). 12 Install in the reverse order Airbag Number Designation Model 454.0 BA91.60-P-1007-01D Bolt, windowbag to roof frame Nm 8 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar91.60-p-0693ff, Removing, installing windowbag Model 454.0 with code I55 (Head airbag (FFO))

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4114 · Applies to: 453

pe91.60-p-2105-97bba Document title: Wiring diagram for airbag control unit Code: Designation: Position: A0 48L Use of wiring diagrams A53 3L Left sidebag sensor A71 42L Front passenger airbag warning indicator A71e1 42L Front passenger airbag OFF indicator lamp A71e2 43L Front passenger airbag ON indicator lamp B41/1 30L Front passenger seat occupied recognition B48/2 21L Right frontal acceleration sensor Code 460 16A Canada version Code 460 29A Canada version Code 494 16A USA version Code 494 29A USA version F2 24L Vehicle interior fuse and relay module F2 38L Vehicle interior fuse and relay module F2f16 37K Fuse 16 F2f4 23K Fuse 4 N10/10 10L Center SAM control unit N110 27L Weight Sensing System (WSS) control unit N2/10 4A Supplemental restraint system control unit N2/10 12A Supplemental restraint system control unit N2/10 20A Supplemental restraint system control unit N2/10 27A Supplemental restraint system control unit N2/10 36A Supplemental restraint system control unit N2/10 44A Supplemental restraint system control unit R12/26 19L Right front belt force limiter R12/27 17L Left front belt force limiter R12/39 5L Left front sidebag R12/40 33L Right front sidebag R12/53 13L Left front emergency tensioning retractor squib R12/7 15L Right rear emergency tensioning retractor squib W1/3 8L Left cockpit ground point W1/3 47L Left cockpit ground point W1/5 35L Right cockpit ground point W26 8E Transmission tunnel ground point X18/49 26H Right vehicle interior/seat electrical connector X18/50 4H Left vehicle interior/seat electrical connector X31/3 41E Dome lamp electrical connector Z37/21 9G CAN bus (low) connector sleeve Z37/22 10G CAN databus (high) connector sleeve Z50/62 37G Circuit 30 (fused) connector sleeve

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4115 · Applies to: 453

pe91.60-p-2105-97bba Document title: Wiring diagram for airbag control unit Code: Designation: Position: Z50/63 41G Circuit 30 (fused) connector sleeve Z6/150 7J Ground connection connector sleeve Z6/150 46G Ground connection connector sleeve Z6/151 6E Ground connection connector sleeve Z6/151 46E Ground connection connector sleeve Z6/152 7G Ground connection connector sleeve Z6/152 46F Ground connection connector sleeve Z6/154 35G Ground connection connector sleeve Z6/155 35E Ground connection connector sleeve Z6z16 44G Ground connection connector sleeve

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bba, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4116 · Applies to: 453

Page 1 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BB plug Z37/21 R12/39 A53 W1/3 Z6/150 X18/50 Z6/152 R12/53 N10/10 R12/7 R12/27 Z37/22 Z6/151 W26 N2/10 N2/10 Code 494 Code 460 1 BA 2 1 BA 2 1 BB S1 9 11 A 10 PE 00.19-P-2150BBA 23 24 BA 2 1 1 AA 2 2 AA 453.0 3 1 4 9 13 2 4 3 1 453.0) ( BB 60KY 60KX 60EB 60EA NM NM 45 46 27 28 35 36 12 11 133B 133C 60ND 60NC 60MH 60NV 60MG 60NU F 1 L K 2 3 4 5 6 7 8 9 J H G 13 10 11 12 15 14 16 17 18 E D C 1 B A 2 3 4 5 6 7 8 9 13 11 12 15 14 16 10 17 18 0,5 BK 0,5 BK 6,0 BK 0,5 YEBK 0,5 RDBK 0,5 BN 1,0 BK 0,35 PKWH 0,35 BNWH 0,5 BN 0,5 BU 0,75 BKBN 0,75 BKBN 0,5 BU 0,5 BN 0,35 PKWH 0,35 BNWH 0,5 BN 0,5 BU 0,35 GNWH 0,35 BUWH (0,5 GN) (0,5 BN) (0,5 PK) (0,5 BN) 0,5 WH 0,5 BU ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bba, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4117 · Applies to: 453

Page 2 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BB plug f4 F2 27 R12/26 B48/2 N2/10 N110 B41/1 R12/40 X18/49 Z6/15 Z6/15 N2/10 Code 494 Code 460 PE 54.15-P-2001BBB 5 AA 4 AA 1 2 3 4 AA 1 2 S4 31 32 34 33 60NR 60NQ 60GZ 11 1 AA 2 3 AA 1 2 3 4 BA 2 3 1 A 1 4 2 1 1 BB 10 9 39 47 14 26 30 5 8 10 29 38 39 60BM No 60GM 60GL No 60ED 60EC NC 18 19 20 21 22 23 24 20 21 22 23 24 18 19 25 26 27 28 29 30 31 32 34 33 35 29 30 31 32 25 26 27 28 34 33 35 0,75 YEBN 0,5 BU 0,5 BN 0,35 PKWH 0,35 GNWH 60GY 0,5 BK 0,5 WH 0,5 WH 0,5 BN 0,5 YEBK 0,5 RDBK 0,5 PK 0,5 GY 0,5 GY 0,5 GY 0,5 GN 0,5 WH 60BN ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bba, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4118 · Applies to: 453

Page 3 of 3 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BB plug f16 e1 e2 W1/5 F2 Z6/154 Z50/62 A71 W1/3 A0 Z50/63 Z6z16 Z6/150 Z6/155 N2/10 X31/3 (Z6/152) Z6/151 N2/10 PE 54.15-P-2001BBB 10 AA S16 2 CA 6 7 3 8 1 453.0 4 5 453.0 26 37 40 44 51 49 NC 50 48 52 A 1 5 4 6 3 453.0 ( 453.0) PE 91.60-P-2105BBB 60PC 60PD 60PB F 36 35 37 38 39 PE 91.60-P-2105-97BBA 40 41 42 43 44 45 46 47 48 L K J H G 38 39 36 35 37 E D C 47 40 41 42 43 44 45 46 48 B A 1,0 BK 0,5 RD 0,5 RD 1,0 BK 0,5 BK 6,0 BK 0,5 RD 2,5 RDYE 0,22 GY 0,22 BU 0,35 RDWH 6,0 BK 0,5 BK 0,35 GYWH 0,35 PKWH 0,5 BK 0,35 BKWH 0,22 GY 0,35 BN 0,22 WH 0,35 GNWH 0,35 BUWH Cut here

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4119 · Applies to: 453

pe91.60-p-2105-97bbb Document title: Wiring diagram for airbag control unit Code: Designation: Position: A0 72L Use of wiring diagrams A45/1 10L Steering wheel clock spring contact A54 60L Right sidebag sensor B3 46L Left front seat position sensor B3/1 43L Right front seat position sensor B48/1 41L Left frontal acceleration sensor B48/7 32L Left front door pressure sensor B48/8 34L Right front door pressure sensor Code 294 25D Kneebag for driver Code 460 1F Canada version Code 460 4F Canada version Code 460 10D Canada version Code 460 22D Canada version Code 460 37D Canada version Code 460 62D Canada version Code 494 1G USA version Code 494 4G USA version Code 494 10D USA version Code 494 22D USA version Code 494 37D USA version Code 494 62D USA version F2 30L Vehicle interior fuse and relay module F2f4 28K Fuse 4 N2/10 36A Supplemental restraint system control unit N2/10 12A Supplemental restraint system control unit N2/10 20A Supplemental restraint system control unit N2/10 28A Supplemental restraint system control unit N2/10 59A Supplemental restraint system control unit N2/10 44A Supplemental restraint system control unit N2/10 52A Supplemental restraint system control unit N2/10 67A Supplemental restraint system control unit R12/13 2L Driver airbag squib 1 R12/14 14L Driver airbag squib 2 R12/24 16L Front passenger kneebag squib R12/25 26L Driver kneebag squib R12/3 5L Driver airbag squib R12/37 38L Left front belt anchor fitting tensioner squib R12/38 40L Right front belt anchor fitting tensioner squib R12/4 21L Front passenger airbag squib 1

Document number:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4120 · Applies to: 453

pe91.60-p-2105-97bbb Document title: Wiring diagram for airbag control unit Code: Designation: Position: R12/44 17L Front passenger airbag bleed valve squib R12/5 19L Front passenger airbag squib 2 R12/54 36L Right front emergency tensioning retractor squib R12/6 54L Left rear emergency tensioning retractor squib R12/8 24L Front passenger airbag squib S68/1 58L Left front seat belt buckle switch S68/11 52L Left rear seat belt buckle switch S68/12 49L Right rear seat belt buckle switch S68/15 64L Front passenger airbag shutoff switch S68/2 56L Right front seat belt buckle switch X18/42 17H Vehicle interior/restraint systems electrical connector X18/49 42H Right vehicle interior/seat electrical connector X18/49 55H Right vehicle interior/seat electrical connector X18/50 45H Left vehicle interior/seat electrical connector X18/50 58H Left vehicle interior/seat electrical connector X218 51H Left rear seat electrical connector X218/1 48H Right rear seat electrical connector X35/1 32H Left front door electrical connector X35/2 34H Right front door electrical connector

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bbb, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4121 · Applies to: 453

Page 1 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BA-BC plug R12/13 R12/3 A45/1 Code 494 Code 460 Code 494 Code 460 R12/24 R12/14 R12/44 X18/42 Code 494 Code 460 N2/10 PE 82.25-P-2100BBA 1 AA 453.4 453.3 2 AA 2 1 60AN 60AM AC 1 2 60AP 60AM 60AN AA 3 4 2 60AQ 60AQ 60AP AA AG 1 2 1 453.3 453.4 No 453.0 No AA AA 1 2 2 1 1 2 1 2 3 A 19 18 11 12 453.4 BA 453.3 60AP 60AN 60AM 60AQ 8 9 1 2 60NG 60NH 60HL 60HK F 1 2 L K 3 4 5 6 7 8 9 10 11 12 13 J H G 14 15 16 18 17 E D C 1 2 B A 13 3 4 5 6 7 8 9 11 10 12 14 15 16 17 18 0,5 BU 0,5 GY 0,5 GY 0,5 BU 0,5 BU 0,5 GY 0,5 BN 0,5 GY 0,5 GY 0,5 GN 0,5 BU 0,5 BN 0,5 GN 0,5 WH ▼ Affix page 2 here ▼

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bbb, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4122 · Applies to: 453

Page 2 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BA-BC plug f4 R12/5 /44 R12/4 R12/8 R12/25 F2 B48/7 B48/8 X35/2 X35/1 Code 294 Code 460 Code 494 N2/10 N2/10 PE 54.15-P-2001BBB 5 2 1 AB 2 1 AA 2 1 BA 2 4 2 3 AA 1 AA 2 S4 CA 1 CA 2 2 1 B A5 A6 A6 A5 A A 17 16 3 4 5 10 15 20 8 13 14 6 7 102 82 81 53 54 453.3 453.4 453.0 No No BC 60HL 60L 60H 60M 60K NC 60NE 60NF AP25 60MN 60MM 60MQ 60MP 18 19 20 21 22 23 24 25 28 26 27 29 30 31 32 33 34 35 25 23 24 18 19 20 21 22 33 34 35 26 27 30 28 29 31 32 0,35 BNWH 0,35 PKWH 0,35 BNWH 0,35 PKWH 0,5 BN 0,5 GN 0,5 BU 0,5 BN 0,5 BU 0,5 BU 0,5 BN 0,5 BN 0,5 BU 0,75 YEBN 0,35 BNWH 0,35 PKWH 0,35 PKWH 0,35 BNWH ▼ Affix page 3 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bbb, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4123 · Applies to: 453

Page 3 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BA-BC plug N2/10 R12/54 /8 R12/37 B48/1 R12/38 B3/1 B3 S68/12 S68/11 X218/1 X18/49 X18/50 X218 Code 494 Code 460 N2/10 N2/10 1 2 BA 56 55 60NA 60MQ 60NB AA AA 2 1 AA 2 1 AA 2 1 2 1 AA 1 2 A 6 8 6 8 A 2 1 AA 1 2 AA 2 1 4 3 3 4 A A 98 99 87 88 84 83 104 103 57 58 453.0 453.4 453.3 60NT 60NS 60CH 60CK 60NW 60NX 60BQ 60CE 60BP 60CL 35 36 35 36 48 38 37 39 40 41 42 43 44 45 46 47 49 50 51 52 48 44 43 45 46 47 37 38 39 40 41 42 49 50 51 52 0,35 BNWH 0,5 BN 0,5 BU 0,35 BNWH 0,5 BK 0,5 RD 0,5 BK 0,5 RD 0,5 BU 0,5 PK 0,5 PK 0,35 PKWH 0,35 GNWH 0,5 BN 0,5 BN 0,5 BU 0,5 BN 0,5 PK 0,5 BNWH 0,5 PKWH 0,5 BNWH 0,5 PKWH ▼ Affix page 4 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bbb, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4124 · Applies to: 453

Page 4 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BA-BC plug R12/6 68/11 S68/2 S68/1 X18/49 X18/50 A54 S68/15 N2/10 N2/10 Code 494 Code 460 N2/10 BA 2 1 AA 2 1 2 AA AA 2 1 3 1 2 14 13 13 14 A A 1 2 3 1 AA 6 2 5 4 75 72 71 76 77 78 453.0) ( 60MW 60HR 60MX 60HQ 60HS 60HT 80 79 101 100 85 86 89 97 74 59 No No 60KZ 60LA 60DS 60DT NC PE 91.60-P-2105BBA 52 53 54 55 56 58 57 59 60 61 62 63 64 65 68 66 67 69 58 53 54 55 56 57 59 52 64 65 66 67 68 69 60 61 62 63 0,5 RD 0,5 RD 0,5 BK 0,5 BK 0,5 RD 0,5 BN 0,5 PKWH 0,5 BU 0,35 GYWH (0,5 PK) 0,35 PKWH (0,5 GY) (0,5 GN) (0,5 BN) 0,35 PKWH 0,35 GYWH 0,35 PKWH (0,5 PK) 0,35 BNWH (0,5 BN) 0,35 BNWH (0,5 BN) 0,35 PKWH (0,5 PK) ▼ Affix page 5 here ▼ Cut here

© Mercedes-Benz AG, 5/22/18, L/07/20, pe91.60-p-2105-97bbb, Wiring diagram for airbag control unit

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4125 · Applies to: 453

Page 5 of 5 Model 453.0 (except 453.091), 453.3 (except 453.391), 453.4 (except 453.491) up to model year 2020 BA-BC plug A0 F PE 91.60-P-2105-97BBB 69 70 71 72 L K J H G E D C 69 70 72 71 B A 2,5 RDYE Cut here

97.00 - 000 588 01 72 00 Sealing and corrosion protection gun (

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4128 · Applies to: 453

ws97.00-n-0002b) 2 97.00 - Safety information Body sealing, corrosion protection (as97. 00-z-9999zz) 3 97.10 - Seam sealing following repair (ar97.10-p-4000ff) 4 97.10 - Seam sealing following repair (ar97.10-p-4000sr) 5 97.20 - Cavity preservation following repair work (ar97.20-p-1500ff) 6 97.20 - Cavity preservation following repair work (ar97.20-p-1500sr) 7 97.20 - Preservation (ap97.20-p-0640ff) 11 97.20 - Processing corrosion protection materials before painting ( ar97.20-p-0500ff) 12

WS97.00-N-0002B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4129 · Applies to: 453

000 588 01 72 00 Sealing and corrosion protection gun 15.10.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Verwendung in FG 54/62/63/97/Satz B Purpose: Cavity preservation gun for processing preservation and underfloor protection for cavity and surface application. Procurement information: This criteria catalog is intended as an aid for selecting one of the commercially available variants of a workshop equipment item. It merely describes the minimum requirements for fulfilling the Mercedes-Benz standard. No reference is therefore made to manufacturer-specific equipment or items. 000 588 01 72 00 One spraying nozzle Ø 7 mm Minimum requirements: Pressure can for 1 liter container with Mercedes-Benz object Spray nozzle length of max. 250 mm number Spray head length of max. 30 mm Hook probe with: Min. 400 mm flexible hose Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws97.00-n-0002b, 000 588 01 72 00 Sealing and corrosion protection gun Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

AS97.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4130 · Applies to: 453 · AR: AS97.00-Z-9999ZZ

Safety information: Body sealing, corrosion protection 18.09.2019 MODEL all Risk of explosion and poisoning caused by MODEL ALL AS97.00-Z-0001-01A solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as97.00-z-9999zz, Safety information: Body sealing, corrosion protection MODEL all

P97.20-2676-09

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4135 · Applies to: 453

Shown on model 453.3, upper front longitudinal member, A-pillar, C-pillar, side wall paneling and bottom side longitudinal member P97.20-2704-09 Shown on model 453.4, upper front longitudinal member, A-pillar, B-pillar, C-pillar, sidewall paneling and lower side longitudinal member Page 2 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, ar97.20-p-1500sr, Cavity preservation following repair work Model 453

Shown on model 453.0, rear longitudinal

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4136 · Applies to: 453

member P97.20-2677-06 Shown on model 453.3, rear area P97.20-2678-06 Page 3 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, ar97.20-p-1500sr, Cavity preservation following repair work Model 453

Shown on model 453.3, underfloor

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4137 · Applies to: 453

P97.20-2679-06 Topical note Notes on cavity preservation AH97.20-P-0001-01B Apply preservation agent 1 Using a hook probe, apply cavity preservation Apply cavity preservation with spraying

from inside through the openings (arrows, hose and nozzle (spraying angle 360°) as far cross-hatched areas) as possible into cavities. Cavity preservation (free of solvents), 1 liter *BR00.45-Z-1003-05A Repair materials Number Designation Order number BR00.45-Z-1003-05A Cavity preservation (free of solvents), 1 liter A 000 986 72 70 10 Page 4 of 4 © Mercedes-Benz AG, 5/22/18, L/07/20, ar97.20-p-1500sr, Cavity preservation following repair work Model 453

98.00 - 000 588 08 98 00 Cover (ws98.00-p-0014b)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4140 · Applies to: 453

2 98.00 - 000 588 09 98 00 Cover (ws98.00-p-0016b) 3 98.00 - 000 588 11 98 00 Cover (ws98.00-p-0015b) 4 98.00 - 000 588 12 98 00 Cover (ws98.00-p-0020b) 5 98.00 - Application of paintwork care and polishing agents (ap98.00 -p-0635rq) 6 98.00 - Application of paintwork care and polishing agents (ap98.00 -p-0635sm) 8 98.00 - Assembly and covering work when painting the rear fender ( ar98.00-p-0207sr) 9 98.00 - Assembly and covering work when painting the rear fender ( ar98.00-p-0207src) 11 98.00 - Care for lacquered surfaces (ar98.00-p-0011sr) 13 98.00 - Inspect body for damage to paintwork (ap98.00-p-9850ff) 14 98.00 - Overview of smart materials and their use (ar98.00-p- 0270sm) 15 98.00 - Polish damaged areas (ar98.00-p-0009sr) 16 98.00 - Safety information Paintwork (as98.00-z-9999zz) 17 98.00 - Sanding and polishing of scratch resistant clearcoat paints ( ar98.00-p-0012sr) 18 98.00 - Service Information Cleaning of tin-plated surfaces (si98.00- p-0019a) 19 98.00 - Service Information New preparation and painting times ( si98.00-p-0004a) 20 98.00 - Service Information Notes on paint drying in drying facility ( si98.00-p-0020a) 23 98.00 - Service Information Refinishing paint (si98.00-p-0002a) 24 98.00 - Service Information Water-based paint (si98.00-p-0028a) 26 98.00 - Service Information bulletin Painting systems for warranty operations (si98.00-p-0010a) 27

98.00 - Service information Matt paintwork (si98.00-p-0017a)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4141 · Applies to: 453

28 98.00 - Service information Matt paintwork (si98.00-p-0017b) 30 98.00 - Table of contents for paintwork and anticorrosion materials in series production (gf98.00-p-0991a) 31 98.00 - Use of fine polishing paste (ap98.00-p-0638sm) 32 98.00 - Use of gloss preserver (ap98.00-p-0641sm) 33 98.00 - Use of metal dust remover (ap98.00-p-0636sm) 34 98.00 - Use of paint cleaners (ap98.00-p-0637sm) 35 98.00 - Use of polish (ap98.00-p-0639sm) 36 98.20 - Painting plastic detachable body components (ar98.20-p- 0685mcc) 37 98.20 - Painting plastic detachable body components (ar98.20-p- 0685sm) 38

WS98.00-P-0014B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4142 · Applies to: 453

000 588 08 98 00 Cover 8.4.15 MODEL ALL Verwendung in FG 98/Satz B Purpose: Cover for door sill for protection of door sill area against damage on paint or plastic surface during service or repair work. Procurement information: The manufacturer of this article is Datex-Werkstattschutzbezüge GmbH, Bülowstraße 92, 45711 Datteln, Germany. This workshop equipment can be ordered directly through the regular replacement parts ordering process in GLC/LC. 000 588 08 98 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws98.00-p-0014b, 000 588 08 98 00 Cover MODEL ALL

WS98.00-P-0016B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4143 · Applies to: 453

000 588 09 98 00 Cover 3.2.15 MODEL 450, 453 Verwendung in FG 98/Satz B Purpose: Rear end cover for protection of rear end against damage on paint or plastic surface during service or repair work. Procurement information: The manufacturer of this article is Datex-Werkstattschutzbezüge GmbH, Bülowstraße 92, 45711 Datteln, Germany. This workshop equipment can be ordered directly through the regular replacement parts ordering process in GLC/LC. 000 588 09 98 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws98.00-p-0016b, 000 588 09 98 00 Cover MODEL 450, 453

WS98.00-P-0015B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4144 · Applies to: 453

000 588 11 98 00 Cover 3.2.15 MODEL 452, 453 Verwendung in FG 98/Satz B Purpose: Rear end cover for protection of rear end against damage on paint or plastic surface during service or repair work. Procurement information: The manufacturer of this article is Datex-Werkstattschutzbezüge GmbH, Bülowstraße 92, 45711 Datteln, Germany. This workshop equipment can be ordered directly through the regular replacement parts ordering process in GLC/LC. 000 588 11 98 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws98.00-p-0015b, 000 588 11 98 00 Cover MODEL 452, 453

WS98.00-P-0020B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4145 · Applies to: 453

000 588 12 98 00 Cover 2.2.15 MODEL 450, 451, 453 Verwendung in FG 98/Satz B Intended use: Rear cover for protection of rear area against damage on paint or plastic surface during service or repair work. Procurement information: The manufacturer of this article is Datex-Werkstattschutzbezüge GmbH, Bülowstraße 92, 45711 Datteln, Germany. This workshop equipment can be ordered directly through the regular replacement parts ordering process in GLC/LC. 000 588 12 98 00 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ws98.00-p-0020b, 000 588 12 98 00 Cover MODEL 450, 451, 453

BR00.45-Z-1018-04A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4147 · Applies to: 453

Cleaner, light alloy disk wheel, spray bottle 500 ml A 001 986 34 71 BR00.45-Z-1019-04A Cleaner, light alloy disk wheel, spray bottle 1 l A 001 986 35 71 BR00.45-Z-1078-04A Care products kit, 4 bottles of 250 ml each (shampoo + intensive A 000 986 16 00 cleaner + quick-care + long-term sealing) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0635rq, Application of paintwork care and polishing agents MODEL ALL with matt paintwork

AS98.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4157 · Applies to: 453 · AR: AS98.00-Z-9999ZZ

Safety information: Paintwork 18.09.2019 MODEL all Risk of explosion caused by paint vapors MODEL ALL AS98.00-Z-0002-01A igniting. Risk of poisoning caused by inhaling paint vapors. Risk of injury caused by caustic burns due to Model all (4xWD, CAR, Heavy transporter, AS98.00-Z-0003-01A contact with metal dust remover. Light transporter, UNIMOG, smart) Risk of explosion caused by handling organic Model 199 Model 405 with body 405.82/84 AS98.00-Z-0005-01A peroxide hardeners. Risk of injury caused by Model 956, 957 skin and eye contact with organic peroxide hardeners Risk of explosion caused by handling organic MODEL 405.210/230 with BODY 405.830 AS98.00-Z-0005-01NA peroxide hardeners. Risk of injury caused by skin and eye contact with organic peroxide hardeners Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as98.00-z-9999zz, Safety information: Paintwork MODEL all

SI98.00-P-0019A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4159 · Applies to: 453

Service Information: Cleaning of tin-plated surfaces 05.08.2016 Model all Modification notes 01.03.2013 Internet link updated. Please remember that tinned surfaces have to be heated before the paintwork structure with the Mercedes­Benz approved paint materials (see https:// xentryportal.i.daimler.com) using an infrared portable radiant drying unit (see GOTIS) for approx. 15 minutes. After cooling down, spray tinned area generously with spray can and metal cleaning agent or degreasing agent and clean thoroughly (see https:// xentryportal.i.daimler.com. Page 1 of 1 © Mercedes­Benz AG, 5/21/18, L/07/20, si98.00­p­0019a, Service Information: Cleaning of tin­plated surfaces Model all

Put some cream on hands.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4161 · Applies to: 453

Collect and return order, check order, correct it, accept material card and work units. Fit and remove intermediate covering for spray-on filler, intermediate covering for filler, final covering (without contours, Prepare filler and clean paint spray gun. edges and openings). Mix standard finish and clean paint spray gun. Clean vehicle following polishing work (overspray, remove Remove cleaner and adhesive. adhesive) Put some cream on hands. Additional work: Apply primer 98-1350 Carry out preparatory work for two-layer painting of removed plastic parts: Additional work: Apply filler Collect and return order, check order, correct it, accept material Additional work: Mix base coat card and work units. Additional work: Apply clearcoat Mix base coat and clean paint spray gun. 98-1353 Extra work for: Carry out preparation as of four installed Prepare clear varnish and clean paint spray gun. body panels: Remove cleaner and adhesive. Intermediate covering for installed body panels for priming/spray-on Put some cream on hands. fillers. Intermediate covering for installed body panels for fillers. 98-1351 Carry out preparatory work for applying one-coat finish to removed plastic parts: Remove intermediate covering. Collect and return order, check order, correct it, accept material On vehicles with four or more installed, repaired or welded-in body card and work units. components, the operation item 98-1353 can also be used. Mix standard finish and clean paint spray gun. 98-1361 Extra preparatory work, prepare additional colors: Remove cleaner and adhesive. Mix base coat/mix material with standard finish and clean paint Put some cream on hands. spray gun. 98-1358 Extra work for: Carry out preparation as of six body 98-1362 Extra preparatory work, cover removed assembled parts: panels/plastic parts Detachable parts remaining on the component. Whether one or removed component parts 98-1370 Extra preparatory work, cover installed assembled parts: Additional work: check and correct order, accept material card and Detachable parts remaining on the vehicle. work units. Additional work: further filler mixing cups, base coat, clearcoat Additional work: Apply spray-on filler Align and fasten components on painting stands.

The number of assistants required is listed in the painting operation The paint operation includes all activities that have to be performed on items. the component to be painted. All required cleaning procedures before and after the individual In accordance with the respective paint stages, the grinding, priming, processing stages and the handling of all tools, aids and cleaning filling, filler job, painting, polishing and cleaning as well as the masking agents are included in the painting work. of any contours are part of the scope of work. Paint stage 1-M: Replaced body panel (assembly part)

Outer surface Paint stage 1-E: Replaced body panel (weld-in part) Grind connecting points. Grind cathodic dip painting primer. Apply and grind down knifing or spray-on filler. Apply and grind filler. Grind cathodic dip painting primer. Perform single or two-coat finish. Grind feather-edge sanded areas. Remove dust inclusions and polish and clean entire component surface. Apply and grind filler. Inside area Perform single or two-coat finish. Remove dust inclusions and polish and clean entire component Grind cathodic dip painting primer. surface. Apply and grind filler. Processing areas (connecting points), that extend beyond the Perform single or two-coat finish. Paint stage 2: Surface painting (without filler and filling work) demarcated paint surface when replacing a welded-in body panel, are temporarily included for the welding part. An exception hereto Grind old paint surface. are the operation items 98-7015, 7083, 7415, 7483 Painted rear Perform single or two-coat finish. fender, Stage 1-E MET/UNI. If, for these operation items, the Remove dust inclusions and polish and clean entire component painting of the processed area of the connecting part is insufficient, surface. then operation item 98 8210 rear Paint center section from outside towards vehicle center, Stage 2 MET/UNI can be set, where it has not yet been repaired. Paint stage 1-J: Replaced inner door panel and inside area Roughen surface. Perform single or two-coat finish. Paint stage 3: Repaired body panels Component surface < 250 dm2 from 12.0 % to 6.0 % Grind damaged areas. Component surface < 500 dm2 from 7.5 % to 4.0 % Apply and grind down knifing or spray-on filler. Component surface > 500 dm2 from 5.0 % to 3.0 % Grind feather-edge sanded areas. If, in paint stage 3, the filling area exceeds the specified percentage values for the areas to be painted, then the operation item 98-9914 Apply and grind filler. Repair body surface with knifing filler, repair sq. dm: ... Perform single or two-coat finish. must also be carried out. Remove dust inclusions and polish and clean entire component In stage 3, it is possible that most of the paintwork structure has to be surface. repaired (e. g. stone marks, damages due to vandalism). The The filler areas for paint stage 3 have been reassessed. In other operation item 98-9910 Paintwork structure, replace sq. dm: ... words, the following tabular values are used: can be used for this. Component surface < 100 dm2 from 20.0 % to 10.0 % For vehicles with three-layer paintwork (Bright), the operation item 98-9545 Additional work for special paint finish during paintwork can additionally be calculated. For vehicles with matt clear varnish (Magno), the operation item 98-9545 Additional work for special paint finish during paintwork can additionally be calculated in special cases (technical information from the paint manufacturer approved by Mercedes-Benz). For matching colors the operation items from paint stage 2 must always be used. Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0004a, Service Information: New preparation and painting times Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 204.3, 205, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290 Model 415, 447, 448, 470 Model 453 Model 463 as of model year ...

Plastic parts are always to be assessed on the basis of paint stage 2.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4162 · Applies to: 453

or The plastic repair on plastic parts to be painted encompasses all 98-9984 Repair detachable plastic parts with scratch damage activities required to rectify damage in the form of scratches (abrasion), without bead (part removed) cracks and holes. or If, for plastic parts. the scope of work exceeds stage 2 (surface 98 9985 Repair detachable plastic parts with scratch damage with painting), then - depending on the application case - the extra bead (part removed) operation items must also be used: and 98-9980 Repair detachable plastic parts with crack formation 98-1620 Prime plastic, metal parts, number of parts:..... (removed) without bead (part removed) and or 98-1625 Spackle plastic, metal parts, number of spackle 98-9981 Repair detachable plastic parts with crack formation with applications: ..... (removed) bead (part removed) and or 98-1630 Fill plastic, metal parts, number of parts:..... (removed) 98-9982 Repair detachable plastic parts with breakthrough damage without bead (part removed) or 98-9983 Repair detachable plastic parts with breakthrough damage with bead (part removed) Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0004a, Service Information: New preparation and painting times Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 204.3, 205, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290 Model 415, 447, 448, 470 Model 453 Model 463 as of model year ...

SI98.00-P-0020A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4163 · Applies to: 453

Service Information: Notes on paint drying in drying facility 11.07.2016 Model all Notes on temperature measurement A temperature of 80 °C in the drying facility corresponds to an object temperature on the vehicle surface of approx. 60 °C to 80 °C. A check measurement on the component surface can be taken using an infrared temperature measuring instrument. The following measures must always be performed before drying Remove grease, tar and wax from the vehicle exterior. Fire the paint in the drying facility: extinguishers, spray cans, fuel canisters, CDs, music cassettes, foodstuffs and any other loose, heat-sensitive objects must be The vehicles must be thoroughly cleaned before they are brought removed from the vehicle. into the painting facility. The recommended drying times for the paints approved by Mercedes-Benz must not be exceeded. All approved materials, technical information and manufacturers can be found on the website: http://aftersales.mercedes-benz.com under "Guidelines for paint technology". Opening the engine hood opens the engine hood contact switch The following points must additionally be observed in the case of vehicles with high-voltage batteries: and deactivates the climate control preconditioning functions. It must be ensured that the drying time is not exceeded. The fault memory must be read out and, if necessary, deleted after work has been completed and the vehicle has cooled down. The battery temperature must be lower than 30 °C before the On P1 hybrid vehicles (model 221), the charge level of the high- drying procedure is started. The maximum time that the vehicles can remain in the drying facility must not exceed 60 min at 80 °C, voltage battery must be higher than 45 % before paint drying in the otherwise the battery cells can be permanently damaged. drying facility. This ensures that the P1-hybrid vehicles (model 221) can be started after paint drying. Remove the ignition key during the drying procedure and put it at a P2 hybrid vehicles (e.g. model 212, 222) start the engine via the clearly visible location in the vehicle. 12 V battery. A minimum charge level of the high-voltage battery is not required for the engine to be started. On vehicles equipped with a fuel cell, it must be ensured that the H The following points must additionally be observed in the case of 2 vehicles with gaseous fuel drive or fuel cell: tank pressure is max. 150 bar (at 15 °C). Vehicles are only allowed It must be ensured that the drying time is not exceeded. to be brought into buildings if the H2 lamp is not lit. On vehicles with fuel cell, the battery temperature must be lower When a vehicle with gas system is accepted at service reception, it

than 30 °C before the drying procedure is started. The maximum must be ensured that the system is leaktight. time that the vehicles are permitted to remain in the drying facility The fault memory must be read out and, if necessary, deleted after must not exceed 60 min at 80 °C. work has been completed and the vehicle has cooled down. Remove the ignition key during the drying procedure and put it at a clearly visible location in the vehicle. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0020a, Service Information: Notes on paint drying in drying facility Model all

SI98.00-P-0002A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4164 · Applies to: 453

Service Information: Refinishing paint 13.03.2018 Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Modification notes 28.02.2018 Document contents updated. To adapt to changes in the market situation and to maintain service Since 01.01.2015 onwards, you have access to six product lines and support services, changes have been made in the area of "Post- provided by the certified paint partners, which provide universal supply repair refinishing". services and customer care for our global service network. Overview: Paint supplier: Product lines: Axalta Coating Systems Standox Spies Hecker BASF Coatings AG Glasurit R-M PPG Industries International PPG Auto Refinish Akzo Nobel Car Refinishes Sikkens Daimler AG recommends the sole use of refinishing paints and paint The paint supplier shall on request advise and support the respective systems from the product lines listed above. An overview of the workshop in the case of material-related and operational problems as product ranges approved by Daimler AG is available in the quickly as possible. After Sales Paint Portal. Only the product lines from the approved paint In agreement with the MPCs, the paint supplier will provide paint suppliers may be used for warranty and goodwill operations. technology training to employees from the workshops in its own The "MPC" and general distributor sales and marketing companies are training centers or directly on site. The prerequisite for this is that the advised to use national country agreements based on the basic workshops order materials from the approved product range. agreements entered into with approved paint suppliers. Existing The paint supplier shall advise the workshops on queries regarding national agreements with approved paint suppliers remain unaffected. environmental protection and work safety, and on legal regulations, in Assistance with any basic questions on national agreements is so far as these regulations are relevant to the processing of products available from the GSP department at Daimler AG. from the paint supplier's product range. The services in the basic agreements are defined and specified along The paint supplier shall on request provide the workshops with advice with the approved paint suppliers. regarding the setting up, equipping and operation of a paintshop. Daimler AG advises integration of these services into the respective On request, the paint supplier or a third party commissioned by the national agreements. paint supplier shall also advise the respective workshops on the Excerpts from the Basic Agreement on Service and Support processing of vehicles from other manufacturers. The precondition for Services with the paint suppliers: this is that products from the product range are used. The paint supplier shall supply the paintshops with the paint materials In addition to the product range defined in the contract, the paint and paint systems approved by Daimler AG (frequency, delivery dates supplier shall also announce any new products that fall under the and so on shall be defined in the national contract). category "paintshop accessories" and, on request, shall offer them at a fair market price as part of the national product range and according to The paint supplier shall be responsible for compiling and updating the country-specific agreements. repair guidelines in coordination with the relevant departments of Daimler AG, and shall supply the workshops in accordance with the Warranty and liability detailed agreements in the national contracts. The paint supplier guarantees that the supplied products comply with The paint supplier or a third party commissioned by the paint supplier the Daimler AG technical specifications, particularly with its delivery shall ensure that the repair guidelines contain the very latest regulations. technology and accident prevention information by updating them with Furthermore, the paint supplier shall also guarantee that its products regular supplements. comply with the country-specific environmental protection and safety The paint supplier shall continuously inform Daimler AG of possibilities specifications. for supplying the workshops with products which take into Furthermore, the paint supplier is liable in the case of justified consideration the qualitative, climatic and organizational requirements complaints and product deficiencies, and shall make good any paint of the respective country. damage caused as a result. The paint supplier is permitted, using its The paint supplier shall offer to supply materials and to provide own personnel and services, to rectify the paint damage and to technical support for paint mixing systems, computer scales, color minimize any damage caused as a result of this paint damage. boxes and the required accessories as well as software for a computer-assisted paint management system (PMS) in the workshops. Details shall be specified in the national contract. The paint supplier shall provide on-site advice and support by means of specialist advisers and applications engineers. The supplier shall furthermore maintain a telephone hotline for questions relating to technical paint and colors. The hotline shall be operated by the supplier or by a third party. Important note The excerpts from the Basic Agreement as listed here shall be explicitly regulated in the respective national agreements, because the national agreements represent the legal basis for cooperation in each of the countries. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0002a, Service Information: Refinishing paint Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

PPG Deutschland Sales & Services GmbH (PPG)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4165 · Applies to: 453

In the event of any queries, partners of the paint suppliers can be contacted at the following phone/fax numbers and email addresses: Carsten Seyer Axalta Coating Systems Germany GmbH (Standox and Spies Business Development Manager Hecker) Route de Gilly 32 Axalta Coating Systems France S.A.S 1180 Rolleye Jean-Philippe Dufoix Switzerland International Key Account Manager Cell phone: +49 (0) 171 31 16 394 Refinish Systems EMEA Email: cseyer@ppg.com Tel: +33 (0) 130 92 8013 Akzo Nobel Coating GmbH (Sikkens) Cell phone: +33 (0) 609 94 3426 Jörg Anders Fax: +33 (0) 134 97 8710 Global Key Account Manager Email: jean-philippe.dufoix@axaltacs.com Akzo Nobel Vehicle Refinishes http://www.axaltacoatingsystems.com Kruppstraße 30 BASF Coatings AG (Glasurit and R-M) 70469 Stuttgart, Germany Mike Hill Germany Global Key Account Management Cell phone: +49 (0) 173 8852 309 BASF Coatings Refinish Europe Tel: +49 (0) 711 8951 240 Cell phone: +44 (0) 783 66 83 028 Fax: +49 (0) 711 8951 671 Email: mike.hill@basf.com Email: joerg.anders@akzonobel.com In the event of any queries pertaining to the repair guidelines and the Assistance with any basic questions on national agreements is approved repair materials, assistance is available from the following: available from the GSP/DSC department at Daimler AG: Dr. Andreas Rössler (GSP/TPB) Michael Gimpl (GSP/DSC) Email: andreas.roessler@daimler.com Email: michael.gimpl@daimler.com Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0002a, Service Information: Refinishing paint Model all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart)

SI98.00-P-0028A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4166 · Applies to: 453

Service Information: Water-based paint 04.09.2019 Model all Please remember that, for warranty and goodwill operations, only the The respective paint contact partners in the national agencies can Volatile Organic Compounds (VOC) compatible water paint systems provide information should any specific queries arise. from the approved paint partners may be used. In order to ensure a smooth transition, we recommend the participation in our Mercedes-Benz paint training courses. As from 01.01.2020 onwards, legal and environmental reasons mean Information on this is available in the "Social Intranet in the that only water varnishes are approved for use in "non-VOC countries". SabaEnterprise app". Further information is available in SI98.00-P-0002A. Water paint systems from approved paint partners Brand Material designation Glasurit® Series 90 RM® Onyx HD PPG Envirobase High Performance Standox Standoblue and Standohyd Spies Hecker Permahyd BC and Hi-TEC Sikkens AutoWave All current information on the approved and recommended suppliers and their products in the various countries is available in the XENTRY Portal at https://retail.aftersales.i.daimler.com/ for reference. Service Information: Refinishing paint SI98.00-P-0002A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0028a, Service Information: Water-based paint Model all

SI98.00-P-0010A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4167 · Applies to: 453

Service Information bulletin: Painting systems for warranty operations 13.03.2018 Type alle (BUS, GW, LKW, Lichte bestelwagens, PKW, UNIMOG, Zware bestelwagens, smart) Modification notes 28.02.2018 Document contents updated. 08.03.2018 Document contents updated. If you have any queries, you can also contact the relevant person at Please remember that particularly with warranty and warranty your local paint firm. operations only the warranty/quality systems of approved paint Please also make use of the training possibilities provided by the paint partners may be used. partners. Only the systematic application of methods and use of materials can We would also like to point out that any MB workshop using external ensure long-term quality and prevent refinishing work. companies for painting work must ensure that the quality of the repair The systems and methods are separately available in the repair work meets MB standards. guidelines from the paint partners on the Internet at https://xentryportal.i.daimler.com in the Info and Support menu bar Workshop planning Body and paints Paint technology. We would like here to separately list again the new filler materials from the approved paint suppliers for body shell complaints: Brand Material designation Glasurit® Pro 285-270 primer filler RM® Directfiller Gray PPG Deltron D831/Deltron Greymatic HS Standox VOC-Nonstop U7580 primer filler Spies Hecker Permasolid HS Vario filler 5340 Sikkens Wash primer 1K CF/Colorbuild Plus Alternatively, the EP filler remains approved, from a technical viewpoint, for the topic of "body shell complaints". Service Information: Refinishing paint SI98.00-P-0002A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0010a, Service Information bulletin: Painting systems for warranty operations Type alle (BUS, GW, LKW, Lichte bestelwagens, PKW, UNIMOG, Zware bestelwagens, smart)

SI98.00-P-0017A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4168 · Applies to: 453

Service information: Matt paintwork 11.07.2016 Model all with matt paintwork Vehicles with dull clear varnish exhibit a significantly reduced degree Special procedures must be followed during repair, care and

of luster. The regal-looking matt effect is created by flatting agents in cleaning! the clear-coat. The flatting agent in the clear varnish produces an uneven surface, thereby causing - in contrast to bright clear varnishes - diffuse light reflections, which result in the "matt effect". MAGNO paints can only be ordered through the designo individualization offer. SHAPE paints are also matt paints, which - in contrast to MAGNO paints - are available as series colors. Paint repair A film on repairing matt paint "AR post-repair refinishing: Matt special paint finish [Model Car]" can be called up through SD-Media and the In close cooperation with the Mercedes-Benz paint partners "Frame/Body/Painting" category, in which the special considerations to (SI98.00-P-0002A) repair solutions have been developed for all the be given to matt paint post-repair refinishing are presented. paint systems. The repair procedure corresponds to a conventional paint finish with the exception of the clear varnish system that is to be Final operations used. When performing post-repair refinishing on matt paints, absolute The following special considerations should be observed: cleanliness must be given, as dirt inclusions and paint faults cannot be removed by polishing as is the case with conventional systems. Any Paint repair dirt inclusions must be removed before the last spray application of When making a repair, the color and the luster of the vehicle must be clear-coat. matched accurately. Therefore, before starting the repair, a sample No special working units have been created for matt paintwork panel should be made first with a base coat and a dull clear varnish. It because the repair procedure is the same as normal, apart from the may be necessary. to produce several sample panels until the color special considerations listed above. and luster match the vehicle involved. If however, any additional work should be required, this can be The luster can also be measured using a reflectometer. For matt paint additionally invoiced through operation item 98-9545 Additional work finishes, it is 23_E ( 7) when measured at a 60_° angle. for special paint finishes. When producing the sample panel care must be taken to ensure that The specifications of the repair paint manufacturers must always be all the application parameters are selected in such a manner that they followed during repair. These are available in the After-Sales Paint can be used later on for the paint finish. Different application Technology guidelines in the "Workshop & Knowledge" category parameters when producing the sample panel and the subsequent http://aftersales.mercedes-benz.com paint finish could exert a negative influence on the ability to match up the color, luster, etc. are described in the following. Painting the parts "edge to edge" is recommended. If this is not possible, we recommend a large repair of the entire damaged side of the vehicle. Furthermore, spot repairs and touch-ups on parts are not recommended. Any insects and bird lime stuck to the surface must be removed Care and cleaning immediately. We recommend soaking in water. In the case of Maintenance difficult-to-remove insects, we recommend spraying them first with A matt finish requires special care to ensure that the dull surface is insect remover (see Repair materials table). retained. The use of paint cleaners, grinding and polishing products Any substances containing resin, grease and oil as well as fuel and such as gloss preservers (wax) on matt finishes must be avoided at all wax on the paint surface must be removed immediately using a times. cloth soaked in commercially available benzine. Caution should be A vehicle with a matt finish must never be polished. exercised here and no excessive pressure should be applied to the This will cause severe damage to the dull surface in the form of high- paint surface. gloss, checkered areas. If polishing is performed, the matt effect can Carefully remove any tar stain and tar blemishes using only be restored by painting again. commercially available benzine and without applying too much Excessive rubbing with unsuitable products can also cause pressure (Do not use any tar remover). brightening of the matt effect. Avoid sticking any adhesive labels, films, magnetic signs or such After any rubbing with unsuitable products the matt effect can only be like to the paint surface, as the adhesive residue could damage the restored by renewed painting. paint. Cleaning To remove any metal/industrial dust an approved metal dust The following rules must be complied with for the correct care of matt remover may be used. It should be ensured here that the metal clear varnishes: dust remover is used on a thoroughly-cleaned surface, and that the When cleaning manually, a soft sponge, neutral soap and lots of surface is then throughly cleaned with clean water. On no account water are to be used. Always avoid washing in direct sunlight. should metal dust remover be used several times in succession. Frequent use of washing facilities can increase the level of gloss Matt finish care set thereby reducing the matt effect. A matt finish care set is available for the care and cleaning of matt surfaces, which has been specifically checked in terms of material compatibility. The matt finish care set consists of a quick cleaner, long- term sealer, shampoo and a powerful cleaner. Please follow the instructions for using the product. If you have further questions regarding the topic "Matt paintwork", please contact the contact persons of your paint partners. Parts ordering note Part no. Designation Quantity A 002 986 04 71 Dust remover n. B. Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0017a, Service information: Matt paintwork Model all with matt paintwork

SI98.00-P-0017B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4170 · Applies to: 453

Service information: Matt paintwork 22.6.10 MODEL All with matt paintwork The following special considerations should be observed: Special procedures must be followed during care, cleaning

and repair. Paint repair: Before post-repair refinishing, the production of a spray sample with Post-repair refinishing: base coat and clearcoat is strongly recommended for checking the color and luster. A repair solution for matt paintwork has been developed with all The luster can also be measured using a commercially available approved paint partners. reflectometer. In the case of "Magno matt paintwork" it is 23 %E ( The repair paintwork is applied in the normal way with the exception 7) when measured at a 60 ° angle. of the matt clearcoat repair systems which are to be used. Painting the parts "edge to edge" is recommended. If this is not possible, we recommend a large repair of the entire damaged side of the vehicle.

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Furthermore, spot repairs and touchups on parts are not Cleaning and care recommended. In the event of repair, the entire component must be repaired i.e. the entire door must be coated with matt clearcoat, for Maintenance example. To preserve the matt surface, paint cleaners, abrasive and polishing products as well as gloss preservers (wax) must not be applied to Final operations: the paintwork. It is not possible to polish visible defects such as dirt or paint runs out of the last clearcoat layer because polishing results in visible It is especially important not to polish the vehicle. Polishing will differences in luster. For this reason, extreme cleanliness is cause glossy patches in the matt surface. important during repair. Any dirt inclusions must be removed before the last spray application of clearcoat. If polishing is performed, the matt effect can only be restored by painting again. No special working hours values have been created for matt paintwork because the repair procedure is the same as normal apart Excessive rubbing with unsuitable products can also cause from the special considerations listed above. brightening. Frequent use of unsuitable washing facilities can increase the luster. The specifications of the repair paint manufacturers must always be followed during repair. These are found in the After-Sales Paint Technology Guide (https://portal.aftersales.i.daimler.com).

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Cleaners: If you have further questions regarding the topic "Matt paintwork", please contact the contact persons of your paint partners. The following rules must be strictly followed for matt clearcoat: The vehicle should preferably be washed by hand with a soft sponge, neutral soap and plenty of water. Frequent use of washing facilities can increase the luster and thus lessen the matt effect. Always avoid washing in direct sunlight. Any adhering insects or bird lime should be removed immediately. Soaking with water and use of a high pressure cleaner is recommended. In the case of difficult-to-remove insects, these should first be sprayed with insect remover (see Repair materials table). Insect remover *BR00.45-Z-1021-04A After-Sales Paint Technology Guide https://portal.aftersales.i.daimler.com Repair materials Number Designation Order number BR00.45-Z-1021-04A Insect remover A 001 986 39 71 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0017b, Service information: Matt paintwork MODEL All with matt paintwork

99.00 - Safety information Publications (as99.00-z-9999zz)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4179 · Applies to: 453

2

AS99.00-Z-9999ZZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4180 · Applies to: 453 · AR: AS99.00-Z-9999ZZ

Safety information: Publications 18.09.2019 MODEL all Structure test for AS: IE Model all (CAR) with code 001 (black) AS99.00-D-0000-00HPA Structure test for AS: IE MODEL 124.003/004 AS99.00-Z-0000-00HPA Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, as99.00-z-9999zz, Safety information: Publications MODEL all