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453 — fortwo / forfour (2014-2024) — Special Vehicles

Workshop and reference excerpts for 453 — fortwo / forfour (2014-2024) in the Special Vehicles system.

20 excerpts from 1 sources.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf

Determine faults and conduct

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 499 · Applies to: 453 · AR: AP98.00-P-9850MCC, AP82.10-P-8251MCC, AP82.10-P-8252EW, AP82.10-P-8260MCC, AP82.10-P-8260SR (+2 more)

extended diagnosis subject to separate repair order. Vehicle exterior Check condition of vehicle exterior Model 451.3/4 AP98.00-P-9850MCC Model 453 AP60.00-P-0050S Check condition of windshield AP67.10-P-6750A Check exterior lights for proper operation Model 451.3/4 AP82.10-P-8251MCC Model 453 AP82.10-P-8252EW Check windows for cracks, stone chipping, opacity and any other damage, and enter into table Vehicle glazing,

Outside mirrors, Headlamp and rear lamp covers. Check condition of wiper blades Model 451, 453 Model 453 AP82.30-P-8253G Check/correct headlamp adjustment Model 451.3/4 AP82.10-P-8260MCC Model 453 AP82.10-P-8260SR Check due date for main inspection If the due date for the main inspection is less than 21 months, the main inspection should be conducted. Enter due date for main

inspection here:

Vehicle interior Check warning and function indicator lamps in instrument cluster Model 451.3/4 AP54.30-P-5452MCC Model 453 AP54.30-P-5451S Check that interior illumination is functioning correctly Check horn for proper operation Preform a function check of the windshield wipers, windshield washer system and where applicable, the headlamp cleaning system AP82.35-P-8252MCC Read out and then erase fault memory Model 451.3/4 AD00.00-P-2000-04MCC Model 453 AD00.00-P-2000-06SR Check kilometer reading for plausibility Maintenance history/service

booklet plausible, Vehicle degree of wear relative to kilometer reading plausible, Readout of fault memory plausible. Check operating instructions and service booklet for completeness and condition Check date when next service is due If the period remaining to the next service is less than 7500 km (4500 mi) or 6 months, the service should be brought forward. Enter due date for service here:

Carry out function test of all electrical and mechanical components and special equipment Page 2 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0084b, Used vehicle check Model 451, 453 jung@smart

AP98.00-P-0635RQ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4146 · Applies to: 453 · AR: AP98.00-P-0635RQ

Application of paintwork care and polishing agents 06.10.2014 MODEL ALL with matt paintwork Notes on paintwork care AH98.00-P-0001-01SM

Application 1 Wash vehicle, where possible, by hand Service information: Matt paintwork SI98.00-P-0017A

Service information: Matt paintwork SI98.00-P-0017B

Pay attention to notes. The vehicle paintwork will otherwise be damaged.

For the cleaning and care of vehicles with mat paint no paint cleaners, grinding and polishing products or gloss preserver may be used! If polishing is performed inadvertently, the matt effect can only be restored by painting again! 2 Use of cleaning and care products for light AP98.00-P-0635-02A alloy wheels and hubcaps

On no account should light alloy wheels and hubcaps be treated with scouring agent, acidic or highly alkaline agents or a scouring sponge. This will otherwise result in damage. Cleaner, flash rust 1 l BR00.45-Z-1017-04A Cleaner, light alloy disk wheel, spray bottle BR00.45-Z-1018-04A 500 ml Cleaner, light alloy disk wheel, spray bottle 1 l *BR00.45-Z-1019-04A 3.1 Application of matt paint quick care products For water spotting, finger marks, streak removal AP98.00-P-0635-03A Before application, refer to the information

in the safety data sheets. Care products kit, 4 bottles of 250 ml each *BR00.45-Z-1078-04A (shampoo + intensive cleaner + quick-care + long-term sealing) 3.2 Application of matt paint shampoo For oily marks, grease marks, dust AP98.00-P-0635-01B Before application, refer to the information

in the safety data sheets. Care products kit, 4 bottles of 250 ml each *BR00.45-Z-1078-04A (shampoo + intensive cleaner + quick-care + long-term sealing) 3.3 Application of matt paint intensive cleaner For insect and bird dropping residue, greasy and oily dirt AP98.00-P-0635-05A Before application, refer to the information

in the safety data sheets. Care products kit, 4 bottles of 250 ml each *BR00.45-Z-1078-04A (shampoo + intensive cleaner + quick-care + long-term sealing) 3.4 Application of matt paint long-term sealer For tree resin residue, adhesive residue, tar stains, slightly glossy paint surfaces AP98.00-P-0635-04A Before application, refer to the information

in the safety data sheets. Care products kit, 4 bottles of 250 ml each *BR00.45-Z-1078-04A (shampoo + intensive cleaner + quick-care + long-term sealing) Repair materials Number Designation Order number BR00.45-Z-1017-04A Cleaner, flash rust 1 l A 001 986 13 71 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0635rq, Application of paintwork care and polishing agents MODEL ALL with matt paintwork

AP98.00-P-0635SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4148 · Applies to: 453 · AR: AP98.00-P-0635SM, AP98.00-P-0636SM, AP98.00-P-0637SM, AP98.00-P-0638SM, AP98.00-P-0639SM (+1 more)

Application of paintwork care and polishing agents 8.3.10 MODEL 450, 451, 452, 454 Application 1 Use of car shampoo, insect and tar remover AP98.00-P-0635-01SM The paintwork care and polishing products are suitable for all painted vehicle parts (metal or plastic). Car shampoo BR00.45-Z-1002-04A Tar remover BR00.45-Z-1020-04A Insect remover BR00.45-Z-1021-04A 2 Use of cleaning and care products for light AP98.00-P-0635-02SM alloy wheels and hubcaps Cleaner BR00.45-Z-1017-04A Cleaner BR00.45-Z-1018-04A Cleaner BR00.45-Z-1019-04A 3 Use of metal dust remover AP98.00-P-0636SM 4 Use of paint cleaners AP98.00-P-0637SM 5 Use of fine polishing paste AP98.00-P-0638SM 6 Use of polish AP98.00-P-0639SM 7 Use of gloss preserver AP98.00-P-0641SM Auxiliary repair materials Number Designation Order number BR00.45-Z-1002-04A Car shampoo A 001 986 41 71 BR00.45-Z-1017-04A Cleaner, flash rust 1 l A 001 986 13 71 BR00.45-Z-1018-04A Cleaner, light alloy disk wheel, spray bottle 500 ml A 001 986 34 71 BR00.45-Z-1019-04A Cleaner, light alloy disk wheel, spray bottle 1 l A 001 986 35 71 BR00.45-Z-1020-04A Tar remover A 001 986 40 71 BR00.45-Z-1021-04A Insect remover A 001 986 39 71 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0635sm, Application of paintwork care and polishing agents MODEL 450, 451, 452, 454

AR98.00-P-0207SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4149 · Applies to: 453 · AR: AR98.00-P-0207SR

Assembly and covering work when painting the rear fender 15.09.2016 Model 453.3 P98.00-3525-09 Rear fender in paint stage 2/3 P98.00-3527-09 Rear fender in paint stage1E Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.00-p-0207sr, Assembly and covering work when painting the rear fender Model 453.3

AR98.00-P-0207SRC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4151 · Applies to: 453 · AR: AR98.00-P-0207SRC

Assembly and covering work when painting the rear fender 15.09.2016 Model 453.4 P98.00-3578-09 Right rear fender, paint stage 2/3 P98.00-3577-09 Right rear fender, paint stage 1E Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.00-p-0207src, Assembly and covering work when painting the rear fender Model 453.4

AR98.00-P-0011SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4153 · Applies to: 453 · AR: AR98.00-P-0011SR

Care for lacquered surfaces 22.10.14 MODEL 453 Care 1 Wash the vehicle 2 Place polishing sponge exactly in the center Before commencing the first polishing

on the backup pad operation, slightly spray the polishing sponge using deionized water. Commercially available tools

  • Polishing machine 3 Apply a little polish to the paint or the Shake bottle well before use.

polishing sponge Commercially available tools

  • Paint finishing system 4 Polish the surfaces designated for treating

Operate the polishing machine evenly. Otherwise visible irregularities are formed in the paint surface. Polish at the lowest rotational speed,

approx. 800 rpm (1st stage), for 10 s with moderate pressure in cross-coat action at the area to be polished. Then increase rotational speed: 1300 rpm (3rd stage) to 1600 rpm (4th stage). Do not exceed a polishing time of 30 s at any one sanding spot. On larger areas, make sure that one partial

area (approx. 1/4 m ) is always polished out at 2 a time. Because the polish is ground while polishing, at the start a more abrasive effect is observed and the intensive gloss only appears at the end. Commercially available tools

  • Paint finishing system
  • Polishing machine 5 Remove any polish residue Spray on deionized water and then wipe

with a microfiber cloth. Commercially available tools

  • Tack rag 6 Seal polishing mark Gloss preservation, 500 ml, DB supply *BR00.45-Z-1014-04A specification 7551.10 Repair materials Number Designation Order number BR00.45-Z-1014-04A Gloss preservation, 500 ml, DB supply specification 7551.10 A 000 986 44 74 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.00-p-0011sr, Care for lacquered surfaces MODEL 453

AP98.00-P-9850FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4154 · Applies to: 453 · AR: AP98.00-P-9850FF

Inspect body for damage to paintwork 25.11.04 MODEL 454.0 P98.00-2906-79 A Painted external surface B Body edge C Area subjected to stone impact Check

1 Check vehicle paintwork Check painted external surfaces (A), body edges (B) and areas subjected to stone impact (C) for signs of damage, if necessary repair vehicle paintwork - subject to separate repair order. Damage and stress caused to paintwork by AH98.00-P-8070-02SM

external influences Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-9850ff, Inspect body for damage to paintwork MODEL 454.0

AR98.00-P-0270SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4155 · Applies to: 453 · AR: AR98.00-P-0270SM, AP98.00-P-0635SM, AP97.20-P-0640FF

Overview of smart materials and their use 22.07.2019 Model 450, 452, 454 Application General information on MB materials AH98.00-P-9409-03A 1 Repairing the vehicle paintwork Topical note Notes on paintwork repairs Typ 450 AH98.00-P-9408-02SM Topical note Notes on paintwork repairs Typ 452, Typ 454.0 AH98.00-P-9408-02MCC Topical note Notes on force drying of vehicle paints AH98.00-P-9408-03A Topical note General notes on touch-up applicators and AH98.00-P-9409-06A paint spray cans Topical note Notes and repair options for painting AH98.20-P-9410-01A detachable plastic components Methods of paintwork repair AH98.00-P-9408-01A General color subjects GF98.00-P-2005A

DaimlerChrysler AG products for

Mercedes-Benz vehicles are also to be used for smart vehicles 2 Vehicle paintwork care Topical note General notes on touch-up applicators and AH98.00-P-9409-06A paint spray cans Notes on paintwork care AH98.00-P-0001-01SM Products for the care of MB vehicle paintwork AP98.30-P-8070-06SM

Application of paintwork care and polishing AP98.00-P-0635SM

agents Preservation AP97.20-P-0640FF

3 Assessment of the vehicle paintwork in the event of complaints General notes on complaints about paintwork AH98.00-P-9408-05A repairs Notes on paint diagnosis Model 450.3, 450.4 (except 450.418), 452.3/4, AH98.00-P-0002-01SM 454.0 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.00-p-0270sm, Overview of smart materials and their use Model 450, 452, 454

AR98.00-P-0009SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4156 · Applies to: 453 · AR: AR98.00-P-0009SR

Polish damaged areas 22.10.14 MODEL 453 Polishing 1 Wash the vehicle 2 Grind damaged areas using fine- grained The grain size must be at least 2500, a

abrasive paper grain size between 3000 and 5000 is better. 3 Place polishing sponge exactly in the center Before commencing the first polishing

on the backup pad operation, slightly spray the polishing sponge using deionized water. Commercially available tools

  • Polishing machine 4 Apply a little polish to the paint or the Shake bottle well before use.

polishing sponge Commercially available tools

  • Paint finishing system 5 Polish the surfaces designated for treating

Operate the polishing machine evenly. Otherwise visible irregularities are formed in the paint surface. Polish at the rotational lowest speed,

approx. 800 rpm (1st stage), for 10 s at moderate pressure in cross-coat action at the damaged area. Then increase rotational speed: 1300 rpm (3rd stage) to 1600 rpm (4th stage). Do not exceed a polishing time of 30 s at any one sanding spot. On larger areas, make sure that one partial

area (approx. 1/4 m ) is always polished out at 2 a time. Because the polish is ground while polishing, at the start a more abrasive effect is observed and the intensive gloss only appears at the end. Commercially available tools

  • Polishing machine
  • Paint finishing system 6 Remove any polish residue Spray on deionized water and then wipe

with a microfiber cloth. Commercially available tools

  • Tack rag 7 Seal polishing mark Gloss preservation, 500 ml, DB supply *BR00.45-Z-1014-04A specification 7551.10 Repair materials Number Designation Order number BR00.45-Z-1014-04A Gloss preservation, 500 ml, DB supply specification 7551.10 A 000 986 44 74 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.00-p-0009sr, Polish damaged areas MODEL 453

AR98.00-P-0012SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4158 · Applies to: 453 · AR: AR98.00-P-0012SR

Sanding and polishing of scratch resistant clearcoat paints 22.10.14 MODEL 453 Picture no., etc. Work notes Sanding and polishing of scratch resistant http://aftersales.mercedes-benz.com

clearcoat paints
under the category: "Guidelines for paint technology" Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.00-p-0012sr, Sanding and polishing of scratch resistant clearcoat paints MODEL 453

SI98.00-P-0004A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4160 · Applies to: 453 · AR: AR98.00-P-0204EW

Service Information: New preparation and painting times 13.11.2019 Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 204.3, 205, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290 Model 415, 447, 448, 470 Model 453 Model 463 as of model year 2019 Model 639 with code XZ1 (Model generation 1) Modification notes 07.11.2019 Content updated In 2010 the repair methods and repair times in paint repair have under the category "Paint technology". This results in changes to design group 98 and is valid with the undergone a new assessment and they have been revised. introduction of the Vito/Viano facelift model series 639, 172, 204.3, 218 This adaptation shall be implemented and based on the following and all subsequent models. technological and process changes. The new operation items and working hours have also been filed. This takes the current Mercedes-Benz approved materials, aids, The following descriptions list the major content of the important procedures and methods for paint repair into account. Further operation items and they support you in terms of order preparation. information on this is also available at: https://xentryportal.i.daimler.com/ Preparatory work: 98-1030 Remove any non-water-soluble dirt/preservation (grease, wax) from body panels to be painted. The following operation items are to be used to match the application case. Remove/install detachable parts for paintwork:

Depending on the repair case in question, usually only one of the The scope of work for removing/installing detachable parts is listed in operation items described below may be carried out once for each the WIS documents for design group 98 (Assembly and covering work order. when painting, e.g. AR98.00-P-0204EW Assembly and covering work Each individual operation item for preparatory work includes activities when painting the hood). in a repair order that are carried out once. Combined repair orders Color matching should be carried out before beginning with the work: such as, e.g. installed, repaired or welded-in parts in combination with 98-9918 Perform color matching removed metal or plastic parts are considered in the appropriate Repolish adjacent component preparatory work. Perform color matching with color sample/color-measuring The following additional operations must be added here. instrument The vehicles must be cleaned before they are brought into the One or more sample sheets may be required for determining the shade painting facility. of color: Removed detachable parts must be cleaned from the inside and 98-9925 Spray color sample. outside before they are brought in for painting: 98-1026 Remove dirt on detachable parts to be painted. Cleaning before and after grinding is included in the painting operation items. In the event of severe soiling in the interior and exterior area through grease, tar and wax, the preparatory work can be augmented by the following operation items: 98-1336 Conduct preparatory work for dual-layer paintwork of Use additional mixing cup. removed small parts: Prepare spray-on filler and clean paint spray gun. Collect and return order, accept material card and work units. Mix knifing filler. Mix base coat and clean paint spray gun. Prepare primer and clean paint spray gun. Prepare clear varnish and clean paint spray gun. Prepare filler and clean paint spray gun. Remove cleaner and adhesive. Mix base coat and clean paint spray gun. 98-1337 Conduct preparatory work for single-layer paintwork of Prepare clear varnish and clean paint spray gun. removed small parts: Remove cleaner and adhesive. Collect and return order, accept material card and work units. Put some cream on hands. Mix standard finish and clean paint spray gun. Fit and remove intermediate covering for spray-on filler, Remove cleaner and adhesive. intermediate covering for filler, final covering (without contours, 98-1340 Carry out preparatory work for applying two-coat finish to edges and openings). installed body panels: Clean vehicle following polishing work (overspray, remove Check and correct order, accept material card and work units. adhesive) Collect and return vehicle/order. 98-1341 Carry out preparatory work for applying single-coat finish 98-1345 Carry out preparatory work for applying two-coat finish to to installed body panels: removed body panels: Use additional mixing cup. Collect and return order, check order, correct it, accept material card and work units. Check and correct order, accept material card and work units. Collect and return vehicle/order. Prepare filler and clean paint spray gun. Prepare spray-on filler and clean paint spray gun. Mix base coat and clean paint spray gun. Mix knifing filler. Prepare clear varnish and clean paint spray gun. Prepare primer and clean paint spray gun. Remove cleaner and adhesive. Prepare filler and clean paint spray gun. Put some cream on hands. 98-1346 Carry out preparatory work for single-layer painting of Mix standard finish and clean paint spray gun. removed body panels: Remove cleaner and adhesive. Page 1 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0004a, Service Information: New preparation and painting times Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 204.3, 205, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290 Model 415, 447, 448, 470 Model 453 Model 463 as of model year ...

Picture no., etc.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4169 · Applies to: 453 · AR: AP98.00-P-0635RQ

Work notes Use of car shampoo, insect and tar remover AP98.00-P-0635-01B

Use of fast-care products AP98.00-P-0635-03A

Use of long-term seals AP98.00-P-0635-04A

Use of intensive cleaners AP98.00-P-0635-05A

Application of paintwork care and polishing AP98.00-P-0635RQ

agents Service Information: Refinishing paint SI98.00-P-0002A Insect remover BR00.45-Z-1021-04A Care products kit, 4 bottles of 250 ml each BR00.45-Z-1078-04A (shampoo + intensive cleaner + quick-care + long-term sealing) Repair materials Number Designation Order number BR00.45-Z-1021-04A Insect remover A 001 986 39 71 BR00.45-Z-1078-04A Care products kit, 4 bottles of 250 ml each (shampoo + intensive A 000 986 16 00 cleaner + quick-care + long-term sealing) Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, si98.00-p-0017a, Service information: Matt paintwork Model all with matt paintwork

GF98.00-P-0991A

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4171 · Applies to: 453 · AR: GF98.00-G-4070UA, GF98.00-G-4070UB, GF98.00-P-4070MCC, GF98.00-S-4070VI, GF98.00-D-4070VA (+2 more)

Table of contents for paintwork and anticorrosion materials in series production 20.03.2020 Model all List for paintwork/corrosion protection - Series GF98.00-P-2099A production, general Contents paintwork / corrosion protection, Model 613, 671 GF98.00-T-3199A Istanbul plant Paintwork/corrosion protection list Model 240 GF98.00-P-4070H Model 414 GF98.00-D-4070V Model 405 GF98.00-G-4070UA Model 408, 418, 427, 435 GF98.00-G-4070U Model 437.0/1 up to 7/31/03 Model 437.42/43 GF98.00-G-4070UB Model 451.3/4 GF98.00-P-4070MCC Model 461, 463 up to 5/31/12 GF98.00-P-4070G Model 638, 639 GF98.00-S-4070VI Model 668, 669, 670 GF98.00-D-4070VA Model 901, 902, 903, 904, 905, 906 GF98.00-D-4070S Model 950, 952, 953, 954, 970, 972, 974, 975, GF98.00-W-4070AC 976ACTROS, ATEGO, AXOR Model 957ECONIC GF98.00-W-4070EC Notes on repair painting GF98.00-P-8000A Notes for repairing plastic detachable parts Model 408, 418, 427, 435, 437.0/1 up to GF98.00-N-8100A 7/31/03, 638, 639, 667, 668, 669, 670, 901, 902, 903, 904, 950, 952, 953, 954, 957, 970, 972, 974, 975, 976 Index, evaluation of paint damage GF98.00-P-9099A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf98.00-p-0991a, Table of contents for paintwork and anticorrosion materials in series production Model all

AP98.00-P-0638SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4172 · Applies to: 453 · AR: AP98.00-P-0638SM

Use of fine polishing paste 21.10.11 MODEL 450, 451, 452, 454 Application 1 Wash and dry the vehicle *BR00.45-Z-1002-04A Other contaminants, such as tar splashes and industrial deposits should be removed before using fine polish. 2 Buff out damage locally with a lambskin wheel Guide polishing machine (buffer) with light and fine polishing paste pressure and do not tilt over otherwise buffer swirl can arise. The speed of the disc should be no less than 1,500 rpm (otherwise inadequate polishing effect on fine scratches or sanding spots) and no more than 2,000 rpm. Use cork or rubber backing discs. Take care not to rub through the top coat film. Depending on the damage mode, roughen or grind the affected area beforehand with wet abrasive paper (P2000). Remove buffer swirl: Buffing marks from polishing painted surfaces AR98.00-P-0750-17SM

Polishing machine gotis://L_58.0_03.0 Polish BR00.45-Z-1015-04A 3 Buff up any visible polishing marks and the with polishing disk (moltoprene disk) entire surface of the part without polish. Buff up until the luster of the adjacent surfaces is reached. Polishing machine gotis://L_58.0_03.0 4 Rub off polishing remains using a clean Continue rubbing after the drying process. polishing wad moistened in water 5 Buff up the surface manually with polish and a BR00.45-Z-1013-04A To make polishing work easier, use clean polishing wad polishing wad and clean polishing cloths. 6 Rub off polish remains using a clean polishing After the drying process, a light film is wad moistened in water until the surface is formed on the treated surface. clear 7 Treat the surface with gloss preserver *BR00.45-Z-1014-04A Gloss preservation protects the paintwork against premature matting. Repair materials Number Designation Order number BR00.45-Z-1002-04A Car Wash A 001 986 41 71 BR00.45-Z-1013-04A Polish, silicone free 5 l, DB supply specification 7545.00 A 000 986 45 74 BR00.45-Z-1014-04A Gloss preservation, 500 ml, DB supply specification 7551.10 A 000 986 44 74 BR00.45-Z-1015-04A Fine polishing paste, polish 1 l, DB supply specification 7543.00 A 000 986 43 74 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0638sm, Use of fine polishing paste MODEL 450, 451, 452, 454

AP98.00-P-0641SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4173 · Applies to: 453 · AR: AP98.00-P-0641SM

Use of gloss preserver 8.3.10 MODEL 450, 451, 452, 454 Application Gloss preserver acts as a protection against

weathering and preserves the existing luster. Treatment should be repeated every 3 to 6 months depending on weathering. 1 Wash and dry the vehicle Other contaminants, such as tar splashes and industrial deposits should be removed before using gloss preserver. 2 Rub gloss preserver into the surface of the *BR00.45-Z-1014-04A Do not work in the sun or on body parts paintwork. which have warmed-through as this may lead to severe paint damage. Shake cans vigorously before use. Apply onto clean polishing wad or clean polishing cloth and rub in evenly to produce a thin unbroken film. 3 Rub off gloss preserver After drying, a white film is formed. Buff up with a clean polishing wad until the surface is clear. Auxiliary repair materials Number Designation Order number BR00.45-Z-1014-04A Gloss preservation, 500 ml, DB supply specification 7551.10 A 000 986 44 74 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0641sm, Use of gloss preserver MODEL 450, 451, 452, 454

AP98.00-P-0636SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4174 · Applies to: 453 · AR: AP98.00-P-0636SM

Use of metal dust remover 8.3.10 MODEL 450, 451, 452, 454 Application 1 Wash and dry the vehicle BR00.45-Z-1002-04A 2 Cover door handles, windshield washer nozzles, windshield wipers and all unpainted plastic surfaces Risk of injury caused by caustic burns due to Avoid contact. Wear tight-fitting safety glasses AS98.00-Z-0003-01A Danger! contact with metal dust remover. and acid-resistant gloves. 3 Apply metal dust remover and rub in under BR00.45-Z-1017-04A Only use in temperatures up to maximum light pressure 25 °C. Do not clean the vehicle in direct sunlight.Do not treat unpainted plastic parts with metal dust remover as the plastic may become discolored. Coat metal dust remover with a rag or soft brush for cleaning all painted surfaces and painted plastic parts. The metal dust remover gets rid of metal dust (flash rust) from the paint by a chemical reaction. Do not use metal dust remover for routine car washes or for cleaning other forms of dirt. 4 Allow metal dust remover to take effect for a Never extend the acting time otherwise maximum of 10 minutes the paint or the plastic parts may be attacked. Make sure that the metal dust remover

does not dry out. The treatment with metal dust remover can be repeated in the event of insufficient cleaning effect. 5 Rinse off the vehicle with water 6 Wash the vehicle with auto shampoo and then BR00.45-Z-1002-04A dry 7 Polish the treated surface with polish and a BR00.45-Z-1013-04A Polish by hand. Depending on the polishing wad condition of the paint surface, treat beforehand with a polishing machine (buffer), polishing paste and polish if necessary. 8 Apply gloss preserver *BR00.45-Z-1014-04A To protect the paintwork from the elements. Auxiliary repair materials Number Designation Order number BR00.45-Z-1002-04A Car shampoo A 001 986 41 71 BR00.45-Z-1013-04A Polish, silicone free 5 l, DB supply specification 7545.00 A 000 986 45 74 BR00.45-Z-1014-04A Gloss preservation, 500 ml, DB supply specification 7551.10 A 000 986 44 74 BR00.45-Z-1017-04A Cleaner, flash rust 1 l A 001 986 13 71 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0636sm, Use of metal dust remover MODEL 450, 451, 452, 454

AP98.00-P-0637SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4175 · Applies to: 453 · AR: AP98.00-P-0637SM

Use of paint cleaners 8.3.10 MODEL 450, 451, 452, 454 Application 1 Wash and dry the vehicle BR00.45-Z-1002-04A 2 Remove any other contamination such as, BR00.45-Z-1020-04A Do not work in the sun or with a hot e.g. tar splashes and industrial deposits engine hood, since this can cause serious paint damage. 3 Polish the paintwork surface with paint BR00.45-Z-1016-04A Shake cans vigorously before use. Apply cleaner paint cleaner and polish the paintwork surface vigorously by hand until the desired luster is obtained. 4 Buff up the surface with polish and a polishing BR00.45-Z-1013-04A To make polishing work easier, use clean wad polishing wad and clean polishing cloths. 5 Rub off polish residues After drying, a light film is formed. Using a clean polishing wad moistened in water, rub until the surface is clear. 6 Treat the surface with gloss preserver *BR00.45-Z-1014-04A Gloss preservation protects the paintwork against premature matting. Auxiliary repair materials Number Designation Order number BR00.45-Z-1002-04A Car shampoo A 001 986 41 71 BR00.45-Z-1013-04A Polish, silicone free 5 l, DB supply specification 7545.00 A 000 986 45 74 BR00.45-Z-1014-04A Gloss preservation, 500 ml, DB supply specification 7551.10 A 000 986 44 74 BR00.45-Z-1016-04A Paint cleaner A 001 986 37 71 BR00.45-Z-1020-04A Tar remover A 001 986 40 71 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0637sm, Use of paint cleaners MODEL 450, 451, 452, 454

AP98.00-P-0639SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4176 · Applies to: 453 · AR: AP98.00-P-0639SM

Use of polish 8.3.10 MODEL 450, 451, 452, 454 Application 1 Apply polish to the already polished surface *BR00.45-Z-1013-04A Shake cans vigorously before use.

and buff up Use polish after all treatment with paint cleaner, fine polishing paste or other cleaning agents. 2 Rub off polish residues After drying, a light film is formed. Buff up with a clean polishing wad moistened in water. To make polishing work easier, use clean polishing wad and clean polishing cloths. 3 Treat the surface with gloss preserver *BR00.45-Z-1014-04A Gloss preservation protects the paintwork against premature matting. Auxiliary repair materials Number Designation Order number BR00.45-Z-1013-04A Polish, silicone free 5 l, DB supply specification 7545.00 A 000 986 45 74 BR00.45-Z-1014-04A Gloss preservation, 500 ml, DB supply specification 7551.10 A 000 986 44 74 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap98.00-p-0639sm, Use of polish MODEL 450, 451, 452, 454

AR98.20-P-0685MCC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4177 · Applies to: 453 · AR: AR98.20-P-0685MCC

Painting plastic detachable body components 18.04.2019 Model 451, 453 Application 1 Observe the following information and notes on applying paintwork to plastic parts Topical note Notes on paintwork repairs AH98.00-P-9408-02MCC Topical note Notes and repair options for painting AH98.20-P-9410-01A detachable plastic components Abbreviations in the painting sector AH98.00-P-9409-01S Check plastic of substrate. The

designation can be found on the component. Possible plastics are e.g.: ABS, GRP, PA, PP- EPDM. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.20-p-0685mcc, Painting plastic detachable body components Model 451, 453

AR98.20-P-0685SM

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 4178 · Applies to: 453 · AR: AR98.20-P-0685SM

Painting plastic detachable body components 22.07.2019 Model 450, 452, 454 Application 1 Observe the following information and notes on applying paintwork to plastic parts Topical note Notes and repair options for painting AH98.20-P-9410-01A detachable plastic components Topical note Notes on paintwork repairs Typ 450 AH98.00-P-9408-02SM Topical note Notes on paintwork repairs Typ 452, Typ 454.0 AH98.00-P-9408-02MCC Abbreviations in the painting sector AH98.00-P-9409-01S Check plastic of substrate. The

designation can be found on the component. Possible plastics are e.g.: ABS, GfK, PA, PBT, PUR-RRIM, RPTU, PP-EPDM. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar98.20-p-0685sm, Painting plastic detachable body components Model 450, 452, 454