453 — fortwo / forfour (2014-2024) — Wheels & Tires

Workshop and reference excerpts for 453 — fortwo / forfour (2014-2024) in the Wheels & Tires system.

53 excerpts from 1 sources.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf

Check tire sealant

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 475 · Applies to: 453 · AR: AP40.10-P-4054MCC, AP82.10-P-8260SR, AP42.10-P-4252SS

AP40.10-P-4054MCC Enter tire sealant expiration date here:

---

Replace tire sealant, invoice as

additional operation. Check first aid bag AP68.00-P-6850S Enter first aid bag expiration date here:

---

Replace first aid bag, invoice as an additional operation. Vehicle exterior For first time after 3 years, then every 2 years Check/correct headlamp adjustment AP82.10-P-8260SR Front flap For first time after 3 years, then every 2 years Brake system: Replace brake fluid AP42.00-P-4280S Underside of vehicle For first time after 60,000 mi, then at every Service B Check all visible parts of vehicle underside for damage and leaks AP00.20-P-0054S Assess condition of brake linings on rear axle AP42.10-P-4252SS Engine compartment Every 30,000 mi/3 years Replace spark plugs AP15.10-P-1580S Engine compartment Every 60,000 mi/6 years Replace coolant in main circuit AP20.00-P-2080S Brake values Left Right Front Rear Parking brake Tire condition Right front Left front Right rear Left rear Condition OK. Condition not OK. Set tire pressure in bar or psi Front axle Rear axle Spare wheel bar/psi Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-1240sm, OVERVIEW for service sheet, USA Model 453 (except 453.09/39/49)

Correct tire pressure and enter set tire

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 494 · Applies to: 453 · AR: AP40.15-P-4061SM, AP40.15-P-4061MCC, AP40.15-P-4061RR

pressure in table Model 450, 451, 452, 453, 454 Model 450.3/4 AP40.15-P-4061SM Model 451 AP40.15-P-4061MCC Model 452.3/4 AP40.15-P-4061RR Model 453 AP40.15-P-4061C Brake values Left Right Front Rear Parking brake Set tire pressure in bar or psi Front axle Rear axle bar/psi Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0081b, Spring Inspection Model 450, 451, 452, 453, 454

Depending on the equipment

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 500 · Applies to: 453 · AR: AP40.10-P-4054MCC, AP40.15-P-4061MCC

involved, the following must be checked: Locks, Central locking, Power windows, Soft top or Vario roof operation, Seat adjustment and heating, Mirrors, Seat belts, Steering wheel locking, Heater and A/C system, Radio and communication systems, Lids and flaps on stowage boxes/ trays, Upholders. Check condition of vehicle interior equipment Depending on the equipment

involved, the following must be checked: Seats, Trim, Floor coverings and roof paneling. Attention must be paid to bad

odors due, to e.g. soiling, tobacco smoke or an air conditioning system that has not been maintained properly. Trunk Check condition of luggage compartment or load compartment Depending on the equipment

involved, the following must be checked: Trim, Flaps. Attention must be paid to bad

odors due, to e.g. soiling, tobacco smoke or an air conditioning system that has not been maintained properly. Check the contents of the luggage compartment or load compartment for condition and completeness Depending on the equipment

involved, the following must be checked: Hazard warning triangle, Vehicle tool kit, Trailer hitch, EASY-PACK load-securing kit. Check expiration date of TIREFIT tire sealant Vehicle with TIREFIT. AP40.10-P-4054MCC Enter TIREFIT expiration date

here:

---

If the TIREFIT expiration date has been reached. Replace TIREFIT, invoice as additional operation. Check/correct spare wheel tire pressure and enter set tire pressure in table Vehicle with spare wheel. Model 451 AP40.15-P-4061MCC Model 453 AP40.15-P-4061C Check the expiration date of the first aid kit Vehicle with first-aid kit (soft sided). Model 453 AP68.00-P-6850S Enter first aid bag expiration date here:

---

When the first-aid kit (soft sided) expiration date is reached Page 3 of 5 © Mercedes-Benz AG, 5/21/18, L/07/20, ap00.20-p-0084b, Used vehicle check Model 451, 453 jung@smart

Unscrew bolts (2)

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1530 · Applies to: 453 · AR: AR40.10-P-1100SR, AR32.25-P-0121SR, AR32.25-P-1018SR, AR40.20-P-0200SR

2 Unscrew bolts (2) BA32.25-P-1001-04Q Bolt, suspension strut to body 3 Remove left or right front wheel and tire AR40.10-P-1100SR assembly 4 Detach electrical line (4) from bracket (3) 5 Detach brake hose (5) from bracket (3) 6 Unscrew nut (7) from connecting linkage (6) BA32.20-P-1001-02S Nut, connecting linkage to suspension strut 7 Unscrew nuts (8) and pull out bolts (9) *BA32.25-P-1003-04Q Bolt of suspension strut to steering knuckle 8 Detach suspension strut (1) from steering knuckle (10) 9 Detach connecting linkage (6) from

suspension strut (1) and remove suspension The steering knuckle (10) must be fastened to strut (1) downwards a suitable position on the transverse control arm with cable ties until the suspension strut (1) is reinstalled so that the electrical line (4) and the brake hose (5) are not excessively stretched and cannot come into contact with sharp objects. Otherwise the electrical line (4) or the brake hose (5) can be damaged. Check

10 Check damper for external oil leaks AR32.25-P-0121SR 11 Check components of suspension strut (1) for If one or more of the components is damaged: damage Disassemble suspension strut (1) and check all components of suspension strut (1) for damage AR32.25-P-1018SR 12 Install in the reverse order 13 Perform wheel alignment check After replacing any component of the suspension strut (1). AR40.20-P-0200SR Front axle stabilizer bar Number Designation Model 453 BA32.20-P-1001-02S Nut, connecting linkage to suspension strut Nm 50 Suspension struts Number Designation Model 453 BA32.25-P-1001-04Q Bolt, suspension strut to body Nm 21 Suspension struts Number Designation Model 453 BA32.25-P-1003-04Q Bolt of suspension strut to steering knuckle Nm 105 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar32.25-p-1017sr, Remove/install the suspension strut Model 453

Model 453

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1554 · Applies to: 453 · AR: AR40.20-P-0200SR

with code I01 (Air conditioning Plus) Model 453 with code I77 (Air conditioning, manual) Make sure that the refrigerant line (28) is not under tension. Otherwise, damage or leaks can occur at the refrigerant line (28). 21 Unscrew nut (27) of refrigerant line (28) Model 453 with code I01 (Air conditioning Plus) Model 453 with code I77 (Air conditioning, manual) 22 Unscrew screw/bolts (25) of retaining plate (26) on right and left 23 Lower front axle (1)

Make sure that the brake hoses (12) are not under tension or kinked. Otherwise, the brake system may be damaged. Installation: Ensure that the guide pin of

the radiator is seated correctly in the rubber guides (30). 24 Position in reverse order 25 Perform wheel alignment check
AR40.20-P-0200SR Suspension struts Number Designation Model 453 BA32.25-P-1001-04Q Bolt, suspension strut to body Nm 21 Front axle Number Designation Model 453 BA33.10-P-1001-02A Screw/bolt, front axle to body Nm 105 Steering wheel, steering column tube, steering shaft Number Designation Model 453 BA46.10-P-1003-05B Nut, steering column linkage to steering gear Nm 21 450 589 02 62 00 Removal fixture Page 3 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.10-p-0003sr, Lower and position front axle Model 453

*BA33.15-P-1002-01D

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1563 · Applies to: 453 · AR: AR40.20-P-0200FF

*454589003300

10 Remove link rods (6) on stabilizer bar (7) AR32.35-P-2050-05FF Install new self-locking nuts. *BA32.20-P-1002-01K

11 Remove rubber retainer (9) from front axle carrier (10) 12 Remove bolts (8) and take off bracket (14) *BA26.00-P-1005-01D

13 Position removal fixture (11) under the front The base jacks from the companies axle carrier (10) Mazzola and AS Hydraulic can be used according to choice. *450589026200

WH58.30-Z-1011-07A Base jack Co. Mazzola WH58.30-Z-1011-07A Base jack Fa. AS Hydraulic 14 Secure front axle carrier (10) using belt (13) of *450589026200

removal fixture (11) 15 Remove bolts (12) *BA33.10-P-1001-01F

16 Lower front axle carrier (11) using removal Observe electrical lines (5). fixture (10) When replacing the front axle carrier (10) the transverse control arm, rack-and-pinion steering, lower transmission bearing and the stabilizer bar have to be modified. Installation:

Ensure that the boot (20) in the firewall is seated correctly. *450589026200

WH58.30-Z-1011-07A Base jack Co. Mazzola WH58.30-Z-1011-07A Base jack Fa. AS Hydraulic 17 Install in the reverse order 18 Perform chassis alignment AR40.20-P-0200FF Complete manual transmission

Number Designation Transmis- sion 717 except 717.478 BA26.00-P-1005-01D Bolt, lower transmission bearing to Nm 58 transmission Front axle stabilizer bar

Number Designation Model 454.0 BA32.20-P-1002-01K Nut, link rod to stabilizer bar Nm 28 Front axle carrier

Number Designation Model 454.0 BA33.10-P-1001-01F Bolt, front-axle carrier to body Nm 150 Trailing arms, wishbones

Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar33.10-p-0001ff, Remove/install front axle carrier MODEL 454.0 with ENGINE 134.9, 135.9

Install

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1601 · Applies to: 453 · AR: AR40.10-P-1100SR, AR40.20-P-0200SR

11 Position appropriate control arm (1) on rear axle crossmember (7) and insert bolt (10) 12 Fit washer on bolt (10) and screw on nut (9) up to mounting surface 13 Position control arm (1) on axle tube and screw in bolt (8) up to mounting surface 14 Screw in nuts (6) alternately on right and Screw nuts (6) onto threaded rods (5) up to

mounting surface of rear axle crossmember left sides to avoid tilting the rear axle (7) on body crossmember (7) on the threaded rods (5). When positioning the rear axle crossmember (7) on the body make sure that the guide pins (2) are inserted into the corresponding threaded holes. 15 Tighten bolts (4) BA35.10-P-1001-03B Bolt, cross member for rear axle to body 16 Unscrew threaded rods (5) from body 17 Tighten bolts (3) BA35.10-P-1001-03B Bolt, cross member for rear axle to body 18 Mount rear complete wheels AR40.10-P-1100SR 19 Lower vehicle with vehicle lift 20 Counterhold nut (9) and tighten bolt (10) The bolt (10) may only be tightened when

the vehicle is completely lowered and the suspension is compressed. *BA35.15-P-1002-02G Bolt, control arm to cross member on rear axle 21 Tighten bolt (8) The bolt (8) may only be tightened when

the vehicle is completely lowered and the suspension is compressed. *BA35.15-P-1001-02G Bolt, control arm to rear axle tube 22 Perform wheel alignment check AR40.20-P-0200SR Rear axle Number Designation MODEL 453 BA35.10-P-1001-03B Bolt, cross member for rear axle to body Nm 70 Trailing arms, wishbones Number Designation MODEL 453 BA35.15-P-1001-02G Bolt, control arm to rear axle tube Nm 105 Trailing arms, wishbones Number Designation MODEL 453 BA35.15-P-1002-02G Bolt, control arm to cross member on rear axle Nm 62 Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar35.15-p-0204sr, Remove/install control arm MODEL 453

BE40.00-Z-9999CZ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1635 · Applies to: 453 · AR: BE40.00-Z-9999CZ

Test and adjustment values: Smart: Wheels, chassis alignment check 18.09.2019 MODEL all Vehicle level - front axle MODEL 451.3/4 BE40.20-P-1000-02Q Vehicle level - rear axle MODEL 451.3/4 BE40.20-P-1000-03Q Front axle camber/caster MODEL 450.3/4, 451.3/4, 452.3/4 BE40.20-P-1000-06C Front axle camber/caster MODEL 454.0 BE40.20-P-1000-06D Front axle camber/caster MODEL 453 BE40.20-P-1000-06E Front axle toe MODEL 450.3/4, 451.3/4, 452.3/4, 454.0 BE40.20-P-1000-07B Front axle toe MODEL 453 BE40.20-P-1000-07FA Toe-out on turns MODEL 450.3/4, 451.3/4, 452.3/4, 454.0 BE40.20-P-1000-08C Rear axle camber MODEL 453 BE40.20-P-1000-09BA Rear axle camber MODEL 450.3/4, 451.3/4, 452.3/4, 454.0 BE40.20-P-1000-09U Rear axle toe-in MODEL 453 BE40.20-P-1000-10DA Rear axle toe-in MODEL 450.3/4, 451.3/4, 452.3/4, 454.0 BE40.20-P-1000-10F Driveline angle MODEL 450.3/4, 451.3/4, 452.3/4, 454.0 BE40.20-P-1000-21A Driveline angle MODEL 453 BE40.20-P-1000-21B Test values for distance and comparative MODEL 450, 451, 452 BE40.30-P-1000-10A measurement Test values for distance and comparative MODEL 453 BE40.30-P-1000-10C measurement Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, be40.00-z-9999cz, Test and adjustment values: Smart: Wheels, chassis alignment check MODEL all

AR40.10-P-1040FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1637 · Applies to: 453 · AR: AR40.10-P-1040FF

Balancing wheels 21.8.07 MODEL 454.0 Shown on wheel of model 454 1 Wheel balance weight (with retaining clip) 2 Wheel balance weight (self-adhesive) P40.10-3374-04 Balancing 1 Remove wheel balance weights (with Use wheel balance weight (self-adhesive) retaining clip) (1) or wheel balance weights (2) for: (self-adhesive) (2) Cramped installation conditions Conditions caused by the construction which rule out the use of wheel balance weights (with retaining clip) (1) Customer request 2 If necessary clean wheels, attach to stationary balancing machine and balance dynamically to 0 g for each side of the wheel Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1040ff, Balancing wheels MODEL 454.0

AR40.10-P-1040SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1638 · Applies to: 453 · AR: AR40.10-P-1040SR

Balancing wheels 04.08.2014 MODEL 453 1 Clip-on wheel balance weight 2 Adhesive wheel balance weight P40.10-6678-10 Balancing 1 Remove clip-on wheel balance weight (1) or Use adhesive wheel balance weight (2) on

adhesive wheel balance weight (2) light alloy wheels with cramped installation conditions. 2 Clean the wheels if necessary, attach to Use recommended balancing machines

steady-state balancing and balance to 0 g per and observe manufacturer's specifications. wheel side Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1040sr, Balancing wheels MODEL 453

AP40.10-P-4054FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1639 · Applies to: 453 · AR: AP40.10-P-4054FF

Check TIREFIT tire sealant 15.02.2019 Model 454.0 except code R02 (Spare wheel) 1 Date of manufacture 2 Expiration date P40.10-3324-11 Check

Risk of poisoning Warning caused by swallowing the Do not swallow or come into contact with the AS40.10-Z-0001-01A

TIREFIT emulsion. Risk of injury caused by TIREFIT tire sealant, which is an emulsion of skin contact and eye contact with the TIREFIT rubber and terpene phenolic resin. No open emulsion. Risk of fire caused by ignition of flames or open light sources. the TIREFIT emulsion 1 Open liftgate 2 Lift trunk floor trim 3 Check expiration date (2) on the bottle. TIREFIT tire sealant Typ 454.0 AH40.10-P-0001-01A Tire sealant must be replaced when

expiration date (2) is reached. 4 Lower trunk floor trim 5 Close liftgate Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap40.10-p-4054ff, Check TIREFIT tire sealant Model 454.0 except code R02 (Spare wheel)

AP40.10-P-4054MCC

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1640 · Applies to: 453 · AR: AP40.10-P-4054MCC

Check TIREFIT tire sealant 30.01.2019 Model 451.3/4, 453 TIREFIT behind passenger-side footrest, shown on MODEL 453 1 TIREFIT container 2 TIREFIT expiration date P40.10-6690-05 Risk of poisoning Warning caused by swallowing the Do not swallow or come into contact with the AS40.10-Z-0001-01A

TIREFIT emulsion. Risk of injury caused by TIREFIT tire sealant, which is an emulsion of skin contact and eye contact with the TIREFIT rubber and terpene phenolic resin. No open emulsion. Risk of fire caused by ignition of flames or open light sources. the TIREFIT emulsion TIREFIT tire sealant AH40.10-P-0001-01A Remove

1 Remove TIREFIT container (1) Check

2 Check TIREFIT container (1) for damage and If the TIREFIT container (1) is damaged or leaks leaky: Replace TIREFIT container (1), invoice as an additional operation. 3 Check TIREFIT container (1) for use If TIREFIT container (1) was used: Replace TIREFIT container (1), invoice as an additional operation. Dispose of used TIREFIT container (1)

properly. 4 Check TIREFIT expiration date (2) on TIREFIT If the TIREFIT expiration date (2) has been container (1) reached, or if the TIREFIT expiration date (2) is before the expected due date for the next service: Replace TIREFIT container (1), invoice as an additional operation. Dispose of TIREFIT container (1) properly.

Install

5 Insert TIREFIT container (1) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap40.10-p-4054mcc, Check TIREFIT tire sealant Model 451.3/4, 453

AP40.10-P-4051EW

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1641 · Applies to: 453 · AR: AP40.10-P-4051EW

Check tires for damage and crack formations 05.03.2019 Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 453 Model 463 as of model year 2019 P40.10-0001-01 P40.10-0002-01 P40.10-4916-01 Shoulder wear on tire Center wear on tire Interchange wheel-and-tire assemblies (vehicles without mixed tires) Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. Topical note Limited maximum speed for winter tires with AH40.10-P-1020-03A speed index V Topical note Information on tires / rims AH40.10-P-9411-01A Preparatory activity 1 Lift vehicle with lifting platform. AR00.60-P-1006A

Check

2 Check tires of front and rear axle. Tread, as well as outer and inner

sidewalls, may have cuts, punctures, cracks, chipping, peeling and penetrating foreign objects. If problems occur, Rectify problems. After obtaining special order.

3 Assess wear pattern and tire tread depth of Only if the reception items as per the front and rear axle. "Reception report for service on vehicle" were not carried out. AP40.10-P-4052B If an unusual wear pattern is present, determine cause and replace the tire, if necessary. After obtaining special order.

If the minimum tread depth is reached, replace the tire. After obtaining special order.

findings 4 Rotate wheel and tire assemblies of front and Vehicle without mixed tires. rear axle .

Maintain running direction of wheel and tire assemblies. Otherwise handling characteristics and handling comfort may be impaired and tire wear increased. If necessary, Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap40.10-p-4051ew, Check tires for damage and crack formations Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 453 Model 463 as of model year 2019

AP40.10-P-4051FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1643 · Applies to: 453 · AR: AP40.10-P-4051FF

Check tires for damage and crack formations 23.08.2019 Model 454.0 P40.10-3325-01 Topical note Limited maximum speed for winter tires with AH40.10-P-1020-03A speed index V Topical note Information on tires / rims AH40.10-P-9411-01A Check

1 Check tires for damage and foreign objects penetrating the tread and the side walls (outside and inside). 2 Check wear pattern of tires. 3 Measure tread depth of tires and enter in table Minimum tread depth: 1.6 mm.

in maintenance sheet. For safety reasons, tires should be replaced earlier: Summer tires at approx. 2 to 3 mm tread depth, winter tires at approx. 4 mm tread depth. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap40.10-p-4051ff, Check tires for damage and crack formations Model 454.0

AR40.10-P-1080FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1644 · Applies to: 453 · AR: AR40.10-P-1080FF, AR40.10-P-1100FF, AR40.10-P-1030FF

Draining TIREFIT sealant out of tires 15.02.2019 Model 454.0 1 Tire sealant container 2 Drain hose 3 Tire repair kit P40.10-3396-02 Drain off Risk of poisoning Warning caused by swallowing the Do not swallow or come into contact with the AS40.10-Z-0001-01A

TIREFIT emulsion. Risk of injury caused by TIREFIT tire sealant, which is an emulsion of skin contact and eye contact with the TIREFIT rubber and terpene phenolic resin. No open emulsion. Risk of fire caused by ignition of flames or open light sources. the TIREFIT emulsion TIREFIT tire sealant Typ 454.0 AH40.10-P-0001-01A 1 Remove wheel AR40.10-P-1100FF 2 Set wheel upright with tire valve facing downwards for 10 minutes 3 Unscrew the valve element from the valve to allow the pressure to escape from the wheel 4 Pull tire valve out of disk wheel

To avoid any paint damage to the disk wheel, use a rag to cover up the disk wheel on the mounting location. Push remaining part of tire valve back into

wheel. 5 Attach drain hose (2) to a genuine tire sealant Only if an empty, genuine tire sealant

container (1) and insert drain hose (2) through container (1) is available. tire valve bore The drain hose (2) should be 400 mm long.

To allow the tire sealant (3) to drain out, the wheel should be positioned 150 mm higher (a). This method can be used to suction off 90% of the tire sealant (3). 6 Slowly press together and then release the tire Only if an empty, genuine tire sealant

sealant container (1) to suction off the tire container (1) is available. repair kit (3) from the wheel 7 Bore through tread using twist drill bit (Ø 10 Only if an empty, genuine tire sealant

mm) and drain tire sealant (3) into a suitable container (1) is not available. container 8 Replace tires AR40.10-P-1030FF Use a damp cloth to wipe residual tire

sealant (3) from the rim. 9 Place new TIREFIT tire repair kit in the vehicle Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1080ff, Draining TIREFIT sealant out of tires Model 454.0

AR40.10-P-1080SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1645 · Applies to: 453 · AR: AR40.10-P-1080SR, AR40.10-P-1100SR, AR40.10-P-1030SR

Draining TIREFIT sealant out of tires 04.02.2019 Model 453 1 Tire sealant container 2 Drain hose 3 Tire repair kit P40.10-3396-02 Risk of poisoning Warning caused by swallowing the Do not swallow or come into contact with the AS40.10-Z-0001-01A

TIREFIT emulsion. Risk of injury caused by TIREFIT tire sealant, which is an emulsion of skin contact and eye contact with the TIREFIT rubber and terpene phenolic resin. No open emulsion. Risk of fire caused by ignition of flames or open light sources. the TIREFIT emulsion TIREFIT tire sealant Model 453 AH40.10-P-0001-01A Drain off 1 Detach complete wheel AR40.10-P-1100SR 2 Position wheel-and-tire assembly upright with valve body at bottom for approx. 10 minutes 3 Unscrew valve element from valve body to allow the pressure to escape from the wheel and tire assembly 4 Unscrew collar nut from valve body 5 Press valve body into wheel and tire assembly 6 Attach drain hose (2) to a genuine tire sealant Only if an empty, genuine tire sealant container (1) and insert drain hose (2) through container (1) is available. the valve body bore in the disk wheel The discharge hose (2) should be

approximately 400 mm in length. To allow the tire sealant (3) to drain, the wheel and tire assembly should be positioned approximately 150 mm higher (a). This method can be used to suction off approximately 90% of the tire repair kit (3). 7.1 Extract tire sealant (3) by compressing and Only if an empty, genuine tire sealant slowly releasing the tire sealant container (1) container (1) is available. from the wheel and tire assembly 7.2 Bore tire tread with a drill bit (Ø 10 mm) and Only if an empty, genuine tire sealant allow tire sealant (3) to flow off into a suitable container (1) is not available. container 8 Replace tires AR40.10-P-1030SR 9 Use a damp cloth to wipe residual tire sealant (3) from the rim. 10 Place new TIREFIT tire repair kit in the vehicle Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1080sr, Draining TIREFIT sealant out of tires Model 453

GF40.10-P-0804B

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1646 · Applies to: 453 · AR: GF40.10-P-1103XA, GF40.10-P-1103XB, GF40.10-P-1103XC, GF40.10-P-1103XD, GF40.10-P-1103XAA (+5 more)

General overview of approved wheel/tire combinations in as-built configuration 11.10.2019 Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, 453 Model 461.333/334/343/392 As of modification year 2014 Model 463 as of 6/1/12 Model 117 Approved wheel/tire combinations, tire Model 117 (except 117.352/952) except code GF40.10-P-1103XA recommendation overview 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 117.3 (except 117.352) with code 498 GF40.10-P-1103XB (Japan version) with code 625 (Australia version) Model 117.3 (except 117.352) with code 460 GF40.10-P-1103XC (Canada version) with code 494 (USA version) Model 117.3 (except 117.352) with code 830 GF40.10-P-1103XD (Additional parts for China vehicles) Model 118 Approved wheel/tire combinations, tire Model 118 (except GF40.10-P-1103XAA recommendation overview 118.351/353/354/651/653/654) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 118 (except GF40.10-P-1103XAB 118.351/353/354/651/653/654) with code 498 (Japan version) with code 625 (Australia version) Model 118 (except GF40.10-P-1103XAC 118.351/353/354/651/653/654) with code 460 (Canada version) with code 494 (USA version) Model 118 (except GF40.10-P-1103XAD 118.351/353/354/651/653/654) with code 830 (China version) Model 156 Approved wheel/tire combinations, tire Model 156 (except 156.952) except code 460 GF40.10-P-1103XXA recommendation overview (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 156 (except 156.952) with code 498 GF40.10-P-1103XXB (Japan version) with code 625 (Australia version) Model 156 (except 156.952) with code 460 GF40.10-P-1103XXC (Canada version) with code 494 (USA version) Model 156 (except 156.952) with code 830 GF40.10-P-1103XXD (Additional parts for China vehicles) Model 164 Approved wheel/tire combinations, tire Model 164 (except 164.177) except code 625 GF40.10-P-1103AA recommendation overview (Australia version) except code 498 (Japan version) except code 460 (Canada version) except code 494 (USA version) except code 830 (Additional parts for China vehicles) Model 164 (except 164.177) with code 625 GF40.10-P-1103AB (Australia version) with code 498 (Japan version) Model 164 (except 164.177) with code 494 GF40.10-P-1103AC (USA version) with code 460 (Canada version) Model 164 (except 164.177) with code 830 GF40.10-P-1103AD (Additional parts for China vehicles) Model 166 Approved wheel/tire combinations, tire Model 166 (except 166.064/074/075/874/875) GF40.10-P-1103QA recommendation overview except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Page 1 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

Model 166 (except 166.064/074/075/874/875) GF40.10-P-1103QB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1647 · Applies to: 453 · AR: GF40.10-P-1103QB, GF40.10-P-1103QC, GF40.10-P-1103QD, GF40.10-P-1103QQA, GF40.10-P-1103QQB (+5 more)

with code 625 (Australia version) with code 498 (Japan version) Model 166 (except 166.064/074/075/874/875) GF40.10-P-1103QC with code 494 (USA version) Model 166 (except 166.064/074/075/874/875) GF40.10-P-1103QD with code 830 (Additional parts for China vehicles) Type 167 Approved wheel/tire combinations, tire Model 167.1 (except 167.161/188/189), 167.3 GF40.10-P-1103QQA recommendation overview (except 167.361/388/389), 167.9 (except 167.989) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 524L (Russia) except code 625 (Australia version) except code 830 (China version) Model 167.1 (except 167.161/188/189), 167.3 GF40.10-P-1103QQB (except 167.361/388/389), 167.9 (except 167.989) with code 498 (Japan version), with code 625 (Australia version) Model 167.1 (except 167.161/188/189), 167.3 GF40.10-P-1103QQC (except 167.361/388/389), 167.9 (except 167.989) with code 460 (Canada version), with code 494 (USA version) Model 167.1 (except 167.161/188/189), 167.3 GF40.10-P-1103QQD (except 167.361/388/389), 167.9 (except 167.989) with code 830 (China version) Model 167.1 (except 167.161/188/189), 167.3 GF40.10-P-1103QQE (except 167.361/388/389), 167.9 (except 167.989) with code 524L (Russia) Model 169 Approved wheel/tire combinations, tire Model 169 except code 625 (Australia version) GF40.10-P-1103BA recommendation overview except code 498 (Japan version) Model 169 with code 625 (Australia version) GF40.10-P-1103BB with code 498 (Japan version) Model 172 Approved wheel/tire combinations, tire Model 172 (except 172.466/475) except code GF40.10-P-1103CA recommendation overview 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 172 (except 172.466/475) with code GF40.10-P-1103CB 625 (Australia version) with code 498 (Japan version) Model 172 (except 172.466/475) with code GF40.10-P-1103CC 494 (USA version) Model 172 (except 172.466/475) with code GF40.10-P-1103CD 830 (Additional parts for China vehicles) Model 176 Approved wheel/tire combinations, tire Model 176 (except 176.052) except code 498 GF40.10-P-1103UA recommendation overview (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 176 (except 176.052) with code 498 GF40.10-P-1103UB (Japan version) with code 625 (Australia version) Model 176 (except 176.052) with code 830 GF40.10-P-1103UD (Additional parts for China vehicles) Model 177 Approved wheel/tire combinations, tire Model 177.0/1 (except 177.051/053/054/151) GF40.10-P-1103UUA recommendation overview except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 177.0/1 (except 177.051/053/054/151) GF40.10-P-1103UUB with code 625 (Australia version), model 177.1 (except 177.151) with code 498 (Japan version) Model 177.0/1 (except 177.051/053/054/151) GF40.10-P-1103UUC with code 460 (Canada version) with code 494 (USA version) Model 177.0/9 (except 177.051/053/054/951) GF40.10-P-1103UUD with code 830 (Additional parts for China vehicles) Model 190 Approved wheel/tire combinations, tire Model 190 except code 494 (USA version) GF40.10-P-1103TTA recommendation overview except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Page 2 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

Model 190 with code 498 (Japan version) with GF40.10-P-1103TTB

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1648 · Applies to: 453 · AR: GF40.10-P-1103TTB, GF40.10-P-1103TTC, GF40.10-P-1103TTD, GF40.10-P-1103DA, GF40.10-P-1103DB (+5 more)

code 625 (Australia version) Model 190 with code 494 (USA version) GF40.10-P-1103TTC Model 190 with code 830 (Additional parts for GF40.10-P-1103TTD China vehicles) model 197 Approved wheel/tire combinations, tire Model 197 except code 625 (Australia version) GF40.10-P-1103DA recommendation overview except code 498 (Japan version) except code 460 (Canada version) except code 494 (USA version) except code 830 (Additional parts for China vehicles) Model 197 with code 625 (Australia version) GF40.10-P-1103DB with code 498 (Japan version) Model 197 with code 494 (USA version) with GF40.10-P-1103DC code 460 (Canada version) Model 197 with code 830 (Additional parts for GF40.10-P-1103DD China vehicles) Model 199 Approved wheel/tire combinations, tire Model 199 GF40.10-P-1103TA recommendation overview model 204 Approved wheel/tire combinations, tire Model 204.0/2/3 (except 204.077/277/377) GF40.10-P-1103EA recommendation overview except code 625 (Australia version) except code 498 (Japan version) except code 494 (USA version) except code 460 (Canada version) except code 830 (Additional parts for China vehicles) Model 204.0/2/3 (except 204.077/277/377) GF40.10-P-1103EB with code 625 (Australia version) with code 498 (Japan version) Model 204.0/2/3 (except 204.077/277/377) GF40.10-P-1103EC with code 494 (USA version) with code 460 (Canada version) Model 204.0/2 (except 204.077/277) with code GF40.10-P-1103ED 830 (Additional parts for China vehicles) Model 204.9 except code 498 (Japan version) GF40.10-P-1103FA except code 494 (USA version) except code 460 (Canada version) except code 830 (Additional parts for China vehicles) Model 204.9 with code 498 (Japan version) GF40.10-P-1103FB Model 204.9 with code 494 (USA version) with GF40.10-P-1103FC code 460 (Canada version) Model 204.9 with code 830 (Additional parts GF40.10-P-1103FD for China vehicles) Model 205 Approved wheel/tire combinations, tire Model 205.0 (except 205.064/086/087), 205.2 GF40.10-P-1103EEA recommendation overview (except 205.264/286/287), 205.3 (except 205.364/386/387), 205.4 (except 205.464/486/487) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 205.0 (except code 205.064/086/087), GF40.10-P-1103EEB 205.2 (except 205.264/286/287), 205.3 (except 205.364/386/387), 205.4 (except 205.464/486/487) with code 498 (Japan version) with CODE 625 (Australia version) Model 205.0 (except code 205.064/086/087), GF40.10-P-1103EEC 205.2 (except 205.264/286/287), 205.3 (except 205.364/386/387), 205.4 (except 205.464/486/487) with code 460 (Canada version) with code 494 (USA version) Model 205.0 (except 205.064/086/087), 205.1, GF40.10-P-1103EED 205.2 (except 205.264/286/287), 205.3 (except 205.364/386/387) with code 830 (Additional parts for China vehicles) Model 207 Approved wheel/tire combinations, tire Model 207 except code 625 (Australia version) GF40.10-P-1103GA recommendation overview except code 498 (Japan version) except code 494 (USA version) except code 460 (Canada version) except code 830 (Additional parts for China vehicles) Model 207 with code 625 (Australia version) GF40.10-P-1103GB with code 498 (Japan version) Model 207 with code 494 (USA version) with GF40.10-P-1103GC code 460 (Canada version) Model 207 with code 830 (Additional parts for GF40.10-P-1103GD China vehicles) Page 3 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

Model 212

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1649 · Applies to: 453 · AR: GF40.10-P-1103HA, GF40.10-P-1103HB, GF40.10-P-1103HC, GF40.10-P-1103HD, GF40.10-P-1103HEA (+5 more)

Approved wheel/tire combinations, tire Model 212.0 (except GF40.10-P-1103HA recommendation overview 212.074/075/076/077/092), 212.2 (except 212.274/275/276/277/292) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) Model 212.0 (except GF40.10-P-1103HB 212.074/075/076/077/092), 212.2 (except 212.274/275/276/277/292) with code 498 (Japan version) with code 625 (Australia version) Model 212.0 (except GF40.10-P-1103HC 212.074/075/076/077/092), 212.2 (except 212.274/275/276/277/292) with code 460 (Canada version) with code 494 (USA version) Model 212.1 with code 830 (Additional parts GF40.10-P-1103HD for China vehicles) Model 213 Approved wheel/tire combinations, tire Model 213.0/2 (except GF40.10-P-1103HEA recommendation overview 213.061/064/088/089/261/264/288/289) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 825L (India) except code 830 (Additional parts for China vehicles) Model 213.0/2 (except GF40.10-P-1103HEB 213.061/064/088/089/261/264/288/289) with code 498 (Japan version) Model 213.0/2 (except 213.061/064/088/089/261/264/288/289) with code 625 (Australia version) Model 213.0/2 (except GF40.10-P-1103HEC 213.061/064/088/089/216/264/288/289) with code 460 (Canada version) Model 213.0/2 (except 213.061/064/088/089/216/264/288/289) with code 494 (USA version) Model 213.0/1 (except 213.061/064/088/089) GF40.10-P-1103HED with code 830 (Additional parts for China vehicles); model 213.1/2 (except 213.261/264/288/289) with code 825L (India) Model 216 Approved wheel/tire combinations, tire Model 216 (except 216.374/377/379) except GF40.10-P-1103IA recommendation overview code 625 (Australia version) except code 498 (Japan version) except code 494 (USA version) Model 216 (except 216.374/377/379) with GF40.10-P-1103IB code 625 (Australia version) with code 498 (Japan version) Model 216 (except 216.374/377/379) with GF40.10-P-1103IC code 494 (USA version) Model 217 Approved wheel/tire combinations, tire Model 217.3 (except GF40.10-P-1103JJA recommendation overview 217.377/378/379/387/388), 217.4 (except 217.477/478/479/487/488) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 217.3 (except GF40.10-P-1103JJB 217.377/378/379/387/388), 217.4 (except 217.477/478/479/487/488) with code 498 (Japan version) with code 625 (Australia version) Model 217.3 (except 217.377/378/379/388), GF40.10-P-1103JJC 217.4 (except 217.477/478/479/488) with code 460 (Canada version) with code 494 (USA version) Model 217.3 (except GF40.10-P-1103JJD 217.377/378/379/387/388) with code 830 (Additional parts for China vehicles) Model 218 Approved wheel/tire combinations, tire Model 218 (except GF40.10-P-1103JA recommendation overview 218.374/375/376/392/974/975/976/992) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Page 4 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

Model 218 (except

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1650 · Applies to: 453 · AR: GF40.10-P-1103JB, GF40.10-P-1103JC, GF40.10-P-1103JD, GF40.10-P-1103KA, GF40.10-P-1103KB (+5 more)

GF40.10-P-1103JB 218.374/375/376/392/974/975/976/992) with code 498 (Japan version) Model 218 (except 218.374/375/376/392/974/975/976/992) with code 625 (Australia version) Model 218.3 (except 218.374/375/376/392) GF40.10-P-1103JC with code 460 (Canada version) with code 494 (USA version) Model 218 (except GF40.10-P-1103JD 218.374/375/376/392/974/975/976/992) with code 830 (Additional parts for China vehicles) Model 221 Approved wheel/tire combinations, tire Model 221 (except 221.074/077/174/177/179) GF40.10-P-1103KA recommendation overview except code 625 (Australia version) except code 498 (Japan version) except code 494 (USA version) except code 460 (Canada version) except code 830 (Additional parts for China vehicles) except code Z07 (Highest protection) Model 221 (except 221.074/077/174/177/179) GF40.10-P-1103KB with code 625 (Australia version) with code 498 (Japan version) except code Z07 (Highest protection) Model 221 (except 221.074/077/174/177/179) GF40.10-P-1103KC with code 494 (USA version) with code 460 (Canada version) except code Z07 (Highest protection) Model 221.1 (except 221.174/177/179) with GF40.10-P-1103KD code 830 (Additional parts for China vehicles) except code Z07 (Highest protection) Model 221.128/176 with code Z07 (Highest GF40.10-P-1103OA protection) Model 221.176 with code Z19 (S600 Pullman Guard state sedan) Model 222 Approved wheel/tire combinations, tire Model 222 (except GF40.10-P-1103YA recommendation overview 222.077/177/178/179/187/188) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) except code Z07 (Highest protection) Model 222 (except GF40.10-P-1103YB 222.077/177/178/179/187/188) with code 498 (Japan version) with code 625 (Australia version) except code Z07 (Highest protection) Model 222 (except 222.077/177/178/179/188) GF40.10-P-1103YC with code 460 (Canada version) with code 494 (USA version) except code Z07 (Highest protection) Model 222 (except GF40.10-P-1103YD 222.077/177/178/179/187/188) with code 830 (Additional parts for China vehicles) except code Z07 (Highest protection) Model 222 (except GF40.10-P-1103YE 222.077/177/178/179/187/188) with code Z07 (Highest protection) Model 230 Approved wheel/tire combinations, tire Model 230 (except 230.470/472/474/479) GF40.10-P-1103LA recommendation overview except code 625 (Australia version) except code 498 (Japan version) except code 494 (USA version) Model 230 (except 230.470/472/474/479) with GF40.10-P-1103LB code 625 (Australia version) with code 498 (Japan version) Model 230 (except 230.470/479) with code GF40.10-P-1103LC 494 (USA version) Model 231 Approved wheel/tire combinations, tire Model 231 (except 231.474/479) except code GF40.10-P-1103RA recommendation overview 494 (USA version) except code 625 (Australia version) except code 498 (Japan version) except code 830 (Additional parts for China vehicles) Model 231 (except 231.474/479) with code GF40.10-P-1103RB 625 (Australia version) with code 498 (Japan version) Model 231 (except 231.474/479) with code GF40.10-P-1103RC 494 (USA version) Model 231 (except 231.474/479) with code GF40.10-P-1103RD 830 (Additional parts for China vehicles) Model 238 Page 5 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

Approved wheel/tire combinations, tire

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1651 · Applies to: 453 · AR: GF40.10-P-1103HFA, GF40.10-P-1103HFB, GF40.10-P-1103HFC, GF40.10-P-1103HFD, GF40.10-P-1103WA (+5 more)

Model 238 (except 238.361/461) except code GF40.10-P-1103HFA recommendation overview 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 238 (except 238.361/461) with code GF40.10-P-1103HFB 498 (Japan version) with code 625 (Australia version) Model 238 (except 238.361/461) with code GF40.10-P-1103HFC 460 (Canada version) with code 494 (USA version) Model 238 (except 238.361/461) with code GF40.10-P-1103HFD 830 (Additional parts for China vehicles) Model 242 Approved wheel/tire combinations, tire Model 242 except code 494 (USA version) GF40.10-P-1103WA recommendation overview Model 242 with code 494 (USA version) GF40.10-P-1103WC Model 245 Approved wheel/tire combinations, tire Model 245 except code 625 (Australia version) GF40.10-P-1103MA recommendation overview except code 498 (Japan version) except code 460 (Canada version) Model 245 with code 625 (Australia version) GF40.10-P-1103MB with code 498 (Japan version) Model 245 with code 460 (Canada version) GF40.10-P-1103MC Model 246 Approved wheel/tire combinations, tire Model 246 except code 625 (Australia version) GF40.10-P-1103SA recommendation overview except code 498 (Japan version) except code 460 (Canada version) except code 830 (Additional parts for China vehicles) Model 246 with code 625 (Australia version) GF40.10-P-1103SB with code 498 (Japan version) Model 246 with code 460 (Canada version) GF40.10-P-1103SC Model 246 with code 830 (Additional parts for GF40.10-P-1103SD China vehicles) Model 247 Approved wheel/tire combinations, tire Model 247 (except 247.651) except code 460 GF40.10-P-1103SAA recommendation overview (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (China version) Model 247 (except 247.651) with code 498 GF40.10-P-1103SAB (Japan version) with code 625 (Australia version) Model 247 (except 247.651) with code 460 GF40.10-P-1103SAC (Canada version) with code 494 (USA version) Model 247 (except 247.651) with code 830 GF40.10-P-1103SAD (China version) Model 251 Approved wheel/tire combinations, tire Model 251 (except 251.077/177) except code GF40.10-P-1103NA recommendation overview 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 251 (except 251.077/177) with code GF40.10-P-1103NB 625 (Australia version) with code 498 (Japan version) Model 251 with code 494 (USA version) with GF40.10-P-1103NC code 460 (Canada version) Model 251 (except 251.077/177) with code GF40.10-P-1103ND 830 (Additional parts for China vehicles) Model 253 Approved wheel/tire combinations, tire Model 253 (except GF40.10-P-1103EGA recommendation overview 253.364/388/389/964/988/989) except code 460 (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 253 (except GF40.10-P-1103EGB 253.364/388/389/964/988/989) with code 498 (Japan version) Model 253 (except 253.364/388/389/964/988/989) with code 625 (Australia version) Model 253 (except GF40.10-P-1103EGC 253.364/388/389/964/988/989) with code 460 (Canada version) Model 253 (except 253.364/388/389/964/988/989) with code 494 (USA version) Page 6 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

Model 253 (except

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1652 · Applies to: 453 · AR: GF40.10-P-1103EGD, GF40.10-P-1103JAA, GF40.10-P-1103JAB, GF40.10-P-1103JAC, GF40.10-P-1103JAD (+5 more)

GF40.10-P-1103EGD 253.364/388/389/964/988/989) with code 830 (Additional parts for China vehicles) Model 257 Approved wheel/tire combinations, tire Model 257 (except 257.361) except code 460 GF40.10-P-1103JAA recommendation overview (Canada version) except code 494 (USA version) except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 257 (except 257.361) with code 498 GF40.10-P-1103JAB (Japan version) with code 625 (Australia version) Model 257 (except 257.361) with code 460 GF40.10-P-1103JAC (Canada version) with code 494 (USA version) Model 257 (except 257.361) with code 830 GF40.10-P-1103JAD (Additional parts for China vehicles) Model 290 Approved wheel/tire combinations, tire Model 290 except code 494 (USA version) GF40.10-P-1103TTA recommendation overview except code 498 (Japan version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 290 with code 498 (Japan version), with GF40.10-P-1103TTB code 625 (Australia version) Model 290 with code 494 (USA version) GF40.10-P-1103TTC Model 290 with code 830 (Additional parts for GF40.10-P-1103TTD China vehicles) Model 292.3 Approved wheel/tire combinations, tire Model 292.3 (except 292.364/374/375) except GF40.10-P-1103HGA recommendation overview code 460 (Canada version) except code 494 (USA version) except code 625 (Australia version) except code 830 (Additional parts for China vehicles) Model 292.3 (except 292.364/374/375) with GF40.10-P-1103HGB code 625 (Australia version) Model 292.3 (except 292.364/374/375) with GF40.10-P-1103HGC code 460 (Canada version) with code 494 (USA version) Model 292.3 (except 292.364/374/375) with GF40.10-P-1103HGD code 830 (Additional parts for China vehicles) Model 293 Approved wheel/tire combinations, tire Model 293 except code 460 (Canada version), GF40.10-P-1103ZZA recommendation overview except code 494 (USA version), except code 498 (Japan version), except code 625 (Australia version) Model 293 with code 498 (Japan version), with GF40.10-P-1103ZZB code 625 (Australia version) Model 293 with code 460 (Canada version), GF40.10-P-1103ZZC with code 494 (USA version) Model 293 with code 830 (China version) GF40.10-P-1103ZZD Model 451 Approved wheel/tire combinations, tire Model 451.3/4 GF40.10-P-1103MCC except code 460 (Canada version) recommendation overview except code 494 (US version) Model 451.3/4 GF40.10-P-1103MCU with code 460 (Canada version) with code 494 (US version) Model 453 Approved wheel/tire combinations, tire Model 453.0/3/4 except code 494 (USA GF40.10-P-1103ZA recommendation overview version) except code 498 (Japan version) except code 830 (Additional parts for China vehicles) Model 453.0/3/4 with code 498 (Japan GF40.10-P-1103ZB version) Model 453.0/3/4 with code 494 (USA version) GF40.10-P-1103ZC Model 453.0/3/4 with code 830 (Additional GF40.10-P-1103ZD parts for China vehicles) Model 461 Approved wheel/tire combinations, tire Model 461.333/334/343/392 as of modification GF40.10-P-1103VVA recommendation overview year 2014 Model 463 Approved wheel/tire combinations, tire Model 463 (except GF40.10-P-1103VA recommendation overview 463.272/273/274/275/276/277) as of 1.6.12 except code 625 (Australia version) except code 498 (Japan version) except code 494 (USA version) Page 7 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

Model 463 (except

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1653 · Applies to: 453 · AR: GF40.10-P-1103VB, GF40.10-P-1103VC, GF40.10-P-1103PA, GF40.10-P-1103PC

GF40.10-P-1103VB 463.272/273/274/275/276/277) as of 1.6.12 with code 625 (Australia version) with code 498 (Japan version) Model 463 (except GF40.10-P-1103VC 463.272/273/274/275/276/277) as of 1.6.12 with code 494 (USA version) AMG vehicles Approved wheel/tire combinations, tire Model 117.352/952, GF40.10-P-1103PA recommendation overview 118.351/353/354/651/653/654, 156.952, 167.161/188/189/361/989, 177.051/053/054/151, 213.061/064/088/089/261/264/288/289, 217.377/378/379/387/388/477/478/479/487/48 8, 222.178/179/187/188, 238.361/461, 247.651, 253.364/388/389/964/988/989, 257.361, 292.364/374/375, 164.177, 166.064/074/075/874/875, 172.466/475, 204.077/377, 212.074/075/076/077/092/274/292, 216.374/379, 218.374, 221.174/179, 230.470/479, 231.474/479, 176.052, 204.277, 212.275/276/277, 216.377, 218.375/376/392/974/975/976/992, 221.074/077/177, 222.077/177, 251.077/177, 205.064/086/087/264/286/287/364/386/387/46 4/486/487 except code 460 (Canada version) except code 494 (USA version), model 463.272/274/276 as of 01.06.12 except code 494 (USA version) Model 117.352, 118.351/353/354, 156.952, GF40.10-P-1103PC 167.161/189/361/989, 177.051/151, 213.061/064/088/089/261/288/289, 222.178/179/188, 238.361/461, 253.364/388/389/964/988/989, 257.361, 292.364/375, 164.177, 166.064/074/075/874/875, 172.466/475, 204.077/377, 212.074/075/076/077/092/274/276/292, 216.374/379, 218.374/376/392, 221.174/179, 230.470/479, 231.474/479, 205.064/086/087/364/386/387/464/486/487, 217.378/379/388/478/479/488 with code 460 (Canada version) with code 494 (USA version), model 463.273/275/277 as of 01.06.12 with code 494 (USA version) Page 8 of 8 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0804b, General overview of approved wheel/tire combinations in as-built configuration Model 117, 118, 156, 164, 166, 167, 169, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 230, 231, 238, 242, 245, 246, 247, 251, 253, 257, 290, 292, 293, 451, ...

GF40.10-P-0801FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1654 · Applies to: 453 · AR: GF40.10-P-0801FF, GF40.10-P-1002FF, GF40.10-P-1003FI

Installation survey of tires / rims, production details 12.07.2019 Model 454.0 Information on tires / rims AH40.10-P-9411-01A Overview of summer tires, disk wheels GF40.10-P-1002FF Overview of winter tires, disk wheels GF40.10-P-1003FI Rim designation GF40.10-P-1010-01A Tire designation GF40.10-P-1020-01A Tire pressures GF40.10-P-1020-02FF General information on snow chains GF40.10-P-9611-02B Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.10-p-0801ff, Installation survey of tires / rims, production details Model 454.0

AP40.10-P-4048U

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1655 · Applies to: 453 · AR: AP40.10-P-4051EW, AP40.10-P-4051SLR, AP40.10-P-4051SM, AP40.10-P-4051MCC, AP40.10-P-4051RR (+1 more)

Overview of tire checks for damage and crack formation 20.02.2020 Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 223, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293 Model 123, 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245 (except 245.286), 251, 414 Model 450, 451, 452, 453 Model 460, 461, 463 Check tires for damage and crack formations Model 117, 118, 156, 166, 167, 172, 176, 177, AP40.10-P-4051EW 190, 197, 204, 205, 207, 212, 213, 217, 218, 222, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293, 453 Model 463 as of model year 2019 Check tires for damage and crack formations Model 123, 124, 126, 129, 140, 163, 164, 168, AP40.10-P-4051Z 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245 (except 245.286), 251, 414 Check tires for damage and crack formations Model 199 AP40.10-P-4051SLR Check tires for damage and crack formations Model 450.3/4 AP40.10-P-4051SM Check tires for damage and crack formations Model 451.3/4 AP40.10-P-4051MCC Check tires for damage and crack formations Model 452.3/4 AP40.10-P-4051RR Check tires for damage and crack formations Model 460, 461 AP40.10-P-4051GM Model 463 up to model year 2019 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap40.10-p-4048u, Overview of tire checks for damage and crack formation Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 197, 199, 204, 205, 207, 212, 213, 217, 218, 222, 223, 231, 238, 242, 246, 247, 253, 257, 290, 292, 293 Model 123, 124, 126, 129, 140, ...

AR40.10-P-1100FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1656 · Applies to: 453 · AR: AR40.10-P-1100FF, AR00.60-P-0100MCC

Remove/install wheels 12.12.08 MODEL 454.0 Remove/install

Risk of death Danger! caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A toppling off of the lifting platform. and position four support plates at vehicle lift support points specified by vehicle manufacturer. 1 Raise vehicle 2 Secure vehicle on vehicle lift When work is continued on the vehicle such AR00.60-P-0100MCC as, e.g. when supporting major assemblies using a jack (e.g. transmission jack) which exert an uneven load distribution, as well as when removing the following components: Front axle, front axle carrier, rear axle, engine or transmission. 3 Detach wheel cover Only on vehicles with steel wheels. 4 Unscrew wheel nuts and remove wheels In order to prevent damage, an impact wrench must not be used on light alloy rims. *BA40.10-P-1001-01G

5 Check wheel contact surfaces for dirt and Clean corroded surfaces with a wire brush

corrosion or an emery cloth. 6 Install in the reverse order 7 Correct the tire inflation pressure in all wheels In the event of tire pressure loss:

Determine cause and replace tires if necessary. Wheels

Number Designation Model 454.0 BA40.10-P-1001-01G Wheel nut Nm 120 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1100ff, Remove/install wheels MODEL 454.0

AR40.10-P-1100SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1657 · Applies to: 453 · AR: AR40.10-P-1100SR, AP40.10-P-4051EW

Remove/install wheels 06.03.2020 Model 453 Modification notes 28.04.2017 Work procedure completely revised. Remove

Risk of death Danger caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 1 Lift vehicle on vehicle lift Align the turn plates so that the screws of

the rubber pads on the turn plates cannot come into contact with vehicle parts while jacking up. 2 Remove wheel trim
On vehicles with steel rims. 3 Unscrew wheel bolts and remove wheels

Do not use an impact wrench on light alloy wheels. Otherwise the light alloy wheels can be damaged. Check

4 Check condition of tires and look for signs of damage and crack formation AP40.10-P-4051EW

Clean

5 Clean and check wheel bolt connection AR40.10-P-1100-02A components, then protect against corrosion Assembly cleaner BR00.45-Z-1028-04A Paste, hot lubrication 1 kg, DBL 6879.20 BR00.45-Z-1005-06A Install

6 Fit wheels and fully tighten wheel bolts

Do not use an impact wrench on light alloy wheels. Otherwise the light alloy wheels can be damaged. 7 Lower vehicle with vehicle lift 8 Tighten wheel bolts *BA40.10-P-1001-01E Wheel bolt 9 Attach hubcaps On vehicles with steel rims. Wheels Number Designation Model 453 BA40.10-P-1001-01E Wheel bolt Nm 105 Repair materials Number Designation Order number BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51 BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1100sr, Remove/install wheels Model 453

AR40.10-P-1030FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1658 · Applies to: 453 · AR: AR40.10-P-1030FF, AR40.10-P-1040FF

Replace tires 21.8.07 MODEL 454.0 Shown on wheel of model 454 1 Valve 2 Balance weight X Distance Y Distance P40.10-3373-06 Detaching Information on tires / rims AH40.10-P-9411-01A

1 Unscrew valve element from valve (1) and remove wheel balance weights (2) 2 Position bead breaker shovel of tire mounting device on the tire bead 3 Pry inside and outside of tire over the safety bead seats of the disk wheel 4 Clamp disc wheel on the tire mounting device 5 Align mounting head at a small distance (X, Y) to the disk wheel and fix in position 6 Position disk wheel so that valve (1) is approx. 10 cm in front of mounting head looking in the direction of rotation 7 Using an assembly lever, lever the tire bead over the assembly lug of the tire mounting device and pull off tire 8 Check condition of disk wheel If damaged, replace disk wheel. 9 Remove valve (1) Attaching 10 Install new valve (1) 11 Coat inner and outer rim flange as well as Only use tire mounting paste for mounting both tire beads using tire assembly paste. tires. Align mounting head of the tire mounting device at a small distance (X, Y) to the disk wheel 12 Put the tire on the disk wheel at an angle and Observe the running direction on tires with pull on over the rim flange specified running direction. Put as little stress as possible on bead area. 13 Align match points of the tire and disk wheel with each other, remove disk wheel with tire from tire mounting device 14 Pump up tire without valve element to a The tire must slide evenly over the safety maximum of 3 bar hump of the disk wheel, if necessary coat the tire bead with tire assembly paste again. 15 Screw the valve element into the valve (1) and See tire pressure note in the vehicle's fuel correct tire inflation pressure to the specified filler flap. value 16 Balance wheel AR40.10-P-1040FF Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1030ff, Replace tires MODEL 454.0

AR40.10-P-1030SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1659 · Applies to: 453 · AR: AR40.10-P-1030SR, AR40.10-P-1080SR

Replace tires 04.02.2019 Model 453 Modification notes 26.07.2017 Tool inserted Operation steps 5-10, 17-21 26.07.2017 Notes inserted Operation steps module P40.10-6773-09 1 Valve A69/3 Left rear tire pressure sensor 2 Valve protective cap A69/4 Right rear tire pressure sensor A69/1 Left front tire pressure sensor x Distance A69/2 Right front tire pressure sensor y Distance Risk of injury. Moving parts can pinch, crush No parts of the body or limbs should be within AS00.00-Z-0009-01A Warning

or, in extreme cases even sever extremities. the operating area of mechanical components when moving components. Risk of poisoning Warning caused by swallowing the Do not swallow or come into contact with the AS40.10-Z-0001-01A

TIREFIT emulsion. Risk of injury caused by TIREFIT tire sealant, which is an emulsion of skin contact and eye contact with the TIREFIT rubber and terpene phenolic resin. No open emulsion. Risk of fire caused by ignition of flames or open light sources. the TIREFIT emulsion Topical note Information on tires / rims AH40.10-P-9411-01A TIREFIT tire sealant Model 453 AH40.10-P-0001-01A Detach 1 Unscrew valve protective cap (2) from valve (1) 2 Unscrew valve element from valve (1) 3 Remove balance weights using suitable means 4 Drain tire sealant from tire and collect using On tires filled with the TIREFIT tire sealant. suitable means AR40.10-P-1080SR 5 Position blade of tire mounting device on tire bead 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1030sr, Replace tires Model 453

Do not position on the tire sidewall, but on the

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1660 · Applies to: 453 · AR: AR40.15-P-0081SR, AR40.10-P-1040SR

tire bead only. Otherwise, the carcass may be damaged. 6 Pry off the tire on the inside and outside from the safety bead seat of the disk wheel 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

7 Clamp disc wheel on the tire mounting device 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

8 Align assembly head at a small distance (X, Y) to the disk wheel 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

9 Position disk wheel so that the valve (1), as seen in direction of rotation, is located approx. 10 cm in front of the mounting head 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

10 Using an assembly lever, lever the tire bead over the assembly lug of the tire mounting device and remove tire 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

11 Remove tire pressure sensor (A69/1, A69/2, AR40.15-P-0081SR A69/3, A69/4) from valve (1) and check 12 Remove valve (1) from disk wheel The valve (1) cannot be removed without

damaging it. Replace the valve. Check

13 Check condition of disk wheel If a problem arises Replace disk wheel. Attach 14 Coat new valve (1), rim flanges and tire bead Universal assembly paste *BR00.45-Z-1065-06A with assembly paste 15 Install new valve (1) into disk wheel 16 Mount tire pressure sensor (A69/1, A69/2, AR40.15-P-0081SR A69/3, A69/4) onto new valve (1) 17 Align assembly head at a small distance (X, Y) to the disk wheel 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

18 Position disk wheel so that the valve (1) is located opposite the mounting head 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

19 Place tire at incline on disk wheel and mount over the rim flange 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

Make sure that the tire does not exert any pressure on the tire wheel sensor (A69/1, A69/2, A69/3, A69/4) when mounting it. Otherwise it may be damaged. Observe the running direction on tires with

specified running direction. Put as little stress as possible on bead area. 20 Align light spots of tire and disk wheel with each other 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

21 Remove disk wheel with tire from tire mounting device 000 588 00 83 00 Tire mounting device WS40.00-P-0006B

22 Inflate tire without valve element to maximum 3 bar until the tire bead slides uniformly over the safety bead seat of the disk wheel 23 Correct tire inflation pressure to the specified value 24 Screw valve protection cap (2) onto valve (1) 25 Balance wheel AR40.10-P-1040SR Repair materials Number Designation Order number BR00.45-Z-1065-06A Universal assembly paste REMA TIP TOP GmbH Gruber Strasse 65 85586 Poing Germany www.rema-tiptop.de Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.10-p-1030sr, Replace tires Model 453

AN40.10-P-0002FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1661 · Applies to: 453 · AR: AN40.10-P-0002FF, AR40.10-P-1100FF, AR40.10-P-1030FF

Retrofit BRABUS light alloy wheels 11.2.10 MODEL 454.0 (except 454.033) BRABUS light alloy wheel, "Monoblock VI" version Wheels, front-axle tire size: 7.0J 17 ET48, 205/40 Wheel, rear-axle tire size: 8J 17 ET48, 225/35 Mandatory combinations: - Valve model 412 (short version) P40.10-4531-01 BRABUS light alloy wheel, "Monoblock A" version Wheels, front-axle tire size: 7.0J 17 ET48, 205/40 Wheel, rear-axle tire size: 8J 17 ET48, 225/35 Mandatory combinations: - None P40.10-4388-01 1 BRABUS light alloy wheels 2 BRABUS sticker P40.10-3419-04 Modification notes 1.2.10 Check entries in EU Declaration of Conformity added Step 1 Checking

1 Check whether the BRABUS light alloy Only when the BRABUS light alloy wheels wheels (1) to be installed are entered in the (1) are entered in the EU Declaration of EU Declaration of Conformity Conformity may they then be fitted to the vehicle. Removing

2 Remove wheels AR40.10-P-1100FF Install

3 Replace given valve with valve, model 412 Only for BRABUS light alloy wheels (1) (short version) "Monoblock VI" version 4 Mount tires onto BRABUS light alloy wheels AR40.10-P-1030FF (1) 5 Fit BRABUS light alloy wheels (1) AR40.10-P-1100FF 6 Steering travel stop, field installation AN40.10-P-0002-01FF 7 Stick BRABUS sticker (2) to the B-pillar Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, an40.10-p-0002ff, Retrofit BRABUS light alloy wheels MODEL 454.0 (except 454.033)

AZ40.10-P-0003SRA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1662 · Applies to: 453 · AR: AZ40.10-P-0003SRA, AR40.10-P-1100SR

Retrofit light alloy wheels 17.02.2016 Model 453.3/4 Shown on model 453.3 1 Light alloy complete wheels P40.10-6988-11 Remove

1 Remove fitted complete wheels AR40.10-P-1100SR

Install

2 Mount light alloy complete wheels (1) AR40.10-P-1100SR

Update Vehicle Documentation (VeDoc) 3 Attach "Light alloy complete wheels retrofitted as per AZ40.10-P-0003SRA" note under field organization text for design group (KG) 40 Parts ordering note Part no. Designation Quantity KG 98 (siehe EPC) Parts kit for light alloy complete wheels 1 Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az40.10-p-0003sra, Retrofit light alloy wheels Model 453.3/4

AZ40.10-P-0004FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1663 · Applies to: 453 · AR: AZ40.10-P-0004FF, AR40.10-P-1100FF, AR40.10-P-1030FF

Retrofit smart light alloy wheels 28.7.05 MODEL 454.0 Cruiseline rim set, 15 inch Wheels, tire format for front axle: 6.0J x 15 ET46, 195/50 Wheels, tire format for rear axle: 6.0J x 15ET46, 195/50 P40.10-4532-01 Strokeline rim set, 15 inch Wheels, tire format for front axle: 6.0J x 15 ET46, 195/50 Wheels, tire format for rear axle: 6.0J x 15ET46, 195/50 P40.10-4533-01 Strokeline rim set, 16 inch Wheel, tire size on front axle: 6.5J x 16 ET46, 205/45 Wheels, tire format for rear axle: 6.5J x 16ET46, 205/45 P40.10-4534-01 Remove

1 Remove wheels Remove/install wheels AR40.10-P-1100FF

Install

2 Fit tire on light alloy rim Replace tires AR40.10-P-1030FF

3 Attach light alloy wheels Remove/install wheels AR40.10-P-1100FF

4 Place certificate in vehicle Certificate included in scope of delivery 5.1 Add special equipment to the vehicle data Only at workshops without DMS Autoline card and to the online vehicle data card 8.0 dealer system. Code (R40) "strokeline" light alloy wheels (195/50 R15) or Code (R41) "cruiseline" light allow wheels (195/50 R15) or Code (R42) "strokeline" light alloy wheels (205/45 R16) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, az40.10-p-0004ff, Retrofit smart light alloy wheels MODEL 454.0

GF40.15-P-0999KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1672 · Applies to: 453 · AR: GF40.15-P-0999KJ, GF40.15-P-0001KJ, GF40.15-P-9999KJ

Contents, function description, tire pressure monitor 19.11.2015 Model 453.0/3/4 with code V41 (Tyre pressure monitoring system) Tire pressure monitor, function GF40.15-P-0001KJ Tire pressure monitor (TPM (RDK)) messages Vehicles with code K36 (Instrument cluster GF40.15-P-0001-08KJ with color 8.9 cm (3.5") display) Overview of system components for tire GF40.15-P-9999KJ pressure monitor (RDK) Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.15-p-0999kj, Contents, function description, tire pressure monitor Model 453.0/3/4 with code V41 (Tyre pressure monitoring system)

AP40.15-P-4061C

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1673 · Applies to: 453 · AR: GF40.10-P-1009ZC, GF40.10-P-1009ZA

Correct tire pressure 11.12.2017 Model 453 Model 453 with code K35 (Instrument cluster with monochrome display) 3 Scroll forward button 4 OK button P54.33-5195-02 Topical note Information on tires / rims AH40.10-P-9411-01A Check

1 Check tire pressure on front and rear wheels, in accordance with tire pressure chart, with cold tires and correct, if necessary Model 453.0/3/4 GF40.10-P-1009ZC

with code 494 (US version) Model 453.0/3/4 GF40.10-P-1009ZA

except code 494 (US version) The specified tire pressures for the vehicle

must be taken from the tire pressure chart in the Tire air pressure label overview documents. In the event of an unusually high pressure differential to the specified value. Rectify problem subject to separate repair order. Calibrate tire pressure monitor 2 Switch electronic ignition lock control unit to position "1" (circuit 15R) 3 Accept current tire pressures through Guideline values must be adopted as

instrument cluster as guideline values. follows: Select "Change settings" menu item Select Tire pressure monitoring system. 4 Repeatedly press Scroll forward button (3) until the symbols (arrow) are shown 5 Press and hold OK button (4) until the symbols The symbols (arrow) flash on and off for

(arrow) start to flash on and off approx. 5 s. The tire pressure monitor is restarted as soon as the symbols (arrow) light up permanently. 6 Switch electronic ignition lock control unit to position "0" Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ap40.15-p-4061c, Correct tire pressure Model 453

PE40.15-P-2050BBA

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1674 · Applies to: 453 · AR: PE40.15-P-2050BBA

Electrical function schematic for tire pressure monitor (TPM (RDK)) 19.09.2016 Model 453.0/3/4 with code V41 (Tyre pressure monitoring system) Electrical function diagram for tire pressure PE40.15-P-2050-97BBA monitor (TPM [RDK]) Use of electrical function schematics OV00.01-P-1901-09A Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, pe40.15-p-2050bba, Electrical function schematic for tire pressure monitor (TPM (RDK)) Model 453.0/3/4 with code V41 (Tyre pressure monitoring system)

GF40.15-P-9999KJ

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1675 · Applies to: 453 · AR: GF40.15-P-9999KJ, GF54.30-P-6000KJ, GF54.30-P-6000KJE, GF54.21-P-7011KJ, GF42.45-P-5119KJ (+2 more)

Overview of system components for tire pressure monitor (RDK) 19.09.2016 Model 453.0/3/4 with code V41 (Tyre pressure monitoring system) P40.15-2586-79 Shows on model 453.3 A1 Instrument cluster L6/2 Right front axle rpm sensor A1e66 Tire pressure monitor warning lamp L6/3 Left rear axle rpm sensor A1p13 Multifunction display L6/4 Right rear axle rpm sensor A45/1 Steering wheel clock spring contact N10/10 Center SAM control unit A69/1 Left front tire pressure sensor N30/4 Electronic Stability Program control unit A69/2 Right front tire pressure sensor N93/1 Audio gateway control unit A69/3 Left rear tire pressure sensor S4/4 Windshield wiper system switch A69/4 Right rear tire pressure sensor S4/5 Menu guidance button group (with code K35 (Instrument cluster with monochrome display)) L6/1 Left front axle rpm sensor S110 Left multifunction steering wheel button group (with code K36 (Instrument cluster with color 8.9 cm (3.5") display)) Component description for instrument cluster Model 453.0/3/4 (except 453.091/391/491) GF54.30-P-6000KJ with code K35 (Instrument cluster with monochrome display) or with code K36 (Instrument cluster with color 8.9 cm (3.5") display) A1, A1e66, A1p13 Model 453.091/391/491 with code K35 GF54.30-P-6000KJE (Instrument cluster with monochrome display) or with code K36 (Instrument cluster with 8.9 cm (3.5") color display) Center SAM control unit, component N10/10 GF54.21-P-7011KJ description Component description for Electronic Stability N30/4 GF42.45-P-5119KJ Program control unit Audio gateway control unit, component N93/1 GF82.62-P-3119KJ description Contents, function description, tire pressure GF40.15-P-0999KJ monitor Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, gf40.15-p-9999kj, Overview of system components for tire pressure monitor (RDK) Model 453.0/3/4 with code V41 (Tyre pressure monitoring system)

AR40.15-P-0081SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1676 · Applies to: 453 · AR: AR40.15-P-0081SR, AR40.10-P-1030SR

Remove/install tire pressure sensor 21.11.2014 MODEL 453 P40.15-2597-09 1 Valve protective cap A69/1 Left front tire pressure sensor 2 Screw A69/2 Right front tire pressure sensor 3 Valve A69/3 Left rear tire pressure sensor 4 Disk wheel A69/4 Right rear tire pressure sensor Remove

1 Unscrew valve protection cap (1) 2 Detach tires AR40.10-P-1030SR 3 Unscrew bolt (2) 4 Remove left front tire pressure sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or right rear tire pressure sensor (A69/4) in direction of arrow from valve (3) 5 Remove valve (3) from disk wheel (4) When replacing the left front tire pressure sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or the right rear tire pressure sensor (A69/4) or the valve (3) or the disk wheel (4). The valve (3) cannot be removed without

damaging it, and therefore it must always be replaced. Clean

6 Clean left front tire pressure sensor (A69/1); When reusing the left front tire pressure right front tire pressure sensor (A69/2); left sensor (A69/1), right front tire pressure sensor rear tire pressure sensor (A69/3); right rear tire (A69/2), left rear tire pressure sensor (A69/3) pressure sensor (A69/4) or the right rear tire pressure sensor (A69/4). The left front tire pressure sensor (A69/1),

right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or the right rear (A69/4) can be used again after using the TIREFIT tire sealant. Only remove dirt with a clean, lint-free

cloth. Do not use compressed air, solvent or cleaner. Page 1 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar40.15-p-0081sr, Remove/install tire pressure sensor MODEL 453

Clean disk wheel (4) in area of valve bore

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1677 · Applies to: 453 · AR: AR40.10-P-1030SR

7 Clean disk wheel (4) in area of valve bore When replacing the left front tire pressure sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or the right rear tire pressure sensor (A69/4) or the valve (3) or the disk wheel (4). Check

8 Perform visual inspection of left front tire If there are problems: pressure sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or right rear tire pressure sensor (A69/4) Replace left front tire pressure sensor (A69/1); right front tire pressure sensor (A69/2); left rear tire pressure sensor (A69/3); right rear tire pressure sensor (A69/4). 9 Determine age of battery for left front tire A service life of no more than 10 years is

pressure sensor (A69/1), right front tire estimated for the battery of the let front tire pressure sensor (A69/2), left rear tire pressure pressure sensor (A69/1), right front tire sensor (A69/3) or right rear tire pressure pressure sensor (A69/2), left rear tire pressure sensor (A69/4). sensor (A69/3) or right rear tire pressure sensor (A69/4). If there are problems: Replace left front tire pressure sensor (A69/1); right front tire pressure sensor (A69/2); left rear tire pressure sensor (A69/3); right rear tire pressure sensor (A69/4). 10 Check disk wheel (4) for damage in the area of When replacing the left front tire pressure the valve bore sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or the right rear tire pressure sensor (A69/4) or the valve (3) or the disk wheel (4). If there are problems: Replace disk wheel (4). Install

11 Insert new valve (3) into left front tire pressure When replacing valve (3) or disk wheel (4). sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or right rear tire pressure sensor (A69/4) Ensure new valve (3) is correctly seated in

left front tire pressure sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or the right rear tire pressure sensor (A69/4). 12 Screw in new bolt (2) When replacing valve (3) or disk wheel (4). Do not tighten the bolt (2) yet.

13 Insert suitable tool, as shown, into hole for When replacing valve (3) or disk wheel (4). valve (3) 14 Tighten screw (2) When replacing valve (3) or disk wheel (4). Counterhold valve (3) and left front tire

pressure sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or right rear tire pressure sensor (A69/4), as shown. BA40.15-P-1001-02A Bolt, tire pressure sensor to valve 15 Apply assembly past to valve (3) Wide-tire mounting paste BR00.45-Z-1066-06A 16.1 Install valve (3) with left front tire pressure When replacing the left front tire pressure sensor (A69/1), right front tire pressure sensor sensor (A69/1), right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) (A69/2), left rear tire pressure sensor (A69/3) or right rear tire pressure sensor (A69/4) into or the right rear tire pressure sensor (A69/4). valve bore on disk wheel (4) 16.2 Screw left front tire pressure sensor (A69/1), When replacing valve (3) or disk wheel (4). right front tire pressure sensor (A69/2), left rear tire pressure sensor (A69/3) or right rear tire pressure sensor (A69/4) using new bolt (2) onto new valve (3) *BA40.15-P-1001-02A Bolt, tire pressure sensor to valve 17 Mount tire AR40.10-P-1030SR 18 Screw valve protection cap (1) onto valve (3) 19 Perform teach-in process on left front tire When replacing the left front tire pressure pressure sensor (A69/1), right front tire sensor (A69/1), right front tire pressure sensor pressure sensor (A69/2), left rear tire pressure (A69/2), left rear tire pressure sensor (A69/3) sensor (A69/3) or right rear tire pressure or the right rear tire pressure sensor (A69/4). sensor (A69/4) using diagnostic system AD00.00-P-2000-06SR

Page 2 of 3 © Mercedes-Benz AG, 5/22/18, L/07/20, ar40.15-p-0081sr, Remove/install tire pressure sensor MODEL 453

AR40.20-P-0200FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1681 · Applies to: 453 · AR: AR40.20-P-0200FF

Perform chassis alignment 7.12.03 MODELS 454.0 Modification notes 14.4.05 Toe-out on turns with the inside wheel steered through 20° Model 454.0 BE40.20-P-1001-08C 14.4.05 Front axle total toe-in BE40.20-P-1001-07B Measure, adjust 1 Perform initial measurement Carry out measurements according to information provided by measuring device manufacturer. Measurements are carried out on an empty vehicle and approx. 90% full tank. Camber BE40.20-P-1001-06D Caster BE40.20-P-1002-06D Kingpin inclination BE40.20-P-1003-06D Front axle total toe-in BE40.20-P-1001-07B Toe-out on turns with the inside wheel steered BE40.20-P-1001-08C through 20° Rear axle camber BE40.20-P-1001-09U Total rear axle toe BE40.20-P-1001-10F Axle angle BE40.20-P-1001-21A 2 Adjust front axle toe AR40.20-P-0323-02FF Front axle total toe-in BE40.20-P-1001-07B BA46.40-P-1002-01I

*WH58.30-Z-1068-06A

3 Perform final measurement Camber BE40.20-P-1001-06D Caster BE40.20-P-1002-06D Kingpin inclination BE40.20-P-1003-06D Front axle total toe-in BE40.20-P-1001-07B Toe-out on turns with the inside wheel steered BE40.20-P-1001-08C through 20° Rear axle camber BE40.20-P-1001-09U Total rear axle toe BE40.20-P-1001-10F Axle angle BE40.20-P-1001-21A 4 Calibrate steering angle sensor Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04FF

fault memory STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A Inspection and setting data of front axle camber/caster Number Designation Model Model 454.0 454.034 except model 454.034 -0° 35' ( 30') -0° 46' ( 30') BE40.20-P-1001-06D Camber with 0° wheel toe max. difference 30' 30' left to right 2° 50'( 30') 2° 50'( 30') BE40.20-P-1002-06D Caster with 0° wheel toe 13° 30'( 30') 13° 30'( 30') BE40.20-P-1003-06D Kingpin with 0° wheel toe inclination Front axle toe-in test values Number Designation Model 454.0 Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.20-p-0200ff, Perform chassis alignment MODELS 454.0

AR40.20-P-0200SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1683 · Applies to: 453 · AR: AR40.20-P-0200SR

Perform wheel alignment check 28.08.2017 Model 453 Measure, adjust 1 Correct tire inflation pressure AP40.15-P-4061C

2 Carry out initial measurement Carry out measurements according to

information provided by measuring device manufacturer. Conduct measurements on unladen vehicle. The fuel tank must be at least 90 % filled. Front axle camber BE40.20-P-1001-06E Caster BE40.20-P-1002-06E Total toe at front axle BE40.20-P-1001-07FA Rear axle camber BE40.20-P-1001-09BA Total rear axle toe BE40.20-P-1001-10DA Drive line angle BE40.20-P-1001-21B 3 Adjust front axle toe AR40.20-P-0323-02SR BA46.40-P-1002-01F Jam nut at tie rod Total toe at front axle BE40.20-P-1001-07FA 4 Carry out final measurement The front axle camber and caster are not

adjustable. The rear axle camber, total toe and drive line angle are not adjustable. Front axle camber BE40.20-P-1001-06E Caster BE40.20-P-1002-06E Total toe at front axle BE40.20-P-1001-07FA Rear axle camber BE40.20-P-1001-09BA Total rear axle toe BE40.20-P-1001-10DA Drive line angle BE40.20-P-1001-21B If, after adjusting the toe on the front axle, the measurement values are out of tolerance: Repair or replace affected components and repeat measurements. 5 Calibrate steering wheel angle sensor using diagnostic system AD00.00-P-2000-06SR

Test and adjustment values for front axle camber/caster Number Designation Model 453 ° -18' ( 60') BE40.20-P-1001-06E Front axle camber Check values for front axle toe Number Designation Model 453 ° -9´ ( 15´) BE40.20-P-1001-07FA Total toe at front axle Check values for rear axle camber Number Designation Model 453 ° -72' ( 30') BE40.20-P-1001-09BA Rear axle camber Check values for rear axle toe Number Designation Model 453.3/4 Model 453.0 ° 15' ( 25') 10' ( 25') BE40.20-P-1001-10DA Total rear axle toe Test values for drive line angle Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.20-p-0200sr, Perform wheel alignment check Model 453

AR40.30-P-0402SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1685 · Applies to: 453 · AR: AR40.30-P-0402SR, AR61.10-P-5139SRC

Carry out distance and comparison measurements on front and rear axles 04.08.2016 Model 453 Shown on model 453.3 A1 Test course A2 Test course B1 Test course B2 Test course C1 Test course C2 Test course P40.30-2388-06 Remove

Risk of death Danger ! caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A

toppling off of the lifting platform. position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. 1 Raise vehicle with vehicle lift 2 Remove underfloor panels 3 Remove cross strut Model 453.44/45/46 AR61.10-P-5139SRC Measure

4 Determine length of measurement distances The permissible deviation between the

(B1, B2) and compare with each other measurement distances (B1, B2) may not be exceeded. Permissible variation between measurement BE40.30-P-1001-10C distances 450589002300 Gage If permissible deviation is exceeded: Define corresponding repair measures 5 Determine length of measurement distances The permissible deviation between the

(A1, A2) and compare with each other measurement distances (A1, A2) may not be exceeded. Permissible variation between measurement BE40.30-P-1001-10C distances 450589002300 Gage If permissible deviation is exceeded: Define corresponding repair measures 6 Determine length of measurement distances The permissible deviation between the

(C1, C2) and compare with each other measurement distances (C1, C2) may not be exceeded. Permissible variation between measurement BE40.30-P-1001-10C distances 450589002300 Gage If permissible deviation is exceeded: Define corresponding repair measures Install

7 Install cross struts Model 453.44/45/46 AR61.10-P-5139SRC Page 1 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar40.30-p-0402sr, Carry out distance and comparison measurements on front and rear axles Model 453

Install underfloor paneling

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1686 · Applies to: 453 · AR: AR40.30-P-0402SR

8 Install underfloor paneling 9 Lower vehicle Distance measurement and comparative measurement Number Designation Model 453 BE40.30-P-1001-10C Permissible variation between measurement A1 and A2 mm 4 distances B1 and B2 mm 4 C1 and C2 mm 4 For picture, see AR40.30-P-0402SR 450 589 00 23 00 Gage Page 2 of 2 © Mercedes-Benz AG, 5/22/18, L/07/20, ar40.30-p-0402sr, Carry out distance and comparison measurements on front and rear axles Model 453

AR40.30-P-0400SR

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1687 · Applies to: 453 · AR: AR40.30-P-0400SR, AR40.20-P-0200SR, AR40.30-P-0402SR

Checking accident vehicles and vehicles possibly damaged in an accident 9.1.15 MODEL 453 Check

1 Perform initial measurement on suspension AR40.20-P-0200SR 2 Carrying out distance and comparative AR40.30-P-0402SR measurement 3 Perform suspension measurement on On accident damage that requires repair on a approved straightening bench straightening bench. Observe straightening bench

manufacturer's assembly instructions. Page 1 of 1 © Mercedes-Benz AG, 5/21/18, L/07/20, ar40.30-p-0400sr, Checking accident vehicles and vehicles possibly damaged in an accident MODEL 453

AP42.10-P-4258S

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1742 · Applies to: 453 · AR: AR40.10-P-1100SR

Inspect condition of brake disks 28.06.2018 Model 453 P42.10-3082-08 010 Vernier caliper 1 Brake disk Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A Warning

when handling hot or glowing objects. and safety glasses, if necessary. Topical note Notes on repairs to brake system AH42.00-P-0003-01A Remove

1 Detach complete wheels at front axle AR40.10-P-1100SR

Check

2 Check brake disks (1) on front axle for cracks Cracks can occur due to high stress.

or score marks Brake disks (1) do not have to be replaced

when the crack length is a maximum of 25 mm (0.98 inches). For cracks and scores that have widened or that are deeper than 0.5 mm (0.02 inches): Replace brake disks (1) subject to separate repair order. Measure

3 Measure brake disk thickness on front axle Check values for front axle brake disksBrake BE42.10-P-1001-08Y using vernier caliper (010) disk thickness 140589001900 Caliper gauge Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change: Replace brake disks (1) subject to separate repair order. Install

4 Mount front axle wheel and tire assemblies AR40.10-P-1100SR

Check values for front axle brake disks Number Designation Model 453 Model 453 Brake disks not Brake disks internally ventilated internally ventilated Page 1 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ap42.10-p-4258s, Inspect condition of brake disks Model 453

Remove/install

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1768 · Applies to: 453 · AR: AR40.10-P-1100FF, AR47.10-P-4001FB, AR47.10-P-4001FF, AR47.10-P-4001FG, AR09.10-P-1150FF (+2 more)

Risk of explosion No fire, sparks, open flames or smoking. Danger! caused by fuel igniting, AS47.00-Z-0001-01A risk of poisoning Pour fuels only into suitable and appropriately caused by inhaling and swallowing fuel and risk of injury marked containers. to eyes and skin caused by contact with fuel. Wear protective clothing when handling fuel. Risk of poisoning Danger! caused by swallowing Pour brake fluid only into suitable and AS42.50-Z-0001-01A brake fluid. Risk of injury caused by brake appropriately marked containers. Wear fluid coming into contact with skin and eyes. protective clothing and eye protection when handling brake fluid. Brake fluid notes AH42.50-P-0001-01A

Notes on repairs to brake system AH42.00-P-0003-01A

1 Remove left or right rear wheel AR40.10-P-1100FF 2.1 Empty fuel tank (9) Only when removing the rear right brake line (4). Engine 122.9 AR47.10-P-4001FB Engines 134.9, 135.9 AR47.10-P-4001FF Engine 639.9 AR47.10-P-4001FG 3 Remove air filter housing Engines 134.9, 135.9 AR09.10-P-1150FF Engine 122.9, 639.9 AR09.10-P-1150FG 4 Extract brake fluid from brake fluid reservoir Brake fluid replacement unit *WE58.40-Z-1001-07A (2) 5 Check bolted connection of brake line on AR42.10-P-0013-05SM Brake line on wheel brake cylinder only on wheel brake cylinder, left rear brake line (3) or vehicles without code (30Y) Rear axle disk right rear brake line (4) for color coding brake. Installation:

Identify or replace brake line to wheel brake cylinder, left rear brake line (3) or right rear brake line (4) accordingly. Refer to: Mark brake lines AR42.10-P-0013-05SM "Yellow" locking paint BR00.45-Z-1027-07A "Red" safety paint BR00.45-Z-1028-07A 6.1 Remove brake lines from wheel brake Only when removing the brake lines on the AR42.10-P-0017FJ cylinder wheel brake cylinder on vehicles without code (30Y) Rear axle disk brake 7 Detach rear left connection (RL) of the rear Collect brake fluid which runs out in a left brake line (3) or rear right connection (RR) suitable container. or rear right brake line (4) on the hydraulic unit Seal openings on the hydraulic unit (1) and (1) left rear brake line (3) or right rear brake line (4) using a suitable plug. *BA42.10-P-1005-04G

8 Detach rear left brake line (3) from rear left Collect brake fluid which runs out in a brake hose (5) or rear right brake line (4) from suitable container. rear right brake hose (6) Seal the opening on the left rear brake line (3) or right rear brake line (4) and on the left rear brake hose (5) or on the right rear brake hose (6) using a suitable plug. *BA42.10-P-1001-04G

9.1 Detach bracket (10) of left hand brake cable Only when removing the rear right brake line (11) from underbody (4). 10.1 Loosen hose (8) of fuel tank (9) Only when removing the rear right brake line (4). 11.1 Detach hose (8) and inner vent hose of fuel Only when removing the rear right brake line tank (9) (4). 12.1 Unhook rear muffler (12) from the rubber Only when removing the rear right brake line retainers (13) (4). 13 Unclip covering (14) on rear left brake line (3) or rear right brake line (4) 14.1 Disconnect left rear brake line (3) or right rear Only when replacing the left rear brake line (3) brake line (4) at the points marked (arrows) or right rear brake line (4). To make it easier to remove the left rear brake line (3) or right rear brake line (4), first separate at the lower point and collect escaping brake fluid. 15 Pull rear left brake line (3) or rear right brake Pull the left rear brake line (3) or right rear line (4) out of the brackets (7) brake line (4) sideways out of the brackets (7) otherwise the brackets (7) may be destroyed. Installation: Replace damaged brackets

(7). Clip left rear brake lines (3) or right rear brake line(4) into the brackets (7)starting from the front. Helper required Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.10-p-0017fg, Remove/install brake lines MODEL 454.0 Rear axle

Unclip electric line electrical line (2) of left

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1863 · Applies to: 453 · AR: AR40.10-P-1100FF

3 Unclip electric line electrical line (2) of left front rpm sensor (L6/1) or right front rpm sensor (L6/2) from clip (3) 4 Detach electrical line (2) of left front rpm sensor (L6/1) or right front rpm sensor (L6/2) on holder (4) and on holder (5) 5 Unscrew bolt (1) 6 Pull out left front rpm sensor (L6/1) or right If it is not possible to pull out the left front front rpm sensor (L6/2) rpm sensor (L6/1) or right front rpm sensor (L6/2): Remove seized left front rpm sensor (L6/1) or AR42.30-P-0712-04FF right front rpm sensor (L6/2) Install

7 Before inserting, coat the contact areas of the Brake paste BR00.45-Z-1060-06A left front rpm sensor (L6/1) or right front rpm sensor (L6/2) with brake paste 8 Insert left front rpm sensor (L6/1) or right front BA42.30-P-1001-01E

rpm sensor (L6/2) into the steering knuckle (12) from above and tighten bolt (1) 9 Pull bolt (9) out of the steering knuckle (12), Only if the left front rpm sensor (L6/1) or right insert front axle shaft (8) into the steering front rpm sensor (L6/2) was firmly seated knuckle (12) and tighten on suspension strut beforehand. (11) with nuts (10) and bolts (9) Replace self-locking nuts (10). *BA32.25-P-1002-04I

10 Position brake hose and tighten bolt (6) Only if the left front rpm sensor (L6/1) or right front rpm sensor (L6/2) was firmly seated beforehand. *BA42.10-P-1002-04G

11 Install electrical line (2) on bracket (4) and on bracket (5) 12 Clip electrical line (2) into the clip (3) 13 Connect rpm sensor connector (L6/1x1 or L6/2x1) on inner longitudinal member 14 Unscrew nut (7) using a suitable breaker bar Only if the left front rpm sensor (L6/1) or right or torque wrench front rpm sensor (L6/2) was firmly seated beforehand. Replace self-locking nut (7). In order to avoid damage to the thread of the front axle shaft (8) the nut (7) should not be screwed on with an impact wrench/driver under any circumstances. 15 Mount left or right front wheel and lower Only if the left front rpm sensor (L6/1) or right AR40.10-P-1100FF vehicle with the vehicle lift front rpm sensor (L6/2) was firmly seated beforehand. Do not mount wheel cover on vehicles with steel rims or cover of nut (7) on vehicles with aluminum rims. 16 Tighten nut (7) using a torque wrench Only if the left front rpm sensor (L6/1) or right front rpm sensor (L6/2) was firmly seated beforehand. In order to avoid damage to the thread of the front axle shaft (8) the nut (7) should not be screwed on with an impact wrench under any circumstances. *BA33.30-P-1001-07B

17 Mount wheel cover on vehicles with steel rims Only if the left front rpm sensor (L6/1) or right or cover of nut (7) on vehicles with aluminum front rpm sensor (L6/2) was firmly seated rims. beforehand. Struts

Number Designation Model Model 454.0 454.034 except model 454.034 BA32.25-P-1002-04I Nut, spring strut to steering knuckle Nm 90 96 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar42.30-p-0712ff, Remove/install left front or right rpm sensor MODEL 454.0

Steering wheel (1) position:

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1946 · Applies to: 453 · AR: AR40.20-P-0200FF

If the steering wheel (1) is not on straight, offset it by a maximum of one tooth, if the difference is greater adjust the front axle toe- in. See Perform chassis alignment check AR40.20-P-0200FF Steering shaft

Number Designation Model 454.0 BA46.10-P-1002-05A Nut, steering wheel to steering column Nm 42 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar46.10-p-0100ff, Remove/install steering wheel MODELS 454.0

Evaluating steering gear when repairing

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 1958 · Applies to: 453 · AR: AR40.10-P-1100FF, AR40.20-P-0200FF

AH46.20-P-9409-01A accident vehicles 1 Turn steering to center position and remove Determine steering wheel turns between

ignition key left and right full lock. Turn steering wheel from full lock back by half the measured value. 2 Fold back floor covering (3) in area of steering

column tube (1) until the screw (2) is Carefully fold back floor covering (3), accessible else this may be damaged by breakage. 3 Unscrew screw (2) and remove steering

column tube (1) from rack-and-pinion steering The self-locking screw (2) (19) must be replaced. *BA46.10-P-1001-05A Bolt, steering coupling to rack-and-pinion steering 4 Unclip boot (20) 5 Fold back floor covering (3) at right under

instrument panel until electrical connectors (4) Carefully fold back floor covering (3), are accessible else this may be damaged by breakage. 6 Disconnect electrical connectors (4) and guide Installation: Ensure that grommet of

electric lines (5) through opening in engine electric lines (5) is correctly seated in firewall. compartment 7 Remove front wheels AR40.10-P-1100FF 8 Remove tie rod ends from steering knuckles AR46.40-P-0200-02FF BA46.40-P-1001-01I Nut, tie rod end to steering knuckle 450589013300 Puller 9 Remove rubber mounts (6) from front axle carrier (7) 10 Unscrew screws/bolts (8) and remove bracket BA26.00-P-1005-01D Model 454.0 with transmission (9) 717.470/471/473/474/475/478Bolt, lower transmission bearing to transmission 11 Position removal fixture (10) with transmission 450589026200 Removal fixture jack under front axle carrier (7) 12 Secure front axle carrier (7) with belt (11) of 450589026200 Removal fixture removal fixture (10) 13 Unscrew screws (12) and screws (arrows) BA33.10-P-1001-01F Bolt, front-axle carrier to body 14 Lower removal fixture (10) with front axle Note electric lines (5).

carrier (7) until the rack-and-pinion steering (19) is accessible Installation: Ensure that boot (20) is

correctly seated in firewall. 450589026200 Removal fixture 15 Remove electric lines (5) from front axle carrier (7) 16 Unscrew screws (14) and remove clamp (15) BA46.20-P-1004-01H Bolt, steering gear clamp to front axle carrier 17 Remove screws (16) BA46.20-P-1001-01H Bolt, steering gear to front axle carrier BA46.20-P-1003-01H Bolt, steering gear bracket to front axle carrier 18 Unscrew nut (17) and take off holder (18) *BA46.20-P-1002-01H Nut, steering gear bracket to steering gear 19 Remove rack-and-pinion steering (19) from

front axle carrier (7) The center position of the rack-and-pinion steering (19) must not be changed. Otherwise the fanfare horns and airbag clock spring contact may be damaged. 20 Remove boot (20) from rack-and-pinion When replacing rack-and-pinion steering (19). steering (19) 21 Install in the reverse order 22 Perform wheel alignment check AR40.20-P-0200FF Manual transmission complete Number Designation Transmission Transmission 717.470/471/473/474 717.478 /475 BA26.00-P-1005-01D Bolt, lower transmission bearing to transmission Nm 58 58 Front axle carrier Number Designation Model 454.0 BA33.10-P-1001-01F Bolt, front-axle carrier to body Nm 150 Page 2 of 3 © Mercedes-Benz AG, 5/21/18, L/07/20, ar46.20-p-0600ff, Remove/install rack-and-pinion steering Model 454.0

set distance to 10 mm.

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3697 · Applies to: 453 · AR: AR40.10-P-1100SR

Install

18 Tighten bolt (8) from outside through wheel If the protective plate (7) was installed. arch. Helper required.

*BA83.20-P-1003-01E Screw, switchover valve protective plate to body 19 Mount left front wheel. If the protective plate (7) was installed. AR40.10-P-1100SR Heater Number Designation Model 453.353/453 BA83.20-P-1001-01E Screw, switchover valve to holder Nm 8 Heater Number Designation Model 453.353/453 BA83.20-P-1002-01E Nut, switchover valve holder to body Nm 8 Heater Number Designation Model 453.353/453 BA83.20-P-1003-01E Screw, switchover valve protective plate to body Nm 23 Page 2 of 2 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.20-p-0003sr, Remove/install vehicle interior switchover valve Model 453.353/453

Remove the right front wheel

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3829 · Applies to: 453 · AR: AR40.10-P-1100FF, AR82.10-P-4725FF, AR82.10-P-1835FF, AR61.20-P-1105FF

5 Remove the right front wheel AR40.10-P-1100FF 6.1 Remove right-hand turn signal lamp On vehicles without code (V07) Front fog AR82.10-P-4725FF lamps (FFO) 6.2 Remove right front fog lamp On vehicles with code (V07) front fog lamps AR82.10-P-1835FF (FFO) 7 Remove lower engine compartment paneling AR61.20-P-1105FF 8 Remove bolts (8) 9.1 Remove air intake duct with air intake muffler On engine 639.9 (20) of heater (9) from bracket on fender inner panel (3) 10 Remove expansion clips (arrows) of fender inner panel (3) 11 Unscrew bolt (2) of retaining bracket for coolant hoses (13, 15) from fender inner panel (3) and remove spacer sleeve 12 Use snap-release tool to release fender inner *452589016300

panel (3) in front area 13 Position base jack (6) with removal fixture (5) Either the base jack (6) from the Mazzola under heater (9) or AS Hydraulic company can be used. *450589026200

Base jack Base jack 14 Unscrew bolts (7) on washer fluid reservoir (4) and remove spacer washers between washer fluid reservoir (4) and bracket (22) 15 Carefully lower heater (9) until the 6-pin When lowering the heater (9), make sure connector (10), 2-pin connector (11), coolant that the electric wiring harnesses, the 6-pin hoses (13, 15) and the air intake duct with air connector (10), 2-pin connector (11), and the intake muffler (20) are accessible coolant hoses (13, 15) on the heater (9) are not damaged. The air intake duct with air intake muffler (20) need only be observed on engines 134.9, 135.9. *450589026200

Base jack Base jack 16.1 Detach hose clamp (21) and remove air intake On engines 134.9 and 135.9 duct with air intake muffler (20) from heater (9) The air intake duct with air intake muffler (20) remains attached with the hose clamps to the coolant hoses (13, 15) and is not removed. 17 Detach 6-pin connector (10) and 2-pin connector (11) from heater (9) 18 Disconnect coolant hoses (13, 15) using suitable hose grippers (14) 19 Detach hose clamp (12) and remove coolant Collect escaping coolant in a suitable hose (13) container. 20 Detach hose clamp (16) and remove coolant Collect escaping coolant in a suitable hose (15) container. 21 Remove hose clamp (17), detach fuel line (19) Use suitable vessel to collect escaping and use suitable plug to seal fuel line opening fuel. (19) 22 Lower heater (9) and remove Installation:

When replacing heater (9), remove non-applicable year data on model plate of new heater (9). Modify coolant connection (29) of new circulation pump (18) to match removed circulation pump (18). Install new gasket and screws. *450589026200

Base jack Base jack 23.1 Unscrew Ejot bolts (23) and remove clamp When replacing the heater (9). (22) *BA83.70-P-1001-01D

24.1 Unscrew nut (27) on Ejot stud (26), unscrew When replacing the heater (9). clamp of exhaust angle bracket (28) on heater (9) and remove clamp (25) with exhaust muffler (24) Installation: Modify Ejot stud (26). *BA83.70-P-1002-01D

25.1 Detach hose clamp (21) and remove air intake When replacing heater (9) on vehicles with duct with air intake muffler (20) engine 639.9. Page 3 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, ar83.70-p-5302ff, Remove/install heater unit MODEL 454.0## 1# with ENGINE 639.9 with CODE (I58) stationary heater, diesel with CODE (LHD) Left-hand drive vehicle MODEL 454.0## 1# with ENGINE 134.9, 135.9 with CODE (I60) ...

AZ83.70-P-0020FF

2014-2024 Smart Fortwo 453 Workshop Manual.pdf · p. 3831 · Applies to: 453 · AR: AZ83.70-P-0020FF, AR40.10-P-1100FF, AR88.00-P-1010FF, AR54.00-P-0002FF, AR88.00-P-2792FF (+4 more)

Retrofit Webasto Thermo Top C water heater 15.11.11 MODEL 454.0## 1# with ENGINE 134.9, 135.9, 639.9 with CODE (LHD) Left-hand drive vehicle P83.70-4919-09 1 Metering pump 3 Telestart antenna 5 Stationary heater-unit wiring harness 2 Receiver 4 Heater unit Remove/install

Notes on stripping Crimper and wire stripper AH00.19-P-1000-12SM

1 Remove front wheels Remove/install wheels AR40.10-P-1100FF

2 Remove front CBS Remove/install front CBS AR88.00-P-1010FF

3 Remove battery tray Remove/install battery tray AR54.00-P-0002FF

4 Remove paneling on center piece in front of the windshield Remove/install trim on center piece in front of AR88.00-P-2792FF

windshield 5.1 Remove left cover under the dashboard Only when a digital timer is to be installed. Remove/install cover below instrument panel AR68.10-P-1500FF

(left) 6 Remove paneling in left footwell Remove/install paneling in footwell AR68.30-P-4010FF

7 Remove cover on the front center console Remove/install cover on center console AR68.20-P-2350FG

8 Remove paneling from left A-pillar Remove/install paneling on A-pillar AR68.30-P-4050FF

Risk of injury Danger! caused by burns to skin and Work in well ventilated rooms only. Wear AS00.19-Z-0001-01A

eyes. Risk of poisoning caused by inhaling safety glasses with side protection and fumes when working with heat-shrinkable protective gloves. tubing. 9 Retrofit interior compartment wiring harness AZ83.70-P-0020-04FF 450589007000 Graduated drill 450589123700 Expanding pliers 452589029900 Wiring harness repair kit 450589016300 Hot-air gun Window installation repair kit BR00.45-Z-1097-02A 10.1 Retrofit receiver (2) and Telestart antenna (3) Only when receiver (2) and Telestart antenna AZ83.70-P-0020-03FF (3) are to be installed. 452589029900 Wiring harness repair kit 11.1 Retrofit digital timer Only when a digital timer is to be installed. AZ83.70-P-0011-02FF *450589017000 Twist drill bit set Page 1 of 4 © Mercedes-Benz AG, 5/21/18, L/07/20, az83.70-p-0020ff, Retrofit Webasto Thermo Top C water heater MODEL 454.0## 1# with ENGINE 134.9, 135.9, 639.9 with CODE (LHD) Left-hand drive vehicle