smart ebike — Reference

Workshop and reference excerpts for smart ebike in the Reference system.

78 excerpts from 1 sources.

Smart_Ebike_Manual_80p.pdf

Manualslib.com - The Global Manuals Library

Smart_Ebike_Manual_80p.pdf · p. 1 · Applies to: ebike

Manuals / Brands / SMART Manuals / Bicycle / ebike / Owner's manual / PDF SMART EBIKE OWNER'S MANUAL Quick Links Controls

Table of Contents

Smart_Ebike_Manual_80p.pdf · p. 2 · Applies to: ebike

Adjusting the seat position Useful information Adjusting the reach Removing/fitting the control console Switching the system on the control console on/off Setting the time Lighting system Checking the charge level of the bat- tery Battery Charge level Selecting the drive/generator level On-board computer Shifting gears Kickstand Stowing and features Removing Mounting Drive levels Driving tips Useful information Driving tips Charging the battery Important safety notes Bedding in

Wear

Smart_Ebike_Manual_80p.pdf · p. 3 · Applies to: ebike

Charger Inactive Notes Removing/fitting the battery Connecting Fitting the battery Storing the battery Important safety notes Belt drive Note Direction of rotation Notes Tyres and wheels Bicycle valve Sclaverand valve Transporting the ebike Maintenance and care Useful information Troubleshooting Removing/mounting the front wheel Removing/mounting the rear wheel Mounting Mounting Connecting Tightening and aligning the drive belt Adjusting

Adjusting the drive belt slip guard

Smart_Ebike_Manual_80p.pdf · p. 4 · Applies to: ebike

Removing/fitting brake pads Adjustment Installing Installing Removing/fitting brake discs Key of the battery lock Setting the headlamp range Adjusting Maximum Weights Approved Battery charger Brake system Electric motor Other ManualsLib Projects

>> ebike.

Smart_Ebike_Manual_80p.pdf · p. 5 · Applies to: ebike

Translation of the original Owner's Manual

Symbols

Smart_Ebike_Manual_80p.pdf · p. 6 · Applies to: ebike

* Optional equipment $ Warning % Environmental note ! Possible vehicle damage + Tip X Instructions YY Continuation symbols (Y page) Page reference Display Message in the control console display Sticker on the smart ebike Before using the bike for the first time, read the Owner's Man- ual carefully Warning against potentially explosive materials

Let the fun begin!

Smart_Ebike_Manual_80p.pdf · p. 7 · Applies to: ebike

Before taking your first ride, read this Owner's Manual carefully and familiarise yourself with your smart ebike. For your own safety and a longer service life for your ebike, follow the instructions and warning notices in this manual. Disre- garding them may lead to damage to the ebike or personal injury. The printed Owner's Manual gives you a fast, concise overview of your ebike's most important functions. The electronic Own- er's Manual on CD gives you detailed infor- mation on your ebike. The equipment or product designation of your ebike may vary according to: Rmodel Rorder Rcountry variant Ravailability Items of optional equipment are marked with an asterisk *. smart is constantly updating its products to the state of the art. smart therefore reserves the right to introduce changes in the following areas: Rdesign Requipment Rtechnical features The equipment on your ebike may therefore differ from that shown in the descriptions and illustrations. The following are integral parts of the ebike: Rprinted Owner's Manual Relectronic Owner's Manual on CD If you sell your ebike, always pass the docu- ments on to the new owner. The technical documentation team at Daimler AG wishes you safe and pleasant riding. ohne Éohne-ËÍ

Index ............................................ 4

Smart_Ebike_Manual_80p.pdf · p. 9 · Applies to: ebike

EU declaration of conformity ............. 7 Introduction .................................. 8 At a glance .................................... 13 Safety .......................................... 17 Controls ....................................... 21 Operation ..................................... 35 Practical advice ............................ 51 Technical data .............................. 69 Contents 3

Assistance level

Smart_Ebike_Manual_80p.pdf · p. 10 · Applies to: ebike

A Assistance level see Drive level
Assistance speed Maximum .................................. 70 Average speed (control console) ........ 29 B Battery Charge level ............................. 27 Charger ................................... 40 Charging ................................. 39 Deep discharge ......................... 39 Fitting the battery .................... 42 Full discharge .......................... 40 Important safety notes ................ 39 Inactive .................................. 40 Notes ...................................... 40 Partial discharge ...................... 40 Problems (malfunctions) ............. 54 Protection mode ........................ 40 Removing the battery .................. 41 Storing ................................... 43 Battery holder ............................... 42 Battery mode see Drive level
Belt slip guard Adjustment ............................... 63 see Belt slip guard
Bicycle computer see On-board computer (control console)
Bicycle functions see On-board computer (control console)
Bicycle valve Sclaverand valve ....................... 45 Bicycle weight see Technical data
Bike mode ..................................... 25 Brake assistance see Brakes
Brake disc Installing ................................ 65 Brake discs Checking for wear ...................... 48 Removing ................................. 65 Brake handles Adjusting ................................ 24 Brake level see Generator mode
Brake levers Adjusting the reach ................... 24 Brake pads Bedding in ............................... 39 Checking (when fitted) ............... 48 Checking (when removed) ............. 48 Installing ................................ 64 Removing ................................. 63 Wear ....................................... 39 Brakes Braking assistance sensor ........... 38 Driving tips ............................. 37 Front wheel .............................. 38 Rear wheel ............................... 38 Brake system Problems (malfunctions) ............. 55 C Care ............................................ 46 Charger Connecting ............................... 41 Notes ...................................... 40 Cleaning instructions ..................... 46 Continuous rated power see Technical data
Control console Checking the battery charge level ....................................... 27 On-board computer .................... 29 Problems (malfunctions) ............. 53 Removing/inserting ................... 25 Switching on/off ....................... 25 D Daytime driving lights ................... 26 see Lighting system
Deep discharge .............................. 39 Departure check see Pre-ride inspection
4 Index

Drive assistance

Smart_Ebike_Manual_80p.pdf · p. 11 · Applies to: ebike

see Pedal-assist technology
Drive belt Adjusting ................................. 61 Important safety notes ................ 43 Removing/installing .................. 61 Tightening ............................... 61 Drive level Levels ..................................... 36 Selecting ................................. 27 Drive system Problem (malfunction) ................ 54 E Electric motor Problem (malfunction) ................ 54 Energy Conserving ............................... 37 Energy recuperation see Generator mode
EPAC see Pedelec
F Front brake see Brakes
Front wheel Mounting ................................. 58 Removing ................................. 57 Full discharge .............................. 40 G Gear cable Adjusting ................................. 61 Connecting .............................. 60 Gear indicator .............................. 29 Gearshift Changing gear .......................... 29 Problems (malfunctions) ............. 56 Generator levels ............................ 36 Generator mode Levels ..................................... 36 Method of operation ................... 12 Selecting the level .................... 28 Grips Adjusting ................................ 23 Gross weight see Technical data
H Headlamp range Adjusting ................................ 66 Headset Checking for bearing play ........... 48 I Inner tubes ................................... 70 J Journey time (control console) .......... 29 K Key (battery lock) ........................... 66 Kickstand ..................................... 29 L Lighting Adjusting the headlamp range ...... 66 Lighting system Notes ...................................... 26 Problems (malfunctions) ............. 53 Lights Switching off ........................... 26 Switching on ............................ 26 Luggage carrier* ........................... 30 M Maintenance ................................. 47 O Odometer (control console) .............. 29 On-board computer (control con- sole) ........................................... 29 Index 5

Partial discharge .......................... 40

Smart_Ebike_Manual_80p.pdf · p. 12 · Applies to: ebike

P Partial discharge .......................... 40 Pedal assist Drive levels ............................. 36 Selecting the drive level ............ 27 Pedal-assist technology Method of operation ................... 11 Pedals ......................................... 24 Pedal sensor .................................. 11 Pedelec ........................................ 11 Pre-ride inspection ....................... 18 Protection mode (battery) ................ 40 Q Qualified specialist workshop .......... 10 R Rear brake see Brakes
Rear wheel Mounting ................................. 59 Removing ................................. 58 Recuperation see Generator mode
S Saddle Adjusting the angle ................... 23 Adjusting the height .................. 22 Seat position Setting ................................... 22 Serial number ............................... 12 Shifting gears see Gearshift
Shut-off speed see Assistance speed
Sleep mode see Protection mode (battery)
smart dealer see Qualified specialist workshop
Smartphone cradle* ........................ 31 Snubber see Belt slip guard
Specialist workshop ....................... 10 Stem face plate Mounting ................................. 33 Removing ................................. 32 System Switching off ........................... 25 Switching on ............................ 25 T Technical data Assistance speed (maximum) ........ 70 Battery .................................... 70 Battery charger ......................... 70 Brake system ............................ 70 Electric motor .......................... 70 Weights ................................... 70 Tightening torques ......................... 72 Time Setting ................................... 26 Time (control console) .................... 29 Torque sensor see Pedal sensor
Transport ..................................... 45 Trip meter (control console) ............ 29 Tyre pressure Note ....................................... 44 Recommended ............................ 70 Tyres Approved ................................. 70 Direction of rotation ................. 44 Notes ...................................... 44 U Unladen weight see Technical data
W Wear ............................................. 9 6 Index

EU declaration of conformity

Smart_Ebike_Manual_80p.pdf · p. 13 · Applies to: ebike

Daimler AG, Mercedesstraße 137, 70327 Stuttgart, Germany, hereby declares that, based on its concept and construction, and in the version distributed and sold by us, the equipment described in the following: Designation: ebike Function: Pedelec Model: smart ebike Type: EB 001 Trade name: smart ebike complies with the relevant, primary EU directives based on the harmonised EU standards. Relevant EU directives (including any amendments, where applicable): REU Machinery Directive 2006/42/EC incl. EN 15194:2009 + A1:2011 + IEC 62133:2002 REU Electromagnetic Compatibility Directive 2004/108/EC including EN 15194:2009 +A1:2011 The associated battery charger described in the following: Designation: Battery charger Function: Charging of electrochemical energy storage devices Item number: 01-4576 Model: SA190B-24U Trade name: smart ebike battery charger manufactured by BionX, 455 Magna drive, Aurora, ON L4G 7A9, Canada, complies with the following relevant EU directives: REU Low Voltage Directive 2006/95/EC incl. EN 60335-1 / -2-29 REU Electromagnetic Compatibility Directive 2004/108/EC with applicable EN standards + EN 15194:2009 + A1:2011 item 4.2.5.3 This declaration is no longer valid in the event that modifications are made to the equipment named without our agreement.

Martin Hülder, smart brand and product management, Stuttgart, 16.04.2012 Felix Britsch, smart business strategy and development, Stuttgart, 16.04.2012

EU declaration of conformity. 7

Protection of the environment

Smart_Ebike_Manual_80p.pdf · p. 14 · Applies to: ebike

H Environmental note Daimler's declared policy is one of com- prehensive environmental protection. The objective is to use the natural resour- ces which form the basis of our existence on this planet sparingly and in a manner which takes the requirements of both nature and humanity into account. You too can help to protect the environment by operating your smart ebike in an envi- ronmentally-responsible manner. Energy consumption and the rate of motor, gearing, brake and tyre wear depend on the following factors: Rthe operating conditions of your ebike Ryour personal riding style You can influence both factors. You should bear the following in mind: Operating conditions: Rmake sure that the tyre pressures are always correct. Rdo not carry any unnecessary weight. Rkeep an eye on energy consumption. Ra regularly serviced ebike will contrib- ute to environmental protection. You should therefore adhere to the service intervals. Ralways have service work carried out at a specialist workshop which is qualified to service smart ebikes. Personal riding style: Rride carefully and maintain a suitable distance from the vehicle in front. Ravoid frequent, sudden acceleration. H Environmental note Have defective batteries disposed of in an environmentally responsible manner. Con- tact a specialist workshop which is quali- fied to service smart ebikes and has the necessary specialist knowledge and tools to carry out the work required. Product information smart recommends that you use genuine smart parts, conversion parts and accesso- ries that have been specifically approved for your ebike. smart tests genuine parts and conversion parts and accessories that have been spe- cifically approved for your ebike for their reliability, safety and suitability. Despite ongoing market research, smart is unable to assess other parts. Therefore, smart accepts no responsibility for the use of such parts in smart ebikes. This is also the case, even if they have been independ- ently or officially approved. The use of non-approved parts could affect the safety of your ebike. Genuine smart parts, approved conversion parts and accessories are available from smart dealers. Here, you will receive advice about permissible technical modi- fications, and the parts will be professio- nally fitted. Owner's Manual General notes Before taking your first ride, read this Owner's Manual carefully and familiarise yourself with your ebike. For your own safety and a longer service life for your ebike, follow the instructions and warning notices in this manual. Dis- regarding them may lead to damage to the ebike or personal injury. 8

Introduction.

Printed Owner's Manual

Smart_Ebike_Manual_80p.pdf · p. 15 · Applies to: ebike

The printed Owner's Manual (including any Supplements) must be observed in addition to this Owner's Manual. There is no update to the electronic Own- er's Manual on CD. Amendments are only made by means of supplements to the prin- ted Owner's Manual. Equipment This Owner's Manual describes all models and all standard and optional equipment available for your ebike at the time of pub- lication of the Owner's Manual. Country- specific differences are possible. Note that your ebike may not be fitted with all features described. This is also the case for systems and functions relevant to safety. Therefore, the equipment on your ebike may differ from that in the descrip- tions and illustrations. Should you have any questions concerning equipment and operation, please consult a smart dealer. The following items are included in the ebike scope of delivery: Rcharger Rtransport locks for the brake system Rprinted Owner's Manual Relectronic Owner's Manual on CD i Keep the yellow transport locks for the brake system. They are needed to check the brake pad wear and are used as an aid in various repair tasks. The following accessories are available: Rluggage carrier including net pockets Rsmartphone cradle Rhigh handlebars Rseat and seatpost variants Operating safety Important safety notes G WARNING Components can be damaged without it being visible on the surface: Rin the event of an accident or fall Rif the bike tips over Components damaged in this way could fail unexpectedly, for example: Rthe handlebars or the seat post could break while you are riding the bike Rthe brakes could fail There is a risk of accident and injury. In this or similar cases, have the ebike checked at a qualified specialist workshop without delay. G WARNING When being used, the mechanical compo- nents of the ebike are subjected to high loads and wear. Components react differ- ently to these loads and show signs of fati- gue or wear at different rates. If the oper- ating life of a component is exceeded, the component could suddenly fail. There is a risk of accident and injury. RHave your ebike checked regularly at a qualified specialist workshop. RPay attention to any sign of cracks, scratches or changes in colour. These signs indicate that the component has reached the end of its operating life. RHave components showing signs of wear or fatigue replaced at a qualified special- ist workshop. The components affected are: RHandlebars and stem RSaddle and seat post RFrame and fork RTyres and wheels RPedals and pedal cranks RBrake pads and brake discs

Introduction. 9 Z

RDrive belt and pulleys

Smart_Ebike_Manual_80p.pdf · p. 16 · Applies to: ebike

RBattery If work on electronic equipment and its software is carried out incorrectly, this equipment could stop functioning. The electronic systems are linked together by interfaces. Modifications to electronic systems may also cause systems that have not been modified to malfunction. These malfunctions could affect the operating safety of your ebike and therefore also have a considerable effect on your safety.You should therefore have all work and modi- fications to electronic components car- ried out at a qualified specialist work- shop. Do not make any modifications or carry out work, such as drilling, soldering or weld- ing, on the frame or other load-bearing components. The stability and the service life of the components could be affected as a result. If you remove warning stickers, you or oth- ers may not be aware of possible dangers. Leave warning stickers in position. Rotating components, such as wheels, drive belt, pedal cranks or pedals, could trap and pull in parts of the body or clothing. Make sure that neither clothing nor objects being carried get caught in rotating parts. Wear close-fitting clothing. Never wear a scarf. After braking, in particular after a long downhill stretch, the brake discs, brake callipers as well as quick-release devices and axle nuts may be very hot. Wait until these components have cooled down before touching them. Do not ride without the battery or without the control console. If the battery or the control console are not fitted then the lighting system will not function. Riding without an operational lighting system is not permitted, depending on national reg- ulations. Qualified specialist workshop A qualified specialist workshop has the necessary special skills, tools and quali- fications to correctly carry out any neces- sary work on your ebike. This particularly applies to work relevant to safety. Always have the following work on your ebike carried out at a qualified specialist workshop: Rwork relevant to safety Rservice and maintenance work Rrepair work Rmodifications, installations and con- versions Rwork on electronic components Rwork on the drive system smart recommends that you use a smart dealer which is qualified to carry out work on smart ebikes. Correct use Observe the following information when using the ebike: Rthe safety notes in the printed Owner's Manual and in the electronic Owner's Manual on CD Rthe technical data in the printed Owner's Manual and in the electronic Owner's Manual on CD Rtraffic rules and regulations Rlaws and safety standards applicable to vehicles The configuration of your smart ebike can vary, depending on the country in which you purchased it. Using the ebike in other countries could therefore contravene local laws. If necessary, have the configuration of the ebike adjusted for the respective country. 10

Introduction.

Observe the respective applicable law in

Smart_Ebike_Manual_80p.pdf · p. 17 · Applies to: ebike

your country for Pedelecs regarding the following points: Rmaximum assistance speed and power output of the electric motor Rrequired equipment in order to ride on public roads Robligation to have a driver's license Rminimum age of the cyclist Robligation to wear a helmet Rregulations for the use of cycle lanes The smart ebike is designed to be ridden on asphalt roads and lanes as well as sur- faced forest and country tracks. The tyres must not lose contact with the ground when doing so. The ebike is not designed for riding over obstacles, such as high kerbs. Equally, it is not designed for carrying more than one person. Nobody should be carried on the optionally available lug- gage carrier*. The smart ebike is not suitable for compe- tition. The smart ebike together with rider, accessories and luggage may have a per- missible gross weight of 140 kg (308 lbs). Never exceed the permissible gross weight. The smart ebike is not approved for towing a trailer. Riding with a trailer or a trailer bike or pulling another bicycle using a bicycle connection system is not permit- ted. Always make sure that your smart ebike is used for the purposes it was designed for. If the smart ebike is used in ways for which it was not designed, this could result in damage to the fitted components. This could then lead to accidents and injuries. The smart ebike is not intended for persons with limited physical, sensory or mental abilities. The ebike is not suitable for children under 14 years old. Taking the battery for your smart ebike on a passenger plane is not permitted. Transporting the ebike with the battery fitted on a vehicle rear-mounted cycle rack or roof carrier is not permitted. Remove the battery before transporting (Y page 41). Before transporting also remove components which are not securely bolted on such as, e.g. the control console, smartphone and net pockets. Pedelec (Pedal Electric Cycle) Pedal-assist technology The smart ebike belongs to a class of elec- trically assisted bicycles called pede- lecs. Another name for pedelecs is EPAC (electric power assisted cycles). Pedelecs provide assistance only when your are exerting force on the pedals. A pedal sen- sor in the pedal-crank bearing measures the force you are exerting and determines how much propulsion power will be provi- ded by the electric motor. When you stop pedalling, the electric motor switches off. Before reaching the maximum assisted speed, the power from the electric motor is gradually decreased until the pedal assis- tance finally shuts off. In European coun- tries, for example, the maximum assisted speed is 25 km/h (15.5 mph). If you are not using the pedal-assist function, you can ride faster than the maximum assisted speed. i The maximum assisted speed and the continuous rating of the electric motor are indicated on a sticker located on the ebike. Pedal sensor in the pedal-crank bear- ing ! The sensor used to determine the ped- alling power can lose its electronic cal- ibration. This can result in malfunc- tioning of the pedal-assist function. Keep magnets and large metallic objects,

Introduction. 11 * optional Z

e.g. hammers, away from the pedal-crank

Smart_Ebike_Manual_80p.pdf · p. 18 · Applies to: ebike

bearing. Generator mode (recuperation) Your smart ebike is equipped with a so- called regenerative brake. This technol- ogy allows you to convert kinetic energy into electrical energy. When you apply the brakes, the electric motor acts as a gener- ator (generator mode). Electrical energy generated in this way is returned to the battery. At the same time, the energy recu- peration process brakes your ebike without wear on the brakes. Serial number You will find the serial number of your ebike on the right-hand side of the frame, near the pedal-crank bearing. Write down the serial number and keep it in a safe place. 12

Introduction.

>> At a glance.

Smart_Ebike_Manual_80p.pdf · p. 19 · Applies to: ebike

Overall view ..................................... 14 Cockpit ........................................... 15 Control console ................................. 16

Overall view

Smart_Ebike_Manual_80p.pdf · p. 20 · Applies to: ebike

Function Page : Luggage carrier* 30 ; Seat 22 = Battery 39 ? Handlebars and front end A Brake system 37 B Control console 25 C Headlamp 26 D Front wheel 57 Function Page E Fork 48 F Pedals 24 G Kickstand 29 H Drive belt (carbon drive belt) 43 I Rear wheel 58 J Electric motor K Tail lamp 14 Overall view

At a glance. * optional

Cockpit

Smart_Ebike_Manual_80p.pdf · p. 21 · Applies to: ebike

Function Page : Left grip 23 ; Front wheel brake1 38 = Bell ? Smartphone cradle* 31 A Control console 25 Function Page B Rear wheel brake2 38 C Gearbox gear indicator 29 D Twist-grip for gearshift 29 E Right grip 23 F Stem 1 United Kingdom: Rear wheel brake 2 United Kingdom: Front wheel brake Cockpit 15

At a glance. * optional

Control console

Smart_Ebike_Manual_80p.pdf · p. 22 · Applies to: ebike

Function Page : Ü button: to switch the system on/off, to switch the lighting on/off 25 ; Display = Bar display for generator level 27 ? Speedometer 29 A Bar display for drive level 27 B f button: to increase values C g button: to decrease values Function Page D Drive level (A) / Generator level (G) indicator 27 E On-board computer: trip meter, ride time, total distance recorder, aver- age speed and time of day 29 F Charge indicator 27 G î: button: to set the time, select options/ reset the on-board com- puter display 29 16 Control console

At a glance.

>> Safety.

Smart_Ebike_Manual_80p.pdf · p. 23 · Applies to: ebike

Useful information ............................ 18 Safety-relevant equipment .................. 18 Suitable equipment ........................... 18 Inspection before starting a journey ..... 18

Useful information

Smart_Ebike_Manual_80p.pdf · p. 24 · Applies to: ebike

i This Owner's Manual describes all mod- els and all standard and optional equip- ment available for your ebike at the time of publication of the Owner's Manual. Country-specific differences are possi- ble. Note that your ebike may not be fit- ted with all features described. This is also the case for systems and functions relevant to safety. i Read the information on qualified spe- cialist workshops: (Y page 10). Safety-relevant equipment The lighting system does not work when you ride your ebike without the control console or battery. smart recommends that you always ride with the lights on, even during the daytime. As a pedelec vehicle, the smart ebike is subject to laws governing the use of vehi- cles on public roads. In Germany, for exam- ple, this is the Road Traffic Licensing Regulation (StVZO) for vehicles. The smart ebike is equipped with a lighting system with the active and passive components required for use on public roads. It also has an appropriate brake system and a bell. The lighting system includes the following components: Rheadlamp and tail light Rwhite reflector in the fork crown Rred reflector on the seat Rred reflector on the luggage carrier* Rreflective strips on the tyre sidewalls Ryellow reflectors on the pedals Check the safety equipment regularly and have it repaired at a qualified specialist workshop as needed. Suitable equipment Depending on the country in which you use your smart ebike, you may be required to wear a helmet. Irrespective of any helmet law, smart recommends that you always wear a suitable helmet and goggles. Wear conspicuous, bright clothing appro- priate for cycling and shoes which are suitable for the bike's pedals. When riding in traffic, always be considerate and observe the traffic rules and regulations in order to avoid endangering yourself and others. Inspection before starting a journey Checking tyres and wheels G WARNING If seated at an angle, valves may break off while the ebike is in operation. If this happens, the tyre will suddenly lose pres- sure. There is a risk of an accident. Check the seating of the valves. The valves must extend from the wheel rim at right angles. Correct the position of any incor- rectly seated valves immediately. Before every ride, check the following: Rtyres and wheels for damage and foreign bodies lodged in the tyres. Damaged wheels can lead to a loss of pressure and result in further damage. Rtyre tread depth Rtrue running of the wheels by allowing both wheels to rotate freely. Out-of- round wheels can be an indication of tyres which have burst at the side, broken axles or torn spokes. Also investigate any rattling noises and check bearings and bolted connections if necessary. 18 Inspection before starting a journey

Safety. * optional

Checking the drive belts

Smart_Ebike_Manual_80p.pdf · p. 25 · Applies to: ebike

G WARNING Inadequately secured belt pulleys and safety guards may become loose while the ebike is in operation. Incorrectly aligned drive belts may become detached from the belt pulleys while the ebike is in opera- tion. There is a risk of accident and injury. RBefore every ride, check to make sure the drive belt is properly aligned and ten- sioned, and the belt pulleys are bolted securely. RAlso check for proper installation of the slip guard to prevent the drive belt jumping teeth or slipping. Always follow all the instructions on han- dling the drive belt – particularly every time the rear wheel is removed or fitted (Y page 59). Extra caution is required in these cases in order to prevent damage to the drive belt. Checking the battery lock Before every ride, make sure the locking cylinder on the battery lock is engaged. If the battery is not retained by the lock, it could fall out while the ebike is in opera- tion. Checking the operation of the brake system Before every ride, carry out a stationary brake test. To do so, pull the brake levers towards the handlebar using two fingers and normal braking force. The brake lever must not come into contact with the han- dlebar (Y page 24). A distance “A” must remain between the brake lever and the handle, even when maximum hand force is applied. Checking the brake system for wear G WARNING After braking, particularly during long descents, the brake discs and callipers as well as the quick-release connections and axle nuts may become extremely hot. There is a risk of injury. Wait until these components have cooled down before touching them. Check the brake pads for wear before every ride (Y page 48). Carry out a visual inspection of the brake discs: Rthe friction disc must not show any signs of scoring or breakout. It must be free of oil and dirt. RAll bolts must be present and securely in place. Check the brake callipers for oil leakage. Make sure that the brake cables are free of kinks. Check the brake cables for leaks. Checking the bolted connections Before every ride, check to make sure the bolted connections listed below are securely tightened: X check to make sure the quick-release connector on the front wheel is securely seated. The word “CLOSE” must be visible on the quick-release connector lever. It must Inspection before starting a journey 19

Safety. Z

not be possible to rotate the quick-

Smart_Ebike_Manual_80p.pdf · p. 26 · Applies to: ebike

release connector. X check the rear wheel for proper fit. All bolted connections must be securely tightened. Alternate pushing and pull- ing on the rear wheel must not cause it to move. X check to make sure the handles and brake handles are securely seated. It must not be possible to rotate the han- dles or brake handles. X check to make sure the seat and seatpost are securely seated. Attempts to turn and tilt the seat must not cause it to move. X check the luggage carrier* for proper fit. All bolted connections must be securely tightened. 20 Inspection before starting a journey

Safety. * optional

>> Controls.

Smart_Ebike_Manual_80p.pdf · p. 27 · Applies to: ebike

Useful information ............................ 22 Adjusting the seat position ................. 22 Removing/fitting the control console .... 25 Switching the system on the control console on/off .................................. 25 Setting the time ............................... 26 Lighting system ................................ 26 Checking the charge level of the bat- tery ................................................ 27 Selecting the drive/generator level ...... 27 On-board computer ............................ 29 Shifting gears .................................. 29 Kickstand ........................................ 29 Stowing and features ......................... 30

Useful information

Smart_Ebike_Manual_80p.pdf · p. 28 · Applies to: ebike

i This Owner's Manual describes all mod-

els and all standard and optional equip-

ment available for your ebike at the time

of publication of the Owner's Manual.

Country-specific differences are possi-

ble. Note that your ebike may not be fit-

ted with all features described. This is

also the case for systems and functions

relevant to safety.

i Read the information on qualified spe-

cialist workshops: (Y page 10).

Adjusting the seat position

Notes

The optimum seat position is an important

factor for your well-being on the smart

ebike. A comfortable and fatigue-free seat

position is an individual matter. smart

gives you recommendations for the basic

settings of the components below. The

optimum setting may only become clear

after going on a longer tour.

Adjust the settings of the following com-

ponents to your requirements:

Radjust the seat height, angle and posi-

tion

Radjust the angle of the grips

Radjust the angle and reach of the brake

handles

i To suit individual requirements,

higher handlebars as well as additional

seat post variants are available as

accessories. The length of the seat post

can be adjusted to your individual body

size. Further details can be obtained

from any smart Centre.

Adjusting the saddle

Adjusting the saddle height

G WARNING

If you pull the seat post too far out of the

seat tube, then the clamp can no longer

secure the seat post sufficiently. The seat

post could come loose or break during the

tour.There is a risk of accident and injury.

Do not pull out the seat post beyond the

minimum insertion depth.

Seat post ; Seat post clamp = Seat tube ? Clamping bolt Minimum insertion depth: irrespective of any marking, the seat post must always be inserted at least 10 cm (3.9 in) into seat tube =. X Release clamping bolt ? on clamp ; using a 5 mm (0.2 in) Allen key. Seat post : can be moved in seat tube =. i Do not pull out seat post : beyond the minimum insertion depth. X Adjust the saddle to the desired height. i If you put your heel on the pedal when it is at its lowest point and your leg is fully stretched, then the saddle is at the cor- rect height. 22 Adjusting the seat position

Controls.

X Tighten clamping bolt ? with a torque

Smart_Ebike_Manual_80p.pdf · p. 29 · Applies to: ebike

of 9 Nm (6.64 lb-ft).

X After riding 30 km (19 miles), retighten

clamping bolt ? to the specified torque

of 9 Nm (6.64 lb-ft).

Adjusting the saddle position and angle

Bolts for securing the seat

X Release both bolts : with a 5 mm

(0.2 in) Allen key.

The horizontal position of the seat can

be adjusted as well as its angle.

X Move the seat horizontally and adjust the

angle to be level.

i When the ball of your foot is on the pedal

and the pedal is at its lowest point:

Ryour knee should be slightly bent

Ryour kneecap should be positioned in

a vertical line to the pedal axle

You have then set a good seat position.

X Tighten both bolts : alternately, until

a torque of 12 Nm (8.85 lb-ft) is achieved.

X After riding 30 km (19 miles), retighten

bolts : alternately to the specified

torque of 12 Nm (8.85 lb-ft).

Adjusting the grips

Grip ; Clamping bolt You can adjust grips : so that the balls of the hands rest fully on the contact areas. The wrist should then be as straight as pos- sible. Try out the most comfortable posi- tion of the grips for you. X Release clamping bolt ; on both grips : using a 4 mm (0.16 in) Allen key. X Turn grips : to a comfortable position. X Make sure that grips : finish flush with the ends of the handlebars. X Tighten clamping bolts ; to a torque of 5 Nm (3.69 lb-ft). When grips : have been tightened to the specified torque, it should no longer be possible to turn them. X After riding 30 km (19 miles), retighten clamping bolts ; to the specified tor- que of 5 Nm (3.69 lb-ft). Adjusting the seat position 23

Controls. Z

Adjusting the brake handles

Smart_Ebike_Manual_80p.pdf · p. 30 · Applies to: ebike

Example: rear wheel brake

Brake handle

; Clamping bolts

You can adjust the brake handles to match

the position of the grips. If your fingers,

when extended from the arm, rest on the

brake levers then the brake handles are set

correctly. The wrist should be as straight

as possible when doing so.

X Release both clamping bolts ; on brake

handle : using a T25 torx wrench.

X Turn brake handle : to a comfortable

position.

X Tighten both clamping bolts ; alter-

nately to a torque of 3 Nm (2.21 lb-ft).

When brake handles : have been tight-

ened to the specified torque, it should

no longer be possible to turn them.

X After riding 30 km (19 miles), retighten

clamping bolts ; to the specified tor-

que of 3 Nm (2.21 lb-ft).

Adjusting the reach of the brake levers

G WARNING

If you can pull the brake levers through to

the handlebars, you cannot use the full

braking force when braking hard. The brak-

ing distance is increased as a result. There

is a risk of an accident.

Always adjust the brake lever as described.

Example: front wheel brake

Brake lever ; T25 torx wrench You can adjust the reach of the brake levers to the size of your hand. Adjust the brake lever so that you can grip it quickly and securely, and use plenty of hand strength at the same time. X Adjust the reach by turning the adjust- ment screw in brake lever :. The gap between brake lever : and the handlebar changes. X Pull brake lever : with maximum hand strength. Brake lever : must not touch the han- dlebar. Pedals The pedals on your smart ebike are suitable for closed shoes with hard soles. Touring cycling shoes which are equally suitable for cycling and walking are ideal. 24 Adjusting the seat position

Controls.

Removing/fitting the control console

Smart_Ebike_Manual_80p.pdf · p. 31 · Applies to: ebike

Removing the control console

Control console

; Fuse

X To unlock control console :, press

safety catch ;.

Slide control console : out of the

holder.

Inserting the control console

X Slide control console : into the holder

on the stem until safety catch ;

engages.

You will hear a clicking noise if the

safety catch is correctly engaged.

Switching the system on the control

console on/off

G WARNING

Operating the ebike information systems

and communication units when riding the

ebike will distract you from the traffic

conditions. You could also lose control of

the ebike. There is a risk of an accident.

Only operate these units when the traffic

situation permits. If this is not possible,

pull over at a safe place and enter the

information when the ebike is parked.

Button Ü ; Bike mode symbol = Button f X To switch on: press button : or button = briefly on the control console. An audible signal sounds to confirm the system has been switched on. The system runs through a self-diagnosis which ends with a countdown on the speedometer. The light and display lighting are switched on. Indicator lamp _ appears in the display. i Once you have started the system, it remains in bike mode ; (i.e. normal bicycle operation with no electric pedal power assistance and with no generator operation). X To switch off: press button : briefly. An audible signal sounds to confirm the system has been switched off. Switching the system on the control console on/off 25

Controls. Z

Setting the time

Smart_Ebike_Manual_80p.pdf · p. 32 · Applies to: ebike

Button Ü

; Button f

= Button g

? CLOCK display

A Button î

X Press button : and button A simulta-

neously.

CLOCK and the time currently set are dis-

played; the hours will flash.

X Press button ; or button = to set the

correct hour.

X Press button : to change to the minutes.

X Press button ; or button = to set the

correct minutes.

X Press : to confirm.

The time is now stored.

Lighting system

Notes

Your ebike's lighting system will be

switched on automatically every time you

switch the system on (daytime driving

lights).

To increase safety, smart recommends that

you always ride with the lighting system

switched on. The LED lights consume min-

imum power and have almost no effect on the

range of your smart ebike.

Switching the lights off

Button Ü

X When the system is switched on: press

button : for four seconds.

The lights and display lighting are

switched off.

i When you switch off the system, the

lighting system will also switch off. If

you switch the system back on, the light-

ing system will also be switched back on.

Switching the lights on

Button Ü ; Indicator lamp _ X When the system is switched off: press button : briefly. The system is switched on. The lights and display lighting are also switched on. Indicator lamp ; appears in the dis- play. 26 Lighting system

Controls.

Checking the charge level of the bat-

Smart_Ebike_Manual_80p.pdf · p. 33 · Applies to: ebike

tery

Checking the charge level on the con-

trol console

Charge indicator Z

When the system is switched on, the battery

symbol on charge indicator : shows how

much battery power is left.

If all the bars are visible, the battery is

100 % charged.

Checking the charge level directly on

the battery

Battery

; Charging socket

X Slowly slide your finger over charging

socket ; on battery :.

The LED ring around charging socket ;

lights up in colour.

i The system does not have to be switched

on for this.

The colour of the LED ring indicates the

battery charge level:

LED ring colour

Charge level

Green

100-85 %

Orange

85-25 %

Red

< 25 %

Selecting the drive/generator level

Selecting the drive level

G WARNING

If pedal assist is activated on smooth or

slippery road surfaces, the rear wheel can

spin and lose grip when you accelerate.

There is a risk of an accident.

Always deactivate pedal assist on smooth or

slippery road surfaces.

Drive level 3 (example)

Drive level bar indicator ; Button f = Button g The drive level is used to select how much power the electric drive should provide to assist your own pedal power. You can select between four drive levels. X To increase the drive level: press but- ton ; on the control console. A will appear in the display. Bar indi- cator : shows which drive level you have selected. If you have already set a gen- Selecting the drive/generator level 27

Controls. Z

erator level, you must first reduce the

Smart_Ebike_Manual_80p.pdf · p. 34 · Applies to: ebike

generator level with button ;.

X To reduce the drive level: press button

=.

Generator mode: selecting the genera-

tor level

G WARNING

If the generator mode is activated or you

apply the front wheel brake, the electric

motor will brake the rear wheel. The rear

wheel could lock and lose grip on smooth or

slippery road surfaces. There is a risk of

an accident.

RAlways deactivate the generator on

smooth or slippery road surfaces.

RIf possible, only brake with the rear

wheel brake on smooth or slippery road

surfaces.

Generator mode: generator level 3 (example)

Generator level bar indicator ; Button f = Button g The generator level determines how much braking power the electric motor should provide to brake the ebike in generator mode. The generator level also controls how much braking power is used to recharge the battery. You can select between four gen- erator levels (Y page 36). i Please bear the following in mind: ROnce you have selected a generator level, the ebike will use regenerative braking until the generator mode has been deactivated again. RIf you apply the front wheel brake, the electric motor will automatically apply the rear wheel brake even if the generator mode is deactivated. The level of braking power applied to the rear wheel depends on the riding speed and cannot be regulated. Exception: the rear wheel brake will not be applied automatically if the battery is fully charged. X To switch on the generator mode: press button = on the control console. G will appear in the display. Bar indi- cator : shows which generator level you have selected. If you have already set a drive level, you must first reduce the drive level with button =. X To increase the generator level: press button =. X To reduce the generator level: press button ;. X To switch off the generator mode: press button ; repeatedly until G disappears from the display. 28 Selecting the drive/generator level

Controls.

On-board computer

Smart_Ebike_Manual_80p.pdf · p. 35 · Applies to: ebike

Button î

; Display of functions

= Speedometer

Speedometer = displays the current speed

in km/h (mph).

X To change display ;: press button :

briefly.

Press the button to switch display ;

between:

Rtrip meter DIST in km (miles)

Rodometer ODO in km (miles)

Rjourney time CHRONO in hours and

minutes

Raverage speed AVSPD in km/h (mph)

Rtime CLOCK. Setting the time

(Y page 26)

i Depending on the country, the speeds

and distances are displayed in either

"km/h" or "mph" and "km" or "miles".

X To reset the values: press and hold but-

ton :.

The following displays ; are set to 0:

Rtrip meter DIST

Rjourney time CHRONO

Raverage speed AVSPD

Shifting gears

Gear indicator ; Twist-grip A transmission with 3 gear ratios is inte- grated into the smart ebike's drive. You change gear by turning twist-grip ; on the handlebars. Gear indicator : on twist-grip ; displays which gear is engaged. X Turn twist-grip ; until the gear you require is engaged. Gear indicator : shows the engaged gear in red. i You can shift gears when the ebike is stationary or when riding. The smoothest way to change gears when riding is to lighten the pressure on the pedals when shifting gears. Kickstand G WARNING Riding the ebike with the kickstand down can cause a fall. There is a risk of accident and injury. Always kick up the kickstand before riding off. ! Parking the ebike on downhill slopes or on soft ground can cause the ebike to fall over and become damaged. Park your ebike on level, firm ground, if possible. On uphill or downhill gradients, always Kickstand 29

Controls. Z

park the ebike in the line of fall, with

Smart_Ebike_Manual_80p.pdf · p. 36 · Applies to: ebike

the front wheel facing uphill.

! If you push the ebike backwards with the

kickstand down, the pedals will turn and

may become jammed as a result. Always

kick up the kickstand before moving the

ebike backwards.

! The kickstand is not designed to hold a

person's weight. Never sit on the ebike

when the kickstand is down.

Kickstand Always kick up kickstand : before pushing or riding the ebike. Stowing and features Luggage rack* Important safety notes G WARNING A laden luggage carrier changes the riding characteristics of the ebike. Steering and braking are particularly impaired. The braking distance may increase. There is a risk of an accident. RMake sure that you keep the centre of gravity of the load as low as possible. Stow heavier objects lower on the bike than lighter objects. RRide carefully in bends and when chang- ing directions. RTake into account the longer braking distances. RTake into account the additional weight when stopping and while the ebike is sta- tionary. G WARNING Objects that are not correctly secured may fall from the luggage carrier. Objects may become caught between the rear wheel spokes or in the drive belt and cause a fall. There is a risk of accident and injury. ROnly transport objects on the luggage carrier or in the mesh pockets provided. RAlways secure transported objects and bicycle panniers on the luggage carrier in such a way that they cannot fall down. RSecure the transported objects and fas- tening belts so that: - they cannot fall down. - they cannot become caught between the rear wheel spokes or in the drive belt. G WARNING The luggage carrier may become detached from the ebike and fall onto the road. There is a risk of accident and injury. RAlways mount the luggage carrier as described. RBefore every journey, check that the lug- gage carrier screws are securely tight- ened. RDo not make any modifications to the lug- gage carrier and its anchorage points. G WARNING If you overload the luggage carrier, it may become detached from the ebike and fall onto the road. There is a risk of accident and injury. Always observe the permissible carrying capacity of the luggage carrier. Maximum permissible carrying capacity of the luggage carrier: 15 kg (33 lbs). 30 Stowing and features

Controls. * optional

When transporting objects on the luggage

Smart_Ebike_Manual_80p.pdf · p. 37 · Applies to: ebike

carrier, make sure that the tail light and

the reflectors on the tyre sidewalls are

clearly visible to other road users.

The luggage carrier designed for the smart

ebike is not suitable for carrying a child

seat.

Mounting the luggage carrier

Front screw on dropout ; Luggage carrier = Frame clamp ? Clamp screws X Loosen and unscrew screws : on the left and right-hand side. X Loosen and unscrew screws ? on clamp =. X Position the luggage carrier above the rear wheel and insert screws : on both sides. X Attach clamp = around the bike frame and insert screws ?. X Tighten screws : on the left-hand and right-hand side to a torque of 22 Nm (16.23 lb-ft). X Tighten screws ? on clamp = to a torque of 6 Nm (4.43 lb-ft). X After riding for 30 km (19 miles), re- tighten screws : and ? to the specified torques. Smartphone cradle* Notes G WARNING Operating the ebike information systems and communication units when riding the ebike will distract you from the traffic conditions. You could also lose control of the ebike. There is a risk of an accident. Only operate these units when the traffic situation permits. If this is not possible, pull over at a safe place and enter the information when the ebike is parked. The e-bike smartphone cradle is suitable for smartphones with screen sizes of between 8.89 cm (3.5 in) and 10.92 cm (4.3 in). You can rotate the smartphone cradle into a landscape or portrait mode to suit the application. It can also be adjusted into 4 different tilt positions without any tools. You can also charge your smartphone during a ride using the USB port underneath the headlamp. Always make sure that your smartphone is securely engaged in the smartphone cradle. Stowing and features 31

Controls. * optional Z

Mounting the smartphone cradle

Smart_Ebike_Manual_80p.pdf · p. 38 · Applies to: ebike

Removing the stem face plate

Electrical connectors on the headlamp

Control console contact plate

Data cable

; Generator sensor cable

= Control console contact plate

? Screw

A Stem face plate

X Remove control console (Y page 25).

X Pull sensor cable ; off contact plate

=.

X Loosen retainer of data cable : using a

screwdriver and detach data cable :

from contact plate =.

X Unscrew screw ? using a T20 Torx wrench

and pull contact plate = upwards

slightly. As you do so, press against con-

tact plate = from underneath around

electrical connectors : and ;.

X Pull face plate A backwards.

X Pull contact plate = upwards.

Removing the cover

Screws for cover/headlamp casing

; Cover

X Unscrew screws : using a 2.5 mm (0.1 in)

Allen key.

X Remove cover ;.

X Screw in screws : for the headlamp cas-

ing again and tighten to a torque of

1 Nm (0.74 lb-ft).

Mounting the smartphone cradle

Front handlebar clamp screws ; Rear handlebar clamp screws X Unscrew front handlebar clamp screws : using a 5 mm (0.2 in) Allen key. X Position the smartphone cradle on the handlebar clamp. X Insert screws : through the smartphone cradle and handlebar clamp. 32 Stowing and features

Controls.

X Alternately tighten screws : to a torque

Smart_Ebike_Manual_80p.pdf · p. 39 · Applies to: ebike

of 6 Nm (4.43 lb-ft). X Alternately tighten both rear handlebar clamp screws ; to 6 Nm (4.43 lb-ft). X After riding for 30 km (19 miles), re- tighten screws : and ; to the specified torque of 6 Nm (4.43 lb-ft). Mounting the stem face plate X Insert the control console contact plate. X Slide the face plate onto the stem. X Push the contact plate down completely. X Insert the contact plate screw and tighten to a torque of 1 Nm (0.74 lb-ft). X Insert the electrical connectors for the data cable and the sensor cable into the contact plate. X Insert the control console (Y page 25) X Check whether the lamp is on and all the information is displayed on the control console display. X Take a test ride to check that braking assistance is working when the front wheel brake is applied. Stowing and features 33

Controls. Z

>> Operation.

Smart_Ebike_Manual_80p.pdf · p. 41 · Applies to: ebike

Useful information ............................ 36 Driving tips .................................... 36 Charging the battery .......................... 39 Removing/fitting the battery ............... 41 Storing the battery ............................ 43 Belt drive ....................................... 43 Tyres and wheels ............................... 44 Transporting the ebike ...................... 45 Maintenance and care ........................ 46

Useful information

Smart_Ebike_Manual_80p.pdf · p. 42 · Applies to: ebike

i This Owner's Manual describes all mod- els and all standard and optional equip- ment available for your ebike at the time of publication of the Owner's Manual. Country-specific differences are possi- ble. Note that your ebike may not be fit- ted with all features described. This is also the case for systems and functions relevant to safety. i Read the information on qualified spe- cialist workshops: (Y page 10). Driving tips Riding with electric assistance Pedal assist G WARNING If pedal assist is activated on smooth or slippery road surfaces, the rear wheel can spin and lose grip when you accelerate. There is a risk of an accident. Always deactivate pedal assist on smooth or slippery road surfaces. The smart ebike only assists you when you apply force to the pedals. When you stop pedalling, the electric motor switches off. Pedal assist will also switch off if you exceed the maximum power assist speed (varies according to country) (Y page 11). The drive power depends on the drive level you have selected (Y page 27). The higher the drive level, the less effort you yourself have to provide to maintain a specific speed. Drive level (A) Riding situation None Riding without electrical pedal assist 1 Riding on level ground Drive level (A) Riding situation 2 Riding uphill, riding with headwind 3 Riding on steep uphill gra- dients, riding with strong headwind 4 Riding on extremely steep uphill gradients i Pedal off by first pushing the left leg down on the pedal. In this way, the pedal force sensor can pick up your pedal force more effectively and can activate the electric motor more quickly to provide assistance. This is particularly of advantage when riding uphill. Generator mode G WARNING If the generator mode is activated or you apply the front wheel brake, the electric motor will brake the rear wheel. The rear wheel could lock and lose grip on smooth or slippery road surfaces. There is a risk of an accident. RAlways deactivate the generator on smooth or slippery road surfaces. RIf possible, only brake with the rear wheel brake on smooth or slippery road surfaces. In generator mode, the electric motor is used as a generator and charges the battery during riding. The braking power gener- ated during charging is used to brake the ebike. The amount of regenerative braking depends on the generator level selected in generator mode (Y page 28). i If you apply the front wheel brake, the electric motor will automatically apply the rear wheel brake even if the genera- tor mode is deactivated. The level of braking power applied to the rear wheel 36 Driving tips

Operation.

depends on the riding speed and cannot

Smart_Ebike_Manual_80p.pdf · p. 43 · Applies to: ebike

be regulated. Exception: the rear wheel brake will not be applied automatically if the battery is fully charged. i The energy recuperated in generator mode can only be stored in the battery if the current charge level permits. Energy recovery may be deactivated when riding down mountains if the battery is fully charged. Riding in generator mode then has no braking effect. Generator level (G) Driving situation None No braking effect, no regen- erative braking 1 Riding on gentle downhill slopes, tailwind 2 Riding on downhill slopes, tailwind 3 Riding on steep downhill gradients 4 Riding on extremely steep downhill gradients Energy-saving driving style Your smart ebike assists you with a brush- less wheel hub motor integrated into the rear wheel. Wheel hub motor power output: RUnited Kingdom 200 W REU countries (except the United King- dom) 250 W RCanada 350 W Depending on the drive level selected, the riding style and the topography, the drive assists you for a range of up to 100 km (62 miles). If you wish to ride further, the smart ebike behaves like a completely normal bicycle without pedal assistance. The range of the smart ebike with a fully charged battery depends on the following factors: Rthe physical performance of the rider Rthe drive and generator level selected Rthe gear selected Rthe gross weight of the ebike, rider and load Rthe tyre pressure Rthe road surface Rthe topography Rthe temperature Rthe wind conditions Rthe nature of use with frequent starts or even-paced stretches Rand the use of generator mode (energy recuperation) when braking To achieve the maximum possible range, observe the following recommendations: Rselect a drive level which is as low as possible and as high as necessary. Rto charge the battery during the tour, use generator mode as often as possible. Rselect a low gear on an uphill gradient and a high gear on level ground or when riding downhill. Rdo not carry any unnecessary weight. Rcheck the tyre pressures regularly every 14 days and correct them when required (Y page 44). Braking Notes on disc brakes G WARNING On wet roads: Rthe frictional force between the tyres and the road is reduced. Rwater between the brake pads and brake disks reduces the effect of the brake sys- tem. Driving tips 37

Operation. Z

The braking distance is increased. There

Smart_Ebike_Manual_80p.pdf · p. 44 · Applies to: ebike

is a risk of an accident. ROn wet roads brake sooner to compensate for the longer braking distance. ROn wet roads brake with greater care to prevent the wheels from locking. G WARNING When braking the front wheel abruptly the rear wheel can lift up. You could be thrown over the handlebars in the process. There is a risk of an accident. RBrake the ebike with the front and rear brake at the same time. RMove your body's centre of gravity to the rear when braking abruptly. The smart ebike is equipped with hydraulic disc brakes which will bring you to a stand- still quickly and safely, if required. Disc brakes respond more quickly than rim brakes, in particular on wet roads. A hydraulic disc brake builds up a high braking effect with only minimal hand strength. To distribute braking force to both wheels, use both brakes at the same time. The pedal assistance of the electric motor is interrupted by braking the front brake (or if you stop pedalling). i Please be aware that your smart ebike does not have a coaster brake. If you are not yet familiar with the braking effect of hydraulic disc brakes, first carry out some test braking manoeuvres on a high-grip surface away from traffic. Avoid continuous braking. On long down- hill stretches, brake with both brakes briefly but firmly. When you intermittently release the brakes they can cool down again. Stop at the first signs of overheat- ing. Symptoms indicating overheating include: Rincreased hand strength Rthe build up of odours Rloud scraping noises Let the brake system cool down before rid- ing on. Wet conditions reduce the braking effect and lead to the tyres skidding more easily. On wet roads, allow for longer braking dis- tances, ride more slowly and brake care- fully. Braking with the disc brakes X To brake with the front brake: pull the left3 brake lever. There is a sensor installed in the brake handle for the front brake which switches the electric motor to energy recupera- tion when the front wheel is braked (Y page 28). In this way the electric motor always simultaneously brakes the rear wheel, even if generator mode is switched off. The level of the braking force on the rear wheel depends on the speed and cannot be modulated. Excep- tion: if the battery is fully charged the rear wheel is not braked simultaneously. i Adopt an anticipatory riding manner to try and avoid abrupt braking. If possible only brake the ebike through energy recuperation. If you only pull the brake lever for the front brake gently, the ebike brakes friction-free through energy recuperation alone. X To brake with the rear brake: pull the right4 brake lever. With disc brakes the pressure point must be immediately stable. If the pressure point has not been reached after two thirds of the travel, pull the lever several times (pumping), until the pads come into contact with the disc. If the pressure point shifts 3 United Kingdom: the right brake lever operates the front brake 4 United Kingdom: the left brake lever operates the rear brake 38 Driving tips

Operation.

during the tour then the brake system must

Smart_Ebike_Manual_80p.pdf · p. 45 · Applies to: ebike

be bled at a qualified specialist workshop. i Pressure point: each brake has a cer- tain amount of free travel at the brake lever. Once this free travel is overcome with limited hand strength, the brakes grip and the pressure point has been reached. If the brake is correctly set and bled, increased hand strength increases the braking power with minimal brake lever travel. Brake system wear The brake pads and brake discs wear as a result of friction. The more often you ride in mountainous terrain and through rain or mud, the greater the wear. The smart ebike brake system has fully automatic brake pad compensation. This balances out the brake pad wear and ensures that the pressure point remains the same always. The wear on the brake pads (Y page 48) and on the brake discs (Y page 48) cannot be evaluated from the brake lever and must therefore be checked before every tour (Y page 48). Have worn brake pads replaced at a qualified specialist work- shop. Bedding in new brake pads New brake pads must be bedded in until they reach their optimum deceleration per- formance. To do this, accelerate your ebike approx. 30 – 50 times to about 30 km/h (19 mph) and brake to a standstill When the required hand strength for braking no lon- ger reduces then the bedding-in process is completed. Charging the battery Important safety notes G DANGER High voltage is used to charge the battery. You could get an electric shock if the power cable or mains socket is damaged, wet or dirty. There is a risk of fatal injury. ROnly use the charger supplied to charge the battery. ROnly use a dry charger. ROnly use an undamaged power cable and charger. Immediately replace a damaged power cable and charger. RBefore connecting the charger cable, remove any foreign objects, such as dirt, ice or snow, from the charge socket. G WARNING Using a charger other than the one supplied can cause the battery to overheat. There is a risk of explosion. Only use the charger supplied to charge the battery. G WARNING Deep battery discharge can cause an inter- nal short circuit. The battery heats up to an extremely high temperature. There is a risk of fire. RAvoid deep battery discharge during use as well as during storage. RWhen not in use, fully charge the battery at regular intervals, and at least every 6 months. RDo not carry a deeply discharged battery on the ebike. ROnly use the battery for the smart ebike. RDo not expose the battery to storage tem- peratures below -10 † (14 ‡) and above 45 † (113 ‡). Please note that tempera- tures above 45 † (113 ‡) can occur around heaters, in direct sunlight or in over- heated vehicle interiors. Charging the battery 39

Operation. Z

RDo not use the charger in damp locations

Smart_Ebike_Manual_80p.pdf · p. 46 · Applies to: ebike

or in ambient temperatures below -10 † (14 ‡) or above 40 † (104 ‡). RDo not immerse the battery into water. RThe battery and the charger do not have to be serviced. Do not try to disassemble or modify the battery or the charger. Do not subject the battery to a high pres- sure. Please note that high pressure can be applied as a result of load from heavy objects. You may not use a battery with a damaged casing. RKeep the battery away from small chil- dren. RIf, while the battery is in use, is being charged or is in storage, you notice that the battery gets hot, develops a strong smell, alters in appearance or behaves abnormally in any way, stop using the battery immediately. Heat develops when charging the battery: RMake sure that there are no combustible materials close to the battery when charging. RWhen charging, place the charger and battery on a non-combustible surface. RIf you charge the battery while it is still installed on the ebike, position the bike in such way that a fire cannot spread. RDo not charge the battery on carpeted floors. RDo not cover the battery and charger dur- ing charging. Notes on the charger i The charger supplied is suitable for a voltage range of 100 - 240 V. The charger does not need to be switched to the rel- evant voltage range as it automatically detects the voltage range. The charger has no on/off switch. If you do not require the charger, disconnect the plug to save energy. Notes on the battery ! A deep battery discharge causes irre- versible damage and capacity loss. If you do not use the battery for longer periods, charge the battery fully at regular inter- vals and at least every 6 months. Please follow the instructions below to guarantee a long battery life: Rideally, charge the battery at a room temperature of 20 † (68 ‡). Before charging, give the battery sufficient time to reach this temperature. Ravoid frequent full discharges. The bat- tery prefers partial discharges. Lithium ion batteries do not have memory effect. Rbrief discharges with subsequent charges can cause an inconsistency between the charge indicator and the battery charge level. After approx- imately 30 charges, allow the battery to completely discharge and then re-charge it. This will allow the charge indicator to be periodically calibrated to the bat- tery charge level. Every lithium-ion battery is subject to operational wear. Cell oxidation occurs as a result of use and ageing. The battery capacity decreases. The typical lifespan of a lithium-ion battery is between 2 and 3 years, regardless of whether it is used or not. Battery protection mode The battery switches to protection mode if: Rthe ebike is not used for two months Rthe battery has been drained fully and is not charged within one week. The battery is inactive in protection mode. You can only activate the battery again after a complete charge cycle. The lighting system will not function if the battery is in protection mode. Depending on national regulations, it may be pro- 40 Charging the battery

Operation.

hibited to ride a bicycle without a func-

Smart_Ebike_Manual_80p.pdf · p. 47 · Applies to: ebike

tioning lighting system.

Connecting the charger

! Do not turn the pedals when charging

the battery while installed. Otherwise,

the charging socket on the battery may be

damaged.

Battery

; Charge socket with LED ring

= Charge cable connector

The battery can be charged either on the

bike or can be removed and charged sepa-

rately.

When the battery is charged on the bike, the

system can be switched on or off during

charging.

X Connect the charger to charge cable con-

nector = on battery :.

X Connect the charger's mains plug to a

socket.

LED ring ; around the charge socket on

battery : lights up depending on the

charge level and then changes to orange.

Battery : is being charged.

i It takes approx. 5 hours for the battery

to fully charge. Once the battery is fully

charged, the LED ring colour changes

from orange to green.

When charging the battery on the bike,

you can switch on the system if you wish

to check the current battery charge level.

The control console displays the current

charge level.

X First disconnect charge cable connector

= from battery : and then remove the

mains plug from the socket.

Removing/fitting the battery

Removing the battery

On the right-hand side of the ebike, when viewed

in the direction of travel: unlock the battery

On the left-hand side of the ebike, when viewed

in the direction of travel: remove the battery

from the battery holder

g Locked

1 Unlocked

Battery lock ; Key = Recess ? Battery Removing/fitting the battery 41

Operation. Z

X Switch off the system (Y page 25).

Smart_Ebike_Manual_80p.pdf · p. 48 · Applies to: ebike

X On the right-hand side of the ebike:

unlock battery lock : with key ;.

The lock cylinder in battery lock :

moves out and battery ? is unlocked 1.

X On the left-hand side of the ebike: hold

recess = and lift battery ? slightly and

remove it from the side.

X Place the rubber cap over the connector

in the battery holder.

Storing the battery

! Always place the battery on a solid base

with the charge socket facing upwards.

The charge socket and the connector plug

to the battery holder could otherwise

become damaged.

Installing the battery

G WARNING

If the battery's lock cylinder does not

engage properly, the battery is not

secured. The battery could fall out of the

battery holder while you are riding the

bike. There is a risk of an accident.

Always install the battery as described in

the instructions and make sure that the bat-

tery has been locked.

Battery holder guide rails

Battery guide pins

Battery ; Battery lock X Place battery : in position with the guide pins on the guide rails. X Allow battery : to slide downwards slowly. X Press in the lock cylinder of battery lock ; until you hear it engage. Battery : is now locked and secured. The lock cylinder can also be pressed in without inserting the key in the lock. i The lock cylinder cannot be pressed in if the battery is not correctly positioned on the guide rails. In this case, insert the battery again. X Remove the key from battery lock ;. 42 Removing/fitting the battery

Operation.

Storing the battery

Smart_Ebike_Manual_80p.pdf · p. 49 · Applies to: ebike

G WARNING Deep battery discharge can cause an inter- nal short circuit. The battery heats up to an extremely high temperature. There is a risk of fire. RAvoid deep battery discharge during use as well as during storage. RWhen not in use, fully charge the battery at regular intervals, and at least every 6 months. RDo not carry a deeply discharged battery on the ebike. Please observe the following if you do not use the ebike or the battery for long peri- ods: Rdo not store the battery at temperatures below -10 † (14 ‡) or above 45 † (113 ‡). Rdo not expose the battery to temperature fluctuations. The ideal storage temper- ature is between 10 † (50 ‡) and 25 † (77 ‡). Rprotect the battery from moisture to pre- vent corrosion around the electrical contacts. Store the battery in a dry place. Rdo not store the battery near flammable materials. Rdisconnect the battery from the charger between charging cycles. Belt drive Important safety notes G WARNING If you install or handle the drive belt incorrectly, e.g. if you bend or twist it, you may cause damage that is not visible from outside. This type of damage to the drive belt can cause it to tear unexpectedly, causing you to slip off the pedals. There is a risk of accident and injury. RHandle the drive belt with utmost care and follow the instructions for use. RHave a damaged drive belt replaced immediately at a qualified specialist workshop. When handling the drive belt, avoid: Rkinking it in any direction Rtwisting it Rturning it inside out Rreverse bending Rtying or binding it up with cable ties or cord Rusing it as a tool Rmounting the drive belt by applying ten- sion with a lever or by turning the foot pedal Your smart ebike is fitted with an innova- tive drive belt, the Carbon Drive belt. It is a virtually maintenance-free system that does not require re-tensioning or lubri- cating when fitted and handled correctly. Handle this product with the utmost care to avoid damaging the carbon fibres embed- ded into the belt. Carbon fibres can withstand high tensile stress, but are sensitive to bending loads, shearing force, nicking and impact. Even though the belt's carbon fibres are sheathed, it is still extremely important to handle the Carbon Drive with care. Incorrect handling results in damage to the carbon fibres inside the drive belt. This type of damage to the drive belt can cause the belt to tear suddenly under load during a ride. Never use a drive belt that has been dam- aged. Riding in ice and snow G WARNING The belt pulleys can become clogged when riding the bike on ice and snow or clay mud. Belt drive 43

Operation. Z

This can cause the drive belt to skip or slip

Smart_Ebike_Manual_80p.pdf · p. 50 · Applies to: ebike

off and become damaged. This type of dam- age to the drive belt can cause it to tear unexpectedly, causing you to slip off the pedals. There is a risk of accident and injury. Do not ride the ebike on surfaces that are covered with snow, ice or mud. Tyres and wheels Notes G WARNING The water jet from a high-pressure cleaner can cause damage to the tyres or drive belt that is not visible on the surface. Compo- nents damaged in this way can fail unex- pectedly. There is a risk of an accident. Do not use a high-pressure cleaner when cleaning the ebike. Have damaged tyres or drive belt replaced without delay. The tyres establish the contact with the road surface. They provide grip and trac- tion and, depending on the tyre pressure, absorb small bumps. Although the wheels of your smart ebike are manufactured with great care and deliv- ered trued, this does not prevent the spokes from losing tension on the first kilome- tres. For this reason, you should regularly inspect the tension of the spokes and have them re-centred by a smart dealer. Tyre pressure G WARNING If the tyre pressure drops repeatedly, inspect the tyres for foreign objects. Check whether the tube or the valve is leaking.If the tyre pressure is too low, the handling characteristics of the ebike may be impaired and could cause you to fall. There is a risk of an accident. RAlways replace a damaged tube. RBefore mounting a new tube, remove all foreign objects from inside the tyre. Check the tyre pressure regularly, at least every 14 days. Only correct tyre pressures when the tyres are cold. The pressure of warm tyres should only be corrected if it is too low for the current operating condi- tions. Warm tyres always have higher pres- sures than cold ones. The tyre pressure changes by around 10 kPa (0.1 bar, 1.45 psi) for every 10 † (50 ‡) change in ambient temperature. If you measure the tyre pressure in enclosed spaces where the temperature differs from the outside temperature, you will have to correct the measured value accordingly. When the ebike is ridden, the tyre temper- ature, and with it the tyre pressure, will increase depending on the speed and the load on the tyres. Always check the tyre pressure with suita- ble measuring equipment, e. g. a stand pump with a manometer. As your smart ebike's tyres are fitted with robust punc- ture protection made from plastic, you can- not check the pressure simply by pressing down on the tyre with your thumb. Tyre pressure specifications can be found in the "Technical data" section (Y page 70). The tyre's direction of rotation 44 Tyres and wheels

Operation.

The approved tyres (Y page 70) have a

Smart_Ebike_Manual_80p.pdf · p. 51 · Applies to: ebike

directional design. An arrow : on the tyre

wall shows the direction of rotation.

Make sure that arrow : is pointing in the

direction of travel when fitting the tyres.

Bicycle valve

Sclaverand valve ; Knurled nut (ride position) = Valve cap The ebike rims are designed for tubes with Sclaverand valve :. Once you have checked the tyre pressure or inflated the tyre, tighten knurled nut ;. Make sure that a valve cap is always used to protect valve =. Flat tyre If possible, always replace the tube (Y page 70) after a puncture. This ensures the optimum trueness of your wheels. Transporting the ebike ! When transporting the ebike, make sure that no objects can become caught in the Carbon Drive belt. The Carbon Drive belt is particularly at risk when you trans- port the ebike with other bicycles or with the rear wheel removed. Please observe the following information to avoid damaging your ebike during transport X With the wheels removed: slide the yellow transport locks into the brake callipers. X Pull on the brake lever and fasten it to the grip using a strong elastic band or a cable tie. X Once you have removed the wheels, place or lay them down carefully to prevent the brake discs from becoming bent or dirty. X After storage or transport upside down: check the operation of the brake system and if in doubt, have the brakes bled at a qualified specialist workshop. X Remove the battery before transporting the ebike (Y page 41). X Place the rubber cap over the electrical contacts in the battery holder. X Before transporting the ebike on a vehi- cle's rear rack or roof carrier, remove any accessories that are not permanently attached to the ebike, e.g. control con- sole, smartphone and mesh pockets. i It is not permitted to carry the smart ebike battery on board a passenger aero- plane. The weight of the ebike and the frame design place specific demands on a vehi- cle's rear rack or roof carrier. Unsuitable bicycle racks may break during a journey or may not hold the ebike securely. Only use suitable bicycle racks for trans- porting the ebike. Observe the information on roof load and noseweight in the vehicle Owner's Manual and the information in the bicycle rack's assembly/operating instructions. Transporting the ebike 45

Operation. Z

Maintenance and care

Smart_Ebike_Manual_80p.pdf · p. 52 · Applies to: ebike

Cleaning and care Notes H Environmental note Dispose of empty packaging and cleaning cloths in an environmentally responsible manner. The value of your ebike will be retained by regular and proper care. The best protec- tion from harmful environmental influen- ces is regular cleaning and preservation. smart recommends performing a paint treatment twice a year (e.g. in spring and autumn). High-pressure cleaning equipment G WARNING The water jet from a high-pressure cleaner can cause damage to the tyres or drive belt that is not visible on the surface. Compo- nents damaged in this way can fail unex- pectedly. There is a risk of an accident. Do not use a high-pressure cleaner when cleaning the ebike. Have damaged tyres or drive belt replaced without delay. ! Do not use a high-pressure cleaner when cleaning the smart ebike. The powerful water jet could enter the bearings or damage the electrical components of the drive system. Cleaning by hand G WARNING Braking efficiency is reduced after wash- ing the bike. There is a risk of an accident. After washing, brake the ebike carefully, paying attention to traffic conditions, until full braking efficiency is restored. X Use as little water as possible and keep water away from electrical contacts. X Cover electrical contacts in the battery frame with the rubber cap. X Clean the ebike with a soft sponge or brush. X Clean the battery frame with a damp cloth. X After cleaning, check the electrical con- nectors and let the ebike dry before using it. 46 Maintenance and care

Operation.

Maintenance

Smart_Ebike_Manual_80p.pdf · p. 53 · Applies to: ebike

Regular work smart recommends that you have the ebike serviced once a year at a qualified specialist workshop. Before each journey Action RCheck tyres and wheels RCheck the drive belt RCheck the battery lock RInspect the functioning of the brake system RInspect the brake system for wear RCheck bolt and screw connections Inspection before starting a journey (Y page 18) Every 300 - 500 km (186 - 310 miles) Action RCheck the drive belt for wear and correct tension/ routing RRemove dirt from the drive belt and belt pulleys RCheck that all bolt and screw connections are fastened securely RMeasure the brake disc wear Drive belt tension (Y page 61) Brake disc wear (Y page 48) Every 3000 km (1864 miles) Action Check the following components and replace, if necessary: Rheadset Rwheel hubs Rpedals Rdrive belt Rgear cable By a qualified specialist work- shop Once a year Action RCheck torques of all screw and bolt connections. RCheck gearshift, headset and brake settings RCheck the drive belt for correct tension and wear RCheck tyres and wheels RCheck wear on parts subject to high stress By a qualified specialist work- shop Maintenance and care 47

Operation. Z

Checking the brake pad wear

Smart_Ebike_Manual_80p.pdf · p. 54 · Applies to: ebike

Brake pads fitted

Brake pads removed

Brake pad

; Yellow transport lock

X Allow the components to cool down, if

necessary.

X When fitted: insert thick end of transport

lock ; between the tabs of the backing

plates of brake pads :.

If transport lock ; no longer fits

between the tabs, the brake pads are worn

and must be replaced.

X When removed: remove brake pads :

(Y page 63).

X Measure brake pad : at its thinnest

point with a calliper gauge.

If the brake pad thickness is less than

2.5 mm (0.1 in), brake pads : are worn

and must be replaced.

or

X Insert brake pad : into the side slot on

transport lock ;.

If brake pad : fits into the slot, the

brake pads are worn and must be

replaced.

X Install brake pads :(Y page 64)

Checking the brake disc wear

Regularly measure the thickness of brake

discs : with a calliper gauge. The mini-

mum thickness ; of 1.8 mm (0.07 in) is

printed on the brake discs. The entire

friction ring should not be below this

thickness. If this is not the case, the brake

disc must be replaced immediately at a

qualified specialist workshop.

Checking the headset

Frame ; Gap = Fork 48 Maintenance and care

Operation.

The mount connecting the fork = to the

Smart_Ebike_Manual_80p.pdf · p. 55 · Applies to: ebike

frame : is referred to as a headset. The headset is subject to considerable stress and must be regularly checked for wear. X Place your right thumb on gap ; between fork = and frame :. X Operate the front wheel brake with your left hand. X Push the ebike firmly back and forth. As you do so, do not move the handlebars. You must feel no movement on your thumb. You must also hear no cracking or grind- ing noise from around the gap ;. The headset must be checked and adjusted if fork = moves noticeably relative to frame : or if you hear cracking or grinding noises. Have this work carried out at a qualified specialist workshop. Pedals Special polymer bearings are fitted into the pedals. They are maintenance-free and lubricated for the entire service life of the pedals. However, signs of wear may be visible on the pedals depending on the duration and intensity of use. Pedals usu- ally remain fully functioning for several years. Maintenance and care 49

Operation. Z

>> Practical advice.

Smart_Ebike_Manual_80p.pdf · p. 57 · Applies to: ebike

Useful information ............................ 52 Troubleshooting ............................... 53 Removing/mounting the front wheel ....... 57 Removing/mounting the rear wheel ........ 58 Tightening and aligning the drive belt . 61 Adjusting the drive belt slip guard ...... 63 Removing/fitting brake pads ............... 63 Removing/fitting brake discs .............. 65 Key of the battery lock ....................... 66 Setting the headlamp range ................. 66

Useful information

Smart_Ebike_Manual_80p.pdf · p. 58 · Applies to: ebike

i This Owner's Manual describes all mod- els and all standard and optional equip- ment available for your ebike at the time of publication of the Owner's Manual. Country-specific differences are possi- ble. Note that your ebike may not be fit- ted with all features described. This is also the case for systems and functions relevant to safety. i Read the information on qualified spe- cialist workshops: (Y page 10). 52 Useful information

Practical advice.

Troubleshooting

Smart_Ebike_Manual_80p.pdf · p. 59 · Applies to: ebike

Control console Problem Possible causes/consequences and M Solutions The system will not switch on, the LCD display remains dark. The battery is low or discharged. X Check the charge level directly on the battery (Y page 27), charge if necessary. The battery is not positioned correctly in the holder. X Remove the battery and then reinstall (Y page 42). The lock cylinder must fully engage. The control console has not locked in place, the electrical connectors have come loose. X Check that the control console and the electrical connectors on the handlebars and around the motor are correctly seated. If the problem persists despite taking these measures: X Have the electrical system checked at a qualified specialist workshop. Lighting system Problem Possible causes/consequences and M Solutions The lighting system is not working. The battery is low or discharged. X Check the charge level directly on the battery (Y page 27), charge if necessary. The electrical connectors have come loose. X Check the electrical connectors at the handlebars. If the problem persists despite taking these measures: X Have the lighting system checked at a qualified specialist workshop. Troubleshooting 53

Practical advice.

Battery

Smart_Ebike_Manual_80p.pdf · p. 60 · Applies to: ebike

Problem Possible causes/consequences and M Solutions The charge indicator on the control console is not showing that the battery is "full" even though a full battery charge has been per- formed. The battery has been affected by the ambient temperature. The battery heats up during the charging procedure. X Let the battery cool down and repeat the charging process. X Follow the instructions for charging the battery. The charge indicator on the control console is not reliably dis- playing the charge level. Due to frequent and brief charging and discharging of the battery, the synchronisation between the charge indicator and the actual battery charge level cannot be calibrated. X Perform a full discharge after approx. 30 charge cycles. This will calibrate the charge indicator to the charge level of the battery. The service life of the battery will not be affected by this. Drive system/electric motor Problem Possible causes/consequences and M Solutions The system can be switched on but the electric motor does not provide any assis- tance. The electrical connections on the handlebars or near the motor are not inserted correctly or have become detached. X Check the electrical connections on the handlebars and near the motor and connect correctly, if required. If the problem is not resolved by taking these measures: X Have the system checked at a qualified specialist workshop. The system is contin- uously in generator mode (recuperation mode) and cannot be switched to assis- tance mode (Y page 27). The brake sensor in the brake handle for the front wheel brake is not reacting. G WARNING Generator mode and braking assistance do not function when the connector cable is disconnected. Braking distance may increase.There is a risk of an accident. X Switch the system off and on again (Y page 25). If this does not help: X Remove the cable connecting the brake handle to the control console from electrical connector. X Have the system checked at a qualified specialist workshop immediately. 54 Troubleshooting

Practical advice.

Brake system

Smart_Ebike_Manual_80p.pdf · p. 61 · Applies to: ebike

Problem Possible causes/consequences and M Solutions Poor braking per- formance. The brake was not bedded in. X Bed in the brake (Y page 39). The brake discs or brake pads are fouled with oil. G WARNING If brake discs or brake pads are fouled with oil, braking dis- tances may be considerably longer. There is a risk of accident and injury. Do not ride with brake discs or brake pads that are fouled with oil. Visit a qualified specialist workshop imme- diately. X Clean the brake discs with alcohol. X Replace the brake pads. X Have the cause of the oil-fouled brake discs and brake pads repaired at a qualified specialist workshop. Poor braking per- formance, no defined actuation point. Air in the braking system. G WARNING Air in the braking system can result in considerably longer braking distances. There is a risk of accident and injury. Do not ride if there is air in the braking system. Visit a qualified specialist workshop immediately. X Have the brake system bled at a qualified specialist work- shop. The brake system is leaking. G WARNING The loss of pressure caused by leaks in the brake system can result in considerably longer braking distances. There is a risk of an accident. Do not ride with a leaking brake system. Visit a qualified specialist workshop immediately. X Check the brake callipers, brake lines and connections. X Have the leaks rectified at a qualified specialist workshop. The brake is making grinding noises dur- ing the journey. There is dirt or water on the brake disc or brake pads. X Brake several times to remove any dirt and water from the brake discs and brake pads. The brake calliper is not exactly aligned with the brake disc. X Have the brake calliper correctly aligned in a qualified specialist workshop. Troubleshooting 55

Practical advice. Z

Problem

Smart_Ebike_Manual_80p.pdf · p. 62 · Applies to: ebike

Possible causes/consequences and M Solutions The brake squeaks when applied. The brake calliper is not exactly aligned with the brake disc. X Have the brake calliper correctly aligned in a qualified specialist workshop. There is insufficient tension in the spokes of the wheel. X Have the tension of the spokes checked and corrected at a qualified specialist workshop. The wheel is not properly secured. X Increase the pretension of the quick-release device on the front wheel. X Tighten the axle nuts and bolts of the dropouts on the rear wheel to the specified torque (Y page 72). The brake makes met- allic noises; decel- eration is very rough. G WARNING Worn brake pads can result in longer braking distances. There is a risk of an accident. The brake pads are worn to below the minimum thickness. The brake pad backing plate is grinding against the friction ring of the brake disc. X Have the brake pads and, if necessary, the brake discs replaced immediately at a qualified specialist workshop. The front or rear wheel cannot be moun- ted. The gap remaining between the brake pads is smaller than the thickness of the brake disc. X Carefully prise apart the brake pads with the yellow trans- port lock. X When the wheel is removed, always clamp the yellow transport lock between the brake pads. Shifting gear Problem Possible causes/consequences and M Solutions It is not possible to engage first gear. There is too much tension in the gear cable. X Reduce the tension of the gear cable at the twist-grip (Y page 61). If the problem persists despite taking these measures: X Have the gearshift checked at a qualified specialist work- shop. 56 Troubleshooting

Practical advice.

Problem

Smart_Ebike_Manual_80p.pdf · p. 63 · Applies to: ebike

Possible causes/consequences and M Solutions

The gearshift shifts

down from second to

first of its own

accord.

There is too much tension in the gear cable.

X Reduce the tension of the gear cable at the twist-grip

(Y page 61).

If the problem persists despite taking these measures:

X Have the gearshift checked at a qualified specialist work-

shop.

It is not possible to

engage third gear.

There is too much tension in the gear cable.

X Reduce the tension of the gear cable at the twist-grip

(Y page 61).

There is too little tension in the gear cable.

X Increase the tension of the gear cable at the twist-grip

(Y page 61).

If the problem persists despite taking these measures:

X Have the gearshift checked at a qualified specialist work-

shop.

Removing/mounting the front wheel

Removing the front wheel

! Hydraulic disc brakes must not be oper-

ated with the wheel removed. Otherwise,

the brake pistons will fully extend and

touch each other. After removing the

wheel, immediately push the yellow

transport lock between the brake pads.

Quick-release device open

Fork dropouts ; Quick-release device = Hand lever X If necessary, allow the components to cool down. X Open quick-release device ; by moving hand lever =. The word "OPEN" shows that quick- release device ; has been released. i Retention tabs on the fork prevent the front wheel from falling out uninten- Removing/mounting the front wheel 57

Practical advice. Z

tionally once the quick-release device

Smart_Ebike_Manual_80p.pdf · p. 64 · Applies to: ebike

has been opened.

X Loosen the nut on the other end of quick-

release device ; by a few turns.

The retention tabs are bypassed and the

front wheel can be slipped out from fork

dropouts :.

X Place the front wheel to one side, ensur-

ing that the brake disc is protected.

X Slide the yellow transport lock between

the brake pads.

Mounting the front wheel

G WARNING

If the pretension of the quick-release

device is too low, the wheel may come loose

during the journey. There is a risk of an

accident.

Always install the wheel as described.

Before every journey, make sure the hand

lever of the quick-release device is at a

90° angle to the front wheel axle and cannot

be turned out of position.

Quick-release device closed

Fork dropouts ; Quick-release device = Hand lever X Remove the yellow transport lock from between the brake pads. X Carefully insert the front wheel. Make sure that the brake disc slides between the brake pads. The front wheel axle must be positioned evenly in dropouts :. X Position hand lever = in such a way that it forms an extension to the axis of quick-release device ;. X Tighten the nut on the other end of quick- release device ; until it rests against dropout :. X Turn hand lever = through 90° as far as the end stop. Considerable force should be required to do this. The hand lever is at a 90° angle to the front wheel axle. The word "CLOSE" is visible. i If you cannot exert enough force to push the hand lever to the end stop, slightly loosen the nut at the other end of quick- release device ;. If too little force was required, tighten the nut at the other end of quick-release device ; a little more. Removing/mounting the rear wheel Removing the rear wheel ! Hydraulic disc brakes must not be oper- ated with the wheel removed. Otherwise, the brake pistons will fully extend and touch each other. After removing the wheel, immediately push the yellow transport lock between the brake pads. 58 Removing/mounting the rear wheel

Practical advice.

ebike with direction of travel to the right

Smart_Ebike_Manual_80p.pdf · p. 65 · Applies to: ebike

Dropouts

; Axle nut, right

= Catch

? Gear cable

i Observe the instructions on handling

the drive belt (Y page 43)

X Remove the battery (Y page 41).

X Engage first gear (Y page 29).

X Press catch = and detach gear cable ?.

ebike with direction of travel to the left

A Data cable connector

B Power cable connector

C Axle nut, left

X If necessary, allow the components to

cool down.

X Detach data cable connector A.

X Detach power cable connector B.

X Loosen axle nuts ; and C (wrench size

15 mm (0.59 in)).

X Hold rear wheel in place, lift the ebike

by the saddle.

The rear wheel slides out of dropouts :

X Carefully remove the drive belt from the

pulley.

X Set the rear wheel aside, ensuring that it

cannot fall over.

X Slide the yellow transport lock between

the brake pads.

Mounting the rear wheel

ebike with direction of travel to the right

ebike with direction of travel to the left

Dropout, right ; Washer with anti-twist lock (right) = Axle nut, right ? Belt pulley, rear wheel A Dropout, left B Axle nut, left C Torque support D Washer (left) Removing/mounting the rear wheel 59

Practical advice. Z

i Observe the instructions on handling

Smart_Ebike_Manual_80p.pdf · p. 66 · Applies to: ebike

the drive belt (Y page 43)

X Remove yellow transport lock.

X Carefully place the drive belt on rear

wheel belt pulley ?.

X Carefully insert the rear wheel: position

the rear wheel in such a way that torque

support C can slide into left dropout

A.

X Make sure that the brake disc slides

between the brake pads.

The rear wheel axle must be evenly posi-

tioned in dropouts : and A .

X Push washer with anti-twist lock ; onto

the right side of the axle.

The flanged tab of washer ; must pro-

trude into dropout :.

X Push washer D onto the left side of the

axle.

X Place axle nuts = and B in position and

tighten them alternately.

X Tighten both axle nuts = and B to a

torque of 40 Nm (29.5 lb-ft).

ebike with direction of travel to the left

Data cable connector

; Power cable connector

X Connect power cable connector ;

X Connect data cable connector :

X Install the battery (Y page 42).

X Connect and adjust the gear cable

(Y page 60).

smart recommends that you have the drive

belt tension checked at a qualified spe-

cialist workshop.

Connecting and adjusting the gear

cable

Connecting the gear cable

ebike with direction of travel to the right

Shift cable ; Catch = Sleeve ? Gear cable X Using the twist-grip gearshift, engage first gear (Y page 29). X Press and hold catch ; and slide sleeve = as far as possible onto shift cable :. Do not pull on shift cable :. X Release catch ;. Gear cable ? is now connected. X Shift through the gears several times to test the gearshift. If all gears are easily engaged and remain engaged, the gear cable does not need to be adjusted. If this is not the case, the gear cable needs to be adjusted (Y page 61). 60 Removing/mounting the rear wheel

Practical advice.

Adjusting the gear cable

Smart_Ebike_Manual_80p.pdf · p. 67 · Applies to: ebike

ebike with direction of travel to the right

Gearshift twist-grip

Shift cable ; Gear cable = Nut X Engage third gear (Y page 29). Move the pedal crank to ensure the gear is engaged. X If it is possible to engage the third gear: pull on shift cable :. In third gear, it should not be possible to pull shift cable : any further out of the wheel hub. If this is possible, then gear cable ; is insufficiently ten- sioned. X If shift cable : can be pulled out, unscrew nut = on the gearshift twist- grip (turning it in an anti-clockwise direction). X If it is not possible to engage third gear: screw in nut = on the gearshift twist-grip (turning it in a clockwise direction) because the tension of gear cable ; is too high. X After adjustments have been made, shift through the gears several times to test the gearshift. Tightening and aligning the drive belt ! If the drive belt tension is not cor- rectly adjusted, the drive belt and other components may be damaged. If there is not enough tension in the drive belt, the belt may slip on the belt pulleys. This, in turn, may damage the carbon fibres inside the drive belt. If the drive belt has slipped, it should be replaced at a qualified specialist work- shop. If there is too much tension in the drive belt, bearings and seals in the wheel hub may be damaged. Wear and friction losses in the drive system as a whole will also increase. Tightening and aligning the drive belt 61

Practical advice. Z

Drive belt routed incorrectly

Smart_Ebike_Manual_80p.pdf · p. 68 · Applies to: ebike

Drive belt routed correctly

ebike, left-hand side

A

Clearance between : and ;

Pulley stop ; Drive belt = Dropout bolt ? Dropout A Lock nut B Adjustment screw i Observe the instructions on handling the drive belt (Y page 43) X Loosen bolts = at both dropouts ? using a 6 mm (0.24 in) Allen key (5 bolts in total). X Loosen lock nut A at both dropouts ? using a 10 mm (0.39 in) open-end wrench. To do this, use a second 10 mm (0.39 in) open-end wrench to counterhold adjust- ment screw B. X To increase the drive belt tension: unscrew both adjustment screws B from dropouts ? by the same amount (turning them in an anti-clockwise direction). X To reduce the drive belt tension: screw both adjustment screws B into drop- outs ? by the same amount (turning them in a clockwise direction). Push the rear wheel towards the front wheel. X When checking the tension of drive belt ;, turn the pedal crank a quarter of a turn 4 times, each time pressing down on drive belt ;. i The drive belt is correctly tensioned if it can be pressed down in the centre between the two pulleys by approx. 10 mm (0.39 in). The force exerted with the thumb when pressing down on the drive belt should be approx. 1 kg (2.2 lbs). smart recommends that you have the drive belt tension checked at a qualified spe- cialist workshop. X To check and adjust the routing: turn the pedal crank 10 to 15 times in both direc- tions, checking the routing of drive belt ; as you do so. i The drive belt is correctly routed if there is an optimum clearance “A” of 0.5 mm (0.02 in) between drive belt ; and the stop on rear belt pulley :. The max- imum clearance is 1 mm (0.04 in). 62 Tightening and aligning the drive belt

Practical advice.

X To reduce clearance “A”: unscrew adjust-

Smart_Ebike_Manual_80p.pdf · p. 69 · Applies to: ebike

ment screw B on the right-hand side

(turning in an anti-clockwise direction)

or, depending on the drive belt tension,

X tighten adjustment screw B on the left-

hand side (turning it in a clockwise

direction).

X To increase clearance “A”: screw adjust-

ment screw B on the right-hand side

into dropout ? (turning it in a clock-

wise direction)

or, depending on the drive belt tension,

X Unscrew adjustment screw B on the left-

hand side from dropout ? (turning it in

an anti-clockwise direction).

X Once the tension and routing of drive

belt ; have been correctly adjusted,

alternately tighten all 5 bolts= using a

6 mm (0.24 in) Allen key. As you do so,

ensure that the rear wheel stays in posi-

tion.

X Finally tighten all 5 bolts= to a torque

of 22 Nm (16.23 lb-ft).

X At both dropouts ?, tighten lock nut A

using a 10 mm (0.39 in) open-end wrench.

As you do so, use a second 10 mm (0.39 in)

open-end wrench to counterhold adjust-

ment screw B.

X Check and adjust the slip guard clear-

ance (Y page 63).

Adjusting the drive belt slip guard

A

Gap

Slip guard ; Drive belt = Bolt Slip guard : prevents drive belt ; from slipping off the belt pulley. It also pre- vents drive belt ; from jumping teeth on the rear belt pulley. X Check gap “A”. If gap “A” is larger or smaller than 1 - 1.5 mm (0.04 - 0.06 in), adjust guard :. X To adjust the guard: loosen bolt = using a 5 mm (0.2 in) hexagon socket wrench. X Adjust gap “A” by moving guard : until the gap is 1 - 1.5 mm (0.04 - 0.06 in). X Tighten bolt = to a torque of 6 Nm (4.43 lb-ft). Removing/fitting brake pads Removing the brake pads ! The brake calliper pistons may be dam- aged. Only push back the brake calliper pistons with the brake pads installed. ! Hydraulic disc brakes must not be oper- ated if the wheel has been removed. Oth- erwise, the brake pistons will fully extend and touch each other. Removing/fitting brake pads 63

Practical advice. Z

Removing the brake pads (example: rear wheel)

Smart_Ebike_Manual_80p.pdf · p. 70 · Applies to: ebike

Brake calliper

; Brake pads

= Brake pad retaining pin

The description for changing the brake

pads is valid for both the front and rear

wheel.

X If necessary, allow the components to

cool down.

X Remove the front wheel (Y page 57)

or

X Remove the rear wheel (Y page 58).

X Carefully prise apart brake pads ; with

the yellow transport lock.

X Unscrew and remove retaining pin =

with a T25 Torx wrench.

X Pull brake pads ; up and out of brake

calliper :.

Do not operate the brake.

X Clean brake calliper : around the pis-

tons using a soft cloth.

Installing the brake pads

G WARNING

The retaining pin for the brake pads has a

single-use threadlock. If the retaining pin

is reused, it may come loose during the

journey. This may result in brake failure.

There is a risk of an accident.

Always replace the retaining pins with new

ones once they have been loosened. Dispose

of the used retaining pins immediately.

Installing the brake pads (example: rear wheel)

Brake calliper ; Brake pads = Brake pad retaining pin X Insert brake pads ; into brake cal- liper : with the friction surface facing the brake disc. X Screw new retaining pin = into brake calliper :. Make sure retaining pin = passes through the eyelets of both brake pads ;. X Tighten retaining pin = to a torque of 2.5 Nm (1.84 lb-ft). X Install the front wheel (Y page 58) or X Install the rear wheel (Y page 59). X Pull the brake lever several times until the pressure point is stable. X Bed in brake pads ;(Y page 39). 64 Removing/fitting brake pads

Practical advice.

Removing/fitting brake discs

Smart_Ebike_Manual_80p.pdf · p. 71 · Applies to: ebike

Removing the brake discs

Brake disc (example: front wheel)

Brake disc

; Bolt

The description for removing the brake

disc is valid for both the front and rear

wheel.

X If necessary, allow the components to

cool down.

X Remove the front wheel (Y page 57)

or

X Remove the rear wheel (Y page 58).

X Unscrew and remove bolts ; with a T25

Torx wrench.

X Remove brake disc : from the wheel

flange.

Installing the brake disc

G WARNING

The bolts for attaching the brake disc have

a single-use threadlock. If the bolts are

reused, they may come loose during the

journey. This may result in brake failure.

There is a risk of an accident.

Always replace the bolts for attaching the

brake disc with new ones once they have

been loosened. Dispose of the used bolts

immediately.

Brake disc ; Bolt = Wheel flange The description for installing the brake disc is valid for both the front and rear wheel. X Place brake disc : on wheel flange = with the lettering facing outwards. Observe the direction of rotation of brake disc :. The embossed arrow on brake disc : must point in the direction of travel. X Place new bolts ; in position and tighten them slightly with a T25 Torx wrench. X Turn brake disc : on wheel flange = towards the rear, against the direction of travel. X Tighten bolts ; to a torque of 4 Nm (2.95 lb-ft). Observe the correct tight- ening sequence: bolts ; must be tight- ened in opposite pairs. Removing/fitting brake discs 65

Practical advice. Z

Key of the battery lock

Smart_Ebike_Manual_80p.pdf · p. 72 · Applies to: ebike

Your smart ebike comes as standard with

two keys for the battery lock. Store one of

the keys in a safe place.

Note down key number :. If you require a

replacement key, please contact a smart

dealer and have key number : ready.

Setting the headlamp range

Angle of the light cone (example)

A Clearance 0.5 m (1.64 ft)

B Distance 5 m (16.4 ft)

C Distance 10 m (32.8 ft)

Connecting the control console

Adjustment screw on headlamp

Control console with contact plate ; Data cable = Adjustment screw X Park the ebike on level ground. X Remove the front end cover (Y page 32). X Place control console : on the contact plate (Y page 25) and connect data cable ;. X Switch on the light (Y page 26). X Adjust the headlamp range by turning adjustment screw = Example: At a distance "B" of 5 m (16.4 ft), the clearance "A" between the centre of the light cone and the ground must be 0.5 m (1.64 ft). i The distances given are examples. Observe your respective country's regu- lations when adjusting the headlamp range. X Switch off the system (Y page 25). 66 Setting the headlamp range

Practical advice.

X Loosen the retainer for data cable ;

Smart_Ebike_Manual_80p.pdf · p. 73 · Applies to: ebike

with a screwdriver and detach the data cable from contact plate :. X Remove control console : from the con- tact plate (Y page 25). X Mount the front end cover (Y page 33). X Check whether the light comes on and whether all information is shown in the control console display. X During a test ride, check whether the braking assistance functions by apply- ing the front-wheel brake. Setting the headlamp range 67

Practical advice. Z

>> Technical data.

Smart_Ebike_Manual_80p.pdf · p. 75 · Applies to: ebike

Useful information ............................ 70 Tyres and wheels ............................... 70 Technical data ebike ......................... 70 Tightening torques ............................ 72

Useful information

Smart_Ebike_Manual_80p.pdf · p. 76 · Applies to: ebike

i This Owner's Manual describes all mod- els and all standard and optional equip- ment available for your ebike at the time of publication of the Owner's Manual. Country-specific differences are possi- ble. Note that your ebike may not be fit- ted with all features described. This is also the case for systems and functions relevant to safety. i Read the information on qualified spe- cialist workshops: (Y page 10). Tyres and wheels Tyres The approved tyres have been specially designed for pedelecs. The use of any other type of tyre may result in increased rolling resistance and consequently in a reduced range. Furthermore, handling character- istics, resistance to flats and noise may be adversely affected. Therefore, when replacing the tyres, ensure that the new tyres are of the same type and size with a suitable tread. If in doubt, contact your nearest smart dealer. The reflective strips on the tyre sidewalls replace the spoke reflectors in accordance with legal requirements. Observe the direction of rotation when fit- ting a tyre. An arrow on the tyre sidewall indicates the direction of rotation. Further information on tyres and wheels can be found in the "Operation" section (Y page 44). Tyres and inner tubes Approved tyres Front and rear wheel Tyres Continental Eco- Contact Plus ETRTO dimensions 47-559 Dimensions in inches 26 x 1.75 Suitable inner tube Front and rear wheel Valve Sclaverand ETRTO dimensions 37/47-559/597 Dimensions in inches 26 x 1 3/8 - 1.75 650 A/B Tyre pressure ! Observe the manufacturer's informa- tion on the tyre sidewall regarding air pressure. Exceeding the maximum per- mitted air pressure level when inflating the tyre may result in a tyre blow-out. Continental EcoContact Plus 47-559 Front wheel 400 kPa (4.0 bar/ 58 psi) Rear wheel 400 kPa (4.0 bar/ 58 psi) Technical data ebike i The unladen weight given is for the standard scope of delivery. Accessories and items of optional equipment increase the unladen weight and reduce the maximum payload. 70 Technical data ebike

Technical data.

Weights

Smart_Ebike_Manual_80p.pdf · p. 77 · Applies to: ebike

Unladen weight 26.1 kg (57.5 lbs) Permissible gross weight (ebike with rider, accessories and luggage) 140 kg (308 lbs) Maximum payload for the luggage carrier* 15 kg (33 lbs) Ratios Primary ratio 50/22: i = 2.27 Overall gearing range 186 % Brake system Brake pads MT model ser- ies Front brake disc (steel, 6-hole) 180 mm (7.09 in) Rear brake disc (steel, 6-hole for ebike) 180 mm (7.09 in) Brake disc thickness wear limit 1.8 mm (0.07 in) Electric motor Continuous rated power (United Kingdom; see identification on the ebike) 200 W Continuous rated power (EU countries except the United Kingdom; see identification on the ebike) 250 W Continuous rated power (Canada; see identifi- cation on the ebike) 350 W Electric motor Maximum assistance speed (EU countries; see identification on the ebike) 25 km/h (15.5 mph) Maximum assistance speed (Canada; see identification on the ebike) 32 km/h (20 mph) Maximum torque 35 Nm (25.81 lb-ft) Permissible operating temperature -10 † (14 ‡) to 40 † (104 ‡) Permissible storage temperature -30 † (-22 ‡) to 60 † (140 ‡) Battery Battery voltage 48 V Capacity 8.4 Ah Charging time Approx. 5 hours Permissible operating temperature -10 † (14 ‡) to 40 † (104 ‡) Permissible ambient temperature when charging the battery 0 † (32 ‡) to 40 † (104 ‡) Permissible storage temperature -10 † (14 ‡) to 45 † (113 ‡) Battery charger Battery charger voltage 100 - 240 V Battery charger fre- quency 50 - 60 Hz Permissible operating temperature -10 † (14 ‡) to 40 † (104 ‡) Permissible storage temperature -30 † (-22 ‡) to 60 † (140 ‡) Technical data ebike 71

Technical data. * optional

Tightening torques

Smart_Ebike_Manual_80p.pdf · p. 78 · Applies to: ebike

G WARNING Bolts or nuts which have been tightened using the incorrect torque: Rmay come loose if the torque is too low Rmay be overstretched if the torque is too high and consequently break off A torque that is too high may also damage the components. There is a risk of an accident. Always tighten the bolts and nuts to the specified torque. If you do not own a torque wrench, have this work carried out at a qualified specialist workshop. Rear wheel Tightening torque Axle nut 40 Nm (29.50 lb-ft) Dropouts 22 Nm (16.23 lb-ft) Brake system Tightening torque Brake disc (steel) to wheel flange 4 Nm (2.95 lb-ft) Brake calliper to frame/fork 6 Nm (4.43 lb-ft) Brake lever 3 Nm (2.21 lb-ft) Brake pad retaining pin 2.5 Nm (1.84 lb-ft) Saddle Tightening torque Seatpost clamp 9 Nm (6.64 lb-ft) Saddle to seat post 12 Nm (8.85 lb-ft) Drive Tightening torque Pulley at pedal crank 4 Nm (2.95 lb-ft) Drive belt guide 6 Nm (4.43 lb-ft) Inner bearing 30 Nm (22.13 lb-ft) Pedal at bottom bracket spindle 34 - 44 Nm (25.08 - 32.45 lb-ft) Pedal, left (left-hand thread) 20 Nm (14.75 lb-ft) Pedal, right (right-hand thread) 20 Nm (14.75 lb-ft) 72 Tightening torques

Technical data.

Handlebars

Smart_Ebike_Manual_80p.pdf · p. 79 · Applies to: ebike

Tightening torque Clamp, front end to fork stem 6 Nm (4.43 lb-ft) Handles 5 Nm (3.69 lb-ft) Control console contact plate to front end 1 Nm (0.74 lb-ft) Clamp, handlebars to front end (handlebar clamp) 6 Nm (4.43 lb-ft) Smartphone cradle trim panel 1 Nm (0.74 lb-ft) Smartphone cradle to handlebar clamp 6 Nm (4.43 lb-ft) Battery, electrical system Tightening torque Battery holder 4 Nm (2.95 lb-ft) Cable guides 2 Nm (1.48 lb-ft) Frame, attachments Tightening torque Stand plate to frame 6 Nm (4.43 lb-ft) Mudguard stay adapter 2 Nm (1.48 lb-ft) Mudguard stay to dropouts 4 Nm (2.95 lb-ft) Luggage carrier, dropout bolts 22 Nm (16.23 lb-ft) Luggage carrier*, clamp bolts 6 Nm (4.43 lb-ft) Tightening torques 73

Technical data. * optional Z

Publication details

Smart_Ebike_Manual_80p.pdf · p. 83 · Applies to: ebike

Internet Further information about smart vehicles and about Daimler AG can be found on the following websites: http://www.smart.com http://www.daimler.com Editorial office You are welcome to forward any queries or suggestions you may have regarding this Owner's Manual to the technical documen- tation team at the following address: Daimler AG, HPC: CAC, Customer Service, 70546 Stuttgart, Germany ©Daimler AG: not to be reprinted, transla- ted or otherwise reproduced, in whole or in part, without written permission from Daimler AG. As at 10.02.2012

Éohne-ËÍ

Smart_Ebike_Manual_80p.pdf · p. 84 · Applies to: ebike

ohne Order no. 6522 9000 76 Part no. ohne Edition NA 2012-4a www.smart.com smart - A Daimler brand

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