1998-2015 smart fortwo (450 451) - Technical & Service Reference

Technical & Service Reference 450 451

Years: 1998–2015
Pages: 977
Size: 92.7 MB
Region: global
Language: EN
Source: OEM (smart/Mercedes)

This manual is hosted on Dropbox, which doesn't support per-page deep links. The chapter list and page numbers are still accurate — open the PDF, then use its viewer's Go to page control to jump.

1 Smart 450 p. -1
Brakes p. -1
450 Bleed Brake System 1 p. 1
450 Bleed Brake System 2 p. 2
450 Brake Fluid - DOT4 Plus p. 3
450 Remove Install Brake Drum p. 4
450 Remove Install Brake Lines 1 p. 5
450 Remove Install Brake Lines 2 p. 6
450 Remove Install Brake Lines 3 p. 7
450 Remove Install Brake Lines 4 p. 8
450 Remove Install Brake Shoes Rear Axle 1 p. 9
450 Remove Install Brake Shoes Rear Axle 2 p. 10
450 Remove Install Front Brake Caliper 1 p. 11
450 Remove Install Front Brake Caliper 2 p. 12
450 Remove Install Front Brake Disk 1 p. 13
450 Remove Install Front Brake Disk 2 p. 14
450 Remove Install Front Brake Pads 1 p. 15
450 Remove Install Front Brake Pads 2 p. 16
450 Remove Install Front Brake Pads 3 p. 17
450 Remove Install wheel Brake Cylinder 1 p. 18
450 Remove Install wheel Brake Cylinder 2 p. 19
Clutch and Gearbox p. 90
AMT AM Transmission p. -1
450 Position of Transmission Number p. 20
450 Remove install 717 Transmission 1 p. 21
450 Remove install 717 Transmission 2 p. 22
450 Remove install 717 Transmission 3 p. 23
450 Remove install 717 Transmission 4 p. 24
450 Remove Install Transmission 1 p. 25
450 Remove Install Transmission 2 p. 26
450 Remove Install Transmission 3 p. 27
Clutch p. -1
450 Remove Install Clutch 1 p. 28
450 Remove Install Clutch 2 p. 29
450 Remove Install Clutch 3 p. 30
Electrical system p. 28
Engine p. -1
450 Drain Fill Coolant 1 p. 31
450 Drain Fill Coolant 2 p. 32
450 Engine 160 Remove Install Belt Pulley 1 p. 33
450 Engine 160 Remove Install Belt Pulley 2 p. 34
450 Engine 160 Replace Timing Chain 1 p. 35
450 Engine 160 Replace Timing Chain 2 p. 36
450 Engine 160 Replace Timing Gear 1 p. 37
450 Engine 160 Replace Timing Gear 2 p. 38
450 Engine 160 Valve Clearance Element p. 39
450 Engine 160-910 _ 160-920 Replace Spark Plugs 1 p. 40
450 Engine 160-910 _ 160-920 Replace Spark Plugs 2 p. 41
450 Engine Oil Filter Change 1 p. 42
450 Engine Oil Filter Change 2 p. 43
450 Measure Cylinder Bores p. 44
450 Position of Engine Number p. 45
450 Remove Fuel Distributor with Injection Valves p. 46
450 Remove Install 160 920 Engine 1 p. 47
450 Remove Install 160 920 Engine 2 p. 48
450 Remove Install 160 920 Engine 3 p. 49
450 Remove Install 160 920 Engine 4 p. 50
450 Remove Install 5303SM Oxygen Sensor p. 51
450 Remove Install 5303SN Oxygen Sensor p. 52
450 Remove Install Camshaft 1 p. 53
450 Remove Install Camshaft 2 p. 54
450 Remove Install Camshaft Follower 1 p. 55
450 Remove Install chain Tensioner p. 56
450 Remove Install Ignition Coils p. 57
450 Remove Install Intake Air Temperature Sensor p. 58
450 Remove Install Intake Manifold 1 p. 59
450 Remove Install Intake Manifold 2 p. 60
450 Remove Install Intake Manifold 3 p. 61
450 Remove Install Intake Manifold Presure Sensor p. 62
450 Remove Install Piston Rings 1 p. 63
450 Remove Install Piston Rings 2 p. 64
450 Remove Install Pistons 1 p. 65
450 Remove Install Pistons 2 p. 66
450 Remove Install Pistons 3 p. 67
450 Remove Install Pistons 4 p. 68
450 Remove Install Poly V-Belt 1 p. 69
450 Remove Install Poly V-Belt 2 p. 70
450 Remove Install Poly-V Belt for Compressor 1 p. 71
450 Remove Install Poly-V Belt for Compressor 2 p. 72
450 Remove Install Rear Axle Cross Member p. 73
450 Remove Install Rear Engine Mount 1 p. 74
450 Remove Install Rear Engine Mount 2 p. 75
450 Tightening Diagram of Cylinder Head Bolts p. 76
Inspection p. -1
450 Battery Check Fluid Level p. 77
450 Inspect Air Cooler p. 78
450 Inspect Body for Damage to Paint p. 79
450 Inspect Brake Fluid Level p. 80
450 Inspect Cylinders with Light Probe 1 p. 81
450 Inspect Cylinders with Light Probe 2 p. 82
450 Inspect Cylinders with Light Probe 3 p. 83
450 Inspect V-Belt for Wear _ Damage 1 p. 84
450 Inspect V-Belt for Wear _ Damage 2 p. 85
Lights p. -1
450 Adjust Head Lamps p. 86
450 Check and Adjust Head lamps 1 p. 87
450 Check and Adjust Head lamps 2 p. 88
450 Set or Inspect Fog Lamps p. 89
Remove - Install p. -1
450 Install Radio Dimming Diode 1 p. 90
450 Install Radio Dimming Diode 2 p. 91
450 Remove Install Air Distribution Cable p. 92
450 REmove Install Air Recirculation Unit p. 93
450 Remove Install Alternator p. 94
450 Remove Install Battery Ground Line p. 95
450 Remove Install Battery p. 96
450 Remove Install Blower Motor p. 97
450 Remove Install Catalytic Converter 1 p. 98
450 Remove Install Catalytic Converter 2 p. 99
450 Remove Install Cockpit Switch Group p. 100
450 Remove Install Coolant Thermostat p. 101
450 Remove Install Drive Plate p. 102
450 Remove Install Electrical Center p. 103
450 Remove Install Engine Block Support 1 p. 104
450 Remove Install Engine Block Support 2 p. 105
450 Remove Install Engine Block Support 3 p. 106
450 Remove Install Engine Cylinder Head 1 p. 107
450 Remove Install Engine Cylinder Head 2 p. 108
450 Remove Install Engine Cylinder Head 3 p. 109
450 Remove Install Engine Cylinder Head 4 p. 110
450 Remove Install Engine Oil Pan p. 111
450 Remove Install Engine Timing Case Cover 1 p. 112
450 Remove Install Engine Timing Case Cover 2 p. 113
450 Remove Install Fender Liner Rear Fender p. 114
450 Remove Install Footrest Passenger Side p. 115
450 Remove Install Footwell Cover drivers Side p. 116
450 Remove Install Footwell Cover Passenger Side p. 117
450 Remove Install Front Module 1 p. 118
450 Remove Install Front Module 2 p. 119
450 Remove Install Front Module 3 p. 120
450 Remove Install Front Seats 1 p. 121
450 Remove Install Front Seats 2 p. 122
450 Remove Install Front Seats Backrest 1 p. 123
450 Remove Install Front Seats Backrest 2 p. 124
450 Remove Install Front Seats Backrest Foam 1 p. 125
450 Remove Install Front Seats Backrest Foam 2 p. 126
450 Remove Install Generator Cover p. 127
450 Remove Install Heater Control Cable p. 128
450 Remove Install Idle Speed Control Actuator 1 p. 129
450 Remove Install Idle Speed Control Actuator 2 p. 130
450 Remove Install Paneling Center Vertical Strut p. 131
450 Remove Install Rear Finder Liner p. 132
450 Remove Install Resistor for Heater Blower p. 133
450 Remove Install Seat Belt Buckle p. 134
450 Remove Install Seat Console p. 135
450 Remove Install Seats Drawer p. 136
450 Remove Install Separating Panel p. 137
450 Remove Install Starter 1 p. 138
450 Remove Install Starter 2 p. 139
450 Remove Install Steering Wheel 1 p. 140
450 Remove Install Steering Wheel 2 p. 141
450 Remove Install Tachometer p. 142
450 Remove Install the Turbocharger 1 p. 143
450 Remove Install the Turbocharger 2 p. 144
450 Remove Install the Turbocharger 3 p. 145
450 Remove Install Tweeter p. 146
450 Remove Install Underbody Paneling p. 147
450 Remove Refrigerant Compressor 1 p. 148
450 Remove Refrigerant Compressor 2 p. 149
450 Remove Refrigerant Compressor 3 p. 150
Retrofit and replacement p. -1
450 Replace Air Filter p. 151
450 Replace Combination Filter p. 152
450 Replace Engine 160-910 160-920 Spark Plugs 1 p. 153
450 Replace Engine 160-910 160-920 Spark Plugs 2 p. 154
450 Replace Front Crankshaft Radial Sealing Ring p. 155
450 Replace Fuel Filter p. 156
450 Retrofit Brabus Center Armrest 1 p. 157
450 Retrofit Brabus Center Armrest 2 p. 158
450 Retrofit Thermotop Heater 2 p. 159
450 Retrofit Thermotop Heater 3 p. 160
450 Retrofit Thermotop Heater 4 p. 161
450 Retrofit Thermotop Heater 5 p. 162
450 Retrofitting Performance Kit Brabus p. 163
Suspension p. -1
450 Adjust Front Axle Toe p. 164
450 Check Condition of Brake Pads and Disk p. 165
450 Wheel Alignment Check 2 p. 166
450 Chassis Number Breakdown 1 p. 167
450 Chassis Number Breakdown 2 p. 168
450 Check Windshield Washer Spray Nozzles p. 169
450 Damage and Stress caused to Paintwork p. 170
450 EWD Overall - 1 p. 171
450 EWD Overall - 2 p. 172
450 Lubricate Hinges and Locks p. 173
450 Position of Chassis Number p. 174
450 Releasing and Positioning Rear Drive Module 1 p. 175
450 Releasing and Positioning Rear Drive Module 2 p. 176
450 Releasing and Positioning Rear Drive Module 3 p. 177
450 Seat Rail and Backrest Correct Engagement p. 178
450 Tire Fix Puncture Sealing Compound p. 179
450 Tire Fix Sealant p. 180
2 Smart 451 p. -1
451 L_A Z Connectors p. -1
451 L_A Connectors - Center Console p. 181
451 L_A Connectors - Left Footwell p. 182
451 L_A Connectors - Right Footwell 1 p. 183
451 L_A Connectors - Right Footwell 2 p. 184
451 L_A Z Connectors - Center Console 1 p. 185
451 L_A Z Connectors - Center Console 2 p. 186
451 L_A Z Connectors - Left Engine Compartment p. 187
451 L_A Z Connectors - Left Footwell p. 188
451 L_A Z Connectors - Left Interior p. 189
451 L_P Connectors Interior 1 p. 190
451 L_P Connectors Interior 2 p. 191
451 L_P Connectors Interior 3 p. 192
451 L_P Connectors Rear 1 p. 193
451 L_P Connectors Rear 2 p. 194
451 L_P Connectors Rear 3 p. 195
451 L_P Connectors Rear 4 p. 196
451 L_P Connectors Rear 5 p. 197
451 L_P Engine Compartment 1 p. 198
451 L_P Engine Compartment 2 p. 199
451 L_P Underfloor 1 p. 200
451 L_P Underfloor 2 p. 201
451 L_P Underfloor 3 p. 202
Brakes p. -1
451 Bleed Brake System 1 p. 203
451 Bleed Brake System 2 p. 204
451 Brake System Inspect Level p. 205
451 Check Automatic Hand Brake Adjuster p. 206
451 Check Brake Lining Thickness p. 207
451 Check Lining Thickness of Brake Pads p. 208
451 Measure Water in Brake Fluid p. 209
451 Replace Brake Fluid 1 p. 210
451 Replace Brake Fluid 2 p. 211
Check Oil Pressure p. -1
451 Check Oil Pressure 1 p. 212
451 Check Oil Pressure 2 p. 213
451 Check Oil Pressure 3 p. 214
Clutch and Gearbox p. -1
AMT AM Transmission p. -1
451 AM Trans 1 p. 215
451 AM Trans 2 p. 216
451 AM Trans 3 p. 217
451 AM Trans 4 p. 218
451 AM Trans 5 p. 219
451 AM Trans N p. 220
451 AM Trans R p. 221
451 AMT control 1 p. 222
451 AMT Function 1 p. 223
451 AMT Function 2 p. 224
451 AMT Function 3 p. 225
451 AMT Function 4 p. 226
451 AMT Function 5 p. 227
451 AMT Function 6 p. 228
451 AMT Function 7 p. 229
451 AMT Function 8 p. 230
451 AMT Function 9 p. 231
451 AMT Motor Selector drive 1 p. 232
451 AMT RPM Sensor 1 p. 233
451 AMT SHIFT post 1 p. 234
451 AMT SHIFT post 2 p. 235
451 AMT SHIFT post 3 p. 236
451 AMT SHIFT post 4 p. 237
451 AMTTech Data 1 p. 238
451 Automatic Manual Transmission Control Unit p. 239
Clutch p. 215
451 Borg-Warner Sync Comp 1 p. 240
451 shift lever positions 1 p. 241
451 Shifting Mech Component 1 p. 242
451 Transmission Oil p. 243
Electrical system p. -1
451 Alarm Signal Horn Components p. 244
451 Alternator Components p. 245
451 Bolt Plan for Timing Case Cover p. 246
451 Check Basic Position of Camshaft p. 247
451 Detach-Attach Engine Wiring Horness p. 248
451 Discouint-Connect Battery Ground Line p. 249
451 Electric Diagram Overall1 p. 250
451 Electric Diagram Overall2 p. 251
451 Electric selector lvr control 1 p. 252
451 Electric steering control p. 253
451 Engine 132-9 Oil and Filter Change 1 p. 254
451 Engine 132-9 Oil and Filter Change 2 p. 255
451 Engine 660-9 Oil and Filter Change 1 p. 256
451 Engine 660-9 Oil and Filter Change 2 p. 257
451 Engine Compression p. 258
451 Engine Top Dead Center p. 259
451 ESP Control Unit 1 p. 261
451 Fuse and Relay Box As Built Configuration p. 262
451 Fuse and Relay Box Assignment 1 p. 263
451 Fuse and Relay Box Assignment 2 p. 264
451 Fuse and Relay Box Assignment 3 p. 265
451 Fuse Block p. 266
451 GP 1 p. 267
451 GP 2 p. 268
451 GP 3 p. 269
451 GP 4 p. 270
451 GP 5 p. 271
451 GP 6 p. 272
451 GP 7 p. 273
451 GP 8 p. 274
451 GP 9 p. 275
451 GP 10 p. 276
451 GP 11 p. 277
451 Inspect Cylinders with a Light Probe 1 p. 278
451 Multigrade Engine Oil 1 p. 279
451 Multigrade Engine Oil 2 p. 280
451 Polly-V Belt Wear and Damage 1 p. 281
451 Polly-V Belt Wear and Damage 2 p. 282
451 Replace Spark Plugs p. 283
451 Restraint System Control p. 284
451 R-I Engine PollyV Belt SA 1 p. 285
451 R-I Engine PollyV Belt SA 2 p. 286
451 SAM Control Unit 1 p. 287
451 SAM Control Unit 2 p. 288
451 Set Valve Clearance 1 p. 289
451 Set Valve Clearance 2 p. 290
451 Smart Alternator p. 291
C_P Connectors - DOORS 3 p. 292
C_P Connectors - DOORS 4 p. 293
C_P Connectors - DOORS 5 p. 294
Engine p. -1
451 Alternator Components p. 295
451 Bolt Plan for Timing Case Cover p. 296
451 Check Basic Position of Camshaft p. 297
451 Detach-Attach Engine Wiring Horness p. 298
451 Engine 132-9 Oil and Filter Change 1 p. 299
451 Engine 132-9 Oil and Filter Change 2 p. 300
451 Engine 660-9 Oil and Filter Change 1 p. 301
451 Engine 660-9 Oil and Filter Change 2 p. 302
451 Engine Compression p. 303
451 Engine Top Dead Center p. 304
451 Inspect Cylinders with a Light Probe 1 p. 305
451 Multigrade Engine Oil 1 p. 306
451 Multigrade Engine Oil 2 p. 307
451 Polly-V Belt Wear and Damage 1 p. 308
451 Polly-V Belt Wear and Damage 2 p. 309
451 Replace Spark Plugs p. 310
451 R-I Engine PollyV Belt SA 1 p. 311
451 R-I Engine PollyV Belt SA 2 p. 312
451 Set Valve Clearance 1 p. 313
451 Set Valve Clearance 2 p. 314
451 Smart Alternator p. 315
GVN p. -1
451 Overall Network GVN Functions 1 p. 316
451 Overall Network GVN Functions 2 p. 317
451 Overall Network GVN Location of Compoents p. 318
Heating and Cooling System p. -1
451 Heater Air Conditioning Operating Unit p. 319
451 Heating Air Conditioning 1 p. 320
451 Heating Air Conditioning 2 p. 321
451 Inspect Engine Cooling System 1 p. 322
451 Inspect Engine Cooling System 2 p. 323
451 Inspect Engine Cooling System 3 p. 324
451 Inspect Engine Cooling System 4 p. 325
Inspection p. 319
Lights p. -1
451 Adjust Head Lamps p. 327
451 Adjust Headlamps p. 328
451 Adjust or Check Front Fog Lighr p. 329
451 Adjustment of Head Lights 1 p. 330
451 Adjustment of Head Lights 2 p. 331
451 Check High Beam p. 332
451 Check Low Beam p. 333
Remove - Install p. -1
451 Removal Install Refrigerant Compressor 1 p. 334
451 Removal Install Refrigerant Compressor 2 p. 335
451 Removal Install Refrigerant Compressor 3 p. 336
451 Remove Front CBS 1 p. 337
451 Remove Front CBS 2 p. 338
451 Remove Front Seat Belt Buckle 1 p. 339
451 Remove Fuel Distributor with Injection Valves p. 340
451 Remove Install Aux Jack p. 341
451 Remove Install Front Module 1 p. 342
451 Remove Install Front Module 2 p. 343
451 Remove Install Radio p. 344
451 Remove Install Wiper Arm p. 345
451 Remove Seat Belt Buckle 1 p. 346
451 Remove Seat Belt Buckle 2 p. 347
451 Remove-Install Automatic Brake Adjuster p. 348
451 Remove-Install Brake Carrier p. 349
451 Remove-Install Brake Drums p. 350
451 Remove-Install Brake Shoes Rear Axle 2 p. 351
451 Remove-Install Bulkhead p. 352
451 Remove-Install Camshaft 1 p. 353
451 Remove-Install Camshaft 2 p. 354
451 Remove-Install Camshaft 3 p. 355
451 Remove-Install Camshaft Sprocket p. 356
451 Remove-Install Catalytic Converter 1 p. 357
451 Remove-Install Catalytic Converter 2 p. 358
451 Remove-Install Coolant Return Line 1 p. 359
451 Remove-Install Coolant Return Line 2 p. 360
451 Remove-Install Cylinder Head Cover 1 p. 361
451 Remove-Install Engine 132.9 Polly-V Belt 1 p. 362
451 Remove-Install Engine 132.9 Polly-V Belt 2 p. 363
451 Remove-Install Engine 660.9 Polly-V Belt 1 p. 364
451 Remove-Install Engine 660.9 Polly-V Belt 2 p. 365
451 Remove-Install EnginePollyV Belt Compressor 1 p. 366
451 Remove-Install EnginePollyV Belt Compressor 2 p. 367
451 Remove-Install Front Axle Brake Disk 1 p. 368
451 Remove-Install Front Axle Brake Disk 2 p. 369
451 Remove-Install Front Axle Brake Pads 1 p. 370
451 Remove-Install Front Axle Brake Pads 2 p. 371
451 Remove-Install Front Axle Brake Pads 3 p. 372
451 Remove-Install Front Seat 1 p. 373
451 Remove-Install Front Seat 2 p. 374
451 Remove-Install Front Seat Backrest 1 p. 375
451 Remove-Install Front Seat Backrest 2 p. 376
451 Remove-Install Ignition Coils p. 377
451 Remove-Install Interior Flap p. 378
451 Remove-Install Lamp Unit p. 379
451 Remove-Install Left Rear Brake Line 1 p. 380
451 Remove-Install Left Rear Brake Line 2 p. 381
451 Remove-Install Passenger side Footrest 1 p. 382
451 Remove-Install Passenger side Footrest 2 p. 383
451 Remove-Install Right Rear Brake Line 1 p. 385
451 Remove-Install Right Rear Brake Line 2 p. 386
451 Remove-Install Seat Belts With ETR 1 p. 387
451 Remove-Install Side Paneling in Trunk p. 389
451 Remove-Install Trim in Front of Wind shield p. 390
451 Remove-Install Turn Signal p. 391
451 Remove-Install Valve Tappets p. 392
451 Remove-Install Wheel Brake Cylinder p. 393
451 Remove-Install Windshield Washer Nozzle p. 394
451 Remove-Install Wiper Arm p. 395
Retrofit and replacement p. 334
Suspension p. -1
451 Bellows p. 396
451 Tie Rod - Ball Joints p. 397
451 Track Rod - Drag Link p. 398
Wheels and Tires p. -1
451 All-Season Tires p. 399
451 Correct tire Presure p. 400
451 Information of Tires - Rims 1 p. 401
451 Information of Tires - Rims 2 p. 402
451 Tire Presure Table p. 403
451 TireFix 1 p. 404
451 TireFix 2 p. 405
451 Adjust Spray Nozzles of Windshield Washer 1 p. 406
451 Adjust Spray Nozzles of Windshield Washer 2 p. 407
451 Battery Fluid Level p. 408
451 Chassis Number Breakdown p. 409
451 Data Link Connector 1 p. 410
451 Data Link Connector Components p. 411
451 Data Link Connector p. 412
451 Drain Fill in Coolant 1 p. 413
451 Drain Fill in Coolant 2 p. 414
451 Empty Fill Fuel Tank 1 p. 415
451 Empty Fill Fuel Tank 2 p. 416
451 Hook for Emergency Unlocking of Rear-End Door p. 417
451 Inspect Body for Damage to Paint Work p. 418
451 Inspect Windshield Washer System 1 p. 419
451 Inspect Windshield Washer System 2 p. 420
451 Instrument Culster p. 421
451 Line _ Plug Connectors Cockpit 1 p. 422
451 Line _ Plug Connectors Cockpit 2 p. 423
451 Longitudial Member Paneling p. 424
451 Lubricate Hinges _ Doors p. 425
451 ME-SFI Control Unit p. 426
451 Model _ Equip Installation p. 427
451 Overview of Major Assemblies p. 428
451 Parts Identification Numbers p. 429
451 Perform Air Conditioning System Leak Test 1 p. 430
451 Perform Air Conditioning System Leak Test 2 p. 431
451 Rain Light Sensor Components p. 432
451 Replace Air Filter Element p. 433
451 Replace Battery for Transmitter Key p. 434
451 Replace Combination Filter p. 435
451 Replace Wiper Blades p. 436
451 Reset Service Indicator p. 437
451 Smart Interior Protection p. 438
451 Smart Rain-Light Sensor p. 439
451 Star Diag Read out p. 440
451 Steering Angle Sensor p. 441
451 Stress Caused to Paint work p. 442
451 Windsheld washer system p. 443
450-451 p. -1
Adjusting the seats p. -1
Adjusting the seats-1-1024 p. 444
Adjusting the seats-2-1024 p. 445
Adjusting the seats-3-1024 p. 446
Air Conditioning p. -1
Air Conditioning Drain p. 447
Air conditioning plus-1 p. 448
Air conditioning plus-2 p. 449
Air Conditioning Re-Gas p. 450
Air Intake p. -1
Delip the Air Intake p. 451
DIY Air Intake-1 p. 451
DIY Air Intake-2 p. 453
DIY Air Intake-3 p. 454
DIY Air Intake-4 p. 455
airbags p. -1
Airbags-1 p. 456
Airbags-2 p. 457
Airbags-3 p. 458
Airbags-4 p. 459
Battery p. -1
Battery-1 p. 461
Battery-2 p. 462
Battery-3 p. 463
Battery-4 p. 464
The Battery-1 p. 465
The Battery-2 p. 466
Brakes p. -1
Brake Fluid Level p. 467
Brakes-1 p. 468
Brakes-2 p. 469
Brakes-3 p. 470
Fit New Brake Discs-1 p. 471
Fit New Brake Discs-2 p. 472
Fit New Brake Discs-3 p. 473
Fit New Brake Discs-4 p. 474
Fitting Brake Pads-1 p. 475
Fitting Brake Pads-2 p. 476
Fitting Brake Pads-3 p. 477
Rear Drum Brake Cleanout-1 p. 478
Rear Drum Brake Cleanout-2 p. 479
Rear Drum Brake Cleanout-3 p. 480
Clutch Adjustments p. -1
Clutch Adjustments-1 p. 481
Clutch Adjustments-2 p. 482
Coolant p. -1
Bleeding the Cooling System on a fortwo p. 483
Coolant Draining-1 p. 484
Coolant Draining-2 p. 485
Coolant level Checking p. 486
Decoding The VIN p. -1
Decoding the VIN-1 p. 487
Decoding the VIN-2 p. 488
Decoding the VIN-3 p. 489
Decoding the VIN-4 p. 490
Dump Valve p. -1
Dump Valve Fitting-1 p. 491
Dump Valve Fitting-2 p. 492
Dump Valve Fitting-3 p. 493
Dump Valve Fitting-4 p. 494
Dump Valve Types-Dump Valve Types-1 p. 495
Dump Valve Types-2 p. 496
Dump Valve Types-3 p. 497
Dump Valves - are they a worthwhile mod-1 p. 498
Dump Valves - are they a worthwhile mod-2 p. 499
Smart Specific Dump Valve-1 p. 500
Smart Specific Dump Valve-2 p. 501
Electrical System p. -1
Fuse Types and Sizes p. 502
Fuses-1 p. 503
Fuses-2 p. 504
smart City Cdi (Canadian) Fuse Layout-1 p. 505
smart City Cdi (Canadian) Fuse Layout-2 p. 506
smart City Cdi (Canadian) Fuse Layout-3 p. 507
smart City Mk6 Fuse Layout-1 p. 508
smart City Mk6 Fuse Layout-2 p. 509
smart City Mk7 Fuse Layout-1 p. 510
smart City Mk7 Fuse Layout-2 p. 511
smart City Mk7 Fuse Layout-3 p. 512
smart Roadster Fuse Layout-1 p. 513
smart Roadster Fuse Layout-2 p. 514
Engine p. -1
Basic Smart Engine Diagram p. 515
Belt tensioners and belt force limiters p. 516
Clean and restore your piston DV-1 p. 517
Clean and restore your piston DV-2 p. 518
Driving with a catalytic converter p. 519
Engine Light Problem-1 p. 520
Engine Light Problem-3 p. 521
Engine Light Problem-4 p. 522
Engine Light Problem-5 p. 523
Spark Plug Removal and Replacement-1 p. 524
Spark Plug Removal and Replacement-2 p. 525
Spark Plug Removal and Replacement-3 p. 526
The Camshaft p. 527
Turbo Types and Differences-1 p. 528
Turbo Types and Differences-2 p. 529
Turbo Types and Differences-3 p. 530
Turbo Types and Differences-4 p. 531
FAQ p. -1
FAQ-1 p. 532
FAQ-2 p. 533
FAQ-3 p. 534
FAQ-4 p. 535
FAQ-5 p. 536
FAQ-6 p. 537
Fitting Bullbars p. -1
Fitting Bullbars-1 p. 538
Fitting Bullbars-2 p. 539
Fitting Bullbars-3 p. 540
Fluids p. -1
Checking operating fluids-1 p. 541
Checking operating fluids-2 p. 542
Checking operating fluids-3 p. 543
Front Splitter p. -1
Fitting a Front Splitter-1 p. 544
Fitting a Front Splitter-2 p. 545
Gearbox p. -1
Change Transmission Fluid p. 546
Gear ratios p. 547
Getrag Gearbox-1 p. 548
Getrag Gearbox-2 p. 549
Smoother Shifting Transmission-1 p. 550
Heated seat p. -1
Retrofit Heated Seat - proof of concept-1 p. 551
Retrofit Heated Seat - proof of concept-2 p. 552
Retrofit Heated Seat - proof of concept-3 p. 553
Roadster Heater Selector Fix p. 554
Seat heater p. 555
Heater Blower p. -1
changing heater resistor-1 p. 556
changing heater resistor-2 p. 557
Heater Blower Failure-2 p. 558
Heater Control Sliders-1 p. 559
Heater Control Sliders-2 p. 560
Heater-ventilation-1 p. 561
Heater-ventilation-2 p. 562
Heater-ventilation-3 p. 563
Instrument cluster p. -1
Instrument cluster,Left Hand drive model p. 564
Instrument cluster,Right Hand drive model p. 565
Instrument cluster-1 p. 566
Instrument cluster-2 p. 567
Instrument cluster-3 p. 568
Instrument cluster-4 p. 569
Instrument cluster-5 p. 570
Instrument cluster-6 p. 571
Instrument cluster-7 p. 572
Introduction p. -1
Introduction-1 p. 573
Introduction-2 p. 574
Introduction-3 p. 575
Introduction-4 p. 576
ITG air filter p. -1
ITG Air Filter Fitment p. 577
ITG Air Filter-1 p. 578
ITG Air Filter-2 p. 579
Lights p. -1
Bulbs list-1 p. 580
Bulbs list-2 p. 581
Changing Headlight Bulbs-1 p. 582
Changing Headlight Bulbs-2 p. 583
Changing Headlight Bulbs-3 p. 584
Changing Headlight Bulbs-4 p. 585
Extend the Interior Light p. 586
Fitting Fog Lights-2 p. 587
Fitting Fog Lights-3 p. 588
Fitting HID-1 p. 589
Fitting HID-2 p. 590
Fitting HID-3 p. 591
Fog lamps p. 592
Fog Light Bulb Change p. 593
Headlight Adjustment-1 p. 594
Headlight Adjustment-2 p. 595
Headlight range control p. 596
Heater Control Lighting-1 p. 597
Heater Control Lighting-2 p. 598
Heater Control Lighting-3 p. 599
Interior lights p. 600
LED High Level Brake Light p. 601
License Plate Lights p. 602
Light Stalk Fix p. 603
Lights-1 p. 604
Lights-2 p. 605
Rear Bulb Change p. 606
Reset the Service Light p. 607
Smart Lights-1 p. 608
Smart Lights-2 p. 609
Smart Lights-3 p. 610
Smart Lights-4 p. 611
Smart Lights-5 p. 612
Turn Signal Lights p. 613
Warning Sounds and Indicator Lights p. 614
List of codes p. -1
List of Paint codes-1 p. 615
List of Paint codes-2 p. 616
List of Paint codes-3 p. 617
List of Paint codes-4 p. 618
List of Paint codes-5 p. 619
List of Paint codes-6 p. 620
List of Paint codes-7 p. 621
List of Paint codes-8 p. 622
List of Paint codes-9 p. 623
Part Codes-1 p. 624
Part Codes-2 p. 625
Part Codes-3 p. 626
Smart Panel and Tridion Codes-1 p. 627
Smart Panel and Tridion Codes-2 p. 628
Smart Panel and Tridion Codes-3 p. 629
Smart Panel and Tridion Codes-4 p. 630
Smart Panel and Tridion Codes-5 p. 631
Smart Panel and Tridion Codes-6 p. 632
Smart Panel and Tridion Codes-7 p. 633
Smart Panel and Tridion Codes-8 p. 634
Smart Panel and Tridion Codes-9 p. 635
Mirrors p. -1
Blind Spot Mirror p. 636
Mirrors Adjustment p. 637
Outside Mirror Heaters p. 638
Retrofit Electric Mirrors-1 p. 639
Retrofit Electric Mirrors-2 p. 640
Retrofit Electric Mirrors-3 p. 641
Retrofit Electric Mirrors-4 p. 642
Smart Mirrors with Indicators-1 p. 643
Smart Mirrors with Indicators-2 p. 644
Smart Mirrors with Indicators-3 p. 645
Smart Mirrors with Indicators-4 p. 646
Smart Standard Rear View Mirror-1 p. 647
Smart Standard Rear View Mirror-2 p. 648
Oil change p. -1
Checking the Oil Level p. 649
Oil Adapter Fitting-1 p. 650
Oil Adapter Fitting-2 p. 651
Oil Change-1 p. 652
Oil Change-2 p. 653
Oil Change-3 p. 654
Oil Change-4 p. 655
Oil Filter Adapter-1 p. 656
Oil Filter Adapter-2 p. 657
Oil level-1 p. 658
Oil level-2 p. 659
Radio Audio CD p. -1
Audio-Telemetric Devices p. 660
CD Box-1 p. 661
CD Box-2 p. 662
Debadge the Stereo p. 663
Differences Between Stereos p. 664
Fitting the Sound Chip p. 665
Grundig Stereo Connections p. 666
smart CD changer p. 667
Smart Radio Five p. 668
Smart Radio Navigator-1 p. 669
Smart Radio Navigator-2 p. 670
Smart Radio One p. 671
Smart Radio Three p. 672
Smart Sound Package p. 673
Sound Upgrade-1 p. 674
Sound Upgrade-2 p. 675
Sound Upgrade-3 p. 676
Sound Upgrade-4 p. 677
Universal hands free system p. 678
Volume Knob Replacement p. 679
Remove Install p. -1
Boot Panel Removal p. 680
Boot Side Panel Removal p. 681
Dashboard Removal-1 p. 682
Dashboard Removal-2 p. 683
Door Panel Removal-1 p. 684
Door Panel Removal-2 p. 685
Installing Dash LEDs-2 p. 686
Installing Dash LEDs-3 p. 687
Installing Dash LEDs-4 p. 688
Installing Dash LEDs-5 p. 689
Remove Side Repeaters p. 690
Remove the Rear Windows-1 p. 691
Remove the Rear Windows-2 p. 692
Removing the Front Panel-1 p. 693
Removing the Front Panel-2 p. 694
Removing the Front Panel-3 p. 695
Removing the rear panel p. 696
Removing the Wing Mirrors-1 p. 697
Removing the Wing Mirrors-2 p. 698
Roof Panel Trim Removal-1 p. 699
Roof Panel Trim Removal-2 p. 700
Seat Removal p. 701
Side Repeater Removal p. 702
Steering Wheel Removal-1 p. 703
Steering Wheel Removal-2 p. 704
Steering Wheel Removal-3 p. 705
Steering Wheel Removal-4 p. 706
Tape Player Removal p. 707
Trust Trust+ Removal-1 p. 708
Trust Trust+ Removal-2 p. 709
Undertray Removal-1 p. 710
Undertray Removal-2 p. 711
SAM Unit p. -1
The SAM Unit-1 p. 712
The SAM Unit-2 p. 713
The SAM Unit-3 p. 714
The SAM Unit-4 p. 715
The SAM Unit-5 p. 716
The SAM Unit-6 p. 717
The SAM Unit-7 p. 718
The SAM Unit-8 p. 719
Service Intervals and Inspections p. -1
Service Intervals and Inspections-1 p. 720
Service Intervals and Inspections-2 p. 721
Service Intervals and Inspections-3 p. 722
Service Intervals and Inspections-4 p. 723
Service Intervals and Inspections-5 p. 724
SMD LED p. -1
Forfour SMD LEDs-1 p. 725
Forfour SMD LEDs-2 p. 726
Fortwo SMD LEDs-1 p. 727
Fortwo SMD LEDs-2 p. 728
Fortwo SMD LEDs-3 p. 729
Fortwo SMD LEDs-4 p. 730
Fortwo SMD LEDs-5 p. 731
Roadster SMD LEDs-1 p. 732
Roadster SMD LEDs-2 p. 733
Roadster SMD LEDs-3 p. 734
Roadster SMD LEDs-4 p. 735
Roadster SMD LEDs-5 p. 736
Roadster SMD LEDs-6 p. 737
Roadster SMD LEDs-7 p. 738
Roadster SMD LEDs-8 p. 739
Roadster SMD LEDs-9 p. 740
Roadster SMD LEDs-10 p. 741
Roadster SMD LEDs-11 p. 742
Soft top p. -1
Soft top system (only smart cabrio)-1 p. 743
Soft top system (only smart cabrio)-2 p. 744
Soft top system (only smart cabrio)-3 p. 745
Soft top system (only smart cabrio)-4 p. 746
Soft Top System Faults p. 747
T.I.K pipe p. -1
T.I.K. Pipe Replacement-1 p. 748
T.I.K. Pipe Replacement-2 p. 749
T.I.K. Pipe Replacement-3 p. 750
T.I.K. Pipe Replacement-4 p. 751
T.I.K. Pipe Replacement-5 p. 752
TIK Pipe Information-1 p. 753
TIK Pipe Information-2 p. 754
Technical data p. -1
Technical Data - Brabus-1 p. 755
Technical Data - Brabus-2 p. 756
Technical Data - Brabus-3 p. 757
Technical Data - Brabus-4 p. 758
Technical Data - Brabus-5 p. 759
Technical Data - Passion-1 p. 760
Technical Data - Passion-2 p. 761
Technical Data - Passion-3 p. 762
Technical Data - Passion-4 p. 763
Technical data - pulse-1 p. 764
Technical data - pulse-2 p. 765
Technical data - pulse-3 p. 766
Technical Data - Pure-1 p. 767
Technical Data - Pure-2 p. 768
Technical Data - Pure-3 p. 769
Technical data-1 p. 770
Technical data-2 p. 771
Technical data-3 p. 772
Technical data-4 p. 773
Technical data-5 p. 774
Technical data-6 p. 775
Trimmed Door Handles- p. -1
Leather-trimmed Door Handles-1 p. 776
Leather-trimmed Door Handles-2 p. 777
Leather-trimmed Door Handles-3 p. 778
Leather-trimmed Door Handles-4 p. 779
Unlocking and Locking p. -1
Unlocking and Locking-1 p. 780
Unlocking and Locking-2 p. 781
Unlocking and Locking-3 p. 782
Unlocking and Locking-4 p. 783
Wheels and Tyres p. -1
Changing the wheels on your smart-1 p. 784
Changing the wheels on your smart-2 p. 785
Smart Standard Wheels and Offsets-1 p. 786
Smart Standard Wheels and Offsets-2 p. 787
Smart Standard Wheels and Offsets-3 p. 788
Smart Standard Wheels and Offsets-4 p. 789
Smart Standard Wheels and Offsets-5 p. 790
Smart Standard Wheels and Offsets-6 p. 791
Smart Standard Wheels and Offsets-7 p. 792
Smart Standard Wheels and Offsets-8 p. 793
Smart Standard Wheels and Offsets-9 p. 794
Tire Inflation Pressure p. 795
Tire Pressures and Fuel p. 796
Tire Sizes Explained p. 797
Tires and Wheels-1 p. 798
Tires and Wheels-2 p. 799
Tires and Wheels-3 p. 800
Tires and Wheels-4 p. 801
Wheel Alignment Settings-1 p. 802
Wheel Alignment Settings-2 p. 803
Wheel Alignment Settings-3 p. 804
Wheel Theft Protection p. 805
Wheel Trim Cap p. 806
Windows p. -1
Extra Window Switch-1 p. 807
Extra Window Switch-2 p. 808
Extra Window Switch-3 p. 809
Extra Window Switch-4 p. 810
Ignition Free Electric Windows-1 p. 811
Ignition Free Electric Windows-2 p. 812
Power windows p. 813
Professional Window Tinting p. 814
Rear window heater p. 815
Window Height Adjustment p. 816
Window Switch SMD-1 p. 817
Window Switch SMD-2 p. 818
Wipers p. -1
Smooth Rear Wiper p. 819
Vertical Wiper Mod-1 p. 820
Vertical Wiper Mod-2 p. 821
Wind Shield Wiper Replacement-1 p. 822
Wind Shield Wiper Replacement-2 p. 823
Wind Shield Wiper Replacement-3 p. 824
Wiper Arm Washer Jet-1 p. 825
Wiper Arm Washer Jet-2 p. 826
Wiper Arm Washer Jet-3 p. 827
Wiper Arm Washer Jet-4 p. 828
Wiper Arm Washer Jet-5 p. 829
Wiper Arm Washer Jet-6 p. 830
Wiper Arm Washer Jet-7 p. 831
Wiper blades p. 832
Wiper Sizes p. 833
Wipers-1 p. 834
Wipers-2 p. 835
3 to 5 Stud Adapter Fitting-1024 p. 836
3 to 5 stud Converters-1-1024 p. 837
3 to 5 stud Converters-2-1024 p. 838
3rd Party Head Unit Fitting p. 839
12volt power socket p. 840
Acronyms In The Smart World p. 841
Arch Extensions p. 842
Before Driving Off-1 p. 843
Before Driving Off-2 p. 844
Breakdown set-1 p. 845
Breakdown set-2 p. 846
Breakdown set-3 p. 847
Bump Start Your Smart p. 848
Burnt Oil Vapor Pipe-1 p. 849
Burnt Oil Vapor Pipe-2 p. 850
Car cover p. 851
Care notes and maintenance-1 p. 852
Care notes and maintenance-2 p. 853
Care notes and maintenance-3 p. 854
Cassette Box-1 p. 855
Cassette Box-2 p. 856
Changing the Speedo Dial p. 857
Child restraint systems p. 858
Cockpit, left hand drive model p. 859
Cockpit, right hand drive mode p. 860
Control levers p. 861
Cruise Control on the smart-1 p. 862
Cruise Control on the smart-2 p. 863
Cruise Control on the smart-1 p. 864
Cruise Control on the smart-2 p. 865
Debadge your Smart car p. 866
Digital Boost Gauge in a Standard Pod-1 p. 867
Digital Boost Gauge in a Standard Pod-2 p. 868
Disabling the Yaw Sensor p. 869
DIY Car Tracker-1 p. 870
DIY Car Tracker-2 p. 871
DIY Floor _ Boot Mats-1 p. 872
DIY Floor _ Boot Mats-2 p. 873
Door Handle Maintenance p. 874
Door Speaker Pockets-1 p. 875
Door Speaker Pockets-2 p. 876
Driving in winter p. 877
Driving tips-1 p. 878
Driving tips-2 p. 879
Driving tips-3 p. 880
Driving tips-4 p. 881
Electronic Stability Program (esp) p. 882
Essential Tools p. 883
Exhaust Fitting p. 884
Exhaust Valance Fitting-1 p. 885
Exhaust Valance Fitting-2 p. 886
Extra Reflectors p. 887
Failure-1 p. 888
Fast Filler Cap p. 889
Filling The Windscreen Washer Tank p. 890
Fire extinguisher p. 891
Fitting a new PollenCharcoal Filter p. 892
Fitting Roadster Dials-2 p. 893
Fitting The Smart Upgrade Horn-1 p. 894
Fitting The Smart Upgrade Horn-2 p. 895
Fortwo Trip Computer-1 p. 896
Fortwo Trip Computer-2 p. 897
Fortwo Trip Computer-3 p. 898
Fortwo Trip Computer-4 p. 899
Fuel filler cap solenoid p. 900
Fuel Filter and Tank p. 901
Fuel Pressure Regulator-1 p. 902
Fuel Pressure Regulator-2 p. 903
Guide to smart Mks p. 904
How to fit a boost gauge p. 905
Information signs (left-hand drive version) p. 906
ipod p. 907
Jacking Up A Smart-1 p. 908
Jacking Up A Smart-2 p. 909
Key modifications-1 p. 910
Key modifications-2 p. 911
Leather Door Pockets p. 912
Loading guidelines-1 p. 913
Loading guidelines-2 p. 914
Lower center console p. 915
Machined Aluminum Parts p. 916
Mesh And Fit An Aftermarket Grill-1 p. 917
Mesh And Fit An Aftermarket Grill-2 p. 918
Mocal Intercooler Pipes p. 919
Model plate p. 920
Multifunction box p. 921
Neoprene Drawer Lining-1 p. 922
Neoprene Drawer Lining-2 p. 923
Neoprene Drawer Lining-3 p. 924
Notes on the soft top system p. 925
Onboard Diagnosis Socket p. 926
Paint Your Driveshafts p. 927
Parcel Shelf For Speakers p. 928
Parking p. 929
PCD and Offset Explained p. 930
Powder Coating or Painting Alloys-1 p. 931
Powder Coating or Painting Alloys-2 p. 932
Power Chips Sold on Ebay p. 933
Power glass sliding roof p. 934
Rear Rack p. 935
Rear rattle fix p. 936
Refueling p. 937
Rev Counter Fixing p. 938
Roadster Pods in a Fortwo-1 p. 939
Roadster Pods in a Fortwo-2 p. 940
Roadster Pods in a Fortwo-3 p. 941
Roadster Pods in a Fortwo-4 p. 942
Roadster Pods in a Fortwo-5 p. 943
Roadster Speedo in a Fortwo-1 p. 944
Roadster Speedo in a Fortwo-2 p. 945
Roadster Speedo in a Fortwo-3 p. 946
Roll starting p. 947
Scoop Fitting-1 p. 948
Scoop Fitting-2 p. 949
Seat belts-1 p. 950
Seat belts-2 p. 951
Sequential DV Servicing-1 p. 952
Sequential DV Servicing-2 p. 953
Speed limiter-1 p. 954
Speed limiter-2 p. 955
Storage compartments and trays-1 p. 956
Storage compartments and trays-2 p. 957
Storage compartments and trays-3 p. 958
Storage compartments and trays-4 p. 959
Sun roof visors p. 960
Sun visor p. 961
The Smart_s Central Display-1 p. 962
The Smart_s Central Display-2 p. 963
The Smart_s Central Display-3 p. 964
Top Breather Pipe Replacement-1 p. 965
Top Breather Pipe Replacement-2 p. 966
Towing-1 p. 967
Towing-2 p. 968
Turn the ESP Off p. 969
Underseat drawer part numbers p. 970
Upper Center Console-1 p. 971
Upper Center Console-2 p. 972
Using Child Restraint Systems p. 973
Warning Symbol Modification-1 p. 974
Warning Symbol Modification-2 p. 975
Warning Symbol Modification-3 p. 976
Wind Blocker p. 977

1998-2015 smart fortwo (450 451) - Technical & Service Reference

Table of contents